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STUDY RESOURCE
Fundamentals of Supply Chain Management Study Guide
STUDY GUIDE
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Fundamentals of Supply Chain Management Study Guide
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Table of Contents
Table of Contents ................................................................................................................................ 3
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Course Information
Course name
Fundamentals of Supply Chain Management
Course code
SC-FSM
NQF level
N/A
Credits
N/A
Learning hours
100 hours
Course purpose The purpose of Fundamentals of Supply Chain
Management is to provide a real-world understanding of
Supply Chain Management (SCM). It provides the learner
with a firm foundation in the field of Supply Chain
Management on which a career can be built. For those
learners already working in a supply chain environment,
it provides a solid theoretical foundation with practical
examples and scenarios to help build skills and
competencies.
Learning outcomes for this
course After studying this course, you should be able to:
• Explain the concept "supply chain" and how it has
evolved over time;
• Formulate a customer-centric approach to supply
chain management;
• Outline the functions of purchasing,
transportation, warehousing and inventory
management;
• Explain the concept of Total Quality Management
(TQM) in the supply chain;
• Assess the impact of teamwork, collaboration and
communication in supply chain integration;
• Identify supply chain strategies and future trends
in supply chain management; and
• Discuss the role of ethics in the context of supply
chain management.
Prescribed study guide and iQ Academy Study Guide
other resources
Fundamentals of Supply Chain Management
Continuous assessments:
Continuous assessments are conducted throughout this
course for each topic in a unit and do not count towards
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Formative assessments:
Formative assessments are conducted after the
completion of several units and count towards your final
mark. The objective of these assessments is to enhance
your understanding and competency throughout your
learning process.
Summative assessment:
The summative assessment is conducted at the end of
the course once you have completed all the units and
activities. This consists of one summative assessment
that allows you to demonstrate your competence across
all of the units in this module.
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Icons
Readings
Video/Audio
Forum Discussion
Example
Knowledge Check
Case Study
Think Point
Vocabulary
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Course Outline
The purpose of Supply Chain Management is to provide learners with a real-world
understanding of Supply Chain Management (SCM). It will assist learners to gain an
understanding of supply chains, the discipline of Supply Chain Management (SCM), and
the role SCM plays in effective and efficient operations management, business success
and customer value and satisfaction. This will provide a foundation from which to build
and develop skills in the various areas of supply chain management.
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The purpose of this unit is to provide an overview of Supply Chain and Supply Chain
Management. We will commence by describing the various elements of a supply chain.
Second, we will explain the relationship between logistics and the supply chain. Lastly, the
history of supply chain management will be covered.
Learning Outcomes
By the end of this unit, you should be able to explain what the concept "supply chain" is
and how it has evolved over time.
Unit outcomes
Unit duration
16 hours
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Introduction
Daily, we as customers were used to buying products and paying for services that we need
and want. We bought cars, household appliances and smartphones, which are rather
expensive. We also bought less expensive products such as food, medicine and other
pharmaceutical products. Then came the COVID-19 pandemic and, along with the United
States – China trade war, we became painfully aware of the realities of not being able to
buy what we want and what we need when we need and where we need it.
The supply shock started in China in February 2020 when Chinese factories shut down.
From China, these shutdowns spread globally, contributing to a world slipping into its first
recession since the financial crisis more than a decade ago. A demand shock followed as
the global economy shut down exposed vulnerabilities in the production strategies and
supply chains of businesses just about everywhere. Temporary trade restrictions and
shortages of pharmaceuticals, critical medical supplies, food and other products
highlighted their weaknesses. All of this led to experts believing that, when the COVID-19
pandemic subsides, the world is going to look remarkably different. Manufacturers
worldwide will become under greater political and competitive pressures to increase their
domestic production, grow employment in their home countries, reduce or even eliminate
their dependence on sources that are perceived as risky, and rethink their use of lean
manufacturing strategies that involve minimising the amount of inventory source from
global suppliers (Shih 2020).
Yet many things are not going to change. Consumers will continue to want low prices
(especially in a recession), and businesses will not be able to charge more just because
they manufacture in higher-cost home markets. The competition will ensure that. In
1
Council for Supply Chain Management Professionals. n.d.“CSCMP Supply Chain
Management Definitions and Glossary.” At
https://cscmp.org/CSCMP/Educate/SCM_Definitions_and_Glossary_of_Terms.aspx
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addition, the pressure to operate efficiently and use capital and manufacturing capacity
frugally will remain unrelenting.
This is where the concepts ‘supply chain management’ and ‘logistics’ come in. Both these
concepts are part of any business. In the ‘new normal’, or as some call it the ‘next normal’,
businesses need to make their supply chains more resilient without weakening their
competitiveness. In this first study unit, we will introduce you to supply chain and logistics,
by defining important terms and concepts related to it. A thorough understanding of these
terms and concepts will form the foundation of our discussions in further units when we
address the full extent of managing the supply chain for the future and the ethical
management of the supply chain.
How familiar are you with the content covered in this unit? Rate your current competency
against the Learning Outcomes for this unit on the following scale:
Never before in the post-globalisation world have stakeholders been so worried about
supply chain complexity, with the COVID-19 pandemic making it clear that money cannot
buy anything or more specifically, it cannot buy anything instantly. The following video
illustrates this.
At: https://www.youtube.com/watch?v=fmKgFfyi5wY
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In this section, we will define a number of important concepts related to supply chain
management and logistics. We will focus on profit, competitive advantage, effectiveness,
efficiency, operations, operations management, logistics, logistic management, supply
chain and supply chain management.
Topic duration
4 hours
Supply chain management and logistics are interrelated and play a major role in making
businesses more competitive and more profitable in today’s highly competitive and global
environment. Before we explore these two concepts, let us commence with two related
background concepts, namely ‘profit’ and ‘competitive advantage’.
where:
Revenue is the income that a business earns by selling its products and/or services. The
costs of a business include, among other things, salaries and wages paid to employees,
the costs to keep an inventory of raw materials, components and final products, the costs
to buy production inputs, payment for transport of materials and goods, security,
electricity, water and municipal taxes. To ensure that a business maximises its profits, it
needs to maximise its revenue and minimise its costs. One way of maximising revenue is
by providing a product or service that is more attractive or of better quality when
compared to the products offered by competitors. This is called a competitive advantage,
which can be defined as a condition that puts a business in a favourable or superior
business position. Such a position should be sustainable and provide the business with a
higher market share and cost advantages. Having a competitive advantage will mean that
a business can provide its customers with better service and value.
• efficiency; and
• effectiveness
Efficiency is defined as a level of business performance that uses the lowest amount of
inputs to create the greatest amount of outputs. In other words, being efficient means
reducing costs. Effectiveness refers to the degree to which something is successful in
producing the desired result. For a business, effectiveness will mean satisfying customers.
Throughout this course, the emphasis is on the contribution of supply chain management
and logistics as:
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• cost-savers;
• contributors to profit; and
• factors that enhance and maintain a business’s competitive position by improving
customer service.
What, in your opinion, are the main supply chain challenges today?
Modern supply chain managers face a number of challenges. For example, they are faced
with demanding customers, increased costs, more routes to market, and international
complexities that create challenges throughout the supply chain network. Let us explore
one of these challenges further, namely increased costs. Costs are increasing throughout
the supply chain. Profits of businesses are under pressure as costs creep up throughout
the supply chain network. These costs originate from various areas, such as the rising in
commodity prices, high labour costs and complex international logistics that lead to higher
costs related to storage, transfer and management of products.
All the inputs in the production process that are external to the operation are also part of
the supply chain, the businesses that supply these are members of the supply chain and
need to be managed.
Operations management (OM) is concerned with converting materials and labour into
goods and services as efficiently as possible to maximise the profit of an organisation.
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Vehicle transporting
Farmer supplying
bread to Supermarket
wheat
supermarket
Truck transporting
Miller milled wheat to
bakery
In figure 1, the bakery baking bread requires the necessary supplies of wheat, yeast, and
sugar to be delivered in the right quantity, the right quality at the right time, place and
price to allow timeous baking of bread to be delivered to supermarkets. Within the field of
logistics, this is called the ‘five rights’ of logistics:
• right quality;
• right quantity;
• right time;
• right place; and
• right price.
The receipt from suppliers of inputs (wheat) that are used in production processes (baking
bread) and the distribution of the finished products (bread) by the manufacture to the
supermarket and eventually to the consumer are shown in figure 1. It represents two
important concepts in supply chain management, namely inbound and outbound flows.
Inbound flows refer to the physical movement and management of materials received and
to be used in production. Outbound flows refer to the physical movement and
management of the final products to the customer. In the case of the bakery, the inbound
flows refer to the movement and management of the wheat, yeast, sugar and water used
in the baking of the bread. The outbound flows refer to the transport of the bread to
supermarkets. Inbound and outbound flows are depicted in figure 2.
INBOUND
Focal business
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Purchase supplies
Supermarket order of wheat, yeast
and sugar
Distribute to
Bake the bread
supermarket
OUTBOUND
Figure 2 also depicts two more concepts related to inbound and outbound flow processes,
namely downstream and upstream movements. Downstream movements refer to the
movement of supplies (wheat, yeast, sugar and water) and information from one supplier
to the next in the direction of the final customer or consumer of the product (bread).
Upstream movement refers to the movement of items, enquiries about products,
backwards in the supply chain. For example, if the supermarket is not satisfied with the
quality or timeous delivery of bread, an upstream investigation will be necessary.
We can now define a supply chain as the network between a business and its suppliers
and customers that includes all the transactions involved in transforming raw goods into
saleable products. The network includes all the activities, people, technology, information,
and resources involved in the operations, while the supply chain partners also include
sales, sourcing, procurement, production, logistics, and customer service. Supply chains
are comprised of many different businesses or operations, and these use the outputs, the
products, and services, of one business as inputs to their production processes. A supply
chain starts with a customer demanding goods and services (by means of a customer
order) and it includes not only the main manufacturer as the focal business and the
suppliers of the production inputs but also the transporters, warehouses, distribution
centres, financial institutions and retailers. It ends with the final consumer consuming the
demanded product.
What is logistics? Logistics can be defined as the process of strategically managing the
procurement, movement and storage of materials, parts and finished inventory and
related information through the business and its marketing channels. The management is
done in such a way that the present and future profitability of the business are maximised
through cost-effective fulfilment of customer orders. Based on this definition, we can
deduct that logistics is a far-reaching process comprising of activities that focus on
customer service and service to supply chain partners in the most effective and efficient
manner.
What is the difference between logistics and a supply chain? Logistics focuses on the
activities, processes and management of the flow of materials of one specific business. In
other words, logistics does not focus on the interrelationship of upstream and
downstream stages or entities. A supply chain, on the other hand, integrates all the
elements thereof, including those entities beyond organisational borders.
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According to the Council of Supply Chain Professionals (CSCMP 2012), supply chain
management can be defined as follows:
‘Supply chain management encompasses the planning and management of all activities
involved in the sourcing and procurement, conversion and all logistics management
activities. It also includes coordination and collaboration with channel partners, which can
be suppliers, intermediaries, third-party service providers and customers. Supply Chain
Management integrates supply and demand management across an organisation.’
In the definition above, intermediaries and third-party service providers include brokers,
agents, wholesalers and retailers that buy and resell goods. There are various definitions
of the term SCM. However, the common denominator in all of these definitions is the fact
that a supply chain involves the movement of goods, information and funds between
different stages of manufacturing/production – from the raw material through to the
consumption by the final consumer – and all of these needs to be managed. In SCM,
information refers to issues such as the number and quality of supplies required, the
storage of supplies, the transport of supplies and the financing of supplies. SCM includes
all logistics management activities as well, which brings us to a formal definition of
logistics management.
‘Logistics management is that part of SCM that plans, implements and controls the
efficient and effective physical forward and reverse flow and storage of raw materials,
work-in-progress inventory, finished goods, services and related information between the
point of origin and the point of consumption in order to meet customer requirements.’
In the above definition, forward and reverse flow of materials refer to the downstream and
upstream movements that we defined in section 1.1.4. Logistics management can,
according to the definitions of SCM and logistics management, be seen as a sub-set of
SCM. Logistics management activities typically include the following:
Comments on activity
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Almost no organisation is totally self-sufficient. Even a basic rural subsistence farm has to
get supplies to produce their food. They may not sell their products but may barter for
their supplies, or inputs. This means they are part of a supply chain in a very simple
context.
Conclusion
This topic defined a number of important concepts in SCM. These are profit, competitive
advantage, effectiveness, efficiency, operations and operations management, logistics
and logistics management, supply chain and supply chain management. This topic sets
the scene for a more in-depth discussion of the relationship between logistics and the
supply chain. Before this relationship is discussed, we will outline the history of supply
chain management in the next topic.
Topic duration
4 hours
The term ‘supply chain’ is attributed to the newspaper ‘The Independent’ that published
an article in 1905 that contained the word ‘supply chain’ for the first time (SupplyChainopz).
However, the concept of a network of suppliers, producers or manufacturers and
consumers had been around for a long time prior to that. ‘Supply chain management’
wasn’t coined until the 1980s, so the field is still young compared to related areas such as
procurement, logistics, and manufacturing, which all play a role in supply chain
management.
The first example of production with a truly global supply network was most likely the
production of rum (SupplyChainopz). The supply chain in this case started with slaves who
were moved from Africa to the Caribbean to grow the sugarcane, which came from India,
and it ended in distilleries in the United States to produce rum. If we think about the early
stages of supply chain-related areas such as logistics, we have to go back far earlier.
Ancient empires across the world from Peru to Rome left their mark on the development
of logistics as a field in its own right, introducing roads, organised labour, and transport.
All of these required a massive organisation effort, considering the land, human resources,
food supplies and property. From these ancient times up until the 18th century, all parts of
a supply chain were kept mostly local due to the lack of larger transport options and the
high cost of moving goods around the world. Once shipping capabilities expanded, the
quantities of goods that could be transported along any part of the supply chain grew
exponentially.
Seismic shifts
In the late 1920s, the introduction of mass production along assembly lines laid the
foundations for supply chain management. During this time, Henry Ford in his Ford
company implemented the idea of producing consistent products on a large scale with
increased efficiency. This changed trade and supply chains irreversibly.
Mass production and the concept of interchangeable parts originated in the late 18th
century with weaponry in the United States and the production of ship pulleys in England
(Tanenbaum). However, these had not previously been combined with the division of
labour, continuous workflow and specialisation. The division of labour refers to the
assignment of different parts in a manufacturing process to different people in order to
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improve efficiency. Continuous workflow is also aimed at improving efficiency that allows
manufacturers to move a single product through every step of the manufacturing process
instead of grouping work items into batches. It is especially useful for reducing inventory
costs and wait time for work items.
Containerisation, or container shipping, not only increased the quantity of available space
for goods but also increased the speed of the freight movement while decreasing the cost.
The speed increase was a result of more effective warehousing processes as well as
transport terminal efficiency (Tanenbaum). The improvement of this transport process
including loading and unloading goods—also known as transhipment—heralded a new era
of globalised trade.
Barcoding was another game changer for the industry, finally being used in a commercial
context in the 1970s despite being patented more than twenty years before. Its adoption
was spurred forward by a standard requiring an identifying number from the United States
National Association of Food Chains. Subsequent research indicates larger increases in
profit from the point of scanning (Tanenbaum). Subsequently, the barcode was adapted
to become an internationally used standard, it could be used for monitoring the supply
chain globally and internationally (Milne 2013).
Technological advances
The innovation of the personal computer in the 1980s was the catalyst for more new
technology that impacted supply chain management immensely. Spreadsheets,
optimisation models and algorithms that could be used to predict logistical problems in a
supply chain. This ability solved problems associated with planning, resource
management and forecasting. It also made the oversight of the entire supply chain easier
to visualize, save, and share.
The innovation of the personal computer with strong and fast abilities was followed by the
development of various other systems such as Enterprise Resource Planning systems, or
ERPs, which were an extension of the Electronic Data Interchange (EDI) systems. ERPs
enabled businesses to use software to manage all their activities, which included
automating business functions, centralising information, managing finances and tracking
performance. Before ERPs, it was common for businesses to face issues such as being
unable to access information from different departments, which prevented businesses
from scaling, limited their productivity and missed errors.
Supply chain management gained prominence during the 1990s. The theory and
methodology of SCM was traditionally centred on manufacturing and the private sector,
emerging evidence indicates a new global trend – SCM has become increasingly service-
based and applied in service sectors such as banks, hospitals and the public sector (Liu
2012). This is in line with the South African government’s pursuit of improved and
increased public-private partnerships (PPPs). In this theoretical framework, the
community has become the customer (Horn 2020).
In the last 15 years, the uptake of social media and big data have shone a light on poor
practices along with parts of the supply chain that had been previously hidden from the
world. Because of global pressure to have sustainable, ethical supply chains and the
ongoing pursuit of increased efficiency, analytics now play an even more vital role in
supply chain management.
The development and widespread adoption of analytics has introduced another layer to
supply chain management—monitoring. As product life cycles have shortened and the
efficiency of business has increased, supply chain management has had to utilize
technology to meet the needs of stakeholders. This includes the push for real-time
monitoring, particularly as public pressure to remain sustainable and socially responsible
has grown. All parts of a supply chain can now fall under the scrutiny of the public or the
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law, so the scope of its management has grown to include dealing with big data and
having access to real-time visibility.
The future
In future, we are likely to see technology further alter how supply chain management
works. The Internet of Things (IoT) will enable businesses to create and implement new
systems while production occurs. This will force businesses to consider the needs of future
product life cycles alongside their distribution of existing products.
The integration of technologies like the blockchain is another area where supply chain
management might see a significant change in both operational requirements and each
process along the supply chain. Consumer demand for transparency and the worldwide
demand for secure and reliable transactions can both be met by the use of blockchain and
smart contracts.
There are already some cases of these emerging trends. Examples can be found in Hong
Kong, where a shipping company has been successfully using smart contracts and
cryptocurrency to combat unreliable deliveries, and with Walmart, which used blockchain
to trace the Chinese pork supply chain.
In unit 6, we will further investigate future trends in SCM. The next section focuses on the
relationship between logistics and the supply chain.
Topic duration
8 hours
Product development
Modern businesses depend on strategic relations with their customers and suppliers to
create value for developing products and to obtain a competitive advantage. Competitive
advantage will lead to a better market share and higher profits.
Marketing
The marketing supply chain of the chain of suppliers that a business relies on to produce
marketing materials (print, promotional products and point of sale marketing) to market
their products and services. Marketing plays a vital role in keeping the supply chain
operating at peak performance. It takes a strategic and operational role in the following
manner (Knilans 2019):
• Marketing helps stakeholders to gain an understanding of their roles and the target
markets that they serve. Marketing communications such as press releases, email
messaging and newsletters help inform suppliers and others at all levels about the
brand and products they support as well as how they play a part in the delivery of
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the final product and creating value for the customer. This requires marketers to
have an understanding of how all stakeholders (partners) fit into the supply chain.
• Marketing fosters collaboration among all links in the supply chain. By
communicating regularly with partners, the business nurture a culture of
collaboration.
• Marketing gives partners the marketplace knowledge to align supply and demand
considerations. While it is every department’s job to stay on top of industry trends
and changes, the marketing department knows how to keep its pulse on the
market. It’s vital to understand the needs of the target market, its interests and
challenges in order to address them by the products or services offered to
customers.
• Marketing informs customers about the expertise of its supply chain. Content can
be utilized to inform readers, share expertise, announce the news, highlight
successes and more. A marketing team that develops content that showcases the
expertise of its supply chain takes it a step even further.
• Marketing leverages brand awareness to propel business efforts. Supply chain
partners need to be brand-aligned in order to understand and represent each other
effectively. Recognizable and successful brands can be leveraged in a business’s
outreach so prospects and customers know the quality and value of the products
or services offered.
• Marketing translates data into useful expertise for the supply chain. Using data,
information and analytics, the marketing team helps stakeholders understand the
inner workings of the company and how the pieces fit together. The marketing
team is ideally suited to identify weak links and recommend strategies to overcome
these weaknesses.
Operations
Operations require inputs to use in the production process, which includes for example
materials, people, energy, information, and finance. These inputs are then converted or
“transformed” into outputs of goods and/or services that may serve as the inputs to the
next operation within the supply network. This is illustrated in the figure below.
Output products
Resources/inputs Transformation Customers
and services
Finance
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Every aspect of the entire supply chain involves costs. For example, money is needed to
buy raw materials, components and equipment. Money is needed to obtain information
and transform inputs to outputs. Money is needed in the marketing aspect of the supply
chain as well as the distribution aspect. Traditional supply chain management focuses on
both materials and information flow. However, considerable cost reductions can also be
achieved through optimally designed financial flows within the supply chain. Savings due
to minimized stock levels may easily be offset by the costs to finance the remaining
inventory. Inventory carrying costs do not only comprise of financing costs but also of
costs associated with taking credit risks upon sale and taking out insurance. Therefore, we
can state that the finance function of the supply chain is a complicated issue and needs to
be carefully managed.
Customer service
Customer service is one of the most critical components of logistics and supply chain
management. It is through customer service that customers get a feel of the product and
the business that is selling it. While some organisations do not think customer service has
anything to do with supply chains, nothing could be further from the truth. The fact is, the
supply chain is only complete when the product has reached the customer. As such, it is
from customer service that the company gets to hear from the customer. Customer
service knows all the pain points and the demands of the clients, and this data can help
improve the supply chain (Burger 2021).
Resources/inputs:
hamburger patties,
Transformation:
bread rolls, lettuce, Output products: Customers:
transforming the
tomatoes, sauce, cooked and ready to customers wanting
inputs into a final
equipment to cook eat hamburgers to buy hamburgers
hamburger
and build the
hamburger
Distribution networks
A distribution network consists of the partners involved in the transport, delivery, and
return of goods in the supply chain. The distribution of goods needs to be as simple as
possible while always aiming to meet the needs of the customer and minimise the costs
to the business.
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The impact of the COVID-19 pandemic on the economy has been felt in nearly every sector
of every country. However, supply chain strategy has been one of the hardest-hit facets
of every industry. Not only were businesses’ supply chains put in flux by ever-changing
restrictions at national borders, which cut off access to key suppliers, demand for certain
products also changed.
In late 2020, Ernest and Young consulting performed a survey of 200 senior-level supply
chain executives. The study pointed to three essential findings: the deep negative effect
of the pandemic felt by most respondents (72% reported a negative impact), the shifting
priorities for the supply chain industry ("increased visibility" being the top priority for the
next 12-36 months), and the fact that the pandemic has accelerated the transition to
digitization (64% of surveyed supply chain executives say digital transformation will
accelerate due to the pandemic).
It's no doubt the pandemic has had an unprecedented impact on how businesses think
about the supply chain. However, the shock to the system may help usher in a new era of
increased communication and visibility between suppliers as well as efficient use of
technology to expedite supply chain strategies.
Before we move on to the next topic, logistics, do the following activity. It is based on a
case study.
Among those struggling with the current glut: distilleries that jumped
into the sanitiser business when brands couldn’t keep up with demand
last year. Distilling companies that make whiskey, vodka and gin, and
jumped into the sanitiser business, now has too much stock that they
battle to sell. Some of these businesses are giving away leftovers after
producing millions of litres for hospitals and hotels in 2020.
Questions:
1. What are the OM choices when demand exceeded capacity, as
was the case at the outbreak with the COVID-19 pandemic?
2. What are the options now that capacity exceeds demand for
sanitisers?
Comments on activity
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The operations management choices when demand exceeds capacity is simply to increase
manufacturing capacity and find new and innovative ways new ways to do so, even if it
means that a business should change its target market and product line. When capacity
exceeds demand, manufacturing needs to be decreased and again, innovative
management is a key component in overcoming this challenge. For example, by offering
free bottles of sanitiser with a purchase of a certain amount of a businesses’ products. The
answers to challenges such as the one described in this case lie in finding a balance
between supply and demand.
Logistics refers specifically to the part of the supply chain that deals with the planning and
control of the movement and storage of goods and services from their point of origin to
their final destination. Logistics management begins with the raw materials and ends with
the delivery of the final product.
Successful logistics management ensures that there is no delay in delivery at any point in
the chain and that products and services are delivered in good condition. Logistics
management contributes to cost reductions and greater efficiency.
So, in essence, supply chain management is an overarching concept that links together
multiple processes to achieve a competitive advantage, while logistics refers to the
movement, storage, flow of goods, services and information within the overall supply
chain. One view of supply chain management versus logistics is depicted in the figure
below.
Supply chain
management
Innovation and
Purchasing and Manufacturing Customer
product Logistics
sourcing and operations service
development
• Supply chain management links major business processes within and across
businesses and organisations into a high-performance business model that drives
competitive advantage.
• Logistics refers to the movement, storage, and flow of goods, services and
information inside and outside the business.
• The main focus of the supply chain is a competitive advantage, while the main
focus of logistics is meeting customer requirements.
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We conclude this section with an example of a supply chain for a mobile phone. The box
below provides an example of such a supply chain, followed by an explanation of each
component/process.
Natural Resources
Materials
Finished Product
Customer
Distribution
This refers to the providers of the inputs to the supply chain. It occurs at
multiple levels of the supply chain as each level views the next level up as the
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customer. For example, the providers of a display for a mobile device view
its buyers as the customer, where the latter assemble all the different parts
and components to deliver a finished product (the mobile device).
Unit Conclusion
In this topic, various concepts and terms related to supply chain management and logistics
were defined. We also provided a brief history of logistics and supply chain management.
We concluded the topic by explaining the relationships between logistics and supply chain
management. Although we make a distinction between logistics and supply chain
management, it is important to remember that they do supplement each other. Both
contribute to the attainment of competitive advantage for a business. The next topic will
focus on a customer centric approach to supply chain management.
A. Efficiency
B. Profit
C. Effectiveness
D. Competitive advantage
Question 2
A condition that puts a business in a favourable or superior business
position, is referred to as _____.
A. efficiency
B. profitability
C. competitive advantage
D. effectiveness
Question 3
_____ is defined as a level of business performance that uses the
lowest amount of inputs to create the greatest amount of outputs.
A. Efficiency
B. Productivity
C. Profitability
D. Effectiveness
Question 4
The right quality; right quantity; right time; right place; and the right
price is referred to as the five rights of _____.
A. logistics
B. the customer
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C. the supplier
D. the government
Question 5
_____ management encompasses the planning and management of
all activities involved in the sourcing and procurement, conversion and
all logistics management activities.
A. Logistics
B. Operations
C. Supply chain
D. Distribution
Answer: 1. B, 2. C, 3. A, 4. A, 5. C
Now that you have worked through Unit 1, rate your own competency against the Learning
Outcomes for this unit using the following scale:
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In unit 1, two important concepts were explained in the field of SCM, namely profit and
competitive advantage. Profit was defined as the difference between the amount earned
and the amount spent in buying, operating or producing something. The amount earned
is a direct function of the sales or revenue generated by selling the offering of a business
to its customers. The second concept that we defined in unit 1, was a competitive
advantage - a condition that puts a business in a favourable or superior business position.
In unit 2, we will address one aspect of a business that contributes tremendously to its
profitability (by selling its product and/or services) and its competitive advantage, namely
customer centricity. The purpose of unit 2 is to introduce you to the concepts of customer
centricity, customer service, customer service management and how these can be used
to deliver a supply chain management approach that is delivering customer needs in the
most effective and efficient manner.
Learning Outcomes
By the end of this unit, you should be able to formulate a customer centric approach to
supply chain management.
Unit outcomes
Unit duration
16 hours
You are required to read through the following readings for this unit:
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Introduction
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half of the 20th Century that world trades accelerated in such a speed and dimension that
the term ‘globalisation’ started to be commonly used.
One of the effects of globalisation is that it promotes and increases interactions between
different regions and populations around the globe. Another important effect thereof,
specifically in the context of supply chain management, is that customers have access to
markets for products and services all over the world. For example, students in higher
education are not bound by the qualifications offered by local tertiary institutions. They
can study from home and choose the qualification they desire from top institutions world-
wide. The same applies to numerous other products and services. Businesses forming part
of a supply chain have realised that they cannot differentiate themselves based only on
the range of products and/or services that they offer. They should also focus on improving
the quality of service, especially in the logistics services domain such as delivering stock
on time and having adequate stock to deliver at the right place, quality and price. The
dominant logic behind providing excellent service to the customer or the business can be
found in the market orientation. The market orientation states that the prime focus of the
business providing a service should be the needs of the customer - or, in this case, the
partners or members that form part of the supply chain. By providing excellent service to
the customer, the business adds value for the customer and improve the relationships of
all partners in the supply chain. A business can provide excellent customer service by
developing both the back-end logistical infrastructure as well as the frontline dealings
with the customer. In this way, the business should be able to retain its customers amidst
global competition, improve its financial and operational performance and keep all the
partners in the supply chain satisfied and loyal.
Good customer service can be described as a supplier that delivers consistently high-
quality service to its customers. Good customer service enables products and raw
materials in the supply chain to move freely upstream and downstream. In the modern
supply chain, suppliers have recognised that their customers are not only a source of
revenue and profit (as was thought for decades) they, are also a resource that could help
suppliers to co-manufacturer services that are needed in the supply chain. By recognising
this customer-oriented approach, businesses have succeeded in converting their
customers into valuable assets that could help them in attaining a sustainable competitive
advantage and make members of the supply chain a cohesive entity. The entire process
of focusing on the customer means that a special relationship is developed with the
customer. This is known as customer relationship management (CRM). By focusing on the
customer and developing a special relationship with the customer, requires the business
to understand its customers’ situations, perceptions and expectations. The latter is known
as customer centricity.
On the other hand, there is also the growing realisation that the customer can add value
and be an active participant in the supply chain. Hence the term supplier relationship
management (SRM) was coined. SRM can be defined as the activities that occur to develop
a relationship between suppliers and some key customers in the supply chain. The unit will
commence with a definition of customer service, customer service management and the
importance thereof in modern business. Then, the essential elements and characteristics
of customer service will be identified and explained. The unit will conclude with the
identification and explanation of various methods to improve customer service in modern
business.
How familiar are you with the content covered in this unit? Rate your current competency
against the Learning Outcomes for this unit on the following scale:
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The following video provides a humorous take on customer service. Watch the following
video to set the scene for this unit.
At: https://www.youtube.com/watch?v=2Mvx17k1T8w
Topic duration
5 hours
The customer
First, it is important to understand who the customer is. There are two types of customers
in the supply chain. First, there is the individual customer that buys a product to use it in
his or her personal capacity. In business terms, we refer to this type of customer as one
being in a business-to-consumer (B2C) relationship. Secondly, there is the organisational
or business customer. This refers to a business that uses the product, for example, to
manufacture or produce another product. This type of relationship is referred to as a
business-to-business (B2B) relationship.
Customer service
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Customer service is the provision of service to customers, where they are the final
customer or another business, before, during and after a purchase.
The customer service management process revolves around the concept of supplier
relationship management (SRM) and customer relationship management (CRM) as
depicted in the figure below.
Some of the most important considerations in the supply chain with regards to CSM are
product availability and lead-time performance. Product availability means having the
product available when and where partners of the supply chain need and require it.
Delivering good customer service requires the business to fulfil the requirements of the
customer by ensuring that a stock-out situation does not occur. Lead-time can be defined
as the time it takes between when stock has been ordered and when it is delivered at the
right time and place. The time taken between ordering the product and delivering the
product is of importance to all partners of the supply chain and to improve CSM. Added to
this is the fact that value is created in the supply chain when the variance in lead time is
reduced to a minimum, making the functioning of the supply chain as consistent as
possible.
The COVID-19 pandemic caused many disruptions in the supply chains of businesses
world-wide. One aspect specifically influenced by the pandemic is lead times. Consider
the following case scenario.
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If a seller breaches their service level agreement (SLA), they will get an
e-mail from the Seller Compliance division warning them that their
lead-time privileges will be disabled if they don’t get their numbers
right.
After a final warning, sellers who don’t get their SLA compliance up to
par will have their lead-time privileges disabled for two weeks. The
decision can be appealed, but it can take more than a week before
appeals are heard and they take up to another five business days to
process.
However, during the COVID pandemic, sellers hit a problem where they
were simply unable to deliver stock to the Takealot distribution centre
within their SLA timeframe. Takealot has a booking system for sellers
that allows them to reserve a slot to deliver their goods. Due to the
pandemic, sellers could not book slots sooner than a week ahead. This
resulted in third-party sellers with a five-day SLA seeing their late
delivery statistics skyrocket, and ultimately receiving a warning email
from Takealot Seller Compliance. As a result of this, there are likely
hundreds of seller accounts affected. Thousands of people have been
affected, with likely over 1 million products being removed from
Takealot without warning.
Source:
Questions:
Make a judgement with regards to the SLA between Takealot and third-
party sellers. Do you agree with the requirements of the SLA and how it
was implemented during the pandemic? In your answer, you need to
refer to the advantages and disadvantages of the SLA to Takealot’s final
customers. Your answer should not exceed 20 words.
Comments on activity
The requirements of Takealot’s SLA with third-party sellers state minimum service levels
for lead-time orders. Under ‘normal’ circumstances, these minimum requirements and the
strict application thereof by Takealot, provide their final customers with certain benefits,
the most important being fast delivery of ordered products and having a large variety of
products, which promoted customer service. During a pandemic, various factors impacted
third-party sellers, causing them to breach their SLA. Hundreds of seller accounts were
affected, each of which represents a small business employing between two and 20
people. By removing so many products from Takealot, final customers were negatively
affected. In addition, the economy was also affected negatively due to businesses closing
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down and people losing their jobs. A negative effect on the economy also impacts the final
customer negatively.
Conclusion
The Takealot case above illustrates the complexity of product availability and lead times
in business. Good customer service requires effective management thereof, the topic of
discussion in the next section.
Elements of CSM
Responsibility to Aligning the business Ensure profitability
Customer centricity
society with customer needs of the business
Topic duration
5 hours
The modern consumer has a few important characteristics that businesses should be
aware of should they really want to follow a customer centric approach. The example
below indicates the most important characteristics of the modern final consumer.
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would be able to pay taxes to the state, which could provide the services required by
society. Friedman’s argument is known as the narrow view of corporate social
responsibility. Friedman makes a very clear distinction between the responsibilities of
government and the responsibilities of businesses. According to Friedman, social
responsibilities belong to the state and the major goal of business is to make profits for
shareholders. Not only does CSR undermine business, but Friedman even goes further by
arguing that it is unethical because, in accepting social responsibilities and using
shareholders’ money to achieve social goals, business managers impose a tax on
shareholders. (Botha, 2020)
Although Friedman’s argument is still considered valid even today, many shareholders
believe that sound ethical business practices and responsible management are good for
business. Therefore, many contemporary business shareholders view an extended notion
of CSR as consistent with their long-term interests in businesses. Furthermore, many
would argue that business also has a moral duty (not included in Friedman’s argument) to
accept a broader view of CSR.
Proponents of the broad view of CSR argue that businesses have, at the very least, a
negative duty towards society to refrain from harming society. For example, a factory
should refrain from dumping its waste into a river. By dumping its waste into a river,
society is negatively affected. Many proponents also argue that businesses should have a
positive duty by actively, and directly, contributing to the welfare of society. For example,
businesses should engage in philanthropic activities or can even make these activities part
of their core business.
The second argument towards the broad view of CSR concerns what is called the ‘social
contract’. The social contract is an implicit agreement whereby members of society grant
businesses the license to operate through public consent, with the expectation that
businesses will address certain societal needs. The rights and duties of each are usually
stipulated in such a contract.
The third argument towards the broad view of CSR concerns the social-economic power
of businesses, especially large multinational businesses. The influence that such
businesses have should never be underestimated. With this power and influence comes
responsibility.
The fourth argument towards the broad view of CSR concerns the stakeholder theory. In
the narrow view of CSR, the focus was on shareholders and the increase of profits for the
shareholders of the business. However, the stakeholder theory accounts for multiple
constituencies impacted by organisational entities, namely employees, suppliers, the
community, creditors, the environment and others. In 1984, R. Edward Freeman originally
detailed the stakeholder theory of business management and business ethics that
addresses morals and values in managing a business. The theory argues that a business
should create value for all stakeholders, not just its shareholders. In his book Strategic
management: A stakeholder Approach, Freeman defines a stakeholder as ‘any group and
individuals that can affect or are affected by business activity’. (Freeman, 1984)
The four arguments for the broad view of CSR are summarised in the figure below.
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Seven years after the publication of Freeman’s book, Archie B Carroll created a pyramid of
CSR, which provided a framework for categorising business responsibilities into four
categories, namely economic, legal, ethical and philanthropic responsibilities. These are
depicted in the figure below.
Philanthropic
responsibility
Ethical responsibility
Legal responsibility
Economic responsibility
With the creation of the above theoretical concepts and the increasing maturity of the
scientific framework for the development of business responsibility, many kinds of
institutions in various spheres also became involved in business responsibility
development. Corporate social responsibility, within the context of supply chain
management, means that each partner in the supply chain should be socially responsible
- not only to the individual partners of the supply chain but also towards society in general.
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Conclusion
This topic focuses on four mom elements of customer service, namely customer centricity,
social responsibility, the alignment of the business to the needs of its customers and
ensuring the profitability of the business. The next topic covers various ways to improve
customer service.
Responsiveness
Efficiency
Topic duration
3 hours
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In addition to the physical criteria of product functioning, the attractiveness of the product
and its packaging contributes to its quality. Lastly, a product or service offered that fulfil
health and safety requirements and adhere to legislation if applicable, is also considered
as a quality product or service.
2.3.2 Responsiveness
Responsiveness can be defined as the ability of the supply chain to respond purposefully
and within an appropriate timeframe to customer requests or changes in the market place.
The following are indicators of a responsive supply chain (Horn 2020:217):
• Fill rate. This refers to the percentage of units that are shipped on the placed order
and ultimately the percentage of orders completed satisfactorily. The higher this
percentage, the better customer service is provided.
• Late arrival of products. This is measured by the time taken between the promised
delivery date of an order and the actual delivery date. The shorter the time
difference, the better customer service is provided.
• Customer response lead time. This refers to the time between an order being
placed and the delivery time thereof. The shorter the lead time, the better
customer service is provided.
• Cycle time. Cycle time refers to the total time that is needed to manufacture the
product or deliver the service. Shorter cycle times lead to improved customer
service.
• Shipping errors. The number of wrong orders/products dispatched, expressed as a
percentage of all orders dispatched indicates the shipping error. The smaller this
percentage, the better customer service is provided.
• Customer complaints. The number of customer complaints, expressed as a
percentage of the total number of customers indicates customer complaints. The
smaller this percentage, the better customer service is provided.
2.3.3 Efficiency
In general, efficiency refers to the level of performance that uses the lowest amount of
inputs to create the greatest amount of outputs (you may refer back to unit 1 which also
covered the term ‘efficiency’). The efficiency of partners in the supply chain can be
improved by the following (Horn, 2020):
• Cost of manufacturing. This refers to the total costs of material and labour to
manufacture products or deliver services. The lower manufacturing costs, without
compromising quality, will ensure better customer service since the product or
service can be offered at a lower cost in the supply chain.
• Cost of distribution/logistics. This refers to the total cost pertaining to transport
and handling of products, components and raw materials. By lowering these costs,
the total cost in the supply chain will be lower, rendering better customer service.
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• Transaction cost. Transaction costs are associated with market reviews, supplier
appraisal, negotiations and the costs of drawing up and managing contracts
between partners in the supply chain. The lower the transaction costs, the lower
the cost of the final product will be.
• Inventory cost. This refers to the total cost of warehousing and other storage costs,
such as insurance costs. The lower the inventory cost, the lower the final cost of
the product and the better customer service can be offered to partners in the
supply chain.
2.3.4 Flexibility
Flexibility is considered to be an important differentiator in the efficiency of the supply
chain and a contributor to the competitive advantage of the partners in a supply chain.
Lee (2004) explains the flexible ability of a business in terms of three components, namely
adaptability, alignment and agility:
By using the above three components, we can define flexibility in supply chains as the
possibility to respond to short term changes in demand and supply situations of other
external disruptions together with the adjustment to strategic and structural shifts in the
environment of the supply chain.
In the past (the 1950s and 1960s), traditional supply chains were merely technology driven
and great emphasis was placed on minimizing unit production costs with little product or
process flexibility. Instead of integration, collaboration within the supply chain between
the various supply chain partners was regarded as unacceptable. From that moment in
time, intense global competition forced businesses to shift the emphasis on greater
flexibility, low cost and high quality products. Strategic partnerships between parties
arose and the shift from a technology orientation to an integrated and flexible approach
became necessary.
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Question:
Which components of flexibility, as identified by Lee (2004) are evident
from the Zara case? Substantiate your answer in no more than 30 words.
Comments on activity
The Zara case indicates the agility and adaptability aspects of flexibility in their supply
chain. We defined adaptability as the adjustment of the company’s supply chain’s design
to meet structural shifts in markets, the modification of supply network strategies,
products and technologies. Zara integrates their product development with up-to-date
marketing activities and information. Zara does not invest in expensive commercials or
campaigns – most of their marketing budget is spent on information technology and
communications to keep ahead of day-to-day trend information.
Agility refers to the ability of the supply chain to respond to short-term changes in demand
and supply quickly and the swift and smooth handling of external disruptions. Zara’s
suppliers are found in Spain, India and Morocco. This enables Zara to switch between
suppliers when performances are lacking or due to external market conditions. In addition,
the fact that a high level of integration exists in the company (all product development
and final production facilities are kept in-house: dying and processing activities of fabrics
are fully controlled (not out-sourced), which adds to the company’s agility.
Unit Conclusion
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Question 2
Which one of the following is an example of a B2C relationship?
A. Edgars advertises their product offerings online
B. RCS manages all customer accounts of Edgars stores
C. A supplier of woman’s clothing provides Edgars with winter stock
D. An account holder buys clothing and shoes from Edgars
Question 3
The (i) _____ process revolves around the concept of (ii) _____ and
(iii) _____.
A. (i) supplier relationship management (ii) customer service
management; (iii) customer relationship management
B. (i) customer service management; (ii) supplier relationship
management; (iii) customer relationship management
C. (i) customer relationship management; (ii) supplier relationship
management; (iii) manufacturing relationship management
D. (i) customer relationship management; (ii) marketing relationship
management; (iii) manufacturing relationship management
Question 4
Which of the following are regarded as elements of customer service
management?
Question 5
Proponents of _____ argue that businesses have, at the very least, a
negative duty towards society to refrain from harming society.
A. stakeholder theory
B. the broad view of corporate social responsibility
C. responsible strategic management
D. social power
Answer: 1. D, 2. D, 3. B, 4. B, 5. B
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Now that you have worked through Unit 2, rate your own competency against the Learning
Outcomes for this unit using the following scale:
In unit 2, you were introduced to customer centricity and how good customer service adds
value to all the partners in the supply chain and contribute to the sustainable competitive
advantage of all partners. In this unit, we will focus on four important elements of supply
chain management that, together, will contribute to the effectiveness and efficiency of
the supply chain, increase customer service and add value to all partners in the supply
chain. These four elements are purchasing, transportation, warehousing and inventory
management.
Learning Outcomes
By the end of this unit, you should be able to outline the functions of purchasing,
transportation, warehousing and inventory management.
Unit outcomes:
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Unit duration
16 hours
Introduction
Take a moment and consider your monthly purchases of food, clothing, hygiene products,
medicine, cleaning products, water and electricity, and so on. Now think of all the
producers and sellers of these products and those organisations, pharmacies, hospitals,
medical practices and municipalities offering these products and services to us when we
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need it, in the quantity that we need it, in the right place and at an acceptable price and
quality. These producers, sellers and service providers need effective and efficient
management systems to meet our demands as consumers. In this unit, we will address
four important drivers of the supply chain that provides us with everything that we need,
namely purchasing, transportation, warehousing and inventory management.
How familiar are you with the content covered in this unit? Rate your current competency
against the Learning Outcomes for this unit on the following scale:
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The purpose of this topic is to investigate the purchasing function and management in a
business. We will commence with an introduction to purchasing management, followed
by an explanation of its nature and importance. We will conclude the topic by focusing on
the important activities of the purchasing function.
Topic duration
4 hours
In the sections that follow, we will first address the nature and importance of purchasing
management. Then, we will cover purchasing activities and the important activities of
purchasing management.
The purchasing (or supply) function selects suppliers, arrange transport services, ensures
the correct quantity and quality of materials or services at the right time, decides what
prices to accept, expedites materials and work closely with the warehouse. They are also
responsible for inventory holding for maximum efficiency in the supply chain.
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• Purchasing is the greatest expenditure for the business. Purchasing costs are the
biggest expense in business and supply chains, especially in those businesses
where the final products are purchased. The average percentage of purchasing
spending as a percentage of business income is about 43 per cent, whereas retail
businesses can spend up to 90 per cent of each available rand on purchases (Horn
2020).
• Inventory holding. Businesses hold stock to prevent disruptions in the
transformation process that would be caused by an interruption in the flow of
materials to them. Retailers hold stock to prevent out-of-stock situations, which
will lead to dissatisfied consumers. On the other hand, keeping inventory at too
high a level involves costs, such as storage and insurance costs. Therefore, the aim
of purchasing is to keep inventory levels as low as possible without risking
interruptions in the operational process and to prevent out-of-stock situations. We
will further investigate inventory management in section 3.4.
• Contribution to profit. Effective purchasing can increase the profit of a business.
The lower the purchasing cost, the higher the profit will be.
• Contribution to marketing. Purchasing materials of the right quality and price at
the right time lead to the manufacturing of quality final products, available at the
right time and quantities at competitive prices. In the retail industry, purchasing
products of the right quality and price will add value to the customers. Therefore
we can state that purchasing contributes to marketing, especially in the retail
industry.
The figure below summarises the importance of the purchasing function in a business. In
the next section, we will have look at the most important activities of purchasing
management.
Greatest
expenditure
for the
business
Contributing to Inventory
Purchasing
marketing holding
Contributing to
profit
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Manage receipts,
Describe the need for Manage errors and
inspection and
a product or service discrepancies
distributions
Follow-up and
Research prices and
expedite the Pay for the order
availability
purchase
Each one of the steps in the purchasing process is explained in more detail below.
The purchasing process commences with a description of the need for a product or
service. The process will vary depending on the organisation and can consist of a number
of methods from completing a paper requisition form (for example the purchase of a new
office chair), through to an email to the buying team or in many cases a signal that the
minimum stock holding has been reached. This step of the process endeavours to
establish what is needed, how much is needed, why it is needed and which cost centre
will pay for it.
Once a need has been identified, the purchasing team need to identify where to buy it.
This may be from an established supplier with an existing agreed price or from a brand
new supplier from whom they need to agree on price and lead time. This stage may be
carried out via a competition with multiple suppliers to drive the required result (best
price/terms/quality).
Once an initial price/lead time has been received, the procurement team may choose a
supplier or suppliers and then negotiate with them. The goals of this step are to reduce
prices, improve lead time and negotiate acceptable commercial terms.
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Once negotiations have taken place and an acceptable position has been reached, a
purchase order is usually raised. This represents an agreement with the supplier for the
provision of goods in exchange for an agreed price. The purchase contract will usually state
the product being purchased, the quantity being purchased, the agreed price, terms and
conditions and delivery address.
The purchasing function is responsible for following up on the purchase to ensure that the
materials or services are supplied of the right quality and quantity, at the right time and
place.
The receipt process involves managing the delivery of the materials purchased. The
receipts process usually checks as a minimum that the materials are in a satisfactory
condition and meet the order placed. The materials are then sent to the users – the
functions or departments that requested the materials.
Once the terms of the order have been met the supplier is paid. This will typically be as a
result of the supplier sending a purchase invoice to the buyer. At this stage, it is important
to check that the invoice relates to the purchase order and that materials have been
receipted.
In the final step in the purchasing process, the documents pertaining to the transaction
should be filed and incorporated into the system for future use.
In this section, we have covered purchasing management. Keeping all the principles in
mind that we have covered, do the following activity.
Comments on activity
There are several ways in which the purchasing function can contribute to society. First, it
can support local suppliers and thereby support local community development. Second,
it can ensure broad-based empowerment through purchasing. Another way is to
contribute to environmental protection by purchasing environmentally friendly products
and services. They can focus on the ethical sourcing of products and materials. In general,
by acting ethically in executing the steps in the purchasing process, the purchasing
function can further contribute to society. Lastly, by ensuring safe products, safe
packaging and transportation, the purchasing function will also contribute to society.
3.2 Transportation
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The focus of this topic is transportation. We will commence our discussion with an
introduction to transportation, followed by an explanation of the importance thereof in
the supply chain. Lastly, we will address the various modes of transport.
Topic duration
4 hours
Let us have a look at the manufacturing of paper at Sappi, a global diversified woodfibre
company focusing on dissolving pulp, packaging and speciality papers, graphic papers as
well as biochemical to direct and indirect customers. Watch the following video that
explains how paper is made at Sappi:
https://www.youtube.com/watch?v=SDyJVr1q9kg&list=PLWKd4Dn-
TR6fn07Hobok4VU4c4J_m0Zxa
How is paper made? The following figure illustrates how paper is made at Sappi.
The production of paper, as figure 12 illustrates, involves the following process (Sappi):
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In the process explained above, the woodfibre that arrives at the paper mill as whole tree
trunks is the first example of Sappi’s need for inbound transport. Throughout the
transformation of whole tree trunks to sheets of paper, the half-finished product is also
transported internally. The final product is also transported internally to warehouses. Then,
as the paper sheets are needed and ordered by other members of the supply chain, for
example, a publisher of books that needs paper sheets, outbound transport is needed. As
this example illustrates, transport is a link between customers, suppliers, factories,
warehouses and the individual participants (businesses) in a supply chain. The next section
explains the importance of the management of transport in the supply chain.
Traditionally, inbound transport decisions have been left to suppliers, who transferred the
freight and risk costs to the purchasing business. As a result, the purchasing business had
no control over this cost element. Modern businesses are paying more attention to
inbound transport and the movement of their purchased materials. By managing inbound
transport, businesses can ensure that the products or materials are received on time at
the place where they are required and of the quality that they require. Another reason for
the importance of managing inbound transport is the high costs involved. Transport costs
represent a significant portion of the purchasing costs of businesses. Transport costs often
constitute 10 per cent or more of the total costs of a product (Horn 2020). In addition,
transport is a key component of supply chain management. It can contribute to delivering
customer value by satisfying customer needs faster and at a lower cost.
Outbound transport refers to the physical movement of materials and products to the final
consumer or to a place to which the final consumer will go to purchase the product, for
example, a retail outlet. Therefore, outbound transport adds value to the business by
creating time and place utility for the products that are transported. Outbound transport
can be local, regional or international, or a combination of these. In the case of our Sappi
example, the company transport their paper sheets within the country and abroad.
A complete supply chain strategy must focus on both the inbound transport of supplies
and the outbound transport that ships the end product to end-users. If inbound and
outbound transport is consolidated and well managed across the supply chain, economies
of scale can be leveraged that can lower transport costs, increase value to the customer
and ensure sustainable competitive advantage for the business.
In the following section, we will investigate the various modes of transportation. These
modes apply to both inbound and outbound transport.
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• rail
• road
• shipping
• air freight
• pipelines
• courier and parcel services
Various factors should be taken into consideration when deciding on the mode of
transport. The required delivery date, the cost of the transport mode, the characteristics
of the various modes, reliability and service quality, the size of the consignment, the time
in transit, the possibility of damaging the product or material, the availability of the mode
and the flexibility thereof are the most important factors to consider. Let us have a closer
look at each of the above listed transport modes.
Rail transport
Engines pull railcars and intermodal railcar chassis, which distribute products on land in
the supply chain. Although railway freight is often a distant second to sending goods by
road, rail transport still accounts for a good proportion of freighted products. Moving
goods by rail is often much cheaper, more efficient than sending goods by road. Freight
railroads are a vital supplement to trucking for moving goods through the supply chain.
Road transport
Road transport by means of trucks is the main workhorse of the supply chain. Alongside
railways, they are the main way to move goods across land in an efficient way. They are
often fitted with chassis that can hold standardised shipping containers. Trucks are, by far,
the most common way to move goods in the supply chain, since they can get to places
that other transportation methods cannot. Railways don’t travel to all destinations, and air
freight is expensive and limited by weight and available airports. This makes trucks the
default choice for moving large quantities of goods. When pulling a chassis, a truck can
move shipping containers quickly and efficiently.
Shipping
Large container ships and other ocean-going cargo vessels are the primary way to move
goods internationally. Ocean-going vessels include container ships, oil tankers, general
cargo ships and bulk carriers. Ocean-going vessels move goods between international
ports in the global supply chain. These ships are designed for rapid loading and unloading
and are well-served by transport infrastructure for the rapid onward distribution of goods.
Container ships and other cargo vessels transport vast amounts of raw materials, parts and
finished products between international suppliers, manufacturers and final destinations.
Approximately 90 per cent of South Africa's international trade is moved by sea through
Transnet ports in the form of containers, dry bulk, liquid bulk, break-bulk and automotive
(Cargo Handling, storage and warehousing in South Africa 2020).
Airfreight
Specialized commercial cargo aircraft are used to ship freight quickly and efficiently
between and within countries. Commercial cargo aircraft are typically loaded with Unit
Load Devices for moving airfreight between airports. Due to the higher cost of airfreight,
it is often used only for the most critical shipping needs, and most supply chains will use
it as a supplementary service after trucks and railroads.
Aircraft excel in two main areas for transporting goods, speed and reliability. Aircraft are
generally the fastest way to get freight from one place to another, vital when time is an
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issue. Airfreight is also more reliable than other forms of transport, as aircraft are less
affected by delays than trucks.
Pipeline transport
Pipelines mainly transport gas, crude oil, petroleum products, petrol, diesel, water and
chemicals. In South Africa, Petronet, a division of Transnet, is responsible for pipelines. The
main advantage of pipelines is their ability to transport high volumes at relatively low
speed and high levels of safety over long distances at economic rates and in a reliable
manner. Another advantage is that pipelines can be controlled and closely monitored. For
this reason, losses and damaged are extremely rare when using pipeline transport. A
disadvantage of pipelines is that users that are not close to the pipeline must make use of
other modes of transport, such as rail and road transport. These additional modes are
required when transporting products to and from the pipelines.
Courier service refers to the fast or quick, door to door pickup and delivery service for
goods or documents. It can be local or international. A company that provides such
delivery services is called a courier company. A courier company hires people to provide
their services. The dramatic increase in online shopping by final customers and businesses
has changed the landscape for courier and parcel services. It became a quick, relatively
cheap and effortless delivery. They are particularly appropriate for small consignments by
road on a door-to-door basis.
The coronavirus pandemic has profoundly affected our world since the
end of 2019. It has caused many unexpected disruptions, accelerated
some existing trends and forced us to make some changes to how we
work and live. Some of these changes will likely last even after COVID-
19 is no longer a threat to public health. Many of these transformations
will be for the better — such as expanded delivery options for
consumers and businesses alike. Easier accessibility of goods and
services could make everyone’s lives run more smoothly.
The rising popularity of courier services is not exactly a new trend. Even
before COVID-19 started making headlines, consumers were falling in
love with the convenience of delivery services. As more people turn to
e-commerce sites, food delivery platforms, and other types of delivery
services, they are realising how easy it is to obtain their favourite
products and brands without having to leave the comfort of their home
or office. Benefits such as convenience and efficiency are what sparked
the initial rise to popularity that we have seen in delivery services.
However, the emergence of COVID-19 in 2020 has generated even
more demand for delivery services and new reasons.
Questions:
1. What, in your opinion, were the most crucial changes that courier
services needed to make when providing their services during the
pandemic? Substantiate your answer in no more than 30 words.
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Comments on activity
Before COVID-19, courier companies and their delivery drivers didn’t need to think twice
about things like touching their faces or how closely they interacted with customers. In
light of the global pandemic, however, leading experts on public health and work safety
have developed some basic guidelines for employees of delivery companies to follow in
order to limit transmission of the virus. Delivery drivers need to ensure their own safety in
addition to limiting the spread of COVID-19. Aside from obvious (but still important)
measures like staying home when sick, disinfecting surfaces, wearing a face covering, and
avoiding touching your face, experts emphasizes the benefits of practicing contactless
deliveries whenever possible.
In addition to contactless delivery, various other changes had to be made. For example to
establish flexible working hours, minimise interaction with customers, leave deliveries at
loading docks, doorsteps and so on, and discourage workers from sharing or exchanging
tools and equipment. All of these changes increased the cost of courier companies which,
in turn, contributed to the transportation costs of the entire supply chain of businesses.
This concludes our discussion of transportation. Before we move on to the next topic,
make sure that you have a thorough understanding of transportation by completing the
knowledge check below.
Question 1
The flow of materials from suppliers to the business is referred to as
_____.
A. inbound logistics
B. outbound logistics
C. outbound transport
D. materials flow
Question 2
_____ refers to the physical movement of materials and products to
the final consumer or to a place to which the final consumer will go to
purchase the product.
A. inbound logistics
B. outbound logistics
C. outbound materials flow
D. materials flow
Question 3
(i) _____ transport is a valuable supplement to (ii) _____ for moving
goods through the supply chain.
A. (i) Air; (ii) trucking
B. (i) Pipeline; (ii) rail transport
C. (i) Rail; (ii) trucking
D. (i) Courier services; (ii) pipeline transport
Question 4
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Question 5
Which one of the following modes of transport is the primary way to
move goods internationally?
A. Road transport by means of trucks
B. Pipeline transport
C. Air transport
D. Shipping
Conclusion
3.3 Warehousing
Warehousing is an integral part of logistics and a supply chain management system. For
most of the common people, warehousing involves just storing the products. However,
warehousing involves inbound functions for storing and outbound functions of packing
and shipping. We will commence this section with a discussion of the objectives and
principles of warehousing. Then, we will explain the various warehouse activities and
conclude the topic by a discussion of the types of warehousing formats.
Topic duration
4 hours
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Storage facility: A suitable storage facility will increase the revenue and eventually profit
realised by partners in the supply chain. Manufacturing or the purchasing of goods in bulk
may make sense from a business point of view.
Additional revenue: Owning a storage facility could provide revenue by leasing out
warehouse space. The ability to manufacture or buy goods in bulk also allows for greater
revenue returns. These are both ways to increase profit and add value to partners in the
supply chain.
Distribution: Warehousing and the placement of the warehouse can directly impact
distribution. The further away the storage facility or warehousing is situated from suppliers
or manufacturers, the higher distribution costs will be. Strategic placement of the facility
can dramatically affect transportation costs which, in turn, affect the prices and profit of
the entire supply chain.
Loading and
Receiving
dispatch
Shipping
Inspection
preparation
Storage Issuing
Receiving
A typical receiving procedure consists of offloading the incoming material, counting the
items or scanning the bar codes, conducting a check on the material, comparing the
delivery note with the purchase order. The delivery note is then signed and given to the
data capturer who updates the inventory records. A business may also scan the bar code,
which automatically updates its inventory and warehouse management system. A
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business may also make use of a radio frequency system to receive shipments. In this case,
the entire shipment is read by a radio frequency tag reader and the warehouse
management system will also be updated automatically.
Inspection
Once the supplier has delivered the products, it has to be inspected for quality. The
inspection also includes checking the quantity of the shipment and the correctness of the
order.
Storage
Products are now placed in their correct storage locations. Products are stored until they
are requested by the production department of the consumer.
Issuing
This refers to the removal of products from storage to meet the demand of the production
department or a customer.
Shipping preparation
This activity involves such as pricing, labelling, bundling and packaging of products to be
delivered.
Orders must now be assembled for loading and dispatch. Deliveries must be carefully
planned so that they arrive in the right quantity, at the right time and place.
• trained staff
• quality check
• updated software
What are the different types of warehouses? The most important types of warehouses in
the supply chain are the following:
Public Warehouses
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Public warehouses are owned by governmental bodies and made available to private
sector companies. Public warehouses can be used for both business and personal
purposes. Although public warehouses typically do not have advanced technology like
different types of data warehouses, they’re generally the most affordable and accessible
option.
Private Warehouses
Bonded Warehouses
A bonded warehouse is a type of warehouse that can store imported goods before
customs duties are required to be paid on them. Businesses storing goods in bonded
warehouses don't have to pay any duties until their items are released. Restricted items
can be stored until their proper paperwork is complete. A bonded warehouse also offers
facilities to store items for extended periods of time.
Such types of warehouses in the supply chain are perfect for importers as they can keep
their items duty-free until they find buyers. They also have reputations as secure and safe
storage spaces for goods.
Smart Warehouses
A smart warehouse is a type of warehouse where the storage, fulfilment process, and
management are automated with artificial intelligence. Automation typically includes
everything from software for management to robots and drones performing tasks like
packing, weighing, transporting, and storing goods. Corporations like Amazon and Alibaba
use huge smart types of warehouses that make order fulfilment quick and less prone to
human error.
Consolidated Warehouses
A consolidated warehouse is another type of warehouse that takes small shipments from
different suppliers and groups them together into larger shipments before distributing
them to buyers. All the shipments are intended for the same geographical location.
Consolidated warehouses are a very economical way of order fulfilment, especially for
small businesses and new startups in comparison to different types of warehouses in the
supply chain. The capital investment and volume of inventory required to use consolidated
warehouses are fairly small.
Cooperative Warehouses
Government Warehouses
These types of warehouses in the supply chain are directly owned and controlled by the
government, such as seaport storage facilities. Typically, government warehouses charge
fairly affordable rates. However, if a business is unable to pay their rent within the due
time, the government has the authority to recover their rent by disposing of their goods.
Distribution Centers
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A distribution centre is a storage space that is usually built with specific requirements in
mind. The storage is used for temporary needs and items are shifted quickly within the
supply chain. A large inventory is received and distributed to resellers and retailers within
a short period of time. In the case of some food and perishable items, distribution centres
items are often distributed within a day. Generally, distribution centres are affordable to
rent in and can vary greatly depending on what types of products are being stored in them.
Below is an example of one of the largest warehouses in South Africa. It will give you an
indication of the complexity of managing warehouses.
This concludes our discussion of warehousing. Before we move on to the next topic, make
sure that you have a thorough understanding of warehousing by completing the
knowledge check below.
Question 2
Which one of the following warehouse activities involves the packaging
of an order?
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A. receiving
B. inspection
C. dispatch
D. shipping preparation
Question 3
A _____warehouse is a warehouse that is privately owned by
wholesalers, distributors, or manufacturers.
A. government
B. public
C. bonded
D. private
Question 4
A _____ warehouse is a type of warehouse that can store imported
goods before customs duties are required to be paid on them.
A. government
B. public
C. bonded
D. private
Question 5
A _____ warehouse is a warehouse that is owned and run by
cooperative organisations such as a farmer or winery co-op.
A. cooperative
B. distribution
C. smart
D. bonded
Answer: 1. B, 2. D, 3. D, 4. C, 5. A
Conclusion
This topic introduced you to warehousing, the importance and the objectives thereof. We
focused on warehousing activities and concluded the topic by highlighting the various
types of warehouse formats. The next topic investigates a crucial aspect in supply chain
management – inventory management.
Topic duration
4 hours
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The customers of a business, whether they are final customers who buy products to
consume, or retailers, wholesalers or manufacturers, expect that a business should have
sufficient inventory of the required products, parts, components or raw materials in stock
to meet their demand when required. On the other hand, keeping stock represents cost
and money – large sums of capital is spent on holding inventory. Apart from the cost of
acquiring inventory, keeping inventory in stock also has other added costs such as the cost
of the space taken up by the inventory, insurance costs, salaries of staff managing the
stock, water and electricity costs. Therefore, a fine balance is needed between keeping
too much and too little inventory. Inventory management is therefore an important part
of the efficiency of the supply chain and all the partners thereof.
The type of inventory kept by a business (or partner in the supply chain) depends on the
type of business and industry. Below are a few examples, indicating the differences in
inventory between various industries. The first example is a manufacturing business. In
previous sections, we referred to Sappi, a paper manufacturer. The inventory of Sappi is
explained below.
Source: https://www.massmart.co.za/our-business-model/
[Accessed 15 September 2021]
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• Inventory should satisfy anticipated customer demand and prevent stock-out and
disruptions in the manufacturing process. Retailers need to have sufficient final
products to meet the needs of customers. Suppliers of raw materials, parts and
components need to carry enough inventory to meet the demand of
manufacturers.
• Minimise the cost of stock-out situations. Stock-out situations will involve three
types of costs. First, the cost of a backorder involves the cost of getting the
backorder to the customer – once the business receives the required stock, they
need to contact the customer and deliver the product. All of these actions involve
additional costs. Second, the cost of a lost sale. In stock-out situations, customers
cannot buy the product required, resulting in revenue loss for the business. Lastly,
the cost of a lost customer will occur if the customer decides to make use of a
competitors’ products.
• Balance supply and demand. In a perfect world where supply exactly meets
demand, there would be little need for carrying inventory. We do not live in a
perfect world. Hence, there should be a fine balance between supply and demand.
• Make use of the economies of scale principle. Buying raw material, components,
parts and final products in high volumes, will allow the buyer to take advantage of
lower price per unit. In addition, because of the reduced handling requires when
buying in high volumes, goods can be transported at a lower cost per unit. A lower
price per unit and lower handling costs will result in lower total cost – which is
referred to as the economies of scale principle.
• Take advantage of price discounts on buying in large quantities. In line with the
economies of scale principle, businesses buying in large volumes are often offered
a discount based on the size of the order.
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Satisfy anticipated
Minise the cost Keep inventory as a
customer demand
associated with hedge against
and prevent stock-
stock-outs uncertainties
outs
Take advantage of
Balance supply and Make use of price discounts
demand economies of scale given on buying in
large quantities
Businesses are willing to spend a lot of money on their supply chains in order to meet the
demand for their products. The example below illustrates this statement.
Source:
Casey, C. 2021. Kellogg investing $45M to revamp North American
supply chain. Available online
https://www.supplychaindive.com/news/kellogg-investing-45m-to-
revamp-us-supply-chain/606246/ [Accessed 15 September 2021]
The effective and efficient management of inventory requires a good understanding of the
costs associated with inventory. In the next section, we focus on this.
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Inventory costs
Inventory
Purchasing or Inventory Inventory Cost of surplus
carrying or
landed costs receiving costs shortage costs inventory
holding costs
The classes of inventory costs in the figure above are explained below:
• Purchasing or landing costs. This class refers to the purchasing price of an item plus
any other direct costs associated with acquiring the item, for example, customs
duties, transportation, shipping and insurance costs.
• Inventory carrying or holding costs. This relates to the costs incurred for physically
having a product in storage. The more inventory is held the higher carrying costs.
Carrying costs are further divided into opportunity costs, insurance costs,
operational costs, and risk costs.
• Opportunity costs. Funds needed to buy inventory have two basic sources, namely
own funds or borrowed funds. If a business uses its own funds to acquire inventory,
these funds could have been invested in other uses where it is more needed, for
example, to buy new technology. If a business uses borrowed funds to acquire
inventory, interest will be payable on the borrowed funds. This is referred to as the
opportunity costs of inventory.
• Insurance costs. Keeping inventory has the risk of getting damaged or stolen. For
this reason, businesses also need to insure their inventory against these possible
risks and insurance costs are incurred.
• Operational costs. Operational costs refer to the costs incurred during the time in
which the inventory is carried. This includes maintenance costs of the storage
facility, the costs of the storing facility, and the costs of handling the inventory.
• Risk costs. Carrying costs involves various risks. For example, the cost of becoming
obsolete and the costs of inventory losses due to theft.
• Inventory receiving costs. The costs associated with receiving inventory refer to
the inspection of the inventory when it arrives at the business, unloading the
delivery vehicle and moving the inventory to its designated storage area.
• Inventory shortage costs. Shortage costs occur when demand exceeds the supply
of products, as we have seen with Kellogg’s case in the previous example box.
• Costs of surplus inventory. These costs occur when the supply of products exceeds
the demand. A business in such a situation may face problems such as having too
low cash flow, inventory becoming obsolete and the costs associated with too
much storage space taken.
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• Perfect calculation of the demand. Businesses need to know exactly who their
customers are, which inventory items are in demand and the extent of the demand.
Measure that a modern business can take to implement the above, are the following:
• Businesses need to have access to and use the latest computerised systems to
assist them in assessing the required inventory levels.
This concludes our discussion of inventory management. Before we move on to the next
topic, make sure that you have a thorough understanding of inventory management by
completing the knowledge check below.
Question 2
The _____ principle refers to a lower price per unit and lower
handling costs which result in lower total cost.
A. economies of scale
B. pareto
C. ABC
D. discounting
Question 3
The _____ costs associated with purchasing refers to the purchasing
price of an item plus any other direct costs associated with acquiring
the item, for example, customs duties, transportation, shipping and
insurance costs.
A. carrying
B. opportunity
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C. landing
D. receiving
Question 4
Opportunity, insurance, operational and risk costs are all related to the
_____ costs of inventory.
A. shortage
B. holding
C. receiving
D. shortage
Question 5
A _____ refers to a system that determines when materials and
components need to be acquired from suppliers.
A. Just-in-Time
B. demand control
C. supply planning
D. Materials Requirement System
Conclusion
This topic focused on one of the drivers in the supply chain, namely inventory
management. We investigated the importance of inventory to all kinds of businesses. We
also covered the principles of inventory management and the various costs associated
with inventory. Lastly, the measures and systems available to assist in managing inventory
were explained.
Unit Conclusion
In unit 3, our attention was drawn to the importance of purchasing, transportation,
warehousing and inventory management in the supply chain. Effective and efficient
management of these will result in higher profits, better customer service and sustainable
competitive advantage for all partners in the supply chain. The next unit, Unit 4, will focus
on quality and total quality management.
Now that you have worked through Unit 3, rate your own competency against the Learning
Outcomes for this unit using the following scale:
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Learning Outcomes
By the end of this unit, you should be able to explain the concept of Total Quality
Management in supply chain management.
Unit outcomes
Unit duration
8 hours
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Introduction
Take a moment and consider yourself as a customer. What makes you a satisfied
customer? What will motivate you to return to a certain supplier or seller for a product
over and over again? The purpose of any kind of business should be to improve customer
satisfaction. Why? Satisfied customers will return to their business and will keep buying
their products and make use of their services. Retaining customers will ensure the
profitability and sustainability of the business. One of the requirements of a satisfied
customer is quality products and services. This unit will commence with an introduction
to TQM and the origins thereof, followed by a definition and a more detailed discussion of
the concept. The unit will conclude with the TQM model.
How familiar are you with the content covered in this unit? Rate your current competency
against the Learning Outcomes for this unit on the following scale:
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Topic duration
2 hours
In the context of supply chain management, quality should always be seen in terms of the
business’ market for its final products. This is because the quality of the final product is
directly influenced by the quality of materials that the supply side provided and the quality
of the manufacturing process. The market for the business’ end products will undoubtedly
be segmented into different categories of end customers – some demanding high-quality
(and probably expensive) products, while others may not need the best quality and will
not be willing to pay the highest prices. Quality, service and price have to be combined for
an indication of the relative value of a specific product to a specific market. However, a
business must maintain the quality that its customers desire, since this will largely
determine its relative position in the market, its profitability and therefore the
sustainability of the business. There can be no doubt that quality is a critical success factor
in giving a business a competitive advantage. Quality should be managed.
What is quality? Quality can be defined as the total combination of features and
characteristics through which a product or service, when used, will meet or exceed the
expectations of the customer by being able to satisfy a specific need. Based on this
definition, let us have a look at the origins of the quality movements.
Initial quality movements began even before the First Industrial Revolution (1750 – 1900)
and focused on controlling quality through inspection, based on a set of contracted
standards. Then came the Industrial Revolution which changed jobs, businesses and the
working environment dramatically. Unskilled labourers running machines began to replace
highly paid skilled artisans. What made this possible? Steam engines and later electricity
and numerous other inventions. Divisions of labour were invented. Each worker,
interacting with the machine, performed separate, highly specialised tasks. At the same
time, workers were a small part of numerous other steps required to manufacture
products. Work shifted from families to factories; from small, self-organised groups to
large factories employing thousands of people under one roof. Mass production was born.
Controlling quality through inspection became increasingly difficult to manage after the
first industrial revolution due to mass production. The quality revolution was led by the
Japanese post-World War II (which occurred 1939 – 1945) when they adopted the teachings
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W Edwards
Joseph M Juran Philip B Crosby
Deming
Armand
Kaoru Ishikawa Genichi Taguchi
Feigenbaum
W Edwards Deming
William Edwards Deming (1900–1993) was an American engineer who adopted and
championed Shewhart's plan-do-check-act cycle, as well as his statistical process control
(SPC). He was ignored by the Americans but became a quality prophet in Japan. In the
process of embracing Deming’s teachings, the Japanese developed a reputation for
delivering innovative, high-quality products at affordable prices and, by 1960, they rose to
become the second-largest world economy.
Joseph M Juran
Joseph M Juran (1905–2008) a Romanian, arrived in Japan four years after Deming. Juran
furthered the quality revolution in Japan through his quality trilogy of three basic
processes, namely:
Juran also applied Vilfredo Pareto’s 80/20 principle to quality to achieve breakthrough
improvements (identify the 20% of activities that cause 80% of the problems).
Philip B Crosby
Philip Crosby (1926–2001), an American who described quality as ‘free’, contributed to the
quality movement by arguing that improvement in prevention would have a positive
influence on the appraisal cost of quality. Crosby’s view of quality was articulated in his
four absolutes of quality management, namely:
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Crosby’s second contribution came in the form of the quality management maturity grid,
which classifies quality in organisations in five stages of maturity, namely:
• Stage 1: Uncertainty: During the first stage, the organisation has no comprehension
or recognition of quality. The organisation is perpetually in ‘firefighting’ mode.
• Stage 2: Awakening: During the awakening stage, the organisation has awakened
to quality with an acute awareness that quality improvement is required.
• Stage 4: Wisdom: During the wisdom stage, quality is an accepted routine, with a
prime focus on prevention. Maturity in organisational management is evident.
Armand Feigenbaum
Kaoru Ishikawa
Kaoru Ishikawa (1939–1989) is best known for the development of the Ishikawa or fishbone
diagram, used for determining cause and effect. Like Feigenbaum, Ishikawa believed in
total participation in quality management. He promoted organisational quality learning
and the application of statistical tools, of which the fishbone diagram was one. Ishikawa
developed the concept of quality control circles, a team-based approach to problem-
solving. He is also credited with conceptualising the internal customer, the next person in
line to add value to the work done by the previous person. This concept was included in
the TQM philosophy.
Genichi Taguchi
Much later, in the 1980s, under pressure and in response to the Japanese quality
revolution, America (through the efforts of its Navy) finally adopted Deming’s teachings
and developed and branded what is known today as total quality management.
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Conclusion
This concludes our discussion of the quality movement and origins of total quality
management. In this topic, we focused on the origins of TQM, in which the main
contributors to the quality movement and TQM were covered. The next topic defines TQM.
Before you move on to the next topic, make sure that you have a thorough understanding
of the origins of TQM by completing the knowledge check below.
Question 2
Which one of the following was an American engineer that started the
quality movement in Japan?
A Joseph M Juran
B W Edwards Deming
C Phillip B Crosby
D A Feigenbaum
Question 3
In Crosby’s quality management maturity grid, five stages of maturity
are identified. Which one of the following stages involves an
understanding of quality and support for improvement?
A 1
B 2
C 3
D 4
Question 4
_____ defined quality as an excellence-driven rather than a defect-
driven concept.
A Armand Feigenbaum
B Kaoru Ishikawa
C Genichi Taguchi
D Edward Deming
Question 5
Which one of the following developed the fishbone diagram, used for
determining cause and effect?
A Armand Feigenbaum
B Kaoru Ishikawa
C Genichi Taguchi
D Edward Deming
Answer: 1. C, 2. B. 3. C, 4. A, 5. B
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The purpose of this topic is to define TQM. We will have a look at various definitions of the
term and then provide one definition that we will adopt in this course.
Topic duration
2 hours
In the previous topic, we defined the term quality as the total combination of features and
characteristics through which a product or service, when used, will meet or exceed the
expectations of the customer by being able to satisfy a specific need. Quality management
ensures that a business, its products and services are consistent. Quality management has
four components: quality planning, quality assurance, quality control and quality
improvement. Quality management is not only focused on product and service quality, but
also on the means to achieve it. What is total quality management? Let us have a look at
various definitions of the concept before we define what we will adopt in this course.
Total Quality Management (TQM) is a management framework based on the belief that an
organisation can build long-term success by having its members, from low-level workers
to its highest ranking executives, focus on improving quality and, thus, delivering
customer satisfaction. TQM requires organisations to focus on continuous improvement
or kaizen. It focuses on process improvements over the long term, rather than simply
emphasising short-term financial gains. (Pratt)
Total quality management (TQM) is the continual process of detecting and reducing or
eliminating errors in manufacturing, streamlining supply chain management, improving
the customer experience, and ensuring that employees are up to speed with training. Total
quality management aims to hold all parties involved in the production process
accountable for the overall quality of the final product or service. (Barone, 2021)
The definitions above, all highlight a number of important aspects concerning TQM.
• TQM focus on the entire organisation and inputs of all levels of employees and
management;
• TQM seeks to improve customer satisfaction
• TQM is a long-term process, focusing on long-term performance
Based on the above, we can now provide a definition of TQM for adoption in this course:
As implied by the definition, one of the main elements of the philosophy of TQM is that
the attitude of the organisation and every employee must be directed towards a
continuous striving for improvement across all activities of a business and across the
businesses and functions involved in the supply chain. TQM, therefore, stresses that all
individuals and teams working towards customer satisfaction should endeavour to
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provide fault-free products and services. “Customers” in this context encompasses all
departments within the business (internal customers) and the ultimate customer in the
marketplace. The successful implementation of TQM requires commitment from top
management; internal coordination should be driven by quality to the customer; all
employees should be trained and work in teams and there should be regular performance
evaluation based on quality. TQM is not possible without the buy-in from all suppliers in
the supply chain.
Conclusion
This concludes our discussion of the definition of total quality management. This topic
focused on providing you with a definition of the concept of Total Quality Management.
We had a look at various definitions of the concept, determined the common highlights of
these definitions and established a definition that we will adopt in this course. The next
topic will investigate the TQM model.
Before we move on to the next topic, make sure that you have a thorough understanding
of the meaning of total quality management by completing the knowledge check below.
Question 2
Quality management is not only focused on product and service quality
but also, on _____.
A sustainability
B means to achieve it
C productivity
D profitability
Questions 3 to 5
Answer TRUE or FALSE to the following three questions:
Question 3
TQM focus on the operations function of the business.
A True
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B False
Question 4
TQM seeks to improve customer satisfaction.
A True
B False
Question 5
One of the main elements of the philosophy of TQM is that the attitude
of the organisation and every employee must be directed towards a
continuous striving for improvement across all activities of a business
and across the businesses and functions involved in the supply chain.
A True
B False
Answer: 1. C, 2. B, 3. B, 4. A, 5. A
Topic duration
4 hours
Continuous
People involvement
improvement
In the discussion that follows, we will explain each of these pillars in more detail.
Systems approach
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A systems approach requires the business to be defined as an open system that takes
input from the environment it functions in and adds value through its assets and internal
systems to produce outputs (products or services) to the environment.2 The organisational
system is best understood by identifying and defining the elements that define the
business and the inter-related functioning of these elements. With the system in balance,
these elements work seamlessly to produce a quality output that satisfies the customer.
Customer focus
A customer focus is found in Ishikawa’s philosophy that recognises internal and external
stakeholders as customers or recipients of value-adding products or services. The
philosophy requires every human resource to recognise the next person in line, who
becomes the recipient of the value-added work they performed, as a customer. This
establishes a value-adding chain that starts at the origin and culminates with the ultimate
customer receiving a product or service completed to their required satisfaction.
People involvement
• Leadership. Leadership is the most important and first element of the TQM culture.
A good and strong leader will shape the business culture and its quality of
commitment to its customers and other business partners in the supply chain.
• Policy Deployment. This is used to create a vision for the business, establish
breakthrough and new strategies and translate them into actions by aligning
resources across the business.
2
You may refer back to Figure 3 in Unit 1, which depicts the transformation process. The
inputs are received from the environment and the outputs are given back to the
environment. For this reason, the business is seen as an open system due to its interaction
with the environment.
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• Kaizen. The term ‘Kaizen’ means ‘change for the better’ and refers to a culture of
focusing on small, everyday continuous improvements at work.
Following a TQM philosophy, will provide a business with a number of benefits, such as:
The following video summarises the discussion above. Watch the following video.
At: https://www.youtube.com/watch?v=ksIKAdewTTQ
The video emphasises the foundation of TQM, namely the strategic nature of quality
improvement activities.
Conclusion
This concludes our discussion of the TQM model. Before we move on to the next topic,
make sure that you have a thorough understanding of the TQM model by completing the
knowledge check below.
Question 2
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Question 3
_____ involvement is a tactic to engage people specifically in the
initiating and planning processes so that they take ownership and
embrace business plans, goals, structures, systems and processes.
A Customer
B People
C Supplier
D Government
Question 4
The process of continuous improvement, promoted by_____, assumes
that proper planning establishes and approves business goals.
A Deming
B Juran
C Crosby
D Ishikawa
Question 5
_____ assumes that business assessments are used to establish the
current business status in terms of the business being able to fully
support the work to be performed to achieve the planned strategic
goals and that the appropriate business drivers have been identified to
facilitate the process.
A People involvement
B The process of continuous improvement
C Customer focus
D A systems approach
Answer: 1. B, 2.D, 3. B, 4. A, 5. B
Unit conclusion
Since the quality of one of the methods of improving customer service, a thorough
understanding of quality, quality management and total quality management is vital in
supply chain management. In this unit, we focused on these issues. We commenced with
an overview of the origins of TQM, followed by defining the concept. We concluded by the
TQM model. The next unit (unit 5) will cover supply chain integration.
Now that you have worked through Unit 4, rate your own competency against the Learning
Outcomes for this unit using the following scale:
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In Unit 1 (The Supply Chain) we defined a supply chain as a network between a business
and its suppliers and customers that includes all the transactions involved in transforming
raw goods into saleable products. In today’s competitive and globalised business
environment, the viability and sustainability of businesses depend on integrating with
other supply chain members, so that their complementary skills and competencies and
compatible goals can help them to survive and prosper. In this unit, we will focus on supply
chain integration.
Learning Outcomes
By the end of this unit, you should be able to assess the impact of teamwork, collaboration
and communication in supply chain integration.
Unit outcomes
1. Explain the role of teamwork and collaboration in the success of a supply chain;
2. Determine ways to improve teamwork and collaboration between departments as
well as with external stakeholders;
3. Explain how teamwork and collaboration can lead to a competitive advantage;
4. Explain the role of effective communication in the supply chain;
5. Differentiate between the various methods of communication;
6. Discuss appropriate ways to communicate to an audience outside of the business;
7. Discuss the impact that word choice and tone can have on a business message;
and
8. Write a business communication given a specific audience and purpose.
Unit duration
16 hours
▪ https://courses.lumenlearning.com/wmopen-
businesscommunicationmgrs/chapter/word-choice-and-
tone/
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Introduction
Let us commence this unit with an explanation of the concept ‘supply chain integration’.
Supply chain integration (SCI) can be defined as the collaboration among businesses and
other supply chain partners to develop an effective and efficient movement of materials,
resources, parts and information, to produce products and services that are valuable to
the customer in the quickest way and at the lowest possible cost. (Horn 2020) Thus, SCI
implies cooperation plans and activities between suppliers, manufacturers, warehouses,
distributors and retailers that aim to develop products by transforming raw materials into
finished goods for customers. In this unit, we will first focus on teamwork and
collaboration as a means of SCI. Second, we will focus on effective communication in the
supply chain.
How familiar are you with the content covered in this unit? Rate your current competency
against the Learning Outcomes for this unit on the following scale:
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Topic duration
8 hours
5.1.1 The role of teamwork and collaboration in the success of a supply chain
In the introduction to this unit, SCI was defined as the collaboration among businesses and
other supply chain partners to develop an effective and efficient movement of materials,
resources, parts and information, to produce products and services that are valuable to
the customer in the quickest way and at the lowest possible cost. Businesses link their
internal process to external suppliers and customers, with different levels of integration.
Thus, we can differentiate between internal and external integration.
External integration refers to efforts to collaborate, share information and align processes
with external supply chain partners such as customers and suppliers.
In the following section, we will focus on the various ways to improve teamwork and
collaboration in a supply chain.
• Direction of integration
• Degree of integration
• Level of integration
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• Flows of integration
In what follows, we will explain each of these dimensions. In the discussion, it will become
clear how the implementation of each dimension will improve teamwork and
collaboration between departments in a business and with external stakeholders.
• The direction of integration. External supply chain integration takes place in various
directions, for example vertical (where we differentiate between forward and
backward vertical) or horizontal.
o Vertical integration is the process of integration and coordination of
businesses on different stages in the supply chain, for example
manufacturing, warehousing or retailing. This means that customers and
suppliers are integrated into the SC. With vertical integration, supply chain
businesses can integrate forward or backward.
o Forward vertical integration involves coordination and integration of the
forward physical flow of deliveries between suppliers, manufacturers and
customers. For example, a paper manufacturer may integrate with a
publishing company.
o Backward vertical integration in the SC involves the backward coordination
from customers to suppliers. For example, information technology makes it
possible for the flow of information from the customer to suppliers -
independent businesses in the SC can coordinate their activities in line with
the information received. Collaborative planning, forecasting and
replenishment can be done through the help of modern information
technologies.
o Horizontal integration is the coordination and integration of businesses at
the same stage in the supply chain, for example, two pharmaceutical
companies working together in certain areas such as research and
development, to develop a vaccine for a newly identified virus.
• Level of integration. The third dimension of SCI is the level of integration, which
refers to the various managerial levels in a business. Three levels of integration or
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The different flows in the SC as explained above (product/service flow, knowledge flow,
information flow and funds flow), will take place, even if there is no collaboration or
teamwork. However, with collaboration and teamwork, these flows will be smooth and
prevent duplication, waste, redundancies and inefficiencies in the SC. The next section
explains how teamwork and collaboration can lead to a competitive advantage.
• SCI improves the efficiency and flexibility of logistics processes, the quality of
outputs, the visibility and quality of information throughout the business;
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• SCI leads to lower running costs and improve financial performance in terms of
profit margins and return on investment – thus leading to a competitive advantage
for a business.
The example box below illustrates the importance of collaboration and the management
of relationships in the supply chain in practice.
The COVID-19 pandemic hit all industries all over the world, but
especially the tourism industry. The cross-cutting, interdependent and
fragmented nature of tourism products forces businesses to establish
relationships with numerous stakeholders in the industry – suppliers,
distributors, competitors, governments and other businesses –
resulting in Tourism Supply Chains (TSCs). Collaboration and integration
are therefore seen as drivers of agility, flexibility and business
performance. However, being a collaboration-intensive industry
represents a risk due to the high dependency on the supply chain. Any
shock from one business partner quickly spreads to others, producing
cascading effects on the TSC. Consequently, it could be said tourism is
a very sensitive and vulnerable sector to any risk situation caused by
external factors, whether it is a natural disaster, an economic crisis, an
international conflict, terrorism or a pandemic.
The rapid spatial diffusion of the COVID-19 epidemic outbreak led the
World Health Organization (WHO) to announce the pandemic in March
2020, resulting in border closures and mandatory mass quarantine, with
the consequent total economic disruption of TSCs’ activities. The
impacts of this pandemic on the travel and tourism sector are
unprecedented and fast-changing. Airlines have had to drastically
reduce their activities, and in some cases even suspend them. Tour
operators have also decreased or stopped their operations from mid-
March 2020.
For the hospitality industry, this has meant extremely low occupancy
rates and even mass closures. In Europe, it was estimated that 76 % of
hotels were closed. In Spain, one of the countries most dependent on
tourism, as a result of restrictions during the first three weeks of June
2020, only 35.4 per cent of hotels were open and 17.6 per cent of bed-
places were offered, compared to 2019. In the same line, overnight
stays in hotel establishments fell by 95.1 per cent in June.
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Conclusion
This concludes our discussion of teamwork and collaboration. This topic focused on the
role of teamwork and collaboration in the success of a supply chain. We identified ways to
improve teamwork between departments and external stakeholders or business partners
and also explained how it can lead to competitive advantage. The next topic will
investigate the role of effective communication in the supply chain.
Before we move on to the next topic, make sure that you have a thorough understanding
of teamwork and collaboration in the SC by completing the knowledge check below.
Question 2
_____ integration is the process of integration and coordination of
businesses on different stages in the supply chain.
A Horizontal
B Lateral
C Vertical
D Informal
Question 3
Which one of the following can be described as two or more businesses
that pool their resources and establish a new business and new legal
entity by sharing capital, risk and rewards?
A Joint venture
B Strategic alliance
C Merger
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D Acquisition
Question 4
At this level of integration, business processes such as source
(purchasing), make (producing) order fulfilment (delivery) and inventory
replenishment (reordering) are integrated by providing information on
quantities and timelines of required final products.
A Strategic management
B Operations management
C Planning and control
D Business process
Question 5
_____ refers to knowledge about the end customer and takes place in
the opposite direction of the materials flow.
A Product/service flow
B Knowledge flow
C Information flow
D Funds flow
Answer: 1. D, 2. C, 3. A, 4. C, 5. B
The purpose of this topic is to introduce your effective communication in the supply chain.
We will commence with the role and importance of effective communication in the SC.
Then, we will differentiate between various methods of communication.
Topic duration
8 hours
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Communication takes place between a sender and a receiver. The sender initiates the
communication. In an organisation, the sender will be a person with information, needs or
desires, and a reason for communicating this to one or more people. In the SC, a
manufacturing business may need to replenish its raw material stock levels. The
operations manager will need to communicate this to the purchasing manager. In this
scenario, the operations manager is the sender of the message.
Encoding takes place when the sender of the message translates the information into a
series of symbols. Encoding is necessary because information can be transferred from one
person to another only through representations or symbols. Since communication is the
object of encoding, the sender attempts to establish mutuality of meaning with the
receiver by choosing symbols, usually in the form of words and gestures, which the sender
believes will have meaning for the receiver. In the case of the manufacturing business
which needs to replenish its levels of raw material stock, the operations manager need to
translate this information into a series of symbols. For example, which raw material, what
quality and quantity and when will it be needed to get replenished.
The sender has to select a channel for transmitting the message. The best possible channel
for conveying a specific message should be chosen. In the case of the operations manager
at a manufacturing business, the best channel will probably be a purchasing request,
providing all the detail to the purchasing manager.
Noise may be described as any factor that disturbs, confuses, or otherwise interferes with
the transmission of the message. Noise may arise along the communication channel and
may either be internal or external. Examples of internal noise are discomfort, stress,
exhaustion, or any other internal factor that distorts the message. External noise, such as
a phone ringing or a noisy air conditioner, may also disturb the message. Noise may occur
at any stage of the communication process but is particularly troublesome in the encoding
or decoding stage. Since noise can interfere with understanding, managers should
attempt to restrict it to a level that permits effective communication. In the case of the
operations manager in the manufacturing business communicating replenishing raw
material stock levels to the purchasing manager, examples of noise may be providing
incorrect information, or no knowledge of new, improved raw materials available.
The receiver is the person whose senses perceive the sender’s message. There may be
only one receiver, or there may be many. In the case of the manufacturing business, the
receiver of the message will be the purchasing manager. Decoding is the process in which
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the receiver interprets the message and translates it into meaningful information. This is a
two-step process. The receiver must first perceive the message and then interpret it.
Decoding is affected by the receiver’s experience, personal assessment of the symbols and
gestures used, expectations, and so on. The more the receiver’s decoding matches the
sender’s intended message, the more effective the communication will be. In the case of
the manufacturing business, the purchasing manager will decode the purchasing request
received from the operations manager.
The receiver has to decide whether feedback to the sender is needed. Feedback is
necessary to establish the effectiveness of the communication process. In the case of the
manufacturing business, the purchasing manager will provide the operations manager
with feedback by acknowledging the receipt of the purchasing request and an indication
of the approval thereof and time of delivery.
The process described above refers to all types of communication. As students of supply
chain management, we are interested in the role of effective communication in the supply
chain.
For the supply chain manager, effective communication is crucial. Communication with
co-workers, suppliers, customers, business partners and so on needs to be managed
effectively to make the supply chain achieve success. The following are some of the
advantages of effective communication in the supply chain:
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there’s still plenty of opportunities to grow a business’ brand through events and
seminars.
• Websites and blogging. Website creation, blogging, and content marketing aren’t
just ways to advertise a business. While they’re all effective in helping to build a
business's bottom line, they also provide plenty of important information about a
business company. After all, whenever someone in today’s marketplace considers
doing business with a brand, the first thing they do is “Google” them to see if they
have a web presence. There’s a good reason why marketers who blog are up to 13
times more likely to experience a good return on investment. Companies that blog
also generate up to 67 per cent more leads than their peers. When it comes to
building an external communications strategy, a business’ website becomes the
hub for all of its other brand-building campaigns. Every post-it creates is another
indexed page on its website, making it increasingly likely that its customers will
find it when they search online.
• Live events and conferences. When exploring internal and external
communication in business, it’s important to remember that a business needs a
wide range of strategies to appeal to a broad audience. While blogs might capture
the attention of business-to-consumer customers, the business will likely need
another way to interact with potential partners, shareholders, resellers, and
professional partners. Live events, seminars, and conferences are a great way to
boost an external corporate communication strategy.
• Email and newsletters. For the majority of today’s businesses, emails are effective
for marketing. However, email isn’t just a way to show new offers to your
customers and try to sell products. It’s also a powerful way to build relationships
with various groups in an external network. With segmentation, a business can
group its email campaigns into solutions for shareholders, customers, and
investors, and then refine each of those groups even further. Email open rates are
on the rise and the fact that it costs very little to get an email campaign going
means that it’s one of the best ways to add weight to external communication in a
business toolkit.
• Social media. Social media has emerged as one of the most important external
communication tools for many brands. It’s so effective when it comes to improving
quick and efficient communications, that it’s even become a part of the internal
communication network too. For an effective external communication strategy
using social media, a business needs to find out what kind of platforms its audience
uses to connect. Once they know where their customers are, they can begin to
build their social media strategy to serve them.
• Press release. While press releases might not be the most modern or high-tech
external communications solutions on the market today, they’re still an effective
way to get the latest news about a business out. Press releases issued through
reputable journalism pages and media outlets help to improve the reputation of a
business and its credibility as a brand. They also ensure that a business connects
with new customers or potential investors on different channels.
Regardless of which external communication solution a business make use of, the word
choice and tone of a business message have a huge impact on the effectiveness of
communication with an external audience. In the next section, we will briefly pay attention
to the impact of word choice and tone on a business message.
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The audience is the receiver of the business communication. This model focuses on the
choices a writer or sender of a message can make to best convey their message to the
receiver. If all choices are related to considering the receiver’s needs over those of the
sender, the message is more likely to achieve its purpose quickly.
Language as an Obstacle
Each of us has a variety of ways of speaking and writing depending on circumstances. You
write a thank-you note to your aunt for the socks she sent much differently than you write
a thank-you note after a job interview with the vice president of the division. In business
communication, the key is to choose a language that is direct and easy for your audience
to understand.
When you’re writing, it’s important to consider your audience’s understanding compared
to your own. For example, if you’re writing a newsletter for customers, you would use
much different language than you would if you were writing a product status update to
the engineers who initially created the product.
When communicating with an audience, the following should be taken into account:
• Clichés. Clichés that we use in everyday conversation (green with envy, face the
music, add insult to injury, and so on). Merriam-Webster’s dictionary defines a
cliché as “a trite phrase or expression; a hackneyed theme, characterization, or
situation; something (such as a menu item) that has become overly familiar or
commonplace.” When communicating with external audiences, clichés should be
avoided.
• Bias free writing. Business communication should be clear and direct in meaning,
and drawing attention to details about the race, age, country of origin, disability,
and gender in the workplace might cause conscious or unconscious bias.
• Sentence length and complexity. With business writing, the main focus is on the
reader’s ability to quickly absorb and react to the communication. Concise business
writing uses a clean, straightforward sentence structure to improve understanding
and retention.
• Active and passive voice. You’ve probably heard of the passive voice—perhaps in a
comment from an English teacher or in the grammar checker of a word processor.
In both of these instances, you were (likely) guided away from the passive voice.
Why is this the case? Why is the passive voice so hated? After all, it’s been used in
this paragraph already (twice now!). When the passive voice is used too frequently,
it can make your writing seem flat and drab. However, there are some instances
where the passive voice is a better choice than the active.
So just what is the difference between these two voices? In the simplest terms, an
active voice sentence is written in the form of “A does B.” (For example, “Carmen
sings the song.”) A passive voice sentence is written in the form of “B is done by A.”
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(For example, “The song is sung by Carmen.”) Both constructions are grammatically
sound and correct. Let’s look at a couple more examples of the passive voice:
You may have noticed something unique about the previous passive voice
example: the passive voice can be used to “hide” who performed the action.
Despite these sentences being completely grammatically sound, we don’t know
who lost the sale if we only read the passive sentence. This could be a good way to
focus on ways to improve company strategy, rather than focusing on a single
person’s performance (and avoid calling out a single employee in a potentially
public setting). If, however, it is important that Tamara lost the sale, but we want
to focus on the loss rather than who lost it, saying “The potential sale in North
Dakota was lost by Tamara,”
The passive is created using the verb to be (e.g., the song is sung; it was struck
from behind). To be conjugated irregularly. Its forms include am, are, is, was,
were, and will be, had been, is being, and was being.
Business writing is known for being direct and to the point in most situations, so
you should favour active rather than passive verb constructions. But there are
occasions when being too direct can make you sound insensitive. Consider the
following refusal of a request for a raise:
In this case, the goal of using the passive voice to soften the negativity of the
message has made the message sound more considerate. If you are trying to avoid
throwing someone under the bus, one strategy is to de-emphasize the actor or
subject in the sentence. Bring out your sensitive side by knowing how to tactfully
apply passive voice. Reserve passive verbs for the moment you need to say “no” in
a message.
In the section that follows, we will practice these guidelines by providing you with various
scenarios. You will then be required to answer the questions following the scenarios.
Scenario 1
Mario has worked with Ali since he started at a local hardware store three years ago.
Recently, Ali was promoted to be Mario’s boss. They are scheduled to sit down next week
to establish performance objectives for the year. Mario is trying to decide how to start the
first sentence of the email asking which form to use. Which of the following statements is
the best choice?
A. Ali, could you verify which form you want me to use for our meeting next week?
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B. Ali, yo! In your new boss role did they tell you which forms to use for our meetings?
C. Ali, I’m going to use the same form as last time with a few updates. OK with you?
The correct option would be A, writing for the reader (Ali) who is now in a managerial
position.
Scenario 2
Edward, the marketing manager of a group of retail stores, sent an email to the store
managers country wide. He let them know that the recent marketing blitz was showing
positive results, and his email sounded as though Edward wanted the store managers to
do some more work. Edward had written, “We sure got a big bang for our buck out of that
newspaper special. Your share of the sweat equity on this campaign will make the final
revenue targets this quarter a breeze. Keep up the hard work.” Why should Edward’s store
managers be cautiously excited rather than thrilled with his message?
A. Edward loaded his message with jargon that was unclear to the store managers in
terms of what is expected of them.
C. Edward used email rather than a face-to-face meeting to share these comments,
and that is how bad news is delivered.
The correct answer is A. By ‘bang for our buck’ Edward was saying they did not spend
that money on the ad, so the results surprised them. When he said ‘sweat equity’ he was
referring to the hard work that would result in future e=results. He could avoid using this
jargon.
Scenario 3
Executives and their wives of a large company listed on the Johannesburg Stock Exchange
are invited to the company’s annual rewards weekend. Childcare for children under 5 is
available to any female employee that wants to have the afternoon off for the sailing
tournament. Be sure to meet the short, Asian award-winning coach near the diving board
of the main pier. What biased terms are in this communication?
Conclusion
This concludes our discussion of effective communication in the supply chain. Before we
move on to the next topic, make sure that you have a thorough understanding of effective
communication in the supply chain SC by completing the knowledge check below.
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Unit conclusion
This unit first focused on teamwork and collaboration in the success of a supply chain. We
covered ways to improve teamwork and collaboration between departments as well as
with external stakeholders. We also explained how teamwork and collaboration can lead
to a competitive advantage. Secondly, we focused on effective communication in the
supply chain. We differentiated between the various methods of communication;
discussed appropriate ways to communicate to an audience outside of the business; and
discussed the impact that word choice and tone can have on a business message. Given
case scenarios, you were lastly expected to choose correct answers with regard to
business communication given a specific audience and purpose. The next unit will focus
on supply chain strategies and future trends.
Question 2
When messages are transmitted directly between two or more people,
on a person-to-person basis it is referred to as _____communication.
A intrapersonal
B interpersonal
C organisational
D informal
Question 3
______ as an external communication strategy may include slides,
sales material and more.
A Presentations
B Websites
C Network strategies
D Conferences
Question 4
Which one of the following should be avoided when communicating
with an audience?
A clichés
B bias-free writing
C active voice
D passive voice
Question 5
Which one of the following types of communication occurs when
different departments in the same organisation communicate with one
another?
A interpersonal communication
B intrapersonal communication
©iQ Academy 97
Fundamentals of Supply Chain ManagementStudy Guide
C organisational communication
D the grapevine
Answer: 1. B, 2. B, 3. A, 4. A, 5. C
Now that you have worked through Unit 5, rate your own competency against the
Learning Outcomes for this unit using the following scale:
©iQ Academy 98
Fundamentals of Supply Chain Management Study Guide
©iQ Academy 99
Fundamentals of Supply Chain ManagementStudy Guide
In Unit 1 (The Supply Chain) we defined a supply chain as a network between a business
and its suppliers and customers that includes all the transactions involved in transforming
raw goods into saleable products. Supply chain management involves the management
of the flow of products and services and includes all processes that transform raw
materials into final products. Various strategies can be implemented in the management
of the supply chain. In this unit, we will focus on these strategies.
Learning Outcomes
By the end of this unit, you should be able to identify supply chain strategies and future
trends in supply chain management.
Unit outcomes
Unit duration
16 hours
Supply chain strategy can be defined as a strategy for how the supply
Supply chain chain will function in its environment to meet the goals of the
strategy business.
Introduction
The supply chain strategy is a complex and evolving means that organisations use to
distinguish themselves in the competitive contest to create value for their customers and
investors. In this unit, we will first clarify where supply chain strategy fits into the broad
business and organisational strategies. Second, we will focus on generic supply chain
strategies, followed by the sourcing and outsourcing decisions. We will conclude our
discussion with enterprise resource planning and future trends.
Topic duration
5 hours
in the price of pocket calculators over the years as a result of economies of scale.
Differentiation is the second generic strategy that distinguishes an organisation’s products
or services from those of its competitors. The rationale for differentiation is that the
organisation can charge higher prices (and make more profit per unit) for a product that
customers perceive to be different from similar products offered by rivals. Differentiation
may be in terms of quality, production process, design, reputation or any number of other
attributes. The focus strategy is the third generic strategy, which attempts to focus on a
specific product line or a segment of the market that gives an organisation a competitive
edge. Initially, the focus strategy was anchored in focused low-cost and focused
differentiation strategies. Porter suggested that organisations had to choose either low
cost or differentiation; to attempt both would cause an organisation to achieve neither
and be ‘stuck in the middle’. The three generic strategies developed by Porter are usually
thought of as separate strategies now, in other words, an organisation needs to choose
between the following generic strategies:
• differentiation strategy
The supply chain strategy specifies how to satisfy customers, how to grow the business,
how to compete in the business environment, how to manage the business and develop
its capabilities and how to achieve financial objectives, as derived from the corporate level
strategies and generic strategies (or business-unit level strategies) of the business as
identified by Porter. In other words, the overall corporate strategy, business strategy and
supply chain strategy of a business should all be aligned to achieve the overall goals and
objectives of the business.
• Managerial focus (or internal processes). This focus is the most important factor in
ensuring coherence between supply chain execution and a business's unique value
proposal.
Once a business has an understanding of the above four elements of the supply chain
strategy, it will be in a position to decide which of six generic supply chain strategies will
be the most appropriate to implement. The next section explains these generic strategies.
Continuous-flow
Efficient supply chain Fast supply chain
supply chain
Customer-figured
Agile supply chain Flexible supply chain
supply chain
Let us consider each of these generic supply chain strategies in more detail (Perez 2013).
• Efficient supply chain strategy. The efficient supply chain strategy is best suited to
industries that are characterized by intense market competition, with several
competitors fighting for the same group of customers who may not perceive major
differences in their value proposals. In effect, competition is virtually always based
almost solely on price. Because customers in these commoditized businesses (such
as cement and steel) take an opportunistic approach to purchasing to ensure that
they get the best price for each order, it results in a demand profile with recurrent
peaks. Consequently, a continuous-replenishment model is inappropriate.
Production should instead be scheduled based on sales expectations for the length
• The fast supply chain strategy. The fast supply chain strategy is best for businesses
that produce trendy products with a short lifecycle. From the customer's
perspective, the main difference among competitors' value proposals is how well
they can update product portfolios per the latest trends, for example, fashion
stores 3 . This focuses competition in the market on manufacturers' ability to
continuously develop new products they can sell at an affordable price. As a result,
the main driver of competitiveness is the reduction of market mediation costs. In
an industry framework characterized by a short lifecycle, this might appear to be a
conundrum, but with an understanding of market trends and consumers' habits, it
is possible to maintain market mediation costs at an optimal level. When
implementing a fast supply chain strategy, management should focus on
promoting continuous portfolio renewal, which is supported by three main
capabilities: short time from idea to market, maximum levels of forecast accuracy
to reduce market mediation cost, and end-to-end efficiency to ensure affordable
costs for customers.
• The continuous-flow supply chain strategy. The main features of the continuous-
flow supply chain model are supply and demand stability, with processes
scheduled in such a way as to ensure a steady cadence and continuous flow of
information and products. This model typically is for a very mature supply chain
with a customer demand profile that has little variation. Consequently, the
production workload can match demand through a continuous-replenishment
model based on a "make to stock" decoupling point, where production is scheduled
to replenish predefined stock levels based on a specified reorder point for
inventory in the production cycle. Accordingly, competitive positioning is based on
offering a continuous-replenishment system to customers to assure high service
levels and low inventory levels at customers' facilities, thus achieving optimization
of costs associated with inventory. This supply chain model typically works well for
businesses with short-shelf-life products, such as dairy products and bread.
• The agile supply chain strategy. The agile type of supply chain is useful for
companies that manufacture products under unique specifications for each
customer. This is typically seen in industries that are characterized by
unpredictable demand. They use a "make to order" decoupling point, producing the
item after receiving the customer's purchase order to avoid manufacturing
products that have no certainty of future sales. As a result, the main driver of
competitiveness is agility—the ability to meet unpredictable demand, in quantities
exceeding the customer's forecast and/or within a shorter lead time than agreed.
The ability to be agile is proportional to the ratio between excess capacity and the
average rate of asset usage This strategy is useful for industries where the
company's value proposition is oriented toward offering products "on-demand"
and with a high service level, such as packaging, chemical specialities, and metal
machining services.
3
You may refer back to the Zara case explained in Unit 2.
• The flexible supply chain strategy. The sixth supply chain strategy, the flexible
strategy, is suited for businesses that must meet unexpected demand and
therefore are faced with high demand peaks and long periods of low workload. This
supply chain strategy is characterized by adaptability, which is the capability to
reconfigure internal processes to meet a customer's specific need or solve a
customer's problem. This model typically is used by service businesses that focus
on handling unexpected situations, perhaps even including emergencies. Due to
the nature of such events, customers appreciate not only the speed of a supplier's
response but also its ability to tailor solutions to their needs. Consequently, the
price becomes largely irrelevant to the customer. A typical example of this type of
supply chain can be found in businesses that provide metalworking and machining
services for the manufacture of spare parts for industrial customers. This type of
business may encounter emergencies such as the need to immediately replace
broken parts. Accordingly, they must be able to provide a fast response and
sufficient capacity to develop unique parts by combining successive processes,
such as turning, reaming, and welding, in a configuration adapted to a specific
situation.
Conclusion
This concludes our discussion of supply chain strategies. In this topic, we have introduced
you to supply chain strategies. We commenced the topic with an overview of the four
elements of supply chain strategy, followed by an outline of the six generic supply chain
strategies. The next topic will focus on outsourcing and sourcing – two important concepts
in supply chain management.
Before we move on to the next topic, make sure that you have a thorough understanding
of the supply chain strategies by completing the knowledge check below.
Question 2
The _____ strategy is best suited to industries that are characterized
by intense market competition, with several competitors fighting for
the same group of customers who may not perceive major differences
in their value proposals.
A efficient supply chain
B fast supply chain
C agile
D flexible
Question 3
The _____ strategy is best for businesses that produce trendy
products with a short lifecycle.
A efficient supply chain
B fast supply chain
C agile
D flexible
Question 4
The _____ type of supply chain is useful for companies that
manufacture products under unique specifications for each customer.
A efficient
B customer-configured
C agile
D flexible
Question 5
The _____ supply chain strategy is suited for businesses that must
meet unexpected demand and therefore are faced with high demand
peaks and long periods of low workload.
A efficient
B customer-configured
C agile
D flexible
Topic duration
5 hours
6.2.1 Sourcing
Sourcing can be defined as obtaining a product or service from a particular source. Supply
chain sourcing revolves around building strategic partnerships and leveraging the supply
chain to extract value and create a competitive advantage for a business. At its core,
sourcing is finding high-quality, low-cost products and services at the right time and place
and in the right quantity.
Finding the right balance between the choice of products or services and affordability is
an evolving, ongoing endeavour. Deciding how much value to place on those criteria — the
cost versus quality —takes time, effort and experience in the field of supply chain
management. In the discussion that follows, we will explain the supply chain sourcing
process, as depicted in figure 21.
Choosing a supplier
Time to purchase
This step will involve finding answers to questions such as the following:
• What kind of time constraints are we under? How much lead time do we need for
the order?
• What are the ethical or moral considerations, such as the environmental impact or
work conditions for labourers?
The list of questions above is certainly not exhaustive – many other factors should also be
considered depending on the industry of the business and its unique circumstances.
However, this list should get the source (or buyer) started and pinpoint the products and
services that will complement the business’ supply chain strategy.
The next step will be the selection of a suitable supplier to deliver the goods.
To find the most suitable supplier, the buyer will move beyond the basics of buying into
the more advanced aspects of strategic sourcing. Before choosing a supplier, the following
needs to be considered:
• Risk. Risk in the supply chain can have a negative effect on the product and the
business in general. Ultimately, it can have an adverse effect on the competitive
advantage of the business and affect customer satisfaction. Therefore, careful risk
management is of the utmost importance when choosing a supplier.
• Finances. The buyer should determine the optimal amount that the business wants
to pay for a product or service. The optimal amount is not necessarily the minimum
amount – again it is finding a balance between cost and quality.
• Performance. The buyer should also set key performance indicators that suppliers
must meet in order to win a contract with the business. These indicators should be
evaluated throughout the supplier relationship to ensure suppliers meet their
requirements.
The execution of all the steps above will allow the buyer to eventually choose a supplier
that will be able to meet all the expectations of the business. That will bring the buyer to
the next step, namely negotiating with the chosen supplier.
Once the negotiation between the business and supplier(s) have been concluded, it is time
to purchase and the buyer will be switching from negotiations to logistics: juggling
purchase orders and shipment notices, managing inventory, and handling storage. The
buyer will also track and compare vendor information and evaluate the cost and quality of
the products received. Such documentation is invaluable because there is no such thing
as permanence in supply chain sourcing and buying. Even if a supplier checks all the boxes,
the buyer has to have a backup—and maybe a backup for the backup. Suppliers move, go
out of business, raise their prices, lose their edge. The needs of the business might also
change. For these and many other reasons, the buyer will need to start back at square
quite often. All the more reason to have a sound sourcing strategy.
6.2.2 Outsourcing
Outsourcing can be defined as obtaining products or services by contract from an outside
supplier. In the context of supply chain management, outsourcing can be described as the
process of purchasing products or services on specification, from external suppliers, that
were previously produced in-house. There are a number of reasons for outsourcing, which
includes the following:
• Reducing training costs. A business will save in terms of training costs due to
outsourcing. Over and above training, it will also save wages, salaries, and benefits
paid to employees.
• Reduce business risk. There are times when businesses may not wish to take the
burden of a specific function and find by outsourcing it, they can reduce the
business risks. This is especially true when a business turns to outsource highly
experienced in a specific service.
• Specialised functions and services. Some businesses may find that outsourcing
specialized functions and services are more cost-effective. For example, a business
wishing to provide a cafeteria for employees most likely would outsource to a
professional catering service. By the same token, businesses may choose to
outsource their information technology needs.
A business can even outsource the management of its entire supply chain. Modern supply
chains have evolved from simple, linear connections between businesses and suppliers to
an interconnected network spanning continents, departments and functions. Modern
supply chains consist of various elements and functions ranging from product
development, operations and marketing to finance, distribution networks and customer
service. Managing and optimizing these different elements and functions requires skill,
expertise and access to best-in-class resources. Since supply chains are so critical to the
success and continuity of all businesses, optimizing them will result in faster production
cycles and reduced costs. An effective way to achieve such optimization is by outsourcing
SCM to the right experts.
Conclusion
This concludes our discussion of sourcing and outsourcing. In this topic, we have
introduced you to sourcing and outsourcing in the context of supply chain management.
The next topic will focus on enterprise requirements planning systems and future trends
in supply chain management.
Before we move on to the next topic, make sure that you have a thorough understanding
of sourcing and outsourcing by completing the knowledge check below.
C Buying
D Supplying
Question 2
_____ can be described as the process of purchasing products or
services on specification, from external suppliers, that were previously
produced in-house.
A Outsourcing
B Sourcing
C Buying
D Supplying
Question 3
_____ in supply chain management is a process of compromise by
which the needs of the different parties (the business and its supplier(s))
are managed, with the aim to a win-win agreement for the business and
the supplier(s).
A Contracting
B Risk mitigation
C Outsourcing
D Negotiation
Question 4
Which one of the following is an advantage of outsourcing?
A Increased operating costs
B Increased training abilities
C Restructuring
D Reduced business risks
Question 5
The biggest reason for a business to outsource is to _____.
A satisfy customers
B reduce costs
C increase market share
D maintain its position in a competitive environment
Answer: 1. B, 2. A, 3. D, 4. D, 5. B
Topic duration
6 hours
• ERP systems make use of a common database that supports all the applications;
• ERP systems have a consistent look and feel across modules (in ERP systems,
functional areas grouped together are called modules);
An ERP system covers the following common functional areas (in many ERP systems,
these are called and grouped together as ERP modules)
• Order processing: Order processing includes an order to cash, order entry, credit
checking, pricing, inventory, shipping, sales analysis and sales commissions.
Government resource planning (GRP) is the equivalent of an ERP for the public sector and
an integrated office automation system for government bodies. The software structure,
modularisation, core algorithms and main interfaces do not differ from other ERPs, and
ERP software suppliers manage to adapt their systems to government agencies. Both
system implementations, in private and public organisations, are adopted to improve
productivity and overall business performance in organisations, but comparisons (private
versus public) of implementations show that the main factors influencing ERP
implementation success in the public sector are cultural.
• Matching purchase orders (what was ordered), inventory receipts (what arrived),
and costing (what the vendor invoiced)
• ERP creates a more agile business that adapts better to change. It also makes a
business more flexible and less rigidly structured so business components operate
more cohesively, enhancing the business—internally and externally.
• ERP can improve data security in a closed environment. A common control system,
such as the kind offered by ERP systems, allows businesses the ability to more
easily ensure key company data is not compromised. This changes, however, with
a more open environment, requiring further scrutiny of ERP security features and
internal business policies regarding security.
• ERP provides increased opportunities for collaboration. Data takes many forms in
modern business, including documents, files, forms, audio and video, and emails.
Often, each data medium has its own mechanism for allowing collaboration. ERP
provides a collaborative platform that lets employees spend more time
collaborating on content rather than mastering the learning curve of
communicating in various formats across distributed systems.
• ERP can cost more than less integrated or less comprehensive solutions.
• High ERP switching costs can increase the ERP vendor's negotiating power, which
can increase support, maintenance, and upgrade expenses.
• Critical challenges include disbanding the project team very quickly after
implementation, interface issues, lack of proper testing, time zone limitations,
stress, offshoring, people's resistance to change, a short hyper-care period, and
data cleansing.
The basic idea is that there should still be a core ERP solution that would cover the most
important business functions, while other functions will be covered by specialist software
solutions that merely extend the core ERP. This concept is similar to the so-called best-
of-breed approach to software execution, but it shouldn't be confused with it. While in
both cases, applications that make up the whole are relatively loosely connected and quite
easily interchangeable, in the case of the latter there is no ERP solution whatsoever.
Instead, every business function is covered by a separate software solution.]
There is, however, no golden rule as to what business functions should be part of the core
ERP, and what should be covered by supplementary solutions. According to Gartner, every
company must define their own postmodern ERP strategy, based on its internal and
external needs, operations and processes. For example, a company may define that the
core ERP solution should cover those business processes that must stay behind the
firewall, and therefore, choose to leave its core ERP on its premises. At the same time,
another company may decide to host the core ERP solution in the cloud and move only a
few ERP modules as supplementary solutions to on-premises.
The main benefits that companies will gain from implementing postmodern ERP strategy
are speed and flexibility when reacting to unexpected changes in business processes or
on the organisational level. With the majority of applications having a relatively loose
connection, it is fairly easy to replace or upgrade them whenever necessary. In addition to
that, following the examples above, companies can select and combine cloud-based and
on-premises solutions that are most suited for their ERP needs. The downside of
postmodern ERP is that it will most likely lead to an increased number of software vendors
that companies will have to manage, as well as pose additional integration challenges for
central IT.
Conclusion
This concludes our discussion of ERP systems and future trends. Before you move on to
the next topic, make sure that you have a thorough understanding of ERP systems and
future trends by completing the knowledge check below.
Question 2
Which one of the following are characteristics of an ERP system?
A ERP systems operate in silos
B ERP systems make use of separate databases
C ERP systems are deployment on organisational premises
D ERP systems operate in (or near) real-time
Question 3
The bill of materials, work orders, scheduling, capacity, workflow
management, quality control, manufacturing processes, manufacturing
flow, product life cycle management and engineering will be grouped
under the _____ ERP module.
A financial accounting
B management accounting
C human resources
D manufacturing
Question 4
The order to cash, order entry, credit checking, pricing, inventory,
shipping, sales analysis and sales commissions will be grouped under
the _____ ERP module.
A financial accounting
B management accounting
C human resources
D order processing
Question 5
Which one of the following is the most fundamental advantage of an
ERP system?
A Revenue tracking, from invoice through cash receipt
B The integration of a myriad of business processes saves time and
expense.
C Customisation of processes
D Re-engineering business processes to fit the ERP system
Unit conclusion
We commenced our discussion of this unit with a strategic supply chain in which we
clarified the position of the supply chain strategy in the overall strategy of a business. Then,
we moved on to the concepts ‘sourcing’ and ‘outsourcing’, and we concluded the unit with
a discussion of ERP and future trends. The last unit of this course will focus on one of the
most important aspects of supply chain management namely ethics.
Now that you have worked through Unit 6, rate your own competency against the
Learning Outcomes for this unit using the following scale:
In this last unit of the course, we address a burning issue, not only in supply chain
management but in all spheres of life, namely ethics. Daily, the media bombards us with
examples of unethical practices of business managers, politicians, educators, sports
heroes and even spiritual leaders. How can we prevent unethical practices, especially in
supply chain management? Let is investigate ethics, business ethics and ethics in the
context of supply chain management.
Learning Outcomes
By the end of this unit, you should be able to discuss the role of ethics in the context of
supply chain management.
Unit outcomes
Unit duration
12 hours
Ethics deals with the character of an individual and the moral rules
that govern and limit our conduct. Ethics investigates questions of
Ethics what is right and what is wrong, what is a duty and what is an
obligation, and what is a moral responsibility.
Supporting an ethical supply chain means that businesses will incorporate social and
human rights and environmental considerations into how they do business across the
world. In this unit, we will first explain ethics in general and then move on to business
ethics. We will then focus on ethics in the context of supply chain management.
Topic duration
6 hours
Before we can understand ethical and unethical business practices, and ethics in the
context of supply chain management specifically, we first need to have a basic
understanding of the term ‘ethics’. Ethics deals with the character of an individual and the
moral rules that govern and limit our conduct. Ethics investigates questions of what is right
and what is wrong, what is a duty and what is an obligation, and what is a moral
responsibility. The examples below illustrate these concepts.
Example Ethics
Business ethics is the study of what constitutes right and wrong, or good and bad, duty,
obligation and moral responsibility in a business context. The examples below illustrate
these concepts in a business context.
Individual employees and managers experience ethical issues in a variety of settings and
at different levels, namely the individual, organisational, industry or professional, and
societal or international level. These levels are explained in more detail below.
• Organisational level. People often experience ethical issues in their working life and
should first consult their employer’s policies, procedures and code of ethics to clarify
their employer’s position on the issue. This level is of particular importance for the
supply chain and all involved in the supply chain.
• Industry or professional level. People also experience ethical issues in their industry or
profession such as education, accounting, medicine or law. For example, some
accountants may advise clients on ways to avoid personal taxes or lawyers send their
agents to the trauma centres of hospitals to advertise their services to claim from the
Road Accident Funds to the families who lost loved ones in car accidents.
https://www.youtube.com/watch?v=ahH_P_5yVSo
The video above illustrates, as we have discussed in the previous section, that ethics
revolves around what is good and bad, right and wrong. Ethical dilemmas come from
everywhere in the business organisation, and managers and workers will be faced with it
and need to deal with it numerous times during their careers. Ethical decision-making
skills lie in the way that managers and workers (i) deliver service or respond to crises; (ii)
react to the policies and practices of the organisation; (iii) make choices personally and in
team situations; (iv) fulfil their obligations to co-workers and customers; (v) present their
organisation and its products to customers; and (vi) deal with outside agencies,
contractors and vendors. Ethical dilemmas come in all shapes and sizes. Some ethical
dilemmas are issues of conscience, while others come from outside your sphere of
influence. Ethical dilemmas that are issues of conscience usually have right and wrong
answers and you will have the freedom of choice to make the right or wrong decision. In
these decisions, you are obliged as a functioning member of society to make the honest
choice or suffer the consequences. Examples of ethical dilemmas that come from outside
your sphere of influence, are the following: ‘Our top management is corrupt and arrogant’.
‘My boss is making unwanted advances.’ ‘A customer is always asking for special favours.’
In these instances, you will need a clear strategy and a system to support you. First, you
need to consider the stakeholders involved in the dilemma. Second, you need to consider
the workplace environment and culture. Lastly, you need to consider your own personal
factors such as your physical, emotional and spiritual state, your career, reputation, family
and safety and security, before you take any action to the dilemma.
To ensure that decisions are made ethically, it is a good practice to develop an approach
to decision making that will ensure that business decisions are ethically sound. One way
of achieving this is to develop a decision-making process that attends specifically to the
ethical side of business decisions. Although there is a host of processes available in this
regard, Rossouw and Van Vuuren (2017) recommend that the following questions should
be asked to judge the moral soundness of a business decision:
Is it legal?
Can it be disclosed?
• Ethical business practices are necessary to protect the reputation of the business.
• Ethical business practices are necessary to maintain the trust of all stakeholders.
• Ethical business practices are necessary to gain and maintain the acceptance of the
public, which is imperative for business success and survival.
• Ethical business practices are necessary to minimise possible costs associated with
lawsuits, theft, loss of productivity, absenteeism, monitoring untrustworthy
employees, a business’s damaged or destroyed reputation, and some of the costs
associated with high staff turnover rates due to dismissing unethical employees
and hiring new employees.
• The use of ethics in unlocking human potential in businesses can be a remedy for
ethical neglect.
Apart from the variables that influence, affect and/or direct business activities and
decisions towards ethical business practices, there are also various benefits of business
ethics. In the next section, we will address the most important benefits.
• Ethically conducting business will result in less employee misconduct such as theft
and fraud, will need less employee supervision and will eventually also have a lower
employee turnover rate.
In the next section, we focus on the management of business ethics and how business
managers and leaders can improve ethical conduct in their organisations.
• code of ethics/conduct
• reporting
The corporate and ethical culture of an organisation plays a vital role in the informal
management of business ethics. It affects the way that employees think and act, especially
in situations where ethics are applicable.
• Work smarter.
Conclusion
This concludes our discussion of ethics and business ethics. In the next section, we will
focus on ethics in the context of supply chain management.
will commence by looking at examples of ethical dilemmas in the supply chain, followed
by strategies to practice ethical supply chain management.
Topic duration
6 hours
For example, raw materials like cocoa, palm oil and soy are key ingredients for many
Hershey products. But the company also admits that this part of their supply chain has the
“greatest risk of contributing to deforestation. Other companies encounter hurdles trying
to manage the decision making of suppliers and manufacturers. A review of the U.K.-
based fashion company Boohoo found that the company knowingly worked with suppliers
who underpaid their employees and had unsafe working conditions.
What is an ethical supply chain? Companies with an ethical supply chain treat employees
fairly, pay them a fair wage and strive to improve and upgrade the social, economic and
environmental conditions within the communities where they operate while still
controlling or reducing costs.
Supply chains that expand their global footprint, experience even bigger ethical
challenges. Why? There are more language and cultural differences so that these
businesses have to work through difficult situations and still ensure that their specific
ethics goals are met.
Ethical dilemmas exist throughout the supply chain, from working conditions in
manufacturing to the environmental effects of using raw materials. While some unethical
practices are also illegal, it may not be the case in every country that encompasses a piece
of the supply chain. Additionally, many practices are not explicitly against the law. Let us
have a look at a few examples of such ethical dilemmas in the supply chain.
1. Forced labour. This refers to work done involuntarily and under threat. As of 2018,
almost 25 million people worldwide are in forced labour, according to the Global
Slavery Index. The index also cites electronics such as laptops, phones and
computers as the products imported into the G20 that are most at risk of modern
slavery. Clothing garments and fish are also high-risk industries for forced labour.
2. Child labour. This refers to work that deprives a child of the essential components
of childhood, such as school, which is detrimental to their physical and mental
development and well-being. According to UNICEF, one in 10 children around the
world are victims of child labour and also working in horrible conditions.
3. Unsafe labour conditions. This refers to safety hazards like frayed wires or
unguarded machinery, as well as biological or chemical hazards such as mould and
pesticides. Dangers in the workplace can extend beyond the physical
characteristics of the space; violence and harassment also count as unsafe labour
conditions.
4. Discriminatory work environment. This is a work environment where an employee
is treated unfairly, harassed, punished or denied certain privileges because of their
race, gender, sexual orientation, religion, disability or age.
5. Environmental harm. The collection of scarce natural raw materials is a significant
contributor to the overall global environmental impact. The extraction and
processing of resources like fossil fuels, metals and biomass account for about 50%
of the climate change impact, according to the EU Science Hub.
6. Corruption and bribery. This example refers to the misallocation of funds or paying
millions of dollars to secure contracts. The risk for bribery in the supply chain is
particularly high during times of crisis as resources become scarcer and demand
increases. Additionally, the urgency of an emergency can incentivize leaders to be
more lenient in their anti-corruption practices. The following case for discussion
illustrates.
The South African public rightfully expressed outrage and disgust over
the scale of the exposed corruption and pushed the government to act.
Sources:
Transparency International: the global coalition against corruption.
Available online https://www.transparency.org/en/blog/in-south-
africa-covid-19-has-exposed-greed-and-spurred-long-needed-
action-against-corruption# [Accessed 15 September 2020]
Question:
Based on what you have learned in this lesson with regards to managing
business ethics, what in your opinion, are the reasons for the large scale
corruption taking place in such a pandemic? Substantiate your answer
in no more than 50 words.
Comments on Discussion
2. Practice due diligence. The supplier selection process takes a lot of work and involves
seeking contacts at trade shows and through recommendations and networking.
Business leaders who want to create an ethical supply chain should treat potential
suppliers as they would potential employees by seeking references and a record of
their history. They should research suppliers’ compliance records and complete on-site
visits, if possible, in advance of the partnership.
3. Engage in digital management. Digital supply chain management can help streamline
some of the processes to monitor suppliers. From basic video surveillance to the
Internet of Things (IoT) sensors that track movement on the floor, investing in digital
tools can help supply chain managers keep a pulse on how their supply chain is
operating.
given the resources and training they need to increase their competencies, the
resulting chain is stronger and more competitive.
Conclusion
This concludes our discussion of ethics in the context of supply chain management. Make
sure that you have a thorough understanding of ethics in the context of supply chain
management by completing the knowledge check below.
Question 2
Which one of the following is a description of practising due diligence?
A Outlining an organisation’s values and principles
B Research suppliers’ compliance records and complete on-site
visits, if possible, in advance of the partnership
C Develop suppliers in ethical matters
D Use the Internet of Things
Question 3
A code of ethics _____.
A describes an organisation’s rules and policies
B indicates supplier and customer values
C provides contractual details
D outlines an organisation’s values and principles
Question 4
Which of the following is an example of an ethical dilemma in the supply
chain?
A environmental harm
B organisational mission and vision
C business level strategies
D code of conduct
Question 5
The management of _____ can be described as the direct effort to
manage ethical issues in an organisation – formally and informally –
through policies, practices and programmes.
A ethics
B marketing ethics
C business ethics
D supply chain ethics
Answer: 1. A, 2. B, 3. D, 4. A, 5. C
Now that you have worked through Unit 7, rate your own competency against the Learning
Outcomes for this unit using the following scale:
Sappi Limited
Sappi is a global diversified woodfibre company focusing on providing dissolving pulp,
packaging and speciality papers, graphic papers as well as biomaterials and biochemicals
to their direct and indirect customer base across more than 150 countries. Sappi’s vision is
‘Intentional evolution’, we will be a diversified woodfibre group targeting a substantial
increase in our earnings through an expanded product portfolio with increased margins,
providing enhanced rewards to all our stakeholders. Sappi’s mission is ‘Through the power
of One Sappi – committed to collaborating and partnering with stakeholders – we aim to
be a trusted and sustainable organisation with an exciting future in woodfibre.’ The
company’s values can be summarised as acting with integrity, being courageous, making
smart decisions and executing decisions with speed.
Background
Sappi was founded in 1936 in South Africa to serve South African consumers with locally
produced paper. They have a tradition of innovating and developing new products to meet
local demand for newsprint, graphic papers (paper used for communication purposes that
includes printing and writing papers), packaging papers used to protect their customers’
products (especially in the agricultural sector) and speciality papers used in the
convenience food, confectionery, cosmetic and luxury markets, and tissue paper for
household, medical and industrial use in the Southern Africa region.
Sappi is also the world's largest manufacturer of dissolving pulp (DP). DP is bleached wood
pulp or cotton linter that has a high cellulose content. DP is so named since it is not made
into paper, but dissolved either in a solvent or by derivatization into a homogeneous
solution, which makes it completely chemically accessible and removes any remaining
fibrous structure. Once dissolved, it can be spun into textile fibres (such as viscose, rayon
or Lyocell), or chemically reacted to produce derivatized celluloses, such as cellulose
triacetate, a plastic-like material formed into fibres or films, or cellulose ethers such as
methylcellulose, used as a thickener. DP is used worldwide by converters to create viscose
fibre for fashionable clothing and textiles, acetate tow, (which is used, for example, to keep
the quality and aroma of cigarettes) pharmaceutical products as well as a wide range of
consumer and household products. Almost all of the production of their mills in South
Africa is exported.
Sappi Southern Africa operates five mills and has a combined production capacity of
102,000 m3 of structural lumber, 690,000 tons of paper, 633,000 tons of paper pulp and
over a million tons of dissolving pulp per annum. The pulp purchased by their European
business is effectively hedged by Sappi Southern Africa being a net seller of pulp. Sappi’s
corporate structure in figure 22. Each unit indicated (Sappi North America, Sappi Europe,
Sappi South Africa and Sappi Trading) also has functional departments such as finance,
human resources and procurement.
Sappi Limited
Johannesburg
Sappi North
Sappi Europe Sappi South Africa Sappi Trading
America
In 2013, Sappi shifted its South African timber resources into the production of dissolving
wood pulp to meet the growing demand for viscose fibre in the Far East, as traditional
paper markets decline. With the recent completion of major expansion and conversion
projects at its Ngodwana and Cloquet mills and the ramp-up of production of dissolving
wood pulp, Sappi has re-positioned itself to take advantage of growing markets for this
versatile product.
This strategy is a response to weakening demand around the world for fine paper, which
has resulted in the closure of production lines at Sappi operations in North America,
Europe and South Africa. In Europe alone, demand for fine paper declined by 30 per cent.
"The group has invested substantial money in South Africa and North America into the
production of specialised cellulose," said Alex Thiel, Sappi SA's CEO at the time. "We need
to move Sappi's traditional paper business into areas of more long term, sustainable
growth." He pointed out that this does not mean that Sappi is walking away from its
traditional business of producing paper pulp and fine paper. "There's the limited growth
potential for graphics paper, so we are adjusting our capacity," said Alex. "We supply
according to the market demand but there is no huge growth. We will optimise our
production and sustain our market share." Alex also sees a bright future for the packaging
business and Sappi is ramping up production for packaging grades, which are
manufactured at the Tugela and Ngodwana mills, utilising softwood fibre. "We're the only
virgin containerboard producer in South Africa, and this business has a great future," said
Alex. Sappi is fully committed to this market.
Sappi is the world's biggest producer of dissolving wood pulp, which is marketed under
the name 'Specialised Cellulose' and enjoys a number of competitive advantages in this
market. The Saiccor mill has been manufacturing dissolving wood pulp since 1955 – it was
bought by Sappi in 1989 – so there is a wealth of expertise and experience at the individual
level, both in terms of production and marketing. Sappi owns extensive plantations in
South Africa that are well suited to growing the hardwood fibre required to supply the
mills. Sappi plantations in KwaZulu-Natal and Mpumalanga are already being converted
from softwood to hardwood to meet the growing demand. The company does not own
plantations in North America but has access to sufficient hardwood timber resources to
supply the Cloquet mill with its raw material requirements.
Sappi's specialised cellulose product is marketed mainly in the East, where it is used to
produce viscose fibre used in the clothing and textile industries. Alex says that Sappi SA
has a competitive advantage through technical expertise as well as economies of scale in
that Saiccor is the biggest single-site producer in the world and the timber supply is close
to both the Saiccor and Ngodwana Mills. There is also a logistical advantage in exporting
to the East from South Africa, he said. This re-positioning has implications for Sappi's
South African forestry operations.
Once it has reached full production, Ngodwana will require two million tons of timber a
year, 900 000 tons of which will be hardwoods. Sappi- Saiccor requires 2,8 million tons a
year, all hardwood. Wattle makes up 10% of this raw material, with Eucalyptus making up
the rest. Sappi's total timber requirements in South Africa are 5.5 million tons a year, 70%
of which comes from its own plantations and the balance from private timber growers,
small growers and community forestry projects. Alex said Sappi had sufficient resources
in the ground in KwaZulu-Natal to provide for the Saiccor expansion and a surplus of
hardwoods for Ngodwana. Softwood plantations in both regions are being converted to
hardwoods to ensure a sustainable supply of raw material to the mills.
ground, improving productivity and providing an opportunity to bring costs down. Thus,
there will be a big shift in planting stock over the next few years.
Sappi has strong links with numerous small growers through its Project Grow programme,
which supplies some 2% of its overall fibre requirements. Sappi has also engaged with
several community forestry projects in the Eastern Cape, located within the Saiccor
catchment, where they have established themselves as strategic partners and play a
developmental role. They are already involved with communities with access to 14 000 to
16 000ha, and are targeting 30 000ha in this region over the next 10-15 years.
Around 20% of Sappi's plantation land in South Africa is subject to land claims, which is a
potential threat to the company's access to fibre. However, the MD of Sappi Forests at the
time, Hendrik de Jongh, says that they have made a lot of progress with land claims,
especially in KwaZulu-Natal, where 38 out of 40 claims have been settled. Hendrik says
Sappi is strategic and technical partners with the claimant communities but stressed that
ownership of the land stays with the communities, with whom they have timber supply
agreements. However, Mpumalanga remains problematic and progress in settling claims
has been slow, admits Hendrik.
The 56% minimum wage increase for forestry workers that came into effect in April 2013
has inevitably had a big impact on the cost of fibre delivered to the mills. Hendrik said that
Sappi has mechanised 70-75% of its harvesting operations over the past decade, so there
are no big changes in employment anticipated here. But he said that there will be a lot of
mechanisation taking place in silviculture (the growing and cultivation of trees) operations
over the next 12-18 months, which will inevitably mean reduced employment
opportunities. "A line has been crossed and it is now imperative to mechanise. There are a
lot of jobs that should never have been done by hand anyway, like de-barking with an axe,"
said Hendrik. "The only way to survive in this business is to improve productivity,"
commented Alex. "The reality is that we need to deliver value for money, otherwise it won't
work."
Alex explained that increasing the production of specialised cellulose is the first step into
the development of exciting new markets for Sappi. "There's growing value in timber
resources for packaging materials, while its chemical properties can be used in many
different applications. Cellulose is a sustainable, renewable raw material alternative for a
wide range of products. Plus there's the potential to produce byproducts for energy. We're
looking for ways to get more value from the trees," he concluded.
Sappi's timber resource is already making a huge impact on the company's energy
efficiency. Ngodwana is energy self-sufficient and is selling energy back into the grid,
while Saiccor is 55% self-sufficient.
In 2017, Sappi’s shift to place more emphasis on dissolving pulp and speciality packaging
was starting to pay off. They managed to improve their European and US businesses. In
South Africa, the paper business experienced a strong recovery in sales volumes. In a move
to reposition the business, CEO at the time Steve Binnie said Sappi would undertake some
measures to keep the business going in a rapidly changing global market. He said the
traditional glossy-paper business represented only one-third of the company while two-
thirds consisted of dissolving wood pulp and speciality packaging. In South Africa, Sappi
has set itself growth ambitions in an economy set to grow no more than 0.8 percent in
2017.
“The short-term goal is to produce 60000 tons in dissolving wood pulp over the next year
in South Africa. We expect to grow that to 300000 tons in the next three years and we are
hoping to increase it to a million tons by 2025,” said Binnie. Sappi reported a marginal rise
in sales to $2.6bn, up from $2.5bn, while headline earnings per share were higher at 33 US
cents a share, up from 31 US cents reported in 2016. The profit came in a $178m, up from
$175m a year earlier.
Sappi is unlocking the power of renewable resources to meet the needs of the planet and
people while seeding prosperity for all. That’s why they have made the United Nations
Sustainable Development Goals (SDGs) an integral part of their business. The goals define
17 global priorities that challenge all at Sappi to lean in and apply their creativity and
innovation to contribute solutions to challenges – from climate change to poverty.
Globally, Sappi has identified seven priority SDGs where they believe we can make the
biggest impact. These are the following:
1. Clean water and sanitation. Water is vital to all life, and especially to Sappi’s
business. Water not only nourishes trees but is used to make pulp and paper,
generate steam power and so much more in their mills. That’s why Sappi takes their
role as responsible water stewards in the regions where they live and work so
seriously. Sappi’s water reduction target (to reduce specific water use in water-
stressed locations by 18 per cent) focuses especially on their mills in South Africa
where they have some of their largest operations.
5. Climate action. Taking urgent and appropriate actions to combat climate change
and its impacts is a shared responsibility. Sappi is focused on the continued
reduction of its greenhouse gas emissions. Their target is to reduce specific GHG
emissions by 17 per cent.
target is to have a share of certified fibre of more than 75 per cent and to increase
the enhancement of biodiversity in conservation areas by 10 per cent.
7. Partnership for goals. While Sappi is already engaged in and has been contributing
to many partnerships and collaborations, they are looking forward to working more
deeply with others to scale their ambition in pursuit of achieving the Sustainable
Development Goals by 2030.
In South Africa, home to Sappi’s global headquarters, they have selected additional
priority SDGs that reflect the socio-economic development priorities that reinforce their
unique and longstanding investments in people and local communities in the
country. Their target is to advance their Broad-based Black Economic Empowerment to
Level 1.
Sappi is registered at various independent certification schemes. For example, EMAS (the
European Eco-Management and Audit Scheme) that recognises Sappi as an organisation
that goes beyond minimum legal compliance, continuously improves its environmental
performance and is fully transparent in its actions. Another example is FSC ® The Forest
Stewardship Council® is a non-profit entity that supports environmentally appropriate,
socially beneficial and economically viable management of the world’s forest. FSC®
independently tracks traces and identifies wood fibres from the forest through every step
of the procurement, manufacturing and printing process, confirming that each supplier in
the chain follows rigorous controls, management and reporting practices. The last
example is ISO 9001, which sets out the criteria for a quality management system. This
standard is based on a number of quality management principles including customer
focus, the motivation and implication of top management, a process approach and
continual improvement. Using ISO 9001:2015 helps ensure that customers get consistent,
good quality products and services, which in turn brings many business benefits.
Sappi is the largest South African Research & Development (R&D) performer in pulp and
paper and the biggest producer of fine paper in the world. Sappi is part of the Gauteng
Province Innovation Hub, where it has a pulp R&D laboratory. Its research centre in
Kwazulu-Natal specializes in genetically improved planting stock. Sappi sponsors chairs in
forest genomics and tree pathology at the University of Pretoria. The Tree Protection
Cooperative Programme brings together all forestry companies, Forestry South Africa and
the Ministry of Agriculture, Forestry, and Fisheries. Sappi collaborates on genetically
modified breeding with the Forest Molecular Genetics Programme of the University of
Pretoria. The independent, “quasi-public” Institute for Commercial Forestry Research is
supported by contributions from its members and hosts its own forty-five-person R&D lab.
Sources:
Questions:
1. Differentiate between the supply chain and logistics activities at Sappi. In your answer,
you need to include examples from the case. [UNIT 1]
For Sappi, logistics is an activity within the supply chain. Their supply chain includes the
following processes: innovation and new product development (for example dissolving
pulp); purchasing and sourcing of raw material (for example hardwood and softwood,
water); manufacturing and operations (for example the manufacturing of their various
products such as dissolving pulp and paper), logistics and customer service. At Sappi,
logistics will include the movement, storage and flow of their products (such as
dissolving pulp and other textile products and paper) and information (for example
information on the expanding market for dissolving pulp in the Far East) inside and
outside the company.
3. Explain the inbound transport, materials flow and outbound transport in the
production of dissolving pulp at Sappi. In your answer, you first need to explain the
concepts of inbound logistics, materials flow, and outbound logistics (or transport) and
then apply them to Sappi. [UNIT 3]
Inbound logistics is the transport of materials from suppliers to the business, whereas
outbound logistics is the flow of materials from the business to the next partner in the
supply chain or the customer. Materials flow refers to materials that flow within the
business between various processes of production. In the case of Sappi, inbound
logistics is the arrival of woodfibre at the paper mill as whole tree trunks. As tree trunks
are transformed into dissolving pulp, materials flow will take place to move the material
from one process to the next. Finally, when dissolving pulp is moved from Sappi to
customers or the next partner in the supply chain, outbound logistics will take place.
4. Identify the pillars of TQM visible in one of the certifications applicable by Sappi.
[UNIT 4]
ISO 9001, which sets out the criteria for a quality management system. This standard is
based on a number of quality management principles including customer focus, the
motivation and implication of top management, a process approach and continual
improvement. Using ISO 9001:2015 helps ensure that customers get consistent, good
quality products and services, which in turn brings many business benefits.
Direct integration takes place in various directions namely vertical, forward vertical,
backward vertical and forward vertical. An example of backward integration is if Sappi
plants its own stock.
6. Consider the focus of Sappi on the market for dissolving pulp and the six generic supply
chain strategies. In your opinion, which supply chain strategy will be best suitable for
Sappi? Substantiate your answer in no more than 20 words. (UNIT 6]
The continuous-flow supply chain strategy. The main features of the continuous-flow
supply chain model are supply and demand stability, with processes scheduled in such
a way as to ensure a steady cadence and continuous flow of information and products.
This model typically is for a very mature supply chain with a customer demand profile
that has little variation. Consequently, the production workload can match demand
through a continuous-replenishment model based on a "make to stock" decoupling
point, where production is scheduled to replenish predefined stock levels based on a
specified reorder point for inventory in the production cycle. Accordingly, competitive
positioning is based on offering a continuous-replenishment system to customers to
assure high service levels and low inventory levels at customers' facilities, thus achieving
optimization of costs associated with inventory. This supply chain model typically works
well for businesses with short-shelf-life products, such as dairy products and bread.
7. In your opinion, would you consider Sappi as an ethical business? Substantiate your
answer in 50 words.
The company’s values can be summarised as acting with integrity, being courageous,
making smart decisions and executing decisions with speed. Sappi is unlocking the
power of renewable resources to meet the needs of the planet and people while seeding
prosperity for all. That’s why they have made the United Nations Sustainable
Development Goals (SDGs) an integral part of their business. The goals define 17 global
priorities that challenge all at Sappi to lean in and apply their creativity and innovation
to contribute solutions to challenges – from climate change to poverty.
Globally, Sappi has identified seven priority SDGs where they believe we can make the
biggest impact. In South Africa, home to Sappi’s global headquarters, they have
selected additional priority SDGs that reflect the socio-economic development
priorities that reinforce their unique and longstanding investments in people and local
communities in the country. Their target is to advance their Broad-based Black
Economic Empowerment to Level 1.
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