3116 Mui TRG

COMBINED REPAIR TIMES FOR 3116 MUI
COMP JOB MOD QTY CODE DESCRIPTION

1052 000 GKO TURBOCHARGER (GASKET ONLY REPAIR)
LOC COND WKAPP SHPLOC COMBINED REPAIR TIME
Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.
TK
Time Includes: 2.6
LABOR CODE CODE DESCRIPTION

1052-000-GKO COMBINED REPAIR TIME TURBOCHARGER, GASKET ONLY 2.6
REPAIR

1052 000 TURBOCHARGER
Notes: - IF TURBO CARTRIDGE WAS REPLACED, USE INSTEAD CODE (1053-000).

- REPLACE WITH EXCHANGE TURBOCHARGER.
- IF EQUIPPED, ADD CODE (1093-010) TO R&I AIR BRAKE WHEN REQUIRED.
TK
Time Includes: 2.9

1052-074 WASH TURBOCHARGER 0.3
1052-035 TROUBLESHOOT TURBOCHARGER 0.6
1052-010 REMOVE & INSTALL TURBOCHARGER 1.8
1052-030 TEST AFTER REPAIR TURBOCHARGER 0.3

1053 000 TURBOCHARGER CARTRIDGE
TK
Time Includes: 2.6

1052-074 WASH TURBOCHARGER 0.3
1053-035 TROUBLESHOOT TURBOCHARGER CARTRIDGE 0.6
1053-010 REMOVE & INSTALL TURBOCHARGER CARTRIDGE 1.5
1053-030 TEST AFTER REPAIR TURBOCHARGER CARTRIDGE 0.3
1

1059 000 GKO EXHAUST MANIFOLD (GASKET ONLY REPAIR)
TK
Time Includes: 3.2

1059-000-GKO COMBINED REPAIR TIME EXHAUST MANIFOLD, GASKET 3.2
ONLY REPAIR

1059 000 EXHAUST MANIFOLD
TK
Time Includes: 3.5

1059-035 TROUBLESHOOT EXHAUST MANIFOLD 0.5
1059-010 REMOVE & INSTALL EXHAUST MANIFOLD 2.9
1059-030 TEST AFTER REPAIR EXHAUST MANIFOLD 0.3

1100 000 CYLINDER HEAD ASSEMBLY
Notes: - IF EXCHANGE HEAD IS USED, ADD CODE (1100-002) TO TRANSFER COMPONENTS.

- IF LINES TO A/C CONDENSER REQUIRE S&C, ADD CODE (1802-045-ES) FOR CHARGING WITH
REFRIGERANT.
- IF REQUIRED, ADD CODE (7156-010) FOR R&I BUMPER.
TK
Time Includes: 19.3

1100-074 WASH CYLINDER HEAD ASSEMBLY 0.5
1100-035 TROUBLESHOOT CYLINDER HEAD ASSEMBLY 1.2
1100-010 REMOVE & INSTALL CYLINDER HEAD ASSEMBLY 16.8
1100-030 TEST AFTER REPAIR CYLINDER HEAD ASSEMBLY 1.0
2

1157 000 GKO FLYWHEEL HOUSING (GASKET ONLY REPAIR)
TK
Time Includes: 11.8

1157-000-GKO COMBINED REPAIR TIME FLYWHEEL HOUSING, GASKET 11.8
ONLY REPAIR

1157 000 FLYWHEEL HOUSING
Notes: - IF EQUIPPED WITH POWER TAKE-OFF PUMP, CLAIM CODE (1165-010) TO R&I.
- IF THE RING GEAR REQUIRES REPLACEMENT, ADD CODE (1158-010).
- TIME DOES NOT INCLUDE REPLACEMENT OF ANY WORN CLUTCH PARTS, WHICH IS THE
CUSTOMER'S LABOR EXPENSE.
- IF EQUIPPED WITH AN AUTOMATIC TRANSMISSION CLAIM CODE (3030-010-AU).
TK
Time Includes: 12.1

1157-074 WASH FLYWHEEL HOUSING 0.5
1157-035 TROUBLESHOOT FLYWHEEL HOUSING 0.6
1157-010 REMOVE & INSTALL FLYWHEEL HOUSING 10.8
1157-030 TEST AFTER REPAIR FLYWHEEL HOUSING 0.3

1160 000 CRANKSHAFT FRONT SEAL
TK
Time Includes: 2.6

1160-074 WASH CRANKSHAFT FRONT SEAL 0.3
1160-035 TROUBLESHOOT CRANKSHAFT FRONT SEAL 0.6
1160-010 REMOVE & INSTALL CRANKSHAFT FRONT SEAL 1.5
1160-030 TEST AFTER REPAIR CRANKSHAFT FRONT SEAL 0.3
3

1161 000 CRANKSHAFT REAR SEAL
- TIME DOES NOT INCLUDE REPLACEMENT OFA NY WORN CLUTCH PARTS, WHICH IS THE
TK
Time Includes: 7.8

1161-074 WASH CRANKSHAFT REAR SEAL 0.3
1161-035 TROUBLESHOOT CRANKSHAFT REAR SEAL 0.6
1161-010 REMOVE & INSTALL CRANKSHAFT REAR SEAL 6.7
1161-030 TEST AFTER REPAIR CRANKSHAFT REAR SEAL 0.3

1162 000 GKO TIMING GEAR HOUSING (GASKET ONLY REPAIR)
LOC COND WKAPP COMBINED REPAIR TIME
TK
Time Includes: 15.3

1162-000-GKO COMBINED REPAIR TIME TIMING GEAR HOUSING, GASKET 15.3
ONLY REPAIR

1162 000 TIMING GEAR HOUSING
Notes: - USE THIS CODE FOR HOUSING FAILURE IF FOLLOWERS DO NOT REQUIRE
INSPECTION/REPLACEMENT.
- IF FOLLOWERS DO REQUIRE INSPECTION, USE INSTEAD (1162-010-IS).
TK
Time Includes: 15.6

1162-074 WASH TIMING GEAR HOUSING 0.5
1162-035 TROUBLESHOOT TIMING GEAR HOUSING 0.6
1162-010 REMOVE & INSTALL TIMING GEAR HOUSING 14.3
1162-030 TEST AFTER REPAIR TIMING GEAR HOUSING 0.3
4

1202 000 CN CRANKSHAFT (WITH CONTAMINATION)
Notes: - IF EQUIPPED WITH A LUBERFINER, ADD CODE (1318-010-AF).

- ADD CODE (1223-049) FOR HONING THOSE CYLINDERS NOT REQUIRING BORING.
- DOES NOT INCLUDE R&I DAMPER & ENGINE OIL, WHICH ARE PART OF R&I ENGINE.
- IF EXCHANGE HEAD IS USED, ADD (1100-002) TO TRANSFER COMPONENTS.
- USE THIS CODE ONLY IF MAIN BEARINGS INDICATE THE FILTER BYPASS OPENED.
- USE THIS CODE FOR CONNECTING ROD OR MAIN BEARING FAILURE RESULTING IN CRANKSHAFT
DAMAGE..
- FOR TEST AFTER REPAIR, ADD ONE OF THE FOLLOWING CODES: (1000-031-OX), (1000-031-CS) OR
(1202-030).
- ADD CODE (1214-020- -F) & (1218-020, 082) IF PISTONS/RODS ARE RECONDITIONED.
- TIME IS BASED ON TRANSMISSION BEING REMOVED WITH THE ENGINE AS ONE UNIT.
TK
Time Includes: 34.2

7006-552 TOW TRUCK 0.6
1202-074 WASH CRANKSHAFT 0.5
1202-035 TROUBLESHOOT CRANKSHAFT 1.2
1000-010 REMOVE & INSTALL ENGINE 13.9
1202-010-CN REMOVE & INSTALL CRANKSHAFT, WITH CONTAMINATION 17.2
1202-030 TEST AFTER REPAIR CRANKSHAFT 1.0
5

1202 000 XN CRANKSHAFT (WITHOUT CONTAMINATION)

- IF EQUIPPED WITH A PTO PUMP, ADD (1165-010) FOR R&I PTO.
- IF EQUIPPED WITH AN OIL PAN SOUND SUPPRESSION PANEL, ADD CODE (1302-010-S1).
- THIS CODE INCLUDES R&I ONLY ONE ROD & PISTON ASSEMBLY.
(1202-030).
DAMAGE.
- ADD CODE (1214-020- -F) & (1218-020, 082) IF PISTON/ROD ARE RECONDITIONED.
TK
Time Includes: 31.8

7006-552 TOW TRUCK 0.6
1202-010-XN REMOVE & INSTALL CRANKSHAFT, WITHOUT 14.8
CONTAMINATION
1202-030 TEST AFTER REPAIR CRANKSHAFT 1.0
6

1202 000 CRANKSHAFT

- TIME IS BASED ON CYLINDER HEAD & PISTONS REMAINING INSTALLED.
(1202-030).
DAMAGE.
- TIME IS BASED ON LEAVING THE TRANSMISSION IN PLACE.
TK
Time Includes: 26.7

7006-552 TOW TRUCK 0.6
1202-010 REMOVE & INSTALL CRANKSHAFT 9.7

1210 000 IS CAMSHAFT (INCLUDES R & I SOME COMPONENT[S])
Notes: - IF R&I CAM WAS DONE IN CONJUNCTION WITH R&I CYLINDER HEAD, USE INSTEAD CODE (1210-010-
ES) WHICH EXCLUDES SOME R&I ASSOCIATED WITH R&I CYLINDER HEAD.
- USE THIS CODE IF FOLLOWERS REQUIRE INSPECTION/REPLACEMENT.
- IF REQUIRED, ADD CODE (1212-010) FOR R&I CAM GEAR.
TK
Time Includes: 14.7

1210-074 WASH CAMSHAFT 0.5
1210-035 TROUBLESHOOT CAMSHAFT 1.2
1210-010-IS REMOVE & INSTALL CAMSHAFT, INCLUDES R & I SOME 12.2
COMPONENT(S)
1210-030 TEST AFTER REPAIR CAMSHAFT 1.0
7

1210 000 CAMSHAFT
Notes: - IF R&I CAM WAS DONE IN CONJUNCTION WITH R&I CYLINDER HEAD, USE INSTEAD CODE (1210-010-
- USE THIS CODE IF FOLLOWERS DO NOT REQUIRE INSPECTION/REPLACEMENT.
- USE CODE (1210-010-IS) IF FOLLOWERS REQUIRE REPLACEMENT.
- IF REQUIRED, ADD CODE (1212-010) FOR R&I CAM GEAR.
TK
Time Includes: 12.0

1210-074 WASH CAMSHAFT 0.5
1210-035 TROUBLESHOOT CAMSHAFT 1.2
1210-010 REMOVE & INSTALL CAMSHAFT 9.5
1210-030 TEST AFTER REPAIR CAMSHAFT 1.0

1256 000 GKO FUEL TRANSFER PUMP (GASKET ONLY REPAIR)
TK
Time Includes: 2.2

1256-000-GKO COMBINED REPAIR TIME FUEL TRANSFER PUMP, GASKET 2.2
ONLY REPAIR

1256 000 FUEL TRANSFER PUMP
Notes: - TIME INCLUDES R&I INLET & OUTLET CHECK VALVES.
TK
Time Includes: 2.7

1256-074 WASH FUEL TRANSFER PUMP 0.3
1256-035 TROUBLESHOOT FUEL TRANSFER PUMP 0.6
1256-010 REMOVE & INSTALL FUEL TRANSFER PUMP 1.4
1256-030 TEST AFTER REPAIR FUEL TRANSFER PUMP 0.5
8

1290 000 FR F UNIT INJECTOR (FRONT)
LOC COND WKAPP SHPLOC COMBINED REPAIR TIME (FIRST ONE)
Notes: - IF REQUIRED, CLAIM CODE (1713-010- -F) TO R&I THE FIRST INJECTOR SLEEVE AND (1713-010- -A)
FOR EACH ADDITIONAL.
- THIS CODE IS FOR THE NO. 1 INJECTOR.
- IF ADDITIONAL INJECTORS ARE REMOVED, ADD CODE (1290-010-FR-A) FOR EACH ADDITIONAL
INJECTOR, IN CONJUCTION WITH THIS CODE.
TK
Time Includes: 6.6

1290-074 WASH UNIT INJECTOR 0.3
1290-035 TROUBLESHOOT UNIT INJECTOR 0.6
1290-010-FR-F REMOVE & INSTALL UNIT INJECTOR, FRONT, FIRST ONE 5.3
1290-030 TEST AFTER REPAIR UNIT INJECTOR 0.5

1290 000 RE F UNIT INJECTOR (REAR)
LOC COND WKAPP SHPLOC COMBINED REPAIR TIME (FIRST ONE)
Notes: - IF REQUIRED, CLAIM CODE (1713-010- -F) TO R&I THE FIRST INJECTOR SLEEVE AND (1713-010- -A)
FOR EACH ADDITIONAL.
- THIS CODE IS FOR THE FIRST INJECTOR OF THE REAR FIVE.
- IF ADDITIONAL INJECTORS ARE REMOVED, ADD CODE (1290-010-RE-A) FOR EACH ADDITIONAL
- DO NOT USE THIS CODE IF #1 IS REMOVED, INSTEAD USE CODE (1290-010-FR-F).
TK
Time Includes: 3.7

1290-010-RE-F REMOVE & INSTALL UNIT INJECTOR, REAR, FIRST ONE 2.4

1290 000 S UNIT INJECTOR
LOC COND WKAPP SHPLOC COMBINED REPAIR TIME (SET [ALL])
Notes: - IF REQUIRED, ADD APPROPRIATE (1713-010) CODE FOR R&I INJECTOR SLEEVES.
TK
Time Includes: 7.1

1290-010- -S REMOVE & INSTALL UNIT INJECTOR, SET (ALL) 5.8
9

1302 000 GKO OIL PAN (GASKET ONLY REPAIR)
TK
Time Includes: 2.4

1302-000-GKO COMBINED REPAIR TIME OIL PAN, GASKET ONLY REPAIR 2.4

1302 000 OIL PAN
Notes: - IF EQUIPPED WITH AN OIL PAN SOUND SUPPRESSION PANEL, ADD CODE (1302-010-S1).
TK
Time Includes: 2.7

1302-074 WASH OIL PAN 0.3
1302-035 TROUBLESHOOT OIL PAN 0.5
1302-010 REMOVE & INSTALL OIL PAN 1.8
1302-030 TEST AFTER REPAIR OIL PAN 0.3

1355 000 GKO THERMOSTAT/WATER TEMPERATURE REGULATOR (GASKET ONLY REPAIR)
TK
Time Includes: 1.8

1355-000-GKO COMBINED REPAIR TIME THERMOSTAT/WATER 1.8
TEMPERATURE REGULATOR, GASKET ONLY REPAIR
10

1355 000 THERMOSTAT/WATER TEMPERATURE REGULATOR
TK
Time Includes: 2.3

1355-074 WASH THERMOSTAT/WATER TEMPERATURE REGULATOR 0.3
1355-035 TROUBLESHOOT THERMOSTAT/WATER TEMPERATURE 0.6
REGULATOR
1355-010 REMOVE & INSTALL THERMOSTAT/WATER TEMPERATURE 1.0
REGULATOR
1355-030 TEST AFTER REPAIR THERMOSTAT/WATER TEMPERATURE 0.5
REGULATOR

1361 000 GKO WATER PUMP (GASKET ONLY REPAIR)
TK
Time Includes: 3.2

1361-000-GKO COMBINED REPAIR TIME WATER PUMP, GASKET ONLY 3.2
REPAIR

1361 000 WATER PUMP
Notes: - USE THIS CODE TO REPLACE WITH EXCHANGE WATER PUMP.
TK
Time Includes: 3.7

1361-074 WASH WATER PUMP 0.3
1361-035 TROUBLESHOOT WATER PUMP 0.5
1361-010 REMOVE & INSTALL WATER PUMP 2.6
1361-002 TRANSFER COMPONENTS TO/FROM WATER PUMP 0.2
1361-030 TEST AFTER REPAIR WATER PUMP 0.3
11

1803 000 GKO AIR COMPRESSOR (GASKET ONLY REPAIR)
TK
Time Includes: 2.4

1803-000-GKO COMBINED REPAIR TIME AIR COMPRESSOR, GASKET ONLY 2.4
REPAIR

1803 000 AIR COMPRESSOR
Notes: - USE THIS CODE TO REPLACE TWO CYLINDER AIR COMPRESSOR.
TK
Time Includes: 3.1

1803-074 WASH AIR COMPRESSOR 0.3
1803-035 TROUBLESHOOT AIR COMPRESSOR 0.6
1803-010-C2 REMOVE & INSTALL AIR COMPRESSOR, TWO-CYLINDER 1.6
TYPE
1803-002 TRANSFER COMPONENTS TO/FROM AIR COMPRESSOR 0.4
1803-030 TEST AFTER REPAIR AIR COMPRESSOR 0.3
12
SEGMENTED REPAIR TIMES FOR 13
3116 MUI ENGINE

1000 002 ENGINE
LOC COND WKAPP SHPLOC TRANSFER COMPONENTS TO/FROM
TK
3.6
Time Includes:
TRANSFER COMPONENTS TO/FROM

Load/unload Engine On Mating Component 1.47
Remove & Install Air Inlet Elbow 0.09
Remove & Install Alternator 0.13
Remove & Install Refrigerant Compressor Bracket(s) 0.09
Remove & Install Cooling System Sending Unit(s) 0.09
Remove & Install Heater Hose/line(s) Fitting(s) 0.09
Remove & Install Electric Starter Motor 0.17
Remove & Install Water Pump Tube(s) 0.09
Remove & Install Wiring Harness Connector(s) 0.13
Remove & Install Air Compressor Fitting(s) 0.07
Remove & Install Air Compressor Governor Fitting(s) 0.04
Remove & Install Oil Clutch Out Of Frame 0.43
Remove & Install Flywheel 0.17
Remove & Install Flywheel Bearing(s) 0.17
Remove & Install Crankshaft Damper 0.11
Remove & Install Engine Plug(s) 0.26
1000 010 ENGINE
LOC COND WKAPP SHPLOC REMOVE & INSTALL

- FOR NEW/EXCHANGE ENGINES, ADD (1000-002) TO TRANSFER COMPONENTS.
TK
13.9
Time Includes:
REMOVE 5.8
Drain Engine Oil 0.11
Drain Cooling System 0.11
Separate Battery Cable(s) 0.04
Separate Hood Wiring Harness 0.09
Separate Hood Cable 0.07
Remove Hood 0.17
Remove Engine Enclosure 0.09
Remove Air Inlet Tube ( Air Filter - Turbo ) 0.07
Remove Air Inlet Tube ( Aftercooler - Manifold ) 0.04
Remove Air Inlet Tube ( Turbo - Aftercooler ) 0.07
Remove Oil Pan 0.17
Remove Oil Pump Tube(s) 0.04
Remove Oil Pump 0.17
Separate Engine Wiring Harness 0.46
Remove Air Cleaner Housing 0.13
Remove Alternator V-belt 0.09
Remove Radiator Hose Upper 0.11
Separate Radiator Hose Lower 0.04
14 SEGMENTED REPAIR TIMES FOR
3116 MUI ENGINE

1000 010 (CONTINUED)
LOC COND WKAPP SHPLOC
TK
Time Includes:
REMOVE 5.8
Remove Fan In Frame 0.11
Remove Radiator In Frame 0.15
Separate Air Compressor Line(s) 0.04
Separate Steering Pump 0.17
Separate Air Compressor Governor 0.04
Separate Fuel Line(s) 0.09
Remove Engine Crankcase Breather 0.02
Separate Heater Hose/line(s) 0.04
Separate Exhaust Pipe Tube ( Turbo - Exhaust ) 0.07
Separate Engine Front Support 0.17
Remove Engine Mount(s) 0.20
Separate Drive Shaft 0.15
Separate Oil Clutch Linkage 0.04
Separate Exhaust Pipe Bracket(s) 0.09
Separate Transmission Line(s) 0.13
Separate Transmission Wiring Harness 0.13
Separate Transmission Shift Linkage 0.09
Separate Cylinder Block Heater 0.04
Remove Engine & Transmission 1.80
Separate Transmission Engine Out Of Frame 0.13
INSTALL 8.1
Connect Transmission Engine Out Of Frame 0.43
Install Engine & Transmission 2.32
Connect Cylinder Block Heater 0.04
Connect Transmission Shift Linkage 0.04
Connect Transmission Wiring Harness 0.11
Connect Transmission Line(s) 0.11
Connect Exhaust Pipe Bracket(s) 0.11
Connect Oil Clutch Linkage 0.09
Connect Drive Shaft 0.15
Install Engine Mount(s) 0.33
Connect Engine Front Support 0.11
Connect Exhaust Pipe Tube ( Turbo - Exhaust ) 0.09
Connect Heater Hose/line(s) 0.13
Install Engine Crankcase Breather 0.04
Connect Fuel Line(s) 0.09
Connect Air Compressor Governor 0.11
Connect Steering Pump 0.15
Connect Air Compressor Line(s) 0.09
Install Radiator In Frame 0.35
Install Fan In Frame 0.11
Connect Radiator Hose Lower 0.04
Install Radiator Hose Upper 0.04
Install Alternator V-belt 0.07
Install Air Cleaner Housing 0.13
Connect Engine Wiring Harness 0.65
Install Oil Pump 0.11
Install Oil Pump Tube(s) 0.07
Clean Oil Pan 0.15
3116 MUI ENGINE

TK
Time Includes:
INSTALL 8.1
Install Oil Pan 0.43
Install Air Inlet Tube ( Turbo - Aftercooler ) 0.07
Install Air Inlet Tube ( Aftercooler - Manifold ) 0.07
Install Air Inlet Tube ( Air Filter - Turbo ) 0.09
Install Hood 0.11
Connect Hood Cable 0.07
Connect Hood Wiring Harness 0.11
Connect Battery Cable(s) 0.04
Install Engine Enclosure 0.17
Refill Cooling System 0.26
Refill Engine Oil 0.26
Prime Fuel System 0.13
1000 031 CS ENGINE (CHASSIS)
LOC COND WKAPP SHPLOC DYNAMOMETER TEST
Notes: - CLAIM @ 1.2 TIMES LABOR RATE FOR A WARRANTY REPAIR.

- THIS TEST IS USED TO VERIFY THE QUALITY OF A REPAIR.
TK
0.9
Time Includes:
DYNAMOMETER TEST
Dynamometer Test Engine Chassis 0.87
1000 031 OX ENGINE (OUT OF FRAME)

- THIS DYNO TEST SHOULD ONLY BE PERFORMED IN CONJUNCTION WITH A MAJOR REPAIR, SUCH
AS R&I CRANKSHAFT OR CYLINDER BLOCK.
TK
4.0
Time Includes:
DYNAMOMETER TEST
Dynamometer Test Engine Out Of Frame 3.99
3116 MUI ENGINE

1000 031 P1 ENGINE (PAR)

- IF PAR RERUN IS REQUIRED, ADD (1000-031-P2) OR (1000-031-P3).
- INCLUDES ONLY THE DYNO TEST, EVALUATION & REPORT PREP. IF TIMING & OTHER CHECKS ARE
PERFORMED PROIR TO DYNO, ADD APPROPRIATE CODES. Add 1000-031-P0
- THIS TEST NOT FOR DIAGNOSE ENGINE PROBLEMS, LIKE ENGINE MISS, ETC.
TK
2.6
Time Includes:
DYNAMOMETER TEST
Dynamometer Test Engine Par 2.60
1000 031 P2 ENGINE (PAR AFTER REPAIR)

- ADD THIS CODE TO (1000-031-P1) FOR INITIAL PAR DYNO TEST.
TK
0.7
Time Includes:
DYNAMOMETER TEST
Dynamometer Test Engine Par After Repair 0.65
1000 031 P3 ENGINE (PAR AFTER REPAIR AND UNHOOK)

- ADD THIS CODE TO (1000-031-P1) FOR INITIAL PAR DYNO TEST.
TK
2.0
Time Includes:
DYNAMOMETER TEST
Dynamometer Test Engine Par After Repair And Unhook 1.99
1000 072 ENGINE
LOC COND WKAPP SHPLOC PAINT
Notes: - THIS TIME IS FOR A COMPLETE PAINTING OF THE ENGINE AS NECESSARY, AFTER A MAJOR
REPAIR.
TK
1.5
Time Includes:
PAINT
Paint Engine 1.50
3116 MUI ENGINE

1000 072 MN ENGINE (MINOR)
LOC COND WKAPP SHPLOC PAINT
Notes: - THIS TIME IS FOR TOUCH-UP PAINTING OF A SINGLE COMPONENT. IT MAY ONLY BE CLAIMED IF
NOT ALREADY INCLUDED IN THE REPAIR SEGMENT AND IF THE WORK IS RECORDED IN THE
SERVICE REPORT AND CLAIM STORY.
TK
0.2
Time Includes:
PAINT
Paint Engine Minor 0.20
LOC COND WKAPP SHPLOC WASH
Notes: - THIS TIME IS FOR A LOCALIZED WASHING OF AN ENGINE AROUND AN INDIVIDUAL COMPONENT. IT
IS NOT A COMPLETE ENGINE WASH.
TK
0.3
Time Includes:
WASH
Wash Engine Minor 0.33
LOC COND WKAPP SHPLOC ROAD TEST
TK
0.3
Time Includes:
ROAD TEST
Road Test Engine Minor 0.30
3116 MUI AIR INDUCTION & EXHAUST SYSTEM

1050 034 AIR INDUCTION & EXHAUST SYSTEM
LOC COND WKAPP SHPLOC CRACK/LEAK TEST
Notes: - USE THIS CODE WHEN DIAGNOSING ENGINE PERFORMANCE PROBLEMS, DO NOT ALSO SUBMIT
CODE(1052-040).
TK
0.2
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Air Induction & Exhaust System 0.20
1050 040 AIR INDUCTION & EXHAUST SYSTEM
LOC COND WKAPP SHPLOC INSPECT
Notes: - USE THIS CODE WHEN DIAGNOSING ENGINE PERFORMANCE PROBLEMS.
TK
0.2
Time Includes:
INSPECT
Remove & Install Air Cleaner Filter 0.09
Inspect Air Induction & Exhaust System Tube(s) 0.04
Inspect Air Cleaner Filter 0.02
Inspect Exhaust Pipe 0.04
1051 010 AIR CLEANER
Notes: - THIS CODE MAY BE CLAIMED AS NEEDED IF NOT ALREADY INCLUDED IN THE REPAIR BEING
PERFORMED.
TK
0.6
Time Includes:
REMOVE 0.3
Remove Air Inlet Tube ( Outside Air - Air Filter ) 0.07
INSTALL 0.3
Install Air Inlet Tube ( Outside Air - Air Filter ) 0.07

Notes: - IF COMPLETE TURBO WAS REPLACED WITH AN EXCHANGE TURBO, ADD CODE (1052-017) FOR
DIAGNOSING CAUSE OF FAILURE.
- IF TURBO CARTRIDGE WAS REPAIRED /REPLACED, USE INSTEAD CODE (1053-010) FOR R&I TURBO
CARTRIDGE.
- IF EQUIPPED WITH AIR BRAKE, ADD CODE (1093-010).
TK
1.8
Time Includes:
REMOVE 0.8
Remove Fender Skirt 0.04
Remove Engine Oil Filter(s) 0.04
Remove Turbocharger Line(s) 0.13
Remove Turbocharger In Frame 0.35
CLEAN 0.1
Clean Turbocharger Gasket(s) 0.11
INSTALL 0.9
Install Turbocharger In Frame 0.39
Install Turbocharger Line(s) 0.13
Install Engine Oil Filter(s) 0.04
Install Fender Skirt 0.04
1052 010 LI TURBOCHARGER (LINE[s])
TK
0.7
Time Includes:
REMOVE 0.3
Remove Turbocharger Supply 0.04
Remove Turbocharger Drain 0.04
INSTALL 0.4
Install Turbocharger Supply 0.07
Install Turbocharger Drain 0.04

1052 010 OX TURBOCHARGER (OUT OF FRAME)
Notes: - CLAIM THIS CODE WITH ALL CODES WHEN R&I TURBOCHARGER IS PERFORMED WITH THE
CYLINDER HEAD OUT-OF-FRAME.
- IF THIS CODE IS USED, DO NOT ALSO SUBMIT CODE (1100-002).
TK
0.4
Time Includes:
REMOVE & INSTALL

Remove & Install Turbocharger Out Of Frame 0.37
LOC COND WKAPP SHPLOC DISASSEMBLE & ASSEMBLE
Notes: - USE THIS CODE TO R&I BOTH HOUSINGS TO DIAGNOSE CAUSE OF FAILURE.
TK
0.2
Time Includes:
DISASSEMBLE & ASSEMBLE

Disassemble & Assemble Turbocharger 0.20
LOC COND WKAPP SHPLOC TEST AFTER REPAIR
TK
0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Turbocharger 0.33
LOC COND WKAPP SHPLOC TROUBLESHOOT
TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Turbocharger 0.50

Notes: - USE THIS CODE WHEN DIAGNOSING ENGINE PERFORMANCE PROBLEMS.
TK
0.2
Time Includes:
INSPECT
Inspect Turbocharger 0.20
TK
0.3
Time Includes:
WASH
Wash Turbocharger 0.33
LOC COND WKAPP SHPLOC MEASURE
Notes: - INCLUDES R&I AIR INLET PIPE ELBOW (FILTER TO TURBO), TURBO COMPRESSOR HOUSING AND
DIAL INDICATOR. INSPECT TURBO SHAFT FOR END PLAY, SIDE PLAY AND COMPRESSOR WHEEL
FOR DAMAGE.
- USE THIS CODE WHEN DIAGNOSING ENGINE PERFORMANCE PROBLEMS, DO NOT ALSO SUBMIT
CODE(1052-040).
TK
0.4
Time Includes:
MEASURE
Measure Turbocharger 0.39
Notes: - IF TURBO CARTRIDGE WAS REPLACED WITH AN EXCHANGE CARTRIDGE, ADD CODE (1052-017)
FOR DIAGNOSING CAUSE OF FAILURE.
TK
1.5
Time Includes:
REMOVE 0.8
Separate Turbocharger Line(s) 0.15

TK
Time Includes:
REMOVE 0.8
Remove Turbocharger Cartridge 0.28
INSTALL 0.7
Install Turbocharger Cartridge 0.17
Connect Turbocharger Line(s) 0.13
TK
0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Turbocharger Cartridge 0.33
TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Turbocharger Cartridge 0.50
1058 002 INLET MANIFOLD
TK
0.5
Time Includes:

Remove & Install Turbocharger Shield(s) 0.13
Remove & Install Air Inlet Heater Solenoid 0.09

TK
Time Includes:
TRANSFER COMPONENTS TO/FROM 0.5

Remove & Install Ground/static Strap 0.02
Unpack & Pack Inlet Manifold 0.09
Clean Component(s) 0.09
Paint Inlet Manifold 0.07
1058 010 INLET MANIFOLD
TK
4.8
Time Includes:
REMOVE 2.3
Remove Air Cleaner Bracket(s) 0.07
Separate Steering Column 0.09
Separate Throttle Linkage 0.09
Separate Radiator Support(s) 0.11
Separate Cab Mounting 0.30
Lift & Block Cab Front 0.26
Separate Valve Cover Wiring Harness 0.07
Remove Valve Cover 0.09
Separate Inlet Manifold Wiring Harness 0.17
Separate Ground/static Strap 0.09
Separate Fuel Ratio Control Line(s) 0.07
Separate Air Inlet Heater Wiring Harness 0.13
Remove Inlet Manifold 0.24
CLEAN 0.3
Clean Inlet Manifold 0.30
INSTALL 2.2
Install Inlet Manifold 0.28
Connect Air Inlet Heater Wiring Harness 0.13
Connect Fuel Ratio Control Line(s) 0.07
Connect Ground/static Strap 0.07
Connect Inlet Manifold Wiring Harness 0.17
Install Valve Cover 0.13
Connect Valve Cover Wiring Harness 0.17
Lower Cab Front 0.09
Connect Cab Mounting 0.15
Connect Radiator Support(s) 0.17
Connect Steering Column 0.11

TK
Time Includes:
INSTALL 2.2
Connect Throttle Linkage 0.09
Install Air Cleaner Bracket(s) 0.09
1058 082 PX INLET MANIFOLD (PRESSURE[s])
TK
0.3
Time Includes:
MEASURE
Measure Inlet Manifold Pressure(s) 0.33
TK
2.9
Time Includes:
REMOVE 1.1
Remove Turbocharger 0.17
Remove Exhaust Manifold 0.54
CLEAN 0.3
Clean Turbocharger Gasket(s) 0.11
Clean Exhaust Manifold 0.15
INSTALL 1.5
Install Exhaust Manifold 0.72
Install Turbocharger 0.35

TK
Time Includes:
INSTALL 1.5
1059 010 OX EXHAUST MANIFOLD (OUT OF FRAME)
Notes: - CLAIM THIS CODE WITH ALL CODES WHEN R&I TURBOCHARGER IS PERFORMED WITH THE
CYLINDER HEAD OUT-OF-FRAME.
- IF THIS CODE IS USED, DO NOT ALSO SUBMIT CODE (1100-002).
TK
0.7
Time Includes:
REMOVE & INSTALL

Remove & Install Exhaust Manifold Out Of Frame 0.72
TK
0.3
Time Includes:

Disassemble & Assemble Exhaust Manifold 0.33
TK
0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Exhaust Manifold 0.33

TK
0.5
Time Includes:
TROUBLESHOOT
Troubleshoot Exhaust Manifold 0.33
1061 010 EXHAUST PIPE
TK
0.5
Time Includes:
REMOVE & INSTALL

Remove & Install Exhaust Pipe 0.52
1064 010 AA AFTERCOOLER CORE (AIR TO AIR)
Notes: - TIME DOES NOT INCLUDE CLEANING CORE OF OIL, FROM A TURBO OIL LEAK IN THE TURBO
COMPRESSOR HOUSING.
- IF REQUIRED, ADD CODE (1064-046-AA) FOR FLUSH.
TK
1.7
Time Includes:
REMOVE 0.8
Remove Hood 0.17
Separate Air Inlet Tube ( Turbo - Aftercooler ) 0.09
Separate Air Inlet Tube ( Aftercooler - Manifold ) 0.02
Remove Radiator Guard(s) 0.17
Separate Refrigerant Condenser 0.11
Remove Aftercooler Core Air To Air 0.11
INSTALL 0.9
Install Aftercooler Core Air To Air 0.26
Connect Refrigerant Condenser 0.13
Install Radiator Guard(s) 0.11
Connect Air Inlet Tube ( Aftercooler - Manifold ) 0.02
Connect Air Inlet Tube ( Turbo - Aftercooler ) 0.07
Install Hood 0.11

1064 034 IX AFTERCOOLER CORE (IN FRAME)
TK
1.0
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Aftercooler Core In Frame 1.00
1064 034 OX AFTERCOOLER CORE (OUT OF FRAME)
TK
0.6
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Aftercooler Out Of Frame 0.56
1064 046 AA AFTERCOOLER CORE (AIR TO AIR)
LOC COND WKAPP SHPLOC FLUSH
TK
0.9
Time Includes:
FLUSH
Flush Aftercooler Core Air To Air 0.93
1090 010 AIR INLET HEATER
TK
0.7
Time Includes:
REMOVE & INSTALL

Remove Air Inlet Heater 0.33
Install Air Inlet Heater 0.35

1090 010 ZS AIR INLET HEATER (SWITCH)
TK
0.4
Time Includes:
REMOVE & INSTALL

Remove & Install Air Inlet Heater Switch 0.39
1093 010 EXHAUST BRAKE
Notes: - IF REQUIRED, ADD THIS CODE TO R&I THE TURBOCHARGER, EXHAUST MANIFOLD OR CYLINDER
HEAD.
TK
Time Includes:
REMOVE & INSTALL

Remove & Install Exhaust Brake 0.52
3116 MUI CYLINDER HEAD

1100 001 F CYLINDER HEAD ASSEMBLY
LOC COND WKAPP SHPLOC REPAIR FOR WARRANTY (FIRST ONE)
Notes: - IF INJECTOR SLEEVE REQUIRES REPLACEMENT, ADD CODE (1713-010- -F).

- IF R&I VALVE SEAT OR VALVE GUIDE IS REQUIRED, ADD APPROPRIATE CODE.
- TIME INCLUDES R&I PERIPHERAL COMPONENTS ATTACHED TO THE CYLINDER HEAD.
TK
2.1
Time Includes:
REPAIR FOR WARRANTY

Remove & Install Lifting Bracket/eye 0.04
Remove & Install Exhaust Manifold With Turbocharger 0.33
Remove & Install Fan Drive 0.13
Remove & Install Fan Drive Bracket(s) 0.20
Remove & Install Fuel Filter Housing/base 0.17
Remove & Install Governor Control Linkage Sleeve(s) 0.09
Remove & Install Fuel Supply/return Lines Fitting(s) 0.09
Remove & Install Thermostat/water Temperature Regulator Housing 0.22
Remove & Install Air Inlet Heater Control Module 0.04
Remove & Install Cylinder Head Assembly To/from Engine Stand 0.17
Steam Clean Cylinder Head Assembly 0.11
Remove & Install Valve Spring(s) First One 0.04
Check Inlet/exhaust Valve(s) First One 0.04
Clean Inlet/exhaust Valve(s) First One 0.04
Machine/grind/mill Inlet/exhaust Valve(s) First One 0.11
Check Valve Spring(s) First One 0.07
Check Valve Guide(s) First One 0.04
Machine/grind/mill Valve Seat/insert(s) First One 0.09
Test Valve Seat/insert(s) First One 0.04
1100 001 A CYLINDER HEAD ASSEMBLY
LOC COND WKAPP SHPLOC REPAIR FOR WARRANTY (EACH ADDITIONAL)
Notes: - IF INJECTOR SLEEVE REQUIRES REPLACEMENT, ADD CODE (1713-010-OX-A).
TK
0.3
Time Includes:
REPAIR FOR WARRANTY

Remove & Install Valve Spring(s) Each Additional 0.02
Check Inlet/exhaust Valve(s) Each Additional 0.04
Clean Inlet/exhaust Valve(s) Each Additional 0.04
Machine/grind/mill Inlet/exhaust Valve(s) Each Additional 0.04
Check Valve Spring(s) Each Additional 0.02
Check Valve Guide(s) Each Additional 0.02
Machine/grind/mill Valve Seat/insert(s) Each Additional 0.04
Test Valve Seat/insert(s) Each Additional 0.04

1100 001 S CYLINDER HEAD ASSEMBLY
LOC COND WKAPP SHPLOC REPAIR FOR WARRANTY (SET [all])
Notes: - TIME INCLUDES R&I PERIPHERAL COMPONENTS ATTACHED TO THE CYLINDER HEAD.
- IF HEAD CASTING REQUIRES REPLACEMENT, USE INSTEAD CODE (1101-510).
- IF INJECTOR SLEEVES REQUIRE REPLACEMENT, ADD CODE (1713-010-OX-S).
TK
3.3
Time Includes:
REPAIR FOR WARRANTY

Remove & Install Cylinder Head Assembly To/from Engine Stand 0.17
Remove & Install Valve Spring(s) Set (all) 0.17
Check Inlet/exhaust Valve(s) Set (all) 0.20
Clean Inlet/exhaust Valve(s) Set (all) 0.20
Machine/grind/mill Inlet/exhaust Valve(s) Set (all) 0.26
Check Valve Spring(s) Set (all) 0.20
Check Valve Guide(s) Set (all) 0.20
Machine/grind/mill Valve Seat/insert(s) Set (all) 0.26
Test Valve Seat/insert(s) Set (all) 0.20
Notes: - ADD THIS CODE TO REPAIR CODES THAT INCLUDE R&I CYLINDER HEAD, WHEN REPLACING THE
CYLINDER HEAD WITH AN EXCHANGE CYLINDER HEAD.
- IF HEAD CASTING REQUIRES REPLACEMENT, USE INSTEAD CODE (1101-510).
TK
1.9
Time Includes:

Unpack & Pack Cylinder Head Assembly 0.17
Clean Component(s) 0.09
Install Cylinder Head Assembly Plug(s) 0.09

TK
Time Includes:
TRANSFER COMPONENTS TO/FROM 1.9

Paint Cylinder Head Assembly On Engine 0.09
Notes: - IF EXCHANGE HEAD IS USED, ADD CODE (1100-002) TO TRANSFER COMPONENTS.

REFRIGERANT.
TK
16.8
Time Includes:
REMOVE 5.9
Time Flywheel With Pin 0.09
Remove Engine Crankcase Breather Tube(s) 0.02
Separate Engine Oil Level Gauge/dipstick 0.09
Separate Alternator Wiring 0.11
Remove Alternator 0.04
Separate Alternator Bracket(s) 0.07
Remove Poly-rib Belt 0.09
Separate Water Pump Hose(s) 0.09
Remove Radiator Support(s) 0.17
Remove Fan Assembly 0.13
Separate Air Compressor Governor Line(s) 0.04
Remove Air Compressor Line(s) 0.07

TK
Time Includes:
REMOVE 5.9
Separate Engine Coolant Sensor(s) 0.07
Remove Fuel Shutoff Solenoid 0.07
Remove Unit Injector Control Linkage 0.07
Remove Governor Line(s) 0.04
Separate Governor Control Linkage 0.04
Separate Fuel Supply/return Lines 0.13
Remove Fuel Filter 0.02
Separate Wiring Harness Left Rear 0.17
Remove Rocker Shaft Assembly Set (all) 0.56
Remove Push Rod Set (all) 0.04
Remove Unit Injector Set (all) 0.43
Remove Cylinder Head Assembly Bolt(s) 0.28
Remove Cylinder Head Assembly 0.17
CLEAN 2.4
Clean & Inspect Unit Injector Set (all) 0.65
Clean & Inspect Cylinder Head Assembly 0.48
Clean Cylinder Block Top 0.26
Clean Valve Cover 0.04
Clean & Inspect Rocker Shaft Assembly Set (all) 0.65
INSTALL 8.5
Install Cylinder Head Assembly 0.26
Install Cylinder Head Assembly Bolt(s) 0.43
Install Unit Injector Set (all) 0.56
Install Push Rod Set (all) 0.07
Install Rocker Shaft Assembly Set (all) 0.78
Adjust Inlet/exhaust Valve(s) Set (all) 0.41
Adjust Unit Injector Timing Dimension, Set (all) 0.30
Adjust Unit Injector Synchronization, Set (all) 0.30
Connect Wiring Harness Left Rear 0.13
Install Fuel Filter 0.04
Connect Fuel Supply/return Lines 0.13
Connect Governor Control Linkage 0.17
Install Governor Line(s) 0.13
Install Unit Injector Control Linkage 0.13
Install Fuel Shutoff Solenoid 0.09
Connect Engine Coolant Sensor(s) 0.07
Install Air Compressor Line(s) 0.09
Connect Air Compressor Governor Line(s) 0.04
Install Fan Assembly 0.22
Install Radiator Support(s) 0.26

TK
Time Includes:
INSTALL 8.5
Connect Water Pump Hose(s) 0.13
Install Poly-rib Belt 0.09
Connect Alternator Bracket(s) 0.11
Install Alternator 0.11
Connect Alternator Wiring 0.13
Connect Engine Oil Level Gauge/dipstick 0.07
Install Engine Crankcase Breather Tube(s) 0.04
1100 010 ES CYLINDER HEAD ASSEMBLY (EXCLUDES SOME R & I)
Notes: - CLAIM THIS CODE IN CONJUNCTION WITH (1162-010) WHEN THE TWO REPAIRS ARE PERFORMED
AT THE SAME TIME.
TK
8.1
Time Includes:
REMOVE 3.1

1100 010 ES (CONTINUED)
TK
Time Includes:
REMOVE 3.1
CLEAN 1.7
INSTALL 3.3

1100 010 OX CYLINDER HEAD ASSEMBLY (OUT OF FRAME)
Notes: - IF EXCHANGE HEAD IS USED, ADD (1100-002) TO TRANSFER COMPONENTS.
TK
6.2
Time Includes:
REMOVE 1.6
Time Flywheel With Pin, Out Of Frame 0.04
Remove Engine Crankcase Breather Hose(s) 0.02
Separate Unit Injector Control Linkage Out Of Frame 0.07
Separate Turbocharger Line(s), Out Of Frame 0.04
Remove Turbocharger Supply, Out Of Frame 0.02
Separate Engine Oil Level Gauge/dipstick Out Of Frame 0.04
Remove Air Compressor Line(s), Out Of Frame 0.02
Separate Air Compressor Hose(s), Out Of Frame 0.04
Separate Alternator Bracket(s), Out Of Frame 0.04
Remove Valve Cover Out Of Frame 0.02
Remove Fuel Line(s), Out Of Frame 0.02
Remove Fuel Supply/return Lines Out Of Frame 0.07
Remove Rocker Shaft Assembly Out Of Frame, Set (all) 0.22
Remove Push Rod Out Of Frame, Set (all) 0.02
Remove Unit Injector Out Of Frame, Set (all) 0.13
Remove Fuel Shutoff Solenoid Out Of Frame 0.07
Remove Unit Injector Control Linkage Out Of Frame 0.07
Remove Fuel Ratio Control Line(s), Out Of Frame 0.04
Separate Inlet Manifold Wiring Harness, Out Of Frame 0.11
Remove Inlet Manifold Out Of Frame 0.11
Separate Ground/static Strap Out Of Frame 0.02
Remove Cylinder Head Assembly Bolt(s), Out Of Frame 0.13
Remove Cylinder Head Assembly Out Of Frame 0.13
CLEAN 1.9
Clean Cylinder Block Top, Out Of Frame 0.07
INSTALL 2.7
Install Cylinder Head Assembly Out Of Frame 0.13
Install Cylinder Head Assembly Bolt(s), Out Of Frame 0.20
Connect Ground/static Strap Out Of Frame 0.02
Install Inlet Manifold Out Of Frame 0.13
Connect Inlet Manifold Wiring Harness, Out Of Frame 0.07
Install Fuel Ratio Control Line(s), Out Of Frame 0.04
Install Governor Line(s), Out Of Frame 0.07
Install Fuel Shutoff Solenoid Out Of Frame 0.07
Install Unit Injector Out Of Frame, Set (all) 0.17
Install Push Rod Out Of Frame, Set (all) 0.04
Install Rocker Shaft Assembly Out Of Frame, Set (all) 0.50
Adjust Inlet/exhaust Valve(s) Out Of Frame, Set (all) 0.33
Adjust Unit Injector Timing Dimension, Set (all), Out Of Frame 0.13
Adjust Unit Injector Synchronization, Set (all), Out Of Frame 0.13
Install Fuel Supply/return Lines Out Of Frame 0.07

1100 010 OX (CONTINUED)
TK
Time Includes:
INSTALL 2.7
Install Fuel Line(s), Out Of Frame 0.02
Install Valve Cover Out Of Frame 0.07
Connect Alternator Bracket(s), Out Of Frame 0.07
Connect Air Compressor Hose(s), Out Of Frame 0.04
Install Air Compressor Line(s), Out Of Frame 0.04
Connect Engine Oil Level Gauge/dipstick Out Of Frame 0.02
Install Turbocharger Supply, Out Of Frame 0.04
Connect Turbocharger Line(s), Out Of Frame 0.04
Install Unit Injector Control Linkage Out Of Frame 0.09
Install Engine Crankcase Breather Hose(s) 0.04
TK
1.0
Time Includes:
TEST AFTER REPAIR

Test After Repair Cylinder Head Assembly 1.00
TK
1.2
Time Includes:
TROUBLESHOOT
Troubleshoot Cylinder Head Assembly 1.00
TK
0.5
Time Includes:
WASH
Wash Cylinder Head Assembly 0.52

1101 034 CYLINDER HEAD (CASTING)
Notes: - CYLINDER HEAD ASSEMBLY CAN REMAIN ASSEMBLED DURING THIS TEST.
TK
1.1
Time Includes:
CRACK/LEAK TEST
Clean Cylinder Head (casting) 0.39
Crack/leak Test Cylinder Head (casting) 0.67
1101 040 CK CYLINDER HEAD (CASTING) (CRACK[s])
TK
0.5
Time Includes:
INSPECT
Inspect Cylinder Head Assembly Crack(s) 0.48
LOC COND WKAPP SHPLOC MACHINE/GRIND/MILL
TK
1.1
Time Includes:
MACHINE/GRIND/MILL
Machine/grind/mill Cylinder Head (casting) 1.08
Notes: - CYLINDER HEAD ASSEMBLY CAN REMAIN ASSEMBLED DURING THIS TEST.
TK
0.5
Time Includes:
MEASURE
Measure Cylinder Head (casting) 0.50

LOC COND WKAPP SHPLOC REPLACE
Notes: - IF R&I VALVE SEAT OR VALVE GUIDE IS REQUIRED, USE CODES (1103-010-E), (1104-010-E) OR (1103-
063-E).
TK
3.0
Time Includes:
REPLACE 2.7
Remove & Install Engine Crankcase Breather 0.17
Unpack & Pack Cylinder Head (casting) 0.09
Remove & Install Valve Spring(s) Set (all) 0.17
Check Inlet/exhaust Valve(s) Set (all) 0.20
Clean Inlet/exhaust Valve(s) Set (all) 0.20
Machine/grind/mill Inlet/exhaust Valve(s) Set (all) 0.26
Check Valve Spring(s) Set (all) 0.20
Check Valve Guide(s) Set (all) 0.20
CLEAN & INSPECT 0.3
Clean Exhaust Manifold 0.15
Clean Thermostat/water Temperature Regulator Housing 0.09
Clean Fuel Filter Housing/base 0.09
1102 010 F ROCKER SHAFT ASSEMBLY
LOC COND WKAPP SHPLOC REMOVE & INSTALL (FIRST ONE)
Notes: - IF REQUIRED, ADD CODE (1051-010) FOR R&I AIR CLEANER HOUSING.
TK
1.5
Time Includes:
REMOVE 0.4
Remove Rocker Shaft Assembly First One 0.04
Remove Push Rod First One 0.02
CLEAN 0.2
Clean & Inspect Rocker Shaft Assembly First One 0.13
INSTALL 0.9
Install Push Rod First One 0.02
Install Rocker Shaft Assembly First One 0.15
Adjust Inlet/exhaust Valve(s) First One 0.09
Adjust Unit Injector Timing Dimension, First One 0.04
Adjust Unit Injector Synchronization, First One 0.11

1102 010 F (CONTINUED)
TK
Time Includes:
INSTALL 0.9
1102 010 A ROCKER SHAFT ASSEMBLY
LOC COND WKAPP SHPLOC REMOVE & INSTALL (EACH ADDITIONAL)
TK
0.5
Time Includes:
REMOVE & INSTALL

Remove Rocker Shaft Assembly 0.15
Remove Push Rod Each Additional 0.02
Adjust Inlet/exhaust Valve(s) Each Additional 0.09
Adjust Unit Injector Timing Dimension, Each Additional 0.04
Install Push Rod Each Additional 0.02
Install Rocker Shaft Assembly Each Additional 0.15
1102 010 S ROCKER SHAFT ASSEMBLY
LOC COND WKAPP SHPLOC REMOVE & INSTALL (SET [all])
TK
3.9
Time Includes:
REMOVE 0.9
CLEAN 0.7
INSTALL 2.3

1102 010 S (CONTINUED)
TK
Time Includes:
INSTALL 2.3
1103 010 E VALVE SEAT/INSERT[s]
LOC COND WKAPP SHPLOC REMOVE & INSTALL (EACH)
Notes: - ADD THIS CODE TO CODE (1100-001) FOR REPAIRING THE CYLINDER HEAD FOR WARRANTY.
- THIS CODE DOES NOT INCLUDE R&I VALVES OR VALVE GUIDES.
- IF REQUIRED, ADD CODE (1103-063- -E) TO MACHINE THE VALVE SEAT (2 SEATS PER CYLINDER).
TK
0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Valve Seat/insert(s) Each 0.11
1103 063 E VALVE SEAT/INSERT[s]
LOC COND WKAPP SHPLOC MACHINE/GRIND/MILL (EACH)
Notes: - THIS CODE IS FOR EACH CYLINDER (2 SEATS).
TK
0.1
Time Includes:
MACHINE/GRIND/MILL
Machine/grind/mill Valve Seat/insert(s) Each 0.09
1104 010 E VALVE GUIDE[s]
Notes: - ADD THIS CODE TO CODE (1100-001) FOR REPAIRING THE CYLINDER HEAD FOR WARRANTY.
- THIS CODE DOES NOT INCLUDE R&I VALVES.
- IF REQUIRED, ADD CODE (1103-063- -E) TO MACHINE THE VALVE SEAT (2 SEATS PER CYLINDER).
TK
0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Valve Guide(s) Each 0.11

1105 010 E INLET/EXHAUST VALVE[s]
TK
0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Inlet/exhaust Valve(s) Each 0.11
1105 010 S INLET/EXHAUST VALVE[s]
TK
0.6
Time Includes:
REMOVE & INSTALL

Remove & Install Inlet/exhaust Valve(s) Set (all) 0.61
1105 020 E INLET/EXHAUST VALVE[s]
LOC COND WKAPP SHPLOC RECONDITION (EACH)
Notes: - CLAIM THIS CODE ONCE FOR EACH CYLINDER.
TK
0.2
Time Includes:
RECONDITION
Recondition Inlet/exhaust Valve(s) Each 0.17
LOC COND WKAPP SHPLOC RECONDITION (SET [all])
TK
1.1
Time Includes:
RECONDITION
Recondition Inlet/exhaust Valve(s) Set (all) 1.08

LOC COND WKAPP SHPLOC ADJUST (SET [all])
- THIS TIME INCLUDES ADJUSTING INJECTOR TIMING AND VALVE CLEARANCES
TK
2.6
Time Includes:
ADJUST
Rotate Crankshaft Twice 0.09
Adjust Inlet/exhaust Valve(s) Clearance, Set (all) 1.30
1107 010 VALVE COVER
TK
0.7
Time Includes:
REMOVE
Separate Valve Cover Wiring 0.07
Connect Valve Cover Wiring 0.11
3116 MUI FRONT & REAR COVERS

1152 029 RE ENGINE MOUNT[s] (REAR)
LOC COND WKAPP SHPLOC SEPARATE & CONNECT
TK
0.7
Time Includes:
SEPARATE & CONNECT

Separate Engine Mount(s) Rear 0.26
Raise & Lower Engine 0.20
Connect Engine Mount(s) Rear 0.26
1153 029 ENGINE FRONT SUPPORT
TK
0.5
Time Includes:
SEPARATE & CONNECT

Separate Engine Front Support 0.17
Raise & Lower Engine 0.20
Connect Engine Front Support 0.11
1156 010 FLYWHEEL
Notes: - IF EQUIPPED WITH A PTO PUMP, ADD (1165-010) FOR R&I PTO.
TK
6.4
Time Includes:
REMOVE 2.6
Separate Fuel Tank Line(s) 0.04
Separate Flywheel Clutch Control 0.15
Remove Fuel Tank Bracket(s) 0.17
Remove Transmission In Frame 1.34
Remove Oil Clutch 0.11
Remove Flywheel 0.13
Inspect Flywheel Ring Gear 0.11
INSTALL 3.8
Install Flywheel 0.30
Install Oil Clutch 0.43
Install Transmission In Frame 1.95

TK
Time Includes:
INSTALL 3.8
Adjust Oil Clutch 0.11
Install Fuel Tank Bracket(s) 0.22
Connect Flywheel Clutch Control 0.24
Connect Fuel Tank Line(s) 0.07
1156 010 ES FLYWHEEL (EXCLUDES SOME R & I)
Notes: - USE THIS CODE IN CONJUNCTION WITH REPAIR TIME CODES THAT INCLUDE R&I TRANSMISSION.
TK
0.5
Time Includes:
REMOVE & INSTALL

1156 010 WX FLYWHEEL (WITH NAMED COMPONENT[s])
- USE THIS CODE FOR VEHICLES EQUIPPED WITH A 13 OR 16 SPEED TRANSMISSION.
TK
7.3
Time Includes:
REMOVE 3.0
Remove Transmission With Named Component(s) 1.65

1156 010 WX (CONTINUED)
TK
Time Includes:
REMOVE 3.0
INSTALL 4.3
Install Transmission With Named Component(s) 2.38
- IF EQUIPPED WITH AN AUTOMATIC TRANSMISSION, ADD CODE (3030-010-AU).
TK
10.8
Time Includes:
REMOVE 4.0
Remove Transmission In Frame 1.34
Separate Electric Starter Motor Wiring 0.13
Remove Electric Starter Motor 0.35
Remove Oil Pan 0.17
Remove Flywheel Housing 0.17
Remove Crankshaft Rear Seal In Frame 0.50

TK
Time Includes:
CLEAN 0.9
Clean Flywheel Housing 0.39
Clean Cylinder Block Rear 0.20
Clean Oil Pan 0.15
INSTALL 5.9
Install Flywheel Housing 0.28
Install Crankshaft Rear Seal In Frame 0.52
Install Electric Starter Motor 0.39
Connect Electric Starter Motor Wiring 0.09
Install Transmission In Frame 1.95
1157 010 ES FLYWHEEL HOUSING (EXCLUDES SOME R & I)
- THIS CODE EXCLUDES R&I OIL AND OIL PAN.
- USE THIS CODE IN CONJUNCTION WITH REPAIR TIME CODES THAT INCLUDE R&I TRANSMISSION.
TK
2.6
Time Includes:
REMOVE 0.8
Remove Flywheel Housing Excludes Some R & I 0.39
Remove Crankshaft Rear Seal 0.30
CLEAN 0.7
Clean Flywheel Housing 0.39
Clean Cylinder Block Rear 0.20
INSTALL 1.1
Install Flywheel Housing Excludes Some R & I 0.52
Install Crankshaft Rear Seal 0.30

TK
Time Includes:
INSTALL 1.1
1157 010 OX FLYWHEEL HOUSING (OUT OF FRAME)
Notes: - IF THE RING GEAR REQUIRES REPLACEMENT, ADD CODE (1158-010).

- THIS CODE DOES NOT INCLUDE DRAIN & REFILL ENGINE OIL, WHICH IS PART OF R&I ENGINE.
TK
1.9
Time Includes:
REMOVE 0.6
Remove Oil Pan Out Of Frame 0.13
Remove Oil Clutch Out Of Frame 0.07
Remove Electric Starter Motor Out Of Frame 0.11
Remove Flywheel Out Of Frame 0.09
Remove Flywheel Housing Out Of Frame 0.17
Remove Crankshaft Rear Seal Out Of Frame 0.04
CLEAN 0.4
Clean Oil Pan 0.15
Clean Flywheel Housing Out Of Frame 0.24
INSTALL 0.9
Install Flywheel Housing Out Of Frame 0.15
Install Crankshaft Rear Seal Out Of Frame 0.17
Install Flywheel Out Of Frame 0.15
Install Electric Starter Motor Out Of Frame 0.13
Install Oil Clutch Out Of Frame 0.09
Install Oil Pan Out Of Frame 0.22
TK
0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Flywheel Housing 0.33

TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Flywheel Housing 0.52
TK
0.5
Time Includes:
WASH
Wash Flywheel Housing 0.52
1158 010 FLYWHEEL RING GEAR
Notes: - TIME DOES ALSO NOT INCLUDE R&I FLYWHEEL, WHICH IS REQUIRED TO R&I THE RING GEAR.
- TIME DOES NOT INCLUDE DRILL AND TAP CLUTCH MOUNTING HOLES, SINCE THIS OPERATION IS
NORMALLY DONE BY AN OUTSIDE MACHINE SHOP.
TK
0.9
Time Includes:
REMOVE & INSTALL

Remove & Install Flywheel Ring Gear 0.87
1158 064 FLYWHEEL RING GEAR
LOC COND WKAPP SHPLOC BORE/DRILL
Notes: - USE THIS CODE IN CONJUNCTION WITH CODE (1158-010) IF WORK IS DONE IN DEALER MACHINE
SHOP.
TK
1.0
Time Includes:
BORE/DRILL
Bore/drill Flywheel Ring Gear 1.00

TK
1.5
Time Includes:
REMOVE 0.7
Separate Poly-rib Belt 0.04
Remove Crankshaft Damper 0.22
Separate Water Pump V-belt 0.04
Remove Crankshaft Pulley 0.22
Remove Crankshaft Front Seal 0.11
INSTALL 0.8
Install Crankshaft Front Seal 0.13
Install Crankshaft Pulley 0.17
Connect Water Pump V-belt 0.11
Install Crankshaft Damper 0.20
Connect Poly-rib Belt 0.11
Adjust Poly-rib Belt 0.04
TK
0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Crankshaft Front Seal 0.33
TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Crankshaft Front Seal 0.52

TK
0.3
Time Includes:
WASH
Wash Crankshaft Front Seal 0.33
- IF EQUIPPED WITH AN AUTOMATIC TRANSMISSION, ADD CODE (3030-010-AU).
TK
6.7
Time Includes:
REMOVE 2.8
Remove Transmission 1.21
INSTALL 3.9
Install Transmission 1.73

1161 010 WX CRANKSHAFT REAR SEAL (WITH NAMED COMPONENT[s])
- USE THIS CODE FOR VEHICLES EQUIPPED WITH A 13 OR 16 SPEED TRANSMISSION.
TK
7.9
Time Includes:
REMOVE 3.3
Remove Transmission With Named Component(s) 1.65
INSTALL 4.6
Install Transmission With Named Component(s) 2.38
TK
0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Crankshaft Rear Seal 0.33

TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Crankshaft Rear Seal 0.52
TK
0.3
Time Includes:
WASH
Wash Crankshaft Rear Seal 0.33
TK
14.3
Time Includes:
REMOVE 5.4
Remove Hood 0.17
Separate Radiator Hose Upper 0.04
Remove Radiator 0.28
Separate Steering Hydraulic Tank 0.07
Remove V-belt(s) 0.09
Remove Air Compressor Supply 0.07

TK
Time Includes:
REMOVE 5.4
Remove Air Compressor Bracket(s) 0.09
Remove Air Compressor 0.28
Separate Throttle Spring 0.04
Remove Fuel Transfer Pump 0.15
Wire To/from Camshaft Roller Follower/valve Lifter Cover(s), Set (all) 0.13
Remove Timing Gear Housing Cover 0.15
Remove Camshaft Assembly 0.37
Remove Oil Pan 0.17
Remove Timing Gear Housing Line(s) 0.04
Remove Idler Gear 0.04
Remove Timing Gear Housing 0.11
CLEAN 1.4
Clean Timing Gear Housing 0.30
Clean Timing Gear Housing Cover 0.07
Clean Oil Pan 0.15
Clean Cylinder Block Front 0.22
INSTALL 7.5
Install Timing Gear Housing 0.37
Install Idler Gear 0.04
Install Timing Gear Housing Line(s) 0.09
Install Camshaft Assembly 0.39
Install Timing Gear Housing Cover 0.17
Wire To/from Camshaft Roller Follower/valve Lifter Cover(s), Set (all) 0.13

TK
Time Includes:
INSTALL 7.5
Install Air Compressor 0.46
Install Air Compressor Bracket(s) 0.11
Install Air Compressor Supply 0.07
Install V-belt(s) 0.09
Adjust V-belt(s) 0.15
Connect Steering Hydraulic Tank 0.13
Install Radiator 0.35
Connect Radiator Hose Upper 0.04
Install Hood 0.11
1162 010 IS TIMING GEAR HOUSING (INCLUDES R & I SOME COMPONENT[s])
Notes: - IF FOLLOWERS DO NOT REQUIRE INSPECTION, USE INSTEAD (1162-010).

- USE THIS CODE ONLY IF FOLLOWERS REQUIRE INSPECTION/REPLACEMENT.
TK
15.4
Time Includes:
REMOVE 5.1
Remove Hood 0.17

1162 010 IS (CONTINUED)
TK
Time Includes:
REMOVE 5.1
Separate Engine Speed/timing Sensor 0.04
Remove Rocker Shaft Assembly 0.15
Remove Camshaft Roller Follower/valve Lifter Set (all) 0.39
Remove Oil Pan 0.17
Remove Engine Front Support 0.17
Remove Idler Gear 0.04
Remove Timing Gear Housing Includes R & I Some Component(s) 0.37
CLEAN 1.8
Clean Timing Gear Housing 0.30
Clean Oil Pan 0.15
Clean Cylinder Block Front 0.22
Clean & Inspect Camshaft Roller Follower/valve Lifter Set (all) 0.33
INSTALL 8.5
Install Timing Gear Housing Includes R & I Some Component(s) 0.65
Install Idler Gear 0.04

TK
Time Includes:
INSTALL 8.5
Install Engine Front Support 0.15
Install Camshaft Roller Follower/valve Lifter Set (all) 0.78
Connect Engine Speed/timing Sensor 0.04
Install Hood 0.11

1162 010 OX TIMING GEAR HOUSING (OUT OF FRAME)
TK
5.1
Time Includes:
REMOVE 1.5
Wire To/from Camshaft Roller Follower/valve Lifter Out Of Frame, Set (all 0.13
Remove Alternator Out Of Frame 0.07
Remove Timing Gear Housing Bracket(s), Out Of Frame 0.09
Remove Timing Gear Housing Cover Out Of Frame 0.04
Remove Timing/accessory Gears Out Of Frame 0.04
Remove Camshaft Assembly, Out Of Frame 0.26
Remove Crankshaft Pulley, Out Of Frame 0.07
Remove Timing Gear Housing Out Of Frame 0.22
Remove Idler Gear Out Of Frame 0.04
Remove Crankshaft Front Seal Out Of Frame 0.04
CLEAN 1.2
Clean Oil Pan 0.15
Clean Cylinder Block Front, Out Of Frame 0.13
Clean & Inspect Camshaft Assembly 0.11
Clean & Inspect Idler Gear 0.04
INSTALL 2.4
Install Idler Gear Out Of Frame 0.04
Install Timing Gear Housing Out Of Frame 0.22
Install Crankshaft Front Seal Out Of Frame 0.07
Install Crankshaft Pulley, Out Of Frame 0.04
Install Camshaft Assembly, Out Of Frame 0.22
Install Timing/accessory Gears Out Of Frame 0.07
Install Timing Gear Housing Cover Out Of Frame 0.13
Install Timing Gear Housing Bracket(s), Out Of Frame 0.11
Install Alternator Out Of Frame 0.15
Lower Camshaft Roller Follower/valve Lifter Out Of Frame, Set (all) 0.04

TK
0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Timing Gear Housing 0.33
TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Timing Gear Housing 0.52
TK
0.5
Time Includes:
WASH
Wash Timing Gear Housing 0.52
1165 010 ENGINE POWER TAKE-OFF DRIVE
Notes: - THIS CODE MAY BE CLAIMED MORE THAN ONCE FOR ADDITIONAL PTO'S THAT MAY BE ATTACHED
TO AUTOMATIC TRANSMISSIONS.
- USE THIS CODE FOR ENGINES WITH PTO'S WHEN PERFORMING REAR HOUSING AND RELATED
REPAIRS.
TK
1.3
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Power Take-off Drive 1.30

1165 010 HG ENGINE POWER TAKE-OFF DRIVE (HOUSING)
Notes: - USE THIS CODE FOR ENGINES WITH PTO'S WHEN PERFORMING REAR HOUSING AND RELATED
REPAIRS.
- USE THIS CODE FOR REAR SEAL COVER (BEHIND HOUSING) OIL LEAK REPAIRS.
- THIS CODE APPLIES ONLY TO THOSE VEHICLES EQUIPPED WITH MANUAL TRANSMISSIONS.
TK
15.6
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Power Take-off Drive Housing 15.60
1166 010 TIMING GEAR HOUSING COVER
Notes: - USE THIS CODE TO INSPECT TIMING GEARS, PRIMARILY THE CAMSHAFT GEAR.
TK
1.3
Time Includes:
REMOVE & INSTALL

Remove & Install Fender Skirt 0.09
Remove & Install Air Compressor Line(s) 0.15
Remove & Install Water Pump Bolt(s), One Side 0.46
Remove & Install Timing Gear Housing Cover 0.52
3116 MUI SHORT BLOCK

1200 002 SHORT BLOCK
Notes: - ADD CODE (1000-010) FOR R&I ENGINE.

TK
13.8
Time Includes:
REMOVE 4.3
Install Engine To/from Engine Stand 0.22
Drain Engine Coolant 0.07
Remove Engine Front Support Out Of Frame 0.02
Remove Air Cleaner Bracket(s), Out Of Frame 0.07
Remove Engine Oil Level Gauge/dipstick Out Of Frame 0.04
Separate Thermostat/water Temperature Regulator Hose(s), Out Of Fram 0.02
Remove Turbocharger Line(s), Out Of Frame 0.09
Separate Air Compressor Supply, Out Of Frame 0.02
Remove Air Compressor Bracket(s), Out Of Frame 0.04
Remove Air Compressor Out Of Frame 0.04
Remove Fuel Filter Out Of Frame 0.02
Remove Engine Crankcase Breather Tube(s), Out Of Frame 0.02
Remove Engine Oil Cooler Base, Out Of Frame 0.15
Remove Engine Oil Cooler Out Of Frame 0.04
Remove Governor Out Of Frame 0.07
Separate Throttle Spring, Out Of Frame 0.04
Remove Governor Line(s), Out Of Frame 0.04
Remove Governor & Fuel Injection Pump Out Of Frame 0.09
Remove Cylinder Head Assembly Line(s), Out Of Frame 0.04
Remove Oil Pump Tube(s), Out Of Frame 0.02
Remove Oil Pump Out Of Frame 0.13
Remove Fuel Transfer Pump Line(s), Out Of Frame 0.04
Remove Camshaft Roller Follower/valve Lifter Set (all), Out Of Frame 0.26

TK
Time Includes:
REMOVE 4.3
Remove Belt Tightener Out Of Frame 0.07
Separate Water Pump V-belt, Out Of Frame 0.07
Remove Water Pump Out Of Frame 0.04
Remove Oil Lines Out Of Frame 0.02
Remove Cylinder Block Plug(s) 0.04
CLEAN 3.3
Wash Cylinder Block 0.65
Polish Piston Pin(s), Set (all) 0.39
Clean Timing Gear Housing Out Of Frame 0.17
Inspect Crankshaft 0.22
Clean Oil Pan 0.15
INSTALL 6.2
Install Cylinder Block Plug(s) 0.11
Install Oil Lines Out Of Frame 0.04
Install Water Pump Out Of Frame 0.04
Connect Water Pump V-belt, Out Of Frame 0.04
Install Belt Tightener Out Of Frame 0.04
Install Camshaft Roller Follower/valve Lifter Out Of Frame, Set (all) 0.20

TK
Time Includes:
INSTALL 6.2
Install Fuel Transfer Pump Line(s), Out Of Frame 0.07
Install Oil Pump Out Of Frame 0.09
Install Oil Pump Tube(s), Out Of Frame 0.04
Install Cylinder Head Assembly Line(s), Out Of Frame 0.04
Install Governor & Fuel Injection Pump Out Of Frame 0.13
Connect Throttle Spring, Out Of Frame 0.04
Connect Governor 0.09
Adjust Torque Control/fuel Rack Out Of Frame 0.17
Install Engine Oil Cooler Out Of Frame 0.02
Install Engine Oil Cooler Base, Out Of Frame 0.26
Install Engine Crankcase Breather Tube(s), Out Of Frame 0.02
Install Fuel Filter Out Of Frame 0.04
Install Air Compressor Out Of Frame 0.07
Install Air Compressor Bracket(s), Out Of Frame 0.04
Connect Air Compressor Supply, Out Of Frame 0.07
Install Turbocharger Line(s), Out Of Frame 0.11
Connect Thermostat/water Temperature Regulator Hose(s), Out Of Fram 0.02
Install Engine Oil Level Gauge/dipstick Out Of Frame 0.04
Install Engine Front Support Out Of Frame 0.04
Install Air Cleaner Bracket(s), Out Of Frame 0.07
Remove Engine To/from Engine Stand 0.11

1201 010 CYLINDER BLOCK

- ADD CODES (1214-020) & (1218-082, 020), IF PISTON/RODS ARE RECONDITIONED.
(1202-030).
- USE THIS CODE TO TRANSFER COMPONENTS TO A NEW BLOCK OR TO D&A COMPONENTS FROM
BLOCK TO BE REPAIRED (IE. SLEEVED).
TK
16.9
Time Includes:
REMOVE 4.9

TK
Time Includes:
REMOVE 4.9
Remove Piston Cooling Jet(s) Out Of Frame, Set (all) 0.13
Remove Piston & Connecting Rod Out Of Frame, Set (all) 0.13
Remove Connecting Rod Bearing Out Of Frame, Set (all) 0.13
Remove Crankshaft Main Bearing Out Of Frame, Set (all) 0.13
Remove Crankshaft Out Of Frame 0.07
CLEAN 4.8
Clean Oil Pan 0.15
Disassemble & Assemble Piston & Connecting Rod Set (all) 1.52
INSTALL 7.2
Install Crankshaft Out Of Frame 0.09
Install Crankshaft Main Bearing Out Of Frame, Set (all) 0.26
Install Connecting Rod Bearing Out Of Frame, Set (all) 0.13
Install Piston & Connecting Rod Out Of Frame, Set (all) 0.26
Install Piston Cooling Jet(s) Out Of Frame, Set (all) 0.26

TK
Time Includes:
INSTALL 7.2

1201 014 PG E CYLINDER BLOCK (PLUG[s])
LOC COND WKAPP SHPLOC REPLACE GASKET/RESEAL (EACH)
TK
0.3
Time Includes:
REPLACE GASKET/RESEAL
Replace Gasket/reseal Cylinder Block Plug(s), Each 0.28
1201 082 PX CYLINDER BLOCK (PRESSURE[s])
TK
0.3
Time Includes:
MEASURE
Measure Cylinder Block Pressure(s) 0.28
1202 010 CRANKSHAFT

- TIME IS BASED ON CYLINDER HEAD & PISTONS REMAINING INSTALLED.
(1202-030).
TK
9.7
Time Includes:
REMOVE 3.4

TK
Time Includes:
REMOVE 3.4
CLEAN 1.6
Clean Oil Pan 0.15
INSTALL 4.7

TK
Time Includes:
INSTALL 4.7
1202 010 CN CRANKSHAFT (WITH CONTAMINATION)

- ADD CODES (1214-020) & (1218-082, 020), IF PISTON/RODS ARE RECONDITIONED.
- USE THIS CODE ONLY IF MAIN BEARINGS INDICATE THE FILTER BYPASS OPENED.
(1202-030).
TK
17.2
Time Includes:
REMOVE 4.9

1202 010 CN (CONTINUED)
TK
Time Includes:
REMOVE 4.9

TK
Time Includes:
REMOVE 4.9
CLEAN 5.1
Clean Oil Pan 0.15
Disassemble & Assemble Piston & Connecting Rod Set (all) 1.52
Install Piston Rings Set (all) 0.26
INSTALL 7.2

TK
Time Includes:
INSTALL 7.2

1202 010 XN CRANKSHAFT (WITHOUT CONTAMINATION)

- THIS CODE INCLUDES R&I ONLY ONE ROD & PISTON ASSEMBLY.
(1202-030).
TK
14.8
Time Includes:
REMOVE 4.8

1202 010 XN (CONTINUED)
TK
Time Includes:
REMOVE 4.8
Remove Piston Cooling Jet(s) Out Of Frame, First One 0.02
Remove Piston & Connecting Rod Out Of Frame, First One 0.13
CLEAN 3.4
Clean Oil Pan 0.15
Disassemble & Assemble Piston & Connecting Rod First One 0.26
Install Piston Rings First One 0.07
INSTALL 6.6
Install Piston & Connecting Rod Out Of Frame, First One 0.09
Install Piston Cooling Jet(s) Out Of Frame, First One 0.04

1202 010 XN (CONTINUED)
TK
Time Includes:
INSTALL 6.6

1202 030 CRANKSHAFT
TK
1.0
Time Includes:
TEST AFTER REPAIR

Test After Repair Crankshaft 1.00
1202 035 CRANKSHAFT
TK
1.2
Time Includes:
TROUBLESHOOT
Troubleshoot Crankshaft 1.00
1202 074 CRANKSHAFT
TK
0.5
Time Includes:
WASH
Wash Crankshaft 0.52
1203 010 F CRANKSHAFT MAIN BEARING

- IF MAIN BEARING R&I IS DONE IN CONJUNCTION WITH A REPAIR SEGMENT THAT INCLUDES R&I
OIL PAN, USE INSTEAD (1203-010-ES-E).
- THIS TIME IS FOR EITHER REPLACEMENT OR INSPECTION OF MAIN BEARING.
TK
2.4
Time Includes:
REMOVE 0.8
Remove Oil Pan 0.17
Rotate Crankshaft First Time 0.04
Remove Crankshaft Main Bearing Cap(s), First One 0.09
Remove Crankshaft Main Bearing First One 0.13

TK
Time Includes:
INSTALL 1.6
Identify Crankshaft Main Bearing First One 0.13
Install Crankshaft Main Bearing First One 0.20
Check Crankshaft End Play 0.09
Install Crankshaft Main Bearing Cap(s), First One 0.09
Clean Oil Pan 0.15
1203 010 A CRANKSHAFT MAIN BEARING
TK
0.2
Time Includes:
REMOVE & INSTALL

Remove Crankshaft Main Bearing Each Additional 0.07
Identify Crankshaft Main Bearing Each Additional 0.04
Install Crankshaft Main Bearing Each Additional 0.13
1203 010 S CRANKSHAFT MAIN BEARING

- IF MAIN BEARING R&I WAS DONE IN CONJUNCTION WITH ANOTHER LABOR SEGMENT THAT
INCLUDES R&I OIL PAN/PUMP, USE INSTEAD, CODE (1203-010-ES-S).
TK
4.4
Time Includes:
REMOVE 1.9
Remove Oil Pan 0.17
Rotate Crankshaft Set (all) 0.13
Remove Crankshaft Main Bearing Cap(s), Set (all) 0.17
Remove Crankshaft Main Bearing Set (all) 1.04
INSTALL 2.5
Identify Crankshaft Main Bearing Set (all) 0.13
Install Crankshaft Main Bearing Set (all) 1.06

TK
Time Includes:
INSTALL 2.5
Install Crankshaft Main Bearing Cap(s), Set (all) 0.20
Clean Oil Pan 0.15
1203 010 ES E CRANKSHAFT MAIN BEARING (EXCLUDES SOME R & I)
Notes: - THIS CODE EXCLUDES R&I ENGINE OIL, OIL PAN, SUCTION BELL AND OIL PUMP.
- THIS CODE SHOULD BE USED IN CONJUNCTION WITH ANOTHER REPAIR THAT INCLUDES R&I OIL
PAN & PUMP, SUCH AS R&I ROD & PISTON ASSEMBLIES.
- THIS TIME IS FOR EITHER REPLACEMENT OR INSPECTION OF MAIN BEARING.
TK
0.3
Time Includes:
REMOVE & INSTALL

Remove Crankshaft Main Bearing Excludes Some R & I, Each 0.13
Install Crankshaft Main Bearing Excludes Some R & I, Each 0.17
1203 010 ES S CRANKSHAFT MAIN BEARING (EXCLUDES SOME R & I)
Notes: - THIS CODE EXCLUDES R&I ENGINE OIL, OIL PAN, SUCTION BELL AND OIL PUMP.
TK
2.1
Time Includes:
REMOVE & INSTALL

Remove Crankshaft Main Bearing Excludes Some R & I, Set (all) 1.04
Install Crankshaft Main Bearing Excludes Some R & I, Set (all) 1.04

1203 010 OX S CRANKSHAFT MAIN BEARING (OUT OF FRAME)
Notes: - THIS CODE EXCLUDES R&I OIL, OIL PAN, SUCTION BELL & OIL PUMP.
TK
1.0
Time Includes:
REMOVE 0.4
Remove Crankshaft Main Bearing Cap(s), Set (all), Out Of Frame 0.17
INSTALL 0.6
Install Crankshaft Main Bearing Cap(s), Set (all), Out Of Frame 0.09
1205 010 CRANKSHAFT DAMPER
TK
0.8
Time Includes:
REMOVE 0.3
Remove Crankshaft Damper In Frame 0.24
INSTALL 0.5
Install Crankshaft Damper In Frame 0.24
1209 010 S CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER
Notes: - IF CAM ROLLER FOLLOWERS ARE REPLACED, ADD CODE (1209-017) FOR D&A ROLLER FOLLOWER
AND SIDE COVER ASSEMBLIES.
TK
8.1
Time Includes:
REMOVE 2.7

TK
Time Includes:
REMOVE 2.7
Separate Engine Crankcase Breather Hose(s) 0.02
Remove Fuel Transfer Pump Line(s) 0.07
Remove Camshaft Roller Follower/valve Lifter In Frame, Set (all) 0.61
CLEAN 0.8
Clean Camshaft Roller Follower/valve Lifter Out Of Frame, Set (all) 0.15
INSTALL 4.6
Install Camshaft Roller Follower/valve Lifter In Frame, Set (all) 0.69
Install Fuel Transfer Pump Line(s) 0.13
Connect Engine Crankcase Breather Hose(s) 0.02

1209 010 CE CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER (CENTER)
AND SIDE COVER ASSEMBLY.
TK
2.3
Time Includes:
REMOVE 0.7
Remove Rocker Shaft Assembly Center 0.09
Remove Push Rod Center 0.02
Remove Camshaft Roller Follower/valve Lifter Center 0.20
CLEAN 0.2
Clean & Inspect Rocker Shaft Assembly 0.11
Clean Camshaft Roller Follower/valve Lifter Center 0.04
INSTALL 1.4
Install Camshaft Roller Follower/valve Lifter Center 0.22
Install Rocker Shaft Assembly Center 0.17
Adjust Inlet/exhaust Valve(s) Each Section 0.17
Adjust Unit Injector Timing Dimension, Each Section 0.09
1209 010 FR CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER (FRONT)
TK
5.3
Time Includes:
REMOVE 1.9

1209 010 FR (CONTINUED)
TK
Time Includes:
REMOVE 1.9
Remove Rocker Shaft Assembly Front 0.09
Remove Camshaft Roller Follower/valve Lifter Front 0.26
CLEAN 0.2
Clean & Inspect Rocker Shaft Assembly Front 0.11
Clean Camshaft Roller Follower/valve Lifter Front 0.04
INSTALL 3.2
Install Camshaft Roller Follower/valve Lifter Front 0.26
Install Rocker Shaft Assembly Front 0.17
1209 010 RE CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER (REAR)
TK
2.6
Time Includes:
REMOVE 0.9

1209 010 RE (CONTINUED)
TK
Time Includes:
REMOVE 0.9
Remove Rocker Shaft Assembly Rear 0.15
Remove Camshaft Roller Follower/valve Lifter Rear 0.17
CLEAN 0.2
Clean & Inspect Rocker Shaft Assembly Rear 0.11
Clean Camshaft Roller Follower/valve Lifter Rear 0.04
INSTALL 1.5
Install Camshaft Roller Follower/valve Lifter Rear 0.17
Install Rocker Shaft Assembly Rear 0.17
Adjust Inlet/exhaust Valve(s) Rear 0.17
1209 017 E CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER
LOC COND WKAPP SHPLOC DISASSEMBLE & ASSEMBLE (EACH)
TK
0.2
Time Includes:

Disassemble & Assemble Camshaft Roller Follower/valve Lifter Each 0.11
Inspect Camshaft Roller Follower/valve Lifter Each 0.04
Clean Camshaft Roller Follower/valve Lifter Each 0.04

1209 017 S CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER
LOC COND WKAPP SHPLOC DISASSEMBLE & ASSEMBLE (SET [all])
TK
0.4
Time Includes:

Disassemble & Assemble Camshaft Roller Follower/valve Lifter Set (all) 0.26
Inspect Camshaft Roller Follower/valve Lifter Set (all) 0.09
Clean Camshaft Roller Follower/valve Lifter Set (all) 0.09
1210 010 CAMSHAFT
Notes: - IF FOLLOWERS REQUIRE INSPECTION, USE INSTEAD CODE (1210-010-IS).

- IF R&I CAM WAS DONE IN CONJUNCTION WITH R&I CYLINDER HEAD, USE INSTEAD CODE (1210-010-
- IF R&I CAMSHAFT GEAR IS REQUIRED, ADD CODE (1212-010).
TK
9.5
Time Includes:
REMOVE 3.6
Remove Hood 0.17
Separate Air Conditioner Receiver/dryer 0.07
Wire To/from Camshaft Roller Follower/valve Lifter Set (all) 0.30
CLEAN 0.8

TK
Time Includes:
CLEAN 0.8
INSTALL 5.1
Lower Camshaft Roller Follower/valve Lifter Set (all) 0.13
Connect Air Conditioner Receiver/dryer 0.04
Install Hood 0.11
1210 010 ES CAMSHAFT (EXCLUDES SOME R & I)
Notes: - IF R&I CAMSHAFT GEAR IS REQUIRED, ADD CODE (1212-010).

- THIS CODE INCLUDES R&I CAM FOLLOWERS.
- USE THIS CODE IF CAMSHAFT R&I WAS DONE IN CONJUNCTION WITH R&I CYLINDER HEAD. THIS
CODE EXCLUDES SOME R&I ASSOCIATED WITH R&I CYLINDER HEAD.
TK
5.9
Time Includes:
REMOVE 2.5
Remove Hood 0.17

TK
Time Includes:
REMOVE 2.5
Remove Camshaft Excludes Some R & I 0.76
CLEAN 0.4
INSTALL 3.0
Install Camshaft Excludes Some R & I 0.78
Install Hood 0.11
1210 010 IS CAMSHAFT (INCLUDES R & I SOME COMPONENT[s])
Notes: - IF FOLLOWERS DO NOT REQUIRE INSPECTION, USE INSTEAD CODE (1210-010).

- IF R&I CAM WAS DONE IN CONJUNCTION WITH R&I CYLINDER HEAD, USE INSTEAD CODE (1210-010-
TK
12.2
Time Includes:
REMOVE 4.5

TK
Time Includes:
REMOVE 4.5
Remove Hood 0.17
CLEAN 1.1
INSTALL 6.6

TK
Time Includes:
INSTALL 6.6
Install Hood 0.11
1210 010 OX CAMSHAFT (OUT OF FRAME)
Notes: - IF FOLLOWERS REQUIRE INSPECTION, USE INSTEAD CODE (1210-010-IS).

- R&I DAMPER IS NOT INCLUDED, SINCE IT IS PART OF R&I ENGINE.
TK
2.9
Time Includes:
REMOVE 0.9
Separate Valve Cover Wiring Harness, Out Of Frame 0.07
Remove Rocker Shaft Assembly Out Of Frame 0.04
Wire To/from Camshaft Roller Follower/valve Lifter Out Of Frame, Set (all 0.13

1210 010 OX (CONTINUED)
TK
Time Includes:
REMOVE 0.9
CLEAN 0.2
INSTALL 1.8
Lower Camshaft Roller Follower/valve Lifter Out Of Frame, Set (all) 0.04
Connect Valve Cover Wiring Harness, Out Of Frame 0.17
1210 010 WX CAMSHAFT (WITH NAMED COMPONENT[s])
OFR
Notes: - IF FOLLOWERS DO NOT REQUIRE INSPECTION, USE INSTEAD CODE (1210-010-OX).
- R&I DAMPER IS NOT INCLUDED, SINCE IT IS PART OF R&I ENGINE.
TK
4.2
Time Includes:
REMOVE 1.1
Remove Rocker Shaft Assembly Out Of Frame 0.04
Remove Camshaft Roller Follower/valve Lifter Out Of Frame, Set (all) 0.09
Remove Timing Gear Housing Bracket(s), Out Of Frame 0.09

1210 010 WX (CONTINUED)
OFR
TK
Time Includes:
REMOVE 1.1
CLEAN 0.5
INSTALL 2.6
Install Timing Gear Housing Bracket(s), Out Of Frame 0.11
1210 030 CAMSHAFT
TK
1.0
Time Includes:
TEST AFTER REPAIR

Test After Repair Camshaft 1.00

1210 035 CAMSHAFT
TK
1.2
Time Includes:
TROUBLESHOOT
Troubleshoot Camshaft 1.00
1210 074 CAMSHAFT
TK
0.5
Time Includes:
WASH
Wash Camshaft 0.52
1211 010 S CAMSHAFT BEARING
Notes: - IF CAM BEARINGS REQUIRE REPLACEMENT, ADD THIS CODE TO R&I CAMSHAFT (1210), OR R&I
CRANKSHAFT (1202).
- THIS CODE DOES NOT INCLUDE R&I CAMSHAFT.
TK
1.2
Time Includes:
REMOVE & INSTALL

Remove & Install Camshaft Bearing Set (all) 1.17
1212 010 CAMSHAFT DRIVE GEAR
Notes: - ADD THIS CODE TO THE APPROPRIATE (1210) R&I CAMSHAFT CODE.
TK
0.6
Time Includes:
REMOVE & INSTALL

Remove & Install Camshaft Drive Gear 0.59

1214 020 F PISTON
LOC COND WKAPP SHPLOC RECONDITION (FIRST ONE)
TK
0.4
Time Includes:
RECONDITION
Remove Piston Rings First One 0.04
Wash Piston First One 0.04
Recondition Piston First One 0.13
Check Piston Rings Groove, First One 0.07
Clean & Inspect Piston First One 0.11
1214 020 A PISTON
LOC COND WKAPP SHPLOC RECONDITION (EACH ADDITIONAL)
TK
0.2
Time Includes:
RECONDITION
Remove Piston Rings Each Additional 0.02
Wash Piston Each Additional 0.04
Recondition Piston Each Additional 0.09
Check Piston Rings Groove, Each Additional 0.02
Clean & Inspect Piston Each Additional 0.04
1214 020 S PISTON
TK
1.3
Time Includes:
RECONDITION
Remove Piston Rings Set (all) 0.09
Wash Piston Set (all) 0.22
Recondition Piston Set (all) 0.50
Check Piston Rings Groove, Set (all) 0.13
Clean & Inspect Piston Set (all) 0.35

1218 020 MJ F CONNECTING ROD (MAJOR)
Notes: - IF CON-ROD REQUIRED ONLY MEASURE/CHECK, USE CODE (1218-082- -F), INSTEAD.
- MAJOR RECONDITION INCLUDES MEASURE/CHECK RODS AND MACHINING CRANKSHAFT &
PISTON PIN BORE.
TK
1.3
Time Includes:
RECONDITION
Recondition Connecting Rod Major, First One 1.32
1218 020 MJ A CONNECTING ROD (MAJOR)
TK
0.7
Time Includes:
RECONDITION
Recondition Connecting Rod Major, Each Additional 0.69
1218 020 MJ S CONNECTING ROD (MAJOR)
Notes: - IF CON-RODS REQUIRE ONLY MEASURE/CHECK, USE CODE (1218-082- -S), INSTEAD.
- MAJOR RECONDITION INCLUDES MEASURE/CHECK RODS AND MACHINING CRANKSHAFT &
PISTON PIN BORE.
TK
4.6
Time Includes:
RECONDITION
Recondition Connecting Rod Major, Set (all) 4.57
1218 020 MN F CONNECTING ROD (MINOR)
Notes: - IF CON-RODS REQUIRE ONLY MEASURE/CHECK, USE CODE (1218-082- -F), INSTEAD.
- MINOR RECONDITION INCLUDES MEASURE/CHECK RODS AND MACHINING PISTON PIN BORE.
TK
0.9
Time Includes:
RECONDITION
Recondition Connecting Rod Minor, First One 0.87

1218 020 MN A CONNECTING ROD (MINOR)
TK
0.3
Time Includes:
RECONDITION
Recondition Connecting Rod Minor, Each Additional 0.28
1218 020 MN S CONNECTING ROD (MINOR)
Notes: - IF CON-RODS REQUIRE ONLY MEASURE/CHECK, USE CODE (1218-082- -S), INSTEAD.
- MINOR RECONDITION INCLUDES MEASURE/CHECK RODS AND MACHINING PISTON PIN BORE.
TK
2.3
Time Includes:
RECONDITION
Recondition Connecting Rod Minor, Set (all) 2.34
1218 082 F CONNECTING ROD
LOC COND WKAPP SHPLOC MEASURE (FIRST ONE)
Notes: - CLEANING CON-ROD IS INCLUDED IN R&I OF CON-ROD/PISTON TIME.

- IF PIN BORE AND/OR CRANK JOURNAL BORE REQUIRE MACHINING, USE INSTEAD, EITHER (1218-
020-MN-F) OR (1218-020-MJ-F).
TK
0.5
Time Includes:
MEASURE
Polish Bearings First One 0.13
Install Bearings First One 0.04
Measure Crankshaft First One 0.04
Polish Crankshaft First One 0.11
Measure Connecting Rod First One 0.13
1218 082 A CONNECTING ROD
LOC COND WKAPP SHPLOC MEASURE (EACH ADDITIONAL)
TK
0.2
Time Includes:
MEASURE
Polish Bearings Each Additional 0.04
Install Bearings Each Additional 0.04
Measure Crankshaft Each Additional 0.04
Polish Crankshaft Each Additional 0.04

1218 082 A (CONTINUED)
TK
Time Includes:
MEASURE 0.2
Measure Connecting Rod Each Additional 0.04
1218 082 S CONNECTING ROD
LOC COND WKAPP SHPLOC MEASURE (SET [all])
Notes: - IF PIN BORES AND/OR CRANK JOURNALS BORES REQUIRE MACHINING, USE INSTEAD, EITHER
(1218-020-MN-S) OR (1218-020-MJ-S).
- CLEANING CON-RODS IS INCLUDED IN R&I CON-ROD/PISTON TIME.
TK
1.4
Time Includes:
MEASURE
Polish Bearings Set (all) 0.26
Install Bearings Set (all) 0.26
Measure Crankshaft Set (all) 0.26
Polish Crankshaft Set (all) 0.26
Measure Connecting Rod Set (all) 0.33
1219 010 F CONNECTING ROD BEARING

- THIS TIME IS FOR EITHER REPLACEMENT OR INSPECTION OF CONNECTING ROD BEARING.
TK
2.5
Time Includes:
REMOVE 1.0
Remove Oil Pan 0.17
Remove Connecting Rod Bearing Cap(s), First One 0.22
Remove Connecting Rod Bearing First One 0.22
INSTALL 1.5
Install Connecting Rod Bearing First One 0.20
Install Connecting Rod Bearing Cap(s), First One 0.20
Clean Oil Pan 0.15

TK
Time Includes:
INSTALL 1.5
1219 010 A CONNECTING ROD BEARING
TK
0.3
Time Includes:
REMOVE 0.1
Remove Connecting Rod Bearing Cap(s), Each Additional 0.04
Remove Connecting Rod Bearing Each Additional 0.04
INSTALL 0.2
Install Connecting Rod Bearing Each Additional 0.11
Install Connecting Rod Bearing Cap(s), Each Additional 0.09
1219 010 S CONNECTING ROD BEARING

TK
3.7
Time Includes:
REMOVE 1.4
Remove Oil Pan 0.17
Remove Connecting Rod Bearing Cap(s), Set (all) 0.39
Remove Connecting Rod Bearing Set (all) 0.39
INSTALL 2.3
Install Connecting Rod Bearing Set (all), In Frame 0.82
Install Connecting Rod Bearing Cap(s), Set (all) 0.39
Clean Oil Pan 0.15

1222 012 F CYLINDER BLOCK SLEEVE
LOC COND WKAPP SHPLOC INSTALL (FIRST ONE)
Notes: - THE FRONT 3 CYLINDERS CAN BE BORED & SLEEVED IN-FRAME.

THE REAR 3 CYLINDERS MUST BE BORED & SLEEVED OUT-OF-FRAME, IF REQUIRED.
- 1.0 HOUR TOOL & SETUP TIME FOR THE FIRST CYLINDER INCLUDED IN THE FIRST CYLINDER SLEEVING.
TK
3.0
Time Includes:
INSTALL
Install Cylinder Block Sleeve First One 2.99
1222 012 A CYLINDER BLOCK SLEEVE
LOC COND WKAPP SHPLOC INSTALL (EACH ADDITIONAL)
Notes: - THE FRONT 3 CYLINDERS CAN BE BORED & SLEEVED IN-FRAME.

- THE REAR 3 CYLINDERS MUST BE BORED & SLEEVED OUT-OF-FRAME, IF REQUIRED.
- THE CAMSHAFT BEARINGS MUST ALSO BE CHANGED DURING THIS PROCEDURE.
TK
2.0
Time Includes:
INSTALL
Install Cylinder Block Sleeve Each Additional 1.99
1222 012 S CYLINDER BLOCK SLEEVE
LOC COND WKAPP SHPLOC INSTALL (SET [all])
Notes: - TO INSTALL CYLINDER SLEEVES IN ALL 6 CYLINDERS REQUIRES THAT THE ENGINE BE OUT-OF-
FRAME.
- ADD CODE (1211-010- -S) TO R&I CAM BEARINGS FOR BLOCK CLEANING AS PER (SEHS9047) 10/94;
IF THE WORK IS PERFORMED.
TK
13.0
Time Includes:
INSTALL
Install Cylinder Block Sleeve Set (all) 12.00
1223 040 IT S CYLINDER BLOCK CYLINDER (USING BORESCOPE)
LOC COND WKAPP SHPLOC INSPECT (SET [all])
Notes: - THIS TIME DOES NOT INCLUDE R&I FUEL INJECTORS (1290-010-S).
TK
0.6
Time Includes:
INSPECT
Inspect Cylinder Block Cylinder Using Borescope, Set (all) 0.56

1223 049 F CYLINDER BLOCK CYLINDER
LOC COND WKAPP SHPLOC HONE (FIRST ONE)
Notes: - ADD THIS CODE TO R&I CON-ROD/PISTON ASSEMBLY (1225-010- -F), FOR THOSE CYLINDERS THAT
ARE NOT BORED OR SLEEVED DURING THIS REPAIR.
TK
0.3
Time Includes:
HONE
Hone Cylinder Block Cylinder First One 0.30
1223 049 A CYLINDER BLOCK CYLINDER
LOC COND WKAPP SHPLOC HONE (EACH ADDITIONAL)
Notes: - ADD THIS CODE TO R&I CON-ROD/PISTON ASSEMBLY (1225-010- -A), FOR THOSE CYLINDERS THAT
ARE NOT BORED OR SLEEVED DURING THIS REPAIR.
TK
0.2
Time Includes:
HONE
Hone Cylinder Block Cylinder Each Additional 0.20
1223 049 S CYLINDER BLOCK CYLINDER
LOC COND WKAPP SHPLOC HONE (SET [all])
Notes: - ADD THIS CODE TO R&I CON-ROD/PISTON ASSEMBLIES (1225-010- -S), FOR THOSE CYLINDERS
THAT ARE NOT BORED OR SLEEVED DURING THIS REPAIR.
TK
1.2
Time Includes:
HONE
Hone Cylinder Block Cylinder Set (all) 1.19
1223 082 E CYLINDER BLOCK CYLINDER
LOC COND WKAPP SHPLOC MEASURE (EACH)
TK
0.1
Time Includes:
MEASURE
Measure Cylinder Block Cylinder Each 0.11

1225 010 F PISTON & CONNECTING ROD

- ADD CODE (1223-049- -F) FOR HONING IF CYLINDER DOES NOT REQUIRE BORING.
- IF EXCHANGE HEAD IS USED, ADD CODE (1100-002) TO TRANSFER COMPONENTS.
REFRIGERANT.
TK
19.0
Time Includes:
REMOVE 6.7

TK
Time Includes:
REMOVE 6.7
Remove Oil Pan 0.17
Remove Piston Cooling Jet(s) First One 0.04
Remove Piston & Connecting Rod First One 0.26
Disassemble Piston & Connecting Rod First One 0.17
CLEAN 2.4
Clean & Inspect Cylinder Block Cylinder First One 0.13
Clean Oil Pan 0.15
INSTALL 9.9
Assemble Piston & Connecting Rod First One 0.26
Install Piston Rings First One 0.07
Install Piston & Connecting Rod First One 0.35
Install Piston Cooling Jet(s) First One 0.07

TK
Time Includes:
INSTALL 9.9
1225 010 A PISTON & CONNECTING ROD
TK
0.7
Time Includes:
REMOVE 0.2
Remove Piston Cooling Jet(s) Each Additional 0.02

1225 010 A (CONTINUED)
TK
Time Includes:
REMOVE 0.2
Remove Piston & Connecting Rod Each Additional 0.07
Disassemble Piston & Connecting Rod Each Additional 0.07
CLEAN 0.1
Clean & Inspect Cylinder Block Cylinder Each Additional 0.11
INSTALL 0.4
Assemble Piston & Connecting Rod Each Additional 0.09
Install Piston Rings Each Additional 0.04
Install Piston & Connecting Rod Each Additional 0.13
Install Piston Cooling Jet(s) Each Additional 0.09
1225 010 S PISTON & CONNECTING ROD

- ADD CODE (1223-049- -S) FOR HONING IF CYLINDER DOES NOT REQUIRE BORING.
- IF EXCHANGE HEAD IS USED, ADD CODE (1100-002) TO TRANSFER COMPONENTS.
REFRIGERANT.
- ADD CODE (1214-020- -S) & (1218-082, 020) IF PISTON/RODS ARE RECONDITIONED.
TK
22.9
Time Includes:
REMOVE 7.9

TK
Time Includes:
REMOVE 7.9
Remove Oil Pan 0.17
Remove Piston Cooling Jet(s) Set (all) 0.17
Remove Piston & Connecting Rod Set (all) 0.52
Disassemble Piston & Connecting Rod Set (all) 0.78
CLEAN 3.2
Clean & Inspect Cylinder Block Cylinder Set (all) 1.00
Clean Oil Pan 0.15
INSTALL 11.8
Assemble Piston & Connecting Rod Set (all) 0.74
Install Piston Rings Set (all) 0.26
Install Piston & Connecting Rod Set (all) 1.04
Install Piston Cooling Jet(s) Set (all) 0.39

TK
Time Includes:
INSTALL 11.8

TK
Time Includes:
INSTALL 11.8
1225 010 OX F PISTON & CONNECTING ROD (OUT OF FRAME)
Notes: - ADD CODE (1214-020- -F) & (1218-082, 020) IF PISTON/ROD ARE RECONDITIONED.
- ADD CODE (1223-049- -F) FOR HONING IF CYLINDER DOES NOT REQUIRE BORING.
- THIS CODE DOES NOT INCLUDE DRAIN & REFILL ENGINE OIL & OIL FILTER, WHICH IS PART OF R&I
ENGINE.
TK
8.0
Time Includes:
REMOVE 2.3

1225 010 OX F (CONTINUED)
TK
Time Includes:
REMOVE 2.3
Remove Piston Cooling Jet(s) Out Of Frame, First One 0.02
Remove Piston & Connecting Rod Out Of Frame, First One 0.13
Disassemble Piston & Connecting Rod First One 0.17
CLEAN 2.3
Clean & Inspect Cylinder Block Cylinder Out Of Frame, First One 0.11
Clean Oil Pan 0.15
INSTALL 3.4
Assemble Piston & Connecting Rod First One 0.26
Install Piston & Connecting Rod Out Of Frame, First One 0.09
Install Piston Cooling Jet(s) Out Of Frame, First One 0.04

1225 010 OX A PISTON & CONNECTING ROD (OUT OF FRAME)
TK
0.6
Time Includes:
REMOVE 0.2
Remove Piston Cooling Jet(s) Out Of Frame, Each Additional 0.02
Remove Piston & Connecting Rod Out Of Frame, Each Additional 0.07
Disassemble Piston & Connecting Rod Each Additional 0.07
CLEAN 0.1
Clean & Inspect Cylinder Block Cylinder Out Of Frame, Each Additional 0.11
INSTALL 0.3
Assemble Piston & Connecting Rod Each Additional 0.09
Install Piston Rings Each Additional 0.04
Install Piston & Connecting Rod Out Of Frame, Each Additional 0.11
Install Piston Cooling Jet(s) Out Of Frame, Each Additional 0.02
1225 010 OX S PISTON & CONNECTING ROD (OUT OF FRAME)
Notes: - ADD CODE (1214-020- -F) & (1218-082, 020) IF PISTON/ROD ARE RECONDITIONED.
- ADD CODE (1223-049- -S) FOR HONING IF CYLINDER DOES NOT REQUIRE BORING.
- THIS CODE DOES NOT INCLUDE DRAIN & REFILL ENGINE OIL & OIL FILTER, WHICH IS PART OF R&I
ENGINE.
TK
10.1
Time Includes:
REMOVE 3.1

1225 010 OX S (CONTINUED)
TK
Time Includes:
REMOVE 3.1
Disassemble Piston & Connecting Rod Set (all) 0.78
CLEAN 2.6
Clean & Inspect Cylinder Block Cylinder Out Of Frame, Set (all) 0.39
Clean Oil Pan 0.15
INSTALL 4.4
Assemble Piston & Connecting Rod Set (all) 0.74

1225 010 OX S (CONTINUED)
TK
Time Includes:
INSTALL 4.4
1225 074 PISTON & CONNECTING ROD
TK
0.5
Time Includes:
WASH
Wash Piston & Connecting Rod 0.52
1230 010 F CRANKSHAFT MAIN & ROD BEARING

- THIS TIME IS FOR EITHER REPLACE OR INSPECTION OF MAIN & ROD BEARING.
TK
2.9
Time Includes:
REMOVE 1.1
Remove Oil Pan 0.17
Remove Connecting Rod Bearing First One 0.22
Remove Crankshaft Main Bearing First One 0.13
INSTALL 1.8
Install Crankshaft Main Bearing First One 0.20
Install Connecting Rod Bearing First One 0.20
Clean Oil Pan 0.15

TK
Time Includes:
INSTALL 1.8
1230 010 A CRANKSHAFT MAIN & ROD BEARING
TK
0.6
Time Includes:
REMOVE 0.2
Remove Connecting Rod Bearing Cap(s), Each Additional 0.04
Remove Connecting Rod Bearing Each Additional 0.04
Remove Crankshaft Main Bearing Each Additional 0.07
INSTALL 0.4
Install Crankshaft Main Bearing Each Additional 0.13
Install Connecting Rod Bearing Each Additional 0.11
Install Connecting Rod Bearing Cap(s), Each Additional 0.09
1230 010 S CRANKSHAFT MAIN & ROD BEARING

TK
5.7
Time Includes:
REMOVE 2.5
Remove Oil Pan 0.17
Remove Connecting Rod Bearing Set (all) 0.39
Remove Crankshaft Main Bearing Set (all) 1.04
INSTALL 3.2
Install Crankshaft Main Bearing Set (all) 1.06
Install Connecting Rod Bearing Set (all) 0.59

TK
Time Includes:
INSTALL 3.2
Clean Oil Pan 0.15
3116 MUI FUEL SYSTEM

Notes: - TIME INCLUDES R&I INLET & OUTLET CHECK VALVES.
TK
1.4
Time Includes:
REMOVE 0.6
Separate Fuel Tank Supply 0.07
Remove Fuel Transfer Pump Cover(s) 0.04
Remove Fuel Transfer Pump Piston 0.04
Remove Check Valve(s) 0.04
Separate Fuel Transfer Pump Line(s) 0.07
Remove Fuel Transfer Pump In Frame 0.22
INSTALL 0.8
Install Fuel Transfer Pump In Frame 0.26
Connect Fuel Transfer Pump Line(s) 0.11
Install Check Valve(s) 0.13
Install Fuel Transfer Pump Piston 0.09
Install Fuel Transfer Pump Cover(s) 0.07
Connect Fuel Tank Supply 0.07
TK
0.5
Time Includes:
TEST AFTER REPAIR

Test After Repair Fuel Transfer Pump 0.50
TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Fuel Transfer Pump 0.52

TK
0.3
Time Includes:
WASH
Wash Fuel Transfer Pump 0.33
1257 025 ES TORQUE CONTROL/FUEL RACK (EXCLUDES SOME R & I)
LOC COND WKAPP SHPLOC ADJUST
Notes: - USE THIS CODE IN CONJUNCTION WITH CODE (1257-082) MEASURE/CHECK FUEL SETTING WHEN
ADJUSTMENT IS REQUIRED.
TK
0.2
Time Includes:
ADJUST
Adjust Torque Control/fuel Rack Excludes Some R & I 0.20
1257 082 TORQUE CONTROL/FUEL RACK
Notes: - IF FUEL SETTING IS CHECKED/ADJUSTED WHILE ADJUSTING INJECTOR SYNCHRONIZATION, ADD

CODE (1257-082-ES) FOR CHECKING FUEL SETTING.
TK
1.7
Time Includes:
MEASURE
Remove & Install Engine Enclosure 0.26
Separate & Connect Valve Cover Wiring Harness 0.24
Separate & Connect Governor Control Linkage 0.22
Remove & Install Valve Cover 0.22
Remove & Install Fuel Shutoff Solenoid 0.15
Remove & Install Fuel Line(s) 0.13
Check Torque Control/fuel Rack 0.26
Adjust Torque Control/fuel Rack 0.22
1257 082 ES TORQUE CONTROL/FUEL RACK (EXCLUDES SOME R & I)
Notes: - USE THIS CODE IN CONJUNCTION WITH CODE (1290-025-SY-S) FOR ADJUSTING INJECTOR
SYNCHRONIZATION.
- THIS CODE EXCLUDES ITEMS INCLUDED IN R&I VALVE COVER.
TK
0.6
Time Includes:
MEASURE
Measure Torque Control/fuel Rack Excludes Some R & I 0.61

1258 010 FUEL PRIMING PUMP
TK
0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Fuel Priming Pump 0.11
1259 010 FUEL SHUTOFF SOLENOID
TK
0.2
Time Includes:
REMOVE & INSTALL

Separate & Connect Fuel Shutoff Solenoid Wiring 0.04
1261 010 FUEL FILTER
TK
0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Fuel Filter 0.11
1262 010 FUEL FILTER HOUSING/BASE
TK
0.5
Time Includes:
REMOVE & INSTALL

Remove Fuel Filter Housing/base 0.17
Install Fuel Filter Housing/base 0.17

1264 001 GOVERNOR
LOC COND WKAPP SHPLOC REPAIR FOR WARRANTY
TK
1.0
Time Includes:
REPAIR FOR WARRANTY

Repair For Warranty Governor 0.98
1264 002 GOVERNOR
Notes: - ADD THIS CODE TO CODE (1264-010), IF THE GOVERNOR & FUEL TRANSFER PUMP UNIT WAS
REPLACED WITH AN EXCHANGE UNIT.
- ADD CODE (1264-025) IF SET POINT REQUIRES ADJUSTMENT.
TK
0.3
Time Includes:

Remove & Install Fuel Fitting(s) 0.04
Remove & Install Fuel Ratio Control Line(s) 0.07
Remove & Install Throttle Spring 0.04
Remove & Install Throttle Lever(s) 0.09
Remove & Install Governor Seal(s) 0.09
1264 010 GOVERNOR
Notes: - IF GOVERNOR & FUEL TRANSFER PUMP UNIT IS REPLACED, ADD CODE (1264-002) FOR TRANSFER
OF COMPONENTS TO AN EXCHANGE UNIT.
- IF R&I GOVERNOR IS DONE IN CONJUNCTION WITH A REPAIR THAT INCLUDES R&I CYLINDER
HEAD, USE INSTEAD CODE (1264-010-ES) FOR R&I GOVERNOR.
TK
1.5
Time Includes:
REMOVE 0.6
Separate Throttle Spring 0.04
Separate Valve Cover Wiring Harness, One Side 0.02
Remove Governor 0.09
INSTALL 0.9
Install Governor 0.09
Connect Valve Cover Wiring Harness, One Side 0.04

TK
Time Includes:
INSTALL 0.9
Connect Throttle Spring 0.04
1264 010 ES GOVERNOR (EXCLUDES SOME R & I)
Notes: - THIS CODE EXCLUDES LABOR THAT WOULD BE INCLUDED IN R&I CYLINDER HEAD.
- USE THIS CODE ONLY IF THE GOVERNOR R&I WAS DONE IN CONJUNCTION WITH A REPAIR THAT
INCLUDES R&I CYLINDER HEAD.
- IF GOVERNOR & FUEL TRANSFER PUMP UNIT IS REPLACED, ADD CODE (1264-002) FOR TRANSFER
OF COMPONENTS TO AN EXCHANGE UNIT.
TK
0.5
Time Includes:
REMOVE & INSTALL

Separate & Connect Fuel Tank Line(s) 0.09
Separate & Connect Throttle Linkage 0.17
Separate & Connect Throttle Spring 0.09
Remove & Install Governor 0.17
1264 010 SJ GOVERNOR (SERVO)
Notes: - R&I GOVERNOR SERVO DOES NOT REQUIRE ANY INTERNAL OR EXTERNAL (TEST BENCH)
ADJUSTMENTS AFTER THE REPAIR.
TK
1.0
Time Includes:
REMOVE & INSTALL

Remove & Install Governor Servo 0.98

1264 010 T6 E GOVERNOR (TAMPER RESISTANT BOLT)
TK
0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Governor Tamper Resistant Bolt, Each 0.20
1264 017 GOVERNOR
Notes: - THIS CODE DOES NOT INCLUDE R&I OF ANY GOVERNOR INTERNAL PARTS. IT IS ONLY A
SEPARATION OF THE FRONT & REAR HOUSINGS FOR INSPECTION.
- ADD CODE (1264-001) TO REPAIR THE GOVERNOR.
TK
0.7
Time Includes:

Disassemble & Assemble Governor 0.69
1264 025 GOVERNOR
Notes: - USE THIS CODE FOR EXTERNAL ADJUSTMENTS OF GOVERNOR AS PER PROCEDURE IN SPECIAL
INSTRUCTION (SEHS8868).
TK
0.7
Time Includes:
ADJUST
Adjust Governor 0.69
1264 025 IN GOVERNOR (INNER)
Notes: - IF ANY OF THE INTERNAL ADJUSTMENTS WHERE ADJUSTED, ADD CODE (1264-025) FOR
EXTERNAL ADJUSTMENTS OF GOVERNOR ON A TEST BENCH.
TK
1.3
Time Includes:
ADJUST
Adjust Governor Inner 1.26

1264 082 GOVERNOR
Notes: - USE THIS CODE FOR DETERMINING IF GOVERNOR IS FUNCTIONING CORRECTLY AS PER
PROCEDURE IN SPECIAL INSTRUCTION (SEHS8868).
TK
0.7
Time Includes:
MEASURE
Measure Governor 0.69
1274 042 FUEL SUPPLY/RETURN LINES
LOC COND WKAPP SHPLOC INSPECT & MAINTAIN
TK
0.1
Time Includes:
INSPECT & MAINTAIN

Inspect & Maintain Fuel Supply/return Lines 0.11
1280 038 PX FUEL (PRESSURE[s])
LOC COND WKAPP SHPLOC DIAGNOSTIC TEST
TK
0.4
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Fuel Pressure(s) 0.43
1280 082 FUEL
TK
0.2
Time Includes:
MEASURE
Measure Fuel 0.20

1290 010 S UNIT INJECTOR
Notes: - IF INJECTOR SLEEVE(S) REQUIRE REPLACEMENT, ADD CODE (1713-010- -F) OR (1713-010- -S)..
- IF REQUIRED, ADD CODE (1051-010) FOR R&I AIR CLEANER HOUSING.
TK
5.8
Time Includes:
REMOVE 1.5
CLEAN 1.3
INSTALL 3.0
1290 010 FR F UNIT INJECTOR (FRONT)
- IF ADDITIONAL INJECTORS ARE REMOVED, ADD CODE (1290-010-FR-A) FOR EACH ADDITIONAL
INJECTOR, IN CONJUNCTION WITH THIS CODE.
- IF INJECTOR SLEEVE REQUIRES REPLACEMENT, ADD CODE (1713-010- -F).
TK
5.3
Time Includes:
REMOVE 1.5
Remove Unit Injector Front, First One 0.46

1290 010 FR F (CONTINUED)
TK
Time Includes:
CLEAN 0.8
Clean & Inspect Unit Injector First One 0.11
INSTALL 3.0
Install Unit Injector Front, First One 0.52
1290 010 FR A UNIT INJECTOR (FRONT)
Notes: - USE THIS CODE IN CONJUCTION WITH CODE (1290-010-FR-F).
TK
0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Unit Injector Front, Each Additional 0.17
1290 010 RE F UNIT INJECTOR (REAR)
Notes: - IF ADDITIONAL INJECTORS ARE REMOVED, ADD CODE (1290-010-RE-A) FOR EACH ADDITIONAL
- DO NOT USE THIS CODE IF #1 IS REMOVED, INSTEAD USE CODE (1290-010-FR-F).
- IF INJECTOR SLEEVE REQUIRES REPLACEMENT, ADD CODE (1713-010- -F).
TK
2.4
Time Includes:
REMOVE 0.8
Remove Rocker Shaft Assembly Rear, First One 0.17

1290 010 RE F (CONTINUED)
TK
Time Includes:
REMOVE 0.8
Remove Push Rod First One 0.02
Remove Unit Injector Rear, First One 0.17
CLEAN 0.3
Clean & Inspect Rocker Shaft Assembly First One 0.13
Clean & Inspect Unit Injector First One 0.11
INSTALL 1.3
Install Unit Injector Rear, First One 0.20
Install Push Rod First One 0.02
Install Rocker Shaft Assembly First One 0.15
Adjust Inlet/exhaust Valve(s) Rear, First One 0.17
Adjust Unit Injector Timing Dimension, First One 0.04
Adjust Unit Injector Synchronization, First One 0.11
1290 010 RE A UNIT INJECTOR (REAR)
Notes: - USE THIS CODE IN CONJUCTION WITH CODE (1290-010-RE-F).

TK
0.8
Time Includes:
REMOVE 0.2
Remove Rocker Shaft Assembly Rear, Each Additional 0.09
Remove Push Rod Each Additional 0.02
Remove Unit Injector Rear, Each Additional 0.09
CLEAN 0.2
Clean & Inspect Rocker Shaft Assembly Each Additional 0.11
Clean & Inspect Unit Injector Each Additional 0.09
INSTALL 0.4
Install Unit Injector Rear, Each Additional 0.09
Install Push Rod Each Additional 0.02
Install Rocker Shaft Assembly Each Additional 0.15
Adjust Inlet/exhaust Valve(s) Rear, Each Additional 0.09
Adjust Unit Injector Timing Dimension, Each Additional 0.04
Adjust Unit Injector Synchronization, Each Additional 0.04

1290 025 SY S UNIT INJECTOR (SYNCHRONIZATION)
Notes: - THIS TIME INCLUDES ADJUSTING INJECTOR TIMING AND VALVE CLEARANCES
- IF FUEL SETTING IS CHECKED/ADJUSTED WHILE ADJUSTING INJECTOR SYNCHRONIZATION, ADD
CODE (1257-082-ES) FOR CHECKING FUEL SETTING.
TK
5.2
Time Includes:
ADJUST
Separate & Connect Battery Cable(s) 0.09
Remove & Install Rocker Shaft Assembly 1.34
1290 025 TM S UNIT INJECTOR (TIMING DIMENSION)
Notes: - THIS TIME INCLUDES ADJUSTING VALVE CLEARANCES.
TK
2.5
Time Includes:
ADJUST
1290 030 UNIT INJECTOR
TK
0.5
Time Includes:
TEST AFTER REPAIR

Test After Repair Unit Injector 0.50

TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Unit Injector 0.52
1290 038 ES F UNIT INJECTOR (EXCLUDES SOME R & I)
LOC COND WKAPP SHPLOC DIAGNOSTIC TEST (FIRST ONE)
Notes: - THIS TIME IS BASED ON USING THE 1U6661 TESTER AND THE TEST PROCEDURE OUTLINED IN
SPECIAL INSTRUCTIONS (SEHS9787).
TK
0.5
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Unit Injector Excludes Some R & I, First One 0.50
1290 038 ES A UNIT INJECTOR (EXCLUDES SOME R & I)
LOC COND WKAPP SHPLOC DIAGNOSTIC TEST (EACH ADDITIONAL)
TK
0.1
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Unit Injector Excludes Some R & I, Each Additional 0.11
1290 038 ES S UNIT INJECTOR (EXCLUDES SOME R & I)
LOC COND WKAPP SHPLOC DIAGNOSTIC TEST (SET [all])
Notes: - THIS TIME IS BASED ON USING THE 1U6661 TESTER AND THE TEST PROCEDURE OUTLINED IN
SPECIAL INSTRUCTIONS (SEHS9787).
TK
1.0
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Unit Injector Excludes Some R & I, Set (all) 1.00

TK
0.3
Time Includes:
WASH
Wash Unit Injector 0.33
1298 010 UNIT INJECTOR CONTROL LINKAGE
Notes: - REFER TO TRUCK ENGINE NEWS (T.E.N.) ARTICLE 12/93.
TK
6.3
Time Includes:
REMOVE 1.7
Separate Unit Injector Control Linkage 0.30
Remove Unit Injector Control Linkage In Frame 0.28
INSTALL 4.6
Install Unit Injector Control Linkage In Frame 0.35
Connect Unit Injector Control Linkage 0.26
Adjust Unit Injector Control Linkage 0.26
Adjust Torque Control/fuel Rack 0.22

1713 010 F UNIT INJECTOR SLEEVE
Notes: - TIME IS BASED ON USING PROCEDURE OUTLINED IN SPECIAL INSTRUCTIONS (FORM SEHS9120-03).
- IF REQUIRED, ADD CODE(S) (1350-046, OR 1350-046-ES).
TK
1.1
Time Includes:
REMOVE & INSTALL

Remove Unit Injector Sleeve First One 0.41
Clean Unit Injector Sleeve Bore, First One 0.07
Install Unit Injector Sleeve Seal(s), First One 0.11
Install Unit Injector Sleeve First One 0.46
1713 010 A UNIT INJECTOR SLEEVE
TK
0.7
Time Includes:
REMOVE & INSTALL

Remove Unit Injector Sleeve Each Additional 0.26
Clean Unit Injector Sleeve Bore, Each Additional 0.07
Install Unit Injector Sleeve Seal(s), Each Additional 0.11
Install Unit Injector Sleeve Each Additional 0.28
1713 010 S UNIT INJECTOR SLEEVE
- IF REQUIRED, ADD CODE(S) (1350-046, OR 1350-046-ES).
TK
4.4
Time Includes:
REMOVE & INSTALL

Remove Unit Injector Sleeve Set (all) 1.32
Clean Unit Injector Sleeve Bore, Set (all) 0.69
Install Unit Injector Sleeve Seal(s), Set (all) 0.69
Install Unit Injector Sleeve Set (all) 1.73

1713 010 OX F UNIT INJECTOR SLEEVE (OUT OF FRAME)
TK
0.9
Time Includes:
INSTALL
Remove Unit Injector Sleeve Out Of Frame, First One 0.43
Install Unit Injector Sleeve Out Of Frame, First One 0.46
1713 010 OX A UNIT INJECTOR SLEEVE (OUT OF FRAME)
TK
0.7
Time Includes:
REMOVE & INSTALL

Remove Unit Injector Sleeve Out Of Frame, Each Additional 0.30
Install Unit Injector Sleeve Out Of Frame, Each Additional 0.37
1713 010 OX S UNIT INJECTOR SLEEVE (OUT OF FRAME)
TK
3.9
Time Includes:
REMOVE & INSTALL

Remove Unit Injector Sleeve Out Of Frame, Set (all) 1.76
Install Unit Injector Sleeve Out Of Frame, Set (all) 2.17
1713 020 OX E UNIT INJECTOR SLEEVE (OUT OF FRAME)
LOC COND WKAPP SHPLOC RECONDITION (EACH)
TK
0.2
Time Includes:
RECONDITION
Recondition Unit Injector Sleeve Out Of Frame, Each 0.18

1713 020 OX S UNIT INJECTOR SLEEVE (OUT OF FRAME)
TK
0.8
Time Includes:
RECONDITION
Recondition Unit Injector Sleeve Out Of Frame, Set (all) 0.80
1715 010 FUEL PRESSURE REGULATOR VALVE
TK
0.4
Time Includes:
REMOVE
Remove & Install Fuel Pressure Regulator Valve 0.39
3116 MUI LUBRICATION SYSTEM

1302 010 OIL PAN
TK
1.8
Time Includes:
REMOVE 0.4
Remove Oil Pan In Frame 0.30
CLEAN 0.3
Clean Oil Pan 0.15
Assemble Oil Pan Gasket(s) 0.15
INSTALL 1.1
Install Oil Pan In Frame 0.43
Torque/tighten Oil Pan Bolt(s) 0.43
1302 010 S1 OIL PAN (SOUND SUPPRESSION)
Notes: - IF REQUIRED, ADD THIS CODE TO (1302-010).
TK
0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Oil Pan Sound Suppression 0.28
1302 030 OIL PAN
TK
0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Oil Pan 0.33
1302 035 OIL PAN
TK
0.5
Time Includes:
TROUBLESHOOT
Troubleshoot Oil Pan 0.33

1302 074 OIL PAN
TK
0.3
Time Includes:
WASH
Wash Oil Pan 0.33
1304 010 OIL PUMP
- USE CODE (1304-017) FOR INSPECTION AND/OR REPAIR OF OIL PUMP.
TK
2.2
Time Includes:
REMOVE 0.6
Remove Oil Pan 0.17
Remove Oil Pump In Frame 0.26
CLEAN 0.5
Clean Oil Pan 0.15
Assemble Oil Pan Gasket(s) 0.15
Clean & Inspect Oil Pump 0.20
INSTALL 1.1
Install Oil Pump In Frame 0.33
1304 017 OIL PUMP
Notes: - USE THIS CODE FOR INSPECTION OF COMPONENTS.
TK
0.8
Time Includes:

Remove & Install Oil Pump Drive Gear(s) 0.11
Disassemble & Assemble Oil Pump Gear(s) 0.17
Disassemble & Assemble Oil Pump Pressure Relief Valve 0.17
Inspect Oil Pump Bearing(s) 0.13
Clean Oil Pump 0.22

1306 010 ENGINE OIL FILTER HOUSING/BASE
TK
0.6
Time Includes:
REMOVE 0.3
Remove Engine Oil Filter Housing/base 0.09
Clean Engine Oil Filter Housing/base 0.07
INSTALL 0.3
Install Engine Oil Filter Housing/base 0.13
1306 017 ENGINE OIL FILTER HOUSING/BASE
Notes: - USE THIS CODE FOR INSPECTION OF COMPONENTS AND REPAIR/REPLACEMENT OF ANY
DEFECTIVE COMPONENTS FOUND.
TK
0.3
Time Includes:

Disassemble Engine Oil Filter Housing/base Bypass Valve 0.09
Clean & Inspect Engine Oil Filter Housing/base Bypass Valve 0.11
Assemble Engine Oil Filter Housing/base Bypass Valve 0.13
1308 010 KY ENGINE OIL FILTER[s] (CANISTER TYPE)
TK
0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Oil Filter(s) Canister Type 0.33

1308 010 NN ENGINE OIL FILTER[s] (SPIN-ON TYPE)
TK
0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Oil Filter(s) Spin-on Type 0.09
1308 507 ENGINE OIL FILTER[s]
LOC COND WKAPP SHPLOC CUT & ANALYZE
TK
0.3
Time Includes:
CUT & ANALYZE

Cut & Analyze Engine Oil Filter(s) 0.28
1316 010 ENGINE OIL FILLER TUBE/CAP
TK
0.5
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Oil Filler Tube/cap 0.48
1317 010 ENGINE CRANKCASE BREATHER
TK
0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Crankcase Breather 0.17

1318 010 ENGINE OIL/FILTER
TK
0.6
Time Includes:
REMOVE & INSTALL

Drain & Refill Engine Oil 0.37
Remove & Install Engine Oil Filter(s) 0.22
1318 010 AF ENGINE OIL/FILTER (AUXILIARY FILTER (LUBERFINER))
Notes: - IF SO EQUIPPED, ADD THIS CODE TO CODE (1318-010) FOR R&I ENGINE OIL AND FILTERS, OR TO
ANY CODE THAT INCLUDES R&I ENGINE OIL AND FILTERS.
TK
0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Oil/filter Auxiliary Filter (luberfiner) 0.28
1326 010 ENGINE OIL LEVEL GAUGE/DIPSTICK
TK
0.4
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Oil Level Gauge/dipstick 0.37
1326 025 ENGINE OIL LEVEL GAUGE/DIPSTICK
TK
0.9
Time Includes:
ADJUST
Adjust Engine Oil Level Gauge/dipstick 0.93

1331 081 S PISTON COOLING JET[s]
LOC COND WKAPP SHPLOC TEST (SET [all])
TK
0.3
Time Includes:
TEST
Test Piston Cooling Jet(s) Set (all) 0.28
1348 008 SM ENGINE OIL (SAMPLE)
LOC COND WKAPP SHPLOC TAKE & SUBMIT S O S FROM
TK
0.2
Time Includes:
TAKE & SUBMIT S O S FROM

Take & Submit S O S From Engine Oil Sample 0.20
1348 044 ENGINE OIL
LOC COND WKAPP SHPLOC DRAIN & REFILL
TK
0.4
Time Includes:
DRAIN & REFILL

Drain & Refill Engine Oil 0.37
1348 082 PX ENGINE OIL (PRESSURE[s])
TK
0.3
Time Includes:
MEASURE
Measure Engine Oil Pressure(s) 0.28
3116 MUI COOLING SYSTEM

1350 034 COOLING SYSTEM
TK
0.3
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Cooling System 0.28
1350 038 Q3 COOLING SYSTEM (USING BOTTLE TEST)
TK
0.5
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Cooling System Using Bottle Test 0.46
1350 046 COOLING SYSTEM
Notes: - DO NOT USE THIS CODE IN CONJUNCTION WITH ANY REPAIR CODE THAT INCLUDES DRAIN &
REFILL COOLANT, INSTEAD USE CODE (1350-046-ES).
TK
1.7
Time Includes:
FLUSH
Flush Cooling System 1.69
1350 046 ES COOLING SYSTEM (EXCLUDES SOME R & I)
Notes: - THIS CODE DOES NOT INCLUDE DRAINING OLD ANTIFREEZE AND REFILLING WITH NEW
ANTIFREEZE.
- THIS CODE MAY BE CLAIMED TWICE (MUST BE JUSTIFIED IN CLAIMS STORY) IF COOLING SYSTEM
IS EXTREMELY CONTAMINATED.
- USE THIS CODE IN CONJUNCTION WITH A REPAIR CODE THAT INCLUDES DRAIN & REFILL ENGINE
COOLANT, SUCH AS R&I WATER PUMP.
TK
1.3
Time Includes:
FLUSH
Flush Cooling System Excludes Some R & I 1.30

1350 046 WD COOLING SYSTEM (FOR DYNAMOMETER TEST)
Notes: - FOR DEALERS USING A DYNO FOR THIS PROCESS IN CONJUNCTION WITH THE TEST AFTER
REPAIR DYNO RUN, CLAIM TIME BELOW.
TK
0.6
Time Includes:
FLUSH
Flush Cooling System For Dynamometer Test 0.56
1352 010 HG COOLANT CONDITIONER (HOUSING)
TK
0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Coolant Conditioner Spin-on Type 0.11
Remove & Install Coolant Conditioner Housing 0.11
1352 010 NN COOLANT CONDITIONER (SPIN-ON TYPE)
TK
0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Coolant Conditioner Spin-on Type 0.11
1353 010 RADIATOR
TK
1.4
Time Includes:
REMOVE 0.5
Remove Radiator In Frame 0.15
INSTALL 0.9
Install Radiator In Frame 0.35

TK
Time Includes:
INSTALL 0.9
1353 010 S4 RADIATOR (SUPPORT[s])
TK
0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Radiator Support(s) 0.20
1353 046 OX RADIATOR (OUT OF FRAME)
TK
0.7
Time Includes:
FLUSH
Flush Radiator Out Of Frame 0.65
TK
1.0
Time Includes:
REMOVE 0.4
Separate Thermostat/water Temperature Regulator Hose(s) 0.15
Remove Thermostat/water Temperature Regulator 0.09
INSTALL 0.6
Install Thermostat/water Temperature Regulator 0.24

TK
Time Includes:
INSTALL 0.6
Connect Thermostat/water Temperature Regulator Hose(s) 0.09
1355 010 HG THERMOSTAT/WATER TEMPERATURE REGULATOR (HOUSING)
TK
2.2
Time Includes:
REMOVE 0.9
Separate Water Temperature Sensor 0.02
Separate Thermostat/water Temperature Regulator Hose(s) 0.15
Remove Thermostat/water Temperature Regulator Bracket(s) 0.13
Remove Thermostat/water Temperature Regulator Housing 0.22
Clean Thermostat/water Temperature Regulator Housing 0.09
INSTALL 1.3
Install Thermostat/water Temperature Regulator Housing 0.35
Install Thermostat/water Temperature Regulator Bracket(s) 0.24
Connect Thermostat/water Temperature Regulator Hose(s) 0.09
Connect Water Temperature Sensor 0.02
TK
0.5
Time Includes:
TEST AFTER REPAIR

Test After Repair Thermostat/water Temperature Regulator 0.50

TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Thermostat/water Temperature Regulator 0.52
TK
0.3
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Thermostat/water Temperature Regulator 0.28
TK
0.3
Time Includes:
WASH
Wash Thermostat/water Temperature Regulator 0.33
1356 082 VF FAN (SPEED)
TK
0.3
Time Includes:
MEASURE
Measure Fan Speed 0.28

1357 010 V-BELT[s]
TK
0.4
Time Includes:
REMOVE & INSTALL

Remove & Install V-belt(s) 0.26
1357 010 S V-BELT[s]
TK
0.5
Time Includes:
REMOVE 0.2
Remove V-belt(s) Set (all) 0.09
INSTALL 0.3
Install V-belt(s) Set (all) 0.07
Adjust V-belt(s) Set (all) 0.13
1358 010 BELT TIGHTENER
TK
0.8
Time Includes:
REMOVE 0.4
Remove Belt Tightener 0.33
INSTALL 0.4
Install Belt Tightener 0.26

1359 001 FAN DRIVE
TK
0.6
Time Includes:
REPAIR FOR WARRANTY

Disassemble Fan Drive 0.17
Clean Fan Drive 0.11
Inspect Fan Drive 0.07
Replace Fan Drive Bearing(s) 0.07
Assemble Fan Drive 0.17
1359 010 FAN DRIVE
TK
1.2
Time Includes:
REMOVE 0.5
Separate Fan Drive Line(s) 0.04
Remove Fan Drive 0.28
INSTALL 0.7
Install Fan Drive 0.28
Connect Fan Drive Line(s) 0.04
1359 010 ES FAN DRIVE (EXCLUDES SOME R & I)
TK
0.5
Time Includes:
REMOVE & INSTALL

Remove & Install Fan Drive Excludes Some R & I 0.52

1359 010 WX FAN DRIVE (WITH NAMED COMPONENT[s])
Notes: - IF R&I FAN DRIVE IS PERFORMED DUE TO A FAN DRIVE FAILURE, WITH NO FAN SUPPORT
DAMAGE, USE INSTEAD CODE (1359-010) FOR R&I FAN DRIVE.
- THIS TIME IS INTENDED FOR USE WHEN ACCESS IS REQUIRED TO FRONT FREEZE PLUG OR FUEL
GALLEY PLUG IN FRONT OF CYLINDER HEAD.
TK
1.4
Time Includes:
REMOVE 0.6
Separate Fan Drive Line(s) 0.04
Remove Fan Drive With Named Component(s) 0.26
Remove Fan Drive Bracket(s) 0.11
INSTALL 0.8
Install Fan Drive Bracket(s) 0.11
Install Fan Drive With Named Component(s) 0.22
Connect Fan Drive Line(s) 0.04
1361 001 WATER PUMP
TK
0.9
Time Includes:
REPAIR FOR WARRANTY

Repair For Warranty Water Pump 0.87
1361 002 WATER PUMP
Notes: - ADD THIS CODE TO CODE (1361-010) IF THE WATER PUMP WAS REPLACED WITH AN EXCHANGE
PUMP.
TK
0.2
Time Includes:

Transfer Components To/from Water Pump 0.20

1361 010 WATER PUMP
Notes: - IF WATER PUMP WAS REPLACED, ADD CODE (1361-002) FOR TRANSFER OF WATER PUMP
COMPONENTS TO AN EXCHANGE PUMP.
TK
2.6
Time Includes:
REMOVE 0.9
Separate Refrigerant Compressor Wiring 0.04
Separate Refrigerant Compressor Mounting 0.13
Remove Water Pump 0.37
CLEAN 0.2
Clean Water Pump Gasket(s) 0.13
Clean Water Pump Mounting 0.07
INSTALL 1.5
Install Water Pump 0.17
Adjust Water Pump V-belt 0.11
Connect Refrigerant Compressor Mounting 0.22
Connect Refrigerant Compressor Wiring 0.04
1361 030 WATER PUMP
TK
0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Water Pump 0.33

1361 035 WATER PUMP
TK
0.5
Time Includes:
TROUBLESHOOT
Troubleshoot Water Pump 0.33
1361 074 WATER PUMP
Notes: - CLAIM THIS CODE WHEN THIS PROCEDURE IS PERFORMED AS PART OF THE TROUBLESHOOTING
PROCESS.
TK
0.3
Time Includes:
WASH
Wash Water Pump 0.33
1361 535 PX WATER PUMP (PRESSURE[s])
LOC COND WKAPP SHPLOC CHECK
TK
0.3
Time Includes:
CHECK
Check Water Pump Pressure(s) 0.28
1378 010 ENGINE OIL COOLER
Notes: - IF OIL WAS CONTAMINATED & COOLER REPLACED, ADD (1348-044) FOR DRAIN & REFILL ENGINE
OIL, UNLESS BEARINGS WERE CHECKED WHICH INCLUDES DRAIN & REFILL ENGINE OIL.
TK
3.9
Time Includes:
REMOVE 1.6
Drain Cylinder Block Coolant 0.11
Remove Turbocharger Compressor Housing 0.09
Separate Engine Oil Cooler Wiring Harness 0.07
Remove Engine Oil Cooler 0.48

TK
Time Includes:
REMOVE 1.6
Remove Engine Oil Cooler Core 0.39
CLEAN & INSPECT 0.4
Clean & Inspect Engine Oil Cooler 0.43
INSTALL 1.9
Install Engine Oil Cooler Core 0.46
Install Engine Oil Cooler 0.61
Connect Engine Oil Cooler Wiring Harness 0.11
Install Turbocharger Compressor Housing 0.11
1378 010 BA ENGINE OIL COOLER (BASE)
Notes: - THIS TIME DOES NOT INCLUDE R&I THE OIL COOLER CORE, USE CODE (1378-010) INSTEAD.
TK
3.0
Time Includes:
REMOVE 1.2
Remove Turbocharger Compressor Housing 0.09
Separate Oil Lines 0.07
Separate Engine Oil Cooler Wiring Harness 0.07
Remove Engine Oil Cooler Base 0.48
CLEAN 0.3
Clean Engine Oil Cooler Base 0.33
INSTALL 1.5
Install Engine Oil Cooler Base 0.61
Connect Engine Oil Cooler Wiring Harness 0.11
Connect Oil Lines 0.07
Install Turbocharger Compressor Housing 0.11

TK
0.5
Time Includes:
TEST AFTER REPAIR

Test After Repair Engine Oil Cooler 0.50
TK
0.6
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Engine Oil Cooler 0.56
TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Engine Oil Cooler 0.52
TK
0.3
Time Includes:
WASH
Wash Engine Oil Cooler 0.33

1382 034 RADIATOR CAP
TK
0.2
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Radiator Cap 0.17
1395 044 ENGINE COOLANT
LOC COND WKAPP SHPLOC DRAIN & REFILL
TK
0.4
Time Includes:
DRAIN & REFILL

Drain & Refill Engine Coolant 0.37
1395 081 ENGINE COOLANT
LOC COND WKAPP SHPLOC TEST
TK
0.2
Time Includes:
TEST
Test Engine Coolant 0.17
1395 082 TA ENGINE COOLANT (TEMPERATURE[s])
TK
0.2
Time Includes:
MEASURE
Measure Engine Coolant Temperature(s) 0.17

1397 010 POLY-RIB BELT
TK
0.2
Time Includes:
REMOVE & INSTALL

3116 MUI ELECTRICAL SYSTEM

1400 038 VO ELECTRIC SYSTEM (USING VOLTMETER)
TK
0.2
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Electric System Using Voltmeter 0.17
1401 038 G3 BATTERY (USING BATTERY LOAD TESTER)
TK
0.2
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Battery Using Battery Load Tester 0.17
1405 010 ALTERNATOR
Notes: - FOR WARRANTY REPAIRS, USE THIS CODE ONLY IF THE FAILED ALTERNATOR IS A CATERPILLAR
ALTERNATOR.
TK
0.9
Time Includes:
REMOVE 0.4
INSTALL 0.5
3116 MUI ELECTRICAL SYSTEM

1405 010 BK ALTERNATOR (BRACKET[s])
TK
0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Alternator Bracket(s) 0.17
1408 010 WIRING HARNESS
TK
1.1
Time Includes:
REMOVE 0.4
Remove Wiring Harness 0.43
INSTALL 0.7
Install Wiring Harness 0.65
3116 MUI STARTING SYSTEM

1453 010 ELECTRIC STARTER MOTOR
Notes: - FOR WARRANTY REPAIRS, USE THIS CODE ONLY IF THE FAILED STARTER IS A CATERPILLAR
STARTER.
TK
1.0
Time Includes:
REMOVE 0.5
Separate Electric Starter Motor Wiring 0.13
Remove Electric Starter Motor 0.35
INSTALL 0.5
Install Electric Starter Motor 0.39
Connect Electric Starter Motor Wiring 0.09
3116 MUI OTHER ENGINE COMPONENTS

1802 010 REFRIGERANT COMPRESSOR
TK
1.4
Time Includes:
REMOVE 0.6
Recover Refrigerant 0.30
Separate Refrigerant Compressor V-belt 0.07
Remove Refrigerant Compressor 0.20
INSTALL 0.8
Install Refrigerant Compressor 0.26
Connect Refrigerant Compressor V-belt 0.07
Adjust Refrigerant Compressor V-belt 0.15
Charge Refrigerant Compressor 0.28
1802 029 REFRIGERANT COMPRESSOR
TK
0.4
Time Includes:
SEPARATE & CONNECT

Separate & Connect Refrigerant Compressor 0.39
1802 045 ES REFRIGERANT COMPRESSOR (EXCLUDES SOME R & I)
LOC COND WKAPP SHPLOC CHARGE
TK
0.6
Time Includes:
CHARGE
Connect Vacuum Equipment 0.09
Connect Charging Equipment 0.04
Charge Refrigerant Compressor Excludes Some R & I 0.35
Separate Charging Equipment 0.04
Separate Vacuum Equipment 0.09

TK
2.3
Time Includes:
DISASSEMBLE
Disassemble Air Compressor 0.72
Clean & Inspect Air Compressor 0.65
Assemble Air Compressor 0.91
Notes: - ADD THIS CODE TO CODE (1803-010) IF AIR COMPRESSOR IS REPLACED WITH AN EXCHANGE AIR
COMPRESSOR.
TK
0.4
Time Includes:

Transfer Components To/from Air Compressor 0.39
1803 010 C2 AIR COMPRESSOR (TWO-CYLINDER TYPE)
Notes: - IF AIR COMPRESSOR IS REPLACED, ADD CODE (1803-002) FOR TRANSFER OF AIR COMPRESSOR
COMPONENTS TO AN EXCHANGE COMPRESSOR.
TK
1.6
Time Includes:
REMOVE 0.6
Remove Steering Pump 0.09
INSTALL 1.0
Install Steering Pump 0.11

TK
0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Air Compressor 0.33
TK
0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Air Compressor 0.52
TK
0.3
Time Includes:
WASH
Wash Air Compressor 0.33
1805 029 REFRIGERANT CONDENSER
TK
0.5
Time Includes:
SEPARATE & CONNECT

Separate & Connect Refrigerant Condenser 0.50
3116 MUI POWER TRAIN - TRANSMISSION
3030-010-AU Transmission, Automatic, Remove & Install
• If an Allison Transmission 1000, 2000, 2400 Product Family and in addition is equipped with a manual
shift cable, add code (3030-010-KK), claim this code if not already included in repair.
• Use this code in conjunction with other rear housing related repair codes to claim additional time required
for automatic transmissions.
TK
1.0
Remove & Install 1.0

Remove & Install Transmission, Automatic
3030-010-KK Transmission, Control Cable, Remove & Install
• If an Allison Transmission 1000, 2000, 2400 Product Family and in addition is equipped with a manual
shift cable, add code (3030-010-KK), claim this code if not already included in repair.
TK
0.7
Remove & Install 0.7

Remove & Install Transmission Control Cable
3030-044-AU Transmission, Automatic, Drain & Refill
TK
0.4
Drain & Refill 0.4

Drain & Refill, Transmission, Automatic
3116 MUI DRIVE LINE/DRIVE AXLE

3253 012 DRIVE SHAFT
LOC COND WKAPP SHPLOC INSTALL
Notes: - USE THIS CODE IF THE TRUCK WAS TOWED BY AN OLDER STYLE TOW TRUCK WHICH LIFTED THE
STALLED TRUCK BY ITS FRONT AXLE.
TK
0.6
Time Includes:
INSTALL
Install Drive Shaft 0.59
3278 012 DRIVE AXLE
Notes: - USE THIS CODE IF THE AXLE SHAFT WAS REMOVED FOR TOWING.
TK
0.5
Time Includes:
INSTALL
Install Drive Axle 0.54
3116 MUI BRAKING SYSTEM

4272 010 BRAKE AIR TANK
TK
0.9
Time Includes:
REMOVE & INSTALL

Separate & Connect Brake Air Tank Line(s) 0.17
Remove & Install Brake Air Tank One Or Both 0.52
Transfer Components To/from Brake Air Tank 0.22
4272 046 E BRAKE AIR TANK
LOC COND WKAPP SHPLOC FLUSH (EACH)
Notes: - CLAIM THIS CODE WHEN NECESSARY FOR CLEANING A CONTAMINATED AIR SYSTEM.
- INCLUDES R&I FITTINGS, FLUSH WITH SOLVENT AND BLOW OUT OR DRAIN.
TK
0.4
Time Includes:
FLUSH
Flush Brake Air Tank Each 0.37
4285 010 AIR DRYER
TK
0.7
Time Includes:
REMOVE & INSTALL

Remove & Install Air Dryer 0.74
4285 017 AIR DRYER
Notes: - INCLUDES D&A, CLEAN AND REPLACE DESICCANTS.
TK
0.7
Time Includes:

Disassemble & Assemble Air Dryer 0.74
3116 MUI BRAKING SYSTEM

4285 020 AIR DRYER
LOC COND WKAPP SHPLOC RECONDITION
TK
0.7
Time Includes:
RECONDITION
Recondition Air Dryer 0.74
4285 037 AIR DRYER
LOC COND WKAPP SHPLOC REMOVE, CLEAN & INSTALL
TK
1.5
Time Includes:
REMOVE, CLEAN & INSTALL

Remove Air Dryer 0.48
Clean Air Dryer 0.52
Install Air Dryer 0.48
4285 070 IX AIR DRYER (IN FRAME)
LOC COND WKAPP SHPLOC CLEAN
TK
0.7
Time Includes:
CLEAN
Clean Air Dryer In Frame 0.65
3116 MUI STEERING SYSTEM

4300 029 STEERING SYSTEM
TK
0.3
Time Includes:
SEPARATE & CONNECT

Separate & Connect Steering System 0.28
4306 010 STEERING PUMP
TK
0.5
Time Includes:
REMOVE & INSTALL

Remove & Install Steering Pump 0.50
4306 029 STEERING PUMP
TK
0.5
Time Includes:
SEPARATE & CONNECT

Separate & Connect Steering Pump 0.50
3116 MUI VEHICLE

7006 508 TRUCK
LOC COND WKAPP SHPLOC LIFT & BLOCK
TK
0.2
Time Includes:
LIFT & BLOCK

Lift & Block Truck 0.11
Lower Truck 0.07
7006 552 TRUCK
LOC COND WKAPP SHPLOC TOW
TK
0.6
Time Includes:
TOW
Tow Truck 0.56
3116 MUI FRAME

7050 010 S4 FRAME (SUPPORT[s])
TK
0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Frame Support(s) 0.28
3116 MUI

7151 010 CRANKCASE GUARD
TK
0.7
Time Includes:
REMOVE & INSTALL

Remove & Install Crankcase Guard 0.74
7156 010 BUMPER
TK
0.5
Time Includes:
REMOVE & INSTALL

Remove Bumper 0.20
Install Bumper 0.28
7156 012 BUMPER
TK
0.3
Time Includes:
INSTALL
Install Bumper 0.28
3116 MUI VEHICLE BODY

7251 010 HOOD
TK
0.6
Time Includes:
REMOVE 0.3
Remove Hood 0.17
INSTALL 0.3
Install Hood 0.11
7252 010 S FENDER
TK
0.9
Time Includes:
REMOVE & INSTALL

Remove & Install Fender Set (all) 0.93
7252 010 IN E FENDER (INNER)
TK
N/A
Time Includes:
REMOVE & INSTALL N/A

Remove & Install Fender Inner, Each N/A
7263 010 ENGINE ENCLOSURE
TK
0.3
Time Includes:
REMOVE & INSTALL

3116 MUI CAB & ACCESSORIES

7301 009 CAB
LOC COND WKAPP SHPLOC RAISE & LOWER
TK
0.1
Time Includes:
RAISE & LOWER

Raise & Lower Cab 0.11
Index of Repair Times
Part or Component Failure Part or Component Failure
CAMSHAFT
A Remove & Install -- (With Named Component[s]) -- (O 88
AFTERCOOLER CORE Test After Repair.......................................................... 89
Crack/Leak Test -- (In Frame)...................................... 27 Troubleshoot................................................................. 90
Crack/Leak Test -- (Out Of Frame)............................... 27 Wash............................................................................ 90
Flush -- (Air To Air)....................................................... 27 CAMSHAFT BEARING
Remove & Install -- (Air To Air)..................................... 26 Remove & Install -- (Set [All])....................................... 90
AIR CLEANER CAMSHAFT DRIVE GEAR
Remove & Install.......................................................... 18 Remove & Install.......................................................... 90
AIR COMPRESSOR CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER
Combined Repair Time................................................. 12 Disassemble & Assemble -- (Each).............................. 82
Combined Repair Time -- (Gasket Only Repair).......... 12 Disassemble & Assemble -- (Set [All])......................... 83
Remove & Install -- (Two-cylinder Type)...................... 151 Remove & Install -- (Set [All])....................................... 78
Repair For Warranty..................................................... 151 Remove & Install -- (Center)......................................... 80
Test After Repair.......................................................... 152 Remove & Install -- (Front)........................................... 80
Transfer Components To/From.................................... 151 Remove & Install -- (Rear)............................................ 81
Troubleshoot................................................................. 152 CONNECTING ROD
Wash............................................................................ 152 Measure -- (Each Additional)........................................ 93
AIR DRYER Measure -- (First One).................................................. 93
Clean -- (In Frame)....................................................... 156 Measure -- (Set [All]).................................................... 94
Disassemble & Assemble............................................. 155 Recondition -- (Major) -- (Each Additional)................... 92
Recondition................................................................... 156 Recondition -- (Major) -- (First One)............................. 92
Remove & Install.......................................................... 155 Recondition -- (Major) -- (Set [All])................................ 92
Remove, Clean & Install............................................... 156 Recondition -- (Minor) -- (Each Additional)................... 93
AIR INDUCTION & EXHAUST SYSTEM Recondition -- (Minor) -- (First One)............................. 92
Crack/Leak Test........................................................... 18 Recondition -- (Minor) -- (Set [All])................................ 93
Inspect.......................................................................... 18 CONNECTING ROD BEARING
AIR INLET HEATER Remove & Install -- (Each Additional).......................... 95
Remove & Install.......................................................... 27 Remove & Install -- (First One)..................................... 94
Remove & Install -- (Switch)......................................... 28 Remove & Install -- (Set [All])....................................... 95
ALTERNATOR COOLANT CONDITIONER
Remove & Install.......................................................... 147 Remove & Install -- (Housing)...................................... 134
Remove & Install -- (Bracket[s])................................... 148 Remove & Install -- (Spin-on Type).............................. 134
B COOLING SYSTEM
Crack/Leak Test........................................................... 133
BATTERY
Diagnostic Test -- (Using Bottle Test).......................... 133
Diagnostic Test -- (Using Battery Load Tester)............ 147
Flush............................................................................. 133
BELT TIGHTENER
Flush -- (Excludes Some R & I).................................... 133
Remove & Install.......................................................... 138
Flush -- (For Dynamometer Test)................................. 134
BRAKE AIR TANK
CRANKCASE GUARD
Flush -- (Each).............................................................. 155
Remove & Install.......................................................... 160
Remove & Install.......................................................... 155
CRANKSHAFT
BUMPER
Combined Repair Time................................................. 7
Install............................................................................ 160
Combined Repair Time -- (With Contamination).......... 5
Remove & Install.......................................................... 160
Combined Repair Time -- (Without Contamination)..... 6
C Remove & Install.......................................................... 66
CAB Remove & Install -- (With Contamination).................... 68
Raise & Lower.............................................................. 162 Remove & Install -- (Without Contamination)............... 72
CAMSHAFT Test After Repair.......................................................... 75
Combined Repair Time................................................. 8 Troubleshoot................................................................. 75
Combined Repair Time -- (Includes R & I Some Com 7 Wash............................................................................ 75
Remove & Install.......................................................... 83 CRANKSHAFT DAMPER
Remove & Install -- (Excludes Some R & I)................. 84 Remove & Install.......................................................... 78
Remove & Install -- (Includes R & I Some Component 85 CRANKSHAFT FRONT SEAL
Remove & Install -- (Out Of Frame).............................. 87 Combined Repair Time................................................. 3
163
CRANKSHAFT FRONT SEAL
Remove & Install.......................................................... 49
D
Test After Repair.......................................................... 49 DRIVE AXLE
Troubleshoot................................................................. 49 Install............................................................................ 154
Wash............................................................................ 50 DRIVE SHAFT
CRANKSHAFT MAIN & ROD BEARING Install............................................................................ 154
Remove & Install -- (Each Additional).......................... 109
Remove & Install -- (First One)..................................... 108
E
ELECTRIC STARTER MOTOR
Remove & Install -- (Set [All])....................................... 109
Remove & Install.......................................................... 149
CRANKSHAFT MAIN BEARING
ELECTRIC SYSTEM
Diagnostic Test -- (Using Voltmeter)............................ 147
ENGINE
Dynamometer Test -- (Chassis)................................... 15
Remove & Install -- (Excludes Some R & I) -- (Each).. 77
Dynamometer Test -- (Out Of Frame).......................... 15
Remove & Install -- (Excludes Some R & I) -- (Set [All 77
Dynamometer Test -- (Par)........................................... 16
Remove & Install -- (Out Of Frame) -- (Set [All]).......... 78
Dynamometer Test -- (Par After Repair)...................... 16
CRANKSHAFT REAR SEAL
Dynamometer Test -- (Par After Repair And Unhook). 16
Paint............................................................................. 16
Remove & Install.......................................................... 50
Paint -- (Minor).............................................................. 17
Remove & Install -- (With Named Component[s])........ 51
Remove & Install.......................................................... 13
Test After Repair.......................................................... 51
Road Test -- (Minor)..................................................... 17
Troubleshoot................................................................. 52
Transfer Components To/From.................................... 13
Wash............................................................................ 52
Wash -- (Minor)............................................................. 17
CYLINDER BLOCK
ENGINE COOLANT
Measure -- (Pressure[s])............................................... 66
Drain & Refill................................................................. 145
Remove & Install.......................................................... 63
Measure -- (Temperature[s])........................................ 145
Replace Gasket/Reseal -- (Plug[s]) -- (Each)............... 66
Test............................................................................... 145
CYLINDER BLOCK CYLINDER
ENGINE CRANKCASE BREATHER
Hone -- (Each Additional)............................................. 97
Remove & Install.......................................................... 130
Hone -- (First One)....................................................... 97
ENGINE ENCLOSURE
Hone -- (Set [All]).......................................................... 97
Remove & Install.......................................................... 161
Inspect -- (Using Borescope) -- (Set [All]).................... 96
ENGINE FRONT SUPPORT
Measure -- (Each)......................................................... 97
Separate & Connect..................................................... 43
CYLINDER BLOCK SLEEVE
ENGINE MOUNT(S)
Install -- (Each Additional)............................................ 96
Separate & Connect -- (Rear)....................................... 43
Install -- (First One)....................................................... 96
ENGINE OIL
Install -- (Set [All])......................................................... 96
Drain & Refill................................................................. 132
CYLINDER HEAD (CASTING)
Crack/Leak Test........................................................... 37
Take & Submit S O S From -- (Sample)....................... 132
Inspect -- (Crack[s])...................................................... 37
ENGINE OIL COOLER
Machine/Grind/Mill........................................................ 37
Crack/Leak Test........................................................... 144
Measure........................................................................ 37
Remove & Install.......................................................... 142
Replace........................................................................ 38
Remove & Install -- (Base)........................................... 143
CYLINDER HEAD ASSEMBLY
Troubleshoot................................................................. 144
Remove & Install.......................................................... 31
Wash............................................................................ 144
Remove & Install -- (Excludes Some R & I)................. 33
ENGINE OIL FILLER TUBE/CAP
Remove & Install -- (Out Of Frame).............................. 35
Remove & Install.......................................................... 130
Repair For Warranty -- (Each Additional)..................... 29
ENGINE OIL FILTER HOUSING/BASE
Repair For Warranty -- (First One)............................... 29
Disassemble & Assemble............................................. 129
Repair For Warranty -- (Set [All]).................................. 30
Remove & Install.......................................................... 129
ENGINE OIL FILTER(S)
Cut & Analyze............................................................... 130
Troubleshoot................................................................. 36
Remove & Install -- (Canister Type)............................. 129
Wash............................................................................ 36
Remove & Install -- (Spin-on Type).............................. 130
ENGINE OIL LEVEL GAUGE/DIPSTICK
164
ENGINE OIL LEVEL GAUGE/DIPSTICK FUEL FILTER HOUSING/BASE
Adjust............................................................................ 131 Remove & Install.......................................................... 113
Remove & Install.......................................................... 131 FUEL PRESSURE REGULATOR VALVE
ENGINE OIL/FILTER Remove & Install.......................................................... 126
Remove & Install.......................................................... 131 FUEL PRIMING PUMP
Remove & Install -- (Auxiliary Filter (Luberfiner))......... 131 Remove & Install.......................................................... 113
ENGINE POWER TAKE-OFF DRIVE FUEL SHUTOFF SOLENOID
Remove & Install.......................................................... 58 Remove & Install.......................................................... 113
Remove & Install -- (Housing)...................................... 59 FUEL SUPPLY/RETURN LINES
EXHAUST BRAKE Inspect & Maintain........................................................ 117
Remove & Install.......................................................... 28 FUEL TRANSFER PUMP
EXHAUST MANIFOLD Combined Repair Time................................................. 8
Combined Repair Time................................................. 2 Combined Repair Time -- (Gasket Only Repair).......... 8
Combined Repair Time -- (Gasket Only Repair).......... 2 Remove & Install.......................................................... 111
Disassemble & Assemble............................................. 25 Test After Repair.......................................................... 111
Remove & Install.......................................................... 24 Troubleshoot................................................................. 111
Remove & Install -- (Out Of Frame).............................. 25 Wash............................................................................ 112
Troubleshoot................................................................. 26
G
EXHAUST PIPE GOVERNOR
Remove & Install.......................................................... 26 Adjust............................................................................ 116
Adjust -- (Inner)............................................................. 116
F Disassemble & Assemble............................................. 116
FAN Measure........................................................................ 117
Measure -- (Speed)...................................................... 137 Remove & Install.......................................................... 114
FAN DRIVE Remove & Install -- (Excludes Some R & I)................. 115
Remove & Install.......................................................... 139 Remove & Install -- (Servo).......................................... 115
Remove & Install -- (Excludes Some R & I)................. 139 Remove & Install -- (Tamper Resistant Bolt) -- (Each). 116
Remove & Install -- (With Named Component[s])........ 140 Repair For Warranty..................................................... 114
Repair For Warranty..................................................... 139 Transfer Components To/From.................................... 114
FENDER
H
Remove & Install -- (Inner) -- (Each)............................ 161 HOOD
FLYWHEEL Remove & Install.......................................................... 161
Remove & Install..........................................................
Remove & Install -- (Excludes Some R & I).................
43
44
I
INLET MANIFOLD
Remove & Install -- (With Named Component[s])........ 44
FLYWHEEL HOUSING
Remove & Install.......................................................... 23
Combined Repair Time -- (Gasket Only Repair).......... 3
INLET/EXHAUST VALVE(S)
Remove & Install.......................................................... 45
Adjust -- (Set [All])........................................................ 42
Remove & Install -- (Excludes Some R & I)................. 46
Recondition -- (Each).................................................... 41
Recondition -- (Set [All])............................................... 41
Remove & Install -- (Each)........................................... 41
Troubleshoot................................................................. 48
Wash............................................................................ 48
FLYWHEEL RING GEAR O
Bore/Drill....................................................................... 48 OIL PAN
Remove & Install.......................................................... 48 Combined Repair Time................................................. 10
FRAME Combined Repair Time -- (Gasket Only Repair).......... 10
Remove & Install -- (Support[s])................................... 159 Remove & Install.......................................................... 127
FUEL Remove & Install -- (Sound Suppression).................... 127
Diagnostic Test -- (Pressure[s]).................................... 117 Test After Repair.......................................................... 127
Measure........................................................................ 117 Troubleshoot................................................................. 127
FUEL FILTER Wash............................................................................ 128
Remove & Install.......................................................... 113 OIL PUMP
FUEL FILTER HOUSING/BASE Disassemble & Assemble............................................. 128
165
OIL PUMP TIMING GEAR HOUSING
Remove & Install.......................................................... 128 Combined Repair Time................................................. 4
P Remove & Install.......................................................... 52
PISTON Remove & Install -- (Includes R & I Some Component 54
Recondition -- (Each Additional)................................... 91 Remove & Install -- (Out Of Frame).............................. 57
Recondition -- (First One)............................................. 91 Test After Repair.......................................................... 58
Recondition -- (Set [All])............................................... 91 Troubleshoot................................................................. 58
PISTON & CONNECTING ROD Wash............................................................................ 58
Remove & Install -- (Each Additional).......................... 100 TIMING GEAR HOUSING COVER
Remove & Install -- (First One)..................................... 98 Remove & Install.......................................................... 59
Remove & Install -- (Set [All])....................................... 101 TORQUE CONTROL/FUEL RACK
Remove & Install -- (Out Of Frame) -- (Each Additiona 106 Adjust -- (Excludes Some R & I)................................... 112
Remove & Install -- (Out Of Frame) -- (First One)........ 104 Measure........................................................................ 112
Remove & Install -- (Out Of Frame) -- (Set [All]).......... 106 Measure -- (Excludes Some R & I)............................... 112
Wash............................................................................ 108 TRANSMISSION
PISTON COOLING JET(S) Drain & Refill -- (Automatic).......................................... 153
Test -- (Set [All])........................................................... 132 Remove & Install -- (Automatic)................................... 153
POLY-RIB BELT TRUCK
Remove & Install.......................................................... 146 Lift & Block.................................................................... 158
R Tow............................................................................... 158
TURBOCHARGER
RADIATOR
Flush -- (Out Of Frame)................................................ 135
Remove & Install.......................................................... 134
Disassemble & Assemble............................................. 20
Remove & Install -- (Support[s])................................... 135
Inspect.......................................................................... 21
RADIATOR CAP
Measure........................................................................ 21
Crack/Leak Test........................................................... 145
Remove & Install.......................................................... 19
REFRIGERANT COMPRESSOR
Remove & Install -- (Line[s])......................................... 19
Charge -- (Excludes Some R & I)................................. 150
Remove & Install.......................................................... 150
Troubleshoot................................................................. 20
REFRIGERANT CONDENSER
Wash............................................................................ 21
TURBOCHARGER CARTRIDGE
ROCKER SHAFT ASSEMBLY
Remove & Install.......................................................... 21
Troubleshoot................................................................. 22
S U
SHORT BLOCK
UNIT INJECTOR
Adjust -- (Synchronization) -- (Set [All])........................ 121
STEERING PUMP
Adjust -- (Timing Dimension) -- (Set [All])..................... 121
Remove & Install.......................................................... 157
Combined Repair Time -- (Set [All])............................. 9
Combined Repair Time -- (Front) -- (First One)............ 9
STEERING SYSTEM
Combined Repair Time -- (Rear) -- (First One)............ 9
Diagnostic Test -- (Excludes Some R & I) -- (Each Ad 122
T Diagnostic Test -- (Excludes Some R & I) -- (First On 122
THERMOSTAT/WATER TEMPERATURE REGULATOR Diagnostic Test -- (Excludes Some R & I) -- (Set [All]). 122
Combined Repair Time................................................. 11 Remove & Install -- (Set [All])....................................... 118
Combined Repair Time -- (Gasket Only Repair).......... 10 Remove & Install -- (Front) -- (Each Additional)........... 119
Diagnostic Test............................................................. 137 Remove & Install -- (Front) -- (First One)..................... 118
Remove & Install.......................................................... 135 Remove & Install -- (Rear) -- (Each Additional)............ 120
Remove & Install -- (Housing)...................................... 136 Remove & Install -- (Rear) -- (First One)...................... 119
Test After Repair.......................................................... 136 Test After Repair.......................................................... 121
Troubleshoot................................................................. 137 Troubleshoot................................................................. 122
Wash............................................................................ 137 Wash............................................................................ 123
166
UNIT INJECTOR CONTROL LINKAGE
Remove & Install.......................................................... 123
UNIT INJECTOR SLEEVE
Recondition -- (Out Of Frame) -- (Each)....................... 125
Recondition -- (Out Of Frame) -- (Set [All]).................. 126
Remove & Install -- (Out Of Frame) -- (Each Additiona 125
Remove & Install -- (Out Of Frame) -- (First One)........ 125
Remove & Install -- (Out Of Frame) -- (Set [All]).......... 125
V
V-BELT(S)
Remove & Install.......................................................... 138
VALVE COVER
Remove & Install.......................................................... 42
VALVE GUIDE(S)
VALVE SEAT/INSERT(S)
Machine/Grind/Mill -- (Each)......................................... 40
W
WATER PUMP
Check -- (Pressure[s]).................................................. 142
Remove & Install.......................................................... 141
Repair For Warranty..................................................... 140
Troubleshoot................................................................. 142
Wash............................................................................ 142
WIRING HARNESS
Remove & Install.......................................................... 148
167
CHECKLIST FOR WARRANTY REPAIRS
MECHANIC (S): _____________________________ /____________________________________/____________________________________
DEALER CODE WORK ORDER DATE ENGINE MODEL ENGINE S/N CAB TYPE MILES/HR KM
TOW TRUCK INTO SHOP 7006-552 INSTALL DRIVE SHAFT 3253-012
R&I AIR CLEANER 1051-010 MEASURE LINER PROJECTION 1216-082 –LJ-S
WASH ****-074 JAKE BRAKE 1119-010-ES-E OR S JAKE S/N_________
RADIATOR BRACKET 1353-010-BK BUMPER INSTALL AFTER TOW 7156-012
DRIVE AXLE INSTALL 3278-012 R&I AIR TANKS 4272-010
OUTER FENDER 7252-010-S INNER FENDER EACH 7251-010-IN-E
PTO R&I 1165-010 TRANS TYPE___5 OR 6 SPD ___10 OR 13 SPD___AUTO
POWER STEERING RESERVOIR 4306-029 BATTERY BOX 7257-010 CO ONLY
BOTTLE TEST 1350-038-Q3 FLUSH COOLING SYSTEM 1350-046, 1350-046-ES
FLUSH AFTERCOOLER CORE 1064-046-AA DRAIN FUEL TANKS 1273-044
RECHARGE A/C 1802-045-ES OIL PAN SUPPRESSION PANEL 1301-010-S1
ENGINE ENCLOSURE 7263-010 REMOVE BROKEN HEAD BOLT
BROKEN EXHAUST STUDS BLOCK UNDERFRAME (LADDER) 1240-010
OIL PAN PLATE 1302-010-PH EXHAUST PIPE 1061-010
CYLINDER CUTOUT TEST REQUIRES 2 PRINTOUTS (before & after repair) 1290-038-I3-S claim 2 times
ECM HISTOGRAM (required for major engine failures)
COMMENTS______________________________________________________________________________________
SERVICEMAN SIGNATURE_________________________________________ DATE_________________

1000-031-P0 ENGINE
PAR PRELIMINARY INSPECTION
NOTE --- Add this code to Code 1000-031-P1
--- For CO Trucks, add Code 7301-009 for Raise & Lower Cab only if
the Inspection is not performed at the Chassis Dynamometer.
STANDARD TIMES (HRS.): 0.9(ALL)
TIME INCLUDES:
ENGINE OFF:
• Check Coolant & Oil Level

• Check Fuel API
• Check Air Intake & Exhaust
• Inspect Turbocharger
• Verify Throttle Linkage Breakover on Mechanical Engines or Verify Throttle
Position Sensor Duty Cycle on Electronic Engines
• Check Governor Seals
• Check Fuel Heater – If so Equipped
• Check Fuel Ratio Control on Mechanical Engines or Check Boost Sensor on
3176 & 3406B/C Electronic engines
• Check the Vehicle Air System for Leaks
• Check the Engine Fan for Proper Operation
• Check Condition of U-Joints & Carrier Bearings
• Check & Record Pressure and Condition of Tires
ENGINE ON:
• Check for Coolant & Oil Leaks

• Check Primary & Secondary Fuel Filters and Low Pressure Fuel Lines for
Leaks and Restrictions
• Inspect High Pressure Fuel Lines for Leaks – If so Equipped
• Check Inlet & Exhaust System for Leaks
• Check other Engine Driven Accessories for Proper Operation
• Check for Partially Engaged Engine Retarder – If so Equipped
• Check for Dragging Service Brakes
• Check the Operation

3116 Mui TRG

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COMBINED REPAIR TIMES FOR 3116 MUI

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - IF TURBO CARTRIDGE WAS REPLACED, USE INSTEAD CODE (1053-000).

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - IF EXCHANGE HEAD IS USED, ADD CODE (1100-002) TO TRANSFER COMPONENTS.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - IF EQUIPPED WITH A LUBERFINER, ADD CODE (1318-010-AF).

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - IF EQUIPPED WITH A LUBERFINER, ADD CODE (1318-010-AF).

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - IF EQUIPPED WITH A LUBERFINER, ADD CODE (1318-010-AF).

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - TIME INCLUDES R&I INLET & OUTLET CHECK VALVES.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION