C-10 C-12 Non ACERT TRG

COMBINED REPAIR TIMES FOR C-10/C-12
COMP JOB MOD QTY CODE DESCRIPTION

1052 000 GKO TURBOCHARGER (GASKET ONLY REPAIR)
LOC COND WKAPP SHPLOC COMBINED REPAIR TIME
Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.
SC MC CV CO
Time Includes: 2.4 2.1 2.1 2.4
LABOR CODE CODE DESCRIPTION

1052-000-GKO COMBINED REPAIR TIME TURBOCHARGER, GASKET ONLY 2.4 2.1 2.1 2.4
REPAIR

1052 000 TURBOCHARGER
Notes: - IF EQUIPPED WITH A STEEL SHUNT LINE, ADD CODE (1395-044) TO DRAIN & REFILL COOLANT.
- IF TURBO CARTRIDGE WAS REPAIRED /REPLACED, USE INSTEAD CODE (1053-010) FOR R&I TURBO
CARTRIDGE.
- REPLACE WITH EXCHANGE TURBOCHARGER.
SC MC CV CO

1052-074 WASH TURBOCHARGER 0.3 0.3 0.3 0.5
1052-035 TROUBLESHOOT TURBOCHARGER 0.6 0.6 0.6 0.6
1052-010 REMOVE & INSTALL TURBOCHARGER 1.6 1.3 1.3 1.4
1052-030 TEST AFTER REPAIR TURBOCHARGER 0.3 0.3 0.3 0.3

1053 000 TURBOCHARGER CARTRIDGE
- REPLACE WITH EXCHANGE TURBOCHARGER CARTRIDGE.
SC MC CV CO

1000-074-MN WASH ENGINE, MINOR 0.3 0.3 0.3 0.5
1053-035 TROUBLESHOOT TURBOCHARGER CARTRIDGE 0.6 0.6 0.6 0.6
1053-010 REMOVE & INSTALL TURBOCHARGER CARTRIDGE 1.5 1.1 1.1 1.3
1053-030 TEST AFTER REPAIR TURBOCHARGER CARTRIDGE 0.3 0.3 0.3 0.3
1

1059 000 GKO EXHAUST MANIFOLD (GASKET ONLY REPAIR)
SC MC CV CO

1059-000-GKO COMBINED REPAIR TIME EXHAUST MANIFOLD, GASKET 3.2 2.8 2.6 2.7
ONLY REPAIR

1059 000 EXHAUST MANIFOLD
- IF MANIFOLD REQUIRES DISASSEMBLY, ADD CODE (1059-017) TO D&A THE EXHAUST MANIFOLD.
SC MC CV CO

1059-035 TROUBLESHOOT EXHAUST MANIFOLD 0.5 0.5 0.5 0.5
1059-010 REMOVE & INSTALL EXHAUST MANIFOLD 2.9 2.5 2.3 2.4
1059-030 TEST AFTER REPAIR EXHAUST MANIFOLD 0.3 0.3 0.3 0.3

1100 000 CYLINDER HEAD ASSEMBLY
Notes: - FOR R&I FENDER, ADD CODE (7252-010).

- IF EQUIPPED WITH JAKE BRAKE OR BRAKESAVER, ADD (1119-010).
- IF EXCHANGE HEAD IS USED, ADD (1100-002) TO TRANSFER COMPONENTS.
- ADD CODE (1051-010) IF R&I AIR CLEANER HOUSING IS REQUIRED.
- IF EQUIPPED WITH A HEAD-MOUNTED RADIATOR SUPPORT BRACKET, CLAIM CODE (1353-010-BK).
SC MC CV CO
Time Includes: 19.4 19.0 16.9 17.1

1100-074 WASH CYLINDER HEAD ASSEMBLY 0.5 0.5 0.5 0.7
1100-035 TROUBLESHOOT CYLINDER HEAD ASSEMBLY 1.2 1.2 1.2 1.2
1100-010 REMOVE & INSTALL CYLINDER HEAD ASSEMBLY 16.0 15.6 13.5 13.3
1216-082-LJ-S MEASURE CYLINDER LINER, LINER PROJECTION, SET (ALL) 0.7 0.7 0.7 0.7
1100-030 TEST AFTER REPAIR CYLINDER HEAD ASSEMBLY 1.0 1.0 1.0 1.0
7301-009 RAISE & LOWER CAB 0.0 0.0 0.0 0.2
2

1157 000 GKO FLYWHEEL HOUSING (GASKET ONLY REPAIR)
SC MC CV CO
Time Includes: 14.3 13.8 13.6 13.4

1157-000-GKO COMBINED REPAIR TIME FLYWHEEL HOUSING, GASKET 14.3 13.8 13.6 13.4
ONLY REPAIR

1157 000 FLYWHEEL HOUSING
Notes: - IF EQUIPPED WITH AN OIL PAN SOUND SUPPRESSION PANEL, ADD CODE (1302-010-S1).
- IF EQUIPPED WITH POWER TAKE-OFF PUMP, ADD CODE (1165-010-T3).
- TIME DOES NOT INCLUDE REPLACEMENT OF ANY WORN CLUTCH PARTS, WHICH IS THE
CUSTOMER'S LABOR EXPENSE.
- USE THIS CODE FOR REAR SEAL COVER (BEHIND HOUSING) OIL LEAK REPAIRS.
SC MC CV CO
Time Includes: 14.7 14.2 14.0 13.8

1157-074 WASH FLYWHEEL HOUSING 0.5 0.5 0.5 0.7
1157-035 TROUBLESHOOT FLYWHEEL HOUSING 0.6 0.6 0.6 0.6
1157-010 REMOVE & INSTALL FLYWHEEL HOUSING 13.3 12.8 12.6 12.2
1157-030 TEST AFTER REPAIR FLYWHEEL HOUSING 0.3 0.3 0.3 0.3

1160 000 CRANKSHAFT FRONT SEAL
Notes: - IF R&I BUMPER IS REQUIRED, ADD CODE (7156-010).

- TIME BASED ON REPAIR FROM UNDERNEATH.
SC MC CV CO

1160-074 WASH CRANKSHAFT FRONT SEAL 0.3 0.3 0.3 0.5
1160-035 TROUBLESHOOT CRANKSHAFT FRONT SEAL 0.6 0.6 0.6 0.6
1160-010 REMOVE & INSTALL CRANKSHAFT FRONT SEAL 1.0 1.0 1.0 1.3
1160-030 TEST AFTER REPAIR CRANKSHAFT FRONT SEAL 0.3 0.3 0.3 0.3
3

1161 000 CRANKSHAFT REAR SEAL
Notes: - IF EQUIPPED WITH A FRAME BRACKET, ADD (7050-010-BK) FOR R&I FRAME BRACKET.
- IF EQUIPPED WITH A REAR MOUNTED BATTERY BOX, ADD CODE (7257-010) FOR CAB-OVERS ONLY.
- IF EQUIPPED WITH AN OIL PAN SOUND SUPPRESSION PANEL, ADD CODE (1302-010-S1).
- IF REQUIRED, ADD CODE (1061-010) TO R&I THE EXHAUST PIPE.
SC MC CV CO
Time Includes: 10.9 10.5 10.3 10.1

1161-074 WASH CRANKSHAFT REAR SEAL 0.3 0.3 0.3 0.5
1161-035 TROUBLESHOOT CRANKSHAFT REAR SEAL 0.6 0.6 0.6 0.6
1161-010 REMOVE & INSTALL CRANKSHAFT REAR SEAL 9.7 9.3 9.1 8.7
1161-030 TEST AFTER REPAIR CRANKSHAFT REAR SEAL 0.3 0.3 0.3 0.3

1162 000 GKO TIMING GEAR HOUSING (GASKET ONLY REPAIR)
SC MC CV CO
Time Includes: 16.4 15.9 15.8 16.4

1162-000-GKO COMBINED REPAIR TIME TIMING GEAR HOUSING, GASKET 16.4 15.9 15.8 16.4
ONLY REPAIR

1162 000 TIMING GEAR HOUSING
Notes: - DO NOT USE THIS CODE FOR ACCESS TO TIMING GEARS, INSTEAD USE CODE (1166-010) FOR R&I
TIMING GEAR COVER.
- IF EQUIPPED WITH JAKE BRAKE, ADD (1119-010-ES-S).
- IF REQUIRED, ADD CODE (1051-010) FOR R&I AIR CLEANER HOUSING.
- IF REQUIRED, ADD CODE (1353-010-BK) FOR R&I RADIATOR SUPPORT RODS OR BRACKETS.
SC MC CV CO
Time Includes: 16.8 16.3 16.2 16.8

1162-074 WASH TIMING GEAR HOUSING 0.5 0.5 0.5 0.7
1162-035 TROUBLESHOOT TIMING GEAR HOUSING 0.6 0.6 0.6 0.6
1162-010 REMOVE & INSTALL TIMING GEAR HOUSING 15.4 14.9 14.8 15.2
1162-030 TEST AFTER REPAIR TIMING GEAR HOUSING 0.3 0.3 0.3 0.3
4

1202 000 WX CRANKSHAFT (WITH NAMED COMPONENT[S])
- R&I OIL PAN IS PART OF R&I ENGINE, EXCEPT FOR CAB-OVER.
- IF R&I FENDERS IS REQUIRED ADD CODE (7252-010- -S).
- THIS CODE INCLUDES R&I ONLY ONE CYLINDER PACK (OTHER PISTONS REMAIN INSTALLED) FOR
ADDITIONAL CYLINDER PACK R&I CLAIM CODE (1239-010-OX-A).
- USE THIS CODE FOR CONNECTING ROD OR MAIN BEARING FAILURE RESULTING IN CRANKSHAFT
DAMAGE.
SC MC CV CO
Time Includes: 43.4 41.5 40.7 41.4

7006-552 TOW TRUCK 0.6 0.6 0.6 0.6
1202-074 WASH CRANKSHAFT 0.5 0.5 0.5 0.7
1202-035 TROUBLESHOOT CRANKSHAFT 1.2 1.2 1.2 1.2
1000-010 REMOVE & INSTALL ENGINE 18.4 16.5 15.7 15.2
1202-010-WX REMOVE & INSTALL CRANKSHAFT, WITH NAMED 21.0 21.0 21.0 22.0
COMPONENT(S)
1202-030 TEST AFTER REPAIR CRANKSHAFT 1.0 1.0 1.0 1.0

1202 000 CRANKSHAFT
Notes: - IF EQUIPPED WITH POWER TAKE-OFF PUMP, CLAIM CODE (1165-010) TO R&I.
- R&I OIL PAN IS PART OF R&I ENGINE, EXCEPT FOR CAB-OVER.
- TIME IS BASED ON CYLINDER HEAD & PISTONS REMAINING INSTALLED.
- USE THIS CODE FOR CONNECTING ROD OR MAIN BEARING FAILURE RESULTING IN CRANKSHAFT
DAMAGE.
SC MC CV CO
Time Includes: 32.7 30.8 30.0 30.6

7006-552 TOW TRUCK 0.6 0.6 0.6 0.6
1202-074 WASH CRANKSHAFT 0.5 0.5 0.5 0.7
1202-035 TROUBLESHOOT CRANKSHAFT 1.2 1.2 1.2 1.2
1000-010 REMOVE & INSTALL ENGINE 18.4 16.5 15.7 15.2
1202-010 REMOVE & INSTALL CRANKSHAFT 10.3 10.3 10.3 11.2
1202-030 TEST AFTER REPAIR CRANKSHAFT 1.0 1.0 1.0 1.0
5

1210 000 CAMSHAFT
Notes: - IF REQUIRED, ADD CODE (1051-010) FOR R&I AIR CLEANER HOUSING.
- IF EQUIPPED WITH JAKE BRAKE, ADD (1119-010-ES-S) TO R&I JAKE BRAKE.
- IF REPLACING CAM FOLLOWERS, ADD CODE (1209-001- -S).
- USE THIS CODE ONLY IF CAM FOLLOWERS DO NOT REQUIRE REPLACEMENT.
SC MC CV CO
Time Includes: 15.5 14.9 14.9 15.4

1210-074 WASH CAMSHAFT 0.5 0.5 0.5 0.7
1210-035 TROUBLESHOOT CAMSHAFT 1.2 1.2 1.2 1.2
1210-010 REMOVE & INSTALL CAMSHAFT 12.8 12.2 12.2 12.5
1210-030 TEST AFTER REPAIR CAMSHAFT 1.0 1.0 1.0 1.0

1239 000 F CYLINDER PACK
LOC COND WKAPP SHPLOC COMBINED REPAIR TIME (FIRST ONE)
- ADD CODE (1239-010- -A) FOR EACH ADDITIONAL CYLINDER PACK.
- IF CYLINDER PACK IS RECONDITIONED, ADD APPROPRIATE (1239-020-FH-E OR 1239-020-HH-E).
SC MC CV CO
Time Includes: 20.9 20.3 18.2 18.8

1239-074 WASH CYLINDER PACK 0.5 0.5 0.5 0.7
1239-035 TROUBLESHOOT CYLINDER PACK 1.2 1.2 1.2 1.2
1239-010- -F REMOVE & INSTALL CYLINDER PACK, FIRST ONE 18.2 17.6 15.5 15.9
1239-030 TEST AFTER REPAIR CYLINDER PACK 1.0 1.0 1.0 1.0
6

1239 000 S CYLINDER PACK
LOC COND WKAPP SHPLOC COMBINED REPAIR TIME (SET [ALL])
- IF CYLINDER PACK IS RECONDITIONED, ADD APPROPRIATE (1239-020-FH-E OR 1239-020-HH-E).
SC MC CV CO
Time Includes: 24.0 23.4 21.3 22.0

1239-074 WASH CYLINDER PACK 0.5 0.5 0.5 0.7
1239-035 TROUBLESHOOT CYLINDER PACK 1.2 1.2 1.2 1.2
1239-010- -S REMOVE & INSTALL CYLINDER PACK, SET (ALL) 21.3 20.7 18.6 19.1
1239-030 TEST AFTER REPAIR CYLINDER PACK 1.0 1.0 1.0 1.0

1256 000 GKO FUEL TRANSFER PUMP (GASKET ONLY REPAIR)
SC MC CV CO

1256-000-GKO COMBINED REPAIR TIME FUEL TRANSFER PUMP, GASKET 1.3 1.3 1.3 1.7
ONLY REPAIR

1256 000 FUEL TRANSFER PUMP
SC MC CV CO

1256-074 WASH FUEL TRANSFER PUMP 0.3 0.3 0.3 0.5
1256-035 TROUBLESHOOT FUEL TRANSFER PUMP 0.6 0.6 0.6 0.6
1256-010 REMOVE & INSTALL FUEL TRANSFER PUMP 0.5 0.5 0.5 0.7
1256-030 TEST AFTER REPAIR FUEL TRANSFER PUMP 0.5 0.5 0.5 0.5
7

1290 000 F UNIT INJECTOR
LOC COND WKAPP SHPLOC COMBINED REPAIR TIME (FIRST ONE)
- IF INJECTOR SLEEVE REQUIRES REPLACEMENT, ADD CODE (1713-010- -F).
- ADD CODE (1290-010-A) FOR EACH ADDITIONAL INJECTOR UNDER THE SAME VALVE COVER.
SC MC CV CO

1290-074 WASH UNIT INJECTOR 0.3 0.3 0.3 0.5
1290-035 TROUBLESHOOT UNIT INJECTOR 0.6 0.6 0.6 0.6
1290-010- -F REMOVE & INSTALL UNIT INJECTOR, FIRST ONE 1.4 1.1 1.1 1.3
1290-030 TEST AFTER REPAIR UNIT INJECTOR 0.5 0.5 0.5 0.5

1290 000 S UNIT INJECTOR
LOC COND WKAPP SHPLOC COMBINED REPAIR TIME (SET [ALL])
- IF ANY INJECTOR SELLVE REQUIRES REPLACEMENT, ADD CODE (1713-010).
SC MC CV CO

1290-074 WASH UNIT INJECTOR 0.3 0.3 0.3 0.5
1290-035 TROUBLESHOOT UNIT INJECTOR 0.6 0.6 0.6 0.6
1290-010- -S REMOVE & INSTALL UNIT INJECTOR, SET (ALL) 4.0 3.6 3.5 3.6
1290-030 TEST AFTER REPAIR UNIT INJECTOR 0.5 0.5 0.5 0.5

1302 000 GKO OIL PAN (GASKET ONLY REPAIR)
SC MC CV CO

1302-000-GKO COMBINED REPAIR TIME OIL PAN, GASKET ONLY REPAIR 1.7 1.7 1.7 2.1
8

1302 000 OIL PAN
SC MC CV CO

1302-074 WASH OIL PAN 0.3 0.3 0.3 0.5
1302-035 TROUBLESHOOT OIL PAN 0.5 0.5 0.5 0.5
1302-010 REMOVE & INSTALL OIL PAN 1.1 1.1 1.1 1.3
1302-030 TEST AFTER REPAIR OIL PAN 0.3 0.3 0.3 0.3

1355 000 GKO THERMOSTAT/WATER TEMPERATURE REGULATOR (GASKET ONLY REPAIR)
SC MC CV CO

1355-000-GKO COMBINED REPAIR TIME THERMOSTAT/WATER 2.0 2.0 2.0 2.4
TEMPERATURE REGULATOR, GASKET ONLY REPAIR

1355 000 THERMOSTAT/WATER TEMPERATURE REGULATOR
SC MC CV CO

1355-074 WASH THERMOSTAT/WATER TEMPERATURE REGULATOR 0.3 0.3 0.3 0.5
1355-035 TROUBLESHOOT THERMOSTAT/WATER TEMPERATURE 0.6 0.6 0.6 0.6
REGULATOR
1355-010 REMOVE & INSTALL THERMOSTAT/WATER TEMPERATURE 1.2 1.2 1.2 1.4
REGULATOR
1355-030 TEST AFTER REPAIR THERMOSTAT/WATER TEMPERATURE 0.5 0.5 0.5 0.5
REGULATOR
9

1361 000 GKO WATER PUMP (GASKET ONLY REPAIR)
SC MC CV CO

1361-000-GKO COMBINED REPAIR TIME WATER PUMP, GASKET ONLY 3.6 3.2 3.2 4.0
REPAIR

1361 000 WATER PUMP
SC MC CV CO

1361-074 WASH WATER PUMP 0.3 0.3 0.3 0.5
1361-035 TROUBLESHOOT WATER PUMP 0.5 0.5 0.5 0.5
1361-010 REMOVE & INSTALL WATER PUMP 3.0 2.6 2.6 3.2
1361-030 TEST AFTER REPAIR WATER PUMP 0.3 0.3 0.3 0.3

1803 000 C2 AIR COMPRESSOR (TWO-CYLINDER TYPE)
Notes: - IF AIR COMPRESSOR R&I WAS DONE IN CONJUNCTION WITH ANOTHER REPAIR THAT INCLUDES
DRAIN & REFILL COOLANT, USE INSTEAD CODE (1803-010-ES).
- USE THIS CODE TO REPLACE TWO CYLINDER AIR COMPRESSOR.
SC MC CV CO

1803-074 WASH AIR COMPRESSOR 0.3 0.3 0.3 0.5
1803-035 TROUBLESHOOT AIR COMPRESSOR 0.6 0.6 0.6 0.6
1803-010-C2 REMOVE & INSTALL AIR COMPRESSOR, TWO-CYLINDER 1.7 1.7 1.7 1.9
TYPE
1803-002-C2 TRANSFER COMPONENTS TO/FROM AIR COMPRESSOR, 0.4 0.4 0.4 0.4
TWO-CYLINDER TYPE
1803-030 TEST AFTER REPAIR AIR COMPRESSOR 0.3 0.3 0.3 0.3
10

1803 000 D4 AIR COMPRESSOR (4-CYLINDER)
Notes: - USE THIS CODE TO REPLACE FOUR CYLINDER AIR COMPRESSOR.
SC MC CV CO

1803-074 WASH AIR COMPRESSOR 0.3 0.3 0.3 0.5
1803-035 TROUBLESHOOT AIR COMPRESSOR 0.6 0.6 0.6 0.6
1803-010-D4 REMOVE & INSTALL AIR COMPRESSOR, 4-CYLINDER 2.0 2.0 2.0 2.3
1803-002-D4 TRANSFER COMPONENTS TO/FROM AIR COMPRESSOR, 4- 0.5 0.5 0.5 0.5
CYLINDER
1803-030 TEST AFTER REPAIR AIR COMPRESSOR 0.3 0.3 0.3 0.3

1901 000 ENGINE ELECTRONIC CONTROL MODULE
Notes: - - INTERMITTENT FAULTS

- -0.5 HOURS FOR A SINGLE RELATED FAULT CODE.
- INITIAL TROUBLESHOOTING IS REQUIRED PRIOR TO ECM TESTING USING TEST ECM.
- CLAIM CODE (1901-035) FOR THIS WITH THE APPROPRIATE TIME USING THE FOLLOWING
- GUIDELINES.
-ACTIVEFAULTS
- -0.5 HOURS FOR UNRELATED ACTIVE FAULT CODES.
- -TYPICALLY, UNRELATED FAULT CODES RESULT IN SEPARATE FAILURES.
SC MC CV CO

1901-074 WASH ENGINE ELECTRONIC CONTROL MODULE 0.3 0.3 0.3 0.5
1901-081-E3 TEST ENGINE ELECTRONIC CONTROL MODULE, USING TEST 1.0 1.0 1.0 1.0
ECM
1901-010 REMOVE & INSTALL ENGINE ELECTRONIC CONTROL 3.2 2.8 2.8 3.0
MODULE
11
12 SEGMENTED REPAIR TIMES FOR
C-10/C-12 ENGINE

1000 002 ENGINE
LOC COND WKAPP SHPLOC TRANSFER COMPONENTS TO/FROM
- IF EQUIPPED WITH JAKE BRAKE, ADD CODE (1119-002-OX-S) TO TRANSFER JAKE BRAKES.
- USE THIS CODE FOR TRANSFERRING PERIPHERAL ACCESSORY COMPONENTS AND FITTINGS
FROM A REMOVED ENGINE TO A NEW/EXCHANGE ENGINE.
SC MC CV CO
4.2 4.2 4.2 4.2
Time Includes:
TRANSFER COMPONENTS TO/FROM

Transfer Components To/from Engine 4.16 4.16 4.16 4.16
1000 010 ENGINE
LOC COND WKAPP SHPLOC REMOVE & INSTALL
Notes: - FOR NEW/EXCHANGE ENGINES, ADD (1000-002) TO TRANSFER COMPONENTS.

- FOR R&I FENDERS, ADD (7252-010- -S).
- IF EQUIPPED WITH PTO, CLAIM (1165-010-T3 OR 1165-010-FR).
- THIS TIME DOES NOT INCLUDE REPLACEMENT OF ANY WORN CLUTCH PARTS, WHICH IS THE
CUSTOMERS LABOR EXPENSE.
- TIME INCLUDES R&I OIL PAN/PUMP ITEMS EXCEPT FOR CO. IF R&I OIL PAN IS REQUIRED & HAS
NOT BEEN CLAIMED AS PART OF ANOTHER SEGMENT, ADD EITHER (1304-010).
SC MC CV CO
18.4 16.5 15.7 15.2
Time Includes:
REMOVE 8.5 7.7 7.2 7.1

Lower Cab N/A N/A N/A 0.07
Lift & Block Truck N/A N/A N/A 0.20
Separate Battery Cable(s) 0.04 0.04 0.04 0.04
Drain Cooling System 0.11 0.11 0.11 0.11
Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Seat Assembly 0.11 N/A N/A N/A
Remove Engine Enclosure 0.17 N/A N/A N/A
Separate Hood Wiring Harness 0.04 0.04 0.04 N/A
Separate Hood Cable 0.04 0.04 0.04 N/A
Remove Hood 0.17 0.17 0.17 N/A
Remove Bumper 0.13 0.13 0.13 N/A
Remove Battery Box/support N/A N/A N/A 0.93
Remove Air Inlet Tube ( Air Filter - Turbo ) 0.07 0.07 0.07 0.07
Remove Air Inlet Tube ( Turbo - Aftercooler ) 0.09 0.09 0.09 0.09
Remove Air Inlet Tube ( Aftercooler - Manifold ) 0.04 0.04 0.04 0.04
Remove Air Cleaner 0.11 0.11 0.11 0.11
Separate Exhaust Pipe Tube ( Turbo - Exhaust ) 0.07 0.07 0.07 0.07
Separate Turbocharger Line(s) 0.13 0.13 0.13 0.13
Separate Radiator Hose Upper 0.04 0.04 0.04 0.04
Remove Radiator Hose Lower 0.07 0.07 0.09 N/A
Separate Radiator Hose Lower N/A N/A N/A 0.04
Separate Refrigerant Condenser 0.09 0.09 0.09 N/A
Remove Radiator Support(s) 0.26 0.26 0.26 0.26
Remove Radiator 0.67 0.67 0.67 N/A
Remove V-belt(s) 0.13 0.13 0.13 0.13
Remove Poly-rib Belt 0.09 0.09 0.09 0.09
Remove Fan 0.11 0.11 0.11 0.11
SEGMENTED REPAIR TIMES FOR 13
C-10/C-12 ENGINE

1000 010 (CONTINUED)
LOC COND WKAPP SHPLOC
SC MC CV CO
Time Includes:
REMOVE 8.5 7.7 7.2 7.1

Separate Fan Drive Line(s) 0.02 0.02 0.02 0.02
Separate Refrigerant Compressor 0.13 0.13 0.13 0.13
Separate Air Compressor Line(s) 0.07 0.07 0.07 0.07
Separate Air Compressor Governor 0.09 0.09 0.09 0.09
Separate Steering Pump 0.09 0.09 0.09 0.09
Separate Fuel Supply/return Lines 0.13 0.13 0.13 0.13
Separate Heater Hose/line(s) 0.11 0.11 0.11 0.11
Separate Engine Wiring Harness 1.00 1.00 1.00 1.00
Separate Engine Line(s) 0.17 0.17 0.17 0.17
Separate Electric Starter Motor Wiring Harness 0.13 0.13 0.13 0.13
Separate Drive Shaft 0.17 0.17 0.17 0.17
Separate Transmission Wiring Harness 0.39 0.39 0.39 0.30
Separate Transmission Line(s), In Frame 0.52 0.46 0.24 0.24
Separate Transmission Linkage 0.07 0.07 0.07 0.07
Separate Oil Clutch Linkage 0.04 0.04 0.04 0.04
Remove Oil Pan 0.17 0.17 0.17 N/A
Remove Valve Cover 0.13 0.13 0.13 N/A
Remove Engine & Transmission 1.82 1.34 1.04 1.34
Remove Transmission Out Of Frame 0.33 0.33 0.33 0.33
INSTALL 9.9 8.8 8.5 8.1
Install Transmission Out Of Frame 0.33 0.33 0.33 0.33
Install Engine & Transmission 2.04 1.50 1.19 1.63
Install Valve Cover 0.17 0.17 0.17 0.17
Install Oil Pan 0.28 0.28 0.28 N/A
Connect Oil Clutch Linkage 0.07 0.07 0.07 0.07
Connect Transmission Linkage 0.07 0.07 0.07 0.07
Connect Transmission Line(s) 0.26 0.26 0.26 0.26
Connect Transmission Wiring Harness, In Frame 0.28 0.28 0.28 0.22
Connect Drive Shaft 0.35 0.35 0.35 0.35
Connect Electric Starter Motor Wiring Harness 0.13 0.13 0.13 0.13
Connect Engine Line(s) 0.22 0.22 0.22 0.22
Connect Engine Wiring Harness 0.82 0.54 0.54 0.65
Connect Heater Hose/line(s) 0.17 0.17 0.17 0.17
Connect Fuel Supply/return Lines 0.13 0.13 0.13 0.13
Connect Steering Pump 0.17 0.17 0.17 0.17
Connect Air Compressor Governor 0.07 0.07 0.07 0.07
Connect Air Compressor Line(s) 0.04 0.04 0.04 0.04
Connect Refrigerant Compressor 0.17 0.17 0.17 0.17
Connect Fan Drive Line(s) 0.02 0.02 0.02 0.02
Install Fan 0.11 0.11 0.11 0.11
Install V-belt(s) 0.20 0.20 0.20 0.20
Install Poly-rib Belt 0.07 0.07 0.07 0.07
Install Radiator 0.65 0.65 0.65 N/A
Install Radiator Support(s) 0.39 0.39 0.39 0.39
Connect Refrigerant Condenser 0.11 0.11 0.11 N/A
Connect Radiator Hose Lower N/A N/A N/A 0.11
Install Radiator Hose Lower 0.11 0.11 0.11 N/A
Connect Radiator Hose Upper 0.09 0.09 0.09 0.09
Connect Turbocharger Line(s) 0.13 0.13 0.13 0.13
C-10/C-12 ENGINE

SC MC CV CO
Time Includes:
INSTALL 9.9 8.8 8.5 8.1

Connect Exhaust Pipe Tube ( Turbo - Exhaust ) 0.07 0.07 0.07 0.07
Install Air Cleaner 0.15 0.15 0.15 0.15
Install Air Inlet Tube ( Aftercooler - Manifold ) 0.07 0.07 0.07 0.07
Install Air Inlet Tube ( Turbo - Aftercooler ) 0.07 0.07 0.07 0.07
Install Air Inlet Tube ( Air Filter - Turbo ) 0.09 0.09 0.09 0.09
Install Battery Box/support N/A N/A N/A 0.93
Install Bumper 0.28 0.28 0.28 N/A
Install Hood 0.28 0.28 0.28 N/A
Connect Hood Cable 0.04 0.04 0.04 N/A
Connect Hood Wiring Harness 0.07 0.07 0.07 N/A
Install Engine Enclosure 0.20 N/A N/A N/A
Install Seat Assembly 0.11 N/A N/A N/A
Refill Engine Oil 0.26 0.26 0.26 N/A
Refill Cooling System 0.26 0.26 0.26 0.26
Connect Battery Cable(s) 0.04 0.04 0.04 0.04
Lower Truck N/A N/A N/A 0.09
Prime Fuel System 0.26 0.26 0.26 0.26
1000 031 CS ENGINE (CHASSIS)
LOC COND WKAPP SHPLOC DYNAMOMETER TEST
This time has been adjusted to include the
Notes: - CLAIM @ 1.2 TIMES LABOR RATE FOR A WARRANTY REPAIR.
- THIS TEST IS USED TO VERIFY THE QUALITY OF A REPAIR.
SC MC CV CO
1.1 1.1 1.1 1.3
Time Includes:
DYNAMOMETER TEST
Raise Cab N/A N/A N/A 0.13
Dynamometer Test Engine Chassis 1.00 1.00 1.00 1.00
1000 031 OX ENGINE (OUT OF FRAME)

- THIS DYNO TEST SHOULD ONLY BE PERFORMED IN CONJUNCTION WITH A MAJOR REPAIR, SUCH
AS R&I CRANKSHAFT OR CYLINDER BLOCK.
SC MC CV CO
35.0 5.0 5.0 5.0
Time Includes:
DYNAMOMETER TEST
Dynamometer Test Engine Out Of Frame 3.71 3.71 3.71 3.71
C-10/C-12 ENGINE

1000 031 P1 ENGINE (PAR)
- FOR CAB-OVER TRUCKS, ADD CODE (7301-009) TWICE, FOR RAISE & LOWER CAB.
- IF PAR RERUN IS REQUIRED, ADD CODE (1000-031-P2) OR (1000-031-P3).
- THIS TEST IS FOR EVALUATING ENGINE PERFORMANCE PROBLEMS.
- THIS TEST IS NOT FOR DIAGNOSING ENGINE PROBLEMS.
- TIME INCLUDES ONLY THE DYNO TEST, EVALUATION & REPORT PREPARATION. IF TIMING &
OTHER CHECKS ARE PERFORMED PRIOR TO DYNO, ADD THE APPROPRIATE CODES. Add 1000-031-P0
SC MC CV CO
2.8 2.8 2.8 2.8
Time Includes:
DYNAMOMETER TEST
Dynamometer Test Engine Par 2.30 2.30 2.30 2.30
1000 031 P2 ENGINE (PAR AFTER REPAIR)
- ADD THIS CODE TO (1000-031-P1) FOR INITIAL PAR DYNO TEST.
- FOR CO TRUCKS, ADD CODE (7301-009) TO RAISE & LOWER CAB.
SC MC CV CO
0.8 0.8 0.8 0.8
Time Includes:
DYNAMOMETER TEST
Dynamometer Test Engine Par After Repair 0.69 0.69 0.69 0.69
1000 031 P3 ENGINE (PAR AFTER REPAIR AND UNHOOK)
- ADD THIS CODE TO (1000-031-P1) FOR INITIAL PAR DYNO TEST.
- FOR CAB-OVER TRUCKS, ADD CODE (7301-009) TWICE, FOR RAISE & LOWER CAB.
SC MC CV CO
2.4 2.4 2.4 2.4
Time Includes:
DYNAMOMETER TEST
Dynamometer Test Engine Par After Repair And Unhook 1.99 1.99 1.99 1.99
1000 072 ENGINE
LOC COND WKAPP SHPLOC PAINT
Notes: - THIS TIME IS FOR A COMPLETE PAINTING OF THE ENGINE AS NECESSARY, AFTER A MAJOR
REPAIR.
SC MC CV CO
1.5 1.5 1.5 1.5
Time Includes:
PAINT
Paint Engine 1.50 1.50 1.50 1.50
C-10/C-12 ENGINE

1000 072 MN ENGINE (MINOR)
LOC COND WKAPP SHPLOC PAINT
Notes: - FOR COMPONENT TOUCH-UP AFTER A MINOR REPAIR. USE ONLY IF NOT ALREADY INCLUDED &
DOCUMENTED IN SERVICE REPORT.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
PAINT
Paint Engine Minor 0.33 0.33 0.33 0.33
LOC COND WKAPP SHPLOC WASH
Notes: - INCLUDES RAISE & LOWER CAB FOR CO TRUCKS.

- THIS TIME IS FOR A LOCALIZED WASHING OF AN ENGINE AROUND AN INDIVIDUAL COMPONENT. IT
IS NOT A COMPLETE ENGINE WASH.
SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Engine Minor 0.33 0.33 0.33 0.33
LOC COND WKAPP SHPLOC ROAD TEST
Notes: - THIS CODE IS USED TO TEST BEFORE/AFTER THE REPAIR.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
ROAD TEST
Road Test Engine Minor 0.30 0.30 0.30 0.30
C-10/C-12 AIR INDUCTION & EXHAUST SYSTEM

1050 034 AIR INDUCTION & EXHAUST SYSTEM
LOC COND WKAPP SHPLOC CRACK/LEAK TEST
Notes: - USE THIS CODE WHEN DIAGNOSING ENGINE PERFORMANCE PROBLEMS.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Air Induction & Exhaust System 0.20 0.20 0.20 0.20
1050 040 AIR INDUCTION & EXHAUST SYSTEM
LOC COND WKAPP SHPLOC INSPECT
Notes: - USE THIS CODE WHEN DIAGNOSING ENGINE PERFORMANCE PROBLEMS.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
INSPECT
Inspect Air Induction & Exhaust System 0.20 0.20 0.20 0.20
1051 010 AIR CLEANER
Notes: - THIS CODE MAY BE CLAIMED AS NEEDED IF NOT ALREADY INCLUDED IN THE REPAIR BEING
PERFORMED.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REMOVE 0.2 0.2 0.2 0.2

Separate Air Inlet Tube ( Outside Air - Air Filter ) 0.04 0.04 0.04 0.04
Remove Air Cleaner 0.11 0.11 0.11 0.11
INSTALL 0.3 0.3 0.3 0.3
Install Air Cleaner 0.15 0.15 0.15 0.15
Connect Air Inlet Tube ( Outside Air - Air Filter ) 0.04 0.04 0.04 0.04
Notes: - IF COMPLETE TURBO WAS REPLACED WITH AN EXCHANGE TURBO, ADD CODE (1052-040) FOR
DIAGNOSING CAUSE OF FAILURE.
- IF EQUIPPED WITH A STEEL SHUNT LINE, ADD CODE (1395-044) TO DRAIN & REFILL COOLANT.
- IF TURBO CARTRIDGE WAS REPAIRED/REPLACED, USE CODE (1053-010) FOR R&I TURBO
CARTRIDGE.
SC MC CV CO
1.6 1.3 1.3 1.4
Time Includes:
REMOVE 0.7 0.6 0.6 0.6


SC MC CV CO
Time Includes:
REMOVE 0.7 0.6 0.6 0.6

Remove Turbocharger 0.20 0.20 0.20 0.20
CLEAN 0.1 0.1 0.1 0.1
Clean Turbocharger Gasket(s) 0.11 0.11 0.11 0.11
INSTALL 0.8 0.6 0.6 0.7
Install Turbocharger 0.26 0.26 0.26 0.26
1052 010 OX TURBOCHARGER (OUT OF FRAME)
Notes: - IF THIS CODE IS USED, DO NOT ALSO SUBMIT CODE (1100-002) OR (1100-017).
- CLAIM THIS CODE WITH ALL (1100-010), (1225-010), AND (1239-010) CODES WHEN R&I
TURBOCHARGER IS PERFORMED WITH THE CYLINDER HEAD OUT-OF-FRAME.
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
REMOVE & INSTALL

Remove & Install Turbocharger Out Of Frame 0.37 0.37 0.37 0.37
LOC COND WKAPP SHPLOC DISASSEMBLE & ASSEMBLE
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
DISASSEMBLE & ASSEMBLE

Disassemble & Assemble Turbocharger 0.20 0.20 0.20 0.20

LOC COND WKAPP SHPLOC TEST AFTER REPAIR
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Turbocharger 0.33 0.33 0.33 0.33
LOC COND WKAPP SHPLOC TROUBLESHOOT
Notes: - CLAIM THIS CODE WHEN THIS PROCEDURE IS PERFORMED AS PART OF THE TROUBLESHOOTING
PROCESS.
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Turbocharger 0.52 0.52 0.52 0.52
LOC COND WKAPP SHPLOC INSPECT
Notes: - IF THIS CODE IS USED, DO NOT ALSO SUBMIT CODE (1052-082).

- USE THIS CODE WHEN DIAGNOSING ENGINE PERFORMANCE PROBLEMS.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
INSPECT
Inspect Turbocharger 0.20 0.20 0.20 0.20
SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Turbocharger 0.33 0.33 0.33 0.52

LOC COND WKAPP SHPLOC MEASURE
Notes: - INCLUDES R&I AIR INLET PIPE ELBOW (FILTER TO TURBO), TURBO COMPRESSOR HOUSING AND
DIAL INDICATOR. INSPECT TURBO SHAFT FOR END PLAY, SIDE PLAY AND COMPRESSOR WHEEL
FOR DAMAGE.
- USE THIS CODE WHEN DIAGNOSING ENGINE PERFORMANCE PROBLEMS, DO NOT ALSO SUBMIT
CODE(1052-040).
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
MEASURE
Measure Turbocharger 0.37 0.37 0.37 0.37
SC MC CV CO
1.5 1.1 1.1 1.3
Time Includes:
REMOVE 0.7 0.5 0.5 0.6

Remove Turbocharger Compressor Housing 0.04 0.04 0.04 0.04
Remove Turbocharger Cartridge 0.09 0.09 0.09 0.09
CLEAN 0.1 0.1 0.1 0.1
INSTALL 0.7 0.5 0.5 0.6
Install Turbocharger Cartridge 0.11 0.11 0.11 0.11
Install Turbocharger Compressor Housing 0.07 0.07 0.07 0.07
LOC COND WKAPP SHPLOC REPLACE WITH EXCHANGE
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REPLACE WITH EXCHANGE

Replace With Exchange Turbocharger Cartridge 0.28 0.28 0.28 0.28

SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Turbocharger Cartridge 0.33 0.33 0.33 0.33
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Turbocharger Cartridge 0.52 0.52 0.52 0.52
1058 010 INLET MANIFOLD
SC MC CV CO
1.9 1.5 1.3 1.6
Time Includes:
REMOVE 0.8 0.6 0.5 0.6

Separate Boost Pressure Sensor Wiring Harness 0.02 0.02 0.02 0.02
Separate Air Compressor Supply 0.04 0.04 0.04 0.04
Separate Inlet Air Temperature Sensor Wiring Harness 0.02 0.02 0.02 0.02
Remove Inlet Manifold 0.24 0.17 0.09 0.09
CLEAN 0.2 0.2 0.2 0.2
Clean Inlet Manifold 0.20 0.20 0.20 0.20
INSTALL 0.9 0.7 0.6 0.8
Install Inlet Manifold 0.26 0.26 0.15 0.15
Connect Inlet Air Temperature Sensor Wiring Harness 0.02 0.02 0.02 0.02
Connect Air Compressor Supply 0.04 0.04 0.04 0.04
Connect Boost Pressure Sensor Wiring Harness 0.02 0.02 0.02 0.02

1058 082 PX INLET MANIFOLD (PRESSURE[s])
PROCESS.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
MEASURE
Measure Inlet Manifold Pressure(s) 0.28 0.28 0.28 0.28
- IF MANIFOLD REQUIRES DISASSEMBLY, ADD CODE (1059-017) TO D&A THE EXHAUST MANIFOLD.
SC MC CV CO
2.9 2.5 2.3 2.4
Time Includes:
REMOVE 1.3 1.1 1.0 1.0

Remove Turbocharger 0.20 0.20 0.20 0.20
Remove Exhaust Manifold 0.59 0.50 0.39 0.39
CLEAN 0.3 0.3 0.3 0.3
Clean Exhaust Manifold Gasket(s) 0.20 0.20 0.20 0.20
INSTALL 1.3 1.1 1.0 1.1
Install Exhaust Manifold 0.48 0.48 0.37 0.37
Install Turbocharger 0.26 0.26 0.26 0.26
1059 010 OX EXHAUST MANIFOLD (OUT OF FRAME)
Notes: - IF THIS CODE IS USED, DO NOT ALSO SUBMIT CODE (1100-002) OR (1100-017).
- CLAIM THIS CODE WITH ALL (1100-010),(1209-010-S) (1225-010), AND (1239-010) CODES WHEN R&I MANIFOLD IS
PERFORMED WITH THE CYLINDER HEAD OUT-OF-FRAME.
SC MC CV CO
0.7 0.7 0.7 0.7
Time Includes:
REMOVE & INSTALL

Remove & Install Exhaust Manifold Out Of Frame 0.65 0.65 0.65 0.65

Notes: - ADD THIS CODE TO CODE (1059-010) FOR R&I EXHAUST MANIFOLD.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
DISASSEMBLE 0.2 0.2 0.2 0.2

Disassemble Exhaust Manifold 0.18 0.18 0.18 0.18
ASSEMBLE 0.1 0.1 0.1 0.1
Assemble Exhaust Manifold 0.10 0.10 0.10 0.10
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Exhaust Manifold 0.33 0.33 0.33 0.33
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
TROUBLESHOOT
Troubleshoot Exhaust Manifold 0.33 0.33 0.33 0.33
1061 010 EXHAUST PIPE
Notes: - USE THIS CODE IN CONJUNCTION WITH REPAIR TIME CODES THAT REQUIRE EXHAUST PIPING
REMOVAL FOR ENGINE COMPONENT ACCESSIBILITY.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REMOVE 0.3 0.3 0.3 0.3

Remove Exhaust Pipe 0.28 0.28 0.28 0.28
INSTALL 0.2 0.2 0.2 0.2
Install Exhaust Pipe 0.20 0.20 0.20 0.20

1063 034 AA AFTERCOOLER (AIR TO AIR)
PROCESS.
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Aftercooler Air To Air 0.55 0.55 0.55 0.55
1064 010 AA AFTERCOOLER CORE (AIR TO AIR)
Notes: - FOR AFTERCOOLERS MOUNTED ON THE INTERNAL FRAMING OF THE RADIATOR, CLAIM ACTUAL
REASONABLE TIME.
- IF CORE IS FLUSHED & CLEANED BY DEALER, ADD CODE (1064-046-AA) FOR FLUSH.
- THIS TIME IS BASED ON R&I AFTERCOOLER WHEN ASSOCIATED WITH A TURBO FAILURE, THIS
TIME DOES NOT INCLUDE R&I AIR INLET PIPE TO TURBO.
SC MC CV CO
0.9 0.9 0.9 0.9
Time Includes:
REMOVE 0.4 0.4 0.4 0.4

Separate Refrigerant Condenser 0.09 0.09 0.09 0.13
Remove Aftercooler Core Air To Air 0.22 0.22 0.22 0.22
INSTALL 0.5 0.5 0.5 0.5
Install Aftercooler Core Air To Air 0.28 0.28 0.28 0.28
Connect Refrigerant Condenser 0.11 0.11 0.11 0.15
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Aftercooler Core Air To Air 0.55 0.55 0.55 0.55

LOC COND WKAPP SHPLOC FLUSH
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
FLUSH
Flush Aftercooler Core Air To Air 1.00 1.00 1.00 1.00
C-10/C-12 CYLINDER HEAD

1100 001 F CYLINDER HEAD ASSEMBLY
LOC COND WKAPP SHPLOC REPAIR FOR WARRANTY (FIRST ONE)
Notes: - ADD CODE (1100-010-P6) TO R&I PERIPHERAL COMPONENTS.

- IF LEAK TEST IS PERFORMED, ADD CODE (1101-034).
- IF REQUIRED, ADD CODE (1713-010-OX-F) FOR R&I FUEL INJECTOR SLEEVE.
- IF VALVES ARE REUSED, ADD CODE (1105-020- E) FOR GRINDING VALVES.
- IF ANY VALVE GUIDES REQUIRE REPLACEMENT, ADD CODE (1104-010- -E) & (1103-063- -E).
- IF ANY VALVE SEATS REQUIRE REPLACEMENT, ADD CODE (1103-010- -E) & (1103-063- -E).
SC MC CV CO
1.2 1.2 1.2 1.2
Time Includes:
REPAIR FOR WARRANTY

Remove Valve Spring(s) First One 0.11 0.11 0.11 0.11
Wash Cylinder Head Assembly Out Of Frame 0.52 0.52 0.52 0.52
Clean Valve Seat/insert(s) First One 0.39 0.39 0.39 0.39
Test Valve Spring(s) First One 0.07 0.07 0.07 0.07
Install Valve Spring(s) First One 0.11 0.11 0.11 0.11
1100 001 A CYLINDER HEAD ASSEMBLY
LOC COND WKAPP SHPLOC REPAIR FOR WARRANTY (EACH ADDITIONAL)
Notes: - USE THIS CODE TO REPAIR EACH ADDITIONAL CYLINDER.
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REPAIR FOR WARRANTY

Remove Valve Spring(s) Each Additional 0.11 0.11 0.11 0.11
Clean Valve Seat/insert(s) Each Additional 0.30 0.30 0.30 0.30
Test Valve Spring(s) Each Additional 0.07 0.07 0.07 0.07
Install Valve Spring(s) Each Additional 0.11 0.11 0.11 0.11
1100 001 S CYLINDER HEAD ASSEMBLY
LOC COND WKAPP SHPLOC REPAIR FOR WARRANTY (SET [all])
Notes: - ADD CODE (1100-010-P6) TO R&I PERIPHERAL COMPONENTS.

- IF LEAK TEST IS PERFORMED, ADD CODE (1101-034).
- IF REQUIRED, ADD CODE (1713-010-OX-S) FOR R&I FUEL INJECTOR SLEEVE.
- IF VALVES ARE REUSED, ADD CODE (1105-020- S) FOR GRINDING VALVES.
- IF ANY VALVE GUIDES REQUIRE REPLACEMENT, ADD CODE (1104-010- -E) & (1103-063- -E).
- IF ANY VALVE SEATS REQUIRE REPLACEMENT, ADD CODE (1103-010- -E) & (1103-063- -E).
SC MC CV CO
4.2 4.2 4.2 4.2
Time Includes:
REPAIR FOR WARRANTY

Remove Valve Spring(s) Set (all) 0.26 0.26 0.26 0.26
Wash Cylinder Head Assembly Out Of Frame 0.52 0.52 0.52 0.52
Clean Valve Seat/insert(s) Set (all) 1.65 1.65 1.65 1.65
Test Valve Spring(s) Set (all) 1.52 1.52 1.52 1.52
Install Valve Spring(s) Set (all) 0.26 0.26 0.26 0.26

Notes: - ADD THIS CODE TO REPAIR CODES THAT INCLUDE R&I CYLINDER HEAD, WHEN REPLACING WITH
AN EXCHANGE CYLINDER HEAD.
- IF REQUIRED, ADD CODE (1000-072-MN) FOR PAINTING COMPONENTS.
SC MC CV CO
1.8 1.8 1.8 1.8
Time Includes:

Remove Exhaust Manifold Out Of Frame 0.17 0.17 0.17 0.17
Remove Inlet Manifold Out Of Frame 0.09 0.09 0.09 0.09
Remove Fuel Manifold Out Of Frame 0.09 0.09 0.09 0.09
Remove Lifting Bracket/eye Out Of Frame 0.11 0.11 0.11 0.11
Remove Air Compressor Fitting(s) 0.04 0.04 0.04 0.04
Unload Cylinder Head Assembly New 0.09 0.09 0.09 0.09
Wash Cylinder Head Assembly New 0.11 0.11 0.11 0.11
Package Cylinder Head Assembly 0.17 0.17 0.17 0.17
Clean Exhaust Manifold Gasket(s), One Side 0.11 0.11 0.11 0.11
Clean Inlet Manifold Gasket(s), One Side 0.09 0.09 0.09 0.09
Install Air Compressor Fitting(s) 0.04 0.04 0.04 0.04
Install Lifting Bracket/eye Out Of Frame 0.15 0.15 0.15 0.15
Install Fuel Manifold Out Of Frame 0.13 0.13 0.13 0.13
Install Inlet Manifold Out Of Frame 0.15 0.15 0.15 0.15
Install Exhaust Manifold Out Of Frame 0.26 0.26 0.26 0.26
Notes: - FOR R&I FENDERS, ADD (7252-010- -S).

- IF EQUIPPED WITH A HEAD-MOUNTED RADIATOR BRACKET, CLAIM CODE (1353-010-BK).
- IF EQUIPPED WITH JAKE BRAKE, ADD CODE (1119-010-ES-S) TO R&I JAKE BRAKES.
- IF EXCHANGE HEAD IS USED, ADD CODE (1100-002) TO TRANSFER COMPONENTS.
- IF HEAD IS MACHINED/REPLACED, ADD CODES (1101-063) AND (1100-002).
- IF LINES TO A/C CONDENSER REQUIRE S&C, ADD CODE (1802-045-ES) FOR CHARGING WITH
REFRIGERANT.
- IF REQUIRED, ADD CODE (1216-082-LJ-S) FOR MEASURING LINER PROJECTION.
- IF REPAIR WAS DONE IN CONJUNCTION WITH TIMING GEAR HOUSING (1162-010) OR TIMING GEAR
HOUSING COVER (1166-010) USE INSTEAD CODE (1100-010-ES) WHEN THE TWO REPAIRS ARE
DONE AT THE SAME TIME.
SC MC CV CO
16.0 15.6 13.5 13.3
Time Includes:
REMOVE 5.0 4.8 3.8 3.8

Time Flywheel With Pin 0.04 0.04 0.04 0.04
Drain Engine Oil 0.11 0.11 0.11 0.11

SC MC CV CO
Time Includes:
REMOVE 5.0 4.8 3.8 3.8

Separate Boost Pressure Sensor 0.02 0.02 0.02 0.02
Remove Radiator Hose Upper 0.11 0.11 0.11 0.11
Separate Radiator Hose Lower 0.04 0.04 N/A N/A
Separate Refrigerant Condenser 0.09 0.09 N/A N/A
Remove Radiator 0.67 0.67 N/A N/A
Remove V-belt(s) 0.13 0.13 0.13 0.13
Separate Refrigerant Compressor Bracket(s) 0.17 0.17 0.17 0.17
Separate Alternator Bracket(s) 0.09 0.09 0.09 0.09
Separate Fan Drive 0.13 0.13 0.13 0.20
Separate Engine Crankcase Breather Tube(s) 0.02 0.02 0.02 0.02
Remove Water Manifold 0.20 0.13 0.13 0.13
Remove Valve Cover Set (all) 0.17 0.17 0.17 0.17
Separate Unit Injector Wiring Harness, Set (all) 0.09 0.09 0.09 0.09
Remove Valve Cover Base 0.11 0.11 0.11 0.11
Remove Rocker Shaft Assembly Set (all) 0.17 0.17 0.17 0.17
Remove Push Rod Set (all) 0.07 0.07 0.07 0.07
Remove Valve Bridge Set (all) 0.09 0.09 0.09 0.09
Remove Unit Injector Set (all) 0.17 0.17 0.13 0.13
Separate Cylinder Head Assembly Wiring Harness, In Frame 0.39 0.39 0.30 0.26
Remove Cylinder Head Assembly Bolt(s), In Frame 0.24 0.24 0.24 0.24
Remove Cylinder Head Assembly In Frame 0.26 0.26 0.22 0.13
CLEAN 1.7 1.7 1.7 1.7
Clean Cylinder Head Assembly 1.43 1.43 1.43 1.43
Clean Cylinder Block Top 0.30 0.30 0.30 0.30
INSTALL 9.3 9.1 8.0 7.8
Install Cylinder Head Assembly In Frame 0.20 0.30 0.22 0.13
Install Cylinder Head Assembly Bolt(s), In Frame 1.26 1.26 1.26 1.17
Torque/tighten Cylinder Head Assembly Bolt(s) 0.69 0.69 0.69 0.69
Connect Cylinder Head Assembly Wiring Harness, In Frame 0.50 0.56 0.35 0.26
Install Unit Injector Set (all) 0.26 0.26 0.26 0.26
Install Valve Bridge Set (all) 0.09 0.09 0.09 0.09
Install Push Rod Set (all) 0.09 0.09 0.09 0.09
Install Rocker Shaft Assembly Set (all) 0.48 0.48 0.48 0.48
Adjust Inlet/exhaust Valve(s) Set (all) 0.85 0.72 0.72 0.72
Install Valve Cover Base 0.17 0.17 0.17 0.17
Connect Unit Injector Wiring Harness, Set (all) 0.11 0.11 0.11 0.11
Adjust Unit Injector Set (all) 0.20 0.20 0.20 0.20
Install Valve Cover Set (all) 0.28 0.28 0.28 0.28
Install Water Manifold 0.35 0.30 0.30 0.30
Connect Engine Crankcase Breather Tube(s) 0.02 0.02 0.02 0.02
Connect Fan Drive 0.04 0.04 0.04 0.04

SC MC CV CO
Time Includes:
INSTALL 9.3 9.1 8.0 7.8

Connect Alternator Bracket(s) 0.11 0.11 0.11 0.11
Connect Refrigerant Compressor Bracket(s) 0.17 0.17 0.17 0.17
Install V-belt(s) 0.20 0.20 0.20 0.20
Install Radiator 0.65 0.65 N/A N/A
Connect Refrigerant Condenser 0.11 0.11 N/A N/A
Install Radiator Hose Upper 0.11 0.11 0.11 0.11
Connect Boost Pressure Sensor 0.04 0.04 0.04 0.04
Refill Engine Oil 0.26 0.26 0.26 0.26
1100 010 ES CYLINDER HEAD ASSEMBLY (EXCLUDES SOME R & I)
Notes: - ADD CODE (1051-010) IF R&I AIR CLEANER HOUSING IS REQUIRED.

- IF REQUIRED, ADD CODE (1216-082-LJ-S) FOR MEASURING LINER PROJECTION.
- CLAIM THIS CODE IN CONJUNCTION WITH (1162-010) OR (1166-010) WHEN THE TWO REPAIRS ARE
PERFORMED AT THE SAME TIME.
SC MC CV CO
8.2 8.0 7.6 7.6
Time Includes:
REMOVE 2.1 2.0 1.9 1.9


1100 010 ES (CONTINUED)
SC MC CV CO
Time Includes:
REMOVE 2.1 2.0 1.9 1.9

Separate Cylinder Head Assembly Wiring Harness 0.39 0.39 0.30 0.30
Remove Cylinder Head Assembly Bolt(s) 0.35 0.35 0.35 0.35
Remove Cylinder Head Assembly Excludes Some R & I 0.26 0.26 0.22 0.22
CLEAN 1.7 1.7 1.7 1.7
INSTALL 4.4 4.3 4.0 4.0
Install Cylinder Head Assembly Excludes Some R & I 0.24 0.24 0.17 0.17
Install Cylinder Head Assembly Bolt(s) 1.34 1.34 1.34 1.34
Connect Cylinder Head Assembly Wiring Harness 0.74 0.72 0.46 0.46
1100 010 OX CYLINDER HEAD ASSEMBLY (OUT OF FRAME)
Notes: - ADD CODE (1216-082-LJ-S) FOR MEASURING LINER PROJECTION.

- IF EQUIPPED WITH JAKE BRAKE, ADD (1119-010-ES-S) TO R&I JAKE.
- R&I OIL PAN & VALVE COVERS ARE INCLUDED IN ENGINE R&I, EXCEPT FOR CAB-OVER.
SC MC CV CO
7.2 7.2 7.2 7.5
Time Includes:
REMOVE 1.7 1.7 1.7 1.8

Remove Turbocharger Line(s), Out Of Frame 0.07 0.07 0.07 0.07
Separate Boost Pressure Sensor Out Of Frame 0.02 0.02 0.02 0.02
Separate Air Compressor Supply, Out Of Frame 0.04 0.04 0.04 0.04
Separate Fuel Line(s), Out Of Frame 0.07 0.07 0.07 0.07
Remove V-belt(s) Out Of Frame 0.09 0.09 0.09 0.09
Remove Poly-rib Belt Out Of Frame 0.07 0.07 0.07 0.07
Separate Refrigerant Compressor Bracket(s), Out Of Frame 0.13 0.13 0.13 0.13
Separate Alternator Bracket(s), Out Of Frame 0.07 0.07 0.07 0.07
Remove Fan Drive Out Of Frame 0.09 0.09 0.09 0.09
Remove Water Manifold Out Of Frame 0.09 0.09 0.09 0.09
Remove Valve Cover Out Of Frame, Set (all) N/A N/A N/A 0.11
Separate Unit Injector Wiring Harness, Set (all), Out Of Frame 0.09 0.09 0.09 0.09

1100 010 OX (CONTINUED)
SC MC CV CO
Time Includes:
REMOVE 1.7 1.7 1.7 1.8

Remove Valve Cover Base Out Of Frame 0.09 0.09 0.09 0.09
Remove Rocker Shaft Assembly Set (all), Out Of Frame 0.13 0.13 0.13 0.13
Remove Push Rod Set (all), Out Of Frame 0.04 0.04 0.04 0.04
Remove Valve Bridge Set (all), Out Of Frame 0.07 0.07 0.07 0.07
Remove Unit Injector Set (all), Out Of Frame 0.13 0.13 0.13 0.13
Separate Cylinder Head Assembly Wiring Harness, Out Of Frame 0.11 0.11 0.11 0.11
Remove Cylinder Head Assembly Out Of Frame 0.28 0.28 0.28 0.28
CLEAN 1.5 1.5 1.5 1.5
Clean Cylinder Block Top, Out Of Frame 0.09 0.09 0.09 0.09
INSTALL 3.3 3.3 3.3 3.5
Install Cylinder Head Assembly Out Of Frame 0.69 0.69 0.69 0.69
Connect Cylinder Head Assembly Wiring Harness, Out Of Frame 0.26 0.26 0.26 0.26
Install Unit Injector Set (all), Out Of Frame 0.17 0.17 0.17 0.17
Install Valve Bridge Set (all), Out Of Frame 0.07 0.07 0.07 0.07
Install Push Rod Set (all), Out Of Frame 0.07 0.07 0.07 0.07
Install Rocker Shaft Assembly Set (all), Out Of Frame 0.39 0.39 0.39 0.39
Adjust Inlet/exhaust Valve(s) Set (all), Out Of Frame 0.39 0.39 0.39 0.39
Adjust Unit Injector Set (all), Out Of Frame 0.17 0.17 0.17 0.17
Install Valve Cover Base Out Of Frame 0.13 0.13 0.13 0.13
Connect Unit Injector Wiring Harness, Set (all), Out Of Frame 0.09 0.09 0.09 0.09
Install Valve Cover Out Of Frame, Set (all) N/A N/A N/A 0.22
Install Water Manifold Out Of Frame 0.17 0.17 0.17 0.17
Install Fan Drive Out Of Frame 0.07 0.07 0.07 0.07
Connect Alternator Bracket(s), Out Of Frame 0.09 0.09 0.09 0.09
Connect Refrigerant Compressor Bracket(s), Out Of Frame 0.15 0.15 0.15 0.15
Install Poly-rib Belt Out Of Frame 0.02 0.02 0.02 0.02
Install V-belt(s) Out Of Frame 0.04 0.04 0.04 0.04
Connect Fuel Line(s), Out Of Frame 0.09 0.09 0.09 0.09
Connect Air Compressor Supply, Out Of Frame 0.04 0.04 0.04 0.04
Connect Boost Pressure Sensor Out Of Frame 0.04 0.04 0.04 0.04
Install Turbocharger Line(s), Out Of Frame 0.11 0.11 0.11 0.11
1100 010 P6 CYLINDER HEAD ASSEMBLY (PERIPHERAL COMPONENT[s])
Notes: - THIS CODE INCLUDES ONLY R&I OF PERIPHERAL COMPONENTS ATTACHED TO THE CYLINDER
HEAD.
SC MC CV CO
1.2 1.2 1.2 1.2
Time Includes:
REMOVE 0.5 0.5 0.5 0.5

Remove Exhaust Manifold Out Of Frame 0.17 0.17 0.17 0.17
Remove Fuel Manifold Out Of Frame 0.09 0.09 0.09 0.09
Remove Lifting Bracket/eye Out Of Frame 0.11 0.11 0.11 0.11
Remove Air Compressor Fitting(s) 0.04 0.04 0.04 0.04

1100 010 P6 (CONTINUED)
SC MC CV CO
Time Includes:
INSTALL 0.7 0.7 0.7 0.7

Install Air Compressor Fitting(s) 0.04 0.04 0.04 0.04
Install Lifting Bracket/eye Out Of Frame 0.15 0.15 0.15 0.15
Install Fuel Manifold Out Of Frame 0.13 0.13 0.13 0.13
Install Exhaust Manifold Out Of Frame 0.26 0.26 0.26 0.26
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
TEST AFTER REPAIR

Test After Repair Cylinder Head Assembly 0.98 1.00 1.00 0.98
SC MC CV CO
1.2 1.2 1.2 1.2
Time Includes:
TROUBLESHOOT
Troubleshoot Cylinder Head Assembly 0.98 1.00 1.00 0.98
SC MC CV CO
0.5 0.5 0.5 0.7
Time Includes:
WASH
Wash Cylinder Head Assembly 0.50 0.52 0.52 0.67
1101-034 Cylinder Head Bare (Casting) Crack/Leak Test
SC MC CV CO
1.4 1.4 1.4 1.4
Crack/Leak Test 1.4 1.4 1.4 1.4

Clean Cylinder Head (Bare)
Crack/Leak Test Cylinder Head (Bare)
1101-040-CK Cylinder Head Bare (Casting), Cracks, Inspect
Notes: This is the only valid verification of cylinder head casting failure that Caterpillar wil accept for warranty.
SC MC CV CO
4.3 4.3 4.3 4.3
Remove & Install 1.1 1.1 1.1 1.1

Remove & Install Valve Spring, Set (all)
Remove & Install Inlet/Exhaust Valve, Set (all)
Remove & Install Valve Guide, Seal, Set (all)
Check Valve Guide, Set (all)
Crack/Leak Test 1.4 1.4 1.4 1.4
Clean Cylinder Head (bare)
Crack/Leak Test Cylinder Head (bare)
Tfr Components To/From 1.8 1.8 1.8 1.8
Remove & Install Turbo, Out F/Out Hull/Off Site
Remove & install Exhaust Manifold
Remove & Install Exhaust Manifold, Stud(s)
Remove & Install Thermostat/Water Temp Reg
Remove & Install Air Compressor, Fitting
Remove & Install Lifting Eye/Bracket
Remove & Install Inlet Air Temp Sensor
Remove & Install Boost Pressure Sensor
Remove & Install Heater Hose/Lines Fitting
Remove & Install Camshaft Out F/Out Hull/Off Site
Unpack & Pack Cylinder Head Assembly
Steam Clean Cylinder Head Assembly
Paint Cylinder Head Assembly
1101-063 Cylinder Head Bare (Casting) Machine/Grind/Mill

• It is not necessary to remove the valves when milling.
• When milling cylinder head that is not disassembled for repair, add code (1100-010-P6) for R&I Exhaust and Fuel Manifolds.
SC MC CV CO
1.7 1.7 1.7 1.7
Machine/Grind/Mill
Machine/Grind/Mill Cylinder Head (bare) 1.7 1.7 1.7 1.7
1102-001- -E Rocker Shaft Assembly, Repair for Warranty (Each)
SC MC CV CO
0.1 0.1 0.1 0.1
Repair for Warranty
Repair For Warranty Rocker Shaft Assembly, Each 0.1 0.1 0.1 0.1

1102 001 S ROCKER SHAFT ASSEMBLY
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REPAIR FOR WARRANTY

Repair For Warranty Rocker Shaft Assembly Set (all) 0.55 0.55 0.55 0.55
1102 010 F ROCKER SHAFT ASSEMBLY
LOC COND WKAPP SHPLOC REMOVE & INSTALL (FIRST ONE)
- IF EQUIPPED WITH JAKE BRAKE, ADD CODE (1119-010-ES-E) TO R&I JAKE BRAKE.
SC MC CV CO
1.6 1.1 0.8 1.1
Time Includes:
REMOVE 0.6 0.4 0.2 0.4

Remove Air Inlet Tube ( Turbo - Aftercooler ) 0.09 0.09 N/A N/A
Remove Air Inlet Tube ( Air Filter - Turbo ) 0.07 0.07 N/A N/A
Remove Valve Cover First One 0.04 0.04 0.04 0.04
Remove Rocker Shaft Assembly First One 0.07 0.07 0.07 0.07
Remove Push Rod First One 0.02 0.02 0.02 0.02
INSTALL 1.0 0.7 0.6 0.7
Install Push Rod First One 0.02 0.02 0.02 0.02
Install Rocker Shaft Assembly First One 0.09 0.09 0.09 0.09
Rotate Crankshaft First One 0.04 0.04 0.04 0.04
Adjust Inlet/exhaust Valve(s) First One 0.26 0.22 0.26 0.26
Install Valve Cover First One 0.09 0.09 0.09 0.09
Install Air Inlet Tube ( Air Filter - Turbo ) 0.09 0.09 N/A N/A
Install Air Inlet Tube ( Turbo - Aftercooler ) 0.07 0.07 N/A N/A
1102 010 A ROCKER SHAFT ASSEMBLY
LOC COND WKAPP SHPLOC REMOVE & INSTALL (EACH ADDITIONAL)
Notes: - IF EQUIPPED WITH JAKE BRAKE, ADD CODE (1119-010-ES-E) TO R&I JAKE BRAKE.
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
REMOVE 0.1 0.1 0.1 0.1

Remove Valve Cover Each Additional 0.04 0.04 0.04 0.04

1102 010 A (CONTINUED)
SC MC CV CO
Time Includes:
REMOVE 0.1 0.1 0.1 0.1

Remove Rocker Shaft Assembly Each Additional 0.04 0.04 0.04 0.04
Remove Push Rod Each Additional 0.02 0.02 0.02 0.02
INSTALL 0.3 0.3 0.3 0.3
Install Push Rod Each Additional 0.02 0.02 0.02 0.02
Install Rocker Shaft Assembly Each Additional 0.07 0.07 0.07 0.07
Adjust Inlet/exhaust Valve(s) Each Additional 0.11 0.11 0.11 0.11
Install Valve Cover Each Additional 0.07 0.07 0.07 0.07
1102 010 S ROCKER SHAFT ASSEMBLY
LOC COND WKAPP SHPLOC REMOVE & INSTALL (SET [all])
SC MC CV CO
3.2 2.8 2.8 3.1
Time Includes:
REMOVE 0.8 0.7 0.7 0.8

INSTALL 2.4 2.1 2.1 2.3
Rotate Crankshaft Set (all) 0.13 0.13 0.13 0.13
Adjust Inlet/exhaust Valve(s) In Frame, Set (all) 0.95 0.89 0.89 0.89

1103 010 E VALVE SEAT/INSERT[s]
LOC COND WKAPP SHPLOC REMOVE & INSTALL (EACH)
Notes: - IF REQUIRED, ADD CODE (1103-063- -E) TO MACHINE THE VALVE SEAT.
- ADD THIS CODE TO CODE (1100-001) FOR REPAIRING THE CYLINDER HEAD FOR WARRANTY.
- THIS CODE DOES NOT INCLUDE R&I VALVES.
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Valve Seat/insert(s) Each 0.11 0.11 0.11 0.11
1103 063 E VALVE SEAT/INSERT[s]
LOC COND WKAPP SHPLOC MACHINE/GRIND/MILL (EACH)
Notes: - USE THIS CODE TO GRIND (4) VALVE SEATS IN (1) CYLINDER.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
MACHINE/GRIND/MILL
Machine/grind/mill Valve Seat/insert(s) Each 0.20 0.20 0.20 0.20
1104 010 E VALVE GUIDE[s]
Notes: - IF REQUIRED, ADD CODE (1103-063- -E) TO MACHINE THE VALVE SEAT.
- ADD THIS CODE TO CODE (1100-001) FOR REPAIRING THE CYLINDER HEAD FOR WARRANTY.
- THIS CODE DOES NOT INCLUDE R&I VALVES.
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Valve Guide(s) Each 0.11 0.11 0.11 0.11
1105 010 E INLET/EXHAUST VALVE[s]
Notes: - ADD CODE (1100-010-P6) FOR R&I EXHAUST & FUEL MANIFOLDS.
- THIS TIME IS FOR EACH CYLINDER AND ALSO INCLUDES CHECKING THE VALVES FOR
STRAIGHTNESS.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
REMOVE 0.1 0.1 0.1 0.1

Remove Inlet/exhaust Valve(s) Each 0.02 0.02 0.02 0.02
Remove Valve Rotator(s) Each 0.02 0.02 0.02 0.02
Remove Valve Spring(s) Each 0.04 0.04 0.04 0.04
Inspect Inlet/exhaust Valve(s) Each 0.02 0.02 0.02 0.02

1105 010 E (CONTINUED)
SC MC CV CO
Time Includes:
INSTALL 0.1 0.1 0.1 0.1

Install Valve Spring(s) Each 0.04 0.04 0.04 0.04
Install Valve Rotator(s) Each 0.02 0.02 0.02 0.02
Install Inlet/exhaust Valve(s) Each 0.04 0.04 0.04 0.04
1105 010 S INLET/EXHAUST VALVE[s]
Notes: - ADD CODE (1100-010-P6) FOR R&I EXHAUST & FUEL MANIFOLDS.
- THIS TIME IS FOR ALL 6 CYLINDERS AND ALSO INCLUDES CHECKING THE VALVES FOR
STRAIGHTNESS.
SC MC CV CO
1.1 1.1 1.1 1.1
Time Includes:
REMOVE 0.6 0.6 0.6 0.6

Remove Inlet/exhaust Valve(s) Set (all) 0.07 0.07 0.07 0.07
Remove Valve Rotator(s) Set (all) 0.13 0.13 0.13 0.13
Remove Valve Spring(s) Set (all) 0.26 0.26 0.26 0.26
Inspect Inlet/exhaust Valve(s) Set (all) 0.13 0.13 0.13 0.13
INSTALL 0.5 0.5 0.5 0.5
Install Valve Spring(s) Set (all) 0.26 0.26 0.26 0.26
Install Valve Rotator(s) Set (all) 0.13 0.13 0.13 0.13
Install Inlet/exhaust Valve(s) Set (all) 0.11 0.11 0.11 0.11
1105 020 E INLET/EXHAUST VALVE[s]
LOC COND WKAPP SHPLOC RECONDITION (EACH)
Notes: - ADD CODE (1100-001- -F) FOR DISASSEMBLY OF CYLINDER HEAD.

- CLAIM THIS CODE ONCE FOR EACH CYLINDER.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
RECONDITION
Recondition Inlet/exhaust Valve(s) Each 0.20 0.20 0.20 0.20

1105 020 S INLET/EXHAUST VALVE[s]
LOC COND WKAPP SHPLOC RECONDITION (SET [all])
Notes: - ADD CODE (1100-001- -F) FOR DISASSEMBLY OF CYLINDER HEAD.
SC MC CV CO
1.2 1.2 1.2 1.2
Time Includes:
RECONDITION
Recondition Inlet/exhaust Valve(s) Set (all) 1.17 1.17 1.17 1.17
1105 025 INLET/EXHAUST VALVE[s]
LOC COND WKAPP SHPLOC ADJUST
Notes: - IF EQUIPPED WITH A HEAD-MOUNTED RADIATOR BRACKET, CLAIM CODE (1353-010-BK).

- IF EQUIPPED WITH JAKE BRAKE, JAKE BRAKE MUST BE REMOVED TO ADJUST INJECTORS.(1119-010-ES-S)
- THIS TIME INCLUDES ADJUSTING VALVES, INJECTORS, AND JAKE SLAVES.
SC MC CV CO
2.4 1.9 1.7 1.9
Time Includes:
ADJUST
Adjust Inlet/exhaust Valve(s) Set (all), In Frame 0.95 0.82 0.82 0.82
1107 010 F VALVE COVER

- IF REQUIRED, ADD CODE (7263-010) TO R&I ENGINE ENCLOSURE FOR SHORT CONVENTIONALS
ONLY.
SC MC CV CO
0.6 0.6 0.3 0.5
Time Includes:
REMOVE & INSTALL

Raise & Lower Cab N/A N/A N/A 0.20
Remove & Install Air Inlet Tube ( Aftercooler - Manifold ) 0.11 0.11 0.11 0.11

1107 010 F (CONTINUED)
SC MC CV CO
Time Includes:
REMOVE & INSTALL 0.6 0.6 0.3 0.5

Remove & Install Air Inlet Tube ( Turbo - Aftercooler ) 0.15 0.15 N/A N/A
Remove & Install Air Inlet Tube ( Air Filter - Turbo ) 0.15 0.15 N/A N/A
Remove & Install Valve Cover First One 0.15 0.15 0.15 0.15
1107 010 A VALVE COVER
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REMOVE & INSTALL

1107 010 S VALVE COVER

SC MC CV CO
1.2 0.9 0.6 0.9
Time Includes:
REMOVE 0.5 0.4 0.2 0.3

Remove Valve Cover In Frame, Set (all) 0.17 0.17 0.17 0.17
INSTALL 0.7 0.5 0.4 0.6
Install Valve Cover In Frame, Set (all) 0.28 0.28 0.35 0.35
Install Air Inlet Tube ( Air Filter - Turbo ) 0.09 0.09 N/A N/A
Install Air Inlet Tube ( Turbo - Aftercooler ) 0.07 0.07 N/A N/A

1119 002 OX S JAKE BRAKE (OUT OF FRAME)
LOC COND WKAPP SHPLOC TRANSFER COMPONENTS TO/FROM (SET [all])
Notes: - ADD THIS CODE TO CODE (1000-002) FOR TRANSFERRING OTHER ACCESSORY ENGINE
COMPONENTS AND FITTINGS.
- USE THIS CODE FOR TRANSFERRING THE ENGINE BRAKE COMPONENTS FROM A REMOVED
ENGINE TO A NEW/EXCHANGE ENGINE.
SC MC CV CO
4.2 4.2 4.2 4.2
Time Includes:
REMOVE 1.0 1.0 1.0 1.0

Remove Valve Cover Set (all), Out Of Frame 0.11 0.11 0.11 0.11
Remove Valve Cover Base Extension(s), Out Of Frame 0.09 0.09 0.09 0.09
Remove Jake Brake Set (all), Out Of Frame 0.20 0.20 0.20 0.20
Remove Cylinder Head Assembly Bolt(s), Limited Quantity, Out Of Frame 0.11 0.11 0.11 0.11
Remove Jake Brake Extension(s), Out Of Frame 0.07 0.07 0.07 0.07
INSTALL 3.2 3.2 3.2 3.2
Clean & Inspect Jake Brake Set (all) 0.37 0.37 0.37 0.37
Install Jake Brake Extension(s), Out Of Frame 0.15 0.15 0.15 0.15
Install Cylinder Head Assembly Bolt(s), Limited Quantity, Out Of Frame 0.78 0.78 0.78 0.78
Install Jake Brake Set (all), Out Of Frame 0.26 0.26 0.26 0.26
Adjust Jake Brake Slave Piston/spring, Set (all) 0.20 0.20 0.20 0.20
Install Valve Cover Base Extension(s), Set (all), Out Of Frame 0.07 0.07 0.07 0.07
Install Valve Cover Set (all), Out Of Frame 0.17 0.17 0.17 0.17
1119 010 ES E JAKE BRAKE (EXCLUDES SOME R & I)
Notes: - CLAIM THIS CODE IN CONJUNCTION WITH ANY REPAIR REQUIRING R&I OF ROCKER ARMS.
- THIS CODE EXCLUDES R&I VALVE COVERS, AIR PIPING, ETC., FOR ACCESS TO JAKE BRAKES.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE 0.1 0.1 0.1 0.1

Separate Jake Brake Wiring Harness, Each 0.02 0.02 0.02 0.02
Remove Valve Cover Base Extension(s), Each 0.02 0.02 0.02 0.02
Remove Jake Brake Excludes Some R & I, Each 0.04 0.04 0.04 0.04
Remove Cylinder Head Assembly Extension(s), Each 0.02 0.02 0.02 0.02
INSTALL 0.2 0.2 0.2 0.2
Install Cylinder Head Assembly Extension(s), Each 0.04 0.04 0.04 0.04
Install Jake Brake Excludes Some R & I, Each 0.04 0.04 0.04 0.04
Adjust Jake Brake Slave Piston/spring, Each 0.07 0.07 0.07 0.07
Install Valve Cover Base Extension(s), Each 0.02 0.02 0.02 0.02
Connect Jake Brake Wiring Harness, Each 0.02 0.02 0.02 0.02

1119 010 ES S JAKE BRAKE (EXCLUDES SOME R & I)
Notes: - CLAIM THIS CODE IN CONJUNCTION WITH ANY REPAIR REQUIRING R&I OF ROCKER ARMS.
- THIS CODE EXCLUDES R&I VALVE COVERS, AIR PIPING, ETC., FOR ACCESS TO JAKE BRAKES.
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
REMOVE 0.4 0.4 0.4 0.4

Separate Jake Brake Wiring Harness, Set (all) 0.04 0.04 0.04 0.04
Remove Valve Cover Base Extension(s), Set (all) 0.11 0.11 0.11 0.11
Remove Jake Brake Excludes Some R & I, Set (all) 0.13 0.13 0.13 0.13
Remove Cylinder Head Assembly Extension(s), Set (all) 0.07 0.07 0.07 0.07
INSTALL 0.6 0.6 0.6 0.6
Install Cylinder Head Assembly Extension(s), Set (all) 0.13 0.13 0.13 0.13
Install Jake Brake Excludes Some R & I, Set (all) 0.13 0.13 0.13 0.13
Adjust Jake Brake Slave Piston/spring, Set (all) 0.20 0.20 0.20 0.20
Install Valve Cover Base Extension(s), Set (all) 0.13 0.13 0.13 0.13
Connect Jake Brake Wiring Harness, Set (all) 0.04 0.04 0.04 0.04
1119 010 MS E JAKE BRAKE (FOR SPECIFIED MODEL[s])
Notes: - FOR R&I STANDARD 346D JAKE BRAKE, USE INSTEAD CODE (1119-010- -E).
- IF REQUIRED, ADD CODE (7301-029-MT) TO S&C CAB MOUNTS FOR REAR JAKE BRAKE.
- THIS CODE IS FOR 349A JAKE BRAKES.
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
REMOVE & INSTALL

Remove & Install Valve Cover Base Extension(s), Each 0.13 0.13 0.13 0.13
Remove & Install Jake Brake For Specified Model(s), Each 0.69 0.69 0.69 0.69
Adjust Jake Brake For Specified Model(s), Each 0.17 0.17 0.17 0.17
1119 010 MS S JAKE BRAKE (FOR SPECIFIED MODEL[s])
Notes: - FOR R&I STANDARD 346D JAKE BRAKE, USE INSTEAD CODE (1119-010- -S).
- IF REQUIRED, ADD CODE (7301-029-MT) TO S&C CAB MOUNTS FOR REAR JAKE BRAKE.
- THIS CODE IS FOR 349A JAKE BRAKES.
SC MC CV CO
1.8 1.8 1.8 1.8
Time Includes:
REMOVE 0.8 0.8 0.8 0.8

Remove Valve Cover Base Extension(s), Set (all) 0.11 0.11 0.11 0.11
Remove Jake Brake For Specified Model(s), Set (all) 0.67 0.67 0.67 0.67
INSTALL 1.0 1.0 1.0 1.0
Install Jake Brake For Specified Model(s), Set (all) 0.30 0.30 0.30 0.30
Install Valve Cover Base Extension(s), Set (all) 0.13 0.13 0.13 0.13
Adjust Jake Brake For Specified Model(s), Set (all) 0.56 0.56 0.56 0.56

1119 014 PG E JAKE BRAKE (PLUG[s])
LOC COND WKAPP SHPLOC REPLACE GASKET/RESEAL (EACH)
Notes: - THIS IS AN OUT-OF-FRAME REPAIR AND EXCLUDES R&I VALVE COVER AND JAKE BRAKE.
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REPLACE GASKET/RESEAL
Replace Gasket/reseal Jake Brake Plug(s), Each 0.11 0.11 0.11 0.11
1119 025 ES S JAKE BRAKE (EXCLUDES SOME R & I)
LOC COND WKAPP SHPLOC ADJUST (SET [all])
SC MC CV CO
0.3 0.2 0.2 0.2
Time Includes:
ADJUST
Adjust Jake Brake Excludes Some R & I, Set (all) 0.33 0.22 0.22 0.22
1119 046 HG E JAKE BRAKE (HOUSING)
LOC COND WKAPP SHPLOC FLUSH (EACH)
SC MC CV CO
1.4 1.4 1.4 1.4
Time Includes:
FLUSH
Flush Jake Brake Housing, Each 1.39 1.39 1.39 1.39
1119 510 A7 F JAKE BRAKE (D-LASH/POWER LASH ADJUSTING SCREW[s])
LOC COND WKAPP SHPLOC REPLACE (FIRST ONE)
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REPLACE
Remove Jake Brake D-lash/power Lash Adjusting Screw(s), First One 0.04 0.04 0.04 0.04
Clean Jake Brake D-lash/power Lash Adjusting Screw(s), First One 0.07 0.07 0.07 0.07
Inspect Jake Brake D-lash/power Lash Adjusting Screw(s), First One 0.04 0.04 0.04 0.04
Install Jake Brake D-lash/power Lash Adjusting Screw(s), First One 0.07 0.07 0.07 0.07
Adjust Jake Brake D-lash/power Lash Adjusting Screw(s), First One 0.07 0.07 0.07 0.07

1119 510 A7 A JAKE BRAKE (D-LASH/POWER LASH ADJUSTING SCREW[s])
LOC COND WKAPP SHPLOC REPLACE (EACH ADDITIONAL)
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REPLACE
Remove Jake Brake D-lash/power Lash Adjusting Screw(s), Each Additio 0.02 0.02 0.02 0.02
Clean Jake Brake D-lash/power Lash Adjusting Screw(s), Each Additional 0.02 0.02 0.02 0.02
Inspect Jake Brake D-lash/power Lash Adjusting Screw(s), Each Addition 0.02 0.02 0.02 0.02
Install Jake Brake D-lash/power Lash Adjusting Screw(s), Each Additional 0.02 0.02 0.02 0.02
Adjust Jake Brake D-lash/power Lash Adjusting Screw(s), Each Additional 0.02 0.02 0.02 0.02
1119 510 JV E JAKE BRAKE (SOLENOID VALVE)
LOC COND WKAPP SHPLOC REPLACE (EACH)
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REPLACE
Separate & Connect Jake Brake Solenoid Valve, Each 0.09 0.09 0.09 0.09
Remove, Clean & Install Jake Brake Solenoid Valve, Each 0.17 0.17 0.17 0.17
1119 510 JZ JAKE BRAKE (CLUTCH SWITCH)
LOC COND WKAPP SHPLOC REPLACE
Notes: - LOCATION OF SWITCH VARIES BY OEM, NOT ALWAYS JAKE COMPONENTS.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REPLACE
Separate & Connect Throttle Linkage 0.04 0.04 0.04 0.04
Replace Jake Brake Clutch Switch 0.13 0.13 0.13 0.13
Adjust Jake Brake Clutch Switch 0.11 0.11 0.11 0.11
1119 510 M5 E JAKE BRAKE (MASTER PISTON/SPRING)
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REPLACE
Replace Jake Brake Master Piston/spring, Each 0.28 0.28 0.28 0.28

1119 510 Q4 F JAKE BRAKE (CONTROL VALVE/SPRINGS)
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
REPLACE
Remove, Clean & Install Jake Brake Control Valve/springs, First One 0.17 0.17 0.17 0.17
1119 510 Q4 A JAKE BRAKE (CONTROL VALVE/SPRINGS)
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REPLACE
Remove, Clean & Install Jake Brake Control Valve/springs, Each Addition 0.09 0.09 0.09 0.09
1119 510 Q4 S JAKE BRAKE (CONTROL VALVE/SPRINGS)
LOC COND WKAPP SHPLOC REPLACE (SET [all])
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REPLACE
Remove, Clean & Install Jake Brake Control Valve/springs, Set (all) 0.46 0.46 0.46 0.46
1119 510 Q5 E JAKE BRAKE (DELAY PISTON/SPRING (JAKE MODEL 349A ONLY))
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REPLACE
Remove & Install Jake Brake Delay Piston/spring (jake Model 349a Only), 0.35 0.35 0.35 0.35
Clean Jake Brake Delay Piston/spring (jake Model 349a Only), Each 0.11 0.11 0.11 0.11
Adjust Jake Brake Delay Piston/spring (jake Model 349a Only), Each 0.09 0.09 0.09 0.09

1119 510 Q6 F JAKE BRAKE (TRIGGER VALVE/SPRING (JAKE MODEL 349A ONLY))
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REPLACE
Remove & Install Jake Brake Trigger Valve/spring (jake Model 349a Only) 0.26 0.26 0.26 0.26
Clean Jake Brake Trigger Valve/spring (jake Model 349a Only), First One 0.11 0.11 0.11 0.11
Adjust Jake Brake Trigger Valve/spring (jake Model 349a Only), First One 0.09 0.09 0.09 0.09
1119 510 Q6 A JAKE BRAKE (TRIGGER VALVE/SPRING (JAKE MODEL 349A ONLY))
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
REPLACE
Remove & Install Jake Brake Trigger Valve/spring (jake Model 349a Only) 0.20 0.20 0.20 0.20
Clean Jake Brake Trigger Valve/spring (jake Model 349a Only), Each Addi 0.11 0.11 0.11 0.11
Adjust Jake Brake Trigger Valve/spring (jake Model 349a Only), Each Add 0.09 0.09 0.09 0.09
1119 510 Q7 E JAKE BRAKE (SLAVE PISTON/SPRING)
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
REPLACE
Replace Jake Brake Slave Piston/spring, Each 0.37 0.37 0.37 0.37
1119 510 QF JAKE BRAKE (FUEL PUMP SWITCH)
Notes: - NOT ALWAYS A JAKE COMPONENT.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REPLACE
Replace Jake Brake Fuel Pump Switch 0.28 0.28 0.28 0.28

1119 510 SD E JAKE BRAKE (STUD[s])
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REPLACE
Replace Jake Brake Stud(s), Each 0.09 0.09 0.09 0.09
1119 510 Z4 E JAKE BRAKE (SPACER[s])
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REPLACE
Remove & Install Jake Brake Spacer(s), Each 0.28 0.28 0.28 0.28
1120 010 VALVE COVER BASE
- IF EQUIPPED WITH JAKE BRAKE, ADD (1119-010-ES-S) TO R&I BRAKE.
SC MC CV CO
2.0 1.6 1.6 2.0
Time Includes:
REMOVE 0.9 0.7 0.7 0.9

INSTALL 1.1 0.9 0.9 1.1

SC MC CV CO
Time Includes:
INSTALL 1.1 0.9 0.9 1.1

1121 010 SU E VALVE BRIDGE (WEAR SURFACE)
Notes: - THIS IS THE TIME TO REPLACE THE BRIDGE BUTTON OR SEAT AFTER THE BRIDGE IS REMOVED.
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Valve Bridge Wear Surface, Each 0.09 0.09 0.09 0.09
1121 010 SU S VALVE BRIDGE (WEAR SURFACE)
Notes: - THIS IS THE TIME TO REPLACE THE BRIDGE BUTTONS OR SEATS AFTER THE BRIDGES ARE
REMOVED.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REMOVE & INSTALL

Remove & Install Valve Bridge Wear Surface, Set (all) 0.46 0.46 0.46 0.46
C-10/C-12 FRONT & REAR COVERS

1152 029 RE ENGINE MOUNT[s] (REAR)
LOC COND WKAPP SHPLOC SEPARATE & CONNECT
SC MC CV CO
0.7 0.7 0.7 0.7
Time Includes:
SEPARATE & CONNECT

Separate Engine Mount(s) Rear 0.26 0.26 0.26 0.26
Raise & Lower Engine 0.22 0.22 0.22 0.22
Connect Engine Mount(s) Rear 0.26 0.26 0.26 0.26
1153 029 ENGINE FRONT SUPPORT
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
SEPARATE & CONNECT

Separate Engine Front Support 0.17 0.17 0.17 0.17
Raise & Lower Engine 0.22 0.22 0.22 0.22
Connect Engine Front Support 0.11 0.11 0.11 0.11
1156 010 FLYWHEEL
SC MC CV CO
9.2 8.9 8.7 8.2
Time Includes:
REMOVE 3.7 3.6 3.4 3.1

Lift & Block Truck 0.20 0.20 0.20 0.20
Separate Transmission Line(s) 0.63 0.63 0.43 0.43
Remove Exhaust Pipe 0.28 0.28 0.28 N/A
Remove Transmission Bracket(s) 0.11 0.11 0.11 0.11
Remove Transmission 1.52 1.52 1.52 1.52
Remove Oil Clutch 0.07 0.07 0.07 0.07
Remove Flywheel 0.07 0.07 0.07 0.07
INSTALL 5.5 5.3 5.3 5.1
Install Flywheel 0.35 0.35 0.35 0.35

SC MC CV CO
Time Includes:
INSTALL 5.5 5.3 5.3 5.1

Install Oil Clutch 0.76 0.76 0.76 0.76
Install Transmission 2.60 2.60 2.60 2.60
Connect Transmission Bracket(s) 0.17 0.17 0.17 0.17
Connect Transmission Wiring Harness 0.48 0.48 0.48 0.41
Install Exhaust Pipe 0.20 0.20 0.20 N/A
- USE THIS CODE FOR REAR SEAL COVER (BEHIND HOUSING) OIL LEAK REPAIRS.
SC MC CV CO
13.3 12.8 12.6 12.2
Time Includes:
REMOVE 5.3 5.0 4.8 4.6

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Electric Starter Motor 0.30 0.30 0.30 0.20
Remove Oil Pan 0.17 0.17 0.17 0.17
Separate Engine Mount(s) 0.09 0.09 0.09 0.09
Lift & Block Engine Rear 0.09 0.09 0.09 0.09

SC MC CV CO
Time Includes:
REMOVE 5.3 5.0 4.8 4.6

Remove Flywheel Housing 0.72 0.67 0.67 0.52
Remove Crankshaft Rear Seal Out Of Frame 0.09 0.09 0.09 0.09
CLEAN 0.7 0.7 0.7 0.7
Clean Flywheel Housing 0.43 0.43 0.43 0.43
Clean Oil Pan 0.22 0.22 0.22 0.22
INSTALL 7.3 7.1 7.1 6.9
Install Flywheel Housing 0.43 0.43 0.43 0.43
Install Crankshaft Rear Seal 0.24 0.24 0.24 0.24
Lower Engine Rear 0.04 0.04 0.04 0.04
Connect Engine Mount(s) 0.11 0.11 0.11 0.11
Install Oil Pan 0.28 0.28 0.28 0.28
Install Electric Starter Motor 0.30 0.30 0.30 0.26
1157 010 ES FLYWHEEL HOUSING (EXCLUDES SOME R & I)
Notes: - EXCLUDES R&I OIL PAN TIME.

- USE THIS CODE IN CONJUNCTION WITH A FRONT TIMING GEAR HOUSING REPAIR.
SC MC CV CO
12.3 11.9 11.7 11.0
Time Includes:
REMOVE 5.1 4.9 4.7 4.4


SC MC CV CO
Time Includes:
REMOVE 5.1 4.9 4.7 4.4

Remove Flywheel Housing Excludes Some R & I, In Frame 0.95 0.89 0.89 0.89
CLEAN 0.4 0.4 0.4 0.4
INSTALL 6.8 6.6 6.6 6.2
Install Flywheel Housing Excludes Some R & I, In Frame 0.69 0.69 0.69 0.63
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Flywheel Housing 0.33 0.33 0.33 0.33

SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Flywheel Housing 0.52 0.52 0.52 0.52
SC MC CV CO
0.5 0.5 0.5 0.7
Time Includes:
WASH
Wash Flywheel Housing 0.52 0.52 0.52 0.69
Notes: - IF R&I BUMPER IS REQUIRED, ADD CODE (7156-010).

- TIME IS BASED ON REPAIR FROM UNDERNEATH.
SC MC CV CO
1.0 1.0 1.0 1.3
Time Includes:
REMOVE 0.5 0.5 0.5 0.7

Separate Poly-rib Belt 0.04 0.04 0.04 0.04
Separate V-belt(s) 0.07 0.07 0.07 0.07
Remove Crankshaft Damper In Frame 0.13 0.13 0.13 0.13
Remove Crankshaft Front Seal In Frame 0.26 0.26 0.26 0.30
INSTALL 0.5 0.5 0.5 0.6
Install Crankshaft Front Seal In Frame 0.24 0.24 0.24 0.24
Install Crankshaft Damper In Frame 0.09 0.09 0.09 0.09
Connect V-belt(s) 0.11 0.11 0.11 0.11
Connect Poly-rib Belt 0.04 0.04 0.04 0.04

SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Crankshaft Front Seal 0.33 0.33 0.33 0.33
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Crankshaft Front Seal 0.52 0.52 0.52 0.54
SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Crankshaft Front Seal 0.33 0.33 0.33 0.52
SC MC CV CO
9.7 9.3 9.1 8.7
Time Includes:
REMOVE 3.9 3.7 3.5 3.3

Lift & Block Truck 0.20 0.20 0.20 0.20

SC MC CV CO
Time Includes:
REMOVE 3.9 3.7 3.5 3.3

Remove Crankshaft Rear Seal 0.15 0.15 0.15 0.15
INSTALL 5.8 5.6 5.6 5.4
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Crankshaft Rear Seal 0.33 0.33 0.33 0.33
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Crankshaft Rear Seal 0.54 0.54 0.54 0.54

SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Crankshaft Rear Seal 0.33 0.33 0.33 0.54

- DO NOT USE THIS CODE FOR ACCESS TO TIMING GEARS, INSTEAD USE CODE (1166-010) FOR R&I
TIMING GEAR COVER.
- IF EQUIPPED WITH A HEAD-MOUNTED RADIATOR BRACKET, CLAIM CODE (1353-010-BK).
SC MC CV CO
15.4 14.9 14.8 15.2
Time Includes:
REMOVE 6.0 5.8 5.7 6.0

Drain Engine Oil 0.11 0.11 0.11 0.11
Separate Radiator Hose Lower 0.04 0.04 0.04 0.04
Separate Radiator Support(s) 0.11 0.11 0.11 0.11
Remove Radiator 0.67 0.67 0.67 0.87
Remove V-belt(s) 0.13 0.13 0.13 0.13
Separate Alternator Wiring Harness 0.04 0.04 0.04 0.04
Remove Alternator 0.07 0.07 0.07 0.07
Remove Belt Tightener 0.13 0.13 0.13 0.13
Remove Fan Drive 0.11 0.11 0.11 0.11
Separate Steering Pump In Frame 0.04 0.04 0.04 0.04
Remove Air Compressor In Frame 0.13 0.13 0.13 0.13
Remove Crankshaft Damper 0.13 0.13 0.13 0.17

SC MC CV CO
Time Includes:
REMOVE 6.0 5.8 5.7 6.0

Remove Crankshaft Front Seal 0.09 0.09 0.09 0.09
Separate Fuel Transfer Pump Line(s) 0.09 0.09 0.09 0.09
Remove Fuel Transfer Pump 0.11 0.11 0.11 0.11
Remove Timing Gear Housing Cover 0.07 0.07 0.07 0.13
Wire To/from Camshaft Roller Follower/valve Lifter Set (all) 0.17 0.17 0.17 0.17
Separate Atmospheric Pressure Sensor 0.02 0.02 0.02 0.02
Remove Engine Speed/timing Sensor 0.04 0.04 0.04 0.04
Remove Camshaft 0.17 0.17 0.17 0.17
Remove Heater Hose/line(s) 0.07 0.07 0.07 0.07
Separate Engine Coolant Line(s) 0.09 0.09 0.09 0.09
Remove Engine Oil Filler Tube/cap 0.09 0.09 0.09 0.09
Remove Water Pump Line(s) 0.04 0.04 0.04 0.04
Remove Water Pump In Frame 0.07 0.07 0.07 0.07
Separate Engine Oil Line(s) 0.04 0.04 0.04 0.04
Remove Oil Pump Elbow 0.07 0.07 0.07 0.07
Remove Oil Pump In Frame 0.07 0.07 0.07 0.07
Remove Idler Gear 0.07 0.07 0.07 0.07
Remove Timing/accessory Gears 0.07 0.07 0.07 0.07
Remove Oil Pan 0.17 0.17 0.17 0.17
Lift & Block Engine 0.07 0.07 0.07 0.07
Remove Engine Front Support 0.17 0.17 0.17 0.17
Remove Timing Gear Housing In Frame 0.20 0.17 0.17 0.17
CLEAN 0.6 0.6 0.6 0.6
Clean Timing Gear Housing 0.22 0.22 0.22 0.22
Clean Cylinder Block Front 0.13 0.13 0.13 0.13
Clean Oil Pan 0.22 0.22 0.22 0.22
INSTALL 8.8 8.5 8.5 8.6
Install Timing Gear Housing In Frame 0.33 0.33 0.33 0.33
Install Engine Front Support 0.11 0.11 0.11 0.11
Lower Engine 0.07 0.07 0.07 0.07
Install Oil Pan 0.28 0.28 0.28 0.28
Install Timing/accessory Gears 0.11 0.11 0.11 0.11
Install Idler Gear 0.07 0.07 0.07 0.07
Install Oil Pump In Frame 0.07 0.07 0.07 0.07
Install Oil Pump Elbow 0.13 0.13 0.13 0.13
Connect Engine Oil Line(s) 0.09 0.09 0.09 0.09
Install Water Pump In Frame 0.07 0.07 0.07 0.07
Install Water Pump Line(s) 0.04 0.04 0.04 0.04
Install Engine Oil Filler Tube/cap 0.07 0.07 0.07 0.07
Connect Engine Coolant Line(s) 0.07 0.07 0.07 0.07
Install Heater Hose/line(s) 0.15 0.15 0.15 0.15
Install Camshaft 0.17 0.17 0.17 0.17
Connect Atmospheric Pressure Sensor 0.07 0.07 0.07 0.07
Install Engine Speed/timing Sensor 0.04 0.04 0.04 0.04

SC MC CV CO
Time Includes:
INSTALL 8.8 8.5 8.5 8.6

Lower Camshaft Roller Follower/valve Lifter Set (all) 0.11 0.11 0.11 0.11
Rotate Crankshaft 0.13 0.13 0.13 0.13
Install Timing Gear Housing Cover 0.13 0.13 0.13 0.20
Install Fuel Transfer Pump 0.11 0.11 0.11 0.11
Connect Fuel Transfer Pump Line(s) 0.17 0.17 0.17 0.17
Install Crankshaft Front Seal 0.07 0.07 0.07 0.13
Install Crankshaft Damper 0.09 0.09 0.09 0.15
Install Air Compressor In Frame 0.13 0.13 0.13 0.13
Connect Steering Pump In Frame 0.07 0.07 0.07 0.07
Install Fan Drive 0.07 0.07 0.07 0.07
Install Alternator 0.09 0.09 0.09 0.09
Connect Alternator Wiring Harness 0.04 0.04 0.04 0.04
Install Belt Tightener 0.13 0.13 0.13 0.13
Install V-belt(s) 0.20 0.20 0.20 0.20
Install Radiator In Frame 0.48 0.48 0.48 0.65
Connect Radiator Support(s) 0.11 0.11 0.11 0.11
Connect Radiator Hose Lower 0.11 0.11 0.11 0.11

1162 010 ES TIMING GEAR HOUSING (EXCLUDES SOME R & I)
Notes: - CLAIM THIS CODE IN CONJUNCTION WITH CYLINDER PACKS (1239-010) WHEN THE TWO REPAIRS
ARE PERFORMED AT THE SAME TIME.
SC MC CV CO
6.2 6.3 7.9 8.2
Time Includes:
REMOVE 2.6 2.7 3.4 3.6

Separate Radiator Hose Lower N/A N/A 0.04 0.04
Separate Refrigerant Condenser N/A N/A 0.09 0.13
Remove Radiator N/A N/A 0.67 0.87
Separate Steering Pump 0.09 0.09 0.09 0.09
Remove Air Compressor 0.39 0.39 0.39 0.39
Remove Camshaft Roller Follower/valve Lifter Set (all) 0.17 0.17 0.17 0.17
Remove Water Pump In Frame 0.07 0.07 0.07 0.07
Remove Timing/accessory Gears 0.07 0.07 0.07 0.07
Lift & Block Engine 0.07 0.07 0.07 0.07
Remove Engine Front Support In Frame 0.09 0.13 0.09 0.09
Remove Timing Gear Housing 0.09 0.09 0.09 0.11
CLEAN 0.4 0.4 0.4 0.4
Clean Cylinder Block Front 0.13 0.13 0.13 0.13
INSTALL 3.2 3.2 4.1 4.2
Install Timing Gear Housing 0.13 0.13 0.13 0.17
Install Engine Front Support In Frame 0.11 0.11 0.11 0.11
Lower Engine 0.07 0.07 0.07 0.07
Install Timing/accessory Gears 0.11 0.11 0.11 0.11
Install Water Pump In Frame 0.07 0.07 0.07 0.07
Install Camshaft 0.17 0.17 0.17 0.17
Install Camshaft Roller Follower/valve Lifter Set (all) 0.28 0.28 0.28 0.28

SC MC CV CO
Time Includes:
INSTALL 3.2 3.2 4.1 4.2

Connect Steering Pump 0.17 0.17 0.17 0.17
Install Radiator N/A N/A 0.65 0.82
Connect Refrigerant Condenser N/A N/A 0.11 0.15
Connect Radiator Hose Lower N/A N/A 0.11 0.11
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Timing Gear Housing 0.33 0.33 0.33 0.33
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Timing Gear Housing 0.52 0.52 0.52 0.52

SC MC CV CO
0.5 0.5 0.5 0.7
Time Includes:
WASH
Wash Timing Gear Housing 0.52 0.52 0.52 0.69
1165 010 FR ENGINE POWER TAKE-OFF DRIVE (FRONT)
SC MC CV CO
0.8 0.8 0.8 1.0
Time Includes:
REMOVE 0.4 0.4 0.4 0.5

Remove Engine Power Take-off Drive Front 0.39 0.39 0.39 0.39
INSTALL 0.4 0.4 0.4 0.5
Install Engine Power Take-off Drive Front 0.37 0.37 0.37 0.41
1165 010 HG ENGINE POWER TAKE-OFF DRIVE (HOUSING)
Notes: - USE THIS CODE FOR REAR SEAL COVER, (BEHIND FLYWHEEL HOUSING) OIL LEAK REPAIRS.
SC MC CV CO
15.6 15.6 15.6 15.6
Time Includes:
REMOVE 6.3 6.3 6.3 6.3

Drain Engine Oil 0.11 0.11 0.11 0.11
Drain Transmission Oil 0.43 0.43 0.43 0.43
Remove Oil Pan 0.17 0.17 0.17 0.17

1165 010 HG (CONTINUED)
SC MC CV CO
Time Includes:
REMOVE 6.3 6.3 6.3 6.3

Remove Engine Power Take-off Drive Housing 1.26 1.43 1.63 1.82
Remove Crankshaft Rear Seal 0.15 0.15 0.15 0.15
CLEAN 1.0 1.0 1.0 1.0
Wash Engine Power Take-off Drive 0.76 0.76 0.76 0.76
Clean Oil Pan 0.22 0.22 0.22 0.22
INSTALL 8.3 8.3 8.3 8.3
Install Engine Power Take-off Drive Housing 1.00 1.19 1.19 1.41
Install Oil Pan 0.28 0.28 0.28 0.28
Refill Transmission Oil 0.43 0.43 0.43 0.43
1165 010 T3 ENGINE POWER TAKE-OFF DRIVE (TRANSMISSION)
SC MC CV CO
1.8 1.8 1.8 1.8
Time Includes:
REMOVE & INSTALL

Remove Engine Power Take-off Drive Transmission 0.87 0.87 0.87 0.87
Install Engine Power Take-off Drive Transmission 0.93 0.93 0.93 0.93

1166 010 TIMING GEAR HOUSING COVER
Notes: - USE THIS CODE FOR ACCESS TO TIMING GEARS, DO NOT USE THIS CODE FOR R&I TIMING GEAR
HOUSING, INSTEAD USE (1162-010).
SC MC CV CO
3.7 3.7 3.7 4.1
Time Includes:
REMOVE 1.7 1.7 1.7 1.9

Separate V-belt(s) 0.07 0.07 0.07 0.07
Remove Fan Drive 0.11 0.11 0.11 0.11
INSTALL 2.0 2.0 2.0 2.2
Connect V-belt(s) 0.11 0.11 0.11 0.11
C-10/C-12 SHORT BLOCK

1200 002 SHORT BLOCK
Notes: - IF EQUIPPED WITH JAKE OR BRAKESAVER, ADD (1119) OR (1155-010-OX).

- ADD CODE (1216-082-LJ-S) FOR MEASURING LINER PROJECTION.
SC MC CV CO
19.4 19.4 19.4 20.3
Time Includes:
TRANSFER COMPONENTS TO/FROM 15.0 15.0 15.0 15.7

Separate & Connect Air Compressor Line(s) 0.17 0.17 0.17 0.17
Remove & Install Engine Oil Cooler Out Of Frame 0.56 0.56 0.56 0.56
Remove & Install Engine Oil Cooler Tube(s) 0.04 0.04 0.04 0.04
Remove & Install Engine Oil Filter Housing/base Out Of Frame 0.13 0.13 0.13 0.13
Remove & Install Turbocharger Line(s) 0.17 0.17 0.17 0.17
Remove & Install Turbocharger Out Of Frame 0.37 0.37 0.37 0.37
Remove & Install Engine Crankcase Breather Tube(s) 0.11 0.11 0.11 0.11
Remove & Install Engine Oil Level Gauge/dipstick Out Of Frame 0.11 0.11 0.11 0.11
Remove & Install Engine Oil Filler Tube/cap Out Of Frame 0.11 0.11 0.11 0.11
Remove & Install V-belt(s) 0.28 0.28 0.28 0.28
Remove & Install Fan Drive Out Of Frame 0.26 0.26 0.26 0.26
Remove & Install Refrigerant Compressor Bracket(s) 0.35 0.35 0.35 0.35
Remove & Install Crankshaft Damper 0.09 0.09 0.09 0.09
Remove & Install Engine Mount(s) Front 0.11 0.11 0.11 0.11
Remove & Install Thermostat/water Temperature Regulator Housing 0.20 0.20 0.20 0.20
Remove & Install Thermostat/water Temperature Regulator Manifold 0.20 0.20 0.20 0.20
Remove & Install Thermostat/water Temperature Regulator 0.11 0.11 0.11 0.11
Remove & Install Water Pump Out Of Frame 0.24 0.24 0.24 0.24
Remove & Install Air Compressor Out Of Frame 0.17 0.17 0.17 0.17
Remove & Install Timing Gear Housing Plate Bracket(s) 0.13 0.13 0.13 0.13
Remove & Install Timing Gear Housing Cover 0.11 0.11 0.11 0.11
Remove & Install Engine Speed/timing Sensor Out Of Frame 0.17 0.17 0.17 0.17
Remove & Install Crankshaft Front Seal 0.11 0.11 0.11 0.11
Remove & Install Timing Gear Housing Out Of Frame 0.61 0.61 0.61 0.61
Remove & Install Fuel Filter Housing/base 0.17 0.17 0.17 0.17
Remove & Install Valve Cover Out Of Frame, Set (all) 0.22 0.22 0.22 0.22
Separate & Connect Unit Injector Wiring Harness, Set (all) 0.13 0.13 0.13 0.13
Remove & Install Valve Cover Base Out Of Frame 0.13 0.13 0.13 0.13
Remove & Install Rocker Shaft Assembly Out Of Frame, Set (all) 0.26 0.26 0.26 0.26
Remove & Install Valve Bridge Out Of Frame, Set (all) 0.13 0.13 0.13 0.13
Remove & Install Unit Injector Out Of Frame, Set (all) 0.26 0.26 0.26 0.26
Remove & Install Cylinder Head Assembly Bolt(s), Set (all) 1.08 1.08 1.08 1.08
Torque/tighten Cylinder Head Assembly Bolt(s), Out Of Frame 1.30 1.30 1.30 1.30
Remove & Install Cylinder Head Assembly Out Of Frame 0.91 0.91 0.91 0.91
Remove & Install Timing/accessory Gears 0.17 0.17 0.17 0.17
Remove & Install Camshaft Drive Gear 0.17 0.17 0.17 0.17
Remove & Install Camshaft Out Of Frame 0.37 0.37 0.37 0.37
Remove & Install Timing Gear Housing Plate Out Of Frame 0.35 0.35 0.35 0.35
Remove & Install Fuel Transfer Pump Out Of Frame 0.09 0.09 0.09 0.09
Remove & Install Fuel Supply/return Lines 0.17 0.17 0.17 0.17
Remove & Install Engine Electronic Control Module Wiring Harness 0.11 0.11 0.11 0.11
Remove & Install Engine Electronic Control Module Out Of Frame 0.17 0.17 0.17 0.17
Remove & Install Electric Starter Motor Out Of Frame 0.54 0.54 0.54 0.54
Remove & Install Oil Clutch Out Of Frame 0.26 0.26 0.26 0.26
Remove & Install Flywheel Out Of Frame 0.22 0.22 0.22 0.22

SC MC CV CO
Time Includes:
TRANSFER COMPONENTS TO/FROM 15.0 15.0 15.0 15.7

Remove & Install Flywheel Housing Out Of Frame 0.87 0.87 0.87 0.87
Remove & Install Crankshaft Rear Seal Out Of Frame 0.13 0.13 0.13 0.13
Remove & Install Engine Oil Filter(s) 0.09 0.09 0.09 0.09
Remove & Install Oil Pan Sound Suppression, Out Of Frame N/A N/A N/A 0.11
Remove & Install Oil Pan Out Of Frame N/A N/A N/A 0.33
Remove & Install Oil Pump Tube(s), Out Of Frame N/A N/A N/A 0.11
Remove & Install Oil Pump Out Of Frame N/A N/A N/A 0.07
Adjust Inlet/exhaust Valve(s) Out Of Frame, Set (all) 0.48 0.48 0.48 0.48
Unpack & Pack Short Block 1.30 1.30 1.30 1.30
CLEAN 4.4 4.4 4.4 4.6
Wash Short Block 1.65 1.65 1.65 1.65
Clean Oil Pan N/A N/A N/A 0.22
Clean & Inspect Camshaft 0.39 0.39 0.39 0.39
Clean & Inspect Engine Oil Cooler 0.26 0.26 0.26 0.26
1201 010 CYLINDER BLOCK
Notes: - ADD CODE (1000-010) FOR R&I ENGINE.

- IF ANY CYLINDER PACKS ARE RECONDITIONED, ADD CODE (1239-020-E OR S).
- R&I OIL PAN & VALVE COVERS ARE INCLUDED IN ENGINE R&I, EXCEPT FOR CAB-OVER. IF
REQUIRED, ADD CODE (1304-010).
- FOR TEST AFTER REPAIR, ADD ONE OF THE FOLLOWING CODES: (1000-031-OX), (1000-031-CS) OR
(1202-030).
SC MC CV CO
26.3 26.3 26.3 27.1
Time Includes:
REMOVE 8.8 8.8 8.8 9.1

Remove Oil Pan Out Of Frame N/A N/A N/A 0.11
Remove Oil Pan Tube(s), Out Of Frame N/A N/A N/A 0.09
Drain Cylinder Block Coolant 0.11 0.11 0.11 0.11
Remove Atmospheric Pressure Sensor Out Of Frame 0.04 0.04 0.04 0.04
Separate Air Compressor Line(s), Out Of Frame 0.07 0.07 0.07 0.07
Remove Air Compressor Line(s), Out Of Frame 0.07 0.07 0.07 0.07
Remove Air Compressor Bracket(s), Out Of Frame 0.07 0.07 0.07 0.07

SC MC CV CO
Time Includes:
REMOVE 8.8 8.8 8.8 9.1

Remove Air Compressor Out Of Frame 0.17 0.17 0.17 0.17
Remove Refrigerant Compressor Bracket(s), Out Of Frame 0.09 0.09 0.09 0.09
Remove Alternator Out Of Frame 0.07 0.07 0.07 0.07
Remove Alternator Bracket(s), Out Of Frame 0.07 0.07 0.07 0.07
Remove Engine Crankcase Breather Tube(s), Out Of Frame 0.02 0.02 0.02 0.02
Remove Valve Cover Set (all), Out Of Frame N/A N/A N/A 0.11
Remove Cylinder Head Assembly Bolt(s), Out Of Frame 0.17 0.17 0.17 0.17
Remove Camshaft Roller Follower/valve Lifter Set (all), Out Of Frame 0.17 0.17 0.17 0.17
Remove Belt Tightener Out Of Frame 0.04 0.04 0.04 0.04
Remove Crankshaft Damper Out Of Frame 0.07 0.07 0.07 0.07
Remove Crankshaft Front Seal Out Of Frame 0.04 0.04 0.04 0.04
Remove Engine Speed/timing Sensor Out Of Frame 0.04 0.04 0.04 0.04
Remove Timing Gear Housing Cover Out Of Frame 0.04 0.04 0.04 0.04
Remove Fuel Transfer Pump Out Of Frame 0.04 0.04 0.04 0.04
Remove Engine Coolant Line(s), Out Of Frame 0.07 0.07 0.07 0.07
Remove Engine Oil Filler Tube/cap Out Of Frame 0.04 0.04 0.04 0.04
Remove Water Pump Out Of Frame 0.07 0.07 0.07 0.07
Remove Oil Pump Elbow, Out Of Frame 0.04 0.04 0.04 0.04
Remove Oil Pump Out Of Frame 0.07 0.07 0.07 0.07
Remove Idler Gear Out Of Frame 0.07 0.07 0.07 0.07
Remove Timing/accessory Gears Out Of Frame 0.07 0.07 0.07 0.07
Remove Engine Front Support Out Of Frame 0.04 0.04 0.04 0.04
Remove Timing Gear Housing Out Of Frame 0.07 0.07 0.07 0.07
Remove Engine Oil Level Gauge/dipstick Out Of Frame 0.04 0.04 0.04 0.04
Remove Electric Starter Motor Out Of Frame 0.17 0.17 0.17 0.17
Remove Oil Clutch Out Of Frame 0.07 0.07 0.07 0.07
Remove Flywheel Out Of Frame 0.07 0.07 0.07 0.07
Remove Flywheel Housing Out Of Frame 0.17 0.17 0.17 0.17
Remove Engine Oil Cooler Bonnet, Out Of Frame 0.07 0.07 0.07 0.07
Remove Engine Oil Cooler Out Of Frame 0.63 0.63 0.63 0.63
Remove Engine Oil Filter(s) Out Of Frame 0.04 0.04 0.04 0.04
Remove Engine Oil Filter Housing/base Out Of Frame 0.35 0.35 0.35 0.35

SC MC CV CO
Time Includes:
REMOVE 8.8 8.8 8.8 9.1

Remove Fuel Supply/return Lines Out Of Frame 0.07 0.07 0.07 0.07
Remove Fuel Filter Housing/base Out Of Frame 0.09 0.09 0.09 0.09
Separate Engine Electronic Control Module 40-pin Connector, Out Of Fra 0.04 0.04 0.04 0.04
Remove Engine Electronic Control Module Line(s), Out Of Frame 0.04 0.04 0.04 0.04
Remove Engine Electronic Control Module Out Of Frame 0.07 0.07 0.07 0.07
Remove Piston Cooling Jet(s) Set (all), Out Of Frame 0.13 0.13 0.13 0.13
Rotate Crankshaft Set (all), Out Of Frame 0.13 0.13 0.13 0.13
Remove Connecting Rod Bearing Cap(s), Set (all), Out Of Frame 0.22 0.22 0.22 0.22
Remove Cylinder Pack Set (all) 0.91 0.91 0.91 0.91
Remove Crankshaft Main Bearing Set (all), Out Of Frame 0.61 0.61 0.61 0.61
Remove Crankshaft Out Of Frame 0.35 0.35 0.35 0.35
Remove Cylinder Block Cover(s), Out Of Frame 0.13 0.13 0.13 0.13
Remove Cylinder Block Plug(s), Out Of Frame 0.09 0.09 0.09 0.09
CLEAN 4.7 4.7 4.7 4.7
Clean & Inspect Crankshaft 0.56 0.56 0.56 0.56
Wash Cylinder Block 0.69 0.69 0.69 0.69
Clean Oil Pan 0.22 0.22 0.22 0.22
Clean & Inspect Oil Pump 0.20 0.20 0.20 0.20
Clean & Inspect Engine Oil Filter Housing/base 0.28 0.28 0.28 0.28
INSTALL 12.8 12.8 12.8 13.3
Install Cylinder Block Plug(s), Out Of Frame 0.22 0.22 0.22 0.22
Install Cylinder Block Cover(s), Out Of Frame 0.22 0.22 0.22 0.22
Install Crankshaft Out Of Frame 0.35 0.35 0.35 0.35
Install Crankshaft Main Bearing Set (all), Out Of Frame 1.30 1.30 1.30 1.30
Check Crankshaft End Play 0.09 0.09 0.09 0.09
Install Cylinder Pack Set (all), Out Of Frame 0.76 0.76 0.76 0.76
Install Connecting Rod Bearing Cap(s), Set (all), Out Of Frame 0.26 0.26 0.26 0.26
Install Piston Cooling Jet(s) Set (all), Out Of Frame 0.13 0.13 0.13 0.13
Install Engine Electronic Control Module Out Of Frame 0.07 0.07 0.07 0.07
Install Engine Electronic Control Module Line(s), Out Of Frame 0.04 0.04 0.04 0.04
Connect Engine Electronic Control Module 40-pin Connector, Out Of Fra 0.02 0.02 0.02 0.02
Install Fuel Filter Housing/base Out Of Frame 0.09 0.09 0.09 0.09
Install Fuel Supply/return Lines Out Of Frame 0.07 0.07 0.07 0.07
Install Engine Oil Filter Housing/base Out Of Frame 0.43 0.43 0.43 0.43
Install Engine Oil Filter(s) Out Of Frame 0.02 0.02 0.02 0.02
Install Engine Oil Cooler Out Of Frame 0.69 0.69 0.69 0.69
Install Engine Oil Cooler Bonnet, Out Of Frame 0.09 0.09 0.09 0.09
Install Flywheel Housing Out Of Frame 0.26 0.26 0.26 0.26
Install Crankshaft Rear Seal Out Of Frame 0.09 0.09 0.09 0.09
Install Flywheel Out Of Frame 0.11 0.11 0.11 0.11
Install Oil Clutch Out Of Frame 0.43 0.43 0.43 0.43
Install Electric Starter Motor Out Of Frame 0.13 0.13 0.13 0.13
Install Engine Oil Level Gauge/dipstick Out Of Frame 0.07 0.07 0.07 0.07

SC MC CV CO
Time Includes:
INSTALL 12.8 12.8 12.8 13.3

Install Timing Gear Housing Out Of Frame 0.13 0.13 0.13 0.13
Install Engine Front Support Out Of Frame 0.07 0.07 0.07 0.07
Install Crankshaft Front Seal Out Of Frame 0.07 0.07 0.07 0.07
Install Timing/accessory Gears Out Of Frame 0.07 0.07 0.07 0.07
Install Idler Gear Out Of Frame 0.07 0.07 0.07 0.07
Install Oil Pump Out Of Frame 0.09 0.09 0.09 0.09
Install Oil Pump Elbow, Out Of Frame 0.09 0.09 0.09 0.09
Install Water Pump Out Of Frame 0.11 0.11 0.11 0.11
Install Engine Oil Filler Tube/cap Out Of Frame 0.07 0.07 0.07 0.07
Install Engine Coolant Line(s), Out Of Frame 0.17 0.17 0.17 0.17
Install Camshaft Out Of Frame 0.13 0.13 0.13 0.13
Install Fuel Transfer Pump Out Of Frame 0.09 0.09 0.09 0.09
Install Timing Gear Housing Cover Out Of Frame 0.11 0.11 0.11 0.11
Install Engine Speed/timing Sensor Out Of Frame 0.04 0.04 0.04 0.04
Install Crankshaft Damper Out Of Frame 0.09 0.09 0.09 0.09
Install Belt Tightener Out Of Frame 0.07 0.07 0.07 0.07
Install Camshaft Roller Follower/valve Lifter Set (all), Out Of Frame 0.26 0.26 0.26 0.26
Install Cylinder Head Assembly Bolt(s), Out Of Frame 1.13 1.13 1.13 1.13
Install Valve Cover Set (all), Out Of Frame N/A N/A N/A 0.17
Install Engine Crankcase Breather Tube(s), Out Of Frame 0.04 0.04 0.04 0.04
Install Alternator Bracket(s), Out Of Frame 0.09 0.09 0.09 0.09
Install Alternator Out Of Frame 0.09 0.09 0.09 0.09
Install Refrigerant Compressor Bracket(s), Out Of Frame 0.13 0.13 0.13 0.13
Install Air Compressor Out Of Frame 0.30 0.30 0.30 0.30
Install Air Compressor Bracket(s), Out Of Frame 0.09 0.09 0.09 0.09
Install Air Compressor Line(s), Out Of Frame 0.09 0.09 0.09 0.09
Connect Air Compressor Line(s), Out Of Frame 0.04 0.04 0.04 0.04
Install Atmospheric Pressure Sensor Out Of Frame 0.07 0.07 0.07 0.07
Install Oil Pan Tube(s), Out Of Frame N/A N/A N/A 0.13

SC MC CV CO
Time Includes:
INSTALL 12.8 12.8 12.8 13.3

Install Oil Pan Out Of Frame N/A N/A N/A 0.17
1201 014 PG E CYLINDER BLOCK (PLUG[s])
LOC COND WKAPP SHPLOC REPLACE GASKET/RESEAL (EACH)
Notes: - USE THIS CODE TO RESEAL LEAKING PLUGS OR SEALS AT UNUSED HOLES IN BLOCK. (DIPSTICK,
CAM ACCESS COVER, OIL GALLERY, ETC.)
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REPLACE GASKET/RESEAL
Replace Gasket/reseal Cylinder Block Plug(s), Each 0.28 0.28 0.28 0.28
1201 082 PX CYLINDER BLOCK (PRESSURE[s])
PROCESS.
- USING THE 8T2700 BLOW-BY METER.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
MEASURE
Measure Cylinder Block Pressure(s) 0.28 0.28 0.28 0.28
1202 010 CRANKSHAFT

- TIME IS BASED ON CYLINDER HEAD & PISTONS REMAINING INSTALLED.
(1202-030).
SC MC CV CO
10.3 10.3 10.3 11.2
Time Includes:
REMOVE 3.7 3.7 3.7 4.1


SC MC CV CO
Time Includes:
REMOVE 3.7 3.7 3.7 4.1

Wire To/from Camshaft Roller Follower/valve Lifter Set (all), Out Of Fram 0.17 0.17 0.17 0.17
Remove Camshaft Out Of Frame 0.11 0.11 0.11 0.17
Remove Crankshaft Main Bearing Out Of Frame, Set (all) 0.13 0.13 0.13 0.13

SC MC CV CO
Time Includes:
REMOVE 3.7 3.7 3.7 4.1

Remove Crankshaft In Frame 0.07 0.07 0.07 0.07
CLEAN 1.1 1.1 1.1 1.1
Clean Oil Pan 0.22 0.22 0.22 0.22
Clean & Inspect Flywheel Housing Out Of Frame 0.22 0.22 0.22 0.22
Clean & Inspect Camshaft Out Of Frame 0.22 0.22 0.22 0.22
INSTALL 5.5 5.5 5.5 6.0
Install Crankshaft 0.07 0.07 0.07 0.07
Install Crankshaft Main Bearing Out Of Frame, Set (all) 0.13 0.13 0.13 0.13
Lower Camshaft Roller Follower/valve Lifter Set (all), Out Of Frame 0.11 0.11 0.11 0.11
Install Rocker Shaft Assembly Out Of Frame, Set (all) 0.13 0.13 0.13 0.13

SC MC CV CO
Time Includes:
INSTALL 5.5 5.5 5.5 6.0

Install Refrigerant Compressor Bracket(s) 0.04 0.04 0.04 0.04
Install Air Compressor 0.13 0.13 0.13 0.13
1202 010 WX CRANKSHAFT (WITH NAMED COMPONENT[s])

- IF R&I ADDITIONAL CYLINDER PACK IS REQUIRED, ADD CODE (1239-010-OX-A).
- THIS CODE INCLUDES R&I ONLY ONE CYLINDER PACK (OTHER PISTONS REMAIN INSTALLED).
(1202-030).
SC MC CV CO
21.0 21.0 21.0 22.0
Time Includes:
REMOVE 5.8 5.8 5.8 6.1

Remove Air Compressor Line(s), Out Of Frame 0.07 0.07 0.07 0.07

1202 010 WX (CONTINUED)
SC MC CV CO
Time Includes:
REMOVE 5.8 5.8 5.8 6.1

Remove Engine Crankcase Breather Tube(s), Out Of Frame 0.02 0.02 0.02 0.02
Remove Camshaft Roller Follower/valve Lifter Set (all), Out Of Frame 0.17 0.17 0.17 0.17
Remove Engine Coolant Line(s), Out Of Frame 0.07 0.07 0.07 0.07
Remove Piston Cooling Jet(s) First One, Out Of Frame 0.02 0.02 0.02 0.02

SC MC CV CO
Time Includes:
REMOVE 5.8 5.8 5.8 6.1

Remove Cylinder Pack First One, Out Of Frame 0.15 0.15 0.15 0.15
Remove Crankshaft Main Bearing Set (all), Out Of Frame 0.61 0.61 0.61 0.61
Remove Crankshaft Out Of Frame 0.35 0.35 0.35 0.35
CLEAN 4.2 4.2 4.2 4.4
Clean & Inspect Crankshaft 0.56 0.56 0.56 0.56
Wash Cylinder Block 0.69 0.69 0.69 0.69
Clean Oil Pan N/A N/A N/A 0.22
INSTALL 11.0 11.0 11.0 11.5
Install Crankshaft Out Of Frame 0.35 0.35 0.35 0.35
Install Crankshaft Main Bearing Set (all), Out Of Frame 1.30 1.30 1.30 1.30
Install Cylinder Pack First One, Out Of Frame 0.11 0.11 0.11 0.11
Install Piston Cooling Jet(s) First One, Out Of Frame 0.02 0.02 0.02 0.02
Install Engine Coolant Line(s), Out Of Frame 0.17 0.17 0.17 0.17
Install Camshaft Roller Follower/valve Lifter Set (all), Out Of Frame 0.26 0.26 0.26 0.26

SC MC CV CO
Time Includes:
INSTALL 11.0 11.0 11.0 11.5

Install Engine Crankcase Breather Tube(s), Out Of Frame 0.04 0.04 0.04 0.04
Install Refrigerant Compressor Bracket(s), Out Of Frame 0.13 0.13 0.13 0.13
Install Air Compressor Out Of Frame 0.30 0.30 0.30 0.30
Install Air Compressor Line(s), Out Of Frame 0.09 0.09 0.09 0.09
1202 030 CRANKSHAFT
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
TEST AFTER REPAIR

Test After Repair Crankshaft 1.00 1.00 1.00 1.00

1202 035 CRANKSHAFT
SC MC CV CO
1.2 1.2 1.2 1.2
Time Includes:
TROUBLESHOOT
Troubleshoot Crankshaft 1.00 1.00 1.00 1.00
1202 074 CRANKSHAFT
SC MC CV CO
0.5 0.5 0.5 0.7
Time Includes:
WASH
Wash Crankshaft 0.50 0.50 0.50 0.67
1203 010 F CRANKSHAFT MAIN BEARING
- IF EQUIPPED WITH AN UNDERFRAME CROSSMEMBER, ADD (7050-010-BK) TO R&I CROSSMEMBER.
- IF MAIN BEARING R&I WAS DONE IN CONJUNCTION WITH ANOTHER LABOR SEGMENT THAT
INCLUDES R&I OIL PAN/PUMP, USE INSTEAD, CODE (1203-010- -A).
- THIS TIME IS FOR EITHER REPLACEMENT OR INSPECTION OF MAIN BEARING.
SC MC CV CO
2.2 2.2 2.2 2.4
Time Includes:
REMOVE 0.8 0.8 0.8 0.9

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Oil Pan Tube(s) 0.17 0.17 0.17 0.17
Remove Crankshaft Main Bearing First One, In Frame 0.17 0.17 0.17 0.15
INSTALL 1.4 1.4 1.4 1.5
Package Crankshaft Main Bearing First One 0.09 0.09 0.09 0.09
Install Crankshaft Main Bearing First One 0.15 0.15 0.15 0.15
Install Oil Pan Tube(s) 0.30 0.30 0.30 0.30
Clean Oil Pan 0.22 0.22 0.22 0.22
Install Oil Pan 0.28 0.28 0.28 0.28

1203 010 A CRANKSHAFT MAIN BEARING
Notes: - THIS CODE SHOULD BE USED IN CONJUNCTION WITH ANOTHER REPAIR THAT INCLUDES R&I OIL
PAN & PUMP, SUCH AS R&I ROD/PISTON OR CYLINDER PACK.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove Crankshaft Main Bearing Each Additional 0.07 0.07 0.07 0.07
Rotate Crankshaft Each Additional 0.02 0.02 0.02 0.02
Install Crankshaft Main Bearing Each Additional 0.17 0.17 0.17 0.17
Package Crankshaft Main Bearing Each Additional 0.04 0.04 0.04 0.04
1203 010 S CRANKSHAFT MAIN BEARING
- IF MAIN BEARINGS R&I ARE DONE IN CONJUNCTION WITH A REPAIR SEGMENT THAT INCLUDES R&I
OIL PAN, USE INSTEAD (1203-010-ES-S).
SC MC CV CO
4.0 4.0 4.0 4.2
Time Includes:
REMOVE 1.3 1.3 1.3 1.5

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Crankshaft Main Bearing Set (all), In Frame 0.72 0.72 0.72 0.72
INSTALL 2.7 2.7 2.7 2.7
Package Crankshaft Main Bearing Set (all) 0.26 0.26 0.26 0.26
Install Crankshaft Main Bearing Set (all), In Frame 1.21 1.21 1.21 1.21
Clean Oil Pan 0.22 0.22 0.22 0.22
Install Oil Pan 0.28 0.28 0.28 0.28
1203 010 ES E CRANKSHAFT MAIN BEARING (EXCLUDES SOME R & I)
Notes: - THIS CODE EXCLUDES R&I OIL, OIL PAN AND BLOCK UNDERFRAME.
- THIS CODE SHOULD BE USED IN CONJUNCTION WITH AN R&I CODE THAT INCLUDES R&I OIL PAN,
SUCH AS R&I CYLINDER PACK.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove Crankshaft Main Bearing Excludes Some R & I, Each 0.07 0.07 0.07 0.07

1203 010 ES E (CONTINUED)
SC MC CV CO
Time Includes:
REMOVE & INSTALL 0.3 0.3 0.3 0.3

Rotate Crankshaft Each 0.02 0.02 0.02 0.02
Install Crankshaft Main Bearing Excludes Some R & I, Each 0.17 0.17 0.17 0.17
Package Crankshaft Main Bearing Each 0.04 0.04 0.04 0.04
1203 010 ES S CRANKSHAFT MAIN BEARING (EXCLUDES SOME R & I)
Notes: - THIS CODE EXCLUDES R&I OIL, OIL PAN AND BLOCK UNDERFRAME.
- THIS CODE SHOULD BE USED IN CONJUNCTION WITH AN R&I CODE THAT INCLUDES R&I OIL PAN,
SUCH AS R&I CYLINDER PACK.
SC MC CV CO
2.3 2.3 2.3 2.3
Time Includes:
REMOVE & INSTALL

Remove Crankshaft Main Bearing Excludes Some R & I, Set (all) 0.69 0.69 0.69 0.69
Install Crankshaft Main Bearing Excludes Some R & I, Set (all) 1.17 1.17 1.17 1.17
Package Crankshaft Main Bearing Set (all) 0.26 0.26 0.26 0.26
1204 010 ES CRANKSHAFT GEAR (EXCLUDES SOME R & I)
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
REMOVE & INSTALL

Remove Crankshaft Gear Excludes Some R & I 0.48 0.48 0.48 0.48
Install Crankshaft Gear Excludes Some R & I 0.48 0.48 0.48 0.48
1205 010 CRANKSHAFT DAMPER
Notes: - IF REQUIRED, ADD CODE (1353-010) TO R&I RADIATOR OR (1353-029) TO TILT RADIATOR.
- IF REQUIRED, ADD CODE (1359-010) TO R&I FAN DRIVE ASSEMBLY.
SC MC CV CO
0.6 0.6 0.6 0.9
Time Includes:
REMOVE 0.3 0.3 0.3 0.5


SC MC CV CO
Time Includes:
REMOVE 0.3 0.3 0.3 0.5

Separate V-belt(s) 0.07 0.07 0.07 0.07
INSTALL 0.3 0.3 0.3 0.4
Connect V-belt(s) 0.11 0.11 0.11 0.11
1205 017 CRANKSHAFT DAMPER
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
DISASSEMBLE
Disassemble Crankshaft Damper 0.09 0.09 0.09 0.09
Assemble Crankshaft Damper 0.11 0.11 0.11 0.11
1209 001 E CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER
LOC COND WKAPP SHPLOC REPAIR FOR WARRANTY (EACH)
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REPAIR FOR WARRANTY

Repair For Warranty Camshaft Roller Follower/valve Lifter Each 0.28 0.28 0.28 0.28
1209 001 S CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER
SC MC CV CO
0.7 0.7 0.7 0.7
Time Includes:
REPAIR FOR WARRANTY

Repair For Warranty Camshaft Roller Follower/valve Lifter Set (all) 0.65 0.65 0.65 0.65

1209 010 S CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER

- IF CAM ROLLER FOLLOWERS ARE REPLACED, ADD CODE (1209-017) FOR D&A ROLLER
FOLLOWERS.
SC MC CV CO
16.7 16.1 14.0 14.4
Time Includes:
REMOVE 5.3 5.1 4.1 4.4

Lift & Block Truck 0.20 0.20 0.20 0.20
Drain Engine Oil 0.11 0.11 0.11 0.11
Remove V-belt(s) 0.13 0.13 0.13 0.13
Remove Cylinder Head Assembly 0.26 0.26 0.22 0.22
Remove Camshaft Roller Follower/valve Lifter Set (all), In Frame 0.09 0.09 0.09 0.22
CLEAN 1.7 1.7 1.7 1.7

1209 010 S (CONTINUED)
SC MC CV CO
Time Includes:
INSTALL 9.7 9.3 8.2 8.3

Install Camshaft Roller Follower/valve Lifter Set (all), In Frame 0.28 0.17 0.15 0.28
Install Cylinder Head Assembly 0.30 0.30 0.22 0.22
Install V-belt(s) 0.20 0.20 0.20 0.20

1210 010 CAMSHAFT
Notes: - IF CAM FOLLOWERS REQUIRE REPLACEMENT, USE INSTEAD CODE (1210-010-IS) FOR R&I
CAMSHAFT.
- IF R&I AIR CLEANER HOUSING IS REQUIRED, ADD CODE (1051-010).
SC MC CV CO
12.8 12.2 12.2 12.5
Time Includes:
REMOVE 4.9 4.6 4.6 4.8

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Radiator In Frame 0.50 0.50 0.50 0.65
Remove V-belt(s) 0.13 0.13 0.13 0.13
Remove Fan Drive 0.11 0.11 0.11 0.11
Wire To/from Camshaft Roller Follower/valve Lifter Set (all) 0.17 0.17 0.17 0.17

SC MC CV CO
Time Includes:
REMOVE 4.9 4.6 4.6 4.8

Remove Camshaft In Frame 0.26 0.17 0.17 0.17
CLEAN 0.4 0.4 0.4 0.4
Clean Camshaft 0.43 0.43 0.43 0.43
INSTALL 7.5 7.2 7.2 7.3
Install Camshaft In Frame 0.13 0.17 0.17 0.17
Lower Camshaft Roller Follower/valve Lifter Set (all) 0.11 0.11 0.11 0.11
Install V-belt(s) 0.20 0.20 0.20 0.20

SC MC CV CO
Time Includes:
INSTALL 7.5 7.2 7.2 7.3

1210 010 ES CAMSHAFT (EXCLUDES SOME R & I)
Notes: - CLAIM THIS CODE IN CONJUNCTION WITH (1100-010) OR (1239-010) WHEN THE TWO REPAIRS ARE
PERFORMED AT THE SAME TIME.
- IF ANY CAM FOLLOWERS ARE REPLACED, ADD (1209-001) FOR D&A CAM FOLLOWERS.
SC MC CV CO
3.4 3.4 5.1 5.6
Time Includes:
REMOVE 1.4 1.4 2.2 2.4

Separate Refrigerant Condenser N/A N/A 0.09 0.13
Remove Hood 0.04 0.04
Remove Radiator N/A N/A 0.67 0.87
Remove Camshaft Excludes Some R & I 0.26 0.26 0.26 0.35
CLEAN 0.4 0.4 0.4 0.4
INSTALL 1.4 1.4 2.3 2.8
Install Camshaft Excludes Some R & I 0.28 0.28 0.37 0.41
Install Radiator N/A N/A 0.65 0.82
Install Hood 0.11 0.11

SC MC CV CO
Time Includes:
INSTALL 1.6 1.6 2.5 2.8

Connect Refrigerant Condenser N/A N/A 0.11 0.15
1210 010 IS CAMSHAFT (INCLUDES R & I SOME COMPONENT[s])

- USE THIS CODE ONLY IF CAM FOLLOWERS REQUIRE REPLACEMENT, OTHERWISE USE CODE (1210-010)
ADD (1209-001) FOR REPAIR FOR WARRANTY.
SC MC CV CO
19.5 19.0 18.0 18.8
Time Includes:
REMOVE 6.3 6.1 5.7 6.1

Separate Hood Wiring Harness 0.04 0.04 N/A N/A
Remove Hood 0.17 0.17 N/A N/A
Drain Engine Oil 0.11 0.11 0.11 0.11
Remove V-belt(s) 0.13 0.13 0.13 0.13
Remove Fan Drive 0.11 0.11 0.11 0.11

1210 010 IS (CONTINUED)
SC MC CV CO
Time Includes:
REMOVE 6.3 6.1 5.7 6.1

Remove Water Manifold In Frame 0.07 0.07 0.07 0.07
Remove Camshaft Includes R & I Some Component(s) 0.17 0.13 0.09 0.24
CLEAN 2.1 2.1 2.1 2.1
INSTALL 11.1 10.8 10.2 10.6
Install Camshaft Includes R & I Some Component(s) 0.04 0.04 0.04 0.20

1210 010 IS (CONTINUED)
SC MC CV CO
Time Includes:
INSTALL 11.1 10.8 10.2 10.6

Install Water Manifold In Frame 0.07 0.07 0.07 0.07
Install V-belt(s) 0.20 0.20 0.20 0.20
Install Hood 0.28 0.28 N/A N/A
Connect Hood Wiring Harness 0.07 0.07 N/A N/A

1210 030 CAMSHAFT
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
TEST AFTER REPAIR

Test After Repair Camshaft 1.00 1.00 1.00 1.00
1210 035 CAMSHAFT
SC MC CV CO
1.2 1.2 1.2 1.2
Time Includes:
TROUBLESHOOT
Troubleshoot Camshaft 1.00 1.00 1.00 1.00
1210 074 CAMSHAFT
SC MC CV CO
0.5 0.5 0.5 0.7
Time Includes:
WASH
Wash Camshaft 0.52 0.52 0.52 0.69
1211 010 F CAMSHAFT BEARING
Notes: - IF CAM BEARINGS REQUIRE REPLACEMENT, ADD THIS CODE (1210-010) TO R&I CAMSHAFT.
- THIS CODE DOES NOT INCLUDE R&I CAMSHAFT.
SC MC CV CO
0.8 0.6 0.6 0.6
Time Includes:
REMOVE & INSTALL

Remove Camshaft Bearing First One 0.39 0.26 0.26 0.26
Install Camshaft Bearing First One 0.39 0.30 0.30 0.30

1211 010 A CAMSHAFT BEARING
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
REMOVE & INSTALL

Remove Camshaft Bearing Each Additional 0.13 0.13 0.13 0.13
Install Camshaft Bearing Each Additional 0.26 0.26 0.26 0.26
1211 010 S CAMSHAFT BEARING
Notes: - IF CAM BEARINGS REQUIRE REPLACEMENT, ADD THIS CODE (1210-010) TO R&I CAMSHAFT.
- THIS CODE DOES NOT INCLUDE R&I CAMSHAFT.
SC MC CV CO
3.2 3.0 3.0 3.0
Time Includes:
REMOVE & INSTALL

Remove Camshaft Bearing Set (all) 1.52 1.43 1.43 1.43
Install Camshaft Bearing Set (all) 1.65 1.54 1.54 1.54
1211 010 OX F CAMSHAFT BEARING (OUT OF FRAME)
Notes: - THIS CODE DOES NOT INCLUDE R&I CAMSHAFT.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REMOVE & INSTALL

Remove Camshaft Bearing Out Of Frame, First One 0.17 0.17 0.17 0.17
Install Camshaft Bearing Out Of Frame, First One 0.30 0.30 0.30 0.30
1211 010 OX A CAMSHAFT BEARING (OUT OF FRAME)
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
REMOVE & INSTALL

Remove Camshaft Bearing Out Of Frame, Each Additional 0.07 0.07 0.07 0.07
Install Camshaft Bearing Out Of Frame, Each Additional 0.13 0.13 0.13 0.13

1211 010 OX S CAMSHAFT BEARING (OUT OF FRAME)
Notes: - THIS CODE DOES NOT INCLUDE R&I CAMSHAFT.
SC MC CV CO
1.7 1.7 1.7 1.7
Time Includes:
REMOVE & INSTALL

Remove Camshaft Bearing Out Of Frame, Set (all) 0.74 0.74 0.74 0.74
Install Camshaft Bearing Out Of Frame, Set (all) 0.93 0.93 0.93 0.93
1212 017 CAMSHAFT DRIVE GEAR
Notes: - USE THIS CODE FOR ENGINE SERIAL NUMBERS 7LG15700 AND UP AND ALL 9CK ENGINES.
SC MC CV CO
0.8 0.8 0.8 0.8
Time Includes:

Disassemble & Assemble Camshaft Drive Gear 0.83 0.83 0.83 0.83
1214 020 F PISTON
LOC COND WKAPP SHPLOC RECONDITION (FIRST ONE)
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
RECONDITION
Recondition Piston First One 0.39 0.39 0.39 0.39
1214 020 A PISTON
LOC COND WKAPP SHPLOC RECONDITION (EACH ADDITIONAL)
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
RECONDITION
Recondition Piston Each Additional 0.20 0.20 0.20 0.20

1214 020 S PISTON
SC MC CV CO
1.4 1.4 1.4 1.4
Time Includes:
RECONDITION
Recondition Piston Set (all) 1.41 1.41 1.41 1.41
1216 020 FH E CYLINDER LINER (FLEX HONE)
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
RECONDITION
Recondition Cylinder Liner Flex Hone, Each 0.28 0.28 0.28 0.28
1216 020 FH S CYLINDER LINER (FLEX HONE)
SC MC CV CO
1.5 1.5 1.5 1.5
Time Includes:
RECONDITION
Recondition Cylinder Liner Flex Hone, Set (all), In Frame 1.50 1.50 1.50 1.50
1216 020 HH E CYLINDER LINER (HARD HONE)
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
RECONDITION
Recondition Cylinder Liner Hard Hone, Each 0.56 0.56 0.56 0.56

1216 020 HH S CYLINDER LINER (HARD HONE)
SC MC CV CO
3.5 3.5 3.5 3.5
Time Includes:
RECONDITION
Recondition Cylinder Liner Hard Hone, Set (all) 3.49 3.49 3.49 3.49
1216 082 LJ S CYLINDER LINER (LINER PROJECTION)
LOC COND WKAPP SHPLOC MEASURE (SET [all])
Notes: - ADD THIS CODE TO THE APPROPRIATE REPAIR CODE, WHEN REQUIRED.
SC MC CV CO
0.7 0.7 0.7 0.7
Time Includes:
MEASURE
Measure Cylinder Liner Liner Projection, Set (all) 0.65 0.65 0.65 0.65
1217 012 F LINER SEAT/INSERT
LOC COND WKAPP SHPLOC INSTALL (FIRST ONE)
Notes: - COUNTERBORING ONE CYLINDER DOES NOT REQUIRE R&I LINER OF ADJACENT CYLINDER(S) ON
EITHER SIDE, WHEN USING CATERPILLAR SERVICE TOOLING.
SC MC CV CO
1.5 1.5 1.5 1.5
Time Includes:
INSTALL
Install Liner Seat/insert First One 1.50 1.50 1.50 1.50
1217 012 A LINER SEAT/INSERT
LOC COND WKAPP SHPLOC INSTALL (EACH ADDITIONAL)
SC MC CV CO
0.7 0.7 0.7 0.7
Time Includes:
INSTALL
Install Liner Seat/insert Each Additional 0.65 0.65 0.65 0.65

1217 012 S LINER SEAT/INSERT
LOC COND WKAPP SHPLOC INSTALL (SET [all])
SC MC CV CO
5.0 5.0 5.0 5.0
Time Includes:
INSTALL
Install Liner Seat/insert Set (all) 4.98 4.98 4.98 4.98
1218 020 MJ F CONNECTING ROD (MAJOR)
- IF CON-RODS REQUIRE ONLY MEASURE/CHECK, USE CODE (1218-082- -F), INSTEAD.
- MAJOR RECONDITION INCLUDES MEASURE/CHECK RODS AND MACHINING CRANKSHAFT &
PISTON PIN BORE.
SC MC CV CO
1.5 1.5 1.5 1.5
Time Includes:
RECONDITION
Recondition Connecting Rod Major, First One 1.50 1.50 1.50 1.50
1218 020 MJ A CONNECTING ROD (MAJOR)
SC MC CV CO
0.7 0.7 0.7 0.7
Time Includes:
RECONDITION
Recondition Connecting Rod Major, Each Additional 0.65 0.65 0.65 0.65
1218 020 MJ S CONNECTING ROD (MAJOR)
- IF CON-RODS REQUIRE ONLY MEASURE/CHECK, USE CODE (1218-082- -S), INSTEAD.
- MAJOR RECONDITION INCLUDES MEASURE/CHECK RODS AND MACHINING CRANKSHAFT &
PISTON PIN BORE.
SC MC CV CO
5.0 5.0 5.0 5.0
Time Includes:
RECONDITION
Recondition Connecting Rod Major, Set (all) 4.98 4.98 4.98 4.98

1218 020 MN F CONNECTING ROD (MINOR)
- IF CON-RODS REQUIRE ONLY MEASURE/CHECK, USE CODE (1218-082- -F), INSTEAD.
- MINOR RECONDITION INCLUDES MEASURE/CHECK RODS AND MACHINING PISTON PIN BORE.
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
RECONDITION
Recondition Connecting Rod Minor, First One 0.98 0.98 0.98 0.98
1218 020 MN A CONNECTING ROD (MINOR)
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
RECONDITION
Recondition Connecting Rod Minor, Each Additional 0.28 0.28 0.28 0.28
1218 020 MN S CONNECTING ROD (MINOR)
- IF CON-RODS REQUIRE ONLY MEASURE/CHECK, USE CODE (1218-082- -S), INSTEAD.
- MINOR RECONDITION INCLUDES MEASURE/CHECK RODS AND MACHINING PISTON PIN BORE.
SC MC CV CO
2.5 2.5 2.5 2.5
Time Includes:
RECONDITION
Recondition Connecting Rod Minor, Set (all) 2.54 2.54 2.54 2.54
1218 082 F CONNECTING ROD
LOC COND WKAPP SHPLOC MEASURE (FIRST ONE)
- CLEANING CON-ROD IS INCLUDED IN R&I CON-ROD/PISTON TIME.
- IF PIN BORE AND/OR CRANK JOURNAL BORE REQUIRE MACHINING, USE INSTEAD, EITHER (1218-
020-MN-F) OR (1218-020-MJ-F).
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
MEASURE
Measure Connecting Rod First One 0.48 0.48 0.48 0.48

1218 082 A CONNECTING ROD
LOC COND WKAPP SHPLOC MEASURE (EACH ADDITIONAL)
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
MEASURE
Measure Connecting Rod Each Additional 0.20 0.20 0.20 0.20
1218 082 S CONNECTING ROD
LOC COND WKAPP SHPLOC MEASURE (SET [all])
- CLEANING CON-ROD IS INCLUDED IN R&I OF CON-ROD/PISTON TIME.
- IF PIN BORE AND/OR CRANK JOURNAL BORE REQUIRE MACHINING, USE INSTEAD, EITHER CODE
(1218-020-MN-S) OR (1218-020-MJ-S).
SC MC CV CO
1.5 1.5 1.5 1.5
Time Includes:
MEASURE
Measure Connecting Rod Set (all) 1.50 1.50 1.50 1.50
1219 010 F CONNECTING ROD BEARING
- THIS TIME IS EITHER REPLACEMENT OR INSPECTION OF ROD BEARING.
SC MC CV CO
2.1 2.1 2.1 2.3
Time Includes:
REMOVE 0.7 0.7 0.7 0.9

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Connecting Rod Bearing Cap(s), First One 0.04 0.04 0.04 0.04
Remove Connecting Rod Bearing In Frame, First One 0.13 0.13 0.13 0.13
Package Connecting Rod Bearing First One 0.11 0.11 0.11 0.11
INSTALL 1.4 1.4 1.4 1.4
Install Connecting Rod Bearing In Frame, First One 0.15 0.15 0.15 0.15
Install Connecting Rod Bearing Cap(s), First One 0.07 0.07 0.07 0.07
Clean Oil Pan 0.22 0.22 0.22 0.22
Install Oil Pan 0.28 0.28 0.28 0.28

1219 010 A CONNECTING ROD BEARING
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE 0.1 0.1 0.1 0.1

Remove Connecting Rod Bearing Cap(s), Each Additional 0.04 0.04 0.04 0.04
Remove Connecting Rod Bearing Each Additional 0.04 0.04 0.04 0.04
Package Connecting Rod Bearing Each Additional 0.02 0.02 0.02 0.02
INSTALL 0.2 0.2 0.2 0.2
Install Connecting Rod Bearing Each Additional 0.11 0.11 0.11 0.11
Install Connecting Rod Bearing Cap(s), Each Additional 0.04 0.04 0.04 0.04
1219 010 S CONNECTING ROD BEARING
- THIS TIME IS EITHER REPLACEMENT OR INSPECTION OF ROD BEARINGS.
SC MC CV CO
3.7 3.7 3.7 3.9
Time Includes:
REMOVE 1.7 1.7 1.7 1.8

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Connecting Rod Bearing Cap(s), Set (all) 0.26 0.26 0.26 0.26
Remove Connecting Rod Bearing In Frame, Set (all) 0.74 0.74 0.74 0.65
Package Connecting Rod Bearing Set (all) 0.26 0.26 0.26 0.26
INSTALL 2.0 2.0 2.0 2.1
Install Connecting Rod Bearing In Frame, Set (all) 0.41 0.41 0.41 0.54
Install Connecting Rod Bearing Cap(s), Set (all) 0.39 0.39 0.39 0.39
Clean Oil Pan 0.22 0.22 0.22 0.22
Install Oil Pan 0.28 0.28 0.28 0.28

1223 040 IT S CYLINDER BLOCK CYLINDER (USING BORESCOPE)
LOC COND WKAPP SHPLOC INSPECT (SET [all])
PROCESS.
- TIME INCLUDES INSPECTING ALL SIX CYLINDERS WITH BORE-O-SCOPE THROUGH INJECTOR TIP
HOLE - (INCLUDES ROTATING THE CRANKSHAFT).
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
INSPECT
Inspect Cylinder Block Cylinder Using Borescope, Set (all) 0.56 0.56 0.56 0.56
1223 082 E CYLINDER BLOCK CYLINDER
LOC COND WKAPP SHPLOC MEASURE (EACH)
Notes: - USE DIAL BORE GAUGE TO CHECK AND RECORD SIZE, ROUNDNESS AND TAPER OF EACH
CYLINDER OR LINER.
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
MEASURE
Measure Cylinder Block Cylinder Each 0.11 0.11 0.11 0.11
1225 010 F PISTON & CONNECTING ROD

- IF PISTONS ARE RECONDITIONED, ADD CODE (1214-020- -F).
- THIS CODE INCLUDES HONING CYLINDER LINER IN-FRAME.
- THIS TIME INCLUDES D&A OF PISTON RINGS, PISTON AND CON-ROD.
SC MC CV CO
18.1 17.5 15.3 15.9
Time Includes:
REMOVE 5.7 5.4 4.4 4.8

Drain Engine Oil 0.11 0.11 0.11 0.11

SC MC CV CO
Time Includes:
REMOVE 5.7 5.4 4.4 4.8

Remove V-belt(s) 0.13 0.13 0.13 0.13
Remove Unit Injector Set (all), In Frame 0.24 0.22 0.13 0.26
Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Piston Cooling Jet(s) First One 0.02 0.02 0.02 0.02
Remove Piston & Connecting Rod First One 0.07 0.07 0.07 0.07
Disassemble Piston & Connecting Rod First One 0.07 0.07 0.07 0.07
CLEAN 2.2 2.2 2.2 2.2
Clean Oil Pan 0.22 0.22 0.22 0.22
Recondition Cylinder Liner Flex Hone, First One 0.28 0.28 0.28 0.28
INSTALL 10.2 9.9 8.7 8.9
Assemble Piston & Connecting Rod First One 0.11 0.11 0.11 0.11
Install Piston Rings First One 0.02 0.02 0.02 0.02
Install Piston & Connecting Rod First One 0.07 0.07 0.07 0.07
Install Piston Cooling Jet(s) First One 0.07 0.07 0.07 0.07
Install Oil Pan 0.28 0.28 0.28 0.28

SC MC CV CO
Time Includes:
INSTALL 10.2 9.9 8.7 8.9

Install Unit Injector Set (all), In Frame 0.13 0.13 0.04 0.17
Install V-belt(s) 0.20 0.20 0.20 0.20

1225 010 A PISTON & CONNECTING ROD
Notes: - IF PISTONS ARE RECONDITIONED, ADD CODE (1214-020- -F).

SC MC CV CO
0.7 0.7 0.7 0.7
Time Includes:
REMOVE 0.2 0.2 0.2 0.2

Remove Piston Cooling Jet(s) Each Additional 0.02 0.02 0.02 0.02
Remove Piston & Connecting Rod Each Additional 0.07 0.07 0.07 0.07
Disassemble Piston & Connecting Rod Each Additional 0.07 0.07 0.07 0.07
INSTALL 0.5 0.5 0.5 0.5
Recondition Cylinder Liner Flex Hone, Each Additional 0.17 0.17 0.17 0.17
Assemble Piston & Connecting Rod Each Additional 0.11 0.11 0.11 0.11
Install Piston Rings Each Additional 0.02 0.02 0.02 0.02
Install Piston & Connecting Rod Each Additional 0.07 0.07 0.07 0.07
Install Piston Cooling Jet(s) Each Additional 0.07 0.07 0.07 0.07
1225 010 S PISTON & CONNECTING ROD

- IF PISTONS ARE RECONDITIONED, ADD CODE (1214-020- -S).
- THIS CODE INCLUDES HONING CYLINDER LINERS IN-FRAME.
- THIS TIME INCLUDES D&A OF PISTON RINGS, PISTONS AND CON-RODS.
SC MC CV CO
21.9 21.3 19.2 19.7
Time Includes:
REMOVE 6.8 6.5 5.5 5.9

Drain Engine Oil 0.11 0.11 0.11 0.11

SC MC CV CO
Time Includes:
REMOVE 6.8 6.5 5.5 5.9

Remove V-belt(s) 0.13 0.13 0.13 0.13
Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Piston Cooling Jet(s) Set (all) 0.13 0.13 0.13 0.13
Remove Piston & Connecting Rod Set (all) 0.39 0.39 0.39 0.39
Disassemble Piston & Connecting Rod Set (all) 0.43 0.43 0.43 0.39
CLEAN 3.3 3.3 3.3 3.3
Clean Oil Pan 0.22 0.22 0.22 0.22
Recondition Cylinder Liner Flex Hone, Set (all) 1.39 1.39 1.39 1.39
INSTALL 11.8 11.5 10.4 10.5
Assemble Piston & Connecting Rod Set (all) 0.61 0.61 0.69 0.69
Install Piston Rings Set (all) 0.13 0.13 0.13 0.13
Install Piston & Connecting Rod Set (all) 0.39 0.39 0.39 0.39
Install Piston Cooling Jet(s) Set (all) 0.26 0.26 0.26 0.26
Install Oil Pan 0.28 0.28 0.28 0.28

SC MC CV CO
Time Includes:
INSTALL 11.8 11.5 10.4 10.5

Install V-belt(s) 0.20 0.20 0.20 0.20

1225 010 OX F PISTON & CONNECTING ROD (OUT OF FRAME)

- IF PISTONS ARE RECONDITIONED, ADD CODE (1214-020- -F).
SC MC CV CO
8.8 8.8 8.8 9.6
Time Includes:
REMOVE 2.0 2.0 2.0 2.3

Time Flywheel With Pin, Out Of Frame 0.02 0.02 0.02 0.02
Rotate Crankshaft First One, Out Of Frame 0.04 0.04 0.04 0.04
Remove Connecting Rod Bearing Cap(s), First One, Out Of Frame 0.07 0.07 0.07 0.07
Remove Piston & Connecting Rod First One, Out Of Frame 0.04 0.04 0.04 0.04
Disassemble Piston & Connecting Rod First One, Out Of Frame 0.07 0.07 0.07 0.07
CLEAN 2.0 2.0 2.0 2.0
Clean Oil Pan 0.22 0.22 0.22 0.22
Recondition Cylinder Liner Flex Hone, First One, Out Of Frame 0.22 0.22 0.22 0.22
INSTALL 4.8 4.8 4.8 5.3
Assemble Piston & Connecting Rod First One, Out Of Frame 0.04 0.04 0.04 0.04
Install Piston Rings First One, Out Of Frame 0.02 0.02 0.02 0.02
Fabricate Connecting Rod First One, Out Of Frame 0.02 0.02 0.02 0.02
Install Piston & Connecting Rod First One, Out Of Frame 0.04 0.04 0.04 0.04
Install Connecting Rod Bearing Cap(s), First One, Out Of Frame 0.07 0.07 0.07 0.07

1225 010 OX F (CONTINUED)
SC MC CV CO
Time Includes:
INSTALL 4.8 4.8 4.8 5.3

1225 010 OX A PISTON & CONNECTING ROD (OUT OF FRAME)
SC MC CV CO
0.7 0.7 0.7 0.7
Time Includes:
REMOVE 0.2 0.2 0.2 0.2

Remove Piston Cooling Jet(s) Each Additional, Out Of Frame 0.02 0.02 0.02 0.02
Rotate Crankshaft Each Additional, Out Of Frame 0.02 0.02 0.02 0.02
Remove Connecting Rod Bearing Cap(s), Each Additional, Out Of Frame 0.04 0.04 0.04 0.04
Remove Piston & Connecting Rod Each Additional, Out Of Frame 0.04 0.04 0.04 0.04
Disassemble Piston & Connecting Rod Each Additional, Out Of Frame 0.07 0.07 0.07 0.07
INSTALL 0.5 0.5 0.5 0.5
Recondition Cylinder Liner Flex Hone, Each Additional, Out Of Frame 0.22 0.22 0.22 0.22
Assemble Piston & Connecting Rod Each Additional, Out Of Frame 0.11 0.11 0.11 0.11
Install Piston Rings Each Additional, Out Of Frame 0.02 0.02 0.02 0.02
Install Piston & Connecting Rod Each Additional, Out Of Frame 0.07 0.07 0.07 0.07
Install Connecting Rod Bearing Cap(s), Each Additional, Out Of Frame 0.04 0.04 0.04 0.04
Install Piston Cooling Jet(s) Each Additional, Out Of Frame 0.02 0.02 0.02 0.02

1225 010 OX S PISTON & CONNECTING ROD (OUT OF FRAME)

- IF PISTONS ARE RECONDITIONED, ADD CODE (1214-020- -S).
- THIS CODE INCLUDES HONING CYLINDER LINERS IN-FRAME.
- THIS TIME INCLUDES D&A OF PISTON RINGS, PISTONS AND CON-RODS.
SC MC CV CO
11.9 11.9 11.9 12.7
Time Includes:
REMOVE 2.7 2.7 2.7 3.0

Remove Piston & Connecting Rod Set (all), Out Of Frame 0.13 0.13 0.13 0.13
Disassemble Piston & Connecting Rod Set (all), Out Of Frame 0.35 0.35 0.35 0.35
CLEAN 3.1 3.1 3.1 3.1
Clean Oil Pan 0.22 0.22 0.22 0.22
Recondition Cylinder Liner Flex Hone, Set (all) 1.39 1.39 1.39 1.39
INSTALL 6.1 6.1 6.1 6.6
Assemble Piston & Connecting Rod Set (all), Out Of Frame 0.48 0.48 0.48 0.48
Install Piston Rings Set (all), Out Of Frame 0.13 0.13 0.13 0.13
Fabricate Connecting Rod Set (all), Out Of Frame 0.13 0.13 0.13 0.13
Install Piston & Connecting Rod Set (all), Out Of Frame 0.11 0.11 0.11 0.11

1225 010 OX S (CONTINUED)
SC MC CV CO
Time Includes:
INSTALL 6.1 6.1 6.1 6.6

1230 010 F CRANKSHAFT MAIN & ROD BEARING
- THIS TIME IS FOR EITHER REPLACE OR INSPECTION OF MAIN & ROD BEARING.
SC MC CV CO
3.0 3.0 3.0 3.2
Time Includes:
REMOVE 1.0 1.0 1.0 1.2

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Crankshaft Main Bearing Cap(s), First One 0.07 0.07 0.07 0.07
Remove Crankshaft Main Bearing First One 0.11 0.11 0.11 0.11
Remove Connecting Rod Bearing First One 0.17 0.17 0.17 0.17
INSTALL 2.0 2.0 2.0 2.0
Package Crankshaft Main & Rod Bearing First One 0.20 0.20 0.20 0.20
Install Connecting Rod Bearing First One 0.22 0.22 0.22 0.22

SC MC CV CO
Time Includes:
INSTALL 2.0 2.0 2.0 2.0

Install Crankshaft Main Bearing First One, In Frame 0.26 0.26 0.26 0.26
Install Crankshaft Main Bearing Cap(s), First One 0.09 0.09 0.09 0.09
Clean Oil Pan 0.22 0.22 0.22 0.22
Install Oil Pan 0.28 0.28 0.28 0.28
1230 010 A CRANKSHAFT MAIN & ROD BEARING
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REMOVE 0.2 0.2 0.2 0.2

Remove Crankshaft Main Bearing Cap(s), Each Additional 0.02 0.02 0.02 0.02
Remove Crankshaft Main Bearing Each Additional 0.07 0.07 0.07 0.07
Remove Connecting Rod Bearing Each Additional 0.04 0.04 0.04 0.04
INSTALL 0.4 0.4 0.4 0.4
Package Crankshaft Main & Rod Bearing Each Additional 0.02 0.02 0.02 0.02
Install Connecting Rod Bearing Each Additional 0.11 0.11 0.11 0.11
Install Crankshaft Main Bearing Each Additional 0.17 0.17 0.17 0.17
Install Crankshaft Main Bearing Cap(s), Each Additional 0.02 0.02 0.02 0.02
1230 010 S CRANKSHAFT MAIN & ROD BEARING
- THIS TIME IS FOR EITHER REPLACE OR INSPECTION OF MAIN & ROD BEARINGS.
SC MC CV CO
6.3 6.3 6.3 6.5
Time Includes:
REMOVE 2.4 2.4 2.4 2.6

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Crankshaft Main Bearing Cap(s), Set (all) 0.17 0.17 0.17 0.17

SC MC CV CO
Time Includes:
REMOVE 2.4 2.4 2.4 2.6

Remove Crankshaft Main Bearing Set (all) 0.61 0.61 0.61 0.61
Remove Connecting Rod Bearing Set (all) 0.78 0.78 0.78 0.78
INSTALL 3.9 3.9 3.9 3.9
Package Crankshaft Main & Rod Bearing Set (all) 0.22 0.22 0.22 0.22
Install Connecting Rod Bearing Set (all) 0.50 0.50 0.50 0.50
Install Crankshaft Main Bearing Set (all) 1.30 1.30 1.30 1.30
Install Crankshaft Main Bearing Cap(s), Set (all) 0.26 0.26 0.26 0.26
Clean Oil Pan 0.22 0.22 0.22 0.22
Install Oil Pan 0.28 0.28 0.28 0.28
1239 010 F CYLINDER PACK

- IF CYLINDER PACK IS RECONDITIONED, ADD APPROPRIATE (1239-020) CODE
SC MC CV CO
18.2 17.6 15.5 15.9
Time Includes:
REMOVE 5.8 5.5 4.5 4.9

Drain Engine Oil 0.11 0.11 0.11 0.11

SC MC CV CO
Time Includes:
REMOVE 5.8 5.5 4.5 4.9

Remove V-belt(s) 0.13 0.13 0.13 0.13
Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Piston Cooling Jet(s) First One 0.02 0.02 0.02 0.02
Remove Cylinder Pack First One, In Frame 0.15 0.17 0.17 0.13
Package Cylinder Pack First One 0.07 0.07 0.07 0.07
CLEAN 2.0 2.0 2.0 2.0
Clean Oil Pan 0.22 0.22 0.22 0.22
INSTALL 10.4 10.1 9.0 9.0
Unpack Cylinder Pack First One 0.04 0.04 0.04 0.04
Fabricate Connecting Rod First One 0.02 0.02 0.02 0.02
Install Cylinder Pack First One, In Frame 0.26 0.26 0.33 0.26
Install Piston Cooling Jet(s) First One 0.07 0.07 0.07 0.07
Install Oil Pan 0.28 0.28 0.28 0.28

SC MC CV CO
Time Includes:
INSTALL 10.4 10.1 9.0 9.0

Install V-belt(s) 0.20 0.20 0.20 0.20
1239 010 A CYLINDER PACK
SC MC CV CO
0.7 0.7 0.7 0.7
Time Includes:
REMOVE 0.3 0.3 0.3 0.3

Remove Piston Cooling Jet(s) Each Additional 0.02 0.02 0.02 0.02

1239 010 A (CONTINUED)
SC MC CV CO
Time Includes:
REMOVE 0.3 0.3 0.3 0.3

Remove Cylinder Pack Each Additional 0.13 0.13 0.13 0.13
Package Cylinder Pack Each Additional 0.07 0.07 0.07 0.07
INSTALL 0.4 0.4 0.4 0.4
Unpack Cylinder Pack Each Additional 0.04 0.04 0.04 0.04
Fabricate Connecting Rod Each Additional 0.02 0.02 0.02 0.02
Install Cylinder Pack Each Additional 0.20 0.20 0.20 0.20
Install Piston Cooling Jet(s) Each Additional 0.07 0.07 0.07 0.07
1239 010 S CYLINDER PACK

- IF CYLINDER PACKS ARE RECONDITIONED, ADD APPROPRIATE (1239-020) CODE.
SC MC CV CO
21.3 20.7 18.6 19.1
Time Includes:
REMOVE 7.2 7.0 6.0 6.4

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove V-belt(s) 0.13 0.13 0.13 0.13

SC MC CV CO
Time Includes:
REMOVE 7.2 7.0 6.0 6.4

Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Piston Cooling Jet(s) Set (all) 0.13 0.13 0.13 0.13
Remove Cylinder Pack Set (all), In Frame 1.02 1.00 1.08 1.04
Package Cylinder Pack Set (all) 0.26 0.26 0.26 0.26
CLEAN 2.0 2.0 2.0 2.0
Clean Oil Pan 0.22 0.22 0.22 0.22
INSTALL 12.1 11.7 10.6 10.7
Unpack Cylinder Pack Set (all) 0.26 0.26 0.26 0.26
Fabricate Connecting Rod Set (all) 0.13 0.13 0.13 0.13
Install Cylinder Pack Set (all), In Frame 1.00 1.00 1.00 1.00
Install Piston Cooling Jet(s) Set (all) 0.26 0.26 0.26 0.26
Install Oil Pan 0.28 0.28 0.28 0.28

SC MC CV CO
Time Includes:
INSTALL 12.1 11.7 10.6 10.7

Install V-belt(s) 0.20 0.20 0.20 0.20

1239 010 OX F CYLINDER PACK (OUT OF FRAME)

- IF CYLINDER PACK IS RECONDITIONED, ADD APPROPRIATE (1239-020) CODE
SC MC CV CO
8.5 8.5 8.5 9.3
Time Includes:
REMOVE 2.0 2.0 2.0 2.3

Remove Connecting Rod Bearing Cap(s), First One, Out Of Frame 0.07 0.07 0.07 0.07
Remove Cylinder Pack First One, Out Of Frame 0.15 0.15 0.15 0.15
Package Cylinder Pack First One, Out Of Frame 0.02 0.02 0.02 0.02
CLEAN 1.7 1.7 1.7 1.7
Clean Oil Pan 0.22 0.22 0.22 0.22
INSTALL 4.8 4.8 4.8 5.3
Unpack Cylinder Pack First One, Out Of Frame 0.02 0.02 0.02 0.02
Fabricate Connecting Rod First One, Out Of Frame 0.02 0.02 0.02 0.02
Install Cylinder Pack First One, Out Of Frame 0.11 0.11 0.11 0.11
Install Connecting Rod Bearing Cap(s), First One, Out Of Frame 0.07 0.07 0.07 0.07

1239 010 OX F (CONTINUED)
SC MC CV CO
Time Includes:
INSTALL 4.8 4.8 4.8 5.3

1239 010 OX A CYLINDER PACK (OUT OF FRAME)
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REMOVE 0.3 0.3 0.3 0.3

Remove Piston Cooling Jet(s) Each Additional, Out Of Frame 0.02 0.02 0.02 0.02
Remove Connecting Rod Bearing Cap(s), Each Additional, Out Of Frame 0.04 0.04 0.04 0.04
Remove Cylinder Pack Each Additional, Out Of Frame 0.13 0.13 0.13 0.13
Package Cylinder Pack Each Additional 0.07 0.07 0.07 0.07
INSTALL 0.3 0.3 0.3 0.3
Unpack Cylinder Pack Each Additional 0.04 0.04 0.04 0.04
Fabricate Connecting Rod Each Additional 0.02 0.02 0.02 0.02
Install Cylinder Pack Each Additional, Out Of Frame 0.13 0.13 0.13 0.13
Install Connecting Rod Bearing Cap(s), Each Additional, Out Of Frame 0.04 0.04 0.04 0.04
Install Piston Cooling Jet(s) Each Additional, Out Of Frame 0.02 0.02 0.02 0.02

1239 010 OX S CYLINDER PACK (OUT OF FRAME)

- IF CYLINDER PACKS ARE RECONDITIONED, ADD APPROPRIATE (1239-020) CODE
SC MC CV CO
11.1 11.1 11.1 12.0
Time Includes:
REMOVE 3.2 3.2 3.2 3.6

Remove Cylinder Pack Set (all), Out Of Frame 0.78 0.78 0.78 0.78
Package Cylinder Pack Set (all), Out Of Frame 0.26 0.26 0.26 0.26
CLEAN 1.7 1.7 1.7 1.7
Clean Oil Pan 0.22 0.22 0.22 0.22
INSTALL 6.2 6.2 6.2 6.7
Unpack Cylinder Pack Set (all), Out Of Frame 0.26 0.26 0.26 0.26
Fabricate Connecting Rod Set (all), Out Of Frame 0.13 0.13 0.13 0.13
Install Cylinder Pack Set (all), Out Of Frame 0.76 0.76 0.76 0.76

1239 010 OX S (CONTINUED)
SC MC CV CO
Time Includes:
INSTALL 6.2 6.2 6.2 6.7

1239 020 FH E CYLINDER PACK (FLEX HONE)
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
RECONDITION
Recondition Cylinder Pack Flex Hone, Each 0.48 0.48 0.48 0.48
1239 020 HH E CYLINDER PACK (HARD HONE)
SC MC CV CO
0.8 0.8 0.8 0.8
Time Includes:
RECONDITION
Recondition Cylinder Pack Hard Hone, Each 0.78 0.78 0.78 0.78

1239 030 CYLINDER PACK
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
TEST AFTER REPAIR

Test After Repair Cylinder Pack 1.00 1.00 1.00 1.00
SC MC CV CO
1.2 1.2 1.2 1.2
Time Includes:
TROUBLESHOOT
Troubleshoot Cylinder Pack 1.00 1.00 1.00 1.00
SC MC CV CO
0.5 0.5 0.5 0.7
Time Includes:
WASH
Wash Cylinder Pack 0.52 0.52 0.52 0.69
C-10/C-12 FUEL SYSTEM

1250 046 FUEL SYSTEM
Notes: - CLAIM THIS CODE WHEN AN ENGINE COMPONENT FAILURE HAS CONTAMINATED THE FUEL.
(FUEL TANK NOT INCLUDED)
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
FLUSH
Flush Fuel System 0.46 0.46 0.46 0.46
1250 082 PX FUEL SYSTEM (PRESSURE[s])
PROCESS.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
MEASURE
Measure Fuel System Pressure(s) 0.28 0.28 0.28 0.28
LOC COND WKAPP SHPLOC REPAIR FOR WARRANTY
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REPAIR FOR WARRANTY

Disassemble Fuel Transfer Pump 0.11 0.11 0.11 0.11
Clean & Inspect Fuel Transfer Pump 0.09 0.07 0.07 0.07
Assemble Fuel Transfer Pump 0.11 0.11 0.11 0.11
SC MC CV CO
0.5 0.5 0.5 0.7
Time Includes:
REMOVE 0.2 0.2 0.2 0.3

INSTALL 0.3 0.3 0.3 0.4

SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
TEST AFTER REPAIR

Test After Repair Fuel Transfer Pump 0.52 0.52 0.52 0.52
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Fuel Transfer Pump 0.52 0.52 0.52 0.52
SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Fuel Transfer Pump 0.33 0.33 0.33 0.52
1258 010 FUEL PRIMING PUMP
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Fuel Priming Pump 0.11 0.11 0.11 0.11

1261 010 FUEL FILTER
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Fuel Filter 0.11 0.11 0.11 0.11
1262 010 FUEL FILTER HOUSING/BASE
SC MC CV CO
1.0 0.9 0.7 0.8
Time Includes:
REMOVE 0.5 0.4 0.3 0.4

Separate Fuel Filter Housing/base Line(s) 0.09 0.07 0.04 0.04
Remove Fuel Filter 0.04 0.04 0.04 0.04
Remove Fuel Priming Pump 0.04 0.04 0.04 0.04
Remove Fuel Filter Housing/base In Frame 0.28 0.24 0.15 0.15
INSTALL 0.5 0.5 0.4 0.4
Install Fuel Filter Housing/base In Frame 0.28 0.28 0.15 0.15
Install Fuel Priming Pump 0.07 0.07 0.07 0.07
Install Fuel Filter 0.04 0.04 0.04 0.04
Connect Fuel Filter Housing/base Line(s) 0.13 0.09 0.09 0.09
1274 042 FUEL SUPPLY/RETURN LINES
LOC COND WKAPP SHPLOC INSPECT & MAINTAIN
Notes: - THIS CODE IS A VISUAL INSPECTION OF THE FUEL LINES FOR CRACKS AND/OR LEAKS.
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
INSPECT & MAINTAIN

Inspect & Maintain Fuel Supply/return Lines 0.09 0.09 0.09 0.09

1280 038 PX FUEL (PRESSURE[s])
LOC COND WKAPP SHPLOC DIAGNOSTIC TEST
Notes: - THIS CODE DOES NOT INCLUDE TIME TO ISOLATE AND REPAIR PROBLEM.
- THIS CODE IS FOR PROCEDURE NUMBER 113 IN THE TRUCK PERFORMANCE DIAGNOSTIC GUIDE.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Fuel Pressure(s) 0.46 0.46 0.46 0.46
1280 082 FUEL
Notes: - DO NOT USE THIS CODE WITH CODES (1000-031-P1, P2 OR P3) FOR PAR DYNAMOMETER TEST,
SINCE THIS CHECK IS INCLUDED IN THE PAR DYNAMOMETER TEST.
- INCLUDES OBTAINING SAMPLE OF FUEL FROM THE FUEL TANK. MEASURE FUEL API AND
TEMPERATURE. DETERMINE CORRECTED API AT 60 DEGREES FAHRENHEIT. CALCULATE HP
CORRECTION FACTOR FOR API.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
MEASURE
Measure Fuel 0.17 0.17 0.17 0.17
1290 010 F UNIT INJECTOR

- IF INJECTOR SLEEVE REQUIRES REPLACEMENT, ADD CODE (1713-010- -F).
SC MC CV CO
1.4 1.1 1.1 1.3
Time Includes:
REMOVE 0.6 0.5 0.5 0.6

Remove Valve Cover First One 0.04 0.04 0.04 0.04
Separate Unit Injector Wiring Harness, First One 0.04 0.04 0.04 0.04
Remove Rocker Shaft Assembly First One 0.07 0.07 0.07 0.07
Remove Push Rod First One 0.02 0.02 0.02 0.02
Remove Valve Bridge First One 0.02 0.02 0.02 0.02
Remove Unit Injector First One 0.09 0.09 0.09 0.09
INSTALL 0.8 0.6 0.6 0.7
Install Unit Injector First One 0.04 0.04 0.04 0.04
Install Valve Bridge First One 0.02 0.02 0.02 0.02
Install Push Rod First One 0.02 0.02 0.02 0.02

SC MC CV CO
Time Includes:
INSTALL 0.8 0.6 0.6 0.7

Install Rocker Shaft Assembly First One 0.09 0.09 0.09 0.09
Adjust Inlet/exhaust Valve(s) 0.04 0.04 0.04 0.04
Connect Unit Injector Wiring Harness, First One 0.04 0.04 0.04 0.04
Adjust Unit Injector First One 0.04 0.04 0.04 0.04
Install Valve Cover First One 0.09 0.09 0.09 0.09
1290 010 A UNIT INJECTOR

SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REMOVE 0.2 0.2 0.2 0.2

Separate Unit Injector Wiring Harness, Each Additional 0.02 0.02 0.02 0.02
Remove Rocker Shaft Assembly Each Additional 0.04 0.04 0.04 0.04
Remove Push Rod Each Additional 0.02 0.02 0.02 0.02
Remove Valve Bridge Each Additional 0.02 0.02 0.02 0.02
Remove Unit Injector Each Additional 0.04 0.04 0.04 0.04
INSTALL 0.4 0.4 0.4 0.4
Install Unit Injector Each Additional 0.07 0.07 0.07 0.07
Install Valve Bridge Each Additional 0.02 0.02 0.02 0.02
Install Push Rod Each Additional 0.02 0.02 0.02 0.02
Install Rocker Shaft Assembly Each Additional 0.07 0.07 0.07 0.07
Adjust Inlet/exhaust Valve(s) 0.04 0.04 0.04 0.04
Connect Unit Injector Wiring Harness, Each Additional 0.02 0.02 0.02 0.02
Adjust Unit Injector Each Additional 0.04 0.04 0.04 0.04

1290 010 S UNIT INJECTOR

- IF INJECTOR SLEEVE REQUIRES REPLACEMENT, ADD CODE (1713-010- -S).
SC MC CV CO
4.0 3.6 3.5 3.6
Time Includes:
REMOVE 1.1 1.0 0.9 1.0

INSTALL 2.9 2.6 2.6 2.6
1290 030 UNIT INJECTOR
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
TEST AFTER REPAIR

Test After Repair Unit Injector 0.52 0.52 0.52 0.52

SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Unit Injector 0.52 0.52 0.52 0.52
1290 038 I3 S UNIT INJECTOR (USING CYLINDER CUT-OUT TEST)
LOC COND WKAPP SHPLOC DIAGNOSTIC TEST (SET [all])
PROCESS AND FOR TEST AFTER.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Unit Injector Using Cylinder Cut-out Test, Set (all) 0.48 0.48 0.48 0.48
SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Unit Injector 0.33 0.33 0.33 0.52
1290 079 WW S UNIT INJECTOR (WIRING HARNESS)
LOC COND WKAPP SHPLOC TORQUE/TIGHTEN (SET [all])
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TORQUE/TIGHTEN
Torque/tighten Unit Injector Wiring Harness, Set (all) 0.28 0.28 0.28 0.28

1290 081 OD S UNIT INJECTOR (SOLENOID)
LOC COND WKAPP SHPLOC TEST (SET [all])
PROCESS.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
TEST
Test Unit Injector Solenoid, Set (all) 0.48 0.48 0.48 0.48
1702 010 FUEL MANIFOLD
SC MC CV CO
1.6 1.0 1.0 1.3
Time Includes:
REMOVE 0.7 0.4 0.4 0.6

Separate Fuel Manifold Wiring Harness 0.02 0.02 0.02 0.02
Remove Fuel Filter 0.04 0.04 0.04 0.04
Remove Fuel Filter Housing/base 0.24 0.15 0.15 0.15
Remove Fuel Manifold 0.09 0.09 0.09 0.09
INSTALL 0.9 0.6 0.6 0.7
Install Fuel Manifold 0.13 0.13 0.13 0.13
Install Fuel Filter Housing/base 0.28 0.17 0.17 0.17
Install Fuel Filter 0.04 0.04 0.04 0.04
Connect Fuel Manifold Wiring Harness 0.02 0.02 0.02 0.02
Purge Fuel System 0.11 0.11 0.11 0.11
1702 017 AD FUEL MANIFOLD (ADAPTER)
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
DISASSEMBLE
Disassemble Fuel Manifold Adapter 0.20 0.20 0.20 0.20
Assemble Fuel Manifold Adapter 0.20 0.20 0.20 0.20

1713 010 ES F UNIT INJECTOR SLEEVE (EXCLUDES SOME R & I)
Notes: - THIS IS THE ADDITIONAL TIME TO R&I AN INJECTOR SLEEVE, IN FRAME, WITH THE INJECTOR
ALREADY REMOVED.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REMOVE & INSTALL

Remove & Install Unit Injector Sleeve Excludes Some R & I, First One 0.48 0.48 0.48 0.48
1713 010 ES A UNIT INJECTOR SLEEVE (EXCLUDES SOME R & I)
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Unit Injector Sleeve Excludes Some R & I, Each Additio 0.30 0.30 0.30 0.30
1713 010 ES S UNIT INJECTOR SLEEVE (EXCLUDES SOME R & I)
Notes: - THIS IS THE ADDITIONAL TIME TO R&I THE INJECTOR SLEEVES, IN FRAME, WITH THE INJECTORS
ALREADY REMOVED.
SC MC CV CO
2.0 2.0 2.0 2.0
Time Includes:
REMOVE & INSTALL

Remove & Install Unit Injector Sleeve Excludes Some R & I, Set (all) 1.95 1.95 1.95 1.95
1713 010 OX F UNIT INJECTOR SLEEVE (OUT OF FRAME)
Notes: - THIS TIME IS BASED ON R&I INJECTOR SLEEVE WITH VALVES REMAINING INSTALLED, AND USING
THE FABRICATED SLEEVE REMOVAL TOOL.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Unit Injector Sleeve Out Of Frame, First One 0.28 0.28 0.28 0.28

1713 010 OX A UNIT INJECTOR SLEEVE (OUT OF FRAME)
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Unit Injector Sleeve Out Of Frame, Each Additional 0.11 0.11 0.11 0.11
1713 010 OX S UNIT INJECTOR SLEEVE (OUT OF FRAME)
Notes: - THIS TIME IS BASED ON R&I INJECTOR SLEEVES WITH VALVES REMAINING INSTALLED, AND USING
THE FABRICATED SLEEVE REMOVAL TOOL.
SC MC CV CO
0.8 0.8 0.8 0.8
Time Includes:
REMOVE & INSTALL

Remove & Install Unit Injector Sleeve Out Of Frame, Set (all) 0.78 0.78 0.78 0.78
C-10/C-12 LUBRICATION SYSTEM

1302 010 OIL PAN
SC MC CV CO
1.1 1.1 1.1 1.3
Time Includes:
REMOVE & INSTALL

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Oil Pan 0.17 0.17 0.17 0.17
Clean Oil Pan 0.22 0.22 0.22 0.22
Assemble Oil Pan Gasket(s) 0.07 0.07 0.07 0.07
Install Oil Pan 0.28 0.28 0.28 0.28
1302 010 S1 OIL PAN (SOUND SUPPRESSION)
Notes: - IF REQUIRED, ADD THIS CODE TO (1302-010).
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove Oil Pan Sound Suppression 0.11 0.11 0.11 0.11
Install Oil Pan Sound Suppression 0.20 0.20 0.20 0.20
1302 030 OIL PAN
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Oil Pan 0.33 0.33 0.33 0.33
1302 035 OIL PAN
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
TROUBLESHOOT
Troubleshoot Oil Pan 0.33 0.33 0.33 0.33

1302 074 OIL PAN
SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Oil Pan 0.33 0.33 0.33 0.52
1304 010 OIL PUMP
Notes: - ADD CODE (1395-044) FOR DRAIN & REFILL COOLANT, IF NOT ALREADY CLAIMED AS PART OF
ANOTHER REPAIR SEGMENT.
SC MC CV CO
1.3 1.1 1.1 1.3
Time Includes:
REMOVE 0.5 0.4 0.4 0.6

Separate V-belt(s) 0.07 0.07 0.07 0.07
Separate Oil Lines 0.07 0.07 0.07 0.07
Remove Oil Pump In Frame 0.17 0.13 0.13 0.15
CLEAN 0.2 0.2 0.2 0.2
Clean Oil Pump 0.20 0.20 0.20 0.20
INSTALL 0.6 0.5 0.5 0.5
Install Oil Pump In Frame 0.20 0.13 0.11 0.11
Connect Oil Lines 0.04 0.04 0.04 0.04
Connect V-belt(s) 0.11 0.11 0.11 0.11
1304 017 OIL PUMP
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:

Disassemble Oil Pump 0.17 0.17 0.17 0.17
Assemble Oil Pump 0.20 0.20 0.20 0.20

1306 001 ENGINE OIL FILTER HOUSING/BASE
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REPAIR FOR WARRANTY

Repair For Warranty Engine Oil Filter Housing/base 0.48 0.48 0.48 0.48
1306 010 ENGINE OIL FILTER HOUSING/BASE
SC MC CV CO
2.4 2.4 2.4 2.6
Time Includes:
REMOVE 1.0 1.0 1.0 1.1

Separate Coolant Conditioner Filter 0.09 0.09 0.09 0.09
Remove Engine Oil Filter(s) 0.04 0.04 0.04 0.04
Remove Engine Oil Filter Housing/base 0.61 0.61 0.61 0.61
CLEAN & INSPECT 0.3 0.3 0.3 0.3
INSTALL 1.1 1.1 1.1 1.2
Install Engine Oil Filter Housing/base 0.63 0.63 0.63 0.63
Install Engine Oil Filter(s) 0.04 0.04 0.04 0.04
Connect Coolant Conditioner Filter 0.09 0.09 0.09 0.09
1308 010 KY ENGINE OIL FILTER[s] (CANISTER TYPE)
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Oil Filter(s) Canister Type 0.28 0.28 0.28 0.28

1308 010 NN ENGINE OIL FILTER[s] (SPIN-ON TYPE)
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Oil Filter(s) Spin-on Type 0.11 0.11 0.11 0.11
1308 507 ENGINE OIL FILTER[s]
LOC COND WKAPP SHPLOC CUT & ANALYZE
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
CUT & ANALYZE

Cut & Analyze Engine Oil Filter(s) 0.20 0.20 0.20 0.20
1316 010 ENGINE OIL FILLER TUBE/CAP
Notes: - FOR CO CLAIM ADDITIONAL TIME DEPENDING ON TUBE CONFIGURATION.
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Oil Filler Tube/cap 0.39 0.39 0.39 0.39
1317 010 ENGINE CRANKCASE BREATHER
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
REMOVE & INSTALL

Remove Engine Crankcase Breather 0.09 0.09 0.09 0.09
Install Engine Crankcase Breather 0.11 0.11 0.11 0.11

1318 010 ENGINE OIL/FILTER
Notes: - IF EQUIPPED WITH AN AUXILIARY OR CANISTER TYPE FILTER, ADD APPROPRIATE CODE.
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REMOVE & INSTALL

Drain & Refill Engine Oil 0.48 0.48 0.48 0.48
Remove & Install Engine Oil Filter(s) 0.09 0.09 0.09 0.09
1326 010 ENGINE OIL LEVEL GAUGE/DIPSTICK
Notes: - FOR CO CLAIM ADDITIONAL TIME DEPENDING ON TUBE CONFIGURATION.
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
REMOVE & INSTALL

Remove & Install Engine Oil Level Gauge/dipstick 0.37 0.37 0.37 0.37
1326 025 ENGINE OIL LEVEL GAUGE/DIPSTICK
Notes: - USE THIS CODE TO CALIBRATE DIPSTICK.
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
ADJUST
Adjust Engine Oil Level Gauge/dipstick 1.00 1.00 1.00 1.00
1328 010 CENTRIFUGAL FILTER[s]
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Centrifugal Filter(s) 0.28 0.28 0.28 0.28

1331 010 S PISTON COOLING JET[s]
SC MC CV CO
1.8 1.8 1.8 2.0
Time Includes:
REMOVE 0.6 0.6 0.6 0.8

Drain Engine Oil 0.11 0.11 0.11 0.11
Remove Oil Pan 0.17 0.17 0.17 0.17
Remove Piston Cooling Jet(s) In Frame, Set (all) 0.13 0.13 0.13 0.13
INSTALL 1.2 1.2 1.2 1.2
Install Piston Cooling Jet(s) In Frame, Set (all) 0.17 0.17 0.17 0.17
Clean Oil Pan 0.22 0.22 0.22 0.22
Install Oil Pan 0.28 0.28 0.28 0.28
1331 081 S PISTON COOLING JET[s]
LOC COND WKAPP SHPLOC TEST (SET [all])
Notes: - THIS CODE APPLIES FOR EACH AS WELL AS THE SET.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST
Test Piston Cooling Jet(s) Set (all) 0.28 0.28 0.28 0.28
1348 008 ENGINE OIL
LOC COND WKAPP SHPLOC TAKE & SUBMIT S O S FROM
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
TAKE & SUBMIT S O S FROM

Take & Submit S O S From Engine Oil 0.20 0.20 0.20 0.20
1348 044 ENGINE OIL
LOC COND WKAPP SHPLOC DRAIN & REFILL
Notes: - THIS CODE DOES NOT INCLUDE R&I OIL FILTERS.
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
DRAIN & REFILL

Drain Engine Oil 0.11 0.11 0.11 0.11

SC MC CV CO
Time Includes:
DRAIN & REFILL 0.4 0.4 0.4 0.4

1348 082 PX ENGINE OIL (PRESSURE[s])
PROCESS.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
MEASURE
Measure Engine Oil Pressure(s) 0.28 0.28 0.28 0.28
C-10/C-12 COOLING SYSTEM

1350 034 COOLING SYSTEM
PROCESS.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Cooling System 0.28 0.28 0.28 0.28
1350 038 Q3 COOLING SYSTEM (USING BOTTLE TEST)
PROCESS.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Cooling System Using Bottle Test 0.48 0.48 0.48 0.48
1350 046 COOLING SYSTEM
Notes: - DO NOT USE THIS CODE IN CONJUNCTION WITH ANY REPAIR CODE THAT INCLUDES DRAIN &
REFILL COOLANT, INSTEAD USE CODE (1350-046-ES).
- THIS CODE MAY BE CLAIMED TWICE (MUST BE JUSTIFIED IN CLAIMS STORY) IF COOLING SYSTEM
IS EXTREMELY CONTAMINATED.
- USE THIS CODE TO PERFORM THIS OPERATION WHEN A DYNO IS NOT AVAILABLE.
SC MC CV CO
1.8 1.8 1.8 1.8
Time Includes:
FLUSH
Flush Cooling System 1.78 1.78 1.78 1.78
1350 046 ES COOLING SYSTEM (EXCLUDES SOME R & I)
Notes: - THIS CODE DOES NOT INCLUDE DRAINING OLD COOLANT AND REFILLING WITH NEW COOLANT.
- USE THIS CODE IN CONJUNCTION WITH REPAIR CODE THAT INCLUDES DRAIN & REFILL ENGINE
COOLANT, SUCH AS R&I WATER PUMP.
SC MC CV CO
1.3 1.3 1.3 1.3
Time Includes:
FLUSH
Flush Cooling System Excludes Some R & I 1.30 1.30 1.30 1.30

1350 046 WD COOLING SYSTEM (FOR DYNAMOMETER TEST)
Notes: - FOR DEALERS USING A DYNO FOR THIS PROCESS IN CONJUNCTION WITH THE TEST AFTER
REPAIR DYNO RUN, CLAIM TIME BELOW.
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
FLUSH
Flush Cooling System For Dynamometer Test 0.56 0.56 0.56 0.56
1352 010 HG COOLANT CONDITIONER (HOUSING)
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Coolant Conditioner Housing 0.17 0.17 0.17 0.17
1352 010 NN COOLANT CONDITIONER (SPIN-ON TYPE)
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REMOVE & INSTALL

Remove & Install Coolant Conditioner Spin-on Type 0.11 0.11 0.11 0.11
1353 010 RADIATOR
Notes: - IF LINES TO A/C CONDENSER REQUIRES S&C, ADD (1802-045).
SC MC CV CO
2.6 2.6 2.6 3.1
Time Includes:
REMOVE 1.2 1.2 1.2 1.5

Separate Radiator Hose Upper 0.04 0.04 0.04 0.04
INSTALL 1.4 1.4 1.4 1.6

SC MC CV CO
Time Includes:
INSTALL 1.4 1.4 1.4 1.6

Connect Radiator Hose Upper 0.09 0.09 0.09 0.09
1353 010 BK RADIATOR (BRACKET[s])
Notes: - THIS CODE IS FOR R&I RADIATOR SUPPORT BRACKET THAT IS MOUNTED ABOVE THE VALVE
COVERS ON SOME TRUCKS.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Radiator Bracket(s) 0.28 0.28 0.28 0.28
1353 046 OX RADIATOR (OUT OF FRAME)
SC MC CV CO
0.7 0.7 0.7 0.7
Time Includes:
FLUSH
Flush Radiator Out Of Frame 0.65 0.65 0.65 0.65
1354 029 EXPANSION TANK
Notes: - FOR R&I ONLY WATER MANIFOLD ON TRUCKS WHICH REQUIRE IT, ADD THIS CODE TO CODE (1362-
010) FOR R&I WATER MANIFOLD.
SC MC CV CO
0.5 0.5 0.5 N/A
Time Includes:
SEPARATE & CONNECT N/A

Separate Expansion Tank 0.20 0.20 0.20 N/A
Connect Expansion Tank 0.28 0.28 0.28 N/A

SC MC CV CO
1.2 1.2 1.2 1.4
Time Includes:
REMOVE 0.5 0.5 0.5 0.6

Separate Fan Drive Solenoid 0.02 0.02 0.02 0.02
Remove Thermostat/water Temperature Regulator Housing 0.07 0.07 0.07 0.07
Remove Thermostat/water Temperature Regulator 0.11 0.11 0.11 0.11
Remove Thermostat/water Temperature Regulator Seal(s) 0.04 0.04 0.04 0.04
INSTALL 0.7 0.7 0.7 0.8
Install Thermostat/water Temperature Regulator Seal(s) 0.04 0.04 0.04 0.04
Install Thermostat/water Temperature Regulator 0.07 0.07 0.07 0.07
Install Thermostat/water Temperature Regulator Housing 0.13 0.13 0.13 0.13
Connect Fan Drive Solenoid 0.07 0.07 0.07 0.07
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
TEST AFTER REPAIR

Test After Repair Thermostat/water Temperature Regulator 0.52 0.52 0.52 0.52
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Thermostat/water Temperature Regulator 0.52 0.52 0.52 0.52

SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Thermostat/water Temperature Regulator 0.52 0.52 0.52 0.52
SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Thermostat/water Temperature Regulator 0.33 0.33 0.33 0.52
1356 082 VF FAN (SPEED)
PROCESS.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
MEASURE
Measure Fan Speed 0.20 0.20 0.20 0.20
1357 010 V-BELT[s]
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove & Install V-belt(s) 0.28 0.28 0.28 0.28

1357 010 S V-BELT[s]
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REMOVE & INSTALL

Remove & Install V-belt(s) Set (all) 0.39 0.39 0.39 0.39
Adjust V-belt(s) 0.09 0.09 0.09 0.09
1358 010 BELT TIGHTENER
SC MC CV CO
0.8 0.8 0.8 0.8
Time Includes:
REMOVE & INSTALL

Remove & Install Poly-rib Belt 0.22 0.22 0.22 0.22
Remove & Install Belt Tightener 0.35 0.35 0.35 0.35
Adjust Poly-rib Belt 0.20 0.20 0.20 0.20
1359 001 FAN DRIVE
Notes: - INCLUDES INSPECT AND REPLACE BEARINGS.
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REPAIR FOR WARRANTY

Disassemble & Assemble Fan Drive 0.22 0.22 0.22 0.22
Clean Fan Drive 0.11 0.11 0.11 0.11
Inspect Fan Drive 0.09 0.09 0.09 0.09
Replace Fan Drive Bearing(s) 0.17 0.17 0.17 0.17
1359 010 FAN DRIVE
SC MC CV CO
1.4 1.4 1.4 1.6
Time Includes:
REMOVE 0.7 0.7 0.7 0.8

Separate V-belt(s) 0.07 0.07 0.07 0.07

SC MC CV CO
Time Includes:
REMOVE 0.7 0.7 0.7 0.8

Remove Fan 0.11 0.11 0.11 0.11
Remove Fan Drive In Frame 0.13 0.13 0.13 0.13
INSTALL 0.7 0.7 0.7 0.8
Install Fan Drive In Frame 0.11 0.11 0.11 0.11
Install Fan 0.11 0.11 0.11 0.11
Connect V-belt(s) 0.11 0.11 0.11 0.11
1359 010 ES FAN DRIVE (EXCLUDES SOME R & I)
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REMOVE & INSTALL

Remove & Install Fan Drive Excludes Some R & I 0.52 0.52 0.52 0.52
1361 010 WATER PUMP
SC MC CV CO
3.0 2.6 2.6 3.2
Time Includes:
REMOVE 1.4 1.2 1.2 1.5

Separate V-belt(s) 0.07 0.07 0.07 0.07
Separate Coolant Line(s) 0.09 0.09 0.09 0.09

SC MC CV CO
Time Includes:
REMOVE 1.4 1.2 1.2 1.5

Separate Coolant Line(s) Filter 0.04 0.04 0.04 0.04
Remove Water Pump 0.43 0.17 0.17 0.35
INSTALL 1.6 1.4 1.4 1.7
Install Water Pump 0.33 0.11 0.11 0.28
Connect Coolant Line(s) Filter 0.04 0.04 0.04 0.04
Connect Coolant Line(s) 0.07 0.07 0.07 0.07
Connect V-belt(s) 0.11 0.11 0.11 0.11
1361 030 WATER PUMP
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Water Pump 0.33 0.33 0.33 0.33
1361 035 WATER PUMP
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
TROUBLESHOOT
Troubleshoot Water Pump 0.33 0.33 0.33 0.33

1361 074 WATER PUMP
SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Water Pump 0.33 0.33 0.33 0.52
1361 535 PX WATER PUMP (PRESSURE[s])
LOC COND WKAPP SHPLOC CHECK
PROCESS.
- IF NO REPAIR IS NECESSARY, CLAIM CODE (1395-044) TO DRAIN & REFILL COOLANT.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
CHECK
Check Water Pump Pressure(s) 0.28 0.28 0.28 0.28
1362 010 WATER MANIFOLD
Notes: - FOR TRUCKS WHICH REQUIRE IT, ADD CODE (1354-029) FOR S&C COOLANT EXPANSION TANK.
SC MC CV CO
3.0 2.2 2.2 2.4
Time Includes:
REMOVE 1.2 0.9 0.9 1.0

Separate Fan Wiring Harness 0.02 0.02 0.02 0.02
Separate Engine Coolant Sensor(s) 0.04 0.04 0.04 0.04
Separate Inlet Air Temperature Sensor Wiring Harness 0.02 0.02 0.02 0.02
Remove Inlet Manifold In Frame 0.17 0.07 0.07 0.07
INSTALL 1.8 1.3 1.3 1.4
Install Inlet Manifold In Frame 0.30 0.07 0.07 0.07
Connect Inlet Air Temperature Sensor Wiring Harness 0.02 0.02 0.02 0.02
Connect Engine Coolant Sensor(s) 0.04 0.04 0.04 0.04

SC MC CV CO
Time Includes:
INSTALL 1.8 1.3 1.3 1.4

Connect Fan Wiring Harness 0.02 0.02 0.02 0.02
1378 010 ENGINE OIL COOLER
Notes: - IF OIL COOLER R&I WAS DONE IN CONJUNCTION WITH ANOTHER LABOR SEGMENT THAT
INCLUDES R&I CYLINDER HEAD, USE INSTEAD CODE (1378-010-ES).
- IF OIL WAS CONTAMINATED AND COOLER REPLACED, ADD (1318-010) FOR R&I ENGINE OIL,
UNLESS BEARINGS WERE CHECKED WHICH INCLUDES R&I ENGINE OIL.
SC MC CV CO
5.1 5.1 5.1 5.4
Time Includes:
REMOVE 2.2 2.2 2.2 2.4

Remove Cooling System Elbow 0.13 0.13 0.13 0.13
Remove Engine Oil Filter(s) Bypass 0.13 0.13 0.13 0.13
Separate Engine Oil Filter Housing/base 0.48 0.48 0.48 0.48
Remove Engine Coolant Line(s) 0.13 0.13 0.13 0.13
Remove Engine Oil Cooler Bonnet 0.13 0.13 0.13 0.13
Remove Engine Oil Cooler 0.95 0.95 0.95 0.95
CLEAN 0.4 0.4 0.4 0.4
Clean Engine Oil Filter Housing/base 0.11 0.11 0.11 0.11
INSTALL 2.5 2.5 2.5 2.6
Install Engine Oil Cooler 0.87 0.87 0.87 0.87
Install Engine Oil Cooler Bonnet 0.15 0.15 0.15 0.15
Install Engine Coolant Line(s) 0.30 0.30 0.30 0.30
Connect Engine Oil Filter Housing/base 0.43 0.43 0.43 0.43
Install Engine Oil Filter(s) Bypass 0.17 0.17 0.17 0.17
Install Cooling System Elbow 0.20 0.20 0.20 0.20

1378 010 ES ENGINE OIL COOLER (EXCLUDES SOME R & I)
Notes: - THIS TIME EXCLUDES R&I OIL, COOLANT AND AIR INLET PIPE.
- USE THIS CODE IN CONJUNCTION WITH REPAIR CODES THAT INCLUDE R&I OIL, COOLANT AND AIR
INLET PIPE (TURBO TO FILTER).
SC MC CV CO
3.9 3.9 3.9 3.9
Time Includes:
REMOVE 1.5 1.5 1.5 1.5

Remove Cooling System Elbow 0.13 0.13 0.13 0.13
Separate Engine Oil Filter Housing/base 0.48 0.48 0.48 0.48
Remove Engine Coolant Line(s) 0.13 0.13 0.13 0.13
Remove Engine Oil Cooler Excludes Some R & I 0.56 0.56 0.56 0.56
CLEAN 0.4 0.4 0.4 0.4
Clean Engine Oil Filter Housing/base 0.11 0.11 0.11 0.11
INSTALL 2.0 2.0 2.0 2.0
Install Engine Oil Cooler Excludes Some R & I 0.85 0.85 0.85 0.85
Install Engine Coolant Line(s) 0.30 0.30 0.30 0.30
Connect Engine Oil Filter Housing/base 0.43 0.43 0.43 0.43
1378 010 QQ ENGINE OIL COOLER (BONNET)
SC MC CV CO
1.4 1.2 1.2 1.4
Time Includes:
REMOVE 0.4 0.4 0.4 0.5

Remove Engine Coolant Hose(s) 0.07 0.07 0.07 0.07
INSTALL 1.0 0.8 0.8 0.9
Install Engine Coolant Hose(s) 0.30 0.13 0.13 0.13

SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
TEST AFTER REPAIR

Test After Repair Engine Oil Cooler 0.52 0.52 0.52 0.52
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Engine Oil Cooler 0.56 0.56 0.56 0.56
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Engine Oil Cooler 0.52 0.52 0.52 0.52
SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Engine Oil Cooler 0.33 0.33 0.33 0.52

1382 034 RADIATOR CAP
PROCESS.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
CRACK/LEAK TEST
Crack/leak Test Radiator Cap 0.20 0.20 0.20 0.20
1395 044 ENGINE COOLANT
LOC COND WKAPP SHPLOC DRAIN & REFILL
Notes: - CLAIM THIS CODE IF NOT ALREADY INCLUDED IN REPAIR.

- DRAIN & REFILL IS PERFORMED WHILE DOING OTHER WORK.
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
DRAIN & REFILL

Drain & Refill Engine Coolant 0.39 0.39 0.39 0.39
1395 081 ENGINE COOLANT
LOC COND WKAPP SHPLOC TEST
Notes: - CLAIM THIS CODE TO TEST COOLANT CONCENTRATION AND CONDITIONER LEVELS.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
TEST
Test Engine Coolant 0.20 0.20 0.20 0.20
1395 082 TA ENGINE COOLANT (TEMPERATURE[s])
PROCESS.
- THIS TEST IS DONE USING A INFRA-RED GUN AND ASSUMES ENGINE IS ALREADY HEATED.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
MEASURE
Measure Engine Coolant Temperature(s) 0.20 0.20 0.20 0.20

1397 010 POLY-RIB BELT
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REMOVE & INSTALL

Remove & Install Poly-rib Belt 0.22 0.22 0.22 0.22
Adjust Belt Tightener 0.35 0.35 0.35 0.35
1397 025 POLY-RIB BELT
Notes: - USE THIS CODE FOR FORD TRUCKS WITHOUT BELT TENSIONERS.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
ADJUST
Adjust Poly-rib Belt 0.20 0.20 0.20 0.20
C-10/C-12 ELECTRICAL SYSTEM

1400 038 VO ELECTRIC SYSTEM (USING VOLTMETER)
PROCESS.
- THIS CODE MAY ONLY BE CLAIMED ONCE PER JOB.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Electric System Using Voltmeter 0.20 0.20 0.20 0.20
1401 038 G3 BATTERY (USING BATTERY LOAD TESTER)
PROCESS.
- THIS CODE DOES NOT INCLUDE CHARGING.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
DIAGNOSTIC TEST
Diagnostic Test Battery Using Battery Load Tester 0.20 0.20 0.20 0.20
1405 010 ALTERNATOR
Notes: - FOR WARRANTY REPAIRS, USE THIS CODE ONLY IF THE FAILED ALTERNATOR IS A CATERPILLAR
ALTERNATOR.
SC MC CV CO
0.8 0.8 0.8 0.8
Time Includes:
REMOVE 0.3 0.3 0.3 0.3

Separate V-belt(s) 0.07 0.07 0.07 0.07
Remove Alternator In Frame 0.09 0.09 0.09 0.09
INSTALL 0.5 0.5 0.5 0.5
Install Alternator In Frame 0.17 0.17 0.17 0.17
Connect V-belt(s) 0.11 0.11 0.11 0.11
Adjust V-belt(s) 0.09 0.09 0.09 0.09

1405 010 BK ALTERNATOR (BRACKET[s])
Notes: - THE BRACKET MUST BE REPLACED TO CLAIM THIS CODE.

- THIS IS THE ADDITIONAL TIME TO R&I A BRACKET AFTER THE ALTERNATOR IS REMOVED.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Alternator Bracket(s) 0.20 0.20 0.20 0.20
1408 010 EM WIRING HARNESS (EXTERNALLY MOUNTED)
SC MC CV CO
1.0 0.9 0.9 0.9
Time Includes:
REMOVE & INSTALL

Remove Wiring Harness Externally Mounted 0.48 0.39 0.37 0.37
Install Wiring Harness Externally Mounted 0.50 0.52 0.48 0.48
1408 010 IC WIRING HARNESS (INTERNAL COMPONENT)
SC MC CV CO
2.4 2.0 2.0 2.2
Time Includes:
REMOVE 1.1 0.9 0.9 1.0

Remove Wiring Harness Internal Component 0.17 0.17 0.17 0.17
INSTALL 1.3 1.1 1.1 1.2
Install Wiring Harness Internal Component 0.17 0.17 0.17 0.17

1408 010 IC (CONTINUED)
SC MC CV CO
Time Includes:
INSTALL 1.3 1.1 1.1 1.2

1408 010 SA WIRING HARNESS (SEAL[s])
Notes: - CLAIM THIS CODE WHEN REPLACING THE RECEPTACLE OR SEAL AT THE VALVE COVER BASE
WHERE THE INTERNAL AND EXTERNAL HARNESSES PLUG IN.
- THIS TIME DOES NOT INCLUDE R&I VALVE COVER.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Wiring Harness Seal(s) 0.20 0.20 0.20 0.20
1408 510 C4 WIRING HARNESS (3-PIN CONNECTOR)
SC MC CV CO
0.1 0.1 0.1 0.1
Time Includes:
REPLACE
Replace Wiring Harness 3-pin Connector 0.11 0.11 0.11 0.11
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
REPLACE

SC MC CV CO
1.2 1.0 1.0 1.0
Time Includes:
REPLACE
1408 510 C7P WIRING HARNESS (70 PIN CONNECTOR)
SC MC CV CO
1.6 1.4 1.4 1.4
Time Includes:
REPLACE
Replace Wiring Harness 70 Pin Connector 1.60 1.43 1.43 1.43
1408 510 SA WIRING HARNESS (SEAL[s])
Notes: - CLAIM THIS CODE WHEN REPLACING THE RECEPTACLE OR SEAL AT THE VALVE COVER BASE
WHERE THE INTERNAL AND EXTERNAL HARNESSES PLUG IN.
- THIS TIME DOES NOT INCLUDE R&I VALVE COVER.
SC MC CV CO
0.3 0.2 0.2 0.2
Time Includes:
REPLACE
Replace Wiring Harness Seal(s) 0.30 0.20 0.20 0.20
C-10/C-12 STARTING SYSTEM

1453 010 ELECTRIC STARTER MOTOR
Notes: - FOR WARRANTY REPAIRS, USE THIS CODE ONLY IF THE FAILED STARTER IS A CATERPILLAR
STARTER.
SC MC CV CO
1.1 1.1 1.1 1.1
Time Includes:
REMOVE 0.5 0.5 0.5 0.5

Remove Electric Starter Motor In Frame 0.33 0.33 0.33 0.33
INSTALL 0.6 0.6 0.6 0.6
Install Electric Starter Motor In Frame 0.41 0.41 0.41 0.41
C-10/C-12 OTHER ENGINE COMPONENTS

1802 010 REFRIGERANT COMPRESSOR
SC MC CV CO
1.5 1.5 1.5 1.5
Time Includes:
REMOVE 0.5 0.5 0.5 0.5

Recover Refrigerant 0.26 0.26 0.26 0.26
Separate V-belt(s) 0.07 0.07 0.07 0.07
Remove Refrigerant Compressor 0.20 0.20 0.20 0.20
INSTALL 1.0 1.0 1.0 1.0
Install Refrigerant Compressor 0.24 0.24 0.24 0.24
Connect V-belt(s) 0.11 0.11 0.11 0.11
Adjust V-belt(s) 0.09 0.09 0.09 0.09
Charge Refrigerant Compressor 0.56 0.56 0.56 0.56
Notes: - TIME IS BASED ON LEAVING THE LINES ATTACHED TO COMPRESSOR, SO THE REFRIGERANT
COMPRESSOR IS NOT TOTALLY REMOVED FROM THE TRUCK.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
SEPARATE & CONNECT

Separate & Connect Refrigerant Compressor 0.48 0.48 0.48 0.48
LOC COND WKAPP SHPLOC CHARGE
Notes: - DOES NOT INCLUDE TIME REQUIRED TO REMOVE MOISTURE FROM SYSTEM BY PULLING A
VACUUM, WHICH IS NORMALLY DONE WHILE DOING OTHER WORK.
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
CHARGE
Charge Refrigerant Compressor 0.56 0.56 0.56 0.56
1803 001 AIR COMPRESSOR
SC MC CV CO
2.5 2.5 2.5 2.5
Time Includes:
REPAIR FOR WARRANTY

Repair For Warranty Air Compressor 2.51 2.51 2.51 2.51

Notes: - ADD THIS CODE TO CODE (1803-010), IF THE AIR COMPRESSOR WAS REPLACED WITH AN
EXCHANGE COMPRESSOR.
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:

Transfer Components To/from Air Compressor Two-cylinder Type 0.39 0.39 0.39 0.39
Notes: - ADD THIS CODE TO CODE (1803-010) IF AIR COMPRESSOR IS REPLACED WITH AN EXCHANGE AIR
COMPRESSOR.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:

Transfer Components To/from Air Compressor 4-cylinder 0.50 0.50 0.50 0.50
Notes: - IF AIR COMPRESSOR IS REPLACED, ADD CODE (1803-002) FOR TRANSFER OF AIR COMPRESSOR
COMPONENTS TO AN EXCHANGE COMPRESSOR.
SC MC CV CO
1.7 1.7 1.7 1.9
Time Includes:
REMOVE 0.8 0.8 0.8 0.9

Remove Air Compressor Bracket(s) 0.07 0.07 0.07 0.07
Remove Air Compressor 0.39 0.39 0.39 0.39
INSTALL 0.9 0.9 0.9 1.0
Install Air Compressor Bracket(s) 0.09 0.09 0.09 0.09

Notes: - IF AIR COMPRESSOR IS REPLACED, ADD CODE (1803-002-D4) FOR TRANSFER OF AIR
COMPRESSOR COMPONENTS TO AN EXCHANGE COMPRESSOR.
SC MC CV CO
2.0 2.0 2.0 2.3
Time Includes:
REMOVE 0.9 0.9 0.9 1.1

Remove Air Compressor Bracket(s) 0.07 0.07 0.07 0.07
Remove Air Compressor 4-cylinder 0.56 0.56 0.56 0.56
INSTALL 1.1 1.1 1.1 1.2
Install Air Compressor 4-cylinder 0.61 0.61 0.61 0.61
Install Air Compressor Bracket(s) 0.09 0.09 0.09 0.09
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST AFTER REPAIR

Test After Repair Air Compressor 0.33 0.33 0.33 0.33
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TROUBLESHOOT
Troubleshoot Air Compressor 0.52 0.52 0.52 0.52

SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Air Compressor 0.33 0.33 0.33 0.52
1805 010 REFRIGERANT CONDENSER
Notes: - ADD TO CODE (1802-045) TO EVACUATE & CHARGE THE SYSTEM.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REMOVE & INSTALL

Remove & Install Refrigerant Condenser 0.48 0.48 0.48 0.48
1805 029 REFRIGERANT CONDENSER
Notes: - TIME IS BASED ON LEAVING THE LINES ATTACHED TO CONDENSOR, SO THE REFRIGERANT
CONDENSER IS NOT TOTALLY REMOVED FROM THE TRUCK.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
SEPARATE & CONNECT

Separate & Connect Refrigerant Condenser 0.52 0.52 0.52 0.52
C-10/C-12 ELECTRONIC ENGINE CONTROLS SYSTEM

SC MC CV CO
3.2 2.8 2.8 3.0
Time Includes:
REMOVE 1.0 0.8 0.8 0.9

Separate Low Fuel Pressure Alarm Connector(s) 0.02 0.02 0.02 0.02
Separate Boost Pressure Line 0.02 0.02 0.02 0.02
Separate Atmospheric Pressure Sensor Line(s) 0.02 0.02 0.02 0.02
Remove Fuel Filter Housing/base 0.24 0.15 0.15 0.15
Separate Engine Electronic Control Module 40-pin Connector 0.11 0.07 0.07 0.07
Separate Engine Electronic Control Module Line(s) 0.07 0.02 0.02 0.02
Remove Engine Electronic Control Module 0.13 0.13 0.13 0.13
Remove Engine Electronic Control Module Stud(s) 0.04 0.04 0.04 0.04
Recover Engine Electronic Control Module Logic 0.04 0.04 0.04 0.04
INSTALL 2.2 2.0 2.0 2.1
Transfer Components To/from Engine Electronic Control Module 0.07 0.07 0.07 0.07
Install Engine Electronic Control Module Stud(s) 0.07 0.04 0.04 0.04
Install Engine Electronic Control Module 0.11 0.11 0.11 0.11
Connect Engine Electronic Control Module Line(s) 0.04 0.04 0.04 0.04
Connect Engine Electronic Control Module 40-pin Connector 0.04 0.04 0.04 0.04
Install Fuel Filter Housing/base 0.28 0.17 0.17 0.17
Connect Atmospheric Pressure Sensor Line(s) 0.02 0.02 0.02 0.02
Connect Boost Pressure Line 0.02 0.02 0.02 0.02
Connect Low Fuel Pressure Alarm Connector(s) 0.02 0.02 0.02 0.02
Purge Fuel System 0.11 0.11 0.11 0.11
Connect Ecap & Timing Adapter 0.13 0.13 0.13 0.13
Obtain Engine Electronic Control Module Password(s) 0.20 0.20 0.20 0.20
Reprogram Engine Electronic Control Module 0.50 0.50 0.50 0.50
Start & Idle Engine 0.11 0.11 0.11 0.11
Calibrate Engine Speed/timing Sensor 0.11 0.11 0.11 0.11
Separate Ecap & Timing Adapter 0.13 0.13 0.13 0.13
1901 025 V3 ENGINE ELECTRONIC CONTROL MODULE (FULL LOAD/TORQUE SETTING)
PROCESS.
- THIS TIME INCLUDES OBTAINING THE PASSWORD.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
ADJUST
Adjust Engine Electronic Control Module Full Load/torque Setting 0.48 0.48 0.48 0.48

SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
TEST AFTER REPAIR

Test After Repair Engine Electronic Control Module 0.52 0.52 0.52 0.52
SC MC CV CO
1.2 1.2 1.2 1.2
Time Includes:
TROUBLESHOOT
Troubleshoot Engine Electronic Control Module 1.00 1.00 1.00 1.00
PROCESS.
- THIS CODE APPLIES FOR 1998 AND EARLIER MODELS ONLY.
SC MC CV CO
0.3 0.3 0.3 0.5
Time Includes:
WASH
Wash Engine Electronic Control Module 0.33 0.33 0.33 0.52
1901 081 E3 ENGINE ELECTRONIC CONTROL MODULE (USING TEST ECM)
PROCESS.
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
TEST
Test Engine Electronic Control Module Using Test Ecm 0.95 0.95 0.95 0.95

1901 535 NQ ENGINE ELECTRONIC CONTROL MODULE (PARAMETERS/DIAGNOSTICS)
LOC COND WKAPP SHPLOC CHECK
PROCESS.
- THIS CODE IS BASED ON USING ECAP/ET.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
CHECK
Check Engine Electronic Control Module Parameters/diagnostics 0.28 0.28 0.28 0.28
1901 554 XW ENGINE ELECTRONIC CONTROL MODULE (PASSWORD[s])
LOC COND WKAPP SHPLOC OBTAIN
PROCESS.
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
OBTAIN
Obtain Engine Electronic Control Module Password(s) 0.20 0.20 0.20 0.20
LOC COND WKAPP SHPLOC REPROGRAM
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REPROGRAM
Reprogram Engine Electronic Control Module 0.50 0.50 0.50 0.50
1906 010 WATER TEMPERATURE SENSOR
Notes: - REQUIRES SPECIAL SOCKET 9V5103 (1-1/16" WITH CUTOUT).
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REMOVE 0.2 0.2 0.2 0.2

Separate Water Temperature Sensor Wiring Harness 0.04 0.04 0.04 0.04
Remove Water Temperature Sensor 0.04 0.04 0.04 0.04
INSTALL 0.4 0.4 0.4 0.4
Install Water Temperature Sensor 0.07 0.07 0.07 0.07
Connect Water Temperature Sensor Wiring Harness 0.04 0.04 0.04 0.04

1912 010 ENGINE SPEED/TIMING SENSOR
Notes: - IF REQUIRED, ADD CODE (1912-524) TO CALIBRATE SPEED/TIMING SENSOR.
SC MC CV CO
0.3 0.2 0.2 0.2
Time Includes:
REMOVE & INSTALL

Separate & Connect Engine Speed/timing Sensor 0.09 0.07 0.07 0.07
Remove & Install Engine Speed/timing Sensor 0.17 0.11 0.11 0.11
1912 524 ENGINE SPEED/TIMING SENSOR
LOC COND WKAPP SHPLOC CALIBRATE
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
CALIBRATE
Connect Ecap & Timing Adapter 0.13 0.13 0.13 0.13
Start & Idle Engine 0.11 0.11 0.11 0.11
Calibrate Engine Speed/timing Sensor 0.11 0.11 0.11 0.11
Separate Ecap & Timing Adapter 0.13 0.13 0.13 0.13
1913 010 THROTTLE POSITION SENSOR
SC MC CV CO
1.0 1.0 1.0 1.0
Time Includes:
REMOVE & INSTALL

Remove & Install Throttle Position Sensor 0.98 0.98 0.98 0.98
1917 010 BOOST PRESSURE SENSOR
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Boost Pressure Sensor 0.20 0.20 0.20 0.20

1917 081 BOOST PRESSURE SENSOR
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
TEST
Test Boost Pressure Sensor 0.28 0.28 0.28 0.28
1921 010 INLET AIR TEMPERATURE SENSOR
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
REMOVE & INSTALL

Remove & Install Inlet Air Temperature Sensor 0.20 0.20 0.20 0.20
1922 010 FUEL TEMPERATURE SENSOR
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Fuel Temperature Sensor 0.28 0.28 0.28 0.28
1923 010 ATMOSPHERIC PRESSURE SENSOR
SC MC CV CO
0.8 0.8 0.8 0.8
Time Includes:
REMOVE & INSTALL

Remove & Install Atmospheric Pressure Sensor 0.78 0.78 0.78 0.78

1924 010 ENGINE OIL PRESSURE SENSOR
SC MC CV CO
0.4 0.4 0.4 0.6
Time Includes:
REMOVE
Separate Engine Oil Pressure Sensor Wiring Harness 0.13 0.13 0.13 0.13
Remove Engine Oil Pressure Sensor 0.07 0.07 0.07 0.07
Install Engine Oil Pressure Sensor 0.04 0.04 0.04 0.04
Connect Engine Oil Pressure Sensor Wiring Harness 0.13 0.13 0.13 0.13
C-10/C-12 DRIVE LINE/DRIVE AXLE

3253 012 DRIVE SHAFT
LOC COND WKAPP SHPLOC INSTALL
Notes: - USE THIS CODE IF THE TRUCK WAS TOWED BY AN OLDER STYLE TOW TRUCK WHICH LIFTED THE
STALLED TRUCK BY ITS FRONT AXLE.
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
INSTALL
Install Drive Shaft 0.56 0.56 0.56 0.56
3278 012 DRIVE AXLE
Notes: - USE THIS CODE IF THE AXLE SHAFT WAS REMOVED FOR TOWING.
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
INSTALL
Install Drive Axle 0.56 0.56 0.56 0.56
C-10/C-12 BRAKING SYSTEM

4272 010 BRAKE AIR TANK
Notes: - USE THIS CODE IN CONJUNCTION WITH REPAIR TIME CODES THAT INCLUDE R&I TRANSMISSION.
SC MC CV CO
1.3 1.1 1.0 1.0
Time Includes:
REMOVE & INSTALL

Remove & Install Brake Air Tank 1.28 1.08 0.98 0.98
4272 046 E BRAKE AIR TANK
LOC COND WKAPP SHPLOC FLUSH (EACH)
Notes: - IF REQUIRED, CLAIM THIS CODE WHEN THE AIR SYSTEM IS CONTAMINATED FROM AN AIR
COMPRESSOR FAILURE.
- TIME INCLUDES R&I FITTINGS, FLUSH WITH SOLVENT AND BLOW OUT OR DRAIN.
SC MC CV CO
0.4 0.4 0.4 0.4
Time Includes:
FLUSH
Flush Brake Air Tank Each 0.37 0.37 0.37 0.37
4285 010 AIR DRYER
COMPRESSOR FAILURE.
- THIS CODE MAY ALSO BE CLAIMED IF THE AIR DRYER MUST BE REMOVED FOR ACCESS TO A
COMPONENT TO BE REPAIRED.
SC MC CV CO
0.8 0.8 0.8 0.8
Time Includes:
REMOVE & INSTALL

Remove & Install Air Dryer 0.78 0.78 0.78 0.78
4285 017 AIR DRYER
COMPRESSOR FAILURE.
- TIME INCLUDES D&A, CLEAN AND REPLACE DESICCANT.
SC MC CV CO
0.8 0.8 0.8 0.8
Time Includes:

Disassemble & Assemble Air Dryer 0.78 0.78 0.78 0.78
C-10/C-12 STEERING SYSTEM

4300 029 STEERING SYSTEM
Notes: - OIL LINES TO THE STEERING SYSTEM REMAIN ATTACHED, SO THE OIL RESERVOIR IS NOT
TOTALLY REMOVED FROM THE TRUCK.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
SEPARATE & CONNECT

Separate & Connect Steering System 0.28 0.28 0.28 0.28
4306 029 STEERING PUMP
Notes: - PUMP OIL LINES REMAIN ATTACHED TO THE PUMP. SO THE STEERING PUMP IS NOT TOTALLY
REMOVED FROME THE TRUCK.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
SEPARATE & CONNECT

Separate & Connect Steering Pump 0.28 0.28 0.28 0.28
C-10/C-12 VEHICLE

7006 508 TRUCK
LOC COND WKAPP SHPLOC LIFT & BLOCK
SC MC CV CO
0.2 0.2 0.2 0.2
Time Includes:
LIFT & BLOCK

Lift & Block Truck 0.20 0.20 0.20 0.20
7006 552 TRUCK
LOC COND WKAPP SHPLOC TOW
Notes: - MANEUVER INOPERATIVE TRUCK INTO SHOP.
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
TOW
Tow Truck 0.56 0.56 0.56 0.56
C-10/C-12 FRAME

7050 010 BK FRAME (BRACKET[s])
Notes: - FOR CONVENTIONAL FREIGHTLINER - 120 TRUCKS, ADD THIS CODE TO CODE (1157-010) FOR R&I
FLYWHEEL HOUSING.
SC MC CV CO
N/A N/A 2.0 N/A
Time Includes:
REMOVE & INSTALL N/A N/A N/A

Remove & Install Frame Bracket(s) N/A N/A 1.95 N/A
7050 010 S4 FRAME (SUPPORT[s])
Notes: - ADD THIS CODE WHEN AN UNDERFRAME BRACE MUST BE REMOVED FOR ACCESS TO ITEMS
BENEATH THE TRUCK FOR SUCH REPAIRS AS R&I ENGINE OR FLYWHEEL HOUSING.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
REMOVE & INSTALL

Remove & Install Frame Support(s) 0.28 0.28 0.28 0.28
C-10/C-12

7151 010 CRANKCASE GUARD
Notes: - USE THIS CODE FOR TRUCKS EQUIPPED WITH A SKID PAN THAT MUST BE REMOVED FOR REPAIR
ACCESS ON THE UNDERSIDE OF THE VEHICLE.
SC MC CV CO
0.8 0.8 0.8 0.8
Time Includes:
REMOVE & INSTALL

Remove & Install Crankcase Guard 0.78 0.78 0.78 0.78
7156 010 BUMPER
SC MC CV CO
0.6 0.6 0.6 0.6
Time Includes:
REMOVE & INSTALL

Remove & Install Bumper 0.61 0.61 0.61 0.61
7156 012 BUMPER
Notes: - DO NOT USE THIS CODE IN CONJUNCTION WITH REPAIR CODES THAT INCLUDE R&I FRONT
BUMPER.
- USE THIS CODE IF THE TRUCK WAS TOWED BY AN OLDER STYLE TOW TRUCK WHICH LIFTED THE
STALLED TRUCK BY ITS FRONT AXLE.
SC MC CV CO
0.3 0.3 0.3 0.3
Time Includes:
INSTALL
Install Bumper 0.28 0.28 0.28 0.28
C-10/C-12 VEHICLE BODY

7251 010 HOOD
SC MC CV CO
0.7 0.7 0.7 N/A
Time Includes:
REMOVE 0.3 0.3 0.3 N/A

INSTALL 0.4 0.4 0.4 N/A
7252 010 S FENDER
SC MC CV CO
0.9 0.9 0.9 N/A
Time Includes:
REMOVE & INSTALL N/A

Remove & Install Fender Set (all) 0.89 0.89 0.89 N/A
7252 010 IN E FENDER (INNER)
Notes: - CLAIM THIS CODE FOR FREIGHTLINER CENTURY CLASS TRUCKS.

- CLAIM THIS CODE ONCE OR TWICE DEPENDING ON THE REPAIR.
SC MC CV CO
N/A 0.4 0.4 N/A
Time Includes:
REMOVE & INSTALL N/A N/A

Remove Fender Inner, Each N/A 0.20 0.20 N/A
Install Fender Inner, Each N/A 0.17 0.17 N/A
7257 010 BATTERY BOX/SUPPORT
Notes: - FOR CAB-OVER TRUCKS, ADD THIS CODE TO CODES THAT INCLUDE R&I TRANSMISSION.
SC MC CV CO
N/A N/A N/A 2.0
Time Includes:

Remove & Install Battery Box/support N/A N/A N/A 1.95
C-10/C-12 VEHICLE BODY

7263 010 ENGINE ENCLOSURE
SC MC CV CO
0.4 N/A N/A N/A
Time Includes:

7263 010 MS ENGINE ENCLOSURE (FOR SPECIFIED MODEL[s])
Notes: - INCLUDES R&I SEAT ASSEMBLY.

- THIS CODE IS FOR FORD & WESTERN STAR SHORT CONVENTIONALS.
SC MC CV CO
1.5 N/A N/A N/A
Time Includes:

Remove & Install Engine Enclosure For Specified Model(s) 0.93 N/A N/A N/A
Remove & Install Seat Assembly For Specified Model(s) 0.54 N/A N/A N/A
7267 010 SI BODY PANEL (SIDE[s])
Notes: - FOR R&I SIDE BODY PANEL OR FAIRING TO ACCESS BOLTS UNDERNEATH CAB FOR R&I SEAT.
SC MC CV CO
0.5 0.5 0.5 0.5
Time Includes:
REMOVE & INSTALL

Remove & Install Body Panel Side(s) 0.48 0.48 0.48 0.48
C-10/C-12 CAB & ACCESSORIES

7301 009 CAB
LOC COND WKAPP SHPLOC RAISE & LOWER
Notes: - ALL APPROPRIATE REPAIR TIME SEGMENTS IN THIS TRG, INCLUDE RAISE & LOWER CAB-OVER
CABS TO THE SAFETY LOCK POSITION.
- CLAIM THIS CODE ONE ADDITIONAL TIME FOR EACH REPAIR THAT REQUIRES THE CAB TO BE
RAISED TO THE BREAK-OVER POSITION.
- THIS CODE CAN BE USED MORE THAN ONCE IF REQUIRED BY THE SEQUENCE OF TESTS OR
REPAIRS.
SC MC CV CO
N/A N/A N/A 0.2
Time Includes:
RAISE & LOWER N/A N/A N/A

Index of Repair Times
Part or Component Failure Part or Component Failure
CAMSHAFT
A Combined Repair Time................................................. 6
AFTERCOOLER Remove & Install........................................................... 81
Crack/Leak Test -- (Air To Air)...................................... 24 Remove & Install -- (Excludes Some R & I).................. 83
AFTERCOOLER CORE Remove & Install -- (Includes R & I Some Component 84
Crack/Leak Test -- (Air To Air)...................................... 24 Test After Repair........................................................... 87
Flush -- (Air To Air)....................................................... 25 Troubleshoot................................................................. 87
Remove & Install -- (Air To Air)..................................... 24 Wash............................................................................ 87
AIR CLEANER CAMSHAFT BEARING
Remove & Install........................................................... 17 Remove & Install -- (Each Additional)........................... 88
AIR COMPRESSOR Remove & Install -- (First One)..................................... 87
Combined Repair Time -- (4-cylinder).......................... 11 Remove & Install -- (Set [All])....................................... 88
Combined Repair Time -- (Two-cylinder Type)............ 10 Remove & Install -- (Out Of Frame) -- (Each Additiona 88
Remove & Install -- (4-cylinder).................................... 156 Remove & Install -- (Out Of Frame) -- (First One)........ 88
Remove & Install -- (Two-cylinder Type)...................... 155 Remove & Install -- (Out Of Frame) -- (Set [All]).......... 89
Repair For Warranty..................................................... 154 CAMSHAFT DRIVE GEAR
Test After Repair........................................................... 156 Disassemble & Assemble............................................. 89
Transfer Components To/From -- (4-cylinder).............. 155 CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER
Transfer Components To/From -- (Two-cylinder Type) 155 Remove & Install -- (Set [All])....................................... 79
Troubleshoot................................................................. 156 Repair For Warranty -- (Each)...................................... 78
Wash............................................................................ 157 Repair For Warranty -- (Set [All]).................................. 78
AIR DRYER CENTRIFUGAL FILTER(S)
Disassemble & Assemble............................................. 165 Remove & Install........................................................... 132
Remove & Install........................................................... 165 CONNECTING ROD
AIR INDUCTION & EXHAUST SYSTEM Measure -- (Each Additional)........................................ 94
Crack/Leak Test............................................................ 17 Measure -- (First One).................................................. 93
Inspect.......................................................................... 17 Measure -- (Set [All])..................................................... 94
ALTERNATOR Recondition -- (Major) -- (Each Additional)................... 92
Remove & Install........................................................... 149 Recondition -- (Major) -- (First One)............................. 92
Remove & Install -- (Bracket[s]).................................... 150 Recondition -- (Major) -- (Set [All])................................ 92
ATMOSPHERIC PRESSURE SENSOR Recondition -- (Minor) -- (Each Additional)................... 93
Remove & Install........................................................... 162 Recondition -- (Minor) -- (First One)............................. 93
B Recondition -- (Minor) -- (Set [All])................................ 93
CONNECTING ROD BEARING
BATTERY
Remove & Install -- (Each Additional)........................... 95
Diagnostic Test -- (Using Battery Load Tester)............ 149
Remove & Install -- (First One)..................................... 94
BATTERY BOX/SUPPORT
Remove & Install -- (Set [All])....................................... 95
Remove & Install........................................................... 170
COOLANT CONDITIONER
BELT TIGHTENER
Remove & Install -- (Housing)...................................... 136
Remove & Install........................................................... 140
Remove & Install -- (Spin-on Type).............................. 136
BODY PANEL
COOLING SYSTEM
Remove & Install -- (Side[s])......................................... 171
Crack/Leak Test............................................................ 135
BOOST PRESSURE SENSOR
Diagnostic Test -- (Using Bottle Test)........................... 135
Remove & Install........................................................... 161
Flush............................................................................. 135
Test............................................................................... 162
Flush -- (Excludes Some R & I).................................... 135
BRAKE AIR TANK
Flush -- (For Dynamometer Test)................................. 136
Flush -- (Each).............................................................. 165
CRANKCASE GUARD
Remove & Install........................................................... 165
Remove & Install........................................................... 169
BUMPER
CRANKSHAFT
Install............................................................................ 169
Combined Repair Time................................................. 5
Remove & Install........................................................... 169
Combined Repair Time -- (With Named Component[s 5
C Remove & Install........................................................... 68
CAB Remove & Install -- (With Named Component[s])........ 71
Raise & Lower.............................................................. 172 Test After Repair........................................................... 74
CAMSHAFT Troubleshoot................................................................. 75
173
CRANKSHAFT CYLINDER LINER
Wash............................................................................ 75 Recondition -- (Hard Hone) -- (Each)........................... 90
CRANKSHAFT DAMPER Recondition -- (Hard Hone) -- (Set [All])....................... 91
Disassemble & Assemble............................................. 78 CYLINDER PACK
Remove & Install........................................................... 77 Combined Repair Time -- (First One)........................... 6
CRANKSHAFT FRONT SEAL Combined Repair Time -- (Set [All])............................. 7
Combined Repair Time................................................. 3 Recondition -- (Flex Hone) -- (Each)............................ 116
Remove & Install........................................................... 52 Recondition -- (Hard Hone) -- (Each)........................... 116
Test After Repair........................................................... 53 Remove & Install -- (Each Additional)........................... 109
Troubleshoot................................................................. 53 Remove & Install -- (First One)..................................... 107
Wash............................................................................ 53 Remove & Install -- (Set [All])....................................... 110
CRANKSHAFT GEAR Remove & Install -- (Out Of Frame) -- (Each Additiona 114
Remove & Install -- (Excludes Some R & I).................. 77 Remove & Install -- (Out Of Frame) -- (First One)........ 113
CRANKSHAFT MAIN & ROD BEARING Remove & Install -- (Out Of Frame) -- (Set [All]).......... 115
Remove & Install -- (Each Additional)........................... 106 Test After Repair........................................................... 117
Remove & Install -- (First One)..................................... 105 Troubleshoot................................................................. 117
Remove & Install -- (Set [All])....................................... 106 Wash............................................................................ 117
CRANKSHAFT MAIN BEARING
Remove & Install -- (Each Additional)........................... 76
D
Remove & Install -- (First One)..................................... 75 DRIVE AXLE
Remove & Install -- (Set [All])....................................... 76 Install............................................................................ 164
Remove & Install -- (Excludes Some R & I) -- (Each)... 76 DRIVE SHAFT
Remove & Install -- (Excludes Some R & I) -- (Set [All] 77 Install............................................................................ 164
CRANKSHAFT REAR SEAL
E
ELECTRIC STARTER MOTOR
Remove & Install........................................................... 53
Remove & Install........................................................... 153
Test After Repair........................................................... 54
ELECTRIC SYSTEM
Troubleshoot................................................................. 54
Diagnostic Test -- (Using Voltmeter)............................ 149
Wash............................................................................ 55
ENGINE
CYLINDER BLOCK
Dynamometer Test -- (Chassis)................................... 14
Measure -- (Pressure[s])............................................... 68
Dynamometer Test -- (Out Of Frame).......................... 14
Remove & Install........................................................... 64
Dynamometer Test -- (Par)........................................... 15
Replace Gasket/Reseal -- (Plug[s]) -- (Each)............... 68
Dynamometer Test -- (Par After Repair)...................... 15
CYLINDER BLOCK CYLINDER
Dynamometer Test -- (Par After Repair And Unhook).. 15
Inspect -- (Using Borescope) -- (Set [All])..................... 96
Paint.............................................................................. 15
Measure -- (Each)......................................................... 96
Paint -- (Minor).............................................................. 16
CYLINDER HEAD (CASTING)
Remove & Install........................................................... 12
Crack/Leak Test............................................................ 33
Road Test -- (Minor)..................................................... 16
Inspect -- (Crack[s])...................................................... 33
Transfer Components To/From.................................... 12
Machine/Grind/Mill........................................................ 33
Wash -- (Minor)............................................................. 16
CYLINDER HEAD ASSEMBLY
ENGINE COOLANT
Drain & Refill................................................................. 147
Remove & Install........................................................... 27
Measure -- (Temperature[s])......................................... 147
Remove & Install -- (Excludes Some R & I).................. 29
Test............................................................................... 147
Remove & Install -- (Out Of Frame).............................. 30
ENGINE CRANKCASE BREATHER
Remove & Install -- (Peripheral Component[s])............ 31
Remove & Install........................................................... 131
Repair For Warranty -- (Each Additional)..................... 26
ENGINE ELECTRONIC CONTROL MODULE
Repair For Warranty -- (First One)............................... 26
Adjust -- (Full Load/Torque Setting)............................. 158
Repair For Warranty -- (Set [All]).................................. 26
Check -- (Parameters/Diagnostics).............................. 160
Transfer Components To/From.................................... 27
Obtain -- (Password[s])................................................. 160
Troubleshoot................................................................. 32
Remove & Install........................................................... 158
Wash............................................................................ 32
Reprogram.................................................................... 160
CYLINDER LINER
Test -- (Using Test Ecm)............................................... 159
Measure -- (Liner Projection) -- (Set [All])..................... 91
Recondition -- (Flex Hone) -- (Each)............................ 90
Troubleshoot................................................................. 159
Recondition -- (Flex Hone) -- (Set [All])........................ 90
174
ENGINE ELECTRONIC CONTROL MODULE
Wash............................................................................ 159
F
ENGINE ENCLOSURE FAN
Remove & Install........................................................... 171 Measure -- (Speed)....................................................... 139
Remove & Install -- (For Specified Model[s])................ 171 FAN DRIVE
ENGINE FRONT SUPPORT Remove & Install........................................................... 140
Separate & Connect..................................................... 48 Remove & Install -- (Excludes Some R & I).................. 141
ENGINE MOUNT(S) Repair For Warranty..................................................... 140
Separate & Connect -- (Rear)....................................... 48 FENDER
ENGINE OIL Remove & Install -- (Set [All])....................................... 170
Drain & Refill................................................................. 133 Remove & Install -- (Inner) -- (Each)............................ 170
Measure -- (Pressure[s])............................................... 134 FLYWHEEL
Take & Submit S O S From.......................................... 133 Remove & Install........................................................... 48
ENGINE OIL COOLER FLYWHEEL HOUSING
Crack/Leak Test............................................................ 146 Combined Repair Time................................................. 3
Remove & Install........................................................... 144 Combined Repair Time -- (Gasket Only Repair).......... 3
Remove & Install -- (Bonnet)........................................ 145 Remove & Install........................................................... 49
Remove & Install -- (Excludes Some R & I).................. 145 Remove & Install -- (Excludes Some R & I).................. 50
Test After Repair........................................................... 146 Test After Repair........................................................... 51
Troubleshoot................................................................. 146 Troubleshoot................................................................. 52
Wash............................................................................ 146 Wash............................................................................ 52
ENGINE OIL FILLER TUBE/CAP FRAME
Remove & Install........................................................... 131 Remove & Install -- (Bracket[s]).................................... 168
ENGINE OIL FILTER HOUSING/BASE Remove & Install -- (Support[s])................................... 168
Remove & Install........................................................... 130 FUEL
Repair For Warranty..................................................... 130 Diagnostic Test -- (Pressure[s]).................................... 121
ENGINE OIL FILTER(S) Measure........................................................................ 121
Cut & Analyze............................................................... 131 FUEL FILTER
Remove & Install -- (Canister Type)............................. 130 Remove & Install........................................................... 120
Remove & Install -- (Spin-on Type).............................. 131 FUEL FILTER HOUSING/BASE
ENGINE OIL LEVEL GAUGE/DIPSTICK Remove & Install........................................................... 120
Adjust............................................................................ 132 FUEL MANIFOLD
Remove & Install........................................................... 132 Disassemble & Assemble -- (Adapter)......................... 125
ENGINE OIL PRESSURE SENSOR Remove & Install........................................................... 125
Remove & Install........................................................... 163 FUEL PRIMING PUMP
ENGINE OIL/FILTER Remove & Install........................................................... 119
Remove & Install........................................................... 132 FUEL SUPPLY/RETURN LINES
ENGINE POWER TAKE-OFF DRIVE Inspect & Maintain........................................................ 120
Remove & Install -- (Front)........................................... 60 FUEL SYSTEM
Remove & Install -- (Housing)...................................... 60 Flush............................................................................. 118
Remove & Install -- (Transmission).............................. 61 Measure -- (Pressure[s])............................................... 118
ENGINE SPEED/TIMING SENSOR FUEL TEMPERATURE SENSOR
Calibrate....................................................................... 161 Remove & Install........................................................... 162
Remove & Install........................................................... 161 FUEL TRANSFER PUMP
EXHAUST MANIFOLD Combined Repair Time................................................. 7
Combined Repair Time................................................. 2 Combined Repair Time -- (Gasket Only Repair).......... 7
Combined Repair Time -- (Gasket Only Repair).......... 2 Remove & Install........................................................... 118
Disassemble & Assemble............................................. 23 Repair For Warranty..................................................... 118
Remove & Install........................................................... 22 Test After Repair........................................................... 119
Remove & Install -- (Out Of Frame).............................. 22 Troubleshoot................................................................. 119
Test After Repair........................................................... 23 Wash............................................................................ 119
Troubleshoot................................................................. 23 H
EXHAUST PIPE
HOOD
Remove & Install........................................................... 23
Remove & Install........................................................... 170
EXPANSION TANK
Separate & Connect..................................................... 137
175
I P
INLET AIR TEMPERATURE SENSOR PISTON
Remove & Install........................................................... 162 Recondition -- (Each Additional)................................... 89
INLET MANIFOLD Recondition -- (First One)............................................. 89
Measure -- (Pressure[s])............................................... 22 Recondition -- (Set [All])............................................... 90
Remove & Install........................................................... 21 PISTON & CONNECTING ROD
INLET/EXHAUST VALVE(S) Remove & Install -- (Each Additional)........................... 99
Adjust............................................................................ 38 Remove & Install -- (First One)..................................... 96
Recondition -- (Each).................................................... 37 Remove & Install -- (Set [All])....................................... 99
Recondition -- (Set [All])............................................... 38 Remove & Install -- (Out Of Frame) -- (Each Additiona 103
Remove & Install -- (Each)........................................... 36 Remove & Install -- (Out Of Frame) -- (First One)........ 102
Remove & Install -- (Set [All])....................................... 37 Remove & Install -- (Out Of Frame) -- (Set [All]).......... 104
PISTON COOLING JET(S)
J Remove & Install -- (Set [All])....................................... 133
JAKE BRAKE Test -- (Set [All])............................................................ 133
Adjust -- (Excludes Some R & I) -- (Set [All])................ 42 POLY-RIB BELT
Flush -- (Housing) -- (Each).......................................... 42 Adjust............................................................................ 148
Remove & Install -- (Excludes Some R & I) -- (Each)... 40 Remove & Install........................................................... 148
Remove & Install -- (Excludes Some R & I) -- (Set [All] 41
Remove & Install -- (For Specified Model[s]) -- (Each). 41 R
Remove & Install -- (For Specified Model[s]) -- (Set [Al 41 RADIATOR
Replace -- (Clutch Switch)............................................ 43 Flush -- (Out Of Frame)................................................ 137
Replace -- (Control Valve/Springs) -- (Each Additional 44 Remove & Install........................................................... 136
Replace -- (Control Valve/Springs) -- (First One)......... 44 Remove & Install -- (Bracket[s]).................................... 137
Replace -- (Control Valve/Springs) -- (Set [All])............ 44 RADIATOR CAP
Replace -- (D-lash/Power Lash Adjusting Screw[s]) -- 43 Crack/Leak Test............................................................ 147
Replace -- (D-lash/Power Lash Adjusting Screw[s]) -- 42 REFRIGERANT COMPRESSOR
Replace -- (Delay Piston/Spring (Jake Model 349a On 44 Charge.......................................................................... 154
Replace -- (Fuel Pump Switch)..................................... 45 Remove & Install........................................................... 154
Replace -- (Master Piston/Spring) -- (Each)................. 43 Separate & Connect..................................................... 154
Replace -- (Slave Piston/Spring) -- (Each)................... 45 REFRIGERANT CONDENSER
Replace -- (Solenoid Valve) -- (Each)........................... 43 Remove & Install........................................................... 157
Replace -- (Spacer[s]) -- (Each)................................... 46 Separate & Connect..................................................... 157
Replace -- (Stud[s]) -- (Each)....................................... 46 ROCKER SHAFT ASSEMBLY
Replace -- (Trigger Valve/Spring (Jake Model 349a O 45 Remove & Install -- (Each Additional)........................... 34
Replace -- (Trigger Valve/Spring (Jake Model 349a O 45 Remove & Install -- (First One)..................................... 34
Replace Gasket/Reseal -- (Plug[s]) -- (Each)............... 42 Remove & Install -- (Set [All])....................................... 35
Transfer Components To/From -- (Out Of Frame) -- ( 40 Repair For Warranty -- (Each)...................................... 33
Repair For Warranty -- (Set [All]).................................. 34
L
LINER SEAT/INSERT S
Install -- (Each Additional)............................................ 91 SHORT BLOCK
Install -- (First One)....................................................... 91 Transfer Components To/From.................................... 63
Install -- (Set [All])......................................................... 92 STEERING PUMP
Separate & Connect..................................................... 166
O STEERING SYSTEM
OIL PAN Separate & Connect..................................................... 166
Combined Repair Time -- (Gasket Only Repair).......... 8 T
Remove & Install........................................................... 128 THERMOSTAT/WATER TEMPERATURE REGULATOR
Remove & Install -- (Sound Suppression).................... 128 Combined Repair Time................................................. 9
Test After Repair........................................................... 128 Combined Repair Time -- (Gasket Only Repair).......... 9
Troubleshoot................................................................. 128 Diagnostic Test............................................................. 139
Wash............................................................................ 129 Remove & Install........................................................... 138
OIL PUMP Test After Repair........................................................... 138
Disassemble & Assemble............................................. 129 Troubleshoot................................................................. 138
Remove & Install........................................................... 129 Wash............................................................................ 139
176
THROTTLE POSITION SENSOR V-BELT(S)
Remove & Install........................................................... 161 Remove & Install -- (Set [All])....................................... 140
TIMING GEAR HOUSING VALVE BRIDGE
Combined Repair Time................................................. 4 Remove & Install -- (Wear Surface) -- (Each).............. 47
Combined Repair Time -- (Gasket Only Repair).......... 4 Remove & Install -- (Wear Surface) -- (Set [All]).......... 47
Remove & Install........................................................... 55 VALVE COVER
Remove & Install -- (Excludes Some R & I).................. 58 Remove & Install -- (Each Additional)........................... 39
Test After Repair........................................................... 59 Remove & Install -- (First One)..................................... 38
Troubleshoot................................................................. 59 Remove & Install -- (Set [All])....................................... 39
Wash............................................................................ 60 VALVE COVER BASE
TIMING GEAR HOUSING COVER Remove & Install........................................................... 46
Remove & Install........................................................... 62 VALVE GUIDE(S)
TRUCK Remove & Install -- (Each)........................................... 36
Lift & Block.................................................................... 167 VALVE SEAT/INSERT(S)
Tow............................................................................... 167 Machine/Grind/Mill -- (Each)......................................... 36
TURBOCHARGER Remove & Install -- (Each)........................................... 36
Combined Repair Time -- (Gasket Only Repair).......... 1
W
Disassemble & Assemble............................................. 18 WATER MANIFOLD
Inspect.......................................................................... 19 Remove & Install........................................................... 143
Measure........................................................................ 20 WATER PUMP
Remove & Install........................................................... 17 Check -- (Pressure[s])................................................... 143
Remove & Install -- (Out Of Frame).............................. 18 Combined Repair Time................................................. 10
Test After Repair........................................................... 19 Combined Repair Time -- (Gasket Only Repair).......... 10
Troubleshoot................................................................. 19 Remove & Install........................................................... 141
Wash............................................................................ 19 Test After Repair........................................................... 142
TURBOCHARGER CARTRIDGE Troubleshoot................................................................. 142
Combined Repair Time................................................. 1 Wash............................................................................ 143
Remove & Install........................................................... 20 WATER TEMPERATURE SENSOR
Replace With Exchange............................................... 20 Remove & Install........................................................... 160
Test After Repair........................................................... 21 WIRING HARNESS
Troubleshoot................................................................. 21 Remove & Install -- (Externally Mounted)..................... 150
Remove & Install -- (Internal Component).................... 150
U Remove & Install -- (Seal[s])......................................... 151
UNIT INJECTOR Replace -- (12-pin Connector)...................................... 151
Combined Repair Time -- (First One)........................... 8 Replace -- (3-pin Connector)........................................ 151
Combined Repair Time -- (Set [All])............................. 8 Replace -- (40-pin Connector)...................................... 152
Diagnostic Test -- (Using Cylinder Cut-out Test) -- (Se 124 Replace -- (70 Pin Connector)...................................... 152
Remove & Install -- (Each Additional)........................... 122 Replace -- (Seal[s])....................................................... 152
Remove & Install -- (First One)..................................... 121
Remove & Install -- (Set [All])....................................... 123
Test -- (Solenoid) -- (Set [All])....................................... 125
Torque/Tighten -- (Wiring Harness) -- (Set [All]).......... 124
Troubleshoot................................................................. 124
Wash............................................................................ 124
UNIT INJECTOR SLEEVE
Remove & Install -- (Excludes Some R & I) -- (Each A 126
Remove & Install -- (Excludes Some R & I) -- (First O 126
Remove & Install -- (Excludes Some R & I) -- (Set [All] 126
Remove & Install -- (Out Of Frame) -- (Each Additiona 127
Remove & Install -- (Out Of Frame) -- (First One)........ 126
Remove & Install -- (Out Of Frame) -- (Set [All]).......... 127
V
V-BELT(S)
Remove & Install........................................................... 139
177
CHECKLIST FOR WARRANTY REPAIRS
MECHANIC (S): _____________________________ /____________________________________/____________________________________
DEALER CODE WORK ORDER DATE ENGINE MODEL ENGINE S/N CAB TYPE MILES/HR KM
TOW TRUCK INTO SHOP 7006-552 INSTALL DRIVE SHAFT 3253-012
R&I AIR CLEANER 1051-010 MEASURE LINER PROJECTION 1216-082 –LJ-S
WASH ****-074 JAKE BRAKE 1119-010-ES-E OR S JAKE S/N_________
RADIATOR BRACKET 1353-010-BK BUMPER INSTALL AFTER TOW 7156-012
DRIVE AXLE INSTALL 3278-012 R&I AIR TANKS 4272-010
OUTER FENDER 7252-010-S INNER FENDER EACH 7251-010-IN-E
PTO R&I 1165-010 TRANS TYPE___5 OR 6 SPD ___10 OR 13 SPD___AUTO
POWER STEERING RESERVOIR 4306-029 BATTERY BOX 7257-010 CO ONLY
BOTTLE TEST 1350-038-Q3 FLUSH COOLING SYSTEM 1350-046, 1350-046-ES
FLUSH AFTERCOOLER CORE 1064-046-AA DRAIN FUEL TANKS 1273-044
RECHARGE A/C 1802-045-ES OIL PAN SUPPRESSION PANEL 1301-010-S1
ENGINE ENCLOSURE 7263-010 REMOVE BROKEN HEAD BOLT
BROKEN EXHAUST STUDS BLOCK UNDERFRAME (LADDER) 1240-010
OIL PAN PLATE 1302-010-PH EXHAUST PIPE 1061-010
CYLINDER CUTOUT TEST REQUIRES 2 PRINTOUTS (before & after repair) 1290-038-I3-S claim 2 times
ECM HISTOGRAM (required for major engine failures)
COMMENTS______________________________________________________________________________________
SERVICEMAN SIGNATURE_________________________________________ DATE_________________

1000-031-P0 ENGINE
PAR PRELIMINARY INSPECTION
NOTE --- Add this code to Code 1000-031-P1
--- For CO Trucks, add Code 7301-009 for Raise & Lower Cab only if
the Inspection is not performed at the Chassis Dynamometer.
STANDARD TIMES (HRS.): 0.9(ALL)
TIME INCLUDES:
ENGINE OFF:
• Check Coolant & Oil Level

• Check Fuel API
• Check Air Intake & Exhaust
• Inspect Turbocharger
• Verify Throttle Linkage Breakover on Mechanical Engines or Verify Throttle
Position Sensor Duty Cycle on Electronic Engines
• Check Governor Seals
• Check Fuel Heater – If so Equipped
• Check Fuel Ratio Control on Mechanical Engines or Check Boost Sensor on
3176 & 3406B/C Electronic engines
• Check the Vehicle Air System for Leaks
• Check the Engine Fan for Proper Operation
• Check Condition of U-Joints & Carrier Bearings
• Check & Record Pressure and Condition of Tires
ENGINE ON:
• Check for Coolant & Oil Leaks

• Check Primary & Secondary Fuel Filters and Low Pressure Fuel Lines for
Leaks and Restrictions
• Inspect High Pressure Fuel Lines for Leaks – If so Equipped
• Check Inlet & Exhaust System for Leaks
• Check other Engine Driven Accessories for Proper Operation
• Check for Partially Engaged Engine Retarder – If so Equipped
• Check for Dragging Service Brakes
• Check the Operation

C-10 C-12 Non ACERT TRG

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COMBINED REPAIR TIMES FOR C-10/C-12

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - FOR R&I FENDER, ADD CODE (7252-010).

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - IF R&I BUMPER IS REQUIRED, ADD CODE (7156-010).

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

Notes: - USE THIS CODE FOR GASKET FAILURE ONLY.

LABOR CODE CODE DESCRIPTION

COMP JOB MOD QTY CODE DESCRIPTION

LABOR CODE CODE DESCRIPTION