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    VR Ink GR 000406492949 Pna117511 20231116

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    Rahul Kumar Paul

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    © All Rights Reserved
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    VR Ink GR 000406492949 Pna117511 20231116

    Uploaded by

    Rahul Kumar Paul
    14 views5 pages

    Original Title

    VR_INK_GR_000406492949_PNA117511_20231116

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    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    14 views5 pages

    VR Ink GR 000406492949 Pna117511 20231116

    Uploaded by

    Rahul Kumar Paul

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    Visit Report

    Report date: Nov 16, 2023


    Steel Authority Of India Ltd.
    Bokaro Steel Plant.
    827001 Jharkhand
    Contact:Paswan Kumar

    Work Comments
    Visited site for maintenance of ZT75/PNA117511 Compressor.
    >Check air compressor was in off condition due to dp sensor error.
    Locally arrange cable by customer and by soldering fix it. Highly recommended to replace dp. Sensor cable of atlas make, if
    any short circuit or grounding happens due to this then Elecktronikon may permanently damage.
    >Customer using non-genuine oil. Recommended to use genuine Roto-Z and Atlas Copco make spares & Must take quarterly
    Maintenance with Genuine spare every year.
    >Machine was found totally dusty. Cleaning done.
    > Highly recommended to replace with AC genuine filter as soon as possible.
    >Motor terminal box found open recommended to close it. Can cause -Electrical Hazard, Fire hazard, operational malfunctional,
    reduce efficiency and operation against safety guidelines may lead safety thread.
    >WSD AC and EWD of IC kit required for maintenance.
    >AC EWD and IC EWD found bypass may cause permanent damage machine in future. Please connect all required Pu.
    Connector and pu. pipe.
    >Oil temperature sensor and no any cable found. Highly recommended to procure temp. sensor and cables for installation.
    For safety reason highly recommended to use Atlas Copco branded oil and filters for safety and fire hazards. (Reason-customer
    used non -genuine spare and oil)
    >As compressor maintenance needs to be done. Checked material stock in customer store .All maintenance material found
    non-genuine and local make.
    > Genuine spare not found in customer stock so maintenance not possible.
    >Spurious Air-filter used by customer.
    >Rust and element coating damage in HP elemnt.

    Special Note : 1.Discussed with customer there is no any engineering validity of this non-genuine spares.
    2.Use of spurious spare causes deuteriation of machine life (major break-down), Increase in power consumption and effecting air
    quality as well as safety hazards.
    3.There is also a safety concern of compressor operator or service person as pressurized parts can break or damage the person

    near compressor. Also found that non-genuine oil and oil filter can cause fire hazards and safety thread.
    Highly recommended to not run the machine in this condition.

    Please arrange 16000 hr maintenance kit, EWD service kit and temperature sensor with MK-4 to MK5 upgrade kit( as all
    connector damage and old MK4 controller and part not in production) for maintenance strictly
    recommended to use only atlas Copco genuine spare only.
    Used Spare:
    1.All non-genuine spares used by customer. Strictly not recommended by Atlas Copco for machine life, efficiency as well as
    safety and fire hazards.
    Next visit C-maintenance kit required.
    Recommended spare:
    Already shared in ZT75/PNA117512 report.

    Time Confirmation
    Date Service Engineer Activity Type Hour/km
    2023-11-15 Md Khusnemajuddin Sekh Labour AC 7 Hours
    2023-11-15 Md Khusnemajuddin Sekh Travel Time AC 1 Hours
    2023-11-16 Md Khusnemajuddin Sekh Travel Time AC 2 Hours
    2023-11-16 Md Khusnemajuddin Sekh Labour AC 8 Hours
    Equipment
    Equipment: S ZT75-10-50 Visit date: 2023-11-16
    Serial Number: PNA117511 Order Number: 406492949
    Running Hours: 226 hours PO number: 4565031813
    Contract Number:
    Next Visit
    Next recommended service is at “I” estimated due date 2024-01-31
    Work Done
    Operations Comments
    FOLLOW CUSTOMER SPECIFIC SAFETY RULES -
    TAKE SERVICE READING(AIR,OIL,WATER T+ P) -
    CHECK AIR FILTER ELEMENT(S) -
    CHECK FILTER ELMT OF GEAR CASE BREATHER -
    CHECK CYCLE OF AIR INTAKE THROTTLE VALVE -
    CHECK COOLERS FUNCTIONS -
    CHECK/CLEAN CONDENSATE DRAIN(S) -
    CHECK FOR AIR- WATER- & OIL LEAKAGE -
    TAKE FULL SET OF S.P.M. READINGS -
    CHECK SENSITIVE BOLT/CPLING CONNECTIONS -
    CLEAN INJECTOR NOZZLE BREATHER (NEEDLE) -
    CHECK FOR PRESENCE OF WATER IN LUBE OIL -
    CHECK CONDITION OF AIR INTAKE CHAMBER -

    Measurement Points
    Counter Reading after service Before service From last visit on
    Actual running hours (Total) 226 OPH 2022-04-12 10 OPH
    Running hours (Loaded) 207 STD 2022-04-12 0 STD
    Motor start 1333 NT 2022-04-12 25 NT
    Module time 12312 STD 2022-04-12 2618 STD
    Load relay 1345 NT 2022-04-12 18 NT
    Working pressure 4.1 BAR BAR
    DP-airfilter -1 MBA MBA
    Outlet temperature element 1 51 DEG DEG
    Inlet temperature element 2 29 DEG DEG
    Outlet temperature element 2 64 DEG DEG

    Picture
    Coating detoriate
    Rust observed in HP

    EWD IC bypass

    Comments
    AUTHORIZATION TO CARRY OUT WORK WITH/WITHOUT AN ORDER NO.
    Notes: Customer will agree to supply Atlas Copco with a valid order number or payment for non-account holders for actual
    time spend, travelling and parts used during the breakdown intervention by next working day.
    Customer Confirmation Service Engineer Confirmation

    Signed by Paswan Kumar Signed by Md Khusnemajuddin Sekh at


    (Being duly authorize to sign on behalf of the customer)

    Atlas Copco India (Ltd.)


    Sveanagar : Tel.: +91-20-39857009
    Dapodi, Pune 411012 Fax:
    www.atlascopco.com
    Atlas Copco's Compressor Technique Service Division provides a complete range of aftermarket services with the aim to
    maximize customers' productivity to increase uptime and to reduce the cost of ownership. The division focuses on spare parts
    supply, professional service, and optimization and connectivity products. With 9 regional Sales & Service offices and around 70
    dealerships strategically located throughout the country, Atlas Copco is just one call away to cater your service needs. Nationwide,
    Atlas Copco has a team of over 200 highly trained direct service engineers with vast experience of working on all models of
    compressed air equipment

    Service Products

    Service Plan : Service Plan covers all regular maintenance by certified


    and trained Atlas Copco service engineers and / or supply of genuine
    parts and lubricants as per the original manufacturer recommendations in
    a pro-active manner as it should be. This is the best way to lower the risk
    of unexpected problems allowing you to optimize your production
    process.

    Airscan : Dedicated Energy consultants carry out complete Airscan


    activity consisting of flow check, leak check, power check, air quality
    check, maintenance assessment and provide a detailed report including
    cost analysis, graphs and a list of recommendations for system
    performance improvement.
    Energy Saver / Optimizer / Central controller : Our range of ES
    Central Controllers will enable you to link all compressors and dryers, to
    lower your overall pressure band, to eliminate the need for higher working
    pressure and to optimize the compressor mix at all times and in turn
    save energy. 1 bar working pressure reduction results in 7% energy
    saving and further 3% through leak reduction.

    Energy Recovery : With ER, energy is recovered from wasted heat from
    the compressor and reused in production cycle. Energy 50% to 94% of
    motor KW can be recovered & used to heat industrial application water.

    SMARTLink : SMARTLINK gathers, compares and analyses data


    through GPRS connectivity. This allows you to carefully plan and prepare
    for service interventions. When needed, it sends out warnings in time. An
    additional, energy monitoring option can be obtained. As a result, service
    efficiency increases, precious time is gained and money is saved.

    AIRNet : AIRNet is an easy & fast to install, corrosion-free, leak proof


    piping system which reduces cost of ownership for the compressed air
    piping network. AIRnet pipes are standard pre- painted. AIRnet is
    adaptable to any existing pipe work. Future extensions can simply be
    plugged in.

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