Gen2® 5T AC Gearless Machine: Spare Parts Leaflet

ANSI- and EN81-Compliant 06-AAA20220AS

(regenerative drive)
September 14, 2022 / Page 1 of 15

OBSOLESCENCE NOTICE
The product covered in this SPL has been designated as obsolete and is
no longer supported. See TIP 32.2-1, Obsolete Components, for potential
upgrade. Replacement lower-level parts listed within and unique to this
design will be reviewed for obsolescence.

SERVICE ENGINEERING
This document does not contain any Otis Elevator Company
technical data subject to EAR or ITAR Bloomfield, Connecticut USA
Unpublished Work—© Otis Elevator Co.; 2022
 06-AAA20220AS History
Leaflet Description
This leaflet details spare parts for the Gen2® R2 five ton (5T) sheave shaft load, extended duty, permanent
magnet (PM) AC three-phase, high voltage (for regenerative drive) motor gearless machine for ANSI-
compliant North and South American Area (NSAA) and EN81-compliant European and Asian markets.

Leaflet Revisions
Date Revised Subject Matter Expert Reason for Revision
March 10, 2005 Ben Watson New SPL
March 25, 2006 Ben Watson Updated parts list; Re-arranged layout
July 25, 2006 Ben Watson Added AAA341BBV1 and AAA283AVA1.
January 15, 2007 Scott Boulanger Added rationalized encoder.
Changed views to show new sheave guard and
April 10, 2007 Scott Boulanger
update part numbers pp 9–11.
November 20, 2008 David Torlai Update with Japan and Korea data
July 28, 2010 Val Sheynkman Updated the history page with the correct SME name
June 22, 2011 Val Sheynkman Corrected Ref. 3 on p. 12
August 17, 2011 Val Sheynkman Added new p. 14
January 7, 2015 Kyle Pereira Updated p. 13 by removing NOTES 1 through 3
August 3, 2016 Kyle Pereira Updated p. 13, added new p. 14
September 14, 2022 Juan Murillo Updated to include OBSOLESCENCE note on cover

Continued on next page.

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Page 2 September 14, 2022 Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AS History
Related Drawings
Drawing No. Title Drawing No. Title
AC Gearless Machine Permanent AC Gearless Machine Permanent
AAA20220AS Magnet 3 Phase Motor (5.0 T ABA20220AS Magnet 3 Phase Motor (5.0 T
Regenerative—513V) Regenerative—513V)
AAA633Z Encoder (2-channel) AAA633AE Encoder (3-channel)

Related Documents
Document ID Title
Functional Requirements for GeN2 R2 (extended duties) PM AC Gearless
Otis Doc. 54694
Machine
Otis Doc. 55763 GeN2—5T Machine Basic Data
SPL 07-TBA20236K 5T NAA/ANSI Brake for Gen2 System
SPL 07-TBA20236H 5T EN Brake for Gen2 System
TIP 6.1.11-15 Gen2® Main and Rescue Encoder Retrofit

Subject Matter Expert

Name Department
Juan Murillo OSC Service Engineering

About Spare Parts Leaflets…

This document lists the lowest replaceable units (LRUs) for the standard version of the product. The LRUs are chosen
by a team of Otis associates representing engineering and manufacturing.
While goal of this document is to make parts identification as easy as possible, the document cannot be all-inclusive.
Elevator and escalator contracts classified as “special” or “custom” are not addressed here. For such contracts, please
refer to specified information, the contract folder, TIPs, Field Education Articles, Construction Letters, etc. for further
information.
If you have any suggestions about this document, please contact the subject matter expert listed on this page.

September 14, 2022 Page 3

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AS EN81 Machine Assembly

AAA20220AS
ABA20220AS

REF. DUTY SPEED

PART No. APPLICATION DESCRIPTION REMARKS
No. LOAD (kg) (m/s)
AAA20220AS11
AAA20220AS1
EN81 1135–1600 1.0–1.75
ABA20220AS11
ABA20220AS1
ABA20220AS5 1.0 5TA, Gen2,
ED
ABA20220AS21 1150 1.0–1.75
(REGEN)
ABA20220AS22 Korea 1600
ABA20220AS25 1150 1.0 5 V 2-Channel
1 ABA20220AS26 1600 Incremental
Encoder w/ 6.0
AAA20220AS12 Meter Cable
AAA20220AS2 (A_A633Z4) and
1800–2000 1.0–1.6
ABA20220AS12 20 VDC Brake
ABA20220AS2 5TB, Gen2,
ED
AAA20220AS13 (REGEN)
AAA20220AS3
EN81 1.75
ABA20220AS13
ABA20220AS3
AAA20220AS61 5TC, Gen2,
AAA20220AS51 ED
1275 2.0
ABA20220AS61 (REGEN)
ABA20220AS51
(Continued on next page)

This document does not contain any technical data subject to EAR or ITAR
Page 4 September 14, 2022 Unpublished Work—Otis Elevator Co., 2022
 EN81 Machine Assembly 06-AAA20220AS

AAA20220AS
ABA20220AS

REF. DUTY SPEED

PART No. DESCRIPTION REMARKS
No. APPLICATION LOAD (kg) (m/s)
5TA, Gen2,
ABA20220AS15 1135–1600 1.0
ED (REGEN)
AAA20220AS62 5TC, NGH,
AAA20220AS52 R1
1 EN81 1275 2.25–2.5
ABA20220AS62 (REGEN)
ABA20220AS52 5V 2-Channel
AAA20220AS63 Incremental
AAA20220AS53 Encoder with 6.0
2 Meter Cable
ABA20220AS63
ABA20220AS53 (A_A633Z4) and
Brakeless,
AAA20220AS64 1600 20 VDC 5TD, NGH,
AAA20220AS54 R1
2.25–2.5
ABA20220AS64 (REGEN)
ABA20220AS54
ABA20220AS55 Korea 2
ABA20220AS56 2.25–2.5
(Continued to next page)

September 14, 2022 Page 5

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AS EN81 Machine Assembly

AAA20220AS
ABA20220AS

REF. DUTY SPEED

PART No. APPLICATION DESCRIPTION REMARKS
No. LOAD (kg) (m/s)
5TA, Gen2,
ABA20220AS101 1135–1600 1.75 ED (REGEN)
(1150)
ABA20220AS105 1.0
1275 5TC, NGH,
ABA20220AS151 EN81 (Korea)
(1150) 2.0 R1 (REGEN)
ABA20220AS152 2.25–2.5
5V 2-Channel 5TA, Gen2,
1600
ABA20220AS122 1.75 Rationalized ED (REGEN)
ABA20220AS126 1.0 Encoder with 6.0
1 Meter Cable
(A_A633Z4) and 5TD, NGH,
Korea R1 (REGEN)
ABA20220AS155 2.0 48 V Brake
ABA20220AS156 2.25–2.5
5TB, Gen2,
1800–2000
ABA20220AS102 1.0–1.6 ED (REGEN)
ABA20220AS103 1.75
5TD, NGH,
EN 1600
ABA20220AS153 2.0 R1 (REGEN)
ABA20220AS154 2.25–2.5

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Page 6 September 14, 2022 Unpublished Work—Otis Elevator Co., 2022
 EN81 Machine Assembly 06-AAA20220AS

AAA20220AS
ABA20220AS

REF. DUTY SPEED

PART No. APPLICATION DESCRIPTION REMARKS
No. LOAD (kg) (m/s)
5TC, NGH,
AAA20220AS71
1275 2 R1
ABA20220AS71
(REGEN)
AAA20220AS72
2.25–2.5
ABA20220AS72
5TD, NGH,
AAA20220AS73
1600 2 R1
ABA20220AS73
5V 2-Channel (REGEN)
AAA20220AS74 Incremental
2.25–2.5 Encoder with 6.0
1 ABA20220AS74 EN81 / Japan
Meter Cable
AAA20220AS75 850 (A_A633Z4) and
2
ABA20220AS75 (1:1 roping) 20 VDC Brake
AAA20220AS76
2.25–2.5
ABA20220AS76
600
ABA20220AS77 2
(1:1 roping)
5TC, NGH,
ABA20220AS78 2.25–2.5 R1
(REGEN)
(Continued on next page)

September 14, 2022 Page 7

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AS EN81 Machine Assembly

AAA20220AS
ABA20220AS

REF. DUTY SPEED

PART No. DESCRIPTION REMARKS
No. APPLICATION LOAD (kg) (m/s)
ABA20220AS171 2.0 5TC, NGH,
1275
ABA20220AS172 2.25–2.5 R1 (REGEN)
5 V, 2-Channel
ABA20220AS173 2.0
1600 Rationalized
ABA20220AS174 Japan 2.25–2.5 Encoder with 6.0 5TD, NGH,
1
ABA20220AS175 850 (1:1 2.0 Meter Cable R1 (REGEN)
roping) (A_A633Z4) and
ABA20220AS176 2.25–2.5
48 V Brake
ABA20220AS177 600 (1:1 2.0 5TC, NGH,
ABA20220AS178 roping) 2.25–2.5 R1 (REGEN)

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Page 8 September 14, 2022 Unpublished Work—Otis Elevator Co., 2022
 NSAA Machine Assembly with 06-AAA20220AS
ASME A17.1 Compliant Brake

AAA20220AS
ABA20220AS

REF. DUTY LOAD SPEED

No. PART No. APPLICATION (kg) (m/s) DESCRIPTION
3500 lb.
ABA20220AS131
(1588) 200 FPM
2500–3000 lb. (1.02)
ABA20220AS132
(1135–1360)
ABA20220AS30 3500 lb.
ABA20220AS133 (1588) 350 FPM
ABA20220AS31 2500–3000 lb. (1.78)
ABA20220AS134 (1135–1360) 5 V Three-Channel
Incremental Encoder with
ABA20220AS32 200–315 FPM
6.0 M Cable
1 ABA20220AS135 ANSI 4000–5000 lb. (1.02–1.60)
(A_A633AE2) and 48 V
ABA20220AS33 (1814–2268) 350 FPM Brake
ABA20220AS136 (1.78)
ABA20220AS81 400 FPM
ABA20220AS181 3000 lb. (2.03)
ABA20220AS82 (1360 kg) 450–500 FPM
ABA20220AS182 (2.29–2.54)
ABA20220AS83 400 FPM
ABA20220AS183 3500 lb. (2.03)
ABA20220AS84 (1588 kg) 450–500 FPM
ABA20220AS184 (2.29–2.54)

September 14, 2022 Page 9

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AS Gen2 5T Machine
Components (EN81)

AAA20220AS
ABA20220AS

REF.
No. PART No. DESCRIPTION REMARKS
1 AAA21303CW1 Assembly, Terminal Block ---
Brake, Single Coil
2 --- SPL 07-TBA20236H for Details
(torque per EN81 requirements)
AAA346BBT1 5TA, B, C Machines
3 Cover, End
AAA346BBT2 5TD Machine
4 AAA346BBS1 Cover, Terminal Block EN81
5 V Two-Channel Incremental Encoder with
5 AAA633Z4 Encoder, Main
6.0 m Cable (REGEN)
(Continued on next page)

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Page 10 September 14, 2022 Unpublished Work—Otis Elevator Co., 2022
 Gen2 5T Machine 06-AAA20220AS
Components (EN81)

AAA20220AS
ABA20220AS

REF.
PART No. DESCRIPTION REMARKS
No.
1 AAA20220AQ1 Encoder, Rescue Sensor Assembly ---
2 AAA180JB1 Glue, Loctite® 243 Threadlocker, 10 ml Bottle Sealant
AAA384AHX1
3 Guard, Sheave (seismic) Japan
AAA384AHX20
4 AAA384AHX10 Guard, Sheave EN81, Korea
Kit, Hardware, Including (3) M20 x 55 Hex
5 AAA27076AJ3 Torque to 120 Nm
Head Screws, (1) Ref. 2
6 AAA182AZ1 Packing, O-Ring ---
7 AAA172UJ1 Ring, Clamp ---

September 14, 2022 Page 11

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AS Gen2 5T Machine
Components (ANSI)

AAA20220AS
ABA20220AS

REF.
PART No. DESCRIPTION REMARKS
No.
1 AAA283AVA1 Angle, Formed ---
2 AAA21303CW1 Assembly, Terminal Block ---
3 --- Brake, ANSI 5T (48 V) SPL 07-TAA20236K for Details
4 AAA346BBV1 Cover, Conduit ---
AAA346BBT1 5TA, B, C Machines
5 Cover, End 5TD Machine (1588 kg duty = 3500 lb.,
AAA346BBT2 & 2.03-2.54 m/s = 400-500 FPM)
6 AAA346BBS2 Cover, Terminal Block ANSI
5 V Three-Channel Incremental Encoder
7 AAA633AE2 Encoder, Main
(REGEN)
(Continued on next page)

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Page 12 September 14, 2022 Unpublished Work—Otis Elevator Co., 2022
 Gen2 5T Machine Components (ANSI) 06-AAA20220AS

AAA20220AS
ABA20220AS

REF.
PART No. DESCRIPTION REMARKS
No.
AAA20220AQ1 Encoder w/ Rescue Sensors ---
1
AAA20220AQ2 Encoder w/o Rescue Sensors ---
2 AAA180JB1 Glue, Loctite® 243 Threadlocker, 10 ml Bottle Glue Holder
3 AAA384AHX20 Guard, Sheave (seismic) with Label
4 AAA384AHX10 Guard, Sheave with Label
Kit, Hardware (for new machine), Includes (3)
5 AAA27076AJ3 ---
M20 x 55 Hex Head Screws, (1) Ref. 2
Kit, Rescue Sensor Encoder Replacement
6 AAA27076CJ1 ---
w/ (1) M6 Jack Screw, p. 14
7 AAA182AZ1 Packing, O-Ring ---
8 AAA172UJ1 Ring, Clamp ---
9 AAA27DP1 Screw, Jack, M6, 97 mm L ---

September 14, 2022 Page 13

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AS Retrofit Encoder

AAA20220AS
ABA20220AS

REF. No. PART No. DESCRIPTION REMARKS

1 AAA633AJ402 Encoder
Glue, Loctite® 243 Threadlocker,
2 AAA180JB1
10 ml Bottle
3 AAA27076HD400 Kit, Adaptors and Hardware TIP 6.1.11-15 for
4 AAA27076HD402 Kit, Encoder Removal and Hardware installation instructions and
further details.
5 AAA462FD1 Spacer, 8 mm
Spring, Attaching (reuse existing from
6 ---
AAA633AE2)

This document does not contain any technical data subject to EAR or ITAR
Page 14 September 14, 2022 Unpublished Work—Otis Elevator Co., 2022
 Brake Heater Assembly 06-AAA20220AS

AAA20220AS
ABA20220AS

REF. No. PART No. DESCRIPTION REMARKS

1 AAA24430T3 Assembly, Brake Heater Cover ANSI / CSA
2 ABA26800ANC1 Assembly, Controller PCB ANSI / CSA
3 AAA660A16 Thermistor
NOTE: For details, see SWP N-1.1.18.0-3.

September 14, 2022 Page 15

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022