MAN MOU Bp408-Betriebsanleitung SEN AIN V6
MAN MOU Bp408-Betriebsanleitung SEN AIN V6
MAN MOU Bp408-Betriebsanleitung SEN AIN V6
www.boehnkepartner.de
This document has been translated from the German source text. If there is any conflict between this transla-
tion and the German version, only the German version shall be legally considered as binding.
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www.boehnkepartner.de
Table of Contents
1 General ................................................................................................................... 5
Dear Customer!
Thank you for the trust that you have shown in
Böhnke + Partner GmbH by purchasing a "bp408" system.
Please observe any and all instructions and notes. This will Figure 1
save you a lot of time during commissioning and will avoid The "bp408" control system
the need for further inquiries. comprises the safety circuit on
circuit board SPL-01.
The term "manual" is used to refer to our entire set of doc-
umentation, which we use to inform our customers of our
company and its products. To improve clarity and structur-
ing, the manual was divided into multiple parts. The "In-
struction Manual of the bp408 Safety Circuit" also considers
the dangers and risks, which may lead to severe health-re-
lated as well as economic damage in case of misuse. Addi-
tionally, you are also provided with the information required
in order to commission the safety circuit and to check its
functions.
Should you still have any questions, you can reach us via:
5
1.2 Intended use
The safety circuit is an operating resource for use in indus-
trial high-voltage systems and is used exclusively for the
processing of information as part of an elevator control sys-
tem.
ATTENTION!
This warning is used when inaccurate observation of or
non-compliance with instructions or procedures can lead to
the device being damaged, injuries or lethal accidents.
WARNING!
This warning is used when inaccurate observation of or
non-compliance with instructions or procedures can lead to
injuries or lethal accidents due to electrical current.
NOTE!
This highlight is used to draw the reader's attention to a cer-
tain special circumstance.
6
2 EC Type Examination SPL-01
2.1 EC Type Examination
The bp408 system module contains an electronic query unit
for the safety circuit and pilot controls for the trip contactors.
The circuit board also contains a safety circuit. The safety
circuit can be used in the following cases in accordance
with EN 81-20/50:
7
Figure 2
bp408 system module
Section of SPC-01
circuit board
Reg. No.
01/208/5A/6135.00/18
8
2.2 Declaration of conformity
https://products.schmersal.com/en_IO/bp408-806.html
Figure 3
Document area in
online catalogue for
the bp408
9
3 UCM requirements
3.1 Requirements regarding certified safety
devices
The safety precautions against unintended car movements
have been developed further and are required as UCM as
part of EN 81-20/-50.
This standard applies for all new installations and moderni-
zations from end of 2014.
In accordance with the new requirements, all elevators
must be fitted with a certified safety device, which prevents
uncontrolled movements of the car/cabin with the door
opened at a level, but which brings the car/cabin to a stop
within a designated area as shown in the figure in any case.
10
3.2 General information on UCM function
3.2.1 Storage, transport and operating conditions
CAUTION!
Improper storage, transport or operating conditions can result in
destruction of the
system and danger to persons.
Storage and transport conditions
Ambient temperature: -20 °C to 70 °C,
relative humidity up to max. 90% (non-condensing)
Operating conditions
Ambient temperature: 0 °C to 60 °C,
relative humidity up to max. 90% (non-condensing),
Max. height
- Types 230 VAC and 110 VAC: 2000 m
- Type 48 VAC/VDC: 4000 m
The ambient temperature of the control cabinet must not ex-
ceed +40 °C and its average value over a period of 24 h
must not exceed +35 °C. If the operating temperature is be-
low 5°C, disturbance of visible characters on the LCD is ex-
pected. At ambient temperatures >40 °C, the control cabinet
must be cooled with a cooling unit. Existing inlets and outlets
for air conditioning must be kept free.
Aggressive mediums, dust, fog, water or humidity must not
reach the assemblies. The control cabinet should hence fulfil
at least protection class IP2xD.
Condensation must be avoided on all components!
Example: Water condensation in damp machine room after
the control system is switched off
In critical environments, please ensure there is enough sound
insulation to the building.
Out system controls are designed for primary voltage 230 V
AC 50 Hz.
When using residual current-protective circuits in control sys-
tems having frequency converters, it must be ensured that
these RCD circuit breakers must be sensitive to universal
current. Other RCD circuit breakers must not be used in ac-
cordance with DIN VDE 0160, 5.5.3.4.2 because the DC re-
sidual current generated through the input circuit of the fre-
quency converter could increase the minimum triggering level
of RCD circuit breaker culminating in non-triggering. The
maximum permissible release current of these selective RCD
circuit breakers that are sensitive to universal current must
not exceed value IΔN=0.3 A.
11
b) The certificate containing the correct combination of the
subsystems used with the elevator system must be pro-
vided in order to satisfy UCM requirements.
c) The elevator installing company must present the docu-
mentation on the installed UCM components.
d) The test instruction for the specialist must be provided
with the elevator system.
12
e) A testing program is integrated with the bp408 system
module for support purposes.
f) The specialists check the provided acceptable limit val-
ues of EN 81-20/50 and/or EN 81-1/2+A3 (for example
distances) on the elevator system by measuring.
g) The specialist must confirm the measured values in his
testing protocol.
13
3.3 bp408 testing program
The tests for the following variants are described herein:
a) the gearless drive unit with UCM braking system on the
traction sheave
b) the drive unit with gear (without UCM braking system on
the traction sheave) and with UCM speed limiter and
UCM safety gear
c) the hydraulic elevator (UCM valve)
d) The testing sequence must be observed.
3.3.1.1 Step 1
In order to check this function prior to commissioning, the
bp408 system module contains a test program The test pro-
gram is activated by a password in the maintenance menu.
14
In order to perform the UCM test (A3) with the door opened
or closed, this can be configured using the following param-
eter.
15
3.3.1.2 Step 2
Here, the elevator moves out of the zone at high speed with
the door open and the safety circuit activated until the safety
circuit triggers and terminates the process.
Attention!
Here, several manipulations are required on the frequency
inverter in order to directly switch possibly applicable short
circuit contactors and internal brake contactors using the
control system. A corresponding description pertaining to
each inverter is provided on request.
Here, the brake and trip contactors are actuated with the
door opened and the safety circuit activated until the safety
circuit triggers and terminates the process.
3.3.1.3 Step 3
16
If the parameter for the closed door is active, the afore-
mentioned section is omitted and the doors remain closed.
In this case, the safety circuit can be opened manually us-
ing an integrated switch (UCM Test, 2S300), which is
provided with the control system if ordered by the cus-
tomer.
After the test, the traveled distance can be read off using
the display.
17
Another test in the opposite direction can now be per-
formed.
After successful completion, the zones must be adapted ac-
cordingly.
To this end, the "up" and "down" zone areas must be
adapted in the "absolute distance measurement" menu.
Furthermore, the zone magnets on the floors must be set to
the tested value.
18
3.3.3 Extra requirements for UCM testing of hydraulic
elevators
19
4 SPL-01 circuit board
4.1 Assembly
The designated area on the circuit board contains an elec-
tronic query unit as well as pilot controls for the trip contac-
tors. The circuit board also contains a safety circuit.
The query unit controls the passive safety circuit, the emer-
gency stop switch, the shaft door contact, the cabin door
contacts and the bolt contact in control systems for hydrau-
lic and traction elevators. A sequence control system pro-
cesses these signals further.
The correct wiring in the area of the trip contactors and SPL-
01 with terminals 9, 14, K1, K2, K3 as well as the neutral
mains conductor (NN) and the neutral trip contactor con-
ductor (NF) is to be checked.
20
Disconnect the conductor on terminal 9 of SPL-01, thereby
deactivating the sequence control and interrupting the elec-
tric circuit of the trip contactors.
The trip contactors are disengaged and disconnect the
power supply of the drive unit.
Then connect the conductor to terminal 9 again.
Repeat the testing process by also disconnecting the con-
ductor on terminal 14 of SPL-01 (conductor NF) and repeat
the previous process.
Then connect the wire to terminal 14 again.
If the trip contactors disengaged during every testing pro-
cess, the wiring was made correctly and no changes must
be implemented.
The elevator is now operational again.
21
circuit. If the input signal were to no longer apply, the asso-
ciated relay would disengage and therefore open the output
circuit.
Reactivation of the relay can only be performed after the
initial switching state is reached. To this end, the relay as-
signed to the other channel must be disengaged. Only after
that can the prescribed switching sequence of relays take
place. In normal operation, the described sequence is al-
ways executed in a cyclic fashion. If an error occurs, the
output circuit is opened and the circuit prohibits reactivation
even if additional errors or faults occur.
A dangerous operating condition can therefore not exist at
any time with virtual certainty.
22
Now connect the wire to terminal ZS again and un-
block the control system using the menu. The eleva-
tor is now operational again.
Figure 5
Circuit diagram of query and safety circuit on SPL-01 circuit board
23
5 Technical data
Safety circuit monitoring
SPL-01A/SMZ: max. 230 VAC
SPL-01A/110V/SMZ: max. 110 VAC
SPL-01A/48V/SMZ: max. 48 VAC/VDC
Safety cicuit bypass: max. 230 VAC, max. 2 A;
max. 48 VDC, max. 2 A
Fuse safety circuit: max. 2 A
Control power supply: 24 VDC, +10/-15 %
Reaction time UCM detection: max. 10 ms
Protection degree: Modul: IP20
Housing: ≥ IP43
Operating temperature: 0 °C bis 60 °C
Storage/transport -20 °C bis 70 °C
temperature:
Rel. humidity: 5 % bis 85 % (no frost and
non-condensing)
Altitude above see level: max. 2000 m at max.
230 VAC;
max. 4000 m at max.
48 VAC/VDC
Measures: 315 mm x 100 mm x 80 mm
24