CRB SepOct 2023
CRB SepOct 2023
CRB SepOct 2023
CONCRETE PROTECTION
FROM THE SEA TO SKY:
WATERPROOFING AND
CORROSION PROTECTION
PLUS: STATE OF THE INSTITUTE
Water Repellents
Protectosil® Corrosion Inhibitors
Graffiti Control
Protectosil® CHEM-TRETE®
Protectosil® AQUA-TRETE® Protectosil® Corrosion Inhibitors Protectosil ANTIGRAFFITI®
The important work of ICRI depends on great technology— To achieve this goal, we will pilot a new, non-certifica-
providing easy access to technical tools, chapters, events, and tion, hands-on applicator training with the intention to
professional development. To power our future growth and scale the program in partnership with chapters. We
better support you—our members—we’re investing in the will also look to partner with third-party organizations
launch of a new, best-in-class association management soft- to help us scale ICRI’s two certifications and will
ware (AMS) system provided by our vendor, Rhythm Software. continue growing ICRI’s webinar offerings.
Quite simply, we have outgown our current systems and after 3. Enhanced Digital Content Strategy
a deep analysis and vendor search process, we landed on a Leader: ICRI Executive Director Eric Hauth
platform that will propel our organization forward and we’re Objective: Leveraging our technology, promote new
now in full transition/implementation mode. technical field guides and training, and better assist
chapters with membership marketing and growth.
This change to a new AMS also means the launch of an
improved ICRI website, and we’re very excited to be working To achieve this goal, we will identify, produce, and
with our vendor AS Creative on this front. Together, these promote a consistent flow of new field guides and
solutions will improve the member experience, ensure better promote new hands-on training by ICRI and our
support of our great chapters throughout North America, and chapters.
power the future growth of ICRI. We anticipate launching our
technology platforms formally at World of Concrete in January Together, we believe these targeted strategies will drive even
2024! greater interest and membership in ICRI and expand ICRI’s
impact on the concrete repair and restoration industry!
While we upgrade our technology, it’s also crucial to re-evaluate
where we’ve been as an organization and where we need to If you’re looking to celebrate ICRI’s 35th anniversary mile-
go. Every year during the summer, ICRI’s Executive Committee stone—and join in the discussions about how we’re creating
(EC) holds a 2-day work session where we reflect on the out- ICRI’s future—register now for what promises to be an incred-
come of the year’s major activities, we discuss feedback we ible Fall Convention (October 16-18) in St. Pete Beach, Florida!
get from the Board and committee chairs, we review the state With the theme Plan, Inspect, Restore—Preventing Structural
of the association, consider the objectives from the previous Failure, there is no better opportunity to join your colleagues
work session, and settle on key orientations that can best for the best industry networking and education. I hope to see
benefit the membership and the Institute in the long run. you there!
.
I’m happy to report that we identified three impact-filled strat-
egies to help us focus our efforts. Importantly, these are not
Pierre Hébert
Pierre (Pete) Hébert
“add-ons” to the work of ICRI. No organization can continually
2023 ICRI President
add new things on the plate without losing focus. Instead, we
landed on strategies that allow us to leverage and focus our
efforts.
Advantages:
• Vapor permeable - allows substrate to breath
without blistering
• Wide array of slip resistant textures, colors
and finishes
• Lower maintenance and life cycle costs vs.
other flooring types
• VOC and LEED-compliant, low odor and
fast cure time
MiraFlex XL is a cementitious, fabric- reinforced, waterproofing
membrane system engineered for exterior pedestrian traffic applications.
MIRAFLEX II
Where to use:
• Interior/Exterior over occupied space
• Mixed-use, residential and commercial
• Over plywood and concrete substrates
Advantages:
• Monolithic, seamless protection –
waterproofing membrane
• One-hour fire rated over plywood (ICC
ESR 1714 listing)
• VOC and LEED-compliant, low odor
and fast cure time
• Wide array of slip resistant textures,
colors and finishes
Volunteer
Why Volunteer? Follow Your Interests
The success of the International Check out the administrative and technical
Concrete Repair Institute and its work committees of ICRI, attend their meetings and
in the industry depends on a strong, learn what each is working on. Then decide
active volunteer force. As a member of where your area(s) of interest fit best. The
ICRI, you are invited to participate in ICRI staff is here to answer your questions
the meetings and projects of any ICRI and help align you with your interests. You
administrative or technical committee. are welcome to attend any meeting of any
All are volunteer-led and depend on committee on the administrative or technical
your expert contributions. committee list. You attend—you can decide if
you want to join.
ICRI’s volunteer program strives to
create an environment that is friendly Length of Commitment
and welcoming. As an ICRI volunteer,
Most volunteer commitments are ongoing;
you work closely with volunteer leaders
leadership positions are a 3-year commitment.
and ICRI staff—active parts of each
Committees usually meet monthly for 1-1.5
committee—and available to assist you
hours. In addition, committees often require
to answer questions about how ICRI
tasks to be completed outside of the meetings
operates, and to help you be the most
on the volunteer’s own time. Visit www.icri.
effective volunteer possible.
org for more information.
MISSION STATEMENT
Establish an industry standard for concrete repair contracts and warranties,
develop a tool to measure and record concrete repair work items to
minimize disagreements between contractors, engineers, and owners.
BENEFITS OF COMMITTEE
MEMBERSHIP:
• Connect with Contractors, Owners,
Engineers, Manufacturers, and
Legal Representatives.
• Be part of a team that improves
the Concrete Repair Industry.
WHAT WE DO:
• Develop and review guidelines.
• Create tools for the concrete
repair industry.
GOALS/DELIVERABLES
• Provide guidelines to aid in the drafting process of legal documents
• Educate users of these legal documents on the specific language used and
topics covered
• Build an understanding in the industry to proper usage of contract documents.
Solutions
EUCOREPAIR V100
is a single component, fast setting,
shrinkage-compensated repair mortar
for trowel applied vertical and overhead
repairs requiring high performance.
euclidchemical.com | 800.321.7628
www.contechservices.com
www.hammer-construction.com
www.amengtest.com
www.aquafin.net
www.contractingspecialists.com
www.imerusa.com
Pantone 3268 CMYK 20-0-0-50
CMYK 90-0-49-0
www.cortecvci.com
www.bakerrestore.com
www.imrestoration.com
www.cromcorp.com
www.balcousa.com
www.kryton.com
www.bengoaconstruction.com www.ctscement.com
www.lymtal.com
www.calindman.com
www.euclidchemical.com
www.mapei.com
www.protectosil.com
www.opcmia528.org
www.master-builders-solutions.com
www.concretecpr.com www.freyssinetusa.com
www.quikrete.com
www.stonemountainaccess.com
www.miracote.com
www.rhinocarbonfiber.com
www.structural.net
www.ncfi.com
www.hpsubfloors.com
www.vector-corrosion.com
www.nelsontesting.com www.tecservices.com
www.watsonbowmanacme.com
www.neogard.com www.industrial.sherwin-williams.com
www.sikausa.com www.westerngroup.com
www.prosoco.com
www.prospec.com
www.whitecap.com
www.ssicm.com
www.pullman-services.com
www.strongtie.com www.wrmeadows.com
ICRI is extremely proud to participate in this important collaboration. The council consists of allied industry organizations
dedicated to:
• Promoting quality in concrete bridge construction.
• Gathering and disseminating information on design, construction, and condition of concrete bridges.
• Establishing communication with federal and state departments of transportation, city and county public works depart-
ments, and consulting engineers.
• Providing information on behalf of the concrete industries to codes and standards groups.
ICRI Executive Director Eric Hauth will represent ICRI on the council, working to increase awareness and adoption of ICRI
technical resources and training in the bridge repair community.
UPDATED!
ICRI Technical Guideline No. 710.2R-2023
Guide for
Horizontal Waterproofing of
Traffic Surfaces
This and all ICRI guidelines are available from the ICRI online
book store. AND...most ICRI guidelines are free to ICRI
members as PDF downloads! Visit www.icri.org.
ICRI FELLOWS ment. She was also attending other association meetings,
Being named an ICRI Fellow is recogni- such as CSI and ACI, however was more drawn to ICRI and
tion of an individual’s long-term, devoted, the welcoming nature of the local chapter board members.
and enthusiastic service to ICRI. An ICRI Elena was asked to join the chapter board and started
FELLOW Fellow is responsible for many note- brainstorming new ways of boosting attendance. She
worthy contributions to ICRI and the served the local board until the end of 2006.
concrete repair industry in general. Criteria for nomination
Her first national convention was in Denver, Colorado, where
is based on the following: outstanding contributions to the
she was the chapter delegate. On the national level she
production or use of concrete repair materials, products, or
joined both administrative and technical committees,
structures in the areas of education, research, development,
including: 710—Grouting, Meetings & Conventions, Mar-
design, construction or management; an individual shall
keting, and was the Chair of the ICRI Awards Committee.
have been an ICRI member for 5 consecutive years. We
In 2015 she was asked to join the ICRI National Board of
are now accepting nominations for 2024; get an application
Directors. She was instrumental in starting the ICRI 40 under
by visiting the ICRI website or by contacting ICRI headquar-
40 award to recognize ICRI’s younger members. In the wake
ters.
of the Surfside Tragedy in Florida she was responsible for
getting ICRI “3 seats at the table” with the local Florida
Jason Coleman engineering group that was working with lawmakers to
Jason Coleman has contributed to ICRI by
influence future building code in the state.
serving roles as Delaware Valley Chapter
President, serving more than 10 years on
Brian MacNeil
the Delaware Valley Board of Directors, 5
Brian MacNeil has made numerous contri-
years serving on the Board of Directors at
butions to the culture at ICRI. He is the
the National level, serving as secretary and
current Treasurer on the ICRI Board of
chair for the Masonry Technical Committee
Directors. He served a 3-year term on the
410, and attending numerous national conventions. He has
Board before moving to Treasurer. He is
presented numerous times at national conventions, at the
also the past chair of the ICRI Awards Com-
Minnesota Chapter Mega Demo Day, at Metro New York
mittee and has been a member of other ICRI
Symposiums and at the Delaware Valley Chapter. Jason has
committees including Marketing, Education, Chapters, and
been a practicing structural engineer for over 20 years and
Conventions. Brian is very proud of his countless contribu-
his experience includes the assessment, repair design, and
tions to the ICRI Awards program. In his mind, the members
administration of numerous façade and parking structure
work on amazing projects that deserve to be recognized.
projects.
He helped evolve the Awards ceremony from an audience
Jason has served as engineer of record for numerous his- of only 90+ in a paid evening program to a more robust
torical building façade rehabilitations, contributed to the lunch program with an audience over 300. A very well-
development of the City of Philadelphia’s Ordinance in received change. Brian is also proud of his work in starting
2008-2010, is a SPRAT certified Level 3 Rope Access Super- the second Canadian Chapter, then turning that success
visor, and has been a guest lecturer at the International into working with others to get the third Canadian Chapter
Masonry Institute, at local Structural Engineering Institute going in Toronto.
events, at his local high school, and at Lehigh University for
Besides contributing to the committee activities, board and
high school science and engineering students.
executive, it is worth noting that Brian contributes quite a
bit to making members feel welcome and connected—a
Elena Kessi trait that is evident if you meet or talk with Brian for any
Elena joined ICRI in 2005 when she first
length of time. While he knows it can be intimidating joining
entered the construction industry working
this group for the first time, he steadfastly believes that
for Aquafin. She quickly got involved in the
being open to newcomers, helping them achieve their ICRI
Metro New York Chapter. The chapter at
goals, and getting them involved should continue to be a
the time was having breakfast meetings and
focus of this organization.
struggling with attendance and involve-
2021—Rick Edelson—recognized by 2020 You can find more information on submitting a nomination
President Mark LeMay for his continued as well as details on more ICRI Honorees by visiting the
dedication to ICRI throughout his career Awards page on the ICRI website. You will find information
including his work on ICRI Committees and on all ICRI’s award programs and recipients: Project; Safety
as ICRI’s 12th President in the year 2000. Awards; President’s Award; ICRI Fellows; 40 Under 40
Award; Distinguished Service Award; Honorary Members,
and the ICRI Scholarship Award.
Visit www.icri.org
WWW.ICRI.ORG SEPTEMBER/OCTOBER 2023 CONCRETE REPAIR BULLETIN 13
CERTIFICATIONUPDATE
CSMT PROGRAM OUT WEST
ICRI was able to host 3 Concrete Slab Moisture Testing (CSMT) programs in Spring 2023 and went (almost) coast to coast.
First, we hosted a joint program in April with our partners, the National Floor Covering Association (NFCA) in Canada. We
gathered in Toronto and were able to certify more than a dozen people in Canada. Next up was another partnership
program with the National Wood Flooring Association (NWFA) Expo in early May. Their annual Expo was held in Milwaukee,
Wisconsin, and we certified 10 more in addition to re-certifying 4 current technicians.
The final Spring program was held in the Western U.S. We worked with our good friends at Ardex to host a CSMT program
at their facility in Stockton, California, with a total of 22 participants. We certified 15 for the first time, re-certified 1, and
provided education to another 6 students.
If your company or chapter wishes to schedule a CSMT Program, please contact Dale Regnier ([email protected]) and provide
him with contact information for the point person in charge of coordinating the event, the proposed exam location, and
potential date(s).
New CSMT Certified professionals from the NFCA event in Toronto, Canada Top 3 drillers at the NFCA class in Toronto, Canada
Stockton drilling contest winners (left to right) Ray Balderas, The CSMT program in Stockton, California, included more than 17 workshop participants in the well-
CSMT Instructor Roland Vierra, Jon Bain, and Robert Simpson equipped warehouse area at the Ardex facility.
Now you can cure fast in extreme cold and damp or dry conditions with AT-3G.
This hybrid, acrylic-based adhesive is code listed for anchoring threaded rod and rebar
into cracked and uncracked concrete, plus post-installed rebar connections. You can
use it for in-service temperatures from -40°F to 320°F. Available in single coaxial and
side-by-side cartridges, AT-3G dispenses easily using standard Simpson Strong-Tie
manual, pneumatic or battery-powered tools. Best of all, it cures fast enough for
same-day bolt up. So you can finish the job, no matter the weather.
Save time and effort on your next adhesive anchoring job with AT-3G. To learn more,
visit go.strongtie.com/AT3G, or call (800) 999-5099.
Fig. 9: Unbonded/torn coating Fig. 10: Intercoat adhesion failure Fig. 12: Aggregate "pop-out" Fig. 13: Excessive wear through entire
between topcoat and base coat coating system
Cracks and Scrapes: Cracking of the underlying concrete MAXIMIZING SERVICE LIFE THROUGH LAYERS OF
substrate (by concrete shrinkage after casting in place, SUCCESS
thermal expansion, or deflection under load) can lead to Layer 1—Surface Preparation: Proper surface preparation
cracks in the TDC. In new construction, cracking is likely is crucial for a successful TDC installation. Shot blasting is
to occur within the first year of service life where plastic recommended to achieve an ICRI Concrete Surface Pro-
shrinkage has occurred and the structure first experi- file (CSP) 3-4, which removes micro-fractures and laitance
ences occupancy loading. As the coating ages, its plas- from the concrete surface (Fig. 14). This provides a sound,
ticizers become brittle, leading to loss of elasticity in the open-textured surface with the surface area required for
coating and cracking. Regular use and traffic can lead to sufficient coating adhesion. In a repair program to an exist-
scrapes in the coating as well. Type of use—such as load- ing system, abrasive blasting also removes the top surface
ing dock or industrial settings—can exacerbate the occur- of concrete, which can contain grease, rubber from tires,
rence of scrapes and gouges (Fig. 11). In colder climates, or contaminants that have migrated into the concrete slab.
power brushes should be used for exterior applications Wear course that is being upgraded with additional ma-
instead of snowplows or buckets to avoid scraping the terial should be shot blasted to remove the items noted
coating. Cracks are often not detailed as per manufactur- above. When concrete is exposed and being prepared to
ers' recommendations, which can lead to crack reflection receive coating, surface preparation lighter than a profile
through the installed assembly or a reduction of the crack of CSP 3 will likely not remove the concrete laitance and
bridging potential over time. As per CSA S413-21, cracks concrete micro-fractures/contaminants, leading to pre-
<1.6 mm need to be pre- mature debonding and
stripped with base coat failure. A profile rougher
prior to full base coat than CSP 4 creates large
application. Cracks >1.6 and inconsistent impres-
mm up to 25 mm need sions that the coating
to be routed, filled with will have to fill, creating
a compatible sealant, potential for thin areas
and pre-stripped with and the need for addi-
basecoat prior to full tional material applica-
Fig. 11: Typical gouge in TDC
basecoat application. tion to achieve specified Fig. 14: Shotblasted concrete
Fig. 19: Detail coat at floor- Fig. 20: Detail coat at cracks
to-wall intersection
Available at www.icri.org
Buildings are much like human beings. Whereas human lina coast. The Category-5 hurricane caused somewhere
beings have a skeletal structure protected by an outer north of $16.5 billion in damage and took the lives of over
epidermal layer, buildings have a structural skeleton pro- 500 people. As Matthew lingered over Nassau, the winds,
tected by an outer building envelope. If the outer building which exceeded 115 miles per hour, blew detritus and ex-
envelope (roof structure, exterior walls and coatings, win- tensive salt spray against the outer envelope of the bank
dows, doors, etc.) is compromised, it often allows water building. Failure of the building envelope allowed water
intrusion that can cause major damage to the structural intrusion that resulted in extensive damage to the build-
elements. Once damage begins to occur to the main struc- ing structure. About a year after the hurricane event, a
tural elements of a building, it can endanger the structural British engineering firm was contacted by the building
integrity of the building and result in expensive repairs to owners to evaluate the
correct the damage and reestablish the structural integrity. overall condition of the
building. The British
Structural failures in buildings usually fall into one or more firm performed an initial
related categories. These categories can be poor work- site survey and deter-
manship or design issues, natural causes, lack of mainte- mined that additional
nance, or man-made issues (acts of terrorism or war). In my non-destructive testing
experience, after investigating dozens of building structur- would be required. This
al failures over a career that spanned over 40 years, most led to them contacting
fall within the category of natural causes or lack of main- our company. In May of
tenance. By far, the biggest culprit in these two categories 2018, I and another ma-
is water intrusion. Probably the epitome of this culprit was terial consultant from
evidenced by a four-story bank building located in Nassau, our firm flew to Nassau
Bahamas. (Fig. 1) to assist in the building
structural assessment.
On October 6, 2016, Hurricane Matthew made landfall (Fig. 2) Fig. 2: Satellite photograph of Hurricane
Matthew
in Nassau before traveling northward toward the Caro-
VISUAL ASSESSMENT
A complete interior and exterior visual assessment was
performed first. The assessment revealed that the outer
envelope of the building was compromised in several ar- Fig. 3: Typical condition of the undersides of the 4th floor and roof
eas. The building itself was entirely a reinforced concrete
structure consisting of concrete beams and pans encased
in a concrete shell. The roof consisted of a reinforced con-
crete deck covered in a waterproof mastic tar paper with
aggregate ballast. The exterior of the building was coated
in a waterproof elastomeric coating. The elastomeric coat-
ing on the exterior of the building was damaged at several
locations, mainly in the southwest quadrant of the build-
ing. Numerous spalls were observed on the outer faces
of the exterior walls. Many of the caulked control joints
between the exterior concrete panels had failed. The roof
mastic had also failed across most of the roof structure.
Significant spalling which exposed the reinforcing steel
was observed in the roof deck in several locations. The Fig. 4: Photograph of the roof. Note the complete failure of the roof membrane and
interior of the building exhibited water damage on the up- extensive corrosion of the exposed reinforcing steel
per floors. The undersides of the 4th floor and roof deck
exhibited spalling and delamination of the concrete, pri- testing of concrete samples extracted from several loca-
marily in the southwest corner of the building. One area tions within the building.
of loose concrete, approximately 30 feet long by 10 feet
wide and about 4 inches thick on the underside of the 4th Impact-Echo Testing: Impact-echo testing (ASTM C1383)
floor was observed. The loose concrete section was situ- was utilized to determine the perimeter of spalls and de-
ated right above a line of secretaries’ desks that were cur- laminated areas on the undersides of the slabs. The de-
rently in use. Tapping on the surface of this loose concrete laminated areas were located by performing soundings
with a hammer to determine the spall limits resulted in a with a rotary percussion instrument (ASTM D4580). Exten-
several hundred-pound section of concrete becoming de- sive delaminations of the undersides of the slabs on the
tached onto several of the desks. These desks had been roof level and 4th floor were detected, concentrated most
occupied only a few hours earlier. Fortunately, no one was heavily in the southwest region of the building.
injured. (Fig. 3)
Corrosion Potential Testing: Corrosion potential testing
The visual observation also revealed that all the exposed (ASTM C876) was performed on the interior faces of the
reinforcing steel on the roof level and the undersides of exterior walls and undersides of the various slabs. The re-
the roof slab and 4th floor were extensively corroded and sults indicated that the area of the building with the great-
exhibited major loss of section. Some bars were complete- est corrosion potential was in the southwest corner of the
ly severed. (Fig. 4) building. This correlated with the noted high concentration
of spalls and delaminations, as well as the previously ob-
NON-DESTRUCTIVE INVESTIGATION served damage to the exterior elastomeric coating, most
Non-destructive testing consisted of impact-echo testing, evident in the southwest section of the building. (Fig. 5)
corrosion potential testing, locating reinforcing steel, ro-
tary percussion testing of the undersides of the slabs, phe- Rebar Locating: An eddy current reinforcing steel detec-
nolphthalein testing of concrete fragments, and chloride tor was utilized to map out the reinforcing steel location
and orientation, primarily in the building columns. This was cially between the fourth floor and roof. Thus, the building
performed at the request of the client. suffered from the perfect storm of several categories of
structural failure. The first was poor workmanship. Utiliza-
Phenolphthalein Testing: Phenolphthalein was utilized to tion of salt-contaminated fine aggregate resulted in the
determine if any of the concrete was carbonated. Testing salts being activated every time the building experienced
indicated that much of the exterior wall concrete was high- water intrusion. The second was lack of maintenance. The
ly carbonated. The carbonation was quite deep and was issues with the roof mastic coating were far older than a
expected given the age of the building. (Fig. 6). single event. The damaged roof covering was certainly ex-
acerbated by the hurricane, but the concrete damage and
Water Soluble Chloride Testing: Water soluble chloride extensive loss of the roof reinforcing steel was evidence
testing indicated that every concrete sample tested con- of a long-term issue that was ignored. The hurricane was
tained high levels of chloride concentration. The high con- a natural event that contributed to the building damage
centrations were found throughout the entire thickness to a great degree. Finally, water intrusion was the primary
of the concrete samples tested. This was unexpected. culprit in most of the damage.
Because the building had been exposed to years of salt
spray, especially concentrated spray at high velocities dur- We were informed sometime later by the client that they
ing Hurricane Matthew, we expected the chloride concen- had recommended razing the top floor and roof down to
trations to be greatest at the surface level to an inch or two the fourth-floor level, transforming the fourth floor into a
below the surface. roof level, recaulking all exterior joints, repairing spalls in
the exterior walls and reapplying a new elastomeric coat-
HISTORICAL STUDY ing on the exterior of the building. These repairs were in-
The historical study revealed that the concrete was mixed tended to extend the service life of the building for sev-
and placed on-site. Coarse aggregate and cement were eral years. We were not given the opportunity to see the
procured from Florida and shipped to Nassau on barges completed work. All-in-all, this project was an excellent
during construction. The fine aggregate was procured opportunity to showcase modern forensic investigative
from local beaches and was not washed prior to being processes to assess an existing structure.
mixed into the concrete. This explained the high chloride
concentration throughout the concrete samples. The en-
capsulated chloride was activated every time the building Chris Dumford is Senior Scientist/Senior Mate
structure was exposed to water intrusion. This caused the rials Consultant with Terracon Consultants. Mr.
corrosion of the reinforcing steel. Dumford has been in the Materials Testing and
Inspection industry for over 43 years. His experi
RESULTS OF THE INVESTIGATION ence includes working in the Nuclear Industry,
The accumulated data was provided to our client in a re- Military Industry, and the Commercial Industrial
port. The report noted that the roof structure was exten- Construction Industry. His expertise includes met
sively damaged. Large areas of the roof surface had de- allurgy, non-destructive testing, and forensic
laminated and the reinforcing steel (especially around the investigations of structural failures as well as building assessments.
column heads) was largely corroded through, with many
of the bars exhibiting complete loss of section. The un-
derside of the roof exhibited extensive spalling, and the
bottom reinforcing steel mat was also extensively corrod-
Visit www.icri.org for past issues of the
ed. The southwest section of the building from the roof Concrete Repair Bulletin (CRB)
to the third floor exhibited high corrosion potential espe-
Expanding certification
programs and services to
educate and build skills
Serving the needs of members and
customers with staff, volunteers, and
our chapter network
N E T W O R K I N G · E D U C AT I O N · I N F O R M AT I O N · C E R T I F I C AT I O N
CONVENTIONS · COMMITTEES · INDUSTRY GUIDELINES
WWW.ICRI.ORG
WWW.ICRI.ORG Join Today @ www.icri.org 2023 CONCRETE
MAY/JUNE 2020
SEPTEMBER/OCTOBER CONCRETEREPAIR BULLETIN 2727
REPAIRBULLETIN
There Is No Panacea When It
Comes to Wall Coatings
by Keith C. Howard
Elastomeric coatings sound like the solution for all situa- ing with 300% elongation applied at a 16-mil total dry film
tions because there is a perception that they are the only thickness (DFT) is going to be able to move about 1/32".
waterproof option for above grade concrete and masonry At 600% elongation, the movement allowance would be
applications. Elastomerics have become prevalent in many approximately 1/16". All existing cracks should be treated/
specifications, but do we understand what an elastomeric detailed according to the
wall coating is, what it’s supposed to do, and when we manufacturer’s recommen-
should use them? Wall coatings vary greatly in their ingre- dations before the applica-
dients, chemistry, and performance. Understanding when tion of any coating. When
an elastomeric coating is appropriate for a specific project evaluating crack bridging
is key to the successful performance and protection of the properties, don’t forget the
wall section. other essential physical
property of recovery per-
An elastomeric coating is a high-build coating that is man- cent. Elongation is useless
ufactured with special resins that can stretch (elongate). without recovery (ASTM
The function of elastomeric coatings is to bridge small D412, D2370) (Fig. 2). Fig. 2: Elongation testing
hairline cracks in substrates that are subject to thermally
dynamic movement or have existing cracks. What if elongation is not necessary? What coating type is
best for monolithic substrates like concrete and masonry?
Thermal dynamic cracks Drying shrinkage, settle-
are common in stucco ment, mortar, or structural
on wood, metal framing, cracks often found in single
or Exterior Insulation wythe CMU, poured-in-place
Finish Systems (EIFS). concrete, tilt-up concrete, or
These substrates are precast concrete walls (Fig.
not monolithic and act 3) are typically not thermally
as a “shell” installed dynamic cracks and should
over a wall's framing or be treated differently than
structural elements. The Fig. 1: Crack in exterior stucco stucco/EIFS cracks.
hairline cracks experi- Fig. 3: Typical cracks in concrete
enced by these substrates are typically 1/16” or less and The cracks found on these
will vary with ambient temperature. As the outside tem- monolithic substrates are typically far less frequent and
perature falls, the cracks in the stucco will widen; as the may not change much with temperature when compared
outside temperature rises, these same cracks will narrow to stucco on framing. Cracks in concrete walls could be in-
or even close. (Fig. 1) dicative of larger structural issues or lack of proper expan-
sion joints and should be properly repaired or filled with a
Quite often, the word elastomeric is used as a generic paintable sealant before the coating application.
term. Two key physical properties should be reported to
evaluate actual elastomeric coatings: elongation and re- Recommending elastomeric coatings on these types of
covery. Elongation of 300% is considered the minimum for substrates is not the best recommendation for either the
good performance. Regarding recovery, many products owner or the structure. The selection of the coating based
do not even list their recovery value on the data sheet. A on the substrate type and wall construction is critical to
tested recovery value (%) is essential for long-term perfor- long-term performance.
mance. Without it, your coating is like a rubber band that
stretches and stays stretched out. One of the primary functions of high-performance exterior
wall coatings is to protect the structure from the damaging
It is also important to understand how much movement effects of water or moisture ingress.
(crack bridging) can be expected out of a typical elasto-
meric coating system. A typical two-coat elastomeric coat-
Water can be trapped behind an elastomeric wall coat- Coatings play a vital role in protecting reinforced concrete
ing resulting in water blisters on the walls or loss of adhe- structures from carbonation, a process that can cause sig-
sion of the coating. This is a symptom of a larger problem nificant deterioration and weakening of the concrete over
where moisture got behind the coating due to any number time. Carbonation occurs when carbon dioxide from the
of other issues such as inadequate flashing, cracks that atmosphere reacts with the alkaline components of con-
exceeded the coating’s movement capabilities, roofing or crete, reducing its pH and compromising its protective
parapet design flaws, improper window installations, or properties. By applying a suitable coating to the surface
failed joint sealant, et. al. In these cases, the elastomeric of reinforced concrete, the ingress of carbon dioxide can
coating may be working against the building by keeping be minimized, thus preserving the integrity and longevity
the moisture in, not out of the structure. of the structure.
Another consideration when specifying coatings is dirt One of the primary ways high-performance coatings pro-
pick-up. Some buildings are more prone to dirt pick-up tect reinforced concrete from carbonation is by creating a
when located in warm, humid climates, or in proximity to waterproof barrier that limits carbon dioxide penetration
pollution. Buildings located near industrial plants, major into the concrete matrix. High-quality coatings act as im-
traffic areas, airports, or seaports are more susceptible to permeable shields, preventing direct contact between the
environmental dirt pick-up. concrete and the surrounding atmosphere. This barrier ef-
fect significantly slows down the carbonation process, re-
Elastomeric coatings require softer resins to give them ducing the exposure of alkaline materials in the concrete
their elongation properties, but this leaves them more sus- to carbon dioxide. As a result, the pH of the concrete re-
ceptible to dirt pickup when compared to high-build non- mains relatively high, maintaining its protective passivat-
elastomeric coatings. Silicone elastomeric coatings tend ing layer and preventing the corrosion of the reinforcing
to have higher dirt pick-up due to their chemistry (ionic steel within.
charge).
Furthermore, coatings can offer additional protection
There are also potential issues with recoating elastomeric by providing a physical barrier against other deleterious
coatings. Some silicone elastomeric coatings must only agents, such as moisture and chloride ions. Moisture can
be recoated with the same silicone elastomeric, further facilitate carbon dioxide transport into the concrete, ac-
reducing the permeability of the wall as additional coats celerating the carbonation process. Waterproof coatings
are added. Once an elastomeric has been applied, it is serve as effective moisture barriers, preventing the intru-
not advisable to apply a non-elastomeric because of the sion of water and, consequently, reducing the carbonation
dissimilar movement capabilities of the different coatings. rate. This further enhances the durability of the reinforced
A non-elastomeric applied over an elastomeric is suscep- concrete by preventing the initiation and progression of
tible to cracking, leading to blistering or delamination. In corrosion, which can be exacerbated by the carbonation
short, once an elastomeric has been applied, there may process.
Before applying a high build Fig. 7: Match stipple texture at brush- Keith C. Howard, CSI, CCPR, LEED AP, is
wall coating, it is best to mix applied cut-ins the Senior Buildings and Restoration Specialist in
the material in the bucket Georgia for Sika/Master Builders Solutions and has
and then box mix the pails been with them for 15 years. He brings with him 31
together to achieve proper years of experience in the construction industry
color consistency. Boxing is and is a LEED® Accredited Professional as well as
done by pouring half of the a Certified Construction Products Representative.
mixed material into an empty Keith is a past president of the ICRI Georgia
pail and then pour half the Chapter. Keith has a BS in Business Administration from the University
bucket of the next pail into of Central Florida and was an Air Defense Artillery Officer in the US
the half pail and repeating as Fig. 8: Box mixing demonstration to Army. Keith is also a Co-Pitmaster of the legendary MasterQue com
you apply the material. (Fig. 8) achieve color consistency petition BBQ team.
http://www.garycarlsonequip.com
ORGANIZATION STRENGTH
ICRI will have the resources, staff, and structures to fully support its strategic priorities.
Overall Financial Performance App); investment in creating new online learning modules for ICRI’s
ICRI is building a path for future growth. As detailed below, the Concrete Slab Moisture Testing program; and creating a new,
organization has made several strategic investments over the past professionally produced membership promotion video.
fiscal year including a significant investment in new core tech- Three key factors most strongly influenced ICRI’s overall year-end
nology; investment in ICRI’s first-ever digital app (Rebar Cleanliness financial picture.
and conventions. Single sign on regardless of No Yes Improvement from current; eliminates dual
membership type logins for “included individuals,” improving
member experience and reducing staff time
assisting on this issue. Future allows use of
ICRI Membership other logins to access portal (e.g., LinkedIn).
In 2021, ICRI set an ambitious goal to grow membership by 50 Easy, complete, and flexible Yes/No Yes Current allows basic membership reporting.
percent by FY 26/27. Since establishing that goal, ICRI overall membership data reporting Rhythm offers much better, more intuitive
member portal; appropriate data fields (e.g.,
membership has grown nearly 10 percent (from 1,999 to 2,186 phone, company name); does not “expire” data
once lapsed.
today). For the past fiscal year, ICRI membership has grown nearly
Single sign on across AMS, LMS, No Yes Easier use of LMS and Causeway; significant
5 percent (Chart 1, below). Causeway staff time savings; better member experience.
These are encouraging numbers and trending in the right direc- Complete Engagement History Yes/No Yes Current history is limited; Future allows
committee history and complete product
tion. But we know we can do even better. The scope and scale of purchase history with ICRI (certifications,
webinars, etc.).
the repair industry in North America and throughout the world—
API Data Integration with LMS No Yes Future bi-directional data flow.
coupled with the tools, resources, and networking opportunities
offered by ICRI—strongly point to significant growth potential. API Data Integration with
Causeway
No Yes Future bi-directional data flow.
Technical Tools
FY 23/24 saw the beta launch of ICRI’s first digital app. The app
(image right), with expected launch this fall, is a field-based tool
based on the recently released ICRI 210.5R-2023, Guide for
Selecting and Specifying Reinforcing Bar Cleaning Levels. ⊲
This project—a real first for ICRI—will put an important tool in the
hands of professionals on the jobsite. It also points the way to new
approaches to deploy actionable tools that benefit the industry.
Well-deserved kudos go to Committee 210 for their work in the
development of this important guideline and their insights that
guided the development of this new, exciting tool.
PROFESSIONAL DEVELOPMENT
ICRI will develop and deliver programs, products, and services that provide knowledge, build skills, and validate expertise.
opment webinars on a wide range of 7/12/2022 Specifying Clear Water Repellents Andrew Jones 53 31 22
concrete repair-related topics, sur- 8/2/2022 Understanding Traffic Bearing Waterproof Membranes Eric Muench, Dan Wald
Dave Fuller (Mod) 77 42 35
passing our goal of 8 webinars for the
year. Importantly, these webinars 9/6/2022 Troubleshooting Protective Coatings and Sealers for
Concrete
Dave Fuller,
Dan Wald (Mod) 86 60 26
attracted a total of 1,192 registrants—con-
10/4/2022 Panel Discussion: How ACI CODE 562-19 Impacts Keith Kesner, Dave Tepke, John
sisting of 52 percent ICRI members and Stakeholders in the Concrete Repair Industry Landry, John McDougall, Aamer Syed
Dave Fuller (Mod) 259 101 158
a remarkable 48 percent non-members.
These numbers clearly show the 11/1/2022 Basics of Post-Tensioning Repairs for Restoration Baruch Gedalia, Dave Fuller (Mod) 128 70 58
demand across the industry for ICRI’s 3/7/2023 Concrete Repair 101 Fred Goodwin, Dave Fuller (Mod) 161 82 79
high-quality content. 4/11/2023 Corrosion in Concrete Structures Jorge Costa, Dave Fuller (Mod) 79 51 28
ICRI will continue offering technical 5/9/2023 Understanding Cracks in Concrete, Preventing Their
Occurrence, and Effectively Repairing Them
Rick First
Dave Fuller (Mod) 139 63 76
webinars and working to convert as
6/13/2023 Understanding the Technology, Process, & Application Belin Wills, Ethan Namink
many non-member registrants to ICRI of Using Hydro Demolition to Remove Concrete Dan Wald (Mod) 97 54 43
members as possible in the future. 7/11/2023 Concrete Repair: Exploring Effective Techniques, Peter Tarara
Materials, and Expert Insights Chris White 113 62 51
817.636.5642
FOR MORE INFORMATION
620 CR 4841
Haslet, TX 76052
VENTURESEQ.COM
The International Concrete Repair Institute is the leading resource for education and
information to improve the quality of repair, restoration, and protection of concrete.
ASSOCIATIONNEWS
REGISTER FOR THE FALL 2023 ACI or Virtual Technical Sessions. To learn more our awards or to apply please visit acifounda-
CONCRETE CONVENTION IN about the ACI Concrete Convention visit tion.org/scholarships.
BOSTON, MA, USA aciconvention.org.
The American Concrete Institute is pleased
to bring the ACI Concrete Convention to INTERESTED IN SEEING YOUR NEWS IN
ACI FOUNDATION SCHOLARSHIP AND
Boston, Massachusetts, USA. Known as the THIS COLUMN?
FELLOWSHIP APPLICATIONS
world's gathering place for advancing con-
The ACI Foundation is accepting applications
crete, the convention will take place October Email your 150-200 word association news to
from graduate and undergraduate students
29–November 2, 2023. [email protected]. Content for the November/
for the 2024-2025 academic year. Eight new
Engineers, contractors, educators, manufac- December 2023 issue is due by October 1, 2023,
fellowships and one new scholarship have
turers, and material representatives will and content for the January/February 2024 issue
been added, bringing the total annual
convene at the ACI Concrete Convention to is due by December 1, 2023. ICRI reserves the right
awards to 46.
collaborate on concrete codes, specifica- to edit all submissions.
ACI Foundation fellow-
tions, and practices. Technical and educa-
ships are offered to
tional sessions will provide attendees with
both undergraduate
the latest research, case studies, best prac-
and graduate students
tices, and the opportunity to earn Profes-
pursuing a concrete-
sional Development Hours (PDHs). Select
related degree or pro-
programming will also be available on-
gram at an accredited
demand to attendees who choose to attend
institution in the US,
virtually.
Canada, and now
The in-person event showcases companies, Mexico.
projects, research, and more, plus numerous
ACI Foundation schol-
networking events where you can expect to
arships are also offered
meet with many of the concrete industry’s
to graduate and under-
leading professionals. Attendees may also
graduate students pur-
visit the exhibit hall to learn more about the
suing a concrete-related
many products and services offered by
degree or program.
exhibitors.
International students
The convention will have a robust schedule are eligible to apply for
that includes over 300 committee meetings, most scholarships.
60+ technical sessions, an industry trade Each ACI Foundation
exhibition, networking events, and much scholarship includes an
more. The committee meetings are open to educational stipend of
all attendees. Select programming will also $5,000 USD and rec-
be available on-demand to attendees who ognition in Concrete
choose to participate remotely. International and on the
Technical and educational sessions will be ACI Foundation’s web-
presented live with on-demand viewing site and social media.
available afterwards, providing substantial The deadline for appli-
opportunity to advance concrete knowledge cation is November 1,
Through the convention platform to both 2023, at 11:59 p.m. EST.
those who registered for the in-person event To learn more about
PRODUCTINNOVATION
PERI 3D CONSTRUCTION STARTS more complex structures across various and are attracted to metal surfaces to form
EUROPE'S FIRST 3D PRINTED PUBLIC building sectors a molecular layer that actively inhibits the
BUILDING—A TWO STORY FOOTBALL Visit ww.cobod.com/ for more infomation. corrosion reaction. This second line of
CLUBHOUSE defense is especially important if the
Project showcases 3D construction print- FIVE QUESTIONS TO OPTIMIZE MCI® / physical barrier or coating fails, allowing
ing's potential beyond low-rise residential WATER REPELLENT SELECTION! water and corrosives to seep in and be
housing, utilizing COBOD's BOD2 printer. trapped on the concrete surface. The pres-
1. Is the Project New Construction or
ence of SACIs in the concrete can help
Leading the charge for using innovative- Concrete Repair?
mitigate the corrosion reaction.
building technology in the form of 3D
2. What Is the Current State of the
construction printers, PERI 3D Construc- While both sealers and SACIs can play a
Structure?
tion is set to create Europe's first-ever 3D role in concrete protection, there is some-
printed football club facility and public 3. What Kind of Water Exposure Is times a concern for adhesion between
building. This initiative, located in Nord- Expected? layers when applying multiple products to
kirchen, Germany, exemplifies the trans- 4. What Is the Desired Service Life a concrete substrate. If adhesion fails, the
formative shift towards 3D construction and Maintenance Schedule? effectiveness of the applied system is
printing in various sectors beyond residen- jeopardized, leaving concrete exposed to
tial construction. 5. What Is the Current Specification? water and other contaminants. Fortunately,
Make the Most of Your Concrete Project: the solution is as simple as proper applica-
Utilizing the largest printer configuration
There are many considerations that go into tion. Waiting 24 hours after applying MCI®-
to date by PERI 3D Construction, a COBOD
the choice of water repellents and corro- 2020 gives more time for the corrosion
BOD2 model measuring 25 meters (83
sion inhibitors for new structures and inhibitors to work their way into the con-
feet) long, 15 meters (50 feet) wide, and 10
concrete repairs. Asking the questions crete pores, away from the surface. Testing
meters (33 feet) high, the future SC Capelle
above can be a simple way to make the according to ASTM D7234 has confirmed
football clubhouse will boast a usable floor
most of a concrete repair or new construc- the compatibility of several traffic coatings
space of approximately 330 m2 (3.550 SF).
tion project by selecting the most helpful and membranes with MCI®-2020.
The estimated completion time using 3D
printing technology is projected to be only products and eliminating unnecessary or Using MCI® SACIs is a great way to
approximately 140 hours, highlighting the inappropriate ones. Contact Cortec® MCI® enhance routine maintenance or repairs
technology’s potential for rapid, efficient, for further help choosing a tailored combi- by fortifying the concrete with Migrating
and sustainable construction. nation of MCI® and water repelling mate- Corrosion Inhibitors. For details visit www.
rials. For details visit www.cortecmci.com.. cortecmci.com.
The unique design for the building is the
creative work of Steinhoff Architekten, an
innovative architectural firm known for DUAL SACI AND CONCRETE SEALER
SYSTEMS BY CORTEC®
INTERESTED IN SEEING YOUR NEW
embracing forward-thinking construction PRODUCT IN THIS COLUMN?
methods. The clubhouse will be used by Treating concrete with SACIs before
SC Capelle playing in the third division in applying a coating, sealer, or traffic mem-
brane adds an additional level of corrosion Email your 150-200 word news to [email protected].
Germany. Content for the November/December 2023 issue
protection. MCI®-2020 contains the
This ground-breaking project sets the highest corrosion inhibitor concentration is due by October 1, 2023, and content for the
stage for the continued evolution of con- among SACIs on the market and is there- January/February 2024 issue is due by December
struction methodologies, proving that 3D fore the most efficient choice for this 1, 2023. One (1) high resolution product photo may
construction printing is a viable option not application. Migrating Corrosion Inhibitors be included. ICRI reserves the right to edit all
just for low-rise housing, but for larger, in MCI®-2020 penetrate concrete pores submissions.
Send Chapter News and Event by the deadlines above to Program Director Dale Regnier at [email protected].
ICRICHAPTERNEWS
CHAPTERS COMMITTEE CHAIR’S LETTER
Fall is my absolute favorite season. There are sible. The delegate must attend the First Timers/Delegate
so many things to be excited about in the fall. Breakfast meeting on Monday morning at 7:30 am where
Kids are going back to school—so my home delegates and first-timers will get an introduction to the con-
office will be quiet during the day! Tempera- vention and how best to take advantage of their time in Florida.
tures are starting to drop—so I won’t melt every The delegate must also attend the Inter-Chapter Luncheon
time I visit a jobsite! Fish are biting, hunting and Chapters Committee meeting—both are on Wednesday.
season is just around the corner, and football Please schedule your departure for after 6:00 pm on
is back! There are so many things that I love Wednesday.
about Fall. 3. In addition, the delegate shall attend one technical or admin-
JON CONNEALY
Chapters Chair Not all of you are as excited about the things istrative committee meeting as well as a minimum of one
I listed above, and you may have other things technical session.
that you get excited about that occur in the fall. One thing that we 4. The delegate must be pre-registered in advance of the con-
can all look forward to is the Fall Convention, October 16-18! I hope vention. Delegate Registration Deadline is October 2, 2023.
that you are planning to attend!
5. A delegate shall only be allowed to take advantage of the
And, make sure that your chapter has selected their chapter del- convention rate discount once every two years.
egate for the convention! Information for how to register as a
chapter delegate was sent to chapter leaders back in August, but 6. The delegate shall provide a written report recapping their
in case you missed it I have included it below. If you or your Del- convention experience. I should be copied when that report
egate has any questions, please reach out to Dale Regnier (daler@ is sent.
icri.org). 7. If, at the last minute, a delegate cannot attend the convention,
Chapter Delegate Requirements: another member of the chapter may be designated as the
delegate if no provisions are violated.
1. The delegate must register using the delegate registration
promo code provided to your chapter in the August commu- 8. If the delegate fails to adhere to these rules, ICRI will invoice
nication. No delegate will be given a refund if they register the chapter for the full registration fee. ICRI will send a
first and ask for the discount code later. No exceptions. reminder letter to the delegate and the chapter officers.
2. NEW for 2023. The local chapter reception is on Sunday Jon Connealy, ICRI Chapters Committee Chair
evening so the delegate should try to arrive on Sunday if pos- BASF Master Builders Solutions USA
INDEXOFADVERTISERS
American Engineering Testing.................................................................................................................................. 6
Aquajet (Brokk, Inc.)...................................................................................................................................................31
Coastal One Construction Products........................................................................................................................11
Euclid Chemical Company......................................................................................................................................... 6
Evonik Corporation...................................................................................................................... Inside Front Cover
Gary Carlson Equipment...........................................................................................................................................31
MAPEI..............................................................................................................................................Inside Back Cover
Miracote......................................................................................................................................................................... 3
National Waterproofing Supply...............................................................................................................................39
Quikrete......................................................................................................................................................................... 7
Sika Corporation....................................................................................................................................... Back Cover
Simpson Strong-Tie....................................................................................................................................................13
Vector Corrosion Technologies.............................................................................................................................. 37
Ventures Equipment Company............................................................................................................................... 37
DR Y WASHING
Sustainable concrete production means reducing the consumption of natural resources and
eliminating waste material streams. MAPEI has developed products and solutions that do just that:
RE-CON ZERO EVO transforms returned concrete into aggregates;
RE-CON DRY WASHING utilizes these aggregates to greatly reduce slurry from washing truck mixers;
RE-CON AGG helps use higher dosages of recycled aggregates or other demanding raw materials.
Transforming concrete production together – from linear to circular towards a sustainable future