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BS ISO 6336-2 Calculation of load

capacity of spur and helical gears -
Part 2 : Calculation of surface
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Federico D'Aragona

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BRITISH STANDARD BS ISO
6336-2:2006
Incorporating
corrigendum
June 2008

Calculation of load
capacity of spur and
helical gears —
Part 2 : Calculation of
surface durability (pitting)

ICS 21.200

12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
BS ISO 6336-2:2006

National foreword

This British Standard is the UK implementation of ISO 6336-2:2006,

incorporating corrigendum June 2008. It supersedes BS ISO 6336-2:1996
which is withdrawn.
The start and finish of text introduced or altered by corrigendum is indicated
in the text by tags. Text altered by ISO corrigendum June 2008 is indicated in
the text by ˆ‰.
The UK participation in its preparation was entrusted to Technical Committee
MCE/5, Gears.
A list of organizations represented on this committee can be obtained on
request to its secretary.
This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
Compliance with a British Standard cannot confer immunity from
legal obligations.

This British Standard was Amendments/corrigenda issued since publication

published under the authority
of the Standards Policy and
Strategy Committee Date Comments
on 31 October 2006
30 September 2008 Implementation of ISO corrigendum June 2008

© BSI 2008

ISBN 978 0 580 63409 3

 BS ISO 6336-2:2006

INTERNATIONAL ISO
STANDARD 6336-2

Second edition
2006-09-01

Calculation of load capacity of spur and

helical gears —
Part 2:
Calculation of surface durability (pitting)
Calcul de la capacité de charge des engrenages cylindriques à
dentures droite et hélicoïdale —
Partie 2: Calcul de la résistance à la pression de contact (piqûre)

Reference number
ISO 6336-2:2006(E)
ii
 BS ISO 6336-2:2006

Contents Page

Foreword............................................................................................................................................................ iv
Introduction ........................................................................................................................................................ v
1 Scope ..................................................................................................................................................... 1
2 Normative references ........................................................................................................................... 1
3 Terms, definitions, symbols and abbreviated terms......................................................................... 2
4 Pitting damage and safety factors ...................................................................................................... 2
5 Basic formulæ ....................................................................................................................................... 3
5.1 General................................................................................................................................................... 3
5.2 Safety factor for surface durability (against pitting), SH ................................................................... 3
5.3 Contact stress, σH ................................................................................................................................. 3
5.4 Permissible contact stress, σHP .......................................................................................................... 5

6 Zone factor, ZH, and single pair tooth contact factors, ZB and ZD ................................................... 9
6.1 Zone factor, ZH ...................................................................................................................................... 9
6.2 Single pair tooth contact factors, ZB and ZD, for εα u 2 .................................................................. 10
6.3 Single pair tooth contact factors, ZB and ZD, for εα > 2................................................................... 11

7 Elasticity factor, ZE ............................................................................................................................. 11

8 Contact ratio factor, Zε ....................................................................................................................... 12

8.1 Determination of contact ratio factor, Zε .......................................................................................... 13
8.2 Calculation of transverse contact ratio, εα, and overlap ratio, εβ .................................................. 14

9 Helix angle factor, Zβ .......................................................................................................................... 15

10 Strength for contact stress................................................................................................................ 16

10.1 Allowable stress numbers (contact), σH lim, for Method B.............................................................. 16
10.2 Allowable stress number values for Method BR .............................................................................. 16

11 Life factor, ZNT (for flanks) ................................................................................................................. 16

11.1 Life factor ZNT: Method A ................................................................................................................... 17
11.2 Life factor ZNT: Method B ................................................................................................................... 17

12 Influence of lubricant film, factors ZL, Zv and ZR ............................................................................. 18

12.1 General................................................................................................................................................. 18
12.2 Influence of lubricant film: Method A ............................................................................................... 19
12.3 Influence of lubricant film, factors ZL, Zv and ZR: Method B........................................................... 19

13 Work hardening factor, ZW ................................................................................................................. 24

13.1 Work hardening factor, ZW: Method A .............................................................................................. 24
13.2 Work hardening factor, ZW: Method B .............................................................................................. 25

14 Size factor, ZX ...................................................................................................................................... 29

Annex A (informative) Start of involute.......................................................................................................... 30

Bibliography ..................................................................................................................................................... 33

iii
BS ISO 6336-2:2006

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.

International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.

The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.

ISO 6336-2 was prepared by Technical Committee ISO/TC 60, Gears, Subcommittee SC 2, Gear capacity
calculation.

This second edition cancels and replaces the first edition (ISO 6336-2:1996), Clause 13 of which has been
technically revised. It also incorporates the Technical Corrigenda ISO 6336-2:1996/Cor.1:1998 and
ISO 6336-2:1996/Cor.2:1999.

ISO 6336 consists of the following parts, under the general title Calculation of load capacity of spur and helical
gears:

⎯ Part 1: Basic principles, introduction and general influence factors

⎯ Part 2: Calculation of surface durability (pitting)

⎯ Part 3: Calculation of tooth bending strength

⎯ Part 5: Strength and quality of materials

⎯ Part 6: Calculation of service life under variable load

iv
 BS ISO 6336-2:2006

Introduction
Hertzian pressure, which serves as a basis for the calculation of contact stress, is the basic principle used in
this part of ISO 6336 for the assessment of the surface durability of cylindrical gears. It is a significant
indicator of the stress generated during tooth flank engagement. However, it is not the sole cause of pitting,
and nor are the corresponding subsurface shear stresses. There are other contributory influences, for
example, coefficient of friction, direction and magnitude of sliding and the influence of lubricant on distribution
of pressure. Development has not yet advanced to the stage of directly including these in calculations of
load-bearing capacity; however, allowance is made for them to some degree in the derating factors and
choice of material property values.

In spite of shortcomings, Hertzian pressure is useful as a working hypothesis. This is attributable to the fact
that, for a given material, limiting values of Hertzian pressure are preferably derived from fatigue tests on gear
specimens; thus, additional relevant influences are included in the values. Therefore, if the reference datum is
located in the application range, Hertzian pressure is acceptable as a design basis for extrapolating from
experimental data to values for gears of different dimensions.

Several methods have been approved for the calculation of the permissible contact stress and the
determination of a number of factors (see ISO 6336-1).

v
blank
 BS ISO 6336-2:2006

Calculation of load capacity of spur and helical gears —

Part 2:
Calculation of surface durability (pitting)

IMPORTANT — The user of this part of ISO 6336 is cautioned that when the method specified is used
for large helix angles and large pressure angles, the calculated results should be confirmed by
experience as by Method A. In addition, it is important to note that best correlation has been obtained
for helical gears when high accuracy and optimum modifications are employed.

1 Scope
This part of ISO 6336 specifies the fundamental formulæ for use in the determination of the surface load
capacity of cylindrical gears with involute external or internal teeth. It includes formulæ for all influences on
surface durability for which quantitative assessments can be made. It applies primarily to oil-lubricated
transmissions, but can also be used to obtain approximate values for (slow-running) grease-lubricated
transmissions, as long as sufficient lubricant is present in the mesh at all times.

The given formulæ are valid for cylindrical gears with tooth profiles in accordance with the basic rack
standardized in ISO 53. They may also be used for teeth conjugate to other basic racks where the actual
transverse contact ratio is less than εαn = 2,5. The results are in good agreement with other methods for the
range, as indicated in the scope of ISO 6336-1.

These formulæ cannot be directly applied for the assessment of types of gear tooth surface damage such as
plastic yielding, scratching, scuffing or any other than that described in Clause 4.

The load capacity determined by way of the permissible contact stress is called the “surface load capacity” or
“surface durability”.

2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

ISO 53:1998, Cylindrical gears for general and heavy engineering — Standard basic rack tooth profile

ISO 1122-1:1998, Vocabulary of gear terms — Part 1: Definitions related to geometry

ISO 6336-1:2006, Calculation of load capacity of spur and helical gears — Part 1: Basic principles,
introduction and general influence factors

ISO 6336-5:2003, Calculation of load capacity of spur and helical gears — Part 5: Strength and quality of
material

1
BS ISO 6336-2:2006

3 Terms, definitions, symbols and abbreviated terms

For the purposes of this document, the terms, definitions, symbols and abbreviated terms given in ISO 1122-1
and ISO 6336-1 apply.

4 Pitting damage and safety factors

If limits of the surface durability of the meshing flanks are exceeded, particles will break out of the flanks,
leaving pits.

The extent to which such pits can be tolerated (in size and number) varies within wide limits, depending
largely on the field of application. In some fields, extensive pitting can be accepted; in other fields any
appreciable pitting is to be avoided.

The following assessments, relevant to average working conditions, will help in distinguishing between initial
pitting and destructive pitting.

Linear or progressive increase of the total area of pits is unacceptable; however, the effective tooth bearing
area can be enlarged by initial pitting, and the rate of generation of pits could subsequently reduce
(degressive pitting), or cease (arrested pitting). Such pitting is considered tolerable. In the event of dispute,
the following rule is determinant.

Pitting involving the formation of pits that increase linearly or progressively with time under unchanged service
conditions (linear or progressive pitting) is not acceptable. Damage assessment shall include the entire active
area of all the tooth flanks. The number and size of newly developed pits in unhardened tooth flanks shall be
taken into consideration. It is a frequent occurrence that pits are formed on just one or only a few of the
surface hardened gear tooth flanks. In such circumstances, assessment shall be centred on the flanks actually
pitted. Teeth suspected of being especially at risk should be marked for critical examination if a quantitative
evaluation is required.

In special cases, a first rough assessment can be based on considerations of the entire quantity of wear
debris. In critical cases, the condition of the flanks should be examined at least three times. The first
examination should, however, only take place after at least 106 cycles of load. Further examination should
take place after a period of service depending on the results of the previous examination.

If the deterioration by pitting is such that it puts human life in danger, or there is a risk that it could lead to
some grave consequences, then pitting is not tolerable. Due to stress concentration effects, a pit of a diameter
of 1 mm near the fillet of a through-hardened or case-hardened tooth of a gear can become the origin of a
crack which could lead to tooth breakage; for this reason, such a pit shall be considered as intolerable (e.g. in
aerospace transmissions).

Similar considerations are true for turbine gears. In general, during the long life (1010 to 1011 cycles) which is
demanded of these gears, neither pitting nor unduly severe wear is tolerable. Such damage could lead to
unacceptable vibrations and excessive dynamic loads. Appropriately generous safety factors should be
included in the calculation, i.e. only a low probability of failure can be tolerated.

In contrast, pitting over 100 % of the working flanks can be tolerated for some slow-speed industrial gears with
large teeth (e.g. module 25) made from low hardness steel where they will safely transmit the rated power for
10 to 20 years. Individual pits may be up to 20 mm in diameter and 8 mm deep. The apparently “destructive”
pitting which occurs during the first two or three years of service normally slows down. The tooth flanks
become smoothed and work hardened to the extent of increasing the surface Brinell hardness number by
50 % or more.

For such conditions, relatively low safety factors (in some cases less than one) may be chosen, with a
correspondingly higher probability of tooth surface damage. A high factor of safety against tooth breakage is
necessary.

Comments on the choice of safety factor SH can be found in ISO 6336-1:2006, 4.1.7. It is recommended that
the manufacturer and customer agree on the values of the minimum safety factor.

2
 BS ISO 6336-2:2006

5 Basic formulæ

5.1 General

The calculation of surface durability is based on the contact stress, σH, at the pitch point or at the inner point
of single pair tooth contact. The higher of the two values obtained is used to determine the load capacity
(determinant). σH and the permissible contact stress, σHP, shall be calculated separately for wheel and pinion.
σH shall be less than σHP. This comparison will be expressed in safety factors SH1 and SH2 which shall be
higher than the agreed minimum safety factor SHmin. Four categories are recognized in the calculation of σH,
as follows.

a) Spur gears with contact ratio εα W 1:

⎯ for a pinion, σH is usually calculated at the inner point of single pair tooth contact. In special cases,
σH at the pitch point is greater and thus determinant;

⎯ for a spur wheel, in the case of external teeth, σH is usually calculated at the pitch point, however, in
special cases — particularly in the case of small transmission ratios (see 6.2), — σH is greater at the
inner point of single pair tooth contact of the wheel and is thus determinant; whereas, for internal
teeth, σH is always calculated at the pitch point.

b) Helical gears with contact ratio εα W 1 and overlap ratio εβ W 1: σH is always calculated at the pitch point
for pinion and wheel.

c) Helical gears with contact ratio εα W 1 and overlap ratio εβ < 1: σH is determined by linear interpolation
between the two limit values, i.e. σH for spur gears and σH for helical gears with εβ = 1 in which the
determination of σH for each is to be based on the numbers of teeth on the actual gears.

d) ˆHelical gears with ea εα < 1 and with εe.γ > 1:‰ not covered by ISO 6336 — a careful analysis of the
contact stress along the path of contact is necessary.

5.2 Safety factor for surface durability (against pitting), SH

Calculate SH separately for pinion and wheel:

σ HG1
S H1 = > S H min (1)
σ H1

σ
S H2 = > S H min
HG 2
(2)
σ H2

Take σH1,2 in accordance with Equation (4) for the pinion and in accordance with Equation (5) for the wheel
(see 5.1). Calculate σHG for long life and static stress limits in accordance with Equation (6) and 5.4.2 a) and
b). For limited life, calculate σHG in accordance with Equation (6) and 5.4.3.

NOTE This is the calculated safety factor with regard to contact stress (Hertzian pressure). The corresponding factor
relative to torque capacity is equal to the square of SH.

For notes on minimum safety factor and probability of failure, see Clause 4 and ISO 6336-1:2006, 4.1.7.

5.3 Contact stress, σH

The total tangential load in the case of gear trains with multiple transmission paths, planetary gear systems or
split-path gear trains is not quite evenly distributed over the individual meshes (depending on design,
tangential speed and manufacturing accuracy). This is to be taken into consideration by inserting the mesh

3
BS ISO 6336-2:2006

load factor Kγ to follow KA in Equations (4) and (5), and to adjust the average tangential load per mesh as
necessary.

Ft u +1
σ H0 = Z H Z E Z ε Z β (3)
d1 b u

σ H1 = Z B σ H0 K A K v K H β K Hα (4)

σ H2 = Z D σ H0 K A K v K H β K Hα (5)

where

σH0 is the nominal contact stress at the pitch point, which is the stress induced in flawless (error-free)
gearing by application of static nominal torque;

ZB is the pinion single pair tooth contact factor of the pinion (see 6.2 and 6.3), which converts contact
stress at the pitch point to the contact stress at the inner point of single pair tooth contact on the
pinion;

ZD is the single pair tooth contact factor of the wheel (see 6.2), which converts contact stress at the
pitch point to contact stress at the inner point of single pair tooth contact of the wheel;

KA is the application factor (see ISO 6336-6), which takes into account the load increment due to
externally influenced variations of input or output torque;

Kv is the dynamic factor (see ISO 6336-1), which takes into account load increments due to internal
dynamic effects;

KHβ is the face load factor for contact stress (see ISO 6336-1), which takes into account uneven
distribution of load over the facewidth, due to mesh misalignment caused by inaccuracies in
manufacture, elastic deformations, etc.;

KHα is the transverse load factor for contact stress (see ISO 6336-1), which takes into account uneven
load distribution in the transverse direction resulting, for example, from pitch deviation;1)

σHP is the permissible contact stress (see 5.3);

ZH is the zone factor (see Clause 6), which takes into account the flank curvatures at the pitch point
and transforms tangential load at the reference cylinder to tangential load at the pitch cylinder;

ZE is the elasticity factor (see Clause 7), which takes into account specific properties of the material,
moduli of elasticity E1, E2 and Poisson's ratios ν1, ν2;

Zε is the contact ratio factor (see Clause 8), which takes into account the influence of the effective
length of the lines of contact;

Zβ is the helix angle factor (see Clause 9), which takes into account influences of the helix angle, such
as the variation of the load along the lines of contact;

Ft is the nominal tangential load, the transverse load tangential to the reference cylinder (see related
requirement, below);

b is the facewidth (for a double helix gear b = 2 bB) (see related requirement, below);

1) See ISO 6336-1:2006, 4.1.14, for the sequence in which factors KA, Kv, KHβ, KHα are calculated.

4
 BS ISO 6336-2:2006

d1 is the reference diameter of pinion;

u is the gear ratio = z2/z1. For external gears u is positive, and for internal gears u is negative.

The total tangential load per mesh shall be introduced for Ft in every case (even with εαn > 2). See
ISO 6336-1:2006, 4.2, for the definition of Ft and comments on particular characteristics of double-helical
gearing. The value b of mating gears is the smaller of the facewidths at the root circles of pinion and wheel
ignoring any intentional transverse chamfers or tooth-end rounding. Neither unhardened portions of
surface-hardened gear tooth flanks nor the transition zones shall be included.

5.4 Permissible contact stress, σHP

The limit values of contact stresses (see Clause 10) should preferably be derived from material tests using
meshing gears as test pieces (see Introduction). The more closely test gears and test conditions resemble the
service gears and service conditions, the more relevant to the calculations the derived values will be.

5.4.1 Determination of permissible contact stress σHP — Principles, assumptions and application

Several procedures for the determination of permissible contact stresses are acceptable. The method adopted
shall be validated by carrying out careful comparative studies of well-documented service histories of a
number of gears.

5.4.1.1 Method A

In Method A the permissible contact stress σHP (or the pitting stress limit, σHG) for reference stress, long and
limited life and static stresses is calculated using Equation (4) or (5) from the S-N curve or damage curve
derived from tests of actual gear pair duplicates under appropriate service conditions.

The cost required for this method is in general only justifiable for the development of new products, failure of
which would have serious consequences (e.g. for manned space flight).

Similarly, the permissible stress values may be derived from consideration of dimensions, service conditions
and performance of carefully monitored reference gears. The more closely the dimensions and service
conditions of the actual gears resemble those of the reference gears, the more effective will be the application
of such values for purposes of design ratings or calculation checks.

5.4.1.2 Method B

Damage curves, characterized by the allowable stress number values, σH lim, and the limited life factors, ZNT,
have been determined for a number of common gear materials and heat treatments from the results of gear
loading tests with standard reference test gears.

These test gear values are converted to suit the dimensions and service conditions of the actual gear pair
using the (relative) influence factors for lubricant ZL, pitch line velocity Zv, flank surface roughness ZR, work
hardening ZW and size ZX.

Method B is recommended for reasonably accurate calculation whenever pitting resistance values are
available from gear tests, from special tests or, if the material is similar, from ISO 6336-5 (see Introduction).

5.4.1.3 Method BR

Material characteristic values are determined by rolling pairs of disks in loaded contact. The magnitude and
direction of the sliding speed in these tests should be adjusted to represent the in-service slide and roll
conditions of the tooth flanks in the areas at risk from pitting.

Method BR may be used when stress values derived from gear tests are not available. The method is
particularly suitable for the determination of the surface durability of various materials relative to one another.

5
BS ISO 6336-2:2006

5.4.2 Permissible contact stress, σHP: Method B

The permissible contact stress is calculated from

σ H lim Z NT σ HG
σHP = ZL Z v ZR Z W Z X = (6)
S H min S Hmin

where

σH lim is the allowable stress number (contact) (see Clause 10 and ISO 6336-5), which accounts
for the influence of material, heat treatment and surface roughness of the standard reference
test gears;

ZNT is the life factor for test gears for contact stress (see Clause 11), which accounts for higher
load capacity for a limited number of load cycles;

σHG is the pitting stress limit (= σHP SH min);

SH min is the minimum required safety factor for surface durability.

ZL, ZR, Zv are factors that, together, cover the influence of the oil film on tooth contact stress;

ZL is the lubricant factor (see Clause 12), which accounts for the influence of the lubricant
viscosity;

ZR is the roughness factor (see Clause 12), which accounts for the influence of surface
roughness;

Zv is the velocity factor (see Clause 12), which accounts for the influence of pitch line velocity;

ZW is the work hardening factor (see Clause 13), which accounts for the effect of meshing with a
surface hardened or similarly hard mating gear.

ZX is the size factor for contact stress (see Clause 14), which accounts for the influence of the
tooth dimensions for the permissible contact stress.

a) Permissible contact stress (reference), σHP ref, is derived from Equation (6), with ZNT = 1 and the
influence factors σH lim, ZL, Zv, ZR, ZW , ZR, ZX and SH min calculated using Method B.

b) Permissible contact stress (static), σHP stat, is determined in accordance with Equation (6), with all
influence factors (for static stress) following Method B.

5.4.3 Permissible contact stress for limited and long life: Method B

In Method B, provision is made for determination of σHP by graphical or computed linear interpolation on a
log-log scale between the value obtained for reference in accordance with 5.4.2 a) and the value obtained for
static stress in accordance with 5.4.2 b). Values appropriate to the relevant number of load cycles, NL, are
indicated by the S-N curve. See Clause 11.

5.4.3.1 Graphical values

Calculate σHP for reference stress and static stress in accordance with 5.4.2 and plot the S-N curve
corresponding to the life factor ZNT. See Figure 1 for principle. σHP for the relevant number of load cycles NL
may be read from this graph.

6
 BS ISO 6336-2:2006

Key
X number of load cycles, NL (log)
Y permissible contact stress, σHP (log)

1 static
2 limited life
3 long life

a Example: permissible contact stress, σHP for a given number of load cycles.

Figure 1 — Graphic determination of permissible contact stress for limited life — Method B

5.4.3.2 Determination by calculation

Calculate σHP ref for reference and σHP stat for static strength in accordance with 5.4.2 and, using these results,
determine σHP, in accordance with Method B for limited life and the number of load cycles NL in the range as
follows (see ISO 6336-1:2006, Table 2, for an explanation of the abbreviations used).

a) St, V, GGG(perl., bain.), GTS(perl.), Eh, IF, if a certain number of pits is permissible:

⎯ For the limited life stress range, 6 × 105 < NL u 107 in accordance with Figure 6:

exp
⎛ 3 × 10 8 ⎞
σHP = σHP ref ZN = σHP ref ⎜ ⎟ (7)
⎜ NL ⎟
⎝ ⎠

7
BS ISO 6336-2:2006

where

σ HP stat
exp = 0,370 5 log (8)
σ HP ref

⎯ For the limited life stress range, 107 < NL u 109 in accordance with Figure 6:

exp
⎛ 10 9 ⎞
σHP = σHP ref ZN = σHP ref ⎜ ⎟ (9)
⎜ NL ⎟
⎝ ⎠

where

σ HP stat
exp = 0,279 1 log (10)
σ HP ref

b) St, V, GGG(perl., bain.), GTS(perl.), Eh, IF, when no pits are permissible:

⎯ For the limited life stress range, 105 < NL u 5 × 107 in accordance with Figure 6:

exp
⎛ 5 × 10 7 ⎞
σHP = σHP ref ZN = σHP ref ⎜ ⎟ (11)
⎜ NL ⎟
⎝ ⎠

where

exp is as in Equation (8).

c) GG, GGG(ferr.), NT(nitr.), NV(nitr.)

⎯ For the limited life stress range, 105 < NL u 2 × 106 in accordance with Figure 6:

exp
⎛ 2 × 10 6 ⎞
σHP = σHP ref ZN = σHP ref ⎜ ⎟ (12)
⎜ NL ⎟
⎝ ⎠

where

σ H P stat
exp = 0,768 6 log (13)
σ HP ref

d) NV(nitrocar.)

⎯ For the limited life stress range, 105 < NL u 2 × 106 in accordance with Figure 6:

exp
⎛ 2 × 10 6 ⎞
σ HP = σ HP ref Z N = σ HP ref ⎜⎜ ⎟⎟ (14)
⎝ NL ⎠

where

σ HP stat
ˆ exp = 0,768 6 log ‰ (15)
σ HP ref

Corresponding calculations may be determined for the range of long life.

8
 BS ISO 6336-2:2006

6 Zone factor, ZH, and single pair tooth contact factors, ZB and ZD
These factors account for the influence of tooth flank curvature on contact stress.

6.1 Zone factor, ZH

The zone factor, ZH, accounts for the influence on Hertzian pressure of tooth flank curvature at the pitch point
and transforms the tangential load at the reference cylinder to normal load at the pitch cylinder.

6.1.1 Graphical values

ZH can be taken from Figure 2 as a function of (x1 + x2) / (z1 + z2) and β for external and internal gears having
normal pressure angles αn = 20°, 22,5° or 25°.

Key
X zone factor, ZH
Y helix angle at reference circle β

Figure 2 — Zone factor, ZH

6.1.2 Determination by calculation

The zone factor is calculated by:

2 cosβ b cosα wt
ZH = (16)
cos 2 α t sinα wt

9
BS ISO 6336-2:2006

6.2 Single pair tooth contact factors, ZB and ZD, for εα u 2

The single pair tooth contact factors, ZB and ZD, are used to transform the contact stress at the pitch point of
spur gears to the contact stress at the inner point B of single pair tooth contact of the pinion or at the inner
point D of single pair tooth contact of the wheel if ZB > 1 or ZD > 1. See Figure 3 and 5.1.

External gearing Internal gearing

Key
1 pinion
2 wheel

Figure 3 — Radii of curvature at pitch point C and single pair tooth contact point B of pinion
and D of wheel for determination of pinion single pair tooth contact factor ZB in accordance
with Equation (17) and wheel single pair tooth contact factor ZD in accordance with Equation (18)
(only for external spur gears)

In general, ZD should only be determined for gears when u < 1,5. When u > 1,5, M2 is usually less than 1,0 in
which case ZD is made equal to 1,0 in Equation (17).

For internal gears, ZD shall be taken as equal to 1,0.

Determination by calculation:

ρ C1 ρ C2 tan α wt
M1 = = (17)
ˆ ρ B1 ρ B2 ‰
⎛ 2 ⎞⎛ 2 ⎞
⎜ d a1 2π ⎟⎜ d a2 2π ⎟
−1− − 1 − (ε α − 1)
⎜ d2 z1 ⎟⎜ d b2
2 z2 ⎟
⎝ b1 ⎠⎝ ⎠

10
 BS ISO 6336-2:2006

ρ C1 ρ C2 tan α wt
ˆ M2 = =
ρ D1 ρ D2 ⎛ d2 ⎞⎛ 2 ⎞ (18)
⎜ a2 2π ⎟ ⎜ d a1 2π ⎟ ‰
−1 − − 1 − (ε α − 1)
⎜ d2 z 2 ⎟ ⎜ d b1
2 z1 ⎟
⎝ b2 ⎠⎝ ⎠

Equation (17) and (18) are not valid, if undercut shortens the path of contact. See 8.2.1 for calculation of the
profile contact ratio εα.

a) Spur gears with εα > 1:

if M1 u 1 then ZB = 1; if M2 u 1 then ZD = 1;

if M1 > 1 then ZB = M1; if M2 > 1 then ZD = M2.

b) Helical gears with εα > 1 and εβ W 1:

ZB = ZD = 1

c) Helical gears with εα > 1 and εβ < 1:

ZB and ZD are determined by linear interpolation between the values for spur and helical gearing with
εβ W 1:

ZB = M1 − εβ (M1 − 1) and ZB W 1

ZD = M2 − εβ (M2 − 1) and ZD W 1

If ZB or ZD are made equal to 1, the contact stresses calculated using Equation (4) or (5) are the values
for the contact stress at the pitch cylinder.

d) Helical gears with εα u 1 and with εγ > 1: not covered by ISO 6336 — a careful analysis of the decisive
contact stress along the path of contact is necessary.

Methods a), b) and c) apply to the calculation of contact stress when the pitch point lies in the path of contact.
If the pitch point C is determinant and lies outside the path of contact, then ZB and/or ZD are determined for
contact at the adjacent tip circle. For helical gearing when εβ is less than 1,0, ZB and ZD are determined by
linear interpolation between the values (determined at the pitch point or at the adjacent tip circle as
appropriate) for spur gears and those helical gears with εβ W 1.

6.3 Single pair tooth contact factors, ZB and ZD, for εα > 2

In the case of meshing gear pairs of high precision with 2 < εα u 2,5, the entire tangential load in any
transverse plane is supported by two pairs, or three pairs, of teeth in continued succession. For such gears,
the calculation of contact stress is based on the inner point of two pair tooth contact of the pinion.

7 Elasticity factor, ZE
The elasticity factor, ZE, takes into account the influences of the material properties E (modulus of elasticity)
and ν (Poisson's ratio) on the contact stress.

1
ZE = (19)
⎛ 1−ν 2 1 − ν 22 ⎞
π⎜ 1 + ⎟
⎜ E1 E2 ⎟
⎝ ⎠

11
BS ISO 6336-2:2006

When E1 = E2 = E and ν1 = ν2 = ν :

E
ZE = (20)
2π(1 − ν 2 )

For steel and aluminium ν = 0,3 and therefore:

Z E = 0,175 E (21)

For mating gears in material having different moduli of elasticity E1 and E2, the equivalent modulus

2 E1 E 2
E= (22)
E1 + E 2

may be used.

For some material combinations ZE can be taken from Table 1.

Table 1 — Elasticity factor, ZE, for some material combinations

Wheel 1 Wheel 2
Modulus of Modulus of ZE
Poisson’s Poisson’s
Material a elasticity, E Material elasticity, E
ratio, ν ratio, ν N/mm 2
N/mm2 N/mm2
St, V, Eh, IF, NT,
206 000 189,8
NV
St(cast) 202 000 188,9
St, V, Eh, IF,
206 000 GGG, GTS 173 000 181,4
NT, NV
126 000 165,4
GG to to
118 000 162,0
0,3 St(cast) 202 000 0,3 188,0
St(cast) 202 000 GGG, GTS 173 000 180,5
GG 118 000 161,4
GGG, GTS 173 000 173,9
GGG, GTS 173 000
GG 118 000 156,6
126 000 146,0
GG to GG 118 000 to
118 000 143,7
a See ISO 6336-1:2006, Table 2, for explanation of abbreviations used.

8 Contact ratio factor, Zε

The contact ratio factor, Zε, accounts for the influence of the transverse contact and overlap ratios on the
surface load capacity of cylindrical gears. Calculation of the contact stress is based on a virtual facewidth bvir
instead of the actual facewidth b:

bvir 1
= (23)
b z ε2

The average length of the line of contact calculated on a simplified basis is used as the appropriate value for
helical gearing with εβ > 1.

12
 BS ISO 6336-2:2006

8.1 Determination of contact ratio factor, Zε

8.1.1 Graphical values

Zε for known contact and overlap ratio factors may be read from Figure 4.

Key
X transverse contact ratio, εα
Y contact ratio factor, Zε

Figure 4 — Contact ratio factor, Zε

8.1.2 Determination by calculation

a) Spur gears:

4 − εα
Zε = (24)
3

The conservative value of Zε = 1,0 may be chosen for spur gears having a contact ratio less than 2,0.

b) Helical gears:

4 − εα εβ
Zε = (1 − ε β ) + for εβ < 1 (25)
3 εα

1
Zε = for εβ W 1 (26)
εα

13
BS ISO 6336-2:2006

8.2 Calculation of transverse contact ratio, εα, and overlap ratio, εβ

8.2.1 Transverse contact ratio, εα

The calculation is based on the roll angle ξ and the angular pitch τ, both expressed in radians in the following
equations.

ξ fw 1 + ξ aw 1 ξ fw 2 + ξ aw 2
εα = = (27)
τ1 τ2

where

ξfw1,2 are the roll angles from the root form diameters to the working pitch point, taken as the least
value of

⎯ limited by the base diameters:

ξ fw1,2 = tan α wt (28)

⎯ limited by the root form diameters:

d b1
ξ fw 1 = tan α wt − tan arccos (29)
d soi1

d b2
ξ fw 2 = tan α wt − tan arccos (30)
d soi2

⎯ limited by the tip diameters of the wheel/pinion (start of active profile):

⎛ db2 ⎞
ξ fw1 = ⎜ tan arccos − tan α wt ⎟ z 2 (31)
⎝ d a2 ⎠ z1

⎛ d b1 ⎞
ξ fw 2 = ⎜ tan arccos − tan α wt ⎟ z1 (32)
⎝ d a1 ⎠ z2

ξaw1,2 are the roll angles from the working pitch point to the tip diameter

z2 z
ξ aw 1 = ξ fw 2 , ξ aw 2 = ξ fw 1 1 (33)
z1 z2

τ1,2 is the pinion/wheel angular pitch:

2π 2π
τ 1= ,τ 2 = (34)
z1 z2

Equations (28) to (34) do not take into account undercut (see Annex A).

8.2.2 Overlap ratio, εβ

This is calculated by

b sin β
εβ = (35)
π mn

See Equation (3) for the definition of facewidth.

14
 BS ISO 6336-2:2006

9 Helix angle factor, Zβ

Independent of the influence of the helix angle on the length of path of contact, the helix angle factor, Zβ,
accounts for the influence of the helix angle on surface load capacity, allowing for such variables as the
distribution of load along the lines of contact.

Zβ is dependent only on the helix angle, β. For most purposes, the following empirical relationship is in
sufficiently good agreement with experimental and service experience, but that agreement is only achieved
when high accuracy and optimum modifications are employed:
1
ˆ Zβ = ‰ (36)
cos β

where β is the reference helix angle.

Zβ can also be read from Figure 5.

‰
Key
X helix angle at reference circle, β (°)
Y helix angle factor, Zβ

Figure 5 — Helix angle factor, Zβ

15
BS ISO 6336-2:2006

10 Strength for contact stress

See 5.4 for general notes on the determination of limit values for contact stress; see 5.4.1 for the
determination of pitting stress limit values.

10.1 Allowable stress numbers (contact), σH lim, for Method B

Refer to 5.4.1.2 for details relevant to the following. For a demonstration of the use of σH lim, see Equation (6).
The value σH lim for a given material is considered as the highest value of contact stress, calculated in
accordance with this part of ISO 6336, which the material will endure for at least 2 × 106 to 5 × 107 load cycles
(see Figure 6 for start).

ISO 6336-5 provides information on commonly used gear materials, methods of heat treatment, and the
influence of gear quality on values for allowable stress numbers, σH lim, derived from test results of standard
reference test gears.

Also see ISO 6336-5 for requirements concerning material and heat treatment for qualities ML, MQ and ME.
Material quality MQ is generally selected unless otherwise agreed.

10.2 Allowable stress number values for Method BR

See 5.4.1.3 for detailed information. The allowable stress number values may be determined by means of
roller tests or can be taken from the literature.

11 Life factor, ZNT (for flanks)

The life factor, ZNT, accounts for the higher contact stress, including static stress, which may be tolerable for a
limited life (number of load cycles), as compared with the allowable stress at the point or “knee” on the curves
of Figure 6, where ZNT = 1,0. ZNT applies for standard reference use.

The principal influences are

a) material and heat treatment (see ISO 6336-5),

b) number of load cycles (service life) NL,

c) lubrication regime,

d) failure criteria,

e) smoothness of operation required,

f) pitchline velocity,

g) cleanness of gear material,

h) material ductility and fracture toughness, and

i) residual stress.

For the purposes of this part of ISO 6336, the number of load cycles, NL, is defined as the number of mesh
contacts, under load, of the gear tooth being analysed.

16
 BS ISO 6336-2:2006

11.1 Life factor ZNT: Method A

The S-N curve or damage curve derived from examples of the actual gear pair is determinant for load capacity
at limited service life and is thus also determinant for the materials of both mating gears, the heat treatment,
the relevant diameter, module, surface roughness of tooth flanks, pitch line velocity and the lubricant used.
Since the S-N curve or damage curve is directly valid for the conditions mentioned, the influences represented
by the Factors ZR, Zv, ZL, ZW and ZX are included in the curve and should therefore be assigned the value 1,0
in the calculation formulæ.

11.2 Life factor ZNT: Method B

The permissible stress at limited service life or the safety factor in the limited life stress range is determined
using life factor ZNT for the standard reference test gear (see 5.4).

ZNT for static and reference stresses may be taken from Figure 6 or Table 2.

Key
X number of load cycles, NL
Y life factor, ZNT

1 St, V, GGG (perl., bai.), GTS (perl.), Eh, IF a

2 St, V, GGG (perl., bai.), GTS (perl.), Eh, IF
3 GG, GGG (ferr.), NT (nitr.), NV (nitr.)
4 NV (nitrocar.)
a When limited pitting is permitted.

Figure 6 — Life factor, ZNT, for standard reference test gears

(see ISO 6336-1:2006, Table 2, for explanation of abbreviations used)

17
BS ISO 6336-2:2006

Table 2 — Life factor, ZNT

Material a Number of load cycles Life factor, ZNT

NL u 6 × 105, static 1,6
St, V, GGG (perl., bai.), GTS (perl.),
Eh, IF; NL = 107 1,3
only when a certain degree of pitting is NL = 109 1,0
permissible
NL = 1010 0,85 up to 1,0 b
NL u 105, static 1,6

St, V, GGG (perl., bai.), GTS (perl.), NL = 5 × 107 1,0

Eh, IF NL = 109 1,0
NL = 1010 0,85 up to 1,0
NL u 105, static 1,3
GG, GGG (ferr.), NT (nitr.), NV (nitr.) NL = 2 × 106 1,0
NL = 1010 0,85 up to 1,0
NL u 105, static 1,1
NV (nitrocar.) NL = 2 × 106 1,0
NL = 1010 0,85 up to 1,0
a See ISO 6336-1:2006, Table 2 for explanation of abbreviations used.
b The lower value of ZNT may be used for critical service, where pitting must be minimal. Values between 0,85 and 1,0 may be used
for general purpose gearing. With optimum lubrication, material, manufacturing and experience 1,0 may be used.

12 Influence of lubricant film, factors ZL, Zv and ZR

12.1 General

The lubricant film between the tooth flanks influences surface durability. The following have a significant
influence:

a) viscosity of the lubricant in the mesh;

b) sum of the instantaneous velocities of the two tooth surfaces;

c) loading;

d) radius of relative curvature;

e) relationship between the combined values of the surface roughnesses of the tooth flanks, and the
minimum thickness of the lubricant film.

According to EHD (elasto-hydrodynamic theory concerning the characteristics of lubricant films in zones of
elastic sliding/rolling contact), a) to d) above influence the film dimensions and pressures.

Furthermore, the nature of the lubricant (mineral oil, synthetic oil), its origin, its age, etc. will also have an
effect on surface durability.

NOTE Information and recommendations concerning the choice of lubricant type and viscosity can be found in other
publications.

18
 BS ISO 6336-2:2006

12.2 Influence of lubricant film: Method A

By Method A the influence of the lubricant film on surface durability is determined on the basis of reliable
service experience or tests on geared transmissions having comparable dimensions, materials, lubricants and
operating conditions. The provisions of ISO 6336-1:2006, 4.1.12, are relevant.

12.3 Influence of lubricant film, factors ZL, Zv and ZR: Method B

The information provided is based on tests using standard reference test gears. The shaded fields in
Figures 7 to 9 show the tendency of the three factors which are included in the calculation procedure
according to Method B:

⎯ ZL for the influence of the nominal lubricant viscosity (as a characteristic value of the influence of the
lubricant) on the effect of the lubricant film;

⎯ Zv for the influence of the pitch line velocity on the effect of the lubricant film;

⎯ ZR for the influence of surface roughness of the flanks after running-in (as a manufacturing process) on
the effect of the lubricant film.

The considerable scatter (width of the hatched field) indicates that there are influences other than those
mentioned above, also involved in the lubricant film, which are not included in the calculation procedure.

These omissions were taken into consideration when plotting the curves in Figures 7 to 9. Clearly, they cannot
be considered as representing physical laws. They are, of course, empirical.

The influence factors are presented as independent of one another, but in reality cannot be completely
separated. For this reason, test results which were obtained by varying a single variable, while others were
held constant, were adjusted to take into account field experiences with gears of different sizes and operating
conditions. Thus, some of the recorded values do not correlate directly with test results. In general,
through-hardened gears are more sensitive than case-hardened gears to the influences of viscosity, pitch line
velocity and surface roughness. This is reflected in the empirical curves drawn in the scatter bands in
Figures 7 to 9 inclusive. When a gear pair consists of one which is of hard and one which is of soft material,
the factors ZL, Zv and ZR shall be determined for the softer of the materials. See ISO 6336-5 for σH lim values
of common gear materials.

The influence of the lubricant film is only fully effective at the long life stress level. The influence is low at
higher limited-life stress levels (see Clause 11 and 5.4).

The lubricant factor ZL was derived from tests using mineral oil (with and without EP additives). By comparison,
when testing certain synthetic lubricants in combination with case hardened test gears, values of ZL up to
1,1 times higher and with through-hardened test gears up to 1,4 times higher were observed.

These values should be verified in each individual case (where possible, curves similar to those provided for
mineral oils should be prepared for synthetic oils).

12.3.1 Factors ZL, Zv, ZR for reference stress

12.3.1.1 Lubricant factor, ZL

The factor ZL for mineral oils (with or without extreme pressure, EP, additives) can be determined as a
function of nominal viscosity at 40 °C (or 50 °C) and the value σH lim of the softer of the materials of the mating
gear pair, by following the directions in 12.3.1.1.2 a) and b). The values for ν40 apply for the viscosity index
VI = 95 and viscosities up to 500 cSt at 40 °C; for higher viscosities, use the value obtained at 500 cSt at
40 °C or 300 cSt at 50 °C to determine the value of ZL.

19
BS ISO 6336-2:2006

12.3.1.1.1 Graphical values

ZL can be read from Figure 7 as a function of the nominal viscosity of the lubricant at 40 °C (or 50 °C) and the
σH lim value.

Key
X1 nominal viscosity at 50 °C, ν50, mm2/s
X2 nominal viscosity at 40 °C, ν40, mm2/s
Y facteur lubrifiant, ZL

Figure 7 — Lubricant factor, ZL

12.3.1.1.2 Determination by calculation

a) ZL can be calculated using Equations (37) to (41) which are consistent with the curves in Figure 7:

4(1,0 − C ZL ) 4(1,0 − C ZL )
ZL = CZL + = C ZL + (37)
2 2
⎛ 80 ⎞ ⎛ 134 ⎞
⎜ 1,2 + ⎟ ⎜ 1,2 + ⎟
⎝ ν 50 ⎠ ⎝ ν 40 ⎠

In the range 850 N/mm2 u σH lim u 1 200 N/mm2

σ H lim
CZL = + 0,635 7 (38)
437 5

20
 BS ISO 6336-2:2006

In the range σH lim < 850 N/mm2

CZL = 0,83 (39)

In the range σH lim > 1 200 N/mm2

CZL = 0,91 (40)

b) Alternatively, ZL can be calculated from Equation (41):

ZL = CZL + 4 (1,0 − CZL) νf (41)

where νf = 1 / (1,2 + 80/ν50)2 using viscosity parameters from Table 3.

Table 3 — Viscosity parameters

ISO viscosity class (grade) VG 32 a VG 46 a VG 68 a VG 100 VG 150 VG 220 VG 320

ν40 32 46 68 100 150 220 320

Nominal viscosity, mm2/s
ν50 21 30 43 61 89 125 180
Viscosity parameter νf 0,040 0,067 0,107 0,158 0,227 0,295 0,370
a Only for high speed transmission.

12.3.1.2 Velocity factor, Zv

The velocity factor, Zv, can, as a function of pitch line velocity and the allowable stress number σH lim of the
softer of the materials of the mating gear pair, be determined in accordance with 12.3.1.2.1 or 12.3.1.2.2.

12.3.1.2.1 Graphical values

Zv can be taken from Figure 8 as a function of the pitch line velocity and the σH lim value.

12.3.1.2.2 Determination by calculation

Zv can be calculated using Equations (42) and (43). They reproduce the curves in Figure 8.

2(1,0 − C Zv )
Zv = CZv + (42)
32
0,8 +
v

where

CZv = CZL + 0,02 (43)

[see Equations (38) to (40) for values of CZL].

21
BS ISO 6336-2:2006

Key
X pitch line velocity, v, m/s
Y velocity factor, Zv

Figure 8 — Velocity factor, Zv

12.3.1.3 Roughness factor, ZR

12.3.1.3.1 General

The roughness factor, ZR, can be determined in accordance with the following, as a function of the surface
condition (roughness) of the tooth flanks, the dimensions (radius of relative curvature, ρred) 2), and the σH lim
value for the softer material of the mating gear pair.

ZR can be read from curves or calculated as a function of the “mean relative roughness” (relative to radius of
relative curvature at the pitch point ρred = 10 mm).

Mean peak-to-valley roughness of the gear pair:

Rz1 + Rz 2
Rz = (44)
2

2) ρred is defined here as the radius of relative curvature at the pitch point. This also applies for internal gear pairs. For
pinion − rack contact, ρred = ρ1.

22
 BS ISO 6336-2:2006

The peak-to-valley roughness determined for the pinion, Rz1, and for the wheel, Rz2, are mean values for the
peak-to-valley roughness Rz measured on several tooth flanks 3).

The mean roughness Rz1 (pinion flank) and Rz2 (wheel flank) shall be determined for their surface condition
after manufacture, including any running-in treatment, planned as a manufacturing, commissioning or
in-service process, when it is safe to assume that it will take place.

Mean relative peak-to-valley roughness for the gear pair:

10
Rz10 = Rz 3 (45)
ρ red

Radius of relative curvature:

ρ1 ρ 2
ρred = ρ (46)
ρ1 + ρ 2

where

ρ1,2 = 0,5 db1,2 tan αWt (47)

For external gearing, db has a positive sign; for internal gearing, db has a negative sign.

12.3.1.3.2 Graphical values

ZL can be read from Figure 7 as a function of the nominal viscosity of the lubricant at 40 °C (or 50 °C) and the
σH lim value.

12.3.1.3.3 Determination by calculation

ZR can be calculated using the following equations which are consistent with the curves in Figure 9.

C ZR
⎛ 3 ⎞
ZR = ⎜ ⎟ (48)
⎝ Rz10 ⎠

In the range 850 N/mm2 u σH lim u 1 200 N/mm2:

CZR = 0,32 − 0,000 2σH lim (49)

In the range σH lim < 850 N/mm2:

CZR = 0,15 (50)

In the range σH lim > 1 200 N/mm2:

CZR = 0,08 (51)

3) If roughness stated is an Ra value (= CLA value) (= AA value), the following approximation may be used for
conversion: Ra = CLA = AA = Rz/6.

23
BS ISO 6336-2:2006

Key
X mean relative peak-to-valley roughness, Rz10, µm
Y roughness factor, ZR

Figure 9 — Roughness factor, ZR

12.3.2 Factors ZL, Zv and ZR for static stress

The relationships in Equation (52) are valid for the static and upper limited life stress ranges (characterized by
the upper horizontal branches of S-N curves)

ZL = Zv = ZR = 1,0 (52)

13 Work hardening factor, ZW

The work hardening factor, ZW, takes account of the increase in the surface durability due to meshing a steel
wheel (structural steel, through-hardened steel) with a hardened or substantially harder pinion with smooth
tooth flanks.

The increase in the surface durability of the soft wheel depends not only on any work hardening of this wheel,
but also on other influences such as polishing (lubricant), alloying element and internal stresses in the soft
material, surface roughness of the hard pinion, contact stress and hardening processes.

13.1 Work hardening factor, ZW : Method A

The increase in load-bearing capacity as a result of the influences listed above is to be determined in
accordance with reliable operating experience or tests on geared transmissions of comparable dimensions,
materials, lubricants and operating conditions. The provisions given in ISO 6336-1:2006, 4.1.12, are relevant.

24
 BS ISO 6336-2:2006

13.2 Work hardening factor, ZW : Method B

13.2.1 Surface-hardened pinion with through-hardened gear

The data provided are based on tests of different materials, using standard reference test gears, as well as
production gearing field experience.

Although the curves in Figure 10 were carefully chosen, they cannot be interpreted as a physical law for the
reasons mentioned above. They are, like Equation (53), empirical.

The equivalent roughness, RzH, is determined as

Rz1 (10 / ρ red)0,33 ( Rz1 / Rz 2 )0,66

Rz H = (53)
(ν 40 ν /1 500)0,33

if RzH > 16 then RzH = 16 µm

if RzH < 3 then RzH = 3 µm

where

Rz1 is the surface roughness of the harder pinion, in micrometres (µm) before running-in;

Rz2 is the surface roughness of the softer wheel, in micrometres (µm) before running-in;

ρred is radius of relative curvature at pitch point, in millimetres (mm), ˆsee Equation (46)‰ ;

ν40 is the nominal viscosity at 40 °C, in square millimetres per second (mm2/s);

v is the pitch line velocity, in metres per second (m/s).

The value of ZW is different for static, limited life and reference stress (stress ranges, see Figure 6).

NOTE Especially for rough pinion surfaces, values of ZW < 1 may be evaluated. As in this range effects of wear can
limit the surface durability, ZW is fixed at ZW = 1. An additional analysis concerning wear is recommended to be carried out
in this case. Wear of the surface is not covered by ISO 6336.

13.2.1.1 ZW for reference and long life stress, graphed values

ZW for reference and long life stress can be taken from Figure 10 for the conditions listed in 12.2 as a function
of the flank hardness of the softer wheel.

25
BS ISO 6336-2:2006

Key
X tooth flank hardness of softer wheel, HB
Y work hardening factor, ZW

a Shaded area: ZW = 1. Effects of wear (not covered by ISO 6336).

Figure 10 — Work hardening factor ZW for through-hardened gear/case-hardened pinion,

reference stress

13.2.1.2 ZW for reference and long life stress, determination by calculation

For 130 u HB u 470, ZW for reference and long life stress is calculated as

0,15
⎛ HB − 130 ⎞ ⎛ 3 ⎞
ZW = ⎜ 1,2 − ⎟ ⎜ ⎟ (54)
⎝ 1 700 ⎠ ⎝ Rz H ⎠

where

HB is the Brinell hardness of the tooth flanks of the softer gear of the pair;

RzH is the equivalent roughness according to Equation (53).

For HB < 130:

0,15
⎛ 3 ⎞
Z W = 1,2 ⎜ ⎟ (55)
⎝ Rz H ⎠

26
 BS ISO 6336-2:2006

For HB > 470:

0,15
⎛ 3 ⎞
ZW =⎜ ⎟ (56)
⎝ Rz H ⎠

The calculated values for ZW are consistent with the curves in Figure 10.

13.2.1.3 ZW for static stress

For 130 u HB u 470, ZW for the static stress range is calculated as

HB − 130
Z W = 1,05 − (57)
680

For HB < 130:

Z W = 1,05 (58)

For HB > 470:

ZW = 1 (59)

13.2.2 Through-hardened pinion and gear

When the pinion is substantially harder than the gear the work hardening effect increases the load capacity of
the gear flanks. ZW applies to the gear only, not to the pinion.

The value of ZW is different for static, limited life and reference stress (stress ranges, see Figure 6).

13.2.2.1 ZW for reference and long life stress, graphed values

Values of ZW for long life stress may be taken from Figure 11.

13.2.2.2 ZW for reference and long life stress, determination by calculation

For 1,2 u HB1/HB2 u 1,7, ZW for long life stress is determined as

Z W = 1,0 + A (u − 1,0) (60)

where

A = 0,008 98 HB1 / HB2 − 0,008 29 (61)

HB1 is the Brinell hardness number of the pinion;

HB2 is the Brinell hardness number of the gear;

u is the gear set ratio; if u > 20 use u = 20.

For HB1/HB2 < 1,2:

Z W = 1,0 (62)

27
BS ISO 6336-2:2006

Key
X single reduction gear ratio, u
Y work hardening factor, ZW

a Calculated hardness ratio.

b For HB1/HB2 < 1,2, use ZW = 1.

Figure 11 — Work hardening factor ZW for through-hardened gear and pinion

For HB1/HB2 > 1,7:

Z W = 1,0 + 0,006 98 (u − 1,0) (63)

The calculated values for ZW are is consistent with the curves in Figure 11.

13.2.2.3 ZW for static stress

For the static stress range, ZW = 1,0.

28
 BS ISO 6336-2:2006

14 Size factor, ZX
By means of ZX, account is taken of statistical evidence indicating that the stress levels at which fatigue
damage occurs decrease with an increase of component size (larger number of weak points in structure), as a
consequence of the influence on subsurface defects of the smaller stress gradients which occur (theoretical
stress analysis) and the influence of size on material quality (effect on forging process, variations in structure,
etc.). Important influence parameters are

a) material quality (furnace charge, cleanliness, forging),

b) heat treatment, depth of hardening, distribution of hardening,

c) radius of flank curvature, and

d) module, in the case of surface hardening, depth of hardened layer relative to the size of the teeth (core
supporting-effect).

In this part of ISO 6336, ZX is taken to be 1,0.

29
BS ISO 6336-2:2006

Annex A
(informative)

Start of involute

A.1 Equations of involute and trochoid

For the determination of the start of involute, a polar coordinate system is used (see Figure A.1).

NOTE This method does not account for backlash (although using xE-factor will work) or for shaper cut gears.

Key
1 involute
2 trochoid

Figure A.1 — Polar coordinate system for involute and trochoid

For a rack-type generation, the equations of the involute and the trochoid, taking into account the elliptical tip
of the rack and the tool protuberance, are

db
r inv = 1+ ξ 2 (A.1)
2

η inv = ξ − arc tan ξ (A.2)

2 2
⎛d ⎞ ⎛ B cos β ⎞
rtro = ⎜ − B⎟ + ⎜ ⎟ (A.3)
⎝2 ⎠ ⎝ tan ϕ ⎠

η tro = θ + ε − α t (A.4)

where

B = h fP − x mn − ρ fP + ρ fP sin φ (A.5)

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 BS ISO 6336-2:2006

2⎛ cos φ cos β ⎞
θ = tan α t + ⎜ ρ fP − A −B ⎟ (A.6)
d⎝ cos β tan φ ⎠

ρ fP − pr
A= + ( h fP − x mn − ρ fP ) tan α t (A.7)
cos α n cos β

B cos β
ε = arc tan (A.8)
(d /2 − B ) tan ϕ

The trochoid/tip parameter ϕ is shown in Figure A.2.

Figure A.2 — Trochoid/tip parameter ϕ

A.2 Undercut condition

Undercut exists if

d
sin 2 α t − [ h fP − x mn − ρ fP (1 − sin α n)] < 0 (A.9)
2

A.3 Determination of start of involute

If undercut doesn't exist, the radius to the point of start of involute, rsoi can be calculated with Equation (A.10):

2 2
⎡d ⎤ ⎡ ( h fP − x m n − ρ fP + ρ fP sin α n) ⎤
r soi = r tro,(φ = α n) = ⎢ − ( h fP − x mn − ρ fP + ρ fP sin α n)⎥ + ⎢ ⎥ (A.10)
⎣2 ⎦ ⎣ tan α t ⎦

If undercut does exist the point of start of involute is located at the intersection of the involute and the trochoid,
so that two conditions should be verified:

r tro = r inv (A.11)

η tro = η inv (A.12)

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BS ISO 6336-2:2006

Equation (A.11) allows ξ to be expressed as a function of ν:

2 2
⎛ d/ 2 − B(φ ) ⎞ ⎛ B(φ ) cos β ⎞
ξ = ξ (φ ) = ⎜ ⎟ +⎜ ⎟ −1 (A.13)
⎝ d b / 2 ⎠ ⎝ d b / 2 tan φ ⎠

Equation (A.12) may be written as:

θ (φ ) + ε (φ ) − ξ (φ ) + arc tan ξ (φ ) − α t = f (φ ) = 0 (A.14)

Consequently, the root of f (ν) is the value of ν at the intersection point, which allows to calculate rsoi and ηsoi
according to Equations (A.1) to (A.4).

f (ν) may have two solutions in between the interval 0 < ν < π/2. However, the point of start of involute is
defined by the root giving the higher value of rtro, which is always the smaller root, as derived from Figure A.2.
The correct value of νsoi may be obtained by solving Equation (A.14) with an iteration method, such as by
Newton-Raphson, starting from a small value for ν. A few interation steps are required to find a solution.

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 BS ISO 6336-2:2006

Bibliography

[1] ISO 54:1977, Cylindrical gears for general engineering and for heavy engineering — Modules and
diametral pitches

[2] ISO 701:1998, International gear notation — Symbols for geometrical data

[3] ISO 1328-1:1995, Cylindrical gears — ISO system of accuracy — Part 1: Definitions and allowable
values of deviations relevant to corresponding flanks of gear teeth

[4] ISO 4287:1997, Geometrical Product Specifications (GPS) — Surface texture: Profile method —
Terms, definitions and surface texture parameters

[5] ISO 4288:1996, Geometrical Product Specifications (GPS) — Surface texture: Profile method — Rules
and procedures for the assessment of surface texture

[6] DIN 3990, Tragfähigkeitsberechnung von Stirnrädern

[7] ANSI/AGMA 2001-C95, Fundamental Rating Factors and Calculation Methods for Involute Spur and
Helical Gear Teeth

[8] TGL 10545, Tragfähigkeitsberechnung von außenverzahnten Stirnrädern

[9] NIEMANN, G. and W INTER, H. Maschinenelemente, Band 2, Getriebe. Springer, Berlin 1983

[10] OSTER, P. Beanspruchung der Zahnflanken unter Bedingungen der Elastohydrodynamik. Doctoral
dissertation, Technische Universität München, 1982

[11] JOACHIM, F.-J. Untersuchungen zur Grübchenbildung an vergüteten und normalisierten Zahnrädern
(Einfluß von Werkstoffpaarung, Oberflächen- und Eigenspannungszustand). Doctoral dissertation,
Technische Universität München, 1984

[12] SIMON, M. Messung von elasto-hydrodynamischen Parametern und ihre Auswirkung auf die
Grübchentragfähigkeit vergüteter Scheiben und Zahnräder. Doctoral dissertation, Technische
Universität München, 1984

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BS ISO
6336-2:2006
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