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    Scan 27 Sep 2020

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    SURAJ PRSAD

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    © All Rights Reserved
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    Scan 27 Sep 2020

    Uploaded by

    SURAJ PRSAD
    11 views2 pages

    Original Title

    Scan 27 Sep 2020 (2)

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    11 views2 pages

    Scan 27 Sep 2020

    Uploaded by

    SURAJ PRSAD

    Copyright:

    © All Rights Reserved
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    of 2

    INSPECTION AND TEST PLAN FOR FABRICATION OF Glass Lining Vessel

    Document Number
    ATUL/ITP/004
    Rev:00
    Sr No. Description Referance Document Aceptance Criteria Inspection By Remarks
    Contractor Atul QC/TPI
    1.1 Pre-Inspection Meeting MOM Technical Specification H H

    Document Verification
    Availibility of Approved Drawing Approved Drawing DR
    2.2 WPS&PQR ASME Sec IX ASME Sec IX
    2.3 Welder Qualification Certificates ASME Sec IX ASME Sec IX

    2.4 Availibility of For Fabrication Procedure, NDT Procedure, Pressute


    Testing Procedure, Pickling and Passivation Procedure For SS
    Incoming Material

    3.1 ForPressure Part Dimension, Visual Inspection, Heat Number MTC/Approved Drawing ASME Sec II PART A H
    Corelation, MTC Review, PMI Inspection For SS/Low Alloy Steel.
    For Non-Pressure Part: Dimension Inspection, Visual Inspection, MTC
    3.2 MTC/Approved Drawing ASME Sec II PART A W
    Review, PMI Inspection For SS/Low Alloy Steel.

    3.3 Welding Consumables Batch Test Certificate ASME Sec II PART C R

    Fit-upInspection
    4.1 Marking, Cutting& Rolling of Plates Approved Drawing ASME Sec IIV
    4.2 Verifying Dimension of Dome/Dish Approved Drawing ASME Sec lIV H

    4.3 Fit-up Inspection of All Longitudinal Joints and Circumferential Joints. Approved Drawing ASME Sec IIV H S

    4.4 Fit-upInspection of Nozzles Approved Drawing ASME Sec lIIV H RW


    Fit-up Inspection of Lifting Lug, Internal, Stiffners and All Remaining
    4.5 Approved Drawing ASME Sec IIV H
    Joints.

    Fabrication and NDT


    5.1
    |Selection of WPS and Welding Consumables WPS ASME Sec IX
    5.2
    Deployment of Qualified Welders Welder List ASME Sec IX H

    5.3 Control of Process Parameter Like Preheat, Interpass and Weld Size WPS WPS H
    etc
    Approved
    5.4 Penetrant Test(PT) on All Back-gouged Welds. Drawing/Section V
    ASME Sec IIV H

    Approved Approved Drawing/


    5.5 Weld Visual H
    Drawing/Section lIV ASME Sec IIv
    Pressure Test Procedure ASME Sec lIV H RW
    5.6 RF Pad Pneumatic Test

    Approved H
    5.7 Non Destructive Examination ASME Sec lIV R RT Film Review
    Drawing/Section V
    Final Weld visual Inspection From Inside As Well As From Outside, Approved Approved Drawing/ H W
    5.8 Drawing/Section IlIV ASME Sec IIV
    Dimension Inspection, PMI For SS and Low Alloy Steel
    Pressure Testing &Painting
    Approved
    Test of Equipment Drawing/Pressure Test ASME Sec IV H W
    6.1 Pressure
    Procedure

    Pickling and Passivation Pickling and Passivation


    Passivation for SS Material H W
    6.2 Pickling and Procedure Procedure

    6.3 Visual Inspection, Thickness Measurement and Spark test Approved Drawing H W
    inspection(10 KV) for Glass Lining

    Approved
    6.4 Pressure Test of Equipment After Glass Linin8 Drawing/Pressure Test ASME Sec lIIV H W
    Procedure
    6.5 Surface Preparation and Painting Approved Drawing Approved Drawing H RW
    DFT check on Final Painting
    Approved ITP H
    6.6 Dispatch Clearance Approved ITP H
    Legend: H-Hold Point, W-Witness Point, DR-Drawing Review, S-Surveillance, A-Approval, R-Review, MOM-Minute of Meeting,
    WPS Welding Procedure Specification, PQR-Procedure Qualification test, PMI:Positive Material ldentification,
    |Note 1: Marking on Pressure part material shall be transfer before cutting for traceability.
    2:UTtest shall be carried out for plate having thickness Greater or Equal to 20 mm

    3: MTC Shall be EN10204 Type 3.1 certification) & Check Test Required if MTC Not Available
    4: For SS Matrerial, Chlorine content shall be less than 25 mm for hydrotest water
    5: Vendor cannot be dispatch the Equipment without Inspection Release note.
    6:Vendorshall be Provide Soft Copy of Dossier File Before Equipment Dispatch and 2 nos. Hard Copy of Dossierfile Shall be Provide with Equipment.
    Prepare by Reviewed By_ Approved by
    Signature
    Name:
    Designation :

    Date

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