Annexure 12-ITP-Rev.0-A1 Approved

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12/12/23, 6:05 PM Aconex

Deepak Parmar Final (WF-013535) KEC For approval of Drawings/Doc… 09/12/2023


HOWE ENGINEERING PROJECTS (I) PVT LTD WORKFLOW TRANSMITTAL HEPIPL-WTRAN-028180

MAIL TYPE MAIL NUMBER REFERENCE NUMBER


Workflow Transmittal HEPIPL-WTRAN-028180 HEPIPL-WTRAN-028180

Final (WF-013535) KEC For approval of Drawings/Documents

From Mr Deepak Parmar - Howe Engineering Projects (I) Pvt Ltd

To (2) Mr Deepak Parmar - Howe Engineering Projects (I) Pvt Ltd (+1 more...)

Sent Saturday, 9 December 2023 12:33:43 PM HKT (GMT +08:00)

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H‐W020‐600‐E‐QC‐GN‐037 0 INSPECTION & TEST PLAN A1 - Approved

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Workflow Review History

The attached documents have completed the "KEC For approval of Drawings/Documents" workflow with the following results :

This transmittal was automatically generated.

Doc No Step Participant Review Outcome Comments

H‐W020‐600‐E‐QC‐GN‐ Ok ITP verified and


For approval D Parmar A1 - Approved
037 approved.

https://asia2.aconex.com/hub/index.html 1/1
DHAMRA PORT COMPANY LIMITED (DPCL)

Engineering, Procurement & Construction (EPC) Contract for Dhamra Railway


Doubling – Phase 2 from Manthai River (including) to Bhatatira and Track
linking and OHE works for Phase-1B for new main line from DTY to Manthai
River with new Loop lines at Bansara & DTY and Upgradation of existing loop
PROJECT line to Main Line at Gurdaspur yard on Bhadrak- Dhamra Port Non-Government
Railway System of Dhamra Port Company Ltd. at Dhamra, Odisha.
DHAMRA PORT COMPANY LIMITED (DPCL)
DEVELOPER

TITLE OF DOCUMENT MATERIAL INSPECTION & TEST PLAN

CLIENT
HOWE ENGINEERING PROJECTS (I) PVT LTD.

INDEPENDENT ENGINEER NA
EPC CONTRACTOR
KEC INTERNATIONAL LTD.

CONTRACTOR DOC. NO.


KEC/QAQC/DP-DS/ITP/01 Rev-0 Dt- 03.10.2023

HOWE DOCUMENT NO. Rev. 0


H‐W020‐600‐E‐QC‐GN‐037

REV. NO. DATE DESCRIPTION PREPARED CHECKED APPROVED


Initial Sign Initial Sign Initial Sign

A 23-12-2021 1st Issue BM BH SB

B 29-01-2022 2nd Issue BM BH SB

C 11-05-2022 3rd Issue BM BH SB

0 03-10-2023 4th Issue BM BH SB

This Document is the property of HOWE. It should not be used, copied or reproduced without their written permission.
Page 1 of 11
INSPECTION & TEST PLAN
Doc no- H‐W020‐600‐E‐QC‐GN‐037 REV‐0

ITP Revision-0 Details

Parameter Earlier Revision

Cement ITP for 43 Grade was not there 43 grade incorporated

Norms of Loss on Ignition was


Cement typographical mistake. Corrected as per IS:269

Slump Requirement was not Grade wise tolerance incorporated


Concrete
mentioned. Only tolerance
given
Frequency typographical
Backfill Material mistake. Wrongly written 500 Corrected as 5000 cum. As per
cum RDSO.
Roofing Material & Not Required in our Project
Painting Deleted
Annexure-12 Document Name: Project Quality Plan
Annexure-12 for PQP of DHAMRA RAILWAY DOUBLING -PHASE2 AND
TRACK LINKING AND OHE WORK FOR PHASE- 1A
Department Name: Project Operations

Project : DHAMRA RAILWAY DOUBLING -PHASE-2 AND TRACK LINKING AND OHE WORK FOR PHASE- 1B
Client: HOWE ENGINEERING PROJECTS (I) PVT. LTD. Doc no- H-W020-600-E-QC-GN-037 REV.0

Material Inspection and Test Plan Date 03-Oct-23

TESTING Responsible Agencies


TESTING FORMAT OF METHOD/
Sr.No ITEM PARAMETER NORMS FREQUENCY HOWE
LOCATION RECORD REFERENCE KEC-Execution KEC-QA/QC
Representative
DOCUMENT

Third-Party Third Party Report +


Magnesia (% by mass) Max 6% Once Per Source IS 269:2015 M R R
Laboratory MTC

Total Sulphur Content (% by Third-Party Third Party Report +


Max 3.5% Once Per Source IS 269:2015 M R R
mass) Laboratory MTC

Third-Party Third Party Report +


Loss on Ignition (% by mass) Max 4% Once Per Source IS 269:2015 M R R
Laboratory MTC

Insoluble Residue (%by Third-Party Third Party Report +


Max 5% Once Per Source IS 269:2015 M R R
mass) Laboratory MTC

Third-Party Third Party Report +


Chloride (%) Max 0.1% Once Per Source IS 269:2015 M R R
Laboratory MTC

Ratio of % of Alumina to that Third-Party Third Party Report +


Min. 0.66 Once Per Source IS 269:2015 M R R
of iron oxide Laboratory MTC

Ratio of % of lime to % of Third-Party Third Party Report +


0.80 - 1.02 Once Per Source IS 269:2015 M R R
silica, alumina & iron oxide Laboratory MTC
CEMENT OPC53
1
GRADE
Third-Party Third Party Report +
Fineness (m2/kg) 225 m2/kg Once Per Source IS 269:2015 M R R
Laboratory MTC

Soundness by autoclave test Third-Party Third Party Report +


Max. 0.8% Once Per Source IS 269:2015 M R R
method (%) Laboratory MTC

In-House In-House Report +


Normal Consistency NA Every Batch IS 269:2015 M P RW
Laboratory MTC

IST- Min. 30 minutes, FST- Max. In-House In-House Report +


Setting Time (IST & FST) Every Batch IS 269:2015 M P RW
600 minutes Laboratory MTC

Soundness by Le-Chatlier In-House In-House Report +


Max. 10mm Every Batch IS 269:2015 M P RW
method (mm) Laboratory MTC

3days - Min. 27Mpa, 7days -


Compressive Strength - In-House In-House Report +
Min.37MPa & 28 Days - Min. Every Batch IS 269:2015 M P RW
3days, 7days & 28 Days Laboratory MTC
53Mpa

Field Test (Mfg. Date for Cement should not be older than 3 In-House
Every Batch MTC IS 269:2015 M P RW
Expiry) months after completion of tests. Laboratory
Annexure-12 Document Name: Project Quality Plan
Annexure-12 for PQP of DHAMRA RAILWAY DOUBLING -PHASE2 AND
TRACK LINKING AND OHE WORK FOR PHASE- 1A
Department Name: Project Operations

Project : DHAMRA RAILWAY DOUBLING -PHASE-2 AND TRACK LINKING AND OHE WORK FOR PHASE- 1B
Client: HOWE ENGINEERING PROJECTS (I) PVT. LTD. Doc no- H-W020-600-E-QC-GN-037 REV.0

Material Inspection and Test Plan Date 03-Oct-23

TESTING Responsible Agencies


TESTING FORMAT OF METHOD/
Sr.No ITEM PARAMETER NORMS FREQUENCY HOWE
LOCATION RECORD REFERENCE KEC-Execution KEC-QA/QC
Representative
DOCUMENT

Third-Party Third Party Report +


Magnesia (% by mass) Max 6% Once Per Source IS 269:2015 M R R
Laboratory MTC

Total Sulphur Content (% by Third-Party Third Party Report +


Max 3.5% Once Per Source IS 269:2015 M R R
mass) Laboratory MTC

Third-Party Third Party Report +


Loss on Ignition (% by mass) Max 5% Once Per Source IS 269:2015 M R R
Laboratory MTC

Insoluble Residue (%by Third-Party Third Party Report +


Max 5% Once Per Source IS 269:2015 M R R
mass) Laboratory MTC

Third-Party Third Party Report +


Chloride (%) Max 0.1% Once Per Source IS 269:2015 M R R
Laboratory MTC

Ratio of % of Alumina to that Third-Party Third Party Report +


Min. 0.66 Once Per Source IS 269:2015 M R R
of iron oxide Laboratory MTC

Ratio of % of lime to % of Third-Party Third Party Report +


0.66 - 1.02 Once Per Source IS 269:2015 M R R
silica, alumina & iron oxide Laboratory MTC
CEMENT OPC43
2
GRADE
Third-Party Third Party Report +
Fineness (m2/kg) 225 m2/kg Once Per Source IS 269:2015 M R R
Laboratory MTC

Soundness by autoclave test Third-Party Third Party Report +


Max. 0.8% Once Per Source IS 269:2015 M R R
method (%) Laboratory MTC

In-House In-House Report +


Normal Consistency NA Every Batch IS 269:2015 M P RW
Laboratory MTC

IST- Min. 30 minutes, FST- Max. In-House In-House Report +


Setting Time (IST & FST) Every Batch IS 269:2015 M P RW
600 minutes Laboratory MTC

Soundness by Le-Chatlier In-House In-House Report +


Max. 10mm Every Batch IS 269:2015 M P RW
method (mm) Laboratory MTC

3days - Min. 23Mpa, 7days -


Compressive Strength - In-House In-House Report +
Min.33MPa & 28 Days - Min. Every Batch IS 269:2015 M P RW
3days, 7days & 28 Days Laboratory MTC
43Mpa

Field Test (Mfg. Date for Cement should not be older than 3 In-House
Every Batch MTC IS 269:2015 M P RW
Expiry) months after completion of tests. Laboratory
Annexure-12 Document Name: Project Quality Plan
Annexure-12 for PQP of DHAMRA RAILWAY DOUBLING -PHASE2 AND
TRACK LINKING AND OHE WORK FOR PHASE- 1A
Department Name: Project Operations

Project : DHAMRA RAILWAY DOUBLING -PHASE-2 AND TRACK LINKING AND OHE WORK FOR PHASE- 1B
Client: HOWE ENGINEERING PROJECTS (I) PVT. LTD. Doc no- H-W020-600-E-QC-GN-037 REV.0

Material Inspection and Test Plan Date 03-Oct-23

TESTING Responsible Agencies


TESTING FORMAT OF METHOD/
Sr.No ITEM PARAMETER NORMS FREQUENCY HOWE
LOCATION RECORD REFERENCE KEC-Execution KEC-QA/QC
Representative
DOCUMENT
One test per 100 MT Third-Party Third Party Report +
Carbon Max. 0.25% ± 0.02% IS 1786:2018 M R R
Per Dia Laboratory MTC
One test per 100 MT Third-Party Third Party Report +
Sulphur Max. 0.040% ± 0.005% IS 1786:2018 M R R
Per Dia Laboratory MTC

One test per 100 MT Third-Party Third Party Report +


Phosphorus Max. 0.040% ± 0.005% IS 1786:2018 M R R
Per Dia Laboratory MTC

One test per 100 MT Third-Party Third Party Report +


Sulphur & Phosphorus Max. 0.075% ± 0.010% IS 1786:2018 M R R
Per Dia Laboratory MTC

One test per 100 MT Third-Party Third Party Report +


Fe 500D - Min. 500Mpa IS 1786:2018 M R R
Per Dia Laboratory MTC
0.2%Proof/ Yield Stress-
N/mm2
One test per 100 MT Third-Party Third Party Report +
Fe 550D - Min. 550Mpa IS 1786:2018 M R R
Per Dia Laboratory MTC

Fe 500D - 10% more than actual


One test per 100 MT Third-Party Third Party Report +
REINFORCEMEN 0.2% proof/Yeild Stress But Not IS 1786:2018 M R R
Per Dia Laboratory MTC
2 T (Fe 500D & Fe Min. Ultimate Tensile Strength Less Than 565Mpa
550D) - N/mm2 Fe 550D - 8% more than actual
One test per 100 MT Third-Party Third Party Report +
0.2% proof/Yeild Stress But Not IS 1786:2018 M R R
Per Dia Laboratory MTC
Less Than 600Mpa
One test per 100 MT Third-Party Third Party Report +
Fe 500D - Min. 16% IS 1786:2018 M R R
Per Dia Laboratory MTC
Minimum Elongation
One test per 100 MT Third-Party Third Party Report +
Fe 550D - Min. 14.5% IS 1786:2018 M R R
Per Dia Laboratory MTC
One test per 100 MT Third-Party Third Party Report +
Bend & Rebend test Cracks should not visible IS 1786:2018 M R R
Per Dia Laboratory MTC

Weight per Meter : Dia ≤10 One test per 100 MT In-House
Theoretical ± 7% per Rm In-House Report IS 1786:2018 M P RW
mm Per Dia Laboratory

Weight per Meter : 10mm ≤ One test per 100 MT In-House


Theoretical ± 5% per Rm In-House Report IS 1786:2018 M P RW
Dia ≤ 16 mm Per Dia Laboratory

Weight per Meter : Dia ˃ 16 One test per 100 MT In-House


Theoretical ± 3 % per Rm In-House Report IS 1786:2018 M P RW
mm Per Dia Laboratory
Annexure-12 Document Name: Project Quality Plan
Annexure-12 for PQP of DHAMRA RAILWAY DOUBLING -PHASE2 AND
TRACK LINKING AND OHE WORK FOR PHASE- 1A
Department Name: Project Operations

Project : DHAMRA RAILWAY DOUBLING -PHASE-2 AND TRACK LINKING AND OHE WORK FOR PHASE- 1B
Client: HOWE ENGINEERING PROJECTS (I) PVT. LTD. Doc no- H-W020-600-E-QC-GN-037 REV.0

Material Inspection and Test Plan Date 03-Oct-23

TESTING Responsible Agencies


TESTING FORMAT OF METHOD/
Sr.No ITEM PARAMETER NORMS FREQUENCY HOWE
LOCATION RECORD REFERENCE KEC-Execution KEC-QA/QC
Representative
DOCUMENT
In-House
All-in Aggregates Gradation As per IS:383-2016, Table no.10 Once in a Week In-House Report M P RW
Laboratory
In-House
Los angeles abrasion Value Max 50% Once in three Month In-House Report M P RW
Laboratory
In-House
Aggregate impact Value Max 45% Once in a Month In-House Report M P RW
Laboratory
In-House
Aggregate Crushing Value Max 30% Once in three Month In-House Report M P RW
Laboratory
COARSE In-House
3 Specific Gravity > 2.6 Once in six Months In-House Report IS 383-2016 M P RW
AGGREGATE Laboratory
In-House
Water absorption Max. 2% Once in six Months In-House Report M P RW
Laboratory
Combined Flakiness & In-House
< 40% Once in a Week In-House Report M P RW
Elongation Index Laboratory
Third-Party
Alkali reactivity Inocous Once per source Third Party Report M R R
Laboratory
Third-Party
Petrographic Analysis - Once per source Third Party Report M R R
Laboratory
As per IS: 383 table no.9 (Zone-II In-House
Gradation Once in a Week In-House Report M P RW
& III) Laboratory
In-House
Finess Modulus 2.2 - 3.5 Once in a Week In-House Report M P RW
Laboratory
FINE Material passing 75 microns In-House
4 Max. 3% Once in a Week In-House Report IS 383-2016 M P RW
AGGREGATE (Silt & Clay) Laboratory
In-House
Specific Gravity > 2.5 Once in six Months In-House Report M P RW
Laboratory
In-House
Water absorption Max. 2% Once in six Months In-House Report M P RW
Laboratory
Third-Party
Organic Max 200 mg/l Once per source Third Party Report M R R
Laboratory
Third-Party
Inorganic Max 3000 mg/l Once per source Third Party Report M R R
Laboratory
Third-Party
Sulphate Max 400 mg/l Once per source Third Party Report M R R
Laboratory
Third-Party
Max 2000 mg/l (for-PCC) Once per source Third Party Report M R R
Laboratory
Chlorides
Third-Party
Max 500 mg/l (for-RCC) Once per source Third Party Report M R R
Laboratory
Third-Party
Suspended Matter Max 2000 mg/l Once per source Third Party Report M R R
CONSTRUCTION Laboratory
5 IS 456:2000
WATER To neutralize 200 ml
sample of water using
phenolphthalein as an Third party
Max 2 ml of 0.1 normal NaoH Once per source Third Party Report M R R
indicator, it should not require laboratory
more than 2ml of 0.1normal
NaOH.
To neutralize 200ml sample of
water using methyl orange as
Third party
and indicator, it should not Max 10 ml of 0.1 normal Hcl Once per source Third Party Report M R R
laboratory
require more than 10ml of 0.1
normal HCl.
Annexure-12 Document Name: Project Quality Plan
Annexure-12 for PQP of DHAMRA RAILWAY DOUBLING -PHASE2 AND
TRACK LINKING AND OHE WORK FOR PHASE- 1A
Department Name: Project Operations

Project : DHAMRA RAILWAY DOUBLING -PHASE-2 AND TRACK LINKING AND OHE WORK FOR PHASE- 1B
Client: HOWE ENGINEERING PROJECTS (I) PVT. LTD. Doc no- H-W020-600-E-QC-GN-037 REV.0

Material Inspection and Test Plan Date 03-Oct-23

TESTING Responsible Agencies


TESTING FORMAT OF METHOD/
Sr.No ITEM PARAMETER NORMS FREQUENCY HOWE
LOCATION RECORD REFERENCE KEC-Execution KEC-QA/QC
Representative
DOCUMENT
Dry material content Within 3% of the value stated by Third party Third Party Report +
Once per source M R R
manufacturer laboratory MTC
Third Party Report +
Within 0.02 of the Value stated by In-House
Specific Gravity Once per Batch MTC + In-House M R R
Manufacturer Laboratory
Report
Within 1% of the value stated by Third party Third Party Report +
Ash content Once per source M R R
manufacturer laboratory MTC
CHEMICAL IS 9103: 1999
6 Within 10 % of the value or within
ADMIXTURE Third party Third Party Report + (Reaffd.2018)
Chloride ion content 0.2 % whichever is greater as Once per source M R R
laboratory MTC
stated by the manufacturer
Third party Third Party Report +
Sulphate Content NA Once per source M R R
laboratory MTC
Third Party Report +
In-House
pH As per MTC Once per Batch MTC + In-House M R R
Laboratory
Report
Start of project for
Third party Contract
Each Grade / Change
Contract Specificaion, IRS-CBC, laboratory / In- Specificaion, IRS-
Concrete Mix Design of Sourc of Cement, Approved Mix Design M P W
IS 10262, IS 456 House CBC, IS 10262, IS
Admixtures &
Laboratory 456
Aggregates
Slump test for Non collapse
concrete ± 25mm or ±1/3rd of the
specified value, Whichever is less.

Specifiied Workability at Site


M35-RCC - 100 to 125mm During sampling of
IS 1199 (Part-2):
Workability M35-Jacketing - 100 to 125mm concrete for cubes or At Site Concrete Pour Card P W RW
2018
7 CONCRETE M35-Pile - 150 to 180mm random checks
M25-RCC - 100 to 125mm
M25-PCC - 75 to 125mm
M20-PCC - 75 to 100mm
M15-LC - 75 to 100mm
M10-LC - 75 to 100mm
Once for Each Grade Third party IRS-CBC (Annex-
Permeability Max. 25mm Third Party Report M R R
of RCC laboratory G)
Once for Each Grade Third party
IST & FST NA Third Party Report IS: 8142
of RCC laboratory
IS:456-2000 (reaffd-2016), Clause Every Pour as per the
Compressive Strength of In-House Concrete Cube IS 516 (Part-1/Sec-
16.1 & 16.3, Table 11 of IS clause 15.2.2 of IS M P W
Cubes Laboratory Register 1) : 2021
456:2000 456:2000
Liquid Limit Third-Party
Shall be more than 400% Once Per Source Third Party Report M R R
Laboratory
Sand Content Third-Party
Shall not be greater than 7% Once Per Source Third Party Report M P RW
Laboratory IS 2911 (Part-
Marsh Cone Viscosity 1/Sec-2) : 2010-
30 to 60 Second to flow 1000ml Once Per Pile At Site Operational Records P W RW
Annex. D &
8 BENTONITE
Differential Free Swelling Third-Party Contract
Shall be greater than 540% Once Per Source Third Party Report M P RW
Index Laboratory Technical
pH Value In-House Specification
9.0 - 11.5 Once Per Lot In-House Report M R R
Laboratory
Once Per
Density of Fresh Suspension 1.03 - 1.10 At Site Operational Records P W RW
Pile/Random
Annexure-12 Document Name: Project Quality Plan
Annexure-12 for PQP of DHAMRA RAILWAY DOUBLING -PHASE2 AND
TRACK LINKING AND OHE WORK FOR PHASE- 1A
Department Name: Project Operations

Project : DHAMRA RAILWAY DOUBLING -PHASE-2 AND TRACK LINKING AND OHE WORK FOR PHASE- 1B
Client: HOWE ENGINEERING PROJECTS (I) PVT. LTD. Doc no- H-W020-600-E-QC-GN-037 REV.0

Material Inspection and Test Plan Date 03-Oct-23

TESTING Responsible Agencies


TESTING FORMAT OF METHOD/
Sr.No ITEM PARAMETER NORMS FREQUENCY HOWE
LOCATION RECORD REFERENCE KEC-Execution KEC-QA/QC
Representative
DOCUMENT

As per clause 2.3.4 Para 5 and


addition of New Annexure-IV- size
Gradation One test per 100 m3 At Site In-House Report M P W
and gradation, IRS-GE-1 June
2016
IRS GE-1
9 TRACK BALLAST In-House June 2016
Water absorption Max 1% (as per IRS GE-1-2016) In-House Report M P W
Laboratory (correction slip
One test per 2000 m3 In-House
Aggregate impact value Max 20% In-House Report M P W
Laboratory
In-House
Aggregate Abrasion value Max 30% In-House Report M P W
Laboratory
Tensile strength M P R

Unit weight IS:800, IS:2062-1992 Once per source Third party Third party test report M P R
STRUCTURAL laboratory
10 STEEL
IS:2062-1992
Hardness M P R

shall be approved make and in Every lot received at In-House


Make and physical condition visual inspection M P R
good physical condition site Laboratory

In-House
Dimensions, efflorescence, In-House Report /
Once per source Laboratory/ Third M P R
water absorption Third Party Report
As per class of bricks mentioned party laboratory
11 BRICKS IS 12894:2002
in IS 12894:2002
One test per 10000 In-House
Compressive strength In-House Report M P W
bricks Laboratory

Third party
BOULDER compressive strength As per relevant standard Once per source Third Party Report M R R
laboratory
FILLING/
RUBBLE Min. height shall not less than Relevant
12 300mm thickness and shall not Randomly at each
SOLING/ Standard
PITCHING Dimensions more than layer thickness. location for each At Site In-House Report M P RW
STONES Specific Gravity shall not be less activity
than 2.65
Annexure-12 Document Name: Project Quality Plan
Annexure-12 for PQP of DHAMRA RAILWAY DOUBLING -PHASE2 AND
TRACK LINKING AND OHE WORK FOR PHASE- 1A
Department Name: Project Operations

Project : DHAMRA RAILWAY DOUBLING -PHASE-2 AND TRACK LINKING AND OHE WORK FOR PHASE- 1B
Client: HOWE ENGINEERING PROJECTS (I) PVT. LTD. Doc no- H-W020-600-E-QC-GN-037 REV.0

Material Inspection and Test Plan Date 03-Oct-23

TESTING Responsible Agencies


TESTING FORMAT OF METHOD/
Sr.No ITEM PARAMETER NORMS FREQUENCY HOWE
LOCATION RECORD REFERENCE KEC-Execution KEC-QA/QC
Representative
DOCUMENT
Three edge bearing test,
permeability test, Manufacturer Joint Inspection
RCC PIPES NP4 straightness, dimensions, IS:458 2% of lot M P W
13 point Report IS 458
CLASS Hydro static pressure test
Edge damages, cracks visual inspection Every lot At Site IMIR M P W

Each Source before In-House Third Party Test


Source approval (One set of Relevant parts of IS: 2720, RDSO/2020/GE:
commencement of Laboratory/ Third Report / In-house NA P H
all tests mentioned in Sl.A) RDSO/2020/GE: IRS-0004 IRS-0004
work party laboratory Test Report
Grain size analysis & Soil Minimum one test for RDSO/2020/GE:
classification IS: 1498-1970 & RDSO/2020/GE: every 5000 cum and In-House IRS-0004
In-house Test Report M P W
IRS-0004 at every change of fill Laboratory
material
Atterberg’s limits - Plasticity Minimum one test for RDSO/2020/GE:
EARTHWORK- Index Relevant parts of IS: 2720, every 5000 cum and In-House IRS-0004
In-house Test Report M P W
Borrow Soil For RDSO/2020/GE: IRS-0004 at every change of fill Laboratory
14 Embankment Fill material
MDD & OMC Minimum one test for RDSO/2020/GE:
(Lower Fill
Relevant parts of IS: 2720, every 5000 cum and In-House IRS-0004
Layer+Top Fill) In-house Test Report M P W
RDSO/2020/GE: IRS-0004 at every change of fill Laboratory
material
Free Swell Index Minimum one test for RDSO/2020/GE:
Relevant parts of IS: 2720, every 5000 cum and In-House IRS-0004
In-house Test Report M P W
RDSO/2020/GE: IRS-0004 at every change of fill Laboratory
material
Minimum one test for RDSO/2020/GE:
Relevant parts of IS: 2720, every 5000 cum and In-House IRS-0004
CBR value In-house Test Report M P W
RDSO/2020/GE: IRS-0004 at every change of fill Laboratory
material
Each Source before In-House Third Party Test
Source approval (One set of Relevant parts of IS: 2720, RDSO/2020/GE:
commencement of Laboratory/ Third Report / In-house NA P H
all tests mentioned in Sl.B) RDSO/2020/GE: IRS-0004 IRS-0004
work party laboratory Test Report
Minimum one test for
Grain size analysis & Soil Relevant parts of IS: 2720,
every 5000 cum and In-House RDSO/2020/GE:
In-house Test Report M P W
classification RDSO/2020/GE: IRS-0004 at every change of fill Laboratory IRS-0004
material
Minimum one test for
Soil classification of Cohesive IS: 1498-1970 & RDSO/2020/GE: every 5000 cum and In-House RDSO/2020/GE:
In-house Test Report M P W
sub grades IRS-0004 at every change of fill Laboratory IRS-0004
material
EARTHWORK- Minimum one test for
Borrow Soil For Atterberg’s limits - Plasticity Relevant parts of IS: 2720, every 5000 cum and In-House RDSO/2020/GE:
15 In-house Test Report M P W
Prepared Sub- Index RDSO/2020/GE: IRS-0004 at every change of fill Laboratory IRS-0004
grade material
Minimum one test for
Relevant parts of IS: 2720, every 5000 cum and In-House RDSO/2020/GE:
OMC & MDD In-house Test Report M P W
RDSO/2020/GE: IRS-0004 at every change of fill Laboratory IRS-0004
material
Minimum one test for
Relevant parts of IS: 2720, every 5000 cum and In-House RDSO/2020/GE:
Free Swell Index In-house Test Report M P W
RDSO/2020/GE: IRS-0004 at every change of fill Laboratory IRS-0004
material
Minimum one test for
Relevant parts of IS: 2720, every 5000 cum and In-House RDSO/2020/GE:
CBR Value In-house Test Report M P W
RDSO/2020/GE: IRS-0004 at every change of fill Laboratory IRS-0004
material
Annexure-12 Document Name: Project Quality Plan
Annexure-12 for PQP of DHAMRA RAILWAY DOUBLING -PHASE2 AND
TRACK LINKING AND OHE WORK FOR PHASE- 1A
Department Name: Project Operations

Project : DHAMRA RAILWAY DOUBLING -PHASE-2 AND TRACK LINKING AND OHE WORK FOR PHASE- 1B
Client: HOWE ENGINEERING PROJECTS (I) PVT. LTD. Doc no- H-W020-600-E-QC-GN-037 REV.0

Material Inspection and Test Plan Date 03-Oct-23

TESTING Responsible Agencies


TESTING FORMAT OF METHOD/
Sr.No ITEM PARAMETER NORMS FREQUENCY HOWE
LOCATION RECORD REFERENCE KEC-Execution KEC-QA/QC
Representative
DOCUMENT
Relevant sections
Each Source before In-House Third Party Test
Source approval (One set of of IS: 2720,
RDSO/2020/GE: IRS-0004 commencement of Laboratory/ Third Report / In-house M P H
all tests mentioned in Sl.C) RDSO/2007/GE:0
work party laboratory Test Report
014 &
Within specified limits inTable 3.7
Gradation by wet analysis with Minimum one test for Table 3.7 of
of RDSO/2020/GE: IRS-0004 & In-House
Envelope curve (as per Cl. 500 cum or part In-house Test Report RDSO/2020/GE: M P W
Fines 75micron passing shall be Laboratory
4.3.1 of IS 2720, Part IV) thereof IRS-0004
within 3% to 10%.
UnifoRWity coefficient, Cu More than 7 In reference to Table Minimum one test for
Table 3.5 & 3.6 of
3.5 & 3.6 500 cum or part In-House
In-house Test Report RDSO/2020/GE: M P W
thereof Laboratory
IRS-0004
Coefficient of curvature, Cc Between 1 and 3 (RDS0/2020/GE: Minimum one test for
Table 3.5 & 3.6 of
EARTHWORK- IRS-004) 500 cum or part In-House
In-house Test Report RDSO/2020/GE: M P W
Blanket material thereof Laboratory
16 IRS-0004
For Railway
As per Table 3.5 & 3.6 of Minimum one test for
Formation Table 3.5 & 3.6 of
RDSO/2020/GE: IRS-0004 500 cum or part In-House
Filter Criteria In-house Test Report RDSO/2020/GE: M P RW
thereof Laboratory
IRS-0004
As applicable In reference to Table Minimum one test for
In-House RDSO/2020/GE:
OMC & MDD 3.5 & 3.6 500 cum or part In-house Test Report M P W
Laboratory IRS-0004
of RDS0/2020/GE: IRS-0014 thereof
CBR test (Soaked CBR value Minimum one test for
≥ 25 In reference to Table 3.5 & Table 3.5 & 3.6 of
of material compacted at 500 cum or part In-House
3.6 In-house Test Report RDSO/2020/GE: M P W
100% of MDD) thereof Laboratory
of RDS0/2020/GE: IRS-0014 IRS-0004
Less than 40% In reference to
Minimum one test for Table 3.5 & 3.6 of
Table 3.5 & 3.6 In-House
Los Angeles Abration Value 500 cum or part In-house Test Report RDSO/2020/GE: M P W
of RDS0/2020/GE: IRS-0014 Laboratory
thereof IRS-0004
Source approval (One set of Relevant parts of
Angle of Internal friction of backfill Each Source before In-House Third Party Test
all tests as per para 7.5 of IS: 2720,
soil shall not be less than 30 commencement of Laboratory/ Third Report / In-house M P H
Railway bridge Sub-structure Approved Bridge
BRIDGE-Back degree work party laboratory Test Report
17 code) Drawing
Fill Material Relevant parts of
OMC & MDD/Relative Density Minimum one test for In-House IS: 2720,
RDSO/2020/GE: IRS-0004 In-house Test Report M P W
(γ-values) every 5000 cum Laboratory RDSO/2020/GE:
IRS-0004
Annexure-12 Document Name: Project Quality Plan
Annexure-12 for PQP of DHAMRA RAILWAY DOUBLING -PHASE2 AND
TRACK LINKING AND OHE WORK FOR PHASE- 1A
Department Name: Project Operations

Project : DHAMRA RAILWAY DOUBLING -PHASE-2 AND TRACK LINKING AND OHE WORK FOR PHASE- 1B
Client: HOWE ENGINEERING PROJECTS (I) PVT. LTD. Doc no- H-W020-600-E-QC-GN-037 REV.0

Material Inspection and Test Plan Date 03-Oct-23

TESTING Responsible Agencies


TESTING FORMAT OF METHOD/
Sr.No ITEM PARAMETER NORMS FREQUENCY HOWE
LOCATION RECORD REFERENCE KEC-Execution KEC-QA/QC
Representative
DOCUMENT
Relevant parts of
Each Source before In-House Third Party Test
Source approval (One set of IS: 2720,
RDSO/2020/GE: IRS-0004 commencement of Laboratory/ Third Report / In-house NA P H
all tests mentioned in Sl.A) RDSO/2020/GE:
work party laboratory Test Report
IRS-0004
Minimum one test for Relevant parts of
Grain size analysis & Soil every 5000 cum and In-House IS: 2720,
RDSO/2020/GE: IRS-0004 In-house Test Report M P W
classification at every change of fill Laboratory RDSO/2020/GE:
material IRS-0004
Minimum one test for Relevant parts of
Atterberg’s limits - Plasticity every 5000 cum and In-House IS: 2720,
RDSO/2020/GE: IRS-0004 In-house Test Report M P W
Index at every change of fill Laboratory RDSO/2020/GE:
material IRS-0004
Minimum one test for Relevant parts of
every 5000 cum and In-House IS: 2720,
OMC & MDD RDSO/2020/GE: IRS-0004 In-house Test Report M P W
at every change of fill Laboratory RDSO/2020/GE:
material IRS-0004
GROUND Minimum one test for Relevant parts of
IMPROVEMENT- every 5000 cum and In-House IS: 2720,
18
Filling soil for Free Swell Index RDSO/2020/GE: IRS-0004
at every change of fill Laboratory
In-house Test Report
RDSO/2020/GE:
M P W
soil replacement material IRS-0004
Minimum one test for Relevant parts of
every 5000 cum and In-House IS: 2720,
CBR value RDSO/2020/GE: IRS-0004 In-house Test Report M P W
at every change of fill Laboratory RDSO/2020/GE:
material IRS-0004
Relevant parts of
In-House Third Party Test IS: 2720,
Cohesion-C C > 0kPa Once per Source M P W
Laboratory Report RDSO/2020/GE:
IRS-0004
Relevant parts of
In-House Third Party Test IS: 2720,
Angle of Internal Friction-Φ Ø > = 30° Once per Source M P W
Laboratory Report RDSO/2020/GE:
IRS-0004
Approved Method
Field test (FDD) for One test every 500 Statement for
95% of Laboratory MDD At Site In-house Test Report P M W
compaction sqm Ground
Improvement by
GI-Woven PET 1 nos 3rd Party Test Third party Third Party Test
Geotextile For Tensile Strength TDS & MTC per 125000 Sqm per TDS R R R
laboratory Report
19 Soil Grade
1 nos 3rd Party Test Third party Third Party Test
Replacement Elongation TDS & MTC TDS R R R
per 125000 Sqm per laboratory Report
Work
Grade
Annexure-12 Document Name: Project Quality Plan
Annexure-12 for PQP of DHAMRA RAILWAY DOUBLING -PHASE2 AND
TRACK LINKING AND OHE WORK FOR PHASE- 1A
Department Name: Project Operations

Project : DHAMRA RAILWAY DOUBLING -PHASE-2 AND TRACK LINKING AND OHE WORK FOR PHASE- 1B
Client: HOWE ENGINEERING PROJECTS (I) PVT. LTD. Doc no- H-W020-600-E-QC-GN-037 REV.0

Material Inspection and Test Plan Date 03-Oct-23

TESTING Responsible Agencies


TESTING FORMAT OF METHOD/
Sr.No ITEM PARAMETER NORMS FREQUENCY HOWE
LOCATION RECORD REFERENCE KEC-Execution KEC-QA/QC
Representative
DOCUMENT
Each Source before In-House Third Party Test
Source approval (One set of Approved Method
Drainage RDSO/2020/GE: IRS-0004 commencement of Laboratory/ Third Report / In-house NA P H
all tests mentioned in Sl.B) Statement for
Blanket Material- work party laboratory Test Report
20 Ground
Sand (Zone- Minimum one test for In-House
Grain size analysis IS 383:2016 Table-9 In-house Test Report Improvement by M P W
I/II/III) every 500 cum Laboratory
PVD Installation
Minimum one test for In-House
Silt Content IS 383:2016 Table-2 In-house Test Report M P W
every 500 cum Laboratory
4 Nos 3rd party test for
Third party Third Party Test As Per Technical
Tensile Strength TDS & MTC 13.5 LAKH LM of PVD R R R
laboratory Report Data Sheet
4 Nos 3rd party test for
Third party Third Party Test As Per Technical
21 PVD AD250 Elongation TDS & MTC 13.5 LAKH LM of PVD R R R
laboratory Report Data Sheet
4 Nos 3rd party test for
Third party Third Party Test As Per Technical
Hydraulic Properties TDS & MTC 13.5 LAKH LM of PVD R R R
laboratory Report Data Sheet
Woven PET 1 nos 3rd Party Test Third party Third Party Test As Per Technical
Tensile Strength TDS & MTC R R R
Geotextile PET per 125000 Sqm laboratory Report Data Sheet
22 1 nos 3rd Party Test
300/50 used in Third party Third Party Test As Per Technical
Elongation TDS & MTC per 125000 Sqm R R R
PVD Work laboratory Report Data Sheet
Note:
LEGEND
MTC Material Test Certificate/ Manufacturer's Test Certificate
TDS Technical Data Sheet
P Perform
M Monitor
H Hold Point
W Witness point :- Client shall be informed the timing of inspection/ test in advance, however, the inspection/ test shall be performed as per schedule, though their representative is not present.
RW Random Witness - 10%
R Review
OR Operational Records
TC Test Certificate.
PVD Prefabricated Vertical Drain

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