Cosmo PDR
Cosmo PDR
Cosmo PDR
ADCS - Ian -- How far do you think you will be in two weeks
TESTING - all the test results that we have done up to this point (hopefully new)
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Overview Baseline Changes Subsystems Management
Email from Bob
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Overview Baseline Changes Subsystems Management
Presentation Overview
Project motivation and goals - Gautham
Key functional requirements - Elliott
Detailed requirements?? - Elliott
Changes?? - Elliott
Spacecraft/mission overview - Ryan, Sam
- Orbit, attitude design, basic s/c overview
Subsystem analysis - All
- Key reqs., system overview (including block diagram), verification, next steps
Project management - Gautham, Elliott
- Risks (i'll do better), budget, schedule
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Overview Baseline Changes Subsystems Management
Subsystems layout
● Driving requirements (SAT or specific - aim for 3-5)
● general /conceptual design of subsystem
● S,W,P - ex. Link budget, mass budget
● Analysis if any
● How will design meet requirements
● Template
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Overview Baseline Changes Subsystems Management
Agenda
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Overview Mission Payload Spacecraft
Our Team
Project Manager:
Advisor:
Gautham
Dr. Robert
Viswaroopan
Marshall
Customer:
Carolina Peña EPS/CDHS Lead:
Connor Myers
COMMs Lead:
Cara Blais
Structures Lead:
Sam Holt
ADCS Lead:
Ryan Stewart
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Motivation - Earth’s Magnetic Field
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World Magnetic Field Model (WMM)
● Standard model of Earth’s magnetic field
● SWARM
○ Vector and Scalar measurements
from space
○ Not main mission
○ 1 nT accuracy
○ Decommission planned for ~2023
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Problem Statement
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Key Driving Requirements
KDR Description Reasoning
COSMO shall measure the vector This accuracy is required by NOAA in order to update
1 components of the Earth's magnetic field the WMM
with an accuracy of less than 20 nT each.
COSMO shall measure the vector This precision is required by NOAA in order to update
2 components of the Earth's magnetic field the WMM
with a precision of less than 1 nT each.
COSMO shall have a minimum pointing Derived from 1 nT requirement based on off-pointing
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knowledge of 7 arcseconds. of mag. field magnitude
The magnetometer shall be within a 45° A given constraint from the manufacturer of the
4 cone of the magnetic field line during data magnetometer
collection
COSMO shall have a mission duration of This is required to prove that this mission can be a
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at least 3 years long term solution to update the WMM
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Updates from Spring 2019
1. Spacecraft bus changed from 1x3U (boom) to 1x6U
2. Air core torquer to BCT XACT for attitude control
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Mission Design
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CONOPS
CONOPS 3
4
Stop
Deploy solar Repeat 4 & 5
Deploy from Detumble to Measure measurements
arrays and for mission
NanoRacks low angular rate Magnetic Field & actuators to
antenna lifetime 14
send data
Overview Baseline Changes Subsystems Management
Planned Orbit
● Sun-synchronous (98.6° inclination)
● Nearly circular orbit (e ≈ 0)
● Period: ~95 min
● Altitude: 600 km (3 year requirement)
● RAAN: arbitrary
● Arg. of Perigee: arbitrary
● Eclipse time
○ Avg: 35.00 min
● Ground time per day
○ Avg: 23.78 min
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Spacecraft Modes
Normal Ops:
● Attitude:
○ Day-side: Sun-pointed
○ Night-side: B-field tracking (±45°), no torque rods if needed
● Average data collection time: 55 min
● Scalar (100 Hz), vector (1 Hz) magnetometers, and attitude/time (1Hz)
All modes:
● EPS/CDHS always on
● Heaters for survival or operation
● Telemetry beacon every 16 s
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Ground Track and Link Time
Orbit alt: 600 km
● Ground time per day: 23.78 ± 2.68 min
(Orbit alt: 600 km)
● Avg ground passes per day: 3.56 ± 0.5 min
● Avg. Ground time per pass: 6.67 min
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Radiation Exposure
● 1 Krad expecting dose for
electronics boards
○ 3 mm thickness
○ 3 year duration
● XACT and radios have 5 year
tolerance (manufacturer)
● Still must determine radiation
tolerance for CDH/EPS boards
○ Waiting on response from
component manufacturers
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Current Design Considerations for COSMO
Biggest Design Factors:
● Magnetically clean cubesat
○ Isolate avionics from payload
● Attitude determination
○ Need precise pointing knowledge
● Power budgeting
○ Magnetometer must be pointed in B-field direction
○ Reduces power generation
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Payload Design
Elliott Davis
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Key Driving Requirements
KDR Description Reasoning
The PL shall measure the vector This accuracy is required by NOAA in order to update
1 components of the Earth's magnetic field the WMM
over the range of -70 uT to +70 uT.
The PL shall measure the vector This accuracy is required by NOAA in order to update
2 components of the Earth's magnetic field the WMM
with an accuracy of less than 20 nT each.
COSMO shall measure the vector This accuracy is required by NOAA in order to update
3 components of the Earth's magnetic field the WMM
with a precision of less than 1 nT each.
The PL magnetometer shall take up less Design space remaining for the PL
4 than 35 x 9 x 9 cm and the electronics
shall take up less than 21 x 6.5 x 8 cm
5 The PL shall take less than 10 W. Available power based on power budgeting
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Payload Design
● Components
○ Magnetometer/electronics
○ 2 BCT NST star trackers
○ Optical bench
● Magnetometer/Electronics
○ Built internally (PHD Student) or by French colleague
● Star Trackers
○ Needed for required precision (cross and boresight)
● Optical Bench
○ Silicon Carbide (acquisition)
○ Reduced thermal expansion
● SWAP
○ Size: Mag/ST: 390x80x80 mm; Electronics: 210x65x80
mm
○ Weight: 3064 g (1500 g allotted to electronics)
○ Power: 9.6 W 22
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EMI Testing - Setup
Magnetic chamber
Wood platform
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Overview Baseline Changes Subsystems Management
Star Tracker Testing
● Low noise
● Ideal as closest component
to mag.
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Overview Baseline Changes Subsystems Management
Torque Rod Testing
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Overview Baseline Changes Subsystems Management
Solar Panel Testing
● Tested outdoors
● Hand-held
● Risk mitigation: night time
data collection
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Overview Baseline Changes Subsystems Management
Summary of EMI Characterization
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Overview Baseline Changes Subsystems Management
Next Steps
● Continue optical bench analysis alongside thermal analysis
● Continue EMI testing throughout project
● Begin testing the star tracker commanding
● Continue discussion on magnetometer acquisition for higher fidelity
specifications
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Spacecraft Design
Overview and Subsystem Discussion
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Functional Block Diagram
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Preliminary Design - Spacecraft Overview
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Preliminary Design - CDH and Communications
S-Band Antenna
GPS Patch
CDH Board
UHF Transceiver
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Overview Baseline Changes Subsystems Management
Preliminary Design - Power and Structure
Batteries
EPS Boards
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Overview Baseline Changes Subsystems Management
Preliminary Design - Payload and ADCS
Star Trackers
Sun Sensor (mounted to top panel)
Optical Bench
Magnetometer Electronics
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Mechanical Design
Sam Holt
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Key Driving Requirements
COSMO shall be deployed via the NRCSD system and We cannot launch if we do not meet the
1 adhere to all requirements laid out in the NRCSD requirements set out in the NRCSD IDD
Interface Definition Document (IDD)
The CubeSat rail length (Z axis) shall be the following We cannot launch if we do not meet the
2 (+/-0.1mm): requirements set out in the NRCSD IDD
6U rail length: 681 to 740.00mm
The STR subsystem shall have a center of mass in the We cannot launch if we do not meet the
3 Z-axis that is +/- 12 cm from the geometric center of the requirements set out in the NRCSD IDD
s/c.
The STR subsystem shall be capable of withstanding We cannot launch if we do not meet the
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1200N across all rail-ends in the z-axis. requirements set out in the NRCSD IDD
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Structure Overview
● 100x100x740mm
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Chassis Design
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Chassis Design
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Mass Budget Overview
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Analysis
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Frequency Analysis
● 1st Mode:1668 Hz
● 20-35Hz from Launch
Vehicle
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Frequency Analysis
● 2nd Mode:1763 Hz
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Random Vibration Analysis
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Random Vibration Analysis
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Design Challenges
● Meeting center of mass
requirement of +/- 12cm from
geometric
○ Heavily skewed due to
packaging
○ Currently 8 cm from geometric
center
● 3 year mission duration
● Mass budget
○ <10% margin
○ Large contingency for payload
mass
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Next Steps
● Improved mounting and card cage design
● Add plunger switches to rail ends
● Higher fidelity mockup
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Thermal Subsystem Design
Sam Holt
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Key Driving Requirements
KDR Description Reasoning
The TCS shall measure temperature with a This is to assure that each subsystem remains in
1 minimum of one temperature sensor per its operational temperature limits when it is on and
subsystem and send the data to CDHS. its survival limits when the sensor is off.
The TCS shall provide heating for Due to the temperature fluctuations in space we
components that are below their operational want to assure none of the spacecraft components
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(if they are on) or survival (if they are off) get too cold and leave their temperature limits.
limits.
The thermal control system shall provide Due to the temperature fluctuations in space we
thermal conduction paths for all sub-systems want to assure none of the spacecraft components
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such that they do not exceed temperature get too warm and leave their temperature limits.
limits during operation.
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Next Steps
● Thermal analysis using Thermal
Desktop
● Thermal engineer
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COMMs Subsystem Design
Cara Blais
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Key Driving Requirements
COSMO shall use the LASP UHF ground station UHF system design to close the link
1 facilities for telemetry and command between COSMO and LASP GS
communications
COSMO shall use the LASP S-band ground station S-Band system design to close the link
2 between COSMO and LASP GS
facilities for data downlink communications
The subsystem shall downlink payload data in Payload data must be transmitted to the
3 ground
S-band frequency band
The subsystem shall be capable of receiving uplink S/C must accept commands and transmit
4 commands and downlinking telemetry and system beacon
status in the UHF frequency band
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Comms Subsystem
S-Band
● Payload data downlink
● 40 MB/day
○ Need 0.3 Mbps data rate
UHF
● Telemetry, housekeeping, beacon downlink
● Command uplink
● 1.05 MB/day downlink
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Motivation Mission Payload Spacecraft Management
UHF Astrodev Li-2
Highlighted Specs:
• Low cost: $4900 /unit
• Low mass: 52g
• Located in US
• Low volume: 33 x 65 x 11 mm
• Flown on MINXSS
• Tx rates: 9.6 or 19.2 kbps
• Mixed on-orbit performance
• GMSK modulation
• Possible ConOps planning
necessary
• LASP has lots of experience
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Motivation Mission Payload Spacecraft Management
S-Band Clyde Space HSTX
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Link Budget
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ADCS Design
Ryan Stewart
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ADCS Design
Ryan Stewart
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Key Driving Requirements
KDR Description Reasoning
The ADCS shall be capable of three-axis The spacecraft must be 3-axis stabilized in order to
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stabilizing the spacecraft retain pointing at the ground-station or the sun
The ADCS shall be able to point the solar The solar arrays must be within this range in order to
2 arrays within ± 15° of the sun vector keep the spacecraft power positive and functioning
during normal operations. for the required mission duration.
The ADCS shall be capable of If the momentum in the RWs cannot be dissipated
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desaturating the RWs. then the spacecraft will not be capable of pointing
The ADCS shall have a pointing accuracy The spacecraft must be able to point within this range
4 during downlink equal to ± 22.5 degrees. to downlink spacecraft data at the necessary rate,
based on values from LASP
The ADCS shall be capable of slewing the This is in order to assure the spacecraft can continue
5 spacecraft at a minimum rate of 0.36 pointing at the ground station throughout the pass
deg/sec
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Conceptual Design - ADCS
● ADCS will be handled by COTS XACT
package from Blue Canyon Technology
● This design includes the following:
○ 3 RWP015 reaction wheels
■ 6000 rpm max speed, 0.015 N*s max
momentum, 0.004 N*m max torque
○ 3 orthogonal torque rods
○ Coarse Sun Sensor (pyramid)
○ Star Tracker & IMU
○ GPS slice attached
○ Internal magnetometer
● EDU/RDP provided by BCT for on-orbit
simulation using COSMO S/C data
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Design Verification
● Pointing requirement: ± 22.5° (LASP and mag field tracking)
○ XACT specification: ± 0.003° from BCT and flight heritage
● Slew rate requirement: 0.36 °/s (minimum to track LASP)
○ XACT specification: capable of greater than 10°/s if commanded, can easily meet 0.36°/s
● Pointing knowledge: ± 22.5° (derived from pointing req)
○ XACT specification: heritage and specifications for Nano Star Tracker show <30 arcsecond
accuracy for cross and roll axes
● 3-axis control and wheel desaturation
○ XACT design: 3 microwheels and 3 torque rods compensate for wheel dumping (see following
plots)
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Design Verification
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Design Verification
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Design Verification
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Design Verification
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Design Challenges - ADCS
● No formal analysis conducted until receive programmed EDU from BCT
● Mounting CSS to back of XACT
● Unknown flexible modes induced by deployed config (BCT will handle this)
● Tuning capability for on-orbit performance still unknown
● Zero crossings of reaction wheel tend to cause momentary loss of control
along specific axis
○ See ASTERIA mission - temporary periods of 200 arcsecond error in pointing
○ Can be handled with momentum biasing along different axes (XACT programmable)
○ EMI not characterized - consulting with BCT regarding the effects of this
● Achieving 3+ year EOL requirement (lack of heritage for missions this long)
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ADCS Next Steps
● Current simulation up to date with torque rods but unnecessary given
existence of EDU
○ EDU/RDP delivered in January, simulations will be conducted following delivery
● Deliver finalized Config and Addendum forms to BCT for EDU/XACT
programming
○ First kickoff meeting w/ BCT to start XACT development already held
● Begin FSW plan and development for initial testing throughout semester
● Work with PM and other subsystems to plan integration and develop ICDs
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CDH Design
Connor Myers
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Data Budget
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Key Driving Requirements
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CDH Block Diagram
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CDH Board
CDH Board based upon MAXWELL design
● dsPIC33
● SD card memory
● 40 MHz clock speed
● 280 kB program memory
● $650 per board
○ For order of 3 boards
● 111.76 x 93.98 x 15 mm
● 53.4 g
● 0.11 W
● 3.3V
● Backplane connector 76
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CDH Moving Forward
● Re-layout board
○ Will be done using Altium
● Adjust size to within 97 x 97 x 15 mm
● Change connector from backplane to PC-104 stack
● Change memory from SD card to NAND Flash
○ 4 GB, (need roughly 0.6 GB for two weeks)
● Update MAXWELL RS232 interface to RS422
○ Driver for RS422 will need to be written
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Flight Software (FSW)
Elliott Davis
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Key Driving Requirements
KDR Description Reasoning
The software shall control the deployment The software must send commands in order to deploy
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of all satellite extensions. arrays for power and antennas for downlink and uplink
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Baseline Design
● Using Maxwell heritage FSW
○ Developed for QB-50
○ Major changes likely necessary
■ Consistent contact
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Moving Forward
● Outstanding Questions
○ FSW engineer?
○ How much tailoring will need to be done
■ How long will this take?
■ How much will it cost
○ How far away is the Maxwell software from being useable
○ How modular is the current design?
● Next Steps
○ Begin further communication with Maxwell team
○ Begin understanding code
○ Determine necessary changes
○ Begin software development
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EPS Design
Connor Myers
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Power Budget
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Power Budget
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Key Driving Requirements
COSMO shall be power positive on average over If the spacecraft isn't power positive during these phases it will
the course of an orbit. likely discharge the battery to its lowest capacity and cause
1 the spacecraft to die prior to the end of the planned mission
duration.
The EPS battery shall not fall below a state of The battery shall not fall below 80% SOC during any point
2 charge of 80% during the mission due to the large number of cycles
The EPS shall provide power to every The EPS must provide voltages that are required by each
3 subsystem at the appropriate voltage subsystem and its specified components
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EPS Block Diagram
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Power Management Board
EPS Board based upon MAXWELL design
● dsPIC33
○ Load switching, peak power tracking
● 4 solar panel inputs
● Power rails: 3.3 V, 5 V, 12 V
● 11.1 Battery Voltage
● $650 per board
○ For order of 3 boards
● 111.76 x 93.98 x 15 mm
● 68.2 g
● 0.5 W nominal
● Backplane connector 87
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Battery Capacity Analysis and Design
Assumptions:
• Longest eclipse time (35.4 min) Eclipse
• Longest downlink time (8 min)
• Downlink then eclipse Normal Ops
Downlink
Energy drained from batteries over orbit
● 13.19 Whr
● Factor in SOC
● Capacity: 65.96 Whr EOL
● 20% assumed battery degradation
● Capacity: 82.45 Whr BOL
● Need 4, 22.1 Whr SF batteries
Using: Downlink
• Batteries discharged 47.49 kJ
• Recharge time (non-eclipse time)
• 15.33 W
• Add normal ops (15.60 W)
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Solar Panel Design
AZUR Space Solar Cells
• EOL eff of 26.8%
• 0.86 kg/cell
• 30.18 cm2/cell
Assuming:
• PPT 90%
• Max offpoint 15 deg
Margin: 24%
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State of Charge
Battery SOC does not drop below 80%
● Worst case orbit
● Minimum SOC: 85%
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Day in the Life
Battery Design: 5 Sparkfun cells, 88.8 Whr (EOL)
Solar Panel Design: 40 Azur Space cells, 38.25 W (EOL)
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Week in the Life
Battery Design: 5 Sparkfun cells, 88.8 Whr (EOL)
Solar Panel Design: 40 Azur Space cells, 38.25 W (EOL)
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EPS Moving Forward
Outstanding Questions:
● Is 20% battery degradation a fair assumption?
● Can the MAXWELL components handle the current supply from the solar
panels, and handle the current draw for the XACT, S-Band, UHF?
Next Steps:
● Re-layout board
○ Will be done using Altium
● Adjust size to within 97 x 97 x 15 mm (started by last year’s team)
● Change connector from backplane to PC-104 stack
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Risk Analysis
Elliott Davis
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Risks Mitigations
1) Spacecraft magnetic noise exceeds Early characterization of subsystem noise; option to duty-cycle
requirements instrument with ADCS off; option to take data at night only
4) The XACT’s TRs do not receive the Early testing of the TRs will be done on the ground as well as
command to restart and the spacecraft in thermal vacuum; frequency communication with
loses attitude control. manufacturer during design and test.
5
Risk Spacecraft magnetic noise exceeds
requirements 4
Likelihood
Mitigation Early characterization of subsystem 3 1 1
noise; option to duty-cycle
instrument with ADCS off; option to 2
take data at night only
1
1 2 3 4 5
Consequences
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Risk 2
Likelihood
Mitigation Analysis of the expansion and effect on 3
pointing accuracy, significant thermal
testing will be done on the ground to 2 4
measure the expansion
1
1 2 3 4 5
Consequences
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Risk 3
Likelihood
3 2
Mitigation Early design of characterization
plans; ground calibration with USGS
2 2
facility; on-orbit calibration using
current magnetic field model 1
1 2 3 4 5
Consequences
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Risk 4
5
Risk The XACT’s TRs do not receive the
command to restart and the 4
Likelihood
spacecraft loses attitude control.
3
Mitigation Early testing of the TRs will be done
on the ground as well as in thermal 2 5
vacuum; frequent communication with
manufacturer during design and test. 1 5
1 2 3 4 5
Consequences
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Risk 5
Likelihood
our testing and launch dates. 3 6 6
1 2 3 4 5
Consequences
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Project Management
Gautham Viswaroopan
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Purchased To-Date Quantity Shipping Margin
Purchases Total:
$23,147.24
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2019-2020 Purchases Quantity Shipping Margin
Planned Fall
Total: $163,839
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Quantity Shipping Margin
Planned Future Costs
Planned Future
Total: $57,963
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Cost Comparison
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Spring 2020 Semester Schedule
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Spring 2020 VRUM Schedule
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Fall 2020
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Spring 2021
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Fall 2021
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Spring 2022
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Summary and Next Steps
● Tasks Completed:
○ Overall Design (in progress)
■ Trade studies
■ Re-Design of structure (3U to 6U)
■ 3D prints
■ Mission Design (Rxn wheel sim, AD, power budget)
■ Finalization of COMMs trade studies
● Next Steps
○ Redesign EPS/CDH boards
○ Test commanding of NST and XACT EDU
○ Test commanding of COMMs radios
○ Partial manufacturing of structural prototypes
○ Thermal Desktop analysis
○ Flight Software development
○ Critical Design Review (CDR)
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I&T Plan
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Resources- Key Players and Facilities
● Instrumentation
○ Dr. Robert Marshall, Carolina Peña, Jeremiah Hughes, Jaykob Velazquez
● Supporting Hardware
○ MAXWELL Affiliates: Andrew Dahir, Nick Rainville, Dr. Marcin Pilinski, Dr. Scott Palo, Les
Warshaw, Andrew Flowers, Aaron Aboaf
○ Labs: Trudy Schwartz, Matt Rhode, Bobby Hodgkinson
○ LASP: Alan Simms, Cameron Straatsma, Rick Koehnert
● Facilities
○ EM Testing in ECME 1B66K (Jeremiah Hughes)
○ Board Population and General Hardware work in ECNT 1B19 (Bobby Hodgkinson)
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Questions?
Thank you!
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Backup Slides
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UHF & S-Band Radio Specs
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UHF Astrodev Li-2
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5
4 7
Likelihood
3 7
1 2 3 4 5
Consequences
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5
Likelihood
3 8 8
1 2 3 4 5
Consequences
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