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    Sportster Wrench Sizes

    Uploaded by

    presswolf
    This document provides a guide to common wrench and tool sizes needed for working on Harley Davidson Sportster motorcycles. It lists Torx, Allen, and hex sizes for many components as well as recommended sockets, pliers, and other tools.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Sportster Wrench Sizes

    Uploaded by

    presswolf
    33 views5 pages
    This document provides a guide to common wrench and tool sizes needed for working on Harley Davidson Sportster motorcycles. It lists Torx, Allen, and hex sizes for many components as well as recommended sockets, pliers, and other tools.

    Original Title

    Sportster wrench sizes

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    © © All Rights Reserved

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    XLS, PDF, TXT or read online from Scribd

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    This document provides a guide to common wrench and tool sizes needed for working on Harley Davidson Sportster motorcycles. It lists Torx, Allen, and hex sizes for many components as well as recommended sockets, pliers, and other tools.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    33 views5 pages

    Sportster Wrench Sizes

    Uploaded by

    presswolf
    This document provides a guide to common wrench and tool sizes needed for working on Harley Davidson Sportster motorcycles. It lists Torx, Allen, and hex sizes for many components as well as recommended sockets, pliers, and other tools.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 5

    Sportster Wrench Sizes

    T25 control housing screws caliper banjo bolts


    3/8
    clutch inspection cover Twelv rear master cylinder banjo bolt
    T27 e 7/1
    control clamps Point 6 front master cylinder banjo bolt
    Torx
    front brake disk 1/2 head screws
    T40
    front wheel hub plate headlight clamp ring
    rear brake disk mounting bolts #1 directional signal lens screws
    T45
    fork bracket pinch screws Phillip taillight lens screws
    6 or s
    #3
    7mm fork damper tube screw ignition module cover screws
    sissy bar mounting screws #4 air cleaner cover screws
    5/32 primary chain inspection cover
    screws
    primary cover screws THIS IS A GUIDE TO WHAT
    rocker box cover screws NOTE:WRENCH FITS WHICH
    WHICH BOLT/NET/SCREW ON
    gearcase cover MOST HARLEY THIS SHOULD
    SPORTSTERS.
    3/16
    sprocket cover COVER MOST
    sissy bar side plate mounting APPLICATIONS. PLEASE CHECK
    screws THE BRAKE
    CALIPER BANJO BOLTS… SOME
    Allen front fender bolts MAY BE 1/4"
    handlebar clamp bolts TWELVE POINT WRENCH.
    eyebrow bolts USE THIS AS A GUIDE. BE PREPARED FOR
    coil bracket bolt SOMETHING THAT MAY BE DIFFERENT!!
    1/4 left footpeg mount screws
    rear master cylinder mounting
    screws
    belt guard mounting screw Tool Kit for Bike
    primary adjuster screw T-25 & T-27 Torx
    upper engine mounts 3/16, 1/4, 5/16 Hex Allen
    5/16
    front axle pinch bolt 10mm comb wrench
    3/8 timing plug 3/8, 7/16, 1/2, 9/16, 5/8 comb wrench
    heat shield worm drive clamps 6" adj jaw wrench
    5/16 brake line mounting clips 6" channel lock pliers
    horn mounting
    voltage bracket
    regulator screws
    mounting 6" needle nose pliers
    3/8 screws multi-tip screwdriver
    coil mounting screws tie wraps
    7/16 battery strap nut 5/8 spark plug socket
    brake pedal adjustment screw all in one cruz tool
    horn mounting nut multi-tool leatherman type
    10mm battery terminal screw tire gauge
    throttle cable adjustment jam nut rags
    front fender bolt nuts electrical tape
    enricher bracket electrical wire
    Sportster Wrench Sizes

    front directional signal mounts


    1/2 mirror mount
    coil bracket bolt
    brake pedal adjustment screw
    locknut
    Hex
    lower front engine mounts
    Head
    front axle pinch bolt
    upper shock mounting bolt
    9/16
    belt tension adjuster screws
    upper front engine mount screws
    rear engine mount bolts
    front directional swivel nut
    5/8
    spark plugs

    11/16 lower front engine mount flange


    nuts
    front axle nut
    3/4 lower shock mounting bolt
    headlight mounting bolt

    7/8 primary chain adjuster screw


    locknut
    rear axle nut
    15/16
    stem bolt
    1.375 fork tube cap

    1/3” Hex Bit - rear brake master cylinder reservoir


    5/32” Hex Bit - handle bar controls
    3/16” Hex Bit - misc. covers
    7/32” Hex Bit - clutch pressure plate adjustment & long wrench for turning plug sockets
    1/4” Hex Bit
    5/16” Hex Bit - air cleaner cover & filter, rear passenger foot plate & brake caliper remover
    3/8” Hex Bit - for transmission dip stick
    T45 Torx Bit - rear rotors
    T40 Torx Bit - gas tank removal, primary drain plug removal & battery hold down
    T27 Torx Bit - outer fairing, ignition switch cap & housing, control lever fasteners, derby cover hou
    T25 and T30 Torx Bits - used on switches and clutch and derby covers
    T15 Torx Bit - handle bars
    5/8” Spark Plug Socket
    13/16” Spark Plug Socket
    Battery Cable Wrench 10MM
    1/4” 6pt socket
    5/16” 6pt socket
    3/8” 6pt socket - cable adjustment
    7/16” 6pt socket- saddlebag adjustment
    1/2” 6pt socket- clutch cable, mirrors & pinch Bolts
    Sportster Wrench Sizes

    1/4” 6pt socket - belt adjustment & clutch cable


    Sportster Wrench Sizes

    TORX
    T30
    T15
    ALLEN
    1/8

    1/3 REAR BREAK MASTER CYLENDER


    7/32

    SOCKET
    1/4 1 1/2 1 5/16
    SPARK PLUG
    5/8
    13/16

    16MM
    DOG BONE
    7/16
    9/16
    5/8
    Sportster Wrench Sizes

    eners, derby cover housing & chain cover inspection

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