Crown Tools
Crown Tools
Crown Tools
Tools
Contents
Crown Branded Tool Program 8.02
New Items:
Mechanical Tools 8.04 Fork Lift Jack Replacement Parts - p. 8.04
Wheel Chocks & Blocking Tools - p. 8.05
Hydraulic Tools 8.08
Accumulator Charging Tool Replacement
Drive Tools 8.12 Part - p. 8.11
Battery Tools
Tools
(See Section 7 - Battery and Charger)
The Crown tool program offers high quality tools selected specifically for technicians to handle most lift truck repairs. Each item
offered in the Crown tool kit is individually labeled with the Crown logo and Crown part number.
Inspection Mirror
Locking Pliers - 7" Part Number - 322222
Part Number - 322119 Stainless steel shaft pick up tool. Shaft
Note: Lifetime warranty. telescopes from 6½" to 33".
Note: 90-day warranty.
Tools
Part Number - 322137
Part Number - 322225
Note: Lifetime warranty.
Note: 90-day warranty.
Wire Stripper
Part Number - 322209
Note: Lifetime warranty.
Tools 8.03
(Jack - Only)
Part Number - 300083
Spanner Tool
Part Number - 100455
Blocking Mast Assemblies For removal, installation and torquing the axle
Part Number - 061143-001 locknuts. Used on RC, SC, Reach, TSP, TS
Short. 4" x 4" x 22" and SP 3000 Series.
!
NEW
Part Number - 061143-002
Tools
Long. 4" x 4" x 48" Tool Assembly
Part Number - 132501
Used for installation of load wheels on
stockpickers, WR and reach trucks with an
Axle Remover axle diameter of 1.375. This tool aligns the
Part Number - 090705 shims and wheels to make it easier to get the
For single or dual load wheel axle removal on axles in.
PE, PC, PR, PW trucks. One piece tool.
Tool Assembly
Roll Pin Insertion and Part Number - 132502
Extraction Tool Used for installation of load wheels on
Part Number - 110567 stockpickers, WR and reach trucks with an
Removal and installation of load wheel axle axle diameter of .975. This tool aligns the
roll pin. Used on Stockpickers and shims and wheels to make it easier to get the
RR/RD 3000 and 5000 Series. axles in.
Tools 8.05
Hand Swage
Tire Adapter
Part Number - 090526
Part Number - 134169
Properly crimp compression fittings when
Used to press on drive tire on RR/RD 5000
repairing or replacing cable. Usage: SP
Series trucks. See PIB 05-08-02.
Steering cable, Pallet clamp cable and TS, TSP
hose take-up cable. Crimps both shielded and
unshielded aircraft control cable. One piece
tool, manufacturer’s instructions included.
Mast Tool
Part Number - 810705
Chain Wear Scale
ESR4000 Mast Tool used to calculate the
Part Number - 106440
required roller diameter.
Used to check leaf and roller chain wear used
for lift and steering functions.
reach assemblies. Used on Reach trucks. To ease installation of the two piece safety
glass rubber molding. Used on Stockpickers
after 10/86 and Turrets. TSB 227
Compre
Compression Gauge
and Hos
Hose Assembly
Part Numb
Number - 145739
Quality Snap on Engine Compression
High Qualit
Gauge for measuring cylinder compression
on internal combustion engines.
Accessory Items: Compression Test
Digital Calipers
Assembly ((P.N. 145006)
Part Number - 320040-001
Adapter to be used with the 145739 Engine
Capacity 0-6"
Compression Gauge. This is required for
Rugged stainless steel body and jaws
measuring cylinder compression on RST-50
4-Way measurement, inside, outside, depth and step
and RP-50 Internal Combustion forklifts.
LCD display
Replacement part: Schrader valve/check
Powered by one silver oxide battery 1.55V, type SR44
valve - P.N. 145740
Suitable for machinists and toolmakers
Swaging Tool
Part Number - 107416
Crimping stop ferrule on wire rope. Used on
Turret and SP 3400 height sensors.
Tools
Tools 8.07
Mobile Crimp 4-20 Die Selection Chart PC707 Die Selection Chart
M3K, M2T, M3K, M2T, G1(C1T)
G1(C1T) & & G2(C2AT) Gates 3160, 3360, 30CT
G2(C2AT) Gates 3160, 3360, 30CT Part Number Die Set Rubber Hose Size Synflex Hose Size
Part Number Die Set Rubber Hose Size Synflex Hose Size 320040-731 731 1/4" 5/16" and 3/8"
320040-422 MC22 3/8" 1/2" 320040-732 732 3/8" 1/2"
320040-431 MC31 1/4" 5/16" and 3/8" 320040-733 733 1/2" 5/8"
Tools
Hose Cutter
Part Number Vendor Number
Thermoplastic Hose 320014 4523-04002
Hand Swaging Tool Replacement Blade
Part Number Vendor Number Part Number Vendor Number
108161 4530-01002 320032 4523-04003
Note: For use with P.N. 320014 and 108159
Tools
108147 4599-MP004 108157 4599-TP308 Part Number Vendor Number
108148 4599-MP005 108158 4599-TP310 108163 45J0-04300
108149 4599-MP007 320034 4599-TP312 Note: Tools & Dies not included.
Tools 8.09
Pressure Gauge
Part Number - 300098
New 4000 PSI single gauge
0 to 4000 PSI
Quick Disconnect (P.N. 123321)
Velocity Fuse Tool
Used on RST50 & C5 Part Number - 126400
For removal of velocity fuse in left hand
cylinder. Used on RR/RD5000/5200/5700
Coupler standard & S class trucks.
Part Number - 123321
Used on 300098 and 104812
Works with nipple part numbers 123887
& 127214 Piston Retainer Tool
Part Number - 816908
Used on PTH 50 Hydraulic Unit
(P.N. 816814-001) to keep spring down.
Tools
123887 127214
Tools 8.11
Thermocouple Probe
(Part Number 300091)
One piece construction
with banana jack.
Measurement range: -40 to 500ºF
(-40 to 260ºC)
Meter Kit (P.N. 100696)
Type K
Tools
Simpson Model 260-6XLMP Analog
Meter, carrying case, batteries, probes
and instructions.
Individual Items: Meter only (P.N. 089738),
Meter Case (P.N. 089739)
Sevcon Calibrator
Part Number - 111930-00S
Dial-in calibration settings, check and
Current Clamp monitor inputs from switches and accelerator
Part Number - 109039 potentiometer, read battery voltage, motor
voltage, motor current and temperature of
For accurate measurement of AC or DC up to
controller Mosfet. Used on PE, PC, PR, PE/PC/
1000A current draw on battery without inline
PR 3000, TWR, TR, TWR/TR 3000, W, WB, WR.
shunt connection. Includes instructions.
Includes interconnecting cord and calibrator.
Accessory Item: White Connector (P.N. 803450-019)
Tools 8.13
Wave Repair Kit (without Handset) Part Number Description Qty. Part Number Description Qty.
Part Number - 127674-001 120195 Potentiometer 1 062595-003 Raise/Lower Switch 1
146286 Key Switch w/keys 1 062595-005 Drive/Tow Switch 1
Wave Repair Kit (with Handset) 107151-001 Keys 1 120127 AC Inlet 1
Part Number - 127674-002 120200-001 Raise Switch 1 125253 Pin Link 2
120200-002 Lower Switch 1 125254 Link 4
Kit Contents Listed (Right) 128364-001 Presence Switch 1 060009-092 Retaining Ring 8
128364-002 High Speed Switch 1 060009-003 Retaining Ring 4
120283-001 Top Shim .015 4 062536-001 Terminal 24
120283-002 Top Shim .025 4 062536-002 Terminal 24
120283-003 Top Shim .035 4 062594-002 Connector Red 2
120284-001 Bottom Shim .015 4 062594-003 Connector Black 2
120284-002 Bottom Shim .025 4 062535-005 Connector 2
120284-003 Bottom Shim .035 4 069188 Decal 1
120198-001 ED Switch 2 118993 Extraction Tool 1
062692 Switch 4 117615 Extraction Tool 1
142809 Display 1 116858 Terminal 12
123928 ED Contact Kit 1 127671 Carry Case 1
094362-002 15 Amp Fuse 2 127672 Parts Case 1
076924-011 40 Amp Fuse 2 127673 Info Pack 1
084343 Lift Solenoid 2 130475 Handset 1
113772 Fuse Holder 2 (Kit 127674-002 only)
Crimping Tool
Part Number - 090118
For stripping insulation and crimping new
terminals on light gauge electrical wire for
insertion into Mate-N-Lock connectors
(Amp style). Works on 062037 connectors
and 062036 contacts. See TSB 173. One
piece tool.
Crimping Tool
Part Number Used on Crown Contacts
110965 062090-XXX
Serial link cable terminal crimping also used
on TS, TSP trucks for the terminals in the
screw on connectors on the electronics
boxes. Instructions not available (Amp style).
Tools
Extraction Tool
Part Number - 090117
Removal of the Mate-N-Lock pin and socket
contacts from various Amp connector blocks.
See TSB 173 and TSB 175. Includes one
piece tool with manufacturer’s instructions.
Extraction Tool
Part Number - 100380
For removal of the Mate-N-Lock pin and
socket contacts from various Amp connector
blocks. One piece, spring loaded tool with
manufacturer’s instructions.
Extraction Tool
Part Number - 100381
For removal of Amp leaf contacts from sensor
amplifier P.C. board receptacle. For trucks
with wire guidance systems. Contact removal
on receptacles. One piece, spring loaded tool
with manufacturer’s instructions.
Tools 8.15
AMP Cannon
Extraction Tool
Part Number Used on Crown Contacts
Insertion Tool
062706 062704-XXX
Part Number - 126885
062797-XXX
25 Replacement tips for extraction tool
Used to remove Deutsch pin and socket
(P.N. 126884)
contacts from DT and DTM connectors.
Crimping Tool
Part Number Used on Crown Contacts
Extraction Tool
062737-002 062704-XXX
Part Number - 100522 062797-XXX
Removal of contacts from connectors on For stripping insulation and crimping new
Tools
traction SCR control, EV100 controls terminals on light gauge electrical wire
(Amp style). for insertion into Deutsch DT and DTM
connectors.
Extraction Tool
Part Number - 118993
For removing sockets from connector. Used Molex
with 062536 terminals. Amp style, miniature
rectangular Mate-N-Lock connectors. Extraction Tool
Part Number Used on Crown Contacts
117615 116858
129761-XXX
803450-XXX
Insertion Tool
For removing pins from mini fit connectors.
Part Number - 100382
Used on GPW with Curtis 1207 transistor
For insertion of unstripped electrical leads
controller and WP 2000 wiring harness handle.
into MTA 100 connectors to form a reliable
connection. One piece tool.
Crimping Tool
Part Number Used on Crown Contacts
117636 116858
Insertion Tool 129761-XXX
Part Number - 100524 803450-XXX
For insertion of unstripped electrical leads For crimping mini fit terminals to wires. Used
into MTA 156 connectors to form a reliable on GPW with Curtis 1207 transistor controller.
connection. Used on TS/TSP. One piece tool. Manufacturer’s instructions included.
Extraction Tool
Part Number Used on Crown Contacts Trimpot Adjustable Tool
803452-004 803452-005 Part Number - 107369
803452-006 Use to adjust trimpots. (variable resistors) Use
803452-008 on traction and pump controls with trimpot
Used to remove Weidmuller pin and socket tune-up adjustments.
contacts from connectors.
PC Down Load Cable
Packard Part Number - 126456
Serial cable for software download on
Crimping Tool RR 5000 Series trucks & SP 3400.
Part Number Used on Crown Contacts See kit instructions PF16547.
Image Not 320051 062729-XXX
Available For crimping Packard pin and sleeve terminals.
Crimps terminals and seals in a single cycle. USB Cable
Part Number - 300118
Extraction Tool Used to download software for High
Image Not Part Number Used on Crown Contacts Frequency Chargers.
Available 320053 062729-XXX
For removing pins from Packard connectors.
Isolator Connector
Crimping Tool Part Number - 062785-001
Part Number Used on Crown Contacts Used on RR 5000 Series when downloading
Image Not 320052 062896-XXX software.
Available For crimping Packard Metri-pack 150 & 280
sealed 20-14 guage terminals. Core & insulation
wings are crimped in a separate motion.
USB to Serial RS232
Adapter Cable
Extraction Tool
Part Number - 320058
Part Number Used on Crown Contacts
Image Not Used for software downloading on RR5000-
320054 062896-XXX
RR5200 and SP3400 Traction Modules.
Tools
Available For removing terminals in Packard Metri-pack
150 & 280 connectors.
Software Download Kit
Part Number - 062915-00S
SB Extraction Tool
Used with six pin can interface connections
Part Number Amps
to download software to truck.
340089-001 175 See kit instructions PF16877.
340089-002 350 Used on PE 4500, PR 4500, SC 4500,
SC 5200, SC 5300, RC 5500, TSP 6000,
FC 4500 and SP 3500.
Static Field Service Kit
Part Number - 101491
Used to prevent damage to static sensitive Charger Cable 10'
components while handling or working with Part Number - 127490
them. Includes: work mat, 15 foot ground For use on Wave.
cord, adjustable wrist strap, coiled ground
cord and manufacturer’s instructions.
Accessory Items: Coiled Cord Wrist Strap
(P.N. 121425)
4024 Electronic Data Link Kit
Part Number - 145005
Commutator Dressing Stone Used for downloading RST-50 & C-5 software
Part Number - 114888 into truck.
Removing film and dirt buildup on motor
commutator. Used on motors with limited room
in endhead at commutator. 6 pieces in box.
Tools 8.17
RC Brake Adjustment
Threaded Tube Brake Release Tool
Part Number - 114051 Part Number - 139956-001 / 139956-002
For assembly and disassembly of brake Release drive brake. Use on SC 4500 and
actuation spring. Use on RC with disc brakes. RC 5500 series trucks. See kit instructions
PF16819.
139956-001 - 24 volt
139956-002 - 36/48 volt
Riveter Press
Part Number - 114518
Used to replace brake pads on SP 3000
Series and SC & SC 4000 trucks. Used with Piston Removal Tool
Brake Pad Rivet Tool (P.N. 112397). Part Number - 126431
Used on FC/FP with power disc brakes and
FC 4000 Series. Removes piston from
service brake.
Riveter Base
Part Number - 119343
Used with 114518 on SP 3000 Series. Brake Pedal Adjustment Kit
See maintenance section, (M5.0) Part Number - 129765
for instructions. Used to adjust brake linkage on RC 3000.
Kit instructions PF16550
Tools
Telescoping Gauge
Part Number - 300089
Used to check power brake wear on RST-50 &
C-5 models with power brake option.
Tools
Tools 8.19