TCD 2015 Technical data

4 Technical data
4.1 Testing and setting data

© 06/2006 1/28 8145-001

 Technical data
Testing and setting data TCD 2015

© 06/2006 2/28 8145-001

 ID no. Name Information Series Value Unit

© 06/2006
General engine data
Length of engine TCD 2015 V06 1200 mm
TCD 2015
V06 1107 mm
P00 01 about all data (Railway)
Length of engine with connection housing
TCD 2015
V08 1454 mm
(Railway)
TCD 2015

Width of engine TCD 2015 V06 1200 mm

TCD 2015
V06 1125 mm
P00 02 about all data (Railway)
Width of engine with connection housing
TCD 2015
V08 1120 mm
(Railway)
Height of engine TCD 2015 V06 1300 mm
TCD 2015
V06 835 mm

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P00 03 about all data (Railway)
Height of engine with connection housing
TCD 2015
V08 837 mm
(Railway)
TCD 2015 V06 approx. 1020-1200 kg
TCD 2015 V08 1244 kg

P00 04 Engine weight according to DIN 70020-A without operating media TCD 2015
V06 920 kg
(Railway)
TCD 2015
V08 1160 kg
(Railway)
P00 10 Working principle TCD 2015 4 stroke -
P00 20 Combustion process TCD 2015 Direct injection -
TCD 2015 V06 11906 cm3
P00 30 Total volume
TCD 2015 V08 15874 cm3
P00 31 Bore TCD 2015 132 mm

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Technical data
Testing and setting data

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ID no. Name Information Series Value Unit

© 06/2006
P00 32 Stroke TCD 2015 145 mm
TCD 2015 17.5:1 -
P00 40 Compression ratio TCD 2015
16.5:1 -
(Railway)
Technical data

P00 50 Direction of rotation looking onto the flywheel TCD 2015 counter-clockwise -
3200-3400 kPa
P00 51 Compression pressure TCD 2015
(32-34) (bar)
P00 70 Spark gap TCD 2015 V06 120 °
Testing and setting data

TCD 2015 V06 A1-B3-A3-B2-A2-B1 -

P00 71 Ignition sequence A1-B4-A4-B1-B3-A3-
TCD 2015 V08 -
B2-A2
P00 81 Cylinder and side view TCD 2015 T00 81 -
Cylinder head

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Standard +0.0
P01 01 Valve seat insert, bore (inlet) TCD 2015 47.500 0 mm
fit H6
+0.0
P01 02 Valve seat insert, bore (outlet) Standard TCD 2015 44.500 0 mm
+0.0
P01 03 Valve seat insert, bore (inlet) 1. oversize level TCD 2015 47.800 0 mm
+0.0
P01 04 Valve seat insert, bore (outlet) 1. oversize level TCD 2015 44.300 0 mm
+0.0
P01 05 Valve guide, bore in cylinder head Standard TCD 2015 15.000 0 mm
+0.0
P01 06 Valve guide, bore in cylinder head 1. oversize level TCD 2015 15.100 0 mm
+0.0
P01 07 Valve guide, bore in cylinder head 2. oversize level TCD 2015 15.200 0 mm
P01 08 Cylinder head, height Standard TCD 2015 120 mm
TCD 2015

P01 09 Cylinder head, height Undersize TCD 2015 119.70 mm

Valve guide
P01 11 Valve guide, external diameter Standard TCD 2015 15.0 mm

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© 06/2006
P01 12 Valve guide, external diameter 1. oversize level TCD 2015 15.1 mm
P01 13 Valve guide, external diameter 2. oversize level TCD 2015 15.2 mm
P01 14 Valve guide, inside diameter (inlet) Standard TCD 2015 8.030 +0.0
0 mm
+0.0
P01 15 Valve guide, inside diameter (outlet) Standard TCD 2015 8.030 0 mm
Valve seat insert
+0.07
P01 21 Valve seat insert, outside diameter (inlet) Standard TCD 2015 47.5 +0.06 mm
TCD 2015

+0.07
P01 22 Valve seat insert, outside diameter (outlet) Standard TCD 2015 44.0 +0.06 mm
+0.07
P01 23 Valve seat insert, outside diameter (inlet) 1. oversize level TCD 2015 47.800 +0.06 mm
+0.07
P01 24 Valve seat insert, outside diameter (outlet) 1. oversize level TCD 2015 44.300 +0.06 mm
Valve
+0.00
P01 31 Valve shaft diameter (inlet) Standard TCD 2015 7.97 -0.00 mm
+0.00
P01 32 Valve shaft diameter (outlet) Standard TCD 2015 7.96 -0.00 mm

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P01 33 Valve shaft clearance (inlet) Wear limit TCD 2015 0.12 mm
P01 34 Valve shaft clearance (outlet) Wear limit TCD 2015 0.14 mm
+0.
P01 35 Valve edge thickness, valve head (inlet) Standard TCD 2015 1.9 -0.2 mm
+0.
P01 36 Valve edge thickness, valve head (outlet) Standard TCD 2015 1.5 -0.2 mm
+0.
P01 37 Valve head diameter (inlet) Standard TCD 2015 46.0 -0.2 mm
+0.
P01 38 Valve head diameter (outlet) Standard TCD 2015 42.0 -0.2 mm
Valve seat
Standard
(from the center of the valve head to the TCD 2015 2.5 mm
cylinder head sealing surface)
P01 45 Valve stand back dimension (inlet)
Wear limit
(from the center of the valve head to the TCD 2015 1.20 - 1.60 mm
cylinder head sealing surface)

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Technical data
Testing and setting data

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ID no. Name Information Series Value Unit

© 06/2006
Standard
(from the center of the valve head to the TCD 2015 2.4 mm
cylinder head sealing surface)
P01 46 Valve stand back dimension (outlet)
Wear limit
(from the center of the valve head to the TCD 2015 1.25 - 1.65 mm
Technical data

cylinder head sealing surface)

Valve spring
Valve spring length untensioned, normal 58.7
P01 51 TCD 2015 mm
Valve spring wire diameter 4.25
Testing and setting data

Valve clearance
+1
with rotation angle disc 90 °
P01 61 Valve clearance (inlet) with cold engine TCD 2015 +0.
0.25 0 mm
with feeler gauge
+1
with rotation angle disc 108 °

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P01 62 Valve clearance (outlet) with cold engine TCD 2015 +0.
0.30 0 mm
with feeler gauge
Valve overlap according to adjustment
P01 63 Valve clearance setting TCD 2015 T01 63 -
schematic
Rocker arm/bracket
+0.02
P01 72 Rocker arm, bore, diameter (outlet) TCD 2015 28 0 mm
+0.02
P01 73 Rocker arm, bore, diameter (inlet) TCD 2015 28 0 mm
-0.04
P01 74 Rocker arm shaft (diameter) TCD 2015 28 -0.06 mm
P01 75 Axial clearance of the toggle levers Axial bearing clearance with cold engine TCD 2015 0.2 - 0.4 mm
TCD 2015

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 ID no. Name Information Series Value Unit

© 06/2006
10 Rz
Surface for cylinder head gasket TCD 2015
20 [Rmax]
P01 93 Roughness
16 Rz
Surface for cylinder head cover TCD 2015
20 [Rmax]
Main running gear
Crankshaft
TCD 2015

Main journal
-0.01
P02 03 Main journal, diameter Standard TCD 2015 108 -0.03 mm
Undersize stage
P02 04 Main journal, diameter TCD 2015 0.25 each mm
3 stages
P02 06 Main journal, unroundness Wear limit TCD 2015 0.010 mm
+6
P02 07 Main journal, hardness Standard TCD 2015 50 0 HRC

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Fit journal
+0.06
P02 11 Fit bearing, width Standard TCD 2015 38 mm
+0.06
P02 12 Fit bearing, width Oversize stage TCD 2015 38.25 mm
+0.06
P02 13 Fit bearing, width Limit value for oversize stage TCD 2015 38.50 mm
Lifting journal
-0.01
P02 22 Lifting journal, diameter TCD 2015 91 -0.03 mm
Undersize stage
P02 23 Lifting journal, diameter TCD 2015 0.25 each mm
3 stages
P02 25 Lifting journal, unroundness Wear limit TCD 2015 0.010 mm
P02 26 Radial run-out, crankshaft maximum permissible deviation TCD 2015 0.15 mm
Main bearing
P02 34 Axial clearance of crankshaft permissible TCD 2015 0.205 - 0.392 mm

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Technical data
Testing and setting data

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ID no. Name Information Series Value Unit

© 06/2006
Standard +0.05
P02 35 Thrust ring half, thickness TCD 2015 3.36 mm
(upper and lower half)
1. oversize stage=0.125 mm +0.05
P02 36 Thrust ring half, thickness TCD 2015 3.485 mm
(upper and lower half)
2. oversize stage=0.125 mm +0.05
Technical data

P02 37 Thrust ring half, thickness TCD 2015 3.610 mm

(upper and lower half)
Connecting rod
Permissible deviation (a) max. 0.06 mm
P02 41 Parallelism of the connecting rod TCD 2015
Testing and setting data

at a distance of (x) 100 mm

Permissible deviation (A) to (B) max. 0.10 mm
P02 42 Taper on periphery of the connecting rod TCD 2015
at a distance of (x) 100 mm
+0.0
P02 43 Small end bush, inside diameter installed, unmachined TCD 2015 52.040 0 mm
Small end bush clearance between piston pin
P02 45 TCD 2015 0.04 - 0.063 mm

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and small end bush
P02 46 Assembly temperature of the small end bush cooled in coolant to TCD 2015 approx. -40 °C
P02 47 Assembly temperature of the connecting rod heated up in hot-air oven to TCD 2015 max. 220 °C
Big end bearing
installed
+0.05
P02 52 Big end bearing shells, inside diameter identification (n) / top TCD 2015 91.048 0 mm
lining spattered
Undersize stage
P02 54 Big end bearing TCD 2015 0.25 each mm
3 stages
after separation and re-assembly of rod +0.03
TCD 2015

P02 55 Big end bearing, bore in connecting rod TCD 2015 95 -0.00 mm
and cover
Theoretical clearance between the big end bea-
P02 56 TCD 2015 0.060 - 0.136 mm
ring / lifting journal
P02 57 Big end bearing clearance Wear limit TCD 2015 0.17 mm

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© 06/2006
Piston pin
P02 61 Piston pin, diameter TCD 2015 51.992 - 52.000 mm
P02 62 Piston pin clearance Wear limit TCD 2015 0.09 mm
Piston
Measuring point 1
at height 22.5 mm +0.00
P02 71 Piston, diameter TCD 2015 132 -0.00 mm
(Identification of the installation position
TCD 2015

on the piston head)

Measuring point 2
at height 87.5 mm +0.00
P02 72 Piston, diameter TCD 2015 132 -0.00 mm
(Identification of the installation position
on the piston head)
Measuring point 3
at height 122.7 mm +0.0
P02 73 Piston, diameter TCD 2015 132 -0.01 mm
(Identification of the installation position

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on the piston head)
P02 75 Piston projection 1.4 = 1 hole (cylinder head gasket) TCD 2015 -0.05 to 0.10 mm
P02 76 Piston projection 1.6 = 2 holes (cylinder head gasket) TCD 2015 0.10 to 0.30 mm
P02 77 Piston projection 1.8 = 3 holes (cylinder head gasket) TCD 2015 0.30 to 0.51 mm
+0.0
P02 78 Piston pin, bore TCD 2015 52 +0.00 mm
Piston rings
Standard 0.35 - 0.45 mm

P02 84 Closed gap, piston ring 1 Wear limit TCD 2015

(identification TOP in direction of piston 0.9 mm
head)
Standard 1.1 - 1.3 mm

P02 85 Closed gap, piston ring 2 Wear limit TCD 2015

(identification TOP in direction of piston 1.4 mm
head)

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Technical data
Testing and setting data

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ID no. Name Information Series Value Unit

© 06/2006
Standard 0.4 - 0.7 mm

P02 86 Closed gap, piston ring 3 Wear limit TCD 2015

(identification TOP in direction of piston 1.2 mm
head)
Measure with trape-
Technical data

P02 87 Axial clearance, 1st piston ring Wear limit TCD 2015 zoidal groove wear -
gauge
P02 88 Axial clearance, 2nd piston ring Wear limit TCD 2015 0.25 mm
P02 89 Axial clearance, 3rd piston ring Wear limit TCD 2015 0.15 mm
Testing and setting data

Crankcase
Camshaft bearing
Bore diameter for camshaft bearing liner in the +0.03
P03 11 TCD 2015 75.000 0 mm
crankcase
+0.03
P03 12 Camshaft bearing liner, outside diameter TCD 2015 75.090 0 mm

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+0.05
Camshaft bearing liner, inside diameter 69.990 0 mm
P03 13 TCD 2015 +0.0
Camshaft bearing liner, wall thickness 2.0493 0 mm
P03 14 Camshaft bearing liner, inside diameter Wear limit TCD 2015 70.100 mm
+0.03
P03 23 Tappet bores, diameter TCD 2015 25.000 0 mm
P03 24 Tappet bores, diameter Wear limit TCD 2015 25.050 mm
+0.2
Installation depth of the crankshaft sealing ring First assembly 0.5 -0.2 mm
P03 25 TCD 2015 +0.2
(rear cover) Repairs 3.5 -0.2 mm
+0.
Installation depth of the crankshaft sealing ring First assembly 3 -0.5 mm
P03 26 TCD 2015
TCD 2015

(genset support) +0.

Repairs 7 -0.5 mm
Cylinder liners
+0.0
P03 31 Cylinder bore Standard TCD 2015 132 -0.0 mm
+0.0
P03 35 Fitting depth for cylinder liner TCD 2015 9.87 -0.0 mm

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 ID no. Name Information Series Value Unit

© 06/2006
0
P03 36 Collar height of cylinder liner TCD 2015 9.02 -0.0 mm
+0.0
P03 37 Thickness of shim Standard TCD 2015 1.0 -0.0 mm
P03 39 Overhang of cylinder liner TCD 2015 0.09 mm
Control system
Camshaft
-0.06
P04 31 Camshaft bearing pin diameter Standard TCD 2015 70 -0.07 mm
TCD 2015

P04 35 Axial clearance of the camshaft TCD 2015 0.25 - 0.75 mm

Thickness of the gasket for axial clearance set-
P04 37 TCD 2015 0.3 mm
ting
Overhang of the parallel pin on the camshaft gear
P04 39 TCD 2015 5.000 mm
wheel
Axial clearance of the camshaft for injection
P04 43 TCD 2015 0.2 - 0.45 mm
pumps

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Tooth edge clearance of the idler gear - idler gear
P04 44 TCD 2015 0.04 - 0.3 mm
to camshaft gear wheel
Speed governing system
Clearance between speed governor (crankshaft) +0.
P05 91 TCD 2015 1.0 mm
and flywheel
Clearance between speed governor (camshaft)
P05 92 TCD 2015 0.3 - 0.9 mm
and camshaft gear wheel
Fuel system
P07 19 Plunger lift of the camshaft for injection pumps see name plate TCD 2015 4.00 mm
Tooth edge clearance between gear wheel of the
P07 20 camshaft for injection pumps and camshaft gear TCD 2015 0.04 - 0.3 mm
wheel
Injection valve
P07 52 Nozzle opening pressure of the fuel injector TCD 2015 280 - 288 bar

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Technical data
Testing and setting data

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ID no. Name Information Series Value Unit

© 06/2006
P07 91 Installation dimensions of the fuel shut-off valve dimension X TCD 2015 approx. 25 mm
P07 92 Installation angle of the fuel pipe dimension X TCD 2015 approx. 30 °
Lubricating oil system
Lube oil pressure
Technical data

for 3.00 bar 35

Basic setting of the pressurestat when using new
P08 63 for 3.50 bar TCD 2015 32 mm
parts
for 4.00 bar 29.1
Testing and setting data

Cooling system
Coloured marking black
P09 11 Thermostat, start opening (A-bank) TCD 2015 79 °C
venting notch top
P09 12 Thermostat, start opening (B-bank) Venting notch top TCD 2015 87 °C
P09 13 Thermostat, stroke distance TCD 2015 at least 8 mm

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Other components
Tension of the single V-belt (first assembly, gene- with V-belt tension measuring device
500 N
rator, 120 Ampere) 8115
P12 11 TCD 2015
Tension of the single V-belt (first assembly, gene- with V-belt tension measuring device +5
550 -50 N
rator, 55 Ampere) 8115
Tension of the single V-belt (generator, 120 Am- Check after 15 minutes running under +5
350 -50 N
pere) load
P12 21 TCD 2015
Tension of the single V-belt (generator, 55 Ampe- Check after 15 minutes running under +5
300 -50 N
re) load
Screw-in height of the flame glow plug in connec- 0
P13 66 dimension X TCD 2015 60 -3 mm
TCD 2015

ting line

8145-001
 Technical data
TCD 2015 Testing and setting data

T00 81
Cylinder and side view
engine TCD 2015 V06 A3
A2
A1
B3
B2
B1

© 45418-0

T00 81
Cylinder and side view
engine TCD 2015 V08 A4
A3
A2
A1 B4
B3
B2
B1

© 45885-0

T01 63
Setting valve clearance
engine TCD 2015 V06
Ignition sequence: A1-B3-A3-B2-A2-B1
Setting on
Valve overlap on cylinder
cylinder
A1 B2
B3 A2
A3 B1
B2 A1
A2 B3
B1 A3

© 00000-0

© 06/2006 13/28 8145-001

 Technical data
Testing and setting data TCD 2015

T01 63
Setting valve clearance
engine TCD 2015 V08
Ignition sequence: A1-B4-A4-B1-B3-A3-B2-A2
Setting on
Valve overlap on cylinder
cylinder
A1 B3
B4 A3
A4 B2
4 B1 A2
B3 A1
A3 B4
B2 A4
A2 B1

© 00000-0

T13 054
Connection plan of the injection pumps
engine TCD 2015 V06
Item Component Cylinder assignment
1 Y15.1 A1
2 Y15.5 A2
3 Y15.3 A3
1 2 3
4 Y15.6 B1
5 Y15.4 B2
6 Y15.2 B3

4 5 6
© 40971-0

T13 054
Connection plan of the injection pumps
engine TCD 2015 V08
Item Component Cylinder assignment
Y15.1 A1
Y15.8 A2
Y15.6 A3
Y15.3 A4
Y15.4 B1
Y15.7 B2
Y15.5 B3
Y15.2 B4

© 00000-0

© 08/2008 14/28 8145-002

 TCD 2015 Technical data

4.2 Tightening specifications

© 06/2006 15/28 8145-001

 Technical data
Tightening specifications TCD 2015

© 06/2006 16/28 8145-001

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Pre-clam-

© 06/2006
ID no. Name Screw type Notes / Remarks Series clamping
ping value
value
Mounting feet/engine moun-
TCD 2015 106 Nm
ting on crankcase, elastic
A00 001 Clamping bracket on crankcase Mounting feet/engine moun-
ting on crankcase, rigid TCD 2015 30 Nm +45°
oil lightly
A00 002 Clamping bracket on adapter for assembly block TCD 2015 90 Nm
TCD 2015

elastic TCD 2015 106 Nm

A00 003 Mounting feet/engine mounting on crankcase rigid
TCD 2015 30 Nm +45°
oil lightly
Screw can be used a
max. 3 times, otherwise re- +120°
A01 001 Cylinder head on crankcase new every time they are loo- TCD 2015 50 Nm +120°
sened. +60°

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Oil lightly
A01 002 Rocker arm bracket on cylinder head TCD 2015 61 Nm
A01 003 Lock nut valve clearance setting screw TCD 2015 20 Nm
A01 004 Cylinder head cover on cylinder head oil lightly TCD 2015 22 Nm
oil lightly
A01 005 Cylinder head cover on cylinder head hood M8x30 TCD 2015 22 Nm
hexagonal socket
+30°
A02 001 Counterweight on crankshaft oil lightly TCD 2015 50 Nm +60°
+60°
Screws can be used a
max. 3 times, otherwise re- +60°
Screws with
A02 010 Main bearing cover, vertical screws new every time they are loo- TCD 2015 50 Nm +60°
washers
sened. +120°
Oil lightly

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Technical data
Tightening specifications

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Pre-clam-
ID no. Name Screw type Notes / Remarks Series clamping

© 06/2006
ping value
value
Screws can be used a
max. 3 times, otherwise re- +30°
A02 011 Main bearing cover, horizontal screws TCD 2015 80 Nm
new every time they are loo- +30°
sened.
Technical data

Renew screws every time +60°

A02 020 Big end bearing cover on connecting rod TCD 2015 50 - 60 Nm
they are loosened. +60°
Insert with locking agent
A03 010 Rear cover on crankcase TCD 2015 21 Nm
DEUTZ DW 59
Tightening specifications

A03 020 Genset support on crankcase M10 TCD 2015 55 Nm

Gasket steel beading
TCD 2015 28 Nm
Observe tightening order
A03 030 Lubricating oil pan on crankcase
TCD 2015
24 Nm
(Railway)

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oil lightly TCD 2015 120 Nm
A03 031 Oil drain plug on lubricating oil pan TCD 2015
120 Nm
(Railway)
TCD 2015
A03 034 Half-flange on connecting flange M8x30-10.9 30 Nm
(Railway)
TCD 2015
A03 035 Connecting flange on lubricating oil pan M10x20-10.9 30 Nm
(Railway)
A03 051 Valve housing (pressurestat) on crankcase oil lightly TCD 2015 50 Nm 210 Nm
A03 060 Crankcase breather Pipe clamp TCD 2015 8 Nm
A03 064 Breather pipe on intake elbow/oil separator Hose clip TCD 2015 6.5 Nm
TCD 2015

Breather pipe (holder) on cable harness rail TCD 2015 20 Nm

A03 069 TCD 2015
Pipe (crankcase breather) on cable harness rail 20 Nm
(Railway)

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ID no. Name Screw type Notes / Remarks Series clamping

© 06/2006
ping value
value
TCD 2015
A03 070 Pipe (crankcase breather) Hose clip 6.5 Nm
(Railway)
A03 080 Connection housing on lubricating oil pan TCD 2015 70 Nm
Insert with locking agent +30°
A03 081 Connection housing to crankcase M12x1.5x35 TCD 2015 30 Nm
DEUTZ DW 59 +30°
TCD 2015

Insert with locking agent +60°

A03 082 Connection housing to crankcase M12x1.5x90 TCD 2015 30 Nm
DEUTZ DW 59 +60°
Insert with locking agent
A03 085 Cover on connection housing M8x16 TCD 2015 21 Nm
DEUTZ DW 59
+60°
Insert with locking agent
A03 088 Connection housing to crankcase M12x190 TCD 2015 30 Nm +60°
DEUTZ DW 59
+60°
Insert with locking agent +60°
A03 089 Connection housing to crankcase M12x175 TCD 2015 30 Nm

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DEUTZ DW 59 +90°
Central screw for camshaft gear wheel on cams-
A04 001 oil lightly TCD 2015 50 Nm +150°
haft
Insert with locking agent
A04 002 Stop cover (camshaft) on crankcase TCD 2015 22 Nm
DEUTZ DW 72
A04 003 Camshaft gear wheel on idler gear oil lightly TCD 2015 30 Nm
A04 004 Gear wheel on camshaft for injection pumps TCD 2015 30 Nm +30°
Fastening screw for diverter
A04 005 Plug of injection pump camshaft on crankcase TCD 2015 8.5 Nm
stopper
A04 011 Fastening screw for idler gear on genset support TCD 2015 80 Nm
A04 012 Screw plug for bolt idler gear oil lightly TCD 2015 79 Nm
A04 013 Screw for bolt idler gear M12x100 oil lightly TCD 2015 70 Nm
A04 015 Pad thrust bearing on crankcase oil lightly TCD 2015 30 Nm

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Technical data
Tightening specifications

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ID no. Name Screw type Notes / Remarks Series clamping

© 06/2006
ping value
value
TCD 2015 21 Nm
A04 020 Gear case cover on crankcase M8x35 TCD 2015
21 Nm
M8x45 (Railway)
Technical data

Insert with locking agent

A04 022 Cover (stop cover) on crankcase TCD 2015 20 Nm
DEUTZ DW 72
Speed governor on connection housing (cranks-
A05 011 TCD 2015 8 Nm
haft)
Tightening specifications

A05 012 Speed governor on cover (camshaft) TCD 2015 8 Nm

Insert with fitting compound
A06 001 Exhaust pipe at cylinder head TCD 2015 60 Nm
DEUTZ S1
Insert with fitting compound
A06 002 Exhaust pipe on exhaust manifold TCD 2015 22 Nm
DEUTZ S1
Insert with fitting compound

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A06 003 Exhaust pipe on exhaust line Nut TCD 2015 18 Nm
DEUTZ S1
Exhaust manifold to connection housing TCD 2015 28 Nm
A06 010 Insert with fitting compound TCD 2015
Exhaust manifold to exhaust line 35 Nm
DEUTZ S1 (Railway)
TCD 2015 35 Nm
Insert with fitting compound
A06 020 Exhaust turbocharger to exhaust manifold TCD 2015
Nut DEUTZ S1 10 Nm 35 Nm
(Railway)
Hose clip
housing position of the hose
A06 021 Intake elbow to exhaust turbocharger TCD 2015 5 Nm
clip top
TCD 2015

screw head rear

TCD 2015
A06 024 Tubing connection to turbocharger Hose clip 5 Nm
(Railway)

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ID no. Name Screw type Notes / Remarks Series clamping

© 06/2006
ping value
value
Charge air pipe to cylinder head TCD 2015 20 Nm
A06 030 M10 x 85
Charge air pipe to air intake pipe TCD 2015 60 Nm
M10 x 65
TCD 2015 20 Nm
A06 033 Connection pipe to air intake pipe TCD 2015
Nut 20 Nm
TCD 2015

(Railway)
Joint plate on connecting pipe TCD 2015 57 Nm
A06 034 TCD 2015
Holder on exhaust manifold 20 Nm
(Railway)
A06 038 Screw plug on charge air pipe TCD 2015 34 Nm
Nut 20 Nm
A06 046 Connecting elbow to charge air pipe TCD 2015
Stud 4.5 Nm

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TCD 2015 20 Nm
A06 056 Connecting pipe to holder TCD 2015
20 Nm
(Railway)
A06 058 Retaining plate on genset support TCD 2015 20 Nm
without leak oil
A07 001 Fuel injector on cylinder head Union screw Insert with fitting compound TCD 2015 70 Nm
DEUTZ S1
Nozzle cap
A07 002 Injection nozzle on fuel injector TCD 2015 40 - 50 Nm
nut
A07 003 Injection line on fuel injector/injection pump Union nut TCD 2015 25 Nm
A07 006 Pipe clamp for injection pipe M6x12 TCD 2015 10 Nm
A07 009 Injection pump housing on crankcase oil lightly TCD 2015 60 Nm
A07 012 Injection pump on injection pump housing oil lightly TCD 2015 60 Nm

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Technical data
Tightening specifications

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ID no. Name Screw type Notes / Remarks Series clamping

© 06/2006
ping value
value
TCD 2015 25 Nm
A07 015 Fuel pipe to injection pump housing TCD 2015
25 Nm
(Railway)
Technical data

A07 018 Fuel pipe to fuel shut-off valve (flame flow plugs) Union nut TCD 2015 20 Nm
A07 023 Temperature transmitter on connector TCD 2015 22 Nm
Bearing housing (fuel supply pump) to genset
A07 024 TCD 2015 42 Nm
support
Tightening specifications

A07 034 Fuel line on fuel supply pump Hollow screw TCD 2015 max.35 Nm
Pipe clamp/holder
Fuel pipe fastening oil thread and head contact TCD 2015 8.5 Nm
A07 044 surface.
TCD 2015
Fuel pipe fastening Pipe clamp 8.5 Nm
(Railway)

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TCD 2015
A07 057 Adapter (flame glow plug) on charge air pipe M45x1.5 SW50 50 Nm
(Railway)
TCD 2015
A07 058 Ground cable on lock nut (flame glow plug) 7.5 Nm
(Railway)
A07 059 Flame glow plug to connecting pipe Lock nut TCD 2015 25 Nm
TCD 2015 42 Nm
Connector (fuel pressure holding valve) to fuel
A07 066 Union nut TCD 2015
pipe 42 Nm
(Railway)
TCD 2015 39 Nm
TCD 2015

A07 067 Overflow valve on connector TCD 2015

39 Nm
(Railway)
A07 068 Screw-in nipple on fuel shut-off valve TCD 2015 18 Nm

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ID no. Name Screw type Notes / Remarks Series clamping

© 06/2006
ping value
value
TCD 2015
A07 069 Screw-in nipple on overflow valve M16x1.5 42 Nm
(Railway)
Fuel shut-off valve (flame glow plug) on crankca-
A07 093 Pipe clamp TCD 2015 20 Nm
se (thermostat housing)
A08 002 Adapter on oil filter nozzle (genset support TCD 2015 50 Nm
TCD 2015

Oil thread and head contact

A08 010 Oil pressure pump on genset support TCD 2015 40.5 Nm
surface.
Oil thread and head contact
A08 011 Plug on oil pump TCD 2015 21 Nm
surface.
A08 013 Lubricating oil pipe to genset support Hollow screw TCD 2015 18 Nm
A08 014 Lubricating oil pipe to fuel supply pump Union nut TCD 2015 20 Nm
M8x16 TCD 2015 22 Nm

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A08 015 Oil suction intake pipe on oil pump TCD 2015
M8x20 22 Nm
(Railway)
TCD 2015 22 Nm
Holder oil suction pipe on retaining plate (main
M8x25 TCD 2015
bearing cover) 22 Nm
(Railway)
A08 016
TCD 2015 22 Nm
Holder on oil suction pipe TCD 2015
M8x16 22 Nm
(Railway)
A08 035 Guide tube on screw-in nipple (lubricating oil pan Union nut TCD 2015 30 Nm
A08 038 Screw-in nipple (guide tube) on lubricating oil pan TCD 2015 45 Nm
Union nut
A08 040 Lubricating oil pipe on exhaust turbocharger TCD 2015 39 Nm
M14 x 1.5

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Technical data
Tightening specifications

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ID no. Name Screw type Notes / Remarks Series clamping

© 06/2006
ping value
value
TCD 2015 20 Nm
A08 044 Oil return pipe to turbocharger/crankcase TCD 2015
20 Nm
(Railway)
Technical data

Oil pressure pipe on gear case cover Pipe clamps TCD 2015 8.5 Nm
A08 045 TCD 2015
Oil pressure pipe on genset support Pipe clamp 20 Nm
(Railway)
A08 050 Oil cooler housing cover on genset support TCD 2015 20 Nm
Tightening specifications

A08 051 Oil cooler on genset support TCD 2015 20 Nm

A08 071 Screw plug on valve housing (pressurestat) Hexagon socket head TCD 2015 180 Nm
Holder (lubricating oil pipe) on genset support/
A08 079 TCD 2015 20 Nm
gear case cover
Relief valve of piston cooling nozzle on crankca-
A08 081 TCD 2015 28 Nm

24/28
se
A08 091 Oil pressure pick-up on oil cooler housing M14 x 1.5 TCD 2015 20 Nm
Thermostat housing on crankcase 20 Nm
A09 001 Holder of pipe clamp (fuel TCD 2015
Holder on thermostat housing 20 Nm
pipe)
A09 002 Outlet branch on thermostat housing TCD 2015 20 Nm
A09 010 Coolant pump on genset support oil lightly TCD 2015 21 Nm
A09 011 Inlet adapter on coolant pump oil lightly TCD 2015 20 Nm
A09 031 Temperature transmitter on thermostat housing TCD 2015 22 nm
TCD 2015

Renew screws after every +30°

A12 001 Flywheel on crankshaft M16x70 loosening. TCD 2015 50 Nm +60°
Oil lightly +60°
Flanged hub (torsional vibration damper) on
A12 030 oil lightly TCD 2015 30 Nm +120°
crankshaft

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ID no. Name Screw type Notes / Remarks Series clamping

© 06/2006
ping value
value
V-belt pulley/torsional vibration damper on flan-
A12 031 oil lightly TCD 2015 30 Nm
ged hub
Bearing housing (hydraulic pump drive) on crank-
A12 057 M10x55 oil lightly TCD 2015 30 Nm +60°
case
Flange housing on bearing housing (hydraulic
A12 058 M10x110 oil lightly TCD 2015 30 Nm +120°
pump drive)
TCD 2015

Flange housing on bearing housing (hydraulic

A12 059 M10x210 oil lightly TCD 2015 30 Nm +180°
pump drive)
M8x16-8.8 TCD 2015 18 Nm
Holder on gear case cover TCD 2015
A12 071 20 Nm
(Railway)
Heat shield on holder (gear case cover) M8x16-10.9 TCD 2015 20 Nm
A12 080 Fuel pipe on flame glow plug Union nut TCD 2015 20 Nm

25/28
TCD 2015 39 Nm
A12 082 Oil pressure pipe Union nut TCD 2015
45 Nm
(Railway)
TCD 2015 13 Nm
Fuel hose to connector (overflow valve/fuel shut- Hollow screw
A12 090 Pipe union with ring piece, TCD 2015
off valve) M10x1 18 Nm
pipe 6 mm (Railway)
Hollow screw Breather pipe on oil cooler
A12 092 Hollow screw pipe union with ring piece TCD 2015 39 Nm
M14x1.5 cover
Fule pipe on fuel pressure
A12 093 Hollow screw pipe union M16x1.5 TCD 2015 40 Nm
holding valve
Pipe clamps, fuel pipe to connecting pipe M6 8.5 Nm
A12 095 Fuel hose to air intake pipe Pipe clamp TCD 2015 8.5 Nm
Clip (cable) on holder (central plug) M8 18 Nm

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Technical data
Tightening specifications

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ID no. Name Screw type Notes / Remarks Series clamping

© 06/2006
ping value
value
TCD 2015
A12 096 Breather pipe on holder Pipe clamp 30 Nm
(Railway)
Screw-in nipple (lubricating oil pipe) on exhaust TCD 2015
A12 098 45 Nm
Technical data

turbocharger (Railway)
+60°
A13 001 Starter on crankcase Nut TCD 2015 30 Nm
+60°
M12x22
A13 006 Heat shield (starter) on crankcase TCD 2015 70 Nm
M12x28
Tightening specifications

A13 012 Generator on plate (console) TCD 2015 hand tight 20 Nm

A13 015 Generator on console TCD 2015 hand tight 20 Nm
Screw
A13 017 Lock nut (V-belt) on generator holder TCD 2015 hand tight 42 Nm
lock nut
A13 018 Generator holder on genset support TCD 2015 42 Nm

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TCD 2015 max. 5 Nm
A13 035 Cable to flame glow plug Nut M5 TCD 2015
5 Nm
(Railway)
A13 037 Cable to pre-heating relay Nut M4 TCD 2015 2 Nm
A13 038 Cable to pre-heating relay Nut M6 TCD 2015 7.5 Nm
Pressure sensor/temperature transmitter on con-
A13 046 TCD 2015 9 Nm
necting pipe
TCD 2015 1.0 Nm
A13 054 Cable to injection pump TCD 2015
TCD 2015

5 Nm
(Railway)

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ID no. Name Screw type Notes / Remarks Series clamping

© 06/2006
ping value
value
M8 x 20
TCD 2015 18 Nm
M8 x 16
A13 090 Cable harness holder to connecting pipe
TCD 2015
M8 20 Nm
(Railway)
M6 TCD 2015 7.5 Nm
A13 094 Cable harness rail on holder
TCD 2015

M6x12 TCD 2015

8 Nm
M6x16 (Railway)
TCD 2015
A13 098 Holder (cable harness) on connection housing 70 Nm
(Railway)

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8145-001
Technical data
Tightening specifications

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 Technical data
Tightening specifications TCD 2015

© 06/2006 28/28 8145-001