6809 Instructions

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Part No.

6809

Instructions

Engine Timing Tool Kit


for VW Group 1.4, 1.6, 2.0L TDi CR

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Introduction Components
A comprehensive kit for removal and fitting of the camshaft drive belt on the popular
1.4, 1.6 and 2.0L TDi CR diesel engines found across the VW Group range from 2012
onwards.
H
• Applications include: Audi, Seat, Skoda & Volkswagen, fitted with 1.4, 1.6, 2.0L common G F
rail diesel engines (from 2012).
• Tools equivalent to OEM: T10265, T10264, T10492, T10409, T10060A, T10051 & T10490.
E
• Offers 1.4, 1.6 & 2.0L TDi CRD coverage from 2012 onwards.
• Includes tooling for timing the camshaft gears. Supplied in a metal case.
• Crankshaft Timing Tool and Locking Pin (C695) EU Registered Design.
D
• The engines covered utilise a belt with transfer gears in the head. This kit includes the pins
required for timing the camshafts in the head.
• Includes the tools required to work on the latest versions of the engines listed. Due to C
changes in the OEM recommended tooling for these engines this kit supersedes and
replaces the Laser 6286 kit. B
Note: for pre 2012 engine codes please see Laser Part No. 5130 A
Ref. Code OEM Ref. Description
A C451 T10265 2.5mm Cambelt Tensioner Locking Tool
B C450 T10264 6mm Ball End Hex Key
C C773 T10409 8mm Hex Key
D C768 T10492 Fuel Pump Locking and Camshaft Alignment Pins x2
E C283 T10060A Auxiliary Drive Tensioner Pin
F C101
T10490 Crankshaft Timing Tool and Locking Pin (EU Registered)
G C695
H C503 T10051 Sprocket Holding Tool for High Pressure Fuel Pump (1/2"D)

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2 3
Applications Applications

Manufacturer Model Range Year Engine Codes


Audi A1/Sportback (8XF/8XK) 2015 - 2018 1.4 TDi CR 2.0 TDi CR
CUSA CDBA CSUB CXHA DEJB DFSA
A3/Sportsback/Cabrio (8VA/8V1/8V7/8VS/8VK/8VF/8VE/8VM) 2012 - 2020
CUSB CDCA CSUD CXHB DESA DFSB
A4 (8K2/8K5/8KH/8W2/8W5/8WH/8WC/8WD/8WJ) 2007 - on CUTA CKFB CSUE CYKA DETA DFSC
A5 I/II (8F7/8T3/8TA/F57/F53/F5A/F5E/F5P/F5A) 2013 - on 1.6 TDi CR CKFC CUAA CYKB DETB DFSD
CLHA CNEA CUNA CYKC DEUA DFSE
A6 (4G/4K) 2011 - on CLHB CNFA CUUA CZJA DEUB DFSF
A7 (4K) 2018 - on CLHC CNFB CUUB DASA DEUC DFTA
CRKA CNHA CUUC DASB DEZB DFTB
Q2 (GAB) 2016 - 2020 CRKB CNHC CUUD DAUA DEZD DFTC
Q3 (8UG/F3B/F3N) 2015 - on CXMA CRBC CUUE DAUB DEZE DFUA
CXXA CRLB CUUF DAVA DEZF DGCA
Q5 (8RB/FYB) 2013 - 2020 CXXB CRLD CUPA DAWA DFBA DJGA
TT (FV) 2014 - 2018 DBKA CRBD CUVA DAWB DFCA DLTA
DCXA CRFA CUVB DBGA DFEA DLTC
Seat Alhambra (711) 2015 - on
DCZA CRFC CUVC DBGB DFEB DLUB
Arona (KJ7) 2017 - on DDYA CRLB CUVD DBGC DFFA DTRD
DDYB CRLC CUVE DCYA DFGA DTTA
Ateca (KH7) 2016 - 2020
DGDA CRMB CUWA DCYB DFGB DTTC
Ibiza (6P/KJ1) 2015 - on DGDB CRVA CXEB DDAA DFGC
Leon/ST (5F1/5F5/5F8) 2012 - 2020 DGTA CRVC CXEC DDCA DFHA
DGTC CRUA CXFA DDCB DFLA
Tarraco (KN2) 2019 - on DGTD CSHA CXGA DDDA DFLD
Toledo (KG3) 2015 - 2019 DGTE CSUA CXGB DEJA DFMA

Skoda Fabia III (NJ) 2014 - 2018


Please refer to www.lasertools.co.uk/product/6809
Kamiq (NW4) 2019 - on
to check the most up to date product applications.
Karoq (NU7) 2017 - on
Kodiaq (NS7/NV7) 2017 - on
Octavia III (5E3/SE5) 2013 - 2020
Rapid/Spaceback (NH3/NH1) 2015 - 2018
Scala (NW1) 2019 - on
Superb III (3V3/3V5) 2015 - on
Yeti/Outdoor (5L6/5L7) 2013 - 2017
Volkswagen Amarok (2Hx/S1B) 2010 - 2016
Arteon (3H7) 2017 - 2020
Beetle (5C1,5C2,5C7,5C8) 2011 - 2018
Caddy/Caddy Maxi (SAx) 2015 - 2021
CC (358) 2015 - 2017
Crafter (SY/SZ) 2017 - on
Golf VI Cabrio (517) (11-16) 2015 - 2016
Golf SV/Sportsvan (AM1,AN1) 2014 - on
Golf VII/Estate (5G1,BQ1, BA5, BV5) 2012 - 2020
Jetta (163) 2014 - 2018
Passat/Alltrack (3G2/3G5/CB2/CB5) 2014 - on
Polo (6C1/AW1) 2014 - on
Scirocco (138) 2014 - 2018
Sharan (7N2) 2015 - on
T-Cross (C11) 2019 - on
Tiguan (5N1/5N2) 2015 - 2016
Tiguan/Allspace (AD1/BT1/BW2) 2016 - on
Touran (5T1) 2015 - on
Transporter T6 (SFx/SGx) 2015 - on
T-Roc (A11) 2017 - on

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Instructions Instructions
The following instructions are for guidance only. Please refer to OEM derived data such as the vehicle Component F and G: Component D:
manufacturers’ own data or Autodata. Align the timing marks according to the Set the rear camshaft position using component
The use of this engine timing tool kit is purely down to the user’s discretion and The Tool Connection manufacturer’s instructions and fit the D to lock the camshaft sprocket as shown.
Ltd. cannot be held responsible for any damage caused whatsoever. crankshaft alignment tools F and G as shown.

Set the front camshaft position from the top of the


engine as shown using component D.
This can be done with the cam cover in place
Component D: or removed.
Set the fuel pump sprocket position using one
of D as shown.

Note: Use component E to lock the auxiliary belt tensioner in its fully retracted position.

Use components A and B or C to set the belt


tensioner position.
Component H:
Use component H to hold the fuel pump pulley if
removal is required.

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Safety Warnings - please read
• Disconnect the battery earth leads (check radio • Mark the direction of the chain before
code is available). removing.
• Remove spark or glow plugs to make the • It is always recommended to turn the engine
engine turn easier. slowly, by hand and to re-check the camshaft
• Do not use cleaning fluids on belts, sprockets and crankshaft timing positions.
or rollers. • Crankshafts and camshafts may only be turned
• Always make a note of the route of the auxiliary with the chain drive mechanism fully installed.
drive belt before removal. • Do not turn crankshaft via camshaft or other
• Turn the engine in the normal direction gears.
(clockwise unless stated otherwise). • Check the diesel injection pump timing after
• Do not turn the camshaft, crankshaft or diesel replacing the chain.
injection pump once the timing chain has been • Observe all tightening torques.
removed (unless specifically stated). • Always refer to the vehicle manufacturers’
• Do not use the timing chain to lock the engine service manual or a suitable proprietary
when slackening or tightening crankshaft pulley instruction book.
bolts. • Incorrect or out of phase engine timing can
• Do not turn the crankshaft or camshaft when result in damage to the valves.
the timing belt/chain has been removed.

Our products are designed to be used correctly and with care for the purpose for which they are
intended. No liability is accepted by the Tool Connection for incorrect use of any of our products, and the
Tool Connection cannot be held responsible for any damage to personnel, property or equipment when
using the tools. Incorrect use will also invalidate the warranty.
If applicable, the applications database and any instructional information provided has been designed
to offer general guidance for a particular tool’s use and while all attention is given to the accuracy
of the data no project should be attempted without referring first to the manufacturer’s technical
documentation (workshop or instruction manual) or the use of a recognised authority such as Autodata.
It is our policy to continually improve our products and thus we reserve the right to alter specifications
and components without prior notice. It is the responsibility of the user to ensure the suitability of the
tools and information prior to their use.

6809_Instructions_V10

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