DT 55 (1985-1987) DT 65 (1985-1987)

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DT 55 (1985-1987)

DT 65 (1985-1987)
5. JNlJER PARTS OF ASSEPIBLv_
Part name w i t h o dot (.) i n front as shown i n the description m l m
When i t becomes necessary t o replace p a r k on SUZUKI OUTBOARD c#ITORS, always indicates the component o f the assembly also available individually.
use suzu(I GENUINE PARTS which have passed a s t r i c t inspection which guarantees
q u a lit y and performance. 4. MODIFICATION NOTICE
This parts catalogue covers the l i s t o f a l l service parts f o r SunrCI A parts b u l l e t i n w i l l be sent t o you on a l i occasions when changes in
DT55/65C, Di55/65TC. DTSSTCH (M/VG/VH). parts occur, including interchangeable modifications between new parts and o l d
The basic model o f t h i s parts catalogue SS DT55/65TC VF/VG/W E3. ones.

5.
INSTRUCTIONS FOR QUOTING THE CATALOGUE 5-1. There are some different parts from those o f production models w n g
spare parts f o r the administrative reasons and c m n use o f them with
other models.
1. DIMENSIONS
5-2. I n respect o f rubber hoses and v i n y l tubes, please be sure t o use them by
Dimensions o f t h e parts in t h i s catalogue are indicated i n u n i t millimeters. cutting o f f according t o the length mentioned on parts catalogue o r what
is actually required on the vehicle.
2. ABBREVIATIONS 5-3. Note t hat the drawings on the i l l u s t r a t i o n page &re f o r ready reference
o f spare parts rider, not t o be used as an assembly manual.
kbbreviations used in t h i s catalogue are as follows: When assembling, use wSUZuI(ISUiVICE Ic1ANuAL*.
m : As required NT : N!dnbet o f teeth
ASSY : Assembly DPT : optional 6. ENGINE
E.No. : Engine number 0s : Over size
F.NO. : Rame number STD : Standard DTSSC.TC,TCH VF : 05501-501001-503045
d : Diameter o f material T : Thickness DT55C,TC ,TCH VG : 05501-603046-605119
ID : Inside diameter us : Under size DTSSC,TC,TCH VH : 05501-705120-
OD : Outside d i m t e r W : Width DT65C,TC VF : 06502-501001-503l33
L : Length S.L,UI..U. : Transom type D165C,TC VG : 06502-603l34-605016
u.l : L e f t hand side DT65C,TC VH : 06502-705017-
RH : Right hand side
-123456 : Up t o F.N0.05501-123456 8.
123056- : From F.No.05501-123456
Qx x 5.6 ..-..-.-Figures in the description c a l m : Color No. : Color deSCriDtiOn
I 00I T(or
ID
T W,L) show the dimensions o f parts.
: om : Arctic Silver
: 01T : Francois White-2

-1-
DT55/65TC VH €3 - 2 -
FIG.1 ( B- 2) CYLINoeR
P'TY
REENO. PART NU DESCRIPTION REMARKS
1 11161-94700-02M COVER, cylinder head 1
2 11162-94700 CASKET, cylinder head cover 1
3 11111-94700-02M MAD, cylinder 1 J
4 11141-94701 GASKET, cylinder head 1
5 01517-06302 BOLT 5 0
6 09246-04003 PLUG, cylinder head cover 1
7 01517-08752 BOLT 18 B
8 11291-94700-02M HOW, engine 1
9 08321-21062 LOCK WASHER 2
10 01107-08202 BOLT 2
11 09343-05137 HOSE 1 L:500*110
12 09401-08410 CLIP 2
l3 11281-94400 PROTECTION, anode 2
14 09126-06005 SCREW 2
15 11300-94701-02M C Y L I N D E R I W C A S E ASSY 1
15 04211-09109 .KNOCK PIN 2
17 01517-06402 .BOLT 1
18 01517-10402 .BOLT 6
19 01517-10652 .BOLT 7
20 01517-10852 .BOLT 1
21 16710-94410 .VALVE, check 3
22 17670-93962 THERHOSTAT (50°C) 1
23 17681-94400 COVER, thermostat 1
24 17685-94400 CASKET, thennostat cover 1
25 01517-06402 BOLT 3
26 34870-94603 SENSOR, cooling water 1
27 09132-05025 SCREW 2
28 09344-02016 HOSE, outlet No.1 3 L:120
29 16911-94500 PROTECTOR 3 L:390+90
30 09401-06405 CLIP 6
31 09404-06201 CLAMP 1
32 11400-94871 GASKET SET 1 OPT
.b

OT55/65TC VH €3
I
DTS5/65TC VH E3 7
,
B2
I
RG.2 ( B- 3) cRAM(yIRFI
FlG.2 P'TY
26 REF.NO. PART NO. DESCRIPTION RERARKS

b
1-1 12110-94700 PISTUN 3
-11
az4 m 1-2
1-3
2-1
2-2
12110-94700-02!5 PISTON ( 0 S : O . Z )
12110-94700-050 PISTON (0S:O.SO)
12140-94700 RING SET, piston
12140-94700-025 RING SET, piston ( 0 5 : O . Z )
3
3
3
3
OPT
OPT

OPT
12 2-3 1214Q-94700-050 RING SET, pistan (0S:O.M) 3 OPT
3 12151-34700 PIN, piston 3
4 09381-20003 YJAP RING 6
5 09263-20055 BEARING 3
6 09169-20004 WAsluI 6
7-1 12200-94700 CRANGHAFT ASSY 1 55:603816
2 65:-604130
7-2 12200-94701 cRIw<sHAFf ASSY 1 S5:403817-

L
65:604131-
8 12161-94400 .ROO, connecting 3
9 09263-27005 .BEARING 3
10 12211-94400 .PIN, crank 3
ll 09264-35002 .BEARING 1
12-1 12221-94700 .cRAN(sHAR, upper 1 55:-603816
65:-604UO
7- lz-2 12223-94701 .wAwHwT, upper 1 55:603817-
65:604131-
U-1 iw2-94mo .WEEL, middle. under 2 55:-603816
65:-604l.30
u-2 12232-94701 .WEEL, mlddle. under 2 55:603817-
65:6Ml31-
14-1 12232-94700 .WEEL. niddle, upper 2 55:-603816
6S:-604130
14-2 12231-94701 .WHEEL, middle, upper 2 55:603817-
65:BOrOl31-
15 12240-94700 .CRAN(SHAFT, under 1
16 12322-94400 .SEAL, labyrinth 2
17 16321-95301 .GEAR. oil purp drive 1
18 09262-30068 .BEARING 2
19 09262-35023 .BEARING 1
20 09160-27008 .WASER 6
21 09421-OBOOl .K€Y 1
22 08213-30422 .THRUST W W R 1

- 21 -
-f
j.
/ DT55/65TC VH €3
FOG2 FIG.2 ( B- 6) lXJlMSMFl
P'TY
-
REF.NO.
23
PART NO.
09283-3CW5
DESCRIPTION
OIL SEAL 1
RE14ARKS

-11 24 09283-35029 OIL SEAL (35x55~7) 1


25 08211-30401 TWIUST WASHER 1
26 09390-72008 C RING 2
I 2? 08331-ll.308 CIRCLIP 1
12
. 28 09282-17004 OIL SEAL (17w28xb) 2
29 11431-95300 HOUSING. under oil seal 1
30 09280-50008 0 RING 1

2
26

Q
7-

. DT55/65TC VH E3 v OT55165TC VH €3
FIG.3 ( B- 5) INLET CASE/WHWST COVER
FIG.3 Q'TY
REENO. PART NO. DESCRIPTION 55 65 REMARKS
1 01107-06302 BOLT 12 12
2 08321-22062 LOCK WAS4ER 12 12
26 3 01421-06252 STLlD BOLT 6 6
I 4 08316-16062 "T 6 6
5-1 13110-94710-02M CASE , inlet 3 -
5-2 13210-94700-02M W E , inlet - 3
6-1 15125-93000 GASKET, carburetor 3 -
6-2 13125-95200 W E T , carburetor - 3
7 13150-94700 VALVE ASSY, reed 3 3
8 13152-94700 STOPPER, reed valve 6 6
9 13153-94700 .VALVE, reed 6 6
10 02112-03062 .!?CREW 18 18
11 oe3a-ao32 .LOCK WASHER 18 18
12 14151-94700 GASKET, exhaust cover 2 2
15 14151-94700 PLATE, exhaust cover 1 1
14 14141-94700-OM CWER, exhaust 1 1
l5 08321-21062 LOCK WASHER 18 18
3.6 01107-06302 BOLT 18 18
17 l3855-93500 GASKET, silencer 3 -
18-1 l3811-955l5-02M CASE , silencer 1 - model VF
18-2 13811-94712-OZM CASE, silencer 1 - modelVG,VH
18-3 l3811-95503-02M CASE , silencer - 1 MdelVF
18-4 138ll-94700-02M ,
CASE silencer - 1 model VG,VH
19 l3812-94700 COVER, silencer 1 1
M 01517-06162 BOLT 8 -

OT55/65TC VH E3

1
FIG.3 ( B- 61 I?JLETCRSEIWHAUST COVER
FIG3 P’TY
REF.NO. PART NO. DEStRLPSI3N 55 65 REMARKS
21 02ll2-05202 SCREW 11 11
22 08322-21052 WASHER 11 11
26 23 09250-l5OlO PLUG 4 3
1
24 09343-05137 HOSE (L:50W127) 2 2
25 09343-05254 HOSE (L:85) 1 1
26 09401-08410 CUP 6 6
27 09367-06002 3 WAY 1 1
28 l3855-95200 W E T , silencer - 3
29 01107-06162 BOLT - 6
30 08322-21062 WASHER - 6
31 08321-21062 LOW WASHER - 6
32 09169-06027 WASHER - 3
33 13853-94700 CASKET, silencer cover 1 1

DT55/65TC VH €3

I 86
FIG.4 [ B- 7) CRRBllREmR (0155)
FlG.4 P'TY
-
REF-NO.
1-1
PART N X
l3201-94710
bESCRIPTION
CARBURETOR ASSY, top
-
1 -603812
RERARKS
.
1-2 13201-94711 W\RBURETOR ASSY, top 1 603813-
2-1 13202-94710 CMB!.RETOR A S Y , 2nd 1 -503039
2-2 1x02-94711 CARBLLRETOR m y , 2nd 1 603040-603822

c
2-3 13202-94712 CRRBURETOR ASSY, 2nd 1 603813-61)4448
+13202-P47U
W137810-94611
09125-OSO46
08321-21052
08322-21052
2-4 l3202-94713 CARf3NETOR Assy, 2nd 1 boawcs-
3-1 13203-94710 -TOR ASSY. 3rd 1 -603812
3-2 13203-94711 CARBURRW W ,3rd 1 (5038u-
28
4-1 09492-70001 .JET, pilot 70 3 -603812
4-2 09492-75001 .JET, pilot 75 3 603813-
5 13271-93311 SPRING, air Screw 3
6 U269-93311 .SCREW, pilot air 3
7 U235-9h350 .MULE 3
8 U2M-93012 .FLOAT 3
9 13251-93310 .GSKET. float chamber 3
10 l3249-95520 .SCREW 12
28
11 U254-93010 ,PIN, f l o a t 3
12 13370-28110 .VALVE Assy. needle 3
13 i3392-58600 .GASKET. valve seat 3
14 57810-911701 SWITCH ASSY, throttle valve 1 -503039
1s 37814-94710 .W, throttle valve swltch 1 -503039
16-1 37830-94610 SWITCH ASSY, throttlz valve 1 603-8
16-2 37810-94611 .SWITCH ASSY, throttle valve 1 604449-
17 02112-04087 .SCREW 2
18 08321-21047 .LDcK WASHER 2
19 U616-94500 SCREW 3
20 U271-93311 SPRING 3
21 08321-21057 .Low WASHER 12
22 09491-23013 .JET, main 117.5 3

OT55/65TC W E3
DT55/65TC VH E3 19
.
FICA ( B- 8) CNWR!ZTCH? (DT55)
P'M
PART M
a

f'
REENO. DESCRIPYION REMARKS
23-1 09491-24015 JET, mfn 122.5 3 o P T
23-2 09491-22Oll JET, min 112.5 3 o P T
23-3 09491-ZlOll 33, K&I 107.5 3 OPT
24 U510-94700 ROD, throttle control 2
25 01431-08202 STUD WLT 3
26 08316-16082 NUT 6
27 09343-05U7 HOSE (CPRB t o CRRB) 2 L:5W+135
28 09401-08410 CLIP 4

g;;
628

24 -

d- 28

-3

DT55/65TC VH U
DT55/65TC VH E3
* B8
-
FIGS C B- 9) CBRBLRETOR (DT65)
m.5 Q'TY
REENO. PART NO. DESCRIPTION REMARKS
1-1 13201-94700 CARBURETOR ASSY, top 1 -604126
1-2 l3201-94701 CARBURETCR ASSV, top 1 604127-
2-1 l3202-94750 CARBwEmR ASSY, 2nd 1 -603281
2-2 13202-94701 CARBURETORASSY, 2nd 1 603262-604126
2-3 l3202-94702 C4RWFETOR ASSY, 3rd 1 604127-6045S8
+13202-9&703
W/37810-9&01
09125-05W16
08321-21052
08322-21052
2-11 l3202-94703 CAR@LRETCR ASSY, 3rd 1 6c-4559-
3-1 13203-94700 IXFWRETOR ASW. 3rd 1 -604126
24
24 3-2 13203-91701 C M T O R Assy, 3rd 1 604127-
4-1 09492-80003 .JET, pilot 75 3 -604126
4-2 09492-77001 .JET, pilot 77.5 3 604127-
5 13271-93311 SPRING, air screw 3
6 13269-95230 .swR11, pilot air 3
7 13235-95230 .NOZZLE 3
8 l3250-93012 .FLOAT 3
9 13251-95210 .GASKET , float chamber 3
10 13249-95516 .SCREW 12
11 13254-93010 .PIN , float 3
12 l3370-28210 .VALVE ASSY, needle 3
13 l3392-58600 .GASKET, valve seat 3
14 37810-94701 .SWITCH ASSY, throttle valve 1 -503133
15 37814-94700 .CPM, throttle valve switch 1 -503133
16-1 37810-96600 .SWITCH PSSY, throttle valve 1 603U4-604558
16-2 37810-94601 SWITCH ASSY, throttle valve 1 604559-
17 02112-04087 .SCREW 2
18 08321-21047 .LOCK WASHER 2
11 19 l3616-94500 .SCREW 3
20 l3271-95311 SPRING 3
23 08321-21027 .LOCK WASMR 12
22 09491-29009 .JET, main 147.5 3

21
.lo
.
19 DT55/65TC W E3
1. DT55/65TC VH E3
.
FIG.5 ( 9-10) CARBURETaR (OT65)
Q’TY
-
REENO.
23-1
PART NO.
09191-30009
DESCRIPTION
JET, main 152.5 3 OPT
REMARKS

23-2 09491-28012 JET, m 3


h 142.5 30pt
23-3 09191-27007 JET, Mln U7.5 30pt
28 U510-9Q700 ROO, throttle c o n t m l 2
25 014U-b8202 STUO BOLT 3
26 08316-16082 MST 6
27 09343-05157 HOSE (CRRB t o CARB) 2 L:500+145
28 09401-08410 CLIP 4

- 19 DT55/65TC VH E3
DT55/6STC VH E3
.
REF.NO. PART NO. DESCRIPTICN REEARKS
1 15100-94301 W ASSY. fuel 1
2 35170-94311. .OIApwRAGp( SET 1
3 15851-94300 .SCREW 3
I 15321-99700 GASKET. fuel punp 1
5 01107-06402 BOLT 2
6 08321-21062 LOCK WASHER 2
7 08322-21062 WASHER 2
8 09343-05U7 HOSE (FILTER t o W) 1 L:SOO-Q70
9 09401-08410 CLIP 4
10 15410-93400 FILTER, fuel 1
11 W16-93400 .PACKING, filter 1
12 15415-93400 .O RING 1
13 15412-93400 *STRAIS3 1
14 154U-93400 .CLIP 1
u 08322-21082 UYX WRSHER 1
16 08310-22082 NUT 1
17 09461-06204 c w (Lao) 1
18 09343-05137 HDSE (PUMP to -1 1 L:500+3M
19 09343-05237 HOSE (CI)" to FILTER) 1 L:500+450
20 15331-94300 CLIP 2

OTS5/65TC VH €3
DT55/65TC VH E3
FIG.7 ( 8-12) OIL W (mpdel VF)
P'TY
REF.NO. PART NO. DESCRIPTION REKARKS
1-1 1610-947U. w ASSY, o i l 1 OT55
1-2 16100-94701 w ASSY, oil 1 0165
2 16731-95500 GASKET, o i l pmp retalner 1
3 16340-94700 RETAINER, o i l pump 1
4 16331-953W GEAR, driven 1
5 16413-94701 ROD, a i l pump control 1
6 19l.31-95502 CONNECTOR, oil pump No.2 2
7 09140-05001 NUT 2
8 09168-06023 GW(ET 6
9 09360-060l2 BOLT 3
LO 09363-02002 UNION 3
11 01517-06302 BULT 2
12 16710-94531 VALVE, check 4
u 16911-94500 PROTECTOR, No.1 1 L:3913*65
14 09344-02017 HOSE, outlet N0.2 6 L:8MO
l5 09344-02018 HOSE, outlet N0.3 1 L:85
16 09401-~05 CLIP 14

Refer t o FIG.8 (8-10) for model VGlW

OT55165TC VH €3
DT55/6STC VH E3 B02
FIG.8 C B-3.3) OIL WHP (model VGNH)
Q'TY
REENO. PART NO. DESCRIPTION REMARKS
1-1 36100-94711 W ASSY, Oil 1 OT55
1-2 16100-9*701 W ASSY, OF1 1 OT65
2 16731-95500 GASKET. o i l p- retacl~wr 1
3 16340-94700 ETAINER, O U punp 1
4 16331-95304 GEAR. driven 1
5 16411-94701 ROD, o i l p m p control 1
6 19U1-95502 CONNECTOR, o i l pump N0.2 2
7 0916065001 NUT 2
8 0916846023 GASKET 6
9 09360-060L2 BMT 3
10 0936342002 UNION 3
11 01517-06302 BOLT 2
12 16911-94500 PROTECTOR, No. 1 1 L:39W5
13 16710-94600 VALVE, check 2
14 167iO-96610 VALYE, check 1
15 09Wi-020L5 HOSE. outlet No.4 2 L:UDI50
16 09364-020L5 HOSE, outlet N0.3 1 L:UD-rlGO
17 09344-05051 W E , outlet No.2 3 L:25
18 09401-06609 CLIP 6
19 09401-06605 CLIP 6

.
OT55/65TC VH E3
OT55/65TC VH E3
FIG.9 C E-14) WATER #*Q
FlG. 9 Q'PI
REENO. PART N3. DESCRIPTION RENARKS
1-1 17560-95510 TUBE, (S) 1 L:107
1-2 17560-95500 a,dbm (L) 1 L:222
2 17451-95204 USE. water p- 1
3 0910068139 BMT ( 8 ~ 2 0 ) 4
4 09162-08003 LOCK wns15R 4
5 0942o-a4w5 KEY 1
\\ 6 17461-94700 IWXLER, Pat= p- 1

\\ 7
8
9
10
11
1747L-95204
17472-95300

09265-17003
09289-17005
PAML. under
GASKET, -1
56130-95212-02).1 WUSING. drl- S b f t bearing
.BEARING
.OIL SEAL
1
1
1
1
1
12 17400-94700 KIT, Water D W nwk 1 m
l3 09206-11001 PIN, gear case No.2 1

12

@ .
OT55/65TC VH E3
Dt55/65TC VH E3 814
a
- -

FIG. 16 FIG.10 ( C- 21 CLUTCH


QTY
REENO. PART NO. DESCRIPTION REMARKS
5 ' 1 21210-94702 SHAFT, Clutch 1
2-1 212J.3-94700 ARM, clutch shaft side 1
2-2 23213-94711 ARH, clutch shaft side 1 DT55CH
3 08319-31087 NUT 1
4 25223-95200 WST SEAL, s h i f t rod 1
5 252ll-95202 GUIDE, s h i n rod 1
6 09280-11001 0 RING (D:2.4,10:10.8) 1
7 09280-08005 0 RING (D:1.8,ID:7.6) 2
8-1 25111-95704 Rob, clutch ( 5 ) 1 L:593
8-2 25111-952&4 ROO, clutch (I) 1 L:708
9 25230-94300 HRCNET SET, gear case 1
10 25311-94700 CAM, clutch 1
ll 09205-02004 SPRING PIN 1
12 09205-03021 SPRING PIN 1
13 21121-93300 PUTE, clutch notch 0-1
14 09260-10005 STEEL 8ALL 1
&4 15 09440-07033 SPRING 1
16 21311-94701 HOLLER, clutch shaft 1
17 09100-06122 BOLT 3
-7 18 09160-06015 WASHER 3
-7

OT55/65TC VH E3
62
FIG1 1 F I G X ( C- 3) CWTCH EVER (OT5m)
Q'TY
REENO. PART NO. DESCRIPTION REXARKS
1 21110-95212 LEVER, clutch 1
2 2l.116-95210 .KNOB, clutch lever 1
3 09159-08059 NUT, clutch lever 1
4 09162-08003 UWX WASHER 1
5 09160-08014 WASHER (8.5x23d.S) 1
2 6 U2l.1-95211 SHAFT. clutch lever 1
7 Zl.150-952l3-02M BRACKET, clutch lever 1
8 09205-05001 .PIN 1
9 09260-10005 BALL, clutch notch 1
10 09UC-07021 SPRING, clutch notch 1
11 09162-08003 LOO( WASHER 3
12 09100-08090 BOLT. clutch lever bracket 3 8r16
13 23115-95212 LIW, clutch lever 1
14 23312-95210 CONNECTOR, clutch l i n k 2
15 09111-06021 BOLT 1
16 09140-05001 NUT 1

.. .

4@ .
OT55/65TC VH E3
DT55/65TC VH E3
c3
.
'
7-
~~ -~ ~~~~

R6.U ( C- 4) M O T T L E UFK
F1G.Y 2
P'TY
REF.NO. PART NO. DESCRIPTION RERARKS
1-1 39121-94700 LEVER, throttle control 1 55:-bo4846
65:404819
1-2 19121-94701 LEVER, throttle control 1 55:604847-
65:604820-
2-i 19122-94701 ARM, throttle control 1
2-2 19122-94710 ARM, throttle control 1 OT55CH,-bo4933
2-3 19l22-947ll ARM, throttle control 1 OT55CH,604934-
3 39131-95502 CONNECTOR, throttle lever 2
4 19U5-94700 ROO, throttle lever 1
5 19U7-94700 PIN, throttle lever damper 1
6 19211-94700 WASHER, throttle lever 1
7 67466-95200 CONNECTOR, throttle cable 1
8 09100-06115 BOLT 1
9 09140-05001 NUT, throttle rod 2
10 09160-06082 WASHER, throt lever damper pin 2
11 09204-01002 COTTER PIN 2
12 0944049021 SWING, throttle lever damper 2
13 19113-95300 CAP, connector 1
14 19211-94700 WASHER, clutch control 1
15 23211-94700 ARM, clutch control 1
16 67467-95201 CONNECTOR, clutch l i n k 1
17 09100-06115 BOLT 1
18 23111-94700 LIW, clutch 1
19 23211-W711 LIFK, clutch 1 OT55CH
20 09385-06003 PIN 2
21 08322-21062 WASHER 1

7
22-1 67320-95530 CABLE, Clutch 2.M
22-2 67320-95540 CABLE, clutch 3.M
22-3 67320-95560 CABLE, clutch 3.M For a d d i t i o n a l lengths
22-4 67320-95570 D U E . clutch 4.W 2 See M g . 37

., 713
23
22-5
22-6
67320-95530
67320-95610
67271-95213
CABLE, clutch 4.W
CABLE, clutch 5.2M
HOUR, rm-cont cable
2
2
1

24 09162-06006 LOCK WASISR 2


25 09100-06115 BOLT (6x15) 2
26 19184-94710 BRAQ(ET, throttle cable 1 DT55MJ

DTW65TC VH €3
DT55/65TC VH E3
'
Revised Sept. 1086 c4
.
1 FIG. 13
REF.FJO.
FIG.l3 ( C- 5) STARTING M

PART NO.
om

DESCRIPTION REMARKS
1 08322-21082 WA!XER 2
2 08321-21082 LOCK WASHER 2
3 01107-08252 BOLT 2
4 33.100-94702 MOTOR ASSY. starting 1
5 33332-94600 .STOPPER SET, pinion 1
6 31320-95260 .PINION B Y 1
7 3UlO-96600 .ARc1RTURE 1
8 31173-95310 .W)LC€R ASSY, brush 1
9 31131-95310 . .BRUSH (+) 2
10 31132-95310 . .BRUSH (-) 1
11 31135-95310 .SPRING, brush 3
12 31360-95520 .WC\SWER K I T 1
l3 31281-96700 .BOLT 2
14 33020-96703 CABLE ASSY. starting SUB 1 L:UO
15 32911-96701-02M BRACKET. starting motor 1
16 08321-21082 LOCK WASHER 4
17 08322-11082 WASHER 6
18 OllO7-08252 BOLT 4
19 31912-94700 EAND, s t a t e r 1
M 31918-94701 D R , starter 1

.. .

DT55165TC VH E3
1I DT55/65TC VH E3
8
E
- -

FIG. 14 FIG.14 ( C- 6) MAGEETO


P'TY
REENO. PART NO. DESCRIPTION REF!ARKS
n L 32120-94700 COIL, battery charging I.
2 08321-21066 LOCK WASHER 2
3 02112-06256 SCREW 2
4 32140-94700 COIL, ignition primary 1
5 02112-06206 SCREW 2
' 19
6 08321-21066 WASHER 2
7 32102-94700 FLYWHEEL 1
8 08341-31059 KEY 1
9 09160-18011 WEER 1
22- 10 09164-18001 LOCK WASHER 1
11 08310-22182 NUT 1
12 32160-94700 W E E R COIL N0.l 1
u 32170-94700 PULSER COIL N0.2 1
14 32180-94700 W E E R COIL N0.3 1
15 02112-05106 SCREW 6
16 08321-2lO56 LOCK WASHER 6
17 08322-21056 WASHER 6
18 114LL-94700-02M CASE, magneto 1
-7 13-1 11421-94700 COVER, magneto 1 model VF
19-2 11421-94701 COVER. magneto 1 model VG,W
20 01517-06252 BOLT 3
21 11413-94700 GASKET, magneto case 1 -
22 11422-94700 CAP 1
23 02112-06162 SCREW 9
16 -0 0-16
24 08322-21062 WASHER 9
5

6
r3 25
26
27
32120-94710
02112-06256
08321-21066
COIL, battery charging
SCREW
LOCK WASHER
1
2
2
OPT
OPT
OPT
4 28 09403-10313 C W 1

DT55165TC VH E3
DT55/65TC VH E3
.
FIG.15 ( C- 7) IWITIW
P'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 33410-94700 COIL B Y , ignition No.1 1
2 33420-94700 COIL &SY, ignition No.2 1
3 33430-94700 COIL ASSY, ignition M.3 1
4 33542-98000 SEAL, high tension cord 3
5 33510-95510 CAP, SP* Plug 3
6 33541-93310 SEAL. spark plug 3
7 09482-00151 S P M PLUG (e8Hs) 3
a 09309-06007 GROCMET 3
9 03212-05209 SCREW 6
10 33510-22010 CAP. spark plug I OPT

DT55/65TC VH E3
OT55/65TC VH E3
FIG.16 [ C- 8) ELECTRICAL (1)
FOG. 16 P'TY
2EF.NO. PART NO. DESCRIPTION RENARKS
1 03212-05259 SCREW 1
2 32800-95720 RECTIFIER ASSY 1
3 32890-94701 HOLIER, electric parts 1
4 32891-?4700 COVER, parts holder 1
5 03212-05165 SCkEW 4
6 09320-12011 CWHION 3
7 09160-12020 WEHER 3
8 09160-mM WASMR 3
9 01107-06167 BOLT 3
10-1 36740-94710 CASE ASSY, fuse battery 1 DT55CH
10-2 36740-94710 CASE ASSY. fuse battery I mdel V F
10-3 36760-94720 CASE ASSY, fuse battery 1 model VG/W
11 36740-94750 CASE ASSY. fuse rectifier 1 model VF
12 36740-87000 CASE ASSY, fuse rectifier 1 model VG.W
l3 09481-20001 . W E . 2oR 1
14-1 32900-94700 C.D.1 UNIT 1 model VF
14-2 32900-94710 C.b.1 UNIT 1 model VG,W
15 09280-70004 @W 2
16 37930-94701 SWITCH ASSY. oil warning reset 1
17 37875-94602 WARNING W I T , lOW Oil 1 model VF
18-1 37875-94610 WARNING UNIT, lOW Oil 1 model VG
18-2 37875-94630 WARNING UNIT, lOW Oil 1 model VH
18-3 37875-94611 WARNING UNIT, I O W OOI 1 model VH:DTSSM
19 03212-05169 SCREW 1
20 08322-21052 WASHER 1
21 33445-9(c700 LEAD 1

DT55/65TC VH U
1, DT55/65TC VH E3 Revised Sept. 1986
FIG.17 C C- 9) ELECTRICAL (2)
F1G. 17 Q'TY
REF.NO. PART NO. DESCRIPTION REKARKS
1 38410-94510 TRIM RELAY. UP 1
2 58120-94540 TRIM R E U Y . ffl 1
3 38412-94500 BRACKET, C r h relay 2
4 09100-06113 SCREW 2
5 09162-06001 Loac WASHER 2
6 09160-060l5 WASHER 2
7 38425-94700 COVER, t r h relay 1
8 02112-06162 SCREW 1
? 02112-06402 sckirr 1
10 33831-94702 CABLE, t r h relay 1 L:bBO
11 36645-94701 TRIM LEAD, EX 1 L:230 '

*DT55TC/65TC : STD
*0155C/6X : OPT

DT55/65TC VH E3

.
~~

FrG.18 ( C-10) ELECTRICAL (3)


Q"
RE.SNO. PART N9. DESCRIPTION REKPRKS
1 38412-96500 BRRCKET, starting relay 1
2 31800-9t400 RELAY. starter 1
3 01107-06162 BOLT 1
4 08322-21062 LOCK W M R 1
5 38600-95510 SOLENOID ASSY. choke 1 DT55
6 37920-94701 SWITCH ASSY, ignition timing 1 model vF
7 37925-94700 .HOWR, swftch 1
8 37922-94700 .KNcg 1
9 02112-04087 .SCREW 1
10 03212-05129 .ScRcw 1
11 09160-05024 .WASHER 1
12 08322-11107 W
. HER 1
I3 021lZ-05ZX1 SCREW 2
14 38600-95555 SOLENOID ASSY, choke 1 DT65
l5 37920-94710 SWITCH s\ssY, ignition timing 1 model VG,VH
16 37925-94700 .HOLDING, switch 1
17 37922-94610 .K- 1
18 02112-04087 SCREW 1
19 032lZ-05U9 .SCREW 1
20 09160-05024 .WASHER 1
21 08322-11107 .WASWR 1

0155/65TC VH E3
. DTW65TC VH E3
~~

FIG. 7 9 23
FIG.19 ( C-11) ELECTRICAL (6)
P’N
REEND. PART KO. DESCRIPTION REMARKS
1 36659-95501 C W 1
2 09L25-06067 SCREW 2
3 36656-96701 W M T , cable 1
4-1 36610-96701 WIRING “Ess ASSY 1 model VF,L:lOSO
6-2 36610-96710 WIRING HARNESS ASSY 1 model VC
6-3 36610-94730 WIRING HARNESS ASSY 1 model VH
5 36616-95301 HOLDER, connector 1
6 36895-96700 LEAD 1 L:180
7 02152-06127 SCREW 1
8-1 36662-95210 CAP, battery cable 1 model VF
8-2 36666-94700 GRWT 1 modal VG,W
9 33810-96700 CABLE ASSY, st a r t i n g 1 L:3000
10 09100-08090 BOLT 1
11 09160-08015 WASHER 1
12 09403-17303 C W 1
l3-1 36660-94610 HARNESS, monitor wjring 1 Apprx. 15 ft.
13-2 36660-94690 HARNESS, monftor wirtng ext. 1 OPT: appm. 6 ft. .
16 36662-95210 CAP, battery cable 1 DT5sW
15 36663-96700 CAP. wlring harness 1 DT55Cl-!
16 09403-17302 C W 1 DT5W

- DT55/65TC VH E3
DT55165TC VH E3 . .
FIG.20 ( C-12) TRIM SWITCH (DT55CH)
a"
REF.N@. PART NO. DESCRIPTION REKARKS
1 37860-95350 TRIM SWITCH, UP 1
2 37870-95350 TRIM SWITCH, DN 1
3 09259-14014 NUT 2
4 57852-95211 PLATE, trim switch 1
5 09100-08232 BOLT 2
6 09l60-08015 WASHER (8.5x16w1.2) 4
7 09140-08019 NUT 2
8 02142-01127 SCREW 2
9 oa310-1~047 NLlT 2
10 57854-95201 PANEL, trim switch 1
11 36656-94510 GUIDE, extension harness 1
12 09404-06202 C W 1
l3 37862-94700 - TRIM LEAO, extension 1
14 37862-95201 W,extension trim switch 1

14

DT55/65TC VH E3
DT55/65TC VH E3

I
FIG.21. C C-l3) ELECTRICAL (DT551J.i)
" iFIG.29 _- P'TY
REENO. PART NO. DESCRSPRON REBARKS .

a 1 xxo-wmo IA19 ASSY, o m h e a t warning 1


2 09320-llOW CUSHION 1
16 3 36367-94700 LAPEL, oll/heat 1
9 4-1 37llO-94712 SWITCH PSSY, ignition 1 model M , V G
4-2 37110-94720 SWITCH IISSY, ignition 1 InOdelvH
5 37721-94700 SWITCH ASSY, neutral 1
6
I 6 37725-95300 ACTUATOR, neutral swltch 1
7 37726-95301 BRRCKR, neutral swltch 1
8 09100-06122 BOLT (6x20) 2
9 09160-060l5 WAfHER (6.5rUxl) 2
10 09162-06001 LOCK WASHER 2
11 57820-94420 SWITCH ASSY, emergency 1

DTS5165TC VH E3
UT55/65TC VH E3
I
~ ~ -~
FIG.22 ( D- 2) CLAW BRRCKET
FIG. 22 1.
Q'TY
REENO. PART NO. DESCRIPTION REMARKS
1-1 41111-95252-02M m c K E T , ciamp STBD 1 DT55,-503039
DT65,-503333 I

+4tlll-95253-02H

1-2 41111-95260-0% BRACKET, 01- STBD 1

1-3 41111-95261-02M BPACKET, C l a m p STBD 1 0155


606449-605119
DT6.5
606559-605016
+41111-95280-02M
1-6 41111-95280-02M BRACKET, C l a m p s113D 1 DT55.705l21F.
DT65.705017-
2-1 41121-95253-02M BRACKET, ~1- PORT 1 DT55.403039
0165. 423333
+41121-95254-021.1
W/09160-22046
2-2 411U-95260-02M BRACKET, Cl- PWT 1 DT55
603040-6D44rrS
DT65
603334-604558
+4ll21-95261-02+4
W109160-22046
2-3 41121-95261-02M BRACKET, Clamp WRT 1 DT55
606649-605119
0765
604559-605016
-e4iizi-gszao-oa
W141130-95270
2-4 41121-95280-02M BRACKET, clamp PORT 1

3-1 41130-95252 SHRFT, clamp bracket 1

3-2 41l30-95260 SHAFT, elany, bracket 1 model VG


3-3 41130-95270 SHAFT, clamp bracket 1 model VH
4 09159-22003 NUT 1
5 09100-12039 BOLT 4
6 09160-321344 WASHER 4
7 09160-12066 WASHER 4
8 09162-12005 LOCK WASHER 4
9 09140-12028 HUT 4
10 09250-12006 CAP, clamp bracket 2
11 41153-91r500 CAP 4

I
33 34
I I
35
18 0155/657C VH E3
OT55/65TC VH E3
FIG. 22 1. Q'TY
REEND. PAar NO. DESCRIPTION REMARKS
12 41222-95260-0% ARM, tilt lock 1
l3 41225-94400 RUBBER, tilt lock lever 1
14 41227-95250 W E T , tilt lock spring 1

1
15 41228-95250 SPRING, tilt lock 1
16 09111-12008 BOLT 2
17 09321-06026 CUSHION 1
18 55320-95310 ZINC. protection 1
19 56894-95200 LEAD 1 L:165

i
20 09125-05050 SCREW 2
21 09162-05016 WASHER 2
22 36894-94400 LEAD 1
23 41151-94500 CAP, clamp bracket shaft 1
24 41152-94500 PLUG, c1anp bracket shaft 1 OT55CIDT6SC
25 45420-95250 PIN, tilt lock
26 094*1-21002 SPRING
27 41222-95202-0% ARH, tilt lock
28 09111-12008 BOLT
29 09448-27010 SPRING
30 09448-27013. SPRING
31 43223-95203-0Z14 W4, tilt Stop 1
32 4131:-95250-02M PiATE, c l bracket
~ 1
33 0916l;-lOW10 WASHER (10.5~19~2) 4
34 09162-10005 LaaC WASHER 4
35 091OQ-10220 BOLT (10x35) 4

Trn
36 41211-95250 SCREW, clamp
37 41212-93000-0% HANDLE. C l a m p
38 41215-93002 PLATE, c l q
39 09205-06012 PIN 2
a, tilt laCk
40
41
42-1
41222-95250-02M
41223-95250-0%
41161-95250
ARM, tilt Stop
SEAL, steering cable
2 2
1 OPT.mde1 VG
42-2 41165-94400 SEAL, steering cable 1 OPT,mdel W
43 09160-22046 WAU.ER 2 OT55:6W9-
0165:604559-

.
OT55/65TC VH E3

03
FIG.23 ( 0- 4) SWIVEL WICUEl
FIG. 23 P'N
REENO. BART NR DESCRIPTION REXARKS
1-1 43Lll-95752-02M BRAQ(ET, swivel (S) 1
1-2 43111-95252-Om BRAc)(ET, swivel (L) 1
2-1 13111-95760-Om BRRCKET, swlvel (S) 1 OT5scH
2-2 431ll-95261-02M BRAcKR, swivel (L) 1 DTSSCH
3 22511-99001 NIPPLE, grease 4
4 09306-26005 BUSH 2
5-1 43750-95750-Om BRRCKET, steering ( 5 ) 1
5-2 43750-95250-02M BRRMT. steering (L) 1
6-1 43750-95760-021.1BRACKET, steering (5) 1 DT55CH
6-2 43750-95260-02M BRACKET. steerlng (L) 1 OT55CH
7 43211-95250 BUSH, swfvel 2
B 09420-05003 KEY 1
9 09166-25007 WAYLR 1
10 09140-24010 NUT 1
11-1 09183-26006 WIM (0.3) 0-2
11-2 09181-26007 SHIM (0.5) 0-2

DT55/65TC VH E3
f p G . 2 3 ( D- 5 ) SWIVEL BAAWET
Q'TY
REENO. PART NO. DESCRIPTION REMARKS
l2 45245-95201 SHAFT, reverse lock m 1 -DT55C/OT&SC
l3 45241-95202 LINK, reverse lock arm 2
14 45231-95201 AFM, reverse lack 2
15 45243-95201 PIN 1
16 09444-12001 SPRING 2
17 45244-95200 STOPFE2, reverse lock 2
18 09.440-21005. SPRING 2
19 45252-96302 LINK, release lever 1
20 45242-95251 PLRTE, reverse lock arm 1
21 45255-96300 KNOB. release lever 1
22 45257-93900 BUSH, release lever 1
23 45260-95250 LEVER. release 1
24 45311-93900-02M BRACKET. release lever 1
2s 09100-05011 BOLT (5x12) 2
26 09160-05010 WASHER 2
27 09160-04012 WASHER (4.2x10%1) 1
28 09204-01001 COTTER PIN 3
29 09319-04001 BUSH 1
30 09440-04021 SPRING 1
31 09443-05013 SPRING 1-
32 09306-26005 BUSH, Lower
33 09306-26006 BUSH, upper 1
34 43411-94300 AD3USTER, steering 1
-1.2 35 43421-96301 BUSH, adjuster b o l t 1
36 09119-08044 BOLT 1
37 09440-13045 SPRING 1
38 43770-95201 ADJUSTER ASSY , steering
3

DT55/65TC VH E3

DTS5/65TC VH E3 I
~ ~~ ~~ ~~

FIG.24 ( 0- 6) CYLINDER SUPWRT


P'TY
REENO. PART NO. DESCRIPTION REMARKS
1 48111-95201-om WCKET, oil cy1inder support L
2 09108-10061 STUD BOLT 2
3 09162-10005 LMX WASHER 2
4 09140-10031 NUT 2
5 09160-10040 WASHER (10.5~19~2) 2
6 09100-10220 BOLT (10x35) 2
7 48121-95200 SHAFT, oil cylinder 1
8 09160-15036 WASHER [15%30%2) 2
9 22511-99001 NIPPLE, grease 1
10 48163-95200-OZM SPACER, oil cylinder 1
11 55320-95310 ZINC, protection 1

DT55/65TC VH E3

OT55/65TC VH E3
FIG.25 C D- 7) POWER WYJ
awn
REENO. !’’ART NC). DESCRIPTION RERARKS
1-1 48500-94700-02H PWR TILT ASSY 1 model VG
1-2 48500-94730-02M POWER TILT ASSY L
1-3 48500-94780-0% F i M R TILT ASSY 1
I II
2 09168-10022 .[;ASKET (10X17~1.5) 1
3-1 09248-10005 .PLUG 1 for 48500-94700-0214
3-2 09218-10005 .PLUG 2 for 48500-94710-OBI
4-1 48502-95202 .f”/VALVE Bow ASSY 1 for 48500-9h700-0214
4-2 48502-95203 . W / V A L V E Bow ASSY 1 for 08500-94710-02M
5 09125-050h8 .SCpEW 4
6 09160-05032 . W e R (5.5%10~0.8) 4
7 09280-70006 - 0 RING (0:3.1,ID:69.4) 2
8 31281-94520 .SCREW 2
9 31170-94520-02H .COVER, upper 1 Does Not Include Harness
10 31173-94520 .BRUSH HOLIER ASSY 1
11 31333-94520 . .BRUSH 2
12 31110-94520-OBI .ywE ASSY 1
l3-1 3U11-94520 .Iv.wRTIJRE 1 for 48500-94700-0%
l3-2 31311-94600 .I\RMATW 1 for 48500-94710-OBI
14-1 48570-94522-02H .RESERVOIR Assy 1 for 48500-9470O-OH
-1 14-2 48570-94600-02M .RESERVOIR ASSY 1 for 48500-94710-02M
I5 33899-95500 .SEAL, P l l cable 1
16 36632-95501 . C W 2
17 48585-94520 .O, RING 1
18 48563-94520 .DRIVE JOINT 1
19 09108-08U7 STUD BDLT 3
20 09140-0&016 NUT 3
21 09162-08007 L W WASMR 3
22 33835-35500 C W , PlT motor cable 1
23 48l31-95200 SPACER, power unit 1
24 48131-95280-02M SPACER, power unit 1 OPT WRT SIR
25 09.08-08063 STUD BOLT 1 OPT WRT SIDE
26 09108-08130 STUD BOLT 2 OPT PORT SIOE
27 09100-08220 BOLT 2 OPT PORT SIOE
28 09162-08007 LOCK WASHU? 2 OPT PORT SIR
29 09140-08016 NUT 3 OPT PORT SIDE
‘ 30 03162-08007 LOW WASHER 3 OPT PORT SIR

DT55/65TC VH €3
07
DT55/65TC VH E3
..
.~

FIG-26 ( 0- 8 ) TRIM CYLfNOER


FIG. 26 P'TY
14
REF.NO. PART NO. DESCRIPTION RERARKS
1 48600-95200-02M CYLINDER ASSY. trim & tilt 2
2 48501-95200 .?ISTON 2
3 48627-95510 ..O RING, piston 2
4 48633-95510 ..O RING, head 2
5 48641-95200 .TUBE. cylinder 2
6 48711-95510 COMNECTW, 3 way 1
7 48720-95200 TUBE, inlet, No.1 1
8 48730-95200 TUBE, inlet, No.2 1
9 48750-95202 TUBE, outlet, No.1 1
10 48760-95202 TUBE, outlet, No.2 1
11 48770-95202 TUBE, outlet, N0.3 1
12 48790-95300 HOSE, power trim 3 OPT flexlble
13 36632-95501 CLAW 4
14 09380-12002 CIRCLIP 2
15 48321-95200 PIN, piston rod 1
16 09319-12020 BUSH 2
17 48720-95280 TUBE INLET, No.1 1 OPT P W T SIDE
18 48730-95280 TUBE INLET, N0.2 1 OPT W R T SIDE
19 48750-95280 TUBE OUTLET 1 OPT P W T SIDE
20 36632-95501 C W 4 OPT P W T S I E

OTS5165TC VH E3
. DT55/65TC VH E3 Revised Sept. 1986
F I G 2 7 ( 0- 9) ENGINE HOUIER
P'TY
KEENO. PART NO. DESCRIPTION RERARKS
1-1 51l11-94700-02M HMDER, engine 1 modelVF
1-2 51113-94710-03 HOLDER, engine 1 model VG.W
2 09100-08224 BOLT (8x35) 2
3 09162-08003 u)[x WASHER 2
4 09206-11005 PIN (11x20) 1
5 09205-11001 SPRING P I N 2
6 51211-94710 GASKET, ENGINE HOLDER 1
7 09100-10208 BOLT 2
8-1 54130-95201 HMJNT, upper 2
8-2 54130-95500 MOUNT, upper 2 OTSSCH
9 09160-10082 WASHER (10.5~19~2) 2
, 10 09140-10031 MIT 2
11 54136-95501 STWER, upper mount 2
12 54135-95200 MWNI, upper thrust 1
u 52113-94701 GASKET 1
14 09100-06122 BOLT 4
U-1 14211-94710 TUBE, exhaust (S) 1
u-2 14213-94700 TUBE, exhaust (L) 1
16-1 14W-94710 HOUSING, exhaust tube ( 5 ) 1
16-2 14221-94700 HOUSING. exhaust tube (L) 1
17 14231-94701 SEAL, exhaust tube Hous 1
18 09100-06122 BOLT 7

17

@ a

OT55/65TC VH E3
DT55/65TC VH E3

. D9
RC.28 ( D-10) WIvEylAFT HOUSIffi
~~
-
FIG. 28 P'TY
REF.NO. PART NO. DESCRIPTION RERARKS
1-1 5U11-94730-0zH HOUSING, driveshaft (S) 1
1-2 521ll-94710-02M HOUSING, driveshaft (L) 1
2 09100-082U BOLT 8
3 09162-08003 LOCK WASHER a
4 09160-08015 W A S H E R (8.5X16fl.2) 8
5 09205-11001 SPRING PIN 2
6 54160-95200 W, lower 2
7 0938746001 SET RING 2
8 54167-95500 MOUNT, loner, s i d e 2
9 09250-28001 CAP 2
f 10 09240-12029 NUT 1
I.l 09160-12066 W A S H E R (12.5~22~2.5) 2
12 09100-12032 BOLT 1
l3 09160-25052 W A S H E R (25~48x2) z
-1
14 542lO-95210-02M BRACKET, lower mount 1
15 M165-95200 MOUNT, lower thrust 1 L:165
16 36894-95200 LEAD 1
17 09125-05050 SCREW 3
18 09161-05014 WASHR 3
19-1 36894-95300 LEAD (S) 1 L:250
19-2 36894-94400 LEAD (L) 1 L:195
6

DT55I65TC VH €3
DT55/65TC VH E3
FIG.29 ( D-ll) I;EAR CASE
Q'TY
REENO. PART NO. DESCRIPTION PEKARKS
1 55100-95303-02w S R . gear 1
2 09263-26008 . W I N G , pinion 1
3 09265-30004 .BEARINt?, propeller shaft 1
4 091M)-lOU9 BOLT, gear case 1
5 09162-10005 LOCK WAstQR 1
6-1 17631-95202 FILTER, water 2 -503M5
6-2 17631-94600 FIILTER, mtC?r 2 603046-
7-1 03142-04209 SCREW 2 -503045
7-2 09142-04259 SCREW 2 603046-
9 8 55l.22-95201 SEAL. gear case 1
9 55125-95301 T R I W TAB 1
10 09162-08003 LOCK WWER 1
ll 09100-06215 BOLT. trim tab (8~16) 1
-l2 55320-95310 ZINC, protection 1
l3 09208-113005 RVG. drain 3
14 09168-10022 GASKET, drain plug 3
u 0910048160 BOLT 6
16 09100-08214 BOLT . 2
17 09162-08003 LOCK WASHER 6
18 09162-08007 Loo( WASHER 2
19 57632-95305 STOPP&R, propeller bushing 1

.
OT5516STC VH E3
' . DT55/65TC VH E3
~ -~
FLG.29 ( 0-12) WAR CASE
a*n
REENO. PART NO. DESCRIPTION REMARKS
20-1 58100-95211-011 PROPELLER ( 3 r l l 112 % 10) 1 51m
20-2 581120-95221-011 PROBELLER ( 3 ~ l l112 X U) 1 Slloo
20-3 58100-95392-011 PROPELLER (3x11 518 X 12) 1 51200
20-4 58100-94312-011 PROPELLER (3xll 112 x l3) 1 5m1
20-5 S8100-95352-011 PROFELLER (3xll 318 11)
J( 1 514m
20-6 58100-95362-011 PROPELLER (3x11 114 % 15) 1 sl500.0155:sTD
20-7 58200-95372-01T PRDPEUER (3Xl.l 118 X 16) 1 S16M),D165:SlD
20-8 58100-95381-011 PROPELLER (3XLw7) 1 51m
2l-1 58300-94400 PROPELLER (3%l.l-112xl3) 1 SSl300,stainless steel
2l-2 58100-94410 PROPELLER (3xll-3/8~14) 1 SSl400,stainless steel
21-3 58100-9U30 PROPELLER (3x11-118x16) 1 SS1600,stalnless steel
22 58120-95320 .BUSH. propeller
23 57633-94300 SPACER, propeller nut d.
24 57635-95300 WASER 1
25 09159-J.8004 NUT, propeller 1
26 09204-03003 PIN 1
27 55300-95500 ZINC. protection l a m
28 55181-95205 RTTAcI.lruJT, flush hose 1
29 09206-11005 PIN, gear case No.1 1
30 09160-32006 WRslfR 0-1

I I I I
16 15 15 15

I
3
01551651C VH E3
Dl55/65TC VH E3
D12
I
-
FIG.30 ( 0-13) TR4WCiSION
FllG. 310 Q'N
REEMO. PdRT NU. DESCRLPTSON REAAPKS
1-1 57llO-94750 SHAFT SET, drive (S) 1 L:701
1-2 57110-91740 SHAn SET. drive (L) 1 L:8P6
2 09366-17004 THRUST WASHER 1
3 09440-26002 SPftING 1
4 09167-20017 LMX WASHER 1
5 08331-21479 CIRCLIP 1
6 S?U3-95200 C O W , preload spring 1
7 09160-37029 1!4?uSlWASHER 1
8-1 08211-17251 SHIM (1:l.O) 1
8-2 09181-17008 SHIN (T:l.1) 1
8-3 09181-17009 SHIM (T:1.2) 1
8-4 09181-17010 SHIM (TA.3) 1
8-5 09181-17011 SHIM (T:l.4) 1
8-6 08212-17252 SHIM (T:1.5) 1
1 8-7 09181-17012 SHTW (T:1.6) 1
9 57300-94B41 PINIONlGEAR SET 1
10 09180-UD07 SPACER (12r16.5x6.5) 1
11 08212-10162 WASEf? 1
L2 09140-10022 NUT 1
24-1 08221-30455 SHIM (T:O.S) 1
u-2 09181-30007 SHIM (T:0.6) 1
l.3-3 09181-30008 SHIM (T:O.?) 1
24-4 W181-30L1cs SHIM (T:0.8) 1
13-5 09181-30011, .- SHIM (T~0.9) 1
l3-6 08211-30451 SHIM (T:1.0) 1
14 08211-20263 TtRUST WASHER (1:2.0) 1

.
OTW6STC VH €3
DT55/65TC VH E3
FIG. 30
KENO. PART NO. DESCRIPTION RElIAPKS
u 57631-91700 ROD, push 1
16 57m-91700 s(An Assy, propeller 1
17 57622-94700 .PIN, push 1
18 57621-947UO .SHIFER, Clutch dag 1
19 09202-0k030 .PIN 1
20 w#o-rrooM .spRIuG,dog 1
2l 09440-09022 .SPRING. return 1
22-1 09160-22018 TlsuaT WWER (TA.8) 1
22-2 09160-22019 TFRLlsT WAYER (T:1.9) 1
22-3 09160-22Mo TmLsT WASHER (1:2.0) 1
22-4 09160-22023 TtlQlJsT WAYgR (1:2.1) 1
22-5 09160-22022 TFRLlsT WWER n:2.2) 1
22-6 09160-22023 Tl+a)57 WASEF. (1:Z.B) 1
23-1 09181-35003 SHM (T:0.5) 1
23-2 09181-35009 SHIM (1:0.6) 1
23-3 09281-35010 SHIM (T:0.7) 1
234 0822.l-35456 SWIM (f:0.8) 1
23-5 09183-35Oll SHIM (T:0.9) 1
23-6 08211-35451 SHIM (T:i.O) 1
24 56320-95310-0ZU MUSING, propeller shaft 1
25 09263-22020 .BENtING, propeller shaft 2
26 09280-76006 -0 RING 1
27 09289-22007 .OIL SEAL (0:S.O) 2
28 09387-37001 .RING, propeller shaft 1
29 09262-3502l-OA13 .BEARING. reverse gear 1
30 09100-08232 BOLT 2
31 09162-08003 UXX WAVlER 2
32 091600-22030 WASHER 1

DT55/65TC VW U
DT55/65TC VH E3
~~ ~~~~

FIG.31 ( E- 2) LOWER CWER


P'YY
REF.NU. PART NO. DESCRIPTION REMARKS
1-1 61llO-94700-m COVER, engine lower 1
1-2 62110-94710-0% COVER, engine lower 1 DTS5CH
2 6llSE.94SOO .TOBE. water 1
3 61113-95205 SEAL, under cover lower 1
b 61132-9521J8 SEAL, under cover upper 1
5 61142-95201 L;ROE)SET, under cover ~ower 1
6 61141-95203-02w COVER. lower rear under 1
7 6uS1-95201-~COVER. lwer front u r ~ z* 1
8 09250-0M03 CAP 2
9 6372595200 [;RIp).ET 1
10 67331-952LO ';ROHQT 1
kl 6ll16-947Do-02w BRAB(ET. engine cover 1
12 09162-06u06 Lm(WASER 2
u 09100~122 soLT(6w15) 2 .
14 6ll.24-95200 UU@t€T, lower cover 1
ls 09320-10DU CUSHION 4
16 0918OdbllZ SPACER (6.WOx11.5) 4
17 09160-06C47 WAYIER ( 6 . 5 ~ 2 2 ~ 2 ) 4
18 0916246U06 UWX WlStEf3 4
19 09100-061M BMT (6x25) 4
1

22

@ I

DTSS/6STC VH E3
. DT55/65TC VH E3
FIG.31 ( E- 3) LWEI%COVER
P'TY
RERMO. PART NO. DESCRIPTION REMARKS
20 09160-06082 WASHER (6.5wUxZ) 8
21 09162-06001 LOCK WASHER 8
22 09128-06051 BOLT 8
23 09100-06131 BOLT 1
24 09160-06036 WRSHER 1
25 09162-06006 LOGK WASIJER 1
26 61631-95300 HOOK, under cover 1
27 09364-UOO5 WASHER 1
28 09306-UOO2 BUSH 1
29 61433-95202-0B4 LEVER, hook 1
30 13873-20300 TUBE, drain 1
31 13979-37400 STDPPER, drain 1
32 36641-94710 STOPPER, relay harness 4
33 23l31-95501 m T , clutch md 1
34-1 61221-95560 OECAL, lower ST6U (Blue) 1 model VF
34-2 6122l-35570-266 DECAL, lower STBo (Black) 1 model VG,W
35-1 61231-95560 DECAL, Lower WRT (Blue) 1 model VF
35-2 61231-95570-266 DECAL, lower WRT (Black) 1 model VG,W
36 61610-955U FASEW? 1
37 0110766122 BOLT 1
UI 0832l-2l062 LOCK WASHER 1
39 06322-21062 WASW? 1
40 67331-95220 UUMET 1 OT55W
41 09308-OMl5 GRo191ET 2 OT55Ui
42 09250-30003 CAP 1
43 36658-94700 GROMIET, cables 3.

DT55/65TC W E3
DT55/65TC VH E3
FIG.32 ( E- 4) ENGINE COVER 1 (madel VF)
FIG. 32
a'u
REENO. PART NO. DESCRIPTION 55 65 REHARKS
5
I 1-1 61402-!34820-02M COVER SET, engine 1 -
1-2 61402-94830-02M COVER SET, engine - 1
2 61414-95500 .GASKET, o i l f i l l e r l i d 1 1
3 63415-94700 . IEISULATDR, front 1 1
4 61436-94700 .INSULATOR. reat 1 1
5 61417-94700 .IffiULAToR, o i l tank l i d 1 1
6 61431-95202-02M .HANDLE, tllt UP 1 1
7 61432-94700 .COVER. a i r intake front 1 1
8 61433-94700 .COVER, air intake lnner 1 1
9 61481-95502-02M .LID, o i l tank f i l l e r 1 1
10 61482-94530 .HINGE, f i l l e r l i d 1 1
11 61485-95500 SPRING, f i l l e r l i d 1 1
12 63610-95513 .FASTENER 1 1
13 61641-94700 .HMY(, front 1 1
14 61645-94700-02M .LEER, front hook 1 1
15 09100-06122 .BOLT 3 3
16 09160-b&h)lS .WASHER 3 3
17 09162-06006 .LOCK WASHR 3 3
18 09100-06131 .BOLT 1 1
39 09160-06036 .WASHER 1 1
20 09162-D6006 .LOW WASHER 1 1
21 09125-06021 ..SEW 2 2

Refer t o FIG.33 (E-6.7) for model VG,VH

@ I

bT55/65TC VH E3
OT55/65TC VH E3
~-
RG.32 ( E- 5) ENGINE COVER 1 (~0de1VF)
FIG. 32 P'TY
KEENO. P A V NO. DESCRIPTION 55 65 RENARKS
22 09140-oboo1r .NUT 2 2
23 09160-0bOl5 .WASHER 2 2
24 09161-06008 .WASNER 2 2
25 09161-13005 .WASHER 2 2
26 0130746122 .BOLT 1 1
27 08321-21062 .lJXX W M R 1 1
28 08322-21062 .WASHER .l 1
29 61421-94020-019 .EWLEH, front 1 1
30 61422-95561 .W. emblem front 1 1
31 61441-94560 .EWLW, SUZUKI 2 2
32 61442-94560 .HRw(, o i l inJection 2 2
33 61443-94730 .DECAL, engine cover STBD 1 -
36 61453-94730 .DECAL, engine cover PORT 1 -
35 03242-05169 .SCREW 4 4
36 61443-94720 .CECAL, engine cows STBD - 1
37 61453-94720 .CECAL, engine cover P02T - 1
38 61435-94730 HAW(, emblem 1 -
39 61435-94720 W , emblem rear - 1
40 09800-81800 TOOL ASSY 1 1
41 68110-95510 COVER, weather 1 1 OPT

OT55/65TC VH E3

,
E5
FIG.33 ( E- 6) ENGINE COVER 2 (model VGIW)
FIG. 33 P'TY
RELNO. PART NO. CESCRIPTION 55 65 REAARKS
1-1 61402-94850-0% COVER SET, engine 1 -
1-2 61402-94860-02M COVER SET, engine - 1
2 61414-95500 .GASKET, Oil f i l l e r l i d 1 1
3 61435-94700 .INSULATOR, front 1 1
4 61416-94700 .INSULATOR. rear 1 1
5 61417-94700 .INSULATOR, o i l t a n k l i d 1 1
6 61431-95201-0% .lWItU, tilt up 1 1
7 61452-94700 .COVER, a i r intake front 1 1
B 61433-94700 .COVER, air intake inner 1 1
9 61481-95502-OZM .LID, o i l t a n k f i l l e r 1 1
19 61482-94510 .HINGE, f i l l e r l i d 1 1
11 61485-95500 SPRING, f i l l e r l i d 1 1
12 61610-95513 .FASTEER 1 1
l3 61641-94700 .HOOK, front 1 1
14 6164s-94700-02M .LEVER, front hook 1 1
35 09100-06122 .BOLT 3 3
16 09160-06Ol5 .WASHER 3 3
17 09162-06006 .LOW WASHER 3 3
18 09100-06U1 .BOLT 1 1
19 09160-06036 .WASER 1 1
20 09162-06006 .LOCK WASHER 1 1
21 09125-06021 .SCREW 2 2

DT55/65TC VH E3

.
~~

FIG.33 ( E- 7) ENGINE CUVER 2 ( ~ d e VG/W)


l
FlG. 33 Q' W

@.
REENO. PART NU DESCRIPTION 55 65 REMARKS
22 091404600b .NUT 2 2
6 23 09160-06015 .WASHER 2 2
1 24 09161-06008 .WASHER 2 2
/J j
2s 0916f1-13005 .WAyIER 2 2
26 01107-06122 .BOLT 1 1
27 Od321-21062 .LOW WASHER 1 1
1 11 28 08322-UO62 .WMR 1 1
10 I
29 63421-94420-019 .EHBLw, front 1 1
30 61422-95570-8EF .M,emblem front 1 1
31 61441-95560 . E W , S W I 2 2
32 61442-94600 .MAW(, o i l injection 2 2
33 61443-94740-266 .DECAL, engine cover STED 1 -
34 61453-94740-266 .DECAL, engine covet PORT 1 -
35 03242-05169 .SCREW 4 4
36 61443-94750-266 .DECAL, engine cover STED - 1
37 61453-94750-266 .DECAL, engine cover WRT - 1
38 61435-94750-706 .MAW(. emblem rear 1 -
39 61435-94770-71313 .MAW(. emblem - 1
40 09800-81800 TOOL ASSY 1 1
41 68110-95510 COVER, weather 1 1 OPT

DT55/65TC VH E3
FIG.34 ( E- 8) HAWKE (OTSSW)
FIG. 34 a-Ty
REF.:!O. PART NO. DESCRIPTION REKRRKS
1 63l2l-%302-02M COVER, t i l l e r handle 1
2 63334-94300 SPACER, handle cover 5
3 09108-08147 STUO BOLT 2
4 09162-08007 LOCK WASHER 2
5 09140-08016 NUT 2
. 6 632l5-93102 W, handle grlp 1
7 631ll-%311-02M HAlrwE, tiller 1
8 63115-96301 SPACER 1
9 63327-96300 COVER. Stop switch wire 1
10 63610-94700 CABLE I\ssY, t h r o t t l e 2
11 63225-93200 BL#wING 1
l2 09440-12027 SPRIffi 1
u 63220-96300 ROO, handle 1
14 63227-93201) PIN. handle rod (L:14) 1
15 63223-93201 STOPPER 1
16 09163-06001 LOCK WASHER 1
17 09l26-06006 SCREW (6x20) 1
18 632lO-WOU GRIP, handle 1
19 63240-96300 ADJUSTER. handle Brip 1
20 63300-94300 BRR ASSY, extension 1 OPT

1s-
.
OT55/65TC VH E3
DlS5/65TC VH E3
0
FIG. 39 FIG.35 ( E- 9) FUEL YAFK
Q'TY
REEMO. PAW NO. DESCRIPTION REMRKS
1 65000-95201 TAW SET, fuel, 23L 1 6 US.GAL./S I
W K
.
2 65510-98507 .CAP ASSY, separate tank 1
3 65561-98502 . . W E T , tank cap 1
4 65871-93010 .GASKET, fuel gauge 1
5 02112-06162 SCREW 3
6 021U-06402 SWEW 1
7 08322-21062 .WASHER 4
8 65850-95506 .GAUGE RSSY, fuel 1
9 65710-95500 ..CONNECTW, male fuel 1 Hl2.OD:U
10 658%-93001 ..=ET 1
11 65853-93001 ..STRAINER. fuel oauge 1
12 O2ll.2-04102 ..SCREW 2
l3 65&33-95200 ..FLOAT P
14 65830-95500 ..FILTER 1
33 09168-uoo1 ..GASKET (U.5%20%1) 1
16 65700-95205 HOSE ASSY, fuel 1
17 65750-98505 .CWNECToR, female fuel 1 1D:l.l
18 65750-93000 .CWECTW, fenrale fuel 1 1D:U
3
.9 65701-98500 .CLIF 4
20 65770-99702 .PUP, squeeze 1
2.l 65720-98520 CONNECTOR, male fuel 1 1D:l.l
22 08321-21102 Low WIISHER 1
23 08310-22102 Nm 1
24 65720-98590 CWECTOR, male fuel 1 oPT,oo:ll
25 65700-95271 HOSE, fuel Joint 1 m

DT5516STC VH E3
7-- - ~- ~~-
-

FOG. 36 47 * I

FIG.36 ( E-LO) OIL TAW


P'M
REF.NO. PART NO. DESCRIPTION REVARKS
1 69200-95505 CAP ASSY, o i l tank f i l l e r 1
09280-41004 .GASKET 1
69110-94700 TAN[, 011 3
09160-06100 WAMR 3
09180-06030 SPACER (6.8dOr10) 3
09320-10008 CUSHION 3
7 01517-06252 BOLT 3
8 01517-06162 BMT 2
9-1 31860-94700 SWITCH ASSY. o i l level 1 OT55M
9-2 38860-94720 SWITCH ASSY, o i l level 1 Slngle f l o a t
10 34860-94130 SWITCH ASSY. a i l level 1 Dual f l o a t
11 69311-94700 BRCUX, o i l tank 1
09344-05032 HOSE N0.1 1 L:160+110
l3 09344-05044 HOSE N0.2 1 L:45
14 09401-oB(r09 CLIP 4
15 16810-95500 FILTER. 05.1 1 model VF,VG
16 169ll-94500 FROTECTm 1 L:390+90
17 33833-95500 TUBE 1
18 09403-32308 CIA19 1
19-1 34700-94610 H0NITOR, of1 and water warning 1 See note 1
19-2 34700-94620 MDNITOR, of1 and water warnfng 1 See note 2
20 16250-94700 SENSOR, OF1 1 model VH
21 36660-94680 WIRE, indicator EXT 1 OPT approx 6 ft.

NOTE1 : Use w i t h S m l e float oil switch, p/n 34860-94720.


NOTE 2: Use w i t h dual float oil swftch, p/n 34860-94730,

'OTW65TC VH E3 12
ElQ
DT55165TC VH U
' REVlSED MAY 1987
FIG.37 ( E-U) REWTE COHlRoL
rTy

1 RELNO. PART NO. DEXRIPTYON RWARKS


1-1 67200-95650 REHOTE CONTROL BOX ASY 1 INC PYT Sw - See Note 1
I I 1-2 67200-8713130-02M RW.r)l‘E CONTROL BOX ASSY 1 INC PTT Sw - See Note 2
1-3 67200-95660 REMOTE CONTROL BOX ASY 1 NIL PTT !3 - See Note 1
15 1-4 67200-95640 REHUTE CDNTROL BOX ASSY 1 NIL PTT sw - See Note 2
2 67232-95600 .BUSH 1
3 67232-95620 .Buy( 1
4 67296-95600 .!XREW 3
5 67294-95600 SPACER 3
6 67288-94310 .WA!StW. 3
7 09140-06004 .NUT 3
8 67232-95610 .Buy( 1
9 67253-95600 . WASCER 1
10 67252-95600 .Buy( 1
11 09100-08232 .BOLT 1
l2 67214-95600 .ACTUATOR 1
u 67296-94300 .SCREW 3
14 37721-94600 .SWITCH, neutral 1
15 67201-95650 .LEE!, free thmt 1
16 09126-05003 .SCREW 2
17 67243-95600 .Buy( 1
18 67220-95600 .PLATEASY 1
19 67275-95600 .END, cable 2
20 67223-95600 .KNDB, brake ADJ 1
21 67292-94300 .E RING 3
22-1 67267-95600 .COVER. w i r e 1 Bluc
22-2 67267-95610 .COVER, wire 1 Black
23 67296-95610 .SWEW 7
24-1 67257-95600 .CAP, lever 1 Blue
24-2 67257-95610 .W, lever 1 Black
25 67256-95600 .HOuwR, neut lock 1
26 67251-95650 .LEVER, handle 1

Note 1: 67200-95650, 67200-95660 : BOOY:Silvet/OECnl:Blue


Note 2: 67200-87w0-02+4,67200-95640 : SDOY:Silver/OECAL:Bleck
.
DT55/65TC VH E3
OT55/6STC VH E3 Revised Sept. 1986
~ ~ ~~~

FI6.37 ( E-12) RMOTE CDMlROL


a-n
REEND. PART NO. DESCRIPTION REMARKS
27 37110-nkb01 .IGNITION SWITCH 1
28-1 37141-94400 ..KEY (101)
28-2 37141-9MlO ..KEY (102)
15 '16 28-3 37141-94420 ..KEY (103)
28-4 37141-94450 ..KEY (104)
28-5 37141-90440 ..KEY (105)
28-6 37141-94450 ..KEY (106) 1

29 67297-95600 .WAYER 2
30 67273-95600 .SPACER 1
31 38500-87000 .BUZZER 1
32-1 36620-8m .WIRING HRRNESS (L:MDD) 1 for 67260-95650.approx.16 ft.
52-2 36620-94610 .WIRING IWRNESS (L:SOOO) 1 for 67200-95660,approx.l6 ft.
33 37820-94402 .SWITW m y , mrgency 1
34 37823-94400 ..CAP al Ro?E 1
35 67255-95600 .ARM, neutral lock 1
36-1 67261-95600 .GRIP 1 for 67200-95650,67200-87D00
36-2 67261-95610 .GRIP 1 for 67200-95660,6720-95640
37 37860-94600 .SWITCH, trim 1 f a 67200-9%50,67200-87D3U
38 09139-02003 .SCREW 2 fa 67200-95650,67200-87WO
39 67263-95600 .w. !Dip 1 for 67200-9%50,67200-87WO
40 67140-95600 ATTAMENr, t w i n remocon k i t 1 OPT
41-1 67320-95500 cA&,clutch 6F (1.W) 2 OPT
41-2 67320-95510 CABLE, clutch 7F (2.W) 2 OPT
41-3 67320-95520 CABLE, clutch BF (2.W) 2 OPT
41-4 67320-95530 W, clutch 9F (2.m) 2 m
41-5 67320-95540 CABLE, clutch 1OF (3.W) 2 OPT
41-6 67320-95550 CABLE. clutch 11F (3.W) 2 WT
41-7 67320-95560 CABLE, clutch 12F (3.m) 20pt
41-8 67320-95570 CnBLE, clutch U F ( 4 . M ) 2 OPT
41-9 67320-95580 GWLE, clutch 14F (4.M) 2 OPT
41-10 67320-95590 CABLE, clutch UF ( 4 . M ) 2 OPT
41-11 67320-95600 CABLE, clutch 16F ( 4 . H ) 2 OPT

40 41-12 67320-95610 CABLE, clutch 17F ( 5 . N ) 2 OP7


41-13 67320-95620 CABLE, clutch 18F (5.N) 2 OPT
41-14 67320-95630 CABLE, clutch 19F (5.W) 2 OPT
' 41-l5 67320-95640 CABLE, clutch 2OF (6.W) 20pt

41-16 67320-95650 CABLE, c h t c h 22F (6.M) 2 m


DT55/65TC VH E3
3T55/65TC VH €3
El2
-~
FIG. 38 P'TY
?EF.NO. PART NO. DESCRIPTION REMARYS
1 G77Ol.-95300 W A G LIFK ASSY 1
2
3
6TML-04500
6772!5-94500
.SPACER
.BOLT
.
7

1
4 67726-94501) .NUT 2
5 67728-94500 . W W 3

Q.4

~155/65TCVH U
DT55/6RC VH E3
El3
~

FIG.39 ( F- 2) OPT : ELECIRICAL (1)


FIG,.39
P*IY
REF.NO. PARY NO. DESCRIPTION REMARKS
1 c T A C W T E R nSSY 1
2 * .BULB (12V,3.&W) 1
3 * SPEEOMTER ASSY 1
4 * .BULB (12Vp3.4W) 1
5 * SENSOR ASSY, speedometer J.
6-1 * HOUR Nrn ASSY 1
6-2 * HWR WTER ASSY 1
7 c E T E R ASSY, voltage 1
a c .BULB (12V,3.6W) J.
9-1 * FIETERASSY, trim 1
9-2 c WEkRASSY, trim 1
10 34108-94500 SWITCH f i S Y , meter 1
11 34109-94500 LEAD, meter EX 1

* CONSULT LATEST EDITION OF ACCESSORY CATALOG


FOR CURRENT PART NUMBERS AND SPECIFICATIONS

.- .
DT55165TC VH E3
lT55/65TC VH E3
Revised Sept. 1986
Revised Sept. 1986 F2
FIG.40 ( F- 3) OPT : ELECTRICAL (2)
PIG. 46 P'TY
REENO. PART NO. DESCRIPTION REMARKS
1 32500-95722 REGULATOR ASSY, voltage 1
2 01107-06122 BOLT 2
3 08321-21062 LOCK WASHER 2
4 08310-11062 NUT 2
5 36620-95203 WIRING HARNESS, extension 1 DTSSC/DT6SC
6 36631-94300 .CAP 1
7-1 36620-95302 WIRING HARNESS, extension 1 L:2000
7-2 36620-87020 WIRING HARNESS, extension 1 L:5000
8 36631-94300 .CAP 1
9 36620-95320 WIRING HARNESS, extension 1 L:5000,DTS5TC/DT65TC
10 36631-94300 .CAP 1
11 32800-94700 REGULATOR ASSY, voltage 1 Must also use 32120-94710
12 01107-06202 BOLT 2
13 0832L-21W-2 LOCK WASHER 2
14 08310-11062 NUT 2
15 32590-94700 BRACKET, voltage regulator 1
16 02152-06127 SCREW 2
17 34250-94700 CONTROL UNIT, tachometer 1 For use with 12 pole tachs
18 38500-94700 BUZZER ASSY, warning 1 DT55CH
19 03142-05209 SCREW 1 DT55CH

OT55/65TC VH E3
Dl55/65TC VH E3
FTG.41 ( F- 4) OPI : ELECTRICAL (3)
P'TY
REENO. PART NR DESCRIPTION REMARKS
1 34801-95300 SENDER, trim 1
2 34803-94500 .WOMET, sender lead 1
3 09100-OblJ.3 .BOLT (6x16) 2
4 091606M315 .WASHER (6.5xUUL) 2
5 34801-95210 .RIM, sender 1
6 34802-95301 .ATTmNl 1
7 09100-06l31 .BI)LT 2
8 09162-06006 .LOCK WASHER 2
9 09360-06015 .WASHER 2
10-1 36680-94600 WIFE. sender EXT (5) 1 2m (appro%6 f t . )
10-2 36680-96610 WIRE, sender EXT (L) 1 5m (appro%16 ft.)
11 37100-952lO PANEL ASSY, switch 1- - DT55C165C
12 37820-95353 .SWITCH ASSY, emargency 1
u 37823-95251 ..CAP 1
14 37101-93310 .CAP 1
l5 37l39-95251 .FIAT€, switch 1
l6 37110-95210 .SWITCH, ignition 1
17-1 37161-93300 ..KEY, spare 85ll 1
17-2 37141-93310 ..KEY, spare 8512 1
17-3 37141-93320 ..KEY, spare 85l3 1
17-4 37141-93330 ..KEY. spare 86ll 1
17-5 37141-931 7'1 ..KV,spare ul2 1
17-6 37141-93350 ..KEY, spare Bbl3 1
18 371510-93350 H
.ow 1
19 03112-05209 SCREW 6
20 36640-95500 I.IARwSS, trim relay 1
21 37853-95251 HllRNESS, trim SW 1-

.
OT55165TC VH €3
Revised Sept. 1986

.
a
~

PIG. 42
~~

FIG.42 ( F- 5) OPT : TRIU SWITCH (DTS5W65C)


Q'TY
REENO. PART NO. DESCRIPTION RENARKS
2 1 37850-95310 SWITCH ASSY, deshboard 1
2 37860-95320 SWITCH TRIM, UP 1
3 37870-95320 SWITCH TRIM, DN 1
4 09159-14014 NUT 2
5 37852-95211 PLATE, trim switch 1
6 09100-08232 BOLT (8x30) 2
7 09160-08015 WASHER (8.5%16~1.2) 4
8 09140-08012 NUT 2
9 02142-04127 SCREW 2
10 08310-13047 NUT 2
11 378%-95201 PANEL. trim switch 1

-1

.
DT55/65TC VH E3 DT55/65TC VH E3

.
I
__ ~-
FIG. 43 FIG.43 ( F- 6) OPTIONAL
P'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 99000-31030 GASKET liquid 1 for crankease.100g
2 99000-31050 GASKET, liquid 1 for gear case,100g
3 99000-3ll.20 SILICONE SEAL 1 50s
4 99000-32050 T W 3 0 LOCK 1 sog (1342)
5-1 99000-25160 W E , water resistant 1 2500
5-2 99000-25170 GREASE, water resistant 1 5as
6 99000-22540 GEAR OILs outboard motor 1 4Wcc
1
7 99000-25010 SUZUKI SUPER WEME A 1 450gsfor crank 0 1 seal
8 99000-32020 TI.(READ LDCK SUPER 1 509 (l.3338)
9-1 99000-10105dlT PAINT (5OOg) 1
9-2 99000-10205-0ZM PAINT (5000) 1
10-1 99000-10109-01T PAINT (900) 1 -
10-2 99000-10209-0% PAINT (9Og) 1

DT55/65TC VH U
DT55/65TC VH E3
*

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