M - Automatic Transmission
M - Automatic Transmission
M - Automatic Transmission
• To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal
or side collision, all SRS service work should be done by an authorized Honda dealer.
• Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment of the airbags and/or side airbags.
• Do not bump or impact the SRS unit, front impact sensors, or side impact sensors when the ignition switch is ON (II),
or for at least 3 minutes after the ignition switch is turned OFF; otherwise, the system may fail in a collision, or the
airbags may deploy.
• SRS electrical connectors are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats,
in the roof side, and around the floor. Do not use electrical test equipment on these circuits.
SJC8A000000000J1401ABAT00
07/05/09 16:27:06 61SJC020_140_0001
Transaxle
SJC8A000000000J1300ZCAT00
07/05/09 16:27:06 61SJC020_140_0002
SJC8A000000000J1300ZAAT01
07/05/09 16:27:06 61SJC020_140_0004
Automatic Transmission
Automatic Transmission Shift Lever Link Replacement .................... 14-256
Special Tools ............................................... 14-2 Shift Lever Position Guide
General Troubleshooting Information ...... 14-4 Replacement ............................................ 14-259
DTC Troubleshooting Index ....................... 14-11 Shift Cable Replacement ............................ 14-261
Symptom Troubleshooting Index ............. 14-13 Shift Cable Adjustment .............................. 14-265
Component Location Index ....................... 14-24 Transmission Disassembly ........................ 14-292
System Description .................................... 14-25 Transmission Reassembly ......................... 14-361
DTC Troubleshooting ................................. 14-77
Road Test ..................................................... 14-181 A/T Gear Position Indicator
Stall Speed Test .......................................... 14-183 Component Location Index ....................... 14-268
Pressure Test ............................................... 14-184 Circuit Diagram ........................................... 14-269
Shift Solenoid, Torque Converter Clutch D3 Switch Circuit Troubleshooting ........... 14-270
Solenoid Valve Test/Replacement ........ 14-188 Transmission Range Switch Test .............. 14-272
A/T Clutch Pressure Control Solenoid Transmission Range Switch
Valve A Test ............................................. 14-192 Replacement ............................................ 14-273
A/T Clutch Pressure Control Solenoid D3 Switch Test/Replacement ..................... 14-276
Valve B Test ............................................. 14-195
A/T Clutch Pressure Control Solenoid A/T Interlock System
Valve A and B Replacement ................... 14-198 Component Location Index ....................... 14-280
A/T Clutch Pressure Control Solenoid Circuit Diagram ........................................... 14-281
Valve C Shift Lock System Circuit
Test ........................................................... 14-200 Troubleshooting ...................................... 14-282
Replacement ............................................ 14-203 Key Interlock System Circuit
Input Shaft (Mainshaft) Speed Sensor Troubleshooting ...................................... 14-285
Replacement ............................................ 14-205 Key Interlock Solenoid Test ....................... 14-286
Output Shaft (Countershaft) Speed Sensor Shift Lock Solenoid Test ............................ 14-286
Replacement ............................................ 14-205 Shift Lock Solenoid/Shift Lock Stop/
3rd Clutch Transmission Fluid Pressure Shift Lock Stop Cushion
Switch Replacement ............................... 14-206 Replacement ............................................ 14-287
4th Clutch Transmission Fluid Pressure Park Pin Switch Test ................................... 14-289
Switch Replacement ............................... 14-207 Park Pin Switch Replacement .................... 14-290
ATF Temperature Sensor Replacement ... 14-208
ATF Level Check .......................................... 14-209 Transmission Housing
ATF Replacement ....................................... 14-210 Reverse Idler Gear
Transfer Assembly Fluid Replacement .... 14-211 Removal/Installation ............................... 14-298
Transfer Assembly Inspection ................... 14-212 Reverse Idler Gear
Transfer Assembly Removal ..................... 14-213 Disassembly/Inspection/Reassembly ... 14-298
Transfer Assembly Installation ................. 14-215 ATF Filter
Transfer Breather Hose Replacement ...... 14-217 Removal/Inspection/Installation ............ 14-299
Transmission Removal .............................. 14-218 Secondary Shaft ATF Feed Pipe Cap
Transmission Installation ........................... 14-229 Removal ................................................... 14-300
Drive Plate Removal and Installation ........ 14-238 Installation ............................................... 14-300
ATF Cooler Cleaning ................................... 14-239 Secondary Shaft ATF Feed Pipe Cap,
ATF Cooler Outlet Hose Replacement ...... 14-241 Feed Pipe Replacement .......................... 14-301
ATF Cooler Line and Hose Assembly Mainshaft Bearing
Replacement ............................................ 14-241 Removal ................................................... 14-302
ATF Cooler Replacement ........................... 14-242 Installation ............................................... 14-302
Shift Lever Removal ................................... 14-243 Intermediary Shaft Bearing
Shift Lever Installation ............................... 14-245 Replacement ............................................ 14-303
Shift Lever Disassembly/Reassembly ...... 14-247 Park Lever Shaft Bearing Replacement .... 14-303
Shift Lever Bracket Assembly Control Shaft Bearing Replacement ......... 14-304
Replacement ............................................ 14-248 Control Shaft Oil Seal Replacement ......... 14-304
Shift Lever Knob Replacement .................. 14-253
SJC8A000000000J1401ZCAT00
07/05/09 16:27:07 61SJC020_140_0005
Automatic Transmission
Special Tools
Ref. No. Tool Number Description Qty
07GAB-PF50101 or 07GAB-PF50100 Mainshaft Holder 1
07GAD-PG40100 or 07GAD-PG40101 Oil Seal Driver Attachment 1
07GAD-SD40101 Attachment, 78 x 90 mm 1
07GAE-PG40200 or 07GAE-PG4020A Clutch Spring Compressor Bolt Assembly 1
07HAD-SG00100 Attachment, 83 mm 1
07JAD-PH80101 Oil Seal Driver Attachment 1
07JAD-SH30100 Attachment, 65 mm 1
07LAD-PW50601 Attachment, 40 x 50 mm 1
07LAE-PX40100 Clutch Spring Compressor Attachment 2
07MAD-PR90100 Attachment, 45 x 55 mm 1
07MAF-SP0011A Tapered Bearing Race Installer 1
07MAF-SP0013A Installer Shaft 1
07MAJ-PY4011A A/T Pressure Hose, 2,210 mm 4
07MAJ-PY40120 A/T Pressure Hose Adapter 4
07NAD-PX40100 Attachment, 78 x 80 mm 1
07XAA-002010A Wrench, 40 x 42 mm 1
07XAB-0010101 Companion Flange Holder 1
07ZAE-PRP0100 Clutch Compressor Attachment 1
070AJ-0020101 Preload Inspection Tool 1
07406-0020400 or 07406-0020401 A/T Clutch Pressure Gauge Set/Panel 1
: 07HAE-PL50101 may be used to substitute one of these tools.
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
14-2
SJC8A000000000J1401PAAT00
07/05/09 16:27:10 61SJC020_140_0007
01
01
01
01
01
01
01
01
01
01
01
01
01
14-3
07/05/09 16:27:11 61SJC020_140_0008
Automatic Transmission
When the Honda Diagnostic System (HDS) is connected 5. Clear the DTC and data.
to the data link connector (DLC) (A) located behind the
driver’s dashboard lower cover, it will indicate the 6. Drive the vehicle for several minutes under the
diagnostic trouble code (DTC) when the ignition switch same conditions as those indicated by the freeze
is turned ON (II) and the appropriate menu is selected. data, and then recheck for a DTC. If the A/T DTC
07 returns, go to the indicated DTC’s troubleshooting.
If the DTC does not return, there was an
intermittent problem within the circuit. Make sure
all pins and terminals in the circuit are tight.
14-4
SJC8A00K77100000000BBAT20
07/05/09 16:27:11 61SJC020_140_0009
How to Check for DTCs with the SCS Mode If the D indicator and the MIL come on at the same time,
(retrieving the flash codes) or if a driveability problem is suspected, do this:
NOTE: The preferred method is to use the HDS to 1. Connect the HDS to the DLC. (See the HDS user’s
retrieve the P-code. manual for specific instructions.)
When the PCM senses an abnormality in the input or 2. Turn the ignition switch to ON (II), select SCS mode,
output system, the D indicator (A) in the gauge control then observe the D indicator in the gauge control
module (B) will usually blink. module. Codes 1 through 9 are indicated by
09 individual short blinks. Code 10 and above are
B
indicated by a series of long and short blinks. One
long blink equals 10 short blinks. Add the long and
short blinks together to determine the code.
11
Example: DTC 1-1
Short blink (once)
ON
OFF
When the D indicator has been reported on, connect the OFF
10 + 5 = 15
HDS to the DLC (A) located behind the driver’s
dashboard lower cover. Turn the ignition switch to
ON (II), select SCS mode, then the D indicator will 3. Record all fuel and emissions DTCs and A/T DTCs.
indicate flash the DTC.
08 4. If there is a fuel and emissions DTC, first check the
fuel and emissions system as indicated by the DTC
(except DTC 70 which means there is one or more
A/T DTCs, and no problems were detected in the
fuel and emissions circuit of the PCM).
(cont’d)
14-5
07/05/09 16:27:12 61SJC020_140_0010
Automatic Transmission
14-6
07/05/09 16:27:12 61SJC020_140_0011
OBD Status
The OBD status shows the current system status of
each DTC and all of the parameters. This function is
used to see if the technician’s repair was successfully
completed. The results of diagnostic tests for the DTC
are displayed as:
(cont’d)
14-7
07/05/09 16:27:13 61SJC020_140_0012
Automatic Transmission
NOTE:
• Use this procedure when you have to update the PCM
during troubleshooting procedure.
• Make sure the HDS/HIM has the latest software
version.
• Before you update the PCM, make sure the battery in
the vehicle is fully changed.
• Never turn the ignition switch to LOCK (0) during the
update. If there is a problem with the update, leave
the ignition switch to ON (II).
• To prevent PCM damage, do not operate anything
electrical (headlights, audio system, brakes, A/C,
A
power windows, door locks, etc.) during the update.
• To ensure the latest program is installed, do a PCM 3. Make sure the HDS communicates with the PCM. If
update whenever the PCM is substituted or replaced. it doesn’t, go to the DLC circuit troubleshooting
• You cannot update a PCM with a program it already (see page 11-194). If you are returning from the
has. It will only accept a new program. DLC circuit troubleshooting, skip steps 4 to 5 and
• High temperature in the engine compartment might clean the throttle body after updating the PCM
cause the PCM to become too hot to run the update. If (see page 11-314).
the engine has been running before this procedure,
open the hood and cool the engine compartment. 4. Select the INSPECTION MENU with the HDS.
• If you need to diagnose the Honda interface module
(HIM) because the HIM’s red (#3) lamp came on or 5. Select the ETCS TEST, then select the TP POSITION
was flashed during the update, leave the ignition CHECK, and follow the HDS screen prompts.
switch in the ON (II) position when you disconnect the
HIM from the data link connector (DLC). This will NOTE: If the TP POSITION CHECK indicates FAILED,
prevent the PCM damage. continue this procedure.
14-8
07/05/09 16:27:13 61SJC020_140_0013
7. If the software in the PCM is the latest, disconnect Substituting the PCM
the HDS/HIM from the DLC, and go back to the
procedure that you were doing. If the software in Special Tools Required
the PCM is not the latest, follow the instructions on • Honda diagnostic system (HDS) tablet tester
the screen. If prompted to choose the PGM-FI • Honda interface module (HIM) and an iN workstation
system or the A/T system, make sure you update with HDS and CM update software
both. • HDS pocket tester
• GNA600 and an iN workstation with HDS and CM
NOTE: If the PCM update procedure requires you to update software
cool the PCM, follow the instructions on screen. If
you run into a problem during the update NOTE: Use this procedure when you have to substitute
procedure, (programming takes over 15 minutes, a known-good PCM during troubleshooting procedure.
status bar goes over 100 %, D or immobilizer light
flashes, HDS tablet freezes, etc.), follow these steps 1. Connect the HDS to the DLC (A) located behind the
to minimize the chance of damaging the PCM: driver’s dashboard lower cover.
• Leave the ignition switch in the ON (II) position. 01
• Connect a jumper battery (do not connect a
battery charger).
• Shut down the HDS.
• Disconnect the HDS from the DLC.
• Reboot the HDS.
• Reconnect the HDS to the DLC, and try the
update procedure again.
(cont’d)
14-9
07/05/09 16:27:13 61SJC020_140_0014
Automatic Transmission
13. Manually input the VIN to the PCM with the HDS.
F
14. Update the PCM if it does not have the latest
software.
14-10
07/05/09 16:27:14 61SJC020_140_0015
(1)
DTC D MIL Detection Item Page
Indicator
(2)
P0705 (5-2) Blinks ON Short in Transmission Range Switch Circuit (see page 14-77)
(Multiple Shift-position Input)
P0706 (6-2) (2) OFF ON Open in Transmission Range Switch Circuit (see page 14-86)
P0711 (28-5) (2) Blinks OFF Problem in ATF Temperature Sensor Circuit (see page 14-90)
P0712 (28-3) (2) Blinks OFF Short in ATF Temperature Sensor Circuit (see page 14-91)
P0713 (28-4) (2) Blinks OFF Open in ATF Temperature Sensor Circuit (see page 14-93)
P0716 (15-5) (2) Blinks ON Problem in Input Shaft (Mainshaft) Speed Sensor (see page 14-96)
Circuit
(2)
P0717 (15-3) Blinks ON Problem in Input Shaft (Mainshaft) Speed Sensor (see page 14-96)
Circuit (No Signal Input)
(2)
P0718 (15-6) Blinks ON Input Shaft (Mainshaft) Speed Sensor Intermittent (see page 14-102)
Failure
(2)
P0721 (9-5) Blinks ON Problem in Output Shaft (Countershaft) Speed (see page 14-105)
Sensor Circuit
(2)
P0722 (9-3) Blinks ON Problem in Output Shaft (Countershaft) Speed (see page 14-105)
Sensor Circuit (No Signal Input)
(2)
P0723 (9-6) Blinks ON Output Shaft (Countershaft) Speed Sensor (see page 14-111)
Intermittent Failure
P0731 (64-1) Blinks OFF Problem in 1st Clutch and 1st Clutch Hydraulic (see page 14-114)
Circuit (1st gear incorrect ratio)
P0732 (64-2) Blinks OFF Problem in 2nd Clutch and 2nd Clutch Hydraulic (see page 14-116)
Circuit (2nd gear incorrect ratio)
P0733 (64-3) Blinks OFF Problem in 3rd Clutch and 3rd Clutch Hydraulic (see page 14-118)
Circuit (3rd gear incorrect ratio)
P0734 (64-4) Blinks OFF Problem in 4th Clutch and 4th Clutch Hydraulic (see page 14-119)
Circuit (4th gear incorrect ratio)
P0735 (64-5) Blinks OFF Problem in 5th Clutch and 5th Clutch Hydraulic (see page 14-120)
Circuit (5th gear incorrect ratio)
P0741 (40-3) OFF ON Torque Converter Clutch Hydraulic Circuit Stuck (see page 14-121)
OFF
P0746 (76-3) Blinks ON A/T Clutch Pressure Control Solenoid Valve A Stuck (see page 14-122)
OFF
P0747 (76-4) Blinks ON A/T Clutch Pressure Control Solenoid Valve A Stuck (see page 14-122)
ON
P0751 (70-3) Blinks ON Shift Solenoid Valve A Stuck OFF (see page 14-124)
P0752 (70-4) Blinks ON Shift Solenoid Valve A Stuck ON (see page 14-124)
P0756 (71-3) Blinks ON Shift Solenoid Valve B Stuck OFF (see page 14-125)
P0757 (71-4) Blinks ON Shift Solenoid Valve B Stuck ON (see page 14-125)
P0761 (72-3) Blinks ON Shift Solenoid Valve C Stuck OFF (see page 14-126)
P0762 (72-4) Blinks ON Shift Solenoid Valve C Stuck ON (see page 14-126)
NOTE:
(1): The DTC in parentheses is the Honda code that you will see when you use the SCS mode. The first number(s)
before the - (hyphen) is the flash code the D indicator indicates when the data link connector (DLC) is connected
to the HDS, and in the SCS mode.
(2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the
transmission.
(cont’d)
14-11
SJC8A00E10400000000GAAT00
07/05/09 16:27:14 61SJC020_140_0016
Automatic Transmission
(1)
DTC D MIL Detection Item Page
Indicator
P0776 (77-3) Blinks ON A/T Clutch Pressure Control Solenoid Valve B Stuck (see page 14-127)
OFF
P0777 (77-4) Blinks ON A/T Clutch Pressure Control Solenoid Valve B Stuck (see page 14-127)
ON
P0780 (45-1) Blinks ON Problem in Shift Control System (see page 14-128)
(2)
P0847 (26-3) Blinks OFF Short in 3rd Clutch Transmission Fluid Pressure (see page 14-129)
Switch Circuit, or 3rd Clutch Transmission Fluid
Pressure Switch Stuck ON
(2)
P0848 (26-4) Blinks OFF Open in 3rd Clutch Transmission Fluid Pressure (see page 14-131)
Switch Circuit, or 3rd Clutch Transmission Fluid
Pressure Switch Stuck OFF
P0872 (27-3) Blinks OFF Short in 4th Clutch Transmission Fluid Pressure (see page 14-134)
Switch Circuit, or 4th Clutch Transmission Fluid
Pressure Switch Stuck ON
P0873 (27-4) Blinks OFF Open in 4th Clutch Transmission Fluid Pressure (see page 14-136)
Switch Circuit, or 4th Clutch Transmission Fluid
Pressure Switch Stuck OFF
(2)
P0962 (16-3) Blinks ON Problem in A/T Clutch Pressure Control Solenoid (see page 14-139)
Valve A Circuit
(2)
P0963 (16-4) Blinks ON Problem in A/T Clutch Pressure Control Solenoid (see page 14-142)
Valve A
(2)
P0966 (23-3) Blinks ON Problem in A/T Clutch Pressure Control Solenoid (see page 14-145)
Valve B Circuit
(2)
P0967 (23-4) Blinks ON Problem in A/T Clutch Pressure Control Solenoid (see page 14-148)
Valve B
(2)
P0970 (29-3) Blinks ON Problem in A/T Clutch Pressure Control Solenoid (see page 14-151)
Valve C Circuit
(2)
P0971 (29-4) Blinks ON Problem in A/T Clutch Pressure Control Solenoid (see page 14-154)
Valve C
P0973 (7-3) (2) Blinks ON Short in Shift Solenoid Valve A Circuit (see page 14-157)
P0974 (7-4) (2) Blinks ON Open in Shift Solenoid Valve A Circuit (see page 14-160)
P0976 (8-3) (2) Blinks ON Short in Shift Solenoid Valve B Circuit (see page 14-163)
P0977 (8-4) (2) Blinks ON Open in Shift Solenoid Valve B Circuit (see page 14-166)
P0979 (22-3) (2) Blinks ON Short in Shift Solenoid Valve C Circuit (see page 14-169)
P0980 (22-4) (2) Blinks ON Open in Shift Solenoid Valve C Circuit (see page 14-172)
P2769 (1-3) (2) Blinks ON Short in Torque Converter Clutch Solenoid Valve (see page 14-175)
Circuit
(2)
P2770 (1-4) Blinks ON Open in Torque Converter Clutch Solenoid Valve (see page 14-178)
Circuit
NOTE:
(1): The DTC in parentheses is the Honda code that you will see when you use the SCS mode. The first number(s)
before the - (hyphen) is the flash code the D indicator indicates when the data link connector (DLC) is connected
to the HDS, and in the SCS mode.
(2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the
transmission.
14-12
07/05/09 16:27:14 61SJC020_140_0017
(cont’d)
14-13
SJC8A00E10400000000HBAT01
07/05/09 16:27:14 61SJC020_140_0018
Automatic Transmission
14-14
07/05/09 16:27:14 61SJC020_140_0019
(cont’d)
14-15
07/05/09 16:27:15 61SJC020_140_0020
Automatic Transmission
14-16
07/05/09 16:27:15 61SJC020_140_0021
(cont’d)
14-17
07/05/09 16:27:15 61SJC020_140_0022
Automatic Transmission
14-18
07/05/09 16:27:15 61SJC020_140_0023
(cont’d)
14-19
07/05/09 16:27:15 61SJC020_140_0024
Automatic Transmission
14-20
07/05/09 16:27:16 61SJC020_140_0025
(cont’d)
14-21
07/05/09 16:27:16 61SJC020_140_0026
Automatic Transmission
14-22
07/05/09 16:27:16 61SJC020_140_0027
14-23
07/05/09 16:27:20 61SJC020_140_0028
Automatic Transmission
DATA LINK
CONNECTOR (DLC)
*02
A/T CLUTCH PRESSURE
CONTROL SOLENOID VALVE C
Test, page 14-200
Replacement, page 14-203
14-24
SJC8A00E10400000000DAAT00
07/05/09 16:27:20 61SJC020_140_0029
System Description
General Operation
The automatic transmission is a combination of a three-element torque converter and a four-shaft electronically
controlled unit which provides five forward and one in reverse. The entire unit is positioned in line with the engine.
Electronic Control
The electronic control system consists of the powertrain control module (PCM), sensors, and seven solenoid valves.
Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is located in
the engine compartment.
Hydraulic Control
The valve bodies include the main valve body, the secondary valve body, the regulator valve body, and the
accumulator body. They are bolted to the torque converter housing. The main valve body contains the manual valve,
the modulator valve, the torque converter check valve, shift valves A, B, D, and E, CPC valve C, the cooler check valve,
the relief valve, the lock-up shift valve, the lock-up timing valve, the lubrication control valve, the lubrication check
valve, and the ATF pump gears. The secondary valve body contains shift valve C, CPC valves A and B, the reverse CPC
valve, the servo control valve, and the kick-down valve. The regulator valve body contains the regulator valve, the
lock-up control valve, and the 3rd accumulator. The accumulator body contains the 1st, 1st-hold, 2nd, 4th, and 5th
accumulators, shift solenoid valves A, B, and C, and the torque converter clutch solenoid valve. Fluid from the
regulator passes through the manual valve to the various control valves. All the clutches receive fluid from the internal
hydraulic circuit.
(cont’d)
14-25
SJC8A00E10400000000CAAT00
07/05/09 16:27:20 61SJC020_140_0030
Automatic Transmission
Gear Selection
The shift lever has six positions; P: PARK, R: REVERSE, N: NEUTRAL, D: DRIVE 1st through 5th gear ranges, and 1st
through 3rd gear ranges with D3 driving mode, 2: 2nd gear, and 1: 1st gear.
Position Description
P: PARK Front wheels locked; park pawl engaged with park gear on secondary shaft. All clutches are
released.
R: REVERSE Reverse; reverse selector engaged with countershaft reverse gear and 5th clutch locked.
N: NEUTRAL All clutches are released.
D: DRIVE General driving; starts off in 1st, shifts automatically to 2nd, 3rd, 4th, then 5th, depending on
(1st through 5th) vehicle speed and accelerator pedal position. Downshifts through 4th, 3rd, 2nd, and 1st on
deceleration to stop. The lock-up mechanism operates in 2nd, 3rd, 4th, and 5th gear.
D: DRIVE with D3 Used for rapid acceleration at highway speeds and general driving; up-hill and down-hill
driving mode driving; starts off in 1st, shifts automatically to 2nd, then 3rd, depending on vehicle speed and
(1st through 3rd) accelerator pedal position.
Downshifts through 2nd to 1st on deceleration to stop. The lock-up mechanism operates in 2nd
and 3rd gear.
2: SECOND Used for engine braking or better traction starting off on loose or slippery surfaces; stays in
2nd gear; does not shift up or down.
1: FIRST Used for engine braking; stays in 1st gear; does not shift up.
Starting is possible only in the P and N positions because of a slide-type neutral-safety switch.
Transfer Mechanism
The transfer mechanism consists of the transfer drive gear on the differential, the transfer output shaft in the
transmission, the transfer drive gear (hypoid gear), the transfer shaft, the transfer output shaft (hypoid gear), and the
companion flange. The transfer mechanism assembly is on the rear side of the transmission, beside the differential.
The transfer drive gear on the differential drives the transfer output shaft in the transmission. The transfer output shaft
in the transmission is connected to the transfer drive gear (hypoid gear) by splines. Power is transmitted from the
transfer drive gear on the differential to the rear differential via the transfer and the propeller shaft.
14-26
07/05/09 16:27:55 61SJC020_140_0031
Clutches
The five-speed automatic transmission uses hydraulically-actuated clutches to engage or disengage the transmission
gears. When hydraulic pressure is introduced into the clutch drum, the clutch piston moves. This presses the friction
discs and steel plates together, locking them so they do not slip. Power is then transmitted through the engaged clutch
pack to its hub-mounted gear. Likewise, when the hydraulic pressure is bled from the clutch pack, the piston releases
the friction discs and the steel plates, and they are free to slide past each other. This allows the gear to spin
independently on its shaft, transmitting no power.
1st Clutch
The 1st clutch engages/disengages 1st gear, and is located at the left end of the secondary shaft. The 1st clutch is
supplied hydraulic pressure by its ATF feed pipe within the secondary shaft.
1st-hold Clutch
The 1st-hold clutch engages/disengages 1st-hold in 1 position, and is located in the 1st clutch drum. The 1st-hold
clutch is supplied hydraulic pressure by its ATF feed pipe within the secondary shaft.
2nd Clutch
The 2nd clutch engages/disengages 2nd gear, and is located at the right end of the secondary shaft. The 2nd clutch is
supplied hydraulic pressure through the secondary shaft by a circuit connected to the internal hydraulic circuit.
3rd Clutch
The 3rd clutch engages/disengages 3rd gear, and is located at the end of the intermediary shaft. The 3rd clutch is
supplied hydraulic pressure through the intermediary shaft by a circuit connected to the internal hydraulic circuit.
4th Clutch
The 4th clutch engages/disengages 4th gear, and is located at the middle of the mainshaft. The 4th clutch is joined
back-to-back to the 5th clutch. The 4th clutch is supplied hydraulic pressure through the mainshaft by a circuit
connected to the internal hydraulic circuit.
5th Clutch
The 5th clutch engages/disengages 5th gear, as well as reverse gear, and is located at the middle of the mainshaft. The
5th clutch is joined back-to-back to the 4th clutch. The 5th clutch is supplied hydraulic pressure through the mainshaft
by a circuit connected to the internal hydraulic circuit.
One-way Clutch
The one-way clutch is positioned between the 1st clutch hub and the secondary shaft 1st gear. The secondary shaft 1st
gear is splined to the 1st-hold clutch hub, with the 1st-hold clutch hub splined to the secondary shaft. The secondary
shaft 1st gear provides the outer race surface, and the 1st clutch hub provides the inner race surface. The one-way
clutch locks when power is transmitted from the secondary shaft 1st gear to the countershaft 1st gear. The 1st clutch
and gears remain engaged in the 1st, 2nd, 3rd, 4th, and 5th gear ranges in D or 2.
However, the one-way clutch disengages when the 2nd, 3rd, 4th, or 5th clutches and gears are applied in D or 2. This is
because the increased rotational speed of the gears on the secondary shaft causes the one-way clutch to free-wheel
with the 1st clutch still engaged.
14-27
SJC8A00E10400000000CAAT01
07/05/09 16:27:55 61SJC020_140_0032
Automatic Transmission
14-28
SJC8A00E10400000000CAAT02
07/05/09 16:27:56 61SJC020_140_0033
COUNTERSHAFT
REVERSE GEAR COUNTERSHAFT 1ST GEAR
DRIVE PLATE
COUNTERSHAFT
REVERSE
SELECTOR HUB FINAL DRIVE GEAR
REVERSE SELECTOR
COUNTERSHAFT
4TH GEAR
SECONDARY SHAFT
2ND CLUTCH
1ST-HOLD CLUTCH PARK GEAR
1ST CLUTCH
ONE-WAY CLUTCH
SECONDARY SHAFT 1ST GEAR TRANSFER ASSEMBLY
SECONDARY SHAFT IDLER GEAR
SECONDARY SHAFT 2ND GEAR
TRANSFER HYPOID
DRIVE GEAR/
SHAFT ASSEMBLY
DIFFERENTIAL ASSEMBLY
TRANSFER
FINAL DRIVEN GEAR OUTPUT SHAFT
(HYPOID GEAR)
TRANSFER OUTPUT SHAFT
COMPANION
FLANGE
(cont’d)
14-29
07/05/09 16:27:57 61SJC020_140_0034
Automatic Transmission
N Position
Engine power transmitted from the mainshaft drives the mainshaft 3rd gear, the intermediary shaft 3rd gear, but
hydraulic pressure is not applied to the clutches. Power is not transmitted to the countershaft. In this position, the
position of the reverse selector differs according to whether the shift lever shifted from D or R:
• When shifted from D, the reverse selector engages with the countershaft 5th gear and the reverse selector hub, and
the 5th gear engages with the countershaft.
• When shifted from R, the reverse selector engages with the countershaft reverse gear and the reverse selector hub,
and the reverse gear engages with the countershaft.
02
INTERMEDIARY SHAFT 3RD GEAR
MAINSHAFT
COUNTERSHAFT
SECONDARY SHAFT
SECONDARY SHAFT
IDLER GEAR
PARK GEAR
14-30
07/05/09 16:27:57 61SJC020_140_0035
1 Position (Acceleration)
In the 1 position under an acceleration, hydraulic pressure is applied to the 1st clutch and the 1st-hold clutch. The
power flow when accelerating is as follows:
• Hydraulic pressure is applied to the 1st clutch, then the 1st clutch engages the secondary shaft 1st gear with the
secondary shaft by the one-way clutch.
• The mainshaft 3rd gear drives the secondary shaft via the countershaft idler gear and secondary shaft idler gear.
• The secondary shaft 1st gear drives the countershaft 1st gear and the countershaft.
• Hydraulic pressure is also applied to the 1st-hold clutch, and the 1st-hold clutch engages the secondary shaft 1st
gear with the secondary shaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear and the transfer drive gear.
• The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
03
MAINSHAFT 3RD GEAR
MAINSHAFT
COUNTERSHAFT
SECONDARY SHAFT
1ST-HOLD CLUTCH
1ST CLUTCH
ONE-WAY CLUTCH
SECONDARY SHAFT
1ST GEAR
SECONDARY SHAFT
IDLER GEAR
TRANSFER HYPOID
DRIVE GEAR/SHAFT
FINAL DRIVEN GEAR
TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT (HYPOID GEAR)
(cont’d)
14-31
07/05/09 16:27:57 61SJC020_140_0036
Automatic Transmission
MAINSHAFT
COUNTERSHAFT
SECONDARY SHAFT
1ST-HOLD CLUTCH
1ST CLUTCH
ONE-WAY CLUTCH
SECONDARY SHAFT
1ST GEAR
SECONDARY SHAFT
IDLER GEAR
14-32
07/05/09 16:27:58 61SJC020_140_0037
D Position
In D, the optimum gear is automatically selected from the 1st, 2nd, 3rd, 4th, and 5th gears (in D); 1st, 2nd, and 3rd
gears (in D in the D3 driving mode) according to conditions such as the balance between the throttle opening (engine
loading) and vehicle speed.
In 1st gear
• Hydraulic pressure is applied to the 1st clutch, then the 1st clutch engages the secondary shaft 1st gear with the
secondary shaft by the one-way clutch.
• The mainshaft 3rd gear drives the secondary shaft via the countershaft idler gear and secondary shaft idler gear.
• The secondary shaft 1st gear drives the countershaft 1st gear and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear and the transfer drive gear.
• The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
05
MAINSHAFT 3RD GEAR
MAINSHAFT
COUNTERSHAFT
SECONDARY SHAFT
1ST CLUTCH
ONE-WAY CLUTCH
SECONDARY SHAFT
1ST GEAR
SECONDARY SHAFT
IDLER GEAR
TRANSFER HYPOID
DRIVE GEAR/SHAFT
FINAL DRIVEN GEAR
TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT (HYPOID GEAR)
(cont’d)
14-33
07/05/09 16:27:58 61SJC020_140_0038
Automatic Transmission
TORQUE CONVERTER
MAINSHAFT
COUNTERSHAFT
2ND CLUTCH
SECONDARY SHAFT
1ST CLUTCH
ONE-WAY CLUTCH
SECONDARY SHAFT
IDLER GEAR
SECONDARY SHAFT
2ND GEAR
TRANSFER HYPOID
DRIVE GEAR/SHAFT
FINAL DRIVEN GEAR
TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT (HYPOID GEAR)
14-34
07/05/09 16:27:59 61SJC020_140_0039
In 3rd gear
• Hydraulic pressure is applied to the 3rd clutch, then the 3rd clutch engages the intermediary shaft 3rd gear with the
intermediary shaft.
• The mainshaft 3rd gear drives the intermediary shaft 4th gear via the intermediary shaft 3rd gear and the 3rd clutch.
• The intermediary shaft 4th gear drives the countershaft 4th gear and the countershaft via the mainshaft 4th gear.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear and the transfer drive gear.
• The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
• Hydraulic pressure is also applied to the 1st clutch, but since the rotation speed of 3rd gear exceeds that of 1st gear,
power from 1st gear is cut off at the one-way clutch.
07
3RD CLUTCH
MAINSHAFT
COUNTERSHAFT
SECONDARY SHAFT
1ST CLUTCH
ONE-WAY CLUTCH
TRANSFER HYPOID
DRIVE GEAR/SHAFT
FINAL DRIVEN GEAR
TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT (HYPOID GEAR)
(cont’d)
14-35
07/05/09 16:27:59 61SJC020_140_0040
Automatic Transmission
MAINSHAFT
COUNTERSHAFT
COUNTERSHAFT
4TH GEAR
SECONDARY SHAFT
1ST CLUTCH
ONE-WAY CLUTCH
TRANSFER HYPOID
DRIVE GEAR/SHAFT
FINAL DRIVEN GEAR
TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT (HYPOID GEAR)
14-36
07/05/09 16:28:00 61SJC020_140_0041
In 5th gear
• Hydraulic pressure is applied to the servo valve to engage the reverse selector with the countershaft 5th gear when
the shift lever is in a forward range (D, 2, and 1).
• Hydraulic pressure is applied to the 5th clutch, then the 5th clutch engages the mainshaft 5th gear with the
mainshaft.
• The mainshaft 5th gear drives the countershaft 5th gear, which drives the reverse selector hub and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear and the transfer drive gear.
• The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
• Hydraulic pressure is also applied to the 1st clutch, but since the rotation speed of 5th gear exceeds that of 1st gear,
power from 1st gear is cut off at the one-way clutch.
09
5TH CLUTCH
MAINSHAFT
COUNTERSHAFT
REVERSE SELECTOR
HUB
SECONDARY SHAFT
REVERSE SELECTOR
COUNTERSHAFT
5TH GEAR
1ST CLUTCH
ONE-WAY CLUTCH
TRANSFER HYPOID
DRIVE GEAR/SHAFT
FINAL DRIVEN GEAR
TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT (HYPOID GEAR)
(cont’d)
14-37
07/05/09 16:28:00 61SJC020_140_0042
Automatic Transmission
MAINSHAFT
REVERSE SELECTOR
REVERSE
SELECTOR HUB
COUNTERSHAFT
1ST CLUTCH
ONE-WAY CLUTCH
TRANSFER HYPOID
DRIVE GEAR/SHAFT
FINAL DRIVEN GEAR
TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT (HYPOID GEAR)
14-38
07/05/09 16:28:01 61SJC020_140_0043
The PCM receives input signals from the sensors, switches, and other control units, processes data, and outputs
signals for the engine control system and A/T control system. The A/T control system includes shift control, grade
logic control, clutch pressure control, and lock-up control. The PCM switches the shift solenoid valves and the A/T
clutch pressure control solenoid valves to control shifting transmission gears and lock-up torque converter clutch.
*04
PCM
Throttle Position
Sensor Signal (DBW)
Engine Coolant
Temperature Sensor Signal PGM-FI
Control System
Barometric Pressure
Sensor Signal
Manifold Absolute
Pressure Sensor Signal
ATF Temperature
Sensor Signal
(cont’d)
14-39
SJC8A00E10410600000CAAT03
07/05/09 16:28:01 61SJC020_140_0044
Automatic Transmission
The shift solenoid valves use ON-CLOSE/OFF-OPEN type; the shift solenoid valve closes the port of shift solenoid
valve pressure while the shift solenoid valve is turned ON by the PCM, and opens the port when the shift solenoid
valve is OFF.
The combination of driving signals to shift solenoid valves A, B, and C are shown in the table.
14-40
07/05/09 16:28:01 61SJC020_140_0045
D3 SWITCH
When the transmission is switched into the D3 driving mode, the D3 indicator next to the D indicator in the gauge
assembly comes on. In the D3 driving mode, the D3 driving mode is cancelled by pressing the D3 switch, and the D3
indicator goes off. Also, the D3 driving mode is cancelled when the ignition switch is turned to LOCK (0). When the
shift lever is moved out of D in the D3 driving mode, the D3 indicator goes off, but the transmission returns to the D3
driving mode when the shift lever is returned to D, and the D3 indicator comes on again.
05
GAUGE ASSEMBLY
D3 INDICATOR
D INDICATOR
A/T GEAR POSITION
INDICATOR
(cont’d)
14-41
07/05/09 16:28:02 61SJC020_140_0046
Automatic Transmission
Transmission Range
Switch Signal and Shift Position
D3 Switch Signal Control
Accelerator Pedal
Position Sensor Fail-safe Control
Signal Actual
Driving
Throttle Position Shift
Sensor Signal (DBW) Position
Read of ATF
Temperature
Output Shaft Comparison Shift Solenoid Valve A
(Countershaft) with Shift Solenoid Valve B
Speed Sensor Signal Master Target of Signals
Shifting Position Shift Solenoid Valve C
Input Shaft
(Mainshaft) Correction of Data
Speed Sensor Signal Selection of
Shifting Mode
ATF Temperature Grade Logic Control
Sensor Signal
Calculation of
Barometric Pressure Gradient
Sensor Signal
Engine Coolant
Temperature Correction of Engine
Sensor Signal Coolant Temperature
Sensor Signal Data
Brake Pedal Position
Switch Signal
Correction of Cruise
Control Signal Data
VSA Modulator-control by Downshift
Unit Signal Request Signal
14-42
07/05/09 16:28:02 61SJC020_140_0047
NOTE: Shift commands stored in the PCM between 2nd and 3rd gears, between 3rd and 4th gears, and between 4th
and 5th gears, enable the PCM to automatically select the most suitable gear according to the magnitude of a gradient.
*01
ASCENDING MODE: Upshift Schedule
100 %
1ST 2ND 2ND 3RD 3RD 4TH
Throttle opening
4TH 5TH
: FLAT ROAD MODE
0
Vehicle speed
0
Vehicle speed
Deceleration Control
When the vehicle goes around a corner and needs to decelerate first and then accelerate, the PCM sets the data for
deceleration control to reduce the number of times the transmission shifts. When the vehicle is decelerating from
speeds above 27 mph (43 km/h), the PCM shifts the transmission from 5th or 4th to 2nd earlier than normal to cope
with upcoming acceleration.
(cont’d)
14-43
07/05/09 16:28:02 61SJC020_140_0048
Automatic Transmission
Input Shaft
(Mainshaft)
Speed Sensor Signal Actual
Driving
Shift
Output Shaft Position
(Countershaft)
Speed Sensor Signal
Decision of
Accelerator Pedal Shifting Mode
Position Sensor
Signal
Throttle Position
Sensor Signal (DBW)
Master Target of Current A/T Clutch Pressure
Controlling Current Feedback Control Solenoid
Valves A, B, and C
Manifold Absolute
Pressure Sensor Signal
Correction of Data
Engine RPM Signal
Correction of Engine
Barometric Pressure Torque Signal Data
Sensor Signal
14-44
07/05/09 16:28:03 61SJC020_140_0049
Lock-up Control
The torque converter clutch solenoid valve controls the hydraulic pressure to switch the lock-up shift valve and lock-up
ON and OFF. The PCM actuates the torque converter clutch solenoid valve and the A/T clutch pressure control
solenoid valve ON, the condition of the lock-up starts. A/T clutch pressure control solenoid valve C regulates and
applies the hydraulic pressure to the lock-up control valve to control the amount of lock-up.
The lock-up mechanism operates in the D position (2nd, 3rd, 4th, and 5th), and in the D position D3 driving mode (2nd
and 3rd).
*07
PCM
Shifting Position
Control
Barometric Pressure
Sensor Signal Gradient Control
by Magnitude
Transmission Range
Switch Signal Fail-safe Control
Accelerator Pedal
Position Sensor Signal Actual
Driving
Shift
Throttle Position Position
Sensor Signal (DBW)
Lock-up Control
Torque Converter
Output Shaft Clutch Solenoid Valve
(Countershaft)
Speed Sensor Signal Master Target
Driving Shift of Controlling
Position Lock-up ON/OFF Control
Current
Information Lock-up Condition
Input Shaft Control
(Mainshaft)
Speed Sensor Signal
(cont’d)
14-45
07/05/09 16:28:04 61SJC020_140_0050
Automatic Transmission
MANIFOLD
Shift Position Indicator Driver Dimming B30 ABSOLUTE
Transmission Range
Cancel Switch/F Circuit MAP PRESSURE (MAP)
Circuit SENSOR
P R N D 2 1
C13
VCC2
B39 INPUT SHAFT
NM (MAINSHAFT)
C14 SPEED SENSOR
P A12 SG2
ATP P
C28
TRANSMISSION R C30 ATFT ATF
RANGE SWITCH ATP R TEMPERATURE
N C31 SENSOR
ATP N
D C32
ATP D
2 C33
ATP 2 C9
EGR
1 C34 EGR VALVE
ATP 1 POSITION
C17 SENSOR
ATP FWD C20
EGRP
D3 SWITCH
A13
D3 SW
3RD CLUTCH TRANSMISSION
C15 FLUID PRESSURE SWITCH
B36 OP3SW
PG1
B1
PG2 4TH CLUTCH TRANSMISSION
C40 C16 FLUID PRESSURE SWITCH
LG1 OP4SW
B43
LG2
1 2 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
10 11 12 13 14 17 18 19 10 11 12 13 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 20 21 22 23 24 25 20 23 24 25
28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 26 27 28 30 31 32 33 34
36 37 38 42 43 44 36 37 38 39 40 41 42 43 44 36 37 38 39 40 41 42 43 44
14-46
07/05/09 16:28:04 61SJC020_140_0051
(cont’d)
14-47
07/05/09 16:28:05 61SJC020_140_0052
Automatic Transmission
14-48
07/05/09 16:28:05 61SJC020_140_0053
14-49
07/05/09 16:28:05 61SJC020_140_0054
Automatic Transmission
14-50
SJC8A00E10410800000CAAT04
07/05/09 16:28:06 61SJC020_140_0055
MANUAL VALVE
LOCK-UP SHIFT VALVE
SHIFT VALVE D
SHIFT VALVE B
SHIFT VALVE A
LUBRICATION
CONTORL VALVE
LUBRICATION
CHECK VALVE
SHIFT VALVE E MAIN VALVE BODY
CPC VALVE C
REGULATOR VALVE
(cont’d)
14-51
07/05/09 16:28:06 61SJC020_140_0056
Automatic Transmission
A B’ B
REGULATOR VALVE
Increases in hydraulic pressure according to torque are regulated by the regulator valve using the stator torque
reaction. The stator shaft is splined to the stator in the torque converter, and its arm end contacts the regulator spring
cap. When the vehicle is accelerating or climbing (torque converter range), the stator torque reaction acts on the stator
shaft, and the stator arm pushes the regulator spring cap in the direction of the arrow in proportion to the reaction. The
stator reaction spring compresses, and the regulator valve moves to increase the line pressure which is regulated by
the regulator valve. The line pressure reaches its maximum when the stator torque reaction reaches its maximum.
05
TORQUE CONVERTER
STATOR SHAFT
14-52
07/05/09 16:28:07 61SJC020_140_0057
SHIFT VALVE C
CPC VALVE A
KICK-DOWN VALVE
Accumulator Body
The accumulator body is on the secondary valve body, and contains the 1st, 1st-hold, 2nd, 4th, and 5th accumulators.
The 3rd accumulator is in the regulator valve body.
07
3RD ACCUMULATOR
5TH ACCUMULATOR
2ND ACCUMULATOR
14-53
07/05/09 16:28:07 61SJC020_140_0058
Automatic Transmission
NOTE:
• CPC: Clutch Pressure Control pressure
• SH: Shift Solenoid pressure
• LS A: A/T Clutch Pressure Control Solenoid A pressure
• LS B: A/T Clutch Pressure Control Solenoid B pressure
• LS C: A/T Clutch Pressure Control Solenoid C pressure
• LC: Torque Converter Clutch Solenoid pressure
14-54
SJC8A00E10410800000CAAT05
07/05/09 16:28:08 61SJC020_140_0059
N Position
The PCM controls the shift solenoid valves. The conditions of the shift solenoid valves and the positions of the shift
valves are as follows:
• Shift solenoid valve A is turned OFF, and shift valve A moves to the left side.
• Shift solenoid valve B is turned ON, and shift valve B stays on the right side.
• Shift solenoid valve C is turned OFF, and shift valve C stays on the left side.
Line pressure (1) passes through the manual valve and becomes line pressure (25). Line pressure (25) stops at shift
valve D. Line pressure (1) also flows to the modulator valve and becomes modulator pressure (6). Modulator pressure
(6) flows to the shift solenoid valves, A/T clutch pressure control solenoid valves A and B, and A/T clutch pressure
control solenoid valve C. Under this condition, hydraulic pressure is not applied to the clutches.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
08
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
OFF SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
OFF SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95 6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP
CONTROL MODULATOR VALVE
VALVE
CONTROL VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
(cont’d)
14-55
07/05/09 16:28:10 61SJC020_140_0060
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
09
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
OFF SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
OFF SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95
6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP
CONTROL MODULATOR VALVE
VALVE
CONTROL VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
14-56
07/05/09 16:28:44 61SJC020_140_0061
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
10
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
ON SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
ON SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95 6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP CONTROL MODULATOR VALVE
CONTROL VALVE VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
(cont’d)
14-57
07/05/09 16:28:45 61SJC020_140_0062
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
11
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
ON SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
ON SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95 6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP
CONTROL MODULATOR VALVE
VALVE
CONTROL VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
14-58
07/05/09 16:28:47 61SJC020_140_0063
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
12
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
OFF SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
ON SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95 6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP CONTROL MODULATOR VALVE
CONTROL VALVE VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
(cont’d)
14-59
07/05/09 16:28:49 61SJC020_140_0064
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
13
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
OFF SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
OFF SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95
6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP CONTROL MODULATOR VALVE
CONTROL VALVE VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
14-60
07/05/09 16:28:50 61SJC020_140_0065
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
14
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
ON SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
OFF SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95 6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP
CONTROL MODULATOR VALVE
VALVE
CONTROL VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
(cont’d)
14-61
07/05/09 16:28:52 61SJC020_140_0066
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
15
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
OFF SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
ON SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
OFF SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95
6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP CONTROL MODULATOR VALVE
CONTROL VALVE VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
14-62
07/05/09 16:28:54 61SJC020_140_0067
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
16
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
OFF SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
OFF SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
OFF SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95
6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP
CONTROL MODULATOR VALVE
VALVE
CONTROL VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
(cont’d)
14-63
07/05/09 16:28:55 61SJC020_140_0068
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
17
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
OFF SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
OFF SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
ON SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95
6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP CONTROL MODULATOR VALVE
CONTROL VALVE VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
14-64
07/05/09 16:28:57 61SJC020_140_0069
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
18
1ST/1ST-HOLD 2ND 3RD
1ST CLUTCH 2ND CLUTCH 5TH 4TH
ACCUMULATOR CLUTCH 3RD CLUTCH CLUTCH
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
OFF SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
ON SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
ON SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95
6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP
CONTROL MODULATOR VALVE
VALVE
CONTROL VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
(cont’d)
14-65
07/05/09 16:28:59 61SJC020_140_0070
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
19
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
OFF SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
ON SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95
6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP
CONTROL MODULATOR VALVE
VALVE
CONTROL VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
14-66
07/05/09 16:29:00 61SJC020_140_0071
1 Position
The PCM controls the shift solenoid valves and A/T clutch pressure control solenoid valves A and B. The conditions of
the shift solenoid valves and the position of the shift valves are as follows:
• Shift solenoid valve A is turned ON, and shift valve A is in the right side.
• Shift solenoid valve B is turned ON, and shift valve B is in the right side.
• Shift solenoid valve C is turned ON, and shift valve C moves to the right side by modulator pressure (6).
The PCM also controls A/T clutch pressure control solenoid valve B to apply LS B pressure (57) to CPC valve B. Line
pressure (4) from the manual valve becomes 1st clutch pressure (10) at shift valve C. 1st clutch pressure (10) is applied
to the 1st clutch, and the 1st clutch is engaged. Line pressure (4) also flows to CPC valve B, and becomes CPC B
pressure (4B). CPC B pressure (4B) becomes 1st-hold clutch pressure (15) at shift valve D, via shift valves C, B, and A.
1st-hold clutch pressure (15) is applied to the 1st-hold clutch, and the 1st-hold clutch is engaged.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
20
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
ON SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
ON SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95
6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP CONTROL MODULATOR VALVE
CONTROL VALVE VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
(cont’d)
14-67
07/05/09 16:29:02 61SJC020_140_0072
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
21
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
ON SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
OFF SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95 6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP
CONTROL MODULATOR VALVE
VALVE
CONTROL VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
14-68
07/05/09 16:29:03 61SJC020_140_0073
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
22
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
OFF SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
OFF SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95
6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP
CONTROL MODULATOR VALVE
VALVE
CONTROL VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
(cont’d)
14-69
07/05/09 16:29:05 61SJC020_140_0074
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
23
1ST/1ST-HOLD 2ND 3RD 5TH 4TH
1ST CLUTCH 2ND CLUTCH CLUTCH CLUTCH
ACCUMULATOR CLUTCH 3RD
ACCUMULATOR
TORQUE ACCUMULATOR 4TH
CONVERTER ACCUMULATOR
4C
5TH
ACCUMULATOR
1ST-HOLD
ACCUMULATOR
X
20 30
10 15 50 40
15
X 30 40
15 20 55
SHIFT VALVE D
10 40 3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
4TH CLUTCH
TRANSMISSION FLUID
X 58 h6X 5H h7X 5J 4A 25 PRESSURE SWITCH
50
SB
1ST ACCUMULATOR SHIFT VALVE B
CHOKE AX SHIFT
5D 5G 5H 5C 5K SB
5N 20 5H 4A CPC
VALVE
4A
ON SOLENOID
A
VALVE B
91 6 X
90 5F 5E 5D A9X 50X 9 KICK-DOWN VALVE X 4 56 SHIFT
94 9 A4X A6X CPC
VALVE
OFF SOLENOID
B
4 AX VALVE C
6 6 SC
SHIFT
LA SHIFT
50X
4B X 4B 57
OFF SOLENOID
TORQUE X
VALVE A
VALVE A
CONVERTER SHIFT 5D SA
CLUTCH 5F 5E 50X 5G 5J 5H VALVE C 10 5C 4A SC
SOLENOID 58 HX
90 91 58 X
VALVE
HX AX
6 4
X 5B 5A 5B 51 5K 30 H3X SA H1X 4 5A H2X
X 90’ 91’ 4 5B 6
LOCK-UP A/T CLUTCH PRESSURE
TIMING VALVE CONTROL SOLENOID VALVE C
SHIFT VALVE E 56
CPC VALVE C
94 LOCK-UP 4C SA 4C HX AX
LA 91’ 91 SHIFT VALVE
6
55 4 X 1 X 58 A/T CLUTCH PRESSURE
X CONTROL SOLENOID VALVE A
96 92 93 X
95
6 6
HX AX
57
A/T CLUTCH PRESSURE
90’ 93 96 58 97 2 X CONTROL SOLENOID VALVE B
SA 58 4 25 2 51 50
6
X 90 92 1 3 MANUAL 3’’
X 95 LUBRICATION VALVE 1
LOCK-UP CONTROL MODULATOR VALVE
CONTROL VALVE VALVE
90
RELIEF VALVE 95
93 AX AX
FINAL GEAR
4 SB
3 3 9
MAINSHAFT 10
SERVO CONTROL VALVE
TORQUE CONVERTER X X
HX hX COUNTERSHAFT
CHECK VALVE
SECONDARY SHAFT 10 3’ X 57 SC 4’’ 4’X
INTERMEDIARY
1 1 95 SHAFT 3’’ REVERSE
X 95’ CPC VALVE
93 4’ 4’’ X
COOLER 3’’
CHECK VALVE 92 95
99 3’
REGULATOR LUBRICATION
VALVE CHECK VALVE
SERVO VALVE
ATF FILTER
COOLER ATF PUMP
14-70
07/05/09 16:29:06 61SJC020_140_0075
Lock-up System
The lock-up mechanism of the torque converter clutch operates in D (2nd, 3rd, 4th, and 5th), and D in the D3 driving
mode (2nd and 3rd). The pressurized fluid is drained from the back of the torque converter through a fluid passage,
causing the torque converter clutch piston to be held against the torque converter cover. As this takes place, the
mainshaft rotates at the same speed as the engine crankshaft. Together with the hydraulic control, the PCM optimizes
the timing and amount of the lock-up mechanism. When torque converter clutch solenoid valve is turned on by the
PCM, the torque converter clutch solenoid valve pressure switches the lock-up shift valve lock-up on and off. A/T
clutch pressure control solenoid valve C, the lock-up control valve, and lock-up timing valve control the amount of
lock-up.
MAINSHAFT
(cont’d)
14-71
SJC8A00E10474000000CAAT06
07/05/09 16:29:06 61SJC020_140_0076
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
03
TORQUE
CONVERTER
91
90
94
TORQUE CONVERTER 6
CLUTCH SOLENOID
VALVE
X LA
90 91 X
90’ 91’ 58
LOCK-UP X
TIMING VALVE
94 LOCK-UP
LA 91’ 91 SHIFT VALVE
90’ 96 58 97
X 90 92
X LOCK-UP
CONTROL
90 VALVE
AX AX
93 FINAL GEAR
MAINSHAFT
X
TORQUE X HX hX COUNTERSHAFT
CONVERTER RELIEF VALVE SECONDARY SHAFT
CHECK VALVE
INTERMEDIARY
1 1 95 SHAFT
93 X REGULATOR 95’
VALVE
COOLER CHECK
VALVE 92
99 95
LUBRICATION
CHECK VALVE
14-72
07/05/09 16:29:07 61SJC020_140_0077
Partial Lock-up
As the speed of the vehicle reaches the prescribed value, the torque converter clutch solenoid valve is turned ON by
the PCM to release LC pressure (LA) in the left cavity of the lock-up shift valve. Modulator pressure (6) is applied to the
right side of the lock-up shift valve, then the lock-up shift valve is moved in the left side to switch the port leading
torque converter pressure to the right side of the torque converter. Torque converter pressure (91) is applied to the
right side of the torque converter to engage the lock-up clutch. The PCM also controls A/T clutch pressure control
solenoid valve C, and LS C pressure (58) is applied to the lock-up control valve and the lock-up timing valve. When LS
C pressure (58) is lower, torque converter pressure (91) from the lock-up timing valve is lower. The torque converter
clutch is engaged partially. LS C pressure (58) increases, and the lock-up timing valve is moved to the left side to
uncover the port leading torque converter pressure to high. The torque converter clutch is then engaged securely.
Under this condition, the torque converter clutch is engaged by pressure from the right side of the torque converter;
this condition is partial lock-up.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
04
TORQUE
CONVERTER
91
90
94
TORQUE CONVERTER 6
CLUTCH SOLENOID
VALVE
X LA
90 91 X
90’ 91’ 58
LOCK-UP X
TIMING VALVE
94 LOCK-UP
LA 91’ 91 SHIFT VALVE
90’ 96 58 97
X 90 92
X LOCK-UP
CONTROL
90 VALVE
AX AX
93 FINAL GEAR
MAINSHAFT
X
TORQUE X HX hX COUNTERSHAFT
CONVERTER RELIEF VALVE SECONDARY SHAFT
CHECK VALVE
INTERMEDIARY
1 1 95 SHAFT
93 X REGULATOR 95’
VALVE
COOLER CHECK
VALVE 92
99 95
LUBRICATION
CHECK VALVE
(cont’d)
14-73
07/05/09 16:29:07 61SJC020_140_0078
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
05
TORQUE
CONVERTER
91
90
94
TORQUE CONVERTER 6
CLUTCH SOLENOID
VALVE
X LA
90 91 X
90’ 91’ 58
LOCK-UP X
TIMING VALVE
94 LOCK-UP
LA 91’ 91 SHIFT VALVE
90’ 96 58 97
X 90 92
X LOCK-UP
CONTROL
90 VALVE
AX AX
93 FINAL GEAR
MAINSHAFT
X
TORQUE X HX hX COUNTERSHAFT
CONVERTER RELIEF VALVE SECONDARY SHAFT
CHECK VALVE
INTERMEDIARY
1 1 95 SHAFT
93 X REGULATOR 95’
VALVE
COOLER CHECK
VALVE 92
99 95
LUBRICATION
CHECK VALVE
14-74
07/05/09 16:29:09 61SJC020_140_0079
MICU G401
G402
A31 SCS BRN
BRN STARTER
DATA LINK BLU CUT
CONNECTOR YEL/GRN RELAY
(DLC) A43 K−LINE RED/BLK BLU/WHT
LT BLU
WHT
G101
G102
1 2 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
10 11 12 13 14 17 18 19 10 11 12 13 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 20 21 22 23 24 25 20 23 24 25
28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 26 27 28 30 31 32 33 34
36 37 38 42 43 44 36 37 38 39 40 41 42 43 44 36 37 38 39 40 41 42 43 44
(cont’d)
14-75
SJC8A00E10400000000EAAT01
07/05/09 16:29:10 61SJC020_140_0080
Automatic Transmission
POWERTRAIN CONTROL
MODULE (PCM)
To 12 V SHIFT SOLENOID
To 5 V
VALVE A
1
YEL/RED SHIFT SOLENOID
MAP 2 B30 MAP VALVE C
SENSOR GRN/RED
3
GRN/WHT SH C C18 2
GRN GRN
TORQUE CONVERTER
1 C13 VCC2 CLUTCH SOLENOID VALVE
YEL/BLU YEL/BLU
INPUT SHAFT 2 B39 NM LC B44 3
(MAINSHAFT) RED YEL YEL
SPEED SENSOR 3 C14 SG2
GRN/YEL GRN/YEL
2 C28 ATFT
ATF BLU/YEL
TEMPERATURE LS A C19 1
SENSOR 1 RED A/T CLUTCH
GRN/YEL PRESSURE
CONTROL
2 SOLENOID
BLK VALVE A
3
YEL/BLU
4 C9 EGR LS B B25 1 A/T CLUTCH
BLU/RED BRN/WHT
EGR VALVE 2 PRESSURE
POSITION GRN/YEL CONTROL
SENSOR 1 C20 EGRP 2 SOLENOID
WHT/BLK BLK VALVE B
6
G101
G102
3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
OP3SW C15
BLU/WHT
1 2 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
10 11 12 13 14 17 18 19 10 11 12 13 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 20 21 22 23 24 25 20 23 24 25
28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 26 27 28 30 31 32 33 34
36 37 38 42 43 44 36 37 38 39 40 41 42 43 44 36 37 38 39 40 41 42 43 44
14-76
07/05/09 16:29:10 61SJC020_140_0081
DTC Troubleshooting
DTC P0705: Short in Transmission Range 7. Turn the ignition switch to ON (II).
Switch Circuit (Multiple Shift-position Input)
8. Measure the voltage between transmission range
NOTE: switch connector terminals No. 4 and No. 5.
• Before you troubleshoot, record all freeze data and 01
any on-board snapshot, and review General TRANSMISSION RANGE
Troubleshooting Information (see page 14-4). SWITCH CONNECTOR
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
ATP P (BLU/BLK) PG1 (BLK)
1. Clear the DTC with the HDS.
4. Monitor the OBD STATUS for P0705 in the DTCs Is there battery voltage?
MENU with the HDS.
YES−Go to step 14.
Does the screen indicate PASSED?
NO−Go to step 9.
YES−Intermittent failure, the system is OK at this
time. Check for an intermittent short in the wire
between the transmission range switch and the
PCM.
Is the switch OK ?
(cont’d)
14-77
SJC8A00K77100090705FAAT00
07/05/09 16:29:10 61SJC020_140_0082
Automatic Transmission
ATP P (BLU/BLK)
Is there continuity?
14-78
07/05/09 16:29:11 61SJC020_140_0083
14. Measure the voltage between transmission range 15. Turn the ignition switch to LOCK (0).
switch connector terminals No. 3 and No. 5.
04 16. Jump the SCS line with the HDS.
TRANSMISSION RANGE
SWITCH CONNECTOR 17. Disconnect PCM connector C (44P).
ATP R (WHT)
Is there battery voltage?
Is there continuity?
(cont’d)
14-79
07/05/09 16:29:11 61SJC020_140_0084
Automatic Transmission
ATP N (RED/BLK)
ATP N (RED/BLK)
Is there battery voltage?
Is there continuity?
14-80
07/05/09 16:29:11 61SJC020_140_0085
24. Measure the voltage between transmission range 25. Turn the ignition switch to LOCK (0).
switch connector terminals No. 2 and No. 5.
08 26. Jump the SCS line with the HDS.
TRANSMISSION RANGE
SWITCH CONNECTOR 27. Disconnect PCM connector C (44P).
ATP D (YEL/GRN)
Is there battery voltage?
Is there continuity?
(cont’d)
14-81
07/05/09 16:29:12 61SJC020_140_0086
Automatic Transmission
ATP 2 (BLU)
ATP 2 (BLU)
Is there battery voltage?
Is there continuity?
14-82
07/05/09 16:29:12 61SJC020_140_0087
34. Measure the voltage between transmission range 35. Turn the ignition switch to LOCK (0).
switch connector terminals No. 1 and No. 5.
12 36. Jump the SCS line with the HDS.
TRANSMISSION RANGE
SWITCH CONNECTOR 37. Disconnect PCM connector C (44P).
ATP 1 (BRN)
Is there battery voltage?
Is there continuity?
(cont’d)
14-83
07/05/09 16:29:12 61SJC020_140_0088
Automatic Transmission
Is there continuity?
14-84
07/05/09 16:29:12 61SJC020_140_0089
44. Replace the transmission range switch (see page 51. Update the PCM if it does not have the latest
14-273). software (see page 14-8), or substitute a known-
good PCM (see page 14-9).
45. Reconnect all connectors.
52. With the brake pedal pressed, move the shift lever
46. Turn the ignition switch to ON (II). through all positions. Stop for at least 1 second in
each position.
47. Clear the DTC with the HDS.
53. Check for Temporary DTCs or DTCs with the HDS.
48. With the brake pedal pressed, move the shift lever
through all positions. Stop for at least 1 second in Is DT C P07 05 indicated?
each position.
YES−Check for poor connections or loose
49. Check for Temporary DTCs or DTCs with the HDS. terminals at the transmission range switch and the
PCM. If the PCM was updated, substitute a known-
Is DT C P07 05 indicated? good PCM (see page 14-9), then go to step 52. If the
PCM was substituted, go to step 1.
YES−Check for poor connections or loose
terminals at the transmission range switch and the NO−If Temporary DTC or DTC P0705 is not
PCM, then go to step 1. indicated, or if any other Temporary DTCs or DTCs
are indicated, go to step 54.
NO−If Temporary DTC or DTC P0705 is not
indicated, or if any other Temporary DTCs are 54. Monitor the OBD STATUS for P0705 in the DTCs
indicated, go to step 50. MENU with the HDS.
50. Monitor the OBD STATUS for P0705 in the DTCs Does the screen indicate PASSED?
MENU with the HDS.
YES−If the PCM was updated, troubleshooting is
Does the screen indicate PASSED? complete. If the PCM was substituted, replace the
original PCM (see page 11-205). If any other
YES−Troubleshooting is complete. If any other Temporary DTCs or DTCs were indicated on step
Temporary DTC or DTCs were indicated on step 49, 53, go to the indicated DTCs troubleshooting.
go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor
NO−If the screen indicates FAILED, check for poor connections or loose terminals at the transmission
connections or loose terminals at the transmission range switch and the PCM. If the PCM was updated,
range switch and the PCM, then go to step 1. If the substitute a known-good PCM (see page 14-9), then
screen indicates NOT COMPLETED, go to step 48. go to step 52. If the PCM was substituted, go to step
1. If the screen indicates NOT COMPLETED, go to
step 52.
14-85
07/05/09 16:29:13 61SJC020_140_0090
Automatic Transmission
1. Clear the DTC with the HDS. 12. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 11.
2. Raise the vehicle on a lift, make sure it is supported
securely (see page 1-10), and allow all four wheels 13. Monitor the OBD STATUS for P0706 in the DTCs
to rotate freely. MENU with the HDS.
3. Start the engine, disable the VSA by pressing the Does the screen indicate PASSED?
VSA OFF button, run the vehicle in D until the
vehicle speed reaches 30 mph (48 km/h), then slow YES−Intermittent failure, the system is OK at this
down and stop the wheels. time. Check for an intermittent short in the wire
between the transmission range switch and the
4. Turn the ignition switch to LOCK (0), and repeat the PCM.
test-drive in step 3.
NO−If the screen indicates FAILED, go to step 14. If
5. Monitor the OBD STATUS for P0706 in the DTCs the screen indicates NOT COMPLETED, go to step
MENU with the HDS. 11.
Does the screen indicate PASSED? 14. Clear the DTC with the HDS.
YES−Intermittent failure, the system is OK at this 15. Move the shift lever into D, and verify the ATP FWD
time. Check for poor connections or loose terminals and ATP D inputs with the HDS in the A/T data list.
at the transmission range switch and the PCM.
Are AT P F W D and AT P D ON?
NO−If the screen indicates FAILED, go to step 6. If
the screen indicates NOT COMPLETED, return to YES−Go to step 16.
step 3 and recheck.
NO−Go to step 22.
6. Turn the ignition switch to LOCK (0).
16. Shift to 2, and verify the ATP FWD and ATP 2 inputs
7. Inspect the transmission range switch (see page with the HDS in the A/T data list.
14-272).
Are AT P F W D and AT P 2 ON?
Is the switch OK ?
YES−Go to step 17.
YES−Go to step 8.
NO−Go to step 22.
NO−Go to step 29.
17. Clear the DTC with the HDS.
14-86
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18. Turn the ignition switch to LOCK (0). 25. Turn the ignition switch to ON (II).
19. Start the engine, disable the VSA by pressing the 26. Measure the voltage between transmission range
VSA OFF button, run the vehicle in D until the switch connector terminals No. 5 and No. 9.
vehicle speed reaches 30 mph (48 km/h), then slow 02
down and stop the wheels. TRANSMISSION RANGE
SWITCH CONNECTOR
20. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 21. PG1 (BLK)
22. Turn the ignition switch to LOCK (0). NO−Repair an open in the wire between the
transmission range switch and PCM connector
23. Disconnect the transmission range switch terminal C17, then go to step 30.
connector.
27. Measure the voltage between transmission range
24. Check for continuity between transmission range switch connector terminals No. 2 and No. 5.
switch connector terminal No. 5 and body ground. 03
01 TRANSMISSION RANGE
TRANSMISSION RANGE SWITCH CONNECTOR
SWITCH CONNECTOR
Is there voltage?
Is there continuity?
YES−Go to step 28.
YES−Go to step 25.
NO−Repair an open in the wire between the
NO−Repair an open in the wire between the transmission range switch and PCM connector
transmission range switch and ground (G101, terminal C32, then go to step 30.
G102), or repair poor ground (G101, G102), then go
to step 30.
(cont’d)
14-87
07/05/09 16:30:03 61SJC020_140_0092
Automatic Transmission
Is there voltage? 35. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 34.
YES−Go to step 38.
36. Check for Temporary DTCs or DTCs with the HDS.
NO−Repair an open in the wire between the
transmission range switch and PCM connector Is DT C P07 06 indicated?
terminal C33, then go to step 30.
YES−Check for poor connections or loose
terminals at the transmission range switch and the
PCM, then go to step 1.
14-88
07/05/09 16:30:03 61SJC020_140_0093
41. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 40.
Is DT C P07 06 indicated?
14-89
07/05/09 16:30:03 61SJC020_140_0094
Automatic Transmission
YES−Record the ATF temperature. Leave the 8. Clear the DTC with the HDS.
engine off for at least 30 minutes, then go to step 2.
9. Start the engine, and warm it up to normal
NO−Record the ATF temperature. Test the stall operating temperature (the radiator fan comes on).
speed RPM (see page 14-183) three times. Go to
step 2 after stall speed testing. 10. Turn the ignition switch to LOCK (0), and allow the
engine coolant temperature to cool to the ambient
2. Check the ATF TEMP SENSOR in the DATA LIST air temperature.
with the HDS.
11. Start the engine, and warm it up to normal
Did the AT F temperature change? operating temperature (the radiator fan comes on).
Wait for at least 20 seconds, then drive the vehicle
YES−Leave the engine off for at least 30 minutes, at speeds over 19 mph (31 km/h) for at least
then go to step 3. 5 minutes.
NO−Replace the ATF temperature sensor 12. Check for Temporary DTCs or DTCs with the HDS.
(see page 14-208), then go to step 5.
Is DT C P07 11 indicated?
3. Check the ECT SENSOR in the DATA LIST with the YES−Check for poor connections or loose
HDS. terminals at the ATF temperature sensor and the
PCM, then go to step 1.
Does the ECT SENSOR read about the same as NO−If Temporary DTC or DTC P0711 is not
the ambient air temperature? indicated, or if any other Temporary DTCs are
indicated, go to step 11.
YES−Go to step 4.
13. Monitor the OBD STATUS for P0711 in the DTCs
NO−Leave the engine off until the ECT sensor MENU with the HDS.
equals the ambient-air temperature, then go to
step 4. Does the screen indicate PASSED?
YES−Troubleshooting is complete. If any other
Temporary DTC or DTCs were indicated on step 10,
go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the ATF
temperature sensor and the PCM, then go to step 1.
If the screen indicates NOT COMPLETED, go to step
9.
14-90
SJC8A00K77100090711FAAT00
07/05/09 16:30:03 61SJC020_140_0095
DTC P0712: Short in ATF Temperature Sensor 7. Check for continuity between ATF temperature
Circuit sensor connector terminal No. 2 and body ground.
01
NOTE: ATF TEMPERATURE
• Before you troubleshoot, record all freeze data and SENSOR CONNECTOR
any on-board snapshot, and review General
Troubleshooting Information (see page 14-4).
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission. ATFT (BLU/YEL)
NO−Intermittent failure, the system is OK at this YES−Repair a short to ground in the wire between
time. Check for an intermittent short in the ATFT PCM connector terminal C28 and the ATF
wire between the ATF temperature sensor and the temperature sensor connector No. 2 terminal, then
PCM. go to step 9.
YES−Go to step 4.
NO−Go to step 8.
(cont’d)
14-91
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07/05/09 16:30:03 61SJC020_140_0096
Automatic Transmission
11. Clear the DTC with the HDS. 17. Check for Temporary DTCs or DTCs with the HDS.
12. Start the engine in P, and let it run for at least Is DT C P07 12 indicated?
20 seconds.
YES−Check for poor connections or loose
13. Check for Temporary DTCs or DTCs with the HDS. terminals at the ATF temperature sensor and the
PCM. If the PCM was updated, substitute a known-
Is DT C P07 12 indicated? good PCM (see page 14-9), then go to step 16. If the
PCM was substituted, go to step 1.
YES−Check for poor connections or loose
terminals at the ATF temperature sensor and the NO−If Temporary DTC or DTC P0712 is not
PCM, then go to step 1. indicated, or if any other Temporary DTCs or DTCs
are indicated, go to step 18.
NO−Go to step 14.
18. Monitor the OBD STATUS for P0712 in the DTCs
14. Monitor the OBD STATUS for P0712 in the DTCs MENU with the HDS.
MENU with the HDS.
Does the screen indicate PASSED?
Does the screen indicate PASSED?
YES−If the PCM was updated, troubleshooting is
YES−Troubleshooting is complete. If any other complete. If the PCM was substituted, replace the
Temporary DTC or DTCs were indicated on step 13, original PCM (see page 11-205). If any other
go to the indicated DTCs troubleshooting. Temporary DTCs or DTCs were indicated on step
17, go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the ATF NO−If the screen indicates FAILED, check for poor
temperature sensor and the PCM, then go to step 1. connections or loose terminals at the ATF
If the screen indicates NOT COMPLETED, go to step temperature sensor and the PCM. If the PCM was
12. updated, substitute a known-good PCM (see page
14-9), then go to step 16. If the PCM was substituted,
go to step 1. If the screen indicates NOT
COMPLETED, go to step 16.
14-92
07/05/09 16:30:04 61SJC020_140_0097
DTC P0713: Open in ATF Temperature Sensor 6. Check the ATF TEMP SENSOR voltage in the DATA
Circuit LIST with the HDS.
Is there about 5 V ?
5. Turn the ignition switch to ON (II). 13. Disconnect PCM connector C (44P).
(cont’d)
14-93
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07/05/09 16:30:04 61SJC020_140_0098
Automatic Transmission
Is there continuity?
16. Check for continuity ATF temperature sensor NO−Repair an open in the wire between PCM
connector terminal No. 1 and body ground. connector terminal C28 and the ATF temperature
02 sensor connector, then go to step 23.
ATF TEMPERATURE
SENSOR CONNECTOR
SG2 (GRN/YEL)
Is there continuity?
14-94
07/05/09 16:30:04 61SJC020_140_0099
21. Turn the ignition switch to LOCK (0). 29. Update the PCM if it does not have the latest
software (see page 14-8), or substitute a known-
22. Replace the ATF temperature sensor (see page good PCM (see page 14-9).
14-208).
30. Start the engine in P, and let it run for at least
23. Reconnect all connectors. 20 seconds.
24. Turn the ignition switch to ON (II). 31. Check for Temporary DTCs or DTCs with the HDS.
26. Start the engine in P, and let it run for at least YES−Check for poor connections or loose
20 seconds. terminals at the transmission range switch and the
PCM. If the PCM was updated, substitute a known-
27. Check for Temporary DTCs or DTCs with the HDS. good PCM (see page 14-9), then go to step 30. If the
PCM was substituted, go to step 1.
Is DT C P07 13 indicated?
NO−If Temporary DTC or DTC P0713 is not
YES−Check for poor connections or loose indicated, or another Temporary DTCs are
terminals at the ATF temperature sensor and the indicated, go to step 32.
PCM, then go to step 1.
32. Monitor the OBD STATUS for P0713 in the DTCs
NO−If Temporary DTC or DTC P0713 is not MENU with the HDS.
indicated, or if any other Temporary DTCs are
indicated, go to step 28. Does the screen indicate PASSED?
28. Monitor the OBD STATUS for P0713 in the DTCs YES−If the PCM was updated, troubleshooting is
MENU with the HDS. complete. If the PCM was substituted, replace the
original PCM (see page 11-205). If any other
Does the screen indicate PASSED? Temporary DTC or DTCs were indicated on step 31,
go to the indicated DTCs troubleshooting.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated on step NO−If the screen indicates FAILED, check for poor
27, go to the indicated DTC’s troubleshooting. connections or loose terminals at the transmission
range switch and the PCM. If the PCM was updated,
NO−If the screen indicates FAILED, check for poor substitute a known-good PCM (see page 14-9), then
connection or loose terminals at the ATF go to step 30. If the PCM was substituted, go to step
temperature sensor and the PCM, then go to step 1. 1. If the screen indicates NOT COMPLETED, go to
If the screen indicates NOT COMPLETED, go to step step 30.
26.
14-95
07/05/09 16:30:04 61SJC020_140_0100
Automatic Transmission
14-96
SJC8A00K77100090716FAAT00
07/05/09 16:30:05 61SJC020_140_0101
11. Connect PCM connectors B (44P) and C (44P). 14. Turn the ignition switch to LOCK (0).
12. Turn the ignition switch to ON (II). 15. Jump the SCS line with the HDS.
13. Measure the voltage between input shaft 16. Disconnect PCM connector C (44P).
(mainshaft) speed sensor connector terminal No. 1
and body ground. 17. Check for continuity between PCM connector
02 terminal C13 and input shaft (mainshaft) speed
INPUT SHAFT (MAINSHAFT)
sensor connector terminal No. 1.
SPEED SENSOR CONNECTOR *01
PCM CONNECTOR C (44P) INPUT SHAFT
(MAINSHAFT)
SPEED SENSOR
CONNECTOR
(cont’d)
14-97
07/05/09 16:30:05 61SJC020_140_0102
Automatic Transmission
NM (RED)
Is there continuity?
14-98
07/05/09 16:30:05 61SJC020_140_0103
23. Disconnect PCM connector C (44P). 25. Connect PCM connectors B (44P) and C (44P).
24. Check for continuity between PCM connector 26. Turn the ignition switch to ON (II).
terminal C14 and input shaft (mainshaft) speed
sensor connector terminal No. 3. 27. Measure the voltage between input shaft
*02 (mainshaft) speed sensor connector terminals
INPUT SHAFT PCM CONNECTOR C (44P)
(MAINSHAFT) No. 2 and No. 3.
SPEED SENSOR 07
CONNECTOR
INPUT SHAFT (MAINSHAFT)
SPEED SENSOR CONNECTOR
SG2
(GRN/YEL)
SG2 (GRN/YEL)
NO−Repair an open in the wire between the input YES−Go to step 32.
shaft (mainshaft) speed sensor connector and PCM
connector terminal C14, then go to step 37. NO−Go to step 28.
(cont’d)
14-99
07/05/09 16:30:06 61SJC020_140_0104
Automatic Transmission
Is there continuity?
14-100
07/05/09 16:30:06 61SJC020_140_0105
36. Replace the input shaft (mainshaft) speed sensor 44. Update the PCM if it does not have the latest
(see page 14-205). software (see page 14-8), or substitute a known-
good PCM (see page 14-9).
37. Reconnect all connectors.
45. Raise the vehicle on a lift, make sure it is supported
38. Turn the ignition switch to ON (II). securely (see page 1-10), and allow all four wheels
to rotate freely.
39. Clear the DTC with the HDS.
46. Start the engine, disable the VSA by pressing the
40. Raise the vehicle on a lift, make sure it is supported VSA OFF button, run the vehicle in D hold the
securely (see page 1-10), and allow all four wheels vehicle speed reaches 12 mph (20 km/h), for at
to rotate freely. least 10 seconds when the transmission is not
shifting, then slow down and stop the wheels.
41. Start the engine, disable the VSA by pressing the
VSA OFF button, run the vehicle in D hold the 47. Check for Temporary DTCs or DTCs with the HDS.
vehicle speed reaches 12 mph (20 km/h), for at
least 10 seconds when the transmission is not Is DT C P07 16 or P07 17 indicated?
shifting, then slow down and stop the wheels.
YES−Check for poor connections or loose
42. Check for Temporary DTCs or DTCs with the HDS. terminals at the input shaft (mainshaft) speed
sensor and the PCM. If the PCM was updated,
Is DT C P07 16 or P07 17 indicated? substitute a known-good PCM (see page 14-9), then
go to step 46. If the PCM was substituted, go to step
YES−Check for poor connections or loose 1.
terminals at the input shaft (mainshaft) speed
sensor and the PCM, then go to step 1. NO−Go to step 48.
NO−Go to step 43. 48. Monitor the OBD STATUS for P0716 or P0717 in the
DTCs MENU with the HDS.
43. Monitor the OBD STATUS for P0716 or P0717 in the
DTCs MENU with the HDS. Does the screen indicate PASSED?
Does the screen indicate PASSED? YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
YES−Troubleshooting is complete. If any other original PCM (see page 11-205). If any other
Temporary DTC or DTCs were indicated on step 42, Temporary DTCs or DTCs were indicated on step
go to the indicated DTCs troubleshooting. 47, go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the input shaft connections or loose terminals at the input shaft
(mainshaft) speed sensor and the PCM, then go to (mainshaft) speed sensor and the PCM. If the PCM
step 1. If the screen indicates NOT COMPLETED, go was updated, substitute a known-good PCM
to step 41. (see page 14-9), then go to step 46. If the PCM was
substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 46.
14-101
07/05/09 16:30:06 61SJC020_140_0106
Automatic Transmission
NOTE: 9. Turn the ignition switch to LOCK (0), and repeat the
• Before you troubleshoot, record all freeze data and test-drive in step 8.
any on-board snapshot, and review General
Troubleshooting Information (see page 14-4). 10. Monitor the OBD STATUS for P0718 in the DTCs
• This code is caused by an electrical circuit problem MENU with the HDS.
and cannot be caused by a mechanical problem in the
transmission. Does the screen indicate PASSED?
1. Clear the DTC with the HDS. YES−The problem has been corrected.
2. Test-drive the vehicle at speeds over 12 mph NO−If the screen indicates FAILED, go to step 11. If
(20 km/h) in D through all five gears. the screen indicates NOT COMPLETED, return to
step 8 and recheck.
3. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 2. 11. Turn the ignition switch to LOCK (0).
4. Monitor the OBD STATUS for P0718 in the DTCs 12. Jump the SCS line with the HDS.
MENU with the HDS.
13. Disconnect PCM connector B (44P).
Does the screen indicate PASSED?
14. Disconnect the input shaft (mainshaft) speed
YES−Intermittent failure, the system is OK at this sensor connector.
time. Check for poor connections or loose terminals
at the input shaft (mainshaft) speed sensor and the 15. Check for continuity between input shaft
PCM. (mainshaft) speed sensor connector terminal No. 2
and body ground.
NO−If the screen indicates FAILED, go to step 5. If 01
the screen indicates NOT COMPLETED, return to INPUT SHAFT (MAINSHAFT)
step 2 and recheck. SPEED SENSOR CONNECTOR
14-102
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07/05/09 16:30:07 61SJC020_140_0107
16. Connect PCM connector B (44P). 19. Turn the ignition switch to LOCK (0).
17. Turn the ignition switch to ON (II). 20. Jump the SCS line with the HDS.
18. Measure the voltage between input shaft 21. Disconnect PCM connector B (44P).
(mainshaft) speed sensor connector terminal No. 2
and body ground. 22. Check for continuity between PCM connector
02 terminal B39 and input shaft (mainshaft) speed
INPUT SHAFT (MAINSHAFT)
sensor connector terminal No. 2.
SPEED SENSOR CONNECTOR *01
INPUT SHAFT PCM CONNECTOR B (44P)
(MAINSHAFT)
SPEED SENSOR
CONNECTOR
NM (RED)
NM (RED)
NM (RED)
Wire side of female terminals
(cont’d)
14-103
07/05/09 16:30:07 61SJC020_140_0108
Automatic Transmission
26. Clear the DTC with the HDS. 33. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 32.
27. Test-drive the vehicle at speeds over 12 mph
(20 km/h) in D through all five gears. 34. Check for Temporary DTCs or DTCs with the HDS.
28. Turn the ignition switch to LOCK (0), and repeat the Is DT C P07 18 indicated?
test-drive in step 27.
YES−Check for poor connections or loose
29. Check for Temporary DTCs or DTCs with the HDS. terminals at the input shaft (mainshaft) speed
sensor and the PCM. If the PCM was updated,
Is DT C P07 18 indicated? substitute a known-good PCM (see page 14-9), then
go to step 32. If the PCM was substituted, go to step
YES−Check for poor connections or loose 1.
terminals at the input shaft (mainshaft) speed
sensor and the PCM, then go to step 1. NO−If Temporary DTC or DTC P0718 is not
indicated, or if any other Temporary DTCs or DTCs
NO−If Temporary DTC or DTC P0718 is not are indicated, go to step 35.
indicated, or if any other Temporary DTCs are
indicated, go to step 30. 35. Monitor the OBD STATUS for P0718 in the DTCs
MENU with the HDS.
30. Monitor the OBD STATUS for P0718 in the DTCs
MENU with the HDS. Does the screen indicate PASSED?
Does the screen indicate PASSED? YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
YES−Troubleshooting is complete. If any other original PCM (see page 11-205). If any other
Temporary DTC or DTCs were indicated on step 29, Temporary DTCs or DTCs were indicated on step
go to the indicated DTCs troubleshooting. 30, go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the input shaft connections or loose terminals at the input shaft
(mainshaft) speed sensor and the PCM, then go to (mainshaft) speed sensor and the PCM. If the PCM
step 1. If the screen indicates NOT COMPLETED, go was updated, substitute a known-good PCM
to step 27. (see page 14-9), then go to step 32. If the PCM was
substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 32.
14-104
07/05/09 16:30:07 61SJC020_140_0109
DTC P0721: Problem in Output Shaft 6. Turn the ignition switch to LOCK (0).
(Countershaft) Speed Sensor Circuit
7. Jump the SCS line with the HDS.
DTC P0722: Problem in Output Shaft
(Countershaft) Speed Sensor Circuit (No 8. Disconnect PCM connectors B (44P), C (44P).
Signal Input)
9. Disconnect the output shaft (countershaft) speed
NOTE: sensor connector.
• Before you troubleshoot, record all freeze data and
any on-board snapshot, and review General 10. Check for continuity between PCM connector
Troubleshooting Information (see page 14-4). terminals B1, B36, B43, and C40 and body ground
• This code is caused by an electrical circuit problem individually.
and cannot be caused by a mechanical problem in the 01
PCM CONNECTORS
transmission.
PG2 (BLK)
B (44P) C (44P)
1. Clear the DTC with the HDS.
(cont’d)
14-105
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07/05/09 16:30:07 61SJC020_140_0110
Automatic Transmission
12. Turn the ignition switch to ON (II). 15. Jump the SCS line with the HDS.
13. Measure the voltage between output shaft 16. Disconnect PCM connector B (44P).
(countershaft) speed sensor connector terminal
No. 1 and body ground. 17. Check for continuity between PCM connector
02 terminal B18 and output shaft (countershaft) speed
OUTPUT SHAFT (COUNTERSHAFT)
sensor connector terminal No. 1.
SPEED SENSOR CONNECTOR *01
PCM CONNECTOR B (44P) OUTPUT SHAFT
(COUNTERSHAFT)
SPEED SENSOR
CONNECTOR
14-106
07/05/09 16:30:08 61SJC020_140_0111
18. Check for continuity between PCM connector 19. Turn the ignition switch to LOCK (0).
terminal B18 and body ground.
04 20. Jump the SCS line with the HDS.
PCM CONNECTOR B (44P)
21. Disconnect PCM connector B (44P).
VCC1 (YEL/RED)
22. Check for continuity between output shaft
(countershaft) speed sensor connector terminal
No. 2 and body ground.
05
OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR CONNECTOR
NC (BLU)
Is there continuity?
(cont’d)
14-107
07/05/09 16:30:08 61SJC020_140_0112
Automatic Transmission
SG1 (GRN/WHT)
NC (BLU) SG1
(GRN/WHT)
Terminal side of Wire side of
female terminals female terminals
Is there continuity?
Wire side of female terminals
YES−Go to step 24.
14-108
07/05/09 16:30:08 61SJC020_140_0113
27. Turn the ignition switch to LOCK (0). 31. Connect the output shaft (countershaft) speed
sensor connector.
28. Jump the SCS line with the HDS.
32. Clear the DTC with the HDS.
29. Disconnect PCM connector B (44P).
33. Start the engine, disable the VSA by pressing the
30. Check for continuity between PCM connector VSA OFF button, run the vehicle in D, and hold the
terminal B40 and output shaft (countershaft) speed vehicle at speeds over 12 mph (20 km/h) for at least
sensor connector terminal No. 2. 10 seconds when the transmission is not shifting.
*03 Slow down and stop the wheels.
OUTPUT SHAFT PCM CONNECTOR B (44P)
(COUNTERSHAFT)
SPEED SENSOR 34. Monitor the OBD STATUS for P0721 or P0722 in the
CONNECTOR DTCs MENU with the HDS.
Is there continuity?
(cont’d)
14-109
07/05/09 16:30:09 61SJC020_140_0114
Automatic Transmission
NO−Go to step 42. 47. Monitor the OBD STATUS for P0721 or P0722 in the
DTCs MENU with the HDS.
42. Monitor the OBD STATUS for P0721 or P0722 in the
DTCs MENU with the HDS. Does the screen indicate PASSED?
Does the screen indicate PASSED? YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
YES−Troubleshooting is complete. If any other original PCM (see page 11-205). If any other
Temporary DTC or DTCs were indicated on step 41, Temporary DTCs or DTCs were indicated on step
go to the indicated DTCs troubleshooting. 46, go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the output shaft connections or loose terminals at the output shaft
(countershaft) speed sensor and the PCM, then go (countershaft) speed sensor and the PCM. If the
to step 1. If the screen indicates NOT COMPLETED, PCM was updated, substitute a known-good PCM
go to step 40. (see page 14-9), then go to step 45. If the PCM was
substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 45.
14-110
07/05/09 16:30:09 61SJC020_140_0115
DTC P0723: Output Shaft (Countershaft) 8. Test-drive the vehicle for several minutes in D
Speed Sensor Intermittent Failure through all five gears under the same conditions as
those indicated by the freeze data. Slow down and
NOTE: stop the wheels.
• Before you troubleshoot, record all freeze data and
any on-board snapshot, and review General 9. Turn the ignition switch to LOCK (0), and repeat the
Troubleshooting Information (see page 14-4). test-drive in step 8.
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the 10. Monitor the OBD STATUS for P0723 in the DTCs
transmission. MENU with the HDS.
1. Record all freeze data, and clear the DTC with the Does the screen indicate PASSED?
HDS.
YES−The problem has been corrected.
2. Test-drive the vehicle for several minutes in D
through all five gears under the same conditions as NO−If the screen indicates FAILED, go to step 11. If
those indicated by the freeze data. Slow down and the screen indicates NOT COMPLETE, return to step
stop the wheels. 8 and recheck.
3. Turn the ignition switch to LOCK (0), and repeat the 11. Turn the ignition switch to LOCK (0).
test-drive in step 2.
12. Jump the SCS line with the HDS.
4. Monitor the OBD STATUS for P0723 in the DTCs
MENU with the HDS. 13. Disconnect PCM connector B (44P).
Does the screen indicate PASSED? 14. Disconnect the output shaft (countershaft) speed
sensor connector.
YES−Intermittent failure, the system is OK at this
time. Check for poor connections and loose 15. Check for continuity between output shaft
terminals at the output shaft (countershaft) speed (countershaft) speed sensor connector terminal
sensor and the PCM. No. 2 and body ground.
01
NO−If the screen indicates FAILED, go to step 5. If OUTPUT SHAFT (COUNTERSHAFT)
the screen indicates NOT COMPLETED, return to SPEED SENSOR CONNECTOR
step 2 and recheck.
YES−Go to step 7.
Is there continuity?
NO−Repair the connector terminals, then go to
step 7. YES−Repair a short to ground in the wire between
PCM connector terminal B40 and the output shaft
7. Connect the output shaft (countershaft) speed (countershaft) speed sensor connector, then go to
sensor connector. step 24.
(cont’d)
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Automatic Transmission
17. Turn the ignition switch to ON (II). 20. Jump the SCS line with the HDS.
18. Measure the voltage between output shaft 21. Disconnect PCM connector B (44P).
(countershaft) speed sensor connector terminal
No. 2 and body ground. 22. Check for continuity between PCM connector
02 terminal B40 and output shaft (countershaft) speed
OUTPUT SHAFT (COUNTERSHAFT)
sensor connector terminal No. 2.
SPEED SENSOR CONNECTOR *01
OUTPUT SHAFT PCM CONNECTOR B (44P)
(COUNTERSHAFT)
SPEED SENSOR
CONNECTOR
NC (BLU)
NC (BLU)
NC (BLU)
Wire side of female terminals
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07/05/09 16:30:09 61SJC020_140_0117
23. Replace the output shaft (countershaft) speed 31. Update the PCM if it does not have the latest
sensor (see page 14-205). software (see page 14-8), or substitute a known-
good PCM (see page 14-9).
24. Reconnect all connectors.
32. Test-drive the vehicle at speeds over 12 mph
25. Turn the ignition switch to ON (II). (20 km/h) in D through all five gears.
26. Clear the DTC with the HDS. 33. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 32.
27. Test-drive the vehicle at speeds over 12 mph
(20 km/h) in D through all five gears. 34. Check for Temporary DTCs or DTCs with the HDS.
28. Turn the ignition switch to LOCK (0), and repeat the Is DT C P07 23 indicated?
test-drive in step 27.
YES−Check for poor connections or loose
29. Check for Temporary DTCs or DTCs with the HDS. terminals at the output shaft (countershaft) speed
sensor and the PCM. If the PCM was updated,
Is DT C P07 23 indicated? substitute a known-good PCM (see page 14-9), then
go to step 32. If the PCM was substituted, go to step
YES−Check for poor connections or loose 1.
terminals at the output shaft (countershaft) speed
sensor and the PCM, then go to step 1. NO−If Temporary DTC or DTC P0723 is not
indicated, or if any other Temporary DTCs or DTCs
NO−If Temporary DTC or DTC P0723 is not are indicated, go to step 35.
indicated, or if any other Temporary DTCs are
indicated, go to step 30. 35. Monitor the OBD STATUS for P0723 in the DTCs
MENU with the HDS.
30. Monitor the OBD STATUS for P0723 in the DTCs
MENU with the HDS. Does the screen indicate PASSED?
Does the screen indicate PASSED? YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
YES−Troubleshooting is complete. If any other original PCM (see page 11-205). If any other
Temporary DTC or DTCs were indicated on step 29, Temporary DTCs or DTCs were indicated on step
go to the indicated DTCs troubleshooting. 34, go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the output shaft connections or loose terminals at the output shaft
(countershaft) speed sensor and the PCM, then go (countershaft) speed sensor and the PCM. If the
to step 1. If the screen indicates NOT COMPLETED, PCM was updated, substitute a known-good PCM
go to step 27. (see page 14-9), then go to step 32. If the PCM was
substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 32.
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Automatic Transmission
NOTE: Before you troubleshoot, record all freeze data YES−Go to step 7.
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-4). NO−Shift valves A and D are stuck. Repair these
valves and the hydraulic circuit, or replace the
1. Warm up the engine to normal operating transmission.
temperature (the radiator fan comes on).
7. Clear the DTC with the HDS.
2. Make sure that the transmission is filled to the
proper level, and check for fluid leaks. 8. Test-drive the vehicle in 1st gear in D for at least
12 seconds.
3. Drain the ATF (see step 3 on page 14-210) through a
strainer. Inspect the strainer for metal debris or 9. Turn the ignition switch to LOCK (0), and repeat the
excessive clutch material. test-drive in step 8.
Does the strainer have metal debris or excessive 10. Monitor the OBD STATUS for P0731 in the DTCs
clutch material? MENU with the HDS.
YES−Replace the transmission, then go to step 11. Does the screen indicate PASSED?
NO−Replace the ATF (see step 5 on page 14-210), YES−Intermittent failure, the system is OK at this
then go to step 4. time.
4. Measure the line pressure (see page 14-184). NO−If the screen indicates FAILED, repair the 1st
clutch, or replace the transmission, then go to step
Is the line pressure within the service limits? 11. If the screen indicates NOT COMPLETED, return
to step 8 and recheck.
YES−Go to step 5.
YES−Go to step 6.
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15. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 14.
Is DT C P07 31 indicated?
YES−Go to step 4.
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Automatic Transmission
NOTE: Before you troubleshoot, record all freeze data YES−Go to step 7.
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-4). NO−Shift valve C is stuck. Repair shift valve C and
the hydraulic circuit, or replace the transmission,
1. Warm up the engine to normal operating then go to step 11.
temperature (the radiator fan comes on).
7. Clear the DTC with the HDS.
2. Make sure that the transmission is filled to the
proper level, and check for fluid leaks. 8. Test-drive the vehicle in 2nd gear in D for at least
12 seconds.
3. Drain the ATF (see step 3 on page 14-210) through a
strainer. Inspect the strainer for metal debris or 9. Turn the ignition switch to LOCK (0), and repeat the
excessive clutch material. test-drive in step 8.
Does the strainer have metal debris or excessive 10. Monitor the OBD STATUS for P0732 in the DTCs
clutch material? MENU with the HDS.
YES−Replace the transmission, then go to step 11. Does the screen indicate PASSED?
NO−Replace the ATF (see step 5 on page 14-210), YES−Intermittent failure, the system is OK at this
then go to step 4. time.
4. Measure the line pressure (see page 14-184). NO−If the screen indicates FAILED, repair the 2nd
clutch, or replace the transmission, then go to step
Is the line pressure within the service limits? 11. If the screen indicates NOT COMPLETED, return
to step 8 and recheck.
YES−Go to step 5.
YES−Go to step 6.
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15. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 14.
Is DT C P07 32 indicated?
YES−Go to step 4.
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Automatic Transmission
1. Warm up the engine to normal operating NO−If the screen indicates FAILED, repair the 3rd
temperature (the radiator fan comes on). clutch, or replace the transmission, then go to step
10. If the screen indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step 7 and recheck.
proper level, and check for fluid leaks.
10. Turn the ignition switch to ON (II).
3. Drain the ATF (see step 3 on page 14-210) through a
strainer. Inspect the strainer for metal debris or 11. Clear the DTC with the HDS.
excessive clutch material.
12. Test-drive the vehicle in 3rd gear in D for at least
Does the strainer have metal debris or excessive 12 seconds.
clutch material?
13. Turn the ignition switch to LOCK (0), and repeat the
YES−Replace the transmission, then go to step 10. test-drive in step 12.
NO−Replace the ATF (see step 5 on page 14-210), 14. Check for Temporary DTCs or DTCs with the HDS.
then go to step 4.
Is DT C P07 33 indicated?
4. Measure the line pressure (see page 14-184).
YES−Go to step 4.
Is the line pressure within the service limit?
NO−If Temporary DTC or DTC P0733 is not
YES−Go to step 5. indicated, or if any other Temporary DTCs are
indicated, go to step 15.
NO−Repair the ATF pump and the regulator valve,
or replace the transmission, then go to step 10. 15. Monitor the OBD STATUS for P0733 in the DTCs
MENU with the HDS.
5. Measure the 3rd clutch pressure (see page 14-184).
Does the screen indicate PASSED?
Is the 3rd clutch pressure within service limit?
YES−Troubleshooting is complete. If any other
YES−Go to step 6. Temporary DTC or DTCs were indicated on step 14,
go to the indicated DTCs troubleshooting.
NO−Shift valves A, B, and C are stuck. Repair the
shift valves and the hydraulic circuit, or replace the NO−If the screen indicates FAILED, then go to step
transmission, then go to step 10. 4. If the screen indicates NOT COMPLETED, go to
step 12.
6. Clear the DTC with the HDS.
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DTC P0734: Problem in 4th Clutch and 4th 9. Monitor the OBD STATUS for P0734 in the DTCs
Clutch Hydraulic Circuit (4th gear incorrect MENU with the HDS.
ratio)
Does the screen indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review General YES−Intermittent failure, the system is OK at this
Troubleshooting Information (see page 14-4). time.
1. Warm up the engine to normal operating NO−If the screen indicates FAILED, repair the 4th
temperature (the radiator fan comes on). clutch, or replace the transmission, then go to step
10. If the screen indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step 7 and recheck.
proper level, and check for fluid leaks.
10. Turn the ignition switch to ON (II).
3. Drain the ATF (see step 3 on page 14-210) through a
strainer. Inspect the strainer for metal debris or 11. Clear the DTC with the HDS.
excessive clutch material.
12. Test-drive the vehicle in 4th gear in D for at least
Does the strainer have metal debris or excessive 12 seconds.
clutch material?
13. Turn the ignition switch to LOCK (0), and repeat the
YES−Replace the transmission, then go to step 10. test-drive in step 12.
NO−Replace the ATF (see step 5 on page 14-210), 14. Check for Temporary DTCs or DTCs with the HDS.
then go to step 4.
Is DT C P07 34 indicated?
4. Measure the line pressure (see page 14-184).
YES−Go to step 4.
Is the line pressure within the service limit?
NO−If Temporary DTC or DTC P0734 is not
YES−Go to step 5. indicated, or if any other Temporary DTCs are
indicated, go to step 15.
NO−Repair the ATF pump and the regulator valve,
or replace the transmission, then go to step 10. 15. Monitor the OBD STATUS for P0734 in the DTCs
MENU with the HDS.
5. Measure the 4th clutch pressure (see page 14-184).
Does the screen indicate PASSED?
Is the 4th clutch pressure within the service limit?
YES−Troubleshooting is complete. If any other
YES−Go to step 6. Temporary DTC or DTCs were indicated on step 14,
go to the indicated DTCs troubleshooting.
NO−Shift valves A, B, C, and D are stuck. Repair
the shift valves and the hydraulic circuit, or replace NO−If the screen indicates FAILED, then go to step
the transmission, then go to step 10. 4. If the screen indicates NOT COMPLETED, go to
step 12.
6. Clear the DTC with the HDS.
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Automatic Transmission
1. Warm up the engine to normal operating NO−If the screen indicates FAILED, repair the 5th
temperature (the radiator fan comes on). clutch, or replace the transmission, then go to step
10. If the screen indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step 7 and recheck.
proper level, and check for fluid leaks.
10. Turn the ignition switch to ON (II).
3. Drain the ATF (see step 3 on page 14-210) through a
strainer. Inspect the strainer for metal debris or 11. Clear the DTC with the HDS.
excessive clutch material.
12. Test-drive the vehicle in 5th gear in D for at least
Does the strainer have metal debris or excessive 12 seconds.
clutch material?
13. Turn the ignition switch to LOCK (0), and repeat the
YES−Replace the transmission, then go to step 10. test-drive in step 12.
NO−Replace the ATF (see step 5 on page 14-210), 14. Check for Temporary DTCs or DTCs with the HDS.
then go to step 4.
Is DT C P07 35 indicated?
4. Measure the line pressure (see page 14-184).
YES−Go to step 4.
Is the line pressure within the service limit?
NO−If Temporary DTC or DTC P0735 is not
YES−Go to step 5. indicated, or if any other Temporary DTCs are
indicated, go to step 15.
NO−Repair the ATF pump and the regulator valve,
or replace the transmission, then go to step 10. 15. Monitor the OBD STATUS for P0735 in the DTCs
MENU with the HDS.
5. Measure the 5th clutch pressure (see page 14-184).
Does the screen indicate PASSED?
Is the 5th clutch pressure within the service limit?
YES−Troubleshooting is complete. If any other
YES−Go to step 6. Temporary DTC or DTCs were indicated on step 14,
go to the indicated DTCs troubleshooting.
NO−Shift valves A, B, C, and D are stuck. Repair
the shift valves and the hydraulic circuit, or replace NO−If the screen indicates FAILED, then go to step
the transmission, then go to step 10. 4. If the screen indicates NOT COMPLETED, go to
step 12.
6. Clear the DTC with the HDS.
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DTC P0741: Torque Converter Clutch 8. Test-drive the vehicle at a constant speed of
Hydraulic Circuit Stuck OFF 60 mph (96 km/h) for at least 22 seconds.
NOTE: Before you troubleshoot, record all freeze data 9. Turn the ignition switch to LOCK (0), and repeat the
and any on-board snapshot, and review General test-drive in step 8.
Troubleshooting Information (see page 14-4).
10. Monitor the OBD STATUS for P0741 in the DTCs
1. Warm up the engine to normal operating MENU with the HDS.
temperature (the radiator fan comes on).
Does the screen indicate PASSED?
2. Make sure that the transmission is filled to the
proper level, and check for fluid leaks. YES−Intermittent failure, the system is OK at this
time.
3. Drain the ATF (see step 3 on page 14-210) through a NO−If the screen indicates FAILED, repair the
strainer. Inspect the strainer for metal debris or faulty torque converter clutch mechanism, torque
excessive clutch material. converter clutch hydraulic circuit, lock-up shift
valve, or lock-up control valve, or replace the
Does the strainer have metal debris or excessive transmission, then go to step 11. If the screen
clutch material? indicates NOT COMPLETED, return to step 8 and
recheck.
YES−Replace the transmission, then go to step 11.
11. Reconnect all connectors.
NO−Replace the ATF (see step 5 on page 14-210),
then go to step 4. 12. Turn the ignition switch to ON (II).
4. Clear the DTC with the HDS. 13. Clear the DTC with the HDS.
5. Select LOCKUP SOLENOID TEST in 14. Test-drive the vehicle at a constant speed of
MISCELLANEOUS TEST MENU, and check that the 60 mph (96 km/h) for at least 22 seconds.
TORQUE CONVERTER CLUTCH SOLENOID VALVE
operates with the HDS. 15. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 14.
Do you hear clicking?
16. Check for Temporary DTCs or DTCs with the HDS.
YES−Go to step 6.
Is DT C P07 41 indicated?
NO−Replace the torque converter clutch solenoid
valve (see page 14-188), then go to step 11. YES−Go to step 4.
NO−If Temporary DTC or DTC P0741 is not
6. Run the engine until the engine coolant indicated, or if any other Temporary DTCs are
temperature reaches 176 °F (80 °C). indicated, go to step 17.
7. Select CLUTCH PRESSURE CONTROL (LINEAR) 17. Monitor the OBD STATUS for P0741 in the DTCs
SOLENOID C in MISCELLANEOUS TEST MENU, MENU with the HDS.
and test A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE C with the HDS. Does the screen indicate PASSED?
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Automatic Transmission
Does the strainer have metal debris or excessive Does A/ T clutch pressure control solenoid valve A
clutch material? work properly?
YES−Replace the transmission, then go to step 11. YES−Repair the hydraulic system related to shift
valve A, or replace the transmission, then go to
NO−Replace the ATF (see step 5 on page 14-210), step 11.
then go to step 4.
NO−Replace A/T clutch pressure control solenoid
4. Clear the DTC with the HDS. valve A (see page 14-198), then go to step 11.
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15. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 14.
YES−Go to step 8.
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Automatic Transmission
1. Warm up the engine to normal operating NO−If the screen indicates FAILED, repair shift
temperature (the radiator fan comes on). valve A, or replace the transmission, then go to
step 9. If the screen indicates NOT COMPLETED,
2. Make sure that the transmission is filled to the return to step 6 and recheck.
proper level, and check for fluid leaks.
9. Reconnect all connectors.
3. Drain the ATF (see step 3 on page 14-210) through a
strainer. Inspect the strainer for metal debris or 10. Turn the ignition switch to ON (II).
excessive clutch material.
11. Clear the DTC with the HDS.
Does the strainer have metal debris or excessive
clutch material? 12. Test-drive the vehicle in D through all five gears.
YES−Replace the transmission, then go to step 9. 13. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 12.
NO−Replace the ATF (see step 5 on page 14-210),
then go to step 4. 14. Check for Temporary DTCs or DTCs with the HDS.
YES−Go to step 6. 15. Monitor the OBD STATUS for P0751 or P0752 is the
DTCs MENU with the HDS.
NO−Replace shift solenoid valve A (see page
14-198), then go to step 9. Does the screen indicate PASSED?
6. Test-drive the vehicle in D through all five gears. YES−Troubleshooting is complete. If any other
Temporary DTC or DTCs were indicated on step 14,
7. Turn the ignition switch to LOCK (0), and repeat the go to the indicated DTCs troubleshooting.
test-drive in step 6.
NO−If the screen indicates FAILED, then go to step
4. If the screen indicates NOT COMPLETED, go to
step 12.
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DTC P0756: Shift Solenoid Valve B Stuck OFF 8. Monitor the OBD STATUS for P0756 or P0757 in the
DTCs MENU with the HDS.
DTC P0757: Shift Solenoid Valve B Stuck ON
Does the screen indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review General YES−Intermittent failure, the system is OK at this
Troubleshooting Information (see page 14-4). time.
1. Warm up the engine to normal operating NO−If the screen indicates FAILED, repair shift
temperature (the radiator fan comes on). valve B, or replace the transmission, then go to
step 9. If the screen indicates NOT COMPLETED,
2. Make sure that the transmission is filled to the return to step 6 and recheck.
proper level, and check for fluid leaks.
9. Reconnect all connectors.
3. Drain the ATF (see step 3 on page 14-210) through a
strainer. Inspect the strainer for metal debris or 10. Turn the ignition switch to ON (II).
excessive clutch material.
11. Clear the DTC with the HDS.
Does the strainer have metal debris or excessive
clutch material? 12. Test-drive the vehicle in D through all five gears.
YES−Replace the transmission, then go to step 9. 13. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 12.
NO−Replace the ATF (see step 5 on page 14-210),
then go to step 4. 14. Check for Temporary DTCs or DTCs with the HDS.
YES−Go to step 6. 15. Monitor the OBD STATUS for P0756 or P0757 in the
DTCs MENU with the HDS.
NO−Replace shift solenoid valve B (see page
14-198), then go to step 9. Does the screen indicate PASSED?
6. Test-drive the vehicle in D through all five gears. YES−Troubleshooting is complete. If any other
Temporary DTC or DTCs were indicated on step 14,
7. Turn the ignition switch to LOCK (0), and repeat the go to the indicated DTCs troubleshooting.
test-drive in step 6.
NO−If the screen indicates FAILED, then go to step
4. If the screen indicates NOT COMPLETED, go to
step 12.
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Automatic Transmission
1. Warm up the engine to normal operating NO−If the screen indicates FAILED, repair shift
temperature (the radiator fan comes on). valve C, or replace the transmission, then go to
step 9. If the screen indicates NOT COMPLETED,
2. Make sure that the transmission is filled to the return to step 6 and recheck.
proper level, and check for fluid leaks.
9. Reconnect all connectors.
3. Drain the ATF (see step 3 on page 14-210) through a
strainer. Inspect the strainer for metal debris or 10. Turn the ignition switch to ON (II).
excessive clutch material.
11. Clear the DTC with the HDS.
Does the strainer have metal debris or excessive
clutch material? 12. Test-drive the vehicle in D through all five gears.
YES−Replace the transmission, then go to step 9. 13. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 12.
NO−Replace the ATF (see step 5 on page 14-210),
then go to step 4. 14. Check for Temporary DTCs or DTCs with the HDS.
YES−Go to step 6. 15. Monitor the OBD STATUS for P0761 or P0762 in the
DTCs MENU with the HDS.
NO−Replace shift solenoid valve C (see page
14-203), then go to step 9. Does the screen indicate PASSED?
6. Test-drive the vehicle in D through all five gears. YES−Troubleshooting is complete. If any other
Temporary DTC or DTCs were indicated on step 14,
7. Turn the ignition switch to LOCK (0), and repeat the go to the indicated DTCs troubleshooting.
test-drive in step 6.
NO−If the screen indicates FAILED, then go to step
4. If the screen indicates NOT COMPLETED, go to
step 12.
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DTC P0776: A/T Clutch Pressure Control 6. Inspect A/T clutch pressure control solenoid valve
Solenoid Valve B Stuck OFF B (see page 14-195).
DTC P0777: A/T Clutch Pressure Control Does A/ T clutch pressure control solenoid valve B
Solenoid Valve B Stuck ON work properly?
NOTE: Before you troubleshoot, record all freeze data YES−Repair the hydraulic system related to shift
and any on-board snapshot, and review General valve B, or replace the transmission, then go to
Troubleshooting Information (see page 14-4). step 7.
1. Warm up the engine to normal operating NO−Replace A/T clutch pressure control solenoid
temperature (the radiator fan comes on). valve B (see page 14-198), then go to step 7.
2. Make sure that the transmission is filled to the 7. Reconnect all connectors.
proper level, and check for fluid leaks.
8. Turn the ignition switch to ON (II).
3. Drain the ATF (see step 3 on page 14-210) through a
strainer. Inspect the strainer for metal debris or 9. Clear the DTC with the HDS.
excessive clutch material.
10. Test-drive the vehicle in D through all five gears.
Does the strainer have metal debris or excessive
clutch material? 11. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 10.
YES−Replace the transmission, then go to step 7.
12. Check for Temporary DTCs or DTCs with the HDS.
NO−Replace the ATF (see step 5 on page 14-210),
then go to step 4. Is DT C P07 7 6 or P07 7 7 indicated?
5. Select CLUTCH PRESSURE CONTROL (LINEAR) NO−If Temporary DTC or DTC P0776 or P0777 is
SOLENOID B in MISCELLANEOUS TEST MENU, not indicated, or if any other Temporary DTCs are
and test A/T CLUTCH PRESSURE CONTROL indicated, go to step 13.
SOLENOID VALVE B with the HDS.
13. Monitor the OBD STATUS for P0776 or P0777 in the
Does the screen indicate NORMAL? DTCs MENU with the HDS.
YES−Intermittent failure, the system is OK at this Does the screen indicate PASSED?
time. If the HDS indicates NOT COMPLETED, retest
A/T clutch pressure control solenoid valve B with YES−Troubleshooting is complete. If any other
the HDS. Temporary DTC or DTCs were indicated on step 12,
go to the indicated DTCs troubleshooting.
NO−Follow the instructions indicated on the HDS
for the test result, but if the HDS has not NO−If the screen indicates FAILED, then go to step
determined the cause of the failure, go to step 6. If 4. If the screen indicates NOT COMPLETED, go to
any part is replaced, go to step 7. step 10.
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Automatic Transmission
1. Warm up the engine to normal operating Does the screen indicate PASSED?
temperature (the radiator fan comes on).
YES−Intermittent failure, the system is OK at this
2. Make sure that the transmission is filled to the time.
proper level, and check for fluid leaks.
NO−If the screen indicates FAILED, repair shift
3. Drain the ATF (see step 3 on page 14-210) through a valve D, or replace the transmission, then go to
strainer. Inspect the strainer for metal debris or step 13. If the screen indicates NOT COMPLETED,
excessive clutch material. return to step 1 and recheck.
Does the strainer have metal debris or excessive 13. Turn the ignition switch to ON (II).
clutch material?
14. Clear the DTC with the HDS.
YES−Replace the transmission, then go to step 13.
15. Test-drive the vehicle in D through all five gears.
NO−Replace the ATF (see step 5 on page 14-210),
then go to step 4. 16. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 15.
4. Clear the DTC with the HDS.
17. Check for Temporary DTCs or DTCs with the HDS.
5. Test-drive the vehicle in D through all five gears.
Is DT C P07 80 indicated?
6. Turn the ignition switch to LOCK (0), and repeat the
test-drive in step 5. YES−Go to step 8.
7. Monitor the OBD STATUS for P0780 in the DTCs NO−If Temporary DTC or DTC P0780 is not
MENU with the HDS. indicated, or if any other Temporary DTCs are
indicated, go to step 15.
Does the screen indicate PASSED?
18. Monitor the OBD STATUS for P0780 in the DTCs
YES−Intermittent failure, the system is OK at this MENU with the HDS.
time.
Does the screen indicate PASSED?
NO−If the screen indicates FAILED, go to step 8. If
the screen indicates NOT COMPLETED, return to YES−Troubleshooting is complete. If any other
step 5 and recheck. Temporary DTC or DTCs were indicated on step 17,
go to the indicated DTCs troubleshooting.
8. Clear the DTC with the HDS.
NO−If the screen indicates FAILED, then go to step
9. Run the engine until the engine coolant 5. If the screen indicates NOT COMPLETED, go to
temperature reaches 176 °F (80 °C). step 15.
14-128
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DTC P0847: Short in 3rd Clutch Transmission 6. Turn the ignition switch to LOCK (0).
Fluid Pressure Switch Circuit, or 3rd Clutch
Transmission Fluid Pressure Switch Stuck 7. Disconnect the 3rd clutch transmission fluid
ON pressure switch connector.
Is the 3RD PRESSURE SW IT CH OF F ? 11. Jump the SCS line with the HDS.
(cont’d)
14-129
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07/05/09 16:31:13 61SJC020_140_0134
Automatic Transmission
17. Clear the DTC with the HDS. 24. Drive the vehicle in 3rd gear in D in the D3 driving
mode for at least 2 seconds, then release the D3
18. Start the engine, and warm it up to normal driving mode by pressing the D3 switch, and drive
operating temperature (the radiator fan comes on). in 4th gear for at least 2 seconds. Slow down and
stop the wheels.
19. Drive the vehicle in 3rd gear in D in the D3 driving
mode for at least 2 seconds, then release the D3 25. Check for Temporary DTCs or DTCs with the HDS.
driving mode by pressing the D3 switch, and drive
in 4th gear for at least 2 seconds. Slow down and Is DT C P0847 indicated?
stop the wheels.
YES−Check for poor connections or loose
20. Check for Temporary DTCs or DTCs with the HDS. terminals at the 3rd clutch transmission fluid
pressure switch and the PCM. If the PCM was
Is DT C P0847 indicated? updated, substitute a known-good PCM (see page
14-9), then go to step 23. If the PCM was substituted,
YES−Check for poor connections or loose go to step 1.
terminals at the 3rd clutch transmission fluid
pressure switch and the PCM, then go to step 1. NO−If Temporary DTC or DTC P0847 is not
indicated, or if any other Temporary DTCs or DTCs
NO−If Temporary DTC or DTC P0847 is not are indicated, go to step 26.
indicated, or if any other Temporary DTCs are
indicated, go to step 21. 26. Monitor the OBD STATUS for P0847 in the DTCs
MENU with the HDS.
21. Monitor the OBD STATUS for P0847 in the DTCs
MENU with the HDS. Does the screen indicate PASSED?
Does the screen indicate PASSED? YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
YES−Troubleshooting is complete. If any other original PCM (see page 11-205). If any other
Temporary DTC or DTC s were indicated on step 20, Temporary DTCs or DTCs were indicated on step
go to the indicated DTCs troubleshooting. 25, go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the 3rd clutch connections or loose terminals at the 3rd clutch
transmission fluid pressure switch and the PCM, transmission fluid pressure switch and the PCM. If
then go to step 1. If the screen indicates NOT the PCM was updated, substitute a known-good
COMPLETED, go to step 18. PCM (see page 14-9), then go to step 23. If the PCM
was substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 23.
14-130
07/05/09 16:31:13 61SJC020_140_0135
DTC P0848: Open in 3rd Clutch Transmission 8. Disconnect the 3rd clutch transmission fluid
Fluid Pressure Switch Circuit, or 3rd Clutch pressure switch connector.
Transmission Fluid Pressure Switch Stuck
OFF 9. Turn the ignition switch to ON (II).
NO−Go to step 7.
(cont’d)
14-131
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07/05/09 16:31:14 61SJC020_140_0136
Automatic Transmission
Is DT C P0848 indicated?
Terminal side of Wire side of
female terminals female terminals YES−Check for poor connections or loose
terminals at the 3rd clutch transmission fluid
Is there continuity? pressure switch and the PCM, then go to step 1.
14-132
07/05/09 16:31:14 61SJC020_140_0137
Is DT C P0848 indicated?
14-133
07/05/09 16:31:14 61SJC020_140_0138
Automatic Transmission
1. Clear the DTC with the HDS. 12. Disconnect PCM connector C (44P).
2. Check the 4TH PRESSURE SWITCH SIGNAL with 13. Check for continuity between PCM connector
the HDS in the A/T data list when not in 4th gear. terminal C16 and body ground.
01
Is the 4T H PRESSURE SW IT CH OF F ? PCM CONNECTOR C (44P)
NO−Go to step 6.
Does the screen indicate PASSED? YES−Repair a short to ground in the wire between
PCM connector terminal C16 and the 4th clutch
YES−Intermittent failure, the system is OK at this transmission fluid pressure switch, then go to step
time. Check the OP4SW (BLU/YEL) wire for an 15.
intermittent short to ground between the 4th clutch
transmission fluid pressure switch and the PCM. NO−Go to step 22.
14-134
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14. Replace the 4th clutch transmission fluid pressure 22. Update the PCM if it does not have the latest
switch (see page 14-207). software (see page 14-8), or substitute a known-
good PCM (see page 14-9).
15. Reconnect all connectors.
23. Start the engine, and warm it up to normal
16. Turn the ignition switch to ON (II). operating temperature (the radiator fan comes on).
17. Clear the DTC with the HDS. 24. Driver the vehicle in 4th gear in D for at least
2 seconds, and drive in 5th gear for at least
18. Start the engine, and warm it up to normal 2 seconds. Slow down and stop the wheels.
operating temperature (the radiator fan comes on).
25. Check for Temporary DTC or DTCs with the HDS.
19. Drive the vehicle in 4th gear in D for at least
2 seconds, and drive in 5th gear for at least Is DT C P087 2 indicated?
2 seconds. Slow down and stop the wheels.
YES−Check for poor connections or loose
20. Check for Temporary DTCs or DTCs with the HDS. terminals at the 4th clutch transmission fluid
pressure switch and the PCM. If the PCM was
Is DT C P087 2 indicated? updated, substitute a known-good PCM (see page
14-9), then go to step 23. If the PCM was substituted,
YES−Check for poor connections or loose go to step 1.
terminals at the 4th clutch transmission fluid
pressure switch and the PCM, then go to step 1. NO−If Temporary DTC or DTC P0872 is not
indicated, or if any other Temporary DTC or DTCs
NO−If Temporary DTC or DTC P0872 is not are indicated, go to step 26.
indicated, or if any other Temporary DTCs are
indicated, go to step 21. 26. Monitor the OBD STATUS for P0872 in the DTCs
MENU with the HDS.
21. Monitor the OBD STATUS for P0872 in the DTCs
MENU with the HDS. Does the screen indicate PASSED?
Does the screen indicate PASSED? YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
YES−Troubleshooting is complete. If any other original PCM (see page 11-205). If any other
Temporary DTC or DTCs were indicated on step 20, Temporary DTC or DTCs were indicated on step 25,
go to the indicated DTCs troubleshooting. go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the 4th clutch connections or loose terminals at the 4th clutch
transmission fluid pressure switch and the PCM, transmission fluid pressure switch and the PCM. If
then go to step 1. If the screen indicates NOT the PCM was updated, substitute a known-good
COMPLETED, go to step 18. PCM (see page 14-9), then go to step 23. If the PCM
was substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 23.
14-135
07/05/09 16:31:14 61SJC020_140_0140
Automatic Transmission
4. Check the 4TH PRESSURE SWITCH SIGNAL in the Wire side of female terminals
DATA LIST with the HDS.
14-136
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07/05/09 16:31:15 61SJC020_140_0141
11. Turn the ignition switch to LOCK (0). 15. Replace the 4th clutch transmission fluid pressure
switch (see page 14-207).
12. Jump the SCS line with the HDS.
16. Reconnect all connectors.
13. Disconnect PCM connector C (44P).
17. Turn the ignition switch to ON (II).
14. Check for continuity between PCM connector
terminal C16 and 4th clutch transmission fluid 18. Clear the DTC with HDS.
pressure switch connector terminal.
*01 19. Start the engine, and warm it up to normal
PCM CONNECTOR C (44P) 4TH CLUTCH
TRANSMISSION operating temperature (the radiator fan comes on).
FLUID PRESSURE
SWITCH CONNECTOR 20. Drive the vehicle in 4th gear in D for at least
OP4SW
2 seconds, then drive in 5th gear for at least
(BLU/YEL) 2 seconds.
OP4SW
(BLU/YEL) 21. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P087 3 indicated?
NO−Repair an open in the wire between PCM 22. Monitor the OBD STATUS for P0873 in the DTCs
connector terminal C16 and the 4th clutch MENU with the HDS.
transmission fluid pressure switch, then go to step
16. Does the screen indicate PASSED?
(cont’d)
14-137
07/05/09 16:31:15 61SJC020_140_0142
Automatic Transmission
Is DT C P087 3 indicated?
14-138
07/05/09 16:31:15 61SJC020_140_0143
DTC P0962: Problem in A/T Clutch Pressure 6. Monitor the OBD STATUS for P0962 in the DTCs
Control Solenoid Valve A Circuit MENU with the HDS.
YES−Go to step 5.
NO−Go to step 7.
(cont’d)
14-139
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Automatic Transmission
GND (BLK)
NO−Repair open in the wire between A/T clutch YES−Go to step 20.
pressure control solenoid valve A and ground
(G101, G102) (see page 22-18), or repair poor NO−Repair open or short in the wire between PCM
ground (G101, G102), then go to step 14. connector terminal C19 and A/T clutch pressure
control solenoid valve A, then go to step 14.
14-140
07/05/09 16:31:15 61SJC020_140_0145
13. Replace A/T clutch pressure control solenoid 20. Update the PCM if it does not have the latest
valve A (see page 14-198). software (see page 14-8), or substitute a known-
good PCM (see page 14-9).
14. Reconnect all connectors.
21. Start the engine, and wait for at least 1 second.
15. Turn the ignition switch to ON (II).
22. Check for Temporary DTCs or DTCs with the HDS.
16. Clear the DTC with the HDS.
Is DT C P0962 indicated?
17. Start the engine, and wait for at least 1 second.
YES−Check for poor connections or loose
18. Check for Temporary DTCs or DTCs with the HDS. terminals at A/T clutch pressure control solenoid
valve A and the PCM. If the PCM was updated,
Is DT C P0962 indicated? substitute a known-good PCM (see page 14-9), then
go to step 21. If the PCM was substituted, go to step
YES−Check for poor connections or loose 1.
terminals at A/T clutch pressure control solenoid
valve A and the PCM, then go to step 1. NO−If Temporary DTC or DTC P0962 is not
indicated, or if any other Temporary DTCs or DTCs
NO−If Temporary DTC or DTC P0962 is not are indicated, go to step 23.
indicated, or if any other Temporary DTCs are
indicated, go to step 19. 23. Monitor the OBD STATUS for P0962 in the DTCs
MENU with the HDS.
19. Monitor the OBD STATUS for P0962 in the DTCs
MENU with the HDS. Does the screen indicate PASSED?
Does the screen indicate PASSED? YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
YES−Troubleshooting is complete. If any other original PCM (see page 11-205). If any other
Temporary DTC or DTCs were indicated on step 18, Temporary DTCs or DTCs were indicated on step
go to the indicated DTCs troubleshooting. 22, go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at A/T clutch connections or loose terminals at A/T clutch
pressure control solenoid valve A and the PCM, pressure control solenoid valve A and the PCM. If
then go to step 1. If the screen indicates NOT the PCM was updated, substitute a known-good
COMPLETED, go to step 17. PCM (see page 14-9), then go to step 21. If the PCM
was substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 21.
14-141
07/05/09 16:31:16 61SJC020_140_0146
Automatic Transmission
YES−Go to step 5.
NO−Go to step 7.
14-142
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07/05/09 16:31:16 61SJC020_140_0147
10. Check for continuity between A/T clutch pressure 11. Replace A/T clutch pressure control solenoid
control solenoid valve A connector terminal No. 2 valve A (see page 14-198).
and body ground.
02 12. Reconnect all connectors.
A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE A CONNECTOR 13. Turn the ignition switch to ON (II).
Is DT C P0963 indicated?
(cont’d)
14-143
07/05/09 16:31:16 61SJC020_140_0148
Automatic Transmission
Is DT C P0963 indicated?
14-144
07/05/09 16:31:16 61SJC020_140_0149
DTC P0966: Problem in A/T Clutch Pressure 6. Monitor the OBD STATUS for P0966 in the DTCs
Control Solenoid Valve B Circuit MENU with the HDS.
YES−Go to step 5.
NO−Go to step 7.
(cont’d)
14-145
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07/05/09 16:31:17 61SJC020_140_0150
Automatic Transmission
GND (BLK)
NO−Repair open in the wire between A/T clutch YES−Go to step 20.
pressure control solenoid valve B and ground
(G101, G102) (see page 22-18), or repair poor NO−Repair open or short in the wire between PCM
ground (G101, G102), then go to step 14. connector terminal B25 and A/T clutch pressure
control solenoid valve B, then go to step 14.
14-146
07/05/09 16:32:10 61SJC020_140_0151
13. Replace A/T clutch pressure control solenoid valve 20. Update the PCM if it does not have the latest
B (see page 14-198). software (see page 14-8), or substitute a known-
good PCM (see page 14-9).
14. Reconnect all connectors.
21. Start the engine, and wait for at least 1 second.
15. Turn the ignition switch to ON (II).
22. Check for Temporary DTCs or DTCs with the HDS.
16. Clear the DTC with the HDS.
Is DT C P0966 indicated?
17. Start the engine, and wait for at least 1 second.
YES−Check for poor connections or loose
18. Check for Temporary DTCs or DTCs with the HDS. terminals at A/T clutch pressure control solenoid
valve B and the PCM. If the PCM was updated,
Is DT C P0966 indicated? substitute a known-good PCM (see page 14-9), then
go to step 21. If the PCM was substituted, go to step
YES−Check for poor connections or loose 1.
terminals at A/T clutch pressure control solenoid
valve B and the PCM, then go to step 1. NO−If Temporary DTC or DTC P0966 is not
indicated, or if any other Temporary DTCs or DTCs
NO−If Temporary DTC or DTC P0966 is not are indicated, go to step 23.
indicated, or if any other Temporary DTCs are
indicated, go to step 19. 23. Monitor the OBD STATUS for P0966 in the DTCs
MENU with the HDS.
19. Monitor the OBD STATUS for P0966 in the DTCs
MENU with the HDS. Does the screen indicate PASSED?
Does the screen indicate PASSED? YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
YES−Troubleshooting is complete. If any other original PCM (see page 11-205). If any other
Temporary DTC or DTCs were indicated on step 18, Temporary DTCs or DTCs were indicated on step
go to the indicated DTCs troubleshooting. 22, go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at A/T clutch connections or loose terminals at A/T clutch
pressure control solenoid valve B and the PCM, pressure control solenoid valve B and the PCM. If
then go to step 1. If the screen indicates NOT the PCM was updated, substitute a known-good
COMPLETED, go to step 17. PCM (see page 14-9), then go to step 21. If the PCM
was substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 21.
14-147
07/05/09 16:32:10 61SJC020_140_0152
Automatic Transmission
YES−Go to step 5.
NO−Go to step 7.
14-148
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07/05/09 16:32:10 61SJC020_140_0153
10. Check for continuity between A/T clutch pressure 11. Replace A/T clutch pressure control solenoid valve
control solenoid valve B connector terminal No. 2 B (see page 14-198).
and body ground.
02 12. Reconnect all connectors.
A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE B CONNECTOR 13. Turn the ignition switch to ON (II).
Is DT C P0967 indicated?
(cont’d)
14-149
07/05/09 16:32:10 61SJC020_140_0154
Automatic Transmission
Is DT C P0967 indicated?
14-150
07/05/09 16:32:11 61SJC020_140_0155
DTC P0970: Problem in A/T Clutch Pressure 6. Monitor the OBD STATUS for P0970 in the DTCs
Control Solenoid Valve C Circuit MENU with the HDS.
YES−Go to step 5.
NO−Go to step 7.
(cont’d)
14-151
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07/05/09 16:32:11 61SJC020_140_0156
Automatic Transmission
GND (BLK)
NO−Repair open in the wire between A/T clutch YES−Go to step 20.
pressure control solenoid valve C and ground
(G101, G102) (see page 22-18), or repair poor NO−Repair open or short in the wire between PCM
ground (G101, G102), then go to step 14. connector terminal B35 and A/T clutch pressure
control solenoid valve C, then go to step 14.
14-152
07/05/09 16:32:11 61SJC020_140_0157
13. Replace A/T clutch pressure control solenoid 20. Update the PCM if it does not have the latest
valve C (see page 14-203). software (see page 14-8), or substitute a known-
good PCM (see page 14-9).
14. Reconnect all connectors.
21. Start the engine, and wait for at least 1 second.
15. Turn the ignition switch to ON (II).
22. Check for Temporary DTCs or DTCs with the HDS.
16. Clear the DTC with the HDS.
Is DT C P097 0 indicated?
17. Start the engine, and wait for at least 1 second.
YES−Check for poor connections or loose
18. Check for Temporary DTCs or DTCs with the HDS. terminals at A/T clutch pressure control solenoid
valve C and the PCM. If the PCM was updated,
Is DT C P097 0 indicated? substitute a known-good PCM (see page 14-9), then
go to step 21. If the PCM was substituted, go to step
YES−Check for poor connections or loose 1.
terminals at A/T clutch pressure control solenoid
valve C and the PCM, then go to step 1. NO−If Temporary DTC or DTC P0970 is not
indicated, or if any other Temporary DTCs or DTCs
NO−If Temporary DTC or DTC P0970 is not are indicated, go to step 23.
indicated, or if any other Temporary DTCs are
indicated, go to step 19. 23. Monitor the OBD STATUS for P0970 in the DTCs
MENU with the HDS.
19. Monitor the OBD STATUS for P0970 in the DTCs
MENU with the HDS. Does the screen indicate PASSED?
Does the screen indicate PASSED? YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
YES−Troubleshooting is complete. If any other original PCM (see page 11-205). If any other
Temporary DTC or DTCs were indicated on step 18, Temporary DTCs or DTCs were indicated on step
go to the indicated DTCs troubleshooting. 22, go to the indicated DTCs troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at A/T clutch connections or loose terminals at A/T clutch
pressure control solenoid valve C and the PCM, pressure control solenoid valve C and the PCM. If
then go to step 1. If the screen indicates NOT the PCM was updated, substitute a known-good
COMPLETED, go to step 17. PCM (see page 14-9), then go to step 21. If the PCM
was substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 21.
14-153
07/05/09 16:32:11 61SJC020_140_0158
Automatic Transmission
YES−Go to step 5.
NO−Go to step 7.
14-154
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07/05/09 16:32:12 61SJC020_140_0159
10. Check for continuity between A/T clutch pressure 11. Replace A/T clutch pressure control solenoid
control solenoid valve C connector terminal No. 2 valve C (see page 14-203).
and body ground.
02 12. Reconnect all connectors.
A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE C CONNECTOR 13. Turn the ignition switch to ON (II).
Is DT C P097 1 indicated?
(cont’d)
14-155
07/05/09 16:32:12 61SJC020_140_0160
Automatic Transmission
Is DT C P097 1 indicated?
14-156
07/05/09 16:32:12 61SJC020_140_0161
DTC P0973: Short in Shift Solenoid Valve A 9. Turn the ignition switch to LOCK (0).
Circuit
10. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 11. Disconnect PCM connectors B (44P) and C (44P).
any on-board snapshot, and review General
Troubleshooting Information (see page 14-4). 12. Measure the resistance between PCM connector
• This code is caused by an electrical circuit problem terminals C25 and C40 or B43.
and cannot be caused by a mechanical problem in the 01
transmission. PCM CONNECTORS
YES−Go to step 9.
Is there less than 12 ?
NO−Go to step 5.
YES−Go to step 13.
5. Select SHIFT SOLENOID A in MISCELLANEOUS
TEST MENU, and test SHIFT SOLENOID VALVE A NO−Go to step 14.
with the HDS.
YES−Go to step 6.
NO−Go to step 9.
(cont’d)
14-157
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07/05/09 16:32:12 61SJC020_140_0162
Automatic Transmission
14-158
07/05/09 16:32:12 61SJC020_140_0163
Is DT C P097 3 indicated?
14-159
07/05/09 16:32:13 61SJC020_140_0164
Automatic Transmission
YES−Go to step 9.
Is there 12−25 ?
NO−Go to step 5.
YES−Go to step 24.
5. Select SHIFT SOLENOID A in MISCELLANEOUS
TEST MENU, and test SHIFT SOLENOID VALVE A NO−Go to step 13.
with the HDS.
YES−Go to step 6.
NO−Go to step 9.
14-160
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07/05/09 16:32:13 61SJC020_140_0165
13. Disconnect the shift solenoid harness connector. 15. Remove the shift solenoid harness (see page
14-188).
14. Check for continuity between PCM connector
terminal C25 and shift solenoid harness connector 16. Check for continuity between shift solenoid
terminal No. 4. harness connector terminal No. 4 and the shift
*01 solenoid valve A connector terminal.
PCM CONNECTOR C (44P) SHIFT SOLENOID
HARNESS CONNECTOR *02
SHIFT SOLENOID SHIFT SOLENOID
HARNESS CONNECTOR VALVE A CONNECTOR
SH A
(BLU/YEL)
SH A
(BLU/YEL)
SH A (RED)
Is there continuity?
Is there continuity?
YES−Go to step 15.
YES−Replace shift solenoid valve A (see page
NO−Repair open in the wire between PCM 14-188), then go to step 17.
connector terminal C25 and the shift solenoid
harness connector, then go to step 17. NO−Replace the shift solenoid harness (see page
14-188), then go to step 17.
(cont’d)
14-161
07/05/09 16:32:13 61SJC020_140_0166
Automatic Transmission
19. Clear the DTC with the HDS. 25. Start the engine in P, and wait for at least 1 second.
20. Start the engine in P, and wait for at least than 26. Test-drive the vehicle in 1st gear in D for at least
1 second. 1 second.
21. Test-drive the vehicle in 1st gear in D for at least 27. Check for Temporary DTCs or DTCs with the HDS.
1 second.
Is DT C P097 4 indicated?
22. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose
Is DT C P097 4 indicated? terminals at shift solenoid valve A, the shift
solenoid harness, and the PCM. If the PCM was
YES−Check for poor connections or loose updated, substitute a known-good PCM (see page
terminals at shift solenoid valve A, the shift 14-9), then go to step 25. If the PCM was substituted,
solenoid harness, and the PCM, then go to step 1. go to step 1.
NO−If Temporary DTC or DTC P0974 is not NO−If Temporary DTC or DTC P0974 is not
indicated, or if any other Temporary DTCs are indicated, or if any other Temporary DTCs or DTCs
indicated, go to step 23. are indicated, go to step 28.
23. Monitor the OBD STATUS for P0974 in the DTCs 28. Monitor the OBD STATUS for P0974 in the DTCs
MENU with the HDS. MENU with the HDS.
Does the screen indicate PASSED? Does the screen indicate PASSED?
YES−Troubleshooting is complete. If any other YES−If the PCM was updated, troubleshooting is
Temporary DTC or DTCs were indicated on step 22, complete. If the PCM was substituted, replace the
go to the indicated DTCs troubleshooting. original PCM (see page 11-205). If any other
Temporary DTCs or DTCs were indicated on step
NO−If the screen indicates FAILED, check for poor 27, go to the indicated DTCs troubleshooting.
connections or loose terminals at shift solenoid
valve A, the shift solenoid harness, and the PCM, NO−If the screen indicates FAILED, check for poor
then go to step 1. If the screen indicates NOT connections or loose terminals at shift solenoid
COMPLETED, go to step 20. valve A, the shift solenoid harness, and the PCM. If
the PCM was updated, substitute a known-good
PCM (see page 14-9), then go to step 25. If the PCM
was substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 25.
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DTC P0976: Short in Shift Solenoid Valve B 8. Monitor the OBD STATUS for P0976 in the DTCs
Circuit MENU with the HDS.
6. Start the engine in P, and wait for at least 1 second. Is there less than 12 ?
7. Test-drive the vehicle so that it shifts from 1st to 4th YES−Go to step 13.
gear in D, then drive the vehicle in 4th gear for at
least 1 second. NO−Go to step 24.
(cont’d)
14-163
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Automatic Transmission
15. Inspect shift solenoid valve B and the shift solenoid 23. Monitor the OBD STATUS for P0976 in the DTCs
harness (see page 14-188). MENU with the HDS.
Is shif t solenoid valve B and the harness OK ? Does the screen indicate PASSED?
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Is DT C P097 6 indicated?
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Automatic Transmission
6. Start the engine in P, and wait for at least 1 second. Is there 12−25 ?
7. Test-drive the vehicle so that it shifts from 1st to 4th YES−Go to step 24.
gear in D, then drive the vehicle in 4th gear for at
least 1 second. NO−Go to step 13.
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13. Disconnect the shift solenoid harness connector. 15. Remove the shift solenoid harness (see page
14-188).
14. Check for continuity between PCM connector
terminal C23 and shift solenoid harness connector 16. Check for continuity between shift solenoid
terminal No. 1. harness connector terminal No. 1 and the shift
*01 solenoid valve B connector terminal.
PCM CONNECTOR C (44P) SHIFT SOLENOID
HARNESS CONNECTOR *02
SHIFT SOLENOID SHIFT SOLENOID
VALVE B CONNECTOR HARNESS CONNECTOR
SH B (GRN/WHT)
SH B (GRN/WHT)
SH B (ORN)
Is there continuity?
Is there continuity?
YES−Go to step 15.
YES−Replace shift solenoid valve B (see page
NO−Repair open in the wire between PCM 14-188), then go to step 17.
connector terminal C23 and the shift solenoid
harness connector, then go to step 17. NO−Replace the shift solenoid harness (see page
14-188), then go to step 17.
(cont’d)
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Automatic Transmission
19. Clear the DTC with the HDS. 25. Start the engine in P, and wait for at least 1 second.
20. Start the engine in P, and wait for at least 1 second. 26. Test-drive the vehicle so that it shifts from 1st to 4th
gear in D, then drive the vehicle in 4th gear for at
21. Test-drive the vehicle so that it shifts from 1st to 4th least 1 second.
gear in D, then drive the vehicle in 4th gear for at
least 1 second. 27. Check for Temporary DTCs or DTCs with the HDS.
22. Check for Temporary DTCs or DTCs with the HDS. Is DT C P097 7 indicated?
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DTC P0979: Short in Shift Solenoid Valve C 9. Turn the ignition switch to LOCK (0).
Circuit
10. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 11. Disconnect PCM connectors B (44P) and C (44P).
any on-board snapshot, and review General
Troubleshooting Information (see page 14-4). 12. Measure the resistance between PCM connector
• This code is caused by an electrical circuit problem terminals C18 and C40 or B43.
and cannot be caused by a mechanical problem in the 01
transmission. PCM CONNECTORS
YES−Go to step 9.
Is there less than 12 ?
NO−Go to step 5.
YES−Go to step 13.
5. Select SHIFT SOLENOID C in MISCELLANEOUS
TEST MENU, and test SHIFT SOLENOID VALVE C NO−Go to step 24.
with the HDS.
YES−Go to step 7.
NO−Go to step 9.
(cont’d)
14-169
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Automatic Transmission
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Is DT C P097 9 indicated?
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Automatic Transmission
YES−Go to step 9.
Is there 12−25 ?
NO−Go to step 5.
YES−Go to step 24.
5. Select SHIFT SOLENOID C in MISCELLANEOUS
TEST MENU, and test SHIFT SOLENOID VALVE C NO−Go to step 13.
with the HDS.
YES−Go to step 6.
NO−Go to step 9.
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13. Disconnect the shift solenoid harness connector. 15. Remove the shift solenoid harness (see page
14-188).
14. Check for continuity between PCM connector
terminal C18 and shift solenoid harness connector 16. Check for continuity between shift solenoid
terminal No. 2. harness connector terminal No. 2 and the shift
*01 solenoid valve C connector terminal.
PCM CONNECTOR C (44P) SHIFT SOLENOID
HARNESS CONNECTOR *02
SHIFT SOLENOID SHIFT SOLENOID
VALVE C CONNECTOR HARNESS CONNECTOR
SH C (GRN)
SH C (GRN)
SH C (GRN)
Is there continuity?
Is there continuity?
YES−Go to step 15.
YES−Replace shift solenoid valve C (see page
NO−Repair open in the wire between PCM 14-188), then go to step 17.
connector terminal C18 and the shift solenoid
harness connector, then go to step 17. NO−Replace the shift solenoid harness (see page
14-188), then go to step 17.
(cont’d)
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Automatic Transmission
19. Clear the DTC with the HDS. 25. Start the engine in P, and wait for at least 1 second.
20. Start the engine in P, and wait for at least 1 second. 26. Test-drive the vehicle in 1st gear in D for at least
1 second.
21. Test-drive the vehicle in 1st gear in D for at least
1 second. 27. Check for Temporary DTCs or DTCs with the HDS.
22. Check for Temporary DTCs or DTCs with the HDS. Is DT C P0980 indicated?
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DTC P2769: Short in Torque Converter Clutch 6. Monitor the OBD STATUS for P2769 in the DTCs
Solenoid Valve Circuit MENU with the HDS.
NO−Go to step 7.
Is there less than 12 ?
5. Start the engine in P, and warm it up to normal
operating temperature (the radiator fan comes on). YES−Go to step 11.
Test-drive the vehicle at a constant speed of
37 mph (60 km/h) in D, in 5th gear for at least NO−Go to step 21.
1 second.
(cont’d)
14-175
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Automatic Transmission
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Is DT C P27 69 indicated?
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Automatic Transmission
NO−Go to step 7.
Is there 12−25 ?
5. Start the engine in P, and warm it up to normal
operating temperature (the radiator fan comes on). YES−Go to step 21.
Test-drive the vehicle at a constant speed of
37 mph (60 km/h) in D, in 5th gear for at least NO−Go to step 11.
1 second.
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11. Disconnect the shift solenoid harness connector. 13. Remove the shift solenoid harness connector
(see page 14-188).
12. Check for continuity between PCM connector
terminal B44 and shift solenoid harness connector 14. Check for continuity between shift solenoid
terminal No. 3. harness connector terminal No. 3 and the torque
*01 converter clutch solenoid valve connector terminal.
PCM CONNECTOR B (44P) SHIFT SOLENOID
HARNESS CONNECTOR *02
TORQUE CONVERTER SHIFT SOLENOID
CLUTCH SOLENOID HARNESS CONNECTOR
VALVE CONNECTOR
LC (YEL)
LC (YEL) LC (YEL)
Is there continuity?
Is there continuity?
YES−Go to step 13.
YES−Replace torque converter clutch solenoid
NO−Repair an open in the wire between PCM valve (see page 14-188), then go to step 15.
connector terminal B44 and the shift solenoid
harness connector, then go to step 15. NO−Replace the shift solenoid harness (see page
14-188), then go to step 15.
(cont’d)
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Automatic Transmission
17. Clear the DTC with the HDS. 22. Start the engine in P, and warm it up to normal
operating temperature (the radiator fan comes on).
18. Start the engine in P, and warm it up to normal Test-drive the vehicle at a constant speed of
operating temperature (the radiator fan comes on). 37 mph (60 km/h) in D, in 5th gear for at least
Test-drive the vehicle at a constant speed of 1 second.
37 mph (60 km/h) in D, in 5th gear for at least
1 second. 23. Check for Temporary DTCs or DTCs with the HDS.
19. Check for Temporary DTCs or DTCs with the HDS. Is DT C P27 7 0 indicated?
NO−If Temporary DTC or DTC P2770 is not NO−If Temporary DTC or DTC P2770 is not
indicated, or if any other Temporary DTCs are indicated, or if any other Temporary DTCs or DTCs
indicated, go to step 20. are indicated, go to step 24.
20. Monitor the OBD STATUS for P2770 in the DTCs 24. Monitor the OBD STATUS for P2770 in the DTCs
MENU with the HDS. MENU with the HDS.
Does the screen indicate PASSED? Does the screen indicate PASSED?
YES−Troubleshooting is complete. If any other YES−If the PCM was updated, troubleshooting is
Temporary DTC or DTCs were indicated on step 19, complete. If the PCM was substituted, replace the
go to the indicated DTCs troubleshooting. original PCM (see page 11-205). If any other
Temporary DTCs or DTCs were indicated on step
NO−If the screen indicates FAILED, check for poor 23, go to the indicated DTCs troubleshooting.
connections or loose terminals at the torque
converter clutch solenoid valve, the shift solenoid NO−If the screen indicates FAILED, check for poor
harness, and the PCM, then go to step 1. If the connections or loose terminals at the torque
screen indicates NOT COMPLETED, go to step 18. converter clutch solenoid valve, the shift solenoid
harness, and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 14-9), then
go to step 22. If the PCM was substituted, go to step
1. If the screen indicates NOT COMPLETED, go to
step 22.
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Road Test
1. Warm up the engine to normal operating 6. Prepare the HDS to take a HIGH SPEED SNAPSHOT
temperature (the radiator fan comes on). (Refer to the HDS user’s guide for more details if
needed):
2. Apply the parking brake, and block both rear
wheels. • Select High Speed icon.
• Select these parameters:
3. Start the engine, then shift to D while pressing the – VSS veh speed
brake pedal. Press the accelerator pedal, and – Output Shaft (Countershaft) Speed
release it suddenly. The engine should not stall. – Input Shaft (Mainshaft) Speed (rpm)
– RPM engine speed
4. Repeat step 3 in all shift lever positions. – Relative TP Sensor
– APP Sensor A
5. Connect the HDS to the DLC (A), and go to the A/T – ATF Temp sensor
Mode Menu. – Battery voltage
– Shift control
NOTE: If the HDS does not communicate with the – Brake Switch
PCM, troubleshoot the DLC circuit (see page • Set the Trigger Type to Parameter.
11-194). • Adjust the Parameter setting to APP Sensor A
01 above 1.0 V.
• Set the recording time to 60 seconds.
• Set the Trigger point to −30 seconds.
(cont’d)
14-181
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Automatic Transmission
Upshift: D Position 15. Shift to 1, accelerate from a stop at full throttle, and
Accelerator pedal position sensor voltage: check for abnormal noise and clutch slippage.
0.75 V Upshifts should not occur in this position.
1st→2nd 12−13 mph (19−21 km/h)
2nd→3rd 19−21 mph (31−33 km/h) 16. Shift to 2, accelerate from a stop at full throttle, and
3rd→4th 25−29 mph (40−46 km/h) check for abnormal noise and clutch slippage.
4th→5th 45−49 mph (72−78 km/h) Upshifts and downshifts should not occur in this
Lock-up ON 47−50 mph (76−80 km/h) position.
Accelerator pedal position sensor voltage:
2.5 V 17. Shift to R, accelerate from a stop at full throttle
1st→2nd 29−32 mph (47−51 km/h) momentarily, and check for abnormal noise and
2nd→3rd 50−54 mph (80−86 km/h) clutch slippage.
3rd→4th 76−80 mph (121−127 km/h)
4th→5th 94−98 mph (151−157 km/h) 18. Park the vehicle on a slope (about 16 degrees),
Lock-up ON 102−106 mph (164−170 km/h) apply the brake, and shift into P. Release the brake;
Fully-opened throttle the vehicle should not move.
Accelerator pedal position sensor voltage:
4.5 V NOTE: Always use the parking brake to hold the
1st→2nd 36−40 mph (58−64 km/h) vehicle when stopped on an incline in gear.
2nd→3rd 64−68 mph (102−108 km/h) Depending on the grade of the incline, the vehicle
3rd→4th 100−104 mph (160−166 km/h) could roll backwards if the brake is released.
Downshift: D Position
Accelerator pedal position sensor voltage:
0.75 V
Lock-up OFF 44−48 mph (70−77 km/h)
5th→4th 39−41 mph (62−66 km/h)
4th→3rd 18−21 mph (29−33 km/h)
2nd→1st 9−11 mph (14−18 km/h)
Accelerator pedal position sensor voltage:
2.5 V
Lock-up OFF 90−94 mph (145−151 km/h)
5th→4th 73−76 mph (118−122 km/h)
4th→3rd 53−56 mph (86−90 km/h)
3rd→2nd 25−29 mph (40−46 km/h)
2nd→1st 9−11 mph (14−18 km/h)
Fully-opened throttle
Accelerator pedal position sensor voltage:
4.5 V
4th→3rd 89−93 mph (142−148 km/h)
3rd→2nd 58−62 mph (93−99 km/h)
2nd→1st 32−34 mph (51−55 km/h)
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NOTE:
• Do not test stall speed for more than 10 seconds
at a time.
• Stall speed tests should be used for diagnostic
purposes only.
• Stall speed tests should be the same in D, 2, 1,
and R.
• Do not test stall speed with the A/T pressure
gauges installed.
14-183
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Automatic Transmission
Pressure Test
Special Tools Required 6. Connect the oil pressure gauge to the line pressure
• A/T clutch pressure gauge set inspection port (A). Do not allow dust or other
07406-0020400 or 07406-0020401 foreign particles to enter the hole while connecting
• A/T pressure hose, 2,210 mm 07MAJ-PY4011A the gauge.
• A/T pressure hose adapter 07MAJ-PY40120 02
A/T OIL PRESSURE
GAUGE SET W/PANEL
1. Before testing, make sure the transmission fluid is 07406-0020400 or
filled to the proper level. 07406-0020401
3. Allow the all four wheels to rotate freely. A/T PRESSURE A/T PRESSURE
HOSE, 2,210 mm HOSE ADAPTER
07MAJ-PY4011A 07MAJ-PY40120
4. Remove the splash shield (see page 20-179). (4 required) (4 required)
14-184
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9. Turn the engine off, then disconnect the oil 13. Start the engine in P.
pressure gauge from the line pressure inspection
port. 14. Shift into 1, and measure the 1st clutch pressure at
the 1st clutch pressure inspection port (B) and the
10. Install the sealing bolt to the line pressure 1st-hold clutch pressure at the 1st-hold clutch
inspection port with the new sealing washer, and pressure inspection port (C) while holding the
tighten the bolts to 18 N·m (1.8 kgf·m, 13 lbf·ft). Do engine speed at 2,000 rpm.
not reuse the old sealing washer.
15. Up shift to 2 by pushing the shift lever, and
11. Connect the oil pressure gauge to the 1st clutch measure the 2nd clutch pressure at the 2nd clutch
pressure inspection hole (B) and the 1st-hold clutch pressure inspection hole (D) while holding the
pressure inspection hole (C). engine speed at 2,000 rpm.
04
Pressure Fluid Pressure
B
Standard Service Limit
1st clutch 950−1,010 kPa 890 kPa
C (B) (9.7−10.3 kgf/cm2, (9.1 kgf/cm2,
2nd clutch 140−146 psi) 130 psi)
(D)
1st-hold 800−880 kPa 760 kPa
clutch (C) (8.2−9.0 kgf/cm2, (7.7 kgf/cm2,
120−130 psi) 110 psi)
(cont’d)
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Automatic Transmission
19. Connect the oil pressure gauge to the 4th clutch Pressure Fluid Pressure
pressure inspection port (F). Standard Service Limit
07 3rd clutch 950−1,010 kPa 890 kPa
(E) (9.7−10.3 kgf/cm2, (9.1 kgf/cm2,
4th clutch 140−146 psi) 130 psi)
(F)
5th clutch
(G)
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31. Install the intake air duct and the intake manifold
cover.
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Automatic Transmission
6 x 1.0 mm A
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
B
2. Select Shift Solenoid A, B, C, and Lockup Solenoid E
Test in the Miscellaneous Test Menu on the HDS.
C
3. Check that shift solenoid valves A, B, and C, and the
torque converter clutch solenoid valve operate with
the HDS. A clicking sound should be heard.
14-188
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12. Remove the bolt securing the harness cover (A). 15. Remove A/T clutch pressure control solenoid
03 valves A and B, ATF pipes (C), and gasket (D).
B 04
C
D
D
E
A, B
A C
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
16. Replace the gasket and O-rings (E) with new ones
13. Remove the harness clamp (B) from the harness when installing A/T clutch pressure control
cover/clamp bracket (C), disconnect the 4th clutch solenoid valves A and B.
transmission fluid pressure switch connector (D),
then remove the harness cover from the bracket. 17. Remove the solenoid valve cover (A), dowel pins
(B), and gasket (C).
14. Disconnect the A/T clutch pressure control solenoid 05
valve A connector (E), the A/T clutch pressure C
control solenoid valve B connector (F), the solenoid
harness connector, the transmission range switch
connector, the ATF temperature sensor connector, B
the output shaft (countershaft) speed sensor
connector, the input shaft (mainshaft) speed sensor
connector, and the 3rd clutch transmission fluid A
pressure switch connector.
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
(cont’d)
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Automatic Transmission
20. Measure the resistance of each solenoid valve 23. Remove the mounting bolts, then remove the
between the connector terminal and body ground. solenoid valves.
08
Standard: 12−25
B 6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
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25. Install shift solenoid valve B (black connector) by 32. Install A/T clutch pressure control solenoid valves
holding the shift solenoid valve body; make sure A and B.
the mounting bracket contacts the accumulator
body. 33. Install the harness cover on the cover bracket, and
secure it with the bolt.
NOTE: Do not hold the solenoid valve connector to
install the solenoid valve. Be sure to hold the 34. Check the connectors for rust, dirt, or oil, clean or
solenoid valve body. repair if necessary, then connect the connectors
securely. Install the harness clamp on the bracket.
26. Install torque converter clutch solenoid valve (D)
(black connector) by holding the solenoid valve 35. Attach the shift cable end to the control lever, then
body; make sure the mounting bracket contacts the insert the control pin into the control lever hole
accumulator body. through the shift cable end, and secure the control
pin with the spring clip/washer.
27. Install shift solenoid valve C (brown connector) by
holding the shift solenoid valve body; make sure 36. Secure the shift cable bracket with the nuts.
the mounting bracket contacts the bracket of torque
converter clutch solenoid valve. 37. Install the battery base bracket and the battery base.
NOTE: Do not install shift solenoid valve C before 38. Install the air cleaner housing, the resonator, the
installing the torque converter clutch solenoid intake air duct, and the intake manifold cover.
valve. If shift solenoid valve C is installed before
installing the torque converter clutch solenoid 39. Install the battery tray, the battery, and the battery
valve, it may damage to hydraulic control system. hold-down bracket, then reconnect the battery
cables.
28. Install shift solenoid valve A (brown connector) by
holding the shift solenoid valve body; make sure 40. Enter the anti-theft codes for the audio system and
the mounting bracket contacts the accumulator the navigation system (if equipped). Set the clock
body. (on vehicles without navigation).
29. Connect the harness terminals to the solenoid: 41. Do the power window control unit reset procedure
(see page 22-209).
• RED wire connector to shift solenoid A
• ORN wire connector to shift solenoid B
• GRN wire connector to shift solenoid C
• YEL wire connector to the torque converter clutch
solenoid valve
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Automatic Transmission
7. Remove the intake manifold cover, the intake air • If a clicking sound is heard, the valve is OK.
duct, the resonator, and the air cleaner housing. Reconnect the connector, and install all removed
parts.
8. Remove the battery base and the battery base • If no clicking sound is heard, go to step 12.
bracket.
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12. Remove the nuts securing the shift cable bracket 16. Disconnect the A/T clutch pressure control solenoid
(A). valve A connector (E), the A/T clutch pressure
03 control solenoid valve B connector (F), the solenoid
harness connector, the transmission range switch
connector, the ATF temperature sensor connector,
6 x 1.0 mm the output shaft (countershaft) speed sensor
A
9.8 N·m connector, the input shaft (mainshaft) speed sensor
(1.0 kgf·m, 7.2 lbf·ft) connector, and the 3rd clutch transmission fluid
pressure switch connector.
D
B
E
A, B
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
15. Remove the harness clamp (B) from the harness
cover/clamp bracket (C), disconnect the 4th clutch
transmission fluid pressure switch connector (D),
then remove the harness cover from the bracket.
(cont’d)
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Automatic Transmission
28. Install the battery base bracket and the battery base.
30. Install the battery tray, the battery, and the battery
hold-down bracket, then reconnect the battery
cables.
31. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock
A
(on vehicles without navigation).
20. Disconnect one of the battery terminals, and check 32. Do the power window control unit reset procedure
valve movement at the fluid passage in the valve (see page 22-209).
body mounting surface. If the valve binds or moves
sluggishly, or if the solenoid valve does not operate,
replace A/T clutch pressure control solenoid valves
A and B.
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07/05/09 16:33:05 61SJC020_140_0199
6. Remove the battery hold-down bracket, and 11. Connect the negative battery terminal to solenoid
remove the battery and the battery tray. valve B connector terminal No. 2, and connect the
positive battery terminal to connector terminal
7. Remove the intake manifold cover, the intake air No. 1.
duct, the resonator, and the air cleaner housing.
• If a clicking sound is heard, the valve is OK.
8. Remove the battery base and the battery base Reconnect the connector, and install all removed
bracket. parts.
• If no clicking sound is heard, go to step 12.
(cont’d)
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Automatic Transmission
D
B
E
A, B
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
15. Remove the harness clamp (B) from the harness
cover/clamp bracket (C), disconnect the 4th clutch
transmission fluid pressure switch connector (D),
then remove the harness cover from the bracket.
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07/05/09 16:33:06 61SJC020_140_0201
19. Connect the negative battery terminal to A/T clutch 26. Attach the shift cable end to the control lever, then
pressure control solenoid valve B connector insert the control pin into the control lever hole
terminal No. 2, and connect the positive battery through the shift cable end, and secure the control
terminal to connector terminal No. 1. Make sure pin with the spring clip/washer.
A/T clutch pressure control solenoid valve B moves.
12 27. Secure the shift cable bracket with the nuts.
28. Install the battery base bracket and the battery base.
30. Install the battery tray, the battery, and the battery
hold-down bracket, then connect the battery cables.
31. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock
(on vehicles without navigation).
B
32. Do the power window control unit reset procedure
20. Disconnect one of the battery terminals, and check (see page 22-209).
valve movement at the fluid passage in the valve
body mounting surface. If the valve binds or moves
sluggishly, or if the solenoid valve does not operate,
replace A/T clutch pressure control solenoid valves
A and B.
14-197
07/05/09 16:33:07 61SJC020_140_0202
Automatic Transmission
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
6 x 1.0 mm A
9.8 N·m 9. Remove the harness clamp (B) from the harness
(1.0 kgf·m, 7.2 lbf·ft) cover/clamp bracket (C), disconnect the 4th clutch
transmission fluid pressure switch connector (D),
then remove the harness cover from the bracket.
D
10. Disconnect the A/T clutch pressure control solenoid
valve A connector (E), the A/T clutch pressure
control solenoid valve B connector (F), the solenoid
harness connector, the transmission range switch
connector, the ATF temperature sensor connector,
B
E the output shaft (countershaft) speed sensor
connector, the input shaft (mainshaft) speed sensor
C connector, and the 3rd clutch transmission fluid
pressure switch connector.
14-198
SJC8A00E10410612223KBAT00
07/05/09 16:33:07 61SJC020_140_0203
11. Remove A/T clutch pressure control solenoid 17. Attach the shift cable end to the control lever, then
valves A and B, ATF pipes (C), gasket (D), and insert the control pin into the control lever hole
O-rings (E). through the shift cable end, and secure the control
03 pin with the spring clip/washer.
19. Install the battery base bracket and the battery base.
22. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock
C
(on vehicles without navigation).
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) 23. Do the power window control unit reset procedure
(see page 22-209).
12. Check the fluid passage of the A/T clutch pressure
control solenoid valve for dust and dirt, and clean
the passage if necessary.
14-199
07/05/09 16:33:07 61SJC020_140_0204
Automatic Transmission
14-200
SJC8A00E10410612223FEAT10
07/05/09 16:33:08 61SJC020_140_0205
8. Remove A/T clutch pressure control solenoid 11. Connect the negative battery terminal to A/T clutch
valve C. pressure control solenoid valve C connector
*01 terminal No. 2, and connect the positive battery
terminal to connector terminal No. 1. Make sure
A/T clutch pressure control solenoid valve C moves.
16
B C
A
A D
(cont’d)
14-201
07/05/09 16:33:08 61SJC020_140_0206
Automatic Transmission
E
C
D
B
B
C
17. Install new O-rings (E) over the ATF joint pipes.
A
D 18. Install A/T clutch pressure control solenoid valve C.
19. Install the intake air duct and the intake manifold
cover.
14-202
07/05/09 16:33:09 61SJC020_140_0207
B C
B
C
A
D
4. Remove the ATF joint pipes (A), the O-rings (B), the
ATF pipe (D), and the gasket (E).
(cont’d)
14-203
SJC8A00E10410612223KBAT10
07/05/09 16:33:09 61SJC020_140_0208
Automatic Transmission
E
C
D
B
11. Install the intake air duct and the intake manifold
cover.
14-204
07/05/09 16:33:09 61SJC020_140_0209
1. Remove the splash shield (see page 20-179). 1. Remove the splash shield (see page 20-179).
2. Disconnect the input shaft (mainshaft) speed 2. Disconnect the output shaft (countershaft) speed
sensor connector, and remove the input shaft sensor connector, and remove the output shaft
(mainshaft) speed sensor (A). (countershaft) speed sensor (A).
01 01
6 x 1.0 mm 6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) 12 N·m (1.2 kgf·m, 8.7 lbf·ft)
A A
B B
3. Install the new O-ring (B) on the new input shaft 3. Install a new O-ring (B) on the new output shaft
(mainshaft) speed sensor, then install the input (countershaft) speed sensor, then install the output
shaft (mainshaft) speed sensor in the transmission shaft (countershaft) speed sensor in the
housing. transmission housing.
4. Check the connector for rust, dirt, or oil, then 4. Check the connector for rust, dirt, or oil, then
connect the connector securely. connect the connector securely.
5. Install the splash shield (see page 20-179). 5. Install the splash shield (see page 20-179).
14-205
SJC8A00E10410634615KBAT01 SJC8A00E10410643821KBAT02
07/05/09 16:33:09 61SJC020_140_0210
Automatic Transmission
A
B 20 N·m
(2.0 kgf·m, 14 lbf·ft)
14-206
SJC8A00E10410610111KBAT00
07/05/09 16:33:45 61SJC020_140_0211
A
A 20 N·m
(2.0 kgf·m, 14 lbf·ft)
4. Remove the bolts securing the harness cover (A) 8. Secure the harness cover and harness cover/clamp
and the harness cover/clamp bracket (B). bracket with the bolts, and install the harness
02 clamp on the bracket.
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) 9. Install the harness cover on the cover bracket, and
secure it with the bolt.
A
10. Connect the connector securely.
11. Install the intake air duct and the intake manifold
6 x 1.0 mm cover.
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
14-207
SJC8A00E10410610121KBAT00
07/05/09 16:33:46 61SJC020_140_0212
Automatic Transmission
B
D
C
6 x 1.0 mm
12 N·m
E F (1.2 kgf·m,
8.7 lbf·ft)
14-208
SJC8A00E10410613041KBAT00
07/05/09 16:33:46 61SJC020_140_0213
A A
A
B
14-209
SJC8A00E10400013001MAAT00
07/05/09 16:33:46 61SJC020_140_0214
Automatic Transmission
ATF Replacement
NOTE: Keep all foreign particles out of the transmission. 5. Refill the transmission with the recommended fluid
through the filler hole (A) to the upper mark on the
1. Bring the transmission up to normal operating dipstick. Always use Honda ATF-Z1 Automatic
temperature (the radiator fan comes on). Transmission Fluid (ATF). Using a non-Honda ATF
can affect shift quality.
2. Park the vehicle on level ground.
Automatic Transmission Fluid Capacity:
3. Remove the ATF filler bolt and the drain plug (A), 3.1 L (3.3 US qt) at change
and drain the automatic transmission fluid (ATF). 8.1 L (8.6 US qt) at overhaul (’06 model)
8.0 L (8.4 US qt) at overhaul (’07-08 models)
NOTE: If a cooler cleaning is done, refer to ATF 02
Cooler Cleaning (see page 14-239).
01
A B
18 x 1.5 mm 24 x 1.5 mm
49 N·m 44 N·m
(5.0 kgf·m, 36 lbf·ft) (4.5 kgf·m, 33 lbf·ft)
B
C
14-210
SJC8A00E10400013001KBAT00
07/05/09 16:33:47 61SJC020_140_0215
A
20 x 1.5 mm 6. Refill the transfer assembly with the recommended
44 N·m fluid (hypoid gear oil) through the filler hole (C)
(4.5 kgf·m, 33 lbf·ft) until the fluid flows out. Use a SAE 90 or SAE
80W-90 viscosity hypoid gear oil, API classified GL4
4. Reinstall the drain plug with a new sealing washer or GL5 only.
(B).
Viscosity
SAE 90: Above 0 °F ( −18 °C)
SAE 80W-90: Below 0 °F ( −18 °C)
14-211
SJC8A00E10474559745KBAT00
07/05/09 16:33:47 61SJC020_140_0216
Automatic Transmission
14-212
SJC8A00E10474500000MAAT50
07/05/09 16:33:48 61SJC020_140_0217
(cont’d)
14-213
SJC8A00E10474500000KAAT00
07/05/09 16:33:48 61SJC020_140_0218
Automatic Transmission
14-214
07/05/09 16:33:49 61SJC020_140_0219
10 x 1.25 mm
51 N·m
(5.2 kgf·m, 38 lbf·ft)
C
B B
(cont’d)
14-215
SJC8A00E10474500000KCAT10
07/05/09 16:33:49 61SJC020_140_0220
Automatic Transmission
B 10 x 1.25 mm
54 N·m
A (5.5 kgf·m,
40 lbf·ft)
Replace.
10 x 1.25 mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
D Replace.
8 x 1.25 mm 10 x 1.25 mm
22 N·m 33 N·m
(2.2 kgf·m, (3.4 kgf·m, 25 lbf·ft)
16 lbf·ft) Replace.
10 x 1.25 mm
54 N·m (5.5 kgf·m, 40 lbf·ft)
Replace.
14-216
07/05/09 16:33:50 61SJC020_140_0221
E
C
4. Separate the breather hoses upper and lower (C), 12. Install the upper hose end over the breather pipe
and remove the hose joint (D). with the dot on the hose facing up, and install the
If the only upper hose is replaced, remove the breather on the throttle cable bracket.
upper hose from the hose joint, and go to step 9.
14-217
SJC8A00E10474559725KBAT00
07/05/09 16:33:50 61SJC020_140_0222
Automatic Transmission
Transmission Removal
Special Tools Required 11. Remove the drain plug (A), and drain the automatic
• Engine support hanger, A and Reds AAR-T-12566 transmission fluid (ATF).
• Engine hanger balance bar VSB02C000019 *02
A
• Engine hanger adapter set VSB02C000024 18 x 1.5 mm
• Front subframe adapter VSB02BMDXSB0 49 N·m
(5.0 kgf·m, 36 lbf·ft)
These special tools are available through the Honda
Tool and Equipment Program 1-888-424-6857. B
NOTE:
• Use fender covers to avoid damaging painted
surfaces.
• Special tool Reds engine support hanger
AAR-T-12566 must be used with the side engine
mount installed.
5. Make sure the ignition switch is LOCK (0). 14. Remove the power steering pump outlet line (A)
Disconnect the negative cable from the battery, from the power steering pump, and remove the
then disconnect the positive cable. hose clamp bolt (B).
*01
6. Remove the battery hold-down bracket, and B A
remove the battery and the battery tray.
14-218
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07/05/09 16:33:51 61SJC020_140_0223
15. Remove the transmission breather hose (A) from 18. Remove the dipstick, then remove the starter and
the breather pipe (B) at the transmission housing. gasket.
03 05
A
19. Remove the nuts securing the shift cable bracket
16. Disconnect the solenoid harness connector (A). (A).
04 06
B B
D
D B
E
C
C C
D A
17. Remove the starter cables (B) from the starter, and
remove the harness clamps (C) from the clamp
brackets (D). 20. Remove the spring clip/washer (B) and the control
pin (C), then separate the shift cable end (D) from
the control lever (E).
(cont’d)
14-219
07/05/09 16:33:52 61SJC020_140_0224
Automatic Transmission
F
A
A
23. Disconnect the A/T clutch pressure control solenoid 28. Remove the ATF cooler hoses (A) from the ATF
valve A connector (E) and the A/T clutch pressure cooler lines (B). Turn the ends of the cooler hoses
control solenoid valve B connector (F). up to prevent ATF from flowing out, then plug the
cooler hoses and lines.
24. Disconnect the A/T clutch pressure control solenoid 10
valve C connector (A).
08
B
B
A
14-220
07/05/09 16:33:52 61SJC020_140_0225
30. Disconnect the input shaft (mainshaft) speed 32. Remove the connector bracket from the engine
sensor connector (A), the output shaft front cylinder head; use the bracket bolt hole to
(countershaft) speed sensor connector (B), the ATF attach the engine hanger balancer bar front arm.
temperature sensor connector (C), and the 3rd 13
clutch transmission fluid pressure switch connector
(D).
11
B
A
(cont’d)
14-221
07/05/09 16:33:53 61SJC020_140_0226
Automatic Transmission
A A
VSB02C000019 C
A
B
14-222
07/05/09 16:33:54 61SJC020_140_0227
39. Remove exhaust pipe A and its mount (B). 43. Remove the bolt securing the transfer breather
18 hose bracket (A), and disconnect the breather hose
(B) from the breather pipe (C) on the transfer
assembly.
20
B
A
B C
A
44. Make a reference mark (A) across the propeller
shaft (B) and the transfer companion flange (C).
40. Remove the lock pins (A) and the castle nuts (B), 21
and separate the lower arms (C) from the knuckles B
(D) (see page 18-12).
19
F G
E
A C
42. Remove the cotter pins (I) and nuts (J), and
separate the tie-rod end ball joints (K) from the
knuckles (see step 9 on page 18-15).
(cont’d)
14-223
07/05/09 16:33:55 61SJC020_140_0228
Automatic Transmission
49. Remove the power steering fluid hose (A) from the
hose clamp (B) at the right front of the subframe.
25
B
14-224
07/05/09 16:33:55 61SJC020_140_0229
51. Remove the four transmission lower mount nuts 53. Remove the three rear mount bracket bolts (A).
(A). 28
26
A
A
52. Make reference marks (A) on the body across the
marks (B) on the edge of the front subframe (C). 54. Loosen the four bolts (A) holding the adjustable
27 arms (B) of the front subframe adapter
C (EQS02BMDXSB0) to its center plate.
B B
(cont’d)
14-225
07/05/09 16:33:56 61SJC020_140_0230
Automatic Transmission
A
EQS02BMDXB0
B
10 x 1.25 mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
A
56. Raise the jack to the vehicle height, then attach the 59. Remove the transmission lower mounts.
adapter to the front subframe using the subframe 32
stiffener mounting bolts (B) and bolt holes.
14-226
07/05/09 16:33:57 61SJC020_140_0231
60. Remove the driveshafts from the differential and 63. Remove the transmission housing mounting bolts.
the intermediate shaft. Coat all precision machined 35
surfaces with clean engine oil, then put plastic bags
over the driveshaft ends.
*04
C
A
(cont’d)
14-227
07/05/09 16:33:57 61SJC020_140_0232
Automatic Transmission
14-228
07/05/09 16:33:58 61SJC020_140_0233
Transmission Installation
Special Tools Required 5. Place the transmission on the jack, and raise it to
• Engine support hanger, A and Reds AAR-T-12566 engine level.
• Engine hanger balance bar VSB02C000019
• Engine hanger adapter set VSB02C000024 6. Attach the transmission to the engine, and install
• Front subframe adapter VSB02BMDXSB0 the transmission housing mounting bolts.
These special tools are available through the Honda 03
Tool and Equipment Program 1-888-424-6857.
NOTE:
• Use fender covers to avoid damaging painted
surfaces.
• Special tool Reds engine support hanger
AAR-T-12566 must be used with the side engine
mount installed.
A
E
(cont’d)
14-229
SJC8A00E10410400000KCAT00
07/05/09 16:33:59 61SJC020_140_0234
Automatic Transmission
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft) D
14-230
07/05/09 16:34:00 61SJC020_140_0235
14. Support the front subframe (A) with the front 18. For ’07-08 models: Install both bolt retainers (A) on
subframe adapter (EQS02BMDXB0) and a jack, and both rear mounting bolts (B) of the front subframe
lift it up to the body. (C).
08 01
10 x 1.25 mm C
38 N·m
EQS02BMDXB0 (3.9 kgf·m,
28 lbf·ft)
A
F
12 x 1.25 mm
74 N·m
(7.5 kgf·m,
54 lbf·ft) B
E
E
A
B B 10 x 1.25 mm
C 38 N·m
D C B (3.9 kgf·m, 28 lbf·ft)
D
14 x 1.5 mm 12 x 1.25 mm
103 N·m 117 N·m 19. Install the rear mount bracket bolts.
(10.5 kgf·m, (11.9 kgf·m,
75.9 lbf·ft) 10
86 lbf·ft)
Replace.
10 x 1.25 mm
38 N·m
A (3.9 kgf·m, 28 lbf·ft)
(cont’d)
14-231
07/05/09 16:34:00 61SJC020_140_0236
Automatic Transmission
C
A
10 x 1.25 mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
21. Attach the torque converter to the drive plate (A) 24. Secure the hose with the hose clamp (D).
with eight bolts (B). Rotate the crankshaft pulley as
necessary to tighten the bolt to 1/2 of the specified 25. Connect the power steering pressure switch
torque, then to the final torque, in a crisscross connector.
pattern. After tightening the last bolt, check that the 14
crankshaft rotates freely.
12
B
6 x 1.0 mm
12 N·m,
(1.2 kgf·m, 8.7 lbf·ft)
6 x 1.0 mm
12 N·m,
(1.2 kgf·m, 8.7 lbf·ft)
14-232
07/05/09 16:34:01 61SJC020_140_0237
26. Install the dowel pin (A) in the transmission. 29. Install the ball joints on each lower arm (A) to each
15 knuckle (B) with new castle nuts (C), and secure the
A castle nuts with the lock pins (D).
*01
F E
12 x 1.25 mm
H 78 N·m
(8.0 kgf·m, 58 lbf·ft)
I
10 x 1.25 mm G
51 N·m
(5.2 kgf·m, 38 lbf·ft)
B
D J
12 x 1.25 mm
54 N·m
(5.5 kgf·m,
40 lbf·ft)
C
14 x 2.0 mm
93 N·m K
(9.5 kgf·m,
C 69 lbf·ft)
Replace. B
B
D A
C
B
(cont’d)
14-233
07/05/09 16:34:02 61SJC020_140_0238
Automatic Transmission
B 10 x 1.25 mm
54 N·m
A (5.5 kgf·m,
40 lbf·ft)
Replace.
10 x 1.25 mm
54 N·m 36. Remove the engine support hanger, the engine
(5.5 kgf·m, 40 lbf·ft)
D Replace. hanger adapters, and the engine balance bar.
8 x 1.25 mm 10 x 1.25 mm
22 N·m 33 N·m 37. Install the connector bracket on the engine front
(2.2 kgf·m, (3.4 kgf·m, 25 lbf·ft) cylinder head.
16 lbf·ft) Replace.
22
10 x 1.25 mm
44 N·m
(4.5 kgf·m,
33 lbf·ft)
10 x 1.25 mm
54 N·m (5.5 kgf·m, 40 lbf·ft)
Replace.
14-234
07/05/09 16:34:03 61SJC020_140_0239
38. Install the harness clamp brackets on the engine 40. Connect the input shaft (mainshaft) speed sensor
rear cylinder head. connector (A), the output shaft (countershaft) speed
23 sensor connector (B), the ATF temperature sensor
connector (C), and the 3rd clutch transmission fluid
pressure switch connector (D). Do not allow water,
fluid, oil, dust, or other foreign particles to enter
any of the connectors.
25
B
A
8 x 1.25 mm
26 N·m
(2.7 kgf·m, 20 lbf·ft)
A
A
E
D
C
B
C
(cont’d)
14-235
07/05/09 16:34:03 61SJC020_140_0240
Automatic Transmission
D
C
E
C
F
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
6 x 1.0 mm 6 x 1.0 mm E
9.8 N·m
12 N·m (1.0 kgf·m, 7.2 lbf·ft)
(1.2 kgf·m,
8.7 lbf·ft)
A
C
B
D
B
45. Connect the A/T clutch pressure control solenoid C
valve C connector (C).
49. Secure the shift cable bracket (E) with the nuts.
14-236
07/05/09 16:38:52 61SJC020_140_0241
50. Install the starter (A) and a new gasket (B) (see page 53. Install the transmission breather hose (A) over the
4-10). Install the mounting bolt (C) through the breather pipe (B) at the transmission housing, and
harness clamp bracket hole (D), and into the lower install the hose in the clamp (C) at the dot (D) on the
mounting bolt thread hole (E). hose with facing out.
31 33
10 x 1.25 mm A
44 N·m B C
(4.5 kgf·m, 33 lbf·ft)
A
D
54. Install the power steering pump outlet line (A) with
E a new O-ring (B) to the pump, and secure the hose
clamp (C) with the bolt.
51. Install the starter cables (A), and install the harness 34
6 x 1.0 mm
clamps (B) on the clamp brackets (C). 6 x 1.0 mm 11 N·m (1.1 kgf·m, 8.0 lbf·ft)
32 9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
A
C
B
A
A
9 N·m
(0.9 kgf·m, 55. Connect the steering joint (see page 17-26).
B 6.5 lbf·ft)
C D B
56. Refill the power steering fluid reservoir with fluid to
52. Connect the solenoid harness connector (D). the upper level line.
58. Install the battery base bracket and the battery base.
(cont’d)
14-237
07/05/09 16:38:53 61SJC020_140_0242
Automatic Transmission
62. Install the service caps on the cowl cover. 2. Remove the drive plate (A) and the washer (B) from
the engine crankshaft.
63. Set the parking brake, run the engine at fast idle, 01
A
and turn the steering wheel from lock-to-lock
several times to bleed air from the system. Recheck
the fluid level, and refill if necessary.
64. Set the parking brake. Start the engine, and shift
the transmission through all positions three times.
Check the shift lever operation, A/T gear position B
indicator operation, and shift cable adjustment.
14-238
SJC8A00E10410422251KDAT00
07/05/09 16:38:53 61SJC020_140_0243
110 V
ELECTRICAL
OUTLET
• Improper use of the ATF cooler cleaner can result AIR PURGE SHOP
VALVE AIR LINE
in burns and other serious injuries.
• Always wear eye protection and protective 3. Flip the HEAT toggle switch to ON; the green
clothing, and follow this procedure. indicator above the toggle switch comes on. Wait
1 hour for the cooler cleaner to reach its operating
1. Check the fluid in the cooler cleaner tank. (The fluid temperature. (The cooler cleaner is ready to use
level should be 4.5 inches from the top of the filler when the temperature gauge reads 140 ° to 150 °F.)
neck.) Adjust the level if needed; do not overfill.
Use only Honda ATF-Z1; do not use any additives. NOTE: If the red indicator above the HEAT toggle
01 switch comes on, the fluid level in the tank is too
FILTER/BREATHER low for the tank heater to work (see step 1 of this
TUBE
TANK procedure).
FILLER
NECK 4. Select the appropriate pair of fittings, and attach
them to the radiator, to the hoses, or to the banjo
bolts for flow through the ATF cooler cleaner.
TO HOSE
03
TO BANJO BOLT
4.5 inches
TO RADIATOR
VEHICLE
COOLER CLEANER
(cont’d)
14-239
SJC8A00E10400013011LBAT00
07/05/09 16:38:55 61SJC020_140_0244
Automatic Transmission
NOTE: While the pump is running with the air 17. Disconnect and stow the fittings from the ATF
purge valve open, it is normal to see vapor coming cooler inlet and outlet lines.
from the filler/breather tube vents.
04 18. Unplug the cooler cleaner from the 110 V outlet.
Tool Maintenance
10. Disconnect the red and blue hoses from the ATF
cooler. Now connect the red hose to the cooler inlet TANK
line. MAGNETIC NONBYPASS
SPIN-ON FILTER
14-240
07/05/09 16:38:55 61SJC020_140_0245
ATF Cooler Outlet Hose ATF Cooler Line and Hose Assembly
Replacement Replacement
1. Remove the ATF cooler outlet hose (A) from the 1. Disconnect the ATF cooler hose (A) from the ATF
hose clamp (B), then disconnect the hose ends cooler line (B).
from the ATF cooler lines. *01
01 G
A B L O
D
G
E
C
F B
F
N 9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
L H
A M
E
K
K
C
J J
D I
H
I
2. Disconnect the ATF cooler hose (C) from the ATF
2. Slide the ATF cooler outlet hose with the yellow cooler line (D).
paint end (C) over the ATF cooler line (D) on the
transmission until the hose end contacts with the 3. Loosen the bolt (E) securing the cooler line bracket,
bulge (E). and remove the bolt (F) securing the cooler line
bracket.
3. Secure the hose with the clip (F) at 6−8 mm
(0.2−0.3 in.) (G) from the hose end. 4. Remove the cooler hose clamp (G) from the clamp
bracket.
4. Slide the hose end (H) over the cooler line (I) on the
ATF cooler under the radiator until the hose end 5. Install a new ATF cooler line and hose assembly (H).
contacts the bend in the line.
6. Slide the hose end (I) over the cooler line on the
5. Secure the hose with the clip (J) at 2−4 mm ATF cooler under the radiator until the hose end
(0.1−0.2 in.) (K) from the hose end. contacts the bend in the line.
6. Install the hose in the clamp at the mark (L). 7. Secure the hose with the clip (J) at 2−4 mm
(0.1−0.2 in.) (K) from the hose end.
8. Slide the ATF cooler hose over the ATF cooler line
until the hose end contacts with the bulge (L).
10. Install the cooler hose clamp at the mark (O), then
install the clamp on the clamp bracket.
14-241
SJC8A00E10400013012KBAT00 SJC8A00E10400013012KBAT02
07/05/09 16:38:56 61SJC020_140_0246
Automatic Transmission
H
B G
C
F
D
C
6 x 1.0 mm E
1.0 N·m A
(1.0 kgf·m, 7.2 lbf·ft)
A 7. Make sure that the hose clamp (G) is installed at the
mark (H).
4. Remove the splash shield (B), and remove the ATF
cooler and cooler hoses assembly (C). 8. Install the splash shield on the bulkhead bracket.
5. Install a new ATF cooler and cooler hoses assembly. 9. Install the bumper (see page 20-132).
14-242
SJC8A00E10400013011KBAT00
07/05/09 16:38:57 61SJC020_140_0247
4. Slide the lock tab (A) on the shift cable end holder
(B) toward the shift cable socket holder.
01
D
C A
E G
(cont’d)
14-243
SJC8A00E10411412282KAAT00
07/05/09 16:38:58 61SJC020_140_0248
Automatic Transmission
14-244
07/05/09 16:38:59 61SJC020_140_0249
C
D
B
B
A
6. Turn the ignition switch to LOCK (0).
B
A
(cont’d)
14-245
SJC8A00E10411412282KCAT00
07/05/09 16:38:59 61SJC020_140_0250
Automatic Transmission
A
11. Remove the 6.0 mm (0.24 in.) pin that was installed
H to hold the shift lever.
E J
G
B 12. Move the shift lever to each position, and check
that the A/T gear position indicator follows the
transmission range switch.
9. Install the shift cable end (A) in the shift cable end
holder (B). Keep the shift cable end and end holder 13. Install the steering column covers (see page 17-26).
free of grease.
06 14. Install the driver’s dashboard lower cover
(see page 20-83).
14-246
07/05/09 16:39:00 61SJC020_140_0251
*01
D3 SWITCH/
SHIFT LOCK SOLENOID/
PARK PIN SWITCH
CONNECTOR SHIFT LEVER
HARNESS KNOB RING
CLAMP
CONNECTOR
CLAMP
HARNESS
CLAMP
SCREW
3 N·m SHIFT LEVER
(0.3 kgf·m, 2 lbf·ft) LINK BUSHING
Apply non-hardening
thread lock sealant.
14-247
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Automatic Transmission
A
6 x 1.0 mm 8. Remove the shift lock the stop and the stop cushion
C 9.8 N·m assembly (E).
(1.0 kgf·m,
7.2 lbf·ft)
B
D
14-248
SJC8A00E10411412284KBAT00
07/05/09 16:39:03 61SJC020_140_0253
9. Remove the park pin switch (A). 11. Pry off the shift lever knob ring (A), and remove it.
05 07
3 N·m
(0.3 kgf·m,
2 lbf·ft)
A
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
Replace.
(cont’d)
14-249
07/05/09 16:39:04 61SJC020_140_0254
Automatic Transmission
20. Insert a wire into the shift lever end, pass it through
the shift lever, then pull the wire out.
14-250
07/05/09 16:39:05 61SJC020_140_0255
25. Install the D3 switch (A) in the shift lever knob (B). 34. Apply silicone grease to the shift lever link bushing,
13 and install the bushing in the shift lever link.
35. Install the shift lever link with installing the shift
lever pin into the shift lever link bushing.
A 37. Install the RED harness terminal (A) of the shift lock
solenoid in the No. 5 cavity, and the BLK harness
terminal (B) in the No. 6 cavity.
B 14
D
28. Install the park pin switch by aligning the tab with
the positioning hole on the shift lever position
guide. Apply non-hardening thread lock sealant to E
the screw, then secure the park pin switch with the
screw.
29. Apply silicone grease to the pin on the shift lever Terminal side of male terminals
bracket, and install the shift lock stop over the pin.
38. Install the D3 switch harness terminals (WHT) (C) in
30. Install the shift lock solenoid plunger and the the No. 3 and No. 4 cavities. Either D3 switch
plunger spring in the shift lock solenoid. harness terminal can be installed in the No. 3 and
No. 4 cavities.
31. Apply silicone grease to the tip of the shift lock stop,
and install the shift lock solenoid by aligning the 39. Install the park pin switch harness terminals (BLK)
joint of the shift lock solenoid plunger with the tip (D) in the No. 1 and No. 2 cavities. Either park pin
of the shift lock stop. switch harness terminal can be installed in the
No. 1 and No. 2 cavities.
32. Apply silicone grease to the shift lock release pin
and spring, and install the shift lock release, spring, 40. Make sure that all six terminals lock securely, then
and pin. install the lock covers (E) securely in place.
(cont’d)
14-251
07/05/09 16:39:05 61SJC020_140_0256
Automatic Transmission
D
C
E A B
43. Align the marks (C) on each harness, and tie the
harness together into bundle with a new harness
clamp (D) over the marks.
14-252
07/05/09 16:39:06 61SJC020_140_0257
5. Pry off the shift lever knob ring (A), and remove it.
02
B
B
(cont’d)
14-253
SJC8A00E10411412287KBAT77
07/05/09 16:39:06 61SJC020_140_0258
Automatic Transmission
B
A C
14-254
07/05/09 16:39:08 61SJC020_140_0259
15. Install the D3 switch (A) in the shift lever knob (B). 20. Make sure that all six terminals lock securely, then
09 install the lock covers (E) securely in place.
C
A
A C
B
B
17. Install the RED harness terminal (A) of the shift lock 22. Route the harnesses (A) through the guides (B).
solenoid in the No. 5 cavity, and the BLK harness 12
terminal (B) in the No. 6 cavity. B
10
D
B
C A
D
C
E A B
23. Align the marks (C) on each harness, and tie the
harness together into bundle with a new harness
E clamp (D) over the marks.
18. Install the D3 switch harness terminals (WHT) (C) in 25. Install the shift lever assembly (see page 14-245).
the No. 3 and No. 4 cavities. Either D3 switch
harness terminal can be installed in the No. 3 and 26. Check that the D3 switch operates.
No. 4 cavities.
14-255
07/05/09 16:39:09 61SJC020_140_0260
Automatic Transmission
C
D
C
A
A
E G
B
B
A
6 x 1.0 mm
C 9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
B
D
14-256
SJC8A00E10411412279KBAT00
07/05/09 16:39:09 61SJC020_140_0261
9. Apply silicone grease to the shift lever link bushing, 13. Rotate the socket holder (A) on the shift cable (B) to
and install the bushing in the new shift lever link. place the tab (C) on the holder opposite to the
opening (D) in the socket holder bracket (E). Align
10. Install a new shift lever link with installing the shift the holder with the opening (F) in the bracket, then
lever pin into the shift lever link bushing. slide the holder into the bracket. Rotate the holder a
quarter turn until the holder lock (G) stops at the
11. Apply silicone grease to seating area of the washer projection (H) to secure the shift cable. Do not
on the shift lever link, and install the washer and install the shift cable by twisting the shift cable
the new self-locking nut. guide (I) and damper (J).
06
12. Place the shift lever in R, then insert a 6.0 mm
(0.24 in.) pin (A) through the positioning hole (B) on
the shift lever link, and into the positioning hole on
the shift lever bracket. The shift lever (C) is secured D
in R.
05
C I
H
E J
G
B
14. Install the shift cable end (A) in the shift cable end
holder (B). Keep the shift cable end and end holder
free of grease.
B
07
A
(cont’d)
14-257
07/05/09 16:39:10 61SJC020_140_0262
Automatic Transmission
16. Remove the 6.0 mm (0.24 in.) pin that was installed
to hold the shift lever.
14-258
07/05/09 16:39:11 61SJC020_140_0263
3 N·m
(0.3 kgf·m,
2 lbf·ft)
A
A 6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
C Replace.
(cont’d)
14-259
SJC8A00E10411412278KBAT01
07/05/09 16:39:11 61SJC020_140_0264
Automatic Transmission
11. Apply silicone grease to the tip of the shift lock stop,
and install the shift lock solenoid by aligning the
joint of the shift lock solenoid plunger with the tip
of the shift lock stop.
14-260
07/05/09 16:39:12 61SJC020_140_0265
5. Slide the lock tab (A) on the shift cable end holder
(B) toward the shift cable socket holder.
01 A
D
C
8. Rotate the socket holder (A) on the shift cable (B) a
quarter turn; the tab (C) on the socket holder will be
in the opening (D) of the socket holder bracket (E).
Then slide the holder to remove the shift cable
from the socket holder bracket.
03
A
D
B
(cont’d)
14-261
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07/05/09 16:39:12 61SJC020_140_0266
Automatic Transmission
13. Remove the battery base and the battery base 18. Insert a new shift cable through the grommet hole,
bracket. and install the grommet in its hole. Do not bend the
shift cable excessively.
14. Remove the nuts securing the shift cable bracket
(A). 19. Secure the shift cable bracket with the nuts.
04
20. Attach the shift cable end to the control lever, then
insert the control pin into the control lever hole
6 x 1.0 mm through the shift cable end, and secure the control
A
9.8 N·m pin with the spring clip/washer.
(1.0 kgf·m, 7.2 lbf·ft)
21. Secure the shift cable bracket with the nuts on the
transmission housing.
D
22. Verify that the transmission is in the R position at
the control lever on the transmission range switch.
B
E
6 x 1.0 mm A
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
14-262
07/05/09 16:39:13 61SJC020_140_0267
23. If necessary, push the shift cable (A) until it stops, 25. Rotate the socket holder (A) on the shift cable (B) to
then release it. Pull the shift cable back one step so place the tab (C) on the holder opposite to the
that the shift position is in R. Do not hold the shift opening (D) in the socket holder bracket (E). Align
cable guide (B) and the damper (C) to adjust the the holder with the opening (F) in the bracket, then
shift cable. slide the holder into the bracket. Rotate the holder a
07 quarter turn until the holder lock (G) stops at the
projection (H) to secure the shift cable. Do not
install the shift cable by twisting the shift cable
guide (I) and the damper (J).
09
C
D
B
I
A C
F
24. Place the shift lever in R, then insert a 6.0 mm A
(0.24 in.) pin (A) through the positioning hole (B) on
the shift lever link, and into the positioning hole on H
E J
the shift lever bracket. The shift lever (C) is secured G
in the R position. B
08
C
26. Install the shift cable end (A) in the shift cable end
holder (B). Keep the shift cable end and end holder
free of grease.
10
A
B
A
(cont’d)
14-263
07/05/09 16:39:14 61SJC020_140_0268
Automatic Transmission
28. Remove the 6.0 mm (0.24 in.) pin that was installed
to hold the shift lever.
29. Install the battery base bracket and the battery base.
31. Install the battery tray, the battery, and the battery
hold-down bracket, then connect the battery cables.
33. Raise the vehicle on a lift, and allow all the wheels
to rotate freely.
34. Start the engine, and check the shift lever operation
in all gears.
35. Push the shift lock release, and verify that the shift
lever releases.
14-264
07/05/09 16:39:15 61SJC020_140_0269
4. Slide the lock tab (A) on the shift cable end holder
(B) toward the shift cable socket holder.
01
D
C A
E G
(cont’d)
14-265
SJC8A00E10411412281MBAT00
07/05/09 16:39:16 61SJC020_140_0270
Automatic Transmission
14-266
07/05/09 16:39:57 61SJC020_140_0271
12. Rotate the socket holder (A) on the shift cable (B) to 14. Install the new shift cable lock (A) to secure the shift
place the tab (C) on the holder opposite to the cable end and the shift cable end holder, then slide
opening (D) in the socket holder bracket (E). Align the lock tab (B) toward the shift lever link until it
the holder with the opening (F) in the bracket, then stops to lock the joint (C).
slide the holder into the bracket. Rotate the holder a 09
quarter turn until the holder lock (G) stops at the A
projection (H) to secure the shift cable. Do not
install the shift cable by twisting the shift cable C
guide (I) and the damper (J).
07 B
A
15. Remove the 6.0 mm (0.24 in.) pin that was installed
H to hold the shift lever.
E J
G
B 16. Move the shift lever to each position, and check
that the A/T gear position indicator follows the
transmission range switch.
13. Install the shift cable end (A) in the shift cable end
holder (B). Keep the shift cable end and end holder 17. Raise the vehicle on a lift, and allow all the wheels
free of grease. to rotate freely.
08
18. Start the engine, and check the shift lever operation
in all gears.
B
19. Install the steering column covers (see page 17-26).
14-267
07/05/09 16:39:59 61SJC020_140_0272
D3 INDICATOR
Gauges Self-diagnostic function,
page 22-244
D3 SWITCH
DATA LINK Circuit Troubleshooting, page 14-270
CONNECTOR (DLC) Test/Replacement, page 14-276
*02
14-268
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07/05/09 16:40:00 61SJC020_140_0273
Circuit Diagram
*01
UNDER−HOOD FUSE/RELAY BOX
IGNITION SWITCH UNDER−DASH FUSE/RELAY BOX GAUGE CONTROL MODULE
BATTERY
No.22 (120 A) No.23 (50 A) BAT IG1 A6 No.21 (7.5 A)
G1 N44 A20
YEL
No.19 (15 A) DIMMING
X38
CANCEL
IG1 HOT in ON (II) No.18 (15 A) CIRCUIT
and START (III) D1
BLK/GRN
P
R
N SHIFT
BLK/YEL BLK/GRN POSITION
D INDICATOR
DRIVER
POWERTRAIN To 12 V 2
CONTROL 1
MODULE (PCM) VB SOL B2
BLK/YEL
To 5 V D3
WARNING
D3 INDICATOR
SWITCH IG1 B37 A/T
BLK/YEL DRIVER
4 A13 D3 SW TEMP
CPU
WHT GRN GRN
CAN H A36 B8
WHT WHT
F−CAN
3 CAN L A1 B1 TRANSCEIVER
RED RED
WHT BLK
C6
BLU/BLK
C4
WHT
G401 C5 TRANSMISSION
RED/BLK
C7 RANGE SWITCH
YEL/GRN I/F CIRCUIT
C9
BLU
C8
BRN
G401
G402
BRN STARTER
BLU CUT
YEL/GRN RELAY
RED/BLK BLU/WHT
WHT
G101
G102
1 2 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
10 11 12 13 14 17 18 19 10 11 12 13 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 20 21 22 23 24 25 20 23 24 25
28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 26 27 28 30 31 32 33 34
36 37 38 42 43 44 36 37 38 39 40 41 42 43 44 36 37 38 39 40 41 42 43 44
14-269
SJC8A00E10410700000EAAT00
07/05/09 16:40:00 61SJC020_140_0274
D3 SW (GRN)
GND D3 SW
14-270
SJC8A00E10410612242FAAT00
07/05/09 16:40:00 61SJC020_140_0275
7. Turn the ignition switch to LOCK (0). 11. Check for continuity between D3 switch/shift lock
solenoid/park pin switch connector terminal No. 4
8. Jump the SCS line with the HDS. and PCM connector terminal A13.
04
9. Disconnect PCM connector A (44P). PCM CONNECTOR A (44P) D3 SWITCH/SHIFT LOCK
SOLENOID/PARK PIN
10. Check for continuity between D3 switch/shift lock SWITCH CONNECTOR
solenoid/park pin switch connector terminal No. 4 D3 SW (GRN)
and body ground.
03
D3 SWITCH/SHIFT LOCK SOLENOID/
PARK PIN SWITCH CONNECTOR
D3 SW (GRN)
Is there continuity?
14-271
07/05/09 16:40:01 61SJC020_140_0276
Position
remove the battery and the battery tray.
1 2 3 4 5 6 7 8 9 10
4. Remove the intake manifold cover, the intake air ATP ATP
1 D R P GND - 2 N FWD NP
duct, the resonator, and the air cleaner housing.
P
5. Remove the battery base. R
14-272
SJC8A00E10410759811FEAT00
07/05/09 16:40:01 61SJC020_140_0277
(cont’d)
14-273
SJC8A00E10410759811KBAT00
07/05/09 16:40:02 61SJC020_140_0278
F
14. Install the transmission range switch (A) gently 12 N·m
(1.2 kgf·m,
over the selector control shaft (B), and install the 8.7 lbf·ft)
D
bolts loosely.
05
C
A B
14-274
07/05/09 16:40:02 61SJC020_140_0279
18. Install the control lever (A), the spring washer (B), 28. Check that the back-up lights come on when the
the lock washer (C), and the locknut (D) on the shift lever is in the R position.
selector control shaft (E).
08 29. Raise the vehicle on a lift, allow all four wheels to
rotate freely, then start the engine, and check the
shift lever operation.
30. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock
(on vehicles without navigation).
A
D B
12 N·m C
(1.2 kgf·m, 8.7 lbf·ft)
20. Attach the shift cable end to the control lever, then
insert the control pin into the control lever hole
through the shift cable end, and secure the control
pin with the spring clip/washer.
23. Install the battery base bracket and the battery base.
25. Install the battery tray, the battery, and the battery
hold-down bracket, then connect the battery cables.
14-275
07/05/09 16:40:03 61SJC020_140_0280
D3 Switch Test/Replacement
1. Remove the shift lever assembly (see page 14-243). 6. Pry up the lock covers (A) of the D3 switch/shift lock
solenoid/park pin switch connector (B).
2. Check for continuity between D3 switch/shift lock 02
solenoid/park pin switch connector terminals No. 3
and No. 4 while pressing the D3 switch and when
A
the switch is released.
01
B
D3 SWITCH/SHIFT LOCK SOLENOID/
PARK PIN SWITCH CONNECTOR
C
GND D3 SW
A
D
Terminal side of male terminals
7. Remove the terminal (C) from the connector by
pushing the lock tab up in the connector using a
3. There should be continuity while pressing the D3 thin blade screwdriver (D). Remove all six terminals,
switch, and there should be no continuity when the and replace the connector.
D3 switch is released.
8. Pry off the shift lever knob ring (A), and remove it.
4. If the D3 switch tests OK, install the shift lever 03
assembly (see page 14-245).
If the switch is faulty, go to step 5, and replace the
D3 switch.
14-276
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07/05/09 16:40:03 61SJC020_140_0281
10. Remove the D3 switch harness terminals by prying 12. Remove the shift lever knob from the shift lever.
the lock tabs up with a thin blade screwdriver. 06
04
C B
A
(cont’d)
14-277
07/05/09 16:40:04 61SJC020_140_0282
17. Install the D3 switch harness terminals in the new 19. Install the new shift lever knob ring (C).
D3 switch. Either harness terminal can be installed
in either cavity. 20. Install the RED harness terminal (A) of the shift lock
09 solenoid in the No. 5 cavity, and the BLK harness
terminal (B) in the No. 6 cavity.
11
D
B
C A
14-278
07/05/09 16:40:04 61SJC020_140_0283
23. Make sure that all six terminals lock securely, then
install the lock covers (E) securely in place.
E D
C
A B
26. Align the marks (C) on each harness, and tie the
harness together into bundle with a new harness
clamp (D) over the marks.
14-279
07/05/09 16:40:06 61SJC020_140_0284
*01
SHIFT LOCK SOLENOID
Shift Lock System Circuit
Troubleshooting, page 14-282
Test, page 14-286
Replacement, page 14-287
14-280
SJC8A00E10436400000DAAT00
07/05/09 16:40:07 61SJC020_140_0285
Circuit Diagram
*01
UNDER−HOOD FUSE/RELAY BOX
*1 : ’06 model
No.13 (20 A) *2 : ’07-08 models
D9
UNDER−DASH FUSE/RELAY BOX
IGNITION SWITCH
No.21 (7.5 A) *2
BATTERY IG1 A6 N44
No.22 (120 A) No.23 (50 A)
G1 BAT A5 No.19 (15 A)
X38
ACC No.18 (15 A)
IG1 HOT in ON (II) D1
BLK/GRN RED
and START (III) *1
YEL/RED ACC HOT in No.32 (7.5 A)
N36
ACC (I) and ON (II) YEL/RED YEL/RED
SHIFT LOCK
SOLENOID BLK/YEL BLK/GRN
5 YEL/RED*1
RED
YEL*2
BRAKE
POWERTRAIN PEDAL
CONTROL POSITION
6 A2 SLS MODULE (PCM)
BLK YEL/BLK YEL/BLK SWITCH
To 12 V
PARK PIN
SWITCH VB SOL B2
BLK/YEL
1
BLK BLK
IG1 B37
BLK/YEL WHT/BLK
To 5 V
2
BLK YEL/BLU
G401 SCS A31
BRN
DATA LINK
CONNECTOR
K−LINE A43 (DLC)
5 A24 VCC3 LT BLU
GRN
4 A17 APSA
ORN
6 A34 SG3
ACCELERATOR BLK
PEDAL BK SW A8
POSITION WHT/BLK WHT/BLK
SENSOR 1 A25 VCC4
WHT
3 A18 APSB
YEL
2 A35 SG4 ATP FWD C17
RED BLU/YEL
ATP 1 C34
BRN
B43 LG2 ATP 2 C33
BRN/YEL BLU
ATP D C32 STARTER
YEL/GRN CUT
ATP N C31 RELAY
C40 LG1 RED/BLK
BRN/YEL ATP R C30
WHT
ATP P A12
B36 PG1
BLK
BLU/BLK BLU/BLK BLU/WHT BLK G101
B1 PG2 G102
BLK 4 3 8 2 7 1 9 10 5
FWD ST E
N D
R 2
G101 P 1
G102 P2 MULTIPLEX
P−PIN SW INTEGRATED
CONTROL
UNIT (MICU)
4
YEL/RED
KEY P16
INTERLOCK ATP P TRANSMISSION RANGE SWITCH
SOLENOID 3 P15
WHT/GRN KEY SOL
1 P13 N13
RED/WHT IG KEY SW BK SW WHT/BLK
IGNITION
KEY
SWITCH
2
BLK
PCM Connector Harness Terminal Locations
G401
1 2 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
10 11 12 13 14 17 18 19 10 11 12 13 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 20 21 22 23 24 25 20 23 24 25
28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 26 27 28 30 31 32 33 34
36 37 38 42 43 44 36 37 38 39 40 41 42 43 44 36 37 38 39 40 41 42 43 44
14-281
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07/05/09 16:40:08 61SJC020_140_0286
NO−Go to step 3.
ACC (YEL/RED)*1
IG1 (YEL)*2
YES−Go to step 9.
1: ’06 model
2: ’07-08 models
14-282
SJC8A00E10436455201FAAT10
07/05/09 16:40:08 61SJC020_140_0287
11. Release the brake pedal, and measure the voltage 12. Turn the ignition switch to LOCK (0).
between D3 switch/shift lock solenoid/park pin
switch connector terminals No. 5 and No. 6. The 13. Jump the SCS line with the HDS.
shift lever must be in P.
03 14. Disconnect PCM connector A (44P).
D3 SWITCH/SHIFT LOCK SOLENOID/
PARK PIN SWITCH CONNECTOR 15. Check for continuity between PCM connector
terminal A2 and D3 switch/shift lock solenoid/park
pin switch connector terminal No. 6.
04
D3 SWITCH/SHIFT LOCK PCM CONNECTOR A (44P)
ACC (YEL/RED)*1 SLS (YEL/BLK) SOLENOID/PARK PIN
IG1 (YEL)*2 SWITCH CONNECTOR
SLS (YEL/BLK)
SLS (YEL/BLK)
Is there battery voltage?
Wire side of Terminal side of
YES−Repair a short to ground in the wire between female terminals female terminals
PCM connector terminal A2 and the D3 switch/shift
lock solenoid/park pin switch connector.
Is there continuity?
NO−Check the shift lock mechanism. If the
mechanism is OK, replace the shift lock solenoid YES−Substitute a known-good PCM (see page
(see page 14-287). 14-9) and recheck.
(cont’d)
14-283
07/05/09 16:40:08 61SJC020_140_0288
YES−Go to step 22. Is the engine speed at a normal idle, APSA about
0.5 V , and APSB about 0.25 V ?
NO−Go to step 21.
YES−Go to step 26.
14-284
07/05/09 16:40:09 61SJC020_140_0289
ACC (YEL/RED)
YES−Go to step 6.
14-285
SJC8A00E10436436021FAAT00
07/05/09 16:40:09 61SJC020_140_0290
14-286
SJC8A00E10436436001FEAT10 SJC8A00E10436455101FEAT01
07/05/09 16:40:10 61SJC020_140_0291
C
A
A E
D
7. If replacing the shift lock stop or the shift lock stop
4. Remove the terminal from the connector by cushion, remove the shift lock stop and the shift
pushing the lock tab (C) up in the connector using a lock stop cushion assembly (E), and replace them
thin blade screwdriver (D). Remove all six terminals, as a set.
and replace the connector.
NOTE: The new shift lock stop comes with the new
5. Remove the shift lock release pin (A), spring (B), shift lock stop cushion.
and the shift lock release (C).
02 8. Replace the shift lock solenoid.
C
B
9. Apply silicone grease to the pin on the shift lever
A
bracket, and install the shift lock stop over the pin.
11. Apply silicone grease to the tip of the shift lock stop,
and install the shift lock solenoid by aligning the
joint of the shift lock solenoid plunger with the tip
of the shift lock stop.
(cont’d)
14-287
SJC8A00E10436455101KBAT00
07/05/09 16:40:10 61SJC020_140_0292
B
C A E D
C
A B
18. Align the marks (C) on each harness, and tie the
harness together into bundle with new harness
E clamp (D) over the marks.
14. Install the D3 switch harness terminals (WHT) (C) in 20. Install the shift lever assembly (see page 14-245).
the No. 3 and No. 4 cavities. Either D3 switch
harness terminal can be installed in the No. 3 and
No. 4 cavities.
16. Make sure that all six terminals lock securely, then
install the lock covers (E) securely in place.
14-288
07/05/09 16:40:10 61SJC020_140_0293
P-PIN SW
GND (YEL/BLU)
14-289
SJC8A00E10436445401FEAT00
07/05/09 16:40:11 61SJC020_140_0294
B
A
3 N·m
C (0.3 kgf·m, 2 lbf·ft)
14-290
SJC8A00E10436445401KBAT00
07/05/09 16:40:11 61SJC020_140_0295
9. Install the RED harness terminal (A) of the shift lock 13. Route the harnesses (A) through the guides (B).
solenoid in the No. 5 cavity, and the BLK harness 05
terminal (B) in the No. 6 cavity. B
04
D
B
C A E D
C
A B
14. Align the marks (C) on each harness, and tie the
harness together into bundle with a new harness
E clamp (D) over the marks.
10. Install the D3 switch harness terminals (WHT) (C) in 16. Install the shift lever assembly (see page 14-245).
the No. 3 and No. 4 cavities. Either D3 switch
harness terminal can be installed in the No. 3 and
No. 4 cavities.
12. Make sure that all six terminals lock securely, then
install the lock covers (E) in place securely.
14-291
07/05/09 16:40:12 61SJC020_140_0296
Automatic Transmission
Transmission Disassembly
Special Tools Required
Mainshaft holder 07GAB-PF50101 or 07GAB-PF50100
1. Remove the ATF dipstick (A) and the dipstick tube (B).
01
W W
Q
Y
X X C
Y
I
J
R Z
N
K
S L
D
AA
U
V
O
M
T P E
H G
2. Remove A/T clutch pressure control solenoid valves A and B (C) (six bolts), the ATF feed pipes (D) (three), the
O-rings (three), and the gasket.
3. Remove the solenoid valve cover (E) (seven bolts), the dowel pins (two), and the gasket.
4. Disconnect the solenoid valve connectors, then remove the solenoid harness connector (F).
5. Remove A/T clutch pressure control solenoid valve C (G) (four bolts), the ATF feed pipes (H) (three), the O-rings
(two), and the gasket.
14-292
SJC8A00E10410400000LCAT00
07/05/09 16:40:13 61SJC020_140_0297
6. Pry the lock tab of the lock washer (I) on the control 16. Cut the lock tab (A) of the mainshaft locknut (B)
lever (J), and remove the nut, the lock washer, the using a chisel (C).
spring washer, and the control lever.
NOTE: Keep all of the chiseled particles out of the
7. Pry the lock tabs of the lock washer (K) on the transmission.
transmission range switch (L), hold the selector 03
control shaft (M) with a 6.0 mm wrench, and loosen
C
the locknut (N).
07GAB-PF50101 or
07GAB-PF50100
(cont’d)
14-293
07/05/09 16:40:14 61SJC020_140_0298
Automatic Transmission
S Y
V I U
N
M
P
W
F T
14-294
07/05/09 16:40:14 61SJC020_140_0299
20. While expanding the snap ring of the countershaft 27. Remove the park pawl stop (M), the park pawl (N),
with snap ring pliers, lift the transmission housing the pawl spring (O), and the pawl shaft (P).
(E).
*01 28. Remove the mainshaft (Q), the countershaft (R), the
shift fork, and the secondary shaft (S) together, and
remove the needle bearing (T) from the torque
converter housing.
E 08
R Q
K
22. Remove the ATF feed pipes (H) (four) from the
accumulator body.
23. Remove the ATF feed pipes (I) (two) from the
torque converter housing.
25. Pry the lock tab of the lock washer (J) on the shift
fork (K), then remove the bolt (L) and the lock
T
washer.
26. Unhook the detent spring from the detent spring 29. Remove the selector control shaft and the park
arm. lever link (U).
07
30. Remove the baffle plate (V).
(cont’d)
14-295
07/05/09 16:40:15 61SJC020_140_0300
Automatic Transmission
K
AA
BB
L
D
M
C
N
B R
Q
P
U O
S
F
G T
I
J
W X
H
V
35. Remove the accumulator body (B) (11 bolts), the dowel pins (two), the detent spring arm (C), the arm shaft (D), and
the separator plate (E).
14-296
07/05/09 16:40:52 61SJC020_140_0301
36. Remove the ATF feed pipe (F) from the main valve 47. Clean the inlet opening (A) of the ATF strainer (B)
body. thoroughly with compressed air, then check that it
is good condition and that inlet opening is not
37. Remove the secondary valve body (G) (one bolt), clogged.
the dowel pins (two), and the separator plate (H). 10
Do not let the check balls (I) (three) and the choke
(J) fall out.
39. Remove the main valve body (O) (8 mm: three bolts,
6 mm: seven bolts). Do not let the cooler check
valve (ball) (P), spring (Q), and the lubrication check
valve (R) fall out.
B
40. Remove the torque converter check valve (S) and A
the valve spring (T).
48. Test the ATF strainer by pouring clean ATF through
41. Remove the ATF pump driven gear shaft (U), then the inlet opening, and replace if it is clogged or
remove the ATF pump drive gear (V) and the driven damaged.
gear (W).
44. Remove the ATF magnet (Z), clean it, then reinstall.
45. Remove the O-ring (AA) from the ATF strainer, and
replace the new O-ring when reassembling the
transmission.
46. Remove the O-ring (BB) from the stator shaft, and
replace the new O-ring when reassembling the
transmission.
14-297
07/05/09 16:40:53 61SJC020_140_0302
Transmission Housing
1. Remove the reverse idler gear assembly (A) from 1. Remove the snap ring (A), then remove the thrust
the transmission housing. washer (B), reverse idler gear (C), needle bearings
01 (D), and thrust washer (E) from the reverse idler
8 x 1.25 mm
26 N·m gear shaft/holder (F).
(2.7 kgf·m, 20 lbf·ft) 01
A
A
B
2. Install the reverse idler gear assembly with the two 2. Inspect the reverse idler gear and gear shaft for
dowel pins (B) in the transmission housing. excessive wear and damage.
14-298
SJC8A00E10400012271KDAT01 SJC8A00E10400012271MEAT02
07/05/09 16:40:53 61SJC020_140_0303
2. Remove the ATF pipe from the ATF filter cover, and
remove the ATF filter (C) from the cover.
4. Install the ATF filter with the new O-ring (D) in the
filter cover, and install the ATF pipe in the cover,
then install them in the transmission housing.
5. Secure the ATF filter cover with the two bolts (E),
then secure the ATF pipe with the bolt (F).
14-299
SJC8A00E10400013015KFAT00
07/05/09 16:40:53 61SJC020_140_0304
Transmission Housing
Secondary Shaft ATF Feed Pipe Cap Secondary Shaft ATF Feed Pipe Cap
Removal Installation
1. Cover the tip of the 1st-hold clutch ATF feed pipe 1. Install the new O-rings (A) on the ATF feed pipe cap
with a shop rag. (B).
01
B
2. Apply air pressure to the ATF feed pipe hole of the
1st-hold clutch pressure circuit, and remove the
ATF feed pipe cap from the transmission housing. A
01
14-300
SJC8A00E10411313016KAAT01 SJC8A00E10411313016KCAT02
07/05/09 16:40:54 61SJC020_140_0305
2. Remove the snap ring (A) from the feed pipe cap
(B), then remove the feed pipe guide (C), the
O-rings (D) (E), and the 1st clutch ATF feed pipe (F).
00
A
C
D
F
H
4. Install the new O-ring (D) over the 1st clutch ATF
feed pipe, then install the feed pipe over the 1st-
hold clutch ATF feed pipe (G) while aligning the
feed pipe tabs (H) with the guide in the cap.
5. Install the new O-ring (E) in the cap and feed pipe
guide, then secure the guide with the snap ring.
14-301
SJC8A00E10411313016KBAT00
07/05/09 16:40:54 61SJC020_140_0306
Transmission Housing
1. To remove the mainshaft bearing, expand the snap 1. Install the bearing (A) in the direction shown.
ring with snap ring pliers, then push the bearing 01
out. Do not remove the snap ring unless it’s 07749-0010000
necessary to clean the groove in the housing.
01 A
07749-0010000
07NAD-PX40100
07NAD-PX40100
14-302
SJC8A00E10411239511KAAT01 SJC8A00E10411239511KCAT02
07/05/09 16:40:55 61SJC020_140_0307
1. Remove the intermediary shaft bearing from the 1. Remove the park lever shaft bearing from the
transmission housing with the bearing remover transmission housing with the bearing remover
shaft set (20 mm), sliding hammer weight, and head (10 mm), bearing remover shaft (10 mm), and
bearing remover shaft handle. sliding hammer weight.
01 01
07936-3710100
07741-0010201
07741-0010201
07936-GE00100
07936-GE00200
07936-3710600
2. Install the new bearing until it bottoms in the 2. Install the new bearing until it bottoms in the
transmission housing with the driver and transmission housing with the driver and
attachment (37 x 40 mm). attachment (22 x 24 mm).
02 02
07749-0010000
07749-0010000
07746-0010200
07746-0010800
14-303
SJC8A00E10412435143KBAT01 SJC8A00E10400045011KBAT02
07/05/09 16:40:56 61SJC020_140_0308
Transmission Housing
07741-0010201
07936-GE00100
07749-0010000
07749-0010000
07746-0010800
14-304
SJC8A00E10410417254KBAT01 SJC8A00E10410417256KBAT02
07/05/09 16:40:56 61SJC020_140_0309
Valve Body
3. Inspect the valve for any scuff marks. Use the ATF-
soaked #600 paper to polish off any burrs that are
on the valve, then wash the valve in solvent and
dry it with compressed air.
14-305
SJC8A00E10480139301LBAT00
07/05/09 16:40:56 61SJC020_140_0310
Valve Body
3. Install the valve (A) and the valve spring (B) in the
valve body. Push the valve spring in with a
screwdriver, then install the spring seat (C).
*01
C
A
B
14-306
SJC8A00E10480139301KCAT00
07/05/09 16:40:57 61SJC020_140_0311
2. Do not use a magnet to remove the cooler check valve, it may magnetize the check valve (ball).
4. Check all valves for free movement. If any fail to slide freely, refer to valve body repair (see page 14-305).
6. Replace the filter with a new one, and install it and the lubrication check valve in the direction shown.
01
TORQUE CONVERTER LOCK-UP
CHECK VALVE TIMING VALVE
SHIFT VALVE D
C MANUAL
COOLER CHECK VALVE
VALVE (BALL) A B SHIFT VALVE B
D
E
LUBRICATION
CHECK VALVE F
LOCK-UP L
SHIFT VALVE
SHIFT
VALVE A
K
J G
MODULATOR VALVE
I
FILTER
14-307
SJC8A00E10480139301MEAT00
07/05/09 16:40:57 61SJC020_140_0312
Valve Body
14-308
SJC8A00E10480113021MAAT00
07/05/09 16:40:57 61SJC020_140_0313
2. Do not use a magnet to remove the check balls, it may magnetize the check balls.
4. Check all valves for free movement. If any fail to slide freely, refer to valve body repair (see page 14-305).
A B
SHIFT VALVE C
C
CPC VALVE A
CHECK BALLS D
SECONDARY
VALVE BODY
F
E
CPC VALVE B
KICK-DOWN
1ST ACCUMULATOR CHOKE SHORT VALVE
14-309
SJC8A00E10480154231MEAT00
07/05/09 16:40:58 61SJC020_140_0314
Valve Body
3. Hold the regulator spring cap in place while removing the stop bolt. The regulator spring cap is spring loaded.
Once the stop bolt is removed, release the spring cap slowly so it does not pop out.
4. Check all valves for free movement. If any fail to slide freely, refer to valve body repair (see page 14-305).
6. Align the hole in the regulator spring cap with the stop bolt hole, then press the spring cap into the valve body,
and tighten the stop bolt.
7. Install the servo valve with the new O-ring, and the 3rd accumulator piston with the new O-ring.
*01
ACCUMULATOR COVER 6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
A
VALVE SLEEVE
3RD ACCUMULATOR PISTON O-RING VALVE CAP
Replace.
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
VALVE CAP CLIP
B
REGULATOR VALVE
SERVO VALVE/ C
SHIFT FORK SHAFT
D
O-RING
Replace. REGULATOR SPRING CAP
14-310
SJC8A00E10480150701MEAT00
07/05/09 16:40:58 61SJC020_140_0315
SPRING CAP
A
B
O-RING 4TH ACCUMULATOR PISTON
Replace.
G
C
O-RING E
Replace.
D
14-311
SJC8A00E10480112501MEAT00
07/05/09 16:40:59 61SJC020_140_0316
Valve Body
Shift Solenoid Valve, Torque Converter Clutch Solenoid Valve Removal and
Installation
NOTE: Do not hold the solenoid valve connector to 5. Install shift solenoid valve C by holding the shift
remove and install the solenoid valve. Be sure to hold solenoid valve body; be sure to install mounting
the solenoid valve body. bracket contacts to the bracket of torque converter
clutch solenoid valve.
1. Remove the mounting bolts, then remove the
solenoid valves by holding the solenoid valve NOTE: Do not install shift solenoid valve C before
bodies. installing the torque converter clutch solenoid
valve (D). If solenoid valve C is installed before
2. Install the new O-rings (E) on each solenoid valves. torque converter clutch solenoid valve, it may
damage to hydraulic control system.
NOTE: The new solenoid valve comes with new
O-rings. If you install a new solenoid valve, use the 6. Install shift solenoid valve B by holding the shift
O-rings provided on it. solenoid valve body; be sure to install mounting
01 bracket contacts to the accumulator body.
6 x 1.0 mm
B 12 N·m,
(1.2 kgf·m, 8.7 lbf·ft)
6 x 1.0 mm
12 N·m,
(1.2 kgf·m, 8.7 lbf·ft)
E
D
A
14-312
SJC8A00E10410654801KDAT10
07/05/09 16:40:59 61SJC020_140_0317
A
07746-0010600 07749-0010000
07736-A01000B or
07736-A01000A
07746-0010500 07749-0010000
14-313
SJC8A00E10411239521KBAT00
07/05/09 16:41:00 61SJC020_140_0318
A
B A
C
07NAD-PX40100
07736-A01000B or
07736-A01000A
14-314
SJC8A00E10410917424KBAT00
07/05/09 16:41:01 61SJC020_140_0319
07741-0010201
07936-8890300
07736-A01000B
07736-A01000A
(cont’d)
14-315
SJC8A00E10411354202KBAT00
07/05/09 16:41:01 61SJC020_140_0320
07749-0010000
07749-0010000
07746-0010500
07746-0010200
9. Install the new lock washer (B) and bolt, then bend
the lock tab of the lock washer against the bolt head.
14-316
07/05/09 16:41:02 61SJC020_140_0321
07736-A01000B or
07736-A01000A
2. Install the ATF guide plate (A), then install the new
bearing (B) in the housing.
02
B
14-317
SJC8A00E10410435145KBAT00
07/05/09 16:41:02 61SJC020_140_0322
07741-0010201
07936-1660101
07746-0010800
07749-0010000
14-318
SJC8A00E10400045011KBAT10
07/05/09 16:41:03 61SJC020_140_0323
K
J
14-319
SJC8A00E10411200000MEAT00
07/05/09 16:41:03 61SJC020_140_0324
A
A
14-320
SJC8A00E10411239411KBAT00
07/05/09 16:41:04 61SJC020_140_0325
Countershaft Disassembly
Exploded View
*01
LOCKNUT (FLANGE NUT)
167 N·m (17.0 kgf·m, 123 lbf·ft)
Replace.
Left-hand threads
CONICAL
SPRING
WASHER
Replace.
NEEDLE BEARING
REVERSE GEAR
REVERSE
SELECTOR
BALL BEARING
REVERSE GEAR COLLAR
5TH GEAR
SNAP RING
NEEDLE BEARING
COTTERS, 42.2 mm
WASHER, 50.8 mm
COTTER RETAINER Selective part
COLLAR, 50.8 mm
4TH GEAR
1ST GEAR
WASHER, 61 mm
Selective part
NEEDLE BEARING
THRUST NEEDLE
BEARING
(cont’d)
14-321
SJC8A00E10410900000LCAT00
07/05/09 16:41:04 61SJC020_140_0326
14-322
07/05/09 16:41:05 61SJC020_140_0327
I
4. Measure the idler gear axial clearance in at least
three places while moving the idler gear. Use the
G average as the actual clearance.
F
H
Standard: 0.005−0.040 mm (0.0002−0.0016 in.)
04
D E
C
B C
(cont’d)
14-323
SJC8A00E10410917441MAAT00
07/05/09 16:41:05 61SJC020_140_0328
Countershaft Idler Gear and 4th Gear Axial Clearance Inspection (cont’d)
6. Select and install a new washer, then recheck the 8. If the measurement is out of standard, remove the
clearance. 50.8 mm washer and measure its thickness.
A B
14-324
07/05/09 16:41:06 61SJC020_140_0329
Countershaft Reassembly
Special Tools Required 4. Slide the reverse selector hub (A) over the
Driver, 40 mm I.D. 07746-0030100 countershaft (B), then press it into place with the
driver (40 mm I.D.) and a press.
1. Verify that the identifying letter (A, B, or C) on the
top of the countershaft (D) matches the letter on the NOTE: Some reverse selector hubs are not press-
final driven gear. The identifying letters should be fitted, and can be installed without using the driver
same. (40 mm I.D.), and a press.
01 02
U
T
S 07746-0030100
R
Q
P
O
A
N
B
M
K L
J
I
H
A, B, or C
14-325
SJC8A00E10410900000LDAT00
07/05/09 16:41:07 61SJC020_140_0330
14-326
07/05/09 16:41:44 61SJC020_140_0331
*02
LOCKNUT (FLANGE NUT)
178 N·m (18.2 kgf·m, 132 lbf·ft)
Replace.
Left-hand threads
NEEDLE BEARING
THRUST NEEDLE BALL BEARING
BEARING SPLINED
WASHER
WASHER, 52 mm
2ND GEAR/ Selective part
PARK GEAR
O-RINGS
NEEDLE BEARINGS Replace.
THRUST NEEDLE THRUST NEEDLE
BEARING BEARING
SPLINED 1ST-HOLD
WASHER CLUTCH HUB
O-RINGS 1ST
Replace. CLUTCH HUB
SEALING RINGS, 29 mm
(cont’d)
14-327
SJC8A00E10411300000LCAT00
07/05/09 16:41:44 61SJC020_140_0332
A
B
A
B
C 07XAA-002010A
14-328
07/05/09 16:41:45 61SJC020_140_0333
14-329
07/05/09 16:41:45 61SJC020_140_0334
B
H
F
3. Install the splined washer with the marked side up
over the ball bearing in the same manner as
E installing the ball bearing with the driver
(40 mm I.D.), attachment (30 mm I.D.), and the
press.
D
4. Install the old locknut and tighten it to 29 N·m
(3.0 kgf·m, 22 lbf·ft).
C
5. Set the dial indicator (A) on the 1st clutch hub (B).
B A 03
I
B
14-330
SJC8A00E10411354171MAAT00
07/05/09 16:41:45 61SJC020_140_0335
6. Measure the 1st gear axial clearance in at least 8. Select and install a new washer, then recheck the
three places while moving the 1st gear. Use the clearance.
average as the actual clearance.
WASHER, 52 mm (’06 model)
Standard: 0.100−0.130 mm (0.004−0.05 in.) No. Part Number Thickness
04 A 90502-RDK-010 2.705 mm (0.107 in.)
B 90503-RDK-010 2.680 mm (0.106 in.)
C 90504-RDK-010 2.655 mm (0.105 in.)
D 90505-RDK-010 2.630 mm (0.104 in.)
E 90506-RDK-010 2.605 mm (0.103 in.)
F 90507-RDK-010 2.580 mm (0.102 in.)
G 90508-RDK-010 2.555 mm (0.101 in.)
H 90509-RDK-010 2.530 mm (0.100 in.)
I 90510-RDK-010 2.505 mm (0.099 in.)
J 90511-RDK-010 2.480 mm (0.098 in.)
K 90512-RDK-000 2.455 mm (0.097 in.)
L 90513-RDK-000 2.430 mm (0.096 in.)
M 90514-RDK-000 2.405 mm (0.095 in.)
14-331
07/05/09 16:41:46 61SJC020_140_0336
3. Also check the 1st gear and the 1st-hold clutch hub
for wear and damage. If the 1st gear and 1st-hold
clutch hub are worn or damaged, replace the
damaged part, refer to 1st Clutch Hub Replacement
(see page 14-333).
14-332
SJC8A00E10411310501MAAT01
07/05/09 16:41:46 61SJC020_140_0337
A or B
A or B
4. Install the 1st-hold clutch hub (A) in the 1st gear (B)
with the driver, attachment (78 x 80 mm), and the
press.
03
07749-0010000
A
2. Remove the 1st clutch hub (C) from the 1st gear.
07GAD-SD40101
A
14-333
SJC8A00E10411310601KBAT02
07/05/09 16:41:47 61SJC020_140_0338
J
F
F
A
E
C
B
E D
C
D
B I
H
H
NOTE: To prevent damage to the O-rings, be sure 5. Wrap the shaft splines with tape, and install new
to install the O-rings after installing the splined O-rings (J) in the 1st/1st-hold clutch O-ring grooves,
washer. then remove the tape.
3. Install the 2nd clutch (H) on the secondary shaft, NOTE: To prevent damage to the O-rings, be sure
and secure the 2nd clutch with the snap ring (I). to install the O-rings after installing the 1st gear
collar and the 52 mm washer.
14-334
SJC8A00E10411300000LDAT01
07/05/09 16:41:47 61SJC020_140_0339
7. Install the ball bearing (A) over the 1st/1st-hold 9. Install the new locknut (A).
clutch guide (B) with the driver (40 mm I.D.), *01
A
attachment (30 mm I.D.), and a press.
03
07746-0030100
A 07746-0030300
B
10. Place a V-block (A) on a vise (B), and put the
secondary shaft (C) on the V-block and vise.
06
07XAA-002010A
07746-0030100
A
D
07746-0030300 B
11. Attach the wrench (40 x 42 mm), onto the top of the
1st clutch guide, and secure the wrench
B
(40 x 42 mm), with the vise to hold the secondary
shaft. Tighten the locknut to 178 N·m (18.2 kgf·m,
132 lbf·ft) with the torque wrench (D).
NOTE:
• Use a torque wrench to tighten the locknut. Do
not use an impact wrench.
• The locknut has left-hand threads.
(cont’d)
14-335
07/05/09 16:41:48 61SJC020_140_0340
14-336
07/05/09 16:41:48 61SJC020_140_0341
A
C
A
(cont’d)
14-337
SJC8A00E10411300000MKAT00
07/05/10 14:03:26 61SJC020_140_0342
14-338
07/05/09 16:41:49 61SJC020_140_0343
THRUST NEEDLE 7. Before installing the O-rings, wrap the shaft splines
BEARING
with tape to prevent damage to the O-rings.
3RD GEAR
8. Lubricate all parts with ATF, and reassemble the
shaft and gears.
NEEDLE BEARING
9. Install the press-fitted 4th gear with the driver
THRUST NEEDLE (40 mm I.D.) and a press (see page 14-340) in the
BEARING direction shown.
SPLING WASHER,
53 mm
Selective part
3RD CLUTCH
O-RINGS
Replace.
INTERMEDIARY
SHAFT
SEALING RINGS,
35 mm
14-339
SJC8A00E10412400000MEAT00
07/05/09 16:41:50 61SJC020_140_0344
1. Place the 4th gear (A) on the press bases (B), and Special Tools Required
place a shaft protector (C) between the Driver, 40 mm I.D. 07746-0030100
intermediary shaft (D) and a press to prevent
damaging the intermediary shaft. 1. Wrap the shaft splines with tape, and install new
01 O-rings in the 3rd clutch O-ring grooves, then
C
remove the tape.
3. Install the 4th gear (A) with the driver (40 mm I.D.),
and a press.
02
B 07746-0030100
14-340
SJC8A00E10412435131KAAT01 SJC8A00E10412435131KCAT02
07/05/09 16:41:50 61SJC020_140_0345
2. Install the 4th gear (H) with the driver (40 mm I.D.),
D and a press.
C
B 3. Install the cotters (I), the cotter retainer (J), and the
snap ring (K).
(cont’d)
14-341
SJC8A00E10412435121MAAT00
07/05/09 16:41:50 61SJC020_140_0346
SPLINED WASHER, 53 mm
No. Part Number Thickness
A 90546-RDK-000 3.995 mm (0.1573 in.)
B 90547-RDK-000 4.015 mm (0.1581 in.)
C 90548-RDK-000 4.035 mm (0.1589 in.)
D 90549-RDK-000 4.055 mm (0.1596 in.)
E 90550-RDK-000 4.075 mm (0.1604 in.)
F 90551-RDK-000 4.095 mm (0.1612 in.)
G 90552-RDK-000 4.115 mm (0.1620 in.)
H 90553-RDK-000 4.135 mm (0.1628 in.)
I 90554-RDK-000 4.155 mm (0.1636 in.)
J 90555-RDK-000 4.175 mm (0.1644 in.)
K 90556-RDK-000 4.195 mm (0.1652 in.)
L 90557-RDK-000 4.215 mm (0.1659 in.)
M 90558-RDK-000 4.235 mm (0.1667 in.)
N 90559-RDK-000 4.255 mm (0.1675 in.)
14-342
07/05/09 16:41:51 61SJC020_140_0347
14-343
SJC8A00E10412400000MKAT00
07/05/09 16:41:51 61SJC020_140_0348
Clutch Disassembly
Special Tools Required 2. Remove the 1st clutch end-plate (A), the 1st clutch
• Clutch spring compressor attachment discs (B) (5), the 1st clutch wave-plates (C) (5), the
07LAE-PX40100 or 07HAE-PL50101 disc spring (D), the 1st-hold clutch plate B (E), the
• Clutch spring compressor bolt assembly 1st-hold clutch discs (F) (3), the 1st-hold clutch
07GAE-PG40200 or 07GAE-PG4020A wave-plates (G) (2), and the 1st-hold clutch flat-
plate (H) from the 1st/1st-hold clutch drum (I).
1. Remove the snap ring (A), with a screwdriver (B). 02
01 D E
B
A
A
F
C
14-344
SJC8A00E10411310011LCAT00
07/05/09 16:41:53 61SJC020_140_0349
4. Remove the clutch end-plate (A), the clutch discs 8. Remove the clutch end-plate (A), the clutch discs
(B) (7), the clutch wave-plates (C) (3), and the clutch (B) (5), the clutch wave-plates (C) (2), the clutch flat-
flat-plates (D) (4) from the 2nd clutch drum (E). plates (D) (3), and the disc spring (E) from the 4th
03 clutch drum (F).
A
05
A
B
B
C E
C
C
C
D
D
F
D
D
D
E D
D
9. Make reference marks on the clutch wave-plates.
B C
E C
D
C
F D
D
D
F D
(cont’d)
14-345
07/05/09 16:41:53 61SJC020_140_0350
07LAE-PX40100 or
07HAE-PL50101 15. Set the clutch spring compressor attachment (A) on
the spring retainer (B) of the 3rd and 5th clutches so
07GAE-PG40200 or the special tool works on the clutch return spring
07GAE-PG4020A (C).
10
13. Be sure the clutch spring compressor attachment
(A) is adjusted to have full contact with the spring
retainer (B) on the 1st, 2nd, and 4th clutches.
08
A
14-346
07/05/09 16:41:54 61SJC020_140_0351
16. If either end of the clutch spring compressor 18. Remove the snap ring with the snap ring pliers.
attachment is not set over the clutch return spring 13
end (A), the retainer may be damaged.
11
A
19. Remove the clutch spring compressor attachment
and the clutch spring compressor bolt assembly.
17. Compress the return spring until the snap ring can
be removed. 20. Remove the snap ring (A), the spring retainer (B),
12 and the return spring (C).
14
A
B
(cont’d)
14-347
07/05/09 16:41:54 61SJC020_140_0352
14-348
07/05/09 16:41:54 61SJC020_140_0353
Clutch Inspection
1. Inspect the clutch pistons and the clutch piston 6. If the clutch discs are worn or damaged, replace
check valves (A). them as a set. If the clutch discs are replaced,
01 inspect the clearance between the clutch end-plate
A and the top disc.
Clutch Discs
Standard Thickness: 1.94 mm (0.076 in.)
14-349
SJC8A00E10411310011MAAT00
07/05/09 16:41:55 61SJC020_140_0354
F H
14-350
SJC8A00E10411212231MAAT00
07/05/09 16:41:55 61SJC020_140_0355
(cont’d)
14-351
SJC8A00E10411212211MAAT00
07/05/09 16:41:57 61SJC020_140_0356
B
D
A
B
C
A
B B
A
7. Install the clutch pistons in the 2nd, 3rd, 4th, and B
5th clutch drums. Do not install the O-rings on the A
clutch pistons during inspection.
05
9. Install the disc spring (A) in the 3rd clutch drum (B)
in the direction shown. Starting with the 3rd clutch
flat-plate, alternately install the flat-plates (C) (3)
and discs (D) (3), and alternately install the wave-
plates (E) (2) and discs (D) (2). Install the clutch end-
plate (F) with the flat side down on the top disc.
07
F
D
A E
D
E
B C
D
C
D
C
14-352
07/05/09 16:41:57 61SJC020_140_0357
10. Install the disc spring (A) in the 4th clutch drum (B) 12. Install the snap ring with a screwdriver to secure
in the direction shown. Starting with the 4th clutch the clutch end-plate.
flat-plate, alternately install the flat-plates (C) (3) 10
and discs (D) (3), and alternately install the wave-
plates (E) (2) and discs (D) (2). Install the clutch end-
plate (F) with the flat side down on the top disc.
08
F
D
A
E
D
D
C
B D
C 13. Set a dial indicator (A) on the clutch-end-plate (B).
11
D A
C
11. Install the disc spring (A) in the 5th clutch drum (B)
in the direction shown. Starting with the 5th clutch
flat-plate, alternately install the flat-plates (C) (3)
and discs (D) (3), and alternately install the wave-
plates (E) (2) and discs (D) (2). Install the clutch end-
C
plate (F) with the flat side down on the top disc. B
09
F
D
A E
D
E
14. Zero the dial indicator with the clutch end-plate
lifted up to the snap ring (C).
D
C
B
D
C
D
C
(cont’d)
14-353
07/05/09 16:41:58 61SJC020_140_0358
C
B
07ZAE-PRP0100
A
E
14-354
07/05/09 16:41:58 61SJC020_140_0359
14-355
07/05/09 16:41:58 61SJC020_140_0360
Clutch Reassembly
Special Tools Required 3. Install the new O-rings (A) on the 1st clutch piston
• Clutch spring compressor attachment (B), and install the 1st/1st-hold clutch piston in the
07LAE-PX40100 or 07HAE-PL50101 1st/1st-hold clutch drum (C) while applying
• Clutch spring compressor bolt assembly pressure and rotating to ensure proper seating. Do
07GAE-PG40200 or 07GAE-PG4020A not pinch the O-rings.
02
1. Soak the clutch discs thoroughly in ATF for a
minimum of 30 minutes.
B
C
A
A
4. Install the O-rings (A) on the 2nd, 3rd, 4th and 5th
clutch piston (B).
03
B
C
A
A
14-356
SJC8A00E10411310011LDAT00
07/05/09 16:42:31 61SJC020_140_0361
6. Install the return spring (A) and the spring retainer 8. Be sure the clutch spring compressor attachment
(B), and position the snap ring (C) on the spring (A) is adjusted to have full contact with the spring
retainer. retainer (B) on the 1st, 2nd, and 4th clutches.
04 06
C
B
A
A
07LAE-PX40100 or
07HAE-PL50101
07GAE-PG40200 or
07GAE-PG4020A
(cont’d)
14-357
07/05/09 16:42:32 61SJC020_140_0362
C 13. Install the snap ring with the snap ring pliers.
11
11. If either end of the clutch spring compressor
attachment is not set over the clutch return spring
end (A), the retainer may be damaged.
09
14-358
07/05/09 16:42:33 61SJC020_140_0363
15. Install the 1st-hold clutch flat-plate (A), alternately 17. Starting with the 2nd clutch flat-plate, alternately
install the clutch discs (B) (3) and the 1st-hold clutch install the flat-plates (A) (4) and discs (B) (4) in the
wave-plates (C) (2) in the 1st/1st-hold clutch drum 2nd clutch drum (C), and alternately install the
(D), then install the 1st-hold clutch plate B (E) with wave-plates (D) (3) and discs (B) (3). Install the
the flat side down in the direction shown. clutch end-plate (E) with the flat side down on the
*01 top disc.
F E
13
E
B
D
I B
D
B
B D
C
B B
C
A
B
B
A C
A
B
H
A
G B
A
D
B C
D
C
D
C
(cont’d)
14-359
07/05/09 16:42:34 61SJC020_140_0364
D
A
E
D
E
D
C
D
B
C
D
C
20. Install the disc spring (A) in the 5th clutch drum (B)
in the direction shown. Starting with the 5th clutch
flat-plate, alternately install the flat-plates (C) (3)
and discs (D) (3), and alternately install the wave-
plates (E) (2) and discs (D) (2). Install the clutch end-
plate (F) with the flat side down on the top disc.
16
F
D
A
E
D
E
B C
D
C
D
C
14-360
07/05/09 16:42:35 61SJC020_140_0365
Automatic Transmission
Transmission Reassembly
Exploded View
*02
Bolt Tightening Torque:
6 x 1.0 mm: 12 N·m (1.2 kgf·m, 8.7 lbf·ft) ATF STRAINER
8 x 1.25 mm: 18 N·m (1.8 kgf·m, 13 lbf·ft)
6 x 1.0 mm, One Bolt
STATOR O-RING
SHAFT STOP Replace.
DETENT STATOR SHAFT
ACCUMULATOR ARM SHAFT REGULATOR
BODY SEPARATOR PLATE
DETENT
ARM 6 x 1.0 mm, Seven Bolts
8 x 1.25 mm, Three Bolts
DOWEL PINS,
Two Pins
VALVE LUBRICATION
SPRING CHECK VALVE
ACCUMULATOR
SEPARATOR PLATE COOLER
CHECK
VALVE
6 x 1.0 mm,
One Bolt ATF PUMP DRIVEN MAIN VALVE BODY
GEAR SHAFT
ATF FEED PIPES,
8 x 62 mm
TORQUE
CHECK BALLS, CONVERTER
Three Balls CHECK VALVE
SECONDARY
VALVE BODY VALVE
SPRING ATF PUMP
1ST ACCUMULATOR ATF PUMP DRIVE GEAR
CHOKE DRIVEN GEAR
MAIN SEPARATOR
PLATE
SECONDARY ATF MAGNET
SEPARATOR PLATE DOWEL PINS,
Two Pins
DOWEL PINS,
Two Pins
(cont’d)
14-361
SJC8A00E10410400000LDAT00
07/05/09 16:42:35 61SJC020_140_0366
Automatic Transmission
14. Install the stator shaft stop in the main valve body.
C 16. Install the ATF passage pipe (one bolt) in the torque
converter housing.
A
14-362
07/05/09 16:42:36 61SJC020_140_0367
17. Install the intermediary shaft (A) into the main 23. Install the needle bearing (A) on the secondary
valve body, and install the 26.5 mm washer (B) on shaft roller bearing in the torque converter housing.
the top of the intermediary shaft. 05
E D
04 C
6 x 1.0 mm G
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
B
A
F
F
E
D
B
C
19. Install the differential assembly (E) in the torque 24. Turn the shift fork shaft (B) so the large chamfered
converter housing. hole is facing the fork bolt hole of the shift fork.
20. Install the baffle plate (F), and make sure if the 25. Engage the shift fork (C) with the reverse selector
differential is clear of the baffle plate. on the countershaft, and join the mainshaft (D),
countershaft (E), and the secondary shaft (F), then
21. Install the selector control shaft and the park lever install them in the torque converter housing and
link (G). shift fork on the shift fork shaft.
(cont’d)
14-363
07/05/09 16:42:37 61SJC020_140_0368
Automatic Transmission
6 x 1.0 mm
14 N·m (1.4 kgf·m, 10 lbf·ft) 29. Hook the detent arm spring to the detent arm.
09
27. Install the park pawl shaft (A), the pawl spring (B),
the park pawl (C), and the park pawl stop (D).
07
14-364
07/05/09 16:42:38 61SJC020_140_0369
30. Install the 8 x 85 mm ATF feed pipe (A), the 32. Install the two dowel pins (A) and the new gasket
8 x 151.5 mm pipes (B), and the 8 x 40 mm pipe (C) (B) on the torque converter housing (C).
in the accumulator body. 12
10
A
B
31. Install the 8 x 57.6 mm ATF feed pipe (A) and the
10 x 123 mm pipe (B) in the torque converter
housing.
11
C
B
(cont’d)
14-365
07/05/09 16:42:39 61SJC020_140_0370
Automatic Transmission
14-366
07/05/09 16:42:39 61SJC020_140_0371
40. Install the mainshaft holder onto the mainshaft. 43. Install the new locknut and tighten it to 176 N·m
16 (18.2 kgf·m, 132 lbf·ft), then stake the locknut into
its shaft in depth (A) of 0.7−1.3 mm (0.03−0.05 in.)
using a 3.5 mm punch (B).
18
A
07GAB-PF50101 or
07GAB-PF50100 B
41. Install the new lock washer (A) with the marked
side (B) up over the mainshaft (C), and apply the
surface of the lock washer and old locknut (D) with
ATF.
17 44. Install the end cover (A), the dowel pin (B), and a
A
new O-ring (C).
19
F 8 x 1.25 mm
D 49 N·m 22 N·m (2.2 kgf·m, 16 lbf·ft)
(5.0 kgf·m, 36 lbf·ft)
G
6 x 1.0 mm
12 N·m A
(1.2 kgf·m, 8.7 lbf·ft)
B
C
B
D
C
E
42. Install the old locknut, and tighten it to seat the lock
washer to 178 N·m (18.2 kgf·m, 132 lbf·ft), then
remove the old locknut.
45. Install the snap ring cap (D) with a new O-ring (E).
(cont’d)
14-367
07/05/09 16:42:40 61SJC020_140_0372
Automatic Transmission
E
B A
D
RED B
GRN
C
B
A
C B
53. Install new O-rings (D) over the ATF feed pipes, and
install A/T clutch pressure control solenoid valves
A and B (E).
14-368
07/05/09 16:42:41 61SJC020_140_0373
54. Install the 8 x 53 mm ATF joint pipe (A) with the 56. Install a new gasket (A) on the transmission
filter end into its mounting hole (B). housing, and install the 8 x 36 mm ATF joint pipe
23 (B) with the filter end in the transmission housing
B
and the 8 x 25.2 mm ATF pipe (D).
25
B
A
(cont’d)
14-369
07/05/09 16:42:41 61SJC020_140_0374
Automatic Transmission
C
D
62. Install the new lock washer (A) over the selector 65. Install the control lever (A), the spring washer (B),
control shaft (B) by aligning the projection (C) of the the lock washer (C), and the locknut (D) on the
lock washer with the N positioning line (D) on the selector control shaft (E).
transmission range switch (E), and install the 30
locknut (F). D
6 x 1.0 mm
28 C 12 N·m
A (1.2 kgf·m, 8.7 lbf·ft)
F
12 N·m B
E (1.2 kgf·m, 8.7 lbf·ft)
A
D
C
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
14-370
07/05/09 16:42:42 61SJC020_140_0375
66. Install a new O-ring (A) on the input shaft 69. Install the 3rd clutch transmission fluid pressure
(mainshaft) speed sensor (B), and install the input switch (A) with a new sealing washer (B). Tighten
shaft (mainshaft) speed sensor. the switch by gripping the metal part.
31 *05
G 6 x 1.0 mm
6 x 1.0 mm 12 N·m
C 12 N·m (1.2 kgf·m, 8.7 lbf·ft) (1.2 kgf·m, 8.7 lbf·ft)
D E
28 N·m
(2.9 kgf·m, 21 lbf·ft)
F
H
D
I
C
J
A
G
D
B C
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
72. Install the ATF temperature sensor (H) with the new
O-ring (I). Install the harness clamp (J) on the clamp
bracket, and install the connector on the connector
bracket.
(cont’d)
14-371
07/05/09 16:42:42 61SJC020_140_0376
Automatic Transmission
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
14-372
07/05/09 16:42:45 61SJC020_140_0377
A/T Differential
BEARING OUTER RACE 2. Install both axles into the differential assembly (A),
Replacement, page 14-376
and place the axles on V-blocks (B).
SPACER
CARRIER BEARING
01
Replacement, page 14-374
D
IDENTIFYING LETTER A
(A, B, or C)
TRANSFER DRIVE GEAR 5. Install the final driven gear and transfer drive gear
Replacement, page 14-374 on the differential carrier (see page 14-374).
CARRIER BEARING
Replacement, page 14-374
BEARING OUTER RACE
Replacement, page 14-376
SPACER
14-373
SJC8A00E10411600000DAAT01 SJC8A00E10411619641MAAT02
07/05/09 16:42:45 61SJC020_140_0378
A/T Differential
C
A
14-374
SJC8A00E10411619621KBAT01 SJC8A00E10411619611KBAT02
07/05/09 16:42:46 61SJC020_140_0379
07749-0010000
07GAD-PG40100 or
07GAD-PG40101
07749-0010000
07JAD-PH80101
14-375
SJC8A00E10411619631KBAT00
07/05/09 16:42:47 61SJC020_140_0380
A/T Differential
C
B 07749-0010000 07HAD-SG00100
14-376
SJC8A00E10411619601KBAT00
07/05/09 16:42:47 61SJC020_140_0381
07749-0010000 07NAD-PX40100
14-377
07/05/09 16:42:48 61SJC020_140_0382
A/T Differential
C
B
14-378
SJC8A00E10411619611MAAT00
07/05/09 16:42:49 61SJC020_140_0383
7. Install the differential assembly (A) in the torque 9. Rotate the differential assembly in both directions
converter housing (B), and install the gasket (C) and to seat the bearings.
the two dowel pins (D) on the housing.
*01 10. Measure the starting torque of the differential
10 x 1.25 mm
44 N·m (4.5 kgf·m, 33 lbf·ft) assembly with the preload inspection tool, a torque
wrench (A), and a socket (B). Measure the starting
E
torque at normal room temperature in both
G directions.
Standard
F New bearings:
3.9−5.1 N·m (40−52 kgf·cm, 35−45 lbf·in.)
Reused bearings:
3.6−4.8 N·m (37−49 kgf·cm, 32−43 lbf·in.)
05
A
10 x 1.25 mm
39 N·m
(4.0 kgf·m,
12 x 1.25 mm 29 lbf·ft)
64 N·m Two Bolts
(6.5 kgf·m,
47 lbf·ft)
D B
A
C
070AJ-0020101
(cont’d)
14-379
07/05/09 16:42:49 61SJC020_140_0384
A/T Differential
14-380
07/05/09 16:42:50 61SJC020_140_0385
B
C
TRANSFER OUTPUT
SHAFT BEARING
Replacement, page 14-383
07746-0030100
14-381
SJC8A00E10474559773DAAT01 SJC8A00E10474559773KBAT02
07/05/09 16:42:50 61SJC020_140_0386
07749-0010000
07JAD-SH30100
14-382
SJC8A00E10474543861KBAT00
07/05/09 16:42:51 61SJC020_140_0387
07749-0010000
07749-0010600
14-383
SJC8A00E10474559774KBAT01
07/05/09 16:42:51 61SJC020_140_0388
1. Install the transfer output shaft (A) in the torque THRUST SHIM, 28.5 mm
converter housing, and install the 28.5 mm thrust No. Part Number Thickness
shim (B) on the top of the shaft. If you replace the A 29031-RDK-000 1.82 mm (0.0717 in.)
28.5 mm thrust shim with a new one, use the same B 29032-RDK-000 1.84 mm (0.0724 in.)
thickness shim as the old one. C 29033-RDK-000 1.86 mm (0.0732 in.)
D 29034-RDK-000 1.88 mm (0.0740 in.)
Standard: 46.31−46.35 mm (1.823−1.825 in.) E 29035-RDK-000 1.90 mm (0.0748 in.)
*01 F 29036-RDK-000 1.92 mm (0.0756 in.)
B
G 29037-RDK-000 1.94 mm (0.0764 in.)
H 29038-RDK-000 1.96 mm (0.0772 in.)
A
I 29039-RDK-000 1.98 mm (0.0780 in.)
J 29040-RDK-000 2.00 mm (0.0787 in.)
E K 29041-RDK-000 2.02 mm (0.0795 in.)
D L 29042-RDK-000 2.04 mm (0.0803 in.)
F
M 29043-RDK-000 2.06 mm (0.0811 in.)
N 29044-RDK-000 2.08 mm (0.0819 in.)
O 29045-RDK-000 2.10 mm (0.0827 in.)
P 29046-RDK-000 2.12 mm (0.0835 in.)
Q 29047-RDK-000 2.14 mm (0.0843 in.)
R 29048-RDK-000 2.16 mm (0.0850 in.)
C S 29049-RDK-000 2.18 mm (0.0858 in.)
T 29050-RDK-000 2.20 mm (0.0866 in.)
U 29051-RDK-000 2.22 mm (0.0874 in.)
Transfer Output Shaft Cutaway View V 29052-RDK-000 2.24 mm (0.0882 in.)
02 W 29053-RDK-000 2.26 mm (0.0890 in.)
X 29054-RDK-000 2.28 mm (0.0898 in.)
E Y 29055-RDK-000 2.30 mm (0.0906 in.)
Z 29056-RDK-000 2.32 mm (0.0913 in.)
D AA 29057-RDK-000 2.34 mm (0.0921 in.)
14-384
SJC8A00E10474559772MKAT00
07/05/09 16:42:51 61SJC020_140_0389
Transfer Assembly
Inspection
NOTE: To prevent damage to the transfer housing, Total Starting Torque Measurement
always use soft jaws or equivalent materials between
the transfer housing and a vise. 3. Rotate the transfer companion flange several times
to seat the tapered roller bearings.
Transfer Gear Backlash Measurement
4. Measure the staring torque at the companion
1. Set a dial indicator (A) on the transfer companion flange (A) using a torque wrench (B) and a socket
flange (B); position the dial indicator tip (C) on the (C).
direct extension of the bolt hole canter (D).
03 Standard: 3.20−4.16 N·m
B D C
(32.6−42.4 kgf·cm, 28.3−36.8 lbf·in.)
04
14-385
SJC8A00E10474500000MAAT00
07/05/09 16:42:52 61SJC020_140_0390
Transfer Assembly
Disassembly
Exploded View
01
8 x 1.25 mm
26 N·m
(2.7 kgf·m, 20 lbf·ft)
TRANSFER COVER
O-RING
Replace.
THRUST SHIM, 25 mm
Selective part
TRANSFER OUTPUT
SHAFT (HYPOID GEAR)
TAPERED ROLLER
BEARING
THRUST SHIM, 40 mm
Selective part
TAPERED ROLLER BEARING
OUTER RACE TAPERED ROLLER BEARING
OUTER RACE
COMPANION FLANGE THRUST WASHERS
TAPERED ROLLER
BEARING
CONICAL SPRING
WASHER
Replace.
TRANSFER HOUSING
OIL SEAL
O-RING Replace.
Replace.
BACK-UP RING
LOCKNUT
22 x 1.25 mm
108−294 N·m (11.0−30.0 kgf·m, 75.6−217 lbf·ft)
Depending on transfer output shaft
(hypoid gear) starting torque value.
14-386
SJC8A00E10474500000LCAT00
07/05/09 16:43:10 61SJC020_140_0391
Special Tools Required 5. Cut the lock tab on the locknut using a chisel.
Companion flange holder 07XAB-0020100 03
C
6. Secure the transfer housing in a bench vise with
soft jaws. To prevent damage to the transfer
housing, always use soft jaws or equivalent
D
materials between the transfer housing and the
vise.
(cont’d)
14-387
07/05/09 16:43:11 61SJC020_140_0392
Transfer Assembly
Disassembly (cont’d)
9. Remove the locknut (A), the conical spring washer 11. Remove the oil seal (A) and the tapered roller
(B), the back-up ring (C), the O-ring (D), and the bearing (B) from the transfer housing.
companion flange (E) from the transfer output shaft 07
(hypoid gear) (F). A
05
B
F
E
D
C
A
B
D
C
14-388
07/05/09 16:43:11 61SJC020_140_0393
07749-0010000
C 07746-0010300
14-389
SJC8A00E10474559752KBAT10
07/05/09 16:43:12 61SJC020_140_0394
Transfer Assembly
14-390
SJC8A00E10474559773KDAT10
07/05/10 14:03:32 61SJC020_140_0395
07746-0010400
(cont’d)
14-391
SJC8A00E10474559771KBAT00
07/05/09 16:43:13 61SJC020_140_0396
Transfer Assembly
07MAF-SP0013A
07JAD-PH80101
07MAF-SP0013A
07JAD-PH80101 07MAF-SP0011A
07MAF-SP0013A
14-392
07/05/10 14:03:38 61SJC020_140_0397
07749-0010000
B
07NAD-PX40100
14-393
SJC8A00E10474559741KDAT00
07/05/09 16:43:13 61SJC020_140_0398
Transfer Assembly
07749-001000
07JAD-SH30100
14-394
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07/05/09 16:43:14 61SJC020_140_0399
Reassembly
Special Tools Required 02
EXAMPLE:
• Driver, 40 mm I.D. 07746-0030100
C: EXISTING 40 mm X: REPLACEMENT 40 mm
• Attachment, 35 mm I.D. 07746-0030400 THRUST SHIM THRUST SHIM
• Driver 07749-0010000 Thickness: C=1.05 mm Thickness: X=?? mm
• Oil seal driver attachment 07GAD-PG40100 or
07GAD-PG40101 B
A
• Companion flange holder 07XAB-0020100
• Attachment, 78 x 80 mm 07NAD-PX40100
NOTE:
• While reassembling the transfer assembly:
– Check and adjust the transfer gear tooth contact. A: EXISTING TRANSFER B: REPLACEMENT
– Measure and adjust the transfer gear backlash. OUTPUT SHAFT TRANSFER
– Check and adjust the tapered roller bearing starting (HYPOID GEAR) OUTPUT SHAFT
Number: A=+2 (HYPOID GEAR)
torque. Number: B=−1
A B
• Coat all parts with ATF during reassembly. X= − +C
100 100
• Replace the tapered roller bearing and the bearing 2 −1
outer race as a set if either part is replaced. = − +1.05
100 100
• Replace the transfer hypoid drive gear and the =0.02+0.01+1.05=1.08 (mm)
transfer output shaft (hypoid gear) as a set if either Select No. M 40 mm thrust shim of 1.08 mm (0.043 in.).
part is replaced.
THRUST SHIM, 40 mm
1. Select the 40 mm thrust shim if the transfer output Shim Part Number Thickness
shaft (hypoid gear) is replaced. Calculate the No.
thickness of the 40 mm thrust shim using the A 29361-RDK-000 0.72 mm (0.028 in.)
formula below, and select the shim from the B 29362-RDK-000 0.75 mm (0.030 in.)
following table. C 29363-RDK-000 0.78 mm (0.031 in.)
01 D 29364-RDK-000 0.81 mm (0.032 in.)
E 29365-RDK-000 0.84 mm (0.033 in.)
A B F 29366-RDK-000 0.87 mm (0.034 in.)
FORMULA: − +C = X
100 100 G 29367-RDK-000 0.90 mm (0.035 in.)
A: Number on the existing transfer output H 29368-RDK-000 0.93 mm (0.037 in.)
shaft (hypoid gear) I 29369-RDK-000 0.96 mm (0.038 in.)
B: Number on the replacement transfer output J 29370-RDK-000 0.99 mm (0.039 in.)
shaft (hypoid gear) K 29371-RDK-000 1.02 mm (0.040 in.)
C: Thickness of the existing 40 mm thrust shim
X: Thickness needed for the replacement 40 mm
L 29372-RDK-000 1.05 mm (0.041 in.)
thrust shim M 29373-RDK-000 1.08 mm (0.043 in.)
N 29374-RDK-000 1.11 mm (0.044 in.)
NOTE: The number on the transfer output O 29375-RDK-000 1.14 mm (0.045 in.)
shaft (hypoid gear) is shown in 1/100 mm.
(cont’d)
14-395
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07/05/09 16:43:15 61SJC020_140_0400
Transfer Assembly
Reassembly (cont’d)
3. Install the 40 mm thrust shim (A) on the transfer 6. Install the transfer output shaft (hypoid gear) (A) in
output shaft (hypoid gear) (B), then install the the transfer housing (B). Do not install the thrust
tapered roller bearing (C) with the driver (40 mm I.D.) washers and transfer spacer on the transfer output
and a press. shaft.
03 05
07746-0030100
A
A
B
4. Place the tapered roller bearing on the bearing 7. Install the companion flange (A), the conical spring
outer race of the companion flange side of the washer (B) in the direction shown, and the locknut
transfer housing. (C) on the transfer output shaft (hypoid gear) (D).
Do not install the O-ring and back-up ring on the
5. Install a new oil seal on the transfer housing with transfer output shaft.
the driver, oil seal driver attachment, and the press. 06
04
A
07749-0010000
C
07GAD-PG40100 or
07GAD-PG40101
14-396
07/05/09 16:43:15 61SJC020_140_0401
8. Secure the transfer housing (A) in a bench vise (B) 10. Apply Prussian Blue to both sides of the transfer
with soft jaws, then install the companion flange hypoid drive gear teeth lightly and evenly.
holder on the companion flange. To prevent
damage to the transfer housing, always use soft 11. Install the tapered roller bearing (A), the 25 mm
jaws or equivalent materials between the transfer thrust shim (B), and the transfer hypoid drive gear/
housing and the vise. shaft assembly (C) in the transfer housing (D).
08
8 x 1.25 mm
9. Tighten the locknut while measuring the starting 26 N·m (2.7 kgf·m, 20 lbf·ft)
torque of the transfer output shaft (hypoid gear) so
the starting torque is within 1.15−1.71 N·m (11.7−
17.4 kgf·cm, 10.2−15.1 lbf·in.).
Starting Torque:
1.15−1.71 N·m C
(11.7−17.4 kgf·cm, 10.2−15.1 lbf·in.)
07
A
B
07XAB-0020100
A
B
12. Install the transfer cover (E) and the bolts, and
tighten the bolts. Do not install the O-ring on the
transfer cover.
(cont’d)
14-397
07/05/09 16:43:16 61SJC020_140_0402
Transfer Assembly
Reassembly (cont’d)
13. Rotate the companion flange several times to seat 17. If the measurement of the backlash is out of the
the tapered roller bearings. standard, adjust the transfer gear backlash with the
40 mm thrust shim and recheck. Do not use more
14. Set a dial indicator (A) on the transfer companion than two 40 mm thrust shims to adjust the transfer
flange (B); position dial indicator tip (C) on the gear backlash.
direct extension of the bolt hole center (D).
*01 18. If the transfer gear tooth contact is incorrect, adjust
B D C
the transfer gear tooth contact with the 25 mm or
A 40 mm thrust shim. Do not use more than two
shims of each thrust shim to adjust the tooth
contact.
• Toe Contact
Use a thinner 40 mm thrust shim to move the
transfer output shaft (hypoid gear) away from the
transfer hypoid drive gear. Because this
movement causes the transfer gear backlash to
change, move the transfer hypoid drive gear
toward the transfer output shaft (hypoid gear) to
adjust the transfer gear backlash as follows:
– Reduce the thickness of the 25 mm thrust shim.
15. Measure the transfer gear backlash. – Increase the thickness of the 80 mm thrust
shim by amount of reduce thickness of the
Standard: 0.06−0.17 mm (0.002−0.007 in.) 25 mm thrust shim.
• Heel Contact
16. Remove the transfer cover, the transfer hypoid Use a thicker 40 mm thrust shim to move the
drive gear/shaft assembly, and check the transfer transfer output shaft (hypoid gear) toward the
hypoid drive gear tooth contact pattern. transfer hypoid drive gear. Because this
10 movement causes the transfer backlash to
CORRECT TOOTH CONTACT PATTERN
change, move the transfer hypoid drive gear
away from the transfer output shaft (hypoid gear)
to adjust the transfer gear backlash as follows:
– Increase the thickness of the 25 mm thrust
shim.
INCORRECT TOOTH CONTACT PATTERN – Reduce the thickness of the 80 mm thrust shim
by the amount of increase thickness of the
25 mm thrust shim.
TOE CONTACT
• Flank Contact
Use a thicker 25 mm thrust shim to move the
transfer hypoid drive gear away from the transfer
output shaft (hypoid gear).
Flank contact must be adjusted within the limits
HEEL CONTACT of the transfer gear backlash. If the backlash
exceeds the limits, adjust as described under
Heel Contact.
• Face Contact
Use a thinner 25 mm thrust shim to move the
FLANK CONTACT transfer hypoid drive gear toward the transfer
output shaft (hypoid gear).
Face contact must be adjusted within the limits of
the transfer gear backlash. If the backlash
exceeds the limits, adjust as described under Toe
Contact.
FACE CONTACT
14-398
07/05/09 16:43:16 61SJC020_140_0403
THRUST SHIM, 25 mm 20. Secure the transfer housing (A) in a bench vise (B)
Shim Part Number Thickness with soft jaws, then install the companion flange
No. holder on the companion flange. To prevent
1.70 29411-P1C-000 1.70 mm (0.067 in.) damage to the transfer housing, always use soft
1.73 29412-P1C-000 1.73 mm (0.068 in.) jaws or equivalent materials between the transfer
1.76 29413-P1C-000 1.76 mm (0.069 in.) housing and the vise.
1.79 29414-P1C-000 1.79 mm (0.070 in.) *02
1.82 29415-P1C-000 1.82 mm (0.072 in.) A 07XAB-0020100
1.85 29416-P1C-000 1.85 mm (0.073 in.)
1.88 29417-P1C-000 1.88 mm (0.074 in.)
1.91 29418-P1C-000 1.91 mm (0.075 in.)
B
1.94 29419-P1C-000 1.94 mm (0.076 in.)
1.97 29420-P1C-000 1.97 mm (0.078 in.)
2.00 29421-P1C-000 2.00 mm (0.079 in.)
2.03 29422-P1C-000 2.03 mm (0.080 in.)
2.06 29423-P1C-000 2.06 mm (0.081 in.)
2.09 29424-P1C-000 2.09 mm (0.082 in.)
2.12 29425-P1C-000 2.12 mm (0.083 in.)
2.15 29426-P1C-000 2.15 mm (0.085 in.)
2.18 29427-P1C-000 2.18 mm (0.086 in.)
2.21 29428-P1C-000 2.21 mm (0.087 in.)
2.24 29429-P1C-000 2.24 mm (0.088 in.)
C
A
A
B
C
D
D
E
B
(cont’d)
14-399
07/05/09 16:43:17 61SJC020_140_0404
Transfer Assembly
Reassembly (cont’d)
23. Install the two thrust washers (A) and a new 26. Secure the transfer housing (A) in a bench vise (B)
transfer spacer (B) on the transfer output shaft with soft jaws, then install the companion flange
(hypoid gear) (C) in the direction shown, and install holder on the companion flange. To prevent
them in the transfer housing (D). damage to the transfer housing, always use soft
14 jaws or equivalent materials between the transfer
B housing and the vise.
16
A
07XAB-0020100
14-400
07/05/09 16:43:17 61SJC020_140_0405
29. Stake the locknut to a depth (A) of 0.7−1.2 mm 32. Secure the transfer housing (A) in a bench vise (B)
(0.03−0.05 in.) using a 3.5 mm punch (B). with soft jaws, then install the companion flange
17 holder on the companion flange. To prevent
damage to the transfer housing, always use soft
jaws or equivalent materials between the transfer
housing and the vise.
19
A
C
A
B
B E
D
30. Install the tapered roller bearing (A), the 25 mm
thrust shim (B), and the transfer hypoid drive gear/
shaft assembly (C) in the transfer housing (D).
18
8 x 1.25 mm
26 N·m (2.7 kgf·m, 20 lbf·ft)
33. Rotate the transfer companion flange (C) several
times to seat the tapered roller bearings.
(cont’d)
14-401
07/05/09 16:43:18 61SJC020_140_0406
Transfer Assembly
Reassembly (cont’d)
35. Remove the transfer cover. 37. Measure the thickness of removed 80 mm thrust
shim, and select a new 80 mm shim.
36. If the measurement is out of standard, remove the
bearing outer race (A) and the 80 mm thrust shim THRUST SHIM, 80 mm
(B) from the transfer cover (C). If the bearing outer Shim Part Number Thickness
race is press-fitted, remove the bearing outer race No.
by heating the cover to about 212 °F (100 °C) with a A 41401-RDK-000 1.52 mm (0.060 in.)
heat gun (D). Do not heat the cover more than B 41402-RDK-000 1.55 mm (0.061 in.)
212 °F (100 °C). C 41403-RDK-000 1.58 mm (0.062 in.)
D 41404-RDK-000 1.61 mm (0.063 in.)
If the measurement is within the standard, go to E 41405-RDK-000 1.64 mm (0.065 in.)
step 41. F 41406-RDK-000 1.67 mm (0.066 in.)
20 G 41407-RDK-000 1.70 mm (0.067 in.)
D H 41408-RDK-000 1.73 mm (0.068 in.)
I 41409-RDK-000 1.76 mm (0.069 in.)
J 41410-RDK-000 1.79 mm (0.070 in.)
K 41411-RDK-000 1.82 mm (0.072 in.)
L 41412-RDK-000 1.85 mm (0.073 in.)
M 41413-RDK-000 1.88 mm (0.074 in.)
N 41414-RDK-000 1.91 mm (0.075 in.)
O 41415-RDK-000 1.94 mm (0.076 in.)
P 41416-RDK-000 1.97 mm (0.078 in.)
Q 41417-RDK-000 2.00 mm (0.079 in.)
R 41418-RDK-000 2.03 mm (0.080 in.)
S 41419-RDK-000 2.06 mm (0.081 in.)
T 41420-RDK-000 2.09 mm (0.082 in.)
C U 41421-RDK-000 2.12 mm (0.083 in.)
V 41422-RDK-000 2.15 mm (0.085 in.)
W 41423-RDK-000 2.18 mm (0.086 in.)
X 41424-RDK-000 2.21 mm (0.087 in.)
Y 41425-RDK-000 2.24 mm (0.088 in.)
Z 41426-RDK-000 2.27 mm (0.089 in.)
B
AA 41427-RDK-000 2.30 mm (0.091 in.)
AB 41428-RDK-000 2.33 mm (0.092 in.)
A
AC 41429-RDK-000 2.36 mm (0.093 in.)
AD 41430-RDK-000 2.39 mm (0.094 in.)
AE 41431-RDK-000 2.42 mm (0.095 in.)
AF 41432-RDK-000 2.45 mm (0.096 in.)
AG 41433-RDK-000 2.48 mm (0.098 in.)
AH 41434-RDK-000 2.51 mm (0.099 in.)
AI 41435-RDK-000 2.54 mm (0.100 in.)
AJ 41436-RDK-000 2.57 mm (0.101 in.)
AK 41437-RDK-000 2.60 mm (0.102 in.)
AL 41438-RDK-000 2.63 mm (0.104 in.)
AM 41439-RDK-000 2.66 mm (0.105 in.)
14-402
07/05/09 16:43:18 61SJC020_140_0407
38. Install the 80 mm trust shim (A) and bearing outer 41. Install a new O-ring (A) on the transfer cover (B),
race (B) in the transfer cover (C). If you heated the then install the cover on the transfer housing (C).
cover, let it cool to room temperature before 23
installing the thrust shim. 8 x 1.25 mm
26 N·m (2.7 kgf·m, 20 lbf·ft)
21
B
A
B
39. Drive the outer race securely in the cover with the
driver and attachment (78 x 80 mm), so there is no
clearance between the outer race, thrust shim, and
cover.
22 42. Remove the filler plug (A), then refill the transfer
with transfer fluid (hypoid gear oil) through the
filler hole. Use an SAE 90 or SAE 80W−90 viscosity
07749-0010000 hypoid gear oil, API classified GL4 or GL5 only.
Viscosity
SAE 90: Above 0 °F ( −18 °C)
SAE 80W−90: Below 0 °F ( −18 °C)
07NAD-PX40100
A
24 x 1.5 mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
43. Install the filler plug with a new sealing washer (B).
14-403