Kalmar Reachstacker DRG100 140 Brochure LR Web en
Kalmar Reachstacker DRG100 140 Brochure LR Web en
Kalmar Reachstacker DRG100 140 Brochure LR Web en
PRODUCTIVE
A reachstacker like the Kalmar DRG100-140 adds Our G-Generation reachstackers are safe
another dimension to empty container handling. machines and the Kalmar DRG100-140 is
Containers can be transported at full width, turned no exception. Extremely stable – it’s the only
45° or lengthwise at 90°, making it possible to reachstacker on the market with the high-capacity
deliver “end-on” into and through low workshop 5.4 m wheelbase. It has the best combined lift
doors, port sheds and other tight openings. capacity in rows 1-2-3, a spreader with the biggest
Operators don’t have to pick up containers right- side shift and 4 extra lift hooks, front and reverse
versatility
angled, and can increase efficiency and handling tilts, twistlock status indicators, dual rotation
speed during yard stacking, loading of road trucks motors and brakes, and a complete LED lamp kit
or container repairs. as a standard.
The Kalmar DRG100-140 is the only reachstacker The Kalmar DRG100-140 offers full flexibility with
The Kalmar DRG100-140. With this reachstacker for empty and semi-laden for empty and semi-laden container handling full rotation, large sideshift and tilt to allow you to
container handling you get it all. The ability to handle all sorts of containers, on the market that can offer all of these smart both transport and perform services, maintenance,
functions. repairs and cleaning of containers and tanks
flat racks and slinged loads up to 14 tonnes precisely and safely. with maximum efficiency. Low and narrow
workshop doors don’t present a problem for our
Ready to handle your empty containers. reachstackers. Just turn the container lengthwise
The Kalmar DRG100-140 has the capacity to handle all types and drive inside.
of containers (standard ISO, reefers, tanks, specials and flat
racks) and slinged loads up to 14 tonnes and can stack up to
8 containers high and three containers deep.
Below are the container types you wil be able to handle with
a Kalmar DRG 100-140:
EFFICIENT
10,000 good reasons to choose Kalmar. Save time and money.
The Kalmar DRG100-140 is built on our latest The Kalmar DRG100-140 is equipped with modern,
technology platform, G-Generation, which is based high-tech and fuel-efficient Volvo diesel engines, EU3
on our experience from our more than 10,000 / Tier 3, EU4 / Tier 4F or EU5 emission standards.
reachstackers sold. Our goal was to provide the The 6-inline engines give you all the power and
most outstanding operator experience, the highest torque you need for empty and semi-laden container
level of productivity and the best lifetime value. handling but with a lower fuel cost. Performance
An ergonomic cabin, integrated components, needs can change by the day – or even by the hour.
Delivering every day. an electrical control system, a high degree of Kalmar offers three performance modes from which
Productivity & Performance, Best Lifetime Value, Safety & automation and intuitive, digital interfaces are to choose, based on your needs for productivity,
Ergonomics, Environmentally-Friendly are guiding stars at just a few of the standard features. profitability and performance.
Kalmar, and have made our reachstackers the preferred
choice in more than 160 countries. Make every move count.
When choosing the right machine for you, Power Mode: when maximum productivity
consider the full value. Kalmar reachstackers excel is of the essence. With full engine speeds you
will be able to move quickly about the yard, lift
at reducing your total cost of ownership. With and lower at full speed, without compromising
well-proven quality materials, durable components on safety.
Productivity and sturdy design, the Kalmar DRG100-140
& Performance is a profitable choice. Extremely reliable, it Normal Mode:
Superior usability, operator
comfort, safety, service and optimises uptime and minimises operational and for normal productivity Save up to
15%
support maximises uptime. maintenance costs on a daily basis – but also in and yard operations, you
Best regards to lifetime value. can expect up to 15%
Lifetime Value lower fuel consumption
Safety & Ergonomics Long service without compromising
Ergonomic design, intervals, reliability and We are fully prepared to provide rapid support on productivity.
on fuel consumption
outstanding safety, excellent durability,
visibility and ability to customize to minimise downtime and for the entire life cycle of your machine, before
to operators. reduce operation it leaves the factory floor. With Kalmar you also Economy Mode:
costs and with high
residual value. have the industry’s most extensive support and
after-sales network at your disposal. Our global
for off-peak or night time Save up to
25%
Environmentally- operations when productivity
Friendly presence and local service helps to ensure swift is not essential or lower
At the forefront of the latest
technology for lower emissions response for everything from spare parts and noise levels are required,
whilst keeping fuel product support teams down to individual, local you can expect up to 25%
on fuel consumption
and running costs lower fuel consumption.
to a minimum. service technicians.
Working hydraulics (return line – with oil sample) 1 000 4 000 – 10 000
1) First oil change & filter change at 500 h – then after every 2 000 h
Endless visibility High-capacity dual front wiper Ergonomic steering wheel Power-Normal-Economy modes
with tilt function
Joystick with F/R shifter Comfort pedals Safe and ergonomic access Fully adjustable work console
BOOSTING
Comfortable multi-seat Powerful climate package Intuitive interface Strong LED lamp kit
Reachstackers are only as good as their operators. So to make sure they Superior ergonomic design. Precise lifting of long container end-on - 40 ft
The patented side-tilting steering wheel can be
can operate on a high level, we handle them with care. The EGO cabin of the angled to the side or moved forwards slightly to
Kalmar DRG100-140 offers an outstanding working environment and driving avoid obstruction and increase comfort. It also
experience. The result is less downtime, fewer cargo damages and more provides better control of loads and allows new
steering possibilities.
alert, productive and healthy operators.
The patented with a built-in directional shift
Experience the best. Stay in control naturally. knob (forward/ reverse shifter) stays firmly
The EGO cabin is the result of our insight into The main operation work console, switches and secured in position for smooth, safe directional
operating conditions across the world, years of indicators for data display and machine control changes while optimising lifting capacity and
development and thousands of tests. It provides systems are logically organised and well placed ergonomically reducing arm fatigue.
a seamless operating environment that minimises within sight and reach. Superior end-on lifting capacity - 20 ft
fatigue and enables optimal load handling. The fully integrated, adjustable multi-seat
Fully equipped with electronic tools and an easy- provides the best possible sitting posture for
Endless visibility. to-use Kalmar Information Colour Display with long shifts and demanding operations. The
The open cabin design features slim profiles, no intuitive Human-Machine Interface (HMI). ergonomically designed comfort pedals are
A-pillars and a wide-curved, corner-wrapped All check-ups are easy to perform – you can see, floor-based to minimise strain on the foot while
windscreen. With a near absence of blind spots, hear, touch and react to inputs on the machine’s enabling hard driving.
visibility is optimised at all angles. The windscreen performance without losing focus on your load.
is equipped with unique high-capacity double The intuitive Head Up display allows you to Our standard Climate Package is the most
wipers, and the roof with a single wiper. These dry monitor loading and unloading as symbols shift powerful on the market. It has the highest
and clean the surface to ensure visibility in wet and from green to yellow to red, showing the twistlock capacity heater, cooling and filtered airflow for
dirty conditions. The best you can get! and support jack status. super interior comfort.
A range of
OPTIONS
Three high-productive models:
The DRG100-S6 and the DRG120-S6 stack 6-high in the first row
with container loads up to 10 and 12 tonnes.
Kalmar has a range of options Kalmar has a range of options 4,5 4,5
that make operating your that make operating your 6,5 4,5
6,5 4,5
equipment safer: equipment more productive: 10 8 8 4,5
10 9 8 8 4,5
10 9 8 8 4,5
Rear mounted camera. Knowing what’s Tyre pressure monitoring. Helps to 10 9 5,5 8 8 4,5
going on behind you is critical when other reduce wear and tear on tyres which results 10 9 5,5 8 8 4,5
personnel are present. A rear mounted camera in reduced fuel consumption. Bluetooth 10 9 5,5
10 8 4,5
10 8 4,5
10 9 5,5
can provide real time information to an in-cabin sensors keep the driver advised of the
10 8 4,5
display, helping improve personnel and driver condition of the tyres. Active care of your 10 9 5,5 10 9 5,5 10 8 4,5
safety. You can also add a Reverse Warning tyres can result in a 10-40% increase in
10 9 5,5 10 9 5,5 10 8 4,5 10 8 4,5
System, with both camera and rear ultrasonic tyre life and up to a 10% decrease in fuel
sensors, to further increase your level of safety. consumption.
DRG100-54S6 DRG100-54S8
Additional lighting. Extra LED lighting brings Start/Stop function. An optional start/
greater operational visibility and safety for stop function can be added to automatically
personnel working at your site, particularly at activate and deactivate the machine. In
night. You can choose from: addition to reducing unnecessary emissions 10 10
and extending the lifespan of components, 10 9 10 9
• Flashing LED brake lights when reversing 10 9 10 9
this makes it possible to achieve up to 10%
• Additional LED lights on the boom (front or in fuel savings.
10 9 5,5 10 9 5,5
10 9 5,5 10 9 5,5
middle), spreader, front mudguards, cabin
12 9,5 5,5 14 10 6
roof or rear. 12 9,5 5,5 14 10 6
Various speed limiters. Allows you to
program and set various speed limits 12 9,5 5,5 12 9,5 5,5 14 10 6 14 10 6
Norms, standards and regulations Electrical system 24V Operator menu: Chassis Wheels
• Machinery Directive 2006/42/EC • Battery box 2x12V & main power switch - System voltage • DRG100-54S6 (L3=5400 mm / 6-high 8’6”) • Spare wheel & rim 14.00×24”/PR24
• Safety Variable Reach Trucks • Electric service box on chassis (LHS) - Actual gear • DRG120-54S6 (L3=5400 mm / 6-high 8’6”)
• Safety Low & High Lift Trucks ANSI/ B56.1 • 2 working LED-lights on attachment - Engine rpm • DRG100-54S8 (L3=5400 mm / 8-high 8’6”) Colour
• Stability Variable Reach Trucks • 2 working LED-lights on boom - Travelling speed (km/h or m/h) • DRG140-54S6 (L3=5400 mm / 6-high 8’6”) • Other colour than std, chassis
• CE-marking for trucks within EU/EEA • 2 working LED-lights on front edge cabin - Hydraulic oil temperature • Reinforced anti-corrosion protection
• ANSI/ITSDF-marking for North America trucks • 2 rear LED-lights on fenders (when reversing) - Transmission oil temperature Cabin
• 2 head light LED on front fenders - Engine oil pressure & coolant level Structure Documentation and decals
Chassis • 2 position LED-lights on each side - Engine oil level) • Hydraulic tilting cabin (stroke 0-10 degrees) • Extra set of documentation
• Strong and durable heavy-duty chassis • 2 tail LED-lights / brake LED-lights - Clock and date • Step for roof access • Workshop manual
• Safe access steps, platform & hand rails (LHS) • 4 LED-blinkers (front-rear/left-right) - Load & Load distance (LC) Comfort • Volvo workshop manual
• Long bottom access step • 2 flashing brake LED-lights (when reversing) - Boom extension & Boom angle • Seat with Air-cushion, heating & 3-p belt • Load chart lbs/inch in cab & sign “no riders”
• Lifting eyes and achor points (front & rear) • 1 rotating warning LED-beacon - Operating time (hours) • Head rest for the seat • Documentation on cd or memory stick
• Good rear end visibility of the truck • 1 accoustic signal / reverse alarm (in reverse) - Service time indicator (hours) • Armrest with adjustment (LHS )
• Towing pin (rear - incasted) - Boom angle and boom extension • Horizontal dampening/suspension of seat Additional equipment
Cabin - Electronic weight scale functions • Extra trainer seat incl 2-p safety belt (LHS) • Camera with monitor in cab direction rearward (6–7 m)
Body Structure - Status of heating system & AC system • Bracket for terminal and monitor (RHS) • Reverse warning system, incl. 4x sensors, camera &
• Steps with anti-slip protection • Spacious, modern cabin with best ergonomy - Fuel level (diesel and optional AdBlue) • Writing pad, A4 paper box and reading lamp (RHS) monitor
• Rear view mirrors - rear on front mudguards • Large windows, good visibility, in all directions - Estimated operating time before empty tank (hour/ Controls • Tyre pressure monitoring system (Bluetooth)
• Strong and protective mudguards (front & rear) • Manual moveable cabin (stroke 1750 mm) min) • Lever steering incl switch for forward/reverse • Diesel powered cabin heater 5 kW
• Noise insulation kit for the complete truck • Instep handle (left side) - Service indicator • Mini-wheel steering incl switch for forward/reverse • Alcolook Draeger in cabin
• Sliding window on both sides - Container counter with reset function • Essential joystick - Elobau • Automatic fire suppression system (Dafo)
Steer Axle (rear) • Doors with air damper and key lock (L + R) - Trip computer / statistics • G-Generation joystick - EGO • Fire extinguisher 5-6 kilos, powder
• Kalmar steer axle mounted dual pivot bearings • Tinted laminated windows Pop-up menu: • F-Generation joystick - Cobra • Tool kit
• Orbitrol power steering with double acting cylinder Comfort - Overload warning Climate • Lockable fuel cap
• Seat Kalmar, mech. spring, high back - Overload warning steering axle (high or low) • Sun visor front window • Cabin heater incl 220V outlet
Drive Axle (front) • Adjustable armrest (RHS) & 2-point safety belt Head-Up display for twistlock indication: • Sun visor roof window • Engine heater incl. cab heater
• Kessler planetary axle with differential drive • Inside rear view mirror (right side) - LED indicators for alignment & twistlocks • Sun visor rear window • Engine/hydraulic oil heater incl cab heater
• Wide axle for high side stability (4150 mm) • Interior lights with fade away function Various warning lights & signals: • Microfilter in additional to std filter • Central greasing base machine
• Oil-cooled Wet Disc Brakes (WDB) • 2x24V el. connection in door columns (L + R) - Charging battery • AC/ECC switched off when door is open • Central greasing spreader
• High pressure filter (10 mµ) for the brakes • Fully adjustable steering wheel incl tilt function - Low brake pressure • Postheating • Filter kit 2000 hrs
• Brake tank (100 lit), cooling & breather filter • Fully adjustable colour display - Failure indicator • Soft landing function with ultrasonic sensor
• Electric adjustable operational console with joy- - Safety system disconnected Drive train
Wheels (tyres & rims) stick, operational buttons & armrest (RHS) - High engine coolant temperature • Volvo TAD-851-VE (EU3A / Tier 3, 185 kW, 1160 Nm) Fleet Management
• Drive tyres 14.00x24”/PR24 (4x) • Power steering wheel with steer knob - Low engine coolant level + DANA TE-14400 (4+4 gears / lockup) • Kalmar Insight licence (only in certified countries)
• Steer tyres 14.00x24”/PR24 (2x) • Electric horn - Low engine oil pressure • Volvo TAD-871-VE (EU4 / Tier 4, 185 kW, 1160 Nm) • Kalmar Insight Driver Monitor
• LED background light for buttons & switches - Preheating engine + DANA TE-14400 (4+4 gears / lockup) (RFID reader + 10 unique driver tags)
Drive train (CAN-bus) Controls - Transmission oil temperature • Volvo TAD-881-VE (EU5, 185 kW, 1160 Nm) • Kalmar Insight extra monitoring tags
• Emission approval EU3 / Tier 3, EU4 / Tier 4 or • Joystick for boom, spreader & forward / reverse - Low fuel level + DANA TE-14400 (4+4 gears / lockup) (10 unique driver tags)
EU5* • Auto rev-up accelerator at lifting/extension - Hydraulic oil temperature • Start/stop function to save fuel
• 6-cylinder diesel engines with pre-heater • Electric accelerator pedal (hanging) Indicator lamps: • Automatic engine and ignition stop at idle Attachment (toplift)
• High power & torque with low fuel consumption • Double brake pedals (L + R) - High beam • Precleaner air intake incl raised air intake • Tilt function ±5 deg (fwd/rev), incl tilt lock &
• Engine monitoring and protection system • Button for electronic hand brake (on/off) - Direction indicaton • Speed limitation speed limit 5 km/h
• Fully automatic transmission • Automatic gear shifting (P1) - Parking brake • Wheel nut protection on steer tyres • Rotations stop spreader ±25 deg + override switch
DANA LTE-14400 (4+4/Lockup) • Only first gear activated (P2) Fleet management: • Automatic extension 20’-40’ incl 30’ stop
• Transmission monitoring and reverse protection • Only second gear activated (P3) - Equipped with telemetric hardware for Hydraulics
• Declutch function activated by pedal switch • Safety override for hydraulic functions (by code) Kalmar Insight • High pressure filter Training
• Heavy-duty radiators for engine + transmission • Multi-function lever LHS (horn, gear/direction • Contact Kalmar Training Center for training programs
switch, high/low beam) Colour Body • Working ECO driving
Load-Sensing Hydraulics • Warning - hand brake (on/off) leaving seat • Cabin: Iron-Grey RAL 7011 • Anti slip protection on fenders and tanks
• Load-sensing variable piston pumps (3x) • Hour meter • Chassis, tanks & mudguards: Red RAL 3000 • Mud flaps (front or/and rear)
• Pumps for boom, spreader, brakes & steering Climate • Boom, attachment & axles: Black RAL 7021 • External rear view mirror 2/pc
• Vane pumps for brake & oil cooling (2x) • ECC, electronic climate control (heater, • Rims: Iron-Grey RAL 7011 • Long bottom access step (on right hand side)
• Return filters for the work hydraulics (2x/10 mµ) ventilator and filter)
• Hydraulic longlife fine filter with by-pass (5 mµ) • Air-condition incl. fresh air and recirculation filter Documentation and decals Electrical system 24V
• Servo filter for the work hydraulics (10 mµ) • Wipers/washers on front, rear and roof windows • Load chart diagram inside cabin • Radio with CD/MP3
• Pressure filter for the brakes (10 mµ) • Interval wiper functions on front, rear and roof • Machine data sign on chassis incl. load chart • 2x24V + 12V/5V USB sockets in door columns (L+R)
• Regeneration high-speed lifting & extension • Tinted windows • Warning, tyre pressure & oil pressure stickers • 2x24V + 2x12V sockets in door columns (L+R)
• Boom end-damping (in-out/up-down/20-40’) • Information & joystick stickers • Electric air pressure horn
• Power steer, power brakes & ORFS-couplings Information systems • Fuse diagram • Height limitation system for lifting boom
• Hydraulic tank (425 lit), cooling & breather filter • Colour display & automatic fault analysis • Instruction manual • Load center limitation for lifting boom
• Separated dual oil tanks • Menu control with toggle wheel & push buttons • Maintenance manual • Speed limitation, please specify km/h
• Electronic safety, overload, scale & synchronized lift • Spare parts catalogue • Container lights, LED 4x, on front mudguards
Lifting boom • LLMI Longitudinal Load Moment Indicator • Extra working light, LED 2x, on spreader
• Strong, durable box-type boom with guide pads • LLMC Longitudinal Load Moment Control • Extra working light, LED 2x, on boom middle
• Duplex 2-stage S6 ECO Drive Modes (EDM): • Extra working light, LED 4x, on boom front
• Triplex 3-stage S8 - Power mode • Electric heated mirrors, front fender/std pos
• Long boom nose for flat racks (H4 = 600 mm) - Normal mode • Electric heated & adjustable mirrors, front fenders/std pos
• Boom with 2 lift cylinders & 1 extension cylinder - Economy mode
Attachment
• Top lift 10-14 tonnes, hydraulic extension 20’-40’
• 4 floating twistlocks & indication LED lamps
• Safety locking, alignment pins & sensors (4x)
• Large sideshift of ±1000 mm
• Rotation +195/-105 deg (2 motors & 2 brakes)
• Mechanical Pile Slope MPS ±5 deg
• Lift hooks for slings on end beams (4x)
• Tilt lock, container at 90 deg (max 5 km/h)
TECHNICAL INFORMATION DRIVELINES
1 Truck Model DRG100-54S6 DRG100-54S8 DRG120-54S6 DRG140-54S6 Truck Model DRG100-140
2 Stacking model and height Engine emission approvals EU3 / Tier 3 EU4 / Tier 4F EU5
3 Type of handling Empty and semi laden container handling Empty and semi laden container handling Engine brand and series Volvo D8 Volvo D8 Volvo D8
MAIN DATA
4 Lift capacity, row 1-2-3 10 - 9 - 5,5 10 - 8 - 4,5 12 - 9,5 - 5,5 14 - 10 - 6 Engine model TAD-851-VE TAD-871-VE TAD-881-VE
5 Load centre, from front face of tyres, row 1-2-3 Q1 - Q2 - Q3 tonnes 2690 - 3840 - 6340 2690 - 3840 - 6340 2690 - 3840 - 6340 2690 - 3840 - 6340 DOC + DPF + DEF
Exhaust after treatment system type No DEF + SCR + ASC
+ SCR + ASC
6 Stacking capacity in container row 1-2-3 of 8'6" / 9'6" L4 - L5 - L6 (mm) 6/5 - 5/5 - 4/4 8/7 - 7/6 - 6/5 6/5 - 5/5 - 4/4 6/5 - 5/5 - 4/4
Engine, fuel / type Diesel / 4-stroke turbo intercooler
7 Wheelbase L3 (mm) 5400 5400
Engine, layout / injection 6 cylinder inline / electric common rail direct injection
8 Service weight, standard truck (kgs) 39000 40800 39200 40400 Engine displacement (dm3) 7.7
9 Axle load, front at load centre L4, unloaded - loaded (kgs) 22300 - 38600 23900 - 40200 22600 - 42200 22600 - 45400 Max power @ engine speed (kW) 185 @ 1600-2200
WEIGHTS
10 Axle load, front at load centre L5, unloaded - loaded (kgs) 24100 - 40700 25500 - 40200 24400 - 41900 24400 - 42800 Max torque @ engine speed (Nm) 1160 @ 1100-1500
11 Axle load, rear at load centre L4, unloaded - loaded (kgs) 16700 - 10400 16900 - 10600 16600 - 9000 17800 - 9000 Fuel consumption - average diesel (l/h) 7 - 14
12 Axle load, rear at load centre L5, unloaded - loaded (kgs) 14900 - 7300 15300 - 8600 14800 - 6800 16000 - 7600 Fuel consumption - average AdBlue % - 1-5 3-7
13 Tyres, dimension, PLY rating, star rating (1) 14" x 24", PR28, E4 14” x 24”, PR28, E4 Transmission model Dana / FLTE-14456
WHEELS
14 Rim dimension, front - rear 10" x 24" 10” x 24” Transmission gear shift type Hydrodynamic powershift
15 Tyre pressure, front - rear (MPa) 1,0 - 1,0 1,0 - 1,0 Transmission clutch type Torque converter
32 Traveling speed, fw unloaded - rated load / rw unloaded - rated load, max (km/h) 30 - 30 / 30 - 30 30 - 30 / 30 - 30
POWERTRAIN
33 Lifting speed, unloaded - at 70% of rated load - at rated load L4 (m/s) 0,46 - 0,41 - 0,33 0,46 - 0,41 - 0,33
34 Lowering speed, unloaded - at 70% of rated load - at rated load L4 (m/s) 0,74 - 0,74 - 0,55 0,74 - 0,74 - 0,55
38 Tank volumes, working oil / brake oil (dm3) 525 / 100 525 / 100
40 Noise level LpAZ (EN12053) inside cabin, EU3 / EU4 / EU5 (2) (dB(A)) 72-75 / 68-72 / 68-70 72-75 / 68-72 / 68-70
41 Noise level LWAZ (EN12053) outside cabin, EU3 / EU4 / EU5 (2) (dB(A)) 107-109 / 103-108 / 105-106 107-109 / 103-108 / 105-106