Essential Reachstacker Brochure English LR Web6
Essential Reachstacker Brochure English LR Web6
Essential Reachstacker Brochure English LR Web6
for all.
The Kalmar DRU450-570
Essential Range of
reachstackers.
Common electrical systems: uses standardised error Increased availability: common platforms, mean
codes for fast and easy trouble shooting. more common parts, which has helped us increase
parts availability through Kalmar MyParts, our 24/7
parts portal.
Our Load Sensing Hydraulic systems measures your load and then generates the
required amount of power to lift or lower it efficiently. Delivering you the power you
need while reducing the energy consumed.
Keeping
You will benefit from up to a 10% reduction in fuel consumption over our
previous generation of machines, as we have combined the newest highly
efficient engine technology, in either EU3 / Tier 3 or EU4 / Tier 4F
compliant alternatives, with the latest DANA TE30 transmission, which is
designed especially for heavy duty material handling applications, with
your driver
5 gears instead of 4 gears. With significant reductions in energy loss
from the gearbox and fuel consumed from the engine, you get a
smart solution that will cost you less in the long run.
safe.
Three driveline combinations
to choose from.
There are three driveline combinations to
choose from, all with a 5+3 transmission
and EU3 / Tier 3 or EU4 / Tier 4F emissions
standards compliant engines.
Cummins
QSM-11 EU3
10.8L 224kW DANA TE-
30500 5+3
The safety of your drivers is of critical importance, which
is why our machines come with many more safety
Volvo TAD- DANA TE-
1150-VE EU3
10.84L 235kW 30500 5+3 features fitted as standard than other machines available
Volvo TAD- DANA TE- in the market:
10.84L 235kW 30500 5+3
1170-VE EU4
• Extra safe access to the cabin with non-slip surfaces and extra safety rails
that allow your operator to meet the 3-point contact rule.
• There are doors on both sides of the cabin in case your operator needs to
leave the cabin quickly in case of an emergency.
• Enhanced visibility from the cabin, giving you a much better view forwards
and upwards.
• 2-point seat belts fitted to keep your operator secure.
• Openable side window in the cabin for easy communication.
• Rear-view mirrors mounted on the front mudguards so your operator can see
behind him easily
• Overload protection system that will warn the driver if the load exceeds the
specified limits.
• LED lights as standard, for better visibility when working in reduced light.
• Kalmar designed steering axle with extra wide tracking for increased stability.
• A fail-safe seat switch that will not allow the machine to be started without the
operator in the seat.
• An electrically operated hand brake that is automatically applied as soon as
your engine is turned off, bringing your machine to complete stop.
You can also enhance your employees’ safety further by fitting your machine
with an optional Reverse Warning System, Alcolock, Speed Limiter or
additional LED lights.
Designed for Easy to maintain
the driver. and monitor.
Introducing the new Essential Cabin. Easy to maintain, with
industry leading service
The Kalmar Essential Cabin has everything
your drivers need to operate at their best. intervals.
Performing daily inspections and routine servicing is quick
The well-designed, spacious cabin offers great visibility both and convenient with all check points easily and safely
forward and backward. An adjustable seat and steering wheel, accessible. The electrical cabinet is convenient to access
power-assisted steering, and a choice of joysticks. and when the hatch covers are raised, the hydraulic filters,
servicing points and the entire driveline can be reached from
You can choose from our F-Generation joystick one location. With industry-leading service intervals, your
or our ergonomically designed G-Generation machine will spend less time being maintained and regular
joystick. Both will help keep your driver in service tasks can be done quicker and more efficiently, all
complete control as all operations can helping to increase the overall availability of your machine.
be managed from one place.
Norms, standards and regulations Lifting boom Climate Chassis (container handling) Electronic System 24V (G-generation) Additional equipment
according to: • Strong, durable box-type boom with guide pads • Electronically controlled heating/ventilation • DRU reachstackers - container Toplift (S-range) • Vehicle Data Interface (VDI) • Reverse camera in rear C.W. (1x) including
• Machinery Directive 2006/42/EC • Boom with 2 lift cylinders & 1 extension cylinder • Fresh air and recirculation filter • Wheelbase 6,0 / 6,25 / 6,5 m (only 6,25 m available display 17 cm/7”
• Safety Variable Reach Trucks EN 1459+A3:2012 • Boom end-damping (in-out/up-down/20-40’) • Single wiper/washer on front window from Kalmar Europe) Speed and Lift Settings • Spreader twistlocks cameras LHS / RHS (2x),
• Safety Low & High Lift Trucks ANSI/ITSDF B56.1 • Lift booms with an extension stroke of 7,0 m • Single wiper/washer on roof and rear windows • DRU450-60S5 (Cap = 45-27-13 t / L3=6,0 m / • All settings can be changed and are programmable incl display 17 cm/7”
• Stability Variable Reach Trucks EN 1459+A3:2012 • Duplex 2-stage S5/5 (H4 = 1,15-15,10 m) • Interval wiper functions on front, roof and rear 5-high 9’6”) • A standard default factory setting is supplied • Reverse Warning System (sensors, rev camera
• CE-marking for trucks within EU/EEA • Duplex 2-stage Z5 (H4 = 1,15-13,0 m) windows • DRU450-62S5 (Cap = 45-31-15 t / L3=6,25 m / • Boom lift height limit; standard + override button & display)
• ANSI/ITSDF-marking for North America trucks 5-high 9’6”) • Boom load centre limit; standard + override button • Tyre Pressure Monitoring System (Bluetooth)
Attachment Toplift (S) Information systems • DRU450-65S5 (Cap = 45-32-16 t / L3=6,5 m / • Speed limit; standard (default 15 km/h) • Diesel powered cabin heater 5 kW
Chassis • Top lift 45 tons, hydraulic extension 20’-40’ • HMI based on TFT-display 70 x 52 mm (3.2” x 2.2”) 5-high 9’6”) • Speed limit; over defined height (10 km/h at 7,5 m) • Alcolock in cabin
• Strong, durable heavy-duty chassis for • 4 floating twistlocks & LED-indication lamp panel • Colour display (DP-250) with automatic fault analysis • Speed limit; with load outside transport position • Automatic Fire Suppression System
reachstackers • Safety locking, alignment pins & sensors (4x) • Menu control with toggle wheel & push buttons Chassis (industrial handling) • Speed warning; at 15 km/h • Fire extinguisher 5-6 kg, powder
• Safe access steps, platform & handrails (LHS) • Large sideshift of ±800 mm • Electronic safety, overload, scale & synchronized lift • DRU reachstackers - industrial Lift Hook (Z-range) • Tool kit
• Long bottom access step (on both sides) • Rotation +195/-105 deg (2 motors & 2 brakes) • Longitudinal Load Moment Indicator (LLMI) • Wheelbase 6,5 m Essential Cabin • Cabin heater incl 220V outlet
• Lifting eyes and anchor points (front & rear) • Mechanical Pile Slope (MPS) ±5 deg (pop-up menu) • DRU570-65Z5 (Cap = 57 t / L3=6500 mm / Structure • Engine heater incl cab heater
• Good visibility over rear of truck • Mechanical Length Tilt ±5 deg (F/B) • Longitudinal Load Moment Control (LLMC) LH=1,25-13,0 m) • Hydraulic sliding cabin (stroke 2375 mm), anti-colli- • Engine/hydraulic oil heater incl cab heater
• Open chassis with full access to the driveline • Lift hooks for slings on end beams (4x) (pop-up menu) sion function to avoid container / trailer hitting cabin • Central greasing base machine
• Easy-to-open driveline cover plates (low noise) • Electronic weight scale in main display (LLMC) Body from the front • Central greasing spreader
• Lifting eyes and anchor points (front & rear) Attachment Lift Hook (Z) Operator menu: • Anti-slip protection on fenders and tanks • Speed limitation relative to cabin position • Filter kit 2000 hrs
• Towing pin (rear - incasted) • Lift hook, dual hook, free rotation 360 deg (L/R-F/R) • System voltage • Mudguards in steel + rubber (front) • Front window in laminated glass (AS1) • Kalmar Load Measurement System
• Lift hooks (4x) for slings on lift hook main frame • Actual gear • Mudguards in rubber (rear) Comfort (SOLAS compliant)
Body • Engine rpm • Noise insulation kit for the complete truck (-3dB) • Seat alternatives (spring or air-cushion)
• Steps with anti-slip protection Electronic System 24V (G-Generation) • Travelling speed (km/h or mph) • Seat with headrest Colour
• Rear view mirrors (2x) - positioned on • Fully redundant 24V electrical system • Combined hydraulic and brake oil temperature Steer Axle (rear) • Adjustable armrest (LHS) • Other colour than standard - on chassis
front mudguards • Battery box 2x12V & main power switch • Transmission oil temperature • Steer cylinder spacer (less tyre wear) • Extra trainer seat incl 2-p safety belt (LHS) (specify RAL no)
• Strong and protective mudguards (front & rear) • Electric service box on chassis (LHS) • Engine oil pressure & oil level (Volvo) • Bracket for terminal and monitor (RHS) • Other colour than standard - on cabin
• 2 working LED-lights on front mudguards • Engine oil pressure only (Cummins) Wheels (tyres & rims) • Writing pad, A4 paper box and reading lamp (RHS) (specify RAL no)
Steer Axle (rear) (head beam) • Engine coolant temperature • Spare tyre, rim or complete wheel of various brands • Extra rear view convex-type mirror • Reinforced anti-corrosion protection (extra primer)
• Kalmar steer axle, dual pivot bearings • 2 working LED-lights on boom (lift cylinders - 20ft) • Load weight (capacity) & Load distance (LC) • Special packages with 6-to-12 pcs (in cabin / left side)
• Steer axle with mechanical side stops (±3 deg) • 2 working LED-lights on spreader (twistlocks) • Boom extension & Boom angle (tyre, rim or wheel) Controls
• El-servo power steering with double acting cylinder • 2 working LED-lights on counter weight • Clock and date • Tyre dimension 18.00×25” for standard models • Electronic joystick for hydraulic functions Documentation and Decals
• Steer axle with narrow turning radius (when reversing) • Operating time (hours) • E4 tyres (F-Generation) • Extra documentation set (SPB, MB, IB) -
• 2 position LED-lights on each side of the truck • Service time indicator (hours) • Heavy duty rim • Electronic joystick for hydraulic functions printed copy
Drive Axle (front) • 2 tail / brake LED-lights on counter weight (rear) • Status of heating system & AC system (G-Generation) • Extra documentation set (SPB, MB, IB) - digital
• Kessler D102 planetary drive axle • 4 blinker LED-lights (front - rear / left - right) • Fuel level (diesel and optional AdBlue) Driveline • Button for forward-neutral-reverse on lever/joystick • Work shop manual - engine (printed or digital)
• Durable axle with 2-stage hub reduction and • Flashing LED-brake lights (when reversing) • Estimated operating time before empty tank • Auto engine & ignition stop, after 5 min idle Climate • Work shop manual - transmission (printed or digital)
differential • 1 rotating warning LED-beacon (on pole / LHS) (hour/min) • Pre-Cleaner air intake incl. raised air intake • Electronic Climate Control (ECC) incl AC • Work shop manual - drive axle (printed or digital)
• Wide axle for high side stability (4150 mm) • 1 reverse signal / alarm (buzzer when reversing) • Service indicator • DANA TE-30500 with 5+3 gears • Sun visor front window (black net) • Work shop manual - all (printed or digital)
• Strong and powerful oil-cooled Wet Disc Brakes Pop-up menu: • Cummins QSM-11 (EU3 / Tier 3, • Sun visor roof window (black net)
(WDB) Fleet Management • Overload warning in spreader / boom 224-256 kW, 1575 Nm, 10.8 l) • Sun visor rear window (black net) Training
• High pressure filter (10 my) for the brakes (WDB) • Kalmar SmartFleet one year licence included • Overload warning steering axle (high or low) • Volvo TAD-1150-VE (EU3 / Tier 3, • Contact Kalmar Training Academy for training
• Separate brake oil tank (140 lit), cooling & (in available countries only) Various warning lights & signals: 235 kW, 1581 Nm, 10.8 l) Information system programs
breather filter • Charging battery • Volvo TAD-1170-VE (EU4 / Tier 4F, Operator menu
Essential Cabin • Low brake pressure 235 kW, 1581 Nm, 10.8 l) • Container counter with reset function, trip computer
Wheels (tyres & rims) Structure • Failure indicator • Good performance drive line optimized and statistics
• Drive tyres (4x); 18.00x25” • Spacious, modern, ergonomically designed cabin • Safety system disconnected for 2.100 rpm Head-Up display for twistlock indication
• Steer tyres (2x); 18.00x25” • Large windows, good visibility, in all directions • High engine coolant temperature • LED indicators for alignment & container(s)
• Standard rim • In-step handle (left side) • Low engine coolant level (Volvo only) Load-Sensing Hydraulics
• Wheel nut protection on steer tyres • Sliding window on both sides • Low engine oil pressure • Hydraulic longlife fine filter with by-pass (3 my)
• E3 tyres • Tinted tempered windows • Preheating engine
• Manual moveable cabin (stroke 2375 mm) • Transmission oil temperature Attachment
Driveline (CanBus) Comfort • Low fuel level • Automatic extension 20ft-40ft incl 30ft stop
• Volvo and Cummins diesel engines (6-cylinder) • Comfortable seat, mechanical spring, high back • Hydraulic oil temperature • Rotations stop spreader ±25 deg + override switch
• Durable and strong engines with pre-heater • Adjustable armrest (RHS) & 2-point safety belt • Safety system disconnected • Extended twistlocks +300 mm
• Emission approval EU3 / Tier 3 or EU4 / Tier 4F • Inside rear view convex-type mirror (right side) Indicator lamps: • Additional lifting eyes on spreader (2x or 4x)
• Engine monitoring and protection system • Interior lights with fade away function • Head beam • Long boom nose 1,0 / 1,6 / 2,0 m
• Fully automatic transmission DANA TE-30500 (5+3) • Fully adjustable steering wheel column incl. • Direction indication • Forward tilt +/- 2 degrees
• Transmission monitoring and reverse protection tilt function • Parking brake
• Declutch function activated by brake pressure • Electrical adjustable operational console with Electrical system 24V
• Efficient radiators for engine, transmission & brakes levers, operational buttons & armrest (RHS) Colour • Extra sockets, 2x24V + 2x12V
• Diesel tank (550 l), cooling & breather filter • Power steering wheel with steer knob • Chassis, tanks & mudguards: Red RAL 3000 • Extra sockets, 1x12V + USB 1x5V + 2x24V MODEL DESIGNATION
• Noise efficient muffler and tall exhaust pipe • Electric horn • Boom, attachment & axles: Black RAL 7021 • Extra sockets, USB 2x5V + 2x24V
DRU 450 – 65 S5
• LED background light for buttons & switches • Cabin: Light-Grey RAL 7035 • Electric air pressure horn
Efficient Hydraulics Controls • Rims: Light-Grey RAL 7035 • Radio with CD/MP3/USB Diesel
• Load-sensing variable piston pumps • Joystick for hydraulic functions • 1 NATO starting aid / contact
• Power-on-demand with high lift & lowering speeds • Auto rev-up accelerator at lifting / tilting / spreader Documentation and decals • 2 extra working LED-lights on mudguard (forward) Reachstacker
• Pumps for boom, spreader, brakes & steering • Accelerator pedal (floor-mounted) • Load chart diagram inside cabin • 4 extra working LED-lights on mudguard (20-40ft) Generation
• Gear pumps for brake pressure & oil cooling (2x) • Double brake pedals (L + R / floor-mounted) • Machine data sign on chassis incl. load chart • 2 extra working LED-lights on cabin roof (forward)
• Return filters for the work hydraulics (2x/10 my) • Gear lever with electronic hand brake (on/off) • Warning, tyre pressure & oil pressure stickers • 2 extra working LED-lights on middle of boom First row capacity
• Servo filter for the work hydraulics (1x/10 my) • Automatic gear shifting (P1) • Information & joystick stickers (20-40ft)
• Pressure filter for hydraulics / brakes (2x/10 my) • Only first gear activated (P2) • Fuse diagram • 4 extra working LED-lights on front of boom Wheelbase
• Regenerative high-speed lifting & extension • Only second gear activated (P3) • Instruction manual (20-40ft) Spreader, type of handling:
• Power steering, power brakes & ORFS-couplings • Safety override for hydraulic functions (by code) • Maintenance manual • 2 extra working LED-lights on spreader (twistlocks) S = Container
• Hydraulic tank (600 l), cooling & breather filter • Multi-function lever LHS (parking brake and gear/ • Spare parts catalogue • 2 extra reverse LED-lights on counter weight (rear) Z = Industrial Lift Hook
• Separated dual oil tanks direction switch) • 1 extra warning LED-beacon (on pole / RHS)
• Combined horn and blinker lever • 2 extra warning LED-beacon (on C.W. / LHS+RHS) Stacking height:
• Warning - hand brake (on/off) leaving seat 5 = 5/5 high
• Hour meter
Technical information. Drivelines.
1 Truck Model DRU450 S DRU570 Z Truck Model DRU450 S DRU570 Z
2 Stacking model and height DRU450-60S5 DRU450-62S5 DRU450-65S5 DRU570-65Z5 Engine emission approvals EU3 / Tier 3 EU4 / Tier 4F EU3 / Tier 3 EU3 / Tier 3 EU4 / Tier 4F EU3 / Tier 3
3 Type of handling Container handling Industrial handling Engine emission brand/series Volvo Volvo Cummins Volvo Volvo Cummins
4 Lift capacity, row 1-2-3 45 / 27 / 13 45 / 31 / 15 45 / 32 / 16 57 / 54 / 41 Engine model TAD-1150-VE TAD-1170-VE QSM-11-C300 TAD-1150-VE TAD-1170-VE QSM-11-C300
MANDATES
5 Load centre, from front face of tyres (mm) 1965 / 3815 / 6315 1000 / 1500 / 2000 Engine after treatment type No SCR / no AdBlue SCR / AdBlue No SCR / no AdBlue No SCR / no AdBlue SCR / AdBlue No SCR / no AdBlue
6 Stacking capacity in container row 1-2-3 of 8'6" / 9'6" 5/5 - 5/4 - 4/3 5/5 - 5/4 - 4/3 5/5 - 5/4 - 4/3 - Engine design / cylinders 6-inline / common rail 6-inline / common rail 6-inline / common rail 6-inline / common rail 6-inline / common rail 6-inline / common rail
Mechanical Pile Slope (MPS) by 4 cylinders / Engine displacement (dm3) 10.840 10.840 10.800 10.840 10.840 10.800
7 Spreader type, extension stops, locking (ft) -
20 ft, 30 ft and 40 ft / 4 Twistlocks
Max power @ engine speed (kW) 235 @ 1450 - 2000 235 @ 1450 - 2000 224 (256) @ 2000 (1800) 235 @ 1450 - 2000 235 @ 1450 - 2000 224 (256) @ 2000 (1800)
8 Attachment – Dual lift hook (free rotation) / 4 fixed lift eyes
Max torque @ engine speed (Nm) 1581 @ 950-1450 1581 @ 950-1450 1575 @ 1400 1581 @ 950-1450 1581 @ 950-1450 1575 @ 1400
9 Wheelbase L3 (mm) 6000 6250 6500 6500
Drawbar pull, max (kN) 300 300
Fuel consumption - average diesel (l/h) 14 - 18 14 - 18
10 Service weight (kgs) 67400 69500 69500 60500
Fuel consumption - average AdBlue % - 1-5 - - 1-5 -
11 Axle load front at load centre L4, unloaded – at rated load (kgs) 34600 - 100600 34700 - 99900 35000 - 99400 34600 - 100600
WEIGHTS
Transmission model (gears FWD + RVS) Dana TE-30500 (5+3) Dana TE-30500 (5+3)
12 Axle load rear at load centre L4, unloaded – at rated load (kgs) 32800 - 11800 34800 - 14600 34500 - 15100 32800 - 11800
Transmission gear shift type Automatic powershift Automatic powershift
13 Axle load front of driving position according to EN 1459 - at rated load (kgs) 88800 88500 88500 88800
Transmission clutch type Torque converter Torque converter
14 Axle load rear at driving position according to EN 1459 - at rated load (kgs) 23600 26000 26000 23600
Drive axle brand / series Kessler D-102 (WDB) Kessler D-102 (WDB)
Service brake / cooling Wet Disc Brakes with oil cooling Wet Disc Brakes with oil cooling
15 Tyres, type - thread Diagonal / Pneumatic / Tubeless Diagonal / Pneumatic / Tubeless
Alternator, power (V/A) AC, 4200 (28 x 150) AC, 4200 (28 x 150) AC, 2800 (28 x 100) AC, 4200 (28 x 150) AC, 4200 (28 x 150) AC, 2800 (28 x 100)
16 Tyre dimensions, front & rear (in) 18.00x25 - 18.00x25, PR40 E3 18.00x25 - 18.00x25, PR40 E3
WHEELS
17 Rim dimensions, front & rear (in) 13.00x25 - 13.00x25 13.00x25 - 13.00x25
Lifting capacity -
18 Number of wheels, front – rear (*driven) 4* - 2 4* - 2
19 Pressure (MPa) 1.0 1,0
container handling.
20 Track (c-c), front – rear S1 - S2 (mm) 3030-2600 3030 - 2600
Duplex 2-stage boom with 2 lift cylinders Duplex 2-stage boom with 2 lift cylinders
21 Boom type - cylinder design
and 1 extension cylinder and 1 extension cylinder
22 Boom angle, min - max alfa-beta (deg) 0 - 60 0 - 60
DRU450-60S5 DRU450-62S5 DRU450-65S5
23 Boom height, min - max H3 - H5 (mm) 4600 - 18200 4600 - 18200
24 Boom reach stroke, max (mm) 7000 7000
25 Attachment/hook rotation, CW – CCW (deg) 195 - 105 360
26 Sideshift ± (mm) ±800 - 45 45 45
32 Overall truck length, without and with boom H6 - H8 (mm) 8015 - 11200 8265 - 11450 8515 - 11700 8515 - 11700
45 27 13 45 31 15 45 32 16
33 Sideshift L (mm) ±800 - 45 27 13 45 31 15 45 32 16
40 Type of engine
41 Drive axle
Diesel / 4-stroke / Turbo
46 Lifting speed, unloaded – at 70% of rated load (m/s) 0,40 - 0,24 0,40 - 0,24 10
47 Lowering speed, unloaded – at rated load (m/s) 0,36 - 0,36 0,25 - 0,36 9
4
54 Tank volumes, diesel - AdBlue - oil (dm3) 550 / 35 / 740 (600+140) 550 / 35 / 740 (600+140)
MIS.
3
55 Overload protection system Electronic Electronic
2
1300
1,5 2 3 4 5 6 7 8
SB-RSU45-EN-WW / 2017-11-05