Instructions For Use: ES327-ES370

HSD
M E C H A T R O N I C
S O L U T I O N S
Translation of the original instructions
ES327, ES330, ES331, ES332, ES370

Electrospindle
Assembly instructions
Edition.Revision 2.3
H5801H0084 ENGLISH
Serial number
Information about the publication
Code Issue Code of previous issue

H5801H0084 2 H5801H0044
Revision Description of updates

0 (11/2011) new edition
1 (07/2012) ES327 380V version
2 (12/2012) revision of ES330 liquid version (chapter 1, 4, 6, 8, 11)
3 (07/2013) revision (chapter 1, 9, 12, paragraph 3.4, 3.5, 4.2, 4.3, 4.7.3, 6.3)
This manual has been prepared for use by customers only, and contains information protected by
copyright. It must not be photocopied or reproduced in any form, either fully or in part, without the
prior written consent of the manufacturer.
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Index
Index
1 Preliminary Information
1.1 Scope of the manual .......................................................................................................... 7
1.2 Symbols used in the manual .............................................................................................. 8
1.3 Documents supplied with the product ................................................................................ 8
1.4 Risks associated with the use of the product ................................................................... 10
1.5 Product Information .......................................................................................................... 12
1.6 Glossary ........................................................................................................................... 13
1.7 Warranty ........................................................................................................................... 14
2 Technical Specifications
2.1 Main parts ES327 ............................................................................................................. 15
2.2 Air-cooled ES330 main parts ........................................................................................... 17
2.3 Liquid-cooled ES330 main parts ...................................................................................... 19
2.4 ES331 Main parts ............................................................................................................. 21
2.5 ES332 Main parts ............................................................................................................. 23
2.6 ES370 Main parts ............................................................................................................. 25
2.7 Characteristics and performance ..................................................................................... 27
3 Transport, packing, unpacking, storage

3.1 Warnings .......................................................................................................................... 43
3.2 Dimensions and weights .................................................................................................. 43
3.3 Transport and packing conditions .................................................................................... 43
3.4 Unpacking ........................................................................................................................ 44
3.5 Storage ............................................................................................................................ 45
4 Installation and commissioning

4.1 Preliminary installation checks ......................................................................................... 47
4.2 Preparing the factory services .......................................................................................... 47
4.3 Environmental requisites .................................................................................................. 47
4.4 Mechanical connections ................................................................................................... 48
4.5 ES370: performing tool change ........................................................................................ 50
4.6 Pneumatic connections .................................................................................................... 51
4.7 Cooler specifications and hydraulic connections ............................................................. 57
4.8 Electronic connections for models with electronic connectors ......................................... 61
4.9 Electronic connections for models with free cables ......................................................... 63
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Index
4.10 Sensor connections ......................................................................................................... 64
5 General post-installation checks

5.1 Pre start-up checks .......................................................................................................... 67
5.2 First start-up checks ......................................................................................................... 68
6 Operation and regulation

6.1 Environmental conditions ................................................................................................. 69
6.2 Running-in ........................................................................................................................ 69
6.3 Warm-up .......................................................................................................................... 69
6.4 Electric fan ....................................................................................................................... 70
6.5 Tool holder locking and ejection device ........................................................................... 70
6.6 Tool .................................................................................................................................. 73
6.7 Procedure to follow if the tool becomes jammed in the piece being machined ............... 74
6.8 Sensors ............................................................................................................................ 75
6.9 Encoder (optional) ............................................................................................................ 83
7 Programmed maintenance
7.1 Daily maintenance ........................................................................................................... 92
7.2 Biweekly maintenance ..................................................................................................... 94
7.3 Bearings ........................................................................................................................... 94
8 Replacing components
8.1 Replacing the electric fan ................................................................................................ 96
8.2 Shaft kit replacement ....................................................................................................... 96
8.3 Encoder reader ES370 replacement ................................................................................ 97
8.4 Replacement and adjustment of the sensor unit .............................................................. 98
9 Disposal of the product
10 Troubleshooting
11 List of spare parts
12 Customer service
12.1 Customer service ............................................................................................................ 119
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Introduction
This document, with the technical data sheet and any enclosures, provides the proper information
for a correct installation. The procedures described must only be carried out by suitably trained
personnel.
In order to prevent incorrect operation that could constitute a hazard for personnel and/or cause
damage to the product, all the documents supplied must be read and fully understood. HSD (or its
representative), from here on the manufacturer, cannot be held responsible or legally liable for
any damage resulting from incorrect use of the documentation.
The description or illustration of certain devices may differ slightly from the actual ones without in
any way compromising their comprehension. Some devices indicated and described in this
manual may not be present on the product.
This document complies with the indications in Machinery Directive 2006/42/EC.
1.1 Scope of the manual

This manual is geared to the manufacturer, who will integrate this HSD product onto his own
machinery or partly completed machinery, provides the necessary information for proper
installation and maintenance of the unit in order to maintain it efficient and safe over time.
The manual forms an integral part of the product and as such must accompany it at all times,
otherwise the product will be lacking in one of its primary safety requirements.
The manual must be well taken care of, distributed and made available to all personnel involved.
The purpose of the warning contained in the manual is to safeguard the health and safety of
personnel exposed to residual risks.
The manual provides information on the most appropriate behaviour to adopt for the correct use of
the product as provided for by the manufacturer.
In the case where the information contained in the manual conflicts with health and safety
standards, contact the manufacturer to request the necessary corrections and/or adaptations.
The manual must be stored in an appropriate location and must always be readily available for
consultation. The information contained in the manual is indispensable for using the product in a
safe and correct manner for the purposes for which it has been designed.
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1.2 Symbols used in the manual

Danger
Indicates a procedure, practice or similar action that could cause injury if not
respected or carried out correctly.
Caution
Indicates an operating procedure, practice or similar action that could damage or
completely destroy the product if not respected or carried out correctly.
Information
Highlights particularly important information of a general nature that must not be ignored.
1.3 Documents supplied with the product

The supplied documents must be stored in an appropriate location and must always be readily
available for consultation.
The following is a list of the documents supplied with the product.

 Assembly instructions (this manual). It contains warnings and instructions for the transport,
installation, use, maintenance and disposal of the product. Supplied on digital support (CD-
ROM), Adobe Reader® (www.adobe.com) is required for consultation.
 Test report. Contains the testing results performed on the unit.
 Declaration of incorporation as provided for by Appendix IIB of Directive 2006/42/EC. This

certifies that the product complies with the directives indicated.
Check that all the documents listed above are present on delivery of the product. If necessary,
further copies can be obtained on request from the manufacturer.
 Any enclosures. These contain additional information that completes and/or replaces the
information in the document with which they are enclosed.
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Declaration of incorporation
The product is made in conformity with the Community Directives pertinent and applicable at the
time of market placement, as shown in the declaration of incorporation (Appendix IIB, Machinery
Directive) a facsimile of which is attached.
DICHIARAZIONE D’INCORPORAZIONE
DECLARATION OF INCORPORATION
EINBAUERKLÄRUNG
DÉCLARATION D’INCORPORATION
DECLARACIÓN DE INCORPORACIÓN
IL FABBRICANTE /
THE MANUFACTURER / HSD S.p.A. registered office: via Della Meccanica, 16 - 61122 Pesaro (PU) Italy
DER HERSTELLER / factory headquarters: p.le Alfio De Simoni, s/n - 61122 Pesaro (PU) Italy
LE FABRICANT /
EL FABRICANT: Tel.: (+39) 0721 205 211 - Fax: (+39) 0721 205 247
DICHIARA CHE LA QUASI- MACC HINA (2006/42/CE ALLEGATO IIB) /
DECLARE THAT THE PA RTLY C OMPLETED MACHINE (2006/42/EEC A NNEXE IIB) /
Electrospindle
ERKLÄRT, DA SS DIE UNVO LLS TÄNDIGE MASC HINE (2006/42/EG ANLAGE IIB) /
DÉCLARE QUE LA QUASI-MAC HINE (2006/42/CE ANNEXE IIB) /
ES327/ES330/ES331/ES332/ES370
DECLARA QUE LA CASI MÁQUINA (2006/42/CE A DJUNTO IIB):
Matricola / Serial Number / Seriennummer / Numéro de série / Número de serie:
Codice HSD / HSD Code / Codice Cliente / Customer

Code HSD / Code HSD / Code / Kunden-Code / Code
Código HSD: client / Código del cliente:
• R ISPETTA I REQUISITI ESSENZIALI APPLICATI (2006/42/CE A LLEGATO I):
I
1.1.5 - 1.3.2 - 1.3.4 - 1.3.6 - 1.5.01 – 1.5.08 – 1.5.09 – 1.5.10 – 1.5.11 – 1.7.1 - 1.7.3 – 1.7.4 – 1.7.4.1 – 1.7.4.2 - 1.7.4.3
• IL FABBRICANTE SI IMPEGNA A TRASMETTERE, IN RISPOSTA A D UNA RICHIESTA ADEGUATAMENTE MOTIVATA DALLE
AUTORITÀ NAZIONALI, INFORMAZIONI PERTINENTI LA QUASI MACCHINA.
PERSONA AUTORIZZATA A COSTITUIRE LA DOCUMENTAZIONE TECNICA PERTINENTE:
NOME E C OGNOME: G IUSEPPE GROSSO - INDIRIZZO: P. LE ALFIO D E SIMONI, SN – 61122 – PESARO (ITALY)
I L FABBRICANTE VIETA LA MESSA IN SERVIZIO FINCHÉ LA MACCHINA FINALE IN CUI DEVE ESSERE INCORPORATA
NON E STATA DICHIARATA CONFORME SE DEL CASO ALLE DISPOSIZIONI DELLA PRESENTE DIRETTIVA.
• C OMPLIES WITH THE FOLLOWING APPLICABLE ESSENTIAL REQUIREMENTS (2006/42/EEC A NNEXE I):
GB
1.1.5 - 1.3.2 - 1.3.4 - 1.3.6 - 1.5.01 – 1.5.08 – 1.5.09 – 1.5.10 – 1.5.11 – 1.7.1 - 1.7.3 – 1.7.4 – 1.7.4.1 – 1.7.4.2 - 1.7.4.3
• THE MANUFACTURER UNDERTAKES TO TRANSMIT, IN RESPONSE TO A REASONED REQUEST BY THE NATIONAL AUTHORITIES,
RELEVANT INFORMATION ON THE PARTLY COMPLETED MACHINERY.
PERSON AUTHORISED TO COMPILE THE RELEVANT TECHNICAL DOCUMENTATION:
NAME AND SURNAME: G IUSEPPE GROSSO - ADDRESS: P.LE A LFIO DE SIMONI, SN – 61122 – PESARO (ITALY)
THE MANUFACTURER STATES THAT THE PARTLY COMPLETED MACHINERY MUST NOT BE PUT INTO SERVICE UNTIL THE FINAL
MACHINERY INTO WHICH IT IS TO BE INCORPORATED HAS BEEN DECLARED IN CONFORMITY WITH THE PROVISIONS OF THIS
DIRECTIVE, WHERE APPROPRIATE.
• DEN FOLGENDEN WESENTLICHEN ANFORDERUNGEN ENTSPRICHT (2006/42/EG ANLAGE I):
D
1.1.5 - 1.3.2 - 1.3.4 - 1.3.6 - 1.5.01 – 1.5.08 – 1.5.09 – 1.5.10 – 1.5.11 – 1.7.1 - 1.7.3 – 1.7.4 – 1.7.4.1 – 1.7.4.2 - 1.7.4.3
• DER HERSTELLER VERPFLICHTET SICH, DIE SPEZIELLEN UNTERLAGEN ZUR UNVOLLSTÄNDIGEN MASCHINE EINZELSTAATLICHEN
STELLEN AUF VERLANGEN ZU ÜBERMITTELN.
FÜR DIE AUSSTELLUNG DER TECHNISCHEN DOKUMENTATION BERECHTIGTE PERSON:
VOR- UND NACHNAME: G IUSEPPE GROSSO - A NSCHRIFT: P. LE A LFIO DE SIMONI , SN – 61122 – PESARO (ITALY)
DIE UNVOLLSTÄNDIGE M ASCHINE DARF ERST DANN IN BETRIEB GENOMMEN WERDEN, WENN FESTGESTELLT WURDE, DASS
DIE M ASCHINE, IN DIE DIE UNVOLLSTÄNDIGE M ASCHINE EINGEBAUT WERDEN SOLL, DEN BESTIMMUNGEN DER
VORLIEGENDEN RICHTLINIE ENTSPRICHT.
• EST CONFORME AUX CRITÈRES ESSENTIELS APPLIQUÉS (2006/42/EG ANNEXE I):
F
1.1.5 - 1.3.2 - 1.3.4 - 1.3.6 - 1.5.01 – 1.5.08 – 1.5.09 – 1.5.10 – 1.5.11 – 1.7.1 - 1.7.3 – 1.7.4 – 1.7.4.1 – 1.7.4.2 - 1.7.4.3
• LE FABRICANT S’ENGAGE , EN RÉPONSE À UNE DEMANDE ADÉQUATEMENT MOTIVÉE DES AUTORITÉS NATIONALES, À LEUR
TRANSMETTRE DES INFORMATIONS CONCERNANT LA QUASI-MACHINE.
PERSONNE AUTORISÉE À CONSTITUER LA DOCUMENTATION TECHNIQUE PERTINENTE:
PRÉNOM ET NOM : G IUSEPPE GROSSO - ADRESSE: P.LE A LFIO DE SIMONI, SN – 61122 – PESARO (ITALY)
L E FABRICANT INTERDIT LA MISE EN SERVICE TANT QUE LA MACHINE FINALE DANS LAQUELLE ELLE DOIT ÊTRE INCORPORÉE
N’AURA PAS ÉTÉ DÉCLARÉE CONFORME, LE CAS ÉCHÉANT, AUX DISPOSITIONS DE LA PRÉSENTE DIRECTIVE.
• R ESPETA LOS SIGUIENTES REQUISITOS ESENCIALES APLICADOS (2006/42/EG ADJUNTO I):
E
1.1.5 - 1.3.2 - 1.3.4 - 1.3.6 - 1.5.01 – 1.5.08 – 1.5.09 – 1.5.10 – 1.5.11 – 1.7.1 - 1.7.3 – 1.7.4 – 1.7.4.1 – 1.7.4.2 - 1.7.4.3
• EL FABRICANTE SE COMPROMETE A TRANSMITIR, COMO RESPUESTA A UNA SOLICITUD ADECUADAMENTE MOTIVADA DE LAS
AUTORIDADES NACIONALES, INFORMACIONES REFERENTES A LA CASI-MÁQUINA.
PERSONA AUTORIZADA A CONSTITUIR LA DOCUMENTACIÓN TÉCNICA PERTINENTE:
NOMBRE Y APELLIDO: G IUSEPPE GROSSO - D IRECCIÓN : P.LE ALFIO D E SIMONI, SN – 61122 – PESARO (ITALY)
EL FABRICANTE PROHIBE LA PUESTA EN SERVICIO HASTA QUE LA MÁQUINA FINAL EN LA CUAL DEBE SER INCORPORADA NO
HAYA SIDO DECLARADA CONFORME, SI ES EL CASO, A LAS DISPOSICIONES DE LA PRESENTE DIRECTIVA.
Data / Date / Datum / Date / Fecha:

Pesaro, 25/03/2010
Procuratore Speciale FABRIZIO PIERINI
Special Attorney
Sonderbevollmächtiger
Fondé de pouvoir extraordinaire
Mandatario Especial
M-SQ006 Rev. 09 25/03/2010
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1.4 Risks associated with the use of the product

The manufacturer is not aware and cannot be aware of how the product will be installed.
Consequently, the installer or final user must perform a risk analysis relating specifically to the type
of installation and the methods adopted.
It is nevertheless the responsibility of the installer to ensure that there is adequate protection
against risks of accidental contact with moving parts.
The installer and user must also take into account the possible presence of other types of risk, in
particular that deriving from the entry of foreign bodies and the use of explosive, flammable, toxic
or hot gases.
Consideration should also be given to risks inherent to maintenance operations, which must be
carried out under conditions of maximum safety by ensuring that the product is isolated and at a
complete standstill.
An overall risk analysis must be carried out on the completed machine on which the
manufacturer's product will be installed. A conformity declaration must then be issued in line with
Appendix IIA of directive 2006/42/EC and its subsequent amendments.
The product must not be put into service until the machine in which it has been incorporated has
been made to comply with the requirements of Directive 2006/42/EC and its subsequent
amendments.
1.4.1 Risks associated with improper handling and/or use

It is absolutely forbidden to bypass, remove, modify or render inoperative any safety devices,
controls or guards protecting individual parts or the product as a whole.
 Never place hands, arms or any other parts of the body near to moving parts.
 The product must not be used in environments where there is an explosion risk .
 The elimination of faults or anomalies in the operation of the product or modifications to the
type of operation or installation must not be carried out by unauthorised personnel.
 On completion of any extraordinary maintenance involving the removal of guards, barriers or
other safety devices, these must be replaced before starting the product, making sure that
they are positioned correctly and in full working order.
 All guards and safety devices must be maintained efficient and in perfect condition. Warning
and danger signs and symbols must be clearly legible and must never be removed.
 When performing troubleshooting operation on the product, take all the necessary precautions
described in the Instruction Manual to prevent damage or injury.
 Remember to tighten all screws, nuts and locking rings of each mechanical component that
has been adjusted or set-up.
 Before starting the product, make sure that all the safety devices are installed and in perfect
working order. If this is not the case, under no circumstances must the product be started,
instead inform the works safety manager or the department head.
 The operator must be provided with Personal Protection Equipment (PPE) as provided for by
current legislation. Loose bulky clothing and accessories (ties, wide sleeves, etc.) must not be
worn.
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 An incorrect electrical installation, such as the inversion of phases, represents an improper

use of the product and is therefore not allowed.
 It is not allowed to violate or avoid the prescriptions contained in this manual.
 Any uses other than those intended by the manufacturer are not allowed.
 Installations, modifications or adjustments not described in this manual, or not authorised by

the manufacturer, are not allowed.
 Maintenance intervention modalities, other than those described in the Instructions, are not
allowed.
 Installation, on spindles, of boring bits with an inverted or incorrect rotation direction, is not
allowed. Always pay the utmost attention to the rotation direction of the tools.
 The use of pressures greater than those expected, is not allowed.
 Lifting the product, in a manner other than how it is described in this manual, or by using belts
in points other than those indicated, is not allowed.
1.4.2 Risks involved in product maintenance

In order to be able to work in complete safety on a product already installed on a
machine, refer to the machine's instruction manual.
 Isolate the product from the mains power supply before proceeding with any maintenance
operations!
 Even though the product has been disconnected from the mains power supply, the rotating
and mobile parts may still be in motion due to inertia. Therefore, prior to carrying out any
maintenance operations, make sure that the rotating and mobile parts of the product are
stationary.
1.4.3 Residual risks

The product has been analysed in compliance with Directive 2006/42/EC in order to identify
possible risk sources. The risks that remain (residual risks) and the relative countermeasures are
highlighted in the relative sections of this manual.
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1.5 Product Information
1.5.1 Purpose of the product

The product cannot function on its own: it is a machine component designed to be assembled with
other machine parts or incorporated in machinery in order to constitute a machine as provided for
by Directive 2006/42/EC.
The product must not be put into service until the machine in which it has been incorporated has
been made to comply with the requirements of Directive 2006/42/EC and its subsequent
amendments.
1.5.2 Identification of the product and manufacturer

The serial number represents the only means recognised by the manufacturer of identifying
the product. The product user is responsible for ensuring that the serial number remains intact.
The position of the product serial number is shown in chapter 2 “Technical Specifications” .
An adhesive is applied to the product bearing the address of the registered offices of the
manufacturer.
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1.6 Glossary
ISO Tool holder cone locking
system as described in
standard DIN 69871.
A plate similar to that shown

alongside is fixed to the
CONE ISO DIN 69871 SCREW electrospindle to indicate the
DOWEL type of locking system.
ISO30 HSD or
BT30
In spindles ES331 the position of dragging tenons differs from
the norm DIN 69871.
HSK Tool holder cone connection system, described in
standard DIN 69893.
The electrospindle carries a plate similar to the

one shown alongside, indicating the type of
HSK - DIN 69893 CONE connection.
Dynamic The balance quality of a rotating object according to standard ISO 1940/1,
balance quality indicated by the letter G. Low G values indicate better balancing. G=0.4
grade indicates maximum balancing precision. G assumes discrete values in
multiples of 2.5 (G=0.4 G=1 G=2.5 …).
Rated voltage Maximum power supply voltage.
Rated frequency Minimum frequency at which the maximum power supply voltage is provided.
Rated The set of nominal values reached at rated frequency.
characteristics
Service type S1 Operation at constant load with a duration sufficient to ensure that the motor
reaches thermal equilibrium.
Abbreviated to S1.
(Standard CEI EN 60034-1)
Service type S6 A sequence of identical operating cycles, each consisting of a period of
operation at constant load and a period of operation with no load, with
constant rpm and without any intermediate rest times.
Abbreviated to S6, followed by the percentage ratio between the period of
operation under load and the duration of one cycle.
For example: S6 40%
(40% operating time under load, 60% operating time without load)
(standard CEI EN 60034-1)
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Torque and C = Torque

Power W = Power
 60xW 
C  Nm  = ----------------------- rpm = revolutions per minute
2xxrpm
The precise definition of torque and power is beyond the scope of this
manual. Nevertheless, it can be said that torque is the force with which the
tool bites into the workpiece (and for the same torque, the force increases as
the diameter of the tool decreases). Power, instead, is proportional to the
torque and speed of rotation and, as such, determines the maximum
machining speed (in line with tool performance, characteristics of the
material being machined and the type of machining).
Coolant Fluid, liquid or gas (including air) used to transfer heat from the spindle to the
environment.
Programmed A series of activities required to maintain the condition and operation of the
maintenance product the same as that provided for by the manufacturer at the moment of
its introduction onto the market. The maintenance is carried out by means of
programmed adjustments, repairs, part replacements, etc..
1.7 Warranty
For information about the warranty, please refer to the documentation issued on purchase of the
machine.
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2.1 Main parts ES327
11
1
10
9
2
7
6 4
5
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1 Power/signal wiring outlet

2 Sensor compartment cover
3 Electrospindle casing (joining area)
4 Labyrinth with pressurisation
5 Collet HSK E25
6 Spindle shaft
7 Front flange
8 Casing (sensors area)
9 Serial number
10 Pneumatic cylinder area
11 Pneumatic and hydraulic joins
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2.2 Air-cooled ES330 main parts
13
1
14
15
16 3
17
4
18
19 5
6
20
7
21 8
9
20
10
11
22
12
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1 Air inlet for tool locking -  8/6 mm - hole 1/8”G

2 Air inlet for tool change and cone cleaning-  8/6 mm - hole 1/8”G
3 Cylinder area
4 Rear casing
5 2 rest surfaces (yellow area and opposite side of electric connector)
6 2 holes  8 mm H9 , 10 mm depth
7 6 holes M8 mm H9, thread depth of 12 mm
8 Tool holder description
9 Cooling air outlet channels
10 Electrospindle "nose"
12 Coupling system ISO30 ( "collet” )
13 Cooling air inlet grid (electric fan)
14 Power wiring outlet- cable clamp M25x1.5
15 Signal wiring outlet- cable clamp M16x1.5
16 Electric flying female connector (“flying mounting plate”)
17 EC plate
18 Fixed male electronic connector (“fixed mounting plate”)
19 Button for tool release manual command
20 Serial number
21 Casing
22 Shaft
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2.3 Liquid-cooled ES330 main parts
11
1
10
7
3
6 4
5
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1 Power/signal wiring outlet- n. 2 cable clamps (1xM12 + 1x)

5 Coupling system ISO30
6 Spindle shaft
7 Front flange
8 Serial number
9 Casing
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2.4 ES331 Main parts
11 1
10
8 2
12
7
3
6 4
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1 Power/signal wiring outlet- n. 2 cable clamps (1xM12 + 1x)

5 Coupling system ISO30
6 Spindle shaft
7 Front flange
9 Electrospindle casing
12 Serial number
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3
2
16
15
12
14
13
10
11
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1 Electrospindle casing
7 ISO coupling system
8 Power wiring outlet
9 Sensor wiring outlet
11 Encoder wiring outlet
12 Front flange
13 EC plate
14 Serial number
15 Nozzles for external coolant (Optional)
16 Fixing holes
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7 1
3
8
10
11
6
12
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1 Exposed area of the screw dowel to perform tool change

2 Electronic connector of the encoder
3 Sensors area
4 Helicoidal casing to optimise cooling
7 Stator cable outlet (electrospindle power)
8 No. 2 of 3 Or seats for the hydraulic seal of the cooling cylinder liner
9 Serial number
10 Front flange
11 Spindle shaft
12 Tool coupling system
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2.7 Characteristics and performance

ES 327 220V
H1423H0396
Rated voltage V 132 198 220 220
Rated frequency Hz 600 900 1000 1333
Rated speed rpm 18000 27000 30000 40000
S1 S6 S1 S6 S1 S6 S1 S6
Duty type
cont 60% cont 60% cont 60% cont 60%
Rated power kW 2 2.4 3 3.6 3 3.6 3 3.6
Rated torque Nm 1.1 1.3 1.1 1.3 0.95 1.14 0.71 0.86
Rated current A 15 18 14 16.8 13 15.6
Rated efficiency
Power factor cos
Number of poles 4
Insulation class F
Cooling Liquid
Weight Kg 15
IP level
The maximum rated current "S1/cont" is used to set the "maximum continuous
current" parameter of the inverter.
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27
SP ES327 220V
Unit
of SIMODRIVE
Description Value
measure- 611 D/U
ment
Nominal power (S1) kW 3 P1130
Nominal current (S1) A 15 P1103
Nominal line voltage V 207 P1132
Nominal speed at nominal load Rpm 26100 P1400
Rated frequency Hz 900 P1134
No-load line voltage V 196 P1135
No-load current A 7.9 P1136
Stator resistance (20°C) Ohm 0.18 P1137
Rotor resistance (20°C) Ohm 0.236 P1138
Stator dispersion reactance Ohm 0.708 P1139
Rotor dispersion reactance Ohm 1.53 P1140
Main field reactance Ohm 13 P1141
Field weakening start speed Rpm 29200 P1142
Motor moment of inertia Kgm2 0.000153 P1117
Connection Y or D Y
28 HSD S.p.A. © - 0102h00a.fm100713

ES 327 380V
H1423H0414
Rated voltage V 351 380 380
Rated frequency Hz 900 1000 1333
Rated speed rpm 27000 30000 40000
S1 S6 S1 S6 S1 S6
Duty type
cont 60% cont 60% cont 60%
Rated power kW 3 3.6 3 3.6 3 3.6
Rated torque Nm 1.06 1.27 0.95 1.14 0.71 0.86
Rated current A 9 11 8 9.6 7 8.5
Rated efficiency 0.68
Power factor cos 0.68
Number of poles 4
Insulation class F
Cooling Liquid
Weight Kg 8
IP level
HSD S.p.A. © - 0102h00a.fm100713

29
SP ES327 380V
Unit
SIMODRIV
of
Description Value E
measure-
611 D/U
ment
Nominal power (S1) kW 3 P1130
Nominal current (S1) A 8 P1103
Nominal line voltage V 348 P1132
Nominal speed at nominal load Rpm 26100 P1400
Rated frequency Hz 900 P1134
No-load line voltage V 330 P1135
No-load current A 4.6 P1136
Stator resistance (20°C) Ohm 0.536 P1137
Rotor resistance (20°C) Ohm 0.682 P1138
Stator dispersion reactance Ohm 2.05 P1139
Rotor dispersion reactance Ohm 4.48 P1140
Main field reactance Ohm 38 P1141
Field weakening start speed Rpm 28900 P1142
Motor moment of inertia Kgm2 0.000153 P1117
Connection Y or D Y
30 HSD S.p.A. © - 0102h00a.fm100713

ES 330 380V AIR

Rated speed rpm 12000 15000 18000 24000
S1 S6 S1 S6 S1 S6 S1 S6
Duty type
Rated power kW 4 4.5 4 4.5 3.7 4.1 2.5 2.6
Rated torque Nm 3.2 3.8 2.5 3 1.7 2.3 1 1.2
Rated current A 9 10.7 9 10.8 8.5 11.5 6.5 7.8
Number of poles 4
Insulation class F
Cooling Electric fan
Weight Kg 15
IP level 50
HSD S.p.A. © - 0102h00a.fm100713

31
SP.090.100.4L AIR
Unit
of
Description Value
measure-
ment
Nominal power (S1) kW 4
Nominal current (S1) A 9
Nominal line voltage V 380
Nominal speed at nominal load Rpm 11760
Rated frequency Hz 400
No-load line voltage V 376
No-load current A 3
Stator resistance (20°C) Ohm 0.51
Rotor resistance (20°C) Ohm 0.67
Stator dispersion reactance Ohm 2.4
Rotor dispersion reactance Ohm 5.7
Main field reactance Ohm 49.2
Field weakening start speed Rpm 12000
Maximum motor speed Rpm 24000
Power factor 0.8
Connection Y or D Y
32 HSD S.p.A. © - 0102h00a.fm100713

ES 330 220V AIR

Rated speed rpm 12000 15000 18000 24000
S1 S6 S1 S6 S1 S6 S1 S6
Duty type
Rated power kW 4 4.5 4 4.5 3.7 4.1 2.5 2.6
Rated torque Nm 3.2 3.8 2.5 3 1.7 2.3 1 1.2
Rated current A 16 19 16 19.2 15 20.3 11.5 14
Number of poles 4
Insulation class F
Cooling Electric fan
Weight Kg 15
IP level 50
HSD S.p.A. © - 0102h00a.fm100713

33
SP.090.100.4S
Unit
of
Description Value
measure-
ment
No-load current A 7
Power factor 0.8
Connection Y or D Y
34 HSD S.p.A. © - 0102h00a.fm100713

ES 330 380V LIQUID

Rated speed rpm 12000 15000 18000 24000
S1 S6 S1 S6 S1 S6 S1 S6
Duty type
Rated power kW 5.5 6.6 5.5 6.6 4.7 5.6 3.3 3.9
Rated torque Nm 4.4 5.3 3.5 4.2 2.5 3 1.3 1.6
Rated current A 12.5 15 12.5 15 10.8 13 8 9.6
Number of poles 4
Insulation class F
Cooling Liquid
Weight Kg 28
IP level 54
HSD S.p.A. © - 0102h00a.fm100713

35
SP.090.100.4L LIQUID
Unit
of
Description Value
measure-
ment
Nominal power (S1) kW 5.5
Nominal current (S1) A 12.5
No-load current A 3
Power factor 0.8
Connection Y or D Y
36 HSD S.p.A. © - 0102h00a.fm100713

ES 331

Rated speed rpm 12000 18000 24000
S1 S6 S1 S6 S1 S6
Duty type
Rated power kW 7 8.4 7 8.4 7 8.4
Rated torque Nm 5.6 6.7 3.7 4.5 2.8 3.3
Rated current A 23 27.5 16.5 20.1 16 18.9
Power factor cos 0,78
Number of poles 4
Insulation class F
Cooling Liquid
Weight Kg 26
HSD S.p.A. © - 0102h00a.fm100713

37
SP.090.110.45
Unit
of
Description Value
measure-
ment
Nominal speed at nominal load rpm 11780
No-load current A 10.7
Stator resistance (20°C) W 0.2
Rotor resistance (20°C) W 0.16
Stator dispersion reactance W 0.6
Stator dispersion inductance mH 0.2
Rotor dispersion reactance W 1.1
Rotor dispersion inductance mH 0.45
Main field reactance W 13.5
Main field inductance mH 5.4
Field weakening start speed rpm 18000
Maximum motor speed rpm 24000
Power factor 0.78
Rotor moment of inertia Kg m2 9.1E-04
Connection Y or D Y
38 HSD S.p.A. © - 0102h00a.fm100713

ES 332

Rated speed rpm 12000 18000 24000
S1 S6 S1 S6 S1 S6
Duty type
Rated power kW 13 15.6 13 15.6 10 12
Rated torque Nm 10.3 12.4 6.9 8.3 4 4.8
Rated current A 27.5 33 27.5 33 21.5 26
Rated efficiency 0,88
Number of poles 4
Insulation class F
Cooling Liquid
Weight Kg 35
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39
SP.110.150.44
Unit
of
Description Value
measure-
ment
Nominal speed at nominal load rpm 11640
Stator resistance (20°C) W 0.17
Rotor resistance (20°C) W 0.13
Stator dispersion reactance W 1.4
Stator dispersion inductance mH 0.6
Rotor dispersion reactance W 0.5
Rotor dispersion inductance mH 0.18
Main field reactance W 19
Main field inductance mH 7.6
Field weakening start speed rpm 12000
Maximum motor speed rpm 24000
Power factor 0.77
Rotor moment of inertia Kg m2 2.6E-03
Connection Y or D Y
40 HSD S.p.A. © - 0102h00a.fm100713

ES 370 380V

Rated speed rpm 10500 18000 30000 36000
S1 S6 S1 S6 S1 S6 S1 S6
Duty type
Rated power kW 10.5 12.6 10.5 12.6 6 7.2 3.9 4.5
Rated torque Nm 9.5 11.5 5.6 6.7 1.9 2.3 1 1.2
Rated current A 22.1 26.7 22 26.7 13 15.7 7.4 8.9
Number of poles 4
Insulation class F
Cooling Liquid
Weight Kg
IP level 54
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41
SP.100.140.42
Unit
of
Description Value
measure-
ment
Nominal power (S1) kW 10.5
No-load line voltage V 376.2
Power factor 0.85
Connection Y or D Y
42 HSD S.p.A. © - 0102h00a.fm100713

3 Transport, packing, unpacking,

storage
3.1 Warnings
 Product lifting and handling operations can create hazardous situations for the personnel
involved. Therefore, it is advisable to follow the instructions supplied by the manufacturer and
to use the appropriate equipment.
 The installation and assembly operations must always be carried out by specialised
technicians only.
 All the lifting and handling operations of the product and its parts must be performed with
extreme care, avoiding impacts that could compromise its operation or damage any coated
parts.
The user is responsible for selecting the lifting equipment (cables, straps or chains,
etc.) regarded as most suitable in terms of operation and capacity with respect to the
weight of the load indicated on the packing and on the product label.
3.2 Dimensions and weights

 Weight of the packed product: this is reported on the packing.
 Linear dimensions of the packed product: these are reported in the documents accompanying
the product.
3.3 Transport and packing conditions

The product is shipped protected by a VCI plastic wrapping and expanded foam, and packed in a
wooden case or in a special cardboard box.
The following figure illustrates methods that can be used to lift the case using cables and a forklift.
In the case of a forklift, make sure that the centre of gravity of the case is between the forks when
lifting.
HSD S.p.A. © - 0103h03a.fm100713

43
The examples shown are for information purposes only, in that it is not possible for the
manufacturer to determine all the possible configurations for lifting its products beforehand.
Furthermore, it is necessary that during transport the following environmental conditions are observed:
Transport temperature -25C ÷ +60C (-13F ÷ +140F)
Non condensing relative humidity 5% ÷ 55%
3.4 Unpacking
Prior to opening the packing, make sure that the seals are still intact.
If the product is delivered in a wooden case, insert a screwdriver under the fastener. Use the
screwdriver as a lever, taking care not to damage the case or its contents.
If the product is packed in a cardboard box, remove the strips of adhesive tape, taking care not to
damage the box or its contents.
Do not lift the product by grasping the electric fan as this could damage the
guard.
The expanded foam and plastic wrapping must be disposed of as plastic material.
44 HSD S.p.A. © - 0103h03a.fm100713

3.5 Storage
If the product is to be placed in storage, it must be protected against weather, humidity, dust and
aggressive atmospheric and environmental agents.
With the product in storage:

 Carry out periodic checks to ascertain the general storage condition of the product.
 Manually rotate the shaft approximately once a month to make sure that the bearings remain
perfectly greased.
Furthermore, it is necessary that during storage the following environmental conditions are observed:
Storage temperature –5°C ÷ +55°C (23°F ÷ +131°F)
Non condensing relative humidity 5% ÷ 55%
The maximum storage time for an HSD product is 12 months.

For periods longer than 12 months, the product must be inspected by
personnel authorised by the manufacturer.
For more information, refer to the Assistance Service.
HSD S.p.A. © - 0103h03a.fm100713

45
46 HSD S.p.A. © - 0103h03a.fm100713

4.1 Preliminary installation checks

Before carrying out any operations, MAKE SURE:
 that no parts of the product have been damaged by impact or any other cause during transport
and/or handling;
 that the connectors are undamaged.
4.2 Preparing the factory services

It is the responsibility of the customer to ensure the availability of the factory services (e.g.
electricity supply, compressed air supply, etc.).
The electricity supply line must have a sufficient power rating. The connection to the mains
electricity supply must be carried out by a qualified electrician.
The customer is responsible for the entire power supply system to the product
as far as the connectors.
The user must guarantee all the safety conditions necessary for "earthing" the
product.
The earthing system must comply with current standards in the country of
installation and must be checked regularly by qualified personnel.
Do not install the product in areas at risk of explosion.
Installation must be performed in a sufficiently lit area.
4.3 Environmental requisites

 Temperature: from +5 to +40 °C. (41÷104°F)
 Maximum relative humidity: 50% (at 40°C/104°F).
 Maximum altitude: 1000 metres a.s.l. (unless agreed otherwise with the customer).
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47
4.4 Mechanical connections

The load-bearing structure on which the product is to be mounted must be sufficiently rigid to
support the weight and type of machining to be carried out.
4.4.1 Fixing structure for ES327, “liquid” ES330

2
The electrospindle must be assembled in
0,02 mm
"clamped" housing.
Make available a structure which has a hole

equal to the diameter of the spindle and an
opening of 0.02 mm (it is advisable to use a
thickness spacer appropriately
1
machined).When the motor has been inserted,
tighten the housing to obtain the correct
pressure to lock the electrospindle 1 Housing
2 Fixing screws
1 Fixing structure
of the electrospindle
2 Electrospindle
3 Fixing area
1
48 HSD S.p.A. © - 0104h03a.fm100713

4.4.2 Fixing structure for ES331-ES332-ES370
The fixing structure to which the spindle is fixed,

must have a flatness of less than 0.015 mm and a r 0,015
perpendicularity to the axis of the spindle of less
than 0.015 mm.
n A 0,015
1 Fixing structure
of the electrospindle
-A-
2 Electrospindle
n A 0,015
1
r 0,015
ES331
Use the 6 available Ø8.5 mm through bores for assembly on the machine (ref. 2.4 “ES331 Main
parts”).
ES332
Use the 8 available Ø9.mm through bores for assembly on the machine (ref. 2.5 “ES332 Main
parts”).
ES370
Use the 12 available Ø6.5 mm through bores for assembly on the machine (ref. 2.6 “ES370 Main
parts”).
HSD S.p.A. © - 0104h03a.fm100713

49
4.5 ES370: performing tool change

The ES370 electrospindle is not equipped with a cylinder/piston to perform the tool change. It is
the responsibility of the client in this case to provide an external structure which enables tool
change operations by taking advantage of the exposed area of the screw dowel. The expulsion
system must also provide for a central hole for toolholder cone cleaning in the releasing phase.
Expulsion system specifications
Force min 1000 Kg - max 1250 Kg
Screw dowel stroke between positions 8 mm
“collet closed without tool” and “collet open”
Diameter on stop 30 mm
The expulsion system should not cause radial loads on the screw dowel.
Aria pulizia cono

Cone cleaning air
O3 4 bar
Corsa totale
Total stroke
8 mm
1 Pressurisation air outlet area

2 Exposed area of the screw dowel
to be used to open the collet
1 3 ø 3 Hole air inlet cone cleaning 4
bar
50 HSD S.p.A. © - 0104h03a.fm100713

4.6 Pneumatic connections
4.6.1 Specifications for the compressed air supplied to the

manufacturer's products
Introduce compressed air with purity according to ISO 8573-1, Class 2 4 3, i.e.:
• Class 2 for the solid particles: size of the solid particles < 1 m;
• Class 4 for humidity: dew point < 3°C (37.4°F);
• Class 3 for total oil: oil concentration < 1 mg/m3.
Failure to comply with these specifications may cause the malfunction of the
electrospindle.
The guarantee will be deemed as null and void if traces of pollutants are found
during repairs.
For example, compliance with the above specifications can be obtained following the
instructions written below:
 If the machine has a lubricated air circuit, this must be isolated from the dry air circuit
feeding the electrospindle by means of non-return valves.
 The filters shown in diagrams of the following figures must be installed as close as
possible to the electrospindle.
 In view of the fact that the efficiency of the filters is <100%, it is important that the
machine tool is supplied with suitably treated air.
As an indication, introduce compressed air with a purity according to ISO 8573-1,
classes 7 6 4, into the circuits illustrated below, i.e.:
• Class 7 for solid particles:
dimensions of solid particles < 40 µm;
concentration of solid particles < 10mg/m3.
• Class 6 for humidity: dew point < 10°C (°F).
• Class 4 for total oil: oil concentration < 5 mg / m3.
 At the end of the working day, discharge the compressed air system to allow the
filters to drain automatically.
 Perform regular maintenance on the filters in line with the manufacturer's
instructions and replace them when they become saturated and less efficient
(approximately every 6/12 months).
1. Main compressed air supply.

1 4 2. Pre-filter 5 µm.
3. Oil separator filter 0.1 µm.

2 3 4. To the manufacturer's product.
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51
4.6.2 Pneumatic connection points

Figure 1: Pneumatic connection points
1 2
5 3
4 1
1 2
3
ES327 Liquid ES330 Air ES330
6
3
ES331 ES332 ES370
1 Tool locking air inlet (piston return) 6 bar - 87 PSI

2 Air inlet for tool release and cone cleaning 6 bar - 87 PSI
3 Pressurisation air inlet 0.5 bar - 7.2 PSI
4 Air inlet for tool release (ES327 only) 6 bar - 87 PSI
5 Air inlet for pressurisation and cone cleaning (ES331 only) 1 bar - 14 PSI
6 Air inlet for cone cleaning (ES332 only) 4 bar - 58 PSI
52 HSD S.p.A. © - 0104h03a.fm100713

4.6.3 Pneumatic connections

For exemplary purposes we have provided the pneumatic connection layout in the figures below,
which should be created by the user.
Figure 2: exemplary pneumatic layout of the ES327 electrospindles
O6x4 0,5 Bar

12
1 13
3 6 10
2
7 8 9
14 O8x6
4
15
5 6 Bar
11
1 Air inlet for tool change 6 bar - 87 PSI

3 Double effect piston
4 Unidirectional flow regulator for regulating the ejection speed
5 Rapid discharge valve
6 Monostable 5-2 valve with electro-pneumatic control and spring return
7 Pressure regulator with pressure switch calibrated to 6 bar
8 Oil separator filter 0.1 µm.
9 Pre-filter 5 µm
10 Mains power supply
11 Continuous flow of pressurisation air
12 Air inlet for pressurisation and cone cleaning 1 bar - 14 PSI
14 Valve to operate cone cleaning (commanded by the piston)
15 Throttling
THE PROPOSED CIRCUIT IS PURELY EXEMPLARY.
HSD S.p.A. © - 0104h03a.fm100713

53
Figure 3: exemplary pneumatic layout for ES330 “air” electrospindle
6 6 Bar
O8x6 7
1
5
4
1
4
3
3 2
5
10
8 9
12
O4x2 13
11 0,5 Bar
9 Pre-filter 5 µm
13 Pressure regulator with pressure switch calibrated to 0.5 bar
54 HSD S.p.A. © - 0104h03a.fm100713

Figure 4: exemplary pneumatic layout of the ES330 "liquid" electrospindles
O6x4 0,5 Bar

12
1 13
3 6 10
2
7 8 9
O8x6
4
5 6 Bar
11
9 Pre-filter 5 µm
13 Pressure regulator with pressure switch calibrated to 0.5 bar
HSD S.p.A. © - 0104h03a.fm100713

55
Figure 5: exemplary pneumatic layout for ES370 electrospindle
6
5
3 2
4
5 O 6x4

2 Pre-filter 5 µm
4 Pressurisation air inlet 4 bar - 58 PSI
6 Exposed area of the screw dowel with Ø hole for cone cleaning 6 bar - 87 PSI
4.6.4 Automatic tool holder collet spindle cleaning

The tool-holder cone and its conical housing in the spindle shaft are cleaned with the aid of a jet of
compressed air during the tool change phase.
This procedure protects the coupling surfaces from the deposit of impurities.
The condition of the coupling surfaces and their degree of cleanliness should be checked
periodically, as described in section 7 “Programmed maintenance”.
The jet of compressed air is active the entire time the collet remains open.
Create a hole in the expulsion actuator of the ES370 electrospindles to allow for
the passage of compressed air in order to clean the cone during the tool
changing phases.
56 HSD S.p.A. © - 0104h03a.fm100713

4.7 Cooler specifications and hydraulic connections

For the cooling circuit, use demineralized water with 10% of ethylene glycol added and anti-
corrosion additives.
The gaskets isolating the fluid circuits inside the electrospindle are made in
NBR: use additives that do not degrade this material.
On request, the manufacturer can supply "ARTIC-FLU-5" (order code: H2161H0022).

ARTIC-FLU-5 is a pre-mixed ready-to-use liquid coolant tried and tested by the manufacturer.
The product contains monoethylene glycol and eco friendly corrosion inhibitors, without amines,
nitrates and phosphates, and can guarantee protection against corrosion for approximately 1 year.
ARTIC-FLU-5 prevents the formation of rust, scale and foam deposits as well as hardening,
cracking and swelling of seals and couplings.
The coolant complies with various international standards, including CUNA NC 956-16.
4.7.1 Cooler specifications

Cooling capacity 1600 W
Minimum flow 5 litres/minute
Demineralized water
Coolant type
+ 10% Ethylene Glycol + corrosion inhibitor
Cooler set temperature +25+/-3°C (+77+/-5°F)
Cooling characteristics
 Input cooling temperature: t = 20 °C - 30 °C
 Anticorrosive means: Vmax = 25 Vol%
 Solid materials filter < 100 µm
Type of water additives
BRAND TIPO (TYPE)

ARAL SAROL 340 - 2 ÷ 3 %
CINCINNATI CINCINNATI CIMCOOL MG 602 - 4 %
HENKEL P3 - PREVOX 6710 - 2 ÷ 3 %
CASTROL SYNTILO R PLUS - 2 ÷ 3 %
HSD S.p.A. © - 0104h03a.fm100713

57
4.7.2 Hydraulic connection points

The following figures illustrate the hydraulic connection points according to the correspondence
shown in this table:
1 Motor cooling liquid inlet
2 Motor cooling liquid outlet
3 Oil inlet for front piston
4 Oil inlet for rear piston
Figure 6: Hydraulic connection points
1
2
ES370
2 1
1 2
ES330L ES327
58 HSD S.p.A. © - 0104h03a.fm100713

1 2
4
4
3
3
1 2
ES331 ES332
HSD S.p.A. © - 0104h03a.fm100713

59
4.7.3 Tool change piston drive
The circuit indicated here is merely an example.
The electrospindle is fitted with an oil cylinder for tool change purposes.
An example system layout is shown below.
1 2
5050bar
bar
6
30 bar
3
4
Reference Description
1 High pressure circuit (50 bar Max)
2 Low pressure circuit
3 Bistable solenoid valve
4 Safety switch on the piston return circuit (calibrated at 30 bar Max)
5 Oil inlet for tool release
6 Oil inlet for tool locking
It is not necessary to supply 50 bar constantly for tool locking.

When the safety switch has confirmed piston recovery at the upper limit switch, you can
reduce the pressure to 10 bar.
60 HSD S.p.A. © - 0104h03a.fm100713

4.8 Electronic connections for models with

electronic connectors
The electricity supply to the electrospindle MUST be through an inverter.
4.8.1 Air-cooled ES330 power connector (fixed part)

PIN DESCRIPTION
1 Thermal alarm
1
2 8 2 Earth PE W common with PIN 7
3 0 V Electric fan
9 4 Motor phase U
3 7 5 Thermal alarm
6 Motor phase V
7 Earth PE W common with PIN 2
4 6
8 Motor phase W
5 9 +24 V DC Electric fan
4.8.2 Air-cooled ES330 signal connector (fixed part)

PIN DESCRIPTION
1 OUTPUT Sensor S2
1 14 2 OUTPUT Sensor S1
13 2 3 Not used
15
3 16 21 12 4 +24V DC Sensors
4 17 22 20 11 5 +24 V DC Button light

6 0 V Sensors
5 18 19 7 +24 V DC Button
10 8 Button OUTPUT
6 9 9 Not used
7 8 10 Not used
11 0 V Button and button light
from 12 to 22 : Not used
HSD S.p.A. © - 0104h03a.fm100713

61
4.8.3 ES331 encoder connector

PIN DESCRIPTION
1 A
2 A-
3 Z
7 0V
10 +5V
11 B
12 B-
13 Z-
16 5V Sense
17 Encoder cable screening
4.8.4 ES332 encoder connector

PIN DESCRIPTION
A A
B A-
C B-
D GND
H A B
E Z+
G K J C F 5V
G Encoder cable screening

F E D
J B+
62 HSD S.p.A. © - 0104h03a.fm100713

4.8.5 ES370 encoder connector (fixed part)

PIN DESCRIPTION
1 A
2 A-
6 7
5 8 3 Z
14
7 0V
4 13 15 9
17 10 +5V
3 12 16 10 11 B
2 11 12 B-
1
13 Z-
16 5V Sense
17 Encoder cable screening
4.9 Electronic connections for models with free

cables
The electricity supply to the electrospindle MUST be through an inverter.
CABLE CABLE CABLE*

DESCRIPTION
ES327 ES330/ES370 ES331/ES332
Blue (couple) Orange (couple)
Yellow/green Yellow/green Yellow/green Earth PE W
Brown White White Motor phase U
Blue Red Red Motor phase V
Black Black Black Motor phase W

*
AWG14 (ES331) - AWG10 (ES332)
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63
4.10 Sensor connections
ES330 “AIR”/ES370
COLOU
DESCRIPTION
R
Brown +24 V
Blue 0V
Black Output
ES327 ES330 “LIQUID”
COLOUR DESCRIPTION COLOUR DESCRIPTION
Sensor S1 Sensor S2
Green +24 V Green +24 V
White 0V White 0V
Brown Output Brown Output
Sensor S2 Sensor S3
Pink +24 V Pink +24 V
Yellow 0V Yellow 0V
Grey Output Grey Output
Sensor S3 Sensor S4
Black +24 V Black +24 V
Blue 0V Blue 0V
Red Output Red Output
Pulse counter Sensor
Purple +24 V
Orange 0V
Beige Output
64 HSD S.p.A. © - 0104h03a.fm100713

4.10.1 ES332 Sensor Connector + Thermal alarm

PIN DESCRIPTION
A OUTPUT S2
(Tool released)
B OUTPUT S1+S4
(Tool locked)
H A B C OUTPUT S5 (no tool)
D 24V CC sensor feed: S1, S2, S5

G K J C E 0V sensor feed: S1, S2, S4, S5
F E D F Motor thermal alarm

BIMETALLIC N.C. 130°C
G Motor thermal alarm

BIMETALLIC N.C. 130°C
J OUTPUT S2 (Tool released)
HSD S.p.A. © - 0104h03a.fm100713

65
66 HSD S.p.A. © - 0104h03a.fm100713

5.1 Pre start-up checks
5.1.1 Positioning of the electrospindle
Check that there are no jets of compressed air, water or other liquids directed
towards the electrospindle labyrinth ( see section 2 “Technical Specifications”).
5.1.2 Pneumatic circuit

 The pneumatic circuit pipes must have the diameter specified in section 4.6 “Pneumatic
connections”, and must supply dry, filtered compressed air in accordance with that indicated;
 for connections, see possible labels on the product, and section 4.6 “Pneumatic connections”;
 the cone cleaning air must be present during the tool change;
 the progress of the tool holder cone ejection must be that specified in section 6.5 “Tool holder
locking and ejection device”.
HSD S.p.A. © - 0105h00a.fm100713

67
5.1.3 Electrical circuit

 The earth of the product (indicated in section 4.9 “Electronic connections for
models with free cables”) must be connected to the earth of the machine;
 the thermal safety must trigger an overheating protection procedure of the
electrospindle coils (see section 4.8 ).
5.1.4 Inverter programming

 The maximum voltage set on the inverter must correspond to the rated value indicated on the
motor rating plate.
 The set frequency value at which the voltage becomes maximum (rated frequency) must
correspond to the rated value indicated on the motor rating plate.
 The maximum speed set on the inverter must correspond to the value indicated on the motor
rating plate.
 The maximum continuous current set on the inverter must correspond to the rated current
value indicated on the motor rating plate.
 Contact the manufacturer if it is considered necessary to check the other parameters of the
inverter.
5.2 First start-up checks

Only switch on the electrospindle if the sensors S1 for models ISO or S1+S4 for
models HSK (where present) are “ON” (tool holder coupled)
The sensor “ON” condition corresponds to an output equal to the power supply
voltage.
The sensor “OFF” condition corresponds to an output of 0 V.
Only for HSK models:

The electrospindle must not be started without the tool holder inserted.
The cylinder of the ES330 electrospindle is double acting: the cylinder must be
kept under pressure to hold the piston on the upper limit switch, away from
fast-rotating parts.
 The tool holder cone ejection progress must be that specified in section 6.5 “Tool holder
locking and ejection device”.
 The control sensors must intervene according to the logic described in section 6.8.
 The tool change cycle must only take place with the shaft stopped.
 with the tool holder inserted and without performing machining operations, perform the
preheating cycle described in section 6.3.
68 HSD S.p.A. © - 0105h00a.fm100713

6.1 Environmental conditions

The manufacturer has tested and verified its products according to environmental conditions
standard (IEC 60034-1:2006-05).Contact the manufacturer for information on potential uses in
special environments
6.2 Running-in
Prior to being packed, the product is subjected to an automatic running-in cycle to ensure the
correct distribution of lubricant (long-life grease) along the ball races of the bearings and to run-in
the balls and races of the bearings themselves. Where present, the reduction gears and servo
motors are also run-in and dynamic tests of the internal pneumatic and hydraulic circuits are
carried out.
The running-in cycle also includes a detailed check of all the control and signaling devices through
the simulation of various machining cycles on the test-bench.
6.3 Warm-up
The manufacturer uses high-precision angular contact bearing pairs, pre-loaded and lubricated for
life with special high-speed grease.
When starting-up the electrospindle for the first time each day, allow it to run a short warm-up cycle
to allow the bearings to gradually reach a uniform operating temperature and obtain uniform
expansion of the races and correct pre-loading and rigidity.
The following cycle, with a tool holder inserted and without performing
machining operations, is recommend:
 50% maximum rated speed for 2 minutes;
 75% maximum rated speed for 2 minutes;
 100% maximum rated speed for 1 minute.
Pre-heating cycle must also be performed each time the machine is not
working for a period of time sufficient to cool the electrospindle to room
temperature.
Only in the case of the first start-up after storage or machine downtime over
four months, anticipate the pre-heating cycle by a preliminary phase of 2
minutes at 5000rpm.
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69
During machining, the spindle can reach high temperatures and, as

such, must not be touched without taking the due precautions.
Only for HSK models:

To perform the preheat it is necessary to insert a toolholder WITHOUT a tool.
6.4 Electric fan

The cooling of the "air" ES330 electrospindle is obtained using an electric fan installed
subsequently.
Its rotation is independent from the rotation regime of the spindle shaft: a better cooling efficiency
is thus obtained compared to that achieved when a fan synchronised with the spindle shaft is
used.
The electric fan must always be active, even when the electrospindle is idle.
TECHNICAL CHARACTERISTICS OF THE ELECTRIC FAN
24 V DC 0.27 A 6.5 W IP 20
6.5 Tool holder locking and ejection device

The tool holder is locked mechanically by means of elastic springs that develop an axial force
equal to:
AXIAL FORCE ON THE

AXIAL FORCE OF THE
ELECTROSPINDLE MODEL TOOL HOLDER
SPRING
ES327 HSK E25 980 ± 10% 2800 ± 10%
ES330 ISO30 3200 ± 10% 3000 ± 10%
ES331 BT30 3200 ± 10% 3200 ± 10%
ES332 HSK A40 2200 ± 10% 6800 ± 10%
ES370 HSK E40 2400 ± 10% 6800 ± 10%
The ejection of the tool holder cone ISO30 must be about 0.5 mm - 0.9 mm.
The ejection of the tool holder cone HSK E25 must be about 0.5 mm - 0.6 mm.
The ejection of the tool holder cone HSK E40 / A40 must be about 0.5 mm - 0.6 mm.
The ejection of the tool holder cone BT30 must be about 0.5 mm - 0.6 mm.
70 HSD S.p.A. © - 0106h03a.fm100713

The axial force exerted on the tool holder by the locking system is maintained constant
for a minimum duration of 1.000.000 tool change cycles.
1 Tool Change Cycle = Tool Locked / Tool Released / Tool Locked.
All electrospindles of the manufacturer are equipped with a mechanical reaction

system that neutralises the axial force of the piston on the shaft during the tool
change phase, thus guaranteeing the integrity of the precision bearings.
6.5.1 Tool holder cone

CONE ISO30 HSD SCREW HSK CONE
DIN69871 DOWEL DIN69893
0804H0009
CONE ISO30 SCREW

DIN69871 DOWEL
MAS 403 PT1
CONE ISO30 SCREW

DIN69871 DOWEL
BT30
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71
 The geometry of the taper must comply with standard DIN69871 for ISO30 cones and
standard DIN69893 for HSK cones.
 The ISO30 tool holder cone must have a degree of accuracy AT3.
 Avoid the presence of inserts, slots or other forms that could disturb the dynamic balance of
the tool holder.
 At the maximum rated speed of the electrospindle, the dynamic balance quality grade must be
G = 2.5 or better (standard ISO1940).
 The balancing is carried out with the tool holder assembled (cone, spring collet, ring nut, tool).
 The screw dowel (also called the tang) of the ISO30 cone must be exclusively that supplied by
manufacturer (part number 0804H0009).
6.5.2 Installation of the screw dowel in the cone ISO30

DIN69871
• Thoroughly clean the screw dowel and its housing in the ISO30 cone.
• Spread high-strength thread locking compound LOCTITE 2701 (or other equivalent product)
on the thread of the screw dowel.
• Tighten the screw dowel to the cone with a torque of 62 Nm.
• Leave the cone to rest to allow the thread-locking compound to set (12 hours in the case of
LOCTITE 270, or according to the manufacturer's instructions if an alternative equivalent
product is used).
The use of non-original manufacturer-provided screw dowels or an incorrect

installation can lead to protrusion of the tool holder cone.
It is forbidden to use ISO or HSK tool holders that do not comply with the above
conditions. Non compliance with these instructions can lead to a risk of
breakage or an imperfect coupling of the tool holder cone, with the resulting
risks for the user.
6.5.3 General recommendations regarding tool holder cones
IMPORTANT:
 The choice of tool holder is a determining factor as regards safety;
 The tapered surfaces of the tool holder and its housing on the spindle-shaft must be
kept extremely clean to allow safe coupling (see section 7 “Programmed
maintenance”);
72 HSD S.p.A. © - 0106h03a.fm100713

 During machining operations, avoid all contact whatsoever between the non-cutting
rotating parts and the piece being machined;
 The tool holder cone seating must always be protected against the entry of impurities:
use a suitable plug or a tool holder cone;
 At the end of the working day, always remove the tool holder cone from the
electrospindle to avoid sticking. Close the tool holder housing using a clean tool holder
cone at ambient temperature;
 Do not rotate the electrospindle without a tool holder inserted. In particular for HSK
models, rotating the electrospindle without a tool holder will upset the balance and
operation of the collet.
6.6 Tool
At the maximum rated speed of the electrospindle, the tools must have a dynamic balance quality
grade G = 2.5 or better (standard ISO1940).
.
RESPECT THE MAXIMUM REVOLUTIONS PER MINUTE (rpm) INDICATED BY

THE TOOL MANUFACTURER.
Depending on the type and quality of the machining operation to be performed, and the material
used, it is the users responsibility to operate at lower speeds (NEVER HIGHER) than those
specified by the tool manufacturer.
When selecting the tool to use, the following recommendations must be taken into consideration:
 Always use tools with optimum sharpness qualities and correctly tightened in the relative tool
holder.
 Never use deformed or damaged tools or those with missing parts or not perfectly balanced.
 Always make sure that all the surfaces are unmarked and perfectly clean before inserting the
tool in the relative collet.
The essential requisites for using high-speed tools are:

- compact, short and light tools
- precise, with any inserts correctly fitted with a high degree of safety
- balanced and symmetrically coupled with the tool holder
- with cutting edges near to the rotation axis
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73
6.7 Procedure to follow if the tool becomes jammed

in the piece being machined
For models with ISOP type tool coupling, in the case where the machine goes
into alarm status or stops with the tool locked onto the piece being machined,
do not move the spindle along the Z-axis!
If possible, free the piece by hand and then perform a tool change.
If this is not possible, proceed as follows:

 Supply air to the tool change circuit
 Slowly move the spindle away from the workpiece by moving it along the Z-axis until the collet
opens (sensor S2 output “ON”)
 Make sure that the cone has been freed from the collet
 Move the spindle away from the workpiece
 Then manually remove the jammed tool.
If this procedure is not followed, the tool holder will drag the locking system (collet/screw dowel)
with it until the cone is released. After which, the collet will move back violently due to the force
exerted by the spring and could cause damage to the screw dowel.
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2
N. Description
1 3 4
1 ISO cone
2 Spindle shaft
UTENSILE BLOCCATO
3 ISO collet (or nut)
4 Screw dowel
The arrows indicate
the direction in which
the locking system
UTENSILE RILASCIATO returns after having
freed the cone
Point at which the
5 collet will hit the
shaft
Screw dowel
IMPATTO 6
breakage
5 6
6.8 Sensors
6.8.1 ES327 electrospindle sensors

The ES327 electrospindle is fitted with inductive sensors for monitoring its state and a "thermal
alarm" for protecting the electric windings.
NAME SIGNAL INFORMATION

S1 Tool holder cone coupled
S2 Collet open - Tool uncoupled
S3 "Shaft stopped"
Motor overheated:
Thermal Alarm
stop the electrospindle!
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75
6.8.2 ES330 “air” electrospindle sensors

The ES330 air electrospindle is fitted with inductive sensors for monitoring its state and a "thermal

Motor overheated:
Thermal Alarm
6.8.3 ES330 “liquid” electrospindle sensors

The ES330 liquid electrospindle is fitted with inductive sensors for monitoring its state and a
"thermal alarm" for protecting the electric windings.

S2 Tool ejected
S3 No tool
S4 Tool coupled
Pulse counter
Tool coupled
Sensor
Motor overheated:
Thermal Alarm

The ES331 electrospindle is equipped with inductive sensors to monitor its condition.

S2 Tool ejected
S3 No tool
S4 Tool coupled
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The electrospindle ES332 is fitted with inductive sensors for monitoring its state and a "thermal

S1+S4 HSK cone locked in the correct position
S5 Cylinder in place
Motor overheated:
Thermal Alarm

The ES370 electrospindle has a "thermal alarm" to protect the electric windings and inductive
sensors can be fitted (optional) to monitor the correct coupling of the toolholder cone.

S4 HSK cone coupled and in the correct position
Motor overheated:
Thermal Alarm
In the case of electrospindle models without sensors it is the customer's

responsibility to monitor its state, with particular attention to the toolholder
coupling.
An imprecise coupling may constitute a serious risk to the operator.
6.8.7 Technical characteristics of inductive sensors

Proximity PNP type Normally Open (N.O.)
Power supply voltage 10 ÷ 30 V (DC)
Maximum load 100 mA
No-load absorption < 17 mA
Nominal reading distance 1mm
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77
6.8.8 Electrospindle states and corresponding outputs from

inductive sensors
The sensor “ON” condition corresponds to an output equal to the power supply
voltage. The “OFF” condition corresponds to a 0 V output..
ES327 and ES330 “air”
STATE S1 S2
Collet open
OFF ON
(tool holder cone ejected)
Tool holder cone
ON OFF
coupled
Collet closed but
OFF OFF
with no tool holder cone
The electrospindle shaft can only rotate in the "tool holder cone coupled" state;
if S1 output changes to “OFF”, stop the rotation of the electrospindle shaft.
ES330 “liquid”
STATE S2 S3 S4 Pulse counter Sensor

Collet open
ON OFF OFF STILL
Tool holder cone IDLE or
OFF OFF ON
coupled STARTED UP*
Collet closed but
OFF ON OFF STILL
*
Depending on the operating status of the electrospindle.
The electrospindle shaft can only rotate in the "tool holder cone coupled" state;
if S4 output changes to “OFF”, stop the rotation of the electrospindle shaft.
78 HSD S.p.A. © - 0106h03a.fm100713

ES331
DIAGRAM SETTING SENSORS
+0
0.3 - 0.10
TOOL OUT
S2
+0
0.5 - 0.10
TOOL IN
S4
+0
0.7 - 0.10
TOOL IN
S3
WITHOUT TOOL
CONDITIONS S2 S3 S4 S2 S3 S4
WITHOUT TOOL OFF ON ON BROWN + UB10-30V
BLACK
TOOL IN OFF OFF ON BLU -
0V
TOOL OUT ON OFF OFF PNP NO
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79
ES332
STATE S1 S2 S1+S4 S5
Collet open
OFF ON OFF OFF
Tool holder cone
ON OFF ON ON
coupled
Collet closed but
OFF OFF OFF ON
ES370
STATE S1 S1+S4
Tool holder cone coupled but not
ON OFF
in contact with the HSK surface
Tool holder cone
ON OFF
coupled
Tool holder cone missing OFF OFF
Tool holder cone
ON ON
locked correctly
The electrospindle shaft can only rotate in the "tool holder cone locked
correctly" state; if S1 or S1 + S4 output changes to “OFF”, stop the rotation of
the electrospindle shaft.
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6.8.9 Description of the inductive sensors
Sensor S1: “tool holder coupled” signal

The signal from sensor S1 indicates the presence of the tool holder cone in the closed collet.
Ignore output S1 during the period from the tool release command to the tool couple
command.
Sensors S1+S4: “HSK Cone locked in the correct position” signal

Sensors S1 and S4 must be connected in series.
Sensor S1 checks the presence of the HSK tool holder cone in the closed collet, and if positive
enables the reading of sensor S4.
When enabled by S1, S4 checks that the mating surfaces of the tool holder cone and the HSK
coupling system are in correct contact.
The output only changes to “ON” if both conditions are verified as positive.
Ignore the S1+S4 output during the period from the release command to the couple
tool command.
Sensor S2: “collet open” signal

Signal S2 is used during the tool change cycle: it detects the opening of the collet and whether it is
possible to continue with the next phases of the tool-change cycle.
Sensor S3: “shaft stopped” signal

Sensor S3 supplies two “ON” pulses and two “OFF” pulses at each rotation of the shaft, as shown
in the figure below.
ON
OFF
0 giri - rev 1
Over and beyond a given rotation speed, output S3 could appear permanently "ON"
and then subsequently regulate the speed to below the set threshold limit. This is not
a malfunction but depends on the performance of the CNC.
Ignore signal S3 during the tool-change phase as this could randomly appear on one
of the two states (“ON” or “OFF”).
The S3 signal is not present in any version.
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81
Use and technical characteristics of the thermal alarm

The electrospindle may be fitted with a normally-closed bimetallic strip switch inserted in the
electric windings of the stator which opens when a temperature that may damage the windings is
reached. The contacts re-close when the temperature reduces and returns to the safe values.
The thermal alarm must be connected to the Numerical Control, which should interrupt the
machining operation and stop the rotation of the spindle shaft if the switch opens.
If the shaft stops while the tool is still being pushed against the piece being
machined, the spindle bearings may break. If the tool is not immediately moved
away from the piece and the rotation stopped, there is a risk of burning out the
stator.
For the bimetallic strip switch connection, see section 4.9 “Electronic connections for models with
free cables”.
Technical characteristics of the bimetallic strip:

Power supply 48 V DC MAX
Current 1.6 A MAX
Switching cycles 10000 Cycles
Contact interruption time < 1 ms
Contact resistance (according to MIL R 5757) < 50 m
Isolation voltage 2 kV
PTC Thermistor
In some versions, a PTC thermistor may be inserted into the stator windings to check the
temperature. When the operation temperature has almost been reached (130° C), resistance
increases briskly. This signal must be used by a device which stops the machine to protect the
electrospindle. The operation temperature threshold varies according to the type of electrospindle
(for further information contact the manufacturer's assistance service).
The thermistors used comply with regulations DIN44081-44082.
82 HSD S.p.A. © - 0106h03a.fm100713

Diagram Principal Characteristic values

Temperature-Resistance
according to DIN44081/44082
Nominal operation temperature
TNF= from 50°C to 200°C
in steps of 10K or 5K
Characteristic values for Resistance Measurement
every thermistor - PTC voltage
Resistance in the area of 20 to 250  <2.5 V
a temperature from -20°C
to TNF-20K
Resistance at TNF-5K <550  <2.5 V
Resistance atNF+5K >1330  <2.5 V
Resistance atNF+15K >4000  <7.5 V - pulsed
If the shaft stops while the tool is still being pushed against the piece being
machined, the spindle bearings may break. If the tool is not immediately moved
away from the piece and the rotation stopped, there is a risk of burning out the
stator.
6.9 Encoder (optional)
6.9.1 General description

The encoder produces an incremental coding of the position value detected with signals A and B
(A inverted and B inverted) in phase quadrature; it also provides the Zero and inverted Zero
signals (see the figures below).The signals are shown on the outside as illustrated in section 4.8
“Electronic connections for models with electronic connectors”.
There are three encoder models available:

 "Square Wave" from the manufacturer;
 Lenord+Bauer "Square Wave";
 "Sine" (Lenord+Bauer).
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83
6.9.2 Technical characteristics of the manufacturer's

rectangular encoder
CHARACTERISTICS VALUE
Rated power supply 12 V DC ÷ 24 V DC +/- 10%
Absorption 99 mA to 12 V DC
51 mA to 24 V DC
Operating temperature 0°C ÷ 70°C (+32°F ÷ 158°F)
Max. operating altitude 2000m (6500ft)
Signal input 400 pulses per rotation + zero notch
Signal output TTL electrical levels compatible (0V, +5V line driver)
A voltage level higher than the one specified (24V ±10%) may damage the
encoder reader.
Manufacturer's Square Wave encoder signal
T
D
5V
A 0V
5V
B 0V
5V
A 0V
5V
B 0V
5V
Z 0V
5V
Z 0V
T Period
D Phase displacement (D=T/4)
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6.9.3 Lenord+Bauer Square Wave Encoder technical

specifications
Rated power supply 5V DC +/- 5%
Operating temperature -30°C ÷ +85°C (-22°F ÷ +185°F)
Signal input 1024 impulses per rev. + zero mark
(256 impulses multiplied x4 internally)
Signal output TTL electrical levels compatible (0V, +5V line driver)
Lenord+Bauer Square Wave Encoder Signals
T
D
5V
A 0V
5V
B 0V
5V
A 0V
5V
B 0V
5V
Z 0V
5V
Z 0V
T Period
A voltage level higher than the one specified (5V ±5%) may damage the encoder
reader.
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85
6.9.4 Technical characteristics of the Lenord+Bauer sine

encoder
Rated power supply "U" 5V DC +/- 5%
Operating temperature -30° C ÷ 85° C (-22° F ÷ 185° F)
Signal input  128 pulses per rotation + zero notch
 100 pulses per rotation + zero notch

A/B signal output 500 mV peak-to-peak with average value “U ref.”=U/2
1V peak-to-peak as difference of signals with
average value “U ref.” (see figures below)
A/B signal phase displacement 90° (a quarter period)
Z signal output 500 mV peak compared with idle value
U ref. ±80mV
1V peak as difference of signals with idle value U ref.-
160mV= 2.34V (see figures below)
A voltage level higher than the one specified (5V ±5%) may damage the encoder
reader.
Trend of signal A over time:
A+ A–
360° electrical de-

A+DIFF = (A+) – (A–)
86 HSD S.p.A. © - 0106h03a.fm100713

Trend of signal B over time:
B+ B–
360° electrical de- B+DIFF = (B+) – (B–)
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87
Trend of signal Z over time:

Z+
2,75
2,5
2,25
Z-
2,75
2,5
2,25
Z diff= (Z) - (Z-)
3,51
0,75
3,25
0,53
0,25
2,75
2,50
-0,25
2,25
-0,5
2
-0,75
1,75
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Phase displacement of signals A and B
2,75
A
2,5
B
2,25
Phase displacement of inverted signals A and B
2,75
A-
2,5
B-
2,25
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89
Trend of differential signals over time:
0,75
0,5
0,25
-0,25
-0,5
-0,75
T Period
A diff. (A) - (A-)
B diff. (B) - (B-)
Z diff. (Z) - (Z-)
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In order to be able to work in complete safety on an electrospindle installed on a

Fully complying with programmed maintenance is essential for maintaining the

usage and operating conditions envisaged by the manufacturer at the moment
the product is placed on the market.
The frequency was assessed considering a 5-day working week, 8 hours per day
under normal working conditions.
Thoroughly read this section before carrying out any maintenance operations on the
electrospindle.
The safety requirements to take into account during the various phases of maintenance work on
the electrospindle are:
 the maintenance and/or lubrication operations must only be carried out by qualified skilled
personnel, appropriately authorised by the technical management of the works and in
accordance with current directives and standards, using equipment, tools and products
suitable for the purpose.
 Suitable clothing must be worn when carrying out maintenance operations, such as close-
fitting overalls and safety shoes, and avoiding at all costs loose clothing and that with
protruding parts.
 During the various maintenance phases, it is advisable to delimit the machine and identify it
with a sign indicating "MACHINE UNDER MAINTENANCE".
During all maintenance operations, make sure that the electrospindle:

 is disconnected from the electricity supply
 and that the tool is absolutely stationary (not rotating).
The maintenance manager must make use of a well co-ordinated team of personnel capable of
guaranteeing the absolute safety of anyone exposed to possible hazardous situations. All
personnel taking part in the maintenance operations must be in full visual contact with each other
in order to be able to signal any dangers that may arise.
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91
7.1 Daily maintenance
7.1.1 Control and cleaning of the tool holder seat and tool
holder cone
Figure 7: Figure 8:
The surfaces of contact (1) Conical
ISO tool holder ISO tool holder seat
between tool holder and tool surfaces
holder seat must be kept (in black)
clean to ensure a secure
coupling. 1 (2)
Contact
At the beginning of the surfaces
working day, make sure that (in grey, HSK
1
the surfaces highlighted in the only)
figures from 7to 10are clean,
and free of dust, grease,
coolant, oil, metal particles or Figure 9: Figure 10:
HSK tool holder HSK tool holder seat
machining waste, as well as
1
free of traces of oxide or
2
scale;
if necessary, clean with a
clean and soft cloth.
2
1
To clean the highlighted surfaces, use a soft clean cloth;

DO NOT use abrasive tools such as steel wool, metal brushes, emery cloth,
acids or any other aggressive means.
At the end of the working day clean the surfaces highlighted in figures
from 7 to 10 with a soft and clean cloth; imperfect cleaning can lead to serious
consequences for the user's safety, the wear of the electrospindle and the tool
holder, and the accuracy and efficiency of the machining operation.
92 HSD S.p.A. © - 0107h00a.fm100713

Never direct a jet of

compressed air in the zone of
the pressurised labyrinth seal,
in that any infiltration would
damage the interior of the
electrospindle.
Do not direct a jet of

compressed air inside the
electrospindle when the tool
holder is not coupled, as this
could dirt the mating surface
with the tool holder or cause 1 2
machining residues to enter the
electrospindle itself.
1 Coupling surface
2 Labyrinth seal
7.1.2 Protection of the tool holder seat

The tool holder seat must always be protected from the intrusion of impurities, which could soil,
oxidise, or in any way degrade the contact surfaces: never leave the electrospindle without a tool
holder cone inserted.
The cone used for protection must not have through holes.
To avoid sticking, remove the tool holder in the electrospindle both after any
heavy work as well as at the end of the working day, and replace it with a clean
tool holder at room temperature to protect the interior of the electrospindle from
the external environment.
The tool holder to be removed may be hot! Use gloves!
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93
7.2 Biweekly maintenance
7.2.1 Tool holder cone cleaning with alcohol

 For all versions:
• Carefully clean the contact surfaces of the tool holders (shown in the figure7 and 9) with a
clean and soft cloth, moistened with ethyl alcohol;
 For HSK versions only
• after cleaning with ethyl alcohol, spray the tapered surface with the product KLÜBER LUSIN
PROTECT G 31 and uniformly distribute using a dry clean cloth.
• Rinse and dry the product before re-using the tool holder.
7.3 Bearings
Do not touch the bearings as they are permanently lubricated with special high
speed grease, and DO NOT NEED THE PERIODIC ADDITION OF GREASE.
94 HSD S.p.A. © - 0107h00a.fm100713

In order to be able to work in complete safety on an electrospindle installed on a

The electrospindle contains a spring that has been pre-loaded with a force of
around one hundred kilograms. This spring is applied to a screw dowel that can
be violently ejected if the electrospindle is dismantled by inadequately trained
personnel.
Only carry out the operations described in this manual. Follow the instructions
scrupulously and in the case of doubt, contact the Manufacturer's Assistance
Service.
Observe the maintenance safety instructions given on page 91.
Replacement and adjustment operation are only authorised with the original
spare parts of the manufacturer described in this section of the manual.
Any other type of intervention is not allowed and will invalidate the warranty.
HSD S.p.A. © - 0108h02a.fm100713

95
8.1 Replacing the electric fan

Figure 11
Sensor compartment
1
cover
2 4 locking screws
3 protective mesh
1
3 4 Electric fan carter
4 2
1. Open the cover “1” by unscrewing the 4 screws that lock it;
2. disconnect the electrical connector from the electric fan;
3. Unscrew the 4 screws “ “2””
4. remove the faulty electric fan unit;
5. connect the electric connector of the new electric fan unit
6. lock the electric fan unit to the spindle by means of the 4 screws “ “2”” without pulling on them
too much;
7. close the cover “1” and rescrew the 4 screws that lock it.
8. Check that the electrovalve is free to rotate by making it rotate by blowing some compressed
air.
8.2 Shaft kit replacement

Spare shaft kits are available for installation in the event of worn bearings. The shaft kits include a
shaft, already run-in bearings, rotor, screw dowel and coupling system.
To obtain the correct shaft kit for the model in question, inform the Manufacturer's sales office of
the spindle serial number.
The serial number is usually stamped on the front flange or on the front of the casing (see section
2 “Technical Specifications”).
The replacement of the shaft kit is only possible for the standard ES370 electrospindle;
for ES330 and ES370 electrospindles consult the manufacturer for assistance.
96 HSD S.p.A. © - 0108h02a.fm100713

8.2.1 Shaft kit ES370 replacement
Op Description
1 Remove the no. 3 screws TCEI 4x20 from the rear balancing block
2 Remove the balancing block
3 Remove the 6 screws TCEI 6x20 from the front flange of the electrospindle
4 Gently remove the worn shaft kit by pulling it from the front flange
5 Insert the new kit in the same way, checking the presence of the ORM0040-10 gasket and
replacing it if it is damaged
6 Screw the 6 screws TCEI 6x20 back again with a flat washer 6 and a drop of loctite 243
thread-locking compound (or equivalent product) on the front flange of the electrospindle.
Tighten with a torque of 10 Nm
7 Reinsert the balancing block so that the mark on it corresponds to those on the shaft
8 Screw the 3 screws TCEI 4x20 with a knurled washer and tighten it with a maximum torque
of 4 Nm
8.3 Encoder reader ES370 replacement

In the event that it is necessary to replace the encoder reader, proceed as follows:
 Remove the no. 3 screws TCEI 4x20 from the rear balancing block
 Remove the balancing block
 Remove the 4 screws TCEI 5x12 from the rear cover
 remove the rear cover, taking care not to damage the cables and sensors (if present)
 unscrew the two fixing screws of the encoder reader,
 remove the defective reader,
 rest the new reader on its seat keeping it at a distance from the gear wheel,
 screw the two screws without tightening them completely,
 interpose the thickness spacer included with the reader between the gear wheel and the new
reader,
Interpose the thickness spacer between the gear wheel and the encoder reader
BEFORE proceeding with other operations.
If this is not done the magnetic component of the reader could be attracted and
knock against the gear wheel, which could cause potential damage to the
reader.
 push the reader towards the gear wheel bringing everything close together,
 definitively tighten the two fixing screws of the encoder reader,
 remove the thickness spacer which had previously been inserted,
HSD S.p.A. © - 0108h02a.fm100713

97
 visually verify that the gear wheel does not touch the reader when the shaft rotates,
 follow the procedure for assembling the shaft kit in reverse.
 Perform the sensor calibration procedure:
8.4 Replacement and adjustment of the sensor unit
8.4.1 Access to sensors

To access the sensor compartment lift the cover after having unscrewed the 4 screws that lock it
The adjustment of the sensors in model ES327 occurs by moving the sensor axially in relation to
the electrospindle; while with models ES330 and ES370 the adjustment occurs by rotating the
sensor unit and taking advantage of the eccentricity of the nut that contains it.
8.4.2 Identification and description of the sensor unit
ES327
Figure 12
S1 sensor S1
S3 S2 sensor S2
S1 S3 sensor S3
S2
1 Screw
2 Washer
1 2 L Calibrated position
2 1 3 Sensor
L
7 4 nut
3 4 5 6 5 Electric connector
6 Slot with clearance
7 Calibration movement
98 HSD S.p.A. © - 0108h02a.fm100713

“air” ES330
Figure 13
S1 sensor S1
S2
CONO ISO 30-DIN 69871
08-04-H0009
TIRANTE cod.
S1 S2 sensor S2
1 sensor block
2 screws with washer
eccentricity between the

2 e nut and sensor, for
1
adjustment
L L calibrated position
3
e
3 Sensor
5 4 3
4 nut
5 electric connector
“liquid” ES330
SEZIONE A-A Figure 14
SC
S2 S2 sensor S2
S3 sensor S3
2
S4 sensor S4
1 SC pulse counter sensor SC

S4
1 screws
S3
2 washer
e
L
e nut and sensor, for
1
adjustment
5 4 3
L calibrated position
3 Sensor
4 nut
5 free cable outlet
HSD S.p.A. © - 0108h02a.fm100713

99
ES331
Figure 15
1 2 S2
S1 sensor S1
S2 sensor S2
S3 sensor S3
S4 S3
1 screws
2 Fixing block

e nut and sensor, for
e
L
adjustment
5 4
3
3 Sensor
4 nut
5 free cable outlet
ES332
Figure 16
S1 sensor S1
S2 sensor S2
S3 sensor S3
S2 1 screws
S4
S5
2 washer
S1
3 Sensor
L
2 1 4 nut
7
3 4 5 6
6 Slot with clearance
Calibration movement
7
100 HSD S.p.A. © - 0108h02a.fm100713

ES370
Figure 17
S1 S4
S1 sensor S1
S4 sensor S4
1 screws
1 2
2 washer
L eccentricity between the

3 e nut and sensor, for
adjustment
e
5 4 3
3 Sensor
4 nut
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101
8.4.3 Sensor wiring
ES327
Figure 18
+24 V S1
Out S1 1
0V
S2
Out S2 2
S3
Out S3 3
“air” ES330
Figure 19
+24 V S1
Out S1 1
0V
S2
Out S2 2
“liquid” ES330
Figure 20
+24 V S2
Out S2 2
0V
S3
Out S3 3
S4
Out S4 4
SC
Out SC 4
102 HSD S.p.A. © - 0108h02a.fm100713

ES331
Figura 21
+24 V S2
Out S2 2
0V
S3
Out S3 3
S4
Out S4 4
ES332
Figure 22
+24 V S1
Out S1 1
0V
S4
Out S4 4
S2
Out S2 2
S5
Out S5 5
ES370
Figure 23
+24 V S1
Out S1 1
0V
S4
Out S1+S4 4
+24 V Brown
0V Blue
Output Black
HSD S.p.A. © - 0108h02a.fm100713

103
8.4.4 Replacement and adjustment of the sensor unit

For the replacement and adjustment of the sensors illustrated in this and subsequent
paragraphs, refer to figures 12, 14 and 17 of the previous paragraph.
Procedure not valid for model “liquid” ES330
1. remove the screw “1” which locks the sensor unit to be replaced;
2. remove the worn sensor unit from its seat;
3. Disconnect the sensor electronically or (if present) its electronic connector “5”;
4. electronically connect the new sensor unit;
5. verify the functionality of the new sensor by placing it in contact with a metal object;
6. insert the new sensor unit in the empty seat;
7. rescrew the screw “1” without tightening it completely, so that the sensor unit can rotate;
8. adjust the sensor unit, so as to obtain the outputs required in the paragraphs immediately
below;
tighten the screw “1” locking the sensor unit, so as to maintain the performed calibration.
104 HSD S.p.A. © - 0108h02a.fm100713

8.4.5 Adjustment of sensor S1 (for all models)

For HSK models gauges and thickness spacers are available for the adjustment of S1
and S4 sensors; the kit is described in the paragraphs from 8.4.8 to 8.4.10.
The use of a calibration kit allows not only faster but also more precise calibration: the
manufacturer recommends the use of the kit, given the importance in terms of safety
for the proper adjustment of the sensors.
After having replaced the sensor unit as described in section 8.4, adjust it as follows:
1. do not fully tighten the sensor as careful adjustment must be performed;
2. attach the tool holder cone and check that the output of S1 is "ON"; if the output is "OFF"
rotate the sensor unit until it turns to "ON";
3. the sensor “3” is eccentric with respect to the nut “5” that holds it: slowly rotate the nut in the
direction that moves the sensor away from the tool holder;
stop as soon as the output of the sensor changes to "OFF";
4. delicately turn the nut back by about 15° - 20°, so that the output of the sensor returns to
"ON";
5. manually turn the shaft and check that the signal remains "ON" for the entire rotation;
6. tighten the fixing screw “2”;
7. release the tool holder pressurising the piston at the value indicated in section 4.6 “Pneumatic
connections”, and check that in this condition (collet open) the S1 output is “OFF”;
8. remove the pressure from the piston and let the collet close without tool holder: in this
condition the S1 output must be “OFF” for the entire rotation of the shaft;
9. if points (7) and (8) are not verified, repeat the procedure from the beginning, reducing the
amplitude of the rotation performed at point (4);
10. if points (7) and (8) are verified, perform a cycle of 10 tool changes;
11. at the end of the cycle make sure the following table is met:
CONDITION OUTPUT S1
tool holder blocked
ON *
no tool holder
OFF *
with collet closed
collet open
OFF
(tool holder ejected)
* for the entire rotation of the shaft
12. if the table is not verified, repeat the procedure from the beginning;
13. if the table is verified, make the machine perform a cycle of 100 tool changes, using the
largest possible number of different tool holders;
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105
14. at the end of the cycle check that the table at point (11) is satisfied: if so the adjustment
procedure of S1 is finished; if not repeat the procedure from the beginning.
The sensors of the electrospindle ES327 are regulated by axially moving the sensor
instead of rotating it.
8.4.6 Adjustment of sensor S2 for ISO models

After having replaced the sensor as described in paragraph 8.4, calibrate it as follows:
1. attach a tool holder properly before proceeding with the calibration of the sensor;
2. check that the output of S2 is "OFF"; if the output is "ON" rotate the sensor unit until it turns to
"OFF";
3. feed the cylinder by means of a unidirectional pressure regulator, set initially at 0 bar (0 PSI);
4. increase the feed pressure in increments of 0.1 bar (1.5 PSI), to slowly advance the piston,
and at the same time check that the output of S2 is “OFF”;
5. as long as the tool holder is firmly blocked, the S2 output must be "OFF" ;
if the output changes during the advance of the piston, rotate the sensor unit slightly until the
output returns to "OFF";
6. when the tool holder begins to loosen, but is not yet free to fall, the S2 output must still remain
"OFF" (if necessary rotate the sensor unit);
7. when the supply pressure at which the tool holder is finally free to fall is reached, increase the
pressure further by 0.2 bar (3 psi), and block the pressure regulator;
8. rotate the sensor unit so that in this condition the S2 output is “ON”;
9. perform a cycle of 10 tool changes;
10. at the end of the cycle check that steps (1) to (8) have been verified without having to rotate
the sensor;
11. if the requested output have not been verified, repeat the entire procedure from the
beginning;
12. if the requested output are verified, make the machine perform a cycle of 100 tool changes,
using the largest possible number of different tool holders;
13. at the end of the cycle check that steps (1) to (8) have been verified without having to rotate
the sensor;
14. if the requested output have not been verified, repeat the entire procedure from the
beginning;
15. if the requested output have verified, the adjustment procedure of S2 is finished.
106 HSD S.p.A. © - 0108h02a.fm100713

8.4.7 Adjustment of the S4 sensor (only in HSK models)

For HSK models gauges and thickness spacers are available for the adjustment of S1
and S4 sensors; the kit is described in the paragraphs from 8.4.8 to 8.4.10.
The use of a calibration kit allows not only faster but also more precise calibration: the
manufacturer recommends the use of the kit, given the importance in terms of safety
for the proper adjustment of the sensors.
1. acquire thickness spacers of 0.12 mm and 0.16 mm, to be placed between the stop surfaces
of the tool holder cone and the shaft-spindle, as shown in the figure below;
2. Insert and lock the tool holder cone in the spindle, then check that the signal from sensor S4
corresponds to that indicated in the following table:
SPACER OUTPUT
CONDITION
INTRODUCED S4
tool holder blocked 0.12 mm ON
tool holder blocked 0.16mm OFF
collet open
OFF
3. Rotate the shaft manually and check that the table is verified for the entire 360° rotation.
4. if not, rotate the sensor until the position necessary to obtain the output described in the table
is found;
5. Fully tighten screw “2”.
7. at the end of the cycle, check that the table shown in point (2) has been satisfied for the entire
360° rotation of the shaft. Otherwise repeat the procedure from the start;
8. if the table is verified, make the machine perform a cycle of 100 tool changes, using the largest
possible number of different tool holders;
10. If the table in point (2) is satisfied, the calibration of S4 is complete.
HSD S.p.A. © - 0108h02a.fm100713

107
8.4.8 Gauge kit for adjusting sensors HSK S1 and S4

Figure 24: kit H3811H0402 for adjusting sensors S1 and S4 HSK - E40 -F50
Gauge for regulating sensor S1

1 2 1
(11.56 mm)
Gauge for regulating sensor S4

2
(11.32 mm)
3
Thickness 0.04mm.
3
Figure 25: the use of the gauge as a normal tool Figure 26: position of the spacer between the stop
holder, with or without spacer inserted surfaces of the gauge and spindle shaft
Use of the gauges allows the immediate positioning of collet HSK at the position at which the
sensors are regulated, thus allowing not only faster but also more precise calibration, given that
the gauges have been manufactured to tighter tolerances with respect to normal tool holders.
Even though it is possible to adjust sensors without using the kit (as described in the preceding
paragraphs), the manufacturer highly recommends the use of the kit, given the importance of
ensuring accurate calibration of the sensors for safety reasons.
The gauges and spacers described in figure 25 and 26 are identified by their thicknesses
engraved on the surface or listed on the label of the pack.
108 HSD S.p.A. © - 0108h02a.fm100713

8.4.9 Regulating S1 using the kit

1. for models E40 - F50 use the 11.56 mm gauge and the 0.04 mm thickness spacer
2. Use the gauges and spacers as shown in figures 25 and 26 and check that the signal from
sensor S1 corresponds to that indicated in the following table:
CONDITION OUTPUT S1
Gauge locked
ON
thickness spacer interposed
Gauge locked
OFF
no thickness spacer interposed
No collet
OFF
(no tool holder)
Collet open
OFF
is found;
5. Fully tighten screw “2”;
10. If the table in point (2) is satisfied, the calibration of S1 is complete.
HSD S.p.A. © - 0108h02a.fm100713

109
8.4.10 Regulating S4 using the kit

1. for models E40 - F50 use the 11.32 mm gauge and the 0.04 mm thickness spacer
2. Use the gauges and spacers as shown in figures 25 and 26 and check that the signal from
sensor S4 corresponds to that indicated in the following table:
CONDITION OUTPUT S4
Gauge locked
ON
0.04 mm
Gauge locked
OFF
NONE
Collet open
OFF
is found;
5. Fully tighten screw “2”;
10. if the table in point (2) is satisfied, the calibration of S4 is complete.
8.4.11 Adjusting sensor S3

1. verify that the signal provided by the sensor corresponds to that described in section 6.8.7;
is found 6.8.7;
3. fully tighten the screw “2”.
110 HSD S.p.A. © - 0108h02a.fm100713

The electrospindle contains a spring that has been pre-loaded with a force of
around one hundred kilograms. This spring is applied to a screw dowel that
can be violently ejected if the electrospindle is dismantled by inadequately
trained personnel.
Only carry out the operations described in this manual. Follow the instructions
scrupulously and in the case of doubt, contact the Manufacturer's Assistance
Service..
At the end of the electrospindle's life cycle, it is the user's responsibility to dispose of it in the
correct manner.
First of all, clean the various parts and then separate them into mechanical and electrical
components.
The different materials, such as electric motors (copper windings), metal components, plastic
materials, lubricants, liquid coolants, etc. must be sorted and separated then disposed of in
accordance with the laws applicable in the country of installation .
HSD S.p.A. © - 0109h03a.fm100713

111
112 HSD S.p.A. © - 0109h03a.fm100713

10 Troubleshooting
10 Troubleshooting
BEFORE CARRYING OUT ANY OPERATIONS ON THE ELECTROSPINDLE,

READ AND IMPLEMENT ALL THE WARNINGS AND RECOMMENDATIONS
REGARDING SAFETY AND MAINTENANCE.
Problems Cause Remedy

The electrospindle No power supply: Check for the presence of mains voltage.
does not rotate:
Check the connectors.
Check the integrity and continuity of the

electrical connections.
The tool holder is not Insert a tool holder.
inserted:
The tool holder is not See item "The tool holder is not coupled" in
inserted correctly: this chapter.
The thermal switch Wait for the electrospindle to cool down: the
has tripped: thermal switch will reset automatically to
allow operation.
If the thermal switch trips frequently, consult
item "The electrospindle overheats" later in
this chapter.
The inverter protection Consult the manual or contact the
has tripped: manufacturer of the inverter.
Sensor S1 Check the connectors.
or sensor S4 (HSK
only) is disconnected Check the integrity and continuity of the
or faulty: electrical connections.
Regulate the sensor as described in section

8.4 “Replacement and adjustment of the
sensor unit”.
Replace the defective sensor as described in

section 8.4 “Replacement and adjustment of
the sensor unit”.
Rotation denied: Consult the manuals or the suppliers of the
machine, the numerical control and the
inverter that is connected to the
electrospindle.
HSD S.p.A. © - 0110h00a.fm100713

113
10 Troubleshooting

The tool holder does Foreign bodies Remove the macroscopic impurities and clean
not couple: between the tool as described in section 7 “Programmed
holder and shaft- maintenance”.
spindle:
The tool holder cone Choose a tool holder according to the
is not the correct indications described in section 6.5.1 “Tool
type: holder cone”.
The collet does not  Check the required pressure values in
open due to section 4.6 “Pneumatic connections”.
insufficient pressure:
 Check the integrity and efficiency of the
pneumatic circuit.
Sensor S1 and/or S2  Check the connectors.
are disconnected or
 Check the integrity and continuity of the
out of order:
 Regulate the sensor as described in section
sensor unit”.
 Replace the defective sensor as described
in section 8.4 “Replacement and adjustment
of the sensor unit”.
The tool holder does Insufficient pressure:  Check the required pressure values in
not eject: section 4.6 “Pneumatic connections”.
pneumatic circuit.
Tool ejection enabling Consult the manuals or the suppliers of the
denied: machine, numerical control or inverter that is
connected to the electrospindle.
No pressurisation: Insufficient pressure  Check the required pressure values in
or pneumatic circuit section 4.6 “Pneumatic connections”.
inefficient:
pneumatic circuit.
 Contact the manufacturer's assistance
service.
One of the sensors Sensor disconnected  Check the connectors.
does not supply the or faulty:
 Check the integrity and continuity of the
required output:
 Regulate the sensor as described in section
sensor unit”.
 Replace the defective sensor as described
in section 8.4 “Replacement and adjustment
of the sensor unit”.
114 HSD S.p.A. © - 0110h00a.fm100713

10 Troubleshooting

The electrospindle Insufficient cooling:  Check the specifications of the system in
overheats: section 4.7 “Cooler specifications and
hydraulic connections”;
cooling circuit.
Machining is too  Lighten the machining.
heavy:
The inverter  Check the parameters on the electrospindle
parameters are plate in chapter 2 “Technical Specifications”
incorrect: (in the paragraph relating to your model).
Performance lower The inverter  Check the parameters on the electrospindle
than specifications: parameters are plate in chapter 2 “Technical Specifications”
Electrospindle The tool holder is not  Choose a tool holder according to the
vibrates: balanced: indications described in section 6.5.1 “Tool
holder cone”.
The tool is not  Choose and use the tool as shown in
balanced: section 6.6 “Tool”.
Dirt between the tool  Remove the macroscopic impurities and
holder cone and clean as described in section 7
shaft-spindle: “Programmed maintenance”.
The inverter  Check the parameters on the electrospindle
parameters are plate in chapter 2 “Technical Specifications”
Machining is too  Lighten the machining.
heavy:
Fixing screws loose:  Tighten the fixing screws:
Bearings damaged:  Contact the manufacturer's assistance
service.
Bearings noisy: Bearings damaged:  Contact the manufacturer's assistance
service.
HSD S.p.A. © - 0110h00a.fm100713

115
10 Troubleshooting
116 HSD S.p.A. © - 0110h00a.fm100713

Manufacturer code Description

H2161H0022 Liquid coolant ARTIC-FLU-5
ES327
H5664H0053 Sensor S1
H1419H0105 Sensor cover gasket
“air” ES330
Y566400001 S1 or S2 Sensor
Y141900005 Sensor cover gasket
H1707H0030 ISO30 cone for protecting the interior of the spindle
H6200H0050 Electric flying female connector
H5618H0003 Button
H566100007 Electric fan
“liquid” ES330
H5664H0065 Pulse counter Sensor
H1707H0030 ISO30 cone for protecting the interior of the spindle
H1419H0102 Sensor cover gasket
ES331
H5638H0016 Movable connector collection
ES332
H3811H0402 HSK E40 -F50 gauge kit for regulating sensors S1 and S4
HSD S.p.A. © - 0111h02a.fm100713

117
2138A0229 Sensor and encoder movable connectors

2147A0404 Connector join
2450A3847 Flat jet
2450A3902 Stackable segment 1/4’’
2450A3940 1/8’’ gas join
ES370
H5664H0048 S1 or S4 Sensor
H3811H0402 HSK E40 -F50 gauge kit for regulating sensors S1 and S4
118 HSD S.p.A. © - 0111h02a.fm100713

12 Customer service
12 Customer service
12.1 Customer service

The manufacturer has customer service points throughout the world. The entire structure forms a
highly efficient, integrated network which the user can contact for any requirement, information,
advice or news.
The service department employs technicians with a high level of knowledge and experience on the
models manufactured, gained through special training in our factory, who are able to service
machines on site.
The list of the manufacturer’s Customer Service Authorised Centres can be seen below.
HSD S.p.A.
registered office:
Via della Meccanica, 16
61122 PESARO (ITALY)
Loc. Chiusa di Ginestreto
factory headquarters:
P.le Alfio De Simoni, sn
61122 PESARO (ITALY)
Tel. (+39) 0721.205.211
Fax (+39) 0721.205.247
E-mail [email protected]
www.hsd.it
HSD Deutschland GmbH

Brückenstrasse, 32
D-73037 Göppingen
Tel. +49(0)7161 956660
Fax +49(0)7161 9566610
www.hsddeutschland.de
HSD S.p.A. © - 0112k03a.fm100713

119
12 Customer service
HSD USA Inc.

3764 SW, 30th Avenue
33312 Fort Lauderdale, Florida USA
Phone no. (+1) 954 587 1991
Fax (+1) 954 587 8338
www.hsdusa.com
HSD Mechatronic Shanghai Co. Ltd.

D2, First floor, 207 Taigu road
Waigaoqiao Free Trade Zone
200131, Shanghai – China
Phone no. (+86) 215866 1236
www.hsd-china.cn
120 HSD S.p.A. © - 0112k03a.fm100713

HSD NEL MONDO
HSD WORLDWIDE
HSD
M E C H A T R O N I C
S O L U T I O N S
HSD S.p.A. HSD USA Inc. HSD Deutschland GmbH HSD Mechatronic
Sede centrale: 3764 SW, 30th Avenue Brückenstrasse, 32 Shanghai Co. Ltd.
P.le A.De Simoni, sn 33312 Fort Lauderdale FL, USA D-73037, Göppingen (Deutschland) D2, First floor, 207 Taigu Road
61122 PESARO (ITALIA) Tel.: +1 954-587-1991 Tel.: +49 7161 956660 Waigaoqiao Free Trade Zone
Tel.: +39 0721 205 211 Fax : +1 954-587-8338 Fax : +49 7161 9566610 200131 Shanghai – China
Fax : +39 0721 205 247 [email protected] [email protected] Tel.: +86 215866 1236
E-mail [email protected] www.hsdusa.com [email protected] Fax : +86 215866 1237
web www.hsd.it www.hsddeutschland.de [email protected]
www.hsd-china.cn
Sede legale:
Via della Meccanica, 16
61122 Pesaro (PU) Italy
Tel.: +39 0721 439100
Fax : +39 0721 439150

Instructions For Use: ES327-ES370

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HSD

Translation of the original instructions

ES327, ES330, ES331, ES332, ES370

Information about the publication

Code Issue Code of previous issue

Revision Description of updates

HSD S.p.A. © - H5801H0084.fm100713

4 HSD S.p.A. © - H5801H0084.fm100713

3 Transport, packing, unpacking, storage

4 Installation and commissioning

HSD S.p.A. © - H5801H0084TOC.fm100713

4.10 Sensor connections ......................................................................................................... 64

5 General post-installation checks

6 Operation and regulation

9 Disposal of the product

11 List of spare parts

6 HSD S.p.A. © - H5801H0084TOC.fm100713

This document complies with the indications in Machinery Directive 2006/42/EC.

1.1 Scope of the manual

HSD S.p.A. © - 0101h03a.fm100713

1.2 Symbols used in the manual

1.3 Documents supplied with the product

The following is a list of the documents supplied with the product.

 Declaration of incorporation as provided for by Appendix IIB of Directive 2006/42/EC. This

8 HSD S.p.A. © - 0101h03a.fm100713

Matricola / Serial Number / Seriennummer / Numéro de série / Número de serie:

Codice HSD / HSD Code / Codice Cliente / Customer

• R ISPETTA I REQUISITI ESSENZIALI APPLICATI (2006/42/CE A LLEGATO I):

• EST CONFORME AUX CRITÈRES ESSENTIELS APPLIQUÉS (2006/42/EG ANNEXE I):

• R ESPETA LOS SIGUIENTES REQUISITOS ESENCIALES APLICADOS (2006/42/EG ADJUNTO I):

Data / Date / Datum / Date / Fecha:

HSD S.p.A. © - 0101h03a.fm100713

1.4 Risks associated with the use of the product

1.4.1 Risks associated with improper handling and/or use

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 An incorrect electrical installation, such as the inversion of phases, represents an improper

 Installations, modifications or adjustments not described in this manual, or not authorised by

1.4.2 Risks involved in product maintenance

1.4.3 Residual risks

HSD S.p.A. © - 0101h03a.fm100713

1.5 Product Information

1.5.1 Purpose of the product

1.5.2 Identification of the product and manufacturer

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A plate similar to that shown

The electrospindle carries a plate similar to the

HSD S.p.A. © - 0101h03a.fm100713

Torque and C = Torque

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2.1 Main parts ES327

HSD S.p.A. © - 0102h00a.fm100713

1 Power/signal wiring outlet

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2.2 Air-cooled ES330 main parts

HSD S.p.A. © - 0102h00a.fm100713

1 Air inlet for tool locking -  8/6 mm - hole 1/8”G

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2.3 Liquid-cooled ES330 main parts

HSD S.p.A. © - 0102h00a.fm100713

1 Power/signal wiring outlet- n. 2 cable clamps (1xM12 + 1x)