Installer Manual-0
Installer Manual-0
Installer Manual-0
1 Declarations................................................................................................................................................................................ 3
5 Installation ................................................................................................................................................................................ 15
5.1 Notes on safety for the installation ............................................................................................................................ 15
5.2 Handling .................................................................................................................................................................... 15
5.3 Preliminary checks .................................................................................................................................................... 15
5.4 Operating position ..................................................................................................................................................... 16
5.5 Preparing the boiler ................................................................................................................................................... 16
5.5.1 Boring the boiler plate ............................................................................................................................................... 16
5.6 Mounting the burner on the boiler ............................................................................................................................. 17
5.7 Positioning the electrode ........................................................................................................................................... 17
5.8 Air damper setting ..................................................................................................................................................... 18
5.8.1 Modifying air damper tie-rod length........................................................................................................................... 18
5.9 Nozzle installation ..................................................................................................................................................... 18
5.9.1 Recommended nozzle............................................................................................................................................... 18
5.9.2 Adjusting the nozzle pin opening rod ........................................................................................................................ 18
5.9.3 Relationship between: nozzle type and delivery-return pressure.............................................................................. 19
5.10 Combustion head adjustment.................................................................................................................................... 20
5.11 Heavy oil supply ........................................................................................................................................................ 21
5.11.1 Hydraulic system ....................................................................................................................................................... 21
5.12 Hydraulic operation diagram ..................................................................................................................................... 22
5.12.1 Oil pressure switch .................................................................................................................................................... 22
5.13 Pressure variator ....................................................................................................................................................... 22
5.14 Pump ......................................................................................................................................................................... 23
5.14.1 Technical data ........................................................................................................................................................... 23
5.14.2 Priming pump ............................................................................................................................................................ 23
5.15 Gas supply ................................................................................................................................................................ 24
5.15.1 Gas feeding line ........................................................................................................................................................ 24
5.15.2 Gas train.................................................................................................................................................................... 25
5.15.3 Gas train installation.................................................................................................................................................. 25
1 GB 20176605
Contents
7 Maintenance ..............................................................................................................................................................................37
7.1 Notes on safety for the maintenance .........................................................................................................................37
7.2 Maintenance programme ...........................................................................................................................................37
7.2.1 Maintenance frequency..............................................................................................................................................37
7.2.2 Safety test - with no gas supply .................................................................................................................................37
7.2.3 Checking and cleaning...............................................................................................................................................37
7.2.4 Safety components ....................................................................................................................................................38
7.3 Opening the burner ....................................................................................................................................................40
7.4 Closing the burner......................................................................................................................................................40
20176605
2 GB
Declarations
1 Declarations
3 GB 20176605
Information and general warnings
IMPORTANT INFORMATION
2.1.3 Other symbols
This symbol indicates important information that
DANGER: LIVE COMPONENTS you must bear in mind.
This symbol indicates operations which, if not
carried out correctly, lead to electric shocks with This symbol indicates a list.
DANGER
lethal consequences.
DANGER: FLAMMABLE MATERIAL
This symbol indicates the presence of flammable Abbreviations used
materials. Ch. Chapter
Fig. Figure
Page Page
DANGER: BURNING
Sec. Section
This symbol indicates the risks of burns due to Tab. Table
high temperatures.
20176605
4 GB
Information and general warnings
2.1.4 Delivery of the system and the instruction The system supplier must carefully inform the user about:
manual – the use of the system;
– any further tests that may be required before activating the
When the system is delivered, it is important that:
system;
the instruction manual is delivered to the user by the system
– maintenance, and the need to have the system checked at
manufacturer, with the recommendation to keep it in the
least once a year by a representative of the manufacturer
room where the heat generator is to be installed.
or another specialised technician.
The instruction manual shows:
To ensure a periodic check, the manufacturer
– the serial number of the burner;
recommends the drawing up of a Maintenance Contract.
.........................................................................................
.........................................................................................
.........................................................................................
.........................................................................................
5 GB 20176605
Safety and prevention
3.1 Introduction
The burners have been designed and built in compliance with the type and pressure of the fuel, the voltage and frequency of the
current regulations and directives, applying the known technical electrical power supply, the minimum and maximum deliveries for
safety rules and envisaging all the potential danger situations. which the burner has been regulated, the pressurisation of the
It is necessary, however, to bear in mind that the imprudent and combustion chamber, the dimensions of the combustion
clumsy use of the equipment may lead to situations of death risk chamber and the ambient temperature must all be within the
for the user or third parties, as well as the damaging of the burner values indicated in the instruction manual.
or other items. Inattention, thoughtlessness and excessive Modification of the burner to alter its performance and
confidence often cause accidents; the same applies to tiredness destinations is not allowed.
and sleepiness. The burner must be used in exemplary technical safety
conditions. Any disturbances that could compromise safety
It is a good idea to remember the following:
must be quickly eliminated.
The burner must only be used as expressly described. Any
Opening or tampering with the burner components is not
other use should be considered improper and therefore
allowed, apart from the parts requiring maintenance.
dangerous.
Only those parts envisaged by the manufacturer can be
replaced.
Specifically: The manufacturer guarantees safety and proper
it can be applied to boilers operating with water, steam, operation only if all burner components are intact
diathermic oil, and to other uses expressly named by the and correctly positioned.
manufacturer; ATTENTION
The user is the person, body or company that has acquired the In addition:
machine and intends to use it for the specific purpose. He is
must take all the measures necessary to
responsible for the machine and for the training of the people
prevent unauthorised people gaining access
working around it.
to the machine;
The user: the user must inform the manufacturer if
undertakes to entrust the machine exclusively to suitably faults or malfunctioning of the accident
trained and qualified personnel; prevention systems are noticed, along with
undertakes to inform his personnel in a suitable way about any presumed danger situation;
the application and observance of the safety instructions. personnel must always use the personal
With that aim, he undertakes to ensure that everyone knows protective equipment envisaged by legislation
the use and safety instructions for his own duties; and follow the indications given in this
Personnel must observe all the danger and caution manual.
indications shown on the machine.
Personnel must not carry out, on their own initiative,
operations or interventions that are not within their province.
Personnel must inform their superiors of every problem or
dangerous situation that may arise.
The assembly of parts of other makes, or any modifications,
can alter the characteristics of the machine and hence
compromise operating safety. The manufacturer therefore
declines any and every responsibility for any damage that
may be caused by the use of non-original parts.
20176605
6 GB
Technical description of the burner
Series: ENNE/EMME
Size
Voltage of auxiliaries:
230/50 230V / 50Hz
110/50/60 110V / 50-60Hz
7 GB 20176605
Technical description of the burner
20176605
8 GB
Technical description of the burner
The dimensions of the burner are given in Fig. 1. L2 Short head blast tube length + spacer
Bear in mind that inspection of the combustion head requires the L2* Short head blast tube length
burner to be opened and the rear part drawn back (see "Mounting L2** Long head blast tube length
the burner on the boiler” on page 17).
S7960
Fig. 1
9 GB 20176605
Technical description of the burner
kW
Mcal/h
Thermal power
Fig. 2
The burner/boiler combination does not pose any problems if the In Fig. 3 you can see the diameter and length of the test
boiler is EC approved and its combustion chamber dimensions combustion chamber.
are similar to those indicated in the diagram (Fig. 3). Example:
If the burner must be combined with a boiler that has not been EC Output 7000 kW - diameter 120 cm - length 6 m
approved and/or its combustion chamber dimensions are clearly
smaller than those indicated in the diagram, consult the MODULATING RATIO
manufacturer. The modulating ratio, obtained in test boilers, according to
The firing rates were obtained in special test boilers, according to standard (EN 676 for gas, EN 267 for heavy oil), is of 4:1 for
EN 676 standard. heavy oil and 7:1 for gas.
Combustion chamber
m
D2448
Fig. 3
20176605
10 GB
Technical description of the burner
5 1 10 14 22 15 16 19 17 2 4
20177686
7 8 20 9 21 18-6 12 3 11 13
Fig. 4
1 Power modulation unit (only on modulating version)
2 Air pressure switch
3 Gas butterfly control rod
4 Nozzle pin aperture magnet
5 Oil control thermostat
6 High limit thermostat
7 Control box release push-button with lock signal
8 Head drive rod
9 Servomotor
10 Air adjustment cam
11 Max. gas pressure switch
12 Gas pressure socket to sleeve
13 Gas regulator
14 Return pressure adjustment cam
15 Oil pressure switch
16 Pressure gauge on return
17 Pressure gauge on delivery
18 Low limit thermostat
19 Filter
20 Pump unit
21 Gas adjustment cam
22 Fan motor
11 GB 20176605
Technical description of the burner
11
12 15 9 3 4
13 16
1 6
10
20181970 8 2
5 14 17
Fig. 5
1 Contactor and thermal relay for fan motor (only for direct
start-up)
2 Contactor and thermal relay for pump motor
3 Plug-socket on servomotor cable
4 Resistors contactor
5 Terminal board
6 Relay
7 Time relay
8 Relay
9 Electronic thermostat
10 Control box base
11 Flame sensor
12 Coils for oil valves
13 Suppressor (only for ENNE/EMME 3000-4500 models)
14 Cable grommets for external wirings (to be carried out by
the installer)
15 Ignition transformer
16 Selector switch OIL-0-GAS
17 Terminal board
20176605
12 GB
Technical description of the burner
Important notes
To avoid accidents, material or environmental
damage, observe the following instructions!
The control box is a safety device! Avoid opening
ATTENTION
or modifying it, or forcing its operation. The
Manufacturer cannot assume any responsibility
for damage resulting from unauthorised work!
and that the parameters are correctly set, then make the
safety checks.
Falls and collisions can negatively affect the safety Fig. 6
functions. In this case, the control box must not be operated,
even if it displays no evident damage. Technical data
For safety and reliability, comply with the following Mains voltage AC 230 V -15 % / +10%
instructions:
– avoid conditions that can favour the development of Mains frequency 50 / 60 Hz
condensate and humidity. Otherwise, before switching on Primary fuse (external) Refer to the electric
again, make sure that the entire control box is perfectly dry! system
– Static charges must be avoided since they can damage the Weight approx. 1.1 kg
control box’s electronic components when touched.
Power absorption approx. AC 7 VA
Use Protection level IP40
The control box is a control and supervision system of medium Safety class II
and large capacity forced draught burners. Environmental conditions
If used with the flame detection electrode the system can operate
Operation DIN EN 60721-3-1
continuously whereas, with the use of UV sensors it operates
Climatic conditions Class 1K2
intermittently with stop and restart request at least once every
Mechanical conditions Class 1M2
24h.
Temperature range -40...+60°C
Humidity < 90% RH (non-condensing)
Installation notes
• Make sure that the electrical wiring inside the boiler complies Tab. F
with national and local safety regulations.
• Do not confuse the powered conductors with the neutral Electrical wiring of the flame detector
ones. It is important for signal transmission to be almost totally free of
• Ensure that spliced wires cannot get into contact with any disturbances or loss:
neighbouring terminals. Use adequate ferrules. • Always separate the detector cables from the other cables:
• Arrange the H.V. ignition cables separately, as far as – The capacitive reactance of the line reduces the size of the
possible from the control box and the other cables. flame signal.
• When wiring the unit, make sure that AC 230 V mains voltage – Use a separate cable.
cables are run strictly separate from extra low-voltage cables • Respect the allowed cable lengths.
to avoid risks of electrical shock hazard. • The ionisation probe is not protected against the risk of
electrocution. When connected to the electricity supply, the
ionisation probe must be protected against any accidental
contact.
• Position the ignition electrode and the ionisation probe so
that the ignition spark cannot form an arc on the probe (risk
of electric overcharge).
13 GB 20176605
Technical description of the burner
Important notes
To avoid accidents, material or environmental
damage, observe the following instructions!
Avoid opening, modifying or forcing the
ATTENTION
servomotor.
Fig. 7
•
S8907
Technical data
Mains voltage 230 V -15% +10%
Mains frequency 50 / 60 Hz
Power absorption 10 VA
Motor Synchronous
Drive angle Varying between 0° and 135°
20176605
14 GB
Installation
5 Installation
After carefully cleaning all around the area where the burner is to
The installation of the burner must be carried out
be installed, and arranging for the environment to be illuminated
by qualified personnel, as indicated in this manual
correctly, proceed with the installation operations.
and in compliance with the standards and
ATTENTION regulations of the laws in force.
All the installation, maintenance and disassembly
operations must be carried out with the electricity The combustion air inside the boiler must be free
supply disconnected. from hazardous mixes (e.g.: chloride, fluoride,
DANGER
halogen); if present, it is highly recommended to
DANGER carry out cleaning and maintenance more
frequently.
5.2 Handling
15 GB 20176605
Installation
Fig. 10
mm A B C
ENNE/EMME 1400 255 368 M16
ENNE/EMME 2000 265 368 M16
ENNE/EMME 3000 340 438 M20
ENNE/EMME 4500 340 438 M20
Tab. G
20176605
16 GB
Installation
Fig. 11
S7974
5 ± 0,2 mm
Position the electrode according to the
dimensions shown in Fig. 12.
ATTENTION
5 ± 0,2 mm
Fig. 12
17 GB 20176605
Installation
The burner complies with the emission requirements of the EN 5.9.1 Recommended nozzle
267 standard. In order to guarantee that emissions do not vary, Select the nozzle, with nominal output slightly higher than the one
recommended and/or alternative nozzles specified by Riello in actually required, among the following types:
the Instruction and warning booklet should be used.
Model Nozzle
It is advisable to replace the nozzle once a year Fluidics type W2
during periodical maintenance. Bergonzo type B3 or B5
ATTENTION Angles of 45° - 50° are normally recommended. For narrow
combustion chambers, use nozzles with angles of 30° - 35°.
The use of nozzles other than those specified by
Riello S.p.A. and inadequate regular maintenance
may result into emission limits non-conforming to 5.9.2 Adjusting the nozzle pin opening rod
the values set forth by the regulations in force, and When installing for the first time and after performing any mainte-
in extremely serious cases, into potential hazards nance work or changing the nozzle, reset lever as specified be-
to people and objects. low:
CAUTION The manufacturing Company shall not be liable with the nozzle fitted, loosen the nut with extension
for any such damage arising from non- screw in extension by hand until you have eliminated all play
observance of the requirements contained in this on lever;
manual. unscrew by a half turn (lever with approx. 0.5 mm of play).
NOTE:
Do not use any sealing products such as:
gaskets, tape or sealants. The nozzle pin’s stroke varies depending on the size and
Be careful to avoid damaging the nozzle make of the nozzle (Bergonzo o Fluidics).
ATTENTION sealing seat. We advise you to use maximum stroke, as
The nozzle must be screwed into place tightly described above, to ensure the nozzle pin opens
but not to the maximum torque value fully; incomplete opening results in poor
provided by the wrench. ATTENTION atomisation.
20176605
18 GB
Installation
S7968
Return pressure - bar
Delivery pressure
25 bar
Flow
Return pressure - bar
Delivery pressure
25 bar
Flow
Fig. 14
19 GB 20176605
Installation
The combustion head moves simultaneously with cam If a larger reduction is required, proceed as follows:
8)(Fig. 19), the variable profile cams and the gas butterfly. Head With the servo-motor at 0°, slacken screws 5) and push ring
position can be seen on cylinder 2)(Fig. 15). 6) under the variable - profile cam in the direction of the
The head control lever systems are factory-calibrated for maxi- arrow. This reduces eccentricity and thus decreases travel.
mum travel. Having established the required travel, fully secure screws
5).
If a different modulation range is required, these levers must be
recalibrated so that head travel takes place as illustrated in the In the previous example (travel of 5.5 notches), travel start-end
following graph (Fig. 16). must coincide with the required values of 1 and 6.5.
To obtain this, turn hex. sleeve 3) one way or the other after hav-
For ignition difficulty proceed as follows:
ing slackened nuts 4).
Adjust the fuel pressure on the return line
between 5 ÷ 8 bar and regulate the air for a With the servo-motor positioned at 0°, notch 1) must coincide with
ATTENTION correct combustion. reference surface 10); when the servo-motor is positioned at
If difficulties persist, set the combustion head 130°, it must coincide with notch 6.5.
to the minimum on notch 2 ÷ 3, keeping the Having completed the adjustment, fully secure nuts 4) with ball-
adjustment of the maximum delivery as in the joint 8) positioned as shown in the Fig. 15.
diagram. Head calibrations are performed with the burner closed and not
Example: operating and with the servo-motor released.
Having completed the adjustment, manually check cam 7) travel
With burner 4500, for modulation from 1.400.000 to 3.400.000
to ensure there is no knocking between 0° and 130°.
kcal/h you see from the graph: notch l for 1.400.000 kcal/h. notch
S7971
6,5 for 3.400.000 kcal/h, with a travel of a 5.5 notches.
NOTE:
To avoid causing knocking, never exceed maximum and
minimum aperture positions corresponding, respectively,
on cylinder 2)(Fig. 15), to notch 9 with the servomotor at 130°
and notch 0 with the servomotor at 0°.
To modify combustion head travel, proceed as follows:
Con-rod 1), which controls drive rod of the combustion head,
is fitted with a slot; when tie-rod 9) is moved towards the
outside of the slot, head travel decreases by about 20 mm
(approx. 4 notches).
Fig. 15
S7970
Combustion head stroke - notches
Output
Fig. 16
20176605
20 GB
Installation
Make sure the fuel shut-off valve is closed before To facilitate fuel flow, all hoses must be of appropriate
performing any operation on the burner. dimensions, insulated and heated (electrically or by means
of steam or hot water).
The fuel supply line must be installed by qualified To limit the formation of gas or vapours, the fuel pressure in
personnel, in compliance with current standards degassing unit 10)(Fig. 17) must be regulated in relation to
and laws. the feed temperature, as shown in the table opposite.
ATTENTION
The transfer pump must have a delivery at least twice that of
the burner. When more than one burner is fed by the same
5.11.1 Hydraulic system loop, the pump must provide a delivery of at least 50% more
than the total delivery of the combined burners.
For start-up: circulate fuel in the feed loop, having first cut-
Make sure that the hoses to the pump supply
out the burner using gate valves 5). Once operating level cir-
and return line are installed correctly.
culation is achieved, open the gate valves and feed the
CAUTION
burner as normal.
Follow the instructions below:
Tighten the flexible hoses with the supplied
gaskets. Oil pipes must be completely airtight.
ATTENTION During the installation, hoses must not be ATTENTION
stressed with twisting.
Position hoses so that they cannot be
stepped on or get into contact with hot parts
of the boiler and so that they allow burner
opening.
Finally, connect the other end of the flexible
hoses to the suction and return line ducts.
S7964
Fig. 17
21 GB 20176605
Installation
Fig. 18
20176605
22 GB
Installation
5.14 Pump
Tab. I
23 GB 20176605
Installation
6C Includes: Fig. 22
– safety valve
– working valve DMV “flanged or threaded”
6D Includes: 7 8 6C
– safety valve
11
– working valve 9
7 Minimum gas pressure switch
8 Leak detection control, supplied as an accessory or built-in,
based on the gas train code. In compliance with the EN 676
standard, gas valve leak detection control devices are
compulsory for burners with maximum outputs over 1200
kW. 1 2 3 5 10 P2
9 Gasket, for “flanged” versions only
10 Pressure adjuster L1 L
D11856
11 Train-burner adaptor, supplied separately
Fig. 23
P2 Pressure upstream of valves/adjuster
P3 Pressure upstream of the filter CB “flanged or threaded”
L Gas train, supplied separately 6D
7 8
L1 Responsibility of the installer
11
9
1 2 3 5 10 P2
L1 L
D11857
Fig. 24
20176605
24 GB
Installation
ENNE/EMME 1400
DANGER
1067 13.3 19.8
1156 14.4 21.5
Check that there are no gas leaks.
1244 15.6 23.2
1333 16.7 24.9
1422 17.8 26.5
Pay attention when handling the train: danger of
crushing of limbs. 1511 18.9 28.2
1600 20 29.8
1150 9.8 14.6
Make sure that the gas train is properly installed 1258 11.7 17.4
by checking for any fuel leaks.
1366 13.3 19.8
The operator must use the required equipment ENNE/EMME 2000 1473 14.6 21.8
during installation. 1581 15.9 23.7
1689 17.2 25.6
1797 18.7 27.9
1904 20.6 30.7
2012 22.9 34.1
2120 25.8 38.4
1750 17 25.3
The gas train is prearranged to be connected to the burner by the
flange 1)(Fig. 25). 1956 18.2 27.1
2161 19.8 29.5
ENNE/EMME 3000
20167882
2367 21.6 32.2
2572 23.6 35.2
2778 25.7 38.3
2983 27.9 41.6
3189 30 44.7
3394 32.1 47.8
3600 34 50.7
2350 18 26.8
Fig. 25
2606 20.8 31
2861 23.6 35.2
ENNE/EMME 4500
25 GB 20176605
Installation
20176605
26 GB
Installation
27 GB 20176605
Installation
The thermal relay (Fig. 27) serves to avoid damage to the motor
D8685
due to an excessive absorption increase or if a phase is missing.
For calibration 2), refer to the table indicated in the electrical
layout (electrical wiring by the installer).
To reset, in case of thermal relay activation, press the "RESET"
button 1).
The button “STOP” 3) opens the NC contact (95-96) and stops
the motor.
ST
/TR
IP
MA
N
AU
TO
OP
3
Insert a screwdriver in the window “TEST/TRIP” 4) and move it in TE
T
ST
SE NC
RE
the arrow direction (to the right) to carry out the thermal relay test. 95
96
NO
The automatic reset can be dangerous. 97
operation.
ATTENTION 4 2 1
Fig. 27
20162749
Fig. 28
20176605
28 GB
Start-up, calibration and operation of the burner
The first start-up of the burner must be carried out Check the correct working of the adjustment,
by qualified personnel, as indicated in this manual command and safety devices.
and in compliance with the standards and
ATTENTION regulations of the laws in force. ATTENTION
6.2.6 Servomotor
6.2.2 Combustion head
Refer to the adjustment of the servomotor on page 31.
The adjustment of the combustion head already carried out on
page 20 need not to be altered unless the 2nd stage output of
the burner is changed.
29 GB 20176605
Start-up, calibration and operation of the burner
If the motor starts but the flame does not appear and the control
In the event the burner stops, in order to prevent
box goes into lockout, reset and wait for a new ignition attempt.
any damage to the installation, do not unblock the
If ignition does not occur, it is possible that gas is not reaching the burner more than twice in a row. If the burner
combustion head within the safety time period of 3 seconds. ATTENTION locks out for a third time, contact the customer
Therefore, it is necessary to increase gas ignition delivery. service.
The arrival of gas to the sleeve is indicated by the U-type
In the event there are further lockouts or faults
pressure gauge (Fig. 29).
with the burner, the maintenance interventions
If the burner locks out again, refer to chapter "Problems - Causes must only be carried out by qualified, authorised
- Remedies signalled by LED indicators” on page 43. DANGER personnel, in accordance with the contents of this
manual and in compliance with the standards and
regulations of current laws.
Once ignition has taken place, proceed with burner global
calibration operations.
20176605
30 GB
Start-up, calibration and operation of the burner
60
In the event of a modification, follow what is described below for
60 9 0
each cam:
80
13 0 L
0 M40
SQ
5
Cam I (RED): 130° (The same for all models).
II
III
IV
Limits rotation toward
VI
maximum position.
20074577
ATTENTION
31 GB 20176605
Start-up, calibration and operation of the burner
To calibrate the maximum gas pressure switch, open the tap and
then connect a pressure gauge to its pressure test point.
The maximum gas pressure switch must be regulated to a value
no higher than 30% of the measurement read on the gauge when
the burner is working at maximum output.
After making the adjustment, remove the pressure gauge and
close the tap.
Fig. 33
1 kPa = 10 mbar
ATTENTION
20176605
32 GB
Start-up, calibration and operation of the burner
20079898
6.8.5 Air bleeding
It is carried out by opening the relevant screw placed on the
minimum gas pressure switch fitted on the gas train.
Fig. 35
Fig. 36
33 GB 20176605
Start-up, calibration and operation of the burner
6.9.1 Electronic adjustment thermostat a “high temperature” alarm output is provided on the burner ter-
By means of information relayed from a PT 100 probe immersed minal strip. (Factory set is approximately 180°C).
in the oil in the delivery manifold, the thermostat adjusts spray Adjustment thermostat probe
temperature. (The correct conditions for fuel spray are shown in
the temperature/viscosity graph below). Thermometer
Atomisation temperature
S7972
Pre-heater
Purge Fig. 38
Renewing the minimum and maximum temperature thermo-
stats
Reposition the probe of the new thermostat, after having first
loosened the plate pack securing screws. Make sure that the
probe is touching the resistance and the plate pack as shown in
the adjacent figure.
S7976
The same precautions should be taken when renewing the resist-
t Pre-heater - Delivery ances in contact with the thermostat probes.
If the pre-heater should malfunction, use an ohmmeter to check
Fig. 37 that the resistances located in contact with the temperature
Example: fuel oil with 7° E viscosity at 50° C is pre-heated to ap- probes are not burnt out (reading of approximately 35 Ohm).
proximately 110° C.
Tubes into aluminium plate
20176605
34 GB
Start-up, calibration and operation of the burner
20177684
Normal Lock for start-up failure
Control system
Pump motor
Fan motor
Transformer
Start-up valve
Flame
Lock-out
6s 45 s 31 s 38 s 6s 45 s 31 s 38 s
** 3 s ** 3s
Fig. 40
35 GB 20176605
Start-up, calibration and operation of the burner
Darken the flame sensor The burner must stop in lockout due to
ignition failure
Tab. K
20176605
36 GB
Maintenance
7 Maintenance
The periodic maintenance is essential for the good operation, Before carrying out any maintenance, cleaning or checking
safety, yield and duration of the burner. operations:
It allows you to reduce consumption and polluting emissions and
to keep the product in a reliable state over time. Disconnect the electrical supply from the burner
The maintenance interventions and the calibration by means of the system main switch.
DANGER
of the burner must only be carried out by qualified,
authorised personnel, in accordance with the
DANGER contents of this manual and in compliance with the
Close the fuel shut-off valve.
standards and regulations of current laws.
DANGER
37 GB 20176605
Maintenance
20176605
38 GB
Maintenance
Combustion
If the combustion values measured before starting maintenance
do not comply with applicable Standards or do not indicate
efficient combustion, consult the table below or contact our
Technical Support Service to implement the necessary
adjustments.
Air excess
EN 267 Max. output Min. output CO
1.2 1.3
Tab. M
39 GB 20176605
Maintenance
Disconnect the electrical supply from the burner Wait for the components in contact with heat
by means of the system main switch. sources to cool down completely.
DANGER
20176605
40 GB
LED indicator and special function
It turns on when the fan motor is powered (T6) and blinks when RUN/CHECK switch is set to
Fan
“CHECK” during damper movement phases, PTFI AND MTFI.
S9740
It blinks when the air damper is moving towards the maximum opening position until the
Damper
position-reached feedback sent by the servomotor is received, then it stays steadily on for the
open
S9741 time set by the flame control.
If blinks when the air damper is moving towards the minimum opening position until the
Damper
position-reached feedback sent by the servomotor is received, then it stays steadily on until the
closed
S9742 end of the pre-purging time.
Auto It indicates that the burner is ready for the output modulation.
S9743
Ignition It blinks during the ignition phase (1st safety time) and stays steadily on during the MTFI.
S9744
It blinks during the first safety time and stays steadily on if the flame detection has been
Flame
correctly performed.
By means of the reset button on-board the flame control, it is • check mode has a 2 minute timeout during the 2nd safety
possible to use a control function during start-up phases. (pre- time. When it ends, the flame control goes back to the normal
purging, ignition, 1st safety time and 2nd safety time). operating status;
This function, indicated as CHECK MODE, is designed to • check mode has a 2 minute timeout during the MTFI status.
facilitate checking the phases of the burner and of the safety When it ends, the flame control goes back to the normal
devices monitored by the flame control. operating status;
This function is particularly useful during the burner first
• during the check mode 1st or 2nd safety time, the flame
commissioning or during maintenance.
signal level can be indicated by the 5 central LEDS on the
To enable the check mode function: flame control central panel, which turn on proportionally.
• keep the reset button pressed, see “LED lamps: burner Each lit LED (starting from the flame LED) represents 20% of
operating status” on page 42, for more details, for at least 3 the signal power.
seconds, the status LED changes from green to yellow to To exit the check mode function, press the reset button; the
signal that the control device is in check mode; flame control will go back to the normal operating mode.
• the control device locks out during pre-purging, after a time-
out of max 30 minutes the flame control will automatically exit
the check mode function;
41 GB 20176605
LED indicator and special function
OPERATING STATUSES INDICATED BY LEDS DURING NORMAL OPERATION AND CHECK MODE
Operation Damper Damper
Fan Modulation Ignition Flame Status
LED ● = ON open closed
Icon
20176605
42 GB
Problems - Causes - Remedies signalled by LED indicators
43 GB 20176605
Problems - Causes - Remedies signalled by LED indicators
20176605
44 GB
Problems - Causes - Remedies signalled by LED indicators
45 GB 20176605
Problems - Causes - Remedies signalled by LED indicators
Fault explanation
No. Faults Cause Solution
1 Post-diagnostics fault Initial power diagnostics fault Check T12, T13 and T14
Make sure that the status of inlets and
outlets is correct upon ignition
2 Local reset The user started the manual reset or the Check T21 inlet or reset for normal
reset switch is faulty operation
3 Combustion air fan fault No Air Check signal (T14) during the bleed Check the fan or the air pressure switch
cycle or Air Check signal loss during the
burner operation
4 Supervisor processor The system detected the presence of Check the wiring and make sure that the
diagnostics fault voltage on T16, T17, T18 or T19 at the system is operating on a single-phase line
wrong moment or there is no voltage when (50/60Hz)
necessary
5 FR- No flame at the end of the No flame at the end of the second safety Inspect the system, check the gas pressure,
2nd safety time (MTFI) time inspect the flame detection electrode, check
the wiring, etc.
6 FR: internal circuit fault Internal fault Replace the control device
7 Internal communication fault Internal fault Replace the control device
8 Remote reset The user pressed the remote reset button or Check the remote switch
the reset switch is discontinuous/dynamic
9 FR: internal fault Internal fault Replace the control device
10 Main processor fault Internal fault Replace the control device
11 Data memory test fault Internal fault Replace the control device
12 Data memory test fault Internal fault Replace the control device
13 Mains voltage or frequent fault Off-specification power supply voltage and/ Check the input power supply
or frequency
14 Internal processor fault Internal fault Replace the control device
15 Internal processor fault Internal fault Replace the control device
16 st
No flame: 1 safety time (PTFI) No flame at the end of the first safety time Inspect the system, check the gas pressure,
check the UV scanner, check the wiring,
etc.
17 Wiring fault The system detected the presence of Inspect the wiring and make sure that the
voltage on critical terminals (T16, T17, T18 system is operating on a single-phase line
or T19) at the wrong moment or there is no (50/60Hz)
voltage when necessary
18 Safety relay fault Internal fault Replace the control device
19 Combustion airflow switch fault Open the circuit upon T13 start-up Check the wiring for the air pressure switch
in the rest position
20 UV: no flame at the end of the No flame at the end of the 2nd safety time Inspect the system, check the gas pressure,
2 nd safety time (MTFI) check the UV scanner, check the wiring,
etc.
21 Safety relay fault Internal fault Replace the control device
22 Supervisor processor fault Internal fault Replace the control device
23 Supervisor memory test fault Internal fault Replace the control device
24 Flame loss during the operation Loss of flame Check the scanner or the fuel flow line
(AUTO)
25 Supervisor processor data Internal fault Replace the control device
memory fault
26 Supervisor processor internal Internal fault Replace the control device
fault
27 Not used
28 Not used
29 Operating temperature out of Operating temperature below -40°C or Bring the control device within the specified
range temperature nominal values
above 70°C
30 Code memory fault Internal fault Replace the control device
31 FR: external short circuit External short circuit between T24 and Inspect the flame detection electrode
EARTH
32 Check mode timeout (manual) The interval for the manual mode (30 Exit the manual mode correctly to avoid
minutes) to end has elapsed timeout
33 False flame in stand-by mode Unexpected flame (false or parasitic flame) Check scanner or interference
detected during the Stand-by status
20176605
46 GB
Problems - Causes - Remedies signalled by LED indicators
47 GB 20176605
Appendix - Accessories
A Appendix - Accessories
With modulating operation, the burner continuously adjusts its The parts to be ordered are two:
output to the heat request, thereby ensuring a great stability of • output regulator to be installed to the burner;
the controlled parameter: temperature or pressure.
• probe to be installed to heat generator.
Potentiometer kit
Burner Code
ENNE/EMME 1400 - 2000
20074487
ENNE/EMME 3000 - 4500
Spacer kit
Thickness
Burner Code
(mm)
ENNE/EMME 1400 - 2000 102 3000722
ENNE/EMME 3000 - 4500 130 3000751
LPG kit
Burner Code
ENNE/EMME 1400 - 2000 3010063
ENNE/EMME 3000 3090223
ENNE/EMME 4500 3090937
Burner Code
ENNE/EMME 1400 - 2000
3000731
ENNE/EMME 3000 - 4500
Bruciatore Code
ENNE/EMME 1400 - 2000 3000748
ENNE/EMME 3000 - 4500 3010012
20176605
48 GB
Appendix - Accessories
Bruciatore Code
ENNE/EMME 3000 20163347
49 GB 20176605
Appendix - Electrical panel layout
1 Index of layouts
2 Indication of references
3 Functional layout
2 Indication of references
/1.A1
Sheet no.
Coordinates
20176605
50 GB
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Appendix - Electrical panel layout
77 GB 20176605
RIELLO S.p.A.
I-37045 Legnago (VR)
Tel.: +39.0442.630111
http:// www.riello.it
http:// www.riello.com
Subject to modifications