MC33030P
MC33030P
MC33030P
16 1
Window Detector with Deadband and Self Centering Reference Input Drive/Brake Logic with Direction Memory 1.0 A Power HSwitch Programmable OverCurrent Detector Programmable OverCurrent Shutdown Delay OverVoltage Shutdown
16 1
PIN CONNECTIONS
Reference Input Reference Input Filter Error Amp Output Filter/Feedback Input Gnd 5 Error Amp Output Error Amp Inverting Input Error Amp Non Inverting Input 6 7 8 (Top View) Pins 4, 5, 12 and 13 are electrical ground and heat sink pins for IC. 12 11 VCC 10 9 Driver Output B Error Amp Input Filter 1 2 3 4 OverCurrent Delay 15 OverCurrent Reference Driver 14 Output A 16 13 Gnd
Direction Memory
ORDERING INFORMATION
4, 5, 12, 13 CDLY 16 15 ROC Device MC33030DW This device contains 119 active transistors. MC33030P Operating Temperature Range TA = 40 to +85C Package SOP16L DIP16
Rev 2
MC33030
MAXIMUM RATINGS
Rating Power Supply Voltage Input Voltage Range p g g Op Amp, C O A Comparator, C t Current Li it t Limit (Pi 1, 2 3 6 7 8 9 15) (Pins 1 2, 3, 6, 7, 8, 9, Input Differential Voltage Range Op Amp Comparator (Pins 1 2 3 6 7 8 9) Amp, 1, 2, 3, 6, 7, 8, Delay Pin Sink Current (Pin 16) Output Source Current (Op Amp) Drive Output Voltage Range (Note 1) Drive Output Source Current (Note 2) Drive Output Sink Current (Note 2) Brake Diode Forward Current (Note 2) Power Dissipation and Thermal Characteristics P Suffix, Dual In Line Case 6 8C 648C Su , ua e Thermal Resistance, JunctiontoAir Thermal Resistance JunctiontoCase Resistance, (Pins 4, 5, 12, 13) DW Suffix, Dual In Line Case 751G Thermal Resistance Junction to Air Resistance, JunctiontoAir Thermal Resistance, JunctiontoCase Junction to Case (Pins 4, 5, 12, 13) Operating Junction Temperature Operating Ambient Temperature Range Storage Temperature Range Symbol VCC VIR Value 36 0.3 to VCC Unit V V
V mA mA V A A A C/W
80 15
94 18 +150 40 to + 85 65 to +150 C C C
NOTES: 1. The upper voltage level is clamped by the forward drop, VF, of the brake diode. 2. These values are for continuous DC current. Maximum package power dissipation limits must be observed.
p TA p 85C)
50 12.5
1.5 0.7 7.0 0 to (VCC 1.2) 0.40 550 63 82 89 1.8 250 13.1 0.02
10
Input Offset Current (VPin 6 = 1.0 V, RL = 100 k) Input Bias Current (VPin 6 = 7.0 V, RL = 100 k) Input CommonMode Voltage Range VIO = 20 mV RL = 100 k mV, Slew Rate, Open Loop (VID = 0.5 V, CL = 15 pF) UnityGain Crossover Frequency UnityGain Phase Margin CommonMode Rejection Ratio (VPin 6 = 7.0 V, RL = 100 k) Power Supply Rejection Ratio VCC = 9 0 to 16 V VPin 6 = 7 0 V RL = 100 k 9.0 V, 7.0 V, Output Source Current (VPin 6 = 12 V) Output Sink Current (VPin 6 = 1.0 V) Output Voltage Swing (RL = 17 k to Ground)
NOTES: 3. The upper or lower hysteresis will be lost when operating the Input, Pin 3, close to the respective rail. Refer to Figure 4. 4. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient temperature as possible.
MC33030
ELECTRICAL CHARACTERISTICS (continued) (VCC = 14 V, TA = 25C, unless otherwise noted.)
Characteristic WINDOW DETECTOR Input Hysteresis Voltage (V1 V4, V2 V3, Figure 18) Input Dead Zone Range (V2 V4, Figure 18) Input Offset Voltage ( [V2 VPin 2] [VPin 2 V4] Figure 18) Input Functional CommonMode Range (Note 3) p g ( ) Upper Th h ld U Threshold Lower Threshold L Th h ld Reference Input Self Centering Voltage Pins 1 and 2 Open Window Detector Propagation Delay p g y Comparator I C t Input, Pi 3 t D i O t t t Pin 3, to Drive Outputs VID = 0 5 V RL(DRV) = 390 0.5 V, OVERCURRENT MONITOR OverCurrent Reference Resistor Voltage (Pin 15) Delay Pin Source Current VDLY = 0 V, ROC = 27 k IDRV = 0 mA V k, Delay Pin Sink Current (ROC = 27 k, IDRV = 0 mA) y ( ) VDLY = 5.0 V 50 VDLY = 8.3 V 83 VDLY = 14 V Delay Pin Voltage, Low State (IDLY = 0 mA) OverCurrent Shutdown Threshold VCC = 14 V VCC = 8.0 V 80 OverCurrent Shutdown Propagation Delay Delay Capacitor Input, Pin 16, to Drive Outputs, VID = 0.5 V POWER HSWITCH ROC IDLY(source) ( ) IDLY(sink) VOL(DLY) Vth(OC) 6.8 68 5.5 55 tp(DLY/DRV) 7.5 75 6.0 60 1.8 8.2 82 6.5 65 s 0.1 01 0.7 07 16.5 16 5 0.3 0.4 V V 3.9 4.3 5.5 4.7 6.9 V A mA VH VIDZ VIO VIH VIL VRSC tp(IN/DRV) 25 166 35 210 25 (VCC 1.05) 1 05) 0.24 0 24 (1/2 VCC) 2.0 45 254 V s mV mV mV V Symbol Min Typ Max Unit
DriveOutput Saturation ( 40C p ( TA HighState Hi h St t (Isource = 100 mA) A) LowState L St t (Isink = 100 mA) A)
V VOH(DRV) ( ) VOL(DRV) tr tf VF (VCC 2) (VCC 0.85) 0 85) 0.12 0 12 200 200 1.04 1.0 10 ns 2.5 V
DriveOutput Voltage Switching Time (CL = 15 p ) p g g ( pF) Rise Ti Ri Time Fall Ti F ll Time Brake Diode Forward Voltage Drop (IF = 200 mA, Note 4) TOTAL DEVICE Standby Supply Current OverVoltage Shutdown Threshold ( ( 40C TA + 85C)
16.5 0.3
14 18 0.6 7.5
mA V V V
p p p p
OverVoltage Shutdown Hysteresis (Device off to on) Operating Voltage Lower Threshold ( ( 40C TA + 85C)
NOTES: 3. The upper or lower hysteresis will be lost when operating the Input, Pin 3, close to the respective rail. Refer to Figure 4. 4. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient temperature as possible.
MC33030
Figure 1. Error Amp Input CommonMode Voltage Range versus Temperature
VICR , INPUT COMMONMODE RANGE (mV) Vsat , OUTPUT SATURATION VOLTAGE (V) 0 VIO = 20 mV RL = 100 k 0 VCC Source Saturation RL to Gnd TA = 25C VCC
400 800 800 400 0 55 Gnd 25 25 0 50 75 TA, AMBIENT TEMPERATURE (C) 100 125
1.0
0 30
100
3.0 k
60 Gain Phase 40 VCC = 14 20 Vout = 7.0 V RL = 100 k CL = 40 pF T = 25C 0 A 1.0 10 Phase Margin = 63
45
90
0.3 0.2 0.1 0 55 25 Gnd 0 25 50 75 TA, AMBIENT TEMPERATURE (C) 100 125
135
100 k
180 1.0 M
1.0
0 0
MC33030
Figure 7. Brake Diode Forward Current versus Forward Voltage
Isource , OUTPUT SOURCE CURRENT (mA) 500 IF , FORWARD CURRENT (mA) TA = 25C 400 300 200 100 0 0.5 800 VCC = 14 V TA = 25C 600
400
200
0.7
0.9
1.1
1.3
1.5
0 0
20
40
60
80
100
1.00
0.96
200 ROC = 68 k
0.92 VCC = 14 V
0 55
25
100
125
0.88 55
25
100
125
1.04
1.02
1.00
0.98 VCC = 14 V
0.96 55
MC33030
V th(OV) , OVERVOLTAGE SHUTDOWN THRESHOLD (NORMALIZED) V th(OV) , OVERVOLTAGE SHUTDOWN THRESHOLD (NORMALIZED)
1.00
0.98
25
125
Figure 15. P Suffix (DIP16) Thermal Resistance and Maximum Power Dissipation versus P.C.B. Copper Length
Printed circuit board heatsink example
JUNCTIONTOAIR ( C/W)
2.0 oz Copper
10
40
Figure 16. DW Suffix (SOP16L) Thermal Resistance and Maximum Power Dissipation versus P.C.B. Copper Length
PD(max) for TA = 50C PD, MAXIMUM POWER DISSIPATION (W) 100 R JA, THERMAL RESISTANCE 90 80 70 60 50 40 30 0 10 20 30 40 L, LENGTH OF COPPER (mm) RJA 2.8 2.4 2.0 1.6 1.2 0.8 0.4 0 50
JUNCTIONTOAIR ( C/W)
3.0 mm
5.0
MC33030
OPERATING DESCRIPTION
The MC33030 was designed to drive fractional horsepower DC motors and sense actuator position by voltage feedback. A typical servo application and representative internal block diagram are shown in Figure 17. The system operates by setting a voltage on the reference input of the Window Dectector (Pin 1) which appears on (Pin 2). A DC motor then drives a position sensor, usually a potentiometer driven by a gear box, in a corrective fashion so that a voltage proportional to position is present at Pin 3. The servo motor will continue to run until the voltage at Pin 3 falls within the dead zone, which is centered about the reference voltage. The Window Detector is composed of two comparators, A and B, each containing hysteresis. The reference input, common to both comparators, is prebiased at 1/2 VCC for simple two position servo systems and can easily be overriden by an external voltage divider. The feedback voltage present at Pin 3 is connected to the center of two resistors that are driven by an equal magnitude current source and sink. This generates an offset voltage at the input of each comparator which is centered about Pin 3 that can float virtually from VCC to ground. The sum of the upper and lower offset voltages is defined as the window detector input dead zone range. To increase system flexibility, an onchip Error Amp is provided. It can be used to buffer and/or gainup the actuator position voltage which has the effect of narrowing the dead zone range. A PNP differential input stage is provided so that the input commonmode voltage range will include ground. The main design goal of the error amp output stage was to be able to drive the window detector input. It typically can source 1.8 mA and sink 250 A. Special design considerations must be made if it is to be used for other applications. The Power HSwitch provides a direct means for motor drive and braking with a maximum source, sink, and brake current of 1.0 A continuous. Maximum package power dissipation limits must be observed. Refer to Figure 15 for thermal information. For greater drive current requirements, a method for buffering that maintains all the system features is shown in Figure 30. The OverCurrent Monitor is designed to distinguish between motor startup or locked rotor conditions that can occur when the actuator has reached its travel limit. A fraction of the Power HSwitch source current is internally fed into one of the two inverting inputs of the current comparator, while the noninverting input is driven by a programmable current reference. This reference level is controlled by the resistance value selected for ROC, and must be greater than the required motor runcurrent with its mechanical load over temperature; refer to Figure 8. During an overcurrent condition, the comparator will turn off and allow the current source to charge the delay capacitor, CDLY. When CDLY charges to a level of 7.5 V, the set input of the overcurrent latch will go high, disabling the drive and brake functions of the Power HSwitch. The programmable time delay is determined by the capacitance valueselected for CDLY. t DLY DLY + I Vref CDLY + 7.5 CA + 1.36 CDLY 5.5 DLY(source) in F rotor is locked, the system will timeout and shutdown. This feature eliminates the need for servo endoftravel or limit switches. Care must be taken so as not to select too large of a capacitance value for CDLY. An overcurrent condition for an excessively long timeout period can cause the integrated circuit to overheat and eventually fail. Again, the maximum package power dissipation limits must be observed. The overcurrent latch is reset upon powerup or by readjusting VPin 2 as to cause VPin 3 to enter or pass through the dead zone. This can be achieved by requesting the motor to reverse direction. An OverVoltage Monitor circuit provides protection for the integrated circuit and motor by disabling the Power HSwitch functions if VCC should exceed 18 V. Resumption of normal operation will commence when VCC falls below 17.4 V. A timing diagram that depicts the operation of the Drive/Brake Logic section is shown in Figure 18. The waveforms grouped in [1] show a reference voltage that was preset, appearing on Pin 2, which corresponds to the desired actuator position. The true actuator position is represented by the voltage on Pin 3. The points V1 through V4 represent the input voltage thresholds of comparators A and B that cause a change in their respective output state. They are defined as follows: V1 = Comparator B turnoff threshold V2 = Comparator A turnon threshold V3 = Comparator A turnoff threshold V4 = Comparator B turnon threshold V1V4 = Comparator B input hysteresis voltage V2V3 = Comparator A input hysteresis voltage V2V4 = Window detector input dead zone range |(V2VPin2) (VPin2 V4)| = Window detector input voltage It must be remembered that points V1 through V4 always try to follow and center about the reference voltage setting if it is within the input commonmode voltage range of Pin 3; Figures 4 and 5. Initially consider that the feedback input voltage level is somewhere on the dashed line between V2 and V4 in [1]. This is within the dead zone range as defined above and the motor will be off. Now if the reference voltage is raised so that VPin 3 is less than V4, comparator B will turnon [3] enabling Q Drive, causing Drive Output A to sink and B to source motor current [8]. The actuator will move in Direction B until VPin 3 becomes greater than V1. Comparator B will turnoff, activating the brake enable [4] and Q Brake [6] causing Drive Output A to go high and B to go into a high impedance state. The inertia of the mechanical system will drive the motor as a generator creating a positive voltage on Pin 10 with respect to Pin 14. The servo system can be stopped quickly, so as not to overshoot through the dead zone range, by braking. This is accomplished by shorting the motor/generator terminals together. Brake current will flow into the diode at Drive Output B, through the internal VCC rail, and out the emitter of the sourcing transistor at Drive Output A. The end of the solid line and beginning of the dashed for VPin 3 [1] indicates the possible resting position of the actuator after braking.
This system allows the Power HSwitch to supply motor startup current for a predetermined amount of time. If the
MC33030
Figure 17. Representative Block Diagram and Typical Servo Application
VCC Gearbox and Linkage Input Filter Drive Output B 11 OverVoltage Monitor 18 V Ref. 0.3 mA + 20 k 35 A 3.0 k 3.0 k 35 A + Reference Input 1 100 k 100 k 2 Reference Input Filter 20 k Over Current Latch Q R 5.5 A Q S + Window Detector 4, 5,12,13 Gnd 7.5 V Ref. OverCurrent Delay 16 CDLY 15 OverCurrent ROC Reference OverCurrent Monitor 50 k A Q Drive B R Error Amp Output Filter/ Feedback Input 3 Direction Latch Q S Q Drive Brake Enable Q Q Brake Power HSwitch Q Brake Drive Brake Logic 10 Motor Drive Output A 14 +
VCC
VCC
If VPin 3 should continue to rise and become greater than V2, the actuator will have over shot the dead zone range and cause the motor to run in Direction A until VPin 3 is equal to V3. The Drive/Brake behavior for Direction A is identical to that of B. Overshooting the dead zone range in both directions can cause the servo system to continuously hunt or oscillate. Notice that the last motor rundirection is stored in the direction latch. This information is needed to determine whether Q or Q Brake is to be enabled when VPin 3 enters the dead zone range. The dashed lines in [8,9] indicate the resulting waveforms of an overcurrent condition that has exceeded the programmed time delay. Notice that both Drive Outputs go into a high impedance state until VPin 2 is readjusted so that VPin 3 enters or crosses through the dead zone [7, 4]. The inputs of the Error Amp and Window Detector can be susceptible to the noise created by the brushes of the DC motor and cause the servo to hunt. Therefore, each of these inputs are provided with an internal series resistor and are pinned out for an external bypass capacitor. It has been found that placing a capacitor with short leads directly across the brushes will significantly reduce noise problems. Good quality RF bypass capacitors in the range of 0.001 to 0.1 F may be required. Many of the more economical motors will generate significant levels of RF energy over a spectrum that extends from DC to beyond 200 MHz. The capacitance value and method of noise filtering must be determined on a system by system basis. 8
Thus far, the operating description has been limited to servo systems in which the motor mechanically drives a potentiometer for position sensing. Figures 19, 20, 27, and 31 show examples that use light, magnetic flux, temperature, and pressure as a means to drive the feedback element. Figures 21, 22 and 23 are examples of two position, open loop servo systems. In these systems, the motor runs the actuator to each end of its travel limit where the OverCurrent Monitor detects a locked rotor condition and shuts down the drive. Figures 32 and 33 show two possible methods of using the MC33030 as a switching motor controller. In each example a fixed reference voltage is applied to Pin 2. This causes Vpin 3 to be less than V4 and Drive Output A, Pin 14, to be in a low state saturating the TIP42 transistor. In Figure 32, the motor drives a tachometer that generates an ac voltage proportional to RPM. This voltage is rectified, filtered, divided down by the speed set potentiometer, and applied to Pin. 8. The motor will accelerate until VPin 3 is equal to V1 at which time Pin 14 will go to a high state and terminate the motor drive. The motor will now coast until VPin 3 is less than V4 where upon drive is then reapplied. The system operation of Figure 31 is identical to that of 32 except the signal at Pin 3 is an amplified average of the motors drive and back EMF voltages. Both systems exhibit excellent control of RPM with variations of VCC; however, Figure 32 has somewhat better torque characteristics at low RPM.
MC33030
Figure 18. Timing Diagram
Comparator A Non Inverting Input Threshold Reference Input Voltage (Desired Actuator Position) Comparator B Inverting Input Threshold Feedback Input (True Actuator Position) Comparator A Output Comparator B Output
V2 V3 [1] V1 V4
Window Detector
[2]
[3]
Brake Enable
[4]
[5]
OverCurrent Latch Reset Input Source Drive Output A Power HSwitch Drive Output B High Z Sink
[8] Source High Z Sink 7.5 V CDLY Direction B Feedback Input less than V1 Dead Zone Feedback Input between V1 & V2 Direction A Feedback Input greater than V2 Dead Zone Feedback Input between V3 & V4
OverCurrent Monitor
MC33030
Figure 19. Solar Tracking Servo System
R1, R2 Cadium Sulphide Photocell R1, R2 5M Dark, 3.0 k light resistance R3 30 k, repositions servo during R3 darkness for next sunrise. 9 R2 R3 Servo Driven Wheel VCC Centering Adjust 1 10 k
Typical sensitivity with gain set at 3.9 k is 1.5 mV/gauss. Servo motor controls magnetic field about sensor.
VCC 15 Offset R1
8 20 k 7 20 k 6
Error Amp +
TL173C
VCC Input 9 39 k 8 7 20 k 20 k Error Amp 1 Activates Drive A 0 Activates Drive B 1 0 MPS A20 8 7 6 20 k 20 k
9 Error Amp
68 k
VCC/2
Overcurrent monitor (not shown) shuts down servo when end stop is reached.
Overcurrent monitor (not shown) shuts down servo when end stop is reached.
fo f
[ 0.72 RC R q 20 k
C2 2
10
MC33030
Figure 25. Notch Filter
9 Vin R 2C R/2 C f R 8 7 20 k 6 C VB R3 R4 6 R3 R1 20 k + Error Amp VA R1 R2 8 20 k 7 20 k
+ 2p1RC notch
For 60 Hz R = 53.6 k, C = 0.05 V
Pin 6
+ VA
) R4 ) R2
R2 R3
R4 R3
9 R VB R1 R2 8 7 20 k R4 6 20 k + Error Amp
R3
Pin 6
R4 CC R 3 R1 R2
)1
)1
In this application the servo motor drives the heat/air conditioner modulator door in a duct system.
Q Q
R S 7.5 V
O.C.
VF(D ) 1
) VF(D2)VBE(ON)
RE D1 D2
VCC
IMOTORIDRV(max)
Motor
RE D1 D2
16 CDLY 4.7 k
15 ROC
17 4
Vin VRef
LM311
This circuit maintains the brake and overcurrent features of the MC33030. Set ROC to 15 k for IDRV(max) 0.5 A.
11
MC33030
Figure 31. Adjustable Pressure Differential Regulator
VCC = 12 V 6.2 k Zero Pressure 2.0 k Offset Adjust 5.1 k 12 k LM324 Quad Op Amp 1.0 k 5.1 k 200 200 20 k Gain S MPX11DP Silicon Pressure Sensor 8.06 k 1.76 k Pressure Port
Gas Flow
1.0 k
VCC = 12 V 6.0 V for 100 kPa (14.5 PSI) Pressure Differential 8 7 6 + B R Q 3 A 12 V + Pressure Differential Reference Set 5.1 k 5.0 k 1.8 k 0.01 2 1 + Q R O.C. Q S + DIR. S Q 0.01 Motor 9 11 10 14 +
4, 5,12,13
16 0.01
15 15 k
12
MC33030
Figure 32. Switching Motor Controller With Buffered Output and Tach Feedback
VCC = 12 V + 100 100 0.002 TACH 1N4001 Speed Set + 10 k 1.0 9 8 7 MZ2361 6 + 11 10 14
+
100
0.24 TIP42
10
30 k
13
MC33030
Figure 33. Switching Motor Controller With Buffered Output and Back EMF Sensing
R Q DIR. S Q +
+ 12 V
+ Q R O.C. Q S
2 1N753
4, 5, 12, 13
16 1.0 k
15
30 k
14
MC33030
OUTLINE DIMENSIONS
P SUFFIX PLASTIC PACKAGE CASE 648C03 (DIP16) A
16 9 NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION L TO CENTER OF LEADS WHEN FORMED PARALLEL. 4. DIMENSION B DOES NOT INCLUDE MOLD FLASH. 5. INTERNAL LEAD CONNECTION, BETWEEN 4 AND 5, 12 AND 13. DIM A B C D E F G J K L M N INCHES MIN MAX 0.740 0.840 0.240 0.260 0.145 0.185 0.015 0.021 0.050 BSC 0.040 0.070 0.100 BSC 0.008 0.015 0.115 0.135 0.300 BSC 0 10 0.015 0.040 MILLIMETERS MIN MAX 18.80 21.34 6.10 6.60 3.69 4.69 0.38 0.53 1.27 BSC 1.02 1.78 2.54 BSC 0.20 0.38 2.92 3.43 7.62 BSC 0 10 0.39 1.01
B
1 8
NOTE 5
C T
SEATING PLANE
N F E G D 16 PL 0.13 (0.005)
M
M K J 16 PL 0.13 (0.005)
M
T B
A
16 9
B P 8 PL 0.25 (0.010)
1 8 M
G 14 PL
F R X 45 C T D 16 PL 0.25 (0.010) K
M SEATING PLANE
M
S
15
MC33030
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16
*MC33030/D*
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