Air Conditioner (RHD Manual)

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Air Conditioner (RHD Manual)

G
(IG) (BAT) (∗2)

10A 40A
IG1 HTR
NO. 4

(∗2)
G
2 2

7 2P 1 2F

B
1

Connector
Junction
No. 13
G53

G
3 2
G
G

4 4 4
4 4
2 5 2
1 5
A/C
4 10A COMP
HTR A/C Relay
Relay
3 1
2 3 1
4 4
4 4 4 4

V
W–B
R

9 CG2
R

B
Blower Motor with Fan

Compressor Assembly

2 1
Sub–Assembly

B MG+

L
G6

C3

1
W

GC

-1-
Air Conditioner (RHD Manual)

G
(∗2) (IG)

10A
IG1
NO. 4
∗ 1 : w/o PTC Heater
∗ 2 : w/ PTC Heater
2

7 2P

G
No. 13 Junction
1

Connector
E LO M1 M2 HI

G53
OFF
4
LO

(∗2)
G

G
7 A (∗1) G34(A), G77(B)
M1 A/C Amplifier Assembly
3 B 1 B (∗2)
HEAT IG+

M2 B/V TE SG–2
12 A 6 A 5 A (∗1)
4 B 5 B (∗2)
HI

(∗1)
SB

L
14 GN2

A/C Switch

(∗1)
SB
LO B

Free
A/C Control Assembly

No. 38 Junction Connector


9 GN2
Lock
G29(A), G30(B)

(∗1)
P

B E LO ACE A/C M1 M2 HI 5 4 1
4 B 5 A 9 A 2 B 5 B 8 A 10 A 6 A

G106
W–B

6 2
W
G

B
L

3 2
Blower Resistor

M1 M2
19 20 2
Cooler Thermistor
HI E
G7

18 G53 4 1
No. 13
No. 1

Junction
G25

Connector
W–B

1
W
R

V V

W–B

GA GC

-2-
Air Conditioner (RHD Manual)

∗ 1 : w/o PTC Heater G


∗ 2 : w/ PTC Heater
∗11 : 1GR–FE, 2TR–FE (∗2)
∗12 : 1GD–FTV, 2GD–FTV, 1KD–FTV, 2KD–FTV

(∗2)
G
6

Idle Up Switch
SW

G75
E
3

(∗2)
R
G34(A), G77(B)
A/C Amplifier Assembly 2 B (∗2)
SWVC

A/C MGC GND PSW ACT AC1 PTC3 PTC1 PTC2


9 A 10 A 11 A 3 A 4 A 2 A (∗1)
7 B 16 B 23 B 17 B 18 B 12 B 20 B 13 B 19 B (∗2)
W–B

(∗2)

(∗2)

(∗2)
SB

W
B

Junction Connector
(∗12)

(∗11)

(∗12)

(∗11)
GR

GR
LG

LG

4 AG1 16

No. 38
G106
W
15 (∗2)

L
(∗2)
(A/C Tube & Accessory Assembly)
L

SB
(∗2)
A/C Pressure Switch

2
–S

+S
A36

1
W–B

GR(∗11)
B
LG(∗11)
V
GR(∗12)

LG(∗12)

12
W–B A51
No. 3 Ground
Junction
Connector
AE

-3-
Air Conditioner (RHD Manual)

(IG) (BAT) (BAT) (BAT)

G 30A
10A 30A 50A
(∗2) IG1 PTC HTR PTC HTR CDS FAN/
NO. 4 NO. 2 NO. 1 PTC HTR
NO. 3

2 2 2 2

7 2P 1 1 1
(∗2)

(∗2)

(∗2)

(∗2)
W

W
G

R
4 AG5 1 AG3 3 AG5
Junction Connector

W
1 (∗2)
No. 13

5 W

(∗2)

(∗2)

(∗2)
W

B
G53

(∗2)
10
5 5 5 5 5 5

1 5 1 5 2 5
(∗2)

(∗2)
G

PTC HTR PTC HTR PTC HTR


Junction Connector

NO. 2 NO. 1 NO. 3


Relay Relay Relay
5 6
2 3 2 3 1 3
No. 26
G93

5 5 5 5 5 5
2
(∗2)

(∗2)

(∗2)
SB
W

G
(∗2)

W
(∗2)

L
(∗2)

SB
(∗2)
(∗2)

(∗2)

(∗2)
GR
R
B

1 B 3 B 2 A
B B B

E E
1 A 2 B G78(A), G79(B)
Quick Heater Assembly
W–B

W–B
(∗2)

(∗2)

GR(∗11) GR(∗11)

LG(∗11) LG(∗11)

GR(∗12) GR(∗12)

LG(∗12) LG(∗12)

GF

-4-
Air Conditioner (RHD Manual)

∗ 9 : 2TR–FE
∗10 : 1GR–FE
∗11 : 1GR–FE, 2TR–FE
∗12 : 1GD–FTV, 2GD–FTV, 1KD–FTV, 2KD–FTV

C12(G), C13(H), C15(J), C52(A), C53(B), G46(E), G88(F)


ECM

AC1 ACT THW ETHW VTA1 VCTA VTA2 ETA M– M+ GE01


30 E 24 E 22 B 30 B (∗9) 30 A 29 A 18 A 28 A 6 A 7 A 17 A
33 F 27 F 5 H 4 H (∗10)
(∗11)

(∗11)

(Shielded)
GR

LG

(∗11)

(∗10)
(∗9)

(∗9)

(∗9)

(∗9)

(∗9)

(∗9)

(∗9)

(∗9)
BR

BR

LG

W
R

B
L
E. F. I. Engine Coolant

6 5 4 3 1 2
Temperature Sensor

2
VTA VC VTA2 E2 M– M+

IC1 IC2 M
C45

C11
Throttle Body with Motor Assembly
(∗10)
BR

14 13

C47
No. 4 Junction
Connector

GR(∗11)

LG(∗11)

GR(∗12) GR(∗12)

LG(∗12) LG(∗12)

-5-
Air Conditioner (RHD Manual)

C12(G), C13(H), C15(J), C52(A), C53(B), G46(E), G88(F)


ECM

ETA VCTA VTA1 VTA2 M+ M– GE01 NE– NE+


3 H 2 H 1 H 9 H 19 G 20 G 15 G 34 A 27 A (∗9)
17 J 16 J (∗10)
(Shielded)
(∗10)

(∗10)

(∗10)

(∗10)

(∗10)

(∗10)

(∗10)
LG

W
Y

B
L

(Shielded)

(Shielded)
(∗10)

(∗10)

(∗10)

(∗9)

(∗9)

(∗9)
W

W
B

B
3 5 6 4 2 1
E2 VC VTA VTA2 M+ M–

C11
Throttle Body with Motor Assembly

Crank Position Sensor


Crank Position

2 2 1
NE– NE
Sensor
C27

C61
GND
(Shielded)
(∗9)

1 3

L
(∗9)
No. 5 Junction

1
Connector

1 A
C67(A)
No. 6
C48

Junction
13 2 A Connector
(∗10)

(∗9)
BR

BR

GR(∗12) GR(∗12)

LG(∗12) LG(∗12)

CB CA

-6-
Air Conditioner (RHD Manual)

∗ 5 : 1KD–FTV 4WD, 2KD–FTV 4WD


∗ 6 : 2KD–FTV 2WD
∗ 7 : 1KD–FTV, 2KD–FTV
∗ 8 : 1GD–FTV, 2GD–FTV
∗12 : 1GD–FTV, 2GD–FTV, 1KD–FTV, 2KD–FTV
∗15 : 1KD–FTV, w/ Vacuum Switching Valve (Intake Manifold),
w/ Vacuum Switching Valve (for EGR Cut), w/ Electric EGR Control Valve Assembly
∗16 : 2KD–FTV Except ∗15

C55(A), C56(B), C57(G), C59(I), C60(J), G83(C), G86(F)


ECM
AC1 ACT NE+ NE–
18 C 19 C (∗7) 27 A 34 A
15 F 14 F (∗8)
(∗12)

(∗12)

(Shielded)
GR

LG

(∗7)

(∗7)

(∗7)
Y

Crank Position Sensor


1 2
NE+ NE–

C84
E
(Shielded)
(∗7)

3
W–B
(∗7)
No. 7 Junction Connector

4
C115

7
(∗7)
BR

GR(∗12)

LG(∗12)

BR
(∗7)

-7-
Air Conditioner (RHD Manual)

Y1
Diesel Throttle Body Assembly
(BAT)

IC
Z1 25A
Crank Position Sensor EFI–MAIN
M NO. 1

2
M+ M– VTA VC E2 VC NE– NE+
2 1 6 5 3 3 2 1
(∗8)

(∗8)

(∗8)

(∗8)

(∗8)

(∗8)

(∗8)

(∗8)
W
G

R
B

Y
L
EFI–MAIN
NO. 1
Relay

1 CY1 4 CY1 5 CY1 3 CY1 6 CY1 3 CZ1 2 CZ1 1 CZ1

1
(∗8)

(∗8)

(∗8)

(∗8)

(∗8)

(∗8)

(∗8)

(∗8)
W

W
G

R
Y

Y
L
10A
6 J 5 J 21 I 29 I 20 I 20 J 19 J 28 J EFI
M+ M– VLU VCVL EVLU VCNE NE– NE+ NO. 1

C55(A), C56(B), C57(G), C59(I), C60(J), G83(C), G86(F) 2


ECM
LUSL VLU E2 THW ETHW VC
4 B 29 B 28 A 19 A (∗7) 27 G 18 A 1 2N
34 G (∗8)
(∗7)

(∗7)

(∗7)

(∗8)

(∗7)

(∗7)
GR

BR

BR

G
B

B
(∗7)

(∗8)
R

B
Diesel Throttle Body Assembly

Junction Connector
1 CG2
Temperature Sensor

1 A 3 B 2
RSO VTA 22
Engine Coolant
Diesel Engine

No. 3
C75(A), C76(B)

C46
19
C125

RSC B VC E2
1

(∗16)

(∗15)
3 A 2 A 1 B 2 B
(∗7)
G

B
BR BR
(∗7) (∗7)
(∗15)
W–B

W–B
(∗6)

(∗5)

(∗7)
G
B
No. 7 Junction Connector
W–B
(∗5)

21
C115

22
W–B
(∗5)

BR
(∗7)

CB

-8-
Air Conditioner (RHD Manual)

A36 A51 C3 C11


Gray Black Gray Black

1
1 2 3 4 5 6
1 2
90980-11271
1 2 3 4 5 6
7 8 9 10 11 12
90980-11858
90980-11149

90980-12356

C12 C13 C15


White White White

1 2 3 4 5 1 2 3 4 5 6
1 2 3 4 5 6
7 8 9 10 11 7 8 9 10 11 12
6 7 8 9 10 12 13 14 15 16 17 13 14 15 16 17 18

18 19 20 21 22 19 20 21 22 23 24
11 12 13 14 15 23
24 25 26 27 28 25 26 27 28 29 30

16 17 18 19 20 29 30 31 32 33 34 31 32 33 34 35 36

82824-26160 82824-26150 82824-26130

C27 C45 C46


Black Black Black

1 2

1 2
90980-10735 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
90980-12028

90980-12B54

C47 C48
Black Black

1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5
6 7 8 9 10 11 12 13

90980-12B54
90980-11542

-9-
Air Conditioner (RHD Manual)

C52 C53 C55


White White Gray

1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 26 27

28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 28 29 30 31 32 33 34

90980-12456
90980-12527 90980-12528

C56 C57 C59


Gray White White

1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 28 29 30 31 32

90980-12454
90980-12527 90980-12526

C60 C61 C67 C75


White Gray Black Black

1 2 3
1 2
1 2 3 4 5 6
3
7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6
90980-11145
17 18 19 20 21 22 23 24 25 26 7 8 9 10 11 12
27 28 29 30 31 32 33 90980-11016

90980-11661
90980-12700

C76 C84 C115 C125


Black Gray Black Black

1 2
1 2 3
1 2
3 90980-10735
90980-11261 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22

90980-11016

90980-12B54

G6 G7 G25 G29 G30


Black Black White Black Black

1 2 1 2 1 5
1 2 2 3 4 1 2 3 4 5
3 4 6 7 8 9 10
90980-12937 6 7 8 9 10
90980-11579

90980-11136 90980-10993

90980-12361

- 10 -
Air Conditioner (RHD Manual)

G34 G46 G53


White White Black

1 2 3 4 5 6 1 2 3 4 5 6 7
7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25
90980-12552
26 27 28 29 30 31

90980-12B54

90980-12525

G75 G77 G78


Black Black White

1 2 3 4 5 6 7 8 9 10
1 2
1 2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 19 20 21 22 23 24

90980-12550 90980-10903

90980-12912

G79 G83 G86 G88


White Gray White White

1 2 3 1 2 3 4 5 6 1 2 3 4 5 6 7

7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
1 2 3 4 5 6
17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
90980-10956 7 8 9 10 11 12
28 29 30 31 32 33 34 35 26 27 28 29 30 31
13 14 15 16 17 18

19 20 21 22 23 24
90980-12455 25 26 27 28 29 30
90980-12525
31 32 33 34 35 36

82824-26120

G93 G106
Black Black

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

90980-12B54 90980-12B54

- 11 -
Air Conditioner (RHD Manual)

Y1 Z1 2F 2N 2P
Black Black
White White White

1 2 3 4 5 6 1 2 3
1 2
1 2 3
1 2 3 4 5 6 7
4 5 6
8 9 10 11 12 13 14
90980-11858 90980-10916
90980-12353
90980-12A61
90980-12370

AG1 AG3
White White

9 8 7 6 5 4 3 2 1
1 2
2 1
1 2 3 4 5 6 7 8 9
25 16 15 14 13 12 11 10 17
17 10 11 12 13 14 15 16 25 24 23 22 21 20 19 18 90980-11579
18 19 20 21 22 23 24 90980-11655

90980-12414
90980-12413

AG5 CG2
White White

1 2
11 10 9 8 7 6 5 4 3 2 1
3 4 2 1
1 2 3 4 5 6 7 8 9 10 11
4 3 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20

90980-11742
90980-11878
90980-12740
90980-12741

CY1 CZ1
Black Black

3 2 1
1 2 3 3 2 1
6 5 4 1 2 3

4 5 6

90980-11193 90980-12353
90980-11194 90980-12719

- 12 -
Air Conditioner (RHD Manual)

GN2
White

1 6
6 1
2 3 4 5
7 8 11 5 4 3 2
9 10 11 8 7
10 9
12 13 14 15 16
16 15 14 13 12
17 18 19 20
20 19 18 17

82824-52530

82824-52520

- 13 -

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