MG21A502

Download as pdf or txt
Download as pdf or txt
You are on page 1of 164

ENGINEERING TOMORROW

Operating Guide
VLT® AQUA Drive FC 202
110–400 kW, Enclosure Sizes D1h–D8h

vlt-drives.danfoss.com
Contents Operating Guide

Contents

1 Introduction 4
1.1 Purpose of the Manual 4
1.2 Additional Resources 4
1.3 Manual and Software Version 4
1.4 Approvals and Certifications 4
1.5 Disposal 4

2 Safety 5
2.1 Safety Symbols 5
2.2 Qualified Personnel 5
2.3 Safety Precautions 5

3 Product Overview 7
3.1 Intended Use 7
3.2 Power Ratings, Weight, and Dimensions 7
3.3 Interior View of D1h Drive 9
3.4 Interior View of D2h Drive 10
3.5 View of Control Shelf 11
3.6 Extended Options Cabinets 12
3.7 Local Control Panel (LCP) 13
3.8 LCP Menus 15

4 Mechanical Installation 16
4.1 Items Supplied 16
4.2 Tools Needed 17
4.3 Storage 17
4.4 Operating Environment 17
4.5 Installation and Cooling Requirements 18
4.6 Lifting the Drive 19
4.7 Mounting the Drive 20

5 Electrical Installation 23
5.1 Safety Instructions 23
5.2 EMC-compliant Installation 23
5.3 Wiring Schematic 26
5.4 Connecting to Ground 27
5.5 Connecting the Motor 29
5.6 Connecting the AC Mains 31
5.7 Connecting Regen/Load Share Terminals 33
5.8 Terminal Dimensions 35

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 1


Contents VLT® AQUA Drive FC 202

5.9 Control Wiring 63

6 Pre-start Check List 68

7 Commissioning 69
7.1 Applying Power 69
7.2 Programming the Drive 69
7.3 Testing Before System Start-up 71
7.4 System Start-up 71
7.5 Parameter Setting 72

8 Wiring Configuration Examples 73


8.1 Wiring Configurations for Automatic Motor Adaptation (AMA) 73
8.2 Wiring Configurations for Analog Speed Reference 73
8.3 Wiring Configurations for Start/Stop 74
8.4 Wiring Configurations for an External Alarm Reset 75
8.5 Wiring Configuration for Speed Reference Using a Manual Potentiometer 76
8.6 Wiring Configuration for Speed Up/Speed Down 76
8.7 Wiring Configurations for RS485 Network Connection 76
8.8 Wiring Configuration for a Motor Thermistor 77
8.9 Wiring Configuration for a Relay Set-up with Smart Logic Control 77
8.10 Wiring Configuration for a Submersible Pump 78
8.11 Wiring Configuration for a Cascade Controller 80
8.12 Wiring Configuration for a Fixed Variable Speed Pump 81
8.13 Wiring Configuration for Lead Pump Alternation 81

9 Maintenance, Diagnostics, and Troubleshooting 82


9.1 Maintenance and Service 82
9.2 Heat Sink Access Panel 82
9.3 Status Messages 83
9.4 Warning and Alarm Types 85
9.5 List of Warnings and Alarms 86
9.6 Troubleshooting 96

10 Specifications 98
10.1 Electrical Data 98
10.2 Mains Supply 106
10.3 Motor Output and Torque Data 106
10.4 Ambient Conditions 106
10.5 Cable Specifications 107
10.6 Control Input/Output and Control Data 107
10.7 Fuses and Circuit Breakers 110

2 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Contents Operating Guide

10.8 Fastener Tightening Torques 112


10.9 Enclosure Dimensions 113

11 Appendix 148
11.1 Abbreviations and Conventions 148
11.2 International/North American Default Parameter Settings 149
11.3 Parameter Menu Structure 149

Index 155

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 3


Introduction VLT® AQUA Drive FC 202

1 1 1 Introduction

1.1 Purpose of the Manual 1.4 Approvals and Certifications


This operating guide provides information for safe instal-
lation and commissioning of the VLT® drives.

The operating guide is intended for use by qualified


personnel. To use the unit safely and professionally, read
and follow this operating guide. Pay particular attention to
the safety instructions and general warnings. Always keep Table 1.2 Approvals and Certifications
the operating guide with the drive.
More approvals and certifications are available. Contact the
VLT® is a registered trademark. local Danfoss office or partner. Drives of voltage 525–690 V
are UL certified for only 525–600 V.
1.2 Additional Resources
The drive complies with UL 61800-5-1 thermal memory
Other resources are available to understand advanced retention requirements. For more information, refer to the
drive functions and programming. section Motor Thermal Protection in the product-specific
design guide.
• The programming guide provides greater detail on NOTICE
working with parameters and many application
examples. OUTPUT FREQUENCY LIMIT
Due to export control regulations, the output frequency
• The design guide provides detailed information of the drive is limited to 590 Hz. For demands exceeding
about capabilities and functionality to design 590 Hz, contact Danfoss.
motor control systems.
• Instructions provide information for operation 1.4.1 Compliance with ADN
with optional equipment.
Supplementary publications and manuals are available For compliance with the European Agreement concerning
from Danfoss. See drives.danfoss.com/knowledge-center/ International Carriage of Dangerous Goods by Inland
technical-documentation/ for listings. Waterways (ADN), refer to ADN-compliant Installation in the
design guide.
1.3 Manual and Software Version
1.5 Disposal
This manual is regularly reviewed and updated. All
suggestions for improvement are welcome. Table 1.1 shows Do not dispose of equipment containing
the version of the manual and the corresponding software electrical components together with
version. domestic waste.
Collect it separately in accordance with
Manual version Remarks Software version local and currently valid legislation.
MG21A5xx Replaces MG21A4xx 3.23

Table 1.1 Manual and Software Version

4 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Safety Operating Guide

2 Safety
2 2
2.1 Safety Symbols WARNING
The following symbols are used in this guide: UNINTENDED START
When the drive is connected to the AC mains, DC supply,
or load sharing, the motor can start at any time.
WARNING Unintended start during programming, service, or repair
Indicates a potentially hazardous situation that could work can result in death, serious injury, or property
result in death or serious injury. damage. The motor can start with an external switch, a
fieldbus command, an input reference signal from the

CAUTION LCP or LOP, via remote operation using MCT 10 Set-up


Software, or after a cleared fault condition.
Indicates a potentially hazardous situation that could
To prevent unintended motor start:
result in minor or moderate injury. It can also be used to
alert against unsafe practices. • Press [Off/Reset] on the LCP before
programming parameters.

NOTICE • Disconnect the drive from the mains.

Indicates important information, including situations that • Completely wire and assemble the drive, motor,
can result in damage to equipment or property. and any driven equipment before connecting
the drive to the AC mains, DC supply, or load
sharing.
2.2 Qualified Personnel
Correct and reliable transport, storage, installation,
operation, and maintenance are required for the trouble- WARNING
free and safe operation of the drive. Only qualified DISCHARGE TIME
personnel are allowed to install or operate this equipment. The drive contains DC-link capacitors, which can remain
charged even when the drive is not powered. High
Qualified personnel are defined as trained staff, who are voltage can be present even when the warning LED
authorized to install, commission, and maintain equipment, indicator lights are off. Failure to wait the specified time
systems, and circuits in accordance with pertinent laws and after power has been removed before performing service
regulations. Also, the personnel must be familiar with the or repair work can result in death or serious injury.
instructions and safety measures described in this manual.
• Stop the motor.
2.3 Safety Precautions • Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and
WARNING DC-link connections to other drives.
HIGH VOLTAGE • Disconnect or lock PM motor.
Drives contain high voltage when connected to AC mains
• Wait for the capacitors to discharge fully. The
input, DC supply, load sharing, or permanent motors. minimum waiting time is 20 minutes.
Failure to use qualified personnel to install, start up, and
maintain the drive can result in death or serious injury. • Before performing any service or repair work,
use an appropriate voltage measuring device to
• Only qualified personnel must install, start up, make sure that the capacitors are fully
and maintain the drive. discharged.

WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
drive properly can result in death or serious injury.
• Ensure the correct grounding of the equipment
by a certified electrical installer.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 5


Safety VLT® AQUA Drive FC 202

WARNING NOTICE
EQUIPMENT HAZARD MAINS SHIELD SAFETY OPTION
2 2 Contact with rotating shafts and electrical equipment
A mains shield option is available for enclosures with a
protection rating of IP21/IP54 (Type 1/Type 12). The
can result in death or serious injury.
mains shield is a cover installed inside the enclosure to
• Ensure that only trained and qualified personnel protect against the unintended touch of the power
install, start up, and maintain the drive. terminals, according to BGV A2, VBG 4.
• Ensure that electrical work conforms to national
and local electrical codes.
• Follow the procedures in this guide.

WARNING
UNINTENDED MOTOR ROTATION
WINDMILLING
Unintended rotation of permanent magnet motors
creates voltage and can charge the unit, resulting in
death, serious injury, or equipment damage.
• Ensure that permanent magnet motors are
blocked to prevent unintended rotation.

WARNING
INTERNAL FAILURE HAZARD
Under certain circumstances, an internal failure can
cause a component to explode. Failure to keep the
enclosure closed and properly secured can cause death
or serious injury.
• Do not operate the drive with the door open or
panels off.
• Ensure that the enclosure is properly closed and
secured during operation.

CAUTION
HOT SURFACES
The drive contains metal components that are still hot
even after the drive has been powered off. Failure to
observe the high temperature symbol (yellow triangle)
on the drive can result in serious burns.
• Be aware that internal components, such as
busbars, can be extremely hot even after the
drive has been powered off.
• Exterior areas marked by the high-temperature
symbol (yellow triangle) are hot while the drive
is in use and immediately after being powered
off.

6 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Product Overview Operating Guide

3 Product Overview

3.1 Intended Use


The drive is an electronic motor controller that converts AC mains input into a variable AC waveform output. The frequency
and voltage of the output are regulated to control the motor speed or torque. The drive is designed to:
3 3
• Regulate motor speed in response to system feedback or to remote commands from external controllers.
• Monitor system and motor status.
• Provide motor overload protection.

The drive is designed for industrial and commercial environments in accordance with local laws and standards. Depending
on configuration, the drive can be used in standalone applications or form part of a larger system or installation.

NOTICE
In a residential environment, this product can cause radio interference, in which case supplementary mitigation
measures can be required.

Foreseeable misuse
Do not use the drive in applications which are non-compliant with specified operating conditions and environments. Ensure
compliance with the conditions specified in chapter 10 Specifications.

3.2 Power Ratings, Weight, and Dimensions


For enclosure sizes and power ratings of the drives, refer to Table 3.1. For more dimensions, see chapter 10.9 Enclosure
Dimensions.

Enclosure size D1h D2h D3h D4h D3h D4h


55–75 kW 90–160 kW 55–75 kW 90–160 kW
(200–240 V) (200–240 V) (200–240 V) (200–240 V)200–
110–160 kW 200–315 kW 110–160 kW 315 kW With regeneration or load share
Rated power [kW]
(380–480 V) (380–480 V) (380–480 V) (380–480 V) terminals1)
75–160 kW 200–400 kW 75–160 kW 200–400 kW
(525–690 V) (525–690 V) (525–690 V) (525–690 V)
IP 21/54 21/54 20 20 20 20
NEMA Type 1/12 Type 1/12 Chassis Chassis Chassis Chassis
Shipping Height 587 (23) 587 (23) 587 (23) 587 (23) 587 (23) 587 (23)
dimensions Width 997 (39) 1170 (46) 997 (39) 1170 (46) 1230 (48) 1430 (56)
[mm (inch)] Depth 460 (18) 535 (21) 460 (18) 535 (21) 460 (18) 535 (21)
Drive Height 893 (35) 1099 (43) 909 (36) 1122 (44) 1004 (40) 1268 (50)
dimensions Width 325 (13) 420 (17) 250 (10) 350 (14) 250 (10) 350 (14)
[mm (inch)] Depth 378 (15) 378 (15) 375 (15) 375 (15) 375 (15) 375 (15)
Maximum weight [kg (lb)] 98 (216) 164 (362) 98 (216) 164 (362) 108 (238) 179 (395)

Table 3.1 Power Ratings, Weight, and Dimensions, Enclosure Size D1h–D4h
1) Regen, load share, and brake terminal options are not available for 200–240 V drives.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 7


Product Overview VLT® AQUA Drive FC 202

Enclosure size D5h D6h D7h D8h


110–160 kW 110–160 kW 200–315 kW 200–315 kW
(380–480 V) (380–480 V) (380–480 V) (380–480 V)
Rated power [kW]
75–160 kW 75–160 kW 200–400 kW 200–400 kW
(525–690 V) (525–690 V) (525–690 V) (525–690 V)

3 3
IP 21/54 21/54 21/54 21/54
NEMA Type 1/12 Type 1/12 Type 1/12 Type 1/12
Shipping dimensions Height 1805 (71) 1805 (71) 2490 (98) 2490 (98)
[mm (inch)] Width 510 (20) 510 (20) 585 (23) 585 (23)
Depth 635 (25) 635 (25) 640 (25) 640 (25)
Height 1324 (52) 1665 (66) 1978 (78) 2284 (90)
Drive dimensions [mm
Width 325 (13) 325 (13) 420 (17) 420 (17)
(inch)]
Depth 381 (15) 381 (15) 386 (15) 406 (16)
Maximum weight [kg (lb)] 449 (990) 449 (990) 530 (1168) 530 (1168)

Table 3.2 Power Ratings, Weight, and Dimensions, Enclosure Size D5h–D8h

8 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Product Overview Operating Guide

3.3 Interior View of D1h Drive


Illustration 3.1 shows the D1h components relevant to installation and commissioning. The D1h drive interior is similar to
that of the D3h, D5h, and D6h drives. Drives with the contactor option also contain a contactor terminal block (TB6). For the
location of TB6, see chapter 5.8 Terminal Dimensions.

3 3

e30bg269.10
5

3 8

4
9

10

1 LCP (local control panel) 6 Mounting holes


2 Control terminals 7 Relays 1 and 2
3 Mains input terminals 91 (L1), 92 (L2), 93 (L3) 8 Motor output terminals 96 (U), 97 (V), 98 (W)
4 Ground terminals for IP21/54 (Type 1/12) 9 Cable clamps
5 Lifting ring 10 Ground terminals for IP20 (Chassis)

Illustration 3.1 Interior View of D1h Drive (similar to D3h/D5h/D6h)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 9


Product Overview VLT® AQUA Drive FC 202

3.4 Interior View of D2h Drive


Illustration 3.2 shows the D2h components relevant to installation and commissioning. The D2h drive interior is similar to
that of the D4h, D7h, and D8h drives. Drives with the contactor option also contain a contactor terminal block (TB6). For the
location of TB6, see chapter 5.8 Terminal Dimensions.

3 3

e30bg271.10
6

1 7

4 10

11

12

1 Fieldbus top entry kit (optional) 7 Mounting hole


2 LCP (local control panel) 8 Relays 1 and 2
3 Control terminals 9 Terminal block for anti-condensation heater (optional)
4 Mains input terminals 91 (L1), 92 (L2), 93 (L3) 10 Motor output terminals 96 (U), 97 (V), 98 (W)
5 Cable clamps 11 Ground terminals for IP21/54 (Type 1/12)
6 Lifting ring 12 Ground terminals for IP20 (Chassis)

Illustration 3.2 Interior View of D2h Drive (Similar to D4h/D7h/D8h)

10 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Product Overview Operating Guide

3.5 View of Control Shelf


The control shelf holds the keypad, known as the local control panel or LCP. The control shelf also includes the control
terminals, relays, and various connectors.

6
3 3

e30bg270.10
1

2
9
3 10
4

11

12

1 Local control panel (LCP) 7 Mounting holes


2 RS485 termination switch 8 LCP connector
3 USB connector 9 Analog switches (A53, A54)
4 RS485 fieldbus connector 10 Analog I/O connector
5 Digital I/O and 24 V supply 11 Relay 1 (01, 02, 03) on power card
6 Lifting rings 12 Relay 2 (04, 05, 06) on power card

Illustration 3.3 View of Control Shelf

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 11


Product Overview VLT® AQUA Drive FC 202

3.6 Extended Options Cabinets

e30bg830.10
If a drive is ordered with any of the following options, it is
supplied with an extended options cabinet to contain the
optional components. 1

3 3 • Brake chopper.
• Mains disconnect.
• Contactor.
• Mains disconnect with contactor.
• Circuit breaker.
• Regeneration terminals.
• Load sharing terminals.
• Oversized wiring cabinet.
• Multiwire kit.
Illustration 3.4 shows an example of a drive with an options
cabinet. Table 3.3 lists the variants of the drive that include
these options.

Drive model Possible options


D5h Brake, disconnect
D6h Contactor, contactor with disconnect, circuit
breaker
D7h Brake, disconnect, multiwire kit
D8h Contactor, contactor with disconnect, circuit
breaker, multiwire kit 2

Table 3.3 Overview of Extended Options

The D7h and D8h drives include a 200 mm (7.9 in)


pedestal for floor mounting.

There is a safety latch on the front cover of the options


cabinet. If the drive includes a mains disconnect or circuit
breaker, the safety latch locks the cabinet door while the
drive is energized. Before opening the door, open the
disconnect or circuit breaker to de-energize the drive, and
remove the cover of the options cabinet.

For drives purchased with a disconnect, contactor or circuit 3


breaker, the nameplate label includes a type code for a
replacement drive that does not include the options. If the
drive is replaced, it can be replaced independently of the
options cabinet. 1 Drive enclosure
2 Extended options cabinet
3 Pedestal

Illustration 3.4 Drive with Extended Options Cabinet (D7h)

12 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Product Overview Operating Guide

3.7 Local Control Panel (LCP)


The local control panel (LCP) is the combined display and keypad on the front of the drive. The term LCP refers to the
graphical LCP. A numeric local control panel (NLCP) is available as an option. The NLCP operates in a manner similar to the
LCP, but there are differences. For details on how to use the NLCP, see the product-specific programming guide.

The LCP is used to: 3 3


• Control the drive and motor.
• Access drive parameters and program the drive.
• Display operational data, drive status, and warnings.

A1.2
Status 1(1)
A1.1 0.000 RPM 0.000 0.00 A A1.3

0.0 Hz A2
0.0000 A3

Off Remote Stop

B1 Quick Main Alarm B4


Status
Menu Menu Log

B2 B3

C2
Ca
ck

nc
Ba

C1
el

C3
Info

On OK
D1
Warn.
D2 C4
Alarm C5
D3
130BF154.11

E1 Hand
Off
Auto Reset E3
On On

E2 E4

Illustration 3.5 Graphical Local Control Panel (LCP)

A. Display area
Each display readout has a parameter associated with it. See Table 3.4. The information shown on the LCP can be
customized for specific applications. Refer to chapter 3.8.1.2 Q1 My Personal Menu.

Callout Parameter number Default setting


A1.1 0-20 Reference [Unit]
A1.2 0-21 Analog input 53 [V]
A1.3 0-22 Motor current [A]
A2 0-23 Frequency [Hz]
A3 0-24 Feedback [Unit]

Table 3.4 LCP Display Area

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 13


Product Overview VLT® AQUA Drive FC 202

B. Menu keys D. Indicator lights


Menu keys are used to access the menu for setting up Indicator lights are used to identify the drive status and to
parameters, toggling through status display modes during provide a visual notification of warning or fault conditions.
normal operation, and viewing fault log data.
Callout Indicator Indicator Function
Callout Key Function light
3 3 B1 Status Shows operational information. D1 On Green Activates when the drive receives
power from the mains voltage or
B2 Quick Menu Allows access to parameters for initial
set-up instructions. Also provides a 24 V external supply.
detailed application steps. Refer D2 Warn. Yellow Activates when warning
to chapter 3.8.1.1 Quick Menus. conditions are active. Text
B3 Main Menu Allows access to all parameters. Refer to appears in the display area
chapter 3.8.1.8 Main Menu Mode. identifying the problem.
B4 Alarm Log Shows a list of current warnings and the D3 Alarm Red Activates during a fault
last 10 alarms. condition. Text appears in the
display area identifying the
Table 3.5 LCP Menu Keys problem.

C. Navigation keys Table 3.7 LCP Indicator Lights


Navigation keys are used for programming functions and
moving the display cursor. The navigation keys also E. Operation keys and reset
provide speed control in local (hand) operation. To adjust The operation keys are found toward the bottom of the
the display brightness, press [Status] and [▲]/[▼] keys. local control panel.

Callout Key Function Callout Key Function


C1 Back Reverts to the previous step or list in the E1 Hand on Starts the drive in local control. An
menu structure. external stop signal by control input or
C2 Cancel Cancels the last change or command as serial communication overrides the local
long as the display mode has not changed. [Hand On].
C3 Info Shows a definition of the function being E2 Off Stops the motor but does not remove
shown. power to the drive.
C4 OK Accesses parameter groups or enables an E3 Reset Resets the drive manually after a fault has
option. been cleared.
E4 Auto on Puts the system in remote operational
C5 ▲▼◄► Moves between items in the menu.
mode so it can respond to an external
Table 3.6 LCP Navigation Keys start command by control terminals or
serial communication.

Table 3.8 LCP Operation Keys and Reset

14 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Product Overview Operating Guide

3.8 LCP Menus • The 10 most recent changes.

3.8.1.1 Quick Menus


• Changes made from default setting.

The Quick Menus mode provides a list of menus used to


3.8.1.6 Q6 Loggings

3 3
configure and operate the drive. Select Quick Menus by
pressing the [Quick Menu] key. The resulting readout Use Q6 Loggings for fault finding. To get information about
appears on the LCP display. the display line readout, select Loggings. The information is
shown as graphs. Only parameters selected in

130BF242.10
parameter 0-20 Display Line 1.1 Small through
0.0% 0.00 1(1) parameter 0-24 Display Line 3 Large can be viewed. It is
Quick Menus possible to store up to 120 samples in the memory for
later reference.
01 My Personal Menu
Q6 Loggings
02 Quick Setup Parameter 0-20 Display Line 1.1 Small Reference [Unit]
03 Function Setups Parameter 0-21 Display Line 1.2 Small Analog Input 53 [V]
04 Smart Start Parameter 0-22 Display Line 1.3 Small Motor current [A]

05 Changes Made
06 Loggings
Parameter 0-23 Display Line 2 Large Frequency [Hz]
07 Water and Pumps Parameter 0-24 Display Line 3 Large Feedback [Unit]
Illustration 3.6 Quick Menu View
Table 3.9 Logging Parameter Examples

3.8.1.2 Q1 My Personal Menu 3.8.1.7 Q7 Motor Setup

Use My Personal Menu to determine what is shown in the The parameters found in Q7 Motor Setup contain basic and
display area. Refer to chapter 3.7 Local Control Panel (LCP). advanced motor data that are always necessary for
This menu can also show up to 50 pre-programmed configuring the drive. This option also includes parameters
parameters. These 50 parameters are manually entered for encoder set-up.
using parameter 0-25 My Personal Menu.
3.8.1.8 Main Menu Mode
3.8.1.3 Q2 Quick Setup
The Main Menu mode lists all the parameter groups
The parameters found in Q2 Quick Setup contain basic available to the drive. Select the Main Menu mode by
system and motor data that are always necessary for pressing the [Main Menu] key. The resulting readout
configuring the drive. See chapter 7.2.3 Entering System appears on the LCP display.
Information for the set-up procedures.
0 RPM 0.00 A
e30bg272.10

1(1)
3.8.1.4 Q4 Smart Setup Main Menu
Q4 Smart Setup guides the user through typical parameter O-** Operation / Display
settings used to configure 1 of the following 3
applications: 1-** Load and Motor
• Mechanical brake. 2-** Brakes
• Conveyor. 3-** Reference / Ramps
• Pump/fan. Illustration 3.7 Main Menu View

The [Info] key can be used to display help information for


various selections, settings, and messages.
All parameters can be changed in the main menu. Option
cards added to the unit enable extra parameters associated
3.8.1.5 Q5 Changes Made with the option device.

Select Q5 Changes Made for information about:

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 15


Mechanical Installation VLT® AQUA Drive FC 202

4 Mechanical Installation

4.1 Items Supplied

e30bg628.10
VLT R AQUA Drive
www.danfoss.com
Items supplied can vary according to product configu- 1 T/C: FC-202N200T4E5MH2XJC3XXSXXXXAXBXCXXXXDX
S/N: 123456H123
2 P/N: 136G7973
ration. Use the following Typecode to order Drive-only replacement:
T/C: FC-202N200T4E5MH2XJC7XXSXXXXAXBXCXXXXDX
3
4 4
160 kW / 250 HP, High Overload

• Make sure the items supplied and the information 4 IN: 3x380-480V 50/60Hz 304/291 A
on the nameplate correspond to the order confir- 5 OUT: 3x0-Vin 0-590Hz 315/302 A
200 kW / 300 HP, Normal Overload
mation. Illustration 4.1 and Illustration 4.2 show
IN: 3x380-480V 50/60Hz 381/348 A
sample nameplates for a D-sized drive either with OUT: 3x0-Vin 0-590Hz 395/361 A
Type 12 / IP54 Tamb. 40° C/104° F
or without an options cabinet. Max Tamb. 55 ° C/131° F w/ Output Current Derating

• Check the packaging and the drive visually for SCCR 100 kA at UL Voltage range 380-480 V
ASSEMBLED IN USA
damage caused by inappropriate handling during Listed 36U0 E70524 IND. CONT. EQ.
UL Voltage range 380-480 V
shipment. File any claim for damage with the Danfoss A/S
6430 Nordborg
carrier. Retain damaged parts for clarification. Denmark

CAUTION - ATTENTION:
e30bg627.10

See manual for special condition / mains fuse


VLT R AQUA Drive
www.danfoss.com
`
Voir manuel de conditions speciales / fusibles

1 T/C: FC-202N110T4E20H2TGC7XXSXXXXAQBXCXXXXD0 WARNING - AVERTISSEMENT:


2 P/N: 136G7653 S/N: 123456H123 6 Stored charge, wait 20 min.
Charge residuelle,
` attendez 20 min.
3 90 kW / 125 HP, High Overload

4 IN: 3x380-480V 50/60Hz 171/154 A


5 OUT: 3x0-Vin 0-590Hz 177/160 A
1 Type code
110kW / 150 HP, Normal Overload

IN: 3x380-480V 50/60Hz 204/183 A


2 Part number and serial number
OUT: 3x0-Vin 0-590Hz 212/190 A
3 Power rating
CHASSIS / IP20 Tamb. 40° C/104° F
Max Tamb. 55° C/131° F w/ Output Current Derating
4 Input voltage, frequency, and current
SCCR 100 kA at UL Voltage range 380-480 V 5 Output voltage, frequency, and current
ASSEMBLED IN USA
Listed 36U0 E70524 IND. CONT. EQ.
6 Discharge time
UL Voltage range 380-480 V
Danfoss A/S

Illustration 4.2 Example Nameplate for Drive with Options


6430 Nordborg
Denmark
089

Cabinet (D5h-D8h)
CAUTION - ATTENTION:
See manual for special condition / mains fuse
`
Voir manuel de conditions speciales / fusibles

WARNING - AVERTISSEMENT:
6 Stored charge, wait 20 min.
Charge residuelle,
` attendez 20 min. NOTICE
LOSS OF WARRANTY
1 Type code Do not remove the nameplate from the drive. Removing
2 Part number and serial number the nameplate can result in loss of warranty.
3 Power rating
4 Input voltage, frequency, and current
5 Output voltage, frequency, and current
6 Discharge time

Illustration 4.1 Example Nameplate for Drive Only (D1h–D4h)

16 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Mechanical Installation Operating Guide

4.2 Tools Needed For detailed ambient conditions specifications, refer to


chapter 10.4 Ambient Conditions.
Receiving/unloading
NOTICE
• I-beam and hooks rated to lift the weight of the
CONDENSATION
drive. Refer to chapter 3.2 Power Ratings, Weight,
Moisture can condense on the electronic components
and Dimensions.
and cause short circuits. Avoid installation in areas
• Crane or other lifting aid to place the unit into subject to frost. Install an optional space heater when
position. the drive is colder than the ambient air. Operating in
Installation standby mode reduces the risk of condensation as long
as the power dissipation keeps the circuitry free of
4 4
• Drill with 10 mm (0.39 in) or 12 mm (0.47 in) drill
moisture.
bits.
• Tape measurer.
NOTICE
• Various sizes of Phillips and flat bladed EXTREME AMBIENT CONDITIONS
screwdrivers. Hot or cold temperatures compromise unit performance
• Wrench with relevant metric sockets (7–17 mm/ and longevity.
0.28–0.67 in).
• Do not operate in environments where the
• Wrench extensions. ambient temperature exceeds 55 °C (131 °F).
• Torx drives (T25 and T50). • The drive can operate at temperatures down to
-10 °C (14 °F). However, proper operation at
• Sheet metal punch for conduits or cable glands.
rated load is only guaranteed at 0 °C (32 °F) or
• I-beam and hooks to lift the weight of the drive. higher.
Refer to chapter 3.2 Power Ratings, Weight, and
Dimensions. • If temperature exceeds ambient temperature
limits, extra air conditioning of the cabinet or
• Crane or other lifting aid to place the drive onto installation site is required.
pedestal and into position.

4.3 Storage 4.4.1 Gases


Store the drive in a dry location. Keep the equipment
sealed in its packaging until installation. Refer to Aggressive gases, such as hydrogen sulfide, chlorine, or
chapter 10.4 Ambient Conditions for recommended ambient ammonia can damage the electrical and mechanical
temperature. components. The unit uses conformal-coated circuit boards
to reduce the effects of aggressive gases. For conformal-
coating class specifications and ratings, see
Periodic forming (capacitor charging) is not necessary
chapter 10.4 Ambient Conditions.
during storage unless storage exceeds 12 months.

4.4 Operating Environment 4.4.2 Dust


NOTICE When installing the drive in dusty environments, pay
In environments with airborne liquids, particles, or attention to the following:
corrosive gases, ensure that the IP/type rating of the
equipment matches the installation environment. Failure
Periodic maintenance
to meet requirements for ambient conditions can reduce
When dust accumulates on electronic components, it acts
the lifetime of the drive. Ensure that requirements for
as a layer of insulation. This layer reduces the cooling
humidity, temperature, and altitude are met.
capacity of the components, and the components become
warmer. The hotter environment decreases the life of the
Voltage [V] Altitude restrictions electronic components.
200–240 At altitudes above 3000 m (9842 ft), contact
Keep the heat sink and fans free from dust buildup. For
Danfoss regarding PELV.
more service and maintenance information, refer to
380–480 At altitudes above 3000 m (9842 ft), contact
chapter 9 Maintenance, Diagnostics, and Troubleshooting.
Danfoss regarding PELV.
525–690 At altitudes above 2000 m (6562 ft), contact Cooling fans
Danfoss regarding PELV. Fans provide airflow to cool the drive. When fans are
exposed to dusty environments, the dust can damage the
Table 4.1 Installation at High Altitudes fan bearings and cause premature fan failure. Also, dust

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 17


Mechanical Installation VLT® AQUA Drive FC 202

can accumulate on fan blades causing an imbalance which 4.5 Installation and Cooling Requirements
prevents the fans from properly cooling the unit.
NOTICE
4.4.3 Potentially Explosive Atmospheres MOUNTING PRECAUTIONS
Improper mounting can result in overheating and

WARNING reduced performance. Observe all installation and


cooling requirements.
EXPLOSIVE ATMOSPHERE

4 4 Do not install the drive in a potentially explosive


atmosphere. Install the unit in a cabinet outside of this
Installation requirements

area. Failure to follow this guideline increases risk of • Ensure unit stability by mounting vertically to a
death or serious injury. solid flat surface.
• Ensure that the strength of the mounting location
Systems operated in potentially explosive atmospheres supports the unit weight. Refer to
must fulfill special conditions. EU Directive 94/9/EC chapter 3.2 Power Ratings, Weight, and Dimensions.
(ATEX 95) classifies the operation of electronic devices in • Ensure that the mounting location allows access
potentially explosive atmospheres. to open the enclosure door. See
chapter 10.8 Fastener Tightening Torques.
• Class d specifies that if a spark occurs, it is
• Ensure that there is adequate space around the
contained in a protected area.
unit for cooling airflow.
• Class e prohibits any occurrence of a spark.
• Place the unit as near to the motor as possible.
Motors with class d protection Keep the motor cables as short as possible. See
Do not require approval. Special wiring and containment chapter 10.5 Cable Specifications.
are required.
• Ensure that the location allows for cable entry at
Motors with class e protection the bottom of the unit.
When combined with an ATEX–approved PTC monitoring
Cooling and airflow requirements
device like the VLT® PTC Thermistor Card MCB 112, the
installation does not need an individual approval from an • Ensure that top and bottom clearance for air
approbated organization. cooling is provided. Clearance requirement:
225 mm (9 in).
Motors with class d/e protection
The motor itself has an e ignition protection class, while • Consider derating for temperatures starting
the motor cabling and connection environment is in between 45 °C (113 °F) and 50 °C (122 °F) and
compliance with the d classification. To attenuate the high elevation 1000 m (3300 ft) above sea level. See
peak voltage, use a sine-wave filter at the drive output. the product-specific design guide for detailed
information.
When using a drive in a potentially explosive
atmosphere, use the following: The drive uses back-channel cooling to circulate the heat
sink cooling air. The cooling duct carries approximately
• Motors with ignition protection class d or e.
90% of the heat out of the back channel of the drive.
• PTC temperature sensor to monitor the motor Redirect the back-channel air from the panel or room by
temperature. using:
• Short motor cables. • Duct cooling. Back-channel cooling kits are
available to direct the air away from the panel
• Sine-wave output filters when shielded motor
when an IP20/chassis drive is installed in a Rittal
cables are not used.
enclosure. Use of a kit reduces the heat in the
NOTICE panel and smaller door fans can be specified on
MOTOR THERMISTOR SENSOR MONITORING the enclosure.
Drives with the VLT® PTC Thermistor Card MCB 112 • Cooling out the back (top and base covers). The
option are PTB-certified for potentially explosive back-channel cooling air can be ventilated out of
atmospheres. the room so that the heat from the back channel
is not dissipated into the control room.

18 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Mechanical Installation Operating Guide

NOTICE 4.6 Lifting the Drive


One or more door fans are required on the enclosure to
Always lift the drive using the dedicated eye bolts at the
remove heat not contained in the back channel of the
top of the drive. See Illustration 4.3.
drive. The fans also remove any additional losses
generated by other components inside the drive.
WARNING
Ensure that the fans supply adequate airflow over the heat
HEAVY LOAD
sink. To select the appropriate number of fans, calculate
Unbalanced loads can fall or tip over. Failure to take
the total required airflow. The flow rate is shown in
Table 4.2.
proper lifting precautions increases risk of death, serious 4 4
injury, or equipment damage.

Enclosure size Door fan/top Power size Heat sink fan • Move the unit using a hoist, crane, forklift, or
fan other lifting device with the appropriate weight
D1h/D3h/D5h/ 102 m3/hr 90–110 kW,
rating. See chapter 3.2 Power Ratings, Weight,
420 m3/hr
D6h 380–480 V
and Dimensions for the weight of the drive.
(60 CFM) (250 CFM)
75–132 kW, 420 m3/hr • Failure to locate the center of gravity and
525–690 V (250 CFM) correctly position the load can cause
132 kW, 380– 840 m3/hr unexpected shifting during lifting and
480 V (500 CFM) transport. For measurements and center of
gravity, see chapter 10.9 Enclosure Dimensions.
All, 200–240 V 840 m3/hr
(500 CFM) • The angle from the top of the drive module to
D2h/D4h/D7h/ 204 m3/hr 160 kW, 380– 420 m3/hr the lifting cables affects the maximum load
D8h (120 CFM) 480 V (250 CFM) force on the cable. This angle must be 65° or
160 kW, 525– 420 m3/hr
greater. Refer to Illustration 4.3. Attach and
690 V (250 CFM)
dimension the lifting cables properly.
All, 200–240 V 840 m3/hr • Never walk under suspended loads.
(500 CFM)
• To guard against injury, wear personal
protective equipment such as gloves, safety
Table 4.2 Airflow
glasses, and safety shoes.

130BE566.11
65° min

Illustration 4.3 Lifting the Drive

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 19


Mechanical Installation VLT® AQUA Drive FC 202

4.7 Mounting the Drive

130BF662.10
1
Depending on the drive model and configuration, the
drive can floor-mounted or wall-mounted.

Drive models D1h–D2h and D5h–D8h can be floor 2


mounted. Floor-mounted drives require space below the
drive for airflow. To provide this space, the drives can be
mounted on a pedestal. The D7h and D8h drives come
4 4 with a standard pedestal. Optional pedestal kits are
available for other D-sized drives.

Drives in enclosure sizes D1h–D6h can be wall-mounted.


Drive models D3h and D4h are P20/Chassis drives, which
1 Plastic tabs
can be mounted on a wall or on a mounting plate within a
2 Tabs removed for cable access
cabinet.

Illustration 4.5 Cable Openings in Plastic Gland Plate


Creating cable openings
Before attaching the pedestal or mounting the drive,
create cable openings in the gland plate and install it at
the bottom of the drive. The gland plate provides access Attaching the drive to the pedestal
for AC mains and motor cable entry while maintaining To install a standard pedestal, use the following steps. To
IP21/IP54 (Type 1/Type 12) protection ratings. For gland install an optional pedestal kit, refer to the instructions
plate dimensions, see chapter 10.9 Enclosure Dimensions. that shipped with the kit. See Illustration 4.6.
1. Unfasten 4 M5 screws, and remove the pedestal
• If the gland plate is a metal plate, punch cable
entry holes in the plate with a sheet metal front cover plate.
punch. Insert cable fittings into the holes. See 2. Secure 2 M10 nuts over the threaded studs at the
Illustration 4.4. back of the pedestal, securing it to the drive back
channel.
• If the gland plate is plastic, punch out plastic tabs
to accommodate the cables. See Illustration 4.5. 3. Fasten 2 M5 screws through the back flange of
the pedestal into the pedestal mounting bracket
e30bg284.10

on the drive.
4. Fasten 4 M5 screws through the front flange of
the pedestal and into the gland plate mounting
holes.

1
2

1 Cable entry hole


2 Metal gland plate

Illustration 4.4 Cable Openings in Sheet Metal Gland Plate

20 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Mechanical Installation Operating Guide

e30bg484.10
1

2
3
4

4 4

6
7

200 (7.9)

10

1 Pedestal wall spacer 6 Back flange of pedestal


2 Fastener slots 7 M5 screw (fasten through back flange)
3 Mounting flange at drive top 8 Front flange of pedestal
4 Mounting holes 9 Front cover plate of pedestal
5 M10 nuts (fasten to threaded posts) 10 M5 screw (fasten through front flange)

Illustration 4.6 Pedestal Installation in D7h/D8h Drives

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 21


Mechanical Installation VLT® AQUA Drive FC 202

Floor mounting the drive Wall mounting the drive


To secure the pedestal to the floor (after attaching the To wall mount a drive, use the following steps. Refer to
drive to the pedestal), use the following steps. Illustration 4.8.
1. Fasten 4 M10 bolts in the mounting holes at the 1. Fasten 2 M10 bolts in the wall to align with the
bottom of the pedestal, securing it to the floor. fastener slots at the bottom of drive.
See Illustration 4.7. 2. Slide the fastener slots over the M10 bolts.
2. Reposition the pedestal front cover plate, and 3. Tip the drive against the wall, and secure the top
fasten with 4 M5 screws. See Illustration 4.6. with 2 M10 bolts in the mounting holes.
4 4 3. Slide the pedestal wall spacer behind the
1

e30bg288.10
mounting flange at the top of the drive. See
Illustration 4.6.
4. Fasten 2–4 M10 bolts in the mounting holes at
the top of the drive, securing it to the wall. Use 1
bolt for each mounting hole. The number varies
with enclosure size. See Illustration 4.6. e30bg289.10

1 Mounting holes
2 Bottom of pedestal

Illustration 4.7 Pedestal-to-floor Mounting Holes

1 Top mounting holes


2 Lower fastener slots

Illustration 4.8 Drive-to-wall Mounting Holes

22 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5 Electrical Installation

5.1 Safety Instructions CAUTION


See chapter 2 Safety for general safety instructions. PROPERTY DAMAGE
Protection against motor overload is not included in the
WARNING default setting. To add this function, set
INDUCED VOLTAGE parameter 1-90 Motor Thermal Protection to [ETR trip] or
Induced voltage from output motor cables from different [ETR warning]. For the North American market, the ETR
drives that are run together can charge equipment function provides class 20 motor overload protection in
capacitors even with the equipment turned off and
locked out. Failure to run output motor cables separately
accordance with NEC. Failure to set parameter 1-90 Motor
Thermal Protection to [ETR trip] or [ETR warning] means
5 5
or use shielded cables could result in death or serious that motor overload protection is not provided and, if
injury. the motor overheats, property damage can occur.

• Run output motor cables separately or use


shielded cables. 5.2 EMC-compliant Installation
• Simultaneously lock out all the drives. To obtain an EMC-compliant installation, follow the
instructions provided in:
• Chapter 5.3 Wiring Schematic.
WARNING • Chapter 5.4 Connecting to Ground.
SHOCK HAZARD
The drive can cause a DC current in the ground
• Chapter 5.5 Connecting the Motor.
conductor and thus result in death or serious injury. • Chapter 5.6 Connecting the AC Mains.
• When a residual current-operated protective NOTICE
device (RCD) is used for protection against TWISTED SHIELD ENDS (PIGTAILS)
electrical shock, only an RCD of Type B is Twisted shield ends (pigtails) increase the shield
allowed on the supply side. impedance at higher frequencies, reducing the shield
Failure to follow the recommendation means that the effect and increasing the leakage current. To avoid
RCD cannot provide the intended protection. twisted shield ends, use integrated shield clamps.

Overcurrent protection • For use with relays, control cables, a signal


• Additional protective equipment such as short- interface, fieldbus, or brake, connect the shield to
circuit protection or motor thermal protection the enclosure at both ends. If the ground path
between drive and motor is required for has high impedance, is noisy, or is carrying
applications with multiple motors. current, break the shield connection on 1 end to
avoid ground current loops.
• Input fusing is required to provide short circuit
and overcurrent protection. If fuses are not • Convey the currents back to the unit using a
factory-supplied, the installer must provide them. metal mounting plate. Ensure good electrical
See maximum fuse ratings in chapter 10.7 Fuses contact from the mounting plate through the
and Circuit Breakers. mounting screws to the drive chassis.

Wire type and ratings • Use shielded cables for motor output cables. An
• All wiring must comply with local and national alternative is unshielded motor cables within
regulations regarding cross-section and ambient metal conduit.
temperature requirements.
NOTICE
• Power connection wire recommendation: SHIELDED CABLES
Minimum 75 °C (167 °F) rated copper wire. If shielded cables or metal conduits are not used, the
See chapter 10.5 Cable Specifications for recommended wire unit and the installation do not meet regulatory limits
sizes and types. on radio frequency (RF) emission levels.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 23


Electrical Installation VLT® AQUA Drive FC 202

• Ensure that motor and brake cables are as short


as possible to reduce the interference level from
the entire system.
• Avoid placing cables with a sensitive signal level
alongside motor and brake cables.
• For communication and command/control lines,
follow the particular communication protocol
standards. Danfoss recommends use of shielded
cables.
• Ensure that all control terminal connections are
PELV.
5 5 NOTICE
EMC INTERFERENCE
Use separate shielded cables for motor and control
wiring, and separate cables for mains wiring, motor
wiring, and control wiring. Failure to isolate power,
motor, and control cables can result in unintended
behavior or reduced performance. Minimum 200 mm (7.9
in) clearance between mains, motor, and control cables is
required.

NOTICE
INSTALLATION AT HIGH ALTITUDE
There is a risk of overvoltage. Isolation between
components and critical parts could be insufficient, and
not comply with PELV requirements. Reduce the risk of
overvoltage by using external protective devices or
galvanic isolation.
For installations above 2000 m (6500 ft) altitude, contact
Danfoss regarding PELV compliance.

NOTICE
PELV COMPLIANCE
Prevent electric shock by using protective extra low
voltage (PELV) electrical supply and complying with local
and national PELV regulations.

24 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

e30bf228.11
6

8
9 5 5
10

11

1 12
90

13

2 14

3
15

u
4
v 16
4
w
4 PE
L1 17
L2
L3
PE

18

1 PLC 10 Mains cable (unshielded)


2 Minimum 16 mm2 (6 AWG) equalizing cable 11 Output contactor and similar options
3 Control cables 12 Cable insulation stripped
4 Required minimum separation of 200 mm (7.9 in) between 13 Common ground busbar (Follow local and national
control cables, motor cables, and mains cables requirements for enclosure grounding)
5 Mains supply 14 Brake resistor
6 Bare (unpainted) surface 15 Metal box
7 Star washers 16 Connection to motor
8 Brake cable (shielded) 17 Motor
9 Motor cable (shielded) 18 EMC cable gland

Illustration 5.1 Example of Proper EMC Installation

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 25


Electrical Installation VLT® AQUA Drive FC 202

5.3 Wiring Schematic

e30bf111.12
TB5
230 V AC R1 Space heater (optional)
50/60 Hz

TB6 Contactor 1)

= = =
91 (L1) (U) 96
3-phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
Load share 88 (-) Switch mode Regen +
power supply

5 5
(optional) (R+) 82 Brake
89 (+) resistor
10 V DC 24 V DC
15 mA 200 mA (optional) Regen (optional)
(R-) 81
50 (+10 V OUT) + - + -
+10 V DC Regen -
A53 U-I (S201) 83
53 (A IN)
1 2

-10 V DC to +10 V DC
ON

ON=0/4-20 mA Relay1
0/4-20 mA A54 U-I (S202) 03
OFF=0 to ±10 V 240 V AC, 2A
1 2

54 (A IN)
ON

-10 V DC to +10 V DC 02
0/4-20 mA 400 V AC, 2A
55 (COM A IN) 01
Relay2
12 (+24 V OUT) 06
240 V AC, 2A
13 (+24 V OUT) P 5-00 05
400 V AC, 2A
24 V (NPN)
18 (D IN) 04
0 V (PNP)
24 V (NPN)
19 (D IN) 0 V (PNP) (COM A OUT) 39 Analog output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
S801/Bus Term.
24 V (NPN)
27 (D IN/OUT) 0 V (PNP) OFF-ON
24V ON=Terminated
1 2

ON

OFF=Open 1
Brake temperature
0V 5V 2 (NC)
24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24V
0V
S801
0V RS485 (P RS485) 68 RS485
24 V (NPN) interface
32 (D IN) 0 V (PNP) (N RS485) 69
24 V (NPN) (COM RS485) 61
33 (D IN) 0 V (PNP)
(PNP) = Source
(NPN) = Sink
37 (D IN)2)

Illustration 5.2 Basic Wiring Schematic

1) TB6 contactor is found only in D6h and D8h drives with a contactor option.
2) Terminal 37 (optional) is used for Safe Torque Off. Refer to the VLT® FC Series - Safe Torque Off Operating Guide for installation
instructions.

26 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.4 Connecting to Ground

WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.
• Ensure the correct grounding of the equipment by a certified electrical installer.

For electrical safety


• Ground the drive in accordance with applicable standards and directives.
• Use a dedicated ground wire for input power, motor power, and control wiring. 5 5
• Do not ground 1 drive to another in a daisy chain fashion.
• Keep the ground wire connections as short as possible.
• Follow motor manufacturer wiring requirements.
• Minimum cable cross-section: 10 mm2 (6 AWG) (or 2 rated ground wires terminated separately).
• Tighten the terminals in accordance with the information provided in chapter 10.8.1 Fastener Torque Ratings.

For EMC-compliant installation


• Establish electrical contact between the cable shield and the drive enclosure by using metal cable glands or by
using the clamps provided on the equipment.
• Reduce burst transient by using high-strand wire.
• Do not use twisted shield ends (pigtails).

NOTICE
POTENTIAL EQUALIZATION
There is a risk of burst transient when the ground potential between the drive and the control system is different.
Install equalizing cables between the system components. Recommended cable cross-section: 16 mm2 (5 AWG).

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 27


Electrical Installation VLT® AQUA Drive FC 202

e30bg266.10
5 5

Illustration 5.3 Ground Terminals (D1h shown)

28 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.5 Connecting the Motor

WARNING
INDUCED VOLTAGE
Induced voltage from output motor cables that run together can charge equipment capacitors, even with the
equipment turned off and locked out. Failure to run output motor cables separately or use shielded cables could result
in death or serious injury.

• Comply with local and national electrical codes for cable sizes. For maximum wire sizes, see chapter 10.5 Cable
Specifications.


Follow motor manufacturer wiring requirements.
Motor wiring knockouts or access panels are provided at the base of IP21 (NEMA1/12) and higher units.
5 5
• Do not wire a starting or pole-changing device (for example Dahlander motor or slip ring asynchronous motor)
between the drive and the motor.

Procedure
1. Strip a section of the outer cable insulation.
2. Position the stripped wire under the cable clamp, establishing mechanical fixation and electrical contact between
the cable shield and ground.
3. Connect the ground wire to the nearest grounding terminal in accordance with the grounding instructions
provided in chapter 5.4 Connecting to Ground. See Illustration 5.4.
4. Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W). See Illustration 5.4.
5. Tighten the terminals in accordance with the information provided in chapter 10.8.1 Fastener Torque Ratings.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 29


Electrical Installation VLT® AQUA Drive FC 202

e30bg268.10
5 5

Illustration 5.4 Motor Terminals (D1h shown)

30 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.6 Connecting the AC Mains


• Size the wiring according to the input current of the drive. For maximum wire sizes, see chapter 10.1 Electrical Data.
• Comply with local and national electrical codes for cable sizes.

Procedure
1. Strip a section of the outer cable insulation.
2. Position the stripped wire under the cable clamp, establishing mechanical fixation and electrical contact between
the cable shield and ground.
3. Connect the ground wire to the nearest grounding terminal in accordance with the grounding instructions
provided in chapter 5.4 Connecting to Ground.
4. Connect the 3-phase AC input power wiring to terminals R, S, and T. See Illustration 5.5.
5 5
5. Tighten the terminals in accordance with the information provided in chapter 10.8.1 Fastener Torque Ratings.
6. When supplied from an isolated mains source (IT mains or floating delta) or TT/TN-S mains with a grounded leg
(grounded delta), ensure that parameter 14-50 RFI Filter is set to [0] Off to avoid damage to the DC link and to
reduce ground capacity currents.

NOTICE
OUTPUT CONTACTOR
Danfoss does not recommend using an output contactor on 525–690 V drives that are connected to an IT mains
network.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 31


Electrical Installation VLT® AQUA Drive FC 202

e30bg267.10
5 5

Illustration 5.5 AC Mains Terminals (D1h shown). For a detailed view of terminals, see chapter 5.8 Terminal Dimensions.

32 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.7 Connecting Regen/Load Share


Terminals
The optional regeneration/load share terminals are found at the top of the drive. For drives with IP21/IP54 enclosures, the
wiring is routed through a cover surrounding the terminals. Refer to Illustration 5.5.

• Size the wiring according to the current of the drive. For maximum wire sizes, see chapter 10.1 Electrical Data.
• Comply with local and national electrical codes for cable sizes.

Procedure
1. Remove 2 plugs (for either top entry or side entry) from the terminal cover.
2. Insert cable fittings into the terminal cover holes. 5 5
3. Strip a section of the outer cable insulation.
4. Position the stripped cable through the fittings.
5. Connect the DC(+) cable to the DC(+) terminal, and secure with 1 M10 fastener.
6. Connect the DC(-) cable to the DC(-) terminal, and secure with 1 M10 fastener.
7. Tighten the terminals in accordance with chapter 10.8.1 Fastener Torque Ratings.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 33


Electrical Installation VLT® AQUA Drive FC 202

e30bg485.10
6

1
7
2

3 8

5 5

32 (1.3)

9
244 (9.6)

14 (0.6)
16 (0.6)

10

101 (4.0) 125 (4.9)


11

236 (9.3) 95 (3.7) 125 (4.9)

87 (3.4)

5 12

1 Top openings for regen/load share terminals 7 DC(+) terminal


2 Terminal cover 8 DC(-) terminal
3 Side opening for regen/load share terminals 9 Hole for M10 fastener
4 Top view 10 Close-up view
5 Side view 11 Regen/load share terminals
6 View without cover 12 Front view

Illustration 5.6 Regen/Load Share Terminals in Enclosure Size D

34 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.8 Terminal Dimensions


5.8.1 D1h Terminal Dimensions

130BF342.10
5 5

1
200 (7.9) 3

94 (3.7)
88 (3.5)

0.0
0.0

33 (1.3)

62 (2.4)

101 (4.0)

140 (5.5)

163 (6.4)

185 (7.3)

224 (8.8)

263 (10.4)

293 (11.5)

1 Mains terminals 3 Motor terminals


2 Ground terminals – –

Illustration 5.7 D1h Terminal Dimensions (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 35


Electrical Installation VLT® AQUA Drive FC 202

130BF343.10
1 2

5 5
0.0

272 (10.7)

244 (9.6)

0.0
M10
M10

13 13
(0.5) (0.5)

32 32
(1.3) (1.3)

1 Mains terminals 2 Motor terminals

Illustration 5.8 D1h Terminal Dimensions (Side Views)

36 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.8.2 D2h Terminal Dimensions

130BF345.10
1
331 (13.0) 3
5 5

2 211 (8.3)

168 (6.6) 168 (6.6)

143 (5.6) 143 (5.6)

0.0
0.0

42 (1.6)

68 (2.7)

126 (5.0)

184 (7.2)

246 (9.7)

300 (11.8)

354 (13.9)

378 (14.9)

1 Mains terminals 3 Motor terminals


2 Ground terminals – –

Illustration 5.9 D2h Terminal Dimensions (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 37


Electrical Installation VLT® AQUA Drive FC 202

130BF346.10
1 2

5 5
0.0

284 (11.2)

255 (10.0)

0.0
M10 M10

15 (0.6) 15 (0.6)

19 (0.8) 18 (0.7)

38 (1.5) 35 (1.4)

1 Mains terminals 2 Motor terminals

Illustration 5.10 D2h Terminal Dimensions (Side Views)

38 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.8.3 D3h Terminal Dimensions

130BF341.10
152 (6.0)

217 (8.5)
292 (11.5)

5 5
2

1
3
188 (7.4)

83 (3.3)

0.0
4
0.0

22 (0.9)

62 (2.4)

101 (4.0)

145 (5.7)

184 (7.2)

223 (8.8)

1 Mains terminals 3 Motor terminals


2 Brake terminals 4 Ground terminals

Illustration 5.11 D3h Terminal Dimensions (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 39


Electrical Installation VLT® AQUA Drive FC 202

130BF344.10
1

3 2

5 5
0.0

0.0
244 (9.6)
272 (10.7)

290 (11.4)

M10

4 12 (0.5) 6

10 (0.4) 38 (1.5)
3X M8x18
0

59 (2.3)

145 (5.7)

182 (7.2)

M10
M10
5
7
13 (0.5)
13 (0.5)
32 (1.3) 32 (1.3)

1 and 6 Bottom brake/regen terminals 3 and 5 Mains terminals


2 and 7 Motor terminals 4 Ground terminals

Illustration 5.12 D3h Terminal Dimensions (Side Views)

40 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.8.4 D4h Terminal Dimensions

293 (11.5)

130BF347.10
237 (9.3)
376 (14.8)
5 5
1 2

319 (12.6) 3

200 (7.9)

0.0
4
o.o

33 (1.3)

91 (3.6)

149 (5.8)

211 (8.3)

265 (10.4)

319 (12.6)

1 Mains terminals 3 Motor terminals


2 Brake terminals 4 Ground terminals

Illustration 5.13 D4h Terminal Dimensions (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 41


Electrical Installation VLT® AQUA Drive FC 202

130BF348.10
1

3 2

5 5

306 (12.1)

255 (10.0)
284 (11.2)

0.0
0.0

4 M10

6
0

13 (0.5)
3X M10X20 19 (0.7)
0

91 (3.6)

200 (7.9)

259 (10.2)

16 (0.6)

32 (1.3)

M10 M10

7
5 22 (0.9)
15 (0.6)

19 (0.8) 18 (0.7)
38 (1.5)
35 (1.4)

1 and 6 Brake/regen terminals 3 and 5 Mains terminals


2 and 7 Motor terminals 4 Ground terminals

Illustration 5.14 D4h Terminal Dimensions (Side Views)

42 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.8.5 D5h Terminal Dimensions

130BF349.10
5 5

1 227 (9.0)
221 (8.7)

196 (7.7)

4
2
148 (5.8)

118 (4.6)

90 (3.6)

0.0
0.0

45 (1.8)

46 (1.8)

99 (3.9)

146 (5.8)
153 (6.0)

182 (7.2)
193 (7.6)

221 (8.7)

249 (9.8)
260 (10.2)

1 Mains terminals 3 Brake terminals


2 Ground terminals 4 Motor terminals

Illustration 5.15 D5h Terminal Dimensions with Disconnect Option (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 43


Electrical Installation VLT® AQUA Drive FC 202

130BF350.10
5 5
2
1
3

206 (8.1)

113 (4.4)

0.0
0.0

1 Mains terminals 3 Motor terminals


2 Brake terminals – –

Illustration 5.16 D5h Terminal Dimensions with Disconnect Option (Side Views)

44 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

256 (10.1)
263 (10.4)

293 (11.5)
101 (4.0)

140 (5.5)
163 (6.4)
185 (7.3)
191 (7.5)

224 (8.8)

130BF351.10
33 (1.3)

62 (2.4)
0.0

727 (28.6) 2

5 5
623 (24.5) 3

517 (20.4)
511 (20.1)
4

0.0

1 Mains terminals 3 Motor terminals


2 Brake terminals 4 Ground terminals

Illustration 5.17 D5h Terminal Dimensions with Brake Option (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 45


Electrical Installation VLT® AQUA Drive FC 202

130BF352.10
1

2
3

5 5
0.0

274 (10.8)

293 (11.5)

246 (9.7)

0.0

1 Brake terminals 3 Motor terminals


2 Mains terminals – –

Illustration 5.18 D5h Terminal Dimensions with Brake Option (Side Views)

46 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.8.6 D6h Terminal Dimensions

130BF353.10
1

458 (18.0)
5 5

4
227 (8.9)

195 (7.7)
2
5
153 (6.0)

123 (4.8)

96 (3.8)

0.0
0.0

46 (1.8)
50 (2.0)

99 (3.9)
146 (5.8)

147 (5.8)

182 (7.2)
193 (7.6)

221 (8.7)

249 (9.8)
260 (10.2)

1 Mains terminals 4 Brake terminals


2 Ground terminals 5 Motor terminals
3 TB6 terminal block for contactor – –

Illustration 5.19 D6h Terminal Dimensions with Contactor Option (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 47


Electrical Installation VLT® AQUA Drive FC 202

e30bf354.10
1

5 5

3
0.0

286 (11.2)

206 (8.1)

113 (4.4)

1 Mains terminals 3 Motor terminals 0.0

2 Brake terminals – –

Illustration 5.20 D6h Terminal Dimensions with Contactor Option (Side Views)

48 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

130BF355.10
5 5

225 (8.9) 4

0.0
153 (6.0)
45 (1.8)

99 (3.9)
0.0

1 Mains terminals 4 Brake terminals


2 Ground terminals 5 Motor terminals
3 TB6 terminal block for contactor – –

Illustration 5.21 D6h Terminal Dimensions with Contactor and Disconnect Options (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 49


Electrical Installation VLT® AQUA Drive FC 202

130BF356.10
5 5

1
2

3
0.0

286 (11.2)

1 Brake terminals 3 Motor terminals


2 Mains terminals – –

Illustration 5.22 D6h Terminal Dimensions with Contactor and Disconnect Options (Side Views)

50 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

130BF357.10
1 5 5
467 (18.4)

0.0
0.0

52 (2.1)

99 (3.9)

145 (5.7)

1 Mains terminals 3 Brake terminals


2 Ground terminals 4 Motor terminals

Illustration 5.23 D6h Terminal Dimensions with Circuit Breaker Option (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 51


Electrical Installation VLT® AQUA Drive FC 202

130BF358.10
1
5 5

3
0.0

163 (6.4)

1 Mains terminals 3 Motor terminals


2 Brake terminals – –

Illustration 5.24 D6h Terminal Dimensions with Circuit Breaker Option (Side Views)

52 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.8.7 D7h Terminal Dimensions

130BF359.10
1 545 (21.4)

2 515 (20.3)

3 5 5
412 (16.2)
395 (15.6)
372 (14.7) 4

0.0
0.0

49 (1.9)
66 (2.6)

95 (3.7)

131 (5.1)
151 (5.9)

195 (7.7)
198 (7.8)

238 (9.4)

292 (11.5)

346 (13.6)
368 (14.5)

1 Mains terminals 3 Motor terminals


2 Brake terminals 4 Ground terminals

Illustration 5.25 D7h Terminal Dimensions with Disconnect Option (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 53


Electrical Installation VLT® AQUA Drive FC 202

130BF360.10
1
3
2

5 5
0.0

276 (10.9)
119 (4.7)

1 Mains terminals 3 Motor terminals


2 Brake terminals – –

Illustration 5.26 D7h Terminal Dimensions with Disconnect Option (Side Views)

54 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

130BF361.10
269 (10.6)
297 (11.7)
325 (12.8)
351 (13.8)
375 (14.8)
123 (4.9)

181 (7.1)

243 (9.6)
40 (1.6)
66 (2.6)
0.0

1260 (49.6)
1 3
1202 (47.3) 4

1082 (42.6)

5 5
2
1034 (40.7)
1009 (39.7)

0.0

1 Mains terminals 3 Brake terminals


2 Ground terminals 4 Motor terminals

Illustration 5.27 D7h Terminal Dimensions with Brake Option (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 55


Electrical Installation VLT® AQUA Drive FC 202

290 (11.4)

309 (12.1)

257 (10.1)

130BF362.10
0.0

0.0
1

2 3

5 5

1 Brake terminals 3 Motor terminals


2 Mains terminals – –

Illustration 5.28 D7h Terminal Dimensions with Brake Option (Side Views)

56 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.8.8 D8h Terminal Dimensions

130BF367.10
1
898 (35.3)

5 5
4

5
2 521 (20.5)

3
418 (16.5)
401 (15.8)
378 (14.9)

0.0
0.0

49 (1.9)
69 (2.7)
95 (3.7)
123 (4.9)
151 (5.9)
177 (7.0)
198 (7.8)

238 (9.4)

292 (11.5)

346 (13.6)
378 (14.9)

1 Mains terminals 4 TB6 terminal block for contactor


2 Brake terminals 5 Motor terminals
3 Ground terminals – –

Illustration 5.29 D8h Terminal Dimensions with Contactor Option (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 57


Electrical Installation VLT® AQUA Drive FC 202

130BF368.10
1

5 5

2 3
0.0

119 (4.7)

252 (9.9)

127 (5.0)

0.0

1 Mains terminals 3 Motor terminals


2 Brake terminals – –

Illustration 5.30 D8h Terminal Dimensions with Contactor Option (Side Views)

58 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

130BF369.10
4

5 5

1
567 (22.3)

5
2

0.0
0.0

58 (2.3)

123 (4.9)

188 (7.4)

1 Mains terminals 4 TB6 terminal block for contactor


2 Brake terminals 5 Motor terminals
3 Ground terminals – –

Illustration 5.31 D8h Terminal Dimensions with Contactor and Disconnect Options (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 59


Electrical Installation VLT® AQUA Drive FC 202

130BF370.10
5 5

1
2
3
0.0

246 (9.7)

1 Mains terminals 3 Motor terminals


2 Brake terminals – –

Illustration 5.32 D8h Terminal Dimensions with Contactor and Disconnect Options (Side View)

60 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

130BF371.10
5 5
1

605
(23.8)

4
2

0
154 (6.1)

224 (8.8)
0

85 (3.3)

1 Mains terminals 3 Ground terminals


2 Brake terminals 4 Motor terminals

Illustration 5.33 D8h Terminal Dimensions with Circuit Breaker Option (Front View)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 61


Electrical Installation VLT® AQUA Drive FC 202

130BF372.10
M10

5 5 20 (0.8) 15 (0.6)

40 (1.6)

2
3 M10
2

15 (0.6)

16 (0.6) 32 (1.3)

M10
20
(0.8)

14 (0.5)

35 (1.4)
18 (0.7)
202 (8.0)
0.0

1 Mains terminals 3 Motor terminals


2 Brake terminals – –

Illustration 5.34 D8h Terminal Dimensions with Circuit Breaker Option (Side View)

62 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.9 Control Wiring

130BF145.10
1
All terminals to the control cables are inside the drive 61 68 69 39 42 50 53 54 55
below the LCP. To access the control terminals, either open
the door (D1h/D2h/D5h/D6h/D7h/D8h) or remove the front 3
panel (D3h/D4h). 2
12 13 18 19 27 29 32 33 20 37
5.9.1 Control Cable Routing

• Isolate control wiring from high-power


components in the drive. 1 Serial communication terminals

• Tie down all control wires after routing them. 2


3
Digital input/output terminals
Analog input/output terminals
5 5
• Connect shields to ensure optimum electrical
immunity.
Illustration 5.36 Terminal Numbers Located on the Connectors
• When the drive is connected to a thermistor,
ensure that the thermistor control wiring is
shielded and reinforced/double insulated. A 24 V Terminal Parameter Default Description
DC supply voltage is recommended. setting
Fieldbus connection 61 – – Integrated RC-filter for
Connections are made to the relevant options on the cable shield. ONLY for
control card. For more detail, see the relevant fieldbus connecting the shield
instruction. The cable must be tied down and routed along to correct EMC
with other control wires inside the unit. problems.
68 (+) Parameter – RS485 interface. A
5.9.2 Control Terminal Types group 8-3* FC switch (BUS TER.) is
Port Settings provided on the
Illustration 5.35 shows the removable drive connectors. 69 (-) Parameter – control card for bus
Terminal functions and default settings are summarized in group 8-3* FC termination
Table 5.1 – Table 5.3. Port Settings resistance. See
Illustration 5.40.
130BF144.10

Table 5.1 Serial Communication Terminal Descriptions

Digital input/output terminals


Terminal Parameter Default Description
setting
12, 13 – +24 V DC 24 V DC supply
voltage for digital
inputs and external
transducers.
Maximum output
current 200 mA for all
24 V loads.
18 Parameter 5-10 [8] Start Digital inputs.
Terminal 18
Digital Input
19 Parameter 5-11 [10]
Terminal 19 Reversing
Digital Input
Illustration 5.35 Control Terminal Locations 32 Parameter 5-14 [0] No
Terminal 32 operation
Digital Input
33 Parameter 5-15 [0] No
Terminal 33 operation
Digital Input

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 63


Electrical Installation VLT® AQUA Drive FC 202

Digital input/output terminals 5.9.3 Wiring to Control Terminals


Terminal Parameter Default Description
setting The control terminals are located near the LCP. The control
27 Parameter 5-12 [2] Coast For digital input or terminal connectors can be unplugged from the drive for
Terminal 27 inverse output. Default convenience when wiring, as shown in Illustration 5.35.
Digital Input setting is input. Either solid or flexible wire can be connected to the
29 Parameter 5-13 [14] JOG control terminals. Use the following procedures to connect
Terminal 29 or disconnect the control wires.
Digital Input
20 – – Common for digital NOTICE
inputs and 0 V
Minimize interference by keeping control wires as short
5 5
potential for 24 V
as possible and separate from high-power cables.
supply.
37 – STO When not using the
Connecting wire to control terminals
optional STO feature,
a jumper wire is 1. Strip 10 mm (0.4 in) of the outer plastic layer
required between from the end of the wire.
terminal 12 (or 13) 2. Insert the control wire into the terminal.
and terminal 37. This
set-up allows the • For a solid wire, push the bare wire into
drive to operate with the contact. See Illustration 5.37.
factory default • For a flexible wire, open the contact by
programming values. inserting a small screwdriver into the
slot between the terminal holes and
Table 5.2 Digital Input/Output Terminal Descriptions push the screwdriver inward. See
Illustration 5.38. Then, insert the stripped
Analog input/output terminals
wire into the contact, and remove the
Terminal Parameter Default Description screwdriver.
setting
3. Pull gently on the wire to ensure that the contact
39 – – Common for analog
is firmly established. Loose control wiring can be
output.
the source of equipment faults or reduced
42 Parameter 6-50 [0] No Programmable analog
performance.
Terminal 42 operation output. 0–20 mA or
Output 4–20 mA at a
e30bg283.10

maximum of 500 Ω.
12 13 18 19 27 29 32 33
50 – +10 V DC 10 V DC analog
supply voltage for
potentiometer or
thermistor. 15 mA
maximum.
53 Parameter Reference Analog input. For
4)
(0.

group 6-1* voltage or current.


mm
10

Analog Input 1 Switches A53 and


54 Parameter Feedback A54 select mA or V.
Illustration 5.37 Connecting Solid Control Wires
group 6-2*
Analog Input 2
55 – – Common for analog
input.

Table 5.3 Analog Input/Output Terminal Descriptions

64 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.9.5 Configuring RS485 Serial

130BD546.11
Communication
12 13 18 19 27 29 32 33

RS485 is a 2-wire bus interface compatible with multi-drop


network topology, and it contains the following features:
1
• Either Danfoss FC or Modbus RTU communication
2 protocol, which are internal to the drive, can be
used.

)4
(0. •
mm
Functions can be programmed remotely using
10

the protocol software and RS485 connection or in


Illustration 5.38 Connecting Flexible Control Wires
parameter group 8-** Communications and
Options.
5 5
• Selecting a specific communication protocol
Disconnecting wires from the control terminals changes various default parameter settings to
match the specifications of the protocol, making
1. To open the contact, insert a small screwdriver
more protocol-specific parameters available.
into the slot between the terminal holes and
push the screwdriver inward. • Option cards for the drive are available to provide
more communication protocols. See the option
2. Pull gently on the wire to free it from the control
card documentation for installation and operation
terminal contact.
instructions.
See chapter 10.5 Cable Specifications for control terminal
wiring sizes and chapter 8 Wiring Configuration Examples for
• A switch (BUS TER) is provided on the control
card for bus termination resistance. See
typical control wiring connections.
Illustration 5.40.
For basic serial communication set-up, perform the
5.9.4 Enabling Motor Operation
following steps:
(Terminal 27)
1. Connect RS485 serial communication wiring to
terminals (+)68 and (-)69.
A jumper wire is required between terminal 12 (or 13) and
terminal 27 for the drive to operate when using factory 1a Use shielded serial communication cable
default programming values. (recommended).
1b See chapter 5.4 Connecting to Ground for
• Digital input terminal 27 is designed to receive proper grounding.
24 V DC external interlock command.
2. Select the following parameter settings:
• When no interlock device is used, wire a jumper
2a Protocol type in parameter 8-30 Protocol.
between control terminal 12 (recommended) or
13 to terminal 27. This wire provides an internal 2b Drive address in parameter 8-31 Address.
24 V signal on terminal 27. 2c Baud rate in parameter 8-32 Baud Rate.
• When the status line at the bottom of the LCP
130BB489.10

reads AUTO REMOTE COAST, the unit is ready to


operate, but is missing an input signal on
terminal 27. 61

• When factory-installed optional equipment is


wired to terminal 27, do not remove that wiring.
68 +
NOTICE RS485
The drive cannot operate without a signal on terminal
69
27, unless terminal 27 is reprogrammed using
parameter 5-12 Terminal 27 Digital Input.

Illustration 5.39 Serial Communication Wiring Diagram

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 65


Electrical Installation VLT® AQUA Drive FC 202

5.9.6 Wiring Safe Torque Off (STO) 5.9.9 Wiring the Brake Resistor Temperature
Switch
The Safe Torque Off (STO) function is a component in a
safety control system. STO prevents the unit from The brake resistor terminal block is found on the power
generating the voltage required to rotate the motor. card and allows for the connection of an external brake
resistor temperature switch. The switch can be configured
To run STO, more wiring for the drive is required. Refer to as normally closed or normally open. If the input changes,
Safe Torque Off Operating Guide for further information. a signal trips the drive and shows alarm 27, Brake chopper
fault on the LCP display. At the same time, the drive stops
braking and the motor coasts.
5.9.7 Wiring the Space Heater
1. Locate the brake resistor terminal block (terminals

5 5 The space heater is an option used to prevent conden-


sation from forming inside the enclosure when the unit is 2.
104–106) on the power card. See Illustration 3.3.
Remove the M3 screws that hold the jumper to
turned off. It is designed to be field wired and controlled the power card.
by an external system.
3. Remove the jumper and wire the brake resistor
temperature switch in 1 of the following configu-
Specifications
rations:
• Nominal voltage: 100–240
3a Normally closed. Connect to terminals
• Wire size: 12–24 AWG
104 and 106.
3b Normally open. Connect to terminals
5.9.8 Wiring the Auxiliary Contacts to the
104 and 105.
Disconnect
4. Secure the switch wires with the M3 screws.
The disconnect is an option that is installed at the factory. Torque to 0.5–0.6 Nm (5 in-lb).
The auxiliary contacts, which are signal accessories used
with the disconnect, are not installed at the factory to
allow more flexibility during installation. The contacts snap
into place without the need for tools.

Contacts must be installed in specific locations on the


disconnect depending on their functions. Refer to the
datasheet included in the accessory bag that comes with
the drive.

Specifications
• Ui/[V]: 690
• Uimp/[kV]: 4
• Pollution degree: 3
• Ith/[A]: 16
• Cable size: 1...2x0.75...2.5 mm2
• Maximum fuse: 16 A/gG
• NEMA: A600, R300, wire size: 18–14 AWG, 1(2)

66 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Electrical Installation Operating Guide

5.9.10 Selecting Voltage/Current Input


Signal

The analog input terminals 53 and 54 allow setting of


input signal to voltage (0–10 V) or current (0/4–20 mA).

Default parameter setting:


• Terminal 53: Speed reference signal in open loop
(see parameter 16-61 Terminal 53 Switch Setting).
• Terminal 54: Feedback signal in closed loop (see
parameter 16-63 Terminal 54 Switch Setting).

NOTICE 5 5
Disconnect power to the drive before changing switch
positions.

1. Remove the LCP. See Illustration 5.40.


2. Remove any optional equipment covering the
switches.
3. Set switches A53 and A54 to select the signal
type (U = voltage, I = current).
130BF146.10

BUS TER. A53 A54


OFF-ON
1

N O

U- I U- I
2
1

N O
2

N O

N O
2

Illustration 5.40 Location of Terminal 53 and 54 Switches

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 67


Pre-start Check List VLT® AQUA Drive FC 202

6 Pre-start Check List

Before completing installation of the unit, inspect the entire installation as detailed in Table 6.1. Check and mark the items
when completed.

Inspect for Description ☑


Motor • Confirm continuity of the motor by measuring ohm values on U–V (96–97), V–W (97–98), and W–U (98–96).

• Confirm that the supply voltage matches the voltage of the drive and the motor.

Switches • Ensure that all switch and disconnect settings are in the proper positions.

Auxiliary equipment • Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that reside on the input
power side of the drive or output side to the motor. Ensure that they are ready for full-speed operation.


6 6 •
Check function and installation of any sensors used for feedback to the drive.

Remove any power factor correction caps on motor.

• Adjust any power factor correction caps on the mains side and ensure that they are dampened.

Cable routing • Ensure that motor wiring, brake wiring (if equipped), and control wiring are separated or shielded, or in 3
separate metallic conduits for high-frequency interference isolation.

Control wiring • Check for broken or damaged wires and loose connections.

• Check that control wiring is isolated from high-power wiring for noise immunity.

• Check the voltage source of the signals, if necessary.

• Use shielded cable or twisted pair and ensure that the shield is terminated correctly.

Input and output • Check for loose connections.


power wiring
• Check that motor and mains are in separate conduit or separated shielded cables.

Grounding • Check for good ground connections that are tight and free of oxidation.

• Grounding to conduit, or mounting the back panel to a metal surface, is not a suitable grounding.

Fuses and circuit • Check for proper fusing or circuit breakers.


breakers
• Check that all fuses are inserted firmly and are in operational condition and that all circuit breakers (if
used) are in the open position.

Cooling clearance • Look for any obstructions in the airflow path.

• Measure top and bottom clearance of the drive to verify adequate airflow for cooling, see
chapter 4.5 Installation and Cooling Requirements.

Ambient conditions • Check that requirements for ambient conditions are met. See chapter 10.4 Ambient Conditions.

Interior of the drive • Inspect that the unit interior is free of dirt, metal chips, moisture, and corrosion.

• Verify that all installation tools have been removed from unit interior.

• For D3h and D4h enclosures, ensure that the unit is mounted on an unpainted, metal surface.

Vibration • Check that the unit is mounted solidly, or that shock mounts are used, if necessary.

• Check for an unusual amount of vibration.

Table 6.1 Pre-start Check List

68 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Commissioning Operating Guide

7 Commissioning

7.1 Applying Power 7.2 Programming the Drive


7.2.1 Parameter Overview
WARNING
UNINTENDED START Parameters contain various settings that are used to
When the drive is connected to AC mains, DC supply, or configure and operate the drive and motor. These
load sharing, the motor can start at any time, causing parameter settings are programmed into the local control
risk of death, serious injury, and equipment, or property panel (LCP) through the different LCP menus. For more
damage. The motor can start by activation of an external detail on parameters, see the product-specific programming
switch, a fieldbus command, an input reference signal guide.
from the LCP or LOP, via remote operation using MCT 10
Set-up software, or after a cleared fault.
Parameter settings are assigned a default value at the
To prevent unintended motor start: factory, but can be configured for their unique application.
• Press [Off] on the LCP before programming Each parameter has a name and number that remain the
parameters. same regardless of the programming mode. 7 7
• Disconnect the drive from mains whenever
personal safety considerations make it In the Main Menu mode, the parameters are divided into
necessary to avoid unintended motor start. groups. The 1st digit of the parameter number (from the
left) indicates the parameter group number. The parameter
• Check that the drive, motor, and any driven
group is then broken down into sub-groups, if necessary.
equipment are in operational readiness.
For example:

NOTICE 0-** Operation/Display Parameter group


MISSING SIGNAL 0-0* Basic Settings Parameter sub-group
If the status at the bottom of the LCP reads AUTO Parameter 0-01 Language Parameter
REMOTE COASTING, or alarm 60, External interlock is Parameter 0-02 Motor Speed Unit Parameter
shown, it indicates that the unit is ready to operate but Parameter 0-03 Regional Settings Parameter
is missing an input signal on, for example, terminal 27.
See chapter 5.9.4 Enabling Motor Operation (Terminal 27). Table 7.1 Example of Parameter Group Hierarchy

Apply power to the drive using the following steps: 7.2.2 Parameter Navigation
1. Confirm that the input voltage is balanced within
3%. If not, correct the input voltage imbalance Use the following LCP keys to navigate through the
before proceeding. Repeat this procedure after parameters:
the voltage correction.
2. Ensure that any optional equipment wiring • Press [▲] [▼] to scroll up or down.
matches the installation requirements. • Press [◄] [►] to shift a space to the left or right of
3. Ensure that all operator devices are in the OFF a decimal point while editing a decimal
position. parameter value.

4. Close and securely fasten all covers and doors on • Press [OK] to accept the change.
the drive. • Press [Cancel] to disregard the change and exit
5. Apply power to the unit, but do not start the edit mode.
drive. For units with a disconnect switch, turn the • Press [Back] twice to show the status view.
switch to the ON position to apply power to the
drive. • Press [Main Menu] once to go back to the main
menu.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 69


Commissioning VLT® AQUA Drive FC 202

7.2.3 Entering System Information NOTICE


MISSING INPUT SIGNAL
NOTICE When the LCP shows AUTO REMOTE COASTING or alarm
SOFTWARE DOWNLOAD 60, External Interlock, the unit is ready to operate but is
For commissioning via PC, install MCT 10 Set-up missing an input signal. See chapter 5.9.4 Enabling Motor
Software. The software is available for download (basic Operation (Terminal 27) for details.
version) or for ordering (advanced version, code number
130B1000). For more information and downloads, see 7.2.4 Configuring Automatic Energy
www.danfoss.com/en/service-and-support/downloads/dds/ Optimization
vlt-motion-control-tool-mct-10/.
Automatic energy optimization (AEO) is a procedure that
The following steps are used to enter basic system minimizes voltage to the motor, reducing energy
information into the drive. Recommended parameter consumption, heat, and noise.
settings are intended for start-up and checkout purposes.
Application settings vary. 1. Press [Main Menu].
2. Select 1-** Load and Motor and press [OK].
NOTICE
7 7 Although these steps assume that an asynchronous
3. Select 1-0* General Settings and press [OK].

motor is used, a permanent magnet motor can be used. 4. Select parameter 1-03 Torque Characteristics and
For more information on specific motor types, see the press [OK].
product-specific programming guide. 5. Select either [2] Auto Energy Optim CT or [3] Auto
Energy Optim VT and press [OK].
1. Press [Main Menu] on the LCP.
2. Select 0-** Operation/Display and press [OK]. 7.2.5 Configuring Automatic Motor
Adaptation
3. Select 0-0* Basic Settings and press [OK].
4. Select parameter 0-03 Regional Settings and Automatic motor adaptation is a procedure that optimizes
press [OK]. compatibility between the drive and the motor.
5. Select [0] International or [1] North America as
appropriate and press [OK]. (This action changes The drive builds a mathematical model of the motor for
the default settings for some basic parameters). regulating output motor current. The procedure also tests
6. Press [Quick Menus] on the LCP and then select the input phase balance of electrical power. It compares
02 Quick Setup. the motor characteristics with the data entered in
parameters 1-20 to 1-25.
7. Change the following parameters settings listed
in Table 7.2 if necessary. The motor data is found
on the motor nameplate. NOTICE
If warnings or alarms occur, see chapter 9.5 List of
Parameter Default setting
Warnings and Alarms. Some motors are unable to run the
Parameter 0-01 Language English
complete version of the test. In that case, or if an output
Parameter 1-20 Motor Power [kW] 4.00 kW
filter is connected to the motor, select [2] Enable reduced
Parameter 1-22 Motor Voltage 400 V AMA.
Parameter 1-23 Motor Frequency 50 Hz
Parameter 1-24 Motor Current 9.00 A
Run this procedure on a cold motor for best results.
Parameter 1-25 Motor Nominal Speed 1420 RPM 1. Press [Main Menu].
Parameter 5-12 Terminal 27 Digital Input Coast inverse
2. Select 1-** Load and Motor and press [OK].
Parameter 3-02 Minimum Reference 0.000 RPM
Parameter 3-03 Maximum Reference 1500.000 RPM 3. Select 1-2* Motor Data and press [OK].
Parameter 3-41 Ramp 1 Ramp Up Time 3.00 s 4. Select parameter 1-29 Automatic Motor Adaptation
Parameter 3-42 Ramp 1 Ramp Down Time 3.00 s (AMA) and press [OK].
Parameter 3-13 Reference Site Linked to Hand/
5. Select [1] Enable complete AMA and press [OK].
Auto
Parameter 1-29 Automatic Motor Adaptation Off 6. Press [Hand On] and then [OK].
(AMA) The test runs automatically and indicates when it
is complete.
Table 7.2 Quick Set-up Settings

70 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Commissioning Operating Guide

7.3 Testing Before System Start-up NOTICE


NEGATIVE FEEDBACK
WARNING If the feedback is negative, the encoder connection is
MOTOR START wrong. Use either parameter 5-71 Term 32/33 Encoder
Failure to ensure that the motor, system, and any Direction or parameter 17-60 Feedback Direction to
attached equipment are ready for start can result in inverse the direction, or reverse the encoder cables.
personal injury or equipment damage. Before start, Parameter 17-60 Feedback Direction is only available with
the VLT® Encoder Input MCB 102 option.
• Ensure that equipment is safe to operate under
any condition.
7.4 System Start-up
• Ensure that the motor, system, and any
attached equipment are ready for start.
WARNING
MOTOR START
7.3.1 Motor Rotation Failure to ensure that the motor, system, and any
attached equipment are ready for start can result in
NOTICE personal injury or equipment damage. Before start,
If the motor runs in the wrong direction, it can damage
equipment. Before running the unit, check the motor
• Ensure that equipment is safe to operate under
any condition.
7 7
rotation by briefly running the motor. The motor runs
briefly at either 5 Hz or the minimum frequency set in • Ensure that the motor, system, and any
parameter 4-12 Motor Speed Low Limit [Hz]. attached equipment are ready for start.

1. Press [Hand On]. The procedure in this section requires user-wiring and
2. Move the left cursor to the left of the decimal application programming to be completed. The following
point by using the left arrow key, and enter an procedure is recommended after application set-up is
RPM that slowly rotates the motor. completed.

3. Press [OK].
1. Press [Auto On].
4. If the motor rotation is wrong, set
2. Apply an external run command.
parameter 1-06 Clockwise Direction to [1] Inverse.
Examples of external run commands are a switch,
key, or programmable logic controller (PLC).
7.3.2 Encoder Rotation
3. Adjust the speed reference throughout the speed
range.
If encoder feedback is used, perform the following steps:
1. Select [0] Open Loop in parameter 1-00 Configu- 4. Ensure that the system is working as intended by
ration Mode. checking sound and vibration level of the motor.
2. Select [1] 24 V encoder in parameter 7-00 Speed 5. Remove the external run command.
PID Feedback Source. If warnings or alarms occur, see chapter 9.5 List of Warnings
3. Press [Hand On]. and Alarms.
4. Press [►] for positive speed reference
(parameter 1-06 Clockwise Direction at [0] Normal).
5. In parameter 16-57 Feedback [RPM], check that the
feedback is positive.
For more information on the encoder option, refer to the
option manual.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 71


Commissioning VLT® AQUA Drive FC 202

7.5 Parameter Setting 7.5.2 Restoring Factory Default Settings

NOTICE NOTICE
REGIONAL SETTINGS LOSS OF DATA
Some parameters have different default settings for Loss of programming, motor data, localization, and
international or North America. For a list of the different monitoring records occurs when restoring default
default values, see chapter 11.2 International/North settings. To create a back-up, upload data to the LCP
American Default Parameter Settings. before initialization. Refer to chapter 7.5.1 Uploading and
Downloading Parameter Settings.
Establishing the correct programming for applications
requires setting several parameter functions. Details for Restore the default parameter settings by initializing the
parameters are provided in the programming guide. unit. Initialization is carried out through
parameter 14-22 Operation Mode or manually.
Parameter settings are stored internally in the drive,
allowing the following advantages: Parameter 14-22 Operation Mode does not reset settings
• Parameter settings can be uploaded into the LCP such as the following:
memory and stored as a back-up. • Running hours.
7 7 • Multiple units can be programmed quickly by • Serial communication options.
connecting the LCP to the unit and downloading
the stored parameter settings. • Personal menu settings.

• Settings that are stored in the LCP are not • Fault log, alarm log, and other monitoring
changed when restoring factory default settings. functions.
Recommended initialization
• Changes made to default settings as well as any
1. Press [Main Menu] twice to access parameters.
programming entered into parameters are stored
and available for viewing in the quick menu. See 2. Go to parameter 14-22 Operation Mode and
chapter 3.8 LCP Menus. press [OK].
3. Scroll to Initialization and press [OK].
7.5.1 Uploading and Downloading
4. Remove power to the unit and wait for the
Parameter Settings
display to turn off.

The drive operates using parameters stored on the control 5. Apply power to the unit. Default parameter
card, which is located within the drive. The upload and settings are restored during start-up. Start-up
download functions move the parameters between the takes slightly longer than normal.
control card and the LCP. 6. After alarm 80, Drive initialized to default value
appears, press [Reset].
1. Press [Off]. Manual initialization
2. Go to parameter 0-50 LCP Copy and press [OK]. Manual initialization resets all factory settings except for
the following:
3. Select 1 of the following:
• Parameter 15-00 Operating hours.
3a To upload data from the control card to
the LCP, select [1] All to LCP. • Parameter 15-03 Power Up's.

3b To download data from the LCP to the • Parameter 15-04 Over Temp's.
control card, select [2] All from LCP. • Parameter 15-05 Over Volt's.
4. Press [OK]. A progress bar shows the uploading or To perform manual initialization:
downloading process. 1. Remove power to the unit and wait for the
display to turn off.
5. Press [Hand On] or [Auto On].
2. Press and hold [Status], [Main Menu], and [OK]
simultaneously while applying power to the unit
(approximately 5 s or until an audible click
sounds and the fan starts). Start-up takes slightly
longer than normal.

72 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Wiring Configuration Exampl... Operating Guide

8 Wiring Configuration Examples

The examples in this section are intended as a quick Parameters


reference for common applications. Function Setting

130BB930.10
FC
+24 V 12 Parameter 1-29 [1] Enable
• Parameter settings are the regional default values +24 V 13 Automatic complete AMA
unless otherwise indicated (selected in D IN 18 Motor
parameter 0-03 Regional Settings). D IN 19 Adaptation
COM 20 (AMA)
• Parameters associated with the terminals and
D IN 27 Parameter 5-12 [0] No
their settings are shown next to the drawings. D IN 29 Terminal 27 operation
• Switch settings for analog terminals A53 or A54 D IN 32
Digital Input
are shown where required. D IN 33
*=Default value
D IN 37
• For STO, a jumper wire may be required between Notes/comments: Set
terminal 12 and terminal 37 when using factory +10 V 50
parameter group 1-2* Motor
default programming values. A IN 53 Data according to motor
nameplate.
8.1 Wiring Configurations for Automatic A IN 54
COM 55
Motor Adaptation (AMA) A OUT 42

Parameters
COM 39
8 8
Function Setting
130BB929.10

FC
+24 V 12 Parameter 1-29 [1] Enable
+24 V 13 Automatic Motor complete AMA
D IN 18 Adaptation
Table 8.2 Wiring Configuration for AMA without
D IN 19 (AMA)
T27 Connected
COM 20 Parameter 5-12 T [2]* Coast
D IN 27 erminal 27 inverse
D IN 29 Digital Input 8.2 Wiring Configurations for Analog Speed
D IN 32
*=Default value Reference
D IN 33
Notes/comments: Set
D IN 37 Parameters
parameter group 1-2* Motor
Function Setting
Data according to motor
e30bb926.11

+10 V 50 FC
nameplate. Parameter 6-10 0.07 V*
A IN 53
Terminal 53
A IN 54
Low Voltage
COM 55
A OUT 42
Parameter 6-11 10 V*
+10 V 50
+ Terminal 53
COM 39 A IN 53
A IN 54 High Voltage
COM 55 Parameter 6-14 0 RPM
-
A OUT 42 Terminal 53
0 – 10 V
COM 39 Low Ref./Feedb.
Table 8.1 Wiring Configuration for AMA with T27 Connected Value
U-I
Parameter 6-15 1500 RPM
Terminal 53
A53 High Ref./Feedb.
Value
*=Default value
Notes/comments:

Table 8.3 Wiring Configuration for Analog Speed Reference


(Voltage)

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 73


Wiring Configuration Exampl... VLT® AQUA Drive FC 202

Parameters

130BB805.12
Speed
Function Setting

e30bb927.11
FC
Parameter 6-12 4 mA*
Terminal 53 Low
Current
Parameter 6-13 20 mA*
+10 V 50
+ Terminal 53
A IN 53 Start/Stop (18)
A IN 54 High Current
Illustration 8.1 Start/Stop with Safe Torque Off
COM 55 Parameter 6-14 0 RPM
-
A OUT 42 4 - 20mA Terminal 53 Low
COM 39 Ref./Feedb.
Value Parameters
U-I
Parameter 6-15 1500 RPM Function Setting
FC
Terminal 53 Parameter 5-10 [9] Latched
+24 V 12
A53 High Ref./Feedb. Terminal 18 Start
+24 V 13
Value Digital Input
D IN 18
*=Default value D IN 19 Parameter 5-12 [6] Stop Inverse
Notes/comments: COM 20 Terminal 27
D IN 27 Digital Input
D IN 29 *=Default value
Notes/comments:
8 8
D IN 32
Table 8.4 Wiring Configuration for Analog Speed Reference D IN 33 If parameter 5-12 Terminal 27
(Current) D IN 37 Digital Input is set to [0] No
operation, a jumper wire to
8.3 Wiring Configurations for Start/Stop +10 V 50 terminal 27 is not needed.
A IN 53
Parameters A IN 54
COM 55
Function Setting
130BB802.10

FC
A OUT 42
+24 V 12 Parameter 5-10 T [8] Start*
130BB803.10

COM 39
+24 V 13 erminal 18
D IN 18 Digital Input
D IN 19 Parameter 5-12 T [0] No
COM 20 erminal 27 operation
D IN 27 Digital Input
D IN 29 Parameter 5-19 T [1] Safe
D IN 32 erminal 37 Torque Off
D IN 33
Digital Input Alarm
D IN 37 Table 8.6 Wiring Configuration for Pulse Start/Stop
*=Default value
Notes/comments:
130BB806.10

+10 50 Speed
A IN If parameter 5-12 Terminal 27
53
A IN 54
Digital Input is set to [0] No
COM 55 operation, a jumper wire to
A OUT 42 terminal 27 is not needed.
COM 39

Latched Start (18)

Table 8.5 Wiring Configuration for Start/Stop Command with Stop Inverse (27)

Safe Torque Off

Illustration 8.2 Latched Start/Stop Inverse

74 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Wiring Configuration Exampl... Operating Guide

Parameters 8.4 Wiring Configurations for an External


Function Setting Alarm Reset
FC
+24 V 12 Parameter 5-10 [8] Start
+24 V 13 Terminal 18 Parameters
D IN 18 Digital Input Function Setting
FC
D IN 19 Parameter 5-11 [10] Reversing* Parameter 5-11 [1] Reset
+24 V 12
COM 20 Terminal 19 +24 V 13 Terminal 19
D IN 27 Digital Input D IN 18 Digital Input
D IN 29 D IN 19 *=Default value
D IN 32 Parameter 5-12 [0] No
COM 20 Notes/comments:
D IN 33 Terminal 27 operation
D IN 27
Digital Input
D IN 29
Parameter 5-14 [16] Preset ref D IN 32
+10 V 50 Terminal 32 bit 0 D IN 33
A IN 53 Digital Input D IN 37
A IN 54 Parameter 5-15 [17] Preset ref
COM 55 Terminal 33 bit 1 +10 V 50
A OUT 42 Digital Input A IN 53
130BB934.11

COM 39 A IN 54
Parameter 3-10
COM 55
Preset Reference
A OUT 42
Preset ref. 0 25%
8 8

130BB928.11
COM 39
Preset ref. 1 50%
Preset ref. 2 75%
Preset ref. 3 100%
*=Default value
Notes/comments:

Table 8.7 Wiring Configuration for Start/Stop with Reversing Table 8.8 Wiring Configuration for an External Alarm Reset
and 4 Preset Speeds

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 75


Wiring Configuration Exampl... VLT® AQUA Drive FC 202

8.5 Wiring Configuration for Speed Speed

130BB840.12
Reference Using a Manual Reference

Potentiometer
Parameters Start (18)

Function Setting Freeze ref (27)


FC e30bb683.11
Parameter 6-10 0.07 V* Speed up (29)
Terminal 53 Speed down (32)
Low Voltage
+10 V 50 Parameter 6-11 10 V* Illustration 8.3 Speed Up/Speed Down
A IN 53 ≈ 5kΩ
Terminal 53
A IN 54
High Voltage
COM 55
A OUT 42
Parameter 6-14 0 RPM 8.7 Wiring Configurations for RS485
Terminal 53
COM 39 Network Connection
Low Ref./Feedb.
Value Parameters
U-I
Parameter 6-15 1500 RPM Function Setting

130BB685.10
FC
Terminal 53 Parameter 8-30 FC*
+24 V 12
A53 High Ref./Feedb. Protocol
+24 V 13
Value
D IN 18 Parameter 8-31 1*

8 8 *=Default value
Notes/comments:
D IN
COM
19
20
Address
Parameter 8-32 9600*
D IN 27 Baud Rate
D IN 29 *=Default value
D IN 32
Table 8.9 Wiring Configuration for Speed Reference D IN 33
Notes/comments:
(Using a Manual Potentiometer) D IN 37 Select protocol, address, and
baud rate in the parameters.

8.6 Wiring Configuration for Speed Up/ +10 V 50


A IN 53
Speed Down A IN 54
COM 55
Parameters
A OUT 42
Function Setting COM 39
FC
+24 V 12 Parameter 5-10 [8] Start*
+24 V 13 Terminal 18 01
Digital Input 02
R1

D IN 18
D IN 19 Parameter 5-12 [19] Freeze 03
COM 20 Terminal 27 Reference
D IN 27 Digital Input 04
05
R2

D IN 29 Parameter 5-13 [21] Speed Up


06 RS-485
D IN 32 Terminal 29
D IN 33 Digital Input 61
+
e30bb804.12

D IN 37 68
Parameter 5-14 [22] Speed
69
Terminal 32 Down -
Digital Input
*=Default value Table 8.11 Wiring Configuration for RS485 Network Connection
Notes/comments:

Table 8.10 Wiring Configuration for Speed Up/Speed Down

76 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Wiring Configuration Exampl... Operating Guide

8.8 Wiring Configuration for a Motor 8.9 Wiring Configuration for a Relay Set-up
Thermistor with Smart Logic Control
NOTICE Parameters
Thermistors must use reinforced or double insulation to Function Setting

130BB839.10
FC
meet PELV insulation requirements. +24 V 12 Parameter 4-30 [1] Warning
+24 V 13 Motor Feedback
D IN 18 Loss Function
Parameters
D IN 19 Parameter 4-31 100 RPM
Function Setting
VLT COM 20 Motor Feedback
Parameter 1-90 [2] Thermistor
+24 V 12 D IN 27 Speed Error
Motor Thermal trip
+24 V 13 D IN 29
Parameter 4-32 5s
Protection
D IN 18 D IN 32
Motor Feedback
D IN 19 Parameter 1-93 [1] analog D IN 33
Loss Timeout
COM 20 Thermistor input 53 D IN 37
Parameter 7-00 S [2] MCB 102
D IN 27 Source
peed PID
D IN 29 *=Default value +10 V 50
D IN 32 A IN 53 Feedback Source
D IN 33 A IN 54 Parameter 17-11 1024*
Notes/comments:
D IN 37 COM 55 Resolution (PPR)
If only a warning is wanted, set
parameter 1-90 Motor Thermal
A OUT 42 Parameter 13-00 [1] On

8 8
+10 V 50 COM 39 SL Controller
Protection to [1] Thermistor
A IN 53 Mode
warning.
A IN 54 01
Parameter 13-01 [19] Warning
COM 55 02
R1

Start Event
A OUT 42 03
Parameter 13-02 [44] Reset key
COM 39
Stop Event
04
Parameter 13-10 [21] Warning
130BB686.12

05
R2

U-I
06 Comparator no.
Operand
A53
Parameter 13-11 [1] ≈ (equal)*
Comparator
Operator
Parameter 13-12 90
Table 8.12 Wiring Configuration for a Motor Thermistor Comparator
Value
Parameter 13-51 [22]
SL Controller Comparator 0
Event
Parameter 13-52 [32] Set digital
SL Controller out A low
Action
Parameter 5-40 F [80] SL digital
unction Relay output A
*=Default value
Notes/comments:
If the limit in the feedback monitor is exceeded, warning 90,
Feedback Mon. is issued. The SLC monitors warning 90, Feedback
Mon. and if the warning becomes true, relay 1 is triggered.
External equipment may require service. If the feedback error
goes below the limit again within 5 s, the drive continues and
the warning disappears. Reset relay 1 by pressing [Reset] on the
LCP.

Table 8.13 Wiring Configuration for a Relay Set-up with


Smart Logic Control

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 77


Wiring Configuration Exampl... VLT® AQUA Drive FC 202

8.10 Wiring Configuration for a To prevent damage to the thrust bearings of the pump,
Submersible Pump and to ensure sufficient motor cooling as quickly as
possible, it is important to ramp the pump from stop to
The system consists of a submersible pump controlled by a minimum speed as quick as possible. Most submersible
Danfoss VLT® AQUA Drive and a pressure transmitter. The pump manufacturers recommend that the pump ramps to
transmitter gives a 4–20 mA feedback signal to the drive, minimum speed (30 Hz) in maximum 2–3 s. The VLT®
which keeps a constant pressure by controlling the speed AQUA Drive FC 202 is designed with initial and final ramp
of the pump. To design a drive for a submersible pump for these applications. The initial and final ramps are 2
application, there are a few important issues to consider. individual ramps, where initial ramp, if enabled, ramps the
Select the drive according to motor current. motor from stop to minimum speed and automatically
switches to normal ramp, when minimum speed is
reached. Final ramp does the opposite from minimum
• The CAN motor is a motor with a stainless steel
can between the rotor and stator that contains a speed to stop in a stop situation. Consider also enabling
larger and a more magnetic resistant air-gap than advanced minimum speed monitoring as described in the
on a normal motor. This weaker field results in design guide.
the motors being designed with a higher rated
current than a normal motor with similar rated To achieve extra pump protection, use the dry-run
power. detection function. For more information, see the
programming guide.
• The pump contains thrust bearings that are
damaged when running below minimum speed,

8 8 which is normally 30 Hz. Pipe-fill mode can be enabled to prevent water


hammering. The Danfoss drive can fill the vertical pipes
• The motor reactance is nonlinear in submersible using the PID controller to ramp up the pressure slowly
pump motors and, therefore, automatic motor with a user-specified rate (units/second). If enabled, the
adaption (AMA) may not be possible. Normally, drive enters pipe-fill mode when it reaches minimum
submersible pumps are operated with long motor speed after start-up. The pressure is slowly ramped up until
cables that might eliminate the nonlinear motor it reaches a user-specified filled setpoint, where the drive
reactance and enable the drive to perform AMA. automatically disables pipe fill mode and continues in
If AMA fails, the motor data can be set from normal closed-loop operation.
parameter group 1-3* Adv. Motor Data (see the
motor datasheet). If AMA has succeeded, the
Electrical Wiring
drive compensates for the voltage drop in the

130BA727.10
long motor cables. If the advanced motor data
are set manually, the length of the motor cable
must be considered to optimize system L1 L2 L3 PE U V W 12 18 27 13 54
performance.
Mains Start
• It is important that the system is operated with a
Stop
minimum of wear and tear on the pump and 2 wire 4-20mA
Pressure
motor. A Danfoss sine-wave filter can lower the PE Transmitter
M
motor insulation stress and increase lifetime
(check actual motor insulation and the drive Illustration 8.4 Wiring for Submersible Pump Application
dU/dt specification). Most manufacturers of
submersible pumps require the use of output
filters.
• EMC performance can be difficult to achieve
because the special pump cable, which is able to
withstand the wet conditions in the well, is
normally unshielded. A solution could be to use a
shielded cable above the well and attach the
shield to the well pipe, if it is made of steel. A
sine-wave filter also reduces the EMI from
unshielded motor cables.
The special CAN motor is used because of the wet instal-
lation conditions. Design the system according to output
current to be able to run the motor at nominal power.

78 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Wiring Configuration Exampl... Operating Guide

NOTICE Performance
Speed

130BA728.10
Set the analog input 2, (terminal 54) format to mA.
(switch 202). Pipe Fill Vertical Pipes

Max. speed
Parameter settings
Closed loop
Min. speed Fill rate units/sec.
Parameter
Parameter 1-20 Motor Power [kW]/parameter 1-21 Motor Power Initial ramp
[HP]
Parameter 1-22 Motor Voltage Filled setpoint Time
Parameter 1-24 Motor Current Illustration 8.5 Performance Curve for Pipe Fill Mode
Parameter 1-28 Motor Rotation Check
Ensure that parameter 1-29 Automatic Motor Adaptation (AMA) is
set to [2] Enable Reduced AMA.

Table 8.14 Relevant Parameters for Submersible Pump


Application

Parameter Setting
Parameter 3-02 Minimum The minimum reference unit
Reference matches the unit in
parameter 20-12 Reference/ 8 8
Feedback Unit
Parameter 3-03 Maximum The maximum reference unit
Reference matches the unit in
parameter 20-12 Reference/
Feedback Unit
Parameter 3-84 Initial Ramp Time (2 s)
Parameter 3-88 Final Ramp Time (2 s)
Parameter 3-41 Ramp 1 Ramp Up (8 s depending on size)
Time
Parameter 3-42 Ramp 1 Ramp (8 s depending on size)
Down Time
Parameter 4-11 Motor Speed Low (30 Hz)
Limit [RPM]
Parameter 4-13 Motor Speed High (50/60 Hz)
Limit [RPM]
Use the Closed-loop wizard under Quick Menu⇒Function Set-up, to
set up the feedback settings in the PID controller.

Table 8.15 Example of Settings for Submersible Pump


Application

Parameter Setting
Parameter 29-00 Pipe Fill Enable Disabled
Parameter 29-04 Pipe Fill Rate (Feedback units)
Parameter 29-05 Filled Setpoint (Feedback units)

Table 8.16 Example of Settings for Pipe-Fill Mode

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 79


Wiring Configuration Exampl... VLT® AQUA Drive FC 202

8.11 Wiring Configuration for a Cascade


Controller
Illustration 8.6 shows an example with the built-in basic
cascade controller with 1 variable-speed pump (lead) and 2
fixed-speed pumps, a 4–20 mA transmitter, and system
safety interlock.

130BA378.10
Power Card Control Card

(Safety Interlock)

(Feedback 1 res.)
pump 1.)

pump 2.)
(cascade

(cascade
RELAY 1

RELAY 2

D IN1/D OUT

D IN1/D OUT

COM A OUT
+ 24V OUT

+ 10V OUT
+24V OUT

COM D IN

COM A IN
A OUT1
(Start)
D IN 1

D IN 1

D IN 1
D IN1

A IN1
A IN2
MOTOR MAINS
96 97 98 91 92 93
PE 01 02 03 04 05 06 12 13 18 19 27 29 32 33 20 39 42 50 53 54 55
U V W L1 L2 L3

System System
Start/ Safety

8 8
Stop Interlock

From Motor Control Circuitry


N Pressure
Transmitter
4-20 mA,
P
24 V dc

L1
L2
L3
PE

M M M

Illustration 8.6 Cascade Controller Wiring Diagram

80 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Wiring Configuration Exampl... Operating Guide

8.12 Wiring Configuration for a Fixed 8.13 Wiring Configuration for Lead Pump
Variable Speed Pump Alternation
L1/L2/L3 L1/L2/L3 L1/L2/L3 L1/L2/L3 L1/L2/L3 L1/L2/L3

130BA376.10

130BA377.13
FC
Power Section

R1
R2
RELAY 1

RELAY 2

k3 k3 K1 K1

k2 k1 K4 K3
K1 K2 K3 K4

Illustration 8.8 Lead Pump Alternation Wiring Diagram.

Illustration 8.7 Fixed Variable Speed Pump Wiring Diagram


Every pump must be connected to 2 contactors (K1/K2 and
8 8
K3/K4) with a mechanical interlock. Thermal relays or other
motor overload protection devices must be applied
according to local regulation and/or individual demands.

• Relay 1 (R1) and relay 2 (R2) are the built-in relays


in the drive.
• When all relays are de-energized, the 1st built-in
relay that is energized cuts in the contactor
corresponding to the pump controlled by the
relay. For example, relay 1 cuts in contactor K1,
which becomes the lead pump.
• K1 blocks for K2 via the mechanical interlock,
preventing mains from being connected to the
output of the drive (via K1).
• Auxiliary break contact on K1 prevents K3 from
cutting in.
• Relay 2 controls contactor K4 for on/off control of
the fixed-speed pump.
• At alternation, both relays de-energize and now
relay 2 is energized as the 1st relay.
For a detailed description of commissioning for mixed
pump and master/slave applications, refer to VLT® Cascade
Controller Options MCO 101/102 Operating Instructions.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 81


Maintenance, Diagnostics, a... VLT® AQUA Drive FC 202

9 Maintenance, Diagnostics, and Troubleshooting

This chapter includes:

130BD430.10
• Maintenance and service guidelines.
• Status messages.
• Warnings and alarms.
• Basic troubleshooting.

9.1 Maintenance and Service


Under normal operating conditions and load profiles, the
drive is maintenance-free throughout its designed lifetime.
To prevent breakdown, danger, and damage, examine the
drive at regular intervals depending on the operating
conditions. Replace worn or damaged parts with original
spare parts or standard parts. For service and support, refer
to www.danfoss.com/en/contact-us/contacts-list/?filter=type
%3Adanfoss-sales-service-center%2Csegments%3ADDS.

WARNING
UNINTENDED START
When the drive is connected to AC mains, DC supply, or
9 9 load sharing, the motor can start at any time. Illustration 9.1 Heat Sink Access Panel
Unintended start during programming, service, or repair
work can result in death, serious injury, or property
damage. The motor can start with an external switch, a
fieldbus command, an input reference signal from the NOTICE
LCP or LOP, via remote operation using MCT 10 Set-up DAMAGE TO HEAT SINK
Software, or after a cleared fault condition. Using fasteners that are longer than those originally
supplied with the heat sink panel can damage the heat
To prevent unintended motor start:
sink cooling fins.
• Press [Off/Reset] on the LCP before
programming parameters.
1. Remove power from the drive and wait 20
• Disconnect the drive from the mains.
minutes for the capacitors to discharge
• Completely wire and assemble the drive, motor, completely. Refer to chapter 2 Safety.
and any driven equipment before connecting
2. Position the drive so that the back of the drive is
the drive to AC mains, DC supply, or load
accessible.
sharing.
3. Remove the screws (3 mm [0.12 in] internal hex)
connecting the access panel to the back of the
9.2 Heat Sink Access Panel enclosure. There are 5 or 9 screws depending on
the size of the drive.
9.2.1 Removing the Heat Sink Access Panel
4. Inspect the heat sink for damage or dust buildup.
The drive can be ordered with an optional access panel in 5. Remove dust and debris with a vacuum.
the back of the unit. This panel provides access to the heat 6. Replace the panel and secure it to the back of
sink and allows the heat sink to be cleaned of any dust the enclosure with the screws previously
buildup. removed. Tighten the fasteners according to
chapter 10.8 Fastener Tightening Torques.

82 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Maintenance, Diagnostics, a... Operating Guide

9.3 Status Messages AC brake AC brake was selected in parameter 2-10 Brake
Function. The AC brake overmagnetizes the
When the drive is in status mode, status messages motor to achieve a controlled slow-down.
automatically appear in the lowest line of the LCP display. AMA finish OK Automatic motor adaptation (AMA) was
Refer to Illustration 9.2. Status messages are defined in carried out successfully.
Table 9.1 – Table 9.3. AMA ready AMA is ready to start. To start, press [Hand
On].
AMA running AMA process is in progress.

130BB037.11
Status 1(1)
799RPM 7.83A 36.4kW
Braking The brake chopper is in operation. The brake
resistor absorbs the generative energy.
0.000
53.2% Braking max. The brake chopper is in operation. The power
limit for the brake resistor defined in
parameter 2-12 Brake Power Limit (kW) has
been reached.

Auto Remote Ramping


Coast • [2] Coast inverse was selected as a function
Hand Local Stop for a digital input (parameter group 5-1*
1 Off Running
Jogging Digital Inputs). The corresponding terminal
. is not connected.
2 .
.
3 Stand-by • Coast activated by serial communication.

Ctrl. ramp-down [1] Ctrl. ramp-down was selected in


1 Where the stop/start command originates. Refer to Table 9.1. parameter 14-10 Mains Failure.
2 Where the speed control originates. Refer to Table 9.2. • The mains voltage is below the value set
3 Provides the drive status. Refer to Table 9.3. in parameter 14-11 Mains Fault Voltage Level

Illustration 9.2 Status Display


at mains fault.
9 9
• The drive ramps down the motor using a
controlled ramp-down.

Current high The drive output current is above the limit set
NOTICE in parameter 4-51 Warning Current High.
In auto/remote mode, the drive requires external Current low The drive output current is below the limit set
commands to execute functions. in parameter 4-52 Warning Speed Low.
DC hold DC hold is selected in parameter 1-80 Function
Table 9.1 to Table 9.3 define the meaning of the shown at Stop and a stop command is active. The
status messages. motor is held by a DC current set in
parameter 2-00 DC Hold/Preheat Current.
Off The drive does not react to any control signal DC stop The motor is held with a DC current
until [Auto On] or [Hand On] is pressed. (parameter 2-01 DC Brake Current) for a
Auto The start/stop commands are sent via the specified time (parameter 2-02 DC Braking
control terminals and/or the serial communi- Time).
cation. • DC brake is activated in parameter 2-03 DC
Hand The navigation keys on the LCP can be used Brake Cut In Speed [RPM] and a stop
to control the drive. Stop commands, reset, command is active.
reversing, DC brake, and other signals applied • DC brake (inverse) is selected as a function
to the control terminals override local control. for a digital input (parameter group 5-1*
Digital Inputs). The corresponding terminal
Table 9.1 Operating Mode
is not active.

Remote The speed reference is given from: • The DC brake is activated via serial
• External signals. communication.

• Serial communication. Feedback high The sum of all active feedbacks is above the
feedback limit set in parameter 4-57 Warning
• Internal preset references.
Feedback High.
Local The drive uses reference values from the LCP. Feedback low The sum of all active feedbacks is below the
feedback limit set in parameter 4-56 Warning
Table 9.2 Reference Site
Feedback Low.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 83


Maintenance, Diagnostics, a... VLT® AQUA Drive FC 202

Freeze output The remote reference, which holds the present Protection md Protection mode is active. The unit has
speed, is active. detected a critical status (an overcurrent or
• [20] Freeze Output was selected as a overvoltage).
function for a digital input (parameter • To avoid tripping, the switching frequency
group 5-1* Digital Inputs). The is reduced to 1500 kHz if
corresponding terminal is active. Speed parameter 14-55 Output Filter is set to [2]
control is only possible via the terminal Sine-Wave Filter Fixed. Otherwise, the
functions speed up and speed down. switching frequency is reduced to 1000 Hz.

• Hold ramp is activated via serial communi- • If possible, protection mode ends after
cation. approximately 10 s.

Freeze output A freeze output command has been given, but • Protection mode can be restricted in
request the motor remains stopped until a run parameter 14-26 Trip Delay at Inverter Fault.
permissive signal is received.
QStop The motor is decelerating using
Freeze ref. [19] Freeze Reference was selected as a parameter 3-81 Quick Stop Ramp Time.
function for a digital input (parameter group
• [4] Quick stop inverse was selected as a
5-1* Digital Inputs). The corresponding terminal function for a digital input (parameter
is active. The drive saves the actual reference. group 5-1* Digital Inputs). The
Changing the reference is now only possible corresponding terminal is not active.
via terminal functions speed up and speed
down. • The quick stop function was activated via
serial communication.
Jog request A jog command has been given, but the
motor is stopped until a run permissive signal Ramping The motor is accelerating/decelerating using
is received via a digital input. the active ramp up/down. The reference, a

9 9 Jogging The motor is running as programmed in


parameter 3-19 Jog Speed [RPM]. Ref. high
limit value, or a standstill is not yet reached.
The sum of all active references is above the
• [14] Jog was selected as function for a reference limit set in parameter 4-55 Warning
digital input (parameter group 5-1* Digital Reference High.
Inputs). The corresponding terminal (for Ref. low The sum of all active references is below the
example, terminal 29) is active. reference limit set in parameter 4-54 Warning
Reference Low.
• The jog function is activated via the serial
communication. Run on ref. The drive is running in the reference range.
The feedback value matches the setpoint
• The jog function was selected as a reaction
value.
for a monitoring function (for example, No
Run request A start command has been given, but the
signal). The monitoring function is active.
motor is stopped until a run permissive signal
Motor check In parameter 1-80 Function at Stop, [2] Motor is received via digital input.
Check was selected. A stop command is active. Running The drive is driving the motor.
To ensure that a motor is connected to the Sleep mode The energy saving function is enabled. This
drive, a permanent test current is applied to function being enabled means that the motor
the motor. has stopped, but that it restarts automatically
OVC control Overvoltage control was activated in when required.
parameter 2-17 Over-voltage Control, [2] Speed high The motor speed is above the value set in
Enabled. The connected motor is supplying parameter 4-53 Warning Speed High.
the drive with generative energy. The Speed low The motor speed is below the value set in
overvoltage control adjusts the V/Hz ratio to parameter 4-52 Warning Speed Low.
run the motor in controlled mode and to Standby In auto-on mode, the drive starts the motor
prevent the drive from tripping. with a start signal from a digital input or serial
Power unit off (For drives with a 24 V DC external supply communication.
installed only.) Mains supply to the drive is Start delay In parameter 1-71 Start Delay, a delay starting
removed, but the control card is supplied by time was set. A start command is activated
the 24 V DC external supply. and the motor starts after the start delay time
expires.

84 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Maintenance, Diagnostics, a... Operating Guide

Start fwd/rev [12] Enable Start Forward and [13] Enable Start Trip
Reverse were selected as functions for 2 When tripping, the drive suspends operation to prevent
different digital inputs (parameter group 5-1* damage to the drive and other equipment. When a trip
Digital Inputs). The motor starts in forward or occurs, the motor coasts to a stop. The drive logic
reverse depending on which corresponding continues to operate and monitor the drive status. After
terminal is activated. the fault condition is remedied, the drive is ready for a
Stop The drive has received a stop command from reset.
1 of the following: Trip lock
• LCP. When trip locking, the drive suspends operation to prevent
• Digital input. damage to the drive and other equipment. When a trip
lock occurs, the motor coasts to a stop. The drive logic
• Serial communication.
continues to operate and monitor the drive status. The
Trip An alarm occurred and the motor is stopped. drive starts a trip lock only when serious faults occur that
Once the cause of the alarm is cleared, reset can damage the drive or other equipment. After the faults
the drive using 1 of the following: are fixed, cycle the input power before resetting the drive.
• Pressing [Reset].
Warning and alarm displays
• Remotely by control terminals.
• A warning is shown in the LCP along with the
• Via serial communication.
warning number.
Pressing [Reset] or remotely by control
terminals or via serial communication.
• An alarm flashes along with the alarm number.

Trip lock An alarm occurred and the motor is stopped.

130BP086.12
Once the cause of the alarm is cleared, cycle Status 1(1)
power to the drive. Reset the drive manually 0.0Hz 0.000kW 0.00A
by 1 of the following: 0.0Hz
0
9 9
• Pressing [Reset].
• Remotely by control terminals.

• Via serial communication.

Table 9.3 Operation Status Earth Fault [A14]


Auto Remote Trip
9.4 Warning and Alarm Types
Illustration 9.3 Alarm Example
The drive software issues warnings and alarms to help
diagnose issues. The warning or alarm number appears in
the LCP. In addition to the text and alarm code in the LCP, there are
3 status indicator lights.
Warning
130BB467.11

A warning indicates that the drive has encountered an


abnormal operating condition that leads to an alarm. A
Ca
ck

nc
Ba

warning stops when the abnormal condition is removed or


el

resolved.
Alarm On
Info

OK
An alarm indicates a fault that requires immediate
attention. The fault always triggers a trip or trip lock. Reset Warn.

the drive after an alarm. Alarm


Reset the drive in any of 4 ways:
• Press [Reset]/[Off/Reset].
Warning indicator light Alarm indicator light
• Digital reset input command.
Warning On Off
• Serial communication reset input command. Alarm Off On (flashing)
• Auto reset. Trip lock On On (flashing)

Illustration 9.4 Status Indicator Lights

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 85


Maintenance, Diagnostics, a... VLT® AQUA Drive FC 202

9.5 List of Warnings and Alarms WARNING 5, DC link voltage high


The DC-link voltage (DC) is higher than the high-voltage
The following warning and alarm information defines each warning limit. The limit depends on the drive voltage
warning or alarm condition, provides the probable cause rating. The unit is still active.
for the condition, and details a remedy or troubleshooting
WARNING 6, DC link voltage low
procedure.
The DC-link voltage (DC) is lower than the low-voltage
WARNING 1, 10 Volts low warning limit. The limit depends on the drive voltage
The control card voltage is less than 10 V from terminal 50. rating. The unit is still active.
Remove some of the load from terminal 50, as the 10 V
WARNING/ALARM 7, DC overvoltage
supply is overloaded. Maximum 15 mA or minimum 590 Ω.
If the DC-link voltage exceeds the limit, the drive trips after
A short circuit in a connected potentiometer or incorrect a certain time.
wiring of the potentiometer can cause this condition.
Troubleshooting
Troubleshooting • Connect a brake resistor.
• Remove the wiring from terminal 50. If the • Extend the ramp time.
warning clears, the problem is with the wiring. If
the warning does not clear, replace the control • Change the ramp type.
card. • Activate the functions in parameter 2-10 Brake
WARNING/ALARM 2, Live zero error Function.
This warning or alarm only appears if programmed in • Increase parameter 14-26 Trip Delay at Inverter
parameter 6-01 Live Zero Timeout Function. The signal on 1 Fault.
of the analog inputs is less than 50% of the minimum
value programmed for that input. Broken wiring or a faulty • If the alarm/warning occurs during a power sag,
use kinetic back-up (parameter 14-10 Mains
device sending the signal can cause this condition.
9 9 Troubleshooting
Failure).
WARNING/ALARM 8, DC under voltage
• Check connections on all analog mains terminals. If the DC-link voltage drops below the undervoltage limit,
- Control card terminals 53 and 54 for the drive checks for 24 V DC back-up supply. If no 24 V DC
signals, terminal 55 common. back-up supply is connected, the drive trips after a fixed
- VLT® General Purpose I/O MCB 101 time delay. The time delay varies with unit size.
terminals 11 and 12 for signals, terminal Troubleshooting
10 common. • Check that the supply voltage matches the drive
- VLT® Analog I/O Option MCB 109 voltage.
terminals 1, 3, and 5 for signals, • Perform an input voltage test.
terminals 2, 4, and 6 common.
• Perform a soft-charge circuit test.
• Check that the drive programming and switch
WARNING/ALARM 9, Inverter overload
settings match the analog signal type.
The drive has run with more than 100% overload for too
• Perform an input terminal signal test. long and is about to cut out. The counter for electronic
WARNING/ALARM 3, No motor thermal inverter protection issues a warning at 98% and
No motor has been connected to the output of the drive. trips at 100% with an alarm. The drive cannot be reset
This warning or alarm appears only if programmed in until the counter is below 90%.
parameter 1-80 Function at Stop. Troubleshooting
Troubleshooting • Compare the output current shown on the LCP
with the drive rated current.
• Check the connection between the drive and the
motor. • Compare the output current shown on the LCP
with the measured motor current.
WARNING/ALARM 4, Mains phase loss
A phase is missing on the supply side, or the mains • Show the thermal drive load on the LCP and
voltage imbalance is too high. This message also appears monitor the value. When running above the drive
for a fault in the input rectifier. Options are programmed in continuous current rating, the counter increases.
parameter 14-12 Response to Mains Imbalance. When running below the drive continuous
current rating, the counter decreases.
Troubleshooting
WARNING/ALARM 10, Motor overload temperature
• Check the supply voltage and supply currents to
the drive. According to the electronic thermal protection (ETR), the
motor is too hot.

86 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Maintenance, Diagnostics, a... Operating Guide

Select 1 of these options: Troubleshooting


• The drive issues a warning or an alarm when the • If the motor torque limit is exceeded during
counter is >90% if parameter 1-90 Motor Thermal ramp-up, extend the ramp-up time.
Protection is set to warning options.
• If the generator torque limit is exceeded during
• The drive trips when the counter reaches 100% if ramp-down, extend the ramp-down time.
parameter 1-90 Motor Thermal Protection is set to
trip options.
• If torque limit occurs while running, increase the
torque limit. Make sure that the system can
The fault occurs when the motor runs with more than operate safely at a higher torque.
100% overload for too long.
• Check the application for excessive current draw
Troubleshooting on the motor.
• Check for motor overheating. WARNING/ALARM 13, Over current
• Check if the motor is mechanically overloaded. The inverter peak current limit (approximately 200% of the
rated current) is exceeded. The warning lasts approximately
• Check that the motor current set in
1.5 s, then the drive trips and issues an alarm. Shock
parameter 1-24 Motor Current is correct.
loading or quick acceleration with high-inertia loads can
• Ensure that the motor data in parameters 1-20 to cause this fault. If the acceleration during ramp-up is quick,
1-25 is set correctly. the fault can also appear after kinetic back-up.
• If an external fan is in use, check that it is If extended mechanical brake control is selected, a trip can
selected in parameter 1-91 Motor External Fan. be reset externally.

• Running AMA in parameter 1-29 Automatic Motor Troubleshooting


Adaptation (AMA) tunes the drive to the motor • Remove the power and check if the motor shaft
more accurately and reduces thermal loading. can be turned.

WARNING/ALARM 11, Motor thermistor overtemp • Check that the motor size matches the drive. 9 9
Check whether the thermistor is disconnected. Select • Check that the motor data is correct in
whether the drive issues a warning or an alarm in parameters 1-20 to 1-25.
parameter 1-90 Motor Thermal Protection.
ALARM 14, Earth (ground) fault
Troubleshooting There is current from the output phase to ground, either in
• Check for motor overheating. the cable between the drive and the motor, or in the
• Check if the motor is mechanically overloaded. motor itself. The current transducers detect the ground
fault by measuring current going out from the drive and
• When using terminal 53 or 54, check that the
current going into the drive from the motor. Ground fault
thermistor is connected correctly between either
is issued if the deviation of the 2 currents is too large. The
terminal 53 or 54 (analog voltage input) and
current going out of the drive must be the same as the
terminal 50 (+10 V supply). Also check that the
current going into the drive.
terminal switch for 53 or 54 is set for voltage.
Check that parameter 1-93 Thermistor Source Troubleshooting
selects terminal 53 or 54. • Remove power to the drive and repair the ground
fault.
• When using terminal 18, 19, 31, 32, or 33 (digital
inputs), check that the thermistor is connected • Check for ground faults in the motor by
correctly between the digital input terminal used measuring the resistance to ground of the motor
(digital input PNP only) and terminal 50. Select cables and the motor with a megohmmeter.
the terminal to use in parameter 1-93 Thermistor • Reset any potential individual offset in the 3
Source. current transducers in the drive. Perform the
WARNING/ALARM 12, Torque limit manual initialization or perform a complete AMA.
The torque has exceeded the value in This method is most relevant after changing the
parameter 4-16 Torque Limit Motor Mode or the value in power card.
parameter 4-17 Torque Limit Generator Mode. ALARM 15, Hardware mismatch
Parameter 14-25 Trip Delay at Torque Limit can change this A fitted option is not operational with the present control
warning from a warning-only condition to a warning card hardware or software.
followed by an alarm.
Record the value of the following parameters and contact
Danfoss.
• Parameter 15-40 FC Type.
• Parameter 15-41 Power Section.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 87


Maintenance, Diagnostics, a... VLT® AQUA Drive FC 202

• Parameter 15-42 Voltage. 1 = Expected brake feedback was not received before
timeout (parameter 2-23 Activate Brake Delay,
• Parameter 15-43 Software Version.
parameter 2-25 Brake Release Time).
• Parameter 15-45 Actual Typecode String.
WARNING 23, Internal fan fault
• Parameter 15-49 SW ID Control Card. The fan warning function is a protective function that
• Parameter 15-50 SW ID Power Card. checks if the fan is running/mounted. The fan warning can
be disabled in parameter 14-53 Fan Monitor ([0] Disabled).
• Parameter 15-60 Option Mounted.
For drives with DC fans, a feedback sensor is mounted in
• Parameter 15-61 Option SW Version (for each
the fan. If the fan is commanded to run and there is no
option slot).
feedback from the sensor, this alarm appears. For drives
There is short-circuiting in the motor or motor wiring. with AC fans, the voltage to the fan is monitored.
Troubleshooting
WARNING • Check for proper fan operation.
HIGH VOLTAGE • Cycle power to the drive and check that the fan
Drives contain high voltage when connected to AC mains operates briefly at start-up.
input, DC supply, or load sharing. Failure to perform • Check the sensors on the control card.
installation, start-up, and maintenance by qualified
WARNING 24, External fan fault
personnel can result in death or serious injury.
The fan warning function is a protective function that
checks if the fan is running/mounted. The fan warning can
ALARM 16, Short circuit be disabled in parameter 14-53 Fan Monitor ([0] Disabled).
Troubleshooting A feedback sensor is mounted in the fan. If the fan is
• Remove the power to the drive and repair the
9 9 short circuit.
commanded to run and there is no feedback from the
sensor, this alarm appears. This alarm also shows if there is
• Check that the drive contains the correct current a communication error between the power card and the
scaling card and the correct number of current control card.
scaling cards for the system. Check the alarm log for the report value associated with
WARNING/ALARM 17, Control word timeout this warning.
There is no communication to the drive. If the report value is 1, there is a hardware problem with 1
The warning is only active when parameter 8-04 Control of the fans. If the report value is 11, there is a communi-
Timeout Function is NOT set to [0] Off. cation problem between the power card and the control
If parameter 8-04 Control Timeout Function is set to [5] Stop card.
and trip, a warning appears, and the drive ramps down to
a stop and shows an alarm. Fan troubleshooting

Troubleshooting
• Cycle power to the drive and check that the fan
operates briefly at start-up.
• Check the connections on the serial communi-
cation cable. • Check for proper fan operation. Use parameter
group 43-** Unit Readouts to show the speed of
• Increase parameter 8-03 Control Timeout Time. each fan.
• Check the operation of the communication Power card troubleshooting
equipment.
• Check the wiring between the power card and
• Verify that proper EMC installation was the control card.
performed.
• Power card may need to be replaced.
WARNING/ALARM 20, Temp. input error
The temperature sensor is not connected.
• Control card may need to be replaced.
WARNING 25, Brake resistor short circuit
WARNING/ALARM 21, Parameter error The brake resistor is monitored during operation. If a short
The parameter is out of range. The parameter number is circuit occurs, the brake function is disabled and the
shown in the display. warning appears. The drive is still operational, but without
Troubleshooting the brake function.
• Set the affected parameter to a valid value. Troubleshooting
WARNING/ALARM 22, Hoist mechanical brake • Remove the power to the drive and replace the
The value of this warning/alarm indicates the cause:. brake resistor (refer to parameter 2-15 Brake
0 = The torque reference was not reached before timeout Check).
(parameter 2-27 Torque Ramp Time).

88 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Maintenance, Diagnostics, a... Operating Guide

WARNING/ALARM 26, Brake resistor power limit Troubleshooting


The power transmitted to the brake resistor is calculated as • Check fan resistance.
a mean value over the last 120 s of run-time. The
calculation is based on the DC-link voltage and the brake
• Check soft charge fuses.

resistor value set in parameter 2-16 AC brake Max. Current. • Check IGBT thermal.
The warning is active when the dissipated braking power ALARM 30, Motor phase U missing
is higher than 90% of the brake resistor power. If option [2] Motor phase U between the drive and the motor is
Trip is selected in parameter 2-13 Brake Power Monitoring, missing.
the drive trips when the dissipated braking power reaches
100%. WARNING
The brake transistor is monitored during operation, and if a HIGH VOLTAGE
short circuit occurs, the brake function is disabled, and a Drives contain high voltage when connected to AC mains
warning is issued. The drive is still operational, but since input, DC supply, or load sharing. Failure to perform
the brake transistor has short-circuited, substantial power installation, start-up, and maintenance by qualified
is transmitted to the brake resistor, even if it is inactive. personnel can result in death or serious injury.
• Only qualified personnel must perform instal-
WARNING lation, start-up, and maintenance.

OVERHEATING RISK • Before performing any service or repair work,


A surge in power can cause the brake resistor to use an appropriate voltage measuring device to
overheat and possibly catch fire. Failure to remove power make sure that there is no remaining voltage on
to the drive and remove the brake resistor can cause the drive.
equipment damage.

Troubleshooting
Troubleshooting
• Remove the power from the drive and check 9 9
• Remove power to the drive. motor phase U.
• Remove the brake resistor. ALARM 31, Motor phase V missing
Motor phase V between the drive and the motor is
• Troubleshoot the short circuit.
missing.
WARNING/ALARM 28, Brake check failed
The brake resistor is not connected or not working. WARNING
Troubleshooting HIGH VOLTAGE
• Check parameter 2-15 Brake Check. Drives contain high voltage when connected to AC mains
ALARM 29, Heat sink temp input, DC supply, or load sharing. Failure to perform
The maximum temperature of the heat sink has been installation, start-up, and maintenance by qualified
exceeded. The temperature fault does not reset until the personnel can result in death or serious injury.
temperature drops below a defined heat sink temperature. • Only qualified personnel must perform instal-
The trip and reset points are different based on the drive lation, start-up, and maintenance.
power size.
• Before performing any service or repair work,
Troubleshooting use an appropriate voltage measuring device to
Check for the following conditions: make sure that there is no remaining voltage on
• Ambient temperature too high. the drive.
• Motor cable too long.
• Incorrect airflow clearance above and below the Troubleshooting
drive. • Remove the power from the drive and check
motor phase V.
• Blocked airflow around the drive.
ALARM 32, Motor phase W missing
• Damaged heat sink fan.
Motor phase W between the drive and the motor is
• Dirty heat sink. missing.
For drives in enclosure sizes D and E, this alarm is based
on the temperature measured by the heat sink sensor
mounted inside the IGBT modules.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 89


Maintenance, Diagnostics, a... VLT® AQUA Drive FC 202

WARNING - Voltage THD exceeds 10%.


ALARM 37, Phase imbalance
HIGH VOLTAGE
There is a current imbalance between the power units.
Drives contain high voltage when connected to AC mains
input, DC supply, or load sharing. Failure to perform ALARM 38, Internal fault
installation, start-up, and maintenance by qualified When an internal fault occurs, a code number defined in
personnel can result in death or serious injury. Table 9.4 is shown.

• Only qualified personnel must perform instal- Troubleshooting


lation, start-up, and maintenance. • Cycle power.
• Before performing any service or repair work, • Check that the option is properly installed.
use an appropriate voltage measuring device to • Check for loose or missing wiring.
make sure that there is no remaining voltage on
It may be necessary to contact the Danfoss supplier or
the drive.
service department. Note the code number for further
troubleshooting directions.
Troubleshooting
• Remove the power from the drive and check Number Text
motor phase W. 0 The serial port cannot be initialized. Contact the
Danfoss supplier or Danfoss service department.
ALARM 33, Inrush fault
256–258 The power EEPROM data is defective or too old.
Too many power-ups have occurred within a short time
Replace the power card.
period.
512–519 Internal fault. Contact the Danfoss supplier or
Troubleshooting Danfoss service department.
• Let the unit cool to operating temperature. 783 Parameter value outside of minimum/maximum
9 9 • Check potential DC-link fault to ground. limits.
1024–1284 Internal fault. Contact the Danfoss supplier or
WARNING/ALARM 34, Fieldbus communication fault
Danfoss service department.
The fieldbus on the communication option card is not
1299 The option software in slot A is too old.
working.
1300 The option software in slot B is too old.
WARNING/ALARM 35, Option fault
1302 The option software in slot C1 is too old.
An option alarm is received. The alarm is option-specific.
1315 The option software in slot A is not supported/
The most likely cause is a power-up or a communication
allowed.
fault.
1316 The option software in slot B is not supported/
WARNING/ALARM 36, Mains failure allowed.
This warning/alarm is only active if the supply voltage to 1318 The option software in slot C1 is not supported/
the drive system is lost and parameter 14-10 Mains Failure allowed.
is not set to option [0] No Function. 1379–2819 Internal fault. Contact the Danfoss supplier or
• Check the fuses to the drive system and the Danfoss service department.
mains supply to the unit. 1792 Hardware reset of digital signal processor.
1793 Motor-derived parameters not transferred correctly
• Check that mains voltage conforms to product
to the digital signal processor.
specifications.
1794 Power data not transferred correctly at power-up
• Check that the following conditions are not to the digital signal processor.
present: 1795 The digital signal processor has received too many
Alarm 307, Excessive THD(V), alarm 321, Voltage unknown SPI telegrams. The AC drive also uses
imbalance, warning 417, Mains undervoltage, or this fault code if the MCO does not power up
warning 418, Mains overvoltage is reported if any correctly. This situation can occur due to poor EMC
of the listed conditions are true: protection or improper grounding.
- The 3-phase voltage magnitude drops 1796 RAM copy error.
below 25% of the nominal mains 2561 Replace the control card.
voltage. 2820 LCP stack overflow.
- Any single-phase voltage exceeds 10% 2821 Serial port overflow.
of the nominal mains voltage. 2822 USB port overflow.
3072–5122 Parameter value is outside its limits.
- Percent of phase or magnitude
imbalance exceeds 8%.

90 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Maintenance, Diagnostics, a... Operating Guide

Number Text Troubleshooting


5123 Option in slot A: Hardware incompatible with the • Check for proper grounding and loose
control board hardware. connections.
5124 Option in slot B: Hardware incompatible with the
• Check for proper wire size.
control board hardware.
5125 Option in slot C0: Hardware incompatible with the • Check the motor cables for short circuits or
leakage currents.
control board hardware.
5126 Option in slot C1: Hardware incompatible with the ALARM 46, Power card supply
control board hardware. The supply on the power card is out of range.
5376–6231 Internal fault. Contact the Danfoss supplier or There are 4 supplies generated by the switch mode power
Danfoss service department. supply on the power card:

Table 9.4 Internal Fault Codes


• 48 V.
• 24 V.
ALARM 39, Heat sink sensor • 5 V.
No feedback from the heat sink temperature sensor.
• ±18 V.
The signal from the IGBT thermal sensor is not available on
the power card. When powered with VLT® 24 V DC Supply MCB 107, only
the 24 V and 5 V supplies are monitored. When powered
Troubleshooting with 3-phase mains voltage, all 4 supplies are monitored.
• Check the ribbon cable between the power card
and gatedrive card. Troubleshooting
• Check for a defective power card.
• Check for a defective power card.
• Check for a defective control card.

9 9
Check for a defective gatedrive card.
• Check for a defective option card.
WARNING 40, Overload of digital output terminal 27
Check the load connected to terminal 27 or remove the • If a 24 V DC supply is used, verify proper supply
short-circuit connection. Check parameter 5-00 Digital I/O power.
Mode and parameter 5-01 Terminal 27 Mode. • Check D-sized drives for a defective heat sink fan,
WARNING 41, Overload of digital output terminal 29 top fan, or door fan.
Check the load connected to terminal 29 or remove the • Check E-sized drives for a defective mixing fan.
short-circuit connection. Also check parameter 5-00 Digital
WARNING 47, 24 V supply low
I/O Mode and parameter 5-02 Terminal 29 Mode.
The supply on the power card is out of range.
WARNING 42, Overload of digital output on X30/6 or
There are 4 supplies generated by the switch mode supply
overload of digital output on X30/7
(SMPS) on the power card:
For terminal X30/6, check the load connected to terminal
X30/6 or remove the short-circuit connection. Also check
• 48 V.
parameter 5-32 Term X30/6 Digi Out (MCB 101) (VLT® • 24 V.
General Purpose I/O MCB 101). • 5 V.
For terminal X30/7, check the load connected to terminal • ±18 V.
X30/7 or remove the short-circuit connection. Check
Troubleshooting
parameter 5-33 Term X30/7 Digi Out (MCB 101) (VLT®
General Purpose I/O MCB 101).
• Check for a defective power card.
WARNING 48, 1.8 V supply low
ALARM 43, Ext. supply
The 1.8 V DC supply used on the control card is outside of
VLT® Extended Relay Option MCB 113 is mounted without the allowable limits. The supply is measured on the control
external 24 V DC. Either connect a 24 V DC external supply card.
or specify that no external supply is used via
parameter 14-80 Option Supplied by External 24VDC, [0] No. Troubleshooting
A change in parameter 14-80 Option Supplied by External • Check for a defective control card.
24VDC requires a power cycle. • If an option card is present, check for
ALARM 45, Earth fault 2 overvoltage.
Ground fault. WARNING 49, Speed limit
The warning is shown when the speed is outside of the
specified range in parameter 4-11 Motor Speed Low Limit
[RPM] and parameter 4-13 Motor Speed High Limit [RPM].
When the speed is below the specified limit in

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 91


Maintenance, Diagnostics, a... VLT® AQUA Drive FC 202

parameter 1-86 Trip Speed Low [RPM] (except when starting WARNING 62, Output frequency at maximum limit
or stopping), the drive trips. If the output frequency reaches the value set in
parameter 4-19 Max Output Frequency, the drive issues a
ALARM 50, AMA calibration failed
warning. The warning ceases when the output drops
Contact the Danfoss supplier or Danfoss service
below the maximum limit. If the drive is unable to limit
department.
the frequency, it trips and issues an alarm. The latter may
ALARM 51, AMA check Unom and Inom happen in the flux mode if the drive loses control of the
The settings for motor voltage, motor current, and motor motor.
power are wrong.
Troubleshooting
Troubleshooting • Check the application for possible causes.
• Check the settings in parameters 1-20 to 1-25.
• Increase the output frequency limit. Ensure that
ALARM 52, AMA low Inom the system can operate safely at a higher output
The motor current is too low. frequency.
Troubleshooting ALARM 63, Mechanical brake low
• Check the settings in parameter 1-24 Motor The actual motor current has not exceeded the release
Current. brake current within the start delay time window.
ALARM 53, AMA motor too big WARNING 64, Voltage Limit
The motor is too large for the AMA to operate. The load and speed combination demands a motor
ALARM 54, AMA motor too small voltage higher than the actual DC-link voltage.
The motor is too small for the AMA to operate. WARNING/ALARM 65, Control card over temperature
ALARM 55, AMA parameter out of range The cutout temperature of the control card is 85 °C
The AMA cannot run because the parameter values of the (185 °F).

9 9 motor are outside of the acceptable range. Troubleshooting


ALARM 56, AMA interrupted by user • Check that the ambient operating temperature is
The AMA is manually interrupted. within the limits.
ALARM 57, AMA internal fault • Check for clogged filters.
Try to restart the AMA. Repeated restarts can overheat the • Check the fan operation.
motor.
• Check the control card.
ALARM 58, AMA Internal fault
Contact the Danfoss supplier. WARNING 66, Heat sink temperature low
The drive is too cold to operate. This warning is based on
WARNING 59, Current limit the temperature sensor in the IGBT module. Increase the
The current is higher than the value in ambient temperature of the unit. Also, a trickle amount of
parameter 4-18 Current Limit. Ensure that the motor data in current can be supplied to the drive whenever the motor
parameters 1-20 to 1-25 is set correctly. Increase the current is stopped by setting parameter 2-00 DC Hold/Preheat
limit if necessary. Ensure that the system can operate safely Current to 5% and parameter 1-80 Function at Stop.
at a higher limit.
ALARM 67, Option module configuration has changed
WARNING 60, External interlock One or more options have either been added or removed
A digital input signal indicates a fault condition external to since the last power-down. Check that the configuration
the drive. An external interlock has commanded the drive change is intentional and reset the unit.
to trip. Clear the external fault condition. To resume
normal operation, apply 24 V DC to the terminal ALARM 68, Safe Stop activated
programmed for external interlock, and reset the drive. Safe Torque Off (STO) has been activated. To resume
normal operation, apply 24 V DC to terminal 37, then send
WARNING/ALARM 61, Feedback error a reset signal (via bus, digital I/O, or by pressing [Reset]).
An error is detected between calculated speed and speed
measurement from feedback device. ALARM 69, Power card temperature
The temperature sensor on the power card is either too
Troubleshooting hot or too cold.
• Check the settings for warning/alarm/disabling in Troubleshooting
parameter 4-30 Motor Feedback Loss Function.
• Check that the ambient operating temperature is
• Set the tolerable error in parameter 4-31 Motor within limits.
Feedback Speed Error.
• Check for clogged filters.
• Set the tolerable feedback loss time in
parameter 4-32 Motor Feedback Loss Timeout. • Check fan operation.

92 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Maintenance, Diagnostics, a... Operating Guide

• Check the power card. generated on power cycle when the system is set to run
with fewer drive modules and remains on.
ALARM 70, Illegal FC configuration
The control card and power card are incompatible. To ALARM 78, Tracking error
check compatibility, contact the Danfoss supplier with the The difference between setpoint value and actual value
type code from the unit nameplate and the part numbers exceeds the value in parameter 4-35 Tracking Error.
of the cards. Troubleshooting
WARNING/ALARM 71, PTC 1 Safe Stop • Disable the function or select an alarm/warning
Safe Torque Off (STO) has been activated from the VLT® in parameter 4-34 Tracking Error Function.
PTC Thermistor Card MCB 112 because the motor is too
• Investigate the mechanics around the load and
warm. Once the motor cools and the digital input from the motor. Check feedback connections from motor
MCB 112 is deactivated, normal operation can resume encoder to drive.
when the MCB 112 applies 24 V DC to terminal 37 again.
When the motor is ready for normal operation, a reset • Select motor feedback function in
signal is sent (via serial communication, digital I/O, or by parameter 4-30 Motor Feedback Loss Function.
pressing [Reset] on the LCP). If automatic restart is • Adjust the tracking error band in
enabled, the motor can start when the fault is cleared. parameter 4-35 Tracking Error and
ALARM 72, Dangerous failure parameter 4-37 Tracking Error Ramping.

STO with trip lock. An unexpected combination of STO ALARM 79, Illegal power section configuration
commands has occurred: The scaling card has an incorrect part number or is not
installed. Also, the MK101 connector on the power card
• VLT® PTC Thermistor Card MCB 112 enables
could not be installed.
X44/10, but STO is not enabled.
ALARM 80, Drive initialised to default value
• MCB 112 is the only device using STO (specified
through selection [4] PTC 1 alarm or [5] PTC 1
warning in parameter 5-19 Terminal 37 Digital
Parameter settings are initialized to default settings after a
manual reset. To clear the alarm, reset the unit. 9 9
Input), STO is activated, and X44/10 is not ALARM 81, CSIV corrupt
activated. CSIV file has syntax errors.
WARNING 73, Safe Stop auto restart ALARM 82, CSIV parameter error
Safe Torque Off (STO) activated. With automatic restart CSIV failed to initialize a parameter.
enabled, the motor can start when the fault is cleared. ALARM 83, Illegal option combination
ALARM 74, PTC Thermistor The mounted options are incompatible.
Alarm related to VLT® PTC Thermistor Card MCB 112. The ALARM 84, No safety option
PTC is not working. The safety option was removed without applying a general
ALARM 75, Illegal profile sel. reset. Reconnect the safety option.
Do not write the parameter value while the motor is ALARM 88, Option detection
running. Stop the motor before writing the MCO profile to A change in the option layout is detected.
parameter 8-10 Control Profile. Parameter 14-89 Option Detection is set to [0] Frozen config-
WARNING 76, Power unit setup uration and the option layout has been changed.
The required number of power units does not match the • To apply the change, enable option layout
detected number of active power units. When replacing an changes in parameter 14-89 Option Detection.
enclosure size F module, this warning occurs if the power-
specific data in the module power card does not match • Alternatively, restore the correct option configu-
ration.
the rest of the drive. If the power card connection is lost,
the unit also triggers this warning. WARNING 89, Mechanical brake sliding
The hoist brake monitor detects a motor speed exceeding
Troubleshooting
10 RPM.
• Confirm that the spare part and its power card
are the correct part number. ALARM 90, Feedback monitor
Check the connection to encoder/resolver option and, if
• Ensure that the 44-pin cables between the MDCIC
and power cards are mounted properly. necessary, replace VLT® Encoder Input MCB 102 or VLT®
Resolver Input MCB 103.
WARNING 77, Reduced power mode
This alarm applies to only multi-drive systems. The system ALARM 91, Analog input 54 wrong settings
is operating in reduced power mode (fewer than the Set switch S202 in position OFF (voltage input) when a
allowed number of drive modules). This warning is KTY sensor is connected to analog input terminal 54.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 93


Maintenance, Diagnostics, a... VLT® AQUA Drive FC 202

ALARM 96, Start delayed WARNING 163, ATEX ETR cur.lim.warning


The motor start has been delayed due to short-cycle The drive has run above the characteristic curve for more
protection. Parameter 22-76 Interval between Starts is than 50 s. The warning is activated at 83% and deactivated
enabled. at 65% of the allowed thermal overload.
Troubleshooting ALARM 164, ATEX ETR cur.lim.alarm
• Troubleshoot the system and reset the drive after Operating above the characteristic curve for more than
clearing the fault. 60 s within a period of 600 s activates the alarm, and the
drive trips.
WARNING 97, Stop delayed
Stopping the motor has been delayed because the motor WARNING 165, ATEX ETR freq.lim.warning
has been running for less than the minimum time specified The drive is running for more than 50 s below the allowed
in parameter 22-77 Minimum Run Time. minimum frequency (parameter 1-98 ATEX ETR interpol.
points freq.).
WARNING 98, Clock fault
Time is not set, or the RTC clock has failed. Reset the clock ALARM 166, ATEX ETR freq.lim.alarm
in parameter 0-70 Date and Time. The drive has operated for more than 60 s (in a period of
600 s) below the allowed minimum frequency
ALARM 99, Locked rotor
(parameter 1-98 ATEX ETR interpol. points freq.).
The rotor is blocked.
WARNING 200, Fire mode
WARNING/ALARM 104, Mixing fan fault
The drive is operating in fire mode. The warning clears
The fan is not operating. The fan monitor checks that the
when fire mode is removed. Refer to the fire mode data in
fan is spinning at power-up or whenever the mixing fan is
the alarm log.
turned on. The mixing-fan fault can be configured as a
warning or an alarm trip in parameter 14-53 Fan Monitor. WARNING 201, Fire mode was active
The drive has entered fire mode. Cycle power to the unit
Troubleshooting
9 9 • Cycle power to the drive to determine if the to remove the warning. Refer to the fire mode data in the
alarm log.
warning/alarm returns.
WARNING 202, Fire mode limits exceeded
WARNING/ALARM 122, Mot. rotat. unexp.
While operating in fire mode, 1 or more alarm conditions
The drive performs a function that requires the motor to
that would normally trip the unit have been ignored.
be at standstill, for example DC hold for PM motors.
Operating in this condition voids unit warranty. Cycle
ALARM 144, Inrush Supply power to the unit to remove the warning. Refer to the fire
A supply voltage on the inrush card is out of range. See mode data in the alarm log.
the bit field result report value for more details.
WARNING 203, Missing motor
• Bit 2: Vcc high. With a drive operating multi-motors, an underload
• Bit 3: Vcc low. condition was detected. This condition can indicate a
missing motor. Inspect the system for proper operation.
• Bit 4: Vdd high.
WARNING 204, Locked rotor
• Bit 5: Vdd low.
With a drive operating multi-motors, an overload condition
ALARM 145, External SCR disable was detected. This condition can indicate a locked rotor.
The alarm indicates a series DC-link capacitor voltage Inspect the motor for proper operation.
imbalance.
WARNING 219, Compressor interlock
WARNING/ALARM 146, Mains voltage At least 1 compressor is inversely interlocked via a digital
Mains voltage is outside valid operating range. The input. The interlocked compressors can be viewed in
following report values provide more details. parameter 25-87 Inverse Interlock.
• Voltage too low: 0=R-S, 1=S-T, 2=T-R ALARM 243, Brake IGBT
• Voltage too high: 3=R-S, 4=S-T, 5=T-R This alarm is only for multi-drive systems. It is equivalent to
alarm 27, Brake chopper fault. The report value in the alarm
WARNING/ALARM 147, Mains frequency log indicates which drive module generated the alarm. This
Mains frequency is outside valid operating range. Report IGBT fault can be caused by any of the following:
value provides more details.
• The DC fuse is blown.
• 0: frequency too low.
• The brake jumper is not in position.
• 1: frequency too high.
WARNING/ALARM 148, System temp
• The Klixon switch opened due to an overtem-
perature condition in the brake resistor.
One or more of the system temperature measurements is
too high.

94 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Maintenance, Diagnostics, a... Operating Guide

The report value in the alarm log indicates which drive ALARM 247, Power card temperature
module generated the alarm: This alarm is only for multi-drive systems. It is equivalent to
alarm 69, Power card temperature. The report value in the
1 = Left drive module.
alarm log indicates which drive module generated the
2 = Second drive module from left. alarm:
3 = Third drive module from left (in 4-module 1 = Left drive module.
module systems).
2 = Second drive module from left.
4 = Fourth drive module from left (in 4-module
3 = Third drive module from left (in 4-module
module systems).
module systems).
ALARM 245, Heat sink sensor
4 = Fourth drive module from left (in 4-module
No feedback from the heat sink temperature sensor. The
module systems).
signal from the IGBT thermal sensor is not available on the
power card. This alarm is equivalent to alarm 39, Heat sink ALARM 248, Illegal power section configuration
sensor. The report value in the alarm log indicates which This alarm is only for multi-drive systems. It is equivalent to
drive module generated the alarm: alarm 79, Illegal power section configuration. The report
value in the alarm log indicates which drive module
1 = Left drive module.
generated the alarm:
2 = Second drive module from left.
1 = Left drive module.
3 = Third drive module from left (in 4-module
2 = Second drive module from left.
module systems).
3 = Third drive module from left (in 4-module
4 = Fourth drive module from left (in 4-module
module systems).
module systems).
4 = Fourth drive module from left (in 4-module
Troubleshooting
Check the following: module systems). 9 9
Troubleshooting
• Power card.
Check the following:
• Gatedrive card.
• The current scaling cards on the MDCIC.
• Ribbon cable between the power card and the
WARNING 250, New spare part
gatedrive card.
The power or switch mode supply has been exchanged.
ALARM 246, Power card supply Restore the drive type code in the EEPROM. Select the
This alarm is only for multi-drive systems. It is equivalent to correct type code in parameter 14-23 Typecode Setting
alarm 46, Power card supply. The report value in the alarm according to the label on the drive. Remember to select
log indicates which drive module generated the alarm: Save to EEPROM at the end.
1 = Left drive module. WARNING 251, New type code
2 = Second drive module from left. The power card or other components have been replaced
and the type code has been changed.
3 = Third drive module from left (in 4-module
module systems). Troubleshooting

4 = Fourth drive module from left (in 4-module


• Reset to remove the warning and to resume
normal operation.
module systems).

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 95


Maintenance, Diagnostics, a... VLT® AQUA Drive FC 202

9.6 Troubleshooting
Symptom Possible cause Test Solution
Display Missing input power. See Table 6.1. Check the input power source.
dark/No Missing or open fuses. See Open power fuses in this table for possible Follow the recommendations provided.
function causes.
No power to the LCP. Check the LCP cable for proper connection or Replace the faulty LCP or connection
damage. cable.
Shortcut on control voltage Check the 24 V control voltage supply for Wire the terminals properly.
(terminal 12 or 50) or at control terminal 12/13 to 20–39, or 10 V supply for
terminals. terminals 50–55.
Incompatible LCP (LCP from – Use only LCP 101 (P/N 130B1124) or LCP
VLT® 2800 or 5000/6000/8000/ 102 (P/N 130B1107).
FCD or FCM).
Wrong contrast setting. – Press [Status] + [▲]/[▼] to adjust the
contrast.
Display (LCP) is defective. Test using a different LCP. Replace the faulty LCP or connection
cable.
Internal voltage supply fault or – Contact supplier.
SMPS is defective.
Intermittent Overloaded supply (SMPS) due To rule out a problem in the control wiring, If the display stays lit, the problem is in
display to improper control wiring or a disconnect all control wiring by removing the the control wiring. Check the wiring for
fault within the AC drive. terminal blocks. shorts or incorrect connections. If the

9 9 display continues to cut out, follow the


procedure for Display dark/No function.
Motor not Service switch open or missing Check if the motor is connected and the Connect the motor and check the service
running motor connection. connection is not interrupted by a service switch.
switch or other device.
No mains power with 24 V DC If the display is functioning, but there is no Apply mains power.
option card. output, check that mains power is applied to
the AC drive.
LCP Stop. Check if [Off] has been pressed. Press [Auto On] or [Hand On] (depending
on operating mode).
Missing start signal (Standby). Check parameter 5-10 Terminal 18 Digital Input Apply a valid start signal.
for correct setting for terminal 18. Use default
setting.
Motor coast signal active Check parameter 5-12 Terminal 27 Digital Input Apply 24 V on terminal 27 or program
(Coasting). for correct setting for terminal 27 (use default this terminal to [0] No operation.
setting).
Wrong reference signal source. Check reference signal: Program correct settings. Check
• Local. parameter 3-13 Reference Site. Set preset
reference active in parameter group 3-1*
• Remote or bus reference?
References. Check for correct wiring. Check
• Preset reference active? scaling of terminals. Check reference
• Terminal connection correct? signal.

• Scaling of terminals correct?

• Reference signal available?

Motor Motor rotation limit. Check that parameter 4-10 Motor Speed Program correct settings.
running in Direction is programmed correctly.
wrong Active reversing signal. Check if a reversing command is programmed Deactivate reversing signal.
direction for the terminal in parameter group 5-1*
Digital inputs.
Wrong motor phase – See chapter 7.3.1 Warning - Motor Start.
connection.

96 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Maintenance, Diagnostics, a... Operating Guide

Symptom Possible cause Test Solution


Motor is not Frequency limits set wrong. Check output limits in parameter 4-13 Motor Program correct limits.
reaching Speed High Limit [RPM], parameter 4-14 Motor
maximum Speed High Limit [Hz], and parameter 4-19 Max
speed Output Frequency.
Reference input signal not Check reference input signal scaling in Program correct settings.
scaled correctly. parameter group 6-0* Analog I/O mode and
parameter group 3-1* References.
Motor speed Possible incorrect parameter Check the settings of all motor parameters, Check settings in parameter group 1-6*
unstable settings. including all motor compensation settings. Load Depen. Setting. For closed-loop
For closed-loop operation, check PID settings. operation, check settings in parameter
group 20-0* Feedback.
Motor runs Possible overmagnetization. Check for incorrect motor settings in all Check motor settings in parameter groups
rough motor parameters. 1-2* Motor data, 1-3* Adv Motor Data, and
1-5* Load Indep. Setting.
Motor does Possible incorrect settings in Check brake parameters. Check ramp time Check parameter groups 2-0* DC Brake and
not brake the brake parameters. Ramp- settings. 3-0* Reference Limits.
down times may be too short.
Open power Phase-to-phase short. Motor or panel has a short phase-to-phase. Eliminate any shorts detected.
fuses Check motor and panel phases for shorts.
Motor overload. Motor is overloaded for the application. Perform start-up test and verify that
motor current is within specifications. If
motor current is exceeding the nameplate
full load current, the motor can run only
with reduced load. Review the specifi- 9 9
cations for the application.
Loose connections. Perform pre-start-up check for loose Tighten loose connections.
connections.
Mains current Problem with mains power (see Rotate input power leads into the 1 position: If imbalanced leg follows the wire, it is a
imbalance alarm 4, Mains phase loss A to B, B to C, C to A. power problem. Check the mains supply.
greater than description).
3% Problem with the AC drive. Rotate input power leads into the AC drive 1 If the imbalanced leg stays on same input
position: A to B, B to C, C to A. terminal, it is a problem with the AC
drive. Contact supplier.
Motor current Problem with motor or motor Rotate output motor cables 1 position: U to V, If the imbalanced leg follows the wire, the
imbalance wiring. V to W, W to U. problem is in the motor or motor wiring.
greater than Check motor and motor wiring.
3% Problem with AC drive. Rotate output motor cables 1 position: U to V, If the imbalanced leg stays on same
V to W, W to U. output terminal, it is a problem with the
unit. Contact supplier.
AC drive Motor data are entered If warnings or alarms occur, see Increase the ramp-up time in
acceleration incorrectly. chapter 9.5 List of Warnings and Alarms. parameter 3-41 Ramp 1 Ramp Up Time.
problems Check that motor data are entered correctly. Increase current limit in
parameter 4-18 Current Limit. Increase
torque limit in parameter 4-16 Torque Limit
Motor Mode.
AC drive Motor data are entered If warnings or alarms occur, see Increase the ramp-down time in
deceleration incorrectly. chapter 9.5 List of Warnings and Alarms. parameter 3-42 Ramp 1 Ramp Down Time.
problems Check that motor data are entered correctly. Enable overvoltage control in
parameter 2-17 Over-voltage Control.

Table 9.5 Troubleshooting

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 97


Specifications VLT® AQUA Drive FC 202

10 Specifications

10.1 Electrical Data


10.1.1 Electrical Data for Enclosures D1h–D4h, 3x200–240 V

VLT® AQUA Drive FC 202 N55K N75K


High/normal overload HO NO HO NO
(High overload=150% current during 60 s.
Normal overload=110% current during 60 s)
Typical shaft output at 230 V [kW] 45 55 55 75
Typical shaft output at 230 V [hp] 60 75 75 100
Enclosure size D1h/D3h
Output current (3-phase)
Continuous (at 230 V) [A] 160 190 190 240
Intermittent (60 s overload) (at 230 V) [A] 240 209 285 264
Continuous kVA (at 230 V) [kVA] 64 76 76 96
Maximum input current
Continuous (at 230V) [A] 154 183 183 231
Maximum number and size of cables per phase
Mains, motor, brake, and load share [mm2 (AWG)] 2x95 (2x3/0) 2x95 (2x3/0)
Maximum external mains fuses [A]1) 315 350
Estimated power loss at 230 V [W]2), 3) 1482 1505 1794 2398
Efficiency3) 0.97 0.97

10 10 Output frequency [Hz]


Heat sink overtemperature trip [°C (°F)]
0–590
110 (230)
0–590
110 (230)
Control card overtemperature trip [°C (°F)] 75 (167) 75 (167)

Table 10.1 Electrical Data for Enclosures D1h/D3h, Mains Supply 3x200–240 V AC
1) For fuse ratings, see chapter 10.7 Fuses and Circuit Breakers.
2) Typical power loss is at normal conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions). These
values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the drive. Applies to
dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control
card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and
customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency. Efficiency measured at nominal current. For energy
efficiency class, see chapter 10.4 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency.

98 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

VLT® AQUA Drive FC 202 N90K N110 N150 N160


High/normal overload HO NO HO NO HO NO HO NO
(High overload=150% current during 60 s.
Normal overload=110% current during 60 s)
Typical shaft output at 230 V [kW] 75 90 90 110 110 150 150 160
Typical shaft output at 230 V [hp] 100 120 120 150 150 200 200 215
Enclosure size D2h/D4h
Output current (3-phase)
Continuous (at 230 V) [A] 240 302 302 361 361 443 443 535
Intermittent (60 s overload) (at 230 V) [A] 360 332 453 397 542 487 665 589
Continuous kVA (at 230 V) [kVA] 96 120 120 144 144 176 176 213
Maximum input current
Continuous (at 230 V) [A] 231 291 291 348 348 427 427 516
Maximum number and size of cables per phase
- Mains, motor, brake, and load share [mm2 (AWG)] 2x185 (2x400 mcm) 2x185 (2x400 mcm) 2x185 (2x400 mcm) 2x185 (2x400 mcm)
Maximum external mains fuses [A]1) 400 550 630 800
Estimated power loss at 230 V [W]2), 3) 1990 2623 2613 3284 3195 4117 4103 5209
Efficiency3) 0.97 0.97 0.97 0.97
Output frequency [Hz] 0–590 0–590 0–590 0–590
Heat sink overtemperature trip [°C (°F)] 110 (230) 110 (230) 110 (230) 110 (230)
Control card overtemperature trip [°C (°F)] 75 (167) 80 (176) 80 (176) 80 (176)

Table 10.2 Electrical Data for Enclosures D2h/D4h, Mains Supply 3x200–240 V AC
1) For fuse ratings, see chapter 10.7 Fuses and Circuit Breakers.
2) Typical power loss is at normal conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions). These
values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the drive. Applies to
dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control 10 10
card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and
customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency. Efficiency measured at nominal current. For energy
efficiency class, see chapter 10.4 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 99


Specifications VLT® AQUA Drive FC 202

10.1.2 Electrical Data for Enclosures D1h–D8h, 3x380–480 V

VLT® AQUA Drive FC 202 N110 N132 N160


High/normal load HO NO HO NO HO NO
(High overload=150% current during 60 s.
Normal overload=110% current during 60 s)
Typical shaft output at 400 V [kW] 90 110 110 132 132 160
Typical shaft output at 460 V [hp] 125 150 150 200 200 250
Typical shaft output at 480 V [kW] 110 132 132 160 160 200
Enclosure size D1h/D3h/D5h/D6h
Output current (3-phase)
Continuous (at 400 V) [A] 177 212 212 260 260 315
Intermittent (60 s overload) (at 400 V) [A] 266 233 318 286 390 347
Continuous (at 460/480 V) [A] 160 190 190 240 240 302
Intermittent (60 s overload) (at 460/480 V) [kVA] 240 209 285 264 360 332
Continuous kVA (at 400 V) [kVA] 123 147 147 180 180 218
Continuous kVA (at 460 V) [kVA] 127 151 151 191 191 241
Continuous kVA (at 480 V) [kVA] 139 165 165 208 208 262
Maximum input current
Continuous (at 400 V) [A] 171 204 204 251 251 304
Continuous (at 460/480 V) [A] 154 183 183 231 231 291
Maximum number and size of cables per phase
- Mains, motor, brake, and load share [mm2 (AWG)] 2x95 (2x3/0) 2x95 (2x3/0) 2x95 (2x3/0)
Maximum external mains fuses [A]1) 315 350 400
Estimated power loss at 400 V [W]2), 3) 2031 2559 2289 2954 2923 3770

10 10 Estimated power loss at 460 V [W]2), 3)


Efficiency3)
1828
0.98
2261 2051
0.98
2724 2689
0.98
3628

Output frequency [Hz] 0–590 0–590 0–590


Heat sink overtemperature trip [°C (°F)] 110 (230) 110 (230) 110 (230)
Control card overtemperature trip [°C (°F)] 75 (167) 75 (167) 75 (167)

Table 10.3 Electrical Data for Enclosures D1h/D3h/D5h/D6h, Mains Supply 3x380–480 V AC
1) For fuse ratings, see chapter 10.7 Fuses and Circuit Breakers.
2) Typical power loss is at normal conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions). These
values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the drive. Applies to
dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control
card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and
customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency. Efficiency measured at nominal current. For energy
efficiency class, see chapter 10.4 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency.

100 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

VLT® AQUA Drive FC 202 N200 N250 N315


High/normal load HO NO HO NO HO NO
(High overload=150% current during 60 s.
Normal overload=110% current during 60 s)
Typical shaft output at 400 V [kW] 160 200 200 250 250 315
Typical shaft output at 460 V [hp] 250 300 300 350 350 450
Typical shaft output at 480 V [kW] 200 250 250 315 315 355
Enclosure size D2h/D4h/D7h/D8h
Output current (3-phase)
Continuous (at 400 V) [A] 315 395 395 480 480 588
Intermittent (60 s overload) (at 400 V)[A] 473 435 593 528 720 647
Continuous (at 460/480 V) [A] 302 361 361 443 443 535
Intermittent (60 s overload) (at 460/480 V) [kVA] 453 397 542 487 665 589
Continuous kVA (at 400 V) [kVA] 218 274 274 333 333 407
Continuous kVA (at 460 V) [kVA] 241 288 288 353 353 426
Continuous kVA (at 480 V) [kVA] 262 313 313 384 384 463
Maximum input current
Continuous (at 400 V) [A] 304 381 381 463 463 567
Continuous (at 460/480 V) [A] 291 348 348 427 427 516
Maximum number and size of cables per phase
- Mains, motor, brake, and load share [mm2 (AWG)] 2x185 (2x400 mcm) 2x185 (2x400 mcm) 2x185 (2x400 mcm)
Maximum external mains fuses [A]1) 550 630 800
Estimated power loss at 400 V [W]2), 3) 3093 4116 4039 5137 5004 6674
Estimated power loss at 460 V [W]2), 3) 2872 3569 3575 4566 4458 5714
Efficiency3) 0.98 0.98 0.98
Output frequency [Hz]
Heat sink overtemperature trip [°C (°F)]
0–590
110 (230)
0–590
110 (230)
0–590
110 (230)
10 10
Control card overtemperature trip [°C (°F)] 80 (176) 80 (176) 80 (176)

Table 10.4 Electrical Data for Enclosures D2h/D4h/D7h/D8h, Mains Supply 3x380–480 V AC
1) For fuse ratings, see chapter 10.7 Fuses and Circuit Breakers.
2) Typical power loss is at normal conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions). These
values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the drive. Applies to
dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control
card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and
customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency. Efficiency measured at nominal current. For energy
efficiency class, see chapter 10.4 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 101


Specifications VLT® AQUA Drive FC 202

10.1.3 Electrical Data for Enclosures D1h–D8h, 3x525–690 V

VLT® AQUA Drive FC 202 N75K N90K N110


High/normal load HO NO HO NO HO NO
(High overload=150% current during 60 s.
Normal overload=110% current during 60 s)
Typical shaft output at 525 V [kW] 45 55 55 75 75 90
Typical shaft output at 575 V [hp] 60 75 75 100 100 125
Typical shaft output at 690 V [kW] 55 75 75 90 90 110
Enclosure size D1h/D3h/D5h/D6h
Output current (3-phase)
Continuous (at 525 V) [A] 76 90 90 113 113 137
Intermittent (60 s overload) (at 525 V) [A] 114 99 135 124 170 151
Continuous (at 575/690 V) [A] 73 86 86 108 108 131
Intermittent (60 s overload)(at 575/690 V) [A] 110 95 129 119 162 144
Continuous kVA (at 525 V) [kVA] 69 82 82 103 103 125
Continuous kVA (at 575 V) [kVA] 73 86 86 108 108 131
Continuous kVA (at 690 V) [kVA] 87 103 103 129 129 157
Maximum input current
Continuous (at 525 V) [A] 74 87 87 109 109 132
Continuous (at 575/690 V) 70 83 83 104 104 126
Maximum number and size of cables per phase
- Mains, motor, brake, and load share [mm2 (AWG)] 2x95 (2x3/0) 2x95 (2x3/0) 2x95 (2x3/0)
Maximum external mains fuses [A]1) 160 315 315
Estimated power loss at 575 V [W]2), 3) 1098 1162 1162 1428 1430 1740

10 10 Estimated power loss at 690 V [W]2), 3)


Efficiency3)
1057
0.98
1204 1205
0.98
1477 1480
0.98
1798

Output frequency [Hz] 0–590 0–590 0–590


Heat sink overtemperature trip [°C (°F)] 110 (230) 110 (230) 110 (230)
Control card overtemperature trip [°C (°F)] 75 (167) 75 (167) 75 (167)

Table 10.5 Electrical Data for Enclosures D1h/D3h/D5h/D6h, Mains Supply 3x525–690 V AC
1) For fuse ratings, see chapter 10.7 Fuses and Circuit Breakers.
2) Typical power loss is at normal conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions). These
values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the drive. Applies to
dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control
card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and
customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency. Efficiency measured at nominal current. For energy
efficiency class, see chapter 10.4 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency.

102 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

VLT® AQUA Drive FC 202 N132 N160


High/normal load HO NO HO NO
(High overload=150% current during 60 s.
Normal overload=110% current during 60 s)
Typical shaft output at 525 V [kW] 90 110 110 132
Typical shaft output at 575 V [hp] 125 150 150 200
Typical shaft output at 690 V [kW] 110 132 132 160
Enclosure size D1h/D3h/D5h/D6h
Output current (3-phase)
Continuous (at 525 V) [A] 137 162 162 201
Intermittent (60 s overload) (at 525 V) [A] 206 178 243 221
Continuous (at 575/690 V) [A] 131 155 155 192
Intermittent (60 s overload)(at 575/690 V) [A] 197 171 233 211
Continuous kVA (at 525 V) [kVA] 125 147 147 183
Continuous kVA (at 575 V) [kVA] 131 154 154 191
Continuous kVA (at 690 V) [kVA] 157 185 185 230
Maximum input current
Continuous (at 525 V) [A] 132 156 156 193
Continuous (at 575/690 V) 126 149 149 185
Maximum number and size of cables per phase
- Mains, motor, brake, and load share [mm2 (AWG)] 2x95 (2x3/0) 2x95 (2x3/0)
Maximum external mains fuses [A]1) 160 315
Estimated power loss at 575 V [W]2), 3) 1742 2101 2080 2649
Estimated power loss at 690 V [W]2), 3) 1800 2167 2159 2740
Efficiency3) 0.98 0.98
Output frequency [Hz]
Heat sink overtemperature trip [°C (°F)]
0–590
110 (230)
0–590
110 (230)
10 10
Control card overtemperature trip [°C (°F)] 75 (167) 75 (167)

Table 10.6 Electrical Data for Enclosures D1h/D3h/D5h/D6h, Mains Supply 3x525–690 V AC
1) For fuse ratings, see chapter 10.7 Fuses and Circuit Breakers.
2) Typical power loss is at normal conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions). These
values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the drive. Applies to
dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control
card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and
customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency. Efficiency measured at nominal current. For energy
efficiency class, see chapter 10.4 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 103


Specifications VLT® AQUA Drive FC 202

VLT® AQUA Drive FC 202 N200 N250


High/normal overload HO NO HO NO
(High overload=150% current during 60 s.
Normal overload=110% current during 60 s)
Typical shaft output at 525 V [kW] 132 160 160 200
Typical shaft output at 575 V [hp] 200 250 250 300
Typical shaft output at 690 V [kW] 160 200 200 250
Enclosure size D2h/D4h/D7h/D8h
Output current (3-phase)
Continuous (at 525 V) [A] 201 253 253 303
Intermittent (60 s overload) (at 525 V) [A] 301 278 380 333
Continuous (at 575/690 V) [A] 192 242 242 290
Intermittent (60 s overload) (at 575/690 V) [A] 288 266 363 319
Continuous kVA (at 525 V) [kVA] 183 230 230 276
Continuous kVA (at 575 V) [kVA] 191 241 241 289
Continuous kVA (at 690 V) [kVA] 229 289 289 347
Maximum input current
Continuous (at 525 V) [A] 193 244 244 292
Continuous (at 575/690 V) 185 233 233 279
Maximum number and size of cables per phase
- Mains, motor, brake, and load share [mm2 (AWG)] 2x185 (2x400) 2x185 (2x400)
Maximum external mains fuses [A]1) 550 550
Estimated power loss at 575 V [W]2), 3) 2361 3074 3012 3723
Estimated power loss at 690 V [W]2), 3) 2446 3175 3123 3851
Efficiency3) 0.98 0.98

10 10 Output frequency [Hz]


Heat sink overtemperature trip [°C (°F)]
0–590
110 (230)
0–590
110 (230)
Control card overtemperature trip [°C (°F)] 80 (176) 80 (176)

Table 10.7 Electrical Data for Enclosures D2h/D4h/D7h/D8h, Mains Supply 3x525–690 V AC
1) For fuse ratings, see chapter 10.7 Fuses and Circuit Breakers.
2) Typical power loss is at normal conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions). These
values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the drive. Applies to
dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control
card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and
customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency. Efficiency measured at nominal current. For energy
efficiency class, see chapter 10.4 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency.

104 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

VLT® AQUA Drive FC 202 N315 N400


High/normal overload HO NO HO NO
(High overload=150% current during 60 s.
Normal overload=110% current during 60 s)
Typical shaft output at 525 V [kW] 200 250 250 315
Typical shaft output at 575 V [hp] 300 350 350 400
Typical shaft output at 690 V [kW] 250 315 315 400
Enclosure size D2h/D4h/D7h/D8h
Output current (3-phase)
Continuous (at 525 V) [A] 303 360 360 418
Intermittent (60 s overload) (at 525 V) [A] 455 396 540 460
Continuous (at 575/690 V) [A] 290 344 344 400
Intermittent (60 s overload) (at 575/690 V) [A] 435 378 516 440
Continuous kVA (at 525 V) [kVA] 276 327 327 380
Continuous kVA (at 575 V) [kVA] 289 343 343 398
Continuous kVA (at 690 V) [kVA] 347 411 411 478
Maximum input current
Continuous (at 525 V) [A] 292 347 347 403
Continuous (at 575/690 V) 279 332 332 385
Maximum number and size of cables per phase
- Mains, motor, brake, and load share [mm2 (AWG)] 2x185 (2x400) 2x185 (2x400)
Maximum external mains fuses [A]1) 550 550
Estimated power loss at 575 V [W]2), 3) 3642 4465 4146 5028
Estimated power loss at 690 V [W]2), 3) 3771 4614 4258 5155
Efficiency3) 0.98 0.98
Output frequency [Hz]
Heat sink overtemperature trip [°C (°F)]
0–590
110 (230)
0–590
110 (230)
10 10
Control card overtemperature trip [°C (°F)] 80 (176) 80 (176)

Table 10.8 Electrical Data for Enclosures D2h/D4h/D7h/D8h, Mains Supply 3x525–690 V AC
1) For fuse ratings, see chapter 10.7 Fuses and Circuit Breakers.
2) Typical power loss is at normal conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions). These
values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the drive. Applies to
dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control
card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and
customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency. Efficiency measured at nominal current. For energy
efficiency class, see chapter 10.4 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 105


Specifications VLT® AQUA Drive FC 202

10.2 Mains Supply


Mains supply (L1, L2, L3)
Supply voltage 200–240 V, 380–480 V ±10%, 525–690 V ±10%
Mains voltage low/mains voltage drop-out (for 380–480 V and 525–690 V only):
During low mains voltage or a mains drop-out, the drive continues until the DC-link voltage drops below the minimum stop
level. Typically, the minimum level corresponds to 15% below the lowest rated supply voltage of the drive. Power-up and full
torque cannot be expected at mains voltage lower than 10% below the lowest rated supply voltage of the drive.
Supply frequency 50/60 Hz ±5%
Maximum imbalance temporary between mains phases 3.0% of rated supply voltage1)
True power factor (λ) ≥0.9 nominal at rated load
Displacement power factor (cos Φ) near unity (>0.98)
Switching on input supply L1, L2, L3 (power-ups) Maximum 1 time/2 minute
Environment according to EN60664-1 Overvoltage category III/pollution degree 2
The drive is suitable for use on a circuit capable of delivering up to 100 kA short-circuit current rating (SCCR) at 240/480/600 V.
1) Calculations based on UL/IEC61800-3.

10.3 Motor Output and Torque Data


Motor output (U, V, W)
Output voltage 0–100% of supply voltage
Output frequency 0–590 Hz1)
Output frequency in flux mode 0–300 Hz
Switching on output Unlimited
Ramp times 0.01–3600 s

10 10 1) Dependent on voltage and power.

Torque characteristics
Starting torque (constant torque) Maximum 150% for 60 s1), 2)
Overload torque (constant torque) Maximum 150% for 60 s1), 2)
1) Percentage relates to the nominal current of the drive.
2) Once every 10 minutes.

10.4 Ambient Conditions


Environment
D1h/D2h/D5h/D6h/D7h/D8h enclosure IP21/Type 1, IP54/Type 12
D3h/D4h enclosure IP20/Chassis
Vibration test (standard/ruggedized) 0.7 g/1.0 g
Relative humidity 5–95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation)
Aggressive environment (IEC 60068-2-43) H2S test Class Kd
Aggressive gases (IEC 60721-3-3) Class 3C3
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature (at SFAVM switching mode)
- with derating Maximum 55 °C (131 °F)1)
- with full output power of typical EFF2 motors (up to 90% output current) Maximum 50 °C (122 °F)1)
- at full continuous FC output current Maximum 45 °C (113 °F)1)
Minimum ambient temperature during full-scale operation 0 °C (32 °F)
Minimum ambient temperature at reduced performance -10 °C (14 °F)
Temperature during storage/transport -25 to +65/70 °C (13 to 149/158 °F)
Maximum altitude above sea level without derating 1000 m (3281 ft)
Maximum altitude above sea level with derating 3000 m (9842 ft)
1) For more information on derating, see the design guide.

106 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

EMC standards, Emission EN 61800-3


EMC standards, Immunity EN 61800-3
Energy efficiency class1) IE2
1) Determined according to EN 50598-2 at:
• Rated load.
• 90% rated frequency.
• Switching frequency factory setting.
• Switching pattern factory setting.

10.5 Cable Specifications


Cable lengths and cross-sections for control cables1)
Maximum motor cable length, shielded/armored 150 m (492 ft)
Maximum motor cable length, unshielded/unarmored 300 m (984 ft)
Maximum cross-section to motor, mains, load sharing, and brake See chapter 10.1 Electrical Data
Maximum cross-section to control terminals, rigid wire 1.5 mm2/16 AWG (2x0.75 mm2)
Maximum cross-section to control terminals, flexible cable 1 mm2/18 AWG
Maximum cross-section to control terminals, cable with enclosed core 0.5 mm2/20 AWG
Minimum cross-section to control terminals. 0.25 mm2/23 AWG
1) For power cables, see electrical data tables in chapter 10.1 Electrical Data.

10.6 Control Input/Output and Control


Data
Digital inputs 10 10
Programmable digital inputs 4 (6)
Terminal number 18, 19, 271), 291), 32, 33
Logic PNP or NPN
Voltage level 0–24 V DC
Voltage level, logic 0 PNP <5 V DC
Voltage level, logic 1 PNP >10 V DC
Voltage level, logic 0 NPN >19 V DC
Voltage level, logic 1 NPN <14 V DC
Maximum voltage on input 28 V DC
Input resistance, Ri Approximately 4 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as outputs.

Analog inputs
Number of analog inputs 2
Terminal number 53, 54
Modes Voltage or current
Mode select Switches A53 and A54
Voltage mode Switch A53/A54=(U)
Voltage level -10 V to +10 V (scaleable)
Input resistance, Ri Approximately 10 kΩ
Maximum voltage ±20 V
Current mode Switch A53/A54=(I)
Current level 0/4 to 20 mA (scaleable)
Input resistance, Ri Approximately 200 Ω
Maximum current 30 mA
Resolution for analog inputs 10 bit (+ sign)
Accuracy of analog inputs Maximum error 0.5% of full scale

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 107


Specifications VLT® AQUA Drive FC 202

Bandwidth 100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
PELV isolation

130BA117.10
+24 V
Control Mains
18

High
voltage Motor
37
Functional
isolation

RS485 DC-bus

Illustration 10.1 PELV Isolation

Pulse inputs
Programmable pulse inputs 2
Terminal number pulse 29, 33
Maximum frequency at terminal 29, 33 (push-pull driven) 110 kHz
Maximum frequency at terminal 29, 33 (open collector) 5 kHz
Minimum frequency at terminal 29, 33 4 Hz
Voltage level See Digital Inputs in chapter 10.6 Control Input/Output and Control Data
Maximum voltage on input 28 V DC
Input resistance, Ri Approximately 4 kΩ
Pulse input accuracy (0.1–1 kHz) Maximum error: 0.1% of full scale

Analog output
10 10 Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4–20 mA
Maximum resistor load to common at analog output 500 Ω
Accuracy on analog output Maximum error: 0.8% of full scale
Resolution on analog output 8 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, RS485 serial communication


Terminal number 68 (P, TX+, RX+), 69 (N, TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the
supply voltage (PELV).

Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 291)
Voltage level at digital/frequency output 0–24 V
Maximum output current (sink or source) 40 mA
Maximum load at frequency output 1 kΩ
Maximum capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Maximum error: 0.1% of full scale
Resolution of frequency outputs 12 bit
1) Terminals 27 and 29 can also be programmed as inputs.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

108 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

Control card, 24 V DC output


Terminal number 12, 13
Maximum load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.

Relay outputs
Programmable relay outputs 2
Maximum cross-section to relay terminals 2.5 mm2 (12 AWG)
Minimum cross-section to relay terminals 0.2 mm2 (30 AWG)
Length of stripped wire 8 mm (0.3 in)
Relay 01 terminal number 1–3 (break), 1–2 (make)
Maximum terminal load (AC-1)1) on 1–2 (NO) (Resistive load)2), 3) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 1–2 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–2 (NO) (Resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 1–2 (NO) (Inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 1–3 (NC) (Resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 1–3 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–3 (NC) (Resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 1–3 (NC) (Inductive load) 24 V DC, 0.1 A
Minimum terminal load on 1–3 (NC), 1–2 (NO) 24 V DC 10 mA, 24 V AC 2 mA
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
Relay 02 terminal number 4–6 (break), 4–5 (make)
Maximum terminal load (AC-1)1) on 4–5 (NO) (Resistive load)2), 3) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 4–5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4–5 (NO) (Resistive load)
Maximum terminal load (DC-13)1) on 4–5 (NO) (Inductive load)
80 V DC, 2 A
24 V DC, 0.1 A 10 10
Maximum terminal load (AC-1)1) on 4–6 (NC) (Resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 4–6 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4–6 (NC) (Resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 4–6 (NC) (Inductive load) 24 V DC, 0.1 A
Minimum terminal load on 4–6 (NC), 4–5 (NO) 24 V DC 10 mA, 24 V AC 2 mA
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
1) IEC 60947 part 4 and 5.
2) Overvoltage Category II.
3) UL applications 300 V AC 2 A.

Control card, +10 V DC output


Terminal number 50
Output voltage 10.5 V ±0.5 V
Maximum load 25 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control characteristics
Resolution of output frequency at 0–1000 Hz ±0.003 Hz
System response time (terminals 18, 19, 27, 29, 32, 33) ≤2 m/s
Speed control range (open loop) 1:100 of synchronous speed
Speed accuracy (open loop) 30–4000 RPM: Maximum error of ±8 RPM
All control characteristics are based on a 4-pole asynchronous motor.

Control card performance


Scan interval 5 M/S

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 109


Specifications VLT® AQUA Drive FC 202

Control card, USB serial communication


USB standard 1.1 (full speed)
USB plug USB type B device plug

NOTICE
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB connection is not galvanically isolated from ground. Use only isolated laptop/PC as connection to the USB
connector on the drive or an isolated USB cable/converter.

10.7 Fuses and Circuit Breakers


10.7.1 Fuse Selection

Installing fuses on the supply side ensures that potential damage is contained inside the drive enclosure if a component
breakdown (first fault) occurs inside the drive. Use the recommended fuses to ensure compliance with EN 50178, refer to
Table 10.9, Table 10.10, and Table 10.11.

NOTICE
Use of fuses on the supply side is mandatory for IEC 60364 (CE) and NEC 2009 (UL) compliant installations.

D1h–D8h recommended fuses

Model Bussmann part number


N55K 170M2620
N75K 170M2621

10 10
N90K 170M4015
N110 170M4015
N150 170M4016
N160 170M4018

Table 10.9 D1h–D8h Power/Semiconductor Fuse Options, 200–240 V

Model Bussmann part number


N90K 170M2619
N110 170M2620
N132 170M2621
N160 170M4015
N200 170M4016
N250 170M4018

Table 10.10 D1h–D8h Power/Semiconductor Fuse Options, 380–480 V

Model Bussmann part number


N55K 170M2616
N75K 170M2619
N90K 170M2619
N110 170M2619
N132 170M2619
N160 170M4015
N200 170M4015
N250 170M4015
N315 170M4015

Table 10.11 D1h–D8h Power/Semiconductor Fuse Options, 525–690 V

110 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

Type aR fuses are recommended for drives in enclosure sizes D3h–D4h. See Table 10.12.

Model 200–240 V 380–480 V 525–690 V


N45K ar-350 – –
N55K ar-400 – ar-160
N75K ar-500 – ar-315
N90K ar-500 ar-315 ar-315
N110 ar-630 ar-350 ar-315
N132 – ar-400 ar-315
N150 ar-800 – –
N160 – ar-500 ar-550
N200 – ar-630 ar-550
N250 – ar-800 ar-550
N315 – – ar-550

Table 10.12 D3h–D4h Power/Semiconductor Fuse Sizes

Bussmann Rating
LPJ-21/2SP 2.5 A, 600 V

Table 10.13 D1h–D8h Space Heater Fuse Recommendation

For UL compliance, use the Bussmann 170M series fuses for units supplied without a disconnect, contactor, or circuit breaker
option. If a disconnect, contactor, or circuit breaker option is supplied with the drive, see Table 10.14 to Table 10.17 for SCCR
ratings and UL fuse criteria.

10.7.2 Short-circuit Current Rating (SCCR)

The short-circuit current rating (SCCR) represents the maximum level of short-circuit current that the drive can safely
10 10
withstand. If the drive is not supplied with a mains disconnect, contactor, or circuit breaker, the SCCR of the drive is 100000
A at all voltages (200–690 V).

If the drive is supplied with a mains disconnect only, the SCCR of the drive is 100000 amps at all voltages (200–600 V). See
Table 10.14. If the drive is supplied with a contactor only, refer to Table 10.15 for the SCCR. If the drive contains both a
contactor and disconnect, see Table 10.16.

If the drive is supplied with a circuit breaker only, the SCCR depends on the voltage. Refer to Table 10.17.

Enclosure size ≤ 600 V IEC/UL


D5h 100000 A1)
D7h 100000 A2)

Table 10.14 D5h and D7h Drives Supplied with a Disconnect Only
1) With an upstream branch protection Class J fuse with maximum rating of 600 A.
2) With an upstream branch protection Class J fuse with maximum rating of 800 A.

Enclosure size 415 V 480 V 600 V 690 V


IEC1) UL2) UL2) IEC1)
D6h 100000 A 100000 A 100000 A 100000 A
D8h (excluding N315 380–480 V model) 100000 A 100000 A 100000 A 100000 A
D8h (N315 380–480 V model only) 100000 A Contact Danfoss Not applicable Not applicable

Table 10.15 D6h and D8h Drives Supplied with a Contactor Only
1) With gL/gG fuses: 425 A maximum fuse size for D6h, and 630 A maximum fuse size for D8h.
2) With external upstream Class J fuses: 450 A maximum fuse size for D6h, and 600 A maximum fuse size for D8h.

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 111


Specifications VLT® AQUA Drive FC 202

Enclosure size 415 V 480 V 600 V


IEC1) UL2) UL2)
D6h 100000 A 100000 A 100000 A
D8h (excluding N315 380–480 V model) 100000 A 100000 A 100000 A
D8h (N315 380–480 V model only) 100000 A Contact Danfoss Not applicable

Table 10.16 D6h and D8h Drives Supplied with a Disconnect and Contactor
1) With gL/gG fuses: 425A maximum fuse size for D6h, and 630A maximum fuse size for D8h.
2) With external upstream Class J fuses: 450 A maximum fuse size for D6h, and 600 A maximum fuse size for D8h.

Enclosure 415 V 480 V 600 V 690 V


D6h 120000 A 100000 A 65000 A 70000 A
D8h 100000 A 100000 A 42000 A 30000 A

Table 10.17 D6h and D8h Supplied with a Circuit Breaker

10.8 Fastener Tightening Torques


Apply the correct torque when tightening fasteners in the locations that are listed in Table 10.18. Too low or too high torque
when fastening an electrical connection results in a bad electrical connection. To ensure correct torque, use a torque
wrench.

Location Bolt size Torque [Nm (in-lb)]


Mains terminals M10/M12 19 (168)/37 (335)
Motor terminals M10/M12 19 (168)/37 (335)
Ground terminals M8/M10 9.6 (84)/19.1 (169)
Brake terminals M8 9.6 (84)

10 10 Load sharing terminals


Regeneration terminals (Enclosures D1h/D2h)
M10/M12
M8
19 (168)/37 (335)
9.6 (84)
Relay terminals _ 0.5 (4)
Door/panel cover M5 2.3 (20)
Gland plate M5 2.3 (20)
Heat sink access panel M5 3.9 (35)
Serial communication cover M5 2.3 (20)

Table 10.18 Fastener Torque Ratings

112 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

10.9 Enclosure Dimensions


10.9.1 D1h Exterior Dimensions

130BE982.10
99 (3.9)

164 (6.5)

667 (26.3)
500 (19.7) 10 10

Illustration 10.2 Front View of D1h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 113


Specifications VLT® AQUA Drive FC 202

130BF797.10
378 (14.9)

82 (3.2)
18 (0.7)

20 (0.8)

148 (5.8)

844 (33.2)

10 10 561 (22.1)

Illustration 10.3 Side View of D1h

114 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF798.10
325 (12.8)
A
33
(1.3)
246 (9.7)

180 (7.1) 25
(1.0)

A 11 (0.4)

123
(4.8)

130 (5.1)

78
(3.1)

200 (7.9)

893
(35.2)
844
(33.2)
10 10
656
(25.8)

63 (2.5)
11
(0.4)

20
(0.8)
24
B 9 (0.9)
(0.3)
200 (7.9)

Illustration 10.4 Back View of D1h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 115


Specifications VLT® AQUA Drive FC 202

130BF669.10
298 (11.7)

105

404 (15.9)

Illustration 10.5 Door Clearance for D1h

10 10 27 (1.0) 274 (10.8)

130BF607.10
137 (5.4)
1 2

138 (5.4)

205 (8.1)

1 Mains side 2 Motor side

Illustration 10.6 Gland Plate Dimensions for D1h

116 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

10.9.2 D2h Exterior Dimensions

130BF321.10
96 (3.8)

211 (8.3)

871 (34.3)
10 10
602 (23.7)

Illustration 10.7 Front View of D2h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 117


Specifications VLT® AQUA Drive FC 202

378 (14.9)

130BF799.10
142 (5.6)

18 (0.7)

20 (0.8)

148 (5.8)

1050 (41.3)

10 10 718 (28.3)

Illustration 10.8 Side View of D2h

118 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF800.10
420 (16.5)

346 (13.6)
A

280 (11.0) A 33 (1.3)

130 (5.1)

11 (0.4)

107
(4.2)

213 (8.4)

1099
(43.3)
320 (12.6)

1051
(41.4)

10 10
857 (33.7) 75 (2.9)
B

11 (0.4)

20 (0.8)

24 (0.9)

9 (0.3)

B
271 (10.7)

Illustration 10.9 Back View of D2h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 119


Specifications VLT® AQUA Drive FC 202

130BF670.10
395 (15.6)

105

523 (20.6)

10 10 Illustration 10.10 Door Clearance for D2h

130BF608.10
369 (14.5)
27 (1.0) 185 (7.3)

1 2

145 (5.7)

196 (7.7)

1 Mains side 2 Motor side

Illustration 10.11 Gland Plate Dimensions for D2h

120 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

10.9.3 D3h Exterior Dimensions

130BF322.10
61 (2.4)

128 (5.0)

10 10
660 (26.0)

495 (19.5)

Illustration 10.12 Front View of D3h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 121


Specifications VLT® AQUA Drive FC 202

130BF801.10
375 (14.8)

82 (3.2)
39 (1.5)

18 (0.7)

20 (0.8)

10 10 844 (33.2) 148 (5.8)

Illustration 10.13 Side View of D3h

122 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF802.10
250 (9.8)
A
180 (7.1)
A
33 (1.3)

123 M10
(4.8)

130 (5.1)
25 (1.0)

909 (35.8) 11 (0.4)

78 (3.1)

200 (7.9)

889 (35.0)

844 (33.2)

656 (25.8)
10 10

25 (1.0)

11 (0.4)

M10

20 (0.8)
24
200 (7.9) (0.9)

9 (0.3)

Illustration 10.14 Back View of D3h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 123


Specifications VLT® AQUA Drive FC 202

10.9.4 D4h Enclosure Dimensions

130BF323.10
59 (2.3)

176 (6.9)

10 10
868 (34.2)

611 (24.1)

Illustration 10.15 Front View of D4h

124 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

39 (1.5)

130BF803.10
375 (14.8)

18 (0.7)
142 (5.6)

20 (0.8)

148 (5.8)

10 10
1050 (41.3)

Illustration 10.16 Side View of D4h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 125


Specifications VLT® AQUA Drive FC 202

130BF804.10
350 (13.8)

280 (11.0)
A
A

33 (1.3)

130 (5.1) 11 (0.4) 25 (1.0)

107
(4.2)

1122 (44.2)
213 (8.4)

320 (12.6)
1096 (43.1)

1051 (41.4)
10 10
857 (33.7)

B
40
(1.6)
11 (0.4)

24 (0.9)
20 (0.8)
B
9 (0.3)

271 (10.7)

Illustration 10.17 Back View of D4h

126 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

10.9.5 D5h Exterior Dimensions

130BF324.10
149 (5.9)

1107 (43.6)

10 10
733 (28.9)

Illustration 10.18 Front View of D5h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 127


Specifications VLT® AQUA Drive FC 202

381 (15.0)

130BF805.10
115 (4.5)

23 (0.9)

161 (6.3)

1277 (50.3)

10 10

Illustration 10.19 Side View of D5h

128 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF806.10
325 (12.8)

306 (12.1)

276 (10.9)

180 (7.1)

A
A
63 (2.5)

123 15 (0.6)
(4.8)
M10
130
(5.1)

78
25
(3.1)
(1)

200 4X 11 (0.4)
(7.9)

1324
(52.1)

10 10
1276
(50.2)
1111
(43.7)

123
(4.8)

B
64
130 (5.1) (2.5)
11 (0.4)
78
(3.1 M10

200 220 (8.7)


(7.9)
B 9
20 24 (0.9)
(0.3)
(0.8)

200 (7.9)

Illustration 10.20 Back View of D5h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 129


Specifications VLT® AQUA Drive FC 202

130BF828.10
433 (17.0)

218 (8.6)

10 10 670 (26.4)

Illustration 10.21 Heat Sink Access Dimensions for D5h

130 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF669.10
298 (11.7)

105

404 (15.9)

Illustration 10.22 Door Clearance for D5h

10 10

130BF609.10
242 (9.5)

121 (4.8)
43 (1.7)

1 2

224 (8.8)

111 (4.4)

1 Mains side 2 Motor side

Illustration 10.23 Gland Plate Dimensions for D5h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 131


Specifications VLT® AQUA Drive FC 202

10.9.6 D6h Exterior Dimensions

130BF325.10
159 (6.3)

1447 (57.0)

10 10
909 (35.8)

Illustration 10.24 Front View of D6h

132 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF807.10
381 (15.0)

115 (4.5)

23 (0.9)

181 (7.1)
1617 (63.7)

10 10

Illustration 10.25 Side View of D6h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 133


Specifications VLT® AQUA Drive FC 202

130BF808.10
325 (12.8)

306 (12.1)

276 (10.9)
A
180 (7.1) 63 (2.5)
A
130 M10
15 (0.6)
(5.1)
123
(4.8)

25 (1)
78
(3.1)

200 4X 11 (0.4)
(7.9)

1663
(65.5)

1615
(63.6)

1452
(57.2)

10 10 123
(4.8)

130 (5.1)

78
(3.1)

200 B
(7.9)

11 (0.4)
64 (3.0)
559 (22.0)
M10

24 (0.9)
20 (0.8) 9 (0.1)
B
200 (7.9)

Illustration 10.26 Back View of D6h

134 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF829.10
433 (17.0)

218 (8.6)

1009 (39.7)

10 10

Illustration 10.27 Heat Sink Access Dimensions for D6h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 135


Specifications VLT® AQUA Drive FC 202

130BF669.10
298 (11.7)

105

404 (15.9)

Illustration 10.28 Door Clearance for D6h

10 10

130BF609.10
242 (9.5)

121 (4.8)
43 (1.7)

1 2

224 (8.8)

111 (4.4)

1 Mains side 2 Motor side

Illustration 10.29 Gland Plate Dimensions for D6h

136 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

10.9.7 D7h Exterior Dimensions

130BF326.10
209 (8.2)

1754 (69.1)

1282 (50.5)
10 10

Illustration 10.30 Front View of D7h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 137


Specifications VLT® AQUA Drive FC 202

130BF809.10
386 (15.2)

156 (6.2)

23 (0.9)

25 (1.0)

161 (6.3)

193 (76.0)

10 10

Illustration 10.31 Side View of D7h

138 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF810.10
420 (16.5)

411 (16.2)

374 (14.7)
A
A 280 (11.0)
70 (2.8)
23
(0.9)

130 (5.1) 4X 11 (0.4)


25
107
(1.0)
(4.2)

213
(8.4)

320
(12.6)
M10

1953
(76.9)

978
(77.9) 10 10
1760
(69.3)
B
130 (5.1)
71 385 (15.2)
107 (2.8)
(4.2)

213
(8.4)

320 235
(12.6) 25 (1.0)
668 (9.3)
(26.3)

14 (0.6)

Illustration 10.32 Back View of D7h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 139


Specifications VLT® AQUA Drive FC 202

130BF830.10
591 (23.3)

316
(12.4)

10 10 1168 (46.0)

Illustration 10.33 Heat Sink Access Dimensions for D7h

140 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF832.10
1731 (68.1)

1537 (60.5)

10 10
468
(18.4)

271
(10.7) 2X 11 (0.4)
23 (0.9)

Illustration 10.34 Wall Mount Dimensions for D7h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 141


Specifications VLT® AQUA Drive FC 202

130BF670.10
395 (15.6)

105

523 (20.6)

10 10 Illustration 10.35 Door Clearance for D7h

130BF610.10
337 (13.3)
1 2
169 (6.6)

43 (1.7)
-A-

222 (8.7)

115 (4.5)

1 Mains side 2 Motor side

Illustration 10.36 Gland Plate Dimensions for D7h

142 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

10.9.8 D8h Exterior Dimensions

130BF327.10
215 (8.5)

1699 (66.9)
10 10
767
(30.2) 1400 (55.1)

112
(4.4)

Illustration 10.37 Front View of D8h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 143


Specifications VLT® AQUA Drive FC 202

130BF811.10
406 (16.0)

156 (6.2)

23 (0.9)

25 (1.0)

162 (6.4)

10 10
2236 (88.0)

Illustration 10.38 Side View of D8h

144 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF812.10
420 (16.5)
411 (16.2)
374 (14.7)
A 280 (11.0)
130 (5.1) A

70 (2.8)
107
23
(4.2)
(0.9)

213 4X 11 (0.4)
(8.4)
25 (1.0)
320
(12.6)

M10

2259
(88.9)

130 (5.1)
2284
(89.9)

2065
10 10
(81.3)
107
(4.2)

213 B
(8.4)

320 72 (2.8) 385 (15.2)


(12.6)

973 235 25
(38.3) (9.3) (1.0)

14 (0.6)

Illustration 10.39 Back View of D8h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 145


Specifications VLT® AQUA Drive FC 202

130BF831.10
591 (23.3)

316
(12.4)

10 10
1473 (58.0)

Illustration 10.40 Heat Sink Access Dimensions for D8h

146 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Specifications Operating Guide

130BF670.10
395 (15.6)

105

523 (20.6)

Illustration 10.41 Door Clearance for D8h 10 10

130BF610.10
337 (13.3)
1 2
169 (6.6)

43 (1.7)
-A-

222 (8.7)

115 (4.5)

1 Mains side 2 Motor side

Illustration 10.42 Gland Plate Dimensions for D8h

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 147


Appendix VLT® AQUA Drive FC 202

11 Appendix

11.1 Abbreviations and Conventions mV Millivolts


°C Degrees Celsius NEMA National Electrical Manufacturers Association
°F Degrees Fahrenheit NTC Negative temperature coefficient
Ω Ohm PM,N Nominal motor power
AC Alternating current PCB Printed circuit board
AEO Automatic energy optimization PE Protective earth
ACP Application control processor PELV Protective extra low voltage
AMA Automatic motor adaptation PID Proportional integral derivative
AWG American wire gauge PLC Programmable logic controller
CPU Central processing unit P/N Part number
CSIV Customer-specific initialization values PROM Programmable read-only memory
CT Current transformer PS Power section
DC Direct current PTC Positive temperature coefficient
DVM Digital voltmeter PWM Pulse width modulation
Electrically erasable programmable read-only Rs Stator resistance
EEPROM
memory RAM Random-access memory
EMC Electromagnetic compatibility RCD Residual current device
EMI Electromagnetic interference Regen Regeneration terminals
ESD Electrostatic discharge RFI Radio frequency interference
ETR Electronic thermal relay Root means square (cyclically alternating electric
RMS
fM,N Nominal motor frequency current)
HF High frequency RPM Revolutions per minute
HVAC Heating, ventilation, and air conditioning SCR Silicon controlled rectifier
Hz Hertz SMPS Switch mode power supply
ILIM Current limit S/N Serial number

11 11 IINV
IM,N
Rated inverter output current
Nominal motor current
STO
TLIM
Safe Torque Off
Torque limit
IVLT,MAX Maximum output current UM,N Nominal motor voltage
IVLT,N Rated output current supplied by the drive V Volt
IEC International electrotechnical commission VVC Voltage vector control
IGBT Insulated-gate bipolar transistor Xh Motor main reactance
I/O Input/output
Table 11.1 Abbreviations, Acronyms, and Symbols
IP Ingress protection
kHz Kilohertz
Conventions
kW Kilowatt
• Numbered lists indicate procedures.
Ld Motor d-axis inductance
Lq Motor q-axis inductance • Bullet lists indicate other information and
description of illustrations.
LC Inductor-capacitor
LCP Local control panel • Italicized text indicates:
LED Light-emitting diode - Cross reference
LOP Local operation pad
- Link
mA Milliamp
MCB Miniature circuit breakers - Footnote
MCO Motion control option - Parameter name
MCP Motor control processor
- Parameter group name
MCT Motion control tool
MDCIC Multi-drive control interface card
- Parameter option
• All dimensions are in mm (inch).

148 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Appendix Operating Guide

11.2 International/North American Default Parameter Settings


Setting parameter 0-03 Regional Settings to [0] International or [1] North America changes the default settings for some
parameters. Table 11.2 lists those parameters that are affected.

Parameter International default parameter value North American default parameter value
Parameter 0-03 Regional Settings International North America
Parameter 0-71 Date Format DD-MM-YYYY MM/DD/YYYY
Parameter 0-72 Time Format 24 h 12 h
Parameter 1-20 Motor Power [kW] 1) 1)

Parameter 1-21 Motor Power [HP] 2) 2)

Parameter 1-22 Motor Voltage 230 V/400 V/575 V 208 V/460 V/575 V
Parameter 1-23 Motor Frequency 50 Hz 60 Hz
Parameter 3-03 Maximum Reference 50 Hz 60 Hz
Parameter 3-04 Reference Function Sum External/Preset
Parameter 4-13 Motor Speed High Limit 1500 RPM 1800 RPM
[RPM]3)
Parameter 4-14 Motor Speed High Limit [Hz]4) 50 Hz 60 Hz
Parameter 4-19 Max Output Frequency 100 Hz 120 Hz
Parameter 4-53 Warning Speed High 1500 RPM 1800 RPM
Parameter 5-12 Terminal 27 Digital Input Coast inverse External interlock
Parameter 5-40 Function Relay Alarm No alarm
Parameter 6-15 Terminal 53 High Ref./Feedb. 50 60
Value
Parameter 6-50 Terminal 42 Output Speed 0-HighLim Speed 4-20 mA
Parameter 14-20 Reset Mode Manual reset Infinite auto reset
Parameter 22-85 Speed at Design Point 1500 RPM 1800 RPM
[RPM]3)
Parameter 22-86 Speed at Design Point [Hz] 50 Hz 60 Hz 11 11
Parameter 24-04 Fire Mode Max Reference 50 Hz 60 Hz

Table 11.2 International/North American Default Parameter Settings


1) Parameter 1-20 Motor Power [kW] is only visible when parameter 0-03 Regional Settings is set to [0] International.
2) Parameter 1-21 Motor Power [HP] is only visible when parameter 0-03 Regional Settings is set to [1] North America.
3) This parameter is only visible when parameter 0-02 Motor Speed Unit is set to [0] RPM.
4) This parameter is only visible when parameter 0-02 Motor Speed Unit is set to [1] Hz.

11.3 Parameter Menu Structure

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 149


11 11
11.3.1 Software 3.23 0-85 Summer Time Start for Fieldbus 1-66 Min. Current at Low Speed 3-5* Ramp 2 5-18 Terminal X30/4 Digital Input

150
0-86 Summer Time End for Fieldbus 1-7* Start Adjustments 3-51 Ramp 2 Ramp Up Time 5-19 Terminal 37 Digital Input
0-89 Date and Time Readout 1-70 Start Mode 3-52 Ramp 2 Ramp Down Time 5-20 Terminal X46/1 Digital Input
0-** Operation / Display 1-** Load and Motor 1-71 Start Delay 3-8* Other Ramps 5-21 Terminal X46/3 Digital Input
0-0* Basic Settings
Appendix

1-0* General Settings 1-72 Start Function 3-80 Jog Ramp Time 5-22 Terminal X46/5 Digital Input
0-01 Language 1-00 Configuration Mode 1-73 Flying Start 3-81 Quick Stop Ramp Time 5-23 Terminal X46/7 Digital Input
0-02 Motor Speed Unit 1-01 Motor Control Principle 1-77 Compressor Start Max Speed [RPM] 3-84 Initial Ramp Time 5-24 Terminal X46/9 Digital Input
0-03 Regional Settings 1-03 Torque Characteristics 1-78 Compressor Start Max Speed [Hz] 3-85 Check Valve Ramp Time 5-25 Terminal X46/11 Digital Input
0-04 Operating State at Power-up 1-04 Overload Mode 1-79 Pump Start Max Time to Trip 3-86 Check Valve Ramp End Speed [RPM] 5-26 Terminal X46/13 Digital Input
0-05 Local Mode Unit 1-06 Clockwise Direction 1-8* Stop Adjustments 3-87 Check Valve Ramp End Speed [HZ] 5-3* Digital Outputs
0-1* Set-up Operations 1-1* Motor Selection 1-80 Function at Stop 3-88 Final Ramp Time 5-30 Terminal 27 Digital Output
0-10 Active Set-up 1-10 Motor Construction 1-81 Min Speed for Function at Stop [RPM] 3-9* Digital Pot.Meter 5-31 Terminal 29 Digital Output
0-11 Programming Set-up 1-1* VVC+ PM/SYN RM 1-82 Min Speed for Function at Stop [Hz] 3-90 Step Size 5-32 Term X30/6 Digi Out (MCB 101)
0-12 This Set-up Linked to 1-14 Damping Gain 1-86 Trip Speed Low [RPM] 3-91 Ramp Time 5-33 Term X30/7 Digi Out (MCB 101)
0-13 Readout: Linked Set-ups 1-15 Low Speed Filter Time Const. 1-87 Trip Speed Low [Hz] 3-92 Power Restore 5-4* Relays
0-14 Readout: Prog. Set-ups / Channel 1-16 High Speed Filter Time Const. 1-9* Motor Temperature 3-93 Maximum Limit 5-40 Function Relay
0-2* LCP Display 1-17 Voltage filter time const. 1-90 Motor Thermal Protection 3-94 Minimum Limit 5-41 On Delay, Relay
0-20 Display Line 1.1 Small 1-2* Motor Data 1-91 Motor External Fan 3-95 Ramp Delay 5-42 Off Delay, Relay
0-21 Display Line 1.2 Small 1-20 Motor Power [kW] 1-93 Thermistor Source 4-** Limits / Warnings 5-5* Pulse Input
0-22 Display Line 1.3 Small 1-21 Motor Power [HP] 1-94 ATEX ETR cur.lim. speed reduction 4-1* Motor Limits 5-50 Term. 29 Low Frequency
0-23 Display Line 2 Large 1-22 Motor Voltage 1-95 Thermistor Sensor Type 4-10 Motor Speed Direction 5-51 Term. 29 High Frequency
0-24 Display Line 3 Large 1-23 Motor Frequency 1-96 Thermistor Sensor Source 4-11 Motor Speed Low Limit [RPM] 5-52 Term. 29 Low Ref./Feedb. Value
0-25 My Personal Menu 1-24 Motor Current 1-97 Thermistor Threshold level 4-12 Motor Speed Low Limit [Hz] 5-53 Term. 29 High Ref./Feedb. Value
0-3* LCP Custom Readout 1-25 Motor Nominal Speed 1-98 ATEX ETR interpol. points freq. 4-13 Motor Speed High Limit [RPM] 5-54 Pulse Filter Time Constant #29
0-30 Custom Readout Unit 1-26 Motor Cont. Rated Torque 1-99 ATEX ETR interpol points current 4-14 Motor Speed High Limit [Hz] 5-55 Term. 33 Low Frequency
0-31 Custom Readout Min Value 1-28 Motor Rotation Check 2-** Brakes 4-16 Torque Limit Motor Mode 5-56 Term. 33 High Frequency
0-32 Custom Readout Max Value 1-29 Automatic Motor Adaptation (AMA) 2-0* DC-Brake 4-17 Torque Limit Generator Mode 5-57 Term. 33 Low Ref./Feedb. Value
0-37 Display Text 1 1-3* Adv. Motor Data 2-00 DC Hold/Preheat Current 4-18 Current Limit 5-58 Term. 33 High Ref./Feedb. Value
0-38 Display Text 2 1-30 Stator Resistance (Rs) 2-01 DC Brake Current 4-19 Max Output Frequency 5-59 Pulse Filter Time Constant #33
0-39 Display Text 3 1-31 Rotor Resistance (Rr) 2-02 DC Braking Time 4-5* Adj. Warnings 5-6* Pulse Output
0-4* LCP Keypad 1-33 Stator Leakage Reactance (X1) 2-03 DC Brake Cut In Speed [RPM] 4-50 Warning Current Low 5-60 Terminal 27 Pulse Output Variable
0-40 [Hand on] Key on LCP 1-34 Rotor Leakage Reactance (X2) 2-04 DC Brake Cut In Speed [Hz] 4-51 Warning Current High 5-62 Pulse Output Max Freq #27
0-41 [Off] Key on LCP 1-35 Main Reactance (Xh) 2-06 Parking Current 4-52 Warning Speed Low 5-63 Terminal 29 Pulse Output Variable
VLT® AQUA Drive FC 202

0-42 [Auto on] Key on LCP 1-36 Iron Loss Resistance (Rfe) 2-07 Parking Time 4-53 Warning Speed High 5-65 Pulse Output Max Freq #29
0-43 [Reset] Key on LCP 1-37 d-axis Inductance (Ld) 2-1* Brake Energy Funct. 4-54 Warning Reference Low 5-66 Terminal X30/6 Pulse Output Variable
0-44 [Off/Reset] Key on LCP 1-38 q-axis Inductance (Lq) 2-10 Brake Function 4-55 Warning Reference High 5-68 Pulse Output Max Freq #X30/6
0-45 [Drive Bypass] Key on LCP 1-39 Motor Poles 2-11 Brake Resistor (ohm) 4-56 Warning Feedback Low 5-8* I/O Options

Danfoss A/S © 09/2018 All rights reserved.


0-5* Copy/Save 1-40 Back EMF at 1000 RPM 2-12 Brake Power Limit (kW) 4-57 Warning Feedback High 5-80 AHF Cap Reconnect Delay
0-50 LCP Copy 1-44 d-axis Inductance Sat. (LdSat) 2-13 Brake Power Monitoring 4-58 Missing Motor Phase Function 5-9* Bus Controlled
0-51 Set-up Copy 1-45 q-axis Inductance Sat. (LqSat) 2-15 Brake Check 4-6* Speed Bypass 5-90 Digital & Relay Bus Control
0-6* Password 1-46 Position Detection Gain 2-16 AC brake Max. Current 4-60 Bypass Speed From [RPM] 5-93 Pulse Out #27 Bus Control
0-60 Main Menu Password 1-47 Torque Calibration 2-17 Over-voltage Control 4-61 Bypass Speed From [Hz] 5-94 Pulse Out #27 Timeout Preset
0-61 Access to Main Menu w/o Password 1-48 Inductance Sat. Point 3-** Reference / Ramps 4-62 Bypass Speed To [RPM] 5-95 Pulse Out #29 Bus Control
0-65 Personal Menu Password 1-49 q-Axis Inductance Saturation Point 3-0* Reference Limits 4-63 Bypass Speed To [Hz] 5-96 Pulse Out #29 Timeout Preset
0-66 Access to Personal Menu w/o Password 1-5* Load Indep. Setting 3-02 Minimum Reference 4-64 Semi-Auto Bypass Set-up 5-97 Pulse Out #X30/6 Bus Control
0-67 Bus Password Access 1-50 Motor Magnetisation at Zero Speed 3-03 Maximum Reference 5-** Digital In/Out 5-98 Pulse Out #X30/6 Timeout Preset
0-7* Clock Settings 1-51 Min Speed Normal Magnetising [RPM] 3-04 Reference Function 5-0* Digital I/O mode 6-** Analog In/Out
0-70 Date and Time 1-52 Min Speed Normal Magnetising [Hz] 3-1* References 5-00 Digital I/O Mode 6-0* Analog I/O Mode
0-71 Date Format 1-55 V/f Characteristic - V 3-10 Preset Reference 5-01 Terminal 27 Mode 6-00 Live Zero Timeout Time
0-72 Time Format 1-56 V/f Characteristic - f 3-11 Jog Speed [Hz] 5-02 Terminal 29 Mode 6-01 Live Zero Timeout Function
0-73 Time Zone Offset 1-58 Flying Start Test Pulses Current 3-13 Reference Site 5-1* Digital Inputs 6-1* Analog Input 53
0-74 DST/Summertime 1-59 Flying Start Test Pulses Frequency 3-14 Preset Relative Reference 5-10 Terminal 18 Digital Input 6-10 Terminal 53 Low Voltage
0-76 DST/Summertime Start 1-6* Load Depen. Setting 3-15 Reference 1 Source 5-11 Terminal 19 Digital Input 6-11 Terminal 53 High Voltage
0-77 DST/Summertime End 1-60 Low Speed Load Compensation 3-16 Reference 2 Source 5-12 Terminal 27 Digital Input 6-12 Terminal 53 Low Current
0-79 Clock Fault 1-61 High Speed Load Compensation 3-17 Reference 3 Source 5-13 Terminal 29 Digital Input 6-13 Terminal 53 High Current
0-81 Working Days 1-62 Slip Compensation 3-19 Jog Speed [RPM] 5-14 Terminal 32 Digital Input 6-14 Terminal 53 Low Ref./Feedb. Value
0-82 Additional Working Days 1-63 Slip Compensation Time Constant 3-4* Ramp 1 5-15 Terminal 33 Digital Input 6-15 Terminal 53 High Ref./Feedb. Value
0-83 Additional Non-Working Days 1-64 Resonance Damping 3-41 Ramp 1 Ramp Up Time 5-16 Terminal X30/2 Digital Input 6-16 Terminal 53 Filter Time Constant
0-84 Time for Fieldbus 1-65 Resonance Damping Time Constant 3-42 Ramp 1 Ramp Down Time 5-17 Terminal X30/3 Digital Input 6-17 Terminal 53 Live Zero

MG21A502
6-2* Analog Input 54 8-10 Control Profile 9-80 Defined Parameters (1) 12-2* Process Data 13-44 Logic Rule Boolean 3
6-20 Terminal 54 Low Voltage 8-13 Configurable Status Word STW 9-81 Defined Parameters (2) 12-20 Control Instance 13-5* States
6-21 Terminal 54 High Voltage 8-14 Configurable Control Word CTW 9-82 Defined Parameters (3) 12-21 Process Data Config Write 13-51 SL Controller Event
6-22 Terminal 54 Low Current 8-17 Configurable Alarm and Warningword 9-83 Defined Parameters (4) 12-22 Process Data Config Read 13-52 SL Controller Action

MG21A502
Appendix

6-23 Terminal 54 High Current 8-3* FC Port Settings 9-84 Defined Parameters (5) 12-27 Primary Master 13-9* User Defined Alerts
6-24 Terminal 54 Low Ref./Feedb. Value 8-30 Protocol 9-85 Defined Parameters (6) 12-28 Store Data Values 13-90 Alert Trigger
6-25 Terminal 54 High Ref./Feedb. Value 8-31 Address 9-90 Changed Parameters (1) 12-29 Store Always 13-91 Alert Action
6-26 Terminal 54 Filter Time Constant 8-32 Baud Rate 9-91 Changed Parameters (2) 12-3* EtherNet/IP 13-92 Alert Text
6-27 Terminal 54 Live Zero 8-33 Parity / Stop Bits 9-92 Changed Parameters (3) 12-30 Warning Parameter 13-9* User Defined Readouts
6-3* Analog Input X30/11 8-35 Minimum Response Delay 9-93 Changed Parameters (4) 12-31 Net Reference 13-97 Alert Alarm Word
6-30 Terminal X30/11 Low Voltage 8-36 Max Response Delay 9-94 Changed Parameters (5) 12-32 Net Control 13-98 Alert Warning Word
6-31 Terminal X30/11 High Voltage 8-37 Maximum Inter-Char Delay 9-99 Profibus Revision Counter 12-33 CIP Revision 13-99 Alert Status Word
6-34 Term. X30/11 Low Ref./Feedb. Value 8-4* FC MC protocol set 10-** CAN Fieldbus 12-34 CIP Product Code 14-** Special Functions
6-35 Term. X30/11 High Ref./Feedb. Value 8-40 Telegram Selection 10-0* Common Settings 12-35 EDS Parameter 14-0* Inverter Switching
6-36 Term. X30/11 Filter Time Constant 8-42 PCD Write Configuration 10-00 CAN Protocol 12-37 COS Inhibit Timer 14-00 Switching Pattern
6-37 Term. X30/11 Live Zero 8-43 PCD Read Configuration 10-01 Baud Rate Select 12-38 COS Filter 14-01 Switching Frequency
6-4* Analog Input X30/12 8-5* Digital/Bus 10-02 MAC ID 12-4* Modbus TCP 14-03 Overmodulation
6-40 Terminal X30/12 Low Voltage 8-50 Coasting Select 10-05 Readout Transmit Error Counter 12-40 Status Parameter 14-04 Acoustic Noise Reduction
6-41 Terminal X30/12 High Voltage 8-51 Quick Stop Select 10-06 Readout Receive Error Counter 12-41 Slave Message Count 14-1* Mains Failure
6-44 Term. X30/12 Low Ref./Feedb. Value 8-52 DC Brake Select 10-07 Readout Bus Off Counter 12-42 Slave Exception Message Count 14-10 Mains Failure
6-45 Term. X30/12 High Ref./Feedb. Value 8-53 Start Select 10-1* DeviceNet 12-8* Other Ethernet Services 14-11 Mains Fault Voltage Level
6-46 Term. X30/12 Filter Time Constant 8-54 Reversing Select 10-10 Process Data Type Selection 12-80 FTP Server 14-12 Response to Mains Imbalance
6-47 Term. X30/12 Live Zero 8-55 Set-up Select 10-11 Process Data Config Write 12-81 HTTP Server 14-16 Kin. Back-up Gain
6-5* Analog Output 42 8-56 Preset Reference Select 10-12 Process Data Config Read 12-82 SMTP Service 14-2* Reset Functions
6-50 Terminal 42 Output 8-8* FC Port Diagnostics 10-13 Warning Parameter 12-83 SNMP Agent 14-20 Reset Mode
6-51 Terminal 42 Output Min Scale 8-80 Bus Message Count 10-14 Net Reference 12-84 Address Conflict Detection 14-21 Automatic Restart Time
6-52 Terminal 42 Output Max Scale 8-81 Bus Error Count 10-15 Net Control 12-85 ACD Last Conflict 14-22 Operation Mode
6-53 Terminal 42 Output Bus Control 8-82 Slave Message Rcvd 10-2* COS Filters 12-89 Transparent Socket Channel Port 14-23 Typecode Setting
6-54 Terminal 42 Output Timeout Preset 8-83 Slave Error Count 10-20 COS Filter 1 12-9* Advanced Ethernet Services 14-24 Trip Delay at Current Limit
Operating Guide

6-55 Terminal 42 Output Filter 8-9* Bus Jog / Feedback 10-21 COS Filter 2 12-90 Cable Diagnostic 14-25 Trip Delay at Torque Limit
6-6* Analog Output X30/8 8-94 Bus Feedback 1 10-22 COS Filter 3 12-91 MDI-X 14-26 Trip Delay at Inverter Fault
6-60 Terminal X30/8 Output 8-95 Bus Feedback 2 10-23 COS Filter 4 12-92 IGMP Snooping 14-28 Production Settings
6-61 Terminal X30/8 Min. Scale 8-96 Bus Feedback 3 10-3* Parameter Access 12-93 Cable Error Length 14-29 Service Code
6-62 Terminal X30/8 Max. Scale 8-97 Response Error Codes 10-30 Array Index 12-94 Broadcast Storm Protection 14-3* Current Limit Ctrl.
6-63 Terminal X30/8 Output Bus Control 9-** PROFIdrive 10-31 Store Data Values 12-95 Broadcast Storm Filter 14-30 Current Lim Ctrl, Proportional Gain
6-64 Terminal X30/8 Output Timeout Preset 9-00 Setpoint 10-32 Devicenet Revision 12-96 Port Config 14-31 Current Lim Ctrl, Integration Time
6-7* Analog Output X45/1 9-07 Actual Value 10-33 Store Always 12-97 QoS Priority 14-32 Current Lim Ctrl, Filter Time
6-70 Terminal X45/1 Output 9-15 PCD Write Configuration 10-34 DeviceNet Product Code 12-98 Interface Counters 14-4* Energy Optimising
6-71 Terminal X45/1 Min. Scale 9-16 PCD Read Configuration 10-39 Devicenet F Parameters 12-99 Media Counters 14-40 VT Level
6-72 Terminal X45/1 Max. Scale 9-18 Node Address 12-** Ethernet 13-** Smart Logic 14-41 AEO Minimum Magnetisation

Danfoss A/S © 09/2018 All rights reserved.


6-73 Terminal X45/1 Bus Control 9-22 Telegram Selection 12-0* IP Settings 13-0* SLC Settings 14-42 Minimum AEO Frequency
6-74 Terminal X45/1 Output Timeout Preset 9-23 Parameters for Signals 12-00 IP Address Assignment 13-00 SL Controller Mode 14-43 Motor Cosphi
6-8* Analog Output X45/3 9-27 Parameter Edit 12-01 IP Address 13-01 Start Event 14-5* Environment
6-80 Terminal X45/3 Output 9-28 Process Control 12-02 Subnet Mask 13-02 Stop Event 14-50 RFI Filter
6-81 Terminal X45/3 Min. Scale 9-31 Safe Address 12-03 Default Gateway 13-03 Reset SLC 14-51 DC-Link Compensation
6-82 Terminal X45/3 Max. Scale 9-44 Fault Message Counter 12-04 DHCP Server 13-1* Comparators 14-52 Fan Control
6-83 Terminal X45/3 Bus Control 9-45 Fault Code 12-05 Lease Expires 13-10 Comparator Operand 14-53 Fan Monitor
6-84 Terminal X45/3 Output Timeout Preset 9-47 Fault Number 12-06 Name Servers 13-11 Comparator Operator 14-55 Output Filter
8-** Comm. and Options 9-52 Fault Situation Counter 12-07 Domain Name 13-12 Comparator Value 14-56 Capacitance Output Filter
8-0* General Settings 9-53 Profibus Warning Word 12-08 Host Name 13-1* RS Flip Flops 14-57 Inductance Output Filter
8-01 Control Site 9-63 Actual Baud Rate 12-09 Physical Address 13-15 RS-FF Operand S 14-58 Voltage Gain Filter
8-02 Control Source 9-64 Device Identification 12-1* Ethernet Link Parameters 13-16 RS-FF Operand R 14-59 Actual Number of Inverter Units
8-03 Control Timeout Time 9-65 Profile Number 12-10 Link Status 13-2* Timers 14-6* Auto Derate
8-04 Control Timeout Function 9-67 Control Word 1 12-11 Link Duration 13-20 SL Controller Timer 14-60 Function at Over Temperature
8-05 End-of-Timeout Function 9-68 Status Word 1 12-12 Auto Negotiation 13-4* Logic Rules 14-61 Function at Inverter Overload
8-06 Reset Control Timeout 9-70 Programming Set-up 12-13 Link Speed 13-40 Logic Rule Boolean 1 14-62 Inv. Overload Derate Current
8-07 Diagnosis Trigger 9-71 Profibus Save Data Values 12-14 Link Duplex 13-41 Logic Rule Operator 1 14-8* Options
8-08 Readout Filtering 9-72 ProfibusDriveReset 12-18 Supervisor MAC 13-42 Logic Rule Boolean 2 14-80 Option Supplied by External 24VDC
8-1* Control Settings 9-75 DO Identification 12-19 Supervisor IP Addr. 13-43 Logic Rule Operator 2

151
11 11
11 11
14-9* Fault Settings 15-74 Option in Slot C0/E0 16-59 Adjusted Setpoint 18-71 Mains Frequency 21-2* Ext. CL 1 PID

152
14-90 Fault Level 15-75 Slot C0/E0 Option SW Version 16-6* Inputs & Outputs 18-72 Mains Imbalance 21-20 Ext. 1 Normal/Inverse Control
15-** Drive Information 15-76 Option in Slot C1/E1 16-60 Digital Input 18-75 Rectifier DC Volt. 21-21 Ext. 1 Proportional Gain
15-0* Operating Data 15-77 Slot C1/E1 Option SW Version 16-61 Terminal 53 Switch Setting 20-** Drive Closed Loop 21-22 Ext. 1 Integral Time
Appendix

15-00 Operating hours 15-8* Operating Data II 16-62 Analog Input 53 20-0* Feedback 21-23 Ext. 1 Differentation Time
15-01 Running Hours 15-80 Fan Running Hours 16-63 Terminal 54 Switch Setting 20-00 Feedback 1 Source 21-24 Ext. 1 Dif. Gain Limit
15-02 kWh Counter 15-81 Preset Fan Running Hours 16-64 Analog Input 54 20-01 Feedback 1 Conversion 21-26 Ext. 1 On Reference Bandwidth
15-03 Power Up's 15-9* Parameter Info 16-65 Analog Output 42 [mA] 20-02 Feedback 1 Source Unit 21-3* Ext. CL 2 Ref./Fb.
15-04 Over Temp's 15-92 Defined Parameters 16-66 Digital Output [bin] 20-03 Feedback 2 Source 21-30 Ext. 2 Ref./Feedback Unit
15-05 Over Volt's 15-93 Modified Parameters 16-67 Pulse Input #29 [Hz] 20-04 Feedback 2 Conversion 21-31 Ext. 2 Minimum Reference
15-06 Reset kWh Counter 15-98 Drive Identification 16-68 Pulse Input #33 [Hz] 20-05 Feedback 2 Source Unit 21-32 Ext. 2 Maximum Reference
15-07 Reset Running Hours Counter 15-99 Parameter Metadata 16-69 Pulse Output #27 [Hz] 20-06 Feedback 3 Source 21-33 Ext. 2 Reference Source
15-08 Number of Starts 16-** Data Readouts 16-70 Pulse Output #29 [Hz] 20-07 Feedback 3 Conversion 21-34 Ext. 2 Feedback Source
15-1* Data Log Settings 16-0* General Status 16-71 Relay Output [bin] 20-08 Feedback 3 Source Unit 21-35 Ext. 2 Setpoint
15-10 Logging Source 16-00 Control Word 16-72 Counter A 20-12 Reference/Feedback Unit 21-37 Ext. 2 Reference [Unit]
15-11 Logging Interval 16-01 Reference [Unit] 16-73 Counter B 20-2* Feedback/Setpoint 21-38 Ext. 2 Feedback [Unit]
15-12 Trigger Event 16-02 Reference [%] 16-75 Analog In X30/11 20-20 Feedback Function 21-39 Ext. 2 Output [%]
15-13 Logging Mode 16-03 Status Word 16-76 Analog In X30/12 20-21 Setpoint 1 21-4* Ext. CL 2 PID
15-14 Samples Before Trigger 16-05 Main Actual Value [%] 16-77 Analog Out X30/8 [mA] 20-22 Setpoint 2 21-40 Ext. 2 Normal/Inverse Control
15-2* Historic Log 16-09 Custom Readout 16-78 Analog Out X45/1 [mA] 20-23 Setpoint 3 21-41 Ext. 2 Proportional Gain
15-20 Historic Log: Event 16-1* Motor Status 16-79 Analog Out X45/3 [mA] 20-6* Sensorless 21-42 Ext. 2 Integral Time
15-21 Historic Log: Value 16-10 Power [kW] 16-8* Fieldbus & FC Port 20-60 Sensorless Unit 21-43 Ext. 2 Differentation Time
15-22 Historic Log: Time 16-11 Power [hp] 16-80 Fieldbus CTW 1 20-69 Sensorless Information 21-44 Ext. 2 Dif. Gain Limit
15-23 Historic log: Date and Time 16-12 Motor Voltage 16-82 Fieldbus REF 1 20-7* PID Autotuning 21-46 Ext. 2 On Reference Bandwidth
15-3* Alarm Log 16-13 Frequency 16-84 Comm. Option STW 20-70 Closed Loop Type 21-5* Ext. CL 3 Ref./Fb.
15-30 Alarm Log: Error Code 16-14 Motor current 16-85 FC Port CTW 1 20-71 PID Performance 21-50 Ext. 3 Ref./Feedback Unit
15-31 Alarm Log: Value 16-15 Frequency [%] 16-86 FC Port REF 1 20-72 PID Output Change 21-51 Ext. 3 Minimum Reference
15-32 Alarm Log: Time 16-16 Torque [Nm] 16-89 Configurable Alarm/Warning Word 20-73 Minimum Feedback Level 21-52 Ext. 3 Maximum Reference
15-33 Alarm Log: Date and Time 16-17 Speed [RPM] 16-9* Diagnosis Readouts 20-74 Maximum Feedback Level 21-53 Ext. 3 Reference Source
15-34 Alarm Log: Setpoint 16-18 Motor Thermal 16-90 Alarm Word 20-79 PID Autotuning 21-54 Ext. 3 Feedback Source
15-35 Alarm Log: Feedback 16-19 Thermistor Sensor Temperature 16-91 Alarm Word 2 20-8* PID Basic Settings 21-55 Ext. 3 Setpoint
15-36 Alarm Log: Current Demand 16-20 Motor Angle 16-92 Warning Word 20-81 PID Normal/ Inverse Control 21-57 Ext. 3 Reference [Unit]
15-37 Alarm Log: Process Ctrl Unit 16-22 Torque [%] 16-93 Warning Word 2 20-82 PID Start Speed [RPM] 21-58 Ext. 3 Feedback [Unit]
VLT® AQUA Drive FC 202

15-4* Drive Identification 16-23 Motor Shaft Power [kW] 16-94 Ext. Status Word 20-83 PID Start Speed [Hz] 21-59 Ext. 3 Output [%]
15-40 FC Type 16-24 Calibrated Stator Resistance 16-95 Ext. Status Word 2 20-84 On Reference Bandwidth 21-6* Ext. CL 3 PID
15-41 Power Section 16-26 Power Filtered [kW] 16-96 Maintenance Word 20-9* PID Controller 21-60 Ext. 3 Normal/Inverse Control
15-42 Voltage 16-27 Power Filtered [hp] 18-** Info & Readouts 20-91 PID Anti Windup 21-61 Ext. 3 Proportional Gain

Danfoss A/S © 09/2018 All rights reserved.


15-43 Software Version 16-3* Drive Status 18-0* Maintenance Log 20-93 PID Proportional Gain 21-62 Ext. 3 Integral Time
15-44 Ordered Typecode String 16-30 DC Link Voltage 18-00 Maintenance Log: Item 20-94 PID Integral Time 21-63 Ext. 3 Differentation Time
15-45 Actual Typecode String 16-31 System Temp. 18-01 Maintenance Log: Action 20-95 PID Differentiation Time 21-64 Ext. 3 Dif. Gain Limit
15-46 Frequency Converter Ordering No 16-32 Brake Energy /s 18-02 Maintenance Log: Time 20-96 PID Diff. Gain Limit 21-66 Ext. 3 On Reference Bandwidth
15-47 Power Card Ordering No 16-33 Brake Energy Average 18-03 Maintenance Log: Date and Time 21-** Ext. Closed Loop 22-** Appl. Functions
15-48 LCP Id No 16-34 Heatsink Temp. 18-3* Analog Readouts 21-0* Ext. CL Autotuning 22-0* Miscellaneous
15-49 SW ID Control Card 16-35 Inverter Thermal 18-30 Analog Input X42/1 21-00 Closed Loop Type 22-00 External Interlock Delay
15-50 SW ID Power Card 16-36 Inv. Nom. Current 18-31 Analog Input X42/3 21-01 PID Performance 22-01 Power Filter Time
15-51 Frequency Converter Serial Number 16-37 Inv. Max. Current 18-32 Analog Input X42/5 21-02 PID Output Change 22-2* No-Flow Detection
15-53 Power Card Serial Number 16-38 SL Controller State 18-33 Analog Out X42/7 [V] 21-03 Minimum Feedback Level 22-20 Low Power Auto Set-up
15-54 Config File Name 16-39 Control Card Temp. 18-34 Analog Out X42/9 [V] 21-04 Maximum Feedback Level 22-21 Low Power Detection
15-58 SmartStart Filename 16-40 Logging Buffer Full 18-35 Analog Out X42/11 [V] 21-09 PID Auto Tuning 22-22 Low Speed Detection
15-59 Filename 16-41 Performance Measurements 18-36 Analog Input X48/2 [mA] 21-1* Ext. CL 1 Ref./Fb. 22-23 No-Flow Function
15-6* Option Ident 16-49 Current Fault Source 18-37 Temp. Input X48/4 21-10 Ext. 1 Ref./Feedback Unit 22-24 No-Flow Delay
15-60 Option Mounted 16-5* Ref. & Feedb. 18-38 Temp. Input X48/7 21-11 Ext. 1 Minimum Reference 22-26 Dry Pump Function
15-61 Option SW Version 16-50 External Reference 18-39 Temp. Input X48/10 21-12 Ext. 1 Maximum Reference 22-27 Dry Pump Delay
15-62 Option Ordering No 16-52 Feedback[Unit] 18-5* Ref. & Feedb. 21-13 Ext. 1 Reference Source 22-28 No-Flow Low Speed [RPM]
15-63 Option Serial No 16-53 Digi Pot Reference 18-50 Sensorless Readout [unit] 21-14 Ext. 1 Feedback Source 22-29 No-Flow Low Speed [Hz]
15-70 Option in Slot A 16-54 Feedback 1 [Unit] 18-6* Inputs & Outputs 2 21-15 Ext. 1 Setpoint 22-3* No-Flow Power Tuning
15-71 Slot A Option SW Version 16-55 Feedback 2 [Unit] 18-60 Digital Input 2 21-17 Ext. 1 Reference [Unit] 22-30 No-Flow Power
15-72 Option in Slot B 16-56 Feedback 3 [Unit] 18-7* Rectifier Status 21-18 Ext. 1 Feedback [Unit] 22-31 Power Correction Factor
15-73 Slot B Option SW Version 16-58 PID Output [%] 18-70 Mains Voltage 21-19 Ext. 1 Output [%] 22-32 Low Speed [RPM]

MG21A502
22-33 Low Speed [Hz] 23-53 Energy Log 25-56 Staging Mode at Alternation 27-0* Control & Status 27-91 Cascade Reference
22-34 Low Speed Power [kW] 23-54 Reset Energy Log 25-58 Run Next Pump Delay 27-01 Pump Status 27-92 % Of Total Capacity
22-35 Low Speed Power [HP] 23-6* Trending 25-59 Run on Mains Delay 27-02 Manual Pump Control 27-93 Cascade Option Status
22-36 High Speed [RPM] 23-60 Trend Variable 25-8* Status 27-03 Current Runtime Hours 27-94 Cascade System Status

MG21A502
Appendix

22-37 High Speed [Hz] 23-61 Continuous Bin Data 25-80 Cascade Status 27-04 Pump Total Lifetime Hours 27-95 Advanced Cascade Relay Output [bin]
22-38 High Speed Power [kW] 23-62 Timed Bin Data 25-81 Pump Status 27-1* Configuration 27-96 Extended Cascade Relay Output [bin]
22-39 High Speed Power [HP] 23-63 Timed Period Start 25-82 Lead Pump 27-10 Cascade Controller 29-** Water Application Functions
22-4* Sleep Mode 23-64 Timed Period Stop 25-83 Relay Status 27-11 Number Of Drives 29-0* Pipe Fill
22-40 Minimum Run Time 23-65 Minimum Bin Value 25-84 Pump ON Time 27-12 Number Of Pumps 29-00 Pipe Fill Enable
22-41 Minimum Sleep Time 23-66 Reset Continuous Bin Data 25-85 Relay ON Time 27-14 Pump Capacity 29-01 Pipe Fill Speed [RPM]
22-42 Wake-up Speed [RPM] 23-67 Reset Timed Bin Data 25-86 Reset Relay Counters 27-16 Runtime Balancing 29-02 Pipe Fill Speed [Hz]
22-43 Wake-up Speed [Hz] 23-8* Payback Counter 25-9* Service 27-17 Motor Starters 29-03 Pipe Fill Time
22-44 Wake-up Ref./FB Difference 23-80 Power Reference Factor 25-90 Pump Interlock 27-18 Spin Time for Unused Pumps 29-04 Pipe Fill Rate
22-45 Setpoint Boost 23-81 Energy Cost 25-91 Manual Alternation 27-19 Reset Current Runtime Hours 29-05 Filled Setpoint
22-46 Maximum Boost Time 23-82 Investment 26-** Analog I/O Option 27-2* Bandwidth Settings 29-06 No-Flow Disable Timer
22-5* End of Curve 23-83 Energy Savings 26-0* Analog I/O Mode 27-20 Normal Operating Range 29-07 Filled setpoint delay
22-50 End of Curve Function 23-84 Cost Savings 26-00 Terminal X42/1 Mode 27-21 Override Limit 29-1* Deragging Function
22-51 End of Curve Delay 23-85 CO2 Conversion Factor 26-01 Terminal X42/3 Mode 27-22 Fixed Speed Only Operating Range 29-10 Derag Cycles
22-6* Broken Belt Detection 23-86 CO2 Reduction 26-02 Terminal X42/5 Mode 27-23 Staging Delay 29-11 Derag at Start/Stop
22-60 Broken Belt Function 24-** Appl. Functions 2 26-1* Analog Input X42/1 27-24 Destaging Delay 29-12 Deragging Run Time
22-61 Broken Belt Torque 24-1* Drive Bypass 26-10 Terminal X42/1 Low Voltage 27-25 Override Hold Time 29-13 Derag Speed [RPM]
22-62 Broken Belt Delay 24-10 Drive Bypass Function 26-11 Terminal X42/1 High Voltage 27-27 Min Speed Destage Delay 29-14 Derag Speed [Hz]
22-7* Short Cycle Protection 24-11 Drive Bypass Delay Time 26-14 Term. X42/1 Low Ref./Feedb. Value 27-3* Staging Speed 29-15 Derag Off Delay
22-75 Short Cycle Protection 25-** Cascade Controller 26-15 Term. X42/1 High Ref./Feedb. Value 27-30 Auto Tune Staging Speeds 29-16 Derag Counter
22-76 Interval between Starts 25-0* System Settings 26-16 Term. X42/1 Filter Time Constant 27-31 Stage On Speed [RPM] 29-17 Reset Derag Counter
22-77 Minimum Run Time 25-00 Cascade Controller 26-17 Term. X42/1 Live Zero 27-32 Stage On Speed [Hz] 29-2* Derag Power Tuning
22-78 Minimum Run Time Override 25-02 Motor Start 26-2* Analog Input X42/3 27-33 Stage Off Speed [RPM] 29-20 Derag Power[kW]
22-79 Minimum Run Time Override Value 25-04 Pump Cycling 26-20 Terminal X42/3 Low Voltage 27-34 Stage Off Speed [Hz] 29-21 Derag Power[HP]
22-8* Flow Compensation 25-05 Fixed Lead Pump 26-21 Terminal X42/3 High Voltage 27-4* Staging Settings 29-22 Derag Power Factor
Operating Guide

22-80 Flow Compensation 25-06 Number of Pumps 26-24 Term. X42/3 Low Ref./Feedb. Value 27-40 Auto Tune Staging Settings 29-23 Derag Power Delay
22-81 Square-linear Curve Approximation 25-2* Bandwidth Settings 26-25 Term. X42/3 High Ref./Feedb. Value 27-41 Ramp Down Delay 29-24 Low Speed [RPM]
22-82 Work Point Calculation 25-20 Staging Bandwidth 26-26 Term. X42/3 Filter Time Constant 27-42 Ramp Up Delay 29-25 Low Speed [Hz]
22-83 Speed at No-Flow [RPM] 25-21 Override Bandwidth 26-27 Term. X42/3 Live Zero 27-43 Staging Threshold 29-26 Low Speed Power [kW]
22-84 Speed at No-Flow [Hz] 25-22 Fixed Speed Bandwidth 26-3* Analog Input X42/5 27-44 Destaging Threshold 29-27 Low Speed Power [HP]
22-85 Speed at Design Point [RPM] 25-23 SBW Staging Delay 26-30 Terminal X42/5 Low Voltage 27-45 Staging Speed [RPM] 29-28 High Speed [RPM]
22-86 Speed at Design Point [Hz] 25-24 SBW Destaging Delay 26-31 Terminal X42/5 High Voltage 27-46 Staging Speed [Hz] 29-29 High Speed [Hz]
22-87 Pressure at No-Flow Speed 25-25 OBW Time 26-34 Term. X42/5 Low Ref./Feedb. Value 27-47 Destaging Speed [RPM] 29-30 High Speed Power [kW]
22-88 Pressure at Rated Speed 25-26 Destage At No-Flow 26-35 Term. X42/5 High Ref./Feedb. Value 27-48 Destaging Speed [Hz] 29-31 High Speed Power [HP]
22-89 Flow at Design Point 25-27 Stage Function 26-36 Term. X42/5 Filter Time Constant 27-49 Staging Principle 29-32 Derag On Ref Bandwidth
22-90 Flow at Rated Speed 25-28 Stage Function Time 26-37 Term. X42/5 Live Zero 27-5* Alternate Settings 29-33 Power Derag Limit

Danfoss A/S © 09/2018 All rights reserved.


23-** Time-based Functions 25-29 Destage Function 26-4* Analog Out X42/7 27-50 Automatic Alternation 29-34 Consecutive Derag Interval
23-0* Timed Actions 25-30 Destage Function Time 26-40 Terminal X42/7 Output 27-51 Alternation Event 29-35 Derag at Locked Rotor
23-00 ON Time 25-4* Staging Settings 26-41 Terminal X42/7 Min. Scale 27-52 Alternation Time Interval 29-4* Pre/Post Lube
23-01 ON Action 25-40 Ramp Down Delay 26-42 Terminal X42/7 Max. Scale 27-53 Alternation Timer Value 29-40 Pre/Post Lube Function
23-02 OFF Time 25-41 Ramp Up Delay 26-43 Terminal X42/7 Bus Control 27-54 Alternation At Time of Day 29-41 Pre Lube Time
23-03 OFF Action 25-42 Staging Threshold 26-44 Terminal X42/7 Timeout Preset 27-55 Alternation Predefined Time 29-42 Post Lube Time
23-04 Occurrence 25-43 Destaging Threshold 26-5* Analog Out X42/9 27-56 Alternate Capacity is < 29-5* Flow Confirmation
23-1* Maintenance 25-44 Staging Speed [RPM] 26-50 Terminal X42/9 Output 27-58 Run Next Pump Delay 29-50 Validation Time
23-10 Maintenance Item 25-45 Staging Speed [Hz] 26-51 Terminal X42/9 Min. Scale 27-6* Digital Inputs 29-51 Verification Time
23-11 Maintenance Action 25-46 Destaging Speed [RPM] 26-52 Terminal X42/9 Max. Scale 27-60 Terminal X66/1 Digital Input 29-52 Signal Lost Verification Time
23-12 Maintenance Time Base 25-47 Destaging Speed [Hz] 26-53 Terminal X42/9 Bus Control 27-61 Terminal X66/3 Digital Input 29-53 Flow Confirmation Mode
23-13 Maintenance Time Interval 25-49 Staging Principle 26-54 Terminal X42/9 Timeout Preset 27-62 Terminal X66/5 Digital Input 29-6* Flow Meter
23-14 Maintenance Date and Time 25-5* Alternation Settings 26-6* Analog Out X42/11 27-63 Terminal X66/7 Digital Input 29-60 Flow Meter Monitor
23-1* Maintenance Reset 25-50 Lead Pump Alternation 26-60 Terminal X42/11 Output 27-64 Terminal X66/9 Digital Input 29-61 Flow Meter Source
23-15 Reset Maintenance Word 25-51 Alternation Event 26-61 Terminal X42/11 Min. Scale 27-65 Terminal X66/11 Digital Input 29-62 Flow Meter Unit
23-16 Maintenance Text 25-52 Alternation Time Interval 26-62 Terminal X42/11 Max. Scale 27-66 Terminal X66/13 Digital Input 29-63 Totalized Volume Unit
23-5* Energy Log 25-53 Alternation Timer Value 26-63 Terminal X42/11 Bus Control 27-7* Connections 29-64 Actual Volume Unit
23-50 Energy Log Resolution 25-54 Alternation Predefined Time 26-64 Terminal X42/11 Timeout Preset 27-70 Relay 29-65 Totalized Volume
23-51 Period Start 25-55 Alternate if Load < 50% 27-** Cascade CTL Option 27-9* Readouts 29-66 Actual Volume

153
11 11
11 11
29-67 Reset Totalized Volume 35-2* Temp. Input X48/7 99-11 RFI 2

154
29-68 Reset Actual Volume 35-24 Term. X48/7 Filter Time Constant 99-12 Fan
29-69 Flow 35-25 Term. X48/7 Temp. Monitor 99-1* Software Readouts
30-** Special Features 35-26 Term. X48/7 Low Temp. Limit 99-13 Idle time
Appendix

30-2* Adv. Start Adjust 35-27 Term. X48/7 High Temp. Limit 99-14 Paramdb requests in queue
30-22 Locked Rotor Detection 35-3* Temp. Input X48/10 99-15 Secondary Timer at Inverter Fault
30-23 Locked Rotor Detection Time [s] 35-34 Term. X48/10 Filter Time Constant 99-16 No of Current Sensors
30-5* Unit Configuration 35-35 Term. X48/10 Temp. Monitor 99-20 Fan Ctrl deltaT
30-50 Heat Sink Fan Mode 35-36 Term. X48/10 Low Temp. Limit 99-21 Fan Ctrl Tmean
30-8* Compatibility (I) 35-37 Term. X48/10 High Temp. Limit 99-22 Fan Ctrl NTC Cmd
30-81 Brake Resistor (ohm) 35-4* Analog Input X48/2 99-23 Fan Ctrl i-term
31-** Bypass Option 35-42 Term. X48/2 Low Current 99-24 Rectifier Current
31-00 Bypass Mode 35-43 Term. X48/2 High Current 99-2* Platform Readouts
31-01 Bypass Start Time Delay 35-44 Term. X48/2 Low Ref./Feedb. Value 99-29 Platform Version
31-02 Bypass Trip Time Delay 35-45 Term. X48/2 High Ref./Feedb. Value 99-4* Software Control
31-03 Test Mode Activation 35-46 Term. X48/2 Filter Time Constant 99-40 StartupWizardState
31-10 Bypass Status Word 35-47 Term. X48/2 Live Zero 99-45 Test Fault Number
31-11 Bypass Running Hours 40-** Special Settings 99-46 Test Fault Level
31-19 Remote Bypass Activation 40-4* Extend. Alarm Log 99-47 Trigger Fault
32-** MCO Basic Settings 40-40 Alarm Log: Ext. Reference 99-5* PC Debug
32-9* Development 40-41 Alarm Log: Frequency 99-50 PC Debug Selection
32-90 Debug Source 40-42 Alarm Log: Current 99-51 PC Debug Argument
34-** MCO Data Readouts 40-43 Alarm Log: Voltage 99-52 PC Debug 0
34-0* PCD Write Par. 40-44 Alarm Log: DC Link Voltage 99-53 PC Debug 1
34-01 PCD 1 Write to MCO 40-45 Alarm Log: Control Word 99-54 PC Debug 2
34-02 PCD 2 Write to MCO 40-46 Alarm Log: Status Word 99-55 PC Debug Array
34-03 PCD 3 Write to MCO 43-** Unit Readouts 99-6* Fan Power Card Dev
34-04 PCD 4 Write to MCO 43-0* Component Status 99-60 FPC Debug Selection
34-05 PCD 5 Write to MCO 43-00 Component Temp. 99-61 FPC Debug 0
34-06 PCD 6 Write to MCO 43-01 Auxiliary Temp. 99-62 FPC Debug 1
34-07 PCD 7 Write to MCO 43-02 Component SW ID 99-63 FPC Debug 2
34-08 PCD 8 Write to MCO 43-1* Power Card Status 99-64 FPC Debug 3
34-09 PCD 9 Write to MCO 43-10 HS Temp. ph.U 99-65 FPC Debug 4
VLT® AQUA Drive FC 202

34-10 PCD 10 Write to MCO 43-11 HS Temp. ph.V 99-66 FPC Backdoor
34-2* PCD Read Par. 43-12 HS Temp. ph.W 99-9* Internal Values
34-21 PCD 1 Read from MCO 43-13 PC Fan A Speed 99-90 Options present
34-22 PCD 2 Read from MCO 43-14 PC Fan B Speed 99-91 Motor Power Internal

Danfoss A/S © 09/2018 All rights reserved.


34-23 PCD 3 Read from MCO 43-15 PC Fan C Speed 99-92 Motor Voltage Internal
34-24 PCD 4 Read from MCO 43-2* Fan Pow.Card Status 99-93 Motor Frequency Internal
34-25 PCD 5 Read from MCO 43-20 FPC Fan A Speed 99-94 Imbalance derate [%]
34-26 PCD 6 Read from MCO 43-21 FPC Fan B Speed 99-95 Temperature derate [%]
34-27 PCD 7 Read from MCO 43-22 FPC Fan C Speed 99-96 Overload derate [%]
34-28 PCD 8 Read from MCO 43-23 FPC Fan D Speed
34-29 PCD 9 Read from MCO 43-24 FPC Fan E Speed
34-30 PCD 10 Read from MCO 43-25 FPC Fan F Speed
35-** Sensor Input Option 99-* Devel support
35-0* Temp. Input Mode 99-0* DSP Debug
35-00 Term. X48/4 Temperature Unit 99-00 DAC 1 selection
35-01 Term. X48/4 Input Type 99-01 DAC 2 selection
35-02 Term. X48/7 Temperature Unit 99-02 DAC 3 selection
35-03 Term. X48/7 Input Type 99-03 DAC 4 selection
35-04 Term. X48/10 Temperature Unit 99-04 DAC 1 scale
35-05 Term. X48/10 Input Type 99-05 DAC 2 scale
35-06 Temperature Sensor Alarm Function 99-06 DAC 3 scale
35-1* Temp. Input X48/4 99-07 DAC 4 scale
35-14 Term. X48/4 Filter Time Constant 99-08 Test param 1
35-15 Term. X48/4 Temp. Monitor 99-09 Test param 2
35-16 Term. X48/4 Low Temp. Limit 99-10 DAC Option Slot
35-17 Term. X48/4 High Temp. Limit 99-1* Hardware Control

MG21A502
Index Operating Guide

Index Capacitor storage................................................................................. 17


Cascade controller
A Wiring diagram................................................................................. 80

Abbreviations...................................................................................... 148 Circuit breakers...................................................................................... 68

AC mains.................................................................................................. 31 Clearance requirement....................................................................... 18


see also Mains Condensation......................................................................................... 17
Additional resources.............................................................................. 4 Control
ADN compliance..................................................................................... 4 Characteristics................................................................................ 109
Wiring................................................................................................... 27
Alarms
List of............................................................................................. 14, 86 Control card
Log.................................................................................................. 14, 94 Overtemperature trip point................................................ 98, 100
Types of................................................................................................ 85 RS485 specifications..................................................................... 108
Specifications.................................................................................. 109
Ambient conditions Warning............................................................................................... 92
Specifications.................................................................................. 106
Control input/output
Analog Descriptions and default settings.............................................. 63
Input specifications...................................................................... 107
Output specifications................................................................... 108 Control shelf........................................................................................... 11
Wiring configuration for speed reference............................... 73 Control wiring.......................................................................... 63, 64, 68
Analog input/output Cooling
Descriptions and default settings.............................................. 64 Check list............................................................................................. 68
Approvals and certifications............................................................... 4 Dust warning..................................................................................... 17

ATEX monitoring................................................................................... 18 Cooling..................................................................................................... 18

Auto on.............................................................................................. 14, 83 Current


Input..................................................................................................... 67
Automatic energy optimization...................................................... 70 Limit...................................................................................................... 97
Automatic motor adaptation (AMA) Current scaling card............................................................................. 88
Configuring........................................................................................ 70
Submersible pump.......................................................................... 78
Warning............................................................................................... 92 D
Wiring configuration....................................................................... 73 D1h interior view..................................................................................... 9
Auxiliary contacts................................................................................. 66 D2h interior view.................................................................................. 10
Definitions
B Status messages............................................................................... 83
Brake Derating
Resistor................................................................................................ 86 Specifications.................................................................................. 106
Status message................................................................................. 83
Digital
Terminal torque rating................................................................. 112
Input specifications...................................................................... 107
Brake resistor Output specifications................................................................... 108
Warning............................................................................................... 89
Digital input/output
Wiring................................................................................................... 66
Descriptions and default settings.............................................. 64
Wiring schematic............................................................................. 26
Burst transient....................................................................................... 27
Bus termination switch....................................................................... 65

C
Cables
Cable length and cross-section................................................ 107
Installation warning........................................................................ 23
Maximum number and size per phase........................... 98, 100
Opening............................................. 113, 117, 127, 132, 137, 143
Routing......................................................................................... 63, 68
Shielded............................................................................................... 23
Specifications........................................................ 98, 100, 102, 107
CAN motor.............................................................................................. 78

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 155


Index VLT® AQUA Drive FC 202

Dimensions
D1h exterior..................................................................................... 113 F
D1h terminal...................................................................................... 35
D2h exterior..................................................................................... 117 Factory default settings...................................................................... 72
D2h terminal...................................................................................... 37 Fans
D3h exterior..................................................................................... 121 Servicing.............................................................................................. 17
D3h terminal...................................................................................... 39 Warning............................................................................................... 94
D4h exterior..................................................................................... 124
Fault log................................................................................................... 14
D4h terminal...................................................................................... 41
D5h exterior..................................................................................... 127 Fieldbus.................................................................................................... 63
D5h terminal...................................................................................... 43 Filter........................................................................................................... 17
D6h exterior..................................................................................... 132
D6h terminal...................................................................................... 47 Fire mode................................................................................................. 94
D7h exterior..................................................................................... 137 Fuses
D7h terminal...................................................................................... 53 Overcurrent protection.................................................................. 23
D8h exterior..................................................................................... 143 Pre-start check list........................................................................... 68
D8h terminal...................................................................................... 57 Specifications.................................................................................. 110
Dimensions, shipping....................................................................... 7, 8 Troubleshooting............................................................................... 97

Discharge time......................................................................................... 5
G
Disconnect.............................................................................................. 66
Galvanic isolation............................................................................... 108
Disconnect switch................................................................................ 69
Gases......................................................................................................... 17
Disposal instruction............................................................................... 4
Gland plate
Door clearance..................................... 116, 120, 131, 136, 142, 147
D1h dimensions............................................................................. 116
Door/panel cover D2h dimensions............................................................................. 120
Torque rating................................................................................... 112 D5h dimensions............................................................................. 131
Drive D6h dimensions............................................................................. 136
Definition............................................................................................... 7 D7h dimensions............................................................................. 142
Initialization....................................................................................... 72 D8h dimensions............................................................................. 147
Lifting................................................................................................... 19 Torque rating................................................................................... 112
Status.................................................................................................... 83 Ground
Check list............................................................................................. 68
Floating delta.................................................................................... 31
E
Grounded delta................................................................................ 31
Efficiency Grounding.......................................................................................... 29
Specifications................................................................. 98, 100, 102 Isolated main..................................................................................... 31
Electrical specifications 200–240 V................................................ 99 Terminal torque rating................................................................. 112
Warning............................................................................................... 91
Electrical specifications 380–480 V.............................................. 101
Ground wire............................................................................................ 27
Electrical specifications 525–690 V.............................................. 102
Electronic thermal relay (ETR).......................................................... 23 H
EMC.............................................................................................. 23, 24, 25
Hand on............................................................................................. 14, 83
Encoder.................................................................................................... 71
Heat sink
Energy efficiency class...................................................................... 106 Access.................................................................... 130, 135, 140, 146
Environment........................................................................................ 106 Access panel torque rating........................................................ 112
Alarm.................................................................................................... 91
Explosive atmosphere......................................................................... 18 Cleaning.............................................................................................. 17
Exterior dimensions Overtemperature trip point................................................ 98, 100
D1h..................................................................................................... 113 Warning............................................................................................... 92
D2h..................................................................................................... 117 Heater
D3h..................................................................................................... 121 Usage.................................................................................................... 17
D4h..................................................................................................... 124 Wiring of.............................................................................................. 66
D5h..................................................................................................... 127 Wiring schematic............................................................................. 26
D6h..................................................................................................... 132
D7h..................................................................................................... 137 High voltage.................................................................................... 89, 90
D8h..................................................................................................... 143 High voltage warning............................................................................ 5
External alarm reset wiring configuration................................... 75 Humidity.................................................................................................. 17

156 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Index Operating Guide

Menu
I Descriptions of.................................................................................. 15
Keys....................................................................................................... 14
Indicator lights....................................................................................... 85
Motor
Input Cable.............................................................................................. 23, 29
Power.................................................................................................... 27 CAN motor.......................................................................................... 78
Voltage................................................................................................. 69 Class protection................................................................................ 18
Input specifications........................................................................... 107 Connection......................................................................................... 29
Data....................................................................................................... 97
Installation
Insulation stress................................................................................ 78
Check list............................................................................................. 68
Output specifications................................................................... 106
Electrical.............................................................................................. 23
Overheating....................................................................................... 87
EMC-compliant................................................................................. 25
Power.................................................................................................... 27
Initialization....................................................................................... 72
Rotation............................................................................................... 71
Qualified personnel........................................................................... 5
Setup.................................................................................................... 15
Quick set-up....................................................................................... 70
Terminal torque rating................................................................. 112
Start up................................................................................................ 71
Thermistor wiring configuration................................................ 77
Tools needed..................................................................................... 17
Troubleshooting........................................................................ 96, 97
Installation................................................................................ 18, 20, 22 Unintended motor rotation............................................................ 6
Installation environment................................................................... 17 Warning................................................................................. 86, 87, 89
Wiring schematic............................................................................. 26
Interference
EMC....................................................................................................... 24 Mounting................................................................................... 18, 20, 22
Radio....................................................................................................... 7
Interlock device..................................................................................... 65 N
Nameplate............................................................................................... 16
L Navigation keys.............................................................................. 14, 69
LCP
Display................................................................................................. 13 O
Indicator lights.................................................................................. 14
Menu..................................................................................................... 15 Optional equipment..................................................................... 65, 69
Troubleshooting............................................................................... 96 Output
Leakage current................................................................................ 5, 27 Specifications.................................................................................. 108

Lifting................................................................................................. 17, 19 Overcurrent protection...................................................................... 23

Load share Overvoltage............................................................................................ 97


Terminal dimensions....................................................................... 34
Terminal torque rating................................................................. 112 P
Terminals...................................................................................... 12, 33
Warning........................................................................................... 5, 90 Parameters.............................................................................. 15, 72, 149
Wiring schematic............................................................................. 26 Pedestal.................................................................................................... 20
Load share.......................................................................................... 7, 33 PELV......................................................................................................... 108
Local control panel (LCP)................................................................... 13 Periodic forming................................................................................... 17
Phase loss................................................................................................ 86
M Pigtails...................................................................................................... 23
Main menu.............................................................................................. 15 Pipe fill mode......................................................................................... 79
Mains Potential equalization......................................................................... 27
Shield...................................................................................................... 6
Supply specifications................................................................... 106 Potentiometer................................................................................. 64, 76
Terminal torque rating................................................................. 112 Power
Warning............................................................................................... 90 Connection......................................................................................... 23
Maintenance.................................................................................... 17, 82 Leakage............................................................................................... 27
Losses................................................................................ 98, 100, 102
Manual Ratings.............................................................................. 98, 100, 102
Version number................................................................................... 4 Specifications.................................................................................. 100
MCT 10...................................................................................................... 70 Power card
MCT 10 Set-up Software.................................................................... 70 Warning............................................................................................... 92
Programming......................................................................................... 14

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 157


Index VLT® AQUA Drive FC 202

Pulse Short-circuit current rating............................................................. 111


Input specifications...................................................................... 108 Sleep mode............................................................................................. 84
Wiring configuration for start/stop........................................... 74
Smart logic control
Wiring configuration....................................................................... 77
Q
Software version number.................................................................... 4
Qualified personnel................................................................................ 5
Specifications electrical................................................... 98, 100, 102
Quick menu..................................................................................... 14, 15
Speed
Wiring configuration for speed reference............................... 76
R Wiring configuration for speed up/down............................... 76
Ramp-down time.................................................................................. 97 Start/stop wiring configuration............................................... 74, 75
Ramp-up time........................................................................................ 97 Status message definitions............................................................... 83
Recycling.................................................................................................... 4 Storage..................................................................................................... 17
Reference Submersible pump
Speed input................................................................................. 73, 74 Settings................................................................................................ 79
Wiring diagram................................................................................. 78
Regen
Terminal dimensions....................................................................... 34 Switches
Terminals........................................................................ 12, 33, 40, 42 A53 and A54.................................................................................... 107
A53/A54............................................................................................... 67
Regen........................................................................................................ 33
Brake resistor temperature........................................................... 66
see also Regeneration
Bus termination................................................................................ 65
Regeneration
Terminal torque rating................................................................. 112
T
Regional settings......................................................................... 72, 149
Temperature........................................................................................... 17
Relay
Specifications.................................................................................. 109 Terminal dimensions
D1h........................................................................................................ 35
Reset............................................................................................ 14, 85, 92 D2h........................................................................................................ 37
RFI............................................................................................................... 31 D3h........................................................................................................ 39
D4h........................................................................................................ 41
Rotor
D5h........................................................................................................ 43
Warning............................................................................................... 94
D6h........................................................................................................ 47
RS485 D7h........................................................................................................ 53
Configuring........................................................................................ 65 D8h........................................................................................................ 57
Terminal description....................................................................... 63
Terminals
Wiring configuration....................................................................... 76
Analog input/output...................................................................... 64
Wiring schematic............................................................................. 26
Control locations.............................................................................. 63
Digital input/output........................................................................ 64
S Serial communication.................................................................... 63
Terminal 37.................................................................................. 64, 65
Safe Torque Off
Terminal location............................................................................. 64 Thermal protection................................................................................ 4
Warning........................................................................................ 92, 93 Thermistor
Wiring configuration....................................................................... 74 Cable routing..................................................................................... 63
Wiring of.............................................................................................. 66 Terminal location............................................................................. 64
Wiring schematic............................................................................. 26 Warning............................................................................................... 93
Safety instructions................................................................................ 23 Wiring configuration....................................................................... 77
Serial communication Tools.......................................................................................................... 17
Cover torque rating...................................................................... 112 Torque
Descriptions and default settings.............................................. 63 Characteristic.................................................................................. 106
Service...................................................................................................... 82 Fastener rating................................................................................ 112
Limit............................................................................................... 87, 97
Set-up....................................................................................................... 14
Transducer............................................................................................... 63
Shielding
Clamps................................................................................................. 23 Trip
Mains....................................................................................................... 6 Points for 200–240 V drives.......................................................... 98
Twisted ends...................................................................................... 23 Points for 380–480 V drives........................................................ 100
Points for 525–690 V drives........................................................ 102
Shipping dimensions........................................................................ 7, 8
Short circuit............................................................................................ 88

158 Danfoss A/S © 09/2018 All rights reserved. MG21A502


Index Operating Guide

Troubleshooting
Fuses..................................................................................................... 97
LCP......................................................................................................... 96
Mains.................................................................................................... 97
Motor............................................................................................. 96, 97
Warnings and alarms...................................................................... 86

U
UL certification......................................................................................... 4
Unintended start.............................................................................. 5, 82
USB
Specifications.................................................................................. 110

V
Voltage
Imbalance........................................................................................... 86
Input..................................................................................................... 67

W
Warnings
List of............................................................................................. 14, 86
Types of................................................................................................ 85
Weight.................................................................................................... 7, 8
Windmilling............................................................................................... 6
Wire size................................................................................................... 29
Wiring control terminals.................................................................... 64
Wiring diagram
Cascade controller........................................................................... 80
Fixed variable speed pump.......................................................... 81
Lead pump alternation.................................................................. 81
Wiring schematic
Drive...................................................................................................... 26
Typical application examples...................................................... 73

MG21A502 Danfoss A/S © 09/2018 All rights reserved. 159


Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com

130R0289 MG21A502 09/2018

*MG21A502*

You might also like