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Description UNIT
14.0 SEWAGE TREATMENT PLANT OF CAPACITY 120 KLD

Supply, erection, testing and commissioning of underground sewage


treatment plant based on attached growth aerobic moving bed bio
reactor technology for the following:
Daily Avg. Sewage : 120m3/day

PH : 6.5 - 8.5
BOD 5 : 350 mg/l
S. Solids : 250 - 300 mg/l
COD : 500 - 800 mg/l
Oil & grease : < 50 mg/L
Coliform : 10^6 - 10^7 counts / 100 ml

Effluent discharge standard after treatment:


Conforming to requirement approved standards
PH : 6.5 - 7.5
BOD 5 : Less than 10 mg/l
S. solids : Less than 20 mg/l
COD : Less than 50 mg/l
Oil & grease : < 10 mg/L
NH4-N : 5 PPM
N- total : 10 PPM
Outlet Coliform : < 1000 counts / 100 ml (at CCT outlet)
Sewage treatment plant shall include supply erection, testing &
commissioning of the following items:

14.1 Manual Bar screen (SS-304) for 100m3/day at the inlet of receiving
sump. Each

14.2 Sewage pumps: Centrifugal type, non clog self priming pumps
complete with valves, suction and delivery header of an approved
make of suitable capacity capable of handling minimum 7 mm to 10
mm size solids for untreated effluent with fan cooled induction motor
with class 'B' insulation, mounted on a common structural base plate,
suitable vibration eliminated pads of approved design for pump
foundation, motor to be suitable for 400/440 volts, 3 phase, 50 cycles
AC supply with rpm, to suit the corresponding pumps.

a) Capacity 6.0m3/hr at 12m head (For sewage lifting from equalisation


sump) Each
14.3 Submersible drainage pumps: Providing, fixing and commissioning
non clog type stainless Steel mono block submersible drainage
pumps suitable for handling solids of 12 mm size with totally water
and dust proof motor.

a) Capacity 18.0m3/hr at 15m head (For drainage lifting from drainage


sump) Each

14.4 Sludge pumps: Centrifugal type, non clog self priming pumps
complete with valves, suction and delivery header and priming tank
of an approved make of suitable capacity capable of handling
minimum 7mm to 10mm solids size for untreated effluent with fan
cooled induction motor with class 'B' insulation, mounted on a
common structural base plate, suitable vibration eliminated pads of
approved design for pump foundation, motor to be suitable for
400/440 volts, 3 phase, 50 cycles AC supply with rpm, to suit the
corresponding pumps.

a) Capacity 6.0m3/hr at 12m head (For transfer of sludge) Each

b) Capacity 20.0m3/hr at 10m head (For recirculation of sludge from


FAB-2 tank to Anoxic Tank) Each

14.5 Providing, fixing, testing & commissioning of submersible mixer


suitable for 10.0m3 Anoxic Tank) Each

14.6 Air Blowers: Twin lobe positive displacement type, rotary air
blowers of suitable type with V-belt drive, belt guard, base plate, inlet
filter-silencer, flexible connectors, check valve, relief valve, pressure
gauge and piping.

a) Capacity- 150m3/hr @ 6000 MMWG, 2 Nos. (1w+1s), Each

14.7 Non-Clogging, freely moving PP media for MBBR reactors m3

14.8 The MBBR tanks equipped with non clog Air Grids for 100m 3/day
sewage flow to supply sufficient air for the treatment process and
maintain adequate circulation velocity to prevent solids from settling.

No. of Diffusers : (Fine bubel) 30 Nos. to be distribution in aeration


tank , equilization tank & sludge holding tank. (Shop drawings will be
required indicating no of diffusers & pipe work in each tank)
Non submerged air piping : CPVC pipes (SDR 11 grade ASTM D-
2846) for pipes uto 50 mm NB & for 65 NB & above (SCH-40 ASTM
F-441)
Submerged Air Piping : SS-304 Grade Job

14.9 Media for tube settler as per design requirement m3

14.10 Filter Press for compression, management & disposal of 18 Nos


plates 18” x 18” (Hydraulic operated). Each

14.11 Filter press feed screw pumps of an approved makes complete


with suction and delivery valves and non return valves,suction pipes
and delivery pipes headers capable of handling sludge complete with
motor & mounted on structrural base plate with pressure guage with
isolation cable.

a) Capacity 1.0m3/hr at 40m head. Each

14.12 Providing and fixing UV reactor for waste water treatment of


capacity 12.0m3/hr. Each

14.13 Chlorinator: Supply, assembly, erection, testing and commissioning


of metering pump suitable for operation on 220 ± 5% single phase,
50 Hz AC supply, mounted on 200 litres triple layer HDPE white tank
complete in all respects.

a) Suitable for flow rate 12000 lph Each

14.14 Vertical, MSRL, filter: Fabricated from IS:226/2062 plate 5mm thick
for shell and 6mm thick M.S. plate for dished ends complete with
initial charge of filter media, face piping and valves accessories,
painting, testing and commissioning complete.

a) Capacity : 12m3/hr
Flow velocity: 15m3/hr/m2
Working pressure : 2.5kg/cm2
Design pressure: 4 kg./cm2 Set
14.15 Vertical, MSRL, activated carbon filter: Fabricated from
IS:226/2062 plate 5mm thick for shell and 8mm thick M.S. plate for
dished ends complete with initial charge of filter media, face piping
and valves accessories, painting, testing and commissioning
complete.

a) Capacity : 12m3/hr
Flow velocity: 15m3/hr/m2
Working pressure : 2.5kg/cm2
Design pressure: 4 kg./cm2 Set

14.16 Filter Feed pumps/Softner feed pumps/Soft water transfer


pumps : Centrifugal type, monoblock, pumps with bronze in impeller
of an approved make and complete with valves, suction and delivery
headers capable of handling clear water complete with fan cooled
induction motor with class B insulation, mounted on a common
structural base plate with 100mm dia pressure gauge with gunmetal
isolation cock and suitable vibration elimination pads of approved
design for pump foundation. Motor to be suitable for 400/440 volts, 3
phase, 50 cycle AC supply with rpm, to suit the corresponding
pumps.

a) Capacity 12.0m3/hr at 25m head.(Filter feed pumps) Each


b) Capacity 9.0m3/hr at 25m head.(Softner feed pumps) Each
c) Capacity 9.0m /hr at 30m head.(Soft water transfer pumps)
3
Each

14.17 Provding, installation, testing, and commissioning of Factory


assembled skid mounted Variable Freqency Drive Hydropneumatic
system comprising of following items. (Irrigation water supply).

a) 2 Nos. Vertical in line pumps complete in SS coupled with TEFC


motor

Pump capacity - 18m3/hr.


Head - 45 m
RPM - 2900
Cut out head - 4.5 kg/cm2
Cut in head - 3.5 kg/cm2

b) 1 No. 500 litres vessels with inter changeable butyl rubber


membrane.
c) 1 No. Variable speed drive Electric control panel with controller
relays, sequence timer for alternate operation of pumps, electrical
wiring, cabling from panel to pumps, level controller complete with all
accessories as per manufacturer specifications.

d) Accessories like butterfly valves, NRV's on suction and discharge,


pressure gauge suction, discharge header, diaphragm type PRV and
base frame etc., complete as required.

e) 1 No. 80mm dia Magnetic flow meter with 3 Nos. butterfly valves for
byepass connection.

f) Hydropneumatic system as described above. Set

14.18 Pipe lines and valves: CPVC / SS pipes complete with all valves &
fittings e.g. tees, crosses, plugs, sockets, elbows, reducers, supports
and clamps, etc., cutting chases complete as per

Note:
All exposed pipes shall be CPVC pipes (SDR 11 grade ASTM D-
2846) for pipes uto 50 mm NB & for 65 NB & above (SCH-40 ASTM
F-441)
All submerged pipes in tanks shall be SS-304 grade. Lot

14.19 Intrumentation comprising of the following items.


a) Digital energy meter in the electrical panel - 1no.
b) At Inlet of sewage & Outlet of treated water magnetic flow meter with
totalizer - 3 each
c) pH meter - 1 no.
d) Level switches for auto operation of the system- I lot Lot

14.20 Supply of dust, damp and vermin proof, free floor standing factory
built sheet steel enclosed nondrawout modular panel for water
supply pumps, fabricated out of suitable sized square tubular section
and covered with 2.0mm thick CRCA sheet, hinged doors of 2mm
thick CRCA sheet, duly painted complete with earth bus, necessary
metering protections & indications and mounted with the following
including all inter connection etc. (Including earthing).

a) One No. 100 amps TP incoming MCCB complete with the following:

i) 1 No. 0-500 volts 96x96 sq. mm ammeter with selector switch and
fuses.
ii) 1 No. 0-150 amps 96x96sq.mm ammeter with CT's and selector
switch.
iii) Over voltage and under voltage tripping machanism for persistent
voltage fluctations of more than ±10% of the rated voltage for more
than 5 minutes.
iv) Phase indicating lamps with toggle switches.
v) Indication lamps for ON/OFF/TRIP status of motors.
b) Aluminium bus bar of 150 amps for three phase and neutral.
c) Out going feeders/Starters
i) 2 Nos. 10 amps TP MCB with DOL starter for sewage lifting pumps
( 1 HP)
ii) 2 Nos. 10 amps TP MCB with DOL starter for sludge transfer pumps
( 1 HP)
iii) 2 Nos. 16 amps TP MCBS with DOL starter for re-circulation pumps
for anoxic tank (2 HP)
iv) 2 Nos. 32 amps TP MCB DOL starter for air blowers (3 HP)
v) 2 Nos. 16 amps TP MCBS DOL starter for filter feed pumps.(2 HP)

vi) 2 Nos. 10 amps TP MCB DOL starter starter filter press screw
pump.( 1 HP)
vii) 1 No. 6 amps DP MCB with Dol starter each suitable for 0.5 to 1 HP
motor for metering pumps.
viii) 2 Nos. 16 amps TP MCBS with DOL starter for softner feed pumps
for (1.5 HP)
ix) 2 Nos. 16 amps TP MCBS with DOL starter for soft water transfer
pumps for (2 HP)
x) 1 Nos. 32 amps TPN MCB with built-in SPP each suitable for 7.5 HP
hydropneumatic system for Irrigation water supply (1 Set).

xi) 1 Nos. 32 amps TPN MCB with built-in SPP each suitable for 5 HP
Ultra Filtration plant panel (1 Set).
xii) 1 Nos. 32 amps TPN MCB with built-in SPP each suitable for 3 HP
drainage pumps panel (1 Set).
xiii) Rotary manual/auto/off switch. (4 Nos.)

xiv) Sapre MCBS


a) 10 Amp (1 No.)
b) 16 Amp (1 No.)
c) 32 Amp (1 No.)

Note :
a) All switch gear/panels shall be suitable for 25 KA rating.
b) All outgoing will have 96 sq. mm size ammeter and CT.
c) All starter units for pumps to be provided with 3 level liquid level
contractor.
d) All outgoing starter units to have "ON" red lamps.
e) All pumps to be provided with duty selector switch.

f) All pumps to be provided with sequence timer 220 / 440 V AC / DC


and alternate working of pumps between 6 to 8 hours or alternate
use of pumps after one service in sequence.
g) The liquid level controllers with probes to be included along with
neccessary control cables from probes to panel will be included in
the rate of panel ( For automatic operation of sewerage lifting
pumps ,filter feed pumps, softner feed pumps and soft water transfer
pump) .
h) All pumps to be provided with over load relay.

i) Arrangement for phase reversal to be provided in panel.

j) Necessary cable alleys for space switches, level controller internal


wiring and copper earthing of all equipment shall also be included.
All switch gears/control gears shall be motor duty rating.

k) Provisions of BMS system for pumps to be included in electrical


control panel. The panel manufacuturer shall include the
following:
PF contact at Pumps Starter panels for Pumps Start/Stop Command
for all pumps indicated above.
PF contact at Pumps Starter panels for Pumps Run Status for all
pumps indicated above.
PF contact at Pumps Starter panels for AUTO/MANUAL switches for
all pumps indicated above.
PF contact at Pumps Starter panels for over load relay trip signals for
all pumps indicated above.
Cabling from BMS system to this panels will be done by BMS
Set
contractor.

14.21 Supplying and laying the PVC insulated & sheathed FRLS Armoured
cables of 1.1 K.V. Aluminium Conductor including supplying and
making and termination with brass compression glands:

a) 3 Core x 2.5 Sq.mm Metre


b) 3 Core x 4 Sq.mm Metre
c) 3 Core x 6 Sq.mm Metre
14.22 Supplying and installation following size of perforated pre painted
M.S. cable trays with perforation not more than 17.5%, in convenient
sections, joint with horizontal and vertical bends, reducers, tees,
cross members and other accessories as required and duly
suspended from the ceiling with M.S. suspenders etc. as required.

a) 150mm width x 50mm depth x 1.6mm thickness Metre


b) 300mm width x 50mm depth x 1.6mm thickness Metre

14.23 Supply, erection, testing and commissioning UF plant of capacity 8


cum/hr complete with all interconnecting pipes and valves with all
the required accessories & chemical cleaning system, complete in all
respects & comprising the following:

a) UF Module (Hollow Fibre -outside in type porocity 0.1 to 0.01 micron)


including micron cartridge filter in PP housing, Pneumatic Valve, PLC
Electrical Panel, flow meter, compressor and all other accessories
making the system complete

Flow rate : 8m3/hr Output


Inlet TSS :- 10-30 mg/lt
Filtration Flux :- 40 lt/m2/hr
Membrane Area - 55-75 M2 as per approved makes
Membrane MOC - PVDF
Membrane Type :- Pressure Feed Mambrane 25 micron cartridge
type, Out to in process
No. of UF Membrane - 1 Number

b) UF Feed Pump 2 Nos. (1W+S) 8.0m 3/hr each 25-30m head


c) UF pre fine filtration

d) UF Backwash pumps with Complete SS - 304 with motor, pressure


gauge with isolation cock, Isolation valve, NRV on delivery line.
Isolation valve, strainer at suction etc. (Cap. 16m 3/hr head 30-40m
(1 W+ 1S) Including HDPE back tank of capacity 500 litres.

e) Chlorine dosing system

f) CEB / CIP dosing station including dosing tank & pumps etc.

g) PLC control panel with all automation required like Pneumatic valves,
Set
piping in UPVC PLC and other required accessories.
14.24 Approval: Contractor to provide adequacy report consisting of inlet
and outlet test reports, report/drawings as per pollution board
requirement. Contractor shall include the cost of all chemicals
consumed during testing and commissioning and the cost of such Job
items of works, which are not explicitly mentioned above. All required
statuary approvals shall be included in the rates.

TOTAL HEAT PUMPS FOR SEWAGE TREATMENT PLANT OF


CAPACITY 100 KLD CARRIED OVER TO SUMMARY
15.0 ETP OF CAPACITY 15 KLD

Supply, erection, testing and commissioning of pre fabricated


package type primary automatic effluent treatment plant.

Daily Avg. Effluent : 15m3/day

Inlet characteriestics (Hospital Effluent)


PH : 6.5 - 8.0
BOD : 400 mg/l
S. Solids : 250- 300 mg/l
COD : 500- 800 mg/l
Oil & grease : < 150 mg/l
Coliform : 106 - 107 counts / 100 ml

Effluent discharge standard after treatment:


Conforming to requirement approved standards
PH : 6.5 - 7.5
BOD 5 : <10 PPM
S. Solids : < 20 mg/l
COD : < 50 PPM
Oil & grease : < 10 mg/l
Coliform : < 100 counts / 100 ml

Effluent treatment plant shall include supply erection, testing &


commissioning of the following items:

15.1 Manual Bar screen (SS-304) at the inlet of receiving sumps.

a) Suitable for 15m3/day flow Each


15.2 Effluent lifting pumps: Centrifugal type, non clog self priming
pumps complete with suction and delivery valves and non return
valves,suction and delivery headers of an approved make of
capable of handling minimum 25 to 32mm solids size for untreated
effluent with fan cooled induction motor with class 'B' insulation,
mounted on a common structural base plate, suitable vibration
eliminated pads of approved design for pump foundation, motor to be
suitable for 400/440 volts, 3 phase, 50 cycles AC supply with rpm, to
suit the corresponding pumps.

a) Capacity 1.5 m3/hr at 10m head (For effluent lifting from equilisation
tank). Each

15.3 Centrifuge Feed Pumps: Centrifugal type, non clog self priming
pumps complete with valves, suction and delivery header of an
approved make of suitable capacity capable of handling 8-10 mm
size solids for untreated effluent mounted on a base plate, suitable
vibration eliminated pads of approved design for pump foundation,
motor to be suitable for 400/440 volts, 3 phase, 50 cycles AC supply
with rpm, to suit the corresponding pumps.

a) Capacity 1.0 m3/hr at 15m head Each

15.4 Basket Centrifuge, top discharge type for sludge dewatering


suitable for 15 KLD ETP. Each

15.5 Pre Fabricated Package type effluent treatment plant in MS,


internally FRP lined and externally painted with 2 coats of red
oxide and 2 coats of enamel paint comprising of the following:

a) Mixing tank (Flash mixer + Flocculator) in MS internally and


externally FRP lined complete with desludge valve and media as
required. (Size as per drawing)-1 No.

b) Primary Tube settler in MS internally and externally FRP lined


complete with desludge valve and media as required. (Size as per Set
drawing)-1 No.

15.6 Chemical dosing system for poly electrolyte, through electronic


metering pumps. Dosing tank to have slow speed agiatator. Set
15.7 Electrical panel: Dust, damp and vermin proof, free floor standing
factory built sheet steel enclosed nondrawout modular panel for
effluent treatment plant, fabricated out of suitable sized square
tubular section and covered with 2.0mm thick CRCA sheet, hinged
doors of 2mm thick CRCA sheet, duly painted complete with earth
bus, necessary metering protections & indications and mounted with
the following including all inter connection cables from motor to
electrical control panel etc. (Including earthing). (Indoor type)

Switch gear for pumps & equipments indicated above and required
for ETP shall be included in the panel. The agency shall provide 2
Nos. spares outgoings with 10 Amps & 16 Amps outgoings.

The agency shall submit shop drawing of SLD, fabrication details


indicating all switch gears, bill of materials & makes of switch gears Set
of panel before placing order of panel for approval.

15.8 Pipe lines and valves: CPVC / SS pipes complete with all valves &
fittings e.g. tees, crosses, plugs, sockets, elbows, reducers, supports
and clamps, etc., cutting chases complete as per

Note:
All exposed pipes shall be CPVC (SDR 11.5).
All submerged pipes in tanks shall be SS-304 grade. Lot

15.9 Intrumentation comprising of the following items.


a) Digital energy meter in the electrical panel - 1 No.
b) At inlet of effluent - magnetic flow meter with totalizer - 1 No.
c) pH meter - 1 No.
d) Level switches for auto operation of the system- 1 lot Lot

TOTAL ETP OF CAPACITY 15 KLD CARRIED OVER TO


SUMMARY
Qty. RATE AMOUNT

1 25210.00 25210.00

2 39650.00 79300.00
2 49870.00 99740.00

2 38960.00 77920.00

1 49860.00 49860.00

1 98930.00 98930.00

2 223425.00 446850.00

10 19750.00 197500.00
1 312540.00 312540.00

5 33900.00 169500.00

1 145630.00 145630.00

1 72000.00 72000.00

1 301520.00 301520.00

1 18560.00 18560.00

1 142650.00 142650.00
1 365000.00 365000.00

2 32100.00 64200.00
2 73890.00 147780.00
2 86950.00 173900.00

1
1 795610.00 795610.00

1 361120.00 361120.00

1 256450.00 256450.00
1 512540.00 512540.00

40 155.00 6200.00
50 181.00 9050.00
80 235.00 18800.00
50 495.00 24750.00
25 840.00 21000.00

1 850000.00 850000.00
R.O. 150000.00

5844110.00

1 32500.00 32500.00
2 42740.00 85480.00

1 38560.00 38560.00

1 60200.00 60200.00

1 58700.00 58700.00

3 14500.00 43500.00
1 85600.00 85600.00

1 115000.00 115000.00

1 117500.00 117500.00

637040.00

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