1

Smart Water Solutions

Examples of innovative,
low-cost technologies
for wells, pumps,
storage, irrigation and
water treatment

The first edition of this booklet was drafted as a contribution to the Third World
Water Forum in Kyoto in March 2003 in a collaborative action of Netherlands Water
Partnership, Partners for Water, PRACTICA, IRC, SIMAVI and AGROMISA.

This second edition was financially supported by Partners for Water, NCDO, Aqua for
All and PRACTICA Foundation.

© 2004 by NWP. All rights reserved. Reproduction permitted for non-commercial use.
2 Collaboration

Since the World Water Forum 2003 in Kyoto the interest in small-scale low-cost
water technologies has increased and now this second revised version is being
published in various languages (English, Spanish, French and Portuguese).
The publication is a collaborative effort by eight organisations:

NWP, the Netherlands Water Partnership, is an independent organisation formed by

government bodies, NGOs, knowledge institutes and businesses involved in the
water sector.
The main aim of the NWP is to harmonise initiatives of the Dutch water sector and
worldwide promotion of Dutch water expertise. www.nwp.nl

The PRACTICA Foundation facilitates the exchange of knowledge on, and the
development of, innovative and low-cost water technologies.
www.practicafoundation.nl

IRC International Water and Sanitation Centre provides news, advice, research and
training on pro-poor sustainable water supply, sanitation and hygiene behaviour in
developing countries. www.irc.nl
 3

SIMAVI funds healthcare initiatives in developing countries with a focus on water

and sanitation activities. www.simavi.org

AGROMISA provides information and publications on small-scale and sustainable

agriculture in the tropics. www.agromisa.org

ncdo
NCDO is an independent Dutch organisation working to increase public support for
international cooperation and the achievement of the Millennium Development
Goals. www.ncdo.nl

AGUA FOR ALL (A4A) foundation supports water and sanitation projects for the
poor with funds and knowledge from the Dutch public water sector.
www.aquaforall.nl

PARTNERS for WATER is a joint effort of five Dutch ministries to increase the effect
of Dutch expertise in sustainable integrated water resources management
internationally.
www.partnersvoorwater.nl
4 Table of Contents

Why this publication 5

For water supply and poverty alleviation,

technology can make a difference 6

Wells
Baptist / Emas well drilling 9
Rota-sludge well drilling 11
Stone-hammer well drilling 13
Bamboo screens 15

Pumps
Treadle pumps 17
Rope pumps 19
PVC deep well pumps 21
Fuel efficient motor pumps 23
Motorised deep well pumps 25
Horse and wind powered pumps 27

Storage
Underground tanks 29
Austra-Nica wire-cement tanks 31
Plastic lined tanks 33

Irrigation
Lay-flat hose 35
Spray-head 37
Pepsi drip / Easy drip 39
Nica drip 41

Treatment
SODIS (Solar Désinfection) 43
CSP (Ceramic Silver Pot ) filter 45
Safe Water Systems 47

Postscript / Call for information 48

Why this publication? 5

In the “Millennium Declaration” the General Assembly of the United Nations agreed
to halve the number of people without sustainable access to drinking water and
reduce poverty by 50% by the year 2015. The main stakeholders in this process, both
the people and their leaders, are aware of the large gap between what should be
done and what can be done.

This booklet tries to bridge that gap by showing politicians, managers, health
officials and others that implementing low-cost technologies on a big scale can be a
cost-effective alternative to costly major water infrastructure projects with their
complicated management problems. It illustrates a selection of innovative water
technologies, like the use of sunlight to “purify” water, or ceramic water filters for
domestic use that can provide clean and bacteria-free water at a cost of around
US$ 3 per family per year.

Water is also essential for economic development. Recent studies indicate that poor
rural families can double their income if they have access to their own water well,
while low-cost irrigation technologies can triple annual profits. An example is a
treadle irrigation pump that costs US$ 20 in Bangladesh but generates over US$ 100
per year net income. It now is used by over one million families in Asia and Africa.

During the past ten years, many new technologies have been developed and
existing techniques have been improved. The selection of technologies in this
booklet is by no means complete but it may become a source of inspiration. Sharing
this information can bring ”Water for all” closer to reality!

"Whenever in doubt apply the following test: Recall the

face of the poorest and the weakest man whom you may
have seen and ask yourself if the step you contemplate is
going to be of any use to him. Will he gain anything by it?
Will it restore him to a control over his own life and
destiny? In other words, will it lead to self-reliance for the
hungry?" Advice to policy makers by Mahatma Gandhi
(1869-1948).
6 For water supply and poverty alleviation,
technology can make a difference
One of the obstacles to reach the millennium development goals for water supply
and poverty reduction lies in the wrong technology choice, i.e. in the application of
technologies unfit for the purpose. Some basic considerations are:
- Large-scale piped water systems, central water treatment systems, dams,
irrigation systems, often have severe management problems.
- Low-cost options applied on a big scale face less problems, as operation and
maintenance is the responsibility of the users. (New low-cost technologies are
different from most so called “Appropriate Technologies”, which often failed in the past.)
- Productive use of water at family level can play an important role in reducing
poverty and deserves more attention.
- To produce, deliver and maintain sustainable systems for water supply,
involvement of the local private sector is crucial.

Reducing maintenance problems of hand pumps

The VLOM approach (Village Level Operation and Maintenance) reduced
maintenance problems with hand pumps for rural water supply, but many of the
hand pumps in Africa still remain out of order. Among other reasons, this is due to
the high cost of (imported) spare parts and limited local expertise. Experiences in
Latin America and Africa indicate that many of the maintenance problems can be
solved by using different technologies.
The rope pump case
In Nicaragua 50,000 rope pumps have been installed since 1990. The shift from imported pis-
ton pumps to locally produced rope pumps has increased rural water supply coverage in
Nicaragua by 23% over the last 10 years, three times faster than in other countries in Latin
America. Breakdowns have decreased as users can do maintenance and repair themselves;
over 90% of the rope pumps remain in operation on both communal and domestic wells.

Reducing cost of wells

Water wells can be constructed by hand digging, hand drilling or motor drilling.
Manual drilling of a tube well is cheaper and safer than making a bigger hole by
hand, but using augers or bailer systems has been limited to soft soil formations.
New developments are the Rota-sludge and the Stone-hammer methods, which
penetrate in medium/-hard soil formations. In Tanzania, 25 m- deep 4-inch wells are
drilled in 2-3 days with the Rota-sludge method at a cost of around US$ 250.

Reducing cost of water treatment at household level

New options to treat water at the household level include solar disinfection,
flocculants and CS (Ceramic Silver) filters. CS filters have ceramic filter elements of
 7

different shapes (candle, disc, pot) treated with colloidal silver. Changing from candle
to pot-shaped filter elements in Nicaragua resulted in fewer problems in production
and maintenance. Some 55,000 filters of this type are currently in use, in Nicaragua,
Cambodia and Ghana. The cost of safe drinking water with this option is between
US$ 0.5 and 1 per person per year. Profit-based local production and sales guarantee
sustainability.

Water to alleviate poverty

Low-cost well drilling and pumps can reduce the cost of communal systems and
also make water systems affordable at household level. In the past there were
hardly any deep-well pump options that were affordable for poorer families. Now
there is a range of pumps from US$ 10 – 180 for wells of 10 to 90 m deep.
Moneymaker
In East Africa a treadle pump model for small-scale irrigation is called “Moneymaker”. It costs
US$ 60 and generates US$ 200-500 per year net income. Around 35,000 families are using
this pump at present.

Efficiency of investments in water technology

Investments in development, training and marketing of the “right” low-cost
technologies, can be highly cost-effective. Some examples:
Product Input, US$ Output/Year US$
Treadle pumps Bangladesh 7 million 100 million *
1 million installed
Rope pumps Nicaragua 1 million 10 million
50,000 installed
Fuel-efficient pumps India 0.1 million 1.25 million sales
Around 3,000 in use
Latrines Bangladesh 10 million 8 million * savings in health
6000 private workshops produce over 1 million per year.
”Poverty alleviation as a business” www.intercoop.ch/sed/product/heierli/main.html

Private sector development for sustainable poverty alleviation

Successes described in this booklet have in common that the technologies are
produced and sold by the private sector using local skills and materials.
Development aid triggered this, by assisting in product development and
promotion. Local workshops and suppliers were stimulated, jobs created and
sustainability secured. Concluding it can be stated that the right technology choice,
and the involvement of the local private sector is essential to reach the Millenium
goals for water supply and poverty alleviation.
8 Wells
 Baptist/EMAS well drilling 9

In Santa Cruz, Bolivia, poor rural families want their own well and are willing
to pay for it. The organisation that trains people to drill low cost wells can-
not cope with the demand.

Traditional wells are big and dug by hand. To reduce cost, smaller wells (boreholes)
can be constructed using manual drilling techniques like augers, bailers or other
techniques. For instance, millions of US$ 10 boreholes for irrigation have been made
in India with the hand-sludge method. In sandy soils wells can be made with augers.

In Bolivia both the Baptist and EMAS drilling methods are used. In Santa Cruz,
families that want a well, form a "water club" and take turns to assist the well-
driller. In this way, it takes 2-5 days to drill a well and install a pump. Families pay for
their own water systems; demand for the Baptist wells is still growing.

With the Baptist drilling technique, clay and sand layers can be penetrated to depths
of 50 m or more. With the EMAS method, wells of 90 m deep have been formed.

Information:
Indian hand sludge: www.hrwallingford.co.uk
EMAS: www.emas-international.de
Baptist: www.geocities.com/h2oclubs

Numbers: 20,000 in Bolivia, 5,000 in Nicaragua, Honduras and

other countries.
Cost of wells: US$ 40* for 20 m deep well, incl. casing.
Cost of introduction: Variable, US$ 2,000-5,000 per project, including hands-
on training, drawings and drill set.

* Cost of BAPTIST wells in Bolivia.

▼

Santa Cruz, Bolivia. Drilling of a 30 m deep well in 3 days, using the Baptist
method.
10 Wells
 Rota-sludge well drilling 11

"Last year, digging a well by hand in this hard soil took 20 days. With the
Rota-sludge we made a well in just 3 days".
Andres Meza, well driller in Nicaragua

The Rota-sludge method is an adaptation of the Indian hand sludge method. The
hardened drill bit is turned 90 degrees during drilling thus chiselling the bottom of
the hole. This technology can be used to drill 2-5 inch wells in layers with sand, clay,
gravel, tuff stone or weathered rock.

Schematic drawing of rota-sludge

The up and down movement of the drilling tube is

combined with a rotating movement.

Information:
www.practicafoundation.nl
www.htnweb.com (general information on well drilling)

Cost of wells: (20 m) US$ 30 India.

US$ 80 - 200 Nicaragua.
Cost of introduction: Variable US$ 5,000 - 20,000 per project, including
hands-on training, drill set and drilling of test wells.
▼

Drilling a 20 m deep well in Chinandega, Nicaragua, with the Rota-sludge

method.
Insert: Rota-sludge drilling head.
12 Wells
 Stone-hammer well drilling 13

"The Stonehammer is slow but does not give us the headache of the cost
and maintenance of motorized drilling rigs".
A. Fajardo, Director of the Nicaraguan NGO Cesade

The previous drilling methods are not suitable for medium -hard soil formations, so
ongoing development led to the Stone-hammer. This method consists of a heavy
hammer hitting directly on a hollow drill head. Although it does not penetrate very
hard stone such as basalt, it is a tougher option than the Rota-sludge method. This
technology is being refined further in India and Nicaragua.

The Stone-hammer method recently won a competition for innovative irrigation

technologies organized by the World Bank, Winrock and IDE (International
Development Enterprises).

Information:
www.worldbank.org
www.practicafoundation.nl

Capacity: 2-5 inch wells to 40 m.

Cost: 20-60% less than hand dug wells.
Cost of introduction: Variable US$ 15,000 - 30,000 per project, including:
production drill set, drawings, hands-on training, first
wells.
▼

The Stone-hammer in India, drilling a 20 m deep well in a stony layer.

Insert: Stones lifted with a stone-hammer.
14 Wells
 Bamboo screens 15

“The fuel consumption of irrigation pumps was decreased by 40% through

the use of improved bamboo screens”.
F. v. Steenbergen, Arcadis / Euroconsult

Small-scale irrigation in India usually involves the use of diesel or electric-powered

suction pumps, drawing water from water tables down to 7 m deep. The India-North
Bengal Terai Development Project carried out pump energy analysis, which showed
that tube well screens excessively restricted water flow, resulting in low overall
pumping efficiency. Improving these screens resulted in a reduction of fuel
consumption of over 40%. Since publication of this innovation, thousands of wells
have been fitted with the new screens, with benefits for the profitability of farming
and for reducing CO2 emissions.

Information:
www.practicafoundation.nl
www.teriin.org In 2002, TERI published a book on the subject, entitled
"Technology innovation and promotion in practice:
pumps, channels and wells".

Numbers: 3,000 in India.

Yield: 15 Litres/sec (3 inch well, length of screen 4 m).
Initial cost: New screen is 20% of the cost of conventional model.
Application: Mainly irrigation.
▼

Low-cost bamboo screens that improve pumping efficiency.

Insert: 4-m-long bamboo screen.
16 Pumps
 Treadle pumps 17

One million treadle pumps generate US$ 100 million per year.

The treadle pump for irrigation was developed in the late 1970’s in Bangladesh. After
wide-scale promotion by IDE they are now being produced in 300 local workshops
and used by more than one million poor rural families that otherwise could not
have afforded an irrigation pump. With this technology, many families have
increased their income. Some farmers who started with this pedal pump have now
bought a motorized pump.

The treadle pump is cost effective; it cost US$ 20 in Bangladesh and generates
US$ 100 or more per year. Together, these pumps add over US$ 100 million every year
to the GNP of Bangladesh. Production and sales are now sustainable without any
external aid.

The treadle pump is also successful in Africa where it is being promoted and
installed by organisations like Approtec and Enterprise Works. A “pressure” model of
the treadle pump, the so-called Moneymaker, is now widely used for small-scale
“spray” irrigation.

Information:
Asia www.ideorg.org
Africa www.fao.org/iptrid
East Africa www.approtec.org
East and West Africa www.enterpriseworks.org

Numbers: 1.3 million Asia, 35,000 East Africa.

Yield: 100 litres/min (from 4 m deep).
Initial cost: US$ 20 in Bangladesh.
US$ 50 – 80 in Africa.
Cost of introduction: Variable. US$ 20,000 per project, including training,
engineering and first production.
Application: Mainly irrigation from wells 1-7 m deep.
▼

The bamboo version of the treadle pump used in Bangladesh.

Insert: The “Moneymaker” used for vegetable irrigation generating US$ 200 – 500
additional income per year.
18 Pumps
 Rope pumps 19

After shifting from piston pumps to rope pumps, rural water supply coverage
in Nicaragua increased by 23% in the past ten years, three times faster than
in other countries
For wells down to 35 m (or deeper if a double crank is used), a rope pump is an
alternative to piston pumps. Evaluations indicate that rope pumps on Rotating movement
(constant force 5-10 Kg.m)
communal wells are being maintained by the users. If introduced
properly, over 90% remain operational, even after many years of
service. Because of its low cost, the pump is also popular for domestic Continous water
flow
use. A recent survey among 5,025 rural families in Nicaragua indicates (1-2 m/s)
that a rope pump can have considerable impact on income, Schematic
drawing of a PVC pump tubes
even if used only for domestic purposes. Families with a pump rope pump (5-10 Kg)

earned US$ 220 per year more than families without a pump. Low pressure in
In Nicaragua the pumps are now being produced commercially by over all parts
(0, Kg/cm)
20 workshops.
Few, non-corro-
Different models of “rope pumps” were introduced in Africa. This sive pump parts
introduction was not always successful and in some cases over 80% of (PE pistons, rope, con-

crete guide block)

the pumps do not work! However, with the right models and user
involvement, over 90 % of the pumps remain in operation in Africa too,
as the Victoria model in Ghana and the Elephant model in Zimbabwe have proved.

Information:
Evaluations www.irc.nl
Africa www.pumpaid.org
General www.ropepump.com, www.ropepumps.org

Numbers: 50,000 in Nicaragua, 20,000 in Mexico, Guatemala,

Honduras, Ghana, Zimbabwe.
Yield: 40 litres/min from 10 m.
Range of depth: 1-35 m (60 m with 2 cranks).
Application: Communal wells, households, irrigation.
Initial cost: US$ 20 – 90 depending on model.
Cost of introduction: US$ 10,000 - 20,000 per project, including 20 pumps,
engineering and hands-on training. US$ 60,000 -
100,000 per project, including 1,000 pumps, production
workshop and hands-on training.
▼

Rope pump (Victory model) on a hand-dug of 20 m deep well, made in a

local workshop in northern Ghana.
Insert: Rope pump (Model AB f0r boreholes) Minimum boreholediameter 2”.
20 Pumps
 PVC deep well pumps 21

“A complete domestic water system costs US$ 90, including a 15 m deep

well, a PVC pump and a water tank in the kitchen”.
Wolfgang Buchner: Escuela Movil Agua y Sanamiento, Bolivia

Most direct action pumps such as the Blair pump are not fit to pump water higher
than a few meters above ground level. New models such as the EMAS pump can
pump up water to tanks as high as 30 m. These pumps are very popular for domestic
use, as shown by 20,000 water systems in Bolivia.

The pumps are made from local available PVC tubing and the valves are made with
marbles. PVC pumps are used in Malawi and Brazil and many other countries in
combination with water storage tanks.

Information:
EMAS: www.emas-international.de
Baptist: www.geocities.com/h2oclubs

Numbers: 20,000 in Bolivia, hundreds in Malawi.

Yield: 25 l/min (10 m well).
Range of depth: 2 - 90 m.
Costs, Baptist: US$ 2 / m, incl. drilling, casing and pump.
EMAS US$ 6/ m, incl. drilling, casing, pump, installation
tubing, storage tank in kitchen.
Cost of introduction: US$ 1,500 - 2,000 2 week hands-on training in Bolivia.
Baptist
▼

EMAS type pump produced and used in Malawi.

Insert: Filling up a 6 m-high-tank.
22 Pumps
 Fuel efficient motor pumps for irrigation 23

“Improved motor pumps of 2.5 HP yield as much water as traditional 5 HP

pumps, for half the fuel consumption”.
Gert Jan Bom, technical advisor in India-Terai project

In India there are more than 6 million diesel pumps. The efficiency of these pumps
was investigated as part of the India-Terai development project. Technical
adaptation resulted in a smaller engine that consumes 50% less fuel and is easier to
transport. Improved motor pumps of 2.5 HP could yield as much water as traditional
5 HP pumps. Local industry has started to produce these new pumps.

Proper pump selection reduces fuel consumption and new cost-efficient

irrigation pumps are available in countries such as China and India.

Chinese 4HP diesel pumps can irrigate 5 ha up to heads of 6 m, consuming

0.45 litres of fuel an hour. Chinese petrol pumps of 1.5 HP pump 3 litres per
second and consume less than 0.3 litres of gasoline per hour.

Information:
www.hipponet.nl
www.terrin.org See also TERI publication "Technology innovation and
promotion in practice: pumps, channels and wells".

Numbers: Approx. 3,000 Improved diesel pumps in India.

Approx. 30,000 1.5 HP petrol pumps in China.
Yield: 4 HP set 20-30 l/s. 1.5 HP pump-set 2-4 l/s.
Initial cost: 4 HP diesel pump US$ 400.
(off-factory) 1.5 HP petrol pump US$ 75.
▼

Transporting the improved pump that weights 50% less than the
conventional model.
Insert left: Right, conventional model.
Left, improved model.
Insert right:Fuel efficient 1.5 HP Chinese petrol pump.
24 Pumps
 Motorised deep well pumps 25

Costs of motorized water pumping from deep wells reduced from US$ 800
to US$ 450.

Most common diesel and petrol pumps are suction pumps that can pump from
shallow wells down to 7 m. deep. Pumping from deeper wells requires generator
pump sets or long-shaft diesel pumps costing US$ 800 or more. Where there is
electricity, submersible pumps can be used but many small farmers do not have
electricity.

Motorised rope pumps can pump from deep wells. This model combines a rope
pump with an electric motor or petrol engine. Pump parts and other elements of
the structure can be produced in local workshops, the engines are often imported.

If combined with a locally available small petrol engine the cost of a motorised
deep-well pump can be US$ 450. This is far cheaper then long-shaft diesel
pumps or submersible pumps and this cost can even be less when Chinese
engines are used.

Similar to hand rope pumps, the pump part can be maintained and repaired by the
users. The motorised rope pump is being tested in Columbia and Nicaragua.

Information:
www.practicafoundation.nl
www.ropepumps.org

Yield: 120 – 150 Litres/min (10 m).

60 Litres/min (20 m).
Range of depth: 1 - 60 m.
Initial cost: Around US$ 350.
▼

Electric rope pump lifting water from a 25 m well.

Insert:Rope pump powered by a 1.5 HP engine on 20-m deep well with option to lift
water another 5 m.
26 Pumps
 Horse and wind-powered pumps 27

“A horse-powered pump can lift 60 litres per minute from a depth of 20 m”.
Luis Roman, rope pump factory AMEC. Nicaragua.

Renewable energy sources such as animal power and wind power can be used to
extract water from wells.

Wind powered pumps

In several countries, low-cost windmills are used to power piston pumps. Examples
include the Miramar mills in Peru, the Poldaw mills in Africa and Baptist mills in
Bolivia.

In Nicaragua, windmills are combined with a rope pump. The wind rope pump has
features of a modern wind pump of Dutch design (CWD 2000) and there are 300
units installed in Nicaragua, produced locally and maintained by the users. They are
used for cattle watering, domestic water supply and irrigation. A recent survey
indicates that the investment in a wind rope pump for irrigation can be recovered
within 2-3 years.

Rural electricity
As an option, wind rope pumps can be combined with a permanent magnet
generator to charge batteries for a few light bulbs and a television. There are also
small wind generators based on the design of the wind rope pump.

Information:
www.ropepumps.org

Yield: Horse rope pump: 120 litres/min (10 m head).

Wind rope pump: 60 litres/min (10 m head).
Costs: Horse rope pump: US$ 350.
(AMEC, Nicaragua) Wind rope pump: US$ 450 - 800.
▼

Wind powered rope pump in Nicaragua used for irrigation of 1 ha of fruit

trees and vegetables.
Insert:Horse-powered rope pump on a 20 m deep well.
28 Storage
 Underground tanks 29

EMAS underground water storage costs one bag of cement per cubic metre.

Where access to groundwater is limited, rainwater harvesting in underground tanks

can be an effective and low-cost solution. Water stored in the rainy season can be
used in the dry season and lifted from the tank with a rope pump or with a Flexi-
Emas pump (see PVC pumps), which can elevate water up to 30 m.

The government, with support from organisations such as UNICEF and IRCSA
(International Rainwater Catchment Systems Association) started a programme
to construct one million rainwatertanks in Brazil.

Information:
General: www.rainwaterharvesting.org
www.unep.or.jp
EMAS: www.emas-international.de

Capacity tanks: 3500 litre each (example).

Cost:
EMAS tanks
(Material) Sand and four 50 kg bags of cement for each tank.

Ferr
Flexipumpe Zieg
Filter Beton

meh:
unter
Tank
14.0C
3.500 l
Tiefe
2-3
Meter
▼

Underground storage of rainwater in Bolivia.

30 Storage
 Austra-Nica wire-cement tanks 31

Farmers construct 60 m3 tanks in 3 days, using stones, cement and steel wire.

Nowadays, most storage tanks have a cylindrical shape, which is much stronger and
uses less material than square or rectangular tanks. In Nicaragua short “hands-on”
training courses teach users how to make their own storage tank for irrigation.

Bricks are used to make smaller tanks of 0.5-3 m3 and natural stones are used for
tanks of 3 to 120 m3. The construction starts by laying 2 PVC tubes on the ground (for
the outlet and drain). Then stones are placed in a circle and secured with steel wire.
The inside and outside of the tank is then plastered with cement. No steel bars are
needed since the wire functions as reinforcement. Leaks are repaired with cement.

Information: Water storage, Rainwater harvesting.

General: www.unep.org
www.hrwallingford.co.uk
www.rainwaterharvesting.org

Austra-Nica tanks www.ropepumps.org

Capacity: 0.5 m3 - 120 m3

Cost: 120 construction bricks, sand, 50 kg cement and 1 kg of
Material for a tank of 1 m3 steel wire.
▼

Filling a tank of 1 m3 made of bricks, wire and cement.

Insert: Construction of an Austra-Nica storage tank of 60 m3.
32 Storage
 Plastic lined tanks 33

Plastic lined tanks can be a low cost alternative to metal or ferro-cement

tanks.

The organisation IDE in Asia is developing several models of plastic-lined tanks. One
model consists of a 1500-litre reinforced plastic bag that fits inside a cylinder of
sheet metal. Another model is a plastic liner reinforced with a 10 m3 plastic bag and
installed in a hole in the ground.

Open storage tanks can be made of earth. If clay is not available, a plastic lining is
needed to stop water from leaking away. Linings can be made of standard plastic
sheet glued together with the tar normally used to repair roofs. The plastic must be
covered with earth to prevent it from being exposed to the sun.

3.8 m

Information:
www.ideorg.org

Capacity: 5 m3.
Material needed: 12 m2 of plastic sheet, 3 m of PVC tube and labour.
▼

In Nicaragua earth is used to construct open storage tanks.

Insert:Plastic-lined (IDE) and conventional tanks, Bangladesh.
34 Irrigation
 Lay-flat hose irrigation 35

Lay-flat hoses for low cost water transport.

Irrigation sometimes involves transporting water over a long distance. Cement or

clay canals are relatively costly, inflexible and cannot elevate water. PVC tubing or
polypropylene (PP) hose is relatively expensive. In India, farmers started to use
locally made plastic hose, called the lay-flat hose because the hose is flat when not
in use. This hose is so cheap that even very low-income farmers can buy or rent it
and irrigate their crops. It is often used for supplementary irrigation in unexpected
dry periods in the rainy season. An additional advantage of lay-flat hose is that rolls
are easy to transport and do not occupy valuable cropland as is the case with field
channels.

Information:
www.practicafoundation.nl
www.teriin.org

Cost/100 m: US$ 20 - 30 (40 mm diameter).

(Yemen prices) US$ 40 - 60 (80 mm diameter).
▼

Lay-flat hoses for sale in a shop in Yemen.

Insert: Pump set with lay-flat hose attached (India).
36 Irrigation
 Spray-head irrigation 37

“In West Africa this technology is "self promoting" without the intervention
of outside organizations”.
Sjon van het Hof, documentalist, Tropical Institute, The Netherlands.

Spray-head irrigation requires pressure from pedal or motor pumps. In West Africa,
the spray-head is mounted on a lay-flat hose connected to a small petrol pump.

Due to its simplicity, spray irrigation technology has spread spontaneously from
farmer to farmer in West-African countries such as Mali, Niger and Togo. A recent
survey in Bamako, Mali, among 80 market gardeners showed that more than 60%
used this method.

Spray irrigation is an intermediate option between a watering can and more

sophisticated sprinkler or drip irrigation. It has high water use efficiency and saves
energy and labour.

Treadle pumps combined with spray-heads are promoted by Approtec in East Africa
and Enterprise Works in West Africa.

Information:
www.enterpriseworks.org
www.hipponet.nl
www.approtec.org

Costs: US$ 2 - 5 for a spray-head.

US$ 300 - 600 for a unit with petrol pumps.
Location: West Africa.
▼

Spray irrigation for urban market gardening in Mali.

Insert: Moneymakerpump with a sprayhead.
38 Irrigation
 39
Pepsi drip/ Easy drip irrigation

Pepsi drip is made of plastic hose used for ice-lollies and costs US$ 60 per ha.

Drip irrigation reduces water consumption but conventional drip technology is

“high-tech” and expensive. To make drip irrigation affordable for small farmers, the
Chapin bucket or IDE bucket and drum kits were developed and are now being
promoted in many countries. A bucket kit costing US$ 5 can irrigate 25 m2 and a
drum kit five times as much. Based on this principle, farmers in India started to
make their own drip system, made of plastic hose that is normally used to package
ice-lollies. Hoses can only be used for one growing season (generating plastic waste)
but investment costs are so low that it is not a risk for poor families to invest in it.
This technology now more or less promotes itself.

Easy drip irrigation

An improvement of Pepsi drip is the so-called Easy drip that consists of sun resistant
lay-flat hoses and micro tubes that have a lifetime of 1-2 years. This option is being
developed by IDE and applied in Asia.

Information:
www.cgiar.org/iwmi
www.ideorg.org

Numbers Pepsi drip 2,000 systems.

Easy drip 20 – 40,000 in Asia.
Capacity: 0.1-2 ha.
Cost/ha: Pepsi drip: US$ 60 (plastic hose only).
Easy drip: US$ 200 – 400.
▼

low cost plastic hose, used for drip irrigation.

Insert: Pepsi drip irrigating 1 Ha of vegetables in India.
40 Irrigation
 Nica drip irrigation 41

A drip system for flat land that works with a pressure of 0.5 to 1 metre of
water column.

The Pepsi and Easy drip method needs water pressure from a 1.5-3 m-high water
tank or can be directly coupled to a pump. Drip systems such as the bucket and
drum kit work with lower pressures of 1-1.5 m. The Nica drip systems can be used on
flat land and need only 0.5 -1 m head of water.

The advantage of this system is that storage tanks do not have to be elevated.
Systems are made of locally produced hoses and are being field tested in Nicaragua
by Cesade/Amec and the FAO. Through demonstrations, farmers learn how to make
the drip holes and hose connections and so can build the system that fits their
situation best.

Information:
www.praticafoundation.nl
www.ropepumps.org

Initial cost/ha: US$ 300 – 600, depending on crop and material used.
(Nicaragua)
Useful life: 3-5 years.
▼

Nica drip system working with 1 m pressure and made of local produced
plastic hose.
Insert:Dripper made of the same hose.
42 Water Treatment
 SODIS (Solar Disinfection) 43

Using the sun to improve the quality of drinking water at household level.

SODIS uses sunlight to inactivate harmful micro organisms in water almost

completely. Transparent plastic (PET) or glass bottles filled with contaminated, but
clear, water are exposed to the sun for six hours in sunny weather or two days in
cloudy weather. If a temperature of 50 degrees Celsius is reached, an exposure time
of one hour is sufficient.

This technology was awarded a price by Simavi and organisations such as

SANDEC are promoting it in many developing countries.

Information:
www.sodis.ch
www.simavi.org

Numbers: An estimated 30,000 in Asia, Africa and Latin America.

Initial cost: Very low, re-use of plastic bottles.
▼

Plastic bottles filled with contaminated water are placed in the sunlight.
44 Water Treatment
 CSP filter (Ceramic Silver Pot model) 45

“A filter for family use that provides clean and bacteria-free water at a cost
of US$ 3-5 per family per year”.
Ron Rivera of the NGO Potters for Peace

A new alternative to conventional ceramic candle filters is the CSP filter. This model
has a pot-shaped ceramic filtering element that is treated with colloidal silver. It has
a bigger capacity and is easier to produce locally than candle filters. Also leakages
are easier to detect than in candle filters so there is less risk in use.

Evaluations, including a USAID-funded test in Nicaragua, indicate that CSP filters

remove turbidity and harmful bacteria that cause diarrhoea, cholera and other
waterborne diseases. Maintenance consists of cleaning with a brush and changing
the ceramic element every 2-3 years. If filled twice a day the filter produces enough
for a family of six.

Field studies have shown that investment in a filter is “paid back” within 3 to 6
months because of savings on expenses for medicines, fuel wood and labour.
In Nicaragua, Guatemala and Cambodia the production of this filter is a commercial
activity and production is starting up in six other countries.

Information:
www.who.org
www.potpaz.org
www.elfiltron.com

Numbers: 55,000 Central America, Asia and Africa.

Embraced by: CARE, UNICEF, Red Cross and others
Capacity: 10-20 l/day.
Cost complete filter
(off-factory): US$ 7 in Cambodia
US$ 10-12 in Nicaragua.
Cost of introduction: US$ 15,000 - 30,000 for project incl. training, machinery
and a first production of 500 filters.
US$ 50,000 - 100,000 for project incl. production shop,
training, first promotion, and 5,000 filters
▼

Family using a CSP filter in Zapatera, Nicaragua.

Insert: Manual press to produce the filtering element.
46 Water Treatment
 Safe Water Systems 47

Safe Water Systems is a water quality intervention that utilises chlorine treatment
combined with safe storage to make drinking water safe. The intervention has three
steps:
1. Point-of-use treatment with chlorine, purchased and produced locally.
2. Safe water storage in locally produced plastic or ceramic containers with a narrow
lid and spigot to avoid recontamination.
3. Behaviour-change techniques including social marketing, community
mobilisation, motivational interviewing and education.

These activities increase awareness of the link between contaminated water and
diseases. The SWS has been implemented in 19 countries and research has shown a
consistent reduction of diarrhoea in users of approximately 50 %.

Information:
www.cdc.gov/safewater

Numbers: 1 million families reached in 2002.

Cost Chlorine: US$ 0.1 - 0.3 to treat 2,000 litres (1 monthly supply for
1 family).
Cost storage vessel: US$ 3 - 5.
▼

Kenyan boy using SWS in his home.

Insert:SWS products in 7 countries.
48 Postscript - call for information

The examples in this booklet indicate that "technology, introduced in the right way,
can make a difference"*. Low-cost technology can contribute to reduce the extreme
poverty as proven in Bangladesh where the introduction of the treadle pump
resulted in higher farm income, more workshops and more sales centres.

A question one may ask is "If these options works so well, why is there not more
development and dissemination of low-cost technologies"? Regarding development,
for obvious reasons the private sector in industrialised countries is unlikely to be
interested in “patent-less” technologies that can easily be copied in local workshops.
Development aid agencies may be reluctant to support development because of the
many failures in the past of so-called Appropriate Technologies. They now
concentrate more on institutional and organisational matters. The lack of wide-scale
dissemination may be caused by a lack of awareness on the existence of new
options by policy makers, NGOs and people in the field. Hence the importance of
publication and dissemination. Governments, NGOs and the private sector in
developing countries often lack capacity and/or resources to disseminate new
options or to improve and develop technology, so initial aid is needed.

Organisations such as ITDG, IPTRID, and WSP do work on the dissemination of low-
cost technologies. Rural Water Supply Network (RWSN) www.rwsn.ch is a new
network in this field.
IRC recently published a comprehensive overview of small community water supply
technologies Technical Paper nr.40 (http://www.irc.nl/content/view/full/1917)

The dissemination of "best practices" requires information that is objective, up-to-

date and easily accessible, so that it can be used by policymakers, local industries
and others to make the right decisions. For this reason, the NWP in partnership
with PRACTICA intends to publish more information on "innovative" technologies,
especially those that are not yet published elsewhere. Technology is regarded as
"innovative" if it can be easily manufactured and repaired in local conditions and -
most of all - is affordable. If you know and want to share experiences that would fit
this concept, please contact NWP or the PRACTICA foundation.

* See page 7 "Poverty alleviation as a business"

www.intercoop.ch/sed/product/heierli/main.html