Deck Crane L.O Sampling Procedure

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4.4 Supplementary procedure for maintenance

4.4.1 Replacement procedure of hydraulic oil
CAUTION
Be sure to perform specified maintenance and inspections.
* The performance, service life, etc. of each device will vary greatly depending
on whether the maintenance and inspection are performed appropriately.
If the maintenance or inspection is not performed, it could cause serious
accidents. Also, it could prevent each device from demonstrating the desired
performance.
Take care not to touch. After using the deck crane, the temperature
of the hydraulic oil inside the hydraulic circuit or lubrication oil
inside the reduction gearbox is very high.
* Otherwise, it could cause a burn injury by contact with high temperature oil.
ᴾ
The replacement procedure of the hydraulic oil of the deck crane is as follows:
1 Discharge the hydraulic oil from the pump

intake part.
Pump intake part (Capacity: 120L)
(Red part of the figure on the left)
Loosen (Counterclockwise)
1 Loosen the air vent valve of the oil
cooler and line filter to intake the air.
(For places of the air vent valve, refer
Air vent valve to [6] and [7] of “4.4.2 List for places
of air vent valve and drain plugs.)
2 Prepare an oil receiver under the

place from which parts are removed
for collecting the oil.
ᴾ
NOTE
Ɣ The oil receiver is provided for
collecting the oil leaked during
the replacement or discharged
hydraulic oil.
Issued date: 2013.07.10 MITSUBISHI HEAVY INDUSTRIES, LTD.

Document name: Deck Crane Operating & Maintenance Manual
Document number: DR00503213
Page 112 Copyright © 2011, MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved
ᴾ
3 Remove the flange of the pump
intake port (S1) to discharge the
hydraulic oil.
4 After discharging the hydraulic oil,

re-install the flange.
S1
2 Discharge the hydraulic oil from the pump.

(Capacity: 30L) (Yellow part in the figure
on the left)
1 Loosen the air vent valve for the

hoisting/luffing control valve to supply
air.
Air vent valve
(For the places of the air vent valves,
refer to [1] and [3] of “4.4.2 List for
places of air vent valves and drain
plugs.”)
MITSUBISHI HEAVY INDUSTRIES, LTD. Issued date: 2013.07.10

Copyright © 2011, MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved Page 113
ᴾ
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NOTE
3
3
hydraulic oil.
3 Remove the hoses and flanges (P1,

P2, P3, P4, T1, and T2) of the pump
to discharge the hydraulic oil.
4 After discharging the hydraulic oil,

re-install the hoses and flanges.
3
73
3
3
7
5 Tighten the air vent valve for the

Loosen (Clockwise)
hoisting/luffing control valve.
Air vent valve
plugs.”)

ᴾ
3 Discharge the hydraulic oil from the drain
plug.
(Capacity: 70L)
(Blue part of the figure on the left)
1 Loosen the air vent valve of the luffing
control valve to supply air.
Air vent valve
refer to [2] of “4.4.2 List for places of
air vent valves and drain plugs.”)
ᴾ
ᴾ
NOTE
hydraulic oil.
ᴾ
3 Remove each drain plug (hoisting
Drain plug (Counterclockwise)
motor, luffing motor, slewing motor, oil
ᴾ cooler, line filter and oil tank), and
ᴾ
discharge the hydraulic oil.
(For the places of the drain plugs,
refer to [4] to [8] of “4.4.2 List for
Discharging hydraulic oil places of air vent valves and drain
plugs.”)
ᴾ
4 After discharging the hydraulic oil is
completed, wind a seal tape around
the taper screw.
ᴾ
5 Re-install each drain plug.
refer to [4] to [8] of “4.4.2 List for
plugs.”)
ᴾ
6 Tighten the air vent valve of the luffing
Tighten (Clockwise)
control valve.
Air vent valve
plugs.”)

ᴾ
4 Discharge the hydraulic oil from the hose
and piping.
(Capacity: 10L)
(Green part of the figure on the left)
[Removing the rubber hose]

1 Place the oil receiver under the place
from which parts are removed for
collecting the oil.
ᴾ
[Removing the flange] NOTE

hydraulic oil.
2 Remove each hose and pipe, and

discharge the hydraulic oil.
3 After discharging the hydraulic oil is

completed, re-install each hose and
pipe.

ᴾ
5 Put the hydraulic oil.
[1]
1 Open the cover [1] of the oil tank, and
Hydraulic put new hydraulic oil.
oil
Proper quantity:
The oil level is between the
red marks of the oil level
gauge.
2 Loosen the air vent valve of the line

filter, and release the air.
3 Press the start button [2] of the main

<Control panel> electric motor to release the air again.
4 Check for actuation without load

applied to make sure there is no oil
leakage.
[2]
5 Check the hydraulic oil level on the oil

level gauge of the oil tank.

ᴾ
4.4.2 List location of air vent valves and drain plugs

The location of the air vent valves and drain plugs are as follows:
ᴾ
[2]
[3]
[1]
[4]
Fig. 4-1 Location of air vent valve and drain plugs (1/2)
ᴾ
ᴾ
[1] Hoisting control valve [2] Luffing control valve
Air vent valve Air vent valve
[3] Sewing control valve [4] Hoisting for motor and counterbalance valve
Air vent valve Air vent valve
ᴾ Drain plug

ᴾ
[8]
[6]
[5]
[7]
Fig. 4-2 Places of air vent valve and drain plugs (2/2)
[5] Luffing for counterbalance valve [6] Oil cooler
Air vent valve
Drain plug
Drain plug
[7] Line filter [8] Oil tank
Air vent valve
Drain plug
Drain plug
ᴾ

ᴾ
4.4.3 Lubricating oil replacement procedure for hoisting

reduction gearbox
CAUTION
Be sure to shut off the operating and lighting power source. In
addition, place a tag stating "Work is on progress." and "Do not
turn on." on the control panel for the generator of ship, when
performing maintenance or inspection.
* If the power source is turned on during maintenance o㹰 inspection of the
electrical equipments, it could cause an electrical shock or equipment
damage.
* Take care not to touch. After using the deck crane, the temperature of the
hydraulic oil inside the hydraulic circuit or lubrication oil inside the reduction
gearbox is very high.
The lubrication oil replacement procedure for the hoisting reduction gearbox is as
follows:
1 Adjust the drain pipe position of the

gearbox to the bottom point of the drum.
Hoisting reduction gearbox
Drain pipe

ᴾ
2 Stop the electric motor and turn off the

breaker on the control panel.
3 After that, carry out "tag-out" for other

crews not to start the crane.
Power switch
4 Open the plug of the oil inlet. (For intake

of air)
[Plug size: 3/4]
Oil inlet
VIEW
Oil inlet

ᴾ
5 Take off the cap at the tip of the drain pipe

to drain the old lubricant.
(Approx. 14 liters)
Cap Check the color of the old lubricant and

whether to be included metal powder,
fragments in it or not.
6 After finished, reset new seal tape on the

screw and re-fit the cap.
[Cap size: 3/4]
7 Put the lubrication oil from the oil inlet.

ᴾ Oil inlet
Proper quantity:
Position of the level gauge
Level gauge (approx. 14 liters)
ᴾ
NOTE
Proper
quantity level Ɣ Use lubrication oils specified in
the manual (brands and
viscosity.) (ISO VG 220)

8 Reset the new seal tape of the oil inlet
plug and re-fit the plug.
Oil inlet
9
VIEW
Operate the crane without load to make
sure that there are no abnormal sound
and oil leakage.
Oil inlet

ᴾ
4.4.4 Lubrication oil replacement procedure for luffing

reduction gearbox
CAUTION
Be sure to perform specified maintenance and inspections.
* The performance, service life, etc. of each device will vary greatly depending
on whether the maintenance and inspection are performed appropriately.
If the maintenance or inspection is not performed, it could cause serious
accidents. Also, it could prevent each device from demonstrating the desired
performance.
damage.
ᴾ
The lubrication oil replacement procedure for the luffing reduction gearbox is as follows:
1 Adjust the drain pipe position of the luffing
Drain pipe reduction gearbox to the bottom point of
the drum.
Luffing reduction gearbox

ᴾ
2 Stop the electric motor and turn off the
breaker on the control panel.
3 After that, carry out "tag-out" for other

crews not to start the crane.
Power switch
ᴾ
ᴾ 4 Open the plug of the oil inlet. (For intake
of air)
VIEW
[Plug size: 3/4]
Oil inlet
Oil inlet

ᴾ
5 Take off the cap at the tip of the drain pipe

Cap to drain the old lubricant.

(Approx. 11 liters)
Check the color of the old lubricant and
whether to be included metal powder,
fragments in it or not.
6 After finished, reset new seal tape on the

screw and re-fit the cap.
[Cap size: 3/4]
ᴾ
Oil inlet 7 Put the lubrication oil from the oil inlet.
ᴾ
Proper quantity:
Position of the gauge (Approx.11 liters)
Level gauge
ᴾ
NOTE
Proper
quantity level Ɣ Use lubrication oils specified in
ᴾ
ᴾ 8 Reset the new seal tape of the oil inlet
plug and re-fit the plug.
VIEW
Oil inlet
9 Operate the crane without load to make

sure that there are no abnormal sound
and oil leakage.
Oil inlet

ᴾ
4.4.5 Lubrication oil replacement procedure for slewing

reduction gearbox
CAUTION
damage.
The lubrication oil replacement procedure for the slewing reduction gearbox is as
follows:
1 Stop the deck crane, and turn the power

switch of the control panel to “OFF.”
2 Perform tag-out to prevent other person

from operating the crane.
Power switch

ᴾ
ᴾ 3 Loosen the plug of the oil inlet. (For intake
of air)
[Plug size: 1/2]
Oil inlet
Oil inlet
4 Remove the cap at the edge of the drain

pipe, and discharge the lubrication oil.
(Approx. 21 liters)
Drain pipe
Check the discharged lubrication oil for

color and check if there is any metal dust,
etc. in the lubrication oil.
Lever

5 After discharging, tighten the lever and put
a cap.
[Cap size: 1/2]

ᴾ
6 Loosen the blank plug. (For intake of air)
Blank plug
Oil inlet
7 Put the lubrication oil from the oil inlet.
ᴾ
Proper quantity:
Level gauge Position of the level gauge
(approx. 21 liters)
Proper NOTE
quantity level
Ɣ Use lubrication oils specified in
8 Re-install the plug of the oil inlet and blank

plug.
9 Operate the deck crane without load

applied, and make sure there is no failure
such as abnormal noise and oil leakage.

ᴾ
4.4.6 Grease lubricating places

Grease application places and the interval of the deck are as follows:
ᴾ
Fig. 4-3 Grease lubricating places
ᴾ
No. Lubricating places Intervals
Every 3 months (Hook operation)
1 Inner gear of slewing ring and pinion
Before operation (Grab operation)
Every 3 months (Hook operation)
2 Raceway in slewing ring
Before operation (Grab operation)
3 Bearing of falling block Every 3 months
4 Wire ropes Every 3 months

No. Lubricating places Intervals
5 Bearing of jib goose-neck Every 6 months
6 Bearing of sheave at jib tip Every 3 months
7 Bearing of sheave at post top Every 3 months
8 Bearing of sheave in the center of jib Every 3 months
9 Limit chain Every 6 months
10 Bearing inside the limit switch box Every 6 months
Bearing of hoisting winch shaft

11 Every 6 months
Bearing of luffing winch shaft
12 Bearing of main electric motor Every 6 months
13 Hinge of front door Every 6 months
Spindle of hoisting control valve

14 Every 6 months
Spindle for luffing control valve
èᲫ
15 Bearing of slewing reduction gearbox Every 6 months
16 Shaft of Pinch roller Every 6 months
èᲫ Depending on the model oh the deck crane, the slewing reduction gearbox which has no
greasing point is equipped. (Due to oil bathing method)


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ᴾ

4.4 Supplementary procedure for maintenance

1 Discharge the hydraulic oil from the pump

2 Prepare an oil receiver under the

Issued date: 2013.07.10 MITSUBISHI HEAVY INDUSTRIES, LTD.

4 After discharging the hydraulic oil,

2 Discharge the hydraulic oil from the pump.

1 Loosen the air vent valve for the

MITSUBISHI HEAVY INDUSTRIES, LTD. Issued date: 2013.07.10

3 Remove the hoses and flanges (P1,

4 After discharging the hydraulic oil,

5 Tighten the air vent valve for the

Issued date: 2013.07.10 MITSUBISHI HEAVY INDUSTRIES, LTD.

MITSUBISHI HEAVY INDUSTRIES, LTD. Issued date: 2013.07.10

[Removing the flange] NOTE

2 Remove each hose and pipe, and

3 After discharging the hydraulic oil is

Issued date: 2013.07.10 MITSUBISHI HEAVY INDUSTRIES, LTD.

2 Loosen the air vent valve of the line

3 Press the start button [2] of the main

4 Check for actuation without load

5 Check the hydraulic oil level on the oil

MITSUBISHI HEAVY INDUSTRIES, LTD. Issued date: 2013.07.10

4.4.2 List location of air vent valves and drain plugs

Issued date: 2013.07.10 MITSUBISHI HEAVY INDUSTRIES, LTD.

[5] Luffing for counterbalance valve [6] Oil cooler

Air vent valve

[7] Line filter [8] Oil tank

Air vent valve

MITSUBISHI HEAVY INDUSTRIES, LTD. Issued date: 2013.07.10

4.4.3 Lubricating oil replacement procedure for hoisting

1 Adjust the drain pipe position of the

Hoisting reduction gearbox

Issued date: 2013.07.10 MITSUBISHI HEAVY INDUSTRIES, LTD.

2 Stop the electric motor and turn off the

3 After that, carry out "tag-out" for other

4 Open the plug of the oil inlet. (For intake

MITSUBISHI HEAVY INDUSTRIES, LTD. Issued date: 2013.07.10

5 Take off the cap at the tip of the drain pipe

Cap Check the color of the old lubricant and

6 After finished, reset new seal tape on the

7 Put the lubrication oil from the oil inlet.

Issued date: 2013.07.10 MITSUBISHI HEAVY INDUSTRIES, LTD.

4.4.4 Lubrication oil replacement procedure for luffing

Luffing reduction gearbox

MITSUBISHI HEAVY INDUSTRIES, LTD. Issued date: 2013.07.10

3 After that, carry out "tag-out" for other

Issued date: 2013.07.10 MITSUBISHI HEAVY INDUSTRIES, LTD.

5 Take off the cap at the tip of the drain pipe

6 After finished, reset new seal tape on the

9 Operate the crane without load to make

MITSUBISHI HEAVY INDUSTRIES, LTD. Issued date: 2013.07.10

4.4.5 Lubrication oil replacement procedure for slewing

1 Stop the deck crane, and turn the power

2 Perform tag-out to prevent other person

Issued date: 2013.07.10 MITSUBISHI HEAVY INDUSTRIES, LTD.

4 Remove the cap at the edge of the drain

MITSUBISHI HEAVY INDUSTRIES, LTD. Issued date: 2013.07.10

8 Re-install the plug of the oil inlet and blank