2004 Honda vt750c4 4
2004 Honda vt750c4 4
2004 Honda vt750c4 4
VT750C
Honda VT750C
OWNER'S MANUAL
MANUEL DU CONDUCTEUR
FAHRER-HANDBUCH
17 MAJOR COMPONENTS
(Information you need to
opetate this motorcycle)
17 Suspension
18 Brakes
22 Clutch
24 Coolant
26 Fuel
30 Engine Oil
31 Final Drive Oil
32 Tyres
page page
45 FEATURES 51 OPERATION
(Not required for operation) 51 Pre-ride Inspection
45 Steering Lock 52 Starting the Engine
46 Helmet Holder 56 Running-in
47 Document Compartment 57 Riding
48 Side Cover 59 Braking
49 Seat 60 Parking
50 Headlight Aim Vertical Adjustment 61 Anti-theft Tips
MAINTENANCE
page page
62 MAINTENANCE 96 Fuse Replacement
62 The Importance of Maintenance 99 Stoplight Switch Adjustment
63 Maintenance Safety 100 Bulb Replacement
64 Safety Precautions
65 Maintenance Schedule 105 CLEANING
68 Tool Kit
69 Serial Numbers 108 STORAGE GUIDE
70 Colour Label 108 Storage
71 Engine Oil 110 Removal from Storage
75 Crankcase Breather
76 Spark Plugs 111 SPECIFICATIONS
78 Final Drive Oil
79 Throttle Operation 115 CATALYTIC CONVERTER
80 Idle Speed
81 Coolant 116 NOISE CONTROL SYSTEM
82 Air Cleaner (AUSTRALIA ONLY)
83 Front and Rear Suspension
Inspection
84 Side Stand
85 Wheel Removal
91 Brake Pad Wear
92 Brake Shoe Wear
93 Battery
MOTORCYCLE
SAFETY
IMPORTANT SAFEfY INFORMATION Make Yourself Easy to See
Your motorcycle can provide many years of Some drivers do not see motorcycles
service and pleasure - if you take because they are not looking for them. To
responsibility for your own safety and make yourself more visible, wear bright
understand the challenges that you can reflective clothing, position yourself so
meet on the road. other drivers can see you, signal before
turning or changing lanes, and use your
There is much that you can do to protect horn when it will help others notice you.
yourself when you ride. You'll find many
helpful recommendations throughout this Ride Within Your Limits
manual. Following are a few that we Pushing the limits is another major cause of
consider most important. motorcycle accidents. Never ride beyond
your personal abilities or faster than
Always Wear a Helmet conditions warrant. Remember that alcohol,
It's a proven fact: helmets significantly drugs, fatigue and inattention can
reduce the number and severity of head significantly reduce your ability to make
injuries. So always wear an approved good judgements and ride safely.
motorcycle helmet and make sure your
passenger does the same. We also
recommend that you wear eye protection,
sturdy boots, gloves, and other protective
gear (page 2 ) .
1
Don't Drink and Ride PRITTECTIVE APPAREL
Alcohol and riding don't mix. Even one For your safety, we strongly recommend
drink can reduce your ability to respond to that you always wear an approved
changing conditions, and your reaction time motorcycle helmet, eye protection, boots,
gets worse with every additional drink. So gloves, long pants, and a long-sleeved shirt
don't drink and ride, and don't let your or jacket whenever you ride. Although
friends drink and ride either. complete protection is not possible, wearing
proper gear can reduce the chance of injury
Keep Your Bike in Safe Condition when you ride.
For safe riding, it's important to inspect Following are suggestions to help you
your motorcycle before every ride and choose proper gear.
perform all recommended maintenance.
Never exceed load limits, and only use
accessories that have been approved by AWARNING
Honda for this motorcycle. See page 4 for
more details. Not wearing a helmet increases the
chance of serious injury or death in a
crash.
2
Helmets and Eye Protection Additional Riding Gear
Your helmet is your most important piece of In addition to a helmet and eye protection,
riding gear because it offers the best we also recommend:
protection against head injuries. A helmet • Sturdy boots with non-slip soles to help
should fit your head comfortably and protect your feet and ankles.
securely. A bright-coloured helmet can • Leather gloves to keep your hands warm
make you more noticeable in traffic, as can and help prevent blisters, cuts, burns and
reflective strips. bruises.
• A motorcycle riding suit or jacket for
An open-face helmet offers some protection, comfort as well as protection. Bright-
but a full-face helmet offers more. Always coloured and reflective clothing can help
wear a face shield or goggles to protect make you more noticeable in traffic. Be
your eyes and help your vision. sure to avoid loose clothes that could get
caught on any part of your motorcycle.
3
LOADLIMITSAND GUIDELINES Loading
Your motorcycle has been designed to carry How much weight you put on your
you and one passenger. When you carry a motorcycle, and how you load it, are
passenger, you may feel some difference important to your safety. Anytime you ride
during acceleration and braking. But so long with a passenger or cargo you should be
as you keep your motorcycle well- aware of the following information.
maintained, with good tyres and brakes, you
can safely carry loads within the given limits
and guidelines. AWARNING
However, exceeding the weight limit or Overloading or improper loading can
carrying an unbalanced load can seriously cause a crash and you can be
affect your motorcycle's handling, braking seriously hurt or killed.
and stability. Non-Honda accessories,
improper modifications, and poor Follow all load limits and other loading
maintenance can also reduce your safety guidelines in this manual.
margin.
4
Load Limits Loading Guidelines
Following are the load limits for your Your motorcycle is primarily intended for
motorcycle: transporting you and a passenger. You may
Maximum weight capacity: wish to secure a jacket or other small items
194 kg (428 lbs) to the seat when you are not riding with a
Includes the weight of the rider, passenger.
passenger, all cargo and all accessories
Maximum cargo weight: If you wish to carry more cargo, check with
18 kg (40 lbs) your Honda dealer for advice, and be sure
to read the information regarding
The weight of added accessories will reduce accessories on page 7 .
the maximum cargo weight you can carry.
Improperly loading your motorcycle can
affect its stability and handling. Even if your
motorcycle is properly loaded, you should
ride at reduced speeds and never exceed
130 km/h (80 mph) when carrying cargo.
5
Follow these guidelines whenever you carry
a passenger or cargo:
• Check that both tyres are properly
inflated.
• If you change your normal load, you may
need to adjust the rear suspension (page
17 ).
• To prevent loose items from creating a
hazard, make sure that all cargo is
securely tied down before you ride away.
• Place cargo weight as close to the center
of the motorcycle as possible.
• Balance cargo weight evenly on both
sides.
6
Accessories and Modifications Accessories
Modifying your motorcycle or using non- We strongly recommend that you use only
Honda accessories can make your genuine Honda accessories that have been
motorcycle unsafe. Before you consider specifically designed and tested for your
making any modifications or adding an motorcycle. Because Honda cannot test all
accessory, be sure to read the following other accessories, you must be personally
information. responsible for proper selection, installation
and use of non-Honda accessories. Check
with your dealer for assistance and always
AWARNING follow these guidelines:
7
• Do not pull a trailer or sidecar with your Modifications
motorcycle. This motorcycle was not We strongly advise you not to remove any
designed for these attachments, and their original equipment or modify your
use can seriously impair your motorcycle's motorcycle in any way that would change its
handling. design or operation. Such changes could
seriously impair your motorcycle's handling,
stability and braking, making it unsafe to
ride.
8
PARTS LOCATION
Speedometer
brake lever
Clutch lever
Throttle grip
Indicators Fuel fill cap Start button
9
Air cleaner
battery Fuse box
Main fuse
10
Document compartment
Ignition switch Tool kit/Own~r•s manual storage
Passengerfootpeg
Gear shift pedal Side stand
11
INSTRUMENTSAND
INDICATORS
The indicators are located within the (1)
speedometer. (2)
Their functions are described in the table
on the following page.
(1) Speedometer
(2) Turn signal indicator
(3) Immobilizer systemn (HISS) indicator
(4) High beam indicator
(5) Coolant temperature indicator
(6) Odometer/Tripmeter display
(7) Low oil pressure indicator
(8) Neutral indicator
(9)
(9) Odometer /Tripmeter select and reset
button
(6) (5)
12
(Ref.No.) Description Function
(1) Speedometer Shows riding speed.
This shows your speed in kilometers per hour
(km/h) and/ or miles per hour (mph) depending on
the type.
(2) Turn signal indicator Flashes when either turn signal operates.
(amber)
(3) Immobilizer system This indicator lights for a few seconds when the
(HISS) indicator ignition switch is turned ON and the engine stop
(red) switch is at O (RUN). It will then go off if the
properly-coded key has been inserted. If an
improperly-coded key has been inserted, the
indicator will remain on and the engine will not start
(page 40 ).
When the blinking function of this indicator is valid
and the ignition switch is OFF, it keeps blinking for
24 hours (page 41 ).
(4) High beam indicator Lights when the headlight is on high beam.
(blue)
13
(Ref.No.) Descriotion Function
(5) Coolant temperature Lights when the coolant is over the specified
indicator (red) temperature. If the indicator goes on while riding,
stop the engine and check the reserve tank coolant
level. Read pages 24 - 25 and do not ride the
motorcycle until the problem has been corrected.
INOTICE I
14
(Ref .No.) Description Function
(7) Low oil pressure Lights when the engine oil pressure is below normal
indicator (red) operating range. Should light when ignition switch is
ON and engine is not running. Should go out when
the engine starts, except for occasional flickering at
or near idling speed when engine is warm.
INOTICE I
Running the engine with insufficient oil pressure
may cause serious engine damage.
(9) Odometer /Tripmeter This button is used to reset the tripmeter or to select
select and reset button the tripmeter or odometer (page 16 ) .
15
Odometer /f ripmeter Display
The display ( 1) has two functions,
odometer and tripmeter.
ODO
The tripmeter has two sub modes, "TRIP 1" Odometer :~a
and "TRIP 2".
Push the button (2) to select the "ODO",
''TRIP 1" or ''TRIP 2" mode. Tripmeter 1
:.2
To reset the tripmeter, push and hold the
button with the display in the ''TRIP 1" or Tripmeter 2 TFIIP 2
''TRIP 2" mode. 3.3
TFIIP1
:.2
Tripmeter
reset
TRIP1
,.,,.,
u.u
17
BRAKES
Front Brake
This motorcycle has a hydraulic front disc
brake.
As the brake pads wear, brake fluid level
drops.
There are no adjustments to perform, but
fluid level and pad wear must be inspected
periodically. The system must be inspected
frequently to ensure there are no fluid leaks.
If the control lever free travel becomes
excessive and the brake pads are not worn
beyond the recommended limit (page 91 ),
there is probably air in the brake system
and it must be bled. See your Honda dealer
for this service.
18
Front Brake Fluid Level: Front
With the motorcycle in an upright position,
check the fluid level. It should be above the
LOWER level mark ( 1). If the level is at or
below the LOWER level mark ( 1), check
the brake pads for wear (page 91 ) .
Other Checks:
Make sure there are no fluid leaks. Check
for deterioration or cracks in the hoses and
fittings.
19
Rear Brake Brake Adjustment:
Pedal height adjustment: 1. Place the motorcycle on its side stand.
Place the motorcycle on its side stand. 2. Measure the distance the rear brake
The stopper bolt ( 1) is provided to allow pedal (3) moves before the brake
adjustment of the pedal height. To adjust starts to take hold.
the pedal height, loosen the lock nut (2) Free play should be:
and turn the stopper bolt. Tighten the lock 20-30 mm (0.8-1.2 in)
nut. If adjustment is necessary, turn the rear
brake adjusting nut (4).
(1)
(2)
(1) Stopper bolt (4) Adjusting nut (A) Decrease free play
(2) Lock nut (B) Increase free play
(3) Rear brake pedal
20
3. Apply the brake several times and check Other Checks:
for free wheel rotation after the brake Make sure the brake rod, brake arm, spring
lever is released. and fasteners are in good condition.
Make sure the cut-out on the adjusting nut
is seated on the brake arm pin (5) after
making final free play adjustment.
If proper adjustment cannot be obtained by
this method, see your Honda dealer.
21
CLUTCH 1. Loosen the lock nut (2) and turn the
Clutch adjustment may be required if the adjuster (3). Tighten the lock nut (2)
motorcycle stalls when shifting into gear or and check the adjustment.
tends to creep; or if the clutch slips, causing 2. If the adjuster is threaded out near its
acceleration to lag behind engine speed. limit or if the correct free play cannot be
Minor adjustments can be made with the obtained, loosen the lock nut (2) and turn
clutch cable adjuster ( 3) at the lever ( 1). in the cable adjuster (3) completely.
Normal clutch lever free play is: Tighten the lock nut (2).
10-20 mm (0.4-0.8 in)
(1) Clutch lever (2) Lock nut (A) Increase free play
(3) Clutch cable adjuster (B) Decrease free play
22
3. Loosen the lock nut (4) at the lower end
of the cable. Turn the adjusting nut ( 5) to
obtain the specified free play. Tighten the
lock nut ( 4) and check the adjustment.
4. Start the engine, pull in the clutch lever
and shift into gear. Make sure the engine
does not stall and the motorcycle does
not creep. Gradually release the clutch
lever and open the throttle. The
motorcycle should begin to move
smoothly and accelerate gradually.
If proper adjustment cannot be obtained or
the clutch does not work correctly, see your
Honda dealer. (5)
Other Checks:
Check the clutch cable for kinks or signs of
wear that could cause sticking or failure.
Lubricate the clutch cable with a (4) Lock nut
commercially available cable lubricant to (5) Adjusting nut
prevent premature wear and corrosion. (A) Increase free play
(B) Decrease free play
23
COOIANT The factory provides a 50/50 solution of
Coolant Recommendation antifreeze and distilled water in this
The owner must properly maintain the motorcycle. This coolant solution is
coolant to prevent freezing, overheating, recommended for most operating
and corrosion. Use only high quality temperatures and provides good corrosion
ethylene glycol antifreeze containing protection. A higher concentration of
corrosion protection inhibitors specifically antifreeze decreases the cooling system
recommended for use in aluminum engines. performance and is recommended only
(SEE ANfIFREEZE CONTAINERLABEL). when additional protection against freezing
is needed. A concentration of less than 40/
Use only low-mineral drinking water or 60 (40%antifreeze) will not provide proper
distilled water as a part of the antifreeze corrosion protection. During freezing
solution. Water that is high in mineral temperatures, check the cooling system
content or salt may be harmful to the frequently and add higher concentrations of
aluminum engine. antifreeze (up to a maximum of 60%
antifreeze) if required.
Using coolant with silicate inhibitors may
cause premature wear of water pump seals
or blockage of radiator passages.
Using tap water may cause engine damage.
24
Inspection
The reserve tank is behind the rear brake
fluid reservoir.
Check the coolant level in the reserve tank (3)
( 1) while the engine is at the normal
operating temperature with the motorcycle
in an upright position. If the coolant level is
below the LOWER level mark (2), remove
the reserve tank cap ( 3) and add coolant
mixture until it reaches the UPPER level
(2)
~ (1)
mark ( 4). Always add coolant to the reserve
tank. (1) Reserve tank
Do not attempt to add coolant by removing (2) LOWER level mark
the radiator cap. (3) Reserve tank cap
(4) UPPER level mark
25
FUEL Remember to check that the fuel valve is in
Manual Fuel Valve the ON position each time you refuel If the
The manual fuel valve ( 1 ) is under the left valve is left in the RES position, you may
side of the fuel tank. Set it to ON for normal run out of fuel with no reserve.
operation or RES when you start to run out
of the main fuel supply. The OFF setting is
for parking, long term storage, or servicing
of fuel system components. ON OFF RES
Automatic Fuel On-OFF
With the fuel valve set to ON (or RES) fuel
flows to the carburetors only when the
engine is being started or is running. A
diaphragm shuts off fuel flow when the
engine is turned off. (1)
Reserve Fuel
When the main fuel supply is gone, tum the
fuel valve to RES. Refill the tank as soon as
possible after switching to RES, then switch
the valve back to ON. (1) Fuel valve
The reserve fuel supply is:
3.3 .12(0.87 US gal, 0.73 Imp gal)
26
Fuel Tank
The fuel tank capacity including the reserve (3)
supply is:
~
14.0 ~ (3.70 US gal, 3.08 Imp gal)
To open the fuel fill cap ( 1), insert the
ignition key (2 ) and turn it clockwise. The
fuel fill cap will pop up and can be lifted off.
After refueling, to close the fuel fill cap,
align the latch in the cap with the slot in the
filler neck. Push the fuel fill cap into the
filler neck until it snaps closed and locks.
Remove the key.
AWARNING
Petrol is highly flammable and (2) (1)
explosive. You can be burned or
seriously injured when handling fuel.
(1) Fuel fill cap (3) Filler neck
• Stop the engine and keep heat, (2) Ignition key
sparks, and flame away.
• Refuel only outdoors.
• Wipe up spills immediately.
27
Use unleaded petrol with a research octane
number of 91 or higher. INOTICE I
The use of leaded petrol will cause If "spark knock" or "pinking" occurs at a
premature damage to the catalytic steady engine speed under normal load,
converter. change brands of petrol. If spark knock or
pinking persists, consult your Honda dealer.
Failure to do so is considered misuse, and
damage caused by misuse is not covered by
Honda's Limited Warranty.
28
Petrol Containing Alcohol Fuel system damage or engine performance
If you decide to use a petrol containing problems resulting from the use of fuels
alcohol (gasohol), be sure it's octane rating that contain alcohol is not covered under
is at least as high as that recommended by the warranty. Honda cannot endorse the
Honda. There are two types of "gasohol": use of fuels containing methanol since
one containing ethanol, and the other evidence of their suitability is as yet
containing methanol. Do not use petrol that incomplete.
contains more than 10 %ethanol. Do not use Before buying fuel from an unfamiliar
petrol containing methanol (methyl or wood station, try to find out if the fuel contains
alcohol) that does not also contain alcohol. If it does, confirm the type and
cosolvents and corrosion inhibitors for percentage of alcohol used. If you notice
methanol. Never use petrol containing more any undesirable operating symptoms while
than 5 % methanol, even if it has cosolvents using a petrol that contains alcohol, or one
and corrosion inhibitors. that you think contains alcohol, switch to a
petrol that you know does not contain
alcohol.
29
ENGINEOIL 4. If required, add the specified oil (see
Engine Oil Level Check page 71 ) up to the upper level mark. Do
Check the engine oil level each day before not overfill.
riding the motorcycle. 5. Reinstall the oil filler cap/ dipstick. Check
The level must be maintained between the for oil leaks.
upper ( 1) and lower ( 2) level marks on the
oil filler cap/ dipstick ( 3).
1. Start the engine and let it idle for 3 - 5 INOTICE I
minutes. Make sure the red low oil Running the engine with insufficient oil
pressure indicator goes off. If the pressure may cause serious engine damage.
indicator light remains on, stop the (3)
engine immediately.
2. Stop the engine and hold the motorcycle
in an upright position on firm, level
ground.
3. After 2- 3 minutes, remove the oil filler
cap/dipstick (3), wipe it clean, and
reinsert the oil filler cap/ dipstick without
screwing it in. Remove the oil filler cap/
dipstick. The oil level should be between
the upper ( 1) and lower (2) level marks (1) UPPER level mark
on the oil filler cap/ dipstick. (2) LOWER level mark
(3) Oil filler cap/ dipstick
30
FINAL DRIVE OIL
Oil Level Check
Check the final drive oil level when
specified by the maintenance schedule
(page 67 ).
Recommended Oil: (1) Oil filler cap (2) Oil cap hole
HYPOID GEAR OIL SAE 80
31
TYRES Air Pressure
To safely operate your motorcycle, the tyres Properly inflated tyres provide the best
must be the proper type and size, in good combination of handling, tread life, and
condition with adequate tread, and correctly riding comfort. Generally, underinflated
inflated. tyres wear unevenly, adversely affect
handling, and are more likely to fail from
being overheated. Underinflated tyres can
AWARNING also cause wheel damage in rocky terrain.
Overinflated tyres make your motorcycle
Using tyres that are excessively worn ride more harshly, are more prone to
or improperly inflated can cause a damage from surf ace hazards, and wear
crash in which you can be seriously unevenly.
hurt or killed.
Make sure the valve stem caps are secure.
Follow all instructions in this owner's If necessary, install a new cap.
manual regarding tyre inflation and
maintenance.
32
Always check air pressure when your tyres Inspection
are "cold" - when the motorcycle has been Whenever you check the tyre pressures,
parked for at least three hours. If you check you should also examine the tyre treads and
air pressure when your tyres are "warm" - sidewalls for wear, damage, and foreign
when the motorcycle has been ridden for objects:
even a few miles - the readings will be
higher than if the tyres were "cold". This is Look for:
normal, so do not let air out of the tyres to • Bumps or bulges in the side of the tyre or
match the recommended cold air pressures the tread. Replace the tyre if you find any
given below. If you do, the tyres will be bumps or bulges.
underinflated. • Cuts, splits or cracks in the tyre. Replace
the tyre if you can see fabric or cord.
The recommended "cold" tyre pressures • Excessive tread wear.
are:
Also, if you hit a pothole or hard object, pull
to the side of the road as soon as you safely
kPa (kgf/cm 2, psi) can and carefully inspect the tyres for
damage.
Driver Front 200 (2.00 29)
I
33
Tread Wear
Replace tyres before tread depth at the
center of the tyre reaches the following
limit:
Minimum tread de th
Front: 1.5 mm (0.06 in)
Rear: 2.0 mm (0.08 in)
<For Germany>
German law prohibits use of tyres whose (2)
tread depth is less than 1.6 mm.
(1)
34
Tube Repair and Replacement
If a tube is punctured or damaged, you
should replace it as soon as possible. A tube
that is repaired may not have the same
reliability as a new one, and it may fail while
you are riding.
If you need to make a temporary repair by
patching a tube or using an aerosol sealant,
ride cautiously at reduced speed and have
the tube replaced before you ride again.
Any time a tube is replaced, the tyre should
be carefully inspected as described on page
33.
35
Tyre Replacement The recommended tyres for your
The tyres that came on your motorcycle motorcycle are:
were designed to match the performance Front: 120/90- 17M/C 64S
capabilities of your motorcycle and provide DUNLOP
the best combination of handling, braking, D404FG
durability and comfort. BRIDGESTONE
G701
CHENG SHIN
AWARNING M6002
Rear: 160/80- 15M/C 74S
Installing improper tyres on your DUNLOP
motorcycle can affect handling and D404
stability. This can cause a crash in BRIDGESTONE
which you can be seriously hurt or G702
killed. CHENG SHIN
M6011R
Always use the size and type of tyres
recommended in this owner's manual. Whenever you replace a tyre, use one that
is equivalent to the original and be sure the
wheel is balanced after the new tyre is
installed.
Also remember to replace the inner tube
whenever you replace a tyre. The old tube
will probably be stretched, and if installed in
a new tyre, it could fail.
36
ESSENTIAL INDIVIDUAL COMPONENTS
IGNITION SWITCH
The ignition switch ( 1) is located below
the fuel valve.
OFF ON
The headlight and taillight will come on
whenever you turn the ignition switch
ON. If your motorcycle is stopped with
the ignition switch ON and the engine is
not running, the headlight and taillight
will still be on, resulting in battery
discharge.
37
KEYS
This motorcycle has two keys and a key
number plate.
(2)
(1)
38
You will need the key number if you ever If all keys are lost, the ignition control
have to replace a key. Store the plate in a module must be replaced. To avoid this
safe place. possibility we recommend that if only one
key is left, you immediately have it
To reproduce keys, bring all keys, key reproduced to ensure that a back-up is
number plate and motorcycle to your Honda available.
dealer. These keys contain electronic circuits that
are activated by the immobilizer system
Up to four keys can be registered with the (HISS). They will not work to start the
immobilizer system (HISS), including the engine if the circuits are damaged.
ones in hand. • Do not drop the keys or set heavy objects
on them.
• Do not grind, drill or in any way alter the
original shape of the keys.
• Keep the keys away from magnetic
objects.
39
IMMOBILIZERSYSTEM(HISS) When the ignition switch is turned ON and
HISS is the abbreviation of Honda Ignition the engine stop switch is at " 0 " (RUN),
Security System. the immobilizer system (HISS) indicator
lights for a few seconds, then goes off. If
The immobilizer system (HISS) protects the indicator remains on, it means the
your motorcycle from theft. A properly- system does not recognize the coding of the
coded key must be used in the ignition key. Turn the ignition switch to OFF,
switch for the engine to start. If an remove the key, reinsert and tum the
improperly-coded key (or other device) is switch ON again.
used the engine's starting circuit is disabled.
40
The immobilizer system has such a function To alter the blinking function,
that keeps the immobilizer system (HISS) 1. Turn the ignition switch ON.
indicator blinking at 2 second intervals for 2. While pressing the button ( 2),
24 hours. This blinking function can be simultaneously turn the ignition switch
turned on or off. OFF when the display function mode is
odometer.
3. The immobilizer system (HISS) indicator
will begin flashing.
J
(2)
(1) Immobilizer system (HISS) indicator (2) Odometer /Tripmeter select and reset
button
41
If the system repeatedly does not recognize EC Directives
the coding of your key, contact your Honda This immobilizer system complies with the
dealer. R & TIE (Radio equipment and telecommu-
• The system may not recognize the key's nications terminal equipment and the
coding if any other immobilizer key is mutual recognition of their conformity)
near the ignition switch. To make sure Directive.
the system recognizes the key code, keep
each immobilizer key on a separate ring.
• Do not attempt to alter the immobilizer
system (HISS) or add other devices to it.
CE0891 CD
Electrical problems could result, making The declaration of conformity to R & TIE
it impossible to start your motorcycle. Directive is provided to the owner at the
• If all keys are lost, the ignition control time of purchase. The declaration of
module must be replaced. conformity should be kept at a safe place.
When the declaration of conformity is lost
or is not provided, contact your Honda
dealer.
42
RIGID' HANDLEBAR CONTROLS Starter Button
The starter button (2) is below the engine
Engine Stop Switch stop switch ( 1) .
The engine stop switch ( 1) is next to the The starter button is used for starting the
throttle grip. When the switch is in the engine. Pushing the button in starts the
0 (RUN) position, the engine will operate. engine. See Starting Procedure, page 85 .
When the switch is in the ~ (OFF) When the starter button is pushed, the
position, the engine will not operate. This starter motor will crank the engine; the
switch is intended primarily as a safety or headlight will automatically go out, but the
emergency switch and should normally taillights will stay on.
remain in the O (RUN) position.
43
LEFf HANDLEBAR CONfROLS
(1)
Headlight Dimmer Switch ( 1)
Push the dimmer switch to ~D (HO to
select high beam or to ~D (LO) to select
low beam.
44
FEATURES
(Not required for operation)
STEERING LOCK
The steering lock ( 1) is on the steering Tolock
column.
To lock the steering, turn the handlebar all )
the way to left, insert the ignition key ( 2) !~A?~(B)
into the lock, turn the key 180° clockwise
while pushing in and remove it.
To unlock the steering, perform the locking (~)r' (2)
sequence in the reverse order.
tJ. '·. ·~ (A)
To unlock
45
HELMETHOLDER
The helmet holder ( 1) is on the left side
below the seat. The helmet holder is (1)
designed to secure your helmet while
parked.
Insert the ignition key (2) and tum it coun-
terclockwise to unlock.
Hang your helmet on the holder pin (3) and
push it in to lock. Remove the key.
AWARNING
Riding with a helmet attached to the
holder can interfere with the rear wheel
or suspension and could cause a
crash in which you can be seriously
hurt or killed.
46
DOCUMENT
COMPARTMENT
The document compartment ( 1) is in the
compartment box (2) behind the left side
cover.
Remove the left side cover (page 48 ) .
Open the compartment box cover ( 3),
insert the ignition key (4) into the lock and
turn counterclockwise to unlock the
compartment.
This owner's manual and other documents
should be stored in this compartment.
When washing your motorcycle, be careful
not to flood this area with water.
47
SIDE COVER Right side
The right side cover must be removed to
inspect fuse. The left side cover must be
removed to access the tool kit and owner's
manual.
The right and left side covers can be
removed in the same manner.
Removal:
1. Pull the side cover prongs ( 1) out of the
rubber grommets (2).
2. Remove the side cover ( 3). Left side
Installation:
• Align the side cover prongs with the
rubber grommets. Press the side cover
into position. (3)
~
1--""
(2) C, '"-,_
(1) '
(1) Side cover prongs
(2) Rubber grommets
(3) Side covers
48
SEAT
The seat must be removed for battery
maintenance.
Removal:
1. Remove the bolt A ( 1) and bolts B (2).
2. Pull the seat assembly (3) back and up,
making sure that the reflector (4 ) is
firmly fixed to the rear fender.
Installation:
1. Insert the seat tab ( 5) into the recess
under the frame.
2. Check that the reflector is fixed to the
rear fender, and then install and tighten
the bolts.
(1) Bolt A
(2) Bolts B
(3) Seat assembly
(4) Reflector
(5) Seat tab
49
HEADLIGHT AIM VERTICAL
ADJUSTMENT
Vertical adjustment can be made by moving
the headlight case ( 1) as necessary.
To move the headlight case ( 1), loosen the
bolts (2 ).
Tighten the bolts ( 2) after adjustment.
Obey local laws and regulations.
(2)
50
OPERATION
PRE-RIDE INSPECTION 1. Engine oil level - add engine oil if
For your safety, it is very important to take required (page 30 ) . Check for leaks.
a few moments before each ride to walk 2. Fuel level - fill fuel tank when necessary
around your motorcycle and check its (page 26 ) . Check for leaks.
condition. If you detect any problem, be 3. Coolant level - add coolant if required.
sure you take care of it, or have it corrected Check for leaks (pages 24 - 25 ) .
by your Honda dealer. 4. Brakes - check operation;
front: make sure there is no brake fluid
leakage (page 18 ) .
AWARNING rear: adjust free play if necessary (page
20 ).
Improperly maintaining this motorcycle 5. Tyres - check condition and pressure
or failing to correct a problem before (pages 32 - 36 ) .
riding can cause a crash in which you 6. Throttle - check for smooth opening and
can be seriously hurt or killed. full closing in all steering positions.
7. Lights and horn - check that headlight,
Always perform a pre-ride inspection tail/brake light, turn signals, indicators
before every ride and correct any and horn function properly.
problems. 8. Engine stop switch - check for proper
function (page 43 ) .
9. Side stand ignition cut-off system-check
for proper function (page 84 ) .
51
STARTINGTHE ENGINE Your motorcycle's exhaust contains
Always follow the proper starting procedure poisonous carbon monoxide gas. High
described below. levels of carbon monoxide can collect
rapidly in enclosed areas such as a garage.
This motorcycle is equipped with a side Do not run the engine with the garage door
stand ignition cut-off system. The engine closed. Even with the door open, run the
cannot be started if the side stand is down, engine only long enough to move your
unless the transmission is in neutral. If the motorcycle out of the garage.
side stand is up, the engine can be started in
neutral or in gear with the clutch lever Do not use the electric starter for more than
pulled in. After starting with the side stand 5 seconds at a time. Release the starter
down, the engine will shut off if the button for approximately 10 seconds before
transmission is put in gear before raising pressing it again.
the side stand.
To protect the catalytic converter in your
motorcycle's exhaust system, avoid
extending idling and the use of leaded
petrol.
52
Preparation
Before starting, insert the key, tum the
ignition switch ON and confirm the
following:
• The transmission is in NEUTRAL
(neutral indicator light ON).
• The engine stop switch is at O (RUN).
• The red low oil pressure indicator is ON.
• The fuel valve is ON.
• The immobilizer system (HISS) indicator
is OFF.
The low oil pressure indicator should go off
a few seconds after the engine starts. If the
light stays on, stop the engine immediately
and check the engine oil level.
I NOTICEI
Operating the engine with insufficient oil
pressure can cause serious engine damage.
53
Starting Procedure
To restart a warm engine, follow the Do not open the throttle when starting the
procedure for "High Air Temperature". engine with the choke ON. This will lean
the mixture, resulting in hard starting.
Normal Air Temperature
10° -35°C (50° -95°F) INOTICE I
1. Pull the choke knob ( 1) out all the way to Operating the engine with insufficient oil
Fully ON (A) , if the engine is cold. pressure can cause serious engine damage.
2. Start the engine, leaving the throttle
closed. 3. Immediately after the engine starts,
operate the choke knob ( 1) to keep fast
idle.
4. About a half minute after the engine
starts, push the choke knob ( 1) in all the
way to Fully OFF (B).
5. If idling is unstable, open the throttle
slightly.
(1)
Low Air Temperature Snapping the throttle or fast idling for more
10°C (50°F) or below than about 5 minutes at normal air tempera-
1. Follow steps 1 - 2 under "Normal Air ture may cause exhaust pipe discoloration.
Temperature."
2. When engine speed begins to pick up,
operate the choke knob to keep fast idle.
3. Continue warming up the engine until it
runs smoothly and responds to the
throttle, when the choke knob ( 1) is at
Fully OFF (B).
55
Flooded Engine RUNNING-IN
If the engine fails to start after repeated Help assure your motorcycle's future
attempts, it may be flooded with excess fuel. reliability and performance by paying extra
To clear a flooded engine, leave the engine attention to how you ride during the first
stop switch to O (RUN) and push the 500 km (300 miles).
choke knob to Fully OFF (B). Open the During this period, avoid full-throttle starts
throttle fully and crank the engine for 5 and rapid acceleration.
seconds. If the engine starts, quickly close
the throttle, then open it slightly if idling is
unstable. If the engine does not start, wait
10 seconds, then follow the Starting
Procedure.
56
RIDING 3. Slowly release the clutch lever and at the
Review Motorcycle Safety (pages 1 - 8 ) same time gradually increase engine
before you ride. speed by opening the throttle.
Coordination of the throttle and clutch
Make sure you understand the function of lever will assure a smooth positive start.
the side stand mechanism. (See MAIN- 4. When the motorcycle attains a moderate
TENANCE SCHEDULE on page 65 and speed, close the throttle, pull in the clutch
explanation for SIDE STAND on page 84 ). lever and shift to 2nd gear by raising the
gearshif t pedal.
Make sure flammable materials such as dry This sequence is repeated to progressive-
grass or leaves do not come in contact with ly shift to 3rd, 4th and 5th (top) gears.
the exhaust system when riding, idling, or
parking your motorcycle.
57
5. Coordinate the throttle and brakes for
smooth deceleration.
6. Both front and rear brakes should be
used at the same time and should not be
applied strongly enough to lock the wheel,
or braking effectiveness will be reduced
and control of the motorcycle be difficult.
58
BRAKING
For normal braking, apply both the brake • When riding in wet or rainy conditions, or
pedal and lever while down-shifting to on loose surf aces, the ability to maneuver
match your road speed. For maximum and stop will be reduced. All of your
braking, close the throttle and firmly apply actions should be smooth under these
the pedal and lever; pull in the clutch lever conditions. Rapid acceleration, braking or
before coming to a complete stop to prevent turning may cause loss of control. For
stalling the engine. your safety, exercise extreme caution
when braking, accelerating or turning.
Important Safety Reminders: • When descending a long, steep grade,
• Independent operation of only the brake use engine compression braking by down-
lever or brake pedal reduces stopping shif ting, with intermittent use of both
performance. brakes.
• Extreme application of the brake controls Continuous brake application can
may cause wheel lock, reducing control of overheat the brakes and reduce their
the motorcycle. effectiveness.
• When possible, reduce speed or brake • Riding with your foot resting on the
before entering a turn; closing the brake pedal or your hand on the brake
throttle or braking in mid-turn may cause lever may actuate the brakelight, giving a
wheel slip. Wheel slip will reduce control false indication to other drivers. It may
of the motorcycle. also overheat the brakes, reducing
effectiveness.
59
PARKING
1. After stopping the motorcycle, shift the Make sure flammable materials such as dry
transmission into neutral, tum the fuel grass or leaves do not come in contact with
valve OFF, turn the handlebar fully to the the exhaust system when parking your
left, turn the ignition switch OFF and motorcycle.
remove the key.
2. Use the side stand to support the
motorcycle while parked.
60
ANTI-THEFT TIPS
1. Always lock the steering and never leave
the key in the steering lock. This sounds
simple but people do forget.
2. Be sure the registration information for
your motorcycle is accurate and current.
3. Park your motorcycle in a locked garage
whenever possible.
4. Use an additional anti-theft device of
good quality.
5. Put your name, address, and phone
number in this Owner's Manual and keep
it on your motorcycle at all times. Many
times stolen motorcycles are identified by
information in the Owner's Manuals that
are still with them.
NAME:_________ _
ADDRESS:-----------
PHONE NO:
61
MAINTENANCE
THE IMPORTANCEOF If your motorcycle overturns or becomes
MAINTENANCE involved in a crash, be sure your Honda
A well-maintained motorcycle is essential dealer inspects all major parts, even if you
for safe, economical and trouble-free riding. are able to make some repairs.
It will also help reduce air pollution.
62
MAINTENANCE SAFETY
This section includes instructions on some AWARNING
important maintenance tasks. You can
perform some of these tasks with the tools Failure to properly follow maintenance
provided - if you have basic mechanical instructions and precautions can
skills. cause you to be seriously hurt or killed.
Other tasks that are more difficult and Always follow the procedures and
require special tools are best performed by precautions in this owner's manual.
professionals. Wheel removal should
normally be handled only by a Honda
technician or other qualified mechanic;
instructions are included in this manual only
to assist in emergency service.
Some of the most important safety
precautions follow. However, we cannot
warn you of every conceivable hazard that
can arise in performing maintenance. Only
you can decide whether or not you should
perform a given task.
63
SAFFIY PRECAUTIONS • To reduce the possibility of a fire or
• Make sure the engine is off before you explosion, be careful when working
begin any maintenance or repairs. This around petrol or batteries. Use only
will help eliminate several potential nonflammable solvent, not petrol, to clean
hazards: parts. Keep cigarettes, sparks and flames
• Carbon monoxide poisoning from away from the battery and all fuel-related
engine exhaust. parts.
Be sure there is adequate ventilation
whenever you operate the engine. Remember that your Honda dealer knows
• Bums from hot parts. your motorcycle best and is fully equipped
Let the engine and exhaust system cool to maintain and repair it.
before touching.
• Injury from moving parts. To ensure the best quality and reliability,
Do not run the engine unless instructed use only new genuine Honda parts or their
to do so. equivalents for repair and replacement.
• Read the instructions before you begin,
and make sure you have the tools and
skills required.
• To help prevent the motorcycle from
falling over, park it on a firm, level
surface, using the side stand or a
maintenance stand to provide support.
64
MAINTENANCESCHEDULE
Perform the Pre-ride Inspection (page 51 ) at each scheduled maintenance period.
1: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE
The following Maintenance Schedule specifies all maintenance required to keep your motorcycle in peak operating
condition. Maintenance work should be performed in accordance with standards and specifications of Honda by
properly trained and equipped technicians. Your Honda dealer meets all of these requirements.
* Should be serviced by your Honda dealer, unless the owner has proper tools and service data and is mechanically
qualified. Refer to the Official Honda Shop Manual.
* * In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Honda recommends that your Honda dealer should road test your motorcycle after each periodic maintenance is
carried out.
NOTES: (1) At higher odometer readings, repeat at the frequency interval established here.
(2) Service more frequently if the motorcycle is ridden in unusually wet or dusty areas.
(3) Service more frequently when riding in rain or at full throttle.
(4) Replace every 2 years, or at indicated odometer interval, whichever comes first. Replacement requires
mechanical skill.
65
~ == M
* FUEL LINE
* THROTfLE OPERATION
* CHOKE OPERATION
AIR CLEANER
WHICHEVER-.
COMES
FIRST
NOTE
NOTE (2)
X 1000km 1
X 1,00:)mi 0.6
MONTH
ODOMETER READING[NOTE (1)]
6 12 18 24 30 36
4 8 12 16 20 24
6 12 18 24 30 36
I
I
I
R
I
I
I
I
I
I
R
Refer
to
page
-
79
-
82
* SUB AIR CLEANER R R -
* SECONDARYAIR SUPPLYSY~TEM I I I -
66
~
WHICHEVER -•
ODOMETER READING [ NOTE (1)]
COMES
FIR~T XlOOOkm 1 6 12 18 24 30 36 Refer
i X lOOOmi 0.6 4 8 12 16 20 24 to
I NOTE MONTH 6 12 18 24 30 36 page
FINALDRIVEOIL I I R 31 78
BRAKEFLUID NOTE (4) I I R I I R 18
BRAKESHOES/PADSWEAR I I I I I I 91 92
BRAKESY~TEM I I I I 18 91
•
•
BRAKELIGHT SWITCH
HEADLIGHTAIM
I
I
I
I
I
I
99
50
CLUTCHSYSTEM I I I I I I I 22
SIDE STAND I I I 84
• SUSPENSION I I I 83
• NUTS,BOLTS FASTENERS I I I I -
•• WHEELS/TYRES I I I I I I I -
•• STEERINGHEAD BEARINGS I I I I -
67
TOOLKIT
The tool kit ( 1) is in the compartment box
(2) behind the left side cover.
Remove the left side cover {page 48 ) .
Open the compartment box cover (page
47 ).
Some roadside repairs, minor adjustments
and parts replacement can be performed
with the tools contained in the kit.
• 10 X 14 mm Open end wrench
• 12 X 17 mm Open end wrench
• Pliers
• 4 mm Hex wrench
• 5 mm Hex wrench
• 6 mm Hex wrench (2) (1)
• No. 2 phillips screwdriver
• No. 2 screwdriver
• Screwdriver handle
• Spark plug wrench (1) Tool kit
• Pin spanner (2) Compartment box
•Tool bag
• 8 mm Open end wrench
68
SERIAL NUMBERS
The frame and engine serial numbers are The frame number ( 1) is stamped on the
required when registering your motorcycle. right side of the steering head.
They may also be required by your dealer
when ordering replacement parts. The engine number (2) is stamped on the
Record the numbers here for your right side of the cylinder.
reference.
(2)
COLOUR
_________ _
CODE-------------
70
ENGINE OIL
Refer to the Safety Precautions on page 51 .
Engine Oil
Good engine oil has many desirable
qualities. Use only high detergent, quality
motor oil certified on the container to meet
or exceed requirements for API Service
CD
Classification SE, SF or SG.
Viscosity:
Viscosity grade of engine oil should be
based on average atmospheric temperature
in your riding area. The following provides a
guide to the selection of the proper grade or
viscosity of oil to be used at various
atmospheric temperatures.
20 40 60 BO 10U°F
71
Engine Oil and Filter Changing the oil filter requires a special oil
Engine oil quality is the chief factor filter tool and a torque wrench. If you do not
affecting engine service life. Change the have these tools and the necessary skill, we
engine oil as specified in the maintenance recommend that you have your Honda
schedule (page 66 ) . dealer perform this service.
When running in very dusty conditions, oil
changes should be performed more If a torque wrench is not used for this
frequently than specified in the installation, see your Honda dealer as soon
maintenance schedule. as possible to verify proper assembly.
Please dispose of used engine oil in a Change the engine oil with the engine at
manner that is compatible with the normal operating temperature and the
environment. We suggest you take it in a motorcycle on its side stand to assure
sealed container to your local recycling complete and rapid draining.
center or service station for reclamation. Do
not throw it in the trash or pour it on the
ground or down a drain.
Used engine oil may cause skin cancer if
repeatedly left in contact with the skin for
prolonged periods. Although this is unlikely
unless you handle used oil on a daily basis,
it is still advisable to thoroughly wash your
hands with soap and water as soon as possi-
ble after handling used oil.
72
1. To drain the oil, remove the oil filler cap/ 2. Remove the oil filter (3) with a filter
dipstick and oil drain plug ( 1) and sealing wrench and let the remaining oil drain out.
washer (2). Discard the oil filter.
(2)
73
3. Apply a thin coat of engine oil to the new 5. Check that the sealing washer on the
oil filter rubber seal (4). drain plug is in good condition and install
4. Using a special tool and a torque wrench, the plug. Replace the sealing washer
install the new oil filter and tighten to a every other time the oil is changed, or
torque of: each time if necessary.
26 N·m (2.7 kgf·m, 20 lbf·ft) Oil Drain Plug Torque:
29 N·m (3.0 kgf·m, 22 lbf·ft)
Use only the Honda genuine oil filter or a 6. Fill the crankcase with the recommended
filter of equivalent quality specified for your grade oil; approximately:
model. Using the wrong Honda filter or a 2.6 Q (2.7 US qt, 2.3 Imp qt)
non-Honda filter which is not of equivalent 7. Install the oil filler cap/ dipstick.
quality may cause engine damage. 8. Start the engine and let it idle for 2 - 3
minutes.
9. Stop the engine and check that the oil
(4) level is at the upper level mark on the oil
filler cap/ dipstick with the motorcycle
upright on firm, level ground. Make sure
there are no oil leaks.
:F-;, J
\
(1)
75
SPARK PLUGS 1. Disconnect the spark plug caps ( 1) from
Refer to the Safety Precautions on page 51 . the spark plugs.
2. Clean any dirt from around the spark plug
Recommended plugs: bases.
Standard: Remove the spark plugs using the spark
DPR7EA-9 (NGK) or plug wrench ( 2 ) furnished in the tool kit.
X22EPR- U9 (DENSO)
For extended high speed riding:
DPRBEA-9 (NGK) or
X24EPR- U9 (DENSO)
I NOTICEI
Never use a spark plug with an improper
heat range. Severe engine damage could
result.
76
3. Inspect the electrodes and center 5. Make sure the plug washer is in good
porcelain for deposits, erosion or carbon condition.
fouling. If the erosion or deposit is heavy, 6. With the plug washer attached, thread
replace the plug. Clean a carbon or wet- the spark plug in by hand to prevent
fouled plug with a plug cleaner, otherwise cross-threading.
use a wire brush. 7. Tighten a new spark plug 1/2 turn with a
4. Check the spark plug gap ( 3 ) using a spark plug wrench to compress the
wire-type feeler gauge. If adjustment is washer. If you are reusing a plug, it
necessary, bend the side electrode ( 4 ) should only take 1/8-1/4 turn after the
carefully. plug seats.
The gap should be:
0.8-0.9 mm (0.03-0.04 in) I NOTICE I
The spark plug must be securely tightened.
An improperly tightened plug can become
very hot and possibly damage the engine.
(4)
8. Reinstall the spark plug caps.
77
FINALDRWE OIL 3. Place the motorcycle on its side stand, fill
Refer to the Safety Precautions on page 51 . the final drive with the recommended
grade oil; approximately:
Change the oil as specified in the 160 cm 3 (5.4 US oz, 5.6 Imp oz)
maintenance schedule. Make sure the final drive is filled up to
the lower edge of the inspection hole (4)
Change the oil with the final drive at normal with the recommended oil.
operating temperature and the motorcycle 4. Install the oil filler cap.
upright on level ground to assure complete
and rapid draining.
(1)
79
IDLE SPEED
Refer to the Safety Precautions on page 51 .
The engine must be at normal operating (1)
temperature for accurate idle speed
adjustment. Ten minutes of stoi:rand-go
riding is sufficient.
Do not attempt to compensate for faults in
other systems by adjusting idle speed. See
your Honda dealer for regularly scheduled
carburetor adjustments.
1. Warm up the engine, shift to neutral, and
place the motorcycle on its side stand.
I
2. Connect a tachometer to the engine.
3. Adjust idle speed with the throttle stop
screw (1 ).
Idle speed (In neutral):
1,200 ± 100 min- 1 (rpm)
80
COOIANT
Refer to the Safety Precautions on page 51 . AWARNING
Coolant Replacement Removing the radiator cap while the
Coolant should be replaced by a Honda engine is hot can cause the coolant to
dealer, unless the owner has proper tools spray out, seriously scalding you.
and service data and is mechanically
qualified. Refer to an official Honda Shop Always let the engine and radiator cool
Manual. down before removing the radiator cap.
81
AIR CLEANER
Refer to the Safety Precautions on page 51 .
The air cleaner should be serviced at
regular intervals (page 66 ) . Service more
frequently when riding in unusually wet or
dusty areas.
1. Remove the five bolts ( 1) and air cleaner
housing cover ( 2).
2. Remove the air cleaner ( 3).
3. Discard the air cleaner.
Thoroughly clean the inside of the air
cleaner housing ( 4).
4. Install a new air cleaner.
Use the Honda genuine air cleaner or an (3)
equivalent air cleaner specified for your
model. Using the wrong Honda air
cleaner or a non-Honda air cleaner which
is not of equivalent quality may cause (1) Bolts
premature engine wear or performance (2) Air cleaner housing cover
problems. (3) Air cleaner
5. Install the removed parts in the reverse (4) Air cleaner housing
order of removal.
82
FRONT AND REAR SUSPENSION
INSPECTION
Refer to the Safety Precautions on page 51 .
1. Check the fork assembly by locking the
front brake and pumping the fork up and
down vigorously. Suspension action
should be smooth and there must be no
oil leakage.
2. Swingarm bearings should be checked by
pushing hard against the side of the rear
wheel while the motorcycle is on a
support block. Free play indicates worn
bearings.
3. Carefully inspect all front and rear
suspension fasteners for tightness.
83
SIDESfAND
Refer to the Safety Precautions on page 51 .
Perform the following maintenance in
accordance with the maintenance schedule. ~-1
Functional Check: -~
• Check the spnng ( 1 ) for damage or loss
of tension and the side stand assembly
for freedom of movement.
1:;t~
,~~:~~~~__,._,,o~v'~~-;.-:,,-:,,=:,~~~--a
• Check the side stand ignition cut-off
system:
1. Sit astride the motorcycle; put the side (1)
stand up and the transmission in
neutral.
2. Start the engine and with the clutch
lever pulled in, shift the transmission
into gear.
3. Lower the side stand. The engine
should stop as you put the side stand
down.
If the side stand system does not operate as
described, see your Honda dealer for (1) Side stand spring
service.
84
WHEEL REMOVAL Do not depress the brake lever when the
Refer to the Safety Precautions on page 51 . wheel is off the motorcycle. The caliper
pistons will be forced out of the cylinders
This motorcycle is equipped with a side with subsequent loss of brake fluid. If this
stand only. Therefore, if front or rear wheel occurs, servicing of the brake system will be
removal is required, it will be necessary to necessary. See your Honda dealer for this
raise the center of the motorcycle with a service.
jack or other firm support. If none is
available, see your Honda dealer for this
service.
Front Wheel Removal
1. Raise the front wheel off the ground by
placing a support block under the engine.
2. Loosen the axle pinch bolts ( 1).
3. Unscrew and remove the front axle shaft
( 2). Remove the wheel.
(1)
85
Installation: 5. Tighten the axle pinch bolts on the right
1. Install the side collars into the left and fork leg to specified torque:
right side wheel hub. 22 N·m (2.2 kgf-m, 16 lbf·ft)
2. Position the front wheel between the fork
legs and insert the axle from the right If the torque wrench was not used for
side, through the right fork leg and wheel installation, see your Honda dealer as soon
hub. as possible to verify proper assembly.
To avoid damaging the brake pads while Improper assembly may lead to loss of
installing the wheel, carefully fit the braking capacity.
brake disc between the pads.
3. Tighten the front axle shaft to the
specified torque:
74 N·m (7.5 kgf-m, 54 lbf·ft)
4. Operate the front brake and pump the
fork several times. Check for free wheel
rotation after the brake is released.
Recheck the wheel if the brake drags or
the wheel does not rotate freely.
86
Rear Wheel Removal 4. Remove the exhaust pipe joint nuts ( 6).
1. Raise the rear wheel off the ground by 5. Remove the right muffler.
placing a support block under the engine.
2. Remove the right footpeg ( 1) by
removing two bolts ( 2) and nut ( 3).
3. Remove the muffler bracket bolts (4 )
and nuts(5 ).
(4)
(6)
(5)
(1) Right foot peg (6) Exhaust pipe joint nuts
(2) Footpeg bolts
(3) Footpeg nuts
(4) Muffler bracket bolts
(5) Muffler bracket nuts
87
6. Remove the rear brake adjusting nut (7),
disconnect the brake rod (8) from the (8) (13)
brake arm (9) by pushing down on the
rear brake pedal.
7. Disconnect the brake stopper arm (10)
from the brake panel by removing the
cotter pin (11), stopper arm nut 0.2),
washer and rubber grommet.
8. Remove the axle holding bolt 0.3).
88
9. While holding the other end of the rear Installation Notes:
axle shaft ( 14) with a wrench, remove • Reverse the removal procedure.
the axle nut ( 15). • Before installing the rear wheel, check
10. Pull the rear axle shaft out and remove that the wheel hub and final drive gear
the side collar. splines are coated with grease.
11.Move the wheel to the right to separate it • Be sure the splines on the wheel hub fit
from the final drive gear case. into the final gear case.
12.Remove the rear wheel. • Used cotter pins may not effectively
secure fasteners. Always replace used
cotter pins with new ones.
• Before installing the muffler, replace the
muffler gasket with a new gasket.
89
• Tighten and torque the nuts and bolts to • Adjust the brake (page 20 ) .
the specified torque: • Apply the brake several times and check
Axle nut: for free wheel rotation after the brake
88 N·m (9.0 kgf·m, 65 lbf·ft) pedal is released.
Axle holding bolt:
26 N·m (2.7 kgf·m, 20 lbf·ft) If a torque wrench was not used for
Brake stopper arm nut: installation, see your Honda dealer as soon
22 N•m (2.2 kgf·m, 16 lbf•ft) as possible to verify proper assembly.
Exhaust pipe joint nut: Improper assembly may lead to loss of
25 N·m (2.5 kgf·m, 18 lbf·ft) braking capacity.
Muffler bracket bolt:
26 N·m (2.7 kgf·m, 20 lbf•ft)
Muffler bracket nut:
44 N·m (4.5 kgf·m, 33 lbf•ft)
Footpeg bracket bolt and nut:
39 N·m (4.0 kgf·m, 29 lbf·ft)
90
BRAKE PAD WEAR <FRONT BRAKE>
Refer to the Safety Precautions on page 51 .
Brake pad wear depends upon the severity
of usage, the type of riding, and road
conditions. (Generally, the pads will wear
faster on wet and dirty roads.)
Inspect the pads at each regular
maintenance interval {page 67 ) .
Front Brake
Check the cutout ( 1) in each pad.
If either pad is worn to the cutout, replace
both pads as a set. See your Honda dealer
for this service.
91
BRAKESHOEWEAR
Refer to the Safety Precautions on page 51 . <REARBRAKE>
h Ja~
The rear brake is equipped with a brake (1)
wear indicator. (3)
When the brake is applied, an arrow ( 1)
attached to the brake arm (2) moves
toward a reference mark (3) on the brake
panel (4). If the arrow aligns with the
reference mark on full application of the
brake, the brake shoes must be replaced. (4)
:(
O'
See your Honda dealer for this service. 0
92
BATTERY
Refer to the Safety Precautions on page 51 .
AWARNING
It is not necessary to check the battery
electrolyte level or add distilled water as the The battery gives off explosive
battery is a maintenance-free (sealed) type. hydrogen gas during normal operation.
If your battery seems weak and/ or is
leaking electrolyte (causing hard starting or A spark or flame can cause the battery
other electrical troubles), contact your to explode with enough force to kill or
Honda dealer. seriously hurt you.
93
Battery Removal 4. Disconnect the negative (-) terminal
1. Remove the seat (page 49 ) . lead ( 4) from the battery first, then
2. Remove the ignition control module (1). disconnect the positive ( +) terminal lead
3. Remove the battery cover ( 2) by (5 ).
removing the screw (3 ). 5. Pull out the battery (6) from the battery
box.
94
Installation:
1. Pos1t10nthe battery.
2. Connect the positive ( +) terminal lead to (4)
the battery first.
3. Remove the left side cover (page 48 ) .
4. Check the negative ( - ) terminal lead (4)
runs under the tool box ( 7), and is tucked
up behind the guide tab (8).
5. Connect the negative ( - ) terminal lead
to the battery.
6. Install the removed parts in the reverse
order of removal.
(7)
95
FUSE REPLACEMENT
Refer to the Safety Precautions on page 51 .
Blown fuse
When frequent fuse failure occurs, it
usually indicates a short circuit or an
overload in the electrical system. See your
Honda dealer for repair.
!NOTICE I
Never use a fuse with a different rating
from that specified. Serious damage to the
electrical system or a fire may result,
causing a dangerous loss of lights or engine
power.
m
96
Fuse Box:
The fuse box ( 1) is located behind the right
side cover.
The specified fuse are: (2)
5A, 10A
1. Remove the right side cover (page 48 ) .
2. Open the fuse box cover (2 ) .
3. Pull out the old fuse and install a new fuse.
The spare fuses ( 3) are located in the
fuse box.
4. Close the fuse box cover and install the
right side cover.
(3) (1)
97
Main Fuse:
The mam fuse ( 1) is located behind the
right side cover.
The specified fuse is: (2) (3)
30A
1. Remove the right side cover (page 48 ) .
2. Disconnect the wire connector (2) of the
starter magnetic switch (3 ) . (1) ~
3. Pull out the fuse. If the main fuse is
blown, install a new fuse.
~
The spare fuse ( 4) is located under the
starter magnetic switch.
4. Reconnect the wire connector and install
the right side cover.
(4)
(2)
99
BULB REPLACEMENT
Refer to the Safety Precautions on page 51 . • Be sure to tum the ignition switch OFF
when replacing the bulb.
The light bulb becomes very hot while the • Do not use bulbs other than those
light is ON, and remains hot for a while specified.
after it is turned OFF. Be sure to let it cool • After installing a new bulb, check that the
down before servicing. light operates properly.
Do not put finger prints on the headlight
bulb, as they may create hot spots on the
bulb and cause it to break.
Wear clean gloves while replacing the bulb.
If you touch the bulb with your bare hands,
clean it with a cloth moistened with alcohol
to prevent its early failure.
100
Headlight/Position Light Bulb -Position light bulb: (except U type)
1. Remove the two bolts ( 1) from the • Pull out the socket ( 7).
headlight case. • Pull the position light bulb ( 8) out.
2. Gently pull the lower end of the headlight 5. Install a new bulb in the reverse order of
(2 ) forward the headlight. removal.
3. Disconnect the connectors (3 ) . • Install the dust cover with its ''TOP"
4. -Headlight bulb: mark ( 9 ) facing up.
• Remove the seat rubber (4).
• Remove the headlight bulb (5) while
pressing down on the pin ( 6). (9) ~ (4)
(6) ~>~~ (5)
(3)
(7)
(8)
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in the reverse order of
~
2. Install a new
3.
removal. (2)
))
~ (3)
102
Front/Rear Tum Signal Bulb
1. Remove the turn signal lens ( 1 ) by
removing the screw (2 ) .
2. Slightly press the bulb (3) and turn it
counterclockwise.
3. Install a new bulb in the reverse order of
removal.
(3) (1)
103
License Light Bulb
1. Remove the license light cover (1) by
removing the two screws ( 2).
2. Pull out the bulb (3) without turning.
3. Install a new bulb in the reverse order of
removal.
104
CLEANING
Clean your motorcycle regularly to protect Washing the motorcycle
the surf ace finishes and inspect for damage, 1. Rinse the motorcycle thoroughly with
wear, and oil, coolant or brake fluid leakage. cool water to remove loose dirt.
2. Clean the motorcycle with a sponge or
Avoid cleaning products that are not soft cloth using cool water.
specifically designed for motorcycle or Avoid directing water to muffler outlets
automobile surfaces. and electrical parts.
They may contain harsh detergents or 3. Clean the plastic parts using a cloth or
chemical solvents that could damage the sponge dampened with a solution of mild
metal, paint, and plastic on your motorcycle. detergent and water. Rub the soiled area
gently rinsing it frequently with fresh
If your motorcycle is still warm from recent water.
operation, give the engine and exhaust Take care to keep brake fluid or chemical
system time to cool off. solvents off the motorcycle.
They will damage the plastic and painted
We recommend avoiding the use of high surfaces.
pressure water spray (typical in coin-
operated car washes). The inside of the headlight lens may be
clouded immediately after washing the
motorcycle. Moisture condensation inside
!NOTICE I the headlight lens will disappear
High pressure water (or air) can damage gradually by lighting the headlight in
certain parts of the motorcycle. high beam. Run the engine while keeping
the headlight on.
105
4. After cleaning, rinse the motorcycle Finishing Touches
thoroughly with plenty of clean water. After washing your motorcycle, consider
Strong detergent residue can corrode using a commercially-available spray
alloy parts. cleaner/polish or quality liquid or paste wax
5. Dry the motorcycle, start the engine, and to finish the job. Use only a non-abrasive
let it run for several minutes. polish or wax made specifically for
6. Test the brakes before riding the motorcycles or automobiles. Apply the
motorcycle. Several applications may be polish or wax according to the instructions
necessary to restore normal braking on the container.
performance.
If a surface on your motorcycle is chipped
Braking efficiency may be temporarily or scratched, your Honda dealer has touch-
impaired immediately after washing the up paint to match your motorcycle's colour.
motorcycle. Be sure to use your motorcycle's colour
Anticipate longer stopping distance to avoid code (page 70 ) when you buy touch-up
a possible accident. paint.
106
Removing Road Salt
The salt contained in the road surf ace
freezing prevention medicine which a road
was sprayed with in winter, and the
seawater becomes the cause which rust
occurs in.
Wash your motorcycle by the following
point after it runs through such a place.
1. Clean the motorcycle using cool water
(page 105 ).
Do not use warm water.
This worsens the effect of the salt.
2. Dry the motorcycle and the surf ace of the
metal is protected with the wax.
107
STORAGEGUIDE
Extended storage, such as for winter,
requires that you take certain steps to AWARNING
reduce the effects of deterioration from
non-use of the motorcycle. In addition, Petrol is highly flammable and
necessary repairs should be made BEFORE explosive. You can be burned or
storing the motorcycle; otherwise, these seriously injured when handling fuel.
repairs may be forgotten by the time the
motorcycle is removed from storage. • Stop the engine and keep heat,
sparks, and flame away.
STORAGE • Refuel only outdoors.
1. Change the engine oil and filter. • Wipe up spills immediately.
2. Make sure the cooling system is filled
with a 50/50 %antifreeze solution.
3. Empty the fuel tank into an approved
petrol container using a commercially
available hand siphon or an equivalent
method. Spray the inside of the tank with
an aerosol rust-inhibiting oil.
Reinstall the fuel fill cap on the tank.
If storage will last more than one month,
carburetor draining is very important, to
assure proper performance after storage.
108
4. To prevent rusting in the cylinders, 5. Remove the battery. Store in an area
perform the following: protected from freezing temperatures
• Remove the spark plug caps from the and direct sunlight.
spark plugs. Using tape or string, Slow charge the battery once a month.
secure the caps to any convenient 6. Wash and dry the motorcycle. Wax all
plastic body part so that they are painted surfaces. Coat chrome with
positioned away from the spark plugs. rustinhibiting oil.
• Remove the spark plugs from the 7. Inflate the tyres to their recommended
engine and store them in a safe place. pressures. Place the motorcycle on blocks
Do not connect the spark plugs to the to raise both tyres off the ground.
spark plug caps. 8. Cover the motorcycle (don't use plastic or
• Pour a tablespoon (15-20 cm 3 ) of other coated materials) and store in an
clean engine oil into each cylinder and unheated area, free of dampness with a
cover the spark plug holes with a piece minimum of daily temperature variation.
of cloth. Do not store the motorcycle in direct
• Crank the engine several times to sunlight.
distribute the oil.
• Reinstall the spark plugs and spark
plug caps.
109
REMOVALFROM STORAGE
1. Uncover and clean the motorcycle.
Change the engine oil if more than 4
months have passed since the start of
storage.
2. Charge the battery as required. Install the
battery.
3. Drain any excess aerosol rust-inhibiting
oil from the fuel tank. Fill the fuel tank
with fresh petrol.
4. Perform all Pre-ride Inspection checks
(page 51 ).
Test ride the motorcycle at low speeds in
a safe riding area away from traffic.
110
SPECIFICATIONS
DIMENSIONS
Overall length 2,510 mm (98.8 in)
Overall width 940 mm (37.0 in)
Overall height 1,090 mm (42.9 in)
Wheelbase 1,640 mm (64.6 in)
Ground clearance 130 mm (5.1 in)
WEIGHT
Dry weight 239 kg (527 lbs)
CAPACITIES
Engine oil
(After draining) 2.5 Q (2.6 US qt, 2.2 Imp qt)
(After draining and oil filter change) 2.6 Q (2.7 US qt, 2.3 Imp qt)
(After disassembly) 3.2 Q (3.4 US qt, 2.8 Imp qt)
Final drive gear oil (After draining) 160 cm 3 (5.4 US oz, 5.6 Imp oz)
Fuel tank 14.0 Q (3.70 US gal, 3.08 Imp gal)
Fuel reserve 3.3 Q (0.87 US gal, 0.73 Imp gal)
Cooling system capacity 2.2 Q (2.3 US qt, 1.9 Imp qt)
Passenger capacity Operator and one passenger
Maximum weight capacity 194 kg (428 lbs)
111
ENGINE
Bore and stroke 79.0 X 76.0 mm (3.11 X 2.99 in)
Compression ratio 9.6: 1
Displacement 745 cm 3
(45.4 cu-in)
Spark plug
Standard DPR7EA-9 (NGK) or
X22EPR- U9 (DENSO)
112
POWERTRANSMISSION
Primary reduction 1.763
Gear ratio 1st 2.400
2nd 1.550
3rd 1.174
4th 0.960
5th 0.852
Secondary reduction 0.821
Final reduction 3.091
ELECTRICAL
Battery 12V - 10Ah or 12V - 11Ah
Generator 0.346 kW/5,000 min- 1 (rpm)
113
LIGHTS
Headlight 12V-60/55W
Brake/tail light 12V-21/5W
Turn signal light Front 12V-21W
Rear 12V-21W
Position light 12V-5W ... Except U
License light 12V-5W
FUSE
Main fuse 30A
Other fuses 5A, 10A
114
CATALYTIC
CONVERTER
This motorcycle is equipped with a catalytic A defective catalytic converter contributes
converter. to air pollution, and can impair your engine's
The catalytic converter contains precious performance. Follow these guidelines to
metals that serve as catalysts, promoting protect your motorcycle's catalytic
chemical reactions to convert the exhaust converter.
gasses without affecting the metals.
The catalytic converter acts on HC, CO, and • Always use unleaded petrol. Even a small
NOx. A replacement unit must be an amount of leaded petrol can contaminate
original Honda part or its equivalent. the catalyst metals, making the catalytic
converter ineffective.
The catalytic converter must operate at a
high temperature for the chemical reactions • Keep the engine tuned-up.
to take place. It can set on fire any
combustible materials that come near it. • Have your motorcycle diagnosed and
Park your motorcycle away from high replaced if it is misfiring, backfiring,
grasses, dry leaves, or other flammables. stalling or otherwise not running properly.
115
NOISE CONTROLSYSTEM(AUSTRALIAONLY)
TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: Owners are
warned that the law may prohibit : (a) The removal or rendering inoperative by any person
other than for purposes of maintenance, repair, or replacement, of any device or element of
design incorporated into any new vehicle for the purpose of noise control prior to its sale or
delivery to the ultimate purchaser or while it is in use; and (b) the use of the vehicle after
such device or element of design has been removed or rendered inoperative by any person.
116
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