Agfa CR75, CR85 Digitizer - Service Manual

HEALTHCARE
Imaging Services Service Manual

Document No: DD+DIS378.05E
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)
2nd Edition
CR 85-X CR 75.0
Type 5148/100 Type 5146/105
(as of SN ≥ 6000)
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
02-2007 printed in Germany Document Node ID: 10028251

eq_00_about manual_e_template_v02
Agfa Company Confidential Copyright © 2007 Agfa-Gevaert HealthCare
DD+DIS378.05E About this Manual
► Manufacturer
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.

Edition 2, Revision 0 CR 85-X Type 5148/100 Chapter 0 / 2

02-2007 CR 75.0 Type 5146/105 (as of SN ≥ 6000) Agfa Company Confidential
► Purpose of this document

This document provides information on the structure and contents of the Service Manual.
► Document History
Edition. Release Changes

Revision Date compared to previous version 1.0
2.0 02-2007 • Only layout changes as this Service Documentation is
also valid for CR 75.0 Type 5146/105 (as of SN ≥ 6000).


► Chapter Overview
Chapter
Order List
0
About this Manual
Controls, Connections and Set Up Procedures

1
Site and System Data / Installation Report
2 Functional Description
3 Repair and Service
3.1 Machine specific Safety and Repair Information
3.2 Machine specific Tools, Software Tools and Auxiliary Equipment

3.3 Troubleshooting
3.4 Electrical and Mechanical Codes, Fuses, LEDs
3.5 Replacement of Parts
3.6 Adjustments and Calibrations
3.7 Software Menus and Setting
3.8 Software Releases, Patches
3.9 FAQ - Frequently Asked Questions
4 Reference and Circuit Diagrams
5 Spare Parts List
6 Accessories
7 Field Modifications
8 Manufacturing Standard Modifications
9 Maintenance
10 Service Bulletins
11 Installation Planning 1 2 3
12 Glossary


► Explanation of notes
This documentation uses:

Safety relevant notes
Icon Signal Word Situation
CAUTION: Possible dangerous situation: Light injuries or damage to the

equipment described in the manual and/or damage to any other
equipment or goods and/or environmental pollution can be the
consequence.
WARNING: Dangerous situation: Potential serious injury to a user, engineer,
patient or any other person and possible mistreatment of patients
can be the consequence.
DANGER: Direct, immediate danger: Death or serious injuries can be the
consequence.
Not-safety relevant notes

Icon Name Type of Information
INSTRUCTION: Indicates an instruction where it is important to follow literally the
described actions.
IMPORTANT: Highlights very important actions which have to be carried out to
prevent malfunction.
NOTE: • Indicates advice to facilitate the following step or action without

having a direct influence on the step or action.
• Highlights unusual points
• Indicates background information
• Can be used to explain or highlight displays of the graphical user
interface.
► Conventions
Actions Way of writing Sample

Action, Switch the machine on Switch the machine on
explanation
Action with the mouse or the <omni-cd.exe> Double-click the
"Return" key <omni-cd.exe> icon
Required text input via the vips Enter vips and click on
keyboard <Continue>


1 About this Manual
2nd Edition CR 85-X Type 5148/100 – CR 75.0 Type 5146/105

Service Documentation (DD+DIS378.05E)
IMPORTANT:
The 2nd Edition of the Service Documentation for
CR 85-X Type 5148/100 and CR 75.0 Type 5146/105 , DD+DIS378.05E is valid for:
• CR 85-X – Type 5148/100
• CR 75.0 – Type 5146/105 (as of SN ≥ 6000)
Explanation:
The improved detector unit (light guide and photomultiplier) from CR 85-X Type
5148/100 is integrated in CR 75.0 and hence the new subtype CR 75.0 Type
5146/105 has been created.
The improvement is not available for:
• ADC Compact Plus Type 5146/100
• CR 75.0 Type 5146/101
• Centricity CR MP3510 Type 5146/200 and 201
The Digitizer CR 75.0 Type 5146/105 has been introduced in production and can be
distinguished from ADC Compact Plus Type 5146/100, CR 75.0 Type 5146/101 and
Centricity CR MP3510 Type 5146/200 and 201 by the type label:
• Type: 5146/105
• Serial Number SN: ≥ 6000
Note that the CR 85-X / CR 75.0 Type 5146/105 Service Documentation

(DD+DIS378.05E) is not valid for:
• ADC Compact Plus Type 5146/100
• CR 75.0 Type 5146/101
• Centricity CR MP3510 Type 5146/200 and 201
For the ADC Compact Plus Type 5146/100, CR 75.0 Type 5146/101 and
Centricity CR MP3510 Type 5146/200 and 201 only the
CR 75.0 Service Documentation, DD+DIS002.04E and Spare Part List,
DD+DIS007.04M must be used.


Reason The 2nd Edition of this Documentation has been released due to the fact that the
for the CR 85-X Service Documentation from now on is also valid for
2
nd
Edition
CR 75.0 Type 5146/105.
Only the layout of the Service Documentation and product specific safety notes have
been adapted. No other changes of the content have been made.
Product The CR 85-X Type 5148/100 digitizer is the follow-up model of the
Description CR 75.0 Type 5146/100 digitizer.
It has been designed for General Radiology environments and, particularly, for the
CR Mammography 1C Solution.
The main changes between CR 75.0 Type 5146/100 and
CR 85-X Type 5148/100 are:
• Acrylic light guide with glued PMT (PhotoMultiplier Tube) is used instead of
optical fibers.
Download This Service Documentation is available on the MedNet GSO Library.

from
MedNet Path: Computed Radiography / CR Digitizers / CR 85-X
Features of The CR 85-X Type 5148/100 (CR 75.0 Type 5146/105) scans the exposed
the CR image plate, converts the information into digital data and automatically transfers
Digitizer
the image to the image processing station for further processing and visualization.
The digitizer requires but little manual interaction. All you have to do, after exposure
and identification of the cassette, is to place it in the input buffer of the digitizer. You
can deposit up to 10 cassettes of different sizes simultaneously in the input buffer.
The Digitizer takes in the cassettes one by one. The Digitizer reads the demographic
data and routing information from the memory chip in the cassette, opens the
cassette, removes the image plate and scans the latent image by means of a
sweeping laser beam.
Once the image is digitized, the cassette is returned to the output buffer to be used
for new exposures. After a full Digitizer cycle, the plate has turned 180° in the
cassette.
Depending on the X-ray intensity which has affected the phosphor during the
exposure, more or less light will be emitted during laser scanning. The light is
converted into an electrical signal. This signal is then converted into a digital bit
stream.
Once converted into digital form, the digitized image is transferred to the image
processing station for further processing and visualization.


Further features of the digitizer include:
• The digitizer permits assigning the status “emergency” to an image. An

emergency image will be given priority by the image processing station.
• The digitizer permits re-erasing an image plate before re-using it. In specific
cases, this is necessary to prevent ghost images caused by previous
exposures or stray radiation from interfering with the image of interest. You can
erase a batch of
up to 9 image plates.
Intended This device must only be used to scan exposed X-ray cassettes, containing an
Use of the erasable image plate (IP).
Digitizer
This device is part of a system, consisting of X-ray cassettes with erasable phosphor
image plates, an identification station for the cassettes and a workstation where the
resulting digital image information is further processed and routed.
It is intended that this device is only operated in a radiological environment by
qualified staff.


Copyright  2007 Agfa-Gevaert HealthCare
All rights reserved.
Technical modifications reserved.
Published by
D - 81539 München
Germany
AGFA and the Agfa-Rhombus are trademarks of Agfa-Gevaert NV

Agfa Company Confidential

HEALTHCARE
Imaging Services Generic Safety Directions
Generic Safety Directions

for HealthCare Imaging Products
► Purpose of this Document
This Generic Safety Directions document comprises the general safety relevant information including
relevant environmental and occupational safety instructions for the Service Engineer.
It is valid for all Agfa HealthCare Imaging Products and part of each Service Documentation as well as
Installation Planning document.
The latest version is available via MedNet, GSO Library path:
General Info => Agfa HealthCare => Publications => Service Manual

Revision Date compared to previous Revision 1.2:
1.3 07-2009 • Updated table with laser classification to latest changes of the
corresponding standard. See section 3.3.
• Added section Environmental and occupational Safety Instructions.
See section 9.
• Added safety note concerning inroom installations of CR equipment
and corresponding X-ray shielding. See section 17.
• Added laser safety note and safety note concerning electrical checks
after repairs. See section 19.
• Added treatment for Lithium batteries in sections 19 and 21.
• Updated information concerning the recycling pass. See section 24.
► Referenced Documents
Document Title
Not applicable Not applicable

Edition 1, Revision 3
eq_generic_safety_directions_e_template_v01
Agfa Company Confidential Copyright © 2009 Agfa HealthCare N.V.
DD+DIS238.06E Generic Safety Directions
► Manufacturer
Agfa HealthCare N.V.
Publisher
D - 81539 München
Germany
Copyright © 2009 Agfa HealthCare N.V.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
INSTRUCTION:
Service Manual) prior to attempting any operation, repair or maintenance task on the
equipment.
the product.

Edition 1, Revision 3 Generic Safety Directions for HealthCare Imaging Products Page 2 of 28
07-2009 Agfa Company Confidential
LIST OF CONTENTS
1 DISCLAIMER......................................................................................................... 5
2 USED ICONS ........................................................................................................ 6
3 LABELS ................................................................................................................. 7
3.1 CE Mark................................................................................................... 7
3.2 System Labels ......................................................................................... 7
3.3 System Labels concerning Laser Radiation ............................................ 8
4 PRODUCT COMPLAINTS .................................................................................. 10
5 REFERENCES .................................................................................................... 10
6 INTENDED USE.................................................................................................. 11
7 INTENDED USER ............................................................................................... 11
8 QUALIFICATIONS FOR OPERATION AND SERVICE TASKS.......................... 11
9 ENVIRONMENTAL AND OCCUPATIONAL SAFETY INSTRUCTIONS............. 12
10 CONNECTIONS TO OTHER EQUIPMENT ........................................................ 13
11 ACCESSORIES AND SPARE PARTS ................................................................ 14
12 COMPLIANCE..................................................................................................... 14
13 SAFETY DIRECTIONS FOR OPERATION......................................................... 17
14 RADIATION PROTECTION ................................................................................ 18
15 SAFETY DIRECTIONS FOR CLEANING AND DISINFECTION......................... 18
16 GENERAL SAFETY DIRECTIONS FOR SERVICE ACTIVITIES ....................... 19
17 SAFETY DIRECTIONS FOR INSTALLATION PLANNING ACTIVITIES ............ 20
18 SAFETY DIRECTIONS FOR INSTALLATION ACTIVITIES................................ 22
19 SAFETY DIRECTIONS FOR MAINTENANCE AND REPAIR ACTIVITIES ........ 23
20 SAFETY DIRECTIONS FOR REMOTE SERVICE ACTIVITIES ......................... 26

21 SAFETY DIRECTIONS FOR TRANSPORT AND SHIPMENT OF SPARE

PARTS, ACCESSORIES AND DEVICES............................................................27
22 SAFETY DIRECTIONS CONCERNING MODIFICATIONS.................................27
23 SAFETY DIRECTIONS CONCERNING HAZARDOUS MATERIALS .................27
24 RECYCLING ........................................................................................................27
25 WASTE DISPOSAL .............................................................................................28
26 ERASING PROTECTED HEALTH INFORMATION (PHI) ...................................28

1 Disclaimer
The installation and service of equipment described herein is to be performed by qualified

personnel who are employed by Agfa HealthCare or one of its affiliates or who are
otherwise authorized by Agfa HealthCare or one of its affiliates to provide such services.
Fitters, engineers and other persons who are not employed by or otherwise directly
affiliated with or authorized by Agfa HealthCare or one of its affiliates are directed to
contact one of the local offices of Agfa HealthCare or one of its affiliates before attempting
installation or service procedures.
No part of this document may be reproduced, copied, adapted or transmitted in any form
or by any means without the written permission of Agfa HealthCare.
Agfa HealthCare makes no warranties or representation, expressed or implied, with

respect to the accuracy, completeness or usefulness of the information contained in this
document and specifically disclaims warranties of suitability for any particular purpose.
Agfa HealthCare shall under no circumstances be liable for any damage arising from the
use or inability to use any information, apparatus, method or process disclosed in this
document.
Agfa HealthCare is not liable for resulting consequences, damages or injuries if you don’t
operate the product correctly or if you don’t have it serviced correctly.
Agfa HealthCare reserves the right to change the product, the characteristics and its
documentation without further notice to improve reliability, function or design.
NOTE:
In the United States, Federal Law stipulates that medical devices should only be sold to,
distributed and used by or by order of a licensed physician.

2 Used Icons
Icon Name and Circumstances

CAUTION: Possible dangerous situation: Light injuries or
damage to the equipment described in the manual and/or
damage to any other equipment or goods and/or environmental
pollution can be the consequence.
WARNING: Dangerous situation: Potential serious injury to a
user, engineer, patient or any other person and possible
mistreatment of patients can be the consequence.
DANGER: Direct, immediate danger: Death or heavy injuries
can be the consequence.
INSTRUCTION:
If used in combination with the warning or caution sign: Indicates
a specific instruction, which if followed exactly, avoids the
subject of the warning or caution.
If used without warning or caution sign: Indicates an instruction
where it is important to follow literally as described.
IMPORTANT:
Highlights very important actions which have to be carried out to
prevent malfunction.
NOTE:
Indicates advice to facilitate the following step or action.
Highlights unusual points.
Indicates background information.
Can be used to explain or highlight displays of the
graphical user interface.
Is additional information without influence on the action or step!

3 Labels
3.1 CE Mark
CE Mark This product carries the CE Mark. The CE Declaration (CE Conformity)
becomes invalid if the product is changed without explicit consent of the
manufacturer! This applies to all parts, not only to safety elements.
3.2 System Labels
All system labels and software version number locations are referred to within this service
document in the appropriate section.
Enclosed an overview of common labels, according to ISO 3864.
This list is not complete.
Hot Surface Laser Beam Magnetic Field Ionizing Radiation
Obstacles Corrosive Liquid High Voltage Hand Injuries

C&W_005.cdr

3.3 System Labels concerning Laser Radiation
According to its classification, laser radiation can lead to eye and skin injuries.
Each laser source is classified from class 1 to class 4, based on standard
DIN EN 60825-1:2007.
The table below lists the meaning of the different laser classes. Note the detailed
instructions in the user manual and technical documentation.
Class # Meaning Example Label
Class 1: Not dangerous to the human eye, even

when using optical instruments. Can
nevertheless produce irritating effects, CLASS 1 LASER PRODUCT
especially with low ambient light
conditions.
Class 1 M: Not dangerous to the human eye if no

optical instruments (magnifying glass or LASER RADIATION
binocular) are used. DO NOT VIEW DIRECTLY WITH
Can nevertheless produce irritating OPTICAL INSTRUMENTS
effects, especially with low ambient light CLASS 1M LASER PRODUCT
conditions.
Class 2: Dangerous to the human eye for

intentional staring into the beam.
Not dangerous for short term exposure
< 0,25 seconds.
Using optical instruments does not
increase the risk of eye injury. LASER RADIATION
Can even for short term exposure < 0,25
seconds produce dazzling and irritating DO NOT STARE INTO BEAM
effects, especially with low ambient light CLASS 2 LASER PRODUCT

conditions.

Class # Meaning Example Label
Class 2M: Dangerous to the human eye when

staring into the beam or when using
optical instruments (magnifying glass or
telescope). No hazard for short term
exposure < 0,25 seconds (aversion
response of the eye) without use of LASER RADIATION
optical instruments. Can produce DO NOT STARE INTO THE BEAM
dazzling and irritating effects even for OR VIEW DIRECTLY WITH
OPTICAL INSTRUMENTS
short term exposure < 0,25 seconds, CLASS 2M LASER PRODUCT
especially at low ambient light conditions.
Class 3R: Possibly dangerous to the human eye for

direct view into the beam.
Risks of an eye injury is increasing with
duration of exposure.
Can produce dazzling and irritating
effects, especially with low ambient light LASER RADIATION
conditions.
AVOID DIRECT EYE EXPOSURE
CLASS 3R LASER PRODUCT
Class 3B: Normally dangerous to the human eye

for direct view into the beam.
Viewing diffuse reflections is normally not
dangerous.
Risk of small skin injuries or ignition of
explosive material if the power of the LASER RADIATION
laser beam is close to the upper limits of
class 3 B. AVOID EXPOSURE TO BEAM
CLASS 3B LASER PRODUCT
Class 4: Dangerous to the human eye for direct

view into the beam or viewing diffuse
reflections.
Very often class 4 lasers also implicate a
fire hazard.
LASER RADIATION
AVOID EYE OR SKIN EXPOSURE
TO DIRECT OR SCATTERED
RADIATION
CLASS 4 LASER PRODUCT

4 Product Complaints
Any service person who has any complaints or has experienced any dissatisfaction in the
quality, durability, reliability, safety, effectiveness or performance of this product must
notify Agfa HealthCare by the Agfa HealthCare complaint procedure.
If the product malfunctions and may have caused or contributed to a serious injury of a
patient or an accident or if there are any hazards which may cause an accident
Agfa HealthCare must be notified immediately by telephone, fax or written
correspondence to the following address:
Agfa Service Support - local support addresses and phone numbers listed on:
www.agfa.com
Agfa – Gevaert N.V.

Septestraat 27
2640 Mortsel, Belgium.
Fax +32 3 444 4485
5 References
Technical Documentation is available via MedNet (PDF) and your local Agfa HealthCare
support organisation (Paper).
Access to MedNet:
IntraNet: http://docs.agfanet/bu/mi/mednet/mednetcso.nsf
ExtraNet: http://extranet.agfa.com/bu/mi/mednet/mednetcso.nsf

6 Intended Use
This Agfa HealthCare product should only be operated in a hospital or clinical radiological
environment by qualified staff.
It must only be operated according to its specifications and its intended use. Any
operation not corresponding to the specifications or intended use may result in hazards,
which in turn may lead to serious injuries or fatal accidents (for example electric shocks).
AGFA will not assume any liability whatsoever in these cases.
Make sure that the product is constantly monitored in order to avoid inappropriate
handling, especially by children.
The product must only be installed and put into operation under the specified conditions.
7 Intended User
This manual is written for Agfa trained Field Service Engineers and Clinical Application
Specialists, trained users of Agfa HealthCare products and trained diagnostic X–Ray
clinical personnel who have received proper training. Users are considered as the persons
who handle the equipment as well as the persons having authority over the equipment.
8 Qualifications for Operation and Service Tasks
This Technical Documentation describes adjustments and routines which must only to be
performed by qualified technical personnel.
The Agfa (trained) Field Service Engineers and Clinical Application Specialists must have
received adequate Agfa HealthCare training on the safe and effective use of the product
and applicable environmental and occupational safety matters before attempting to work
with it. Training requirements may vary from country to country.
Agfa (trained) Field Service Engineers and Clinical Application Specialists must make
sure that training is received in accordance with local laws or regulations that have the
force of law.
Your local Agfa HealthCare representative can provide further information on training.

9 Environmental and occupational Safety Instructions
Each Agfa (trained) Field Service Engineer and Clinical Application Specialist:
• Must make his or her personal contribution to improve safety and protect the
environment.
• When working on a customers site, has a duty to take reasonable care to avoid injury
to himself or herself or to others who may be affected by their acts or omissions.
• Is obligated to adhere strictly to regulations and instructions.
• Shall familiarise himself or herself with the provisions of the Agfa Healthcare
Health, Safety and Environment Policy and any specific rules or procedures relating to
occupational safety at work and the protection of the environment.
• Shall promptly report any near misses, accidents, incidents or dangerous occurrences
to their line manager and co-operate fully in any investigation.
• Shall co-operate with company management on matters relating to
health, safety and environment and, where appropriate, discuss with and / or assist
their manager in resolving matters relating to health, safety and environment.
• Shall ensure that any company equipment issued to them, or, for which they are
responsible, is correctly used and properly maintained.
• Shall wear protective equipment whenever instructed or if it is recommended to do so.
• Shall be responsible for good housekeeping in the area in which he or she is working.
• Shall report situations, which could put them at risk, on either company or
customers' premises, to their manager or supervisor; and, if warranted, directly and in
confidence, to the Health and Safety Co-ordinator, Global HSE Manager, or ultimately
to the Managing Director.
• Shall report any injuries, diseases or dangerous occurrences to his or her line
manager.
• Shall report any accidents, incidents or near misses to his or her line manager.
• Shall report any situation of which he or she is aware that is potentially dangerous.
• Shall comply with any health surveillance procedure instituted for his or her benefit or
for compliance with regulations.

10 Connections to other Equipment
Agfa HealthCare equipment must only be used in combination with other Agfa HealthCare
equipment or components if these are expressly recognized by Agfa HealthCare as
compatible. A list of such equipment and components is available from Agfa HealthCare
service on request.
Changes or additions to the equipment must only be carried out by persons authorized to
do so by Agfa HealthCare. Such changes must comply with best engineering practice and
all applicable laws and regulations that have the force of law within the jurisdiction of the
hospital.
The Agfa HealthCare products are designed to communicate with other devices in the
hospital network using DICOM protocols.
Connections to other equipment:

Warning:
Accessory equipment not complying with the safety requirements of this product
may lead to a safety hazard.
INSTRUCTION:
Consult the Technical Documentation before making any connections to other equipment.
Consideration relating to the choice of accessory equipment shall include:
• Use of the accessory equipment in the patient vicinity.
• Evidence that the safety certification of the accessory equipment has been performed
in accordance with the appropriate IEC 60601-1 and IEC 60601-1-1 harmonized
national standard.
In addition all configurations must comply with the medical electrical systems standard IEC
60601-1-1. The party that makes the connections acts as system Configurer and is
responsible for complying with the systems standard.
If required, contact your local service organization.

11 Accessories and Spare Parts
Parts and accessories replacement:

WARNING:
Hazards may be introduced because of component failure or improper operation.
INSTRUCTION:
• Replace defective parts with Agfa HealthCare original spare parts.
• Use only tools and measuring instruments which are suitable for the procedure.
• Only approved Agfa HealthCare accessories must be used. For a list of compatible
accessories contact your local Agfa HealthCare organization or www.agfa.com.
12 Compliance
Directive for HealthCare Imaging Products:

Council Directive 93/42/EEC of 14 June 1993 concerning medical devices
(OJ No L 169/1 of 1993-07-12)
• ANNEX I - ESSENTIAL REQUIREMENTS - GENERAL REQUIREMENTS The

products are designed and manufactured in such a way that, when used under the
conditions and for the purposes intended and, where applicable, by virtue of the
technical knowledge, experience, education or training of intended users, they will not
compromise the clinical condition or the safety of patients, or the safety and health of
users.
• ANNEX II - EC DECLARATION OF CONFORMITY: Full quality assurance system

ISO 13485
• ANNEX X - CLINICAL EVALUATION: The clinical evaluation follows a defined and

methodologically sound procedure.

Applied Standards for HealthCare Imaging Products
• IEC 60601-1, Ed. 3: Medical electrical equipment - Part 1: General requirements for
basic safety and essential performance
• ISO 14971:2000, Medical devices – Application of risk management to medical devices
• IEC 60601-1-2, It specifies the MANUFACTURER of the ME EQUIPMENT or ME

SYSTEM provides information to the RESPONSIBLE ORGANIZATION that is essential
in determining the suitability of the ME EQUIPMENT or ME SYSTEM for the
electromagnetic environment of use, and in managing the electromagnetic environment
of use to permit the ME EQUIPMENT or ME SYSTEM to maintain BASIC SAFETY and
provide its ESSENTIAL PERFORMANCE without disturbing other equipment.
Additional standards for documentation:
IEC 62079 Ed. 1: Preparation of instructions - Structuring, content and presentation
Harmonization:
Global Harmonization Task Force (GHTF) www.ghtf.org/
This document has been prepared to comply with Study Group 1 guidance document
of the Global Harmonization Task Force (GHTF) www.ghtf.org/ to assist development
of a consistent, harmonized definition for a medical device that could be used within a
global regulatory model and would offer significant benefits to the manufacturer, user,
patient or consumer, and to Regulatory Authorities and support global convergence of
regulatory systems.
IECEE CB SCHEME
The IECEE CB (Certification Body) Scheme is the world's first truly international system
for acceptance of test reports dealing with the safety of electrical and electronic products.
It is a multilateral agreement among participating countries and certification organizations.
Agfa has produced a CB test report and claims national certification in all other member
countries of the CB Scheme.
Details see www.iecee.org

Radiation of radio frequency:

CAUTION: For USA only:
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the service manual, may cause interference
to radio communication.
Note:
This product has been tested and found to comply with the limits for a Class A
computing device pursuant to Subpart B of Part 15 of FCC Rules, which are designed to
provide reasonable protection against such interference when operated in a commercial
environment.
Operation of this equipment in a residential area is likely to cause interference.
The user will be required to take all necessary measures to correct the interference at
his own expense.

13 Safety Directions for Operation
Accessibility of the mains power switch:

CAUTION:
Do not obstruct the mains power switch.
Position the Agfa HealthCare product so that it is possible to disconnect the mains power
connection.
• Under certain conditions the Agfa HealthCare product will show a display containing a
message. This message will show that either a problem or action has occurred or that
a requested action is required or cannot be performed. The user must read these
messages carefully they will provide information on what to do. This will be either
performing an action to resolve the problem or to contact the Agfa HealthCare
service organization. Details on the contents of messages can be found in this
Technical Documentation.
• All images created using any image technology can show artifacts which could be
confused with diagnostic information. If there is any doubt that the diagnostic
information could be corrupted, additional investigations must be performed to get
clear diagnostic information.
• Ventilation openings must not be covered.
• If you notice conspicuous noise or smoke, disconnect the product immediately from
the mains.
• Do not pour water or any other liquid over the device.
• If a system malfunction causes an emergency situation involving the patient, operating
personnel or any system component, activate the emergency stop for the system
concerned. All motor driven system movements will be stopped.
• Do not store any magnetic media near or on devices, which produce magnetic fields,
since stored data may be lost.
Explosive environment:
DANGER:
Risk of explosion.
Never operate this device in zones where there are flammable anesthetics or oxygen which
may cause an explosion.

Usage of an un-interruptible power supply:

Warning:
Images can be lost due to power failure.
Connect the equipment to an un-interruptible power supply (UPS) or an institutional
standby generator.
14 Radiation Protection
Only qualified and authorized personnel shall operate any X-Ray system. In this context
qualified means those legally permitted to operate this X-Ray equipment in the jurisdiction
in which the X-Ray equipment is being used, and authorized means those authorized by
the authority controlling the use of the X-Ray equipment. Full use must be made of all
radiation protection features, devices, systems, procedures and accessories.
Ionizing radiation can lead to radiation injuries if handled incorrectly. When radiation is
applied, the required protective measures must be complied with.
15 Safety Directions for Cleaning and Disinfection
• Details about cleaning and disinfection or sterilization methods that may be used on
SYSTEM parts or ACCESSORIES that can become contaminated through contact
with the PATIENT or with body fluids, are referred to within the individual service
documents.
• Disconnect the power supply from the equipment prior to cleaning the equipment.

16 General Safety Directions for Service Activities
• This system uses high voltage. Please consider the respective safety regulations.
• Electrical repairs and connections must only be performed by a qualified electrician.
• Mechanical repairs and connections must only be performed by a qualified technician.
• The safety directions for operation (see section 13) are also valid for all service
activities.
• During all service activities observe prescribed local and country-specific
requirements (e.g. occupational safety and accident prevention regulations).
• All existing screw connections must be tightened sufficiently firmly, but they may not
be overstressed when tightening. There must always be compliance with stated
torque values!
• Damaged or missing screws may be replaced only with the same screw types that
have the specified hardness rating. Unless a different value is listed in the
instructions, all Allen screws used must be hardness rated 8.8.
• All screws must be secured in accordance with the corresponding data.
If "Loctite" has to be used to secure screws, this is stated in the text.
• Any Agfa service PC or tool which is to be connected via RS232, RJ45, USB or other
interface to an Agfa device must not be connected to the mains but must be operated
on its internal battery or indirect supply (low voltage).
• When handling printed circuit boards (abbr.: PCBs) the following points must be
observed:
o Always switch off the equipment and unplug the power cord, before you
disconnect or connect cables on printed circuit boards.
o When working on PCBs, always wear an anti-static wrist strap. Never touch any
parts or components on PCBs with your bare fingers.
o PCBs have to be kept or transported in their protection bags. Never carry a
PCB without protection bag and walk on carpet or plastic floor covering
(electrostatic charge).
o Once the PCB is taken out of its protection bag, it has to be protected from
electrostatic charge by a grounded mat.
Static discharge at electrical components:

CAUTION:
Static discharge! Electrical components may be destroyed:
For the repair on electrical components, wear a grounding strap
(Order number: CM+9 9999 0830 0) around the wrist and connect the other end of this
strap on a grounded conducting metal piece.

17 Safety Directions for Installation Planning Activities
Protecting CR (Computed Radiography) Equipment against scattered X-Rays:

Warning:
Image plate is sensitive for X-rays. Poor image quality possible.
The digitizer and the cassette storage shall be protected against X-ray radiation this way,
that the annual dose equivalent at the installation place will not exceed 1 mSv.
Protecting Film-Screen Systems against scattered X-Rays:

Warning:
Film is sensitive for X-rays. Poor image quality possible.
The film-screen system shall be protected against X-ray radiation this way, that the annual
dose equivalent at the installation place will not exceed 1 mSv.
Accessibility of the power disconnection device:

Warning:
Electrical device. Shock possible.
INSTRUCTION:
• Do not position Agfa EQUIPMENT so it is difficult to operate the disconnection device

when an APPLIANCE COUPLER or separable plug is used as isolation.
• Local and International wiring regulations must be observed. Check all supplies and
voltages, currents, trips and fuses with the Hospital facilities department or their
engineers.

• The device complies with the EN 60601-1, 2006 standard for Information Technology.
This means that, although it is absolutely safe, patients may not come in direct contact
with the equipment. Therefore the operator console must be placed outside a radius
of 1.5 m around the patient.
R = 1.5m
1.5m
1.5m
Patient environment
• This device should be installed behind the institution firewall for network security and
anti-virus protection. No ongoing computer virus protection or network security for this
medical device is provided (e.g. a computer firewall). Network security and anti-virus
provisions are the ongoing responsibility of the user or institution.
Fixing equipment at the wall or floor:

Warning:
Unknown composition of wall or floor structure: Risk of injury or damage:
Hospital management is responsible for the position, location and fixing of all equipment.
Floor load:
CAUTION:
Heavy device may damage the floor covering.
Make sure that the floor covering is solid enough to stand the weight of the device.
Fixing equipment at the ceiling:

CAUTION:
Ceiling construction may be inadequate for fixing of equipment: Risk of injury or
damage:
Hospital management is responsible for the position, location and fixing of all equipment.

18 Safety Directions for Installation Activities
• If not otherwise stated, installation and configuration is performed by Agfa HealthCare

trained personnel.
• If damage of the package is visible from the outside contact your local AGFA
representative.
• Apart from wearing the required protective clothing, e.g. safety boots and gloves, care
must be taken that heavy loads are correctly lifted/carried to avoid injury. The relevant
instructions must be complied with. Heavy or awkward loads must be moved by
mechanical means or by several people.
• When installing the product be sure that there is either a mains plug or an all-cable
disconnecting device in the internal installation fitted near the product and that it is
easily accessible.
• Defective covers, sharp edges or protruding parts of equipment can cause injuries, if
accidentally knocked into. Route cables and position equipment safely.
• This device should be installed behind the institution firewall for network security and
anti-virus protection. No ongoing computer virus protection or network security for this
medical device is provided (e.g., a computer firewall). Network security and anti-virus
provisions are the ongoing responsibility of the user or institution.
Connection of the device to the power supply:

CAUTION:
Risk of damaging the device by using the wrong power supply:
INSTRUCTION:
Prior to connecting the device to the mains:
• Compare the power requirements indicated on the type label with the available
power supply in the installation room.
• Check the service manual for the type of input voltage selection, manual or
automatic: If manual, select the appropriate voltage and fuses.
• Confirm to use the correct socket and plug for the required power supply.
• Check the equipment will work with the power supply available.

Ground potential differences:

CAUTION:
To comply with ISO 60601-1 (annex I) all computers and peripherals must be
connected to the same power source.
INSTRUCTION:
• Always connect the associated monitor to the same Uninterruptible Power Source as
the PC.
• When different combinations of equipment are used in various medical environments
a potential difference (V) can exist between the protective earths in different localities.
If the protective earthing fails this potential difference can cause a HAZARD for the
OPERATOR or for the PATIENT.
19 Safety Directions for Maintenance and Repair Activities
• This Technical Documentation identifies the parts on which preventive inspection and
maintenance shall be performed by Agfa HealthCare service personnel, including the
periods to be applied.
• In general the device has to be switched off during service activities. Exception: If the
device is switched on to perform tests pay particular attention to any hazards due to
moving and rotating parts. Avoid lose clothing or finger traps. Switch off the device
immediately after the tests.
• Do not turn motors manually. If required, first disconnect the motor from the motor
control board.
• Make sure that the power cord does not show any signs of damage.
• After repair work always check that the integrated safety features are not overridden
or disconnected.
• If there is any visible damage to the machine casing do not hand-over the product to
the customer. First repair the machine casing.

Replacing batteries:
WARNING:
Battery can explode, causing chemical burns.
INSTRUCTION:
• Check that batteries are inserted with correct polarity.

• Only use batteries of the same type or an equivalent type as specified by the
manufacturer.
• Dispose of empty batteries in compliance with the specifications of the manufacturer.
• When removing lithium batteries from the equipment take appropriate measures to
avoid short circuit of the battery:
Either use tape to cover the two poles of the battery or put the battery back in its
original packing and secure the packing by tape.
Performing the electrical test according to national regulations:

WARNING:
Improper ground connections inside the device or too high leakage current may lead to
electric shocks.
• After any work at the power supply or at any component connected to mains voltage
inform the responsible organization 1 about the necessity of the electrical test
according to national regulations.
If specific national regulations do not exist: It is recommended to perform the
electrical test according to IEC 62353.
• Make sure, that all grounding connections to metallic covers and all grounding
connections inside the device are present.
NOTE:
On MedNet, GSO Library path "General Info => Agfa HealthCare => Publications =>
Service Manual" a form “IEC 62353:2007 Test Documentation” for CR Digitizers is
available, to be handed out to the responsible organization (Intranet Link / Extranet Link).
1
Responsible Organization:
Entity accountable for the use and maintenance of a medical equipment or a medical equipment system. The
accountable entity can be, for example, a hospital or an individual clinician.
Performing service activities at devices emitting laser radiation:

WARNING:
Laser radiation. Eye injury possible.
INSTRUCTION:
• Strictly observe the warning notes in the service manual of devices emitting laser
radiation (See service manual chapter describing Safety Guidelines / General
Repair Instructions) and at the corresponding steps of instructions.
• Strictly observe the warning labels at the modules emitting laser light. For the
meaning of the labels refer to section 3.3 in this document.
• Do not look into the laser beam.
• Do not open modules containing a laser. Only open modules containing a laser if
explicitly instructed to do so.
• Do not keep tools in the laser beam unless explicitly instructed to do so.
• Make yourself familiar with the path of the laser light and the conditions, when the
laser beam is switched on. Refer to the Functional Description in the
corresponding service manual.
• Do not operate modules with laser outside the device.
Sharp edges:
CAUTION:
Sharp edges inside the device: Cut or abrasion possible.
Be careful at maintenance and replacement of parts.
Cleaning optical elements:

CAUTION:
Image artifacts possible after cleaning optical elements.
When cleaning optical elements follow the service manual precisely.

Secured screws:
CAUTION:
Opening screws secured by red lacquer may misalign important device
adjustments:
Do not open screws that are secured by red lacquer.
Opening PCs and Workstations:

Warning:
Electrical shock and damage to the equipment possible.
• Only open the PC or workstation if explicitly stated in the service manual.
• Unplug before opening.
• Observe anti-static safety regulations.
Replacing fuses:
Warning:
Replacing fuses by wrong type may lead to fire hazard!
Use only fuses of the exact value and characteristics stated in the service manual or on
the device.
20 Safety Directions for remote Service Activities
Remote Service Activities:

Warning:
During remote service activities images can be lost.
Inform the customer prior to remote service activities to finish the current work and to
stop working on the system.

21 Safety Directions for Transport and Shipment of Spare Parts,

Accessories and Devices
• In compliance with transport regulations, all uninterruptible power supplies (UPS)

must be shipped with batteries disconnected.
• Use the original packing when returning spare parts, accessories or devices.
• Before returning any spare part with a built in lithium battery remove it and dispose the
batteries locally according to local waste regulations.
22 Safety Directions concerning Modifications
Modifications made in products/systems shipped by Agfa HealthCare must not be

implemented without written permission from Agfa HealthCare.
This applies in particular to changes which may affect the mechanical and/or electrical
safety or radiation-protection properties of a product (e.g. changing of safety distances,
removal of locks/instructions etc.).
23 Safety Directions concerning Hazardous Materials
'Hazardous materials' is the designation for substances which can ignite or explode or
which are toxic, injurious to health, corrosive or irritating. The “Hazardous Material”
instructions must be read and the required protective measures must be complied with
when performing work to avoid health risks.
Their properties together with the hazards and protective measures connected with them
are identified clearly by symbols and described by the instructions appertaining to the
hazardous substances.
24 Recycling
Agfa HealthCare has Recycling Passports available for all equipment. The Recycling
Passport explains whether hazardous materials, special components and batteries are
present, where they are located and how they can be removed at the end of the life cycle.
The Recycling Passports are meant to be used as information for waste treatment
partners and companies that want to recycle end-of-life Agfa equipment.
To get a copy of the required Agfa HealthCare Recycling Passport please contact your
local Sales organization.

25 Waste Disposal
On August 13, 2005, the European Directive on Waste Electrical and

Electronic Equipment (WEEE) 2002/96/EC, amended by Directive
2003/108/EC, came into force.
The directive on Waste Electrical and Electronic Equipment (WEEE) aims to

prevent the generation of electric and electronic waste and to promote the
reuse, recycling and other forms of recovery. It therefore requires the collection
of WEEE, recovery and reuse or recycling.
This directive has to be implemented into national law by the individual
European countries by August 13th 2005.
Due to the implementation into national law, specific requirements can be

different within the European Member States.
This symbol on the product, or in the manual and in the warranty, and / or on
its packaging indicates that this product shall not be treated as household
waste.
For more detailed information about take-back and recycling of this product,
please contact your local Agfa service organization. By ensuring this product is
disposed of correctly, you will help prevent potential negative consequences
for the environment and human health, which could otherwise be caused by
inappropriate waste handling of this product. The recycling of materials will
help to conserve natural resources.
If your equipment or replaced spare parts contain batteries or accumulators
please dispose of these separately according to local regulations.
26 Erasing Protected Health Information (PHI)
AGFA HealthCare Field Service Personnel or its authorized affiliates are responsible for
the removal of Protected Health Information (PHI) patient data from devices, modules or
parts that are removed from the customer’s site. This also applies to the exchange of
spare parts, especially to parts that are returned to central warehouses for repair or
refurbishing. Examples for parts or modules that may contain Protected Health
Information (PHI) are: Computer hard disks, CD-ROMS, backup tapes, archive tapes.

Chapter 1
HEALTHCARE Controls, Connections,
Imaging Services
and Setup Procedures
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document contains:
• all important routines to be carried out prior to putting the machine in operation
• location and function of the controls and connectors of the machine
• all routines necessary to put an unpacked machine in operation.
Revision Date compared to previous Version 2.0:
2.1 06-2008 • Improved the installation workflow
for CR 85-X / CR 75.0
• Added the task codes to the task overviews.
• Added CR Mammo flatfield exposure and evaluation,
see section 9.3.
Document Title
The Service Manuals of other CR system components are
listed in section 11 of this document.

eq_01_setup_procedure_e_template_v05
DD+DIS378.05E Controls, Connections, and Setup Procedures
► Manufacturer
Publisher
D - 81539 München
Germany
WARNING:
INSTRUCTION:
(see MEDNET GSO => General Info => Agfa HealthCare => Publications
=> Service Manual) prior to attempting any operation, repair or
maintenance task on the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions"
and on the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.


LIST OF CONTENTS
1 INTENDED USE OF THE DIGITIZER ......................................................................................5

2 PREREQUISITES FOR INSTALLATION .................................................................................6
2.1 Checking Installation Site Prerequisites ...................................................................................7
2.2 Required Service Programs......................................................................................................7
2.2.1 CCM-Tool..................................................................................................................................7
2.2.2 Error Message Program............................................................................................................7
2.3 Compare voltage indicated on type label with available power supply.....................................8
3 INSPECTION AND UNPACKING.............................................................................................9

3.1 Inspection of Packing................................................................................................................9
3.2 Unpacking the Components....................................................................................................10
3.3 Checking Shipment Completeness.........................................................................................11
3.4 Removing Transport Locks .....................................................................................................11
4 OVERVIEW OF CONTROLS, CONNECTORS AND OPERATION TERMINAL ....................12

4.1 Controls and Connectors ........................................................................................................12
4.2 Operation Terminal .................................................................................................................13
5 MOUNTING THE DIGITIZER .................................................................................................14

5.1 Installing the Base Plate .........................................................................................................14
5.2 Connecting Network and Mains Cable ...................................................................................16
6 PERFORMING DIGITIZER SETUP........................................................................................17

6.1 Switching the Digitizer on........................................................................................................17
6.2 Performing Cassette Test Cycles ...........................................................................................18
7 CONFIGURING DIGITIZER SETTINGS ................................................................................19

7.1 Setting Date and Time ............................................................................................................19
7.2 Setting the Digitizer User Interface Language ........................................................................20
8 CONFIGURING NETWORK SETTINGS................................................................................21

9 SET DIGITIZER OPERATIONAL ...........................................................................................22
9.1 Checking Destinations and sending Test Image ....................................................................22
9.2 Erasing Image Plates..............................................................................................................23


9.3 Checking the technical Image Quality ....................................................................................23
9.3.1 Printing Test Images ...............................................................................................................23
9.3.2 Exposing and evaluating a Flatfield ........................................................................................24
10 COMPLETING THE DIGITIZER INSTALLATION ..................................................................28

10.1 Confirming the Installation ......................................................................................................28
10.2 Backup of Machine specific Data............................................................................................29
10.3 Performing Last Steps ............................................................................................................29
11 REFERENCED DOCUMENTS FOR CONNECTIVITY OF CR DEVICES .............................30

12 INSTALLATION CHECKLIST .................................................................................................31


NOTE:
• The Installation Checklist in the appendix of this chapter gives an overview
of all steps and guides through the complete installation process.
• The time required for the installation steps within this document
(target: 2 hours) should be entered in the service/installation report
under the respective task code.
1 Intended Use of the Digitizer
This device must only be used to scan exposed X-ray cassettes, containing an
erasable image plate (IP).
This device is part of a system, consisting at least of:
• Digitizer
• X-ray cassettes with erasable phosphor image plates,
• An identification station for the cassettes and
• A processing station where the resulting digital image information is further
processed and routed.
It is intended that this device is only operated in a radiological environment by

qualified staff.


2 Prerequisites for Installation
Goal The purpose of this section is to list the required tasks before physical installation, to
guarantee a smooth digitizer installation.
TOOLS:
• Service PC
• Serial interface cable (RS-232) for connection between digitizer and Service PC
• Cu filter (spare part number*: CM+9 5155 1015 2)
Remark: The CU-filter is also part of the digitizer delivery.
• CD ROM with test images (spare part number*: CM+9 5145 3055 0)
• Screwdriver medium size
• Open end wrench (17 mm)
• Socket wrench (7 mm)
• Configuration file (adc.cpf) which you prepared beforehand (on a floppy disk)
• Empty floppy disk or USB-stick for storing machine specific data
• “Mammography Calibration Kit”, which is part of the digitizer delivery for
exclusive Mammography sites
* The last digit in the spare part number indicates the spare part revision at release of this
document. When ordering, the actual revision of the spare part is delivered.
Task Importance Task Code Details

see section
Checking Installation Site

mandatory PRI 2.1
Prerequisites
Required Service Programs mandatory PRI 2.2
Compare voltage indicated on type

mandatory PRI 2.3
label with available power supply


2.1 Checking Installation Site Prerequisites
Check that all site prerequisites shown in the Installation Planning-Checklist

(can be found at the end of Chapter 11, CR 85-X Service Manual) are fulfilled
before visiting the site.
2.2 Required Service Programs
2.2.1 CCM-Tool
The CCM-Tool is needed to create and modify the configuration file (adc.cpf) for the
CR 85-X and the other CR system components.
The latest version of the CCM-Tool is installed by default on the NX processing
station (Go to Start Æ Agfa Æ Service Æ CCM Tools).
If not yet done create and/or adapt the configuration file adc.cpf together with the
application specialist.
NOTE:
When integrating the digitizer into an existing network, it is strongly recommended to
create a CPF– file beforehand (see CR 85-X Service Manual, Chapter 11,
Installation Planning, checklist).
For detailed information on the configuration file, see:

ADC Application Manual - Chapter 11, DD+DIS181.03E.
2.2.2 Error Message Program
The "SHOW ERROR PROGRAM" with the "ERROR.MSG file" translates the
CR 85-X error codes into clear text.
The "SHOW ERROR PROGRAM" is a part of IMOS, the "ERROR.MSG file" is loaded
in the digitizer.


2.3 Compare voltage indicated on type label with available power supply
The type label is located on the

rear side of the digitizer. Manufacturer: AGFA - GEVAERT N.V.
Septestraat 27 - 2640 - Mortsel - BELGIUM
Type 5148/100 SN xxxxx JJJJ-MM

Compare the voltage indicated on 200-240V 8.5 A 50 -60Hz
the type label with the supplied MEDICAL ELECTRICAL
voltage in the installation room. EQUIPMENT

WITH RESPECT TO
ELECTRIC SHOCK, FIRE, 0413
Refer to the note below. AND MECHANICAL
HAZARDS ONLY IN
ACCORDANCE WITH Made in Germany
UL60601-1 / Peissenberg
CAN/CSA C22.2 NO.601.1
9F03
MMMM-JJJJ
5148_Chap01_020.cdr
figure 1
NOTE:
The digitizer has an “auto switching” power supply built in. This adapts itself to the
input voltage. The input voltage has to be between 200/240 V (AC), 50/60 Hz.


3 Inspection and Unpacking
Goal The purpose of this section is to make sure that the digitizer is ready to be installed.

see section
Inspection of Packing 2 min. mandatory INS 3.1
Unpacking the Components 10 min. mandatory INS 3.2
Checking Shipment
5 min. mandatory INS 3.3
Completeness
Removing Transport Locks 10 min. mandatory INS 3.4
3.1 Inspection of Packing

(1) Check the packing material for visible transport damages such as:
• Dented edges,
• Damage on the box,
• Torn fixing elements (metal straps, screws).
(2) Check the attached safety indicators on the packing boxes.
• If the machine was

tilted, the arrow
head in the circle of
the TILTWATCH
(left indicator)
changes from white
to red.
• If the machine was
subject to shocks,
the square field in
the middle of the
SHOCKWATCH
(right indicator)
changes from white
to red.
5148_Chap01_018.cdr
figure 2


IMPORTANT:
If you notice transport damages, document them (e.g. take a photo) and contact
your local Sales representative.
(3) Check the completeness of the shipment by means of the bill of material
(number of pallets).
(4) Compare the labels on the boxes with the customer’s order list and
the shipping papers.
3.2 Unpacking the Components
The following actions should be taken when the CR 85-X is delivered.

The unpacking instructions are printed on the outside of the packing material.
(1) Remove the outer packing material.

(2) Take out the accessories or boxes and store them in a safe place.
(3) Take the digitizer off the pallet and transport it to the installation site.
(4) Dispose of the packing material according to the local directions.
NOTE:
• The individual boxes inside must not be opened by the forwarder.
• For unpacking the machine and lifting it off the pallet, an area of
minimal 200 x 500 cm (78.8” x 197”) is required (see figure 3).
• If the available space at the installation site is limited, the machine can be
unpacked beforehand and rolled carefully to the final destination.
5148_Chap01_019.cdr
figure 3


3.3 Checking Shipment Completeness
(1) Check shipment completeness by comparing the delivery with the packing list
(part of the accessories box).
(2) In case it is not complete, inform the local sales representative. He will initiate
the required steps. Additionally note the missing items(s) in the
installation report.
figure 4: Example of packing list CR 85-X
3.4 Removing Transport Locks
(1) Move the digitizer to its final destination.

(2) Remove the transport locks as described in the enclosure document
“Removing the Transport Locks from the Digitizer”, DD-DIS286.07E, which is
part of the delivery.


4 Overview of Controls, Connectors and Operation Terminal
Goal The purpose of this section is to introduce the digitizer controls and connectors.
4.1 Controls and Connectors

(1) Status indicator LED
1
(see table below)
(2) Mains switch 3
(3) Keypad
4 2
(4) Service-Port to connect the
Service PC
(RS 232 - 25-pin D connector,
5148_Chap01_003.cdr
female D)
figure 5
Color Constant / Status

Flashing
Green Constant • Ready

Flashing • Busy (treating image plate)
Red Constant • Error
Flashing • Locked or warning
• Power on/self-test in progress
• Key-operator mode
• Service mode
• Digitizer not connected to Processing Station
(5) Mains cable VDE/UL 5

(6) Network connection
(Ethernet port with RJ45 socket
10/100 MBit/s)
(7) Supplementary 7
grounding cable connection
Label on device:
Potential Equalization 6
Twisted Pair
5148_Chap01_006.cdr
figure 6


4.2 Operation Terminal
5148_Chap01_017.cdr
figure 7
Key Function
Emergency key to give an image the status ‘emergency’ when it is sent to the
image processing station.
Erase key to erase images without digitizing them.
Key-operator key to access advanced key-operator functions.
Service key to access service-level functions.
Escape key to quit current functions or to exit a menu without saving

modifications.
Confirm key to select a menu or to accept an entry in a menu.
Up key to move cursor one position up to previous entry field and to scroll
upwards or to increment digits in a numeric entry field.
Down key to move cursor one position down to next entry field and to scroll
downwards or to decrement digits in a numeric entry field.
Left key to scroll backwards through multiple choices within a field, to move
entry position in a numerical field in descending order (from right digit to left
digit) and to toggle between values in a field.
Right key to scroll forwards through multiple choices within a field, to move
entry position in a numerical field in ascending order (from left digit to right
digit) and to toggle between values in a field.


5 Mounting the Digitizer
Goal This section describes the installation of the base plate and how to connect
the digitizer to the network.

see section
Installing the Base Plate 5 min. mandatory INS 5.1
Connecting Network and

Mains Cable
NOTE:
When putting the digitizer at its final position, mind that network and mains cable are
sufficient in length.
5.1 Installing the Base Plate

NOTE:
The installation of the base plate is mandatory to guarantee a good weight distribution
and keep the digitizer stable while scanning.
The base plate is kept in place by the weight of the digitizer. Additionally, a
double sided adhesive tape can be used to fix the plate.
(1) Remove the plastic caps (1) and (2).
1.c
dr 2
02
p0
1_ 1
ha
8_C
4
51
2
1
figure 8

(2) Move the digitizer onto the base plate at the planned installation position.
Take care that the rollers are guided by the rail!
Move the digitizer gently to the stop.
5148_Chap01_022.cdr
figure 9
(3) Turn screws by hand to their stop, on both sides of the digitizer. Then use a
screwdriver and perform one more turn (A). Do not give more turns!
Put the plastic caps on the screws to protect them. (B)
5148_Chap01_023.cdr
figure 10


(4) Open the doors of the digitizer and mount the two adjustable feet
(part of the delivery) with two screws (7 mm socket wrench)
as shown below.
(5) Adjust the two feet with an open end wrench (17 mm), so that they
touch the floor.
5148_Chap01_004.cdr
17mm
figure 11
5.2 Connecting Network and Mains Cable
(1) Connect the network cable to the digitizer (not yet to the network wall outlet).
(2) Two different mains cables are delivered with the digitizer:
• USA/Japan: Nema 6-15 P
• Europe: CEE(7)VII 250 V/16 A
Connect the appropriate mains cable at the rear side of the digitizer,
(see figure 6).
(3) Plug in the mains cable at the wall outlet.
NOTE:
The digitizer has an automatic voltage selector. Voltage is adapted automatically
between 200 V and 240 V AC, as soon as the machine is switched on.
Æ The Pre-installation is completed.


6 Performing Digitizer Setup
Goal This procedure describes the steps to start up the digitizer.
NOTE:
In case of any problems during the installation, consult chapter 3.3 (Troubleshooting).

see section
Switching the Digitizer on 1 min. mandatory INS 6.1
Performing Cassette Test

Cycles
6.1 Switching the Digitizer on
(1) Make sure the digitizer is not

connected to the network (otherwise an
IP address conflict could arise).
(2) Press main switch to start the digitizer.
About 40 sec. after the digitizer has WAIT

Self test proceeding
been switched on, the following screen
is displayed:
5148_Chap01_007.cdr
The digitizer executes a self-test,
initializes all its components, goes figure 12
through a start-up procedure and
checks for cassettes, image plates and
images still to be transmitted in the
image queue. During this stage, the
status indicator is red and flashing.
This takes 3-4 min.
(3) After a successful start-up procedure, READY
following screen is displayed and the
status indicator is constant green.
CR 85-X
5148_Chap01_008.cdr
figure 13
Æ The digitizer is ready for processing cassettes.


6.2 Performing Cassette Test Cycles
Goal This procedure checks, whether all cassette formats available at the customer site
can be handled properly by the digitizer.
NOTE:
Perform at least one test cycle for each cassette format.
(1) Open Service menu on the local key pad of the digitizer.
(2) Select
<2 MAINTENANCE>
<3 Test and adjust cycle>
<4 Handling Cycle>.
1 Scan with transmission Service menu
2 Scan cycle - no image MAINTENANCE
3 Scan - no era, no img Test cycle
4 Handling cycle
5 Adjustment cycle X :cancel
:ok
5148_Chap01_009.cdr
figure 14
(3) Use up and down keys to enter number of handling cycle(s) and
confirm with .
(4) Place the cassettes in the input buffer of the digitizer.
Æ The handling cycle runs until all cassettes of the input buffer have been
processed.


7 Configuring Digitizer Settings
Goal This section describes necessary software settings for the start-up of the digitizer.

see section
Setting Date and Time 3 min. mandatory INS 7.1
Setting the Digitizer User

Interface Language 3 min. optional INS 7.2
(default: English)
7.1 Setting Date and Time
(1) Open Key-Operator menu on the local key pad of the digitizer.
(2) Select <Date and Time>.
(3) Set the date and time:
• Use the left and right keys to select the digit you want to change.
• Use the up and down keys to set the digit to the desired value.
(4) Confirm date and time with .
Æ Setting of date and time completed.


7.2 Setting the Digitizer User Interface Language
Goal User interface messages are available in eleven languages. As default English is set.
To change the language of the digitizer user interface perform following procedure:
(2) Select
<6 CONFIGURE>
<2 User terminal language>.
1 Local network ID Service menu
2 User terminal language CONFIGURE
3 Pre-check monitor
4 Alarm system
X :cancel
:ok
5148_Chap01_010.cdr
figure 15
(3) Use up and down keys to select user interface language from list
and confirm with .
(4) Exit service menu with .
(5) When the system requests to confirm the changes press .
Æ Change of user interface language completed.


8 Configuring Network Settings
Goal This procedure serves to integrate the digitizer into an existing network via a cpf-file.
Task Task Code Importance
Configure the network

10 min. INS mandatory
settings
(1) Open left front door of the digitizer.

(2) Insert the storage medium with prepared configuration file (adc.cpf).
(4) Select:
<5 INSTALL data>
<6 CPF-File>.
1 Software Service menu
2 Machine specific data INSTALL
3 PMT settings (mfa/mfb)
4 Optics parameters
5 Scanner parameters X :cancel
6 CPF-File :ok
7 Language files
8 HW modification ID
5148_Chap01_011.cdr
figure 16
(5) Choose a name suggested on the display.

(6) Follow the online instructions.
(7) Switch off the digitizer.
(8) Connect the digitizer to the network wall outlet.
(9) Switch on the digitizer.
Æ Digitizer is integrated into existing network.
NOTE:
For VIPS and CR QS systems:
The cpf – file has to be installed on the digitizer and on the processing station.
For NX systems:
The cpf – file has to be installed only on the digitizer.

9 Set Digitizer operational
Goal This section describes the steps to set the digitizer into operation and to check the
technical image quality.
Task Importance Task Details

Code see section
Checking Destinations 5 min. mandatory INS 9.1
approx. 1 min.
Erasing Image Plates mandatory INS 9.2
per plate
Checking the technical Image

Quality
9.1 Checking Destinations and sending Test Image
NOTE:
The destinations, i.e. processing stations, intended for the digitizer, have to be put
into operation and must be obtainable via Ethernet.
(2) Select 1 System check Service menu

2 Check laser CHECKS
<8 CHECKS> 3 Check destinations
<3 Check destinations>. 4 Check disk
5 Check sensors X :cancel
6 Send flatfield :ok
7 Send testsheet
8 Check I/O-bus
5148_Chap01_012.cdr
figure 17
(3) Check whether the processing station(s) is/are obtainable by sending a ping
to each destination.
(4) Open Key-Operator menu .
(5) Send a test image to the processing station(s) by selecting

<8 CHECKS>
<8 Send Testimage>.
Æ Test images can be sent to Processing Station(s).


9.2 Erasing Image Plates
NOTE:
Before the hand over of the digitizer to the client all available image plates
must be erased.
(1) Press the erase key on the local

keypad of the digitizer.
(2) Following screen appears: READY
ERASURE
WA RNIN G
T he ne xt ca ssett e(s) will be e rased
En ter n umbe r of casse ttes to e rase: #
P ut ca sset te(s) in i nput buff er or
p ress X to quit
figure 18
(3) Enter number of cassettes to erase

with up and down keys.
(4) Place cassettes in input buffer of the digitizer.
9.3 Checking the technical Image Quality
9.3.1 Printing Test Images
The hard disk of the digitizer contains samples showing the minimal required
image quality.
Send two flatfields (banding pattern and calibration pattern) to a printer
via service-menu.
(2) Select 1 S yste m che ck Ser vice menu

<8 CHECKS> 2 C heck lase r CHE CKS
3 C heck dest inat ions
<6 SEND flatfield>. 4 C heck disk
5 C heck sens ors X :can cel
6 S end flatf ield :ok
7 S end test shee t
8 C heck I/O- bus
figure 19
(3) Compare the samples with the images you create in 9.3.2.


9.3.2 Exposing and evaluating a Flatfield
9.3.2.1 Exposing and evaluating a Flatfield for CR
(1) Expose a flatfield and evaluate the image on the processing station
and the corresponding printer.
Criteria: homogenous field, no stripes or any artifacts.
(2) Have a new plate of every format exposed twice as follows:
Rotating
Anode x-ray tube
Cathode
51
48
_ 3. 6
.cd
r
O.K. Not O.K.

figure 20
(3) Place the cassette in length direction to the X-ray tube; see figure above.
Æ 1st exposure: dose: 10 µGy (1,142 mR)
(4) Select the following exposure parameters to obtain a dose of 10 μGy by using a
1.5 mm Cu-filter:
- 12 mAs
- 75 kVp
- 1.3 m (51,2”) distance and
- Large focus.
NOTE:
Please note that these are approximate values that may vary within the X-ray
devices to reach the specified dose of 10 µGy.
(5) Turn cassette by 180°.

(6) 2nd exposure: use same parameters as in the 1st exposure.
Best use a dosimeter to measure the dose!


(7) Identify the cassette as follows:
• On CR QS
Processing Station:
Select Study type:

<System Diagnosis>.
Select Substudy:
<Flat field>.
Confirm Exposure
class: <200>.
figure 21
• On NX
Processing Station:
Select Exam Group:

<System Diagnosis>.
Select Exposure Type:

<Flat Field>.
Confirm Detector
Sensitivity: <200>.
figure 22
(8) Scan the cassette in the digitizer.

(9) Print the image on a printer with a window setting of 1.2 without changing the
level setting on the NX processing station.
(10) Check the image quality of the flat field for absence of any stripes and large
area inhomogenities.
NOTE:
If the image quality does not reach the one of the sample printed in section 9.3.1, first
consult chapter 3.6, Adjustments and calibrations of the CR 85-X Service Manual,
then, in case this did not solve the problem, contact your support center.


9.3.2.2 Exposing and evaluating a Flatfield for Mammo
(1) Remove the compression paddle.

(2) Fix the Al-filter below the collimation window.
Make sure the tape is not getting in the optical path of the X-rays.
NOTE:
In order to fix the Al-filter below the collimation window, a reliable adhesive
tape is required. Depending on the adhesive tape, a solvent may be required
for the cleaning of the X-ray source.
(3) Select the following exposure parameters:

The dose of 350 μGy or 40 mR can be typically achieved by using a
2.0 mm Al-filter (Spare part number*:CM+9.5148.1090.0, also enclosed in the
“Mammography Calibration Kit which is part of the digitizer delivery):
- 200 mAs,
- 28 kVp,
- Molybdenium source / Molybdenium filter (Mo/Mo),
- Large focus.
* The last digit in the spare part number indicates the spare part revision at release of
this document. When ordering, the actual revision of the spare part is delivered.
(4) Put in the cassette. Take care that the chest wall side is orientated to the front
of the X-ray source.
(5) Expose the cassette.
NOTE:
Perform one single exposure!
Rotation of cassette is not required.
(6) Remove the Al-filter.

(7) Clean the X-ray source with a solvent.



• On NX Processing Station:
Select Exam Group:

<System Diagnosis>.
Select Exposure Type:

<Flat Field>.
Confirm Detector Sensitivity: 50

<50>.
figure 23
• On CR QS Processing
Station:
Select Study type:

<System Diagnosis>.
Select Substudy:
<Flat field>.
Confirm Exposure class: 5
<50>.
figure 24
(9) Scan the cassette in the Digitizer.

(10) Print the image on a printer with a window setting of 1.2 without changing the
level setting on the NX processing station.
(11) Check the image quality of the flat field for absence of any stripes and large
area inhomogenities.
NOTE:
If the image quality does not reach the one of the sample printed in section 9.3.1, first
consult chapter 3.6, Adjustments and calibrations of the CR 85-X Service Manual,
then, in case this did not solve the problem, contact your support center.


10 Completing the Digitizer Installation
Goal This section describes how to finish a digitizer installation.

see section
Confirming the
Installation
Backup of Machine 10 min. mandatory INS 0

specific Data
Performing Last Steps 5 min. mandatory INS 10.3
10.1 Confirming the Installation
(2) Select
<2 MAINTENANCE>
<8 Confirm installation>.
1 SAL inspection Service menu
2 Calibration MAINTENANCE
3 Test and adjust cycle
4 Confirm maintenance
5 Confirm repair X :cancel
6 Clear infocounter :ok
7 Confirm modification
8 Confirm installation
5148_Chap01_015.cdr
figure 25
(3) When being asked to confirm the installation, press .

Æ Confirmation of installation completed.


10.2 Backup of Machine specific Data
(1) Open left front door of the digitizer and insert floppy disk or plug in storage
medium.
(3) Select
<3 Save data>
<2 Machine specific data>.
1 Info counter file Service menu
2 Machine specific data SAVE
3 Service report
4 Session files
5 CPF-File X :cancel
6 Alarm log file :ok
5148_Chap01_016.cdr
figure 26
(4) When asked to enter a storage medium confirm with .

(5) When using a floppy disk label it as follows:
S/N: <XXX>
Date: <date>
Software- ACP_xxxx
version:
figure 27
Æ Backup of machine specific data completed.
10.3 Performing Last Steps
(1) Dispose of all packing material (depending on the country, by the forwarding
agent or by the hospital).
(2) Fill out the installation report delivered with the device and send it by to the
regional service manager.
(3) Hand over the CR System to the application specialist.


11 Referenced Documents for Connectivity of CR Devices
NOTE:
For detailed information on the installation of CR devices refer to the respective
documentation on MedNet GSO Library:
Device Document Number Chapter
NX 1.0, Service Manual DD+DIS408.05E Chapter 5

NX 2.0, Service Manual DD+DIS259.06E Chapter 5
CR QS 3.5, Service Manual DD+DIS302.05E Chapter 1
CR QS 3.0, Service Manual DD+DIS273.04E Chapter 1
ADC QS 2.1, Service Manual DD+DIS135.02E Chapter 1
CR User Station (CRUS),
DD+DIS025.05E Chapter 3
Service Manual
Drystar 4500, Service Manual DD+DIS005.03E Chapter 1

Drystar 5500/5503,
DD+DIS093.03E Chapter 1
Service Manual
Drystar Axys Service Manual DD+DIS033.07E Chapter 1
CR Mammography Solution, Chapter 3.3

DD+DIS227.04E
Service Manual Chapter 3.4
ADC Application Manual DD+DIS181.03E Chapter 11;

section CCM Tool 1.1.07


12 Installation Checklist
No. Step See OK
section
Prerequisites for Installation (Task Code: PRI)
1. Checking installation site prerequisites. 2.1
2. Checking and adapting the configuration file. 2.2
3. Compare voltage indicated on type label with 2.3
available power supply.
Inspection and Unpacking (Task Code: INS)

4. Inspection of Packing. 2 min. 3.1
5. Unpacking the components. 10 min. 3.2
6. Checking shipment completeness. 5 min. 3.3
7. Removing transport locks. 10 min. 3.4
Mounting the Digitizer (Task Code: INS)

8. Install base plate. 5 min. 5.1
9. Connect network and mains cables. 5 min. 5.2
Perform digitizer Setup (Task Code: INS)

10. Switch the digitizer on. 1 min 6.1
11. Perform cassette test cycles. 10 min 6.2
Configuring Digitizer Settings (Task Code: INS)

12. Set date and time. 3 min. 7.1
13. Set digitizer user interface language. 3 min. 7.2
Configuring Network Settings (Task Code: INS)

14. Configure the network. 10 min. 8
Set Digitizer operational (Task Code: INS)

15. Check destination(s) and send test image(s). 5 min. 9.1
16. Erase all image plates. 1 min./plate 9.2
17. Check the technical image quality. 20min. 9.3
Completing the Digitizer Installation (Task Code: INS)

18. Confirm the installation. 1 min. 10.1
19. Make a backup of machine specific data. 10min. 10.2
20. Perform last steps. 5 min 10.3


HEALTHCARE Chapter 2
Imaging Services Functional Description
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)
This document explains the functional principle including the functions of the individual
assemblies always under normal conditions without any problems (nominal functional
sequence).
Furthermore it describes the structure and function of specific individual assemblies.

2.1 10-2008 • Section 1 updated with NX Workstation information.
• Section 3.5 added: Revised CR Mammography
Cassettes.
• Section 4.5.2 added: Overview of new cPCI-Rack with
Revive Board.
Document Title
n.a. n.a.

eq_02_functional_e_template_v06
DD+DIS378.05E Functional Description
► Manufacturer
Publisher
D - 81539 München
Germany
WARNING:
INSTRUCTION:
the equipment.
the product.
NOTE:


LIST OF CONTENTS
1 DIGITIZER AS A PART OF THE CR SYSTEM ........................................................................6

1.1 CR System Components ..........................................................................................................6
1.1.1 ADC Cassette with image plate inside......................................................................................6
1.1.2 Identification Tablet – CRUS (CR User Station) .......................................................................6
1.1.3 Digitizers (CR 85-X / CR 75.0 / ADC Compact Plus / CR 35-X / CR 25.0 / ADC Solo) ..........7
1.1.4 CR Workstations .......................................................................................................................8
1.2 Work Flow of the CR System....................................................................................................9
2 IMAGE PLATES .....................................................................................................................10

2.1 ADC MD30 Image Plate Principle...........................................................................................10
2.2 CR MD40 General Plate .........................................................................................................11
2.3 CR MM3.0 Image Plate – Special Treatments .......................................................................12
3 CASSETTES ..........................................................................................................................13
3.1 CR MD4.0 General Cassette ..................................................................................................13
3.2 CR MD 4.1 FLFS (Full Leg Full Spine) Cassette....................................................................14
3.3 Asymmetric Cassette ..............................................................................................................15
3.4 CR Mammography Cassette...................................................................................................15
3.5 Revised CR Mammography Cassette ....................................................................................17
3.6 CR MD4.2 Extremities Cassette .............................................................................................18
4 MODULAR STRUCTURE OF THE DIGITIZER......................................................................19

4.1 Overview of Modules ..............................................................................................................19
4.2 Input Buffer..............................................................................................................................20
4.3 Power Unit...............................................................................................................................21
4.3.1 Multi Supply Board..................................................................................................................22
4.3.2 Erasure Control Board ............................................................................................................24
4.4 Output Buffer...........................................................................................................................24
4.5 cPCI-Rack ...............................................................................................................................25
4.5.1 cPCI-Rack (CR 75.0 Type 5146/105 up to SN 6499, CR 85-X Type 5148/100 up to SN
3999) .......................................................................................................................................25
4.5.2 cPCI Rack (CR 75.0 Type 5146/105 as of SN 6500, CR 85-X Type 5148/100 as of SN
4000) .......................................................................................................................................28


4.5.3 cPCI Power Supply .................................................................................................................30
4.6 Hard disk .................................................................................................................................31
4.7 Cassette Unit 1 / 2 ..................................................................................................................32
4.8 IP Transport Unit Prescan.......................................................................................................33
4.9 Rotation Unit ...........................................................................................................................34
4.10 Scan Unit.................................................................................................................................35
4.10.1 Optic Module ...........................................................................................................................36
4.10.2 Photomultiplier with acrylic Light Collection Module ...............................................................37
4.11 Erasure Unit ............................................................................................................................38
4.12 IP Transport Unit Postscan .....................................................................................................39
5 CYCLE OF A CASSETTE IN THE DIGITIZER.......................................................................40

5.1 Input Buffer..............................................................................................................................40
5.1.1 Starting the Machine Cycle by inserting a Cassette ...............................................................40
5.1.2 Identification of the Cassette and reading the ID-Data...........................................................40
5.2 Cassette Unit 1/2 ....................................................................................................................41
5.2.1 Taking Cassette in the Cassette Unit .....................................................................................41
5.2.2 Clamping the Cassette............................................................................................................41
5.2.3 Opening the Cassette .............................................................................................................42
5.3 IP Transport Prescan ..............................................................................................................42
5.3.1 Positioning of the Transport Robot .........................................................................................42
5.3.2 Taking out the IP.....................................................................................................................43
5.3.3 Transporting IP to the Scanner ...............................................................................................43
5.4 Rotation Unit ...........................................................................................................................44
5.5 Scan Unit.................................................................................................................................44
5.5.1 Positioning of the IP ................................................................................................................44
5.5.2 Scanning the IP.......................................................................................................................45
5.5.3 Unloading the IP from Scan Unit.............................................................................................45
5.6 IP Transport Postscan / Erasure Unit .....................................................................................46
5.6.1 Positioning of the Robot..........................................................................................................46
5.6.2 Transporting the IP to Erasure Unit ........................................................................................47
5.6.3 Putting the IP back into the Cassette......................................................................................48


5.7 Cassette Unit...........................................................................................................................49
5.7.1 Moving Cassette to Output Buffer...........................................................................................49
5.8 Output Buffer...........................................................................................................................49
5.8.1 Transporting the Cassette to output .......................................................................................49
5.8.2 Putting out the Cassette..........................................................................................................50
6 SOFTWARE ARCHITECTURE ..............................................................................................51

6.1 Diagnostics Software ..............................................................................................................51
6.2 Web Pages..............................................................................................................................53
6.3 Floppy disk delivered with a Spare Part .................................................................................53
6.4 Data Flow ................................................................................................................................54
7 CALIBRATION PRINCIPLE....................................................................................................56
7.1 IP Center Calibration (BOL/BOS Adjustment) ........................................................................56
7.1.1 BOL .........................................................................................................................................56
7.1.2 BOS.........................................................................................................................................56
7.1.3 Calibration Procedure .............................................................................................................57
7.2 Shading Calibration.................................................................................................................57


1 Digitizer as a Part of the CR System
1.1 CR System Components
1.1.1 ADC Cassette with image plate inside
The ADC cassette is the “container” for the image plate. During the handling outside the
Digitizer (e.g. exposing the plate) the image plate is in the cassette. It is only opened
inside the Digitizer.
The ADC cassette has an internal chip card which holds the cassette, patient,
examination and routing data belonging to a certain X-ray exposure. The data put
together are called demographic data.
The image plate takes the place of the X-ray film in a conventional system. It receives
the X-Ray radiation and “stores” a latent image. The image plates can be reused
thousands of times. The actual restriction of utilization is the mechanical robustness.
1.1.2 Identification Tablet – CRUS (CR User Station)
The Identification Tablet is used to write the cassette, patient, examination and routing
data to the cassette chip. This data can be entered manually or by retrieving the data
from a Hospital or Radiology Information System (HIS/RIS).
Writing and reading is done by means of radio frequency in a contact less manner.
The Identification software is an AGFA product and implemented in the

ADC QS software.


1.1.3 Digitizers (CR 85-X / CR 75.0 / ADC Compact Plus / CR 35-X / CR 25.0 / ADC Solo)
The Digitizer reads the latent image in the image plate. After the ADC cassette is
exposed and identified it is inserted into the Digitizer. The Digitizer reads the data on the
cassette chip, opens the cassette, takes out the image plate and scans it.
The latent image on the image plate is stimulated by means of a laser beam to emit light
according to X-ray exposure.
The data from the cassette chip is used to set the scan parameters correctly (e.g. speed
class, image plate size, etc.) for this individual X-ray exposure.
The emitted light is converted into voltage and then digitalized into a 12/14bit, square
root compressed raw image. This image is transmitted together with the chip data on the
fly via Ethernet to the Processing Station. A backup of that image is made on the internal
hard disk in parallel to retransmit the image in case of transmission problems. The output
format of the Digitizer is DICOM SCU-CR.
After scanning / transmitting is finished the image plate is erased with very bright light to
make it ready for the next exposure. It is put back into the cassette and a status flag on
the cassette chip is set from “EXPOSED” to “ERASED”. The cassette is returned to the
user and is ready for the next examination.


1.1.4 CR Workstations
QS Server Station
The ADC QS 2.0.x/2.1.x (Quality System) Server Station is a Windows NT4.0 based
Workstation with the ADC Quality-System software installed.
The CR QS 3.x (Quality System) Server Station is a Win2000Server or

Win XP-based Workstation with the CR Quality-System software installed.
The Server Station receives the raw image from the Digitizer. Every incoming image
runs through an image processing. The processed images are stored on the internal
hard disk(s) of the Server station. The Server station only provides short term storage.
The final archiving must be realized either by hardcopies or a PACS.
The Server station decodes the routing data and sends the image data to the selected
destinations (e.g. Printer, PACS).
A Softcopy can be sent to an Archive with 8 or 12 bit. To print a Hardcopy a 8 bit format
is used.
For the Server station a lot of licensed software options (e.g. Annotation, Print
Composer, etc.) exist.
QS Client Station or NX Workstation

The Client Station and the NX Workstation allows identification and basic viewing
of the images.


1.2 Work Flow of the CR System
X-ray device
ID-tablet - CRUS
ADC Cassette
with image
plate inside
ID-Data
Digitizer
ID- and Image Data
CR QS
Server/Client
or NX Workstation
Archive Station
5148_reg02_006.cdr
Printer
figure 1


2 Image Plates
The CR plate can be identified by the plate type and sensitivity code printed
on the back.
2.1 ADC MD30 Image Plate Principle
The image plate lying in the cassette consists of five different layers:
Legend figure 2: Image Plate Structure

1 Protective EBC 1
(electron-beam-cured) top coat 2
5146_reg02_003.CDR
3
2 Phosphor layer 4
3 Anti-halo layer, blue
5
4 Support P.E.T, white
5 Laminate
figure 2
The phosphor layer is “storing” the picture information as energy.

The EBC top coat provides a smooth surface of the image plate to reach a good signal-
to-noise ratio.
Combination of white support layer and blue anti-halo layer increases the sensitivity.
The anti-halo layer lets through the stimulated light but blocks laser light.
The laminate is needed as base material.


2.2 CR MD40 General Plate
CR MD40 Plates are initialized with code 15.

The fourth-generation imaging plate is composed of the following six layers:
protective Electron-Beam-Cured (EBC) coating
figure 3
Improved phosphor layer

The storage phosphors used in the phosphor layer provide high absorption efficiency
and excellent homogeneity, while their short response time ensures the fading of the
previous pixel before stimulating the next one.
A high level of sharpness at all spatial frequencies is thus secured.
Since the phosphor layer has been improved, the ADC MD40 imaging plates ensure
increased image quality for lower doses, such as the 400 speed class.
Additional adhesion layer

Another new feature of the ADC MD40 imaging plate is the introduction of an additional
adhesion layer. This gives the ADC MD40 imaging plate better mechanical stability
than its forerunners, and prevents peeling at the corners.
Electron-Beam-Cured (EBC) top-coating technology

Agfa's long experience and extensive research into plate abrasion resistance has led to
a dramatic improvement in EBC top-coating technology. This improved technology has
been used for the ADC MD30 as well as for the ADC MD40.


White support layer and anti-halo layer

The use of a white support layer in combination with an anti-halo layer gives high
sensitivity. The anti-halo layer is an Agfa-patented blue layer that forms a perfect
barrier against laser light, but lets through the stimulated light.
Downward compatibility
Each ADC MD40 imaging plate is identified by a code on the back.
The ADC MD40, ADC MD30 and ADC MD10 plates can be used together without any
problem.
2.3 CR MM3.0 Image Plate – Special Treatments
CAUTION:
Wrong screen cleaner may damage the Image plate.
Do not use the AGFA CR phosphor plate cleaner to clean the
CR MM3.0 Mammo image plates. Use PROSAT wipers instead.
Use PROSAT® wipers to clean the Image Plates,

order number*: ETRTM or 10+9 9999 1219 0
* The last digit in the order number indicates the spare part revision at release of
this document. When ordering, the actual revision of the spare part is delivered.
• CR MM3.0 Mammo image plates require dedicated wipers.

• These wipers can only be used once, but different CR MM3.0 Mammo image
plates can be cleaned one after the other with one wiper.
• Storage of the PROSAT wipers:
carefully close the bag of wipers and keep in a cool place (< 25 °C).
• When cleaning CR MM3.0 Mammo image plates, leave the plate surface to dry
for about one (1) minute before putting the plate back into the casette.


3 Cassettes
The principle function of the digitizer is close connected to the structure of the
CR Cassettes. The digitizer accepts only CR Cassettes. All other cassettes,
e.g. ADC 70, are refused.
NOTE:
For system preparation please refer to chapter 3.6 of this manual.
3.1 CR MD4.0 General Cassette
NOTE:
The cassette must always be inserted into the digitizer in the correct orientation to
make it possible to identify and handle the cassette!
Legend figure 4:
1 2 3
1 ADC label
2 ID-Chip carries demographic data
4
3 Label showing size of Image Plate
4 Sliders to prevent from usage in film handling 5
devices
5 Metal label – silver dot – identifies an
ADC Cassette
6
6 ADC Image Plate (gray surface up, white
surface down) 4
figure 4
The ADC label and the label, showing the size of the contained image plate, are put on
for the identification by the user.
The metal label is detected by the digitizer to identify the cassette as an ADC cassette.
The demographic data is at the ID-Station transferred by no-touch radio frequency

tagging to the ID-Chip and is read out in the digitizer. The data is in that way always
linked to the image.
For protection against electrostatic charging and mechanical damage the inner lining of
the cassette is made of felt.


3.2 CR MD 4.1 FLFS (Full Leg Full Spine) Cassette
Specification
To improve the image quality with Full Leg Full Spine (FLFS) images
a FLFS CR Cassette was introduced.
Identification
The FLFS CR Cassettes are with exception of two major differences identical to the
current standard ADC Cassette (35 cm x 43 cm).
The differences are:
• Reduced backscatter protection (minus 1.5 cm at locking and
hinge side)
• Specific FLFS labeling
figure 5
Further points of identification

• All labels are yellow, which is unique for FLFS.
• Labeling “FLFS” to identify cassette as type FLFS#
• Yellow dots to recognize cassette as FLFS also in buffer or stack I
Format
The FLFS Cassette is available in format 35 cm x 43 cm.

3.3 Asymmetric Cassette
Specification
The Asymmetric Cassette is dedicated for X-ray exposures where no centered

positioning of the part of the body is possible (e.g. side view of a spinal column).
Identification
A cassette for asymmetric scanning

can be identified by a red hatching
covering less than the half of the
cassette side (see beside).
5146_reg02_004.cdr
figure 6
Formats
The ADC Asymmetric Cassette is available in:

21 cm x 43 cm (asymmetric partial scan of dedicated 35 cm x 43 cm cassettes)
3.4 CR Mammography Cassette

Specification
The CR Mammo Cassette is a dedicated cassette for use in combination with

CR Mammo Plates 2.0 and 3.0 (CR MM 2.0 and CR MM 3.0) for dedicated
mammography applications. It features a narrow hinge to allow scanning right up to the
chest wall.
A distinctive feature of the CR Mammo Cassette, in comparison with general ADC

cassettes, is the narrower hinge. This means that there is a closer contact with the
skinline, offering an increased amount of information during scanning.
The CR Mammo Cassette contains a CR Mammo image plate. This type of image plate
has a special phosphor layer which results in reduced noise and increased sharpness.
The cassette is equipped with a positioning mechanism in order to ensure the chest
wall distance to the image plate.


Identification
The cassette is labeled with “Mammo” on both sides.

The cassette is pre-initialized as a Mammo Cassette, but if the identification is lost, it
can be given via the ID Station.
figure 7
1 Positioning mechanism for IP (2 x, left and right cassette side)

2 Passive suction cup, keeping the IP in place inside the cassette
Formats:
The CR Mammo Cassette is available in two formats:
• 18 cm x 24 cm
• 24 cm x 30 cm


3.5 Revised CR Mammography Cassette
Specification
The CR Mammography cassettes and Image Plates were revised to improve
functionality. For more information refer to DD+DIS233.08E (Service Bulletin No. 37).
(Intranet link / Extranet link)
Identification
The cassette is labeled with “Mammo” on both sides.
The cassette is pre-initialized as a Mammo Cassette. If the cassette is not identified
proceed as described in chapter 3.4 of the CR Mammo Solution Manual.
figure 8
1 Positioning pins, keeping the IP in place inside the cassette

2 Positioning mechanism for IP
3 Notch for positioning pins
4 Uniform fleece layer without notches in the diagnostic area
Formats:
The revised CR Mammo Cassette is available in two formats:
• 18 cm x 24 cm
• 24 cm x 30 cm


3.6 CR MD4.2 Extremities Cassette
Specification
The CR MD4.2 Extremities system is foreseen for X-ray images of the distal extremities
and adjacent joints (hands and feet) and provides a spatial scan resolution of 50 µm.
Initialization:
• Scan size: 18 x 24 or 24 x 30 cm
• Scan resolution: Very high resolution
The CR MD4.2 Extremities cassettes can only work when digitizer software ACP_4005
or higher is installed on the CR 85-X.
Identification
CR MD4.2 Extremities cassettes can be recognized by the code label:
“Extremities - code XX”
The light green dots are dedicated only to the CR MD4.2 Extremities cassette.
This makes it easy to distinguish the cassette from others when stored in a rack.
a b
CR MD4.2 Extremities 2 green dots on side
1 silver dot
Extremities - code XX 1 green dot
5156_dis307.05_001.cdr
Cassette formats
2 green dots 18 x 24 cm or 24 x 30 cm
figure 9: Labeling of the CR MD4.2 Extremities cassette
Formats
New CR MD4.2 Extremities cassettes (available formats 18 x 24 cm and
24 x 30 cm) are delivered with the appropriate initialization:
• Scan size: 18 x 24 or 24 x 30 cm
• Scan resolution: Very high resolution


4 Modular Structure of the Digitizer
4.1 Overview of Modules
Input Buffer
Power Unit
Output Buffer
cPCI-Rack
Cassette Unit 1 / 2
IP Transport Unit Prescan
Rotation Unit
Optic Module
Erasure Unit
figure 10


4.2 Input Buffer
figure 11
The Input Buffer has a capacity of 10 cassettes which can be queued in front of the
feed gate. The first cassette is detected and the machine cycle starts. To transport the
cassette inside the digitizer the transport belt (1) shifts the cassette, the feed gate
opens and the RF-tag reader reads out the ID- and image specific data.
After the data is read out, the transport roller of the cassette module takes over the
movement of the cassette.


4.3 Power Unit
4
3
figure 12
1 Main switch with over current protection

2 LEDs of Multi Supply Board
3 Interlock switch
4 Transformers
5 Filter of power unit fan
The power supply of the Power Unit is a single phase System, means the cable
connection is a common inlet connector for non-heating apparatus.
The supply voltage for the Power Unit is automatically detected in the range of
200 – 240 V (AC), 50/60Hz. Therefore for installation it is not necessary to change any
setting manually, but has to be checked before the first use.
If the interlock switch is active, all the power supplies of mechanical parts and the laser
are interrupted, for safety during service interventions. The power supply of the
cPCI-Rack is placed in the rack itself, so e.g. software updates can be done although
the right door of the power unit is open and the interlock switch is active.


The Power Unit consists of the following main components:

• Multi Supply Board
• Erasure Control Board
• Current Sense Board
• Stepper Motor Transformers
• Erasure Transformer
4.3.1 Multi Supply Board
The Multi Supply Board (MS-Board) controls the mechanical periphery of the digitizer
and protects the stepper motor cards. The supply voltage is detected by the board and
errors are displayed by LEDs.
The following components are controlled by the IO-Bus of the board:
The two vacuum pumps with two magnetic valves on the IP transport units, the parking
position function by using solenoids at the IP transport unit postscan, the fan of the
erasure unit and of the power unit and the voltage selection between 200 V, 208 V and
230/240 V.
LEDs on the inner side of right door at the power unit show the status of the supply
voltages of the power unit:
GS100-MULTI-
Supply-BD
5146_reg02_008.cdr
figure 13
• D 42 green LED on: Supply voltage is 230/240 V

• D 42 yellow LED on: Supply voltage is 208 V
• D 42 red LED on: Supply voltage is 200 V
• D 14 red LED on: Fuses of stepper motor boards Si 1 – Si 12 are okay

• D 14 yellow LED on: +24 V from simple switcher
• D 14 green LED on: +5 V from IO-Bus


Additional LEDs are visible if right door and power unit housing is open:
D19 – D32 red LEDs are corresponding to stepper motor fuses where they are placed
next to. The stepper motor supply is protected with a fuse on every stepper motor
board itself (12 in total). The status is shown with a green LED on the side of the power
unit (see figure 12).
D 33 green LED is corresponding to the fuse (Si13) of power supply of simple switcher,
which is placed next to the fuse.
Normal status:
The status of the LEDs, after switching on the digitizer with active interlock switch and
without any error, is:
• D19 to D33 LED on immediately,

• D14 yellow LED on immediately,
• D14 red LED on immediately,
• D14 green LED on six seconds after switch on.
• D42 green LED on immediately, but after initialization of the supply voltage of the
digitizer one of the three D42 LEDs is on, but always only one.
Example:
Status of the LEDs after initialization of

the supply voltage of 208 V and more
GS100-MULTI-
than six seconds after switch on.
Supply-BD
5146_reg02_009.cdr
figure 14


4.3.2 Erasure Control Board
The Erasure-Control-Board controls five transformers to supply the erasure lamps with
power. The lamps are controlled in pairs, so one transformer supplies two lamps. Also
the temperature of the erasure unit is controlled, if the detected temperature is lower
than 85 °C (185 °F), the erasure process can start.
If the temperature is higher than 85 °C (185 °F), the process is delayed until
temperature has dropped below 75 °C (167 °F).
During the delay the erasure unit fan cools the module.
The failure of a lamp is detected by the current sense board, which is also part of the
power unit and is connected to the Erasure-Control-Board.
4.4 Output Buffer
figure 15
The Output Buffer has a capacity of 10 cassettes. The transport rollers at the gate
move the cassette outside. To avoid blocking a lever (1) pushes the cassette aside
which rests in the buffer.
The cassettes which are released are monitored. After the last one the machine cycle
stops.


4.5 cPCI-Rack
4.5.1 cPCI-Rack (CR 75.0 Type 5146/105 up to SN 6499, CR 85-X Type 5148/100 up to
SN 3999)
7
6
5
4
3 2
figure 16
1 cPCI Rack Fan

2 cPCI Power Supply
3 CPU Oberon
4 Scan Master Board
5 Backplane
6 SCSI Hard disk (Small Computer Interface)
7 Floppy drive
The cPCI-Rack (compact Peripheral Component Interconnect) consists of the

processing unit CPU, the Scan Master Board, the Power Supply of the cPCI-Rack, a
floppy drive and a hard disk. On top of the rack the fan for cooling the cPCI-Rack is
mounted and on the back the backplane with all the connectors is placed.

4.5.1.1 CPU-board (OBERON)
The CPU (Central Processing Unit) called OBERON board is based on a Power PC
and is working with an operating system called Portex. The interfaces to the service
and the Ethernet are placed on the front plane.
Service:
Connector (female) to Service
Interface (RS232)
Fast Ethernet Controller:

RJ45 connector, Fast Ethernet with
10 to 100 Mbit/s
2
3
Software controllable with Portex

tool
Hardware related signaling:
Ethernet linked – green LED
Ethernet Traffic – yellow LED
FPGA not configured – red LED
HALT Switch: Abort action
RESET Switch: Global reset
figure 17


4.5.1.2 Scan Master Board
The Scan Master Board controls the main functions of the digitizer which are related to
the image data acquisition. The board has to support two operating levels, low
resolution and high resolution. Therefore timing, frequency and converters need to be
controlled.
Photomultiplier Tube Control:

Controls the Photomultiplier itself, the
Connector (female)
high voltage settings and receives the
to Photomultiplier
current/voltage (I/V) converter signal.
Tube
Polygon Control:
Controls via the Polygon the deflection
Connector (female)
of the laser beam on the image plate,
to Polygon
controls the rotational speed and
detects the facets.
RF-Tag Reader Control:
Controls the transmitter and receiver
Connector (male)
signals for reading out demographic
to RF-Reader
data of the ADC Cassette.
User terminal Control:
Controls the user terminal via a 20 mA
Connector (female)
interface.
to User terminal
Connector (female) IO-BUS Control:
to IO-Bus Provides the IO-BUS with power and
is connected via eight data lines and
three control lines to the IO-BUS.
Connector (male) Laser diode Module Control:

to Laser Diode Controls the power supply of the laser
Module diode of the laser module, controls the
power switch of the laser diode,
5146_reg02_013.cdr
controls Begin-of-Line Signal and
Laser-Power-Monitor board.
figure 18


4.5.2 cPCI Rack

(CR 75.0 Type 5146/105 as of SN 6500, CR 85-X Type 5148/100 as of SN 4000)
2
3
figure 19
1 cPCI Rack Fan

2 cPCI Power Supply
3 Revive Board
4 cPCI Rack
5 IDE Hard disk
6 USB port
The cPCI-Rack (compact Peripheral Component Interconnect) consists of the

processing unit Revive Board with the hard disk and the Power Supply of the
cPCI-Rack. On top of the rack the fan for cooling the cPCI-Rack is mounted.
NOTE:
The new cPCI Rack does not contain a floppy drive.


4.5.2.1 Revive Board
The Revive board controls the main functions of the digitizer. The board has to support
two operating levels, low resolution and high resolution. Therefore timing, frequency
and converters need to be controlled.
Photomultiplier Tube Control:

Controls the Photomultiplier itself, the high voltage
settings and receives the current/voltage (I/V)
converter signal.
Connector
Fast Ethernet Controller:
(female) to RJ45 connector, Fast Ethernet with
Photomultiplier 10 to 100 Mbit/s.
Tub
Connector to RF-Tag Reader Control:
Fast Ethernet Controls the transmitter and receiver signals for
reading out demographic data of the ADC
Connector Cassette.
(male) to RF-
Reader
Service:
Connector Service communication port
(female) to
Service Polygon Control:
Interface Controls via the Polygon the deflection of the
(RS232) laser beam on the image plate, controls the
rotational speed and detects the facets.
Connector
(female) to
Polygon USB-Port:
Standard USB Port for USB Memory Sticks Type
USB-port A (Standard)
Connector
(female) to User terminal Control:
User terminal Controls the user terminal via a 20 mA interface.
Connector
(male) to Laser IO-BUS Control:
Diode Module Provides the IO-BUS with power and is connected
Connector via eight data lines and three control lines to the
(female) to IO- IO-BUS.
Bus
Laser diode Module Control:
Controls the power supply of the laser diode of
the laser module, controls the power switch of the
laser diode, controls Begin-of-Line Signal and
Laser-Power-Monitor board.
figure 20


4.5.3 cPCI Power Supply
Legend to the LEDs

below, showing the
Output voltages
Green LEDs to
monitor power supply
5146_reg02_014.cdr
figure 21
During normal operation the LEDs monitor 5.1 V and 3.3 V voltage levels.
The power supply of the cPCI Rack is not interrupted by the interlock switch. This
independent supply makes it possible to update software or work out other actions at
the rack while both doors of the digitizer are open.


4.6 Hard disk
The gray rectangle in the partition map marks the directories which are only necessary
for remote control via http access.
Directories and
Partitions Files Annotations
subdirectories
*.BAT batch and
C: *.SYS
STARTUP.COM
system files
*.PRG program files
ERROR.MSG error message files
*.ESX tables
CGI-BIN *.PRG program files
DL *.zip zip files
PUBLIC *.html html files
*.GIF
IMAGES *.JPG
AOS.LOG current log file

D: ADC.CPF
*.AXX
*.CXX configuration files
*.UXX
ICN_XXXX.DAT infocounter (binary form)
ICN.DAT
5148<S/N>.ICN infocounter (text form)
*.TBL tables
*.SHD calibration files
*.SWP sweep curve
*.TEMP
temporary files
HTTPTEMP.OUT
E:
FLATFLD CONTROL.DAT
IMAGE.DAT
FLATFLD2 CONTROL.DAT
IMAGE.DAT
TESTIMG CONTROL.DAT test image

(Collection of diagnostic images)
IMAGE.DAT
TSHEET CONTROL.DAT testsheet of the optimum

IMAGE.DAT image quality
FLD00001 CONTROL.DAT image control file + demographic data

IMAGE.DAT image data
STATUS
TAGFILE change of status
STATUS only when emergency mode is activated

STATUS only when emergency mode is activated
LOG *.SES session files
SCCTEMP temporary directory

5146_reg02_015.cdr
figure 22


4.7 Cassette Unit 1 / 2
4
2
3
figure 23
1 5fold stepper motor boards (inside)

2 Cassette Module 2
3 Cassette Module 1
4 Opener mechanism
5 Transport roller
6 Transport belt
The Cassette Unit 1 or 2, depends on which one is at the input buffer, fixes and holds
the cassette during the IP is taken out and scanned. An opener mechanism for the
cassette is also part of each unit. The Cassette Units 1and 2 together are supported
and turned by the rotation unit.
On the inner side of each of the Cassette Units is a 5fold stepper motor board placed,
which controls the motors of the corresponding unit.


4.8 IP Transport Unit Prescan
1
2
figure 24
1 Vacuum unit
2 Suction arms
3 Guide plate
The IP transport robot takes the IP out of the cassette and leads it along the guide
plate to the optic module. The transport robot is guided in the frame of the unit.


4.9 Rotation Unit
51
46
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g0
2_
01
8.C
DR
2
figure 25
1 Rotational drive
2 Stepper motor board
The rotation unit rotates the Cassette Units by 180° to bring the empty cassette from
the input side to the output side, for putting back the scanned and erased image plate
inside the cassette.


4.10 Scan Unit
figure 26
1 Photomultiplier tube with acrylic light collection module

2 Optic module with Laser, Polygon
3 Slow scan motor
4 5fold stepper motor scan unit
The function of the scan module is to stimulate a two dimensional, X-ray exposed
phosphor image plate with laser energy. Out of the blue light, which is emitted by the
phosphor, a digital image is generated.
The stimulation of the image plate is done pixel by pixel. Therefore the laser beam is
moved. The laser power on the focal plane is 50 mW + 5 %. The movement in the x-
axis is achieved by a rotating polygon mirror (fast scan direction) which is part of the
optical path. The movement in the y-axis is done mechanically by transporting the
image plate (slow scan direction) with two pairs of rolls.
The Scan mode 2 µs is used for 35 cm x 43 cm high resolution scanning.
A 1 µs scan mode has been established already in ADC Compact Plus for
35 x 43 cm cassettes standard resolution.
This principle has been enhanced in CR85-X to small formats < 35 x 43 cm.
Consequently, the throughput increases because of reduced scan time.
The 1 µs scan mode option can be switched on in the key operator menu.


4.10.1 Optic Module
Optic Module Housing

The housing is made of cast aluminum witch is electrical isolated to the ground plate.
The cover is made of conductive material to achieve electromagnetic compatibility
(EMC). The housing of the optic module stays closed in the field and no service needs
to be done inside.
Laser Diodes
The optic module contains a monochromatic anamorph scan optic where the laser
beam is modified. The light source which is stimulating the image plate is a red laser
diode, with a wavelength from 650 nm to 670 nm and a maximal output of 80 mW
(see 1 in figure below), which results in 50 mW laser power on the surface of the image
plate. The increase and decrease time of the laser power is shorter than 20 μs. The
beam of the laser diode has a spot diameter of 60 µm on the scan surface.
3
2
Fa
s ts
ca
4 nd
ire
c tio
51
n
48
_c
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p2
_0
02
.cd
r
figure 27
1 Laser beam
2 Mirror for deflecting a small part of the laser energy to 3
3 Sensor for power sense and regulation of the laser energy
4 Polygon
Polygon
The Polygon (see 4 in figure above) has 6 facets, each with a mirror. It is turned by a
DC motor which is clock pulsed from the scanning hardware. Pixel times between 2.5
and 0.6 µs can be reached, but for scanning are two times used, 1 and 2 µs.

4.10.2 Photomultiplier with acrylic Light Collection Module
5148_02_007.cdr
figure 28
The detector module consists of an acrylic light collection module, an optical filter and a
photomultiplier module (PMM).
The acrylic light collection module, the optical filter and the PMM are cemented
together in order to obtain the maximum available light collection efficiency.
The acrylic light collection unit consists of an acrylic light guide, a collection mirror and
a mechanical mount supporting simple exchange of the detector module.
The aim of this development is to provide high image quality for EUREF compliance
with a detector that can be integrated in a digitizer with maximum similarity to the
CR 75.0 digitizer. The image quality is increased by improved light collection efficiency
with an acrylic light guide.


4.11 Erasure Unit
3
4
figure 29
1 Halogen lamps (Philips CAPSULEline Pro)

2 Grid for cooling by erasure unit fan
3 KG2 filter for heat protection
4 Front glass (UV filter with sensitive gelatin layer)
The lamps are controlled by the erasure control board and the CS board. The lamps
are controlled during work in pairs and also the power supply of 12 V is generated via
5 single transformer. By initialization of the digitizer every lamp is controlled separately.
For erasing the image plate a power input of in total 1000 Watt with 230 V / 50 Hz is
present.
The erasure unit fan (placed in the cPCI Rack) is switched on from the MS board at the
same time the lamps are switched on. After the last scanned and erased image plate
the fan is running a certain time for cooling down the unit.
The lamps are already switched on for 0.5 s before the IP reaches the erasure window.
The speed the IP is transported past the erasure unit is varied between image plate
begin and end for optimized homogeneity – dependent on speed class and format
(Erasure energy per time is determined by means of the demographic data). An image
plate format of 35 x 43 cm is transported centered past the erasure front glass.
The maximal distance from image plate to erasure front glass is 20 mm + 5 mm.
Erasing process is not taking place if scan is in progress or the temperature switch is
detecting to high values and interrupts for a cooling delay.


4.12 IP Transport Unit Postscan
figure 30
1 Guide plate
2 Rocker for parking position
3 Suction arms
4 Vacuum unit
The IP transport robot leads the IP along the guide plate and puts the IP back to the
cassette in the cassette unit.
The transport robot is guided in the frame of the unit. To move the suction arms back in
working position without a conflict with the next IP coming out of the scanner, the robot
is moved in a parking position.


5 Cycle of a Cassette in the Digitizer
5.1 Input Buffer
5.1.1 Starting the Machine Cycle by inserting a Cassette
An ADC Cassette with an exposed Image

Plate (IP) inside is set in correct orientation
into the input buffer.
The light barrier GS516 (long distance light
barrier) recognizes the cassette and starts
the mechanical process of the digitizer.
A belt drive, moved by motor M514, retracts
the cassette and the feed gate opens, run by
motor M513.
The light barrier GS518 detects when the
cassette is retracted.
figure 31
5.1.2 Identification of the Cassette and reading the ID-Data
The silver dot at the bottom of the ADC

Cassette is identified by the reflex light barrier
GS540. If no dot is detected the cassette is
refused.
The ID-Data are read out from the chip on the
cassette by the RF tag antenna GS538 (1)
and the corresponding board (2). 1
2
figure 32


5.2 Cassette Unit 1/2
5.2.1 Taking Cassette in the Cassette Unit
The transport roller (2), moved by motor

M201/M206, brings the cassette completely 1
into the cassette unit.
2
The light barriers GS220 / GS270 recognize
the cassette and start the belt motor M205 / 3
M210 to transport the cassette.
The light barrier GS222 / GS278 (long
distance light barriers) (1) detects when the
cassette is retracted to the cassette unit.
The light barrier GS224/GS274 (3) activates
the clamping mechanism.
figure 33
5.2.2 Clamping the Cassette
The cassette is lowered by M202/M207 when

a signal of the light barrier GS214/GS265
comes in.
In the lowered position the light barrier
GS224/GS274 for starting the clamp
mechanism detects the cassette. The clamp
motion is run by M203/M208.
The light barrier GS230/GS280 detects when
the cassette is clamped.
1
In the clamped position the light barrier
2
GS228 / GS277 detects the start for the
opening mechanism (2).
figure 34


5.2.3 Opening the Cassette
The cassette lid is opened by the stepper

motors M204/M209 with a certain number of
steps.
1
The cassette stop switch GS226/ GS276 is
set.
figure 35
5.3 IP Transport Prescan
5.3.1 Positioning of the Transport Robot
Transport robot prescan moves out of start

position, detected by GS432, upwards to the
cassette unit by motor M403. The working
position of the robot is detected by GS430. 1
The suction arms (1) are moved in the right

position by motor M402. The positioning of
the suction cups on the IP (2) is detected by 2
GS 426 and GS424.
The vacuum pump GS420 (3) starts to build
up low pressure.
figure 36


5.3.2 Taking out the IP
By opening the magnetic valve MG422 the

vacuum is transferred to the suction cups and
the IP is sucked.
The IP is taken out of the cassette and
moved down to the scan unit by motor M403.
By passing the light barrier GS432 the scan 1
rollers open and start to turn, driven by motor
M621.
figure 37
5.3.3 Transporting IP to the Scanner
The transport robot prescan transports the IP

to the scan unit. 1
The vacuum stops, the IP (2) is falling down 2

and is guided to the scan rollers (1).
figure 38


5.4 Rotation Unit
While the IP is scanned the cassette unit is

turned 180° by M212. The starting position is 1
detected by GS206, the final position after
turning by GS204.
The cassette itself stays clamped on the
same cassette unit.
Therefore the IP returns after the scan and 2
erasure process into the same cassette it was 3
placed before.
5146_REG02_030.CDR
figure 39
5.5 Scan Unit
5.5.1 Positioning of the IP
The IP is positioned for the scan process by

motor M622 moving the alignment fingers (1).
The position is checked by light barrier 1
GS616.
The IP is loaded into the scan unit and the
slow scan process is started by GS626 (long
distance light barrier), giving the begin of
1
scan signal (BOS).
If also the begin of line signal, activated when
the laser touches a PIN diode inside the optic
module, is given the scanning starts.
figure 40


5.5.2 Scanning the IP
The IP is moved through the scanner by 1

M702. 3
The scan process is split into a fast and a 2
slow scan direction.

The laser power of the laser diodes are lead
to the IP via optical lenses and a polygon.
The light emitted from the IP is transferred Fa
s ts
ca
by a light collector module to the 4 nd
ire
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photo multiplier. 51
48
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.cd
r
figure 41
5.5.3 Unloading the IP from Scan Unit
After the scan process, the IP is detected by

GS614 (2) and positioned by motor M612
moving the alignment mechanics (1). The
position is controlled by light barrier GS612.
figure 42
5148_Chap02_008.CDR
figure 43


5.6 IP Transport Postscan / Erasure Unit
5.6.1 Positioning of the Robot
The transport robot postscan is moved by the

motor M401 out of the start position, detected
by light barrier GS416, into working position
controlled by GS414.
The suction arms are positioned by motor
M400. The start position of the suction arms
is detected by the light barrier GS410 and the
final position of GS408.
The vacuum pump GS402 of the transport
robot postscan starts.
To suck the IP the magnetic valve MG411 is
opened.
figure 44


5.6.2 Transporting the IP to Erasure Unit
The IP (1) is moved by motor M401 of the

transport robot postscan to the erasure unit 2
(2).
The erasure process starts, if there is no 1
cooling delay necessary.
figure 45
The IP passes the erasure lamps (3) in a

certain speed. The speed is dependent on
1
the format of the cassette. This information is
given by the chip on the Cassette and was 2
read out at the beginning of the cycle. 3
There are different speeds to vary
homogeneity and intensity of the erasure
effect on the IP.
The image information (2) on the IP is
erased and the blank IP (1) can be used for
another X-ray exposure.
figure 46


5.6.3 Putting the IP back into the Cassette
The suction arms of the transport robot

postscan put the IP back into the cassette.
The vacuum stops and the suction cups are
sliding away from the IP.
For the direction of the movement, see the
arrows in figure beside.
figure 47
The suction arms are moving away from the

IP, driven by motor M400 (1) and the robot
goes back to parking position by M401 (2). 1
2
The way to the parking position is guided by
opening the two magnetic valves MG401 and
MG402 on the guiding rail of the transport
unit frame.
The parking position is detected with one light
barrier on each side, GS404 and GS406. This
movement is shown in the lower cycle of
figure 38.
In this position the suction arms are moved to
the right angle to take the next IP.
The robot moves finally in start position to
wait for the next IP.
figure 48


5.7 Cassette Unit
5.7.1 Moving Cassette to Output Buffer
Closing, unclamping and lifting the cassette

upwards, works in reverse order than
described at 4.2.2 and 4.2.3 of this chapter.
The cassette is closed by motor M204/M209
and the closed status is detected by light
barriers GS228/GS277.
The clamping (1) is removed by motor
M203/M208 and detected by light barriers for 1
clamping position GS230/GS280 and start
position GS224/274.
The motor M202/M207 of the cassette unit
transports the cassette upwards.
The transport belt is turned by M205/M210 to
move the cassette to the output buffer. The
position of the belt is detected by the light
barrier GS220/GS270.
figure 49
5.8 Output Buffer
5.8.1 Transporting the Cassette to output
The transport belt of the cassette unit (1)

moves the cassette to the output buffer.
The cassette is detected at the output buffer
by GS558. 1
The transport roller, powered by motor M515

and controlled by light barrier GS564, brings
the cassette outside the output buffer.
figure 50


5.8.2 Putting out the Cassette
The light barrier GS560 (long distance light

barrier) recognizes the end of the cassette
cycle.
To avoid a blockade of cassettes by scanning
one after another, the lever (1) of the output
1
buffer, controlled by light barrier GS554 and
powered by motor M516, pushes the out
coming cassette aside.
figure 51


6 Software Architecture
6.1 Diagnostics Software
The Diagnostics Software is a tool which helps to find defective parts in the digitizer.
A dialog with requests and questions via the display guides you through the test of a
module.
All components of a module (light barriers, boards, motors, valves, mechanics…) are
checked during a test. If the result is satisfying, the module is working in a normal
operating mode. If a problem is detected a problem description and a repair proposal
comes up on the display.
Modules tested by Diagnostics Software:
Input buffer and R/F-TAG Opens input door and moves cassette to
position 'silver dot detection'; tests R/F-Tag
reading and writing.
Identified cassette 35 x 43 cm is for this test
needed!
Cassette module 1 Turns cassette module 1 to right side; opens,

clamps and closes cassette; turns cassette
module 1 to left side and shifts cassette out.
A cassette 35 x 43 cm is for this test needed!
Cassette module 2 Turns cassette module 2 to right side; opens,

clamps and closes cassette; turns cassette
module 2 to left side and shifts cassette out.
A cassette 35 x 43 cm is for this test needed!
Rotation unit Turns cassette module 1 to right side and

then cassette module 2 to right side.
Prescan transport+vac. Opens cassette on right side; tests prescan

valves, vacuum pump and vacuum switch;
moves robot up to cassette module; sucks
image plate and releases it again; moves
robot down to scanner; closes cassette again.
A cassette 35 x 43 cm with an image plate
inside is for this test needed!


Scanner Turns scanner rollers; moves

pre-/post-alignment drives and rollers-lift
home.
Postscan transport Clamps cassette on right side and turns

cassette to left side; tests postscan valves,
vacuum pump and vacuum switch; moves
robot up to cassette module; sucks image
plate and releases it again; moves robot
down to scanner; closes cassette again and
shifts cassette out.
A cassette 35 x 43 cm with an image plate
inside is for this test needed!
Erasure unit Switches on fan, then switches on all 10

lamps.
Image transmission Checks which destinations are responding,

sends the test image to all responding
destinations and checks the result of the
image transmission. Considers rerouted
destination.


6.2 Web Pages
The Software of the digitizer allows access from the Internet to the service level of the
machine. The access via a graphic User Interface (ADC web pages) is part of the
service concept. The web pages follow the structure of the User Terminal.
Access via web pages guarantees a convenient and fast service by making use of
standard tools. The usage of different ports for these ways allows working
simultaneously with FTP, HTTP, and TelNet.
Further information, see Chapter 3.2
6.3 Floppy disk delivered with a Spare Part
Spare parts which are sent with a floppy, need to be included in the system via
software. The floppy e.g. of the optic module contains specific settings of production
calibration and data of the spare part. This information need to be installed after the
spare part is mounted in the digitizer. For other spare parts sent with a floppy only the
information for the info counter is included.
CR 75.0 Type 5146/105 up to SN 6499, CR 85-X Type 5148/100 up to SN 3999:

The floppy is put into the floppy drive of the cPCI-Rack and the installation starts
automatically. The information concerning the spare part is integrated in the system.
CR 75.0 Type 5146/105 as of SN 6500, CR 85-X Type 5148/100 as of SN 4000:

Copy the content of the floppy disk to a USB Memory Stick. Connect the USB Memory
Stick to the USB-port on the Revive Board in the cPCI-Rack and the installation starts
automatically. The information concerning the spare part is integrated in the system.


6.4
10-2008
Cassette Unit Optic Module
DD+DIS378.05E
figure 52
Demographic Data Image Data
Data Flow
10
cPCI Unit
IO-Bus Polygon Laser High

Calculation diodes tension
of scan
settings

Raw Data 12 bit
CR 85-X Type 5148/100

Ethernet
100 Mbit
Service PC
cPCI Backplane
Legend:
Harddisk
RAM Image Data
Partition C:
Demographic
Data
Partition D: Raw Data (to
Proc. Station)
Lowpass Filter
Functional Description
Partition E: CPU
ARIEL
I/V converter
CR 75.0 Type 5146/105 (as of SN ≥ 6000) Agfa Company Confidential

Chapter 2 / 54
IP data
Cassette data Conversion of
Exposure emitted light
Destination into current
Patient
R/F Tag on the cassette Photomultiplier
Conversion from current to voltage

in the I/V - converter
Calculation of: Signal compression for grey scale

Scanspeed coordination (square rooted)
Voltage for high tension of PMT
Antialiasing-filter-frequence
Signalfiltering to avoid aliasing

Revolutions per minute of Polygon
Conversion from analog to

Voltage adaptation for high tension of PMT digital (14bit)
Start of scan with slow scan

speed = constant
Scan Master board
Raw image data and

demographic data via network to Raw image data in RAM
processing station
5146_reg02_056.cdr
figure 53


7 Calibration Principle
There are two different calibrations to work out with the CR85-X in the field:
• The IP Center Calibration, which is necessary when:

- The optic module has been exchanged.
- The pin diode board (GS 626) and/or the light barrier IR Receiver (GS 628)
have been replaced.
- White borders on the Mammo diagnostic images are present.*
• The Shading Calibration which is responsible for the image quality

is necessary when:
- IP Center Calibration has been performed.
- The optic module has been exchanged.
- The LISA module (photomultiplier with light collector) has been exchanged.
- The scan unit has been replaced.
- Unacceptable line artifacts (stripes) in slow scan direction are still visible
on the diagnostic image after cleaning the scan area.
* Only on 24 x 30 cm and 18 x 24 cm cassette formats.
The white border is present only on one side of the image.
7.1 IP Center Calibration (BOL/BOS Adjustment)
The IP center calibration adjusts two different scan signal settings in one process, the
begin of line (BOL) signal for the fast scan direction and the begin of scan (BOS)
signal for slow scan direction. Both signals in combination are responsible for the area
which is scanned and where pixels are created.
7.1.1 BOL
The BOL sensor is a pin diode placed in the optic module. It controls the switching off
and on of the laser. The sensor is beside the IP, therefore the laser beam hits the
sensor before the IP. Out of the defined distance between the sensor and the border of
the IP the moment of reading out the pixel lines on the IP is set.
7.1.2 BOS
The BOS sensor is a long distance light barrier which is placed at the bottom part of the
scan unit. The light barrier gives the signal to start the scan process in slow scan
direction. When the IP reaches the sensor it is detected and then passes a fixed
distance to the begin of scan line, then the scan process starts.


7.1.3 Calibration Procedure
The IP center calibration is

worked out with an IP format
smaller than 35 x 43 cm. In
BOS
reference to this biggest format
BOL BOL
the borders around the scanned
IP are detected.
IP
e.g. 24 x 30 cm
format
The distance corresponding to the
BOS signal is measured from the
geometrical reference to the Area covered by
border where the scanning of the a 35 x 43 cm IP
IP starts. The ideal distance is (reference)
defined with 5 mm.
5146_reg02_059.cdr
The both distances measured to

adjust the BOL signal must be
equal, means the IP is scanned in
centered position.
figure 54
7.2 Shading Calibration
Inhomogeneties of the light collector and the photomultiplier require a position

dependent calibration of the scan line. This pixel wise line calibration evens out
differences in the transmission behavior of the light collector by calculation.
Each scanned pixel in a line is corrected arithmetically by its corresponding correction

value (shading correction). This is done for each of the three speed classes 600, 200,
and 75.
A number of lines of a flat field image are averaged and scaled to the maximum pixel
value. All the lines need to be in a certain range to make the calibration successful, if
not the error is displayed at the user terminal.


The calibration curves

can be viewed by using
a web browser.
(see chapter 3.2)
Three curves for each

format are displayed in
one image and
distinguished by three figure 55
different colors.
The y-axis of the coordinate system shows the Scan Average Level (SAL) which is the
digital value (gray scale) of a pixel and is one of the criteria for a successful calibration.
The x-axis shows the number of pixels.
NOTE:
Scan average level (SAL) values have been converted into SAL log or PVI log
from NX 2008 Workstation Software on.
For details please refer to Service Bulletin No. 07 (Intranet link / Extranet link).


Imaging Services Software / Hardware Compatibility
CR85-X
Type 5148 / 100
CR75.0
Type 5146 / 100 (Up to SN < 6000)
Type 5146 / 105 (As of SN ≥ 6000)
► Please note
The chapter “Software / Hardware Compatibility” has been replaced by following

documents:
• Solution Structure Data Document, Document ID* 30781759
(Intranet Link / Extranet Link)
• CR/DR Interoperability Matrix, Document ID* 31333326
(Intranet Link / Extranet Link)
* Access the document by entering the document ID in the Agfa HealthCare Library search window,
or follow the direct link.

The controlled version of this document is available from the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
service_bulletin_cover_e_template_v02
DD+DIS099.09E Software / Hardware Compatibility
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.

The controlled version of this document resides on Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2 CR 85-X Type 5148 / 100 Chapter 2 / Page 2 of 2

05-2011 CR 75.0 Type 5146 / 100 / 105 Agfa Company Confidential
Chapter 3.1
HEALTHCARE Repair and Service
Imaging Services
Safety Guidelines / General Repair Instruction
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document contains safety guidelines, general repair instructions and contains all
product specific safety notes of this Service Documentation.

2.0 02-2007 • Layout changes as this Service Documentation is also
valid for CR 75.0 Type 5146/105 (as of SN ≥ 6000).
• Some Generic Safety directions have been removed as
they are available in “Generic Safety Directions”
document
• Product specific safety notes have been updated
Document Title
Service Bulletin. CR 75.0 Type 5146/105 (as of SN ≥ 6000) introduced,
DD+DIS028.07E


eq_03-1_safety-repair_e_template_v02
Repair and Service
DD+DIS378.05E Safety Guidelines / General Repair Instruction
WARNING:
INSTRUCTION:
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.

Edition 2, Revision 0 CR 85-X Type 5148/100 Chapter 3.1 / 2

Repair and Service
LIST OF CONTENTS
1 SAFETY DIRECTIONS.............................................................................................................4
1.1 General .....................................................................................................................................4
1.2 To be considered upon Repairs on the Digitizer.......................................................................4
1.3 To be considered with mechanical Tests of Stepper Motor controlled Drive Units .................4
1.4 Safety Instructions for Laser Products......................................................................................5
1.5 Safety Instructions for Cassette Unit ........................................................................................5
1.6 Safety Switch of the Digitizer ....................................................................................................6
1.7 Protective Measures for Electronic Components......................................................................7
2 PRODUCT SPECIFIC SAFETY NOTES ..................................................................................8

2.1 Safety Notes for Installation ......................................................................................................8
2.2 Safety Notes for Cassettes and Image Plates ..........................................................................9
2.3 Safety Notes for Replacement of Parts ..................................................................................10
2.4 Safety Notes for Maintenance.................................................................................................12
3 MARKINGS AND LABELS .....................................................................................................13

3.1 Type Label ..............................................................................................................................14
3.2 Warning Label on the Input Buffer of the Digitizer ..................................................................15
3.3 Warning Label on the Erasure Unit.........................................................................................16
3.4 Warning Label on the Photomultiplier Module ........................................................................17


Repair and Service
1 Safety Directions
1.1 General
With every repair work check the following points visually:
• Condition of the insulation of the mains plug / mains cable.

• Effects of the strain relief for the mains cable.
• Efficiency of the protective earth on metal panel parts
(protective earth connected and spring contacts OK).
• Correct condition of the protection covers.
1.2 To be considered upon Repairs on the Digitizer

The machine must be protected against accidental activation during repair work. For
this purpose we recommend to attach the following sign on the main switch while
repairing the machine.
Do not
activate! Repairs in progress!
Location:......................
Repairs in
progress. Sign must only be removed by:
..................
figure 1
1.3 To be considered with mechanical Tests of Stepper Motor controlled

Drive Units
If a stepper motor driven shaft must be turned for checking a mechanical function,
make sure to disconnect the stepper motor first on the corresponding control board. (to
avoid destruction of the stepper motor control board by induction).
If this is not possible, turn the stepper motor only slowly.


Repair and Service
1.4 Safety Instructions for Laser Products
figure 2
WARNING:
Laser beam! Risk of serious eye damage!
Avoid direct and indirect eye contact.
Do not open the optic module.
Do not hold any tools in the laser beam - risk of reflection.
Observe the CAUTION instructions on the Optical Module label
figure 3
1.5 Safety Instructions for Cassette Unit
DANGER:
Risk of injury from moving parts of rotation drive.
The rotation drive turns very quickly!
Keep hair, hand and clothing clear when machine is running with the doors open.


Repair and Service
1.6 Safety Switch of the Digitizer

The digitizer has one safety switch (interlock switch) to ensure the customer's safety.
figure 4
The power supply for all electronic components, except the PCI-Rack, is interrupted
when the Digitizer is opened. The PCI-Rack remains energized in order to allow file
uploads/downloads.
WARNING:
If the safety switch is overridden with a service key there are risks of injuries.
Keep your hair, hands and garments away from the device.
Remove service key before the device is handed over to the customer.
Laser beam! Risk of serious eye damage!
Avoid direct and indirect eye contact with the laser beam.
Do not hold any tools in the laser beam - risk of reflection.
Consider that the service key must be removed again before the doors are closed.
After use of the service key, the function of the safety switch has to be checked.


Repair and Service
1.7 Protective Measures for Electronic Components
CAUTION:
Static discharge! Electrical components may be destroyed:
For the repair on electrical components, wear a grounding strap (CM+9 9999 0830 0)
around the wrist and connect the other end of this strap on a grounded conducting metal
piece.
Since there is a frequent problem with electrical components which are destroyed by
static discharge, protective measures must be taken to avoid this problem. For the
repair on electrical components it is necessary to wear the grounding strap around the
wrist and connect the other end of this strap on a position of the frame which is free of
lacquer.
Be attentive, that the frame is grounded!


Repair and Service
2 Product specific Safety Notes
2.1 Safety Notes for Installation
CAUTION:
Transportation parts can damage the product.
Remove all transportation parts prior to first operation.
CAUTION:
Risk of injury when removing the scan unit!
To remove the scan unit safely, use the digitizer ramp.
Check that both adjustable feet are touching the ground before removal of the scan unit.


Repair and Service
2.2 Safety Notes for Cassettes and Image Plates

Observe great care whenever removing the image plate from the
ADC Compact cassette. Refer to the cleaning procedure described in the user manual.
CAUTION:
Do not use the AGFA CR phosphor plate cleaner to clean the CR MM3.0 Mammo
image plates. Use PROSAT wipers instead.
WARNING:
Poor image quality caused by incorrect cassette initialization.
Initialize the cassette/plate as described in the corresponding user manual.
CAUTION:
Image quality may be inadequate when using wrong cassettes:
Only cassettes with both labels “CR MD4.2 Extremities” and “Extremities code XX”
must be used for the Extremities application
(XX depends on the plate sensitivity SAL).
Other cassettes must not be used.


Repair and Service
2.3 Safety Notes for Replacement of Parts
WARNING:
Risk of electric shock!
Switch off the digitizer before performing any service interventions at the digitizer.
CAUTION:
Do not try to unscrew the screw in the left upper position (see arrow)!
It is secured by lacquer.
CAUTION:
Check that both adjustable feet are touching the ground before removal of the scan unit.
WARNING:
Make sure that the digitizer is switched off, before you remove the optic module.
CAUTION:
Check that both adjustable feet are touching the ground before removal of the scan
unit.


Repair and Service
CAUTION:
Risk of damage!
Photomultiplier and light collector are glued and must be treated as one component.
WARNING:
Switch off the digitizer and disconnect the machine from the mains.
Safety instructions for electronical parts see Chapter 3.1
DANGER:
The rotation drive turns very quickly!
Keep hair, hand and clothing clear when machine is running with the doors open.


Repair and Service
2.4 Safety Notes for Maintenance
CAUTION:
Risk of damaging the scan unit.
Do not remove the scan rollers. Clean the scan rollers in place by moving the slow scan
motor manually.
CAUTION:
Risk of damage when using wrong cleaning method.
Do not use any fluid for cleaning of the inner side of the large glass plate since it is
coated with a gelatin layer.
CAUTION:
WARNING:


Repair and Service
3 Markings and Labels
Type B equipment:
Indicates that the CR 85-X complies with the limits for type B equipment.
Supplementary protective earth connector:
Provides a connection between the CR85-X and the potential equalization busbar of the
electrical system as found in medical environments. This plug should never be unplugged
before the power is turned off and the power plug has been removed.
Intergrounding connector:
Provides a connection between the Digitizer and other equipment which might exhibit
minor ground potential differences. These differences may degrade the quality of
communication between different equipment. Never remove connections to this terminal.
Protective earth (ground):
Provides a connection between the Digitizer and the protective earth of the mains. Do not
remove this connection, because this will have a negative influence on the leakage
current.
Power on
Power off:
Note that the power cord has to be disconnected from the wall outlet in order to
disconnect the unit entirely from the mains.
CAUTION:
Precautions for use in USA only:
Make sure that the circuit is single-phase center-tapped, if the Digitizer is connected to a
240 V / 60 Hz source instead of a 120 V / 60 Hz source.


Repair and Service
3.1 Type Label
The CR 85-X has two type labels applied to frame

• One at the upper left corner of the frame
• One at the rear side beneath the power supply socket (see figure 5)
Manufacturer: AGFA - GEVAERT N.V.

Septestraat 27 - 2640 - Mortsel - BELGIUM
Type 5148/100 SN xxxxx JJJJ-MM

200-240V 8.5 A 50-60Hz
MEDICAL ELECTRICAL
EQUIPMENT
WITH RESPECT TO
ELECTRIC SHOCK, FIRE, 0413
AND MECHANICAL
HAZARDS ONLY IN
ACCORDANCE WITH Made in Germany
UL60601-1 / Peissenberg
CAN/CSA C22.2 NO.601.1
9F03
MMMM-JJJJ
5148_Chap3.1_004.CDR
5148_Chap3.1_004
figure 5


Repair and Service
3.2 Warning Label on the Input Buffer of the Digitizer
Risk of injury during cassette insertion:

Fingers if they are caught between the cassette and the edge of
the input slot may become trapped.
Insert the cassette in the input buffer as described in the
User Manual.
At all times, keep your fingers clear of the input slot.
Note warning label at the Input buffer of the digitizer. figure 6: Warning label
(25 mm x 25 mm)
The warning label (see figure 6) is placed in the upper left corner of the front side of the
input buffer; details see figure 7.
3mm
5mm
Feed Gate
figure 7: Label position


Repair and Service
3.3 Warning Label on the Erasure Unit
WARNING:
The erasure unit is hot - up to 200 °C: Risk of burns.
Avoid contact with the Erasure Unit.
Observe the relevant sticker on the Erasure Unit. (see figure 8)
200 c


Repair and Service
3.4 Warning Label on the Photomultiplier Module
CAUTION.
Photomultplier is fragile: Risk of damage.
Care must be taken. (see figure 9)
5148_Chap3.1_003


Chapter 3.2
Imaging Services
Tools and Auxiliary Means
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document describes tools and auxiliary means for the digitizer.

Document Title
Service Bulletin CR 75.0 Type 5146/105 (as of SN ≥ 6000) introduced,
DD+DIS028.07E


eq_03-2_tools-aux_e_template_v02
Repair and Service
DD+DIS378.05E Tools and Auxiliary Means
WARNING:
INSTRUCTION:
the equipment.
on the product.


Repair and Service
LIST OF CONTENTS
1 RECOMMENDED TOOLS AND TEST EQUIPMENT ..............................................................4

2 SERVICE PC (STANDARD).....................................................................................................5
3 SERVICE PROGRAM FOR THE DIGITIZER...........................................................................7
3.1 Overview ...................................................................................................................................7
4 REMOTE SERVICE VIA ADC WEB PAGES............................................................................9

4.1 General Information ..................................................................................................................9
4.1.1 What are HTML Pages? ...........................................................................................................9
4.1.2 Prerequisites .............................................................................................................................9
4.1.3 How to start HTML Pages of a Digitizer..................................................................................10
4.1.4 Navigation Instructions............................................................................................................11
4.2 Functions of ADC Web Pages: Overview ...............................................................................12


Repair and Service
1 Recommended Tools and Test Equipment

In addition to the common tools every service engineer is carrying in his tool box, the
following auxiliary equipment is required for the service on the digitizer components:
Equipment Spare Part Number Application
Service Laptop - service program
Interface cable CM+9 5120 9030 0 connection

RS232, 9pin / 25 service PC - Digitizer
pins SUB D
Ground tape CM+9 9999 0830 0 replacement of printed circuit boards

/ EPROMs
Safety lacquer - to be used after electronic or

mechanical adjustments
CCM Tool See Med Net configuration tool

GSO library
Leeds test FWW41 test exposures

phantom
Test Images CM+9 5145 3055 0 contains four test images:

CD-ROM for flatfld, flatfld2, testimg, tsheet
CR 85-X
Cu filter CM+9 5155 1015 2 test exposures


Repair and Service
2 Service PC (Standard)
The service PC is used:

(1) to create the adc.cpf file with the CCM tool
(2) to do service via terminal emulation
(3) to run the show error program
As service PC you can use any commercially available laptop.
Service PC connection: at a RS232 interface beside the mains switch of the ADC
Digitizer.


Repair and Service
figure 1:
Repair and Service
3 Service Program for the Digitizer

3.1 Overview
Service Level 1 Service Level 2 Service Level 3
1 INFO 1 Device info

2 Network info
2 MAINTENANCE 1 SAL Inspection
2 Calibration 1 Shading Calibration
2 IP Center Calibration
3 Test and Adjust cycle 1 Scan with transmission
2 Scan cycle – no image
3 Scan – no era, no img
4 Handling Cycle
5 Adjustment Cycle
4 Confirm Maintenance
5 Confirm Repair
6 Clear Infocounter
7 Confirm Modification
8 Confirm Installation
3 SAVE on floppy 1 Infocounter file
2 Machine-specific data
3 Service report
4 Session files
5 cpf file
6 Alarm log file
4 SHOW error 1 Explain error code
2 Error hit list
5 INSTALL from floppy 1 Software
2 Machine-specific data
3 PMT settings (mfa/mfb)
4 Optics parameters
5 Scanner parameters
6 cpf file
7 language files
8 HW modification ID
9 Erasure Unit


Repair and Service
Service Level 1 Service Level 2 Service Level 3
6 CONFIGURE 1 Local network ID

2 User terminal language
3 Active Alert System 1 Alert system status
2 Alert destination
3 Send test alert
4 Add-on applications enable/disable
Mammography
7 DIAGNOSTICS 1 Scanning and signals
2 Mechanical modules 1 Input buffer & R/F TAG
2 Cassette module 1
3 Cassette module 2
4 Rotation unit
5 Prescan transport + vac.
6 Scanner
7 Postscan transport
3 Erasure Unit
4 Image transmission
8 Checks 1 System check
2 Check laser 1 Optical Path *
2 Laser power on IP
3 Check destinations Ping to ...
4 Check disk
5 Send flatfield
6 Send jitter pattern 1 Calibration pattern
2 Banding pattern
7 Check I/O-bus
8 Send Testimage 1 Mammo Testimage 1
2 Mammo Testimage 2
3 Extremity Testimage
The optical fiber has been omitted, but the presence of the laser beam can still be
validated by visual inspection through the opened input rollers.
Mind the safety instructions for laser radiation.


Repair and Service
4 Remote Service via ADC Web Pages

4.1 General Information
Access for service interventions is possible on four different ways:
(1) locally via keypad.

(2) remotely via terminal emulation (RS232 Interface),
e.g. xt, hyperterminal.
(3) remotely via a PC in LAN (telnet).
(4) remotely via a dial-up connection (ppp).
This document describes the access via a graphic User Interface

(ADC web pages); item 3 and 4.
The ADC web pages complete the service concept of HE GSO. They follow the
structure of the well-known User Terminal.
Access via web pages guarantees a convenient and fast service by making use of
standard tools. The usage of different ports for these ways allows working
simultaneously with FTP, HTTP, and TelNet.
4.1.1 What are HTML Pages?

HTML stands for Hyper Text Markup Language. It is a programming language for the
creation of web pages for the Internet. HTML defines layout, fonts and colors of the
page and integrates multimedia functions such as graphics, animations or hyperlinks. A
special web browser is needed to view a HTML page.
4.1.2 Prerequisites
(1) direct network connection or dial-up network connection; TCP / IP

(e.g. Service Host).
(2) digitizer software ACP_4005 or higher loaded
(3) web browser installed (recommended: > Netscape Navigator 4.0; Internet
Explorer supports all functions except file transfer).


Repair and Service
4.1.3 How to start HTML Pages of a Digitizer
(1) Make sure that the digitizer you want to examine is switched on and you can
access it remotely.
(2) Open your web browser.
(3) Enter the IP address of the digitizer in the URL address field of your browser.
(4) You will be asked to enter a user name and a password. If you do not know the
proper password, please contact GSC Munich.
Æ Result: HTML pages will open with the Welcome Page on your screen.


Repair and Service
4.1.4 Navigation Instructions

HTML pages are structured in a three-frames layout. The top frame is static and
displays information about the digitizer and its location. The lower left frame is the
navigation frame and displays a set of topics. Information about a selected topic will
open in the main frame.
In the main frame most of the information pages are equipped with a "Home" link and a
"Back" link. "Home" leads back to the Welcome Page. "Back" returns to the primarily
selected page.
After a successful login the Welcome Page opens:
Plus
Plus
figure 1: Welcome Page
The software display shows an ADC Compact Plus instead of a CR 85-X. This has no
impact from a technical point of view.


Repair and Service
4.2 Functions of ADC Web Pages: Overview
1st Level 2nd Level Comment
Show Info Device Info Typical info on the device, e.g. type.
Device Status Emulates the User Interface; shows the User
Terminal in current status.
User Terminal Messages Like Device Status
Error Messages Shows a history of errors that occurred
during operation, latest error on top.
Network Info Shows network info, e.g. hostname,
IP address.
Test Report Shows and reports history on performed
local service interventions on device. Latest
on top.
Info Counter Shows detailed info on device,
e.g. SW-version, serial number,
modifications.
Scanner Shows calibration lines in graphic format for
various resolutions
(mainly for production purposes).
NOTE:
When selecting files for downloads, these files are first zipped and copied to the
download area (adc_c:\dl\). From the download area, the zip-files can be downloaded
to a directory of your HDD.
1st level 2nd level Comment
Download Infocounter File Downloads the infocounter.

Session Files Downloads one ore more *.ses files.
Test Report Downloads the report file *.rpt.
CPF File Downloads the ADC.cpf file.
Raw Image Downloads a raw image folder. This takes
several minutes.
Machine Specific Data Downloads the machine-specific data =
backup.
Any File Downloads any file.
Show Contents of the Displays a list of the files that have been
Download Area prepared for download.
Cleanup the Download Clears the list of the files that have been
Area prepared for download.


Repair and Service
Upload Software Allows to upload the Operating System

(aos*.zip), Application Software
(app*.zip) or Error Messages and
Diagnostics (err*.zip). Software patches
(patx.zip) can be uploaded, too.
Language Files Uploads language files to customize the
system language.
CPF File Uploads the cpf-file
Machine Specific Uploads machine-specific parameters
Parameters (backup)
Any File Allows an upload of any file.
Configure Local Network ID Allows changes in the network settings.
User Terminal Language The standard language for normal user and
key operator of the system can be changed.
IMPORTANT:
The changes confirmed under Local Network ID and
User Terminal Language are activated immediately.
Date and Time Manual setting of date and time
Checks Quick Check Automatic selftest of the device. This test is

recommended to be run as first step in
troubleshooting.
Check Laserpower Shows the history of the laser power

Check Destinations Sends a ping to the Processing Stations
defined in the cpf-file. Checks and displays
these destinations, including their host
names and their status.
Check Disk(s) Checks the hard disk or floppy drive;
comparable to chkdsk in MS-DOS. Being a
dynamic process, this cannot be displayed in
HTML.


Repair and Service
Image Show Queue Displays all the images in the queue;

Queue "Patient Name", "Location on Disk" and
"Status" are listed on the display.
Delete Queue Entries Displays all the images that can be deleted.
Reroute Reroutes all further incoming images to a
selected destination.
Retransmit Resends an image when the job is in the
status "error". All the images that can be
retransmitted are listed on the display.
Send Test Image Each test image ("mosaic image") can be
Image sent to any of the Processing Stations in the
network configured in the cpf-file.
Flatfield (Calibration Each flatfield can be sent to any of the
Pattern) Processing Stations in the network
configured in the cpf-file.
Flatfield (Banding Each flatfield can be sent to any of the
Pattern) Processing Stations in the network
Testsheet Each test sheet can be sent to any of the
Processing Stations in the network
IMPORTANT:
The following item Advanced Access allows access via the command line. It is for
advanced users only. Protective mechanisms are no longer in force.

Advanced Additional commands can be entered directly
Access in the command line.
Your intervention is not visible for any user.
Do not interfere with ongoing user activities!
Confirm This shell updates the infocounter.
Your Please enter this information whenever you
Access finished a service intervention. You can
choose between Remote Maintenance and
Remote Repair.


Chapter 3.3
Imaging Services
Troubleshooting
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document describes checkpoints for troubleshooting the digitizer.

Document Title
DD+DIS028.07E


eq_03-3_troubleshooting_e_template_v02
Repair and Service
DD+DIS378.05E Troubleshooting
WARNING:
INSTRUCTION:
the equipment.
on the product.


Repair and Service
LIST OF CONTENTS
1 CHECKPOINTS FOR TROUBLESHOOTING ..........................................................................4

1.1 Input Buffer - Checkpoint 1 .......................................................................................................5
1.2 Cassette Unit - Checkpoint 2 ....................................................................................................6
1.3 Rotation Unit - Checkpoint 3 .....................................................................................................8
1.4 Prescan Transport Unit - Checkpoint 4.....................................................................................9
1.5 Scanner - Checkpoint 5 ..........................................................................................................14
1.6 Erasure Unit - Checkpoint 6....................................................................................................15
1.7 Postscan Transport Unit - Checkpoint 7 .................................................................................17


Repair and Service
1 Checkpoints for Troubleshooting
Checkpoint 2
Cassette unit
Checkpoint 3
Rotation unit
Checkpoint 7
Postscan transp. Checkpoint 1
Input buffer
Checkpoint 4
Prescan transp.
Checkpoint 6 & Vacuum
Erasure unit
Checkpoint 5
Scanner
figure 1
(1) Check info counters and select the defective module.

(2) Run test as indicated in the respective checkpoint:
The reports are checked by the Diagnostic Software for the selected module. The
procedure is not visible on the display of the digitizer only results, problem
descriptions and repair proposals are displayed.
If there is no result, check the adjustments of the module in chapter 3.6.
NOTE:
The error numbers of the internal reports are not identical to the error codes shown on
the display.


Repair and Service
1.1 Input Buffer - Checkpoint 1
Run Diagnostic Software:

7 DIAGNOSTICS
2 Mechanical Modules
1 Input buffer & R/F Tag
Test input buffer

connections
Ok
Test if X positioning light

barrier of motor M513
is clear Error xxxx ocurred when
testing X positioning light
Ok barrier of motor M513
Test if clear and interrupt
Moving input buffer belt in functionality of 0
home position failed positioning lightbarrier of
motor Mxxx
Ok
Closing door of input functionality of 0
buffer failed positioning lightbarrier of
motor Mxxx
Ok
Test if X positioning
lightbarrier of motor
M513 is interrupted Error xxxx ocurred when
Ok barrier of motor M513
Open input buffer door Openning input buffer

door failed
Ok
Move input buffer belt to Moving input buffer belt

prepare position to prepare position failed
Ok Moving input buffer Moving input buffer belt
belt home in home position failed
Move input belt slowly to Move input belt to label
label position position failed Test if clear and interrupt
functionality of 0
positioning lightbarrier of
Ok motor Mxxx
Test if 0 positioning
Ok M514 is clear Error xxxx ocurred when
testing 0 positioning light
Ok
Test if X positioning
M514 is interrupted Error xxxx ocurred when
Waking up RF-tab reader
Wake up RF-tag reader
failed


Repair and Service
continues Input Buffer – Checkpoint 1
Ok
Order RF-tag reader to
Order RF-tag reader to Reading data from tag Cancelling of waiting for
read data from tag failed a new tag failed
Ok
Order RF-tag reader to Writing data to tag failed Ok
write data back to tag
Ok
Setting RF-tag reader Setting RF-tag reader

into sleep mode into sleep mode failed
Ok
Close input buffer door Closing door of input
buffer failed
Ok
Move input buffer belt Moving input buffer belt
home in home position failed
1.2 Cassette Unit - Checkpoint 2

7 DIAGNOSTICS
2 Cassette Module 1
or 3 Cassette Module 2
The abbreviations CASMODCON, ROTCON, HOMEPOS and XPOS are subprograms

and are also checked during diagnose.
CASMODCON
ROTCON
Rotation position of unknown Rotation position is

cassette module is x position unknown
Initialize roation module Initialization of rotation

Module 1/2 module failed
Ok
Turning cassette module Turning cassette module
1/2 to input 1/2 to input failed
Trying to reset rotation Initialization of rotation

motor motor failed
Ok
Test if input detection

lighbarrier of cassette
module on GS210S1/ Error xxxx ocurred when
GS260S2 is interrupted testing if puls lightbarrier
of GS210S1/GS260S2 is
interrupted
Ok


Repair and Service
continues Cassette Unit – Checkpoint 2

barrier of motor M203/
M208 is clear Error xxxx ocurred when
Ok
Closing cassette of Could not close cassette

cassette module x HOMEPOS
of cassette module x
Ok
Unclamping cassette of Unclamping cassette of

cassette module x HOMEPOS
module x failed
Ok
Moving lift of cassette Moving lift of cassette HOMEPOS

module x up module x up failed
Ok
Moving belt of cassette Moving belt of cassette

module x home HOMEPOS
module x home failed
Ok
Stopping input rolls of Stopping input rolls of

cassette module x cassette module x failed
Ok
Test if puls lightbarrier of

GS210S1/GS260S2 is Starting input rolls of Starting input rolls of
interrupted cassette module x cassette module x failed
Error xxxx ocurred when
testing if puls lightbarrier
Ok
Ok
Test if puls lightbarrier of
GS210S1/GS260S2 is
interrupted Error xxxx ocurred when
Ok

Ok
Starting input rolls of Starting input rolls of
Ok
Ok
Lift of cassette module x Moving down lift of
is being moved down cassette module x failed
Ok
Ok


Repair and Service
continues Cassette Unit – Checkpoint 2
Clamping cassette of Clamping cassette of

XPOS
Ok
Opening cassette in Opening cassette in
module x module x failed
Ok
Closing cassette in Closing cassette in
Ok
Unclamping cassette in Unclamping cassette in
Ok
Moving up lift of cassette Moving up lift of cassette
Ok
Lift of cassette module x
is moved up
Rotation position of unknown Rotation position is

cassette module is x position unknown
Initialize roation module Initialization of rotation

Module 1/2 module failed
Ok
Turning cassette module Turning cassette module
1/2 to input 1/2 to input failed
Ok
Move belt of cassette Moving belt of cassette

module x in end position module x to end position
failed
Ok
Move belt of cassette Move belt of cassette

module x to home module x to home
position position failed
1.3 Rotation Unit - Checkpoint 3

7 DIAGNOSTICS
4 Rotation Unit
Test connections of
rotation module
Move rotation unit home Moving rotation unit functionality of 0
home failed positioning lightbarrier
Ok of motor Mxxx
Get rotation position Rotation position

is unkown


Repair and Service
continues Rotation Unit – Checkpoint 3
Ok
Initialize rotation module Initialization of rotation
module failed
Ok
Turning cassette mod. 1 Turning cassette mod.1

to input to input failed
Reset rotation module to Reset of rotation module

set all motors currentless failed
Ok

barrier of motor M212 is
clear
Ok

barrier of motor M212 is
interrupted
Get rotation position Rotation position

is unkown
Initialize rotation module Initialization of rotation

module failed
Ok
Turning cassette mod. 2 Turning cassette mod.2

to input to input failed
1.4 Prescan Transport Unit - Checkpoint 4

7 DIAGNOSTICS
5 Prescan transport + vac.
The abbreviation ROTCON is a subprogram and is also checked during

diagnose. VACUUM and AIRDET are shown after the main program.


Repair and Service
continues Prescan Transport Unit – Checkpoint 4
Test connections of
prescan module
Initializing prescan
module
Ok Timeout when testing X if Move home sled motor

positioning lightbarrier of of prescan module
motor M403 is interrupted
testing X positioning light Ok
Ok is interrupted
Timeout when testing X if

positioning lightbarrier of Test if positioning light motor M403 is interrupted
motor M402 is clear barrier of motor M403
is interrupted Error xxxx ocurred when
Error xxxx ocurred when testing X positioning light
barrier of motor M402 Ok is interrupted
Ok is clear
Move home suction
VACUUM motor of prescan
module
Test connections of
cassette module Ok

Test if positioning light motor M402 is interrupted
is interrupted Error xxxx ocurred when
is interrupted
Close opener of Closing opener of

Ok
Unclamp clamper of Unclamping clamper of
Ok
Move up lift of Moving up lift of
Ok
Move home belt of Moving home belt of
Ok
Stop input rolls of Stopping input rolls of
Ok
Start input rolls of Starting input rolls of
Ok
Ok


Repair and Service
O
Move down lift of Moving down lift of
Ok
Ok
Clamp cassette of Clamping cassette of
Ok
Open cassette of Opening cassette of
Ok
Get rotation position Rotation position is ROTCON

unknown
1 or 2
Initialization of rotation
Initialize rotation module
Test connections of module failed
cassette module Ok
Turning cassette Turning cassette

module x to input module x to input failed
Ok
Start of moving up
prescan robot failed
Ok
Prescan robot started
to move up
Waiting for prescan

Prescan robot did not
robot to reach upper
reach upper position
position
Ok

Ok is interrupted
Test if vacuum is No vacuum is detected

detected for prescan for prescan module
module
Ok
Switch off vacuum pump Switching off vacuum
of prescan module pump of prescan module
failed
Ok
Set valve of pre/post Setting valve of pre/post
scan module to vacuum scan module of vacuum
pump pump failed
Ok
Moving suction cups of Moving suction cups of

prescan module back prescan module back
home home failed


Repair and Service
Ok

Ok is interrupted
Move down robot of Starting to move down

prescan module robot of prescan module
failed
Ok
Waiting for robot of pre
scan module to finish Movement down of robot
the movement down of prescan module failed
Ok
Finishing cycle of Finishing cycle of
prescan module prescan module failed
Ok
Close opener of Could not close cassette

cassette module x of cassette module x
Ok
Unclamp clamper of Could not unclamp
cassette module x cassette of cassette
module x
Ok
Move up lift of Could not move up lift of
cassette module x cassette module x
Subprogram VACUUM:
Switch off vacuum pump
prescan/postscan
module
Ok
Wait for xxx seconds
Test if air is detected

for postscan/prescan
module
Ok
Set valve of prescan/

postscan module to
vacuum pump
Ok
Switch on vacuum
pump prescan/postscan
module


Repair and Service
Ok

for postscan/prescan AIRDET
module
Ok
Wait for vacuum for

postscan/prescan
module
Ok
Set valve postscan/

prescan module to air
Ok
Wait for vacuum for

postscan/prescan
module
Ok
Set valve of prescan/

postscan module to
vacuum pump
Sub subprogram AIRDET:

for prescan module
Ok
User interference:
remove tube
Test air if detected

after tube has been
removed
Ok
Test if in line voltage

is present on
MS-BOARD


Repair and Service
1.5 Scanner - Checkpoint 5

7 DIAGNOSTICS
6 Scanner
Test connections of
slow scan module
Start slowscan rollers

with fast speed
Ok
Stopping slowscan
rollers failed
Ok
Stepper lightbarrier of Move home sled motor Timeout when testing X if

motor M702 is not clear of prescan module positioning lightbarrier
of
Ok
Move scanner motors Moving scanner motors Moving home pre-align Moving home pre-align
to home position into to home position slow scan drive slow scan drive failed
failed

Ok functionality of 0
motor Mxxx
Moving home post-align Moving home post-align

slow scan slow scan drive failed

functionality of 0
Ok positioning lightbarrier of
motor Mxxx
Moving slowscan rollers Moving slowscan rollers

lift home lift home failed
Ok
Test if X positioning Timeout, when tesing if

lightbarrier of motor X positioning lightbarrier
M203/M208 is clear of motor M702 is clear

tesing if X positioning
Ok lightbarrier of motor
M702 is clear


Repair and Service
continues Scanner – Checkpoint 5
Test if X positioning Timeout, when tesing if

lightbarrier of motor X positioning lightbarrier
M203/M208 is of motor M702 is
interrupted interrupted
Timeout, when tesing if

X positioning lightbarrier
of motor M702 is
interrupted
1.6 Erasure Unit - Checkpoint 6

7 DIAGNOSTICS
3 Erasure Unit
The subprogram LAMPS is shown after the main program.
Test connections of
erasure unit
Switch off erasure unit

fan
Ok
Switch on power unit

fan
Ok
Question in CLIPS: Power unit fan does not
Switch off power unit fan
Does power unit fan run run
Ok
Ok
Switch on power unit fan
Ok
Switch on erasure unit

fan
Ok
Erasure unit fan does not
run
fan
Ok
Ok
Switch on erasure unit
fan
Performs a complete Safety test of erasure Test if erasure unit

safety test on the unit failed power is ok
erasure unit
Ok


Repair and Service
continues Erasure Unit – Checkpoint 6
Test if erasure control

board is ok
Ok Ok
Test if current sense

board is ok
Ok
Test transformer 1
Ok
Test transformer 2
Ok
Test transformer 3
Ok
Test transformer 4
Ok
Test transformer 5
Ok
Test erasure lamps

connections
Ok
Test erasure unit fan

speed
Ok
Erasure unit fan speed

is ok

lamps
Ok Getting erasure unit

lamps currents failed
There is current detected

while erasure unit lamps
Ok are switched off
LAMPS


Repair and Service
continues Erasure Unit – Checkpoint 6
Subprogram LAMPS :
Switch on erasure unit Switching on erasure unit

lamps of trafo x lamps of trafo x failed
Ok
Get erasure unit lamps
currents
Ok
Switch off erasure unit Switching off erasure

lamps unit lamps failed
1.7 Postscan Transport Unit - Checkpoint 7

7 DIAGNOSTICS
The subprogram VACUUM is shown at Checkpoint 4.
Test connections of
postscan module
Initializing postscan
module
Ok Timeout when testing X if Moving sled motor

positioning lightbarrier of M401home
testing X positioning light Ok
Ok is interrupted
Timeout
Timeoutwhen
whentesting
testingXifif
Timeout when testing X if positioning lightbarrier
puls lightbarrier of of
positioning lightbarrier of motor M403 is interrupted
subnode 2 of GS414 is
motor M400 is clear Test if lightbarrier GS414 interrupted
is interrupted
Error xxxx ocurred when Error xxxx ocurred when
testing X positioning light testing
testingXpulspositioning light
lightbarrier
barrier of motor M400 Ok ofbarrier
subnode2of motor M403
of GS414
is clear isisinterrupted
interrupted
Move home suction
motor of postscan
Ok module
Ok


Repair and Service
continues Postscan Transport Unit – Checkpoint 7
Timeout when testing if

puls lightbarrier of
subnode 2 of GS408 is
Test if lightbarrier clear
GS408 is clear
of subnode 2 of GS408
is clear
Get rotation position Rotation position is Test connections of

unknown rotation module
1 or 2
Initialization of rotation
Initialize rotation module
Test connections of module failed
cassette module x Ok
Turning cassette Turning cassette

module x to input module x to input failed
Ok
Test connections of
rotation module
Test connections of
cassette module x
Close opener of Closing opener of

Ok
Unclamp clamper of Unclamping clamper of
Ok
Move up lift of Moving up lift of
Ok
Move home belt of Moving home belt of
Ok
Ok
Ok
Ok
Ok
Ok


Repair and Service
Rotation position is Test connections of

Get rotation position
unknown rotation module
1 or 2 Initialization of rotation
Initialize rotation module module failed
Test connections of Ok
cassette module x
Turning cassette
module x to input
Ok
Ok
module x
Ok
Ok
Ok
Ok
Ok
Ok
Ok
Clamp cassette of Clamping cassette of
Ok
Ok
VACUUM
Moving up postscan Start of moving up post

robot scan robot failed
Ok
Waiting for postscan Postscan robot did not
robot to reach upper reach upper position
position
Ok
Lay down the suction Laying down the suction

cups on the IP cups on the IP failed


Repair and Service
Ok Timeout when testing X if

motor M401 is clear
Ok is clear

Ok
Test if vacuum is
No vacuum is detected
detected for postscan
for postscan module
module
Ok
Switch off vacuum pump Switching off vacuum

pre/postscan module pump pre/postscan
module failed
Ok
Set valve of pre/post Setting valve of pre/post

scan module to vacuum scan module to vacuum
pump pump failed
Ok
Move suction drive back Moving suction drive

to stripp off the IP back failed
Ok
Moving postscan robot
down to interrupt suction
X-POS lightbarrier
failed
Ok Timeout when testing X if

Ok is interrupted
Move down robot of Starting to move down

postscan module robot of postscan module
failed
Ok
Waiting for robot of post Movement down of robot

scan module to finish of postscan module failed
the movement down
Ok
Move robot of postscan

module out to points
Ok
Test if left points light Left points lightbarrier of

barrier of postscan is postscan module is
open closed
Ok
Test if right points light

barrier of postscan is
open


Repair and Service
Ok
Move postscan robot

from points position to
home position
Ok
Move suction cups and Moving home of suction

sled of postscan module cups and slide of post
home scan module failed
Ok
Test connections of
cassette module x

Ok
module x
Ok
Ok
Test connections of
cassette module x
Could not move

Move belt of cassette
belt of cassette module x
module x to end position
to end position
Ok
Move belt of cassette Could not move belt of
module x to home cassette module x to
position home position


Chapter 3.4
Imaging Services
Electrical and Mechanical Codes, Fuses, LEDs
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document describes electrical and mechanical codes, fuses and LEDs of the
digitizer.

Document Title
DD+DIS028.07E


eq_03-4_codings_e_template_v02
Repair and Service
DD+DIS378.05E Electrical and Mechanical Codes, Fuses, LEDs
WARNING:
INSTRUCTION:
the equipment.
on the product.


Repair and Service
LIST OF CONTENTS
1 CODINGS OF THE STEPPER MOTOR CONTROL BOARDS................................................4

2 FUSES OVERVIEW .................................................................................................................6


Repair and Service
1 Codings of the Stepper Motor Control Boards
GS IOB-SIN-5Step Boards:
CM+9 9499 8120 3
GS Designation Switch Settings Circuit Diagram Page

/Coord
210 Cassette module 1 JL1 JL1
1 8
LJGS210sn2.cdr
2/B4-E5
JL 2 JL2
1 8
LJGS210sn1.cdr
260 Cassette module 2 JL1 JL1
1 8
LJGS260sn2.cdr
2/F4-H5
JL2 JL2
1 8
LJGS260sn1.cdr
610 5fold-St-Scan Board JL1 JL1
1 8
LJGS610sn2.cdr
6/D3-H3
JL2 JL2
1 8
LJGS610sn1.cdr


Repair and Service
GS IOB-SIN-Step Boards
CM+9 9499 8140 4
GS Designation Switch Settings Circuit Diagram Page

/Coord
202 Rotation Board JL1 JL1
2/C1-E1
1 8
LJGS202.cdr
412 Postsc-Suct Board JL1 JL1

4/C2-D2
1 8
LJGS412.cdr
418 Post-Sled Board JL1 JL1

4C1-D1
1 8
LJGS418.cdr
428 Pre-Suction Board JL1 JL1

4/G2-H2
1 8
LJGS428.cdr
434 Prescan-Sled Board JL1 JL1

4/G1-H2
1 8
LJGS434.cdr
510 Inbuff-Belt Board JL1 JL1

5/D4-D5
1 8
JLGS510.cdr
532 Inbuff-Door Board JL1 JL1

5/G4-G5
1 8
LJGS532.cdr
552 Outbuff-Push Board JL1 JL1

5/G4-G5
1 8
LJGS552.cdr
556 Outbuff-Roll Board JL1 JL1

5/B4-C5
1 8
LJGS556.cdr


Repair and Service
2 Fuses Overview
NOTE:
All fuses are slowbow fuses.
Board Fuse Quality Protects

GS100 SI 1 T 2.5A GS210,
MS-Board 5 fold stepper motor board cass unit 1
SI 2 T 2.5A GS260,
5 fold stepper motor board cass unit 2
SI 3 T 2.5A GS610,
5 fold stepper motor board scan unit
SI 4 T 1A GS510
Input Buffer Belt board
SI 5 T 1A GS532
Input Buffer Door board
SI 6 T 1A GS556
Output Buffer Roller board
SI 7 T 1A GS552
Output Buffer Push board
SI 8 T 1A GS202
Rotation board
SI 9 T 1A GS418
Postscan Sled board
SI 10 T 1A GS412
Postscan Suction board
SI 11 T 2.5A* GS434
Prescan Sled board
SI 12 T 1A GS428
Prescan Suction board
SI 13 T 2.5A +24 V devices
* Fuse quality was changed from T 1A to T 2.5A because of too high current load.


Chapter 3.5
Imaging Services
Replacements / Repair Procedures
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document describes replacements and repair procedures for the digitizer.

2.1 09-2008 • Chapter 7 adapted (serial numbers added).
• Chapter 8 added (Revive Board).
• Updated structure of the document: Added required
spare parts, required tools, required times, removal,
re-install.
Document Title
No. 49 (CR 75.0) DD+DIS028.07E.

eq_03-5_replacements_e_template_v06
Repair and Service
DD+DIS378.05E Replacements / Repair Procedures
► Manufacturer
Publisher
D - 81539 München
Germany
WARNING:
INSTRUCTION:
the equipment.
the product.
NOTE:


Repair and Service
LIST OF CONTENTS
1 SAFETY NOTE.........................................................................................................................5
2 REPLACEMENTS AT THE ERASURE UNIT...........................................................................5
2.1 Removing the Erasure Unit.......................................................................................................5
3 REPLACEMENT OF THE ERASURE UNIT FAN.....................................................................8

4 REPLACEMENTS AT THE TRANSPORT UNITS..................................................................10
4.1 Replacing the Vacuum Pump .................................................................................................10
4.2 Replacing the Transport Units (Pre- and Postscan) ...............................................................14
4.3 Replacing the Stepper Motor Boards of the Robot .................................................................16
5 REPLACEMENTS AT THE SCAN UNIT ................................................................................18

5.1 Safety Note .............................................................................................................................18
5.2 Sliding out the Scan Unit.........................................................................................................18
5.3 Replacing the 5fold Stepper Motor Board at the Scan Unit....................................................19
5.4 Replacing the Optic Module....................................................................................................21
5.4.1 Safety Note .............................................................................................................................21
5.4.2 Removing the optic module ....................................................................................................21
5.4.3 Putting the new optic module in operation..............................................................................25
5.5 Replacing the Photomultiplier Module (PMM) ........................................................................26
5.5.1 Removing Components of the Scan Unit................................................................................26
5.5.2 Removing the Photomultiplier Module (PMM) with Light Collector.........................................29
5.5.3 Installing the new Photomultiplier Module (PMM) with Light Collector ...................................32
5.5.4 Putting the new Photomultiplier in Operation..........................................................................35
5.6 Removing the Scan Unit completely from the Digitizer ..........................................................36
5.6.1 Sliding the Scan Unit onto the Ramp......................................................................................36
5.6.2 Removing the Energy Chain ...................................................................................................38
5.7 Removing modules from a defective Slow Scan Unit.............................................................40
5.7.1 Installing a new Slow Scan Unit..............................................................................................40
5.7.2 Putting the new Slow Scan Unit in Operation .........................................................................42


Repair and Service
6 REPLACEMENT OF THE CASSETTE UNIT .........................................................................44

6.1 Preparations............................................................................................................................44
6.2 Removing Cassette Module 2 from the Digitizer ....................................................................46
6.3 Removing Cassette Module 1 from the Digitizer ....................................................................48
6.4 Re-installing the Cassette Unit................................................................................................49
7 CPCI-RACK (UP TO CR 85-X SN < 4000; CR 75.0 SN < 6500) ...........................................50

7.1 Replacing a defective Hard Disk (HDD) .................................................................................50
7.1.1 Removal of the old Hard Disk .................................................................................................50
7.1.2 Installation of the new Hard Disk ............................................................................................54
8 NEW CPCI-RACK (AS OF CR 85-X SN ≥ 4000; CR 75.0 SN ≥ 6500) ..................................55

8.1 Replacing a defective Hard Disk (HDD) .................................................................................55
8.2 Replacing the fan ....................................................................................................................59
8.3 Replacing the Revive Board ...................................................................................................61
8.4 Replacing the power supply....................................................................................................62
8.5 Replacing the new cPCI-rack..................................................................................................63


Repair and Service
1 Safety Note
WARNING:
Switch off the digitizer before performing any service interventions at the digitizer.
2 Replacements at the Erasure Unit
2.1 Removing the Erasure Unit
Required spare parts:

Spare part number*: Halogen Lamp CM+9 0450 6582 0
* The last digit in the spare part number indicates the spare part revision at release of this document.
When ordering, the actual revision of the spare part is delivered.
Required tools:
N.a.
Required time:
Approximately 15 min
Removal:
(1) Press down the clamping plate on

top of the erasure unit.
figure 1


Repair and Service
(2) Pull out the erasure unit to the stop.
figure 2
(3) Take the erasure unit with one hand

and press down the other clamping
plate on the top with the other hand
and pull it out.
(4) Lay down the unit on a save and

stable place.
figure 3
NOTE:
The glass bulbs of the new lamps must be clean. Use a soft cloth; do not touch with
bare fingers.
(5) Open the two latches beside the

glass.
figure 4


Repair and Service
(6) Swing up the glass covering of the

lamps.
(7) Pull the lamps which need to be

replaced carefully out of the
sockets.
(8) Insert the new lamps carefully in the

sockets and push them to stop
position.
figure 5
Re-installation:
(1) Follow the steps in reverse order.

(2) Take care that the clamping plate
locks into place by moving the
erasure unit back into the digitizer.
Verification: Start the digitizer. The self test should be successful.
Result Lamps of the erasure unit replaced and operative.


Repair and Service
3 Replacement of the Erasure Unit Fan

Spare parts order number*: Erasure Unit Fan CM+9 5146 3620 0
Required tools:
Socket wrench 7 mm
Required time:
Approximately 10 minutes
Removal:
(1) Unscrew the three screws (marked

with white circles with a socket
wrench (7mm).
IMPORTANT:
Do not try to unscrew the screw in the left
upper position (see arrow in figure 6)!
It is secured by lacquer.
figure 6


Repair and Service
(2) Take out the fan carefully and

unplug the cable.
figure 7
Re-installation:
(1) Plug the cable of the new fan in the
erasure fan unit (see figure 7).
(2) Insert the fan.
(3) Fasten the three screws (marked
with white circles with a socket
wrench 7mm (see figure 6).
Result Fan of the erasure unit replaced.


Repair and Service
4 Replacements at the Transport Units
4.1 Replacing the Vacuum Pump
NOTE:
For replacing the vacuum pump of the IP transport unit – postscan, it is necessary to
take the complete frame out of the digitizer.

• Pump plate spare part number*: CM+9 5146 6230 3
• Only for sites, which are located between 2000 m and 4000 m above sea level:
High Altitude Vacuum Pump spare part number*: CM+9 5148 6230 0
(for more information see DD+DIS278.07E, Service Bulletin No.04 of CR 85-X)
Required tools:
Socket wrench (5.5 mm)
Required time:
Removal:
(1) Open the white plastic clamp.
figure 8


Repair and Service
(2) Unplug the black plug.
figure 9
(3) Pull off the vacuum hose.
figure 10


Repair and Service
(4) Unscrew the three mounting screws

(see circles).
figure 11


Repair and Service
(5) Remove the vacuum unit.
figure 12
(6) Remove the dust cover (see arrows)

on the High Altitude Vacuum Pump.
figure 13
Re-installation:
(1) Follow the steps of Removal in reverse order.
Result Vacuum pump replaced.


Repair and Service
4.2 Replacing the Transport Units (Pre- and Postscan)

• Frame output spare part number*: CM+9 5148 6600 1
• Frame input spare part number*: CM+9 5146 6300 0
Required tools:
N.a.
Required time:
Approximately 10 minutes.
Removal:
(1) Unplug both plugs.
figure 14
NOTE:
By repositioning the transport unit take care of the guiding bar on the bottom of the
digitizer.


Repair and Service
(2) Pull out the transport unit.
figure 15
Re-installation:
(1) Push the transport unit in the digitizer.
(2) Plug in the 2 plugs.
Result Transport unit replaced.


Repair and Service
4.3 Replacing the Stepper Motor Boards of the Robot

PCB IOB-SIN-STEP spare part number*: CM+9 9499 8140 6
Required tools:
Socket wrench 5,5 mm
Required time:
Approximately 20 minutes.
Removal:
(1) Remove the IP-transport unit from
the machine.
(2) Move the robot manually to the top
of the frame.
(3) Unscrew the covering plate with a

socket wrench (5,5mm).
figure 16


Repair and Service
(4) Swing up the covering plate.
figure 17
(5) Unplug the cables of the board.
(6) Press the black plastic clamp

carefully and lift the board off the
four pins. Remove the board.
figure 18
Re-installation:
(1) Follow the steps of Removal in reverse order.
Result Stepper motor board of the robot replaced.


Repair and Service
5 Replacements at the Scan Unit

5.1 Safety Note
CAUTION:
To remove the scan unit safely, use the digitizer ramp. Check that both adjustable feet
are touching the ground before removal of the scan unit.
5.2 Sliding out the Scan Unit

N.a.
Required tools:
Screwdriver
Required time:
Removal:
(1) Unlock the scan unit by loosening
two screws (1) - only half a turn.
(2) Pull out the scan unit to its stop.
Scan Unit
figure 19


Repair and Service
Re-installation:
(1) Push the scan unit until it stops.
(2) Fasten the two screws
(see figure 20).
Result Scan unit is ready for operation.
5.3 Replacing the 5fold Stepper Motor Board at the Scan Unit

PCB IOB SIN 5Step spare part number*: CM+ 9 9499 8130 0
Required tools:
N.a.
Required time:
Removal:
Slide out the scan unit as described in section 5.2, page 18.
NOTE:
Wear a grounding strap (spare part number*: CM+9 9999 0830 0) when touching the
stepper motor board.


Repair and Service
(3) Press the plastic clips of the black

covering plate a little inside and take
away the covering.
5146_Chap3.5_008.cdr
figure 20
(4) Unplug all cables at the stepper

motor board and lift it off the studs.
5148_Chap3.5_009.CDR
figure 21
Re-installation:
(1) Follow the steps of Removal in
reverse order.
Result 5fold Stepper Motor Board replaced.


Repair and Service
5.4 Replacing the Optic Module

5.4.1 Safety Note
WARNING:
Make sure that the digitizer is switched off, before you remove the optic module.
IMPORTANT:
There are no serviceable parts inside the
optic module.
Do not open sealed parts of the module.
figure 22
5.4.2 Removing the optic module
CAUTION:

Lens Assembly spare part number*: CM+9 5148 2700 2
Required tools:
• Socked wrench 5,5 mm
• Allen key 4 mm
Required time:


Repair and Service
Removal:
two screws 1 - only half a turn.
Scan Unit
figure 23
(3) Undo the shielding clamp A with a

5.5 mm socket wrench. 1
Unplug the polygon plug B (the
connection is unmistakable).
(4) Unplug activation plug of the optic

2
module (Sub-D plug, 25 pins).
5146_Chap3.5_050.cdr
figure 24
NOTE:
Locking clips prevent the plug from working loose.


Repair and Service

away the covering.
5146_Chap3.5_008.cdr
figure 25
(6) Loosen quick action closure 1 and

snap lock 2 of the holder of the 5fold
(7) Unplug all connections at the 5 fold

5148_Chap3.5_005.cdr
figure 26
(8) Turn up the holder to its stop.
5146_Chap3.5_020.cdr
figure 27


Repair and Service
(9) Undo four Allen screws

of the optic module
(4 mm Allen key).
5148_Chap3.5_006.cdr
figure 28
(10) Unscrew the handles from the

platform and fit it to the provided
bore holes.
Lift up the optic module cautiously
by using the two handles and
remove it from the scan unit.
5148_Chap3.5_030.cdr
figure 29
Re-installation:
(1) Insert the new optic module by 2
1
using the two handles: make sure
that both centering pins
(1-2) have engaged.
(2) Tighten four Allen screws of the

optic module.
(3) Re-connect all cables.

5148_Chap3.5_007.cdr
(4) Turn down the 5fold stepper motor

board and mount cover.
figure 30
(5) An IP center calibration and a shading calibration must be done after the
installation (see chapter 3.6).


Repair and Service
5.4.3 Putting the new optic module in operation
(1) Switch on the Digitizer.

(2) Install the optics specific data from the enclosed floppy disk via the
Service Menu at the user terminal.
NOTE:
In case that a digitizer with new cPCI-Rack and USB is used (CR 85-X SN ≥ 4000;
CR 75.0 SN ≥ 6500), copy the floppy disk to a USB memory stick.
, (3) Select
<5 INSTALL data>*
<4 Optics parameters>.
(4) The system requests:
- to compare the S/N on the optic module and the S/N stored on the
floppy disk.
After confirmation the parameters are loaded.
The serial number of the exchange part is automatically entered in the
info counter file under "HW Replacement history" together with date and
counter stamp.
- to update the backup
(5) Make an IP center calibration, see chapter 3.6.
(6) Make a shading calibration of all formats, see chapter 3.6.
(7) Update the backup to save the calibration data.
(8) Select
<3 SAVE data>*
(9) Follow the on-line instructions.
(10) Enter the serial number of the Digitizer on the label of the
optic module floppy disk.
(11) Check the image quality with flatfield exposures (if available, also with test
sheet), see chapter 3.6.
Result Optic module replaced.
* Labelling of menu entries depends on the software version of the digitizer.

In software versions older than ACP_5007 the term "data" is called "floppy".


Repair and Service
5.5 Replacing the Photomultiplier Module (PMM)
CAUTION:

Photomultiplier Module (PMM) with Light Collector (Acrylic light gude assembly)
spare part number*: CM+9 5148 2280 6
Required tools:
• Allen key 2,5 mm
• Allen key 7 mm
• Screwdriver
Required time:
5.5.1 Removing Components of the Scan Unit
Removal:
two screws (1) - only half a turn.
Scan Unit
figure 31


Repair and Service
(3) Remove the cover of the 5fold

Stepper Motor Board and turn it up
till its stop.
5146_Chap3.5_020.cdr
figure 32
(4) Undo the four

fastening screws (1-4) of
the optic module with a
4 mm Allen key.
5148_Chap3.5_006.cdr
figure 33


Repair and Service
(5) Lift up the optic module cautiously

and remove it from the scan unit.
5148_Chap3.5_030.cdr
figure 34
(6) Undo the Allen screw at the light

well (close to the gear box, 3mm
Allen key)
(7) Lift up the light well.
5148_Chap3.5_013.CDR
figure 35


Repair and Service
5.5.2 Removing the Photomultiplier Module (PMM) with Light Collector
CAUTION:
Risk of damage!
Photomultiplier and light collector are glued and must be treated as one component.
Removal:
4
(1) Loosen the four
Allen screws at the corners of the 3
photomultiplier (1-4) with

2.5 mm Allen key.
5148_Chap3.5_060.cdr
figure 36
(2) Loosen the four Allen screws at the

light collector
(7mm Allen key).
5148_Chap3.5_063.cdr
figure 37


Repair and Service
(3) Remove retaining ring of the dust

brush.
figure 38
(4) Draw the dust brush to its outermost

position
(to avoid bending of
the brush).
5146_Chap3.5_064.cdr
figure 39
(5) Thread the cabling of the brush

through the guidance.
figure 40


Repair and Service
(6) Pull out the PMM with the right side

ahead.
Take the module with both hands on

top of the light collector
(left and right from the
photomultiplier).
5146_Chap3.5_066.cdr
figure 41
(7) Put down the PMM carefully.
5146_Chap3.5_069.cdr
figure 42


Repair and Service
5.5.3 Installing the new Photomultiplier Module (PMM) with Light Collector
Re-installation:
(1) Install the new PMM, put in with left
side ahead.
5146_Chap3.5_070.cdr
figure 43
(2) Thread the cabling of the brush

through the guidance.
figure 44


Repair and Service
(3) Draw the dust brush to its outermost

position
(to avoid bending of
the brush).
5146_Chap3.5_064.cdr
figure 45
(4) Put retaining ring of the dust brush

back in place.
figure 46


Repair and Service
(5) Tighten the four

4
Allen screws at the corners of the
photomultiplier 3
(2.5 mm Allen key).
5148_Chap3.5_060.cdr
figure 47
(6) Tighten the four Allen screws at the

light collector
(7 mm Allen key).
5148_Chap3.5_063.cdr
figure 48
(7) Return the dust brush to its park position.
(8) Re-install the light-well and the optic module in reverse order as described
above.
(9) Turn down the 5fold Stepper Motor Board.
(10) Push scan unit back into the digitizer and tighten the fastening screws.
(11) Close doors.
(12) Continue with 5.5.4.


Repair and Service
5.5.4 Putting the new Photomultiplier in Operation

(2) Install the mfa / mfb parameters from the enclosed floppy disk via the
Service Menu at the user terminal.
NOTE:
(3) Select
<5 INSTALL data>*
<3 PMT settings (mfa/mfb)>.
The system requests:
- to compare the serial number on the photomultiplier module and the

serial number stored on the floppy disk. After confirmation the
parameters are loaded.
counter stamp.

(4) Calibrate all formats, see chapter 3.6.
(6) Select
<3 SAVE data>*
photomultiplier floppy disk.
(9) Check the image quality with flatfield exposures (if available, also with test sheet),
see chapter 3.6.
Result: Photomultiplier Module (PMM) with Light Collector replaced.



Repair and Service
5.6 Removing the Scan Unit completely from the Digitizer

5.6.1 Sliding the Scan Unit onto the Ramp
CAUTION:
In order to remove the scan unit safely, always wear

safety shoes with steel toe cap.

n.a.
Required tools:
Allen key 3 mm
Required time:


Repair and Service
5148_Chap3.5_003.CDR
figure 49
Removal:
(1) Unlock the scan-unit by removing the locking device (3 mm Allen key).
(2) Remove the ramp of the scan unit; it is hidden behind the left side panel.
(3) Hook the ramp into the gaps between the two feet of the digitizer.
(4) Let the scan unit slide onto the ramp.


Repair and Service
5.6.2 Removing the Energy Chain
(1) Open all cable clamps.

(2) Remove screw 1. 1
5148_Chap3.5_010.CDR
(3) Remove energy chain with metal

plate 2.
figure 50

away the covering.
5146_Chap3.5_008.cdr
figure 51


Repair and Service
(5) Unplug connectors (1-4).

1 2
(6) Take all cables out of the clamps.
5148_Chap3.5_011.CDR
3 4
figure 52
(7) Let the scan unit slide smoothly to the floor.


Repair and Service
5.7 Removing modules from a defective Slow Scan Unit

To replace a complete slow scan unit, first remove the following modules from the
defective slow scan unit as described before:
• 5fold stepper motor board at Scan Unit (see 5.3),

• Optic Module (see 5.4.2),
• The light-well-module (see 0),
• Photomultiplier Module (PMM) with light collector and dust brush (see 5.5.2).
5.7.1 Installing a new Slow Scan Unit

Slow scan unit spare part number*: CM+9 5148 2220 2
Required tools:
n.a.
Required time:
Approximately 20 minutes (excluding tasks named in 5.7)
Re-installation:
(1) Unpack the new scan unit as described in the enclosed Installation Instructions.
(2) For sending back the old scan unit use the packing of the new one and follow
the unpacking instructions in reverse order.
NOTE:
Mind to fill out the Defect Label in a correct and detailed way for the
old scan module!


Repair and Service
(3) Install the new scan unit (see

delivery condition in figure beside)
figure 53
(4) Re-install
- the PMM with light collector and dust-brush,
- the light-well
- the optic module
- and the 5fold stepper motor board in reverse order as described above.
(5) Slide back the scan unit onto the

ramp and into the digitizer.
(6) Remove the ramp.
(7) Install, the energy chain and plug in
all plugs at the scan unit
(8) An IP center calibration and a
shading calibration must be done
after installation (see chapter 3.6 of
service documentation).
(9) Continue with 5.7.2.


Repair and Service
5.7.2 Putting the new Slow Scan Unit in Operation
(2) Install the mfa / mfb parameters from the enclosed floppy disk via the Service
Menu at the user terminal.
NOTE:
(3) Select
<5 INSTALL data>*
<3 PMT settings (mfa/mfb)>

counter stamp.
(4) Install the optics specific data from the enclosed floppy disk via the Service
(5) Select
<5 INSTALL data>*
<4 Optics parameters>

- to compare the S/N on the optic module and the S/N stored on the
floppy disk.
After confirmation the parameters are loaded.
counter stamp.
(6) Install the scanner parameters from the enclosed floppy disk via the Service


Repair and Service
(7) Select
<5 INSTALL data>*
<5 Scanner parameters>

counter stamp.
(8) Calibrate all formats, see chapter 3.6.
(10) Select
<3 SAVE data>*
<2 Machine specific data>
photomultiplier floppy disk.
(13) Check the image quality with flatfield exposures (if available, also with test
sheet), see chapter 3.6.
Result Slow scan unit replaced.



Repair and Service
6 Replacement of the Cassette Unit

6.1 Preparations

• Cassette Unit 1 spare part number*: CM+9 5146 5100 1
• Cassette Unit 2 spare part number*: CM+9 5146 5400 1
Required tools:
Socket wrench 7 mm
Required time:
Removal: Cassette Unit
(1) Open the doors of the Digitizer.

5148_Chap3.5_001.CDR
figure 54


Repair and Service
(2) Turn cassette unit by 180° and

loosen two grounding cables (1)
(7 mm socket wrench).
1
(3) Turn cassette unit by 180° again.
figure 55
(4) Open quick action closure (2).
figure 56


Repair and Service
6.2 Removing Cassette Module 2 from the Digitizer
(1) Pull cassette module 2 cautiously

out of the machine (3).
figure 57
(2) Unplug data cable (6).

(3) Unclip cable supports (4).
4
(4) Unplug power supply cable (5).
figure 58


Repair and Service
(5) Lift cassette module 2 cautiously

until it disengages from 7
the hinges (7).
(6) Put cassette module 2 aside.

Mind a solid stand of the module.
figure 59


Repair and Service
6.3 Removing Cassette Module 1 from the Digitizer
(1) Turn cassette module 1 by 90°. 8

(2) Unplug power supply cable at the
top of the module (8).
figure 60
(3) Unplug data cable (9).
figure 61
(4) Loosen two screws (10) at the 11

mounting of the energy chain (11)
(7 mm socket wrench).
10
figure 62


Repair and Service
NOTE:
Take care that the screws cannot fall into the digitizer.
(5) Push the mount of the energy chain

upwards (11) until the pins have left
the holes (12). 11
12
figure 63
(6) Lift and cant cassette module 1 a

little until the bolts of the rotation
unit are free (13).
(7) Put cassette module 1 aside.

Mind a solid stand of the module.
13
figure 64
6.4 Re-installing the Cassette Unit
Re-installation:
(1) Re-install the cassette unit in reverse order as described in 6.1 - 6.3.

Result Cassette unit replaced.


Repair and Service
7 cPCI-Rack (up to CR 85-X SN < 4000; CR 75.0 SN < 6500)

7.1 Replacing a defective Hard Disk (HDD)
7.1.1 Removal of the old Hard Disk
WARNING:
Safety instructions for electronical parts see Chapter 3.1 and Generic Safety Directions
for HealthCare and Imaging Products.

Hard disk spare part number*: CM+9 0486 1354 0
Required tools:
Screwdriver
Required time:
Approximately 30 minutes (including Software installation)
NOTE:
In order to avoid any damage at the storage board, replace the HDD very cautiously.
NOTE:
Always use the Antistatic wrist strap when working inside the digitizer.


Repair and Service
Removal:
(1) Open the front doors. The cPCI-rack
with the storage board (1) is placed
in the frame of the left door.
figure 65
(2) Remove the storage board by

loosen the four Phillips screws
(black circles).
figure 66
NOTE:
These are captive screws. They cannot be removed completely.


Repair and Service
(3) Pull out the storage board

cautiously.
figure 67
(4) Disconnect the electric connections:

5
(5) Loosen the two terminal rails (3).
7
3
(6) Disconnect the ribbon cables (4)
and 5 from floppy disk drive (7) and
hard disk 6. 6
4
1
(7) Disconnect the connector (2) of the
5 V power supply. 2 8
figure 68
1 Storage board
2 Connector
3 Terminal rail
4 Ribbon cable for hard disk
5 Ribbon cable for floppy disk
6 Hard disk
7 Floppy disk drive
8 Connector


Repair and Service
(8) Figure 69 shows the storage board

with inserted hard disk.
figure 69
(9) Loosen four round-head screws at

the rear of the storage board (black
circle) to separate the hard disk
from storage board.
figure 70
NOTE:
Hold the hard disk firmly in one hand (see figure 70), while you remove the four round-
head screws with a mid-size screw driver.


Repair and Service
(10) Disconnect the connector of the 5 V

power supply from the hard disk.
(11) Remove the hard disk from the

storage board.
figure 71
7.1.2 Installation of the new Hard Disk
Re-installation:
(1) To install the new hard disk follow the instructions in reverse order.
Result Hard disk replaced. Continue with installing the software.
NOTE:
For installation instructions of the software on a virgin hard disk refer to the enclosure
delivered with the software. The software can be downloaded from:
MEDNET GSO => Computed Radiography => CR Digitizer => CR 85-X =>
Freeware => CR 85-X - Software - Device Software - ACP_5007


Repair and Service
8 New cPCI-Rack (as of CR 85-X SN ≥ 4000; CR 75.0 SN ≥ 6500)

8.1 Replacing a defective Hard Disk (HDD)
WARNING:
Safety instructions for electronical parts see Chapter 3.1 and Generic Safety Directions
for HealthCare and Imaging Products.

• Hard disk spare part number*: CM+ 9 0486 1428 0
• Cable set spare part number*: CM+ 9 5148 1490 0
Required tools:
Screwdriver
Required time:
Approximately 20 minutes (including installation)
NOTE:
• In order to avoid any damage at the storage board,
replace the HDD very cautiously.
• Always use the Antistatic wrist strap when working inside the digitizer.


Repair and Service
Removal:
(1) Open the front doors of the digitizer.
The cPCI-rack with the storage
board (A) is placed in the frame of
the left door.
figure 72
(2) Unplug the 8 cables.

(3) Loose the 4 Allen screws
(see circles).
NOTE:
It is sufficient to loosen the Allen screws.
It is not necessary to remove them
completely.
figure 73


Repair and Service
(4) Pull out the revive board cautiously.

(5) Disconnect the 2 cables (power and
IDE cable, see circles in figure 74).
NOTE:
Do not pull the cable itself. Always pull the
plug.
figure 74
(6) Loose the 4 screws (see circles in

figure 75).
(7) Pull the defective hard disk carefully
out of the rack.
NOTE:
Pull the hard disk in opposite direction of
the board connections. Be carefull with
the cables, they should not get stuck on
the revive board.
figure 75
(8) Disconnect the Power- and the IDE-

cable (see circles in figure 76) from
the defective hard disk.
figure 76
Re-installation:
(1) Connect the Power and the IDE-
cable at the ordered hard disk.
(2) Insert the new hard disk into the

rack.
NOTE:
Push it in opposite direction of the board
connections. Be carefull with the cables,
they should not get stuck on the revive
board.
(3) Connect power and IDE cables of
the hard disk with the rack
(see figure 74).


Repair and Service
(4) Fix the hard disk by fasten the 4

screws (figure 75).
(5) Plug the revive board into the rack
of the digitizer.
(6) Fasten the 4 screws of the rack
(figure 73).
(7) Connect the 8 connectors into the
particular sockets.
(8) Close the front doors of the digitizer.
(9) Install the latest digitizer software.
NOTE:
For installation instructions of the software on a virgin hard disk refer to the enclosure
delivered with the software. The software can be downloaded from:
MEDNET GSO => Computed Radiography => CR Digitizer => CR 85-X =>
Freeware
Software version must be at least ACP_5007 to support the new cPCI-hardware.


Repair and Service
8.2 Replacing the fan

Fan spare part number*: CM+ 9 5148 1425 0
Required tools:
Screwdriver
Required time:
Removal:
(1) Open the front doors. The new
cPCI-rack with the storage board
(A) is placed in the frame of the left
door. The fan is placed on top of the
new cPCI-rack.
figure 77


Repair and Service
(2) Disconnect the power cable of the

fan by pressing the connector (B)
together.
(3) Loose the 2 screws of
the bracket (C). The screws must B
not be removed completly.
(4) Take the bracket with fan out of the
digitizer.
figure 78
(5) Loose the 3 screws (D) on top of

the fan.
figure 79
Re-installation:
(1) Replace the defect fan with ordered fan.
(2) Fasten the 3 screws on top of the fan to fix the fan to the bracket.
(3) Remount the bracket into the digitizer.
(4) Fasten the 2 screws of the bracket.
(5) Connect the power cable.
(6) Close the front doors.
Verification: Switch on the digitizer. The fan must rotate easily.

Result Fan of the Revive Rack replaced.


Repair and Service
8.3 Replacing the Revive Board

Revive board spare part number*: CM+9 5148 9020 0
Required tools:
Screwdriver
Required time:
Removal:
(1) Remove the revive board like described in 8.1.
(2) Remove the hard disk from the defective revive board.
Re-installation:
(1) Install the hard disk into the new revive board (according to 8.1).
(2) Remount the revive board like described in 8.1.
NOTE:
The replacement of the revive board does not require a new installation of the
digitizer software.
Verification: Switch digitizer on and wait for successful self test.

Result Revive Board replaced.


Repair and Service
8.4 Replacing the power supply
Required spare parts*:

Power supply spare part number*: CM+9 5146 1430 2
Required tools:
Screwdriver
Required time:
Approximately 15 min.
Removal:
(1) Open the front doors. The power supply (A)
with the storage board is placed in the frame
of the left door.
(2) Loose the 4 allen screws
(see circles in figure 79).
Pull out the power supply cautiously.
A
NOTE:
The 4 Allen screws coming with the spare part
power supply can be used, but are only alternative
screws.
figure 80
Re-installation:
(1) Remount the new power supply.
(2) Fasten the 4 screws.
Verification: Switch on the digitizer. Self test must be performed successfully.

Result Power supply replaced.


Repair and Service
8.5 Replacing the new cPCI-rack

Revive Rack spare part number*: CM+9 5148 9010 0
Required tools:
Screwdriver
Required time:
Removal:
(1) Open the front doors. The cPCI-rack
is placed in the frame of the left
door. A B
(2) Disconnect any cable of the revive

board.
(3) Remove revive board, fan and
power supply as described in 8.1,
8.2 and 8.4. A
(4) Loose the 6 screws (A) of the rack. A
A
(5) Take the rack carefully out of the
digitizer.
(6) Diconnect the cable on the right
external side of the rack (B). A
A
figure 81


Repair and Service
Re-installation:
(1) Connect the grey cable to the
external right side of the new rack
(see figure 81).
(2) Mount the new cPCI-rack.
(3) Fasten the 6 screws of the rack.
(4) Remount revive board, Power
Supply and fan as described in 8.1,
8.2 and 8.4.
(5) Connect any connectors to the
sockets.
Verification: Switch on the digitizer. Self test must be performed successfully.

Result Revive Rack replaced.


Chapter 3.6
Imaging Services
Adjustments and Calibrations
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document describes adjustments and calibration procedures for the digitizer.

2.1 09-2008 • Updated calibration procedure. Details see section 3.
• Added calibration with mammography X-ray source.
Details see sections 3.2 and 3.3.
Document Title
DD+DIS174.08E CR 85-X Service Bulletin # 06: “Announcement of Digitizer
Software ACP_5007”

eq_03-6_adjustments_e_template_v06
Repair and Service
DD+DIS378.05E Adjustments and Calibrations
► Manufacturer
Publisher
D - 81539 München
Germany
WARNING:
INSTRUCTION:
1) Read the "Generic Safety Directions" document
the equipment.
2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:


Repair and Service
LIST OF CONTENTS
1 OVERVIEW OF POSSIBLE ADJUSTMENTS ..........................................................................4

2 MECHANICAL ADJUSTMENTS...............................................................................................5
2.1 Adjustment of Rotation Unit ......................................................................................................5
2.1.1 General .....................................................................................................................................5
2.1.2 Turning Cassette Module 1 / 2 to the right side ........................................................................7
2.1.3 Checking Position visually ........................................................................................................9
2.1.4 Movement of flag on Cassette Module 1 / 2 to left / right side................................................10
2.1.5 Performing Adjustment Cycle .................................................................................................10
2.2 Adjustment of Guiding Plate in Postscan Unit ........................................................................11
2.2.1 General ...................................................................................................................................11
2.2.2 Adjustment Procedure ............................................................................................................12
2.3 Check Position of Suction Cups..............................................................................................14
2.4 Adjustment Cycle of Transport Robot.....................................................................................15
3 CALIBRATIONS .....................................................................................................................18
3.1 Possible Reasons for a Calibration.........................................................................................18
3.2 IP-Center Calibration ..............................................................................................................19
3.2.1 Erase the Cassette .................................................................................................................20
3.2.2 Expose the Cassette...............................................................................................................21
3.2.3 Start the IP-Center Calibration................................................................................................25
3.2.4 Failed IP-Center Calibration....................................................................................................26
3.3 Shading Calibration.................................................................................................................29
3.3.1 Erase the Cassette .................................................................................................................30
3.3.2 Expose the Cassette...............................................................................................................30
3.3.3 Start the Shading Calibration ..................................................................................................32
3.3.4 Failed Shading Calibration......................................................................................................39
3.4 Verification of the Calibration ..................................................................................................44
4 BACKUP .................................................................................................................................47


Repair and Service
1 Overview of possible Adjustments
Adjustments Calibrations
see section 2 see section 3
Rotation Unit Possible Reasons

see 2.1 for a Calibration
see 3.1
Guiding Plate
see 2.2
IP Center
Calibration
see 3.2
Suction Cups
see 2.3
Shading
Adjustment Cycle Calibration
see 2.4 see 3.3
5148_Chap03.6_028.cdr
figure 1


Repair and Service
2 Mechanical Adjustments
2.1 Adjustment of Rotation Unit
REQUIRED TIME:
2.1.1 General
For orientation the two modules of the Cassette Unit are marked with stickers
“Module 1” and “Module 2” on the front side. Adjustment needs to be done if the light
barrier flag is misadjusted and as a result the suction cups do not suck the IP properly.
Carry out this adjustment only if it is sure that the rotation unit is misadjusted, see
check in section 2.1.3. Normally the light barrier flag is pre-adjusted in production and
secured by a positioning bracket.
DANGER:
The rotation drive turns very quickly! Keep hair, hand and clothing clear
when machine is running with the doors open.


Repair and Service
Overview of the Procedure
Enter Service Menu
to the right side

(see 2.1.2)
Too far left Check Position Too far right

visually (see 2.1.3)
OK
Turn Cassette Module 2 Turn Cassette Module 2

to the right side to the right side
(see 2.1.2) (see 2.1.2)
Move flag on Cassette Move flag on Cassette

Module 2 to the left Module 2 to the right
side (see 2.1.4) side (see 2.1.4)
Turn Cassette Module 2

to the right side
(see 2.1.2)
Too far left Check Position Too far right

visually (see 2.1.3)
OK
Turn Cassette Module 1 Turn Cassette Module 1

to the right side to the right side
(see 2.1.2) (see 2.1.2)
Move flag on Cassette Move flag on Cassette

Module 1 to the left Module 1 to the right
side (see 2.1.4)
Perform an Adjustment Cycle

(see 2.1.5)
figure 2


Repair and Service
2.1.2 Turning Cassette Module 1 / 2 to the right side
(1) Enter the Service menu.

(2) Select <7 DIAGNOSTICS>. 1 INFO Service menu
2 MAINTENANCE OVERVIEW
3 SAVE on floppy
4 SHOW error
5 INSTALL from floppy X :cancel
6 CONFIGURE :ok
7 DIAGNOSTICS
8 CHECKS
5148_Chap01_010.cdr
figure 3
(3) Select 1 Scanning and signals Service menu

2 Mechanical modules DIAGNOSTICS
<2 Mechanical modules>. 3 Erasure Unit
4 Image transmission
X :cancel
:ok
5148_Chap01_011.cdr
figure 4
(4) Select <2 Cassette module 1> 1 Input buffer & R/F tag Service menu
2 Cassette module 1 Mech.modules
resp. <3 Cassette module 2> 3 Cassette module 2
The selected cassette module will be 4 Rotation Unit
5 Prescan transp. + vac. X :cancel
moved in input position. 6 Scanner :ok
(5) Press confirm key .
5148_Chap01_012.cdr
figure 5
Check that nothing Service menu

(6) Check and press the confirm key . blocks rotation of DIAGNOSTICS
cassette modules Cassette mod.
(cassettes, pre-
/postscan transport...) :ok
-> : exit
5148_Chap01_013.cdr
figure 6
Press to turn cassette Service menu

(7) Press confirm key . module 2 to right side DIAGNOSTICS
(input). Takes max. 75 s Cassette mod.
:ok
-> : exit
5148_Chap01_014.cdr
figure 7


Repair and Service
Note: Rotation motor is Service menu

(8) Press right arrow key to exit. currentless now. Thus DIAGNOSTICS
you can turn cassette Cassette mod.
modules by hand and open
them to watch mechanics :ok
if necessary. -> : exit
5148_Chap01_015.cdr
figure 8
Service menu
(9) Press confirm key . DIAGNOSTICS
Cassette mod.
Result: Test terminated :ok
5148_Chap01_016.cdr
figure 9
(10) Check if an error occurred.


Repair and Service
2.1.3 Checking Position visually
Rough check of ideal position
Middle axis of the two cassette

modules 1 and hole in the frame 2
must be exactly on one line 3
(see figure 10). Cassette Unit
5148_Chap3.6_001.CDR
figure 10
Fine check of ideal position D istan ce 1 = D ista nce 2
2
1
Distance 1 = Distance 2 if flag is
adjusted correctly
(see figure 11).
5145_109.02_aa.CDR
figure 11


Repair and Service
2.1.4 Movement of flag on Cassette Module 1 / 2 to left / right side
The movement of the flag is approximately equal to the difference of the middle axis of
the cassette modules to the hole in the frame (e.g. if cassette module 1 is 2 mm too far
left, move the flag on cassette module 2 for 2 mm to the left side).
(1) Unscrew the two screws (A) of

the positioning bracket.
(2) Loosen the two screws (B) of
the light barrier flag and move it
B
in corresponding direction.
(3) Tighten the screws.
(4) Screw on positioning bracket.
A
figure 12
2.1.5 Performing Adjustment Cycle
NOTE:
Make sure that the position of both cassette modules are correct before you perform
an Adjustment Cyle (see 2.4 of this Chapter).


Repair and Service
2.2 Adjustment of Guiding Plate in Postscan Unit
REQUIRED TIME:
2.2.1 General
If a guiding plate is not in perfect
position the IP may be misguided.
The robot carriage cannot insert the
IP in the cassette correctly.
Error message 22D60:

“Cassette jam occurred during output
in output buffer”
figure 13
1 2 3
Guiding plate too far left: Guiding plate too far right: Guiding plate correct:
IP will miss the cassette IP will miss the cassette IP will enter the cassette
Cassette
IP
Guiding plate
figure 14


Repair and Service
2.2.2 Adjustment Procedure
(1) Take the transport unit out of the digitizer.
(2) Loosen the screws that hold the guiding plate.
(3) Put the suction cups of the robot carriage in upward position.
(4) Move the robot carriage manually

upwards to the top.
figure 15
(5) During the last 10 cm of the upward movement the space between the
white plastic gearwheel and the guiding plate has to be examined.
(6) While the robot carriage is being moved to the very top the plastic gear wheel
comes very close to the guiding plate.


Repair and Service
(7) When the plastic gear wheel reaches the

closest point to the guiding plate, the
space should not exceed 1 or 2 mm.
1 -2 m m
fi
gure 16
(8) If the guiding plate touches the plastic gear wheel, touch the bottom ledge of
the guiding plate and move the guiding plate away from the plastic gear wheel.
(9) If the space between guiding plate and plastic gear wheel is more than 2 mm,
touch the bottom ledge of the guiding plate and move the guiding plate towards
the plastic gear wheel.
(10) When the perfect space is reached (1 or 2 mm), fix one screw at the front of the
ledge and check the distance again.
(11) If the space is different to 1 or 2 mm, readjust the guiding plate.
(12) Repeat readjustment until the screws are fixed and the perfect space
is reached.
(13) Move the IP transport unit back in its work position.


Repair and Service
2.3 Check Position of Suction Cups
REQUIRED TIME:
Problems with insufficient vacuum at the image plate can be caused by non parallel
suction cups. To check if the suction cups are parallel, work out the following steps:
(1) Take the transport unit out of the digitizer.
(2) The robot needs to be in lowest position at the transport unit and in
horizontal alignment.
(3) Check if the rib of the suction cup holder of

the input robot corresponds with the
upper recess of the suction arm.
figure 17
(4) Check if the rib of the suction cup holder of

the output robot corresponds with the
lower recess of the suction arm.
figure 18


Repair and Service
2.4 Adjustment Cycle of Transport Robot
REQUIRED TIME:
An adjustment cycle is necessary to define the position of the suction cups and the
return position of the IP.
NOTE:
• Before an adjustment cycle is carried out, make sure that both cassette modules
of the rotation unit are adjusted correctly (see section 2.1 of this Chapter).
• Shown display menus are based on Software Version ACP_4105 and may vary
with further Software updates.
1 INFO
(2) Select <2 MAINTENANCE>. 2 MAINTENANCE
Service menu
OVERVIEW
3 SAVE on floppy
4 SHOW error
6 CONFIGURE :ok
7 DIAGNOSTICS
8 CHECKS
5148_Chap01_017.cdr
figure 19
1 SAL inspection
(3) Select 2 Calibration
Service menu
Maintenance
<3 Test and adjust cycle>. 3 Test and adjust cycle
5148_Chap01_018.cdr
figure 20
(4) Select 1 Scan with transmission Service menu

2 Scan cycle - no image MAINTENANCE
<5 Adjustment cycle>. 3 Scan - no era, no img Test cycle
4 Handling cycle
:ok
5148_Chap01_034.cdr
figure 21
(5) Start the adjustment cycle by inserting

a large format ADC Cassette.


Repair and Service
Plate return position:

(6) The vertical adjustment is done by Service menu
Maintenance
pressing the arrow keys at the keypad of :higher Adjust cycle
the digitizer. :lower
:confirm position
:ok
The gap between IP and
cassette must be 1.3 mm
5148_Chap01_020.cdr
figure 22
The ideal position of the IP is in the ADC Cassette 2 mm
middle of the Cassette or with a tendency

to the right side of the Cassette (towards
the front of the digitizer). Image Plate
Tolerance is 2 mm.
2 mm
figure 23
(7) Close the left door of the digitizer, when

the adjustment of the IP inside the
Cassette is finished.
(8) If the IP is not in the right horizontal

position you have to move the IP stop
plate:
• Mark the start position on plate and

screw with a vertical line with a
permanent marker.
• Movement of the plate is equivalent to
the change in position of the IP in the
Cassette.
figure 24
1 INFO
(9) Select <2 MAINTENANCE>. 2 MAINTENANCE
Service menu
OVERVIEW
3 SAVE on floppy
4 SHOW error
6 CONFIGURE :ok
7 DIAGNOSTICS
8 CHECKS
5148_Chap01_017.cdr
figure 25


Repair and Service
1 SAL inspection
(10) Select 2 Calibration
Service menu
Maintenance
<3 Test and adjust cycle>. 3 Test and adjust cycle
5148_Chap01_018.cdr
figure 26
1 Scan with transmission Service menu

(11) Select <4 Handling Cycle>. 2 Scan cycle - no image Maintenance
3 Scan - no era, no img Test cycle
4 Handling cycle
:ok
5148_Chap01_021.cdr
figure 27
(12) Carry out two cycles without changing the adjustment, because the second
time the other Cassette Module is picking up the IP.
(13) Check the position of the IP in the cassette.
(14) If the position is ok, repeat the procedure <4 Handling Cycle> three times
with a cassette format 35 x 43 cm and three times with 18 x 24 cm.
If the position is not ok, you have to find a compromise for both units. Move the
stop plate corresponding to the IP position but remember, it will also affect the
other unit. Redo (8) to (14) until the position is for both units ok (see above).
(15) Create a new backup floppy to save the settings for the vertical adjustment.


Repair and Service
3 Calibrations
NOTE:
Make sure that the used IPs are dry, clean and do not have artifacts such as
scratches or contamination.
3.1 Possible Reasons for a Calibration
IMPORTANT:
If an IP-center calibration is necessary, always perform a shading calibration
afterwards.
Details
Calibration When
see
IP-Center Calibration • The optic module has been 3.2 Approx.

exchanged. 30 min.
• The pin diode board (GS 626) and/or
the light barrier IR Receiver (GS 628)
have been replaced.
• White borders on the Mammo
diagnostic images are present.*
Shading Calibration • IP-Center Calibration has been 3.3 Approx.

performed. 1 h.
• The optic module has been
exchanged.
• The LISA module (photomultiplier
with light collector) has been
exchanged.
• The scan unit has been replaced.
• Unacceptable line artifacts (stripes)
in slow scan direction are still visible
on the diagnostic image after
cleaning the scan area.
* only on 24 x 30 cm and 18 x 24 cm cassette formats. The white border is present only on one side of the image.


Repair and Service
3.2 IP-Center Calibration
REQUIRED TIME:
PREREQUISITES / REQUIRED TOOLS:

• X-ray source (GenRad recommended)
If a GenRad X-ray source is available, this should be used for all applications:
the GenRad, Mammo and Extremity.
For a pure Mammo site use a Mammography X-ray source with the
largest available bucky.
• Cassette:
o GenRad (24 x 30 cm or smaller),
o Mammo (18 x 24 cm):
Always expose the smallest cassette format used in the hospital.
If the cassette format 18 x 24 cm is not available, the calibration can also be
performed with a 24 x 30 cm cassette.
• For a GenRad X-ray source:
Cu-filter which has the spare part number*: CM+9 5155 1015 2
• For a Mammography X-ray source:
Al-filter which has the spare part number*: CM+9 5148 1090 0
NOTE:
The GenRad X-ray source and the Mammography X-ray source require
different prerequisites.
Do not use GenRad X-ray source with Al-filter or Mammography X-ray source
with Cu-filter!
NOTE:
For Mammography X-ray source, in order to fix the Al-filter below the collimation
window, a reliable adhesive tape is necessary. Depending on the adhesive tape,
a solvent may be required for the cleaning of the X-ray source. Make sure the tape
is not getting in the optical path of the X-rays.


Repair and Service
The IP-center calibration procedure consists of the following steps:
How? Procedure Details see
Erase cassette 3.2.1
Expose cassette 3.2.2
Start IP center calibration 3.2.3
Verification 3.4
3.2.1 Erase the Cassette
(1) Press the Erase key on the BUSY

ERASURE
local keypad of the digitizer and WARNING
the following screen appears: The next cassette(s) will be erased
Enter number of cassettes to erase: 1
Put cassette in input buffer or
press X to quit
CR85B
5148 _Chap03.6_03 9.cd r
figure 28
(2) Place the cassette in the input buffer of the digitizer.
(3) Wait for the erased cassette at the output buffer.


Repair and Service
3.2.2 Expose the Cassette
3.2.2.1 Exposure of the Cassette for a GenRad X-ray source
(1) Place the cassette in length direction to Rotating

Anode x-ray tube
the X-ray tube as shown Cathode
in figure 29.
51
48
_3
. 6.c
dr
O.K. Not O.K.

figure 29
(2) Ensure that the entire image plate is

fully exposed! The collimated field must
be larger than the image plate!
figure 30
(3) Place the Cu-filter below the collimation window.
(4) Select the following exposure parameters to obtain a dose of 10 µGy:

- 12 mAs,
- 75 kV,
- 1.3 m (51,2”) distance,
- Large focus.
NOTE:
(6) Turn the cassette 180°.


Repair and Service
(7) Expose the cassette again.

After the second exposure the cassette has been exposed in total
with a dose of 20 µGy.
(8) Remove the Cu-filter.
3.2.2.2 Exposure of the Cassette for a Mammography X-ray source
NOTE:
The exposure of the Mammo cassette with a Mammography X-ray source is only
applicable for the Mammography IP-center calibration.
Goal Expose at least the half of the cassette (tube side up), which lies opposite to the
chestwall side, see figure 31.
Exposed area
(= 1/2 of cassette)
cassette
(with tube side up)
(chestwall side)
figure 31
(2) Check that the appropriate window is selected according to the bucky size.
If both, the 18 x 24 cm and the 24 x 30 cm, buckies are available, the smallest cassette
format (18 x 24 cm) has to be used with the largest bucky size (24 x 30 cm). For this
purpose refer to column 1 of the following table.
If only one bucky size is available (cassette format is then identical to the bucky size)
refer to column 2 of the following table.


Repair and Service
Column 1: Column 2:
(3) Select the following exposure Select the following exposure
parameters: parameters:
- 20 mAs - 2 x 10 mAs
- 28 kV - 28 kV
- Molybdenium source / Molybdenium - Molybdenium source / Molybdenium
filter (Mo/Mo) filter (Mo/Mo)
- Large focus - Large focus
(4) Insert a dummy Mammography Insert a dummy Mammography

cassette in the bucky to activate the cassette in the bucky to activate the
X-ray modality. X-ray modality.
(5) Place the cassette on the bucky: Place the cassette on the bucky:
- With tube side up - With tube side up
- Horizontally centered - With a slight offset in horizontal
direction.
Move the cassette vertically towards
the bucky chestwall, so that the rear Move the cassette vertically towards
half (opening side) of the cassette is bucky chestwall, so that the rear half
in the middle of the collimation (opening side) of the cassette is in
window. the collimation window.
The marked area

in figure 33 must be within the
collimation window.
bucky
cassette 18 x 24 cm collimation window

collimation window
cassette
bucky 24 x 30 cm
(chestwall) (chestwall)
figure 33
figure 32
(6) Fix the Al-filter below the collimation Fix the Al-filter below the collimation
window and make sure the tape is window and make sure the tape is
not getting in the optical path of the not getting in the optical path of the
X-rays. X-rays.
(7) Expose the cassette. Expose the cassette.
(8) n.a. Remove the Al-filter.


Repair and Service
Column 1: Column 2:
(9) n.a. Leave the cassette on the bucky with
tube side up.
Move the cassette horizontally to the
other side of the bucky and vertically
towards bucky chestwall, so that the
rear half (opening side) of the cassette
is in the collimation window.
The marked area
in figure 34 must be within the
collimation window.
bucky
collimation window
cassette
(chestwall)
figure 34
(10) n.a. Fix the Al-filter below the collimation

window and make sure the tape is
not getting in the optical path of the
X-rays.
(11) n.a. Expose the cassette.
(12) Remove the Al-filter. Remove the Al-filter.
(13) Clean the X-ray source with a solvent. Clean the X-ray source with a solvent.


Repair and Service
3.2.3 Start the IP-Center Calibration
NOTE:
Close the doors of the digitizer during calibration.
(2) Select <2 MAINTENANCE>

<2 Calibration>
<1 IP center calibration>.
After the application has been Exposure parameters: Service menu

Filter: 1.5 mm Cu Maintenance
chosen the exposure parameters 2 exposures a 10 microGy Calibration
for the cassette are shown on the turn 180 degree
display. (Approx. FFEDist 1.3 m, X :cancel
12 mAs, 75 kVp)
These parameters are only valid Insert cassette 24x30 cm
or smaller
for a GenRad X-ray source. If a 5148_Chap03.6_008.cdr
Mammography X-ray source is figure 35

used, refer to the exposure
parameters in step (3) of section
3.2.2.2.
(3) Insert the exposed cassette in the digitizer.
(4) In case the cassette has been Service menu

identified by mistake the following Maintenance
screen will be displayed: Cassette is identified Calibration
with patient data.
- Press the escape key , if you Press to calibrate X :cancel
want to scan the cassette: the or X to scan. :ok
name of the patient will be
shown. 5148_Chap03.6_030.cdr
- Press the confirm key , if you figure 36

want to start the calibration.
(5) If the right format is detected the calibration starts automatically and you
can skip step (6).
(6) If the wrong format is detected a warning message will be displayed.

- Press the confirm key to start the calibration with the wrong format, or
- Press the escape key to stop calibration.
Remove the cassette and press confirm key .
The calibration main screen will be displayed.


Repair and Service
(7) The IP-center calibration has been Service menu

successful, if the message Maintenance
Calibration successful pops up. Calibration
Calibration successful
If the calibration has not been ...press to continue :ok

successful, continue with section
3.2.4. 5148_Chap03.6_038.cdr
(9) figure 37
(9) Perform a shading calibration (see section 3.3) and finally a verification
(see section 3.4).
3.2.4 Failed IP-Center Calibration

Find the possible results of a failed IP-center calibration below:
Information on Details
Reason
the Display see
Check • Flatfield was not used.
collimation and • A defective IP was used (with scratches in slow-
optics 3.2.4.1
scan direction).
Underexposed • The exposure conditions were wrong

(e.g. the dose was too low).
• The filter was not positioned correctly.
• The photomultiplier floppy was not installed properly 3.2.4.2
after a photomultiplier (PMT) replacement.
• The backup floppy was not installed properly after a
software installation including hard disk formatting.
Overexposed • The exposure conditions were wrong

(e.g. the dose was too high).
after a PMT replacement.


Repair and Service
NOTE:
The Scan Average Level (SAL) is the digital 12 bit value (gray scale) of a pixel and is
one of the criteria for a successful calibration. The SAL values during a calibration
must be in a range of approximately 730 to 4095.
3.2.4.1 Check collimation and optics (dynamic range bigger than 1:2)
(1) A failure message pops up with Service menu

a long beep. Maintenance
Calibration
Check coll. and optics
X :cancel
...press to repeat :ok
5148_Chap03.6_035.cdr
figure 38
(2) Press the confirm key .

Make sure that the IP was exposed without collimation.
Check the IP for scratches in slow scan direction.
Redo calibration.
(3) Otherwise, press the escape key to cancel the calibration.
(4) Redo calibration.
3.2.4.2 Underexposed (SAL < 730)
(1) A failure message pops up.

Increase the exposure dose.
Check the exposure conditions and the filter alignment.
Redo the calibration.
(3) If the failure message pops up again, press the escape key .
Check if the the photomultiplier floppy was installed properly after a PMT
replacement.
Check if the backup floppy was installed properly after a software installation
including hard disk formatting.
Install the corresponding floppy if necessary.


Repair and Service
3.2.4.3 Overexposed (SAL > 4095)
(1) A failure message pops up.

Decrease the exposure dose.
replacement.


Repair and Service
3.3 Shading Calibration
REQUIRED TIME:
PREREQUISITES / REQUIRED TOOLS:

• X-ray source (GenRad recommended)
If a GenRad X-ray source is available, this should be used for all applications:
the GenRad, Mammo and Extremity.
For a pure Mammo site use a Mammography X-ray source with the
largest available bucky.
• Cassette format (GenRad: 35 x 43 cm or Mammo:24 x 30 cm):
Always expose the largest cassette format used in the hospital.
If the cassette format 18 x 24 cm is used, the calibration is not valid for
24 x 30 cm cassette formats or higher!
• For a GenRad X-ray source:
Cu-filter which has the spare part number*: CM+9 5155 1015 2
• For a Mammography X-ray source:
- Al-filter which has the spare part number*: CM+9 5148 1090 0
- CR Mammography calibration kit which has the spare part number*:
10+7 9820 0424 0
NOTE:
The GenRad X-ray source and the Mammography X-ray source require
different prerequisites.
Do not use GenRad X-ray source with Al-filter or Mammography X-ray source
with Cu-filter!
NOTE:
For Mammography X-ray source, in order to fix the Al-filter below the collimation
window, a reliable adhesive tape is necessary. Depending on the adhesive tape, a
solvent may be required for the cleaning of the X-ray source. Make sure the tape is not
getting in the optical path of the X-rays.


Repair and Service
The shading calibration procedure consists of the following steps:
How? Procedure Details see
Erase cassette 3.3.1

Expose cassette 3.3.2
Start shading calibration 3.3.3
Verification 3.4
3.3.1 Erase the Cassette
(1) Press the Erase key BUSY

ERASURE
on the local keypad of the WARNING
digitizer and the following The next cassette(s) will be erased
screen appears Enter number of cassettes to erase: 1
(see figure 39). Put cassette in input buffer or
press X to quit
CR85B
5148 _C hap03.6_03 9.cd r
figure 39
(2) Place the cassette in the input buffer of the digitizer.
(3) Wait for erased cassette at the output buffer.
3.3.2 Expose the Cassette
NOTE:
The GenRad X-ray source can be used for both, the GenRad and the Mammo,
calibration procedure.


Repair and Service
3.3.2.1 Exposure of the Cassette for a GenRad X-ray source
(1) Place the largest cassette in length Rotating

Anode x-ray tube
direction to the X-ray tube as shown in Cathode
figure 40.
51
48
_3
. 6.c
dr
O.K. Not O.K.

figure 40
(2) Ensure that the entire image plate is

fully exposed! The collimated field
must be larger than the image plate!
figure 41
(3) Place the Cu-filter below the collimation window.
(4) Select the following exposure parameters to obtain a dose of 10 µGy:

- 12 mAs,
- 75 kV,
- 1.3 m (51,2”) distance,
- Large focus.
NOTE:
(6) Turn the cassette 180°.
(7) Expose the cassette again.

After the second exposure the cassette has been exposed in total with a dose
of 20 µGy.
(8) Remove the Cu-filter.


Repair and Service
3.3.2.2 Exposure of the “CR Mammo Calibration Kit” Cassette for a Mammography
X-ray source
NOTE:
The exposure of the “CR Mammo Calibration Kit” cassette with a Mammography
X-ray source is only applicable for the Mammography shading calibration.
(2) Fix the Al-filter below the collimation window and check that the appropriate
window is selected according to the bucky size.
Make sure the tape is not getting in the optical path of the X-rays.
(3) Select the following exposure parameters:

- 200 mAs,
- 28 kV,
- Molybdenium source / Molybdenium filter (Mo/Mo),
- large focus.
(4) Put the cassette in the bucky.
NOTE:
(6) Remove the Al-filter.
(7) Clean the X-ray source with a solvent.
3.3.3 Start the Shading Calibration
NOTE:
Close the doors of the digitizer during calibration.


Repair and Service

(2) Select <2 MAINTENANCE>
<2 Calibration>.
<2 Shading Calibration>.
(3) Which application
Choose one of 4 possible applications shall be calibrated?
Service menu
Calibration
for shading calibration (details see Shading
table below). 1 GenRad fast o.k.
2 GenRad slow X :cancel
3 Mammo :ok
When an application has been 4 Extremity
calibrated successfully, the remark 5148_Chap03.6_001.cdr
“o.k.” will be shown next to the figure 42

application on the display (see
figure 42).
Selection
Exposure
on the Details
Application Type Remarks
User see
(X-ray source)
Interface
GenRad 1 GenRad GenRad - Use the biggest GenRad 3.3.3.1
fast* (default cassette available (35x43 cm)
2 GenRad selection) - Use Cu-filter
slow
Mammo 3 Mammo GenRad - Use the biggest GenRad 3.3.3.2
(recommended cassette available (35x43 cm)
if available) - Use Cu-filter.
Mammo - Choose a X-ray source with

the smallest heel effect.**
- Use the biggest Mammo
cassette available (24x30 cm)
- Use Al-filter.
Extremity 4 Extremity GenRad - Use the biggest GenRad 3.3.3.1

(default cassette available (35x43 cm)
selection) - Use Cu-filter.
* The GenRad formats 35 x 35 cm and 35 x 43 cm are always scanned in Fast Scan Mode.
** In general modalities of Siemens are known to have a low heel effect.
NOTE:
If the Mammo application is not activated:
- A Mammo shading calibration with a GenRad cassette can be performed, anyway.
- A Mammo shading calibration with a Mammo Cassette can not be performed.


Repair and Service
3.3.3.1 Application “GenRad“ or “Extremity”

Filter: 1.5 mm Cu Calibration
chosen the exposure parameters for 2 exposures a 10 microGy Shading
the cassette are shown on the turn 180 degree
display. (Approx. FFDist. 1.3 m, X :cancel
12 mAs, 75 kVp)
Insert cassette 35x43cm
5148_Chap03.6_009.cdr
figure 43
(1) Insert the exposed cassette.

with patient data.

can skip step (4).
(4) If the wrong format is detected a Format is smaller than Service menu
warning message will be recommended! Calibration
displayed. Shading
Shading calibration will
- Press the confirm key to only be valid for X :cancel
start the calibration with the calibrated format and :ok
wrong format, or smaller ones.
5148_Chap01_027.cdr
figure 45
- Press the escape key to
stop calibration.
Remove the cassette and
press confirm key .
The calibration main screen will

be displayed. Continue with
section 3.3.2.


Repair and Service
(5) If the shading calibration has Service menu

been successful the message Calibration
Calibration successful pops up Shading
(e. g. “GenRad fast”). GenRad fast
Calibration successful :ok
If the calibration has not been SAL: 2356, Dose okay
successful, continue with section ...press to continue
5148_Chap03.6_037.cdr
3.3.4.
figure 46
(7) Redo the calibration for the next application, shown on the display. Continue with
section 3.3.2.
When an application has been calibrated successfully, the remark “o.k.” will be
shown next to the application on the display (see figure 42)
When all 3 applications (GenRad fast, GenRad slow and Extremity) have been
performed continue with the Mammo application (see section 3.3.3.2).
(8) Perform verification (see section 3.4), after all applications have
been calibrated.
3.3.3.2 Application “Mammo“
Two possible exposure types can be chosen:

• GenRad, if a GenRad X-ray source is available,
• Mammo , if only a Mammography X-ray source is available.
(1) Choose one of the 2 possible Select exposure type. Service menu
exposure types. Calibration
1 GenRad Shading
2 Mammo
X :cancel
:ok
5148_Chap03.6_025.cdr
figure 47


Repair and Service
Exposure Type ”GenRad” chosen

Filter: 1.5 mm Cu Calibration
chosen the exposure parameters for 2 exposures a 10 microGy Shading
the cassette are shown on the turn 180 degree
display. (Approx. FFDist. 1.3 m, X :cancel
12 mAs, 75 kVp)
5148_Chap03.6_009.cdr
figure 48

with patient data.

can skip step (4).
displayed. Shading
5148_Chap01_027.cdr
figure 50
stop calibration.
Remove the cassette and
press confirm key .

section 3.3.2.


Repair and Service

(e. g. “Mammo”). Mammo
5148_Chap03.6_007.cdr
3.3.4.
figure 51
(7) Perform verification (see section3.4), after all applications have

been calibrated.
Exposure Type “Mammo” chosen
IMPORTANT:
Ensure that the "CR Mammography calibration kit" cassette is used for
the following steps!

Filter: 2 mm Al Calibration
chosen the exposure parameters for Exp. Technique: Mo/Mo Shading
the cassette are shown on the 200mAs, 28 kVp
display. No compression paddle X :cancel

5148_Chap03.6_026.cdr
figure 52

with patient data.

can skip step (4).


Repair and Service
displayed. Shading
5148_Chap01_027.cdr
figure 54
stop calibration.
Remove the cassette and press
the confirm key .

section 3.3.2.

(e. g. “Mammo”). Mammo
5148_Chap03.6_007.cdr
3.3.4.
figure 55
(7) Perform verification (see section 3.4), after all applications have
been calibrated.


Repair and Service
3.3.4 Failed Shading Calibration
Find the possible reasons for a failed shading calibration below:
Information on Details
Reason
the Display see
Underexposed • The exposure conditions were wrong
(e.g. the dose was too low).
after a photomultiplier (PMT) replacement.
Overexposed • The exposure conditions were wrong
(e.g. the dose was too high).
after a PMT replacement.
Dust detected • Dust is present on the IP.
3.3.4.3
• Flatfield was not used.
Check coll. and • Flatfield was not used.
optics • Collimation was used.
3.3.4.4
• A defective IP was used (with scratches in slow-
scan direction).
Modality is • GenRad:
vignetting - Flatfield was not used.
- A defective IP was used.
- The collimation was used. 3.3.4.5
(Warning
message only) • Mammography:
- Flatfield was not used.
- A defective IP was used.
NOTE:
The Scan Average Level (SAL) is the digital 12 bit value (gray scale) of a pixel and is
one of the criteria for a successful calibration. The SAL values during a calibration
must be in a range of approximately 730 to 4095.


Repair and Service
3.3.4.1 Underexposed (SAL < 730)
(1) A failure message pops up. Service menu

Calibration
Shading
GenRad fast
Failure - underexposed! :ok
SAL: 1648, try 2x mAs
...press to repeat
5148_Chap03.6_006.cdr
figure 56

Increase the exposure dose.
replacement.
3.3.4.2 Overexposed (SAL > 4095)
(1) A failure message pops up. Service menu

Calibration
Shading
GenRad fast
Failure - overexposed! :ok
SAL: 4096, try half mAs
...press to repeat
5148_Chap03.6_004.cdr
figure 57

Decrease the exposure dose.
IMPORTANT:
For Mammography X-ray source, even if the dose has to be
decreased due to overexposure, the settings must not fall below
50 mAs and 0.5 s.


Repair and Service
replacement.
3.3.4.3 Dust detected
(2) A failure message pops up with a long beep.
(4) Check if the exposure parameters have been the same as shown on the display.
(5) Clean the optics with the built-in brush.
(6) Check on the IP the presence of scratches in slow scan direction and of dust.
Look for another IP which is dry, clean and immaculate.
3.3.4.4 Check collimation and optics (dynamic range bigger than 1:2)
(1) A failure message pops up (e. Service menu

g. “GenRad fast”) with a long Calibration
beep. Shading
GenRad fast
Calibration failed! :ok
Check coll. and optics
...press to repeat
5148_Chap03.6_003.cdr
figure 58


Repair and Service

Make sure that the IP was exposed without collimation and with the exposure
parameters shown on the display.
Check the IP for scratches in slow scan direction.
Redo calibration.
In case the Mammo exposure type was selected and the above actions do not
show success:
- Look for the Mammography X-ray source with the smallest heel effect.
- Redo the calibration with this X-ray source and use the same bucky size
as for the first exposure.
(3) Otherwise, press the escape key to cancel the calibration.
3.3.4.5 Modality is vignetting (warning message only)
(1) A Calibration successful screen Service menu

(e. g. “Mammo”) pops up. Calibration
Shading
Mammo
SAL: 2356, Dose okay
...press to continue
5148_Chap03.6_007.cdr
figure 59
(3) A warning message pops up if the Warning: Service menu

signal dropped below the Calibration
Modality is vignetting. Shading
acceptable limit within a range of Please inform customer.
3 mm at the left or right border.
Calibration is accepted. :ok
5148_Chap03.6_002.cdr
figure 60


Repair and Service
(5) Check if:

- The exposure parameters have been the same as shown on the display.
- The collimation was used properly (if the exposure type is GenRad).
- The IP has no scratches in slow scan direction or has no dust.
- The photomultiplier floppy was properly installed after a PMT replacement.
- The backup floppy was properly installed after a software installation including
hard disk formatting.
(6) Redo the calibration.
(7) If the above actions do not show success and in case the Mammo exposure type
was selected:
- Look for the Mammography X-ray source with the smallest heel effect.
- Redo the calibration with this X-ray source and use the same bucky size
as for the first exposure.
(8) If the warning message still pops up, and still in case the Mammo exposure type
was selected, the following workaround is possible:
- Take a flatfield as evidence that the collimation area of the X-ray source does
not fit with the IP position in the bucky.
- Explain the problem to the customer and ask him to call the X-ray supplier for
a service intervention.
- Carry out a final calibration after the service intervention on the X-ray source.
NOTE:
In this workaround the left and the right 3 mm of the image are not shading
calibrated. It is the customer’s responsibility to use this workaround and to handle
the mismatch of cassette position and beam collimation.


Repair and Service
3.4 Verification of the Calibration
NOTE:
The calibration verification is always taking place after the shading calibration was
performed. There is no sense to perform the IP-center calibration verification before
the shading calibration procedure is done.
(1) Expose a cassette with a regular flatfield, to check the image quality of each used
application as described in the following table:
Application Required Cassette Procedure

GenRad fast GenRad 3.3.2.1
35 x 43 cm
GenRad slow (1) any GenRad cassette beside 3.3.2.1
35 x 43 cm and 35 x 35 cm
Mammography largest format available 3.3.3.2 (2)
Extremity Extremity 3.3.2.1

35 x 43 cm (3)
(1)
Only if digitizer is in slow mode.
(2)
If a Mammo X-ray modality is used, select 40 mAs instead 200 mAs for the Flatfield exposure.
(3)
You can also temporarily re-initialize a GenRad 35 x 43 cm cassette.


Repair and Service
For GenRad application:
On CR QS Processing Station:
- Select Study type:

<System Diagnosis>.
- Select Substudy: <Flatfield>.
- Confirm Exposure class: <200>.
figure 61
On NX Processing Station:
- Select Exam Group:

<System Diagnosis>.
- Select Exposure Type: <FlatField>.
- Confirm Detector Sensitivity: <200>.
figure 62


Repair and Service
For Mammo application:
On CR QS Processing Station:
- Select Study type:

<System Diagnosis>.
- Select Substudy:
<Flat field Mammo>.
- Confirm Exposure class: <50>.
figure 63
On NX Processing Station:
- Select Exam Group:

<System Diagnosis>.
- Select Exposure Type:
<FlatField Mammo>.
- Confirm Detector Sensitivity: <50>.
figure 64
(3) Insert the cassette into the Digitizer.
(4) Print the image with a window setting of 1.2 (level setting leaves unchanged).
(5) Check the image quality of the flatfield for absence of any stripes and large area
inhomogenities (shading calibration) and for absence of lateral borders (IP-center
calibration).
(6) Start the backup to save the new calibration parameters (see section 4).


Repair and Service
4 Backup
(1) Update the backup storage media to save the new machine specific data
(calibration, PD-factor).
(2) Enter the Service Menu.
(3) Select <3 Save data>



Chapter 3.7
Imaging Services
Software Menus, Settings
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)
Chapter 3.7 is not applicable and therefore intentionally left blank.


eq_03-7_menus-setting_e_template_v02
Chapter 3.8
Imaging Services Software Releases and Patches
CR 85-X
Type 5148/100
CR 75.0
Type 5146/100 (Up to SN < 6000)
Type 5146/105 (As of SN ≥ 6000)
This document describes all customer released software versions*.
* Previously supplied software versions (prior to version ACP_4005) are no more listed in this document.

Revision Date
1.0 07-2010 The content of this document was previously split in two
separate documents:
 CR 85-X Type 5148/100, CR 75.0 Type 5146/105
(As of SN ≥ 6000), Chapter 3.8, DD+DIS378.05
with Edition 2, Revision 0.
 CR 75.0 Type 5146/100 (Up to < 6000), Chapter 3.8
DD+DIS205.06E with Edition 1, Revision 16.
The two documents are now combined in this document
with a new DD+DIS207.10E and Edition 1, Revision 0.
Document Title
DD+DIS233.08E CR Mammography Solution, Service Bulletin No. 37

eq_standard_e_template_v07
DD+DIS207.10E Repair and Service
► Manufacturer
Publisher
D - 81539 München
Germany
Copyright  2010 Agfa HealthCare N.V.
WARNING:
INSTRUCTION:
the equipment.
on the product.
NOTE:

Edition 1, Revision 0 CR 85-X - Type 5148/100 Chapter 3.8 / 2

07-2010 CR 75.0 - Type 5146/100/105 Agfa Company Confidential
LIST OF CONTENTS
1 RELEASE INFO FOR DIGITIZER SOFTWARE ACP_5103 ....................................................4

1.1 New Features of Digitizer Software ACP_5103 since Software Version ACP_5102 ...............4
1.2 Changes in Service and Customer functionality since Software Version ACP_5102 ..............4
1.3 Solved Bugs with Software Version ACP_5103 .......................................................................4

2.2 Changes in Service and Customer functionality since Software Version ACP_5007 ..............5

3.2 Changes in Customer Functionality since Software Version ACP_4007 .................................7
3.3 Changes in Service Functionality since Software Version ACP_4007 .....................................8


1 Release Info for Digitizer Software ACP_5103
Type of new Software Software Upgrade

Release Date 06-2010
Digitizer SNs  CR 85-X Type 5148 / 100 as of SN 5111
 CR 75.0 Type 5146 / 100, 101, 105, 200, 201 are
already out of production.
Availability The latest version of the Digitizer software is available for
download under the following MedNet GSO Library path:
 <Computed Radiography => CR Digitizers =>
CR 85-X => Freeware>
CR 75.0 => Freeware>
Prerequisites The new Software is upgradeable from every previous
version of ACP_XXXX Software.
1.1 New Features of Digitizer Software ACP_5103 since Software Version

ACP_5102
Software change to support the new Hamamatsu Photomultiplier. The software

ACP_5103 supports the use of the new Hamamatsu Photomultiplier as well as the
existing Photonis photomultiplier.
1.2 Changes in Service and Customer functionality since Software Version

ACP_5102
No changes in this version.
1.3 Solved Bugs with Software Version ACP_5103
Software was adapted in order to avoid issues during the sensitivity adjustment done in
the production line.


Type of new Software Software Upgrade

Digitizer SNs  CR 85-X Type 5148 / 100 as of SN 4067
 CR 75.0 Type 5146 / 105 is already out of production.

ACP_5007
 Handling of cassettes for mammography applications improved:

Mammography cassettes will be turned opened, if image plate is obtained.
 Support of new CR Mammography cassettes.
For more information refer to the CR Mammography Solution
Service Bulletin No. 37, DD+DIS233.08E.
2.2 Changes in Service and Customer functionality since Software Version

ACP_5007
No changes in this version.


 Mammo cassettes are not closed while turning the cassette module with the
empty cassette. This prevents possible damage of the fleece of the new type
of Mammography cassettes.
 In the screen which is displayed after a shading calibration failed, was no option
to skip this menu. Now the <Chancel> bottom is available to skip this screen.


Type of new Software Software Release

Digitizer SNs  CR 75.0 Type 5146 / 105 as of SN 6500
 CR 85-X Type 5148 / 100 as of SN 4000

ACP_4007
 Support of the new revive-racks for CR 85-X with USB interface instead of
floppy disk drive.
 HQ_0511110001: Improved handling of RF-Tags. The software will not write
anymore data in protected sectors of the RF-Tag.
 New screens of the shading calibration are translated in the different languages
(Version ACPL5007 of the language floppy).
 New version of operating system “portex 2006.02”
3.2 Changes in Customer Functionality since Software Version ACP_4007
 Modified menu:
o Specific terms like “floppy“ are replaced by e.g. “storage medium”.
o New version of language files


3.3 Changes in Service Functionality since Software Version ACP_4007
 Support of the new revive-racks for CR 85-X with USB interface instead
of floppy disk drive.
 Modified calibration procedure:
o IP-Center and Shading calibration is also possible with cassettes
exposed on mammography X-ray modalities.
 Modified user interface (Service Menu):
o Service menus for calibrations are adapted to the menus of
CR 25.0 / CR 35-X.
o Improved shading calibration screens
o New version of language files
o Specific terms like “floppy” are replaced by e.g. “storage medium” or “data”.
 Setting for the mammography-option is no more changed when installing

a CPF-File (Customer Parameter File).
 Adaptation of the web interface. The correct device-type will be shown
from now on.
 Improved network connectivity: If the network connection is lost, the image
will be sent once the network is connected again.


Chapter 3.9
Imaging Services
FAQ - Frequently Asked Questions
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)
Chapter 3.9 is not applicable and therefore intentionally left blank.


eq_03-9_faq_e_template_v02
Imaging Services Reference and Circuit Diagrams
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document contains:
• reference diagrams for identification and location of assemblies inside the
machine including an alphanumeric reference list
• block diagrams and overall diagrams
• circuit diagrams of printed circuit boards, if necessary

Document Title
DD+DIS028.07E


eq_04_diagrams_e_template_v02
DD+DIS378.05E Reference and Circuit Diagrams
WARNING:
INSTRUCTION:
the equipment.
on the product.


LIST OF CONTENTS
1 UNITS OF THE DIGITIZER (OVERVIEW) ...............................................................................5

2 FRAME / ROTATION UNIT (ASSEMBLY NO. 100) .................................................................6
2.1 Diagram.....................................................................................................................................6
2.2 Table of Components................................................................................................................7
3 POWER UNIT (ASSEMBLY NO. 100)......................................................................................8

3.1 Diagram.....................................................................................................................................8
3.2 Table of Components................................................................................................................9
4 CASSETTE MODULE 1 (ASSEMBLY NO. 200) ....................................................................10

4.1 Diagram...................................................................................................................................10
4.2 Table of Components..............................................................................................................11
5 CASSETTE MODULE 2 (ASSEMBLY NO. 200) ....................................................................12

5.1 Diagram...................................................................................................................................12
6 CPCI – RACK (ASSEMBLY NO. 300) ....................................................................................14

6.1 Diagram...................................................................................................................................14
7 IP – TRANSPORT UNIT PRESCAN (ASSEMBLY 400).........................................................16

7.1 Diagram...................................................................................................................................16
8 IP – TRANSPORT UNIT POSTSCAN (ASSEMBLY 400) ......................................................18

8.1 Diagram...................................................................................................................................18
9 INPUT BUFFER (ASSEMBLY 500)........................................................................................20

9.1 Diagram...................................................................................................................................20


10 OUTPUT BUFFER (ASSEMBLY 500)....................................................................................22

10.1 Diagram...................................................................................................................................22
11 OPERATION TERMINAL (ASSEMBLY 500)..........................................................................24

11.1 Diagram...................................................................................................................................24
12 OPTIC MODULE – TOP VIEW (ASSEMBLY 600) .................................................................26

12.1 Diagram...................................................................................................................................26
13 OPTIC MODULE – BOTTOM VIEW (ASSEMBLY 600) .........................................................28

13.1 Diagram...................................................................................................................................28
14 ERASURE UNIT (ASSEMBLY 700) .......................................................................................30

14.1 Diagram...................................................................................................................................30


A Identification Diagrams
1 Units of the Digitizer (Overview)
100
500
100
100 Frame / Rotation Unit

PowerUnit
200 Cassette Unit 1 /
Cassette Unit 2
500 300 cPCI Rack
400 IP Transport Units
300 Prescan / Postscan
500 Inputbuffer /
Outputbuffer
200 600 Optic Module
700 Erasure Unit
200
400
100
700
400
600


2 Frame / Rotation Unit (Assembly No. 100)

2.1 Diagram
MC101
GS204
GS314
ST319
1 8
M212
JL1
GS202
G S206


2.2 Table of Components
Ass. Abbre- Designation Function Circuit

viation Diagram
(also used by Page/
Diagnosis Mode) Coord.
100 GS202 ROTATION-BD Rotation unit stepper motor 2/C1–E1
control board
100 GS204 ROT-WORKPOS- Rotation unit work position (light 2/F1
LS barrier)
100 GS206 ROTAT-O-POS-LS Rotation unit home-position (light 2/F1
barrier)
100 MC101 LINE-FILTER 2-phase line filter for power supply 1/A6–B6
100 M212 ROTATION DRIVE Motor for rotation unit 2/B1
300 GS314 IOBUS-DISTRIB. I/O-BUS distributor board 3/G5–G6
(see pages 14/15)
300 ST319 ETHERNET Ethernet connector 3/H2
(see pages 14/15)


3 Power Unit (Assembly No. 100)

3.1 Diagram
Si1 GS100
Si2
Si3
Si4
Si6
Si7
TR106 Si8
Si9
S103 Si10
Si11
M101 Si12
Si13
GS102
TR105
GS104
S102
TR104
TR103
TR102 5 1 46 0 7af.cd r
TR101


Ass. Abbre- Designation Fuse Quality

viation
(also used by
Diagnosis Mode)
100 GS100 M-S-BOARD SI 1 T 2.5A
SI 2 T 2.5A
SI 3 T 2.5A
SI 4 T 1A
SI 5 T 1A
SI 6 T 1A
SI 7 T 1A
SI 8 T 1A
SI 9 T 1A
SI 10 T 1A
SI 11 T 1A
SI 12 T 1A
SI 13 T 2.5A
ÆM-S_Board on circuit diagram page 1, coord.B/C1 – B/C4

viation Diagram
(also used by Page/
Diagnosis Mode) Coord.
100 TR101 Transformer Erasure Transformer Unit 1/F5
100 GS102 ERASURE-CTRL- Erasure control board 1/E1–E6
BD
100 GS104 CURRENT-SENSE Current Sense Board for Erasure 1/H3–H4
Unit
100 M101 POWER-UNIT-FAN Power Unit Fan 1/D1
100 MC101 LINE FILTER 2-phase Line Filter 1/A6–B6
100 S102 INTERLOCK Safety switch 1/D6
100 S103 MAIN SWITCH Main Switch 1/C6


4 Cassette Module 1 (Assembly No. 200)

4.1 Diagram
8
JL1
G S210
JL2
1
1
G S220
G S230 G S216
G S214 M 205
M 202
M 201
M 203
M 204
G S222
G S226
G S224
5 14 60 7a k.cd r
G S228



viation Diagram
(also used by Page/
diagnosis Mode) Coord.
200 M201 CASS1-ROLLER- Cassette Module 1: Roller Motor 2/B2–B3
MOT
200 M202 CASS1-LIFT-MOT Cassette Module 1: Lift Motor 2/C2–C3
200 M203 CASS1-CLAMP- Cassette Module 1: Clamp Motor 2/D2–D3
MOT
200 M204 CASS1-OPENER- Cassette Module 1: Opener 2/B2–B3
MOT Motor
200 M205 CASS1-BELT-MOT Cassette Module 1: Belt Motor 2/D2–D3
200 GS210 5FOLD-ST-CASS1 Cassette Module 1: 5fold 2/B4–E5
stepper motor board
200 GS214 CASS1-LIFT-O-LS Cassette Module 1: Lift- 2/D6
homeposition (light barrier)
200 GS216 CASS1-IN-DET-LS Cassette Module 1: Cassette 2/C6
(receiver) Detection (light barrier)
200 GS220 CASS1-BELT-O-LS Cassette Module 1: Belt- 2/E6
200 GS222 CASS1-IN-DET-LS Cassette Module 1 Cassette 2/B6–C6
(transmitter) Detection (light barrier)
200 GS224 CASS1-CLAMP-O- Cassette Module 1: Clamp- 2/D6
LS homeposition (light barrier)
200 GS226 CASS1-SWITCH Cassette Module 1: Cassette 2/B6
Stop Switch
200 GS228 CASS1-OPEN-O- Cassette Module 1: Open- 2/B6
200 GS230 CASS1-CLAMP-LS Cassette Module 1: Clamp- 2/C6
position (light barrier)


5 Cassette Module 2 (Assembly No. 200)

5.1 Diagram
8
JL1
GS260
JL2
1
1
GS270
GS280 GS266
GS265 M210
M207
M206
M208
M209
GS278
GS276
GS274
5 14 60 7 al.cd r
GS277



viation Diagram
(also used by Page/
200 M206 CASS2-ROLLER- Cassette Module 2: Roller Motor 2/F2–F3
MOT
200 M207 CASS2-LIFT-MOT Cassette Module 2: Lift Motor 2/G2–G3
200 M208 CASS2-CLAMP- Cassette Module 2: Clamp Motor 2/H2–H3
MOT
200 M209 CASS2-OPEN-MOT Cassette Module 2: Opener 2/F2–F3
Motor
200 M210 CASS2-BELT-MOT Cassette Module 2: Belt Motor 2/H2–H3
200 GS260 5FOLD-ST-CASS2 Cassette Module 2: 5fold 2/F4–H5
stepper motor board
200 GS265 CASS2-LIFT-O-LS Cassette Module 2: Lift- 2/H6
200 GS266 CASS2-IN-DET-LS Cassette Module 2: Cassette 2/G6
(receiver) Detection (light barrier)
200 GS270 CASS2-BELT-O-LS Cassette Module 2: Belt- 2/H6
200 GS274 CASS2-CLAMP-O- Cassette Module 2: Clamp- 2/H6
200 GS276 CASS2-SWITCH Cassette Module 2: Cassette 2/F6
Stop Switch
200 GS277 CASS2-OPEN-O- Cassette Module 2: Open- 2/F7
200 GS278 CASS2-IN-DET-LS Cassette Module 2: Cassette 2/F6–G6
(transmitter) Detection (light barrier)
200 GS280 CASS2-CLAMP-LS Cassette Module 2: Clamp- 2/G6
position (light barrier)


6 cPCI – Rack (Assembly No. 300)

6.1 Diagram
M701
M300
GS302
GS304
GS300
GS310
GS312 GS306



viation Diagram
(also used by Page/
300 M300 cPCI-RACK-FAN cPCI-Rack: Fan 3/C6
300 GS300 BACKPLANE cCPI-Rack: Backplane 3/D1–D6
300 GS302 HARDDISK cCPI-Rack: Harddisk drive 3/B1–B2
300 GS304 FLOPPY cCPI-Rack: Floppy drive 3/B2
300 GS306 cPCI-POWER cCPI-Rack: Power unit 3/E6
300 GS310 SCAN-CTRL- Scan Master Board 3/E2–E4
MASTER
300 GS312 CPU-OBERON CPU-Oberon 3/E1–E2
300 GS314 IOBUS-DISTRIB I/O-BUS distributor board 3/G5–G6
(see pages 6/7)
300 ST319 ETHERNET Ethernet connector 3/H2
(see pages 6/7)
700 M701 ERASURE-UNIT- Erasure Unit Fan 7/E2–F2
FAN
(see pages 30/31)


7 IP – Transport Unit Prescan (Assembly 400)

7.1 Diagram
MG422
JL1 GS420
1
5 1 4 60 7a j.cd r
GS434
GS432
M403 GS426
GS424 M402
GS428
1 JL1 8



viation Diagram
(also used by Page/
400 M402 PRE-SUCT-DRIVE Prescan suction motor 4/H3
400 M403 PRE-SLED-DRIVE Prescan robot motor 4/H2
400 MG422 SOL-VALE-PRE Solenoid valve - prescan 4/H5
400 GS420 PUMP-PRESC Vacuum pump - prescan 4/H4–H5
400 GS424 PRE-SUC-POS-LS Suction position – prescan (light 4/E3–F3

barrier)
400 GS426 PRESC-SUCT-O- Suction homeposition – prescan 4/F3

LS (light barrier)
400 GS428 PRE-SUCTION-BD Prescan suction board 4/G2–H2
400 GS430 PRE-SLEDPOS-LS Robot - workposition – prescan 4/E2–F2

(light barrier)
400 GS432 PRESC-SLED-O- Robot homeposition - prescan 4/F2

LS (light barrier)
400 GS434 PRESCAN-SLED- Prescan robot board 4/G1–H2

BD


8 IP – Transport Unit Postscan (Assembly 400)

8.1 Diagram
MG411
GS402
MG402
GS406
MG401
GS404
JL1 1
GS412
M400 GS410
GS414 GS408 M401
GS416
GS418
8 JL1 1



viation diagram
(also used by Page/
400 M400 POST-SUCT-DRV Postscan suction motor 4/D2
400 M401 POST-SLED-DRV Postscan robot motor 4/D1
400 MG401 POINDS-MG-LEFT Solenoid valve for parking 4/A3

position robot - left
400 MG402 POINDS-MG- Solenoid valve for parking 4/D3

RIGHT position robot - right
400 MG411 SOL-VALE-POST Solenoid valve – 4/D5–E5

postscan
400 GS402 PUMP-POSTSC Vacuum Pump - postscan 4/D4–D5
400 GS404 POINDS-LEFT-LS Parking position for robot 4/A4

– left (light barrier)
400 GS406 POINDS-RIGHT-LS Parking position for robot 4/D4

– right (light barrier)
400 GS408 POST-SUCT-POS- Suction position - 4/A2

LS postscan (light barrier)
400 GS410 POST-SUCT-O-LS Suction homeposition 4/B2

(light barrier)
400 GS412 POSTSC-SUCT-BD Postscan suction board 4/C2–D2
400 GS414 POST-SLEDPOS- Robot workposition - 4/A1

LS postscan (light barrier)
400 GS416 POST-SLED-O-LS Robot homeposition – 4/B1

postscan (light barrier)
400 GS418 POST-SLED-BD Postscan robot board 4/C1–D1


9 Input Buffer (Assembly 500)

9.1 Diagram
JL1
1 8
GS514 GS510
GS518
M514
GS516
M513 GS512
GS530 GS534 514607an.cdr

8
GS532
JL1
GS536
1
GS538
GS540



viation Diagram
(also used by Page/
500 M513 IBUFF-DOOR-DRV Input buffer door motor 5/G3
500 M514 INBUFF-BLT-DRV Input buffer belt motor 5/D3
500 GS510 INBUFF-BELT-BD Input buffer belt board 5/D4–D5
500 GS512 INBUFF-CASS-DET Input buffer cassette detection 5/E5

board
500 GS514 INBUFF-CASS-DET Input buffer cassette detection 5/E6

(receiver) (light barrier)
500 GS516 INBUFF-CASS-DET Input buffer cassette detection 5/D6–E6

(transmitter) (light barrier)
500 GS518 INBUFF-BELT-LS Input buffer belt-position (light 5/D6

barrier)
500 GS530 EMERGENCY Emergency Node 5/H6

NODE
500 GS532 INBUFF-DOOR-BD Input buffer door board 5/G4–G5
500 GS534 INBUFF-DOOR-LS Input buffer door position (light 5/G6

barrier)
500 GS536 RF-TAG-READER RF-tag Reader 5/H3
500 GS538 RF-TAG-ANTENNA RF-tag antenna 5/H4–H6
500 GS540 CASS-DOT-DET Cassette Dot Detection 5/F6

(to recognize ADC cassettes)


10 Output Buffer (Assembly 500)

10.1 Diagram
JL1
1 8
GS552
M516
GS554
GS560
GS562
GS556 GS558 M515 GS564
514607ao.cdr
1 JL1 8



viation Diagram
(also used by Page/
500 M515 OUTB-ROLL-DRV Output buffer roller drive motor 5/C3
500 M516 OUTB-PUSH-DRV Output buffer push drive motor 5/A3
500 GS552 OUTBUFF-PUSH-BD Output buffer push board 5/A4–A5
500 GS554 OUTBUFF-PUSH-LS Output buffer push position 5/A6

(light barrier)
500 GS556 OUTBUFF-ROLL-BD Output buffer roller board 5/B4–C5
500 GS558 OBUFF-CASS-DET Output buffer cassette 5/B5

Detection board
500 GS560 OBUFF-CASS-DET Output buffer cassette 5/B6

(receiver) detection (light barrier)
500 GS562 OBUFF-CASS-DET Output buffer cassette 5/A6

(transmitter) detection (light barrier)
500 GS564 OUTBUFF-ROLL-LS Output buffer roller position 5/C6

(light barrier)


11 Operation Terminal (Assembly 500)

11.1 Diagram
GS570 GS568
GS566



viation Diagram
(also used by Page/
500 GS566 LCD-TERMINAL- LCD-Terminal Board 5/B1–B2
BD
500 GS568 DISPLAY-LCD- Display LCD Module 5/A2
MOD
500 GS570 FLACHKEYBOARD Keyboard 5/A1–B1


12 Optic Module – Top View (Assembly 600)

12.1 Diagram
8
JL2
JL1
GS610
1
1
GS620
GS622 GS616
GS612
M622
M702
M612
5148_Chap04_001.CDR



viation Diagram
(also used by Page/
600 M702 SLOWSCAN-DRV Slowscan drive motor 6/E1
600 M612 POST-ALIGN-DRV Postscan alignment drive motor 6/D1
600 M622 PRE-ALIGN-DRV Prescan alignment drive motor 6/G1
600 GS610 5FOLD-ST-SCAN 5fold stepper motor board of 6/D3–H3

scan unit
600 GS612 POST-ALIGN-LS Postscan alignment position 6/D4–E4

(light barrier)
600 GS616 PRE-ALIGN-LS Prescan alignment position (light 6/H4

barrier)
600 GS620 OPTIC MODUL Optic Module 6/B1–B2
600 GS622 PM-TUBE Photomultiplier Tube 6/B4–C4


13 Optic Module – Bottom View (Assembly 600)
13.1 Diagram
M621
GS628
GS618
GS614 GS626
5148_Chap04_002.CDR



viation Diagram
(also used by Page/
diagnosis mode) Coord.
600 M621 ROLL-LIFT-DRV Scan roller lift drive motor 6/H1
600 GS614 POST-IP-DET-LS Postscan IP-detection (light 6/E4
barrier)
600 GS618 ROLLER-LIFT-LS Roller-Lift-Pos (Gap light barrier) 6/H4
600 GS626 BEGIN-O-SCAN-LS Begin of scan position (light 6/F4
(transmitter) barrier)
600 GS628 BEGIN-O-SCAN-LS Begin of scan position (light 6/G4
(receiver) barrier)


14 Erasure Unit (Assembly 700)

14.1 Diagram
LA7
LA8
LA9
LA10
LA1
LA2
LA3
LA4
LA5
LA6



viation Diagram
(also used by Page/
700 LA1 – Lamps of the erasure unit 7/E5–H5
-----
LA10
700 M701 ERASURE-UNIT-FAN Erasure Unit Fan 7/F2
(see pages 14/15)
B Circuit Diagrams of
CR 85-X (CR 75.0 Type 5146/105) Digitizer
Overview of Circuit Diagrams F1.5148.4003.0
Sheet No. Sheet Name

(1) Power_Unit
(2) Cassette_Unit
(3) CPCI_Rack
(4) Pre_Post_Transport_Unit
(5) Input_and_OutputBuffer
(6) Scan_Optic_Unit
(7) Erase_Unit_700
The Circuit Diagrams (Sheets 1-7) can be found on the following pages.


A B C D E F G H
REARSIDE OF THE MACHINE
MC101-LINE-FILTER S103-MAIN-SWITCH S102-INTERLOCK

3120-F321-10A-V F82-A-B120-V
S103
S102
10EBH1-V
1 MC101 BU124 BU125 BU129 BU133 1
BU131 BU6
ST5
*3/3
INPUT N N1 1 1 11 12 1 1 7 8 1 1 1/3
BU132
3 4
Netz
1 1 3 3/3
Last
BU876
appliance inlet 250VAC 1 BU3-02A
BU134
ST110
10A BU123 BU130
IEC 320 22
BU122 1 21 1
L L1 1
Equipotentiality PE100 1 PE106

PE102
PE101
1
BU126
1 1
B9911095-V
ERASURE-TRANSF-UNIT
BU127 BU858 BU1 ST101
9 TR101
1/6 1 230VAC 11
13.0
VAC
2/6 2 8 208VAC
2 2
MA120 MA122 MA123 7 13
3/6 3 200VAC
/CPCI_RACK.1H 15
MA_DOOR_LEFT
13.0
VAC
4/6 4 6 3.2AT 0V
17
3 1 B9911095-V
2 3 3 1 BU2 ST102 TR102
1/6 1 9 230VAC 11
/CPCI_RACK.2A 1 2 2 1
POWER_RACK
13.0
1 1
VAC
BU105 ST105 2/6 2 8 208VAC
7 13
3/6 3 200VAC BU112 ST113
15
1 1
13.0
2 2
VAC
ERASURE_DRILLED
ST6 BU135 4/6 4 6 3.2AT 0V 3 3
1/2 1 4 4
2/2 2 17 5 5
3 D42 RED 200V D14 RED SI1-12 OK 6 6 3
B9911095-V 7 7
BU3 ST104 TR103
1/6 1 9 230VAC 11 8 8
BU136 9 9
13.0
ST5 D14 YELLOW +24V
VAC
X #25 D42 YELLOW 208V 10 10
#0/27 2/6 2 8 208VAC
/PRE_POST_TRANSPORT_UNIT.1H
Prescan
GND-5
D42 GREEN 230V D14 GREEN +5V 13
3/6 3 7 200VAC /ERASE_UNIT_700.3A
15
1 GND5 ST129 BU1 BU2 ST103
13.0
4 4/12 4/12 4
VAC
ST122 BU5
X
#25
ST3 BU113 BU137 ST4 4/6 4 6 3.2AT 0V 3 3/12 3/12 3
#0/27 *5/5 *5 *5 *5/5
/PRE_POST_TRANSPORT_UNIT.1D 12 12/12 12/12 12
Postscan GND_2 17 6 6/12 6/12 6
2 2/12 2/12 2
GND2 SI12 T1A D32 B9911095-V 11 11/12 11/12 11
BU4 ST106 TR104
1/6 1 9 230VAC 11 9 9/12 9/12 9
ST115 BU4 GS428-PRE-SUCTION-BD 1/12
1 1/12 1
13.0
+40V 1 1/9
VAC
SI11 T1A D29 7 7/12 7/12 7
+40V 2 2/9 2/6 2 8 208VAC 10 10/12 10/12 10
/INPUT_and_OUTPUTBUFFER.6C GND 4 4/9 GS434-PRESCAN-SLED-BD
SM_Outbuffer GND 13
4 5 5/9 SI10 T1A D28 3/6 3 7 200VAC 4
15
+40V 3 3/9 GS412-POSTSC-SUCT-BD
13.0
VAC
/CASSETTE_UNIT.6A GND 6 6/9 SI9 T1A D27 6 3.2AT
Cas_Rotation 4/6 4 0V
GND 7 7/9 GS418-POST-SLED-BD BU102 ST1
Signale 8 8/9 SI8 T1A D26 17 *20 #20/22
/ERASE_UNIT_700.5A
Erasure_Fan +24V 9 9/9
GS202-ROTATION-BD
B9911095-V
SI7 T1A D25 BU5 ST107 TR105 GS104 CURRENT-SENSE
ST116 BU3 1/6 1 9 230VAC 11 F8.5155.6440.x
+40V 1 1/4 GS552-OUTBUFF-PUSH-BD
13.0
VAC
/INPUT_and_OUTPUTBUFFER.6D GND 2 2/4 SI6 T1A D24
Inbuff_Belt 2/6 2 8 208VAC
+40V 3 3/4 GS556-OUTBUFF-ROLL-BD
/INPUT_and_OUTPUTBUFFER.6F GND 4 4/4 13
Inbuff_Door SI5 T1A D23 3/6 3 7 200VAC
15
GS532-INBUFF-DOOR-BD
13.0
VAC
SI4 T1A D22 4/6 4 6 3.2AT 0V
1 +40V 2 GND CASS_1
BU115 ST4 GS510-INBUFF-BELT-BD
3 +40V 4 GND CASS_2 17
*4 *4/4
/CASSETTE_UNIT.1A SI3 T2,5A D21 ST2 BU101
5 Cass_Unit1_2 GS610-5FOLD-ST-SCAN #20/22 *20 #20
5
SI2 T2,5A D20
GS260-5FOLD-ST-CASS2
ST117 BU2 ST3 BU114
1 +40V 2 GND *2 *2/2 SI1 T2,5A D19 1/6 1 11 15
/SCAN_OPTIC_UNIT.1F
SM_Scan GS210-5FOLD-ST-CASS1 230VAC /16
30VAC
2/6 2 10 208VAC
3/6 3 9 200VAC
SI13 T2,5A D33 Green POWER-UNIT-FAN
BU103 ST1 4/6 4 T6.3A 0V 18
+24V ST2 BU120 7
IO_MSB *26 *26/26 /19
#26 ALARM WHITE
3/3 3
S
/INPUT_and_OUTPUTBUFFER.6D TR106
GND BLACK GS102 ERASURE-CTRL-DB B9911091-V
2
2/3 2
F8.5155.6410.x
1/3 1 +24V RED
1
GS100 M-S-BOARD
*26/26
F8.5146.4893.x M101
ST1
BU6
We reserve all rights in this document and in the informa-
1/3
3/3
tion contained therein. Reproduction, use or disclosure
to third parties without express authority is strictly
6
6
BU104
*26
ST114
1
DATE NAME
CIRCUIT DIAGRAM Project
USER 2.11.05 Leith.
APPR.
CR85 5148
(1)
NORM Sheet name: POWER_UNIT / 100
forbidden.
Sheet 1
© AGFA
F1.5148.4003.0
#26
0 21957 8.21.05 of 7 SH

A B C D E F IDX Change-NR DATE NAME Replacement for
/POWER_UNIT.5
/CPCI_RACK.2H
A B C D E F G H
IO_Cass_Units
Cass_Unit1_2
PE8
XL200
F8.8360.7000.x F8.9499.6580.x F8.9499.4630.x F8.5100.7460.x F8.9499.6540.x F8.9499.5880.x F8.9499.6540.x F8.9499.6540.x F8.8360.7000.x F8.9499.6580.x F8.9499.4630.x F8.5100.7460.x F8.9499.6540.x F8.9499.4630.x F8.9499.6540.x F8.9499.6540.x
#26
1 GS226 -CASS1- GS228 -CASS1- GS222 -CASS1- GS216 -CASS1- GS230 -CASS1- GS224 -CASS1- GS214 -CASS1- GS220 -CASS1- GS276 -CASS2- GS277 -CASS2- GS278 -CASS2- GS266 -CASS2- GS280 -CASS2- GS274 -CASS2- GS265 -CASS2- GS270 -CASS2- 1
BU201
BU200 ST200
XL201
SWITCH OPEN-0-LS IN-DET-LS IN-DET-LS CLAMP-LS CLAMP-0-LS LIFT-0-LS BELT-0-LS SWITCH OPEN-0-LS IN-DET-LS IN-DET-LS CLAMP-LS CLAM-LS- LIFT-0-LS BELT-0-LS
8
7
6
5
4
3
2
1
PE9
#4/6
#4/6
#4/6
#4/6
#4/6
#4/6
#4/6
#4/6
#4/6
#4/6
#4/6
#4/6
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
*3/3
*4/4
*3/3
*4/4
8
7
6
5
4
3
2
1
ST201
GND
GND
PE10
GND
GND
+40V
+40V
+40V
+40V
XL202
BU209
BU210
BU212
BU243
BU242
BU213
BU214
BU215
BU216
BU238
BU248
BU246
*3
*4
*4
BU250
BU252
BU211
*4
*4
*4
#2*4
*4
*4
*3
BU240
*4
#2*4
*4
*4
*4
*4
#6
#4
#4
#4
#4
#4
#6
#4
#4
#4
#4
ST204
BU203
BU245
BU241
BU251
BU217
BU239
BU249
BU220
BU221
BU222
BU223
BU237
BU247
BU219
BU218
#6
#6
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
9
8
7
6
5
4
3
2
1
#26
BU866
ST51 ST39
ST8
ST40 ST2 ST38 ST51 ST39 ST40 ST2 ST38
ST8
#4/6
ST11
#4/6
#6/8
#4/6
#4/6
ST1
#4/6
#4/6
ST37
#4/6
#4/6
#4/6
ST11
#4/6
#6/8
#4/6
#4/6
ST1
#4/6
#4/6
ST37
#4/6
#4/6
#26ST203
BU208
9
8
7
6
5
4
3
2
1
BU236
XL203
ST12 ST12
*26 #26 *26/26 *26 *26/26
#26
PE7
2 2
ST205 BU1 ST206 BU1
1
1 1/2 SUBNODE 1 SUBNODE 2 1 1/2 SUBNODE 1 SUBNODE 2

2
3 2 2/2 2 2/2
JL1
JL1
JL2
JL2
12345678 12345678 12345678 12345678
GS260
GS210 5FOLD-ST-CASS2
5FOLD-ST-CASS1 CASSETTE_MODUL 1 F8.9499.8120.X
CASSETTE_MODUL 2
F8.9499.8120.x
ST15 ST18 ST23 ST32 ST15 ST18 ST23 ST32
ST35
ST35
ST14
ST17
ST24
ST33
ST34
ST14
ST17
ST24
ST33
ST34
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
4/4
3/4
2/4
1/4
4/4
3/4
2/4
1/4
4/4
3/4
2/4
1/4
4/4
3/4
2/4
1/4
1/4
2/4
3/4
4/4
4/4
3/4
2/4
1/4
4/4
3/4
2/4
1/4
4/4
3/4
2/4
1/4
4/4
3/4
2/4
1/4
1/4
2/4
3/4
4/4
200MA7
BU225 BU226 BU227 BU228 BU229 BU253 BU254 BU255 BU256 BU257
200MA17
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
200MA15
200MA5
ST4-01A-ADAP-V
ST4-01A-ADAP-V
ST4-01A-ADAP-V
ST4-01A-ADAP-V
ST4-01A-ADAP-V
4
3
2
4
3
2
1
ST4-01A-ADAP-V
3 3
BU231
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
BU230 BU262
4
3
2
1
BU232 BU258 BU260
A1
A4
A3
A2
A1
A4
A3
A2
A4
A3
A2
A1
A2
A1
A4
A3
A4
A3
A2
A1
A1
A4
A3
A2
ST236 ST237 ST238 ST260 ST262
ST258
B4
B3
B2
B1
B1
B4
B3
B2
B1
B2
B3
B4
B1
B4
B2
B1
B3
B4
B3
B2
B4
B3
B1
B2
BU233 BU234 BU235 BU261 BU263
BU259
4
3
2
1
200MA13
200MA19
200MA3
200MA11
200MA1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
200MA9
4
3
2
1
200MA18
200MA2
200MA14
200MA20
200MA12
200MA16
200MA10
200MA8
200MA4
200MA6
4 4
GNWT
GNWT
GNWT
YEWT
GNWT
YEWT
GN
GN
GN
GN
GN
YEWT
GNWT
GNWT
YEWT
YEWT
YEWT
YE
YE
GN
YE
YE
YE
YE
YE RD YE RD YE RD YE RD
BK BK BK BK BK BK
OR BKWT BKWT OR BKWT OR BKWT BKWT OR BKWT
M BR M RDWT
RD (1)
M RD
RDWT
M BR M RDWT
RD
M BR M RD
RDWT
M RD
RDWT
M BR M RD
RDWT
M201-CASS1-ROLLER-MOT M204-CASS1-OPENER-MOT M202-CASS1-LIFT-MOT M205-CASS1-BELT-MOT M203-CASS1-CLAMP-MOT M206-CASS2-ROLLER-MOT M209-CASS2-OPEN-MOT M207-CASS2-LIFT-MOT M210-CASS2-BELT-MOT M208-CASS2-CLAMP-MOT
F8.5145.4524.x F8.5120.5165.x F8.5120.5165.x F8.5120.5165.x F8.5120.5165.x F8.5145.4524.x F8.5120.5165.x F8.5120.5165.x F8.5120.5165.x F8.5120.5165.x
5
5
F8.5145.9010.x
BU264 GS206 -ROTAT-0-POS-LS
ST1
IO_ROTATION *26 *26/26 ST2 BU267 BU269 ST1
/CPCI_RACK.1H #26
#4/6 *4 #4 *4 #4/6
BU265 ST4
1+40V 1 1/5
Cas_Rotation #3/5
/POWER_UNIT.4A JL1
2 GND 5 5/5
BU266 12345678
4 4/4
YE RD 3 3/4 F8.9499.6770.x 6
6 2 2/4 ST5 GS204 -ROT-WORKPOS-LS
1 1/4 DATE NAME
OR ST3 BU268 BU270 ST1 CIRCUIT DIAGRAM Project
GS202 #4/6 *4 #4 *4 #4/6 USER 2.11.05 Leith.
M BR
200MA22 200MA21
-ROTATION-BD APPR.
CR85 5148
M212-ROTATION-DRIVE F8.9499.8140.X NORM Sheet name: CASSETTE_UNIT / 100
F8.5145.4574.x
forbidden.
Sheet 2
© AGFA
0 21957 F1.5148.4003.0 of 7 SH

A B C D E F G H
/POWER_UNIT.2A
MA_DOOR_LEFT
MA121
M300
CPCI-RACK-FAN
ST1 BU868
M BU5
*3/3
BU1
*3/3
*26/26 *26 #26 IO_OUTBUFF
/INPUT_and_OUTPUTBUFFER.6C
1 ST2 BU869 1
2 1 *26 IO_ROTATION
*26/26 #26
ST308 BU309 ST1 BU1 /CASSETTE_UNIT.6A
1 1 1 1/2 BU305
ST3
2 2 2 2/2 *26/26 *26 IO_OPTICS
BU6 ST1 #26 /SCAN_OPTIC_UNIT.1F
#48/50 #48/50
ST4
*26/26 BU306 IO_8_INBUFF
#26 /INPUT_and_OUTPUTBUFFER.6F
*26
ST5 BU307
ST307 *26/26 *26 #26 IO_POSTSCAN
/PRE_POST_TRANSPORT_UNIT.
GS306 BU1
CPCI-POWER #25 #25/27 BU308
#26 ST6
*26/26 *26 IO_Cass_Units
#26 #26 /CASSETTE_UNIT.1A
BU310 MC300 BU311 26
L 1 SCHIRM 26/27
ST7 BU7
L L1 SHIELDING *26/26 *26 IO_PRESCAN
#26 /PRE_POST_TRANSPORT_UNIT.
BU312 BU322 ST3
POWER_RACK PE 3A 1 1 1/4
/POWER_UNIT.2A 250VAC 2/4 GS314 IOBUS-DISTRIB.
BU313 3 3/4 3J4 F8.9499.6020.x
2 N 1 4 4/4 #135/137 2
N N1
BU323
PE103 1
3J1
#135/137
BU4 ST304
3 1/17 1 bk 3
2/17 2 br
8/17 8 rd
9/17 9 or
10/17 10 ye
15/17 15 gn
3/17 3 bk
4/17 4 br
7/17 7 rd PM_1
11/17 11 or /SCAN_OPTIC_UNIT.1E
2J4 BU2 12/17 12 ye
#135/137 #135/137
14/17 14 gn
5/17 5 bk
6/17 6 br
13/17 13 rd
16/17 16
17/17 17 (1)
300MA2
BU6 ST306
#10/11 #10 POLYGON_CTRL
/SCAN_OPTIC_UNIT.1E
4 BU302 300MA3 4
ST2
#9/11 #9 #10 RF_READER
2J1 BU1 /INPUT_and_OUTPUTBUFFER.6F
#135/137 #135/137 10
10/11
BU3 ST303
#9/10 #9 LCD
/INPUT_and_OUTPUTBUFFER.6B
BU5 ST305
#25/27 #25 #26
26/27 26 SCHIRM
SHIELDING
ST2 BU314 BU317 ST1 ST1 BU301
#34/36 *34 (34) *34 #34/36 #25/27 #25
300MA4
26 #26 LD_MODULE
26/27 /SCAN_OPTIC_UNIT.1F
ST1 BU315
1/4 1 ST319
GS304 2/4 2 GS310 SCAN-CTRL-MASTER
FLOPPY F8.5146.1460.x
5 L7.8506.9520.x BU320
1 A1 B1 5
2 A2 B2
3 A3 B3
ST1 BU316 ST310 ST318 BU3 ST1 BU321
1/4 1
BU318
1 1/4 *8/8 *8
4 A4 B4 ETHERNET
1J4 P4 (8) 5 A5 B5
2/4 2 1 1 2 2/4 #135/137 #135/137
2 2 6 A6 B6
3/4 3 3 3/4
3 3 7 A7 B7
4/4 4 4 4/4
4 4 8 A8 B8
ST2 ST2 1J2 P8

#68/70 #68/70 #135/137 #135/137
BU1 BU300 BU319 SERVICE
GS302 2/11 2 3
HARDDISK 3/11 3 2
5/11 5 7
1J1 P10 6/11 6 6
#135/137 #135/137
7/11 7 4
8/11 8 5
CPCI-RACK 10/11 10 300MA5 300MA6

6
6
BACKPLANE CPU-ARIEL DATE NAME

GS300
F7.0486.1342.0
GS312 CIRCUIT DIAGRAM Project
USER 2.11.05 Leith.
APPR.
CR85 5148
NORM Sheet name: CPCI_RACK / 100
forbidden.
Sheet 3
© AGFA
0 21957 F1.5148.4003.0 of 7 SH

/POWER_UNIT.4
/CPCI_RACK.2H
/POWER_UNIT.
/CPCI_RACK.2H
A B C D E F G H
POST TRANSPORT UNIT PRE TRANSPORT UNIT
Prescan
IO_POSTSCAN
Postscan
IO_PRESCAN
#26
ST401 BU401
*26 *26 ST403 BU425
#25 #26
#25 *26 *26
1 1
SUCT. GND 17
SUCT. GND 4
SUCT. +40V 16
#26
BU424 ST402
BU400 ST400 SUCT. +40V 3
26 GND4 1 26 26
26
(1) SLED GND 15
GND3 GND_4
GND_3 GND
SLED 2
ST715 BU857 BU400 ST400 BU424 ST402
*10 #26 #25 #25 #25 #25 SLED +40V 14 #16 #25 #25 #25
#3
*10 S4557 X SLED +40V 1
S4554
BU461 ST1 BU451 ST1

1/4 BU426 ST404(L)
XL402
1 1/4
24
9
4
11
25
3
1
#26
12
13
22
11
23
3/4
16
3/4
15
10
17
14
1 #26 #26 BU452
1 2/4 2/4
7 and 20
7 and 20
6 and 19
5 and 18
6 and 19
5 and 18
1
8 and 21
8 and 21
GND
GND
ST409 ST714
GND
GND
+40V
+40V
+40V
+40V
ST4-01A-ADAP-V ST4-01A-ADAP-V
PE104
BU462
PE105 27 27 BU427 BU450
2 2
PE3
#2 1 A1 B1 1 GS401 SOL-VALE-POST 28 28 1 A1 B1 1 +24V
GS422 SOL-VALE-PRE
SUCT.
SUCT.
SUCT.
SUCT.
29 29
SLED
SLED
SLED
SLED
#2 2 A2 B2 2 SOLENOIDE_VALVE 2 A2 B2 2 GND SOLENOID_VALVE
3 A3 B3 3 F7.0424.2164.0 30 30 3 A3 B3 3 +24V
1
PE2
#2 F7.0424.2164.0
#2 4 A4 B4 4 31 31 4 A4 B4 4 GND
(1)
32 32
BU855 BU460 33 33
XL727
BU402 ST408 BU463 ST1 34 34 BU453 ST1

#26 #26 #26 #25 1/4 3/4 1 1/4 3/4
1 BU454
1 2/4 1 2/4
27 27 BU464
28 28
29 29 GS402 PUMP-POSTSC GS420 PUMP-PRESC
30 30 VACUUM_PUMP VACUUM_PUMP
F7.0431.7210.0 F7.0431.7210.0
31 31
32 32
33 33
34 34
3 3
POINDS-LEFT-LS POINDS-RIGHT-LS
ST1 BU843 BU842 ST1

1/6 1 1 1/6
2/6 2 2 2/6
3/6 3 3 3/6
4/6 4/6
GS404 GS406
F8.9499.5880.x F8.9499.5880.x
POINDS-MG-RIGHT
HU-24-F-24V-V HU-24-F-24V-V
MG401 POINS-MG-LEFT MG402
ST406 ST407 BU446 #2
BU445 1 1 F8.5145.4524.x
1 1 #2
2 2 PRE-SUCT-DRIVE
2 2 M402
4 4
BR
M
GND
+40V
ST1 BU431 ST1 BU856 OR
27 and 28
29 and 30
#4/6 *4 #4/6 *4
BU436
2
4
RD YE
GS424 GS426
#4
400MA6
F8.5145.4524.x F8.9499.5880.x F8.9499.5880.x BU2
POST-SUCT-DRV ST2
*4
ST4
1/5
2/5
4/5
5/5
#4/6
12345678
M400
#2
PRESC-SUCT-0-LS BU434 ST3

PRE-SUC-POS-LS
#2
BR *4 #4/6
#4
M BU435 ST5 BU437
GND
ST1
2 +40V
ST1 BU410 ST1 BU411 OR *26 *26/26 1/4 1
JL1
BU415
#52
PE4
#4/6 *4 #4/6 *4 2/4 2
27 and 28
29 and 30
GS428 PRE-SUCTION-BD 3/4 3

4
RD YE 4/4 4
GS408 F8.9499.8140.x
400MA2
GS410
#4
F8.9499.5880.x F8.9499.5880.x 31 and 32

BU412 ST2 400MA5
*4
ST4
1/5
2/5
4/5
5/5
#4/6 F8.5145.4574.x
XL403
12345678
BU413 ST3 33 and 34 PRE-SLED-DRIVE

5 POST-SUCT-POS-LS POST-SUCT-0-LS
*4 #4/6 M403 5
#4
BU414 ST1 ST5 BU416
BR
*26 *26/26 1/4 1
M
JL1
#52 #2
2/4 2 ST1 BU438 ST1 BU439 #2
PE5
GND
3/4 3 #4/6 *4 #4/6 *4 OR
+40V
GS412 POSTSC-SUCT-BD
BU443
4/4 4
4
F8.9499.8140.x
31 and 32 GS430 GS432
XL401
RD YE
#4
400MA1 F8.9499.5880.x F8.9499.5880.x
400MA8
BU440 ST2
F8.5145.4574.x
ST4
*4
1/5
2/5
4/5
5/5
33 and 34 #4/6
12345678
POST-SLED-DRV
M401 PRE-SLEDPOS-LS PRESC-SLED-0-LS BU441 ST3
*4 #4/6
#4
BR BU442 ST5 BU444
ST1 BU417 ST1 BU418 #2
#2
M *26
ST1
*26/26 1/4 1
JL1
#26
GND
#4/6 *4 #4/6 *4 OR 2/4 2

+40V
BU422
GS434 PRESCAN-SLED-BD 3/4 3

2
GS414 GS416 F8.9499.8140.x 4/4 4

PRESLED
#4
F8.9499.5880.x RD YE
F8.9499.5880.x
400MA4
BU419 ST2
*4 400MA7
ST4
1/5
2/5
4/5
5/5
#4/6
12345678
POST-SLEDPOS-LS POST-SLED-0-LS BU420 ST3 6

6 #4 *4 #4/6
BU421 ST1 ST5 BU423 DATE NAME
#26
*26 *26/26 1/4 1 CIRCUIT DIAGRAM Project
USER 2.11.05 Leith.
JL1
2/4 2
GS418 POST-SLED-BD 3/4 3 APPR.
CR85 5148
POSTSLED F8.9499.8140.x 4/4 4
NORM Sheet name: PRE_POST_TRANSPORT_UNIT / 100
forbidden.
400MA3 Sheet 4
© AGFA
0 21957 F1.5148.4003.0 of 7 SH

A B C D E F G H
F8.9499.6540.X F8.9499.4620.X F8.9499.4640.X F8.9499.5880.X F8.9499.6540.X F8.9499.4620.X F8.9499.4640.X F8.9499.6540.X
GS554 -OUTBUFF GS562 -OBUFF- GS560 -OBUFF- GS564 -OUTBUFF GS518 -INBUFF- GS516 -INBUFF- GS514 -INBUFF- GS540 -CASS-DOT-DETECT GS534 -INBUFF- GS530 GS538 -RF-TAG-
-PUSH-LS CASS-DET CASS-DET -ROLL-LS BELT-LS CASS-DET CASS-DET F8.9499.6940.X DOOR-LS ANTENNA
EMERGENCY-NODE
1 F7.0486.1318.X F7.0486.1316.X 1
#4/6
#4/6
#4/6
#4/6
#4/6
#4/6
#4/6
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
*4/4
*4/4
*26/26
BU500
BU501
BU504
*4
*4
BU503
*4
*4
BU506
*4
BU507
*4
BU508
*4
BU509
*4
BU510
*4
ST1
#2
#2
BU511
*26
#4
#4
#4
#4
#4
#26
BU515
BU512
BU513
BU514
BU516
BU517
#4
*4
*4
#6
#6
*4
*4
ST2
#6/8
ST2
#4/6
ST2
#4/6
ST3
#4/6
ST2
#4/6
ST2
#6/8
ST2
#4/6
2 GS532 -INBUFF- 2
DOOR-BD
F8.5145.4410.X
GS558 -OBUFF-
CASS-DET GS512 -INBUFF- F8.9499.8140.X

CASS-DET
F8.5145.4410.X
12345678
12345678
12345678
12345678
#4/6
#4/6
ST1
ST1
BU1
*6/6
BU531 ST3
BU518
*4 #4/6
BU530
JL1
JL1
*4
*4
JL1
JL1
ST1
BU529
#4
ST3
ST502
*4
*6
GS552 -OUTBUFF- BU519 GS556 -OUTBUFF- GS510 -INBUFF- #4/6 #4
ST3
#4/6 *4
PUSH-BD ROLL-BD ST7 BELT-BD
F8.9499.8140.X F8.9499.8140.X BU872 F8.9499.8140.X
1/4 1 ST7 BU873
3 1/4 1 3
ST5
ST5
2/4 2 2/4 2
*26/26
*26/26
*26/26
*26/26
3/4 3 3/4 3
ST5
ST4
ST1
ST4
ST1
*5/5
ST4
ST1
ST5
ST4
ST1
4/4
3/4
2/4
1/4
5/5
1/5
4/4
3/4
2/4
1/4
1/5
5/5
4/4
3/4
2/4
1/4
1/5
5/5
4/4
3/4
2/4
1/4
4/4 4 4/4 4
BU534
BU520
500MA3
BU521
500MA5
BU525 BU528
BU522
*26
4
3
2
1
4
3
2
1
*5
BU533
*26
4
3
2
1
1
BU527
*26
4
3
2
1
BU526
*26
BU532
BU523 5 1 BU524
500MA1
500MA7
GND
GND
ST503
+40V
+40V
*6
1
2
(26)
2
1
(26)
#52
500MA8
500MA2
BU1
*6/6
500MA6
500MA4
(5) GS536 -RF-TAG-
READER
GNWT
GNWT
YEWT
YEWT
GN
YE
F7.0486.1315.X
GN
YE
YE RD YE RD
4 4
5
4
3
2
1
ST5-01A-ADAP-V
BK BK
*20/20
OR BKWT BKWT OR
B5 A5
B4 A4
B3 A3
B2 A2
B1 A1
ST500
ST504
ST1
M M
*26
BR M RDWT
RD
M RDWT
RD
BR
M516 -OUTB.
PUSH-DRV 5 1 M515 -OUTB. M514 -INBUFF- M513 -IBUFF-
GND
GND
BU535
+40V
+40V
BU34 ROLL-DRV BLT-DRV DOOR-DRV

F8.5145.4574.x
*26
*20
ST506
F8.5145.4580.x F85145.4580.x F8.5145.4524.x
GND_1
GND1
GND1
#10
ST4
*2/2
S30
GS568
ST1 BU536 BU537 ST5
DISPLAY LCD-MOD *20/20 *20 *20 #20/22
(20)
5 ST2
F8.8377.3202.X 5
ST1
F8.8377.1450.X
-TERMINAL-BD
-LCD-
1/14
2/14
3/14
GS566
#52
6/14
9/14
10/14
11/14
12/14
13/14
14/14
ST544
#4/14
*26
ST11
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
BU544
*26
GS570 KEYPAD F7.5145.1381.2

500MA9
BU538
1
2
3
4
5
6
7
8
6
#26
IO_8_INBUFF
IO_OUTBUFF
SM_Outbuffer
RF_READER
Inbuff_Door
Inbuff_Belt
DATE NAME
IO_MSB
#26

USER 2.11.05 Leith.
LCD
APPR.
CR85 5148
INPUT_and_OUTPUTBUFFER / 100
/POWER_UNIT.6A
Sheet name:
/POWER_UNIT.5A
NORM
/POWER_UNIT.5A
/CPCI_RACK.4H
/POWER_UNIT.4A
/CPCI_RACK.1H
/CPCI_RACK.1H
/CPCI_RACK.4H
forbidden.
Sheet 5
© AGFA
0 21957 F1.5148.4003.0 of 7 SH

forbidden.
© AGFA
6
5
4
3
2
1
A
A

BU1
F8.5146.2750.X
ST1 1/17 1
bk
B
B
2/17 2 br
rd
8/17 8
9/17 9 or
10/17 10
ye
GS620 OPTICS_MODULE
F8.5148.2250.X
15/17 15 gn
3/17 3
bk
GS622 PM-TUBE 1
4/17 4 br
rd
7/17 7
11/17 11 or
12/17 12
ye
14/17 14 gn
5/17 5
bk
6/17 6 br
13/17 13
rd
16/17 16 (1)
17/17 17 (1)
600MA2
BU600 MA14
#15
ST1
*8/8 *8 (8)
C
C
ST2 BU601
#25/27 #25 #25 #26
26/27 26 Schirm
SHIELDING
GND 2
+40V 1
ST601
2/2
1/2
BU1
-BU1
GS610
BU2-02A
BU2-02A
F8.9499.8120.x
D
D
12345678
JL2
5FOLD-ST-SCAN
YE
M
M612
SUBNODE 1
RD
F8.5145.4524.x
GS612
ST14
POST-ALIGN-DRV
BU715 BU713 BU618
4 4 4 4 4/4
BR
OR
3 B4 A4 3 3 3 3/4
F8.9499.6540.x
2 B3 A3 1 2/4
X2 X2
1 B2 A2 2 1 1 1/4
B1 A1 600MA13 600MA12 ST19
600MA7 600MA6 #4/6
ST15
POST-ALIGN-LS
ST4-01A-ADAP-V
ST603 *4/4 ST21 BU619 BU603 ST1
#4/6 *4 #4 *4 #4/6
E
E
ST18
F8.9499.6540.x
600MA5
YE #2/4
/CPCI_RACK.3H
M
GS614 POST-IP-DET-LS
PM_1
M702
BU611 BU604
RD
600MA4 ST8 ST1
F8.5146.2510.x
ST17 #4/6 *4 *4 #4/6
BU615
SLOWSCAN-DRV
4 4/4 /CPCI_RACK.4H
ST11 POLYGON_CTRL
BR
OR
3 3/4 #4/6
2 2/4
1 1/4 /CPCI_RACK.5H
LD_MODULE
/POWER_UNIT.5A
SM_Scan
ST12 BU612
*26/26 *26 #26 #26
/CPCI_RACK.1H
IO_OPTICS
F
F
ST30
*2/2
0
F8.9499.4630.X
IDX
600MA11 S4759
BU871
GS626 BEGIN-O-SCAN-LS
ST1
21957
YE
#2*4 #4/6
ST1
Change-NR
M
M622
F8.5145.4524.x
RD
600MA10 ST23
PRE-ALIGN-DRV
BU718
4 4/4
BR
OR
DATE
3 3/4
2 2/4
1 1/4
F8.9499.4640.X
ST24
G
NAME
*4/4
S4758
USER
APPR.
NORM
ST51 BU51 BU870 ST1

GS628 BEGIN-O-SCAN-LS
#6/8 #6 #4 *4 #4/6
ST1
DATE
2.11.05
YE
ST39
GS616
Leith.
#4/6
M
NAME
WT
M621
600MA8 ST40
F8.5146.2635.x
BU721
BU623 ST32 #4/6

F8.9499.6540.x
BU720
ROLL-LIFT-DRV
4 4 4 4/4
BL
RD
ROLL-LIFT-DRV
3 B4 A4 3 3 3/4
CR85
ST1
M621 alter Stand
2 B3 A3 2 2 2/4 #4/6
1 B2 A2 1 1 1/4
Sheet name:
PRE-ALIGN-LS
Replacement for
B1 A1 BU602 BU605
ST2 ST1
ST33 #4/6 *4 #4 *4 #4/6
H
600MA9 ST4-01A-ADAP-V *4/4

ST604
CIRCUIT DIAGRAM
87654321
ST34
JL1
*4/4 ST37
SUBNODE 2 #4/6
F1.5148.4003.0
ST35
SCAN_OPTIC_UNIT
F8.9499.6540.x
*4/4 BU638 BU606

ST38 ST1
#4/6 *4 #4 *4 #4/6
GS618 ROLLER-LIFT-LS
of
Sheet 6
5148
/ 100
4
3
2
1
Project
6
5
7 SH
A B C D E F G H
TR5
1
TR4 1
TR3
ST701 BU701
TR2
1 1
2 2
3 3 TR1
4 4
5 5
6 6
2 7 7 2
8 8
9 9
10 10
LA1 LA2 LA3 LA4 LA5 LA6 LA7 LA8 LA9 LA10
ST703 BU703
1 1
2 2
3 3
4 4
5 5
3 6 6 3
7 7
ERASURE_DRILLED 8 8
/POWER_UNIT.3H 9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
ERASURE-UNIT
4 4
ST702 BU702
4 4
3 3
12 12
6
2
6
2 ADAPTER
11 11
9 9
1 1
7 7
10 10
M701-ERASURE-UNIT-FAN
1 ST704 BU704 +24V red
5 M701
1 1 5
1
Erasure_Fan 3 GND black
/POWER_UNIT.4A
M
2 2
2
2 ALARM white
3 3
S
GND BLUE
ALARM WHITE
6
6
DATE NAME
USER 2.11.05 Leith.
APPR.
CR85 5148
NORM Sheet name: ERASE_UNIT_700 / 100
forbidden.
Sheet 7
© AGFA
0 21957 F1.5148.4003.0 of 7 SH

Spare Parts List
Document No: DD+DIS282.08M CR85-X

CR 75.0 / CR 85-X
Type 5148/100
Type 5146/101/105, 5148/100

CR75.0
Type 5146/101 (up to SN < 6000)
Type 5146/105 (as of SN ≥ 6000)
CR 85-X CR 75.0
Type 5148/100 Type 5146/101/105
Internal update: 4
Edition 2, Revision 2 Document Node ID: 13770889

07-2010 Printed in Germany spare_parts_e_template_v09
DD+DIS282.08M Spare Parts List
Manufacturer
Agfa HealthCare N.V
Published by
D - 81539 München
Germany

AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V., Belgium,
or its affiliates.
WARNING:
INSTRUCTION:
the equipment.
the product.
WARNING:
Hazards may be introduced because of component failure or improper

operation.
INSTRUCTION:
• Only approved Agfa HealthCare accessories must be used. For a list of
compatible accessories contact your local Agfa HealthCare organization or
www.agfa.com.
NOTE:
Document Type ‘Order List’ in the GSO Library.

Edition 2, Revision 2 CR 75.0 / CR 85-X Chapter 5 / 2

07-2010 Type 5146/101/105, 5148/100 Agfa Company Confidential
Document History
Edition, Release Changes compared to previous Version 2.1

Revision Date
2.2 07-2010 Index of Spare Parts Numbers updated.
“Terminal Board (GS566)”, “Display board (GS568)” added, see
section “Paneling, Mounting Rack”. “Ethernet Cable (ST319)” added,
see section “Mounting Rack, Frame”. “Interlock bracket” reworked,
see section “Door LHS”. “CPCI Rack complete”, “CPCI Rack
populated” deleted, “Power supply (GS306)” reworked, see section
“CPCI Rack”. Revive -rack, -power supply, -board, fan bracket
reworked, see section “Revive Rack”. “Foam gasket” added, see
section “Erasure Unit”. “PMT detector” reworked, “Plastic Cover”
added, see section “Scan Module”.
Order Numbers of Kits added, see section “Accessories”
NOTE:
Agfa reserves the right to deliver compatible parts or alternative parts.
Prices to the original order may differ.
Contact
Spare Parts ordering
Europe [email protected]
Overseas [email protected]
Spare Parts returns
Worldwide [email protected]
NOTE:
For Recycling Information please refer to:
http://intra.agfanet/cd/ep/ehs.nsf


Contents
MOUNTING RACK / GESTELL VERKLEIDUNG / MOUNTING RACK

MOUNTING RACK / FRAME PANELING / MOUNTING RACK
RACK DE MONTAGE / CASSIS REVETEMENT / RACK DE MONTAGE
PAGE 08 - 09 PAGE 06 - 07
AUSGABEPUFFER
OUTPUT BUFFER
RESERVE DE SORTIE EINGABEPUFFER
PAGE 10 - 15 INPUT BUFFER
RESERVE D'ENTREE
PAGE 16 - 21
TÜR LINKS
DOOR LHS
PORTE A GAUCHE
PAGE 36 - 37
CPCI-RACK, REVIVE RACK
CPCI-RACK, REVIVE RACK TÜR RECHTS, LEISTUNGSEINHEIT
CPCI-RACK, REVIVE RACK DOOR RHS, POWER UNIT
PAGE 38 - 41 PORTE A DROITE, BLOC DE PUISSANCE
PAGE 42 - 45
KASSETTENTEIL
CASSETTE PART
PARTIE CASSETTE
PAGE 22 - 35 ROTATIONSANTRIEB
ROTATION DRIVE
COMMANDE ROTATIVE
LÖSCHEINHEIT
PAGE 76 - 77
ERASURE UNIT
UNITE D'EFFACEMENT
PAGE 46 - 47
KASSETTEN
CASSETTES
CASSETTES
PAGE 80 - 101
FOLIENTRANSPORT, EINGABE
IP TRANSPORT, INPUT
TRANSPORT DE L'ECRAN, ENTREE
FOLIENTRANSPORT, AUSGABE PAGE 54 - 59
IP TRANSPORT, OUTPUT
TRANSPORT DE L'ECRAN, SORTIE SCANMODUL
PAGE 48 - 53 SCAN UNIT
MODIFIKATIONSBAUGRUPPEN / ZUBEHÖR MODULE SCAN
MODIFICATION KITS / ACCESSORIES PAGE 60 - 75
KIT DE MODIFICATION / ACCESSOIRE
PAGE 78 - 79 5148_chap05_INHALT.cdr


How to navigate the Spare Parts List online with the

Acrobat Reader
(1) Open Bookmarks.
(2) Click on "CONTENTS".
(3) See overview of the modules.

(4) Click on requested module.
(5) Appropriate page opens.
(6) Click on green arrow to

navigate back to the overview
of the modules.


02
19*
17*
01*
18
D2853
D635
D6426
D3088
16*
02 03
07*
X
15*
05
08*
13 09*
14*
Detail X D6408
D6426
06
04 11*
12* 10*
12*
5148_chap05_01_m.CDR
PANELING, MOUNTING RACK


Pos. Nr. Teile-Nr. Benennung
Item no. Part No. Description
Pos. no. Nr. de Ref. Denomination
1 CM+9514612401 * SEITENWAND RECHTS LACKIERT
SIDE WALL, RHS VARNISHED
PAROI LATERALE A DROITE VERNI
2 CM+9514510071 KLEBESCHILD AGFA
LABEL AGFA
ETIQUETTE AGFA
3 CM+9514512600 DISPLAY MONT.
DISPLAY ASSEMBLED
AFFICHEUR ASSEMBLE
4 CM+9514513812 FLACHKEYBOARD - (GS570)
FLAT KEYBOARD - (GS570)
CLAVIER PLAT - (GS570)
5 CM+9837714501 GS LCD-TERMINALKARTE UNPROGR. - (GS566)
LCD TERMINAL BOARD UNPROGR. - (GS566)
CARTE DE TERMINAL LCD NON PROGR. - (GS566)
6 CM+9837732020 GS-DISPLAY - (GS568)
DISPLAY BOARD - (GS568)
CARTE DISPLAY - (GS568)
7 CM+9514512702 * E-BUFFER ABDECKUNG
BUFFER COVER
COUVERCLE DU BUFFER
8 CM+9514512761 * VERKLEIDUNG RECHTS UNTEN
BOTTOM PANELING, RHS
REVETEMENT A DROITE EN BAS
9 CM+9514512771 * VERKLEIDUNG LINKS UNTEN
PANELING BOTTOM, LHS
REVETEMENT A GAUCHE EN BAS
10 CM+9514812560 * TUERABDECKUNG RECHTS, LACKIERT - (TYPE 5148/100 ONLY)
DOOR COVER RHS, LACQUERED - (TYPE 5148/100 ONLY) - (TYPE 5148/100 ONLY)
COUVERCLE DE LA PORTE A DROITE, LAQUE - (TYPE 5148/100 ONLY)
11 CM+9514812550 * TUERABDECKUNG LINKS, LACKIERT - (TYPE 5148/100 ONLY)
DOOR COVER LHS, LACQUERED - (TYPE 5148/100 ONLY)
COUVERCLE DE LA PORTE A GAUCHE, LAQUE - (TYPE 5148/100 ONLY)
- (TYPE 5148/100 ONLY)
CM+9514512551 * TUERABDECKUNG, LACKIERT - (TYPE 5146/101/105 ONLY)
- (TYPE -5146/101/105
(TYPE 5146/101/105
ONLY) ONLY)
12
DOOR COVER, LACQUERED - (TYPE 5146/101/105 ONLY)
COUVERCLE DE LA PORTE, LAQUE - (TYPE 5146/101/105 ONLY)
13 CM+9514510800 HANDGRIFF
HANDLE
POIGNEE
14 CM+9514512802 * A-BUFFER ABDECKUNG
BUFFER COVER
COUVERCLE DU BUFFER
15 CM+9514612451 * SEITENWAND LINKS LACKIERT
SIDE WALL, LHS VARNISHED
PAROI LATERALE A GAUCHE VERNI
16 CM+9514516282 * DECKEL
COVER
COUVERCLE
17 CM+9514512782 * ABDECKUNG OBEN
TOP COVER
COUVERCLE EN HAUT
18 CM+9514612740 KLEBESCHILD OBEN - (TYPE 5146/101/105 ONLY)
- (TYPE
- (TYPE 5146/101/105
LABEL TOP - (TYPE 5146/101/105 ONLY) 5146/101/105 ONLY)
ONLY)
ETIQUETTE EN HAUT - (TYPE 5146/101/105 ONLY)
19 CM+9514512614 * LEISTE
BAR
REGLETTE
= Assembly
D = Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M".
* = Spare part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
PANELING, MOUNTING RACK


01
(GS 314)
06
05 (GS 204) 02
07
(St319)
04
D708
08
D117
D5682 03
03
D5682
D117
5148_chap05_03.CDR
MOUNTING RACK, FRAME


1 CM+9514616200 KASSETTENHALTER
CASSETTE HOLDER
SUPPORT CASSETTE
2 CM+9043660560 IEC-STECKER MIT FILTER 10A
IEC PLUG WITH FILTER 10A
CONNECTEUR IEC AVEC FILTRE 10A
3 CM+9514545960 MASSEERDBAND 170MM
GROUND-EARTHING CABLE 170MM
CABLE DE TERRE ET MASSE 170MM
4 CM+9514616650 ETHERNET KABEL MIT STECKER - (ST319)
ETHERNET CABLE WITH CONNECTOR - (ST319)
CABLE ETHERNET AVEC CONNECTEUR - (ST319)
5 CM+9047910150 ABSTANDSHALTER
SPACER
ECARTEUR
6 CM+9949960202 GS 8FACH IO-VERTEILER - (GS314)
GS 8-FOLD IO DISTRIBUTOR - (GS314)
DISTRIBUTION OCTUPLE I / O - (GS314)
7 CM+9514619450 WINKEL KOMPL. - (GS204)
SENSOR WITH BRACKET - (GS204)
EQUERRE COMPLET - (GS204)
8 CM+9988905850 KABEL FL 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
= Assembly
MOUNTING RACK, FRAME


01 02
D217
D2514
D217
D2853
07
02
06
(GS 564)
04
(M515)
05 03
5146_chap05_04.CDR
OUTPUT BUFFER - PART 1


1 CM+9514677001 TRANSPORTWALZEN
TRANSPORT ROLLER
CYLINDRE DE TRANSPORT
2 CM+9514677170 ZUGFEDER
TENSION SPRING
RESSORT DE TRACTION
3 CM+9038960370 ZAHNRIEMEN
TOOTHED BELT
COURROIE CRANTEE
4 CM+9514675900 MOTORWINKEL VOLLSTÄNDIG - (M515)
MOTOR BRACKET ASSY - (M515)
EQUERRE DU MOTEUR COMPL. - (M515)
TOOTHED BELT
COURROIE CRANTEE
6 CM+9514590200 LICHTSCHRANKE - (GS564)
LIGHT BARRIER - (GS564)
BARRIERE LUMINEUSE - (GS564)
FLAT CABLE 4POL
CABLE PLAT 4POL
= Assembly


01
(M516)
02
D579
D2514
02
D2861
03
(GS562) (GS560)
04
06 (GS554)
05
D6522
D6522
05 5148_chap05_05.CDR


1 CM+9514575501 SCHRITTMOTOR VOLLSTÄNDIG - (M516)
STEPPER MOTOR COMPLETE - (M516)
MOTEUR PAS A PAS COMPLET - (M516)
2 CM+9036960200 KUNSTSTOFF-GLEITLAGER
BEARING BUSH
PALIER LISSE
TENSION SPRING
RESSORT DE TRACTION
4 CM+9514676900 LICHTSCHRANKENHALTER VOLLSTÄNDIG - (GS554)
SENSOR BRACKET - (GS554)
SUPPORT BARRIERE LUMINEUSE - (GS554)
5 CM+9514645160 FLACHBANDKABEL IR-LS
FLAT CABLE IR-LS
CABLE PLAT IR-LS
6 CM+9514070200 SCHRÄGLICHTSCHRANKE - (GS560, GS562)
SENSOR BRACKET - (GS560, GS562)
BARRIERES LUMINEUSES OBLIQUES - (GS560, GS562)
= Assembly


08
01
(GS 552)
02
10
05 04
03
01
(GS 556)
02
09
07 08
03
(GS 558)
06
04
5148_chap05_06.CDR


1 CM+9949981406 GS IOB-SIN-STEP - (GS552, GS556)
MOTOR CONTROLLER PCB - (GS552, GS556)
CI IOB-SIN-STEP - (GS552, GS556)
SPACER
ECARTEUR
3 CM+9514545261 KABEL BUS FL 26POL
BUS CABLE 26POL
CABLE BUS 26POL
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
7 CM+9514544100 EINZEL-PULS-LS VERGOSSEN - (GS558)
SENSOR - (GS558)
CELLULE-IMPULSION UNIQUE - (GS558)
FLAT CABLE IR-LS
CABLE PLAT IR-LS
SPACER
ECARTEUR
FLAT CABLE 5POL
CABLE PLAT 5POL
= Assembly


01
02
05 D2513
(GS518)
D2763
D2861
D417
D2514
D2861
D2514
D579
D6522
03
04
(M514)
D372
5148_chap05_07.CDR
INPUT BUFFER - PART 1


1 CM+9514512673 KAPPE
CAP
CAPUCHON
2 CM+9514571252 ZAHNRIEMEN MONTIERT
TOOTHED BELT, ASSEMBLED
COURROIE CRANTEE, ASSEMBLE
TOOTHED BELT
COURROIE CRANTEE
STEPPER MOTOR ASSY - (M514)
MOTEUR PAS A PAS COMPL. - (M514)
= Assembly


06
01
04
03
(GS512) 10
09
05 07 08
(GS510)
(GS516)
02 04
D6522 (GS514)
04
5148_chap05_08.CDR


SPACER
ECARTEUR
2 CM+9514070200 SCHRÄGLICHTSCHRANKE - (GS514, GS516)
SENSOR BRACKET - (GS514, GS516)
BARRIERES LUMINEUSES OBLIQUES - (GS514, GS516)
3 CM+9514544100 EINZEL-PULS-LS VERGOSSEN - (GS512)
SENSOR - (GS512)
CELLULE-IMPULSION UNIQUE - (GS512)
FLAT CABLE IR-LS
CABLE PLAT IR-LS
5 CM+9514645600 BUS - KABEL, 26 POL
BUS CABLE 26 PIN
CABLE BUS, 26 PIN
SPACER
ECARTEUR
7 CM+9949981406 GS IOB-SIN-STEP - (GS510)
MOTOR CONTROLLER PCB - (GS510)
CI IOB-SIN-STEP - (GS510)
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
= Assembly


16 01
(GS530) 02
(GS534) 03
15 04
(M513)
D333
12
D579 D369
D2514
D542
14
(GS532)
13 10
12
08 09
11
04
07
05
(GS540)
06
(GS536, GS538) D2513
D369
5148_chap05_09.CDR


1 CM+9514613420 STATUSANZEIGE
STATUS DISPLAY
MESSAGE ETAT
3 CM+9514612950 EINGABETORACHSE
FEED GATE SHAFT
AXE DE PORTE D'ENTRÉE
4 CM+9514513210 SCHNAPPACHSE
SELF-LATCHING SHAFT
AXE CLIQUET
5 CM+9514513903 LICHTSCHRANKE KOMPLETT - (GS540)
SENSOR BRACKET - (GS540)
6 CM+9514670100 READER MIT ANTENNE - (GS563, GS538)
READER WITH ANTENNA - (GS563, GS538)
SUPPORT AVEC ANTENNE - (GS563, GS538)
FLAT CABLE 6POLE
CABLE PLAT 6POLE
8 CM+9514646340 KABEL FL/RD 20POL
CABLE, FLAT AND ROUND
CABLE PLAT ET CYLINDRIQUE
SPACER
ECARTEUR
SPACER
ECARTEUR
11 CM+9514645600 BUS - KABEL, 26 POL
BUS CABLE 26 PIN
CABLE BUS, 26 PIN
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
15 CM+9514513850 MOTOR EINGABETOR - (M513)
MOTOR, FEED GATE - (M513)
MOTEUR, PORTE D’ENTREE - (M513)
16 CM+9515548200 GS STATUS EMERGENCY NODE - (GS530)
PCB STATUS EMERGENCY NODE - (GS530)
CI ETAT NOEUD URGENCE - (GS530)
= Assembly


05
D6522 D6522 (M202)
(M207)
D579
5141
D2681
04
01
D6522
D3154
03 D333
(GS214)
(GS265)
02
D6522
5148_chap05_10.CDR
CASSETTE PART, CHASSIS - PART 1


1 CM+9514552130 LEISTE
BAR
REGLETTE
2 CM+9514551502 LICHTSCHRANKENHALTER
SENSOR BRACKET
SUPPORT BARRIERE LUMINEUS
3 CM+9514590100 LICHTSCHRANKE - (GS214, GS265)
LIGHT BARRIER - (GS214, GS265)
BARRIERE LUMINEUSE - (GS214, GS265)
4 CM+9514651450 MOTORWINKEL MONTIERT
MOTOR BRACKET ASSEMBLED
EQUERRE DU MOTEUR ASSEMBLE
5 CM+9514672200 SCHRITTMOTOR VOLLSTÄNDIG - (M202, M207)
STEPPER MOTOR ASSY - (M202, M207)
MOTEUR PAS A PAS COMPL. - (M202, M207)
= Assembly


06
04
05*
03
02
(GS220, GS270)
01*
(M205, M210)
5148_chap05_11.CDR


1 CM+9514550200 * WINKEL, GEN.
BRACKET, RIVETED
EQUERRE, RIVETE
2 CM+9514551700 WINKEL, MONT. - (M205, M210)
MOTOR BRACKET - (M205, M210)
EQUERRE, ASSEMBLE - (M205, M210)
TOOTHED BELT
COURROIE CRANTEE
5 CM+9514551750 * RIEMENUMLENKUNG
BELT DRIVING UNIT
COURROIE - ZONE DE RENVOI
TOOTHED BELT
COURROIE CRANTEE
= Assembly


06
(M204)
(M209)
01
05
03
02
(GS228)
(GS277)
04
5148_0100_12.CDR


1 CM+9514555010 LEISTE
BAR
REGLETTE
FLAT CABLE 4POL
CABLE PLAT 4POL
4 CM+9836056200 SCHUBSTANGE
TIE ROD
TIRANT
5 CM+9514555801 SCHWENKPLATTE VOLLSTÄNDIG
SWIVEL PLATE ASSY
PLAQUE PIVOTANTE COMPL.
6 CM+9514556201 SCHRITTMOTOR - (M204, M209)
STEPPER MOTOR - (M204, M209)
MOTEUR PAS A PAS - (M204, M209)
= Assembly


01 (M201)
(M206)
02
05
(GS230)
(GS280) 04
03
D3083
D2995
D320
07
D377
06
D6522
(M203)
(M208)
5148_chap05_13.CDR


1 CM+9514551351 RÖLLCHENMOTOR - (M201, M206)
ROLLER MOTOR - (M201, M206)
MOTEUR DES GALETS - (M201, M206)
2 CM+9514591001 RÖLLCHEN
ROLLER
ROULEAU
FLAT CABLE 4POL
CABLE PLAT 4POL
5 CM+9514653701 MOTORPLATTE VOLLSTÄNDIG - (M203, M208)
MOTOR PLATE ASSY - (M203, M208)
PLAQUE MOTEUR COMPL. - (M203, M208)
TENSION SPRING
RESSORT DE TRACTION
TOOTHED BELT
COURROIE CRANTEE
= Assembly


(GS222) 03 (GS224, GS274) 02

(GS278)
01
02 (GS216)
(GS266)
04
05
06
07 09
07
08
(GS226, GS276)
07
5148_chap05_14.CDR


1 CM+9514690500 LS-HALTER - (GS216, GS222, GS266, GS278)
SENSOR BRACKET - (GS216, GS222, GS266, GS278)
SUPPORT BARRIERE LUMINEUSE - (GS216, GS222, GS266, GS278)
FLAT CABLE 8POL
CABLE PLAT 8POL
FLAT CABLE 4POL
CABLE PLAT 4POL
5 CM+9514557003 ÖFFNER VOLLSTÄNDIG
OPENER COMPLETE
LOUP COMPLET
6 CM+9514659110 LICHTSCHRANKENFAHNE
LIGHT BARRIER LUG
CAVALIER DE PHOTO CELLULE
TENSION SPRING
RESSORT DE TRACTION
8 CM+9515670000 KASSETTENEINZUG ANSCHLAG LINKS - (GS226, GS276)
CASSETTE FEED STOP, LHS - (GS226, GS276)
INTRODUCTION DES CASSETTE A GAUCHE - (GS226, GS276)
9 CM+9515645181 KABEL FL CASSETTENANSCHL. 950MM
FLAT CABLE CASSETTE STOP 950MM
CABLE PLAT BUTEE CASSETTE 950MM
= Assembly


01
02 03 04 05 03 06 07 08
12 11 10 09
(GS210, GS260)
5148_chap05_15.CDR


1 CM+9047913370 LEITERPLATTENHALTER
PCB HOLDER
CARTE FIXATION
2 CM+9515645181 KABEL FL CASSETTENANSCHL. 950MM
FLAT CABLE CASSETTE STOP 950MM
CABLE PLAT BUTEE CASSETTE 950MM
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 8POL
CABLE PLAT 8POL
BUS CABLE 26POL
CABLE BUS 26POL
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
10 CM+9949981300 GS IOB-SIN-5STEP - (GS210, GS260)
5 FOLD MOTOR CONTROLLER PCB - (GS210, GS260)
CI IOB-SIN-5STEP - (GS210, GS260)
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
= Assembly


05
04
06
03* 09*
02
01
08
07*
5148_chap05_16.CDR
CASSETTE PART 1 AND 2


1 CM+9033175320 BÜGELVERSCHLUSS
LOCK BRACKET
FERMOIR
2 CM+9514547560 MASSEBAND 2MM BLANK 70MM
GROUND CABLE 70MM
CABLE DE MASSE 70MM
3 CM+9514550200 * WINKEL, GEN.
BRACKET, RIVETED
EQUERRE, RIVETE
4 CM+9514550210 WINKEL
BRACKET
EQUERRE
BUS CABLE 26POL
CABLE BUS 26POL
6 CM+9514647661 KABELBAUM
CABLE HARNESS
FAISCEAU DE CABLE
7 CM+9514651001 * RAHMEN VOLLSTÄNDIG
CASSETTE INPUT UNIT
CHASSIS COMPLET
8 CM+9514651073 FAHNE
LUG
CAVALIER
9 CM+9514654001 * RAHMEN VOLLSTÄNDIG
CASSETTE OUTPUT UNIT
CHASSIS COMPLET
= Assembly
CASSETTE PART 1 AND 2


D5682
D117 D706
02 04
(M701)
D5682
D117
D2681
D335
D6522
03
01
D706
5148_chap05_17.CDR
DOOR LHS


1 CM+9514818700 INTERLOCKBUEGEL
INTERLOCK BRACKET
TAQUET INTERLOCK
3 CM+9514617992 LUFTFILTER
AIR FILTER
FILTRE A AIR
4 CM+9514636200 LÜFTER 24V VERDRAHTET - (M701)
FAN 24V - (M701)
VENTILATEUR 24V - (M701)
= Assembly
DOOR LHS


01
(M300)
02
04
03
(GS302)
(GS304)
05
09
(GS300)
08
(GS312)
06
07 (GS306)
(GS310)
CR85-X
Type 5148/100 (up to SN <4000)
CR75.0
Type 5146/101
Type 5144/105 (up to SN <6500) 5148_chap05_18.CDR
CPCI-RACK


CR85-X
Type 5148/100 (up to SN <4000)
CR75.0
1 CM+9514614250 LÜFTER VERDR. PCI-RACK 250MM - (M300) Type 5146/101
FAN WIRED, PCI-RACK 250MM - (M300)
VENTILATEUR CABLE, PCI-RACK 250MM - (M300)
Type 5144/105 (up to SN <6500)
2 CM+9048613570 SCSI ULTRA 3 TERMINATOR
SCSI ULTRA 3 TERMINATOR
SCSI ULTRA 3 TERMINATOR
3 CM+9514614402 EINSCHUB STORAGE KOMPLETT - (GS302, GS304)
PLUG-IN MODULE STORAGE COMPLETE - (GS302, GS304)
TIROIR STORAGE COMPLET - (GS302, GS304)
4 CM+9048613651 DISKETTENLAUFWERK 3,5"
FLOPPY-DISK-DRIVE 3,5"
LECTEUR 3,5" CR85-X
5 CM+9048613540 FESTPLATTE Type 5148/100 (up to SN <4000)
HARDDISK
DISQUE DUR CR75.0
6 CM+9514818500 REVIVE POWER SUPPLY (GS306) Type 5146/101
REVIVE POWER SUPPLY (GS306)
REVIVE POWER SUPPLY (GS306)
Type 5144/105 (up to SN <6500)
7 CM+9514614653 EINSCHUB IO-MASTER - (GS310)
PLUG-IN MODULE IO-MASTER - (GS310)
TIROIR IO-MASTER - (GS310)
8 CM+9514615014 OBERON 3 PCB - (GS312)
OBERON 3 PCB - (GS312)
OBERON 3 PCB - (GS312)
9 CM+9048613420 CPCI BACKPLANE 3 SLOT - (GS300)
CPCI BACKPLANE 3 SLOT - (GS300)
CPCI BACKPLANE 3 SLOT - (GS300)
= Assembly
CPCI-RACK


01
02
07**
03
06
05 04
** USB stick may contain a version

CR85-X older than the most recent one.
Type 5148/100 (as of SN 4000) In case update is performed by
CR75.0 the FSE via download from MedNet
Type 5146/105 (as of SN 6500) 5148_chap05_19.CDR
REVIVE RACK


07-2010 Type 5146/105, 5148/100 Agfa Company Confidential
Pos. Nr. Teile-Nr. Benennung CR85-X
Type 5148/100 (as of SN 4000)
CR75.0
1 CM+9514817100 REVIVE-RACK OHNE BOARD Type 5146/105 (as of SN 6500)
REVIVE-RACK WITHOUT PCB
REVIVE-RACK SANS CIRCUIT IMPRIMÉ
2 CM+9514817600 LUEFTER MIT WINKEL - (M300)
FAN BRACKET - (M300)
VENTILATEUR - (M300)
3 CM+9514818500 REVIVE POWER SUPPLY - (GS306)
REVIVE POWER SUPPLY - (GS306) CR85-X
REVIVE POWER SUPPLY - (GS306) Type 5148/100 (as of SN 4000)
4 CM+9514818000 REVIVE BOARD CR75.0
REVIVE PCB
CIRCUIT IMPRIMÉ REVIVE Type 5146/105 (as of SN 6500)
5 CM+9048614280 IDE HARD DISK
IDE HARD DISK
IDE HARD DISK
6 CM+9514814900 CABLE SET IDE HARD DISK
CABLE SET IDE HARD DISK
CABLE SET IDE HARD DISK
7 CM+9514888102 MEMORY STICK WITH SW ACP_5103
MEMORY STICK WITH SW ACP_5103
MEMORY STICK WITH SW ACP_5103
= Assembly
REVIVE RACK


05 D5682
D117
D703 07
D706
06
02
(M101)
03
(TR106) 04*
01
D321 D854
D855 D865
D539
5148_chap05_20.CDR
DOOR RHS, POWER UNIT - PART 1


1 CM+9033501080 DRUCKFEDER
COMPRESSION SPRING
RESSORT DE PRESSION
2 CM+9043172330 LÜFTER 24 VDC - (M101)
FAN 24 VDC - (M101)
VENTILATEUR 24 V CC - (M101)
3 CM+9043371770 TRANSFORMATOR 200-208-230V / 30V12A - (TR106)
TRANSFORMER - (TR106)
TRANSFORMATEUR - (TR106)
4 CM+9514517380 * RIEGEL
LATCH
VERROU
6 CM+9514617992 LUFTFILTER
AIR FILTER
FILTRE A AIR
7 CM+9514618300 LÜFTERWINKEL MONTIERT
FAN BRACKET ASSEMBLED
EQUERRE DU VENTILATEUR ASSEMBLE
= Assembly


04
(S103)
05 09
12
(GS104)
01
(S102)
07
07 08
(GS100)
02
06 10
02, 03
11
(GS102)
10 06 5148_chap05_21.CDR


1 CM+9042663040 TÜR, DECKELSCHALTER - (S102)
SAFETY SWITCH - (S102)
PORTE, INTERRUPTEUR DE COUVERCLE - (S102)
2 CM+9045196040 SICHERUNG T 2,5A
FUSE T 2,5A
FUSIBLE T 2,5A
3 CM+9045197160 SICHERUNG T 1A
FUSE SLOW-BLOW 1A
INERTIE FUSIBLE 1A
4 CM+9045231790 ÜBERSTROMSCHUTZSCHALTER 10A - (S103)
OVERCURRENT CIRCUIT BREAKER 10A - (S103)
DISJONCTEUR DE SURCHARGE 10A - (S103)
5 CM+9514618100 TRAFOWINKEL MONT.
TRANSFORMER BRACKET ASSEMBLED
EQUERRE POUR TRANSFORMATEUR ASSEMBLE
FLAT CABLE 5POL
CABLE PLAT 5POL
7 CM+9514646700 KABEL FL/RD, 20POL
BUS CABLE, FLAT AND ROUND 20POLE
CABLE BUS PLAT ET CYLINDRIQUE 20POLE
8 CM+9514648903 MULTI-SUPPLY-BOARD - (GS100)
MULTI-SUPPLY-BOARD - (GS100)
MULTI-SUPPLY-BOARD - (GS100)
9 CM+9514680101 KABELBAUM 3POL
CABLE HARNESS 3POLE
FAISCEAU DE CABLE 3POLE
10 CM+9514680122 KABELBAUM 3/2POL
CABLE HARNESS 3/2POLE
FAISCEAU DE CABLE 3/2POLE
11 CM+9515564204 GS PROG. ERASURE-CONTROL V2 - (GS102)
PCB PROG. ERASURE-CONTROL V2 - (GS102)
CI PROG. ERASURE-CONTROL V2 - (GS102)
12 CM+9515564401 GS CURRENT-SENSE - (GS104)
PCB CURRENT-SENSE - (GS104)
CI CONTROLE COURANT - (GS104)
= Assembly


01 05
06
08
D221 07
D353
D81 D221 07
02
03
04
09
10
11
5148_chap05_22.CDR
ERASURE UNIT


1 CM+9033175470 SCHIEBER F. SCHLOSS LS 100
LATCH FOR LOCK LS 100
LAME POUR VERROU LS 100
2 CM+9045065820 HALOGENLAMPE, 12V 100W
HALOGEN LAMP, 12V 100W
LAMPE HALOGEN, 12V 100W
3 CM+9045065740 FASSUNG 6,35 24V
SOCKET 6,35 24V
SOCLE 6,35 24V
4 CM+9047187970 ANSATZSCHRAUBE M4X0,7
SHOULDER SCREW M4X0,7
VIS A EPAULEMENT M4X0,7
5 CM+9514535440 KG2-FILTER
FILTER
FILTRE
6 CM+9514635002 LÖSCHEINHEIT
ERASURE UNIT
UNITE D'EFFACEMENT
7 CM+9514635430 ARRETIERFEDER
RETAINNING PLATE
PLAQUE DE RETENUE
8 CM+9514635501 FRONTSCHEIBE GEKL.
FRONT GLAS PLATE GLUED
DISQUE FRONTAL COLLE
9 CM+9514635851 FASSUNGSLEISTE VERKABELT
SOCKET BAR WITH CABLE
BARRETTE AVEC CABLE
10 CM+9514535520 DICHTRING, MIT MONTAGESCHEIBE
FOAM GASKET
FOAM GASKET
11 CM+9514645320 KABEL 20x1AGG16
WIRE 20x1AGG16
CABLE 20x1AGG16
= Assembly
ERASURE UNIT


01*
02
(GS401, GS402)
10
D542
12 03
D2514
04
D706
D540
D6426
D2514
D2861
11 (GS401, GS402)
ONLY FOR DEVICES
WHICH ARE LOCATED
HIGHER THAN 2000M
ABOVE SEE LEVEL
(SEE SB DD+DIS276.07E)
08
(MG402)
08
(MG401)
D6426
D2514
09
05
07 D542
(GS406)
07 06
(GS404)
5148_chap05_23.CDR
IP TRANSPORT, OUTPUT - PART 1


1 CM+9514866001 * GESTELL, AUSGABE
FRAME, OUTPUT
CHASSIS, SORTIE
2 CM+9514660601 LEITBLECH GROSS GEP., AUSGABE
GUIDE PLATE, LARGE, OUTPUT
TOLE DE GUIDAGE, GRANDE SORTIE
3 CM+9514563052 VERRIEGELUNG OBEN
LOCK TOP
VERROUILLAGE, EN HAUT
4 CM+9514563090 ROBOTER-ANSCHLAG
ROBOT - STOP
UNITE DE SEPARATION AUTOMATIQUE - BUTEE
5 CM+9514566081 ANSCHLAG UNTEN, AUSGABE
STOP BOTTOM, OUTPUT
BUTEE EN BAS, SORTIE
6 CM+9514666450 WIPPE VORN, KOMPLETT
ROCKER FRONT, COMPLETE
BASCULE AVANT, COMPLET
8 CM+9042421700 HUBMAGNET - (MG401, MG402)
LIFTING MAGNET - (MG401, MG402)
SOLÉNOÏDE DE LEVÉE - (MG401, MG402)
9 CM+9514666500 WIPPE HINTEN, KOMPLETT
ROCKER BACK, COMPLETE
BASCULE DERRIERE, COMPLET
10 CM+9514662303 PUMPENPLATINE KOMPLETT - (GS401, GS402)
PUMP PLATE, COMPLETE - (GS401, GS402)
PLAQUE DE LA POMPE, COMPLET - (GS401, GS402)
11 CM+9514862300 PUMPENPLATINE (HI), KOMPLETT - (GS401, GS402) ONLY FOR DEVICES WHICH ARE LOCATED
PUMP BOARD (HI), COMPLETE - (GS401, GS402) HIGHER THAN 2000M ABOVE SEE LEVEL
DISQUE DE POMPE (HI) COMPLET - (GS401, GS402) (SEE SB DD+DIS276.07E)
12 CM+9042421640 MAGNETVENTIL
SOLENOID VALVE
ELECTROVANNE
= Assembly


01
02
10
(GS412) 03
D372
D2514
D579
12
(GS414 / 04 (M401)
GS416)
D372
D2514
D579
10
(GS418)
11 06
09
07
05
08
5148_chap05_24.CDR


1 CM+9514861001 ROBOTER, AUSGABE
ROBOT, OUTPUT
UNITE DE SEPARATION AUTOMATIQUE, SORTIE
2 CM+9514864861 KETTE KOMPLETT ROBOTERSCHLITTEN
ENERGY CHAIN COMPLETE ROBOT CARRIAGE
CHAINE D'ENERGIE COMPLET CHARIOT DU ROBOT
SPACER
ECARTEUR
4 CM+9514665101 MOTOR KOMPLETT - (M401)
MOTOR DRIVE UNIT - (M401)
MOTEUR COMPLET - (M401)
5 CM+9514665190 ZAHNRIEMENRAD
TOOTHED BELT WHEEL
POULIE A COURROIE CRANTEE
TOOTHED BELT
COURROIE CRANTEE
TOOTHED BELT
COURROIE CRANTEE
8 CM+9033501070 ZUGFEDER RZ-096X
TENSION SPRING RZ-096X
RESSORT DE TRACTION RZ-096X
9 CM+9514665850 SCHLAUCHGRUPPE KOMPL.
HOSE GROUP COMPLETE
ENSEMBLE CONVERTIBLES COMPLET
FLAT CABLE 4POL
CABLE PLAT 4POL
= Assembly


03 (GS410)
D372 03
02 D2514
D579
01 (GS408)
04
06
07
09
08
07
05 12 06
11
(M400)
D372
D2514
D579
05
10
10
5148_chap05_25.CDR


1 CM+9514661200 SEPARIEREINHEIT, AUSGABE
SEPARATING UNIT, OUTPUT
UNITE DE SEPARATION, SORTIE
2 CM+9514665152 LICHTSCHRANKE KOMPLETT
SENSOR BRACKET
PHOTO CELLULE, COMPLET
3 CM+9514647521 KABELBAUM FL 8POL
FLAT CABLE HARNESS 8POLE
FAISCEAU DE CABLE PLAT 8POLE
4 CM+9514565502 SAUGERGRUPPE
SUCTION CUP ASSEMBLY
ENSEMBLE VENTOUSES
5 CM+9514661600 SCHLAUCHGRUPPE, SAUGERHEBEL
HOSE ASSEMBLY, SUCTION CUP LEVER
ENSEMBLE CONVERTIBLES LEVIER VENTOUSE
TOOTHED BELT
COURROIE CRANTEE
7 CM+9514661211 RIEMENSPANNER
BELT TENSIONER
TENDEUR DE COURROIE
8 CM+9514661400 SCHLAUCHGRUPPE F. 4KT-WELLE
HOSE GROUP FOR SQUARE SHAFT
ENSEMBLE CONVERTIBLES POUR ARBRE A 4 PANS
TOOTHED BELT
COURROIE CRANTEE
10 CM+9514665802 LAGERBOCK
BEARING BRACKET
SUPPORT
TOOTHED BELT
COURROIE CRANTEE
= Assembly


01*
02
D6424
D2514
D2861
03
(GS422)
(GS420) 05
07
D706
D2514
04
D542
D6426 (GS422)
06 (GS420)
ONLY FOR DEVICES WHICH ARE LOCATED
HIGHER THAN 2000M ABOVE SEE LEVEL
(SEE SB DD+DIS276.07E) 5148_chap05_26.CDR
IP TRANSPORT, INPUT - PART 1


1 CM+9514663000 * GESTELL, EINGABE
FRAME, INPUT
CHASSIS, ENTREE
2 CM+9514563052 VERRIEGELUNG OBEN
LOCK TOP
VERROUILLAGE, EN HAUT
3 CM+9514563090 ROBOTER-ANSCHLAG
ROBOT - STOP
UNITE DE SEPARATION AUTOMATIQUE - BUTEE
4 CM+9514563081 ANSCHLAG, UNTEN - EINGABE
STOP, BOTTOM - INPUT
BUTEE, INFERIEUR - ENTREE
5 CM+9514662303 PUMPENPLATINE KOMPLETT - (GS420, GS422)
PUMP PLATE, COMPLETE - (GS420, GS422)
PLAQUE DE LA POMPE, COMPLET - (GS420, GS422)
6 CM+9514862300 PUMPENPLATINE (HI), KOMPLETT - (GS420, GS422) ONLY FOR DEVICES WHICH ARE LOCATED
PUMP BOARD (HI), COMPLETE - (GS420, GS422) HIGHER THAN 2000M ABOVE SEE LEVEL
DISQUE DE POMPE (HI) COMPLET - (GS420, GS422) (SEE SB DD+DIS276.07E)
7 CM+9042421640 MAGNETVENTIL
SOLENOID VALVE
ELECTROVANNE
= Assembly


05
10
D372
D2514
D579
11
04 (GS428)
(GS430) 07
(GS432) (M403)
D372
D2514
D579
11
(GS434)
12 02
09
03
08
06
01
5148_chap05_27.CDR


1 CM+9033501070 ZUGFEDER RZ-096X
TENSION SPRING RZ-096X
RESSORT DE TRACTION RZ-096X
TOOTHED BELT
COURROIE CRANTEE
TOOTHED BELT
COURROIE CRANTEE
5 CM+9514664864 KETTE KOMPLETT ROBOTERSCHLITTEN
ENERGY CHAIN COMPLETE ROBOT CARRIAGE
CHAINE D'ENERGIE COMPLET CHARIOT DU ROBOT
6 CM+9514665000 ROBOTER, EINGABE
ROBOT, INPUT
UNITE DE SEPARATION AUTOMATIQUE, ENTREE
8 CM+9514665190 ZAHNRIEMENRAD
TOOTHED BELT WHEEL
POULIE A COURROIE CRANTEE
9 CM+9514665850 SCHLAUCHGRUPPE KOMPL.
HOSE GROUP COMPLETE
ENSEMBLE CONVERTIBLES COMPLET
SPACER
ECARTEUR
FLAT CABLE 4POL
CABLE PLAT 4POL
= Assembly


05 (GS424)
D372 05
D2514
D579
10 (GS426)
04
09
02
06
01
07
06
08 03 02
11
(M402)
D372
D2514
D579
08
12
12
5148_chap05_28.CDR


TOOTHED BELT
COURROIE CRANTEE
TOOTHED BELT
COURROIE CRANTEE
TOOTHED BELT
COURROIE CRANTEE
4 CM+9514565502 SAUGERGRUPPE
SUCTION CUP ASSEMBLY
ENSEMBLE VENTOUSES
5 CM+9514647521 KABELBAUM FL 8POL
FLAT CABLE HARNESS 8POLE
FAISCEAU DE CABLE PLAT 8POLE
6 CM+9514661211 RIEMENSPANNER
BELT TENSIONER
TENDEUR DE COURROIE
7 CM+9514661400 SCHLAUCHGRUPPE F. 4KT-WELLE
HOSE GROUP FOR SQUARE SHAFT
ENSEMBLE CONVERTIBLES POUR ARBRE A 4 PANS
8 CM+9514661600 SCHLAUCHGRUPPE, SAUGERHEBEL
HOSE ASSEMBLY, SUCTION CUP LEVER
ENSEMBLE CONVERTIBLES LEVIER VENTOUSE
9 CM+9514665152 LICHTSCHRANKE KOMPLETT
SENSOR BRACKET
PHOTO CELLULE, COMPLET
10 CM+9514665200 SEPARIEREINHEIT, EINGABE
SEPARATING UNIT, INPUT
UNITE DE SEPARATION, ENTREE
12 CM+9514665802 LAGERBOCK
BEARING BRACKET
SUPPORT
= Assembly


05
02
(GS610)
04
01
(GS620)
03
(GS622)
CR85-X
Type 5148/100
CR75.0
Type 5146/105 (as of SN 6000) 5148_chap05_29.cdr
SCAN MODULE - PART 1


CR85-X
Type 5148/100
CR75.0
1 CM+9514827003 OPTIKBAUGRUPPE - (GS620) Type 5146/105 (as of SN 6000)
OPTIC MODULE - (GS620)
ENSEMBLE OPTIQUE - (GS620)
2 CM+9949981300 GS IOB-SIN-5STEP - (GS610) CR85-X
5 FOLD MOTOR CONTROLLER PCB - (GS610)
CI IOB-SIN-5STEP - (GS610) Type 5148/100
3 CM+9514830800 PMT DETECTOR MIT LICHTSAMMLER - (GS622) - (TYPECR75.0
5146/105, 5148/100 ONLY)
Type 5146/105 (as of SN 6000)
PMT WITH LIGHT COLLECTOR - (GS622) - (TYPE 5146/105, 5148/100 ONLY)
DETECTEUR PMT - (GS622) - (TYPE 5146/105, 5148/100 ONLY)
PCB HOLDER
CARTE FIXATION
5 CM+9514621070 VERKLEIDUNG
PLASTIC COVER
PLASTIC COVER
= Assembly


05
02
(GS622)
(GS620)
03
04
(GS610)
01
CR75.0
Type 5146/101 (up to SN < 6000) 5148_chap05_30.CDR


07-2010 Type 5146/101 Agfa Company Confidential
Item no. Part No. Description CR75.0
Pos. no. Nr. de Ref. Denomination Type 5146/101 (up to SN <6000)
PCB HOLDER
CARTE FIXATION
2 CM+9514622504 PMT-MODUL - (GS622) - (TYPE 5146/101 ONLY)
PMT MODULE - (GS622) - (TYPE 5146/101 ONLY)
MODULE PMT - (GS622) - (TYPE 5146/101 ONLY)
3 CM+9514827003 OPTIKBAUGRUPPE - (GS620) CR75.0
OPTIC MODULE - (GS620)
ENSEMBLE OPTIQUE - (GS620)
Type 5146/101 (up to SN <6000)
4 CM+9949981300 GS IOB-SIN-5STEP - (GS610)
5 FOLD MOTOR CONTROLLER PCB - (GS610)
CI IOB-SIN-5STEP - (GS610)
5 CM+9514621070 VERKLEIDUNG
PLASTIC COVER
PLASTIC COVER
= Assembly


03
06
02
05
D3252 D2763
01
04 D2513
D2851 D2763
01
D369
D3252
CR85-X
04 D2851
Type 5148/100 D2851
CR75.0 D3252
Type 5146/105 (as of SN 6000) 04 5148_chap05_31.CDR


CR85-X
Type 5148/100
CR75.0
1 CM+9033175370 RIEGELVERSCHLUSS Type 5146/105 (as of SN 6000)
LOCKING BAR LOCK
VERROU
2 CM+9514624451 BOWDENZUG KOMPL.
BOWDEN CABLE TRACTION COMPLETE CR85-X
CABLE SOUS-GAINE COMPLET
Type 5148/100
3 CM+9514822202 SLOWSCAN 17:1 VOLLSTÄNDIG - (TYPE 5146/105, 5148/100 ONLY)
SLOWSCAN 17:1 COMPLETE - (TYPE 5146/105, 5148/100CR75.0
ONLY)
Type 5146/105 (as of SN 6000)
SLOWSCAN 17:1 COMPLET - (TYPE 5146/105, 5148/100 ONLY)
4 CM+9514623770 SCHEIBE
WASHER
RONDELLE
5 CM+9514824251 BÜRSTENHALTEBLECH KOMPLETT - (TYPE 5146/105, 5148/100 ONLY)
BRUSH STRIP COMPLETE - (TYPE 5146/105, 5148/100 ONLY)
BAGUETTE A BROSSES COMPLET - (TYPE 5146/105, 5148/100 ONLY)
6 CM+9949946400 GS IR-EMPFAENGER - (TYPE 5146/105, 5148/100 ONLY)
IR RECEIVER - (TYPE 5146/105, 5148/100 ONLY)
RECEPTEUR IR - (TYPE 5146/105, 5148/100 ONLY)
= Assembly


01
03
02
D3252 D2763
05
04 D2513
D2851 D2763
05
D369
D3252
04 D2851
D2851
D3252
04
CR75.0
Type 5146/101 (up to SN < 6000)
5148_chap05_32.CDR


Item no. Part No. Description CR75.0
Pos. no. Nr. de Ref. Denomination Type 5146/101 (up to SN <6000)
1 CM+9514690200 ABLAGEBLECH OHNE LICHTSCHRANKEN - (TYPE 5146/101 ONLY)

TRAY WITHOUT LIGHT BARRIERS - (TYPE 5146/101 ONLY)
RECEPTACLE SANS PHOTOCELLULES - (TYPE 5146/101 ONLY)
2 CM+9514624451 BOWDENZUG KOMPL.
BOWDEN CABLE TRACTION COMPLETE CR75.0
CABLE SOUS-GAINE COMPLET Type 5146/101 (up to SN <6000)
3 CM+9514622207 SLOWSCAN VOLLSTÄNDIG - (TYPE 5146/101 ONLY)
SLOWSCAN COMPLETE - (TYPE 5146/101 ONLY)
SLOWSCAN COMPLET - (TYPE 5146/101 ONLY)
4 CM+9514623770 SCHEIBE
WASHER
RONDELLE
5 CM+9033175370 RIEGELVERSCHLUSS
LOCKING BAR LOCK
VERROU
= Assembly


D5681
03 D2778
04
02
D444
D2765 01
(M702)
06
(GS612)
05
CR85-X (M612)
Type 5148/100
CR75.0
Type 5146/105 (as of SN 6000)


CR85-X
Type 5148/100
CR75.0
1 CM+9514625100 SCHRITTMOTOR - (M702) Type 5146/105 (as of SN 6000)
STEPPER MOTOR - (M702)
MOTEUR PAS A PAS - (M702)
2 CM+9514525900 KUPPLUNG VOLLSTÄNDIG CR85-X
CLUTCH COMPLETE
ACCOUPLEMENT COMPLET
Type 5148/100
3 CM+9514820851 CR75.0
AUSRICHTUNG POSTSCAN - (TYPE 5146/105, 5148/100 ONLY)
Type 5146/105 (as of SN 6000)
POSTSCAN ALIGNMENT - (TYPE 5146/105, 5148/100 ONLY)
ALIGNEMENT POSTSCAN - (TYPE 5146/105, 5148/100 ONLY)
FLAT CABLE 4POL
CABLE PLAT 4POL
5 CM+9514545240 SCHRITTMOTOR VERD. - (M612)
STEPPER MOTOR WIRED - (M612)
MOTEUR PAS A PAS CABLE - (M612)
= Assembly


01
04
D5681
06 D2778
(GS612)
09
02
D444
D2765
05 03
(M612) (M702)
08
D2443
01
D3008
07
D579
D2514
CR75.0 D542
Type 5146/101 (up to SN < 6000)


CR75.0
Type 5146/101 (up to SN <6000)
1 CM+9514526502 ANDRUCKWELLE MONT. - (TYPE 5146/101 ONLY)

PRESSURE SHAFT ASSEMBLED - (TYPE 5146/101 ONLY)
ARBRE DE PRESSION - (TYPE 5146/101 ONLY)
2 CM+9514525900 KUPPLUNG VOLLSTÄNDIG
CLUTCH COMPLETE
ACCOUPLEMENT COMPLET
3 CM+9514625100 SCHRITTMOTOR - (M702)
STEPPER MOTOR - (M702)
MOTEUR PAS A PAS - (M702)
4 CM+9514620850 AUSRICHTUNG POSTSCAN - (TYPE 5146/101 ONLY) CR75.0
POSTSCAN ALIGNMENT - (TYPE 5146/101 ONLY)
ALIGNEMENT POSTSCAN - (TYPE 5146/101 ONLY)
Type 5146/101 (up to SN <6000)
7 CM+9514526874 MITNEHMER - (TYPE 5146/101 ONLY)
DRIVER - (TYPE 5146/101 ONLY)
GOUPILLE D'ENTRAINEMENT - (TYPE 5146/101 ONLY)
TOOTHED BELT
COURROIE CRANTEE
FLAT CABLE 4POL
CABLE PLAT 4POL
= Assembly


02
05
02
04
(GS616)
06
01
03
(M622)
5148_chap05_35.CDR


TOOTHED BELT
COURROIE CRANTEE
2 CM+9514526874 MITNEHMER
DRIVER
GOUPILLE D'ENTRAINEMENT
5 CM+9514620801 AUSRICHTUNG PRESCAN
PRESCAN ALIGNMENT
ALIGNEMENT PRESCAN
FLAT CABLE 4POL
CABLE PLAT 4POL
= Assembly


04
(M621)
05
03
(GS618)
06 09
06
07
(GS626)
(GS628)
D6522
D2514
D2853
02
03 01
(GS614)
08
5148_chap05_36.CDR


TENSION SPRING
RESSORT DE TRACTION
2 CM+9514524113 SCHENKELFEDER
LEG SPRING
RESSORT A BRANCHES
4 CM+9514626603 ABHEBEMOTOR KOMPLETT - (M621)
LIFT MOTOR COMPLETE - (M621)
MOTEUR DE LEVAGE COMPLET - (M621)
5 CM+9514626701 ANTIEBSWELLE KOMPLETT
DRIVE SHAFT COMPLETE
ARBRE D'ENTRAINEMENT COMPLET
6 CM+9514645921 KABELBAUM FL
FLAT CABLE HARNESS
FAISCEAU DE CABLE PLAT
7 CM+9514690300 LICHTSCHRANKENSATZ - (GS626, GS628)
LIGHT BARRIER SET - (GS626, GS628)
JEU PHOTO CELLULE - (GS626, GS628)
FLAT CABLE 4POL
CABLE PLAT 4POL
FLAT CABLE 4POL
CABLE PLAT 4POL
= Assembly


06
06
D2873
D2514
D579 05
(GS202)
04
02
(GS206)
D706
D4338
07
01
(M212)
03
5148_chap05_37.CDR
ROTATION DRIVE


STEPPER MOTOR COMPLETE - (M212)
MOTEUR PAS A PAS COMPLET - (M212)
3 CM+9514619251 LICHTSCHRANKE VOLLSTÄNDIG
SENSOR BRACKET
BARRIERE LUMINEUSE COMPL.
SPACER
ECARTEUR
TOOTHED BELT
COURROIE CRANTEE
FLAT CABLE 4POL
CABLE PLAT 4POL
= Assembly
ROTATION DRIVE


01 02
04
03
06
07 CM+9514565502 (1x)
05
CM+9514571252 (1x)
CM+9514662303 (1x) CM+9042421700 (1x)

CM+9514648903 (1x)
CM+9514670100 (1x)
CM+9949981406 (1x)
CM+9514861001 (1x)
CM+9514614303 (1x) CM+9514614653 (1x)
CM+9514822807 (1x) CM+9042663040 (1x)

CM+9949981300 (1x)
5148_chap05_38_M.cdr
MODIFICATION KITS / ACCESSORIES


1 CM+9515510152 CU-FILTER VERPACKT
CU FILTER PACKED
FILTER CU EMBALLE
2 CM+9514810900 ALU FILTER VERPACKT
ALUMINIUN FILTER PACKED
ALUMINIUN FILTER PACKED
3 CM+9514610550 TESTBILD CD AGFA V1.0
TEST PATERN CD AGFA V1.0
CD TEST IMAGE AGFA V1.0
4 CM+9832010000 ADC TESTSHEET KASSETTE
ADC TESTSHEET CASSETTE
ADC TESTSHEET CASSETTE
5 CM+9514885200 * LOKALES - SORTIMENT
LOCAL - KIT
LOCAL - KIT
6 CM+9514885301 WARTUNGS - SORTIMENT
MAINTENANCE - KIT
MAINTENANCE - KIT
7 CM+9514885100 REPARATUR - SORTIMENT
REPAIR - KIT
REPAIR - KIT
99 CM+9514693000 * VERPACKUNG FÜR ADC COMPACT PLUS
PACKING FOR ADC COMPACT PLUS
EMBALLAGE POUR ADC COMPACT PLUS
99 CM+9999910070 VDO HAND-DRUCKMESSGERÄT
VDO HAND MANOMETER
VDO MANOMÈTRE
= Assembly
MODIFICATION KITS / ACCESSORIES


01*
02
03*
12 04*
11 10
13
15 05
14
16
07
08
09
10 09
06 08
07
5148_chap05_50.CDR
CASSETTE CR MD 4.0 35X35 (TYPE 8304/780)


1 CM+9999911460 * CR MD 4.0 GENERAL PLATE 35X35 (EJYV5)
CR MD 4.0 GENERAL PLATE 35X35
2 CM+9830461304 CHIPKARTENHALTER, KOMPL.
CHIP CARD HOLDER, COMPLETE
PORTE CARTE PUCE, COMPLET
3 CM+9830461600 * DECKEL GESCHW.
COVER WELDED
COUVERCLE SOUDE
4 CM+9830460300 * BODEN VOLLSTÄNDIG
BOTTOM ASSY
FOND COMPL.
5 CM+9830030702 RIEGEL RECHTS VOLLSTÄNDIG
LATCH RHS COMPLETE
VERROU A DROITE COMPLET
6 CM+9830030802 RIEGEL LINKS VOLLSTÄNDIG
LATCH LHS COMPLETE
VERROU A GAUCHE COMPLET
TENSION SPRING
RESSORT DE TRACTION
8 CM+9830010340 UMLENKTEIL
GUIDE PART
PARITE DE RENVOI
9 CM+9830010351 KLINKE
PAWL
CLIQUET
10 CM+9830010032 REITER
SLIDE
CAVALIER
11 CM+9830430110 SCHARNIER
HINGE
CHARNIERE
12 CM+9830010552 ABWEISER BESCHICHTET
DEFLECTOR
DEFLECTEUR
13 CM+9830010381 BLATTFEDER RECHTS
LEAF SPRING RHS
RESSORT A BRANCHES A DROITE
14 CM+9830010391 BLATTFEDER LINKS
LEAF SPRING LHS
RESSORT A BRANCHES A GAUCHE
15 CM+9830011310 ALULABEL (FILMERKENNUNG)
ALU LABLE (FILM DETECTION)
ETIQUETTE ALU (DETECTION DE FILM)
16 CM+9830010440 SCHRAUBE
SCREW
VIS
= Assembly


02*
03* 01*
04
05*
14
06*
13 12
15
17 07
16
18
09
10
11
12 11
08 10
09
5146_chap05_54.CDR


1 10+9999910790 * CR MD 4.0 GENERAL SET HR 24X30
CR MD 4.0 GENERAL SET HR 24X30
2 10+9999911940 * CR MD 4.0 GENERAL CASSETTE 24X30
CR MD 4.0 GENERAL CASSETTE 24X30
3 CM+9999911520 * CR MD 4.0 GENERAL PLATE 24X30 (EJYW7)
COVER WELDED
COUVERCLE SOUDE
BOTTOM ASSY
FOND COMPL.
LATCH RHS COMPLETE
LATCH LHS COMPLETE
TENSION SPRING
RESSORT DE TRACTION
GUIDE PART
PARITE DE RENVOI
11 CM+9830010351 KLINKE
PAWL
CLIQUET
12 CM+9830010032 REITER
SLIDE
CAVALIER
HINGE
CHARNIERE
DEFLECTOR
DEFLECTEUR
LEAF SPRING RHS
LEAF SPRING LHS
SCREW
VIS
= Assembly


02*
03* 01*
04
05*
14
06*
13 12
15
17 07
16
18
09
10
11
12 11
08 10
09
5146_chap05_54.CDR


1 10+9999911980 * CR MD 4.0 GENERAL SET HR 18X24
2 10+9999911950 * CR MD 4.0 GENERAL CASSETTE 18X24
3 CM+9999911530 * CR MD 4.0 GENERAL PLATE 18X24 (EJYXA)
COVER WELDED
COUVERCLE SOUDE
BOTTOM ASSY
FOND COMPL.
LATCH RHS COMPLETE
LATCH LHS COMPLETE
TENSION SPRING
RESSORT DE TRACTION
GUIDE PART
PARITE DE RENVOI
11 CM+9830010351 KLINKE
PAWL
CLIQUET
12 CM+9830010032 REITER
SLIDE
CAVALIER
HINGE
CHARNIERE
DEFLECTOR
DEFLECTEUR
LEAF SPRING RHS
LEAF SPRING LHS
SCREW
VIS
= Assembly


01*
02
03*
12 04*
11 10
13
15 05
14
16
07
08
09
10 09
06 08
07
5148_chap05_50.CDR
CASSETTE CR MD 4.0 10"X12" (TYPE 8308/780)


1 CM+9999911470 * CR MD 4.0 GENERAL PLATE 10X12" (EJY1G)
CR MD 4.0 GENERAL PLATE 10X12"
3 CM+9830861600 * DECKEL GESCHWEISST
COVER WELDED
COUVERCLE SOUDE
BOTTOM ASSY
FOND COMPL.
LATCH RHS COMPLETE
LATCH LHS COMPLETE
TENSION SPRING
RESSORT DE TRACTION
GUIDE PART
PARITE DE RENVOI
9 CM+9830010351 KLINKE
PAWL
CLIQUET
10 CM+9830010032 REITER
SLIDE
CAVALIER
HINGE
CHARNIERE
DEFLECTOR
DEFLECTEUR
LEAF SPRING RHS
LEAF SPRING LHS
SCREW
VIS
= Assembly


01*
02
03*
12 04*
11 10
13
15 05
14
16
07
08
09
10 09
06 08
07
5148_chap05_50.CDR


1 CM+9999911480 * CR MD 4.0 GENERAL PLATE 8X10" (EJYZE)
COVER WELDED
COUVERCLE SOUDE
BOTTOM ASSY
FOND COMPL.
LATCH RHS COMPLETE
LATCH LHS COMPLETE
TENSION SPRING
RESSORT DE TRACTION
GUIDE PART
PARITE DE RENVOI
9 CM+9830010351 KLINKE
PAWL
CLIQUET
10 CM+9830010032 REITER
SLIDE
CAVALIER
HINGE
CHARNIERE
DEFLECTOR
DEFLECTEUR
LEAF SPRING RHS
LEAF SPRING LHS
SCREW
VIS
= Assembly


01
02*
11 03*
10 09
12
14 04
13
15
06
07
08
09 08
05 07
06
5148_chap05_53.CDR


1 CM+9831661302 CHIPKARTENHALTER ADC-C 15X30
CHIP CARD HOLDER
PORTE CARTE PUCE ADC-C
COVER WELDED
COUVERCLE SOUDE
BOTTOM COMPLETE
FOND COMPLET
LATCH RHS COMPLETE
LATCH LHS COMPLETE
TENSION SPRING
RESSORT DE TRACTION
GUIDE PART
PARITE DE RENVOI
8 CM+9830010351 KLINKE
PAWL
CLIQUET
9 CM+9830010032 REITER
SLIDE
CAVALIER
HINGE
CHARNIERE
DEFLECTOR
DEFLECTEUR
LEAF SPRING RHS
LEAF SPRING LHS
SCREW
VIS
= Assembly


02*
03* 01*
04
05*
14
06*
13 12
15
17 07
16
18
09
10
11
12 11
08 10
09
5146_chap05_54.CDR


1 10+9999911960 * CR MD 4.0 GENERAL SET SR 35X43
CR MD 4.0 GENERAL SET SR 35X43
CR MD 4.0 GENERAL SET SR 35X43
2 10+9999911930 * CR MD 4.0 GENERAL CASSETTE SR 35X43
CR MD 4.0 GENERAL CASSETTE SR 35X43
CR MD 4.0 GENERAL CASSETTE SR 35X43
3 CM+9999911450 * CR MD 4.0 GENERAL PLATE 35X43 (EJYU3)
COVER WELDED
COUVERCLE SOUDE
BOTTOM ASSY
FOND COMPL.
LATCH RHS COMPLETE
LATCH LHS COMPLETE
TENSION SPRING
RESSORT DE TRACTION
GUIDE PART
PARITE DE RENVOI
11 CM+9830010351 KLINKE
PAWL
CLIQUET
12 CM+9830010032 REITER
SLIDE
CAVALIER
HINGE
CHARNIERE
DEFLECTOR
DEFLECTEUR
LEAF SPRING RHS
LEAF SPRING LHS
SCREW
VIS
= Assembly


01*
02
03*
12 04*
11 10
13
15 05
14
16
07
08
09
10 09
06 08
07
5148_chap05_50.CDR
CASSETTE CR MD 4.0 21X43 (43X35 VERT.) (TYPE 8320/785)


1 CM+9999911450 CR MD 4.0 GENERAL PLATE 35X43 (EJYU3)
COVER WELDED
COUVERCLE SOUDE
BOTTOM ASSY
FOND COMPL.
LATCH RHS COMPLETE
LATCH LHS COMPLETE
TENSION SPRING
RESSORT DE TRACTION
GUIDE PART
PARITE DE RENVOI
9 CM+9830010351 KLINKE
PAWL
CLIQUET
10 CM+9830010032 REITER
SLIDE
CAVALIER
HINGE
CHARNIERE
DEFLECTOR
DEFLECTEUR
LEAF SPRING RHS
LEAF SPRING LHS
SCREW
VIS
= Assembly
CASSETTE CR MD 4.0 21X43 (43X35 VERT.) (TYPE 8320/785)


01*
02
03*
12 04*
11 10
13
15 05
14
16
07
08
09
10 09
06 08
07
5148_chap05_50.CDR
CASSETTE CR MD 4.0 21X43 AS. (43X35 ASS.) (TYPE 8320/790)


1 CM+9999911450 CR MD 4.0 GENERAL PLATE 35X43 (EJYU3)
COVER WELDED
COUVERCLE SOUDE
BOTTOM ASSY
FOND COMPL.
LATCH RHS COMPLETE
LATCH LHS COMPLETE
TENSION SPRING
RESSORT DE TRACTION
GUIDE PART
PARITE DE RENVOI
9 CM+9830010351 KLINKE
PAWL
CLIQUET
10 CM+9830010032 REITER
SLIDE
CAVALIER
HINGE
CHARNIERE
DEFLECTOR
DEFLECTEUR
LEAF SPRING RHS
LEAF SPRING LHS
SCREW
VIS
= Assembly
CASSETTE CR MD 4.0 21X43 AS. (43X35 ASS.) (TYPE 8320/790)


03*
02* 01* 04
05*
12
06
13 07
14
09
10
11
06
11
08 10
09
5148_chap05_042.CDR
CASSETTE CR MM3.0 MAMMO 18X24 (TYPE 8330/785)


1 10+9999912130 * CR MM 3.0 MAMMO SET 18X24
CR MM 3.0 MAMMO SET 18X24
2 10+9999912150 * CR MM 3.0 MAMMO PLATE 18X24
CR MM 3.0 MAMMO PLATE 18X24
3 CM+9833010000 CR MAMMO CASSETTE 18X24
CR MAMMO CASSETTE 18X24
5 CM+9833061402 * DECKEL VOLLSTÄNDIG
COVER COMPLETE
COUVERCLE COMPLET
6 CM+9830010032 REITER
SLIDE
CAVALIER
LATCH RHS COMPLETE
LATCH LHS COMPLETE
TENSION SPRING
RESSORT DE TRACTION
GUIDE PART
PARITE DE RENVOI
11 CM+9830010351 KLINKE
PAWL
CLIQUET
HINGE
CHARNIERE
SCREW
VIS
15 CM+9833012200 PUSHING FINGERS
PUSHING FINGERS
PUSHING FINGERS
16 CM+9833060600 DECKELFEDER UND RÜCKHALTER
DECKELFEDER UND RÜCKHALTER
= Assembly


03*
02* 01* 04
05*
12
06
13 07
14
09
10
11
06
11
08 10
09
5148_chap05_042.CDR


1 10+9999912140 * CR MM 3.0 MAMMO SET 24X30
2 10+9999912160 * CR MM 3.0 MAMMO PLATE 24X30
3 CM+9833110000 CR MAMMO CASSETTE 24X30
5 CM+9833161402 * DECKEL VOLLSTÄNDIG
COVER COMPLETE
COUVERCLE COMPLET
6 CM+9830010032 REITER
SLIDE
CAVALIER
LATCH RHS COMPLETE
LATCH LHS COMPLETE
TENSION SPRING
RESSORT DE TRACTION
GUIDE PART
PARITE DE RENVOI
11 CM+9830010351 KLINKE
PAWL
CLIQUET
HINGE
CHARNIERE
SCREW
VIS
15 CM+9833012200 PUSHING FINGERS
PUSHING FINGERS
PUSHING FINGERS
16 CM+9833060600 DECKELFEDER UND RÜCKHALTER
= Assembly


Spare Parts Kit Categories
R 'Repair' Parts required to repair a machine

Kit `R` should be part of the field service engineers` car stock.
Quantity covers requirements for ca. 10 machines.
Adapt quantity locally depending on:
• Number of machines
• Extension of the service area
• Local service structure (centralized / decentralized)
• Stockpilling
I 'Installation' Parts required to install a machine

Kit `I` should be available as case stock.
Includes all parts to perform the installation (does not comprise parts
included in the shipment).
Quantity covers one single machine installation.
M 'Maintenance' Parts required to maintain a machine

Kit `M` should be available as case stock.
Includes all parts required to perform a maintenance according to the
maintenance checklist.
Quantity covers one single maintenance.
L 'Local stock' Extremely expensive or bulky parts

Kit `L` should be part of the local central warehouse.
Determine quantity depending on costs and on the installed base.
Spare Parts Kit Order Numbers
Order Number Spare Part Kit Version

CM+9514885100 REPAIR KIT 2
CM+9514885200 LOCAL KIT 2
CM+9514885301 MAINTENANCE KIT 2


Type Overview
This spare parts list is valid for the following machine type(s):
Device Name Type Number Specification

CR 75.0 DIGITIZER 5146/0101 EOSTJ
CR 75.0 5146/0105 ---
CR85-X 5148/0100 ES74S
Accessory Overview
Following accesssories are separately available:
Accessory Order Number

PROSAT WIPERS ETRTM
PROSAT WIPERS 10+9999912190


HEALTHCARE
Imaging Services Service Documentation
This number is needed for production line only:
A60146900 CR User Station
Type 5157 / 100
This document describes:

• The Safety Directions for the CR User Station (CRUS)
• How to install the CR User Station
• The basic functionality of the CRUS
• Other Service aspects, e.g. Installation Planning

4.1 12-2010 • Added digitizers CR 35-X and CR 85-X as supported
devices. See section 1.
• Updated installation instructions with regard to USB
connection of ID-Tablet. See section 3.5.
• Applied new document template.
Document Title
Not applicable

so_standard_e_template_v07
DD+DIS025.05E CR User Station
► Manufacturer
Publisher
D – 81539 München
Germany
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium,
or its affiliates.
WARNING:
INSTRUCTION:
(1) Read the “Generic Safety Directions” document
the equipment.
(2) Strictly observe all safety directions within the “Generic Safety Directions” and on
the product.

Edition 4, Revision 1 CR User Station Page 2 of 31

12-2010 5157 / 100 Agfa Company Confidential
LIST OF CONTENTS
1 INTRODUCTION ......................................................................................................................5
2 SAFETY INSTRUCTIONS........................................................................................................7
2.1 General Safety Instructions.......................................................................................................7
2.2 Safety Precautions for the Monitor ...........................................................................................8
2.3 Safety Instructions for Cleaning the CR User Station...............................................................8
2.4 Relevant Warning Label............................................................................................................8
2.5 Safety Compliance....................................................................................................................9
3 INSTALLATION INSTRUCTIONS ..........................................................................................10

3.1 Mounting to the Base Plate.....................................................................................................10
3.2 Removing the ID Tablet from the CR User Station.................................................................11
3.3 Installing Hub and Uninterruptible Power Supply (UPS) ........................................................11
3.4 Installing Monitor, Keyboard and Mouse ................................................................................13
3.5 Re-Installing the ID Tablet ......................................................................................................15
3.6 Selecting Power Settings ........................................................................................................16
3.7 Connections and Grids ...........................................................................................................17
3.8 Docking the CRUS to a CR 25.0 / CR35-X Digitizer...............................................................18
3.9 Exchanging the Monitor Rack .................................................................................................20
3.10 Adjusting the Monitor ..............................................................................................................23
4 FUNCTIONAL DESCRIPTION ...............................................................................................24

4.1 Components of the CR User Station ......................................................................................24
4.2 Standard Workflow with the CR User Station .........................................................................25
4.3 Direct ID Workflow with the CR User Station..........................................................................26
5 TROUBLESHOOTING............................................................................................................26
5.1 Isolating Transformer ..............................................................................................................26
5.2 ID Tablet..................................................................................................................................27
6 SPARE PARTS LIST ..............................................................................................................28

7 MAINTENANCE......................................................................................................................28


8 INSTALLATION PLANNING...................................................................................................28
8.1 Dimensions .............................................................................................................................28
8.1.1 CR User Station stand-alone ..................................................................................................28
8.1.2 CR User Station with CR 25.0/CR 35-X .................................................................................29
8.2 CR User Station with CR 75.0/CR 85-X .................................................................................29
8.3 Technical Data ........................................................................................................................30
8.4 Connections ............................................................................................................................31
8.4.1 Mains Fuse Protection ............................................................................................................31
8.4.2 ID Tablet..................................................................................................................................31
8.4.3 Connection Cables..................................................................................................................31


1 Introduction
The CR User Station (CRUS) is an operating console that facilitates the work of the
radiographer. It is suitable for all CR environments: centralized, decentralized or
personal CR solutions.
It has been designed in line with the look and feel of the range of the new generation
digitizers, combining with the digitizers to form a “whole”. It provides a professional way
of delivering an integrated solution for computer equipment in Agfa’s CR offering.
Its modular ergonomic design offers space for:

• Workstation for image handling, processing and dispatching,
• LCD flat-screen monitor
• Network switch, mouse, keyboard
• Uninterruptible Power Supply (UPS)
• Cassette storage
The CRUS can be installed as a stand-alone configuration, working together with

a CR 25.0/CR35-X or CR 75.0/CR85-X digitizer.
For an optimal workflow the CRUS can also be docked directly to CR 25.0 / CR 35-X.
The CRUS can not be docked directly to CR 75.0 / CR 85-X.
CR User Station as stand-alone

configuration with a CR 25.0 / CR 35-X
or a CR 75.0 / CR 85-X
CR User Station docked

to a CR 25.0 / CR 35-X
Figure 1


This documentation includes the mechanical installation, power selection, technical

data and connections of the CRUS. A short functional description, with an overview of
the components is also included in this Service Documentation. As the CRUS is
maintenance-free, there are no maintenance instructions or checklists available.
NOTE:
• For all required information concerning digitizers, where the CRUS is attached
to, please refer to the relevant Service Documentation:
• CR 25.0: DD+DIS071.04E
• CR 35-X: DD+DIS219.06E
• CR 75.0: DD+DIS002.04E
• CR 85-X DD+DIS378.05E
The scope of delivery of the CRUS comprises:

• Furniture
• Isolating transformer
• ID Tablet
• Accessories Kit


2 Safety Instructions
2.1 General Safety Instructions

• The CRUS complies with the EN 60950 standard for
Information Technology. This means that, although it is absolutely safe,
patients may not come in direct contact with the equipment. Therefore, the
operator console must be placed outside a radius of 1.5 m around the
patient.
• Perform no other operations on the CRUS than those described in this document.
• Pay attention when working near the pedestal: the foot projects slightly and
could be tripped on. When rolling the pedestal away from its position, take
care not to pull or put any strain on power or network leads.
• When moving the CRUS, take care that it remains stable at all times. In particular,
the following considerations should be kept in mind:
- The nature of the floor and any floor-coverings, carpets, etc
- Any obstructions such as cables
- Any slopes to be negotiated
• To avoid collisions and instability the monitor must be turned over the
ID Tablet when moving longer distances, as shown below:
Figure 2
• Make sure that the two safety caps are mounted on top of the right side rollers in
case of stand-alone CRUS (this means that the CRUS is not connected to a
CR 25.0/CR 35-X Digitizer), as shown below.
Figure 3


2.2 Safety Precautions for the Monitor

• The monitor must be fixed on the monitor arm with screws.
• If the monitor arm is re-positioned in a different height, the lock must be
closed.
2.3 Safety Instructions for Cleaning the CR User Station

Pull the power plug out of the CRUS prior to cleaning the equipment and switch off the
UPS (Uninterruptible Power Supply) if installed.
2.4 Relevant Warning Label
Pay attention to the warning label at the rear side of the CRUS:
Check power selection before connecting to mains
Figure 4


2.5 Safety Compliance
The CRUS complies with:

• The general safety regulations EN 60950, EN 60601-1-2, and UL 60950
• CSA C22.2 No. 60950
• The radio interference regulations EN 55022:1997, Class B and FCC 47,
Part 15, Subchapter B, Class A
The safety compliance is only guaranteed by using equipment supplied by Agfa (refer
to ‘Technical specifications’ on page 21 of the User Manual 2313). Using other
equipment will void the safety compliance.
In combination with a digitizer the isolating transformer assures that the digitizer still
complies with EN 60601-1-1 medical, electrical systems.
The CR User Station bears the CE mark and fully complies with the
CE Directive 89/336/EEC and with the federal code of the United States, bearing on:
• Emission and immunity according to EN 60601-1-2, for emissions the
equipment complies with EN 55011 class A (CISPR 11).
This is a Class A product. In a domestic environment this product may
cause radio interference in which case the user may be required to take
adequate measures.
• Emissions according to 47 CFR part 15 subpart B, Class A.
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
• Radio-parameters of the ID Tablet according to ETS 300330.
The ID Tablet complies with:

• UL 60950, Third Edition,
• CAN/CSA 22.2 No. 60950, Third Edition (cUL),
• EN 60950 1:2001 TÜV certified.


3 Installation Instructions
3.1 Mounting to the Base Plate
NOTE:
The actions described in this section apply only, if the CRUS is installed as stand-
alone device.
Skip this section if you want to dock it to a CR 25.0 / CR 35-X digitizer.
(1) Put base plate on the ground at the

final position of the CRUS.
(2) Move the unequipped CRUS onto it.
Figure 5
(3) Screw four Phillips screws slightly to

the thread nuts of the base plate.
Attend that the base plate does not
bend up by tightening the screws.
Figure 6
(4) Mount safety caps on top of the right

side rollers.
Figure 7


3.2 Removing the ID Tablet from the CR User Station
(1) Loosen the Phillips screw

(see circle).
(2) Pull the ID Tablet to the front and lift it

off carefully
(see arrow).
(3) Unplug the power supply and the

connection to the control PC.
Figure 8
3.3 Installing Hub and Uninterruptible Power Supply (UPS)
(1) Unscrew the two grids at the rear side

of the CRUS.
(2) Insert the hub (A) from above

between the brackets at the rear wall.
(3) Pass the mains cable of the hub

through the cut of the front bracket
(B), plug it in the hub and fix the
bracket with two screws (5.5 mm, C).
Figure 9
(4) Insert the UPS
(5) Plug in the power cable of the UPS to

the isolating transformer.
(6) Connect the power cables of control

PC and monitor to the UPS.
(7) Push the feet of the UPS in the four

borings at the bottom (arrows; the
fourth boring is hidden by the UPS).
Figure 10


(8) Apply foam to the bracket (Figure 11).
Figure 11
(9) Fix it with four screws to the furniture

(Figure 12).
Figure 12
Result Hub and UPS are installed in the CRUS.


3.4 Installing Monitor, Keyboard and Mouse
(1) Insert the monitor arm (A) in the

socket (B) and fix it with the Allen
screw (C, 5 mm) at the desired
height.
Figure 13
NOTE:
By default, a rack for the Barco monitor is installed.
If you have a Barco monitor, go directly to step (2).
If you have another monitor, exchange the rack before proceeding
with step (2). The exchange of the rack for the NEC monitor is
described in section 3.9.
(2) Unpack the monitor and fix it to the

monitor rack with screws (see
arrows).
NOTE:
Figure 14 is an example.
Installations of other
monitors, e.g. with adapter
plates, may look different.
Figure 14
(3) Adjust the monitor according to
section 3.10.


(4) Put keyboard and mouse into their

predefined position.
Figure 15
(5) Unscrew the cable duct at the

monitor arm
(two Phillips screws).
(6) Pass the cable in the duct and close

it.
(7) Place the monitor adapter beside the

UPS and connect it to the monitor
and the power supply.
(8) Install other cables as usual with PC

installations. Pass the cables
accurately in the provided cable Figure 16
ducts.
Result Monitor, Keyboard and Mouse are installed in the CRUS.


3.5 Re-Installing the ID Tablet
(1) Put the ID-Tablet back to its place and fix the Phillips screw
(see Figure 8, page 11).
(2) Connect the USB cable coming from the ID-Tablet to a free USB port of the PC.
(3) Fix the two cassette brackets

beneath the ID-Tablet.
Figure 17


3.6 Selecting Power Settings
(1) You find the possible

primary voltages with the
corresponding currents for the
fuses at the rear side of the
CRUS:
100 V: 6.3 AT
120 V 5.0 AT
230 V 2.5 AT
240 V 2.5 AT
Figure 18
(2) Take out the plastic bushing above

the power socket.
Figure 19
(3) Check that both fuses have

current values which fit the local
mains voltage.
If fuses must be changed, take the

appropriate fuses from the
accessory pack.
Figure 20


(4) Take out the adjustment element

and insert it with the country-
specific voltage at the left side
(230 V in the example).
20
100
2 01
240
Figure 21
(5) Check that the correct

mains voltage is visible in the
small window of the plastic
bushing
(230 V in the example).
Figure 22
(6) Put the plastic bushing back.
Result The power settings are adjusted.
3.7 Connections and Grids
(1) Connect the network cable of the digitizer to the hub of the CRUS.
(2) Connect the CRUS to the hospital network.
(3) Reinstall both rear grids.
NOTE:
If you want to dock the CRUS to a CR 25.0 digitizer, continue with section 3.8.
Result The installation of the CRUS as a stand-alone device is finished. Connect it to the
mains.


3.8 Docking the CRUS to a CR 25.0 / CR35-X Digitizer
(1) Fix the sticky tape to the side panel

facing the digitizer (arrows).
Figure 23
(2) Move the CRUS to its final position

next to the digitizer.
Figure 24


(3) Position the attaching plate in such a

way, that the axis of the wheel of the
digitizer is caught.
Figure 25
(4) Swivel attaching plate by 90° and

fasten two Phillips screws at the
CRUS side panel.
This connection prevents the CRUS

from unintended moving.
Figure 26
(5) Turn the wheels of the CRUS

inwards and lock the brakes.
Figure 27
(6) Place the side cover such that the

cutout (see arrow) is on the upper
side.
(7) Mount the side cover with two

screws (7 mm, circles).
(8) Connect the CRUS to the mains.

Figure 28
Result The CRUS is installed and docked to the CR 25.0 / CR 35-X.


3.9 Exchanging the Monitor Rack (NEC monitors only)
• By default, the CRUS is equipped with

the monitor rack for the
Barco monitor (see Figure 29).
• If you have a NEC monitor, you will
have to exchange the monitor rack.
For this, follow the instructions in this
section.
Figure 29
(1) Unscrew the lever

(Allen key, size 4) and remove it.
Figure 30
(2) Unscrew the quick opening device

with your hand.
Figure 31


NOTE:
The monitor rack, the bearing and the
washers can easily fall down!
Be careful when removing the axis.
(3) Push the axis out of its bearing.
Figure 32
(4) Remove monitor rack, bearing and

two washers from the retainer.
Figure 33
NOTE:
If the monitor rack is not fixed properly, it
may tilt unwanted.
Check that the hole of the retainer (see
circle) and the form of the axis fit smoothly
together.
Figure 35
Figure 34
(5) Align the bearing with the NEC

monitor rack.
Figure 36


(6) Fix the monitor rack with the axis on

the retainer.
The arrows indicate the places for
the washers.
Figure 37
(7) Screw the quick opening device into

the lever.
Figure 38
(8) Screw the quick opening device with

the lever back onto the end of the
axis.
Figure 39
Result The monitor rack is exchanged.


3.10 Adjusting the Monitor
Adjust the inclination of the monitor by using the lever at the rear side:
NOTE:
The lever is a quick-fix system: Its fixed or loose position can be changed when it is
pulled (lever free, see Figure 40).
There is no need to open the Allen screw at the axis for the adjustment of the monitor.
(1) Support the monitor by holding it at the

bottom side.
lever lever
(2) Loosen lever by turning counter-
free locked
clockwise.
(3) Adjust the inclination.

loose
(4) Fix the lever by turning clockwise.
fixed
Figure 40
Result The individual components of the CR User Station are ready for use now.


4 Functional Description
4.1 Components of the CR User Station
Monitor (*)
Keyboard (*)
Mouse support Cassette storage
ID Tablet
Cassette storage
Inside:
- Isolating transformer
- PC (*)
- UPS (*)
- Network Switch (*)
Figure 41
The CRUS consists of the following components:

• Operator console
• Isolating transformer
• Integrated ID Tablet
• Monitor arm
• Top storage rack for up to six cassettes
• Two side storage racks for up to five cassettes each
Optional components (*) are:

• PC /QS or NX workstation
• LCD flat screen monitor
• Mouse, keyboard
• Network switch or hub
• UPS


4.2 Standard Workflow with the CR User Station
identify store exposed

exposed and identified
cassette cassette waiting
in the ID Tablet to be scanned
3
store 2
exposed
cassette
store
scanned
and erased
cassette
4
Figure 42
Together with a digitizer the CRUS offers an optimum workflow:
• Up to five exposed cassettes are stored in the upper side storage racks (1).
• The exposed cassettes are then identified in the ID Tablet (2).
• The exposed and identified cassettes are inserted directly into the digitizer or, if the
digitizer is busy, stored in the top storage rack (3).
• The scanned and erased cassettes waiting to be used again are stored in the lower
side storage rack (4).


4.3 Direct ID Workflow with the CR User Station
In order to save time it is also possible to use the CRUS for Direct ID.
• For this an exposed but unidentified cassette is inserted into the digitizer.
• By entering the cassette, the digitizer reads the cassette information of the RF Tag
and a communication to the CRUS is opened.
• The digitizer starts scanning the IP and sends an ID Data Request Message to the
CRUS. On the monitor of the CRUS the ID window pops up and the ID data have to
be entered.
• After the user completed the information at the CRUS, it is sent back to the digitizer.
The communication channel is closed afterwards.
5 Troubleshooting
5.1 Isolating Transformer
Symptom The secondary winding of the isolating transformer is without current.
Defect Defective fuse
Solution Check fuses and replace them if necessary.
Three fuses are installed at the isolating

transformer in the CRUS:
(1) Primary: 2 x e.g. 2.5AT/230 V (according to
country specific voltage) inside the plastic
bushing of the voltage adjustment
(2) Secondary: 1 x 2.0A T / 500V inside the
fuse box
Exchange fuses can be ordered as follows:
2.0AT – CM+9 0451 9609 0
2.5AT – CM+9 0451 9604 0
5.0AT – CM+9 0452 3188 0
6.3AT – CM+9 0452 3187 0
Figure 43
WARNING:
Fire hazard:
Only use fuses of the exact value and characteristics stated above.


5.2 ID Tablet
Symptom ID Tablet does not work.
Defect The main switch is in position off.
Solution Check if the main switch of the ID Tablet lights green.
Figure 44


6 Spare Parts List
For the current Spare Parts List refer to MedNet GSO Library.
7 Maintenance
The CRUS is free of maintenance.
8 Installation Planning
The device is suitable for continuous operation.
8.1 Dimensions
8.1.1 CR User Station stand-alone
Height 1010 mm (39.8’’)

Height with monitor arm and 1710 mm (67.3’’)
19” monitor max.
Width without cassette rack 320 mm (12.6’’)
Depth 650 mm (25.6’’)
Footprint with racks: 530 x 650 mm
(20.9’’ x 25.6’’)
without racks: 520 x 650 mm
(20.5’’ x 25.6’’)


8.1.2 CR User Station with CR 25.0/CR 35-X
Required free space for optimum operation (all dimensions in cm (inch)):
193 (75”)
5 (2”)
43 (17”) 45 (18”) 100 (40”)
5 (2”)
Digitizer
64 (25”)
75 (30”)
200 (77”)
120 (47”)
Figure 45
8.2 CR User Station with CR 75.0/CR 85-X
Required free space for optimum operation (all dimensions in cm (inch)):
10 (4”) 203 (79”)

5 (2”)
43 (17”) 61 (23”)
5 (2”)
68 (27”)
64 (25”)
Digitizer
200 (77”)
127 (48”)
Figure 46


8.3 Technical Data
Weight • 53 kg (empty)
• Approx. 100 kg (fully equipped)
Operating Conditions
Temperature 10°C – 30°C
Change of temperature 0.5°C / min.
Humidity 15% RH to 80% RH
Specifications of the Isolating Transformer

Power input, switchable (primary winding) 100V AC / 120V AC /
230V AC / 240V AC
Power output (secondary winding) 230V AC
Dimensions 220 mm x 170 mm x 200 mm
(8.7’’ x 6.7’’ x 7.9’’)
(H x W x D)
Specifications of the Integrated ID Tablet

input voltage 100 - 240V AC; 5 V DC
frequency 50 - 60 Hz
classification Class III
Type Label
The type label is at the rear side of the CRUS.
Figure 48
Figure 47


8.4 Connections
8.4.1 Mains Fuse Protection
CRUS
Primary:
100 V 6,3 A, slow blow
120 V 5,0 A, slow blow
230 – 240 V 2,5 A, slow blow
CR 25.0
Operating voltage:
230 V / 240 V + 10%
120 V + 10%
100 V + 10%
Mains Fuse Protection
Europe 16 A, slow blow
USA & Japan 15 A, slow blow
8.4.2 ID Tablet
The ID Tablet is delivered with an Agfa specific USB connector.
8.4.3 Connection Cables
The following cables are included as standard delivery.

Connection cable I-2500-S
Connection cable 5-15P/IEC 320 C13
USB cable Agfa specific USB connector
Local and International wiring regulations must be observed. Check all supplies and
voltages, currents, trips and fuses with the hospital facilities department or their
engineers.


Spare Parts List
Document No: DD+DIS180.05M
CR User Station
Type 5157/100
Internal update: 4
Edition 3, Revision 2 Document Node ID: 14578088

02-2011 Printed in Germany spare_parts_e_template_v09
Manufacturer
Agfa HealthCare N.V
Published by
D - 81539 München
Germany
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V., Belgium,
or its affiliates.
WARNING:
INSTRUCTION:
the equipment.
the product.
WARNING:
Hazards may be introduced because of component failure or improper

operation.
INSTRUCTION:
• Only approved Agfa HealthCare accessories must be used. For a list of
compatible accessories contact your local Agfa HealthCare organization or
www.agfa.com.
NOTE:
Document Type ‘Order List’ in the GSO Library.

Edition 3, Revision 2 CR User Station Chapter 5 / 2

Document History
Edition, Release Changes compared to previous Version 3.1

Revision Date
3.2 02-2011 New ID-Board instead of HF-Board and Digital Board
(as of SN10.000)
NOTE:
Agfa reserves the right to deliver compatible parts or alternative parts.
Prices to the original order may differ.
Contact
Europe
Europe [email protected]
[email protected]
Overseas
Overseas [email protected]
[email protected]
Spare Parts returns
NOTE:
For Recycling
Recycling of theInformation
electronicplease refer to:waste equipment will ensure safety
and electrical
of human health and the environment.
For information about electronic and electrical waste equipment disposal,
http://intra.agfanet/cd/ep/ehs.nsf
recovery and collection points, please contact your local waste disposal service
or producer / distributor of this equipment.
If your equipment contains removable batteries or accumulators please dispose
of these separately according to local regulations.


Contents
LEISTUNGSEINHEIT
POWER UNIT
MODULE DE PUISSANCE
PAGE 12 - 13
ID STATION - BIS FN 10.000

ID STATION - UP TO SN 10.000
ID STATION - JUSQU’AU NS 10.000
PAGE 8 - 9
GESTELL
FRAME
CHÂSSIS
PAGE 6 - 7
ID STATION - AB FN 10.000
ID STATION - AS OF SN 10.000
ID STATION - A PARTIR DE NS 10.000
PAGE 10 - 11


How to navigate the Spare Parts List online with the

Acrobat Reader
(1) Open Bookmarks.
(2) Click on "CONTENTS".
(3) See overview of the modules.

(4) Click on requested module.
(5) Appropriate page opens.
(6) Click on green arrow to

navigate back to the overview
of the modules.


08
06
05
09
07
04
03*
02
01
5157_chap05_01.CDR
FRAME


02-2011 TYPE 5157/100 Agfa Company Confidential
1 CM+9515777350 LENKROLLE MIT FESTSTELLER MONT.
GUIDE ROLLER WITH ARRESTING LEVER INSATLLED
ROUE GUIDE AVEC LEVIER DE BLOCAGE MONTER
2 CM+9515777250 LENKROLLE MONT.
GUIDE ROLLER INSTALLED
ROUE GUIDE MONTER
3 CM+9515778120 * HALTEWINKEL
SUPPORT BRACKET
EQUERRE DE MAINTIEN
4 CM+9515778151 ABLAGE
TRAY
RANGEMENT
5 CM+9515777420 MONITORWINKEL
MONITOR BRACKET - (FOR BARCO MONITOR)
EQUERRE DU MONITEUR
6 CM+9515777922 ZWISCHENPLATTE
INTERMEDIATE PLATE - (FOR NEC MONITOR)
PLAQUE D'ECARTEMENT
HINGE
CHARNIERE
8 CM+9039000290 ENTRIEGELUNGSGRIFF
RELEASE HANDLE
POIGNEE DE DÉERROUILLAGE
9 CM+9037160600 GUMMIKAPPE
RUBBER FOOT
PIED CAOUTCHOUC
99 CM+9515791000 VERPACKUNG CR USER STATION
PACKING CR USER STATION
EMBALLAGE CR USER STATION
= Assembly
FRAME


01*
07
08
04 06
02
05 05
03
5157_chap05_02.CDR


1 CM+9515777750 * VERKLEIDUNG KASSETTENEINGABE
PANELING CASSETTE INPUT
REVÊTEMENT INTRODUCTION CASSETTE
2 CM+9516211602 HF-PLATINE
HF BOARD
HF DISQUE
3 CM+9516211850 DIGITALPLATINE - FÜR SERIELLE SCHNITTSTELLE
DIGITAL BOARD - FOR SERIAL INTERFACE
DIGITAL DISQUE - POUR INTERFACE SÉRIE
3 CM+6013500 USB UPGRADE PACKAGE
USB UPGRADE PACKAGE
USB UPGRADE PACKAGE
4 CM+9516212101 RESET PLATINE
RESET BOARD
RESET DISQUE
5 CM+9516290200 FLACHBANDKABEL
RIBBON CABLE
CABLE RUBAN
6 CM+9047710950 RS232-KABEL
RS232 CABLE
CABLE RS232
7 CM+9048613960 NETZMODUL 24V/1,3A PMA30S24
POWER SUPPLY 24V/1,3A PMA30S24
BLOC D'ALIMENTATION 24V/1,3A PMA30S24
8 CM+9047710960 USB-A-B KABEL
USB-A-B CABLE
CABLE USB-A-B
= Assembly


01*
05
04
03
02
5157_chap05_03.CDR


1 CM+9515777750 * VERKLEIDUNG KASSETTENEINGABE
PANELING CASSETTE INPUT
REVÊTEMENT INTRODUCTION CASSETTE
2 CM+6014590 FLACHBANDKABEL RESETSCHALTER - ID PLATINE
RIBBON CABLE RESET BOARD - ID BOARD
CABLE RUBAN RESET DISQUE - ID BOARD
3 CM+9516212101 RESET PLATINE
RESET BOARD
RESET DISQUE
4 CM+9516211650 ID-BOARD
ID-BOARD
ID-BOARD
5 CM+9516212600 USB CABLE
USB CABLE
USB CABLE
= Assembly


02
01
03, 04, 05
5157_chap05_04.CDR
POWER UNIT


1 CM+9515777711 TRENNTRAFO
TRANSFORMER
TRANSFORMATEUR
2 CM+9045196090 SICHERUNG T 2A
FUSE SLOW-BLOW T 2A
INERTIE FUSIBLE T 2A
3 CM+9045196040 SICHERUNG T 2,5A
FUSE T 2,5A
FUSIBLE T 2,5A
4 CM+9045231880 SICHERUNG (T 5A) UL - 6,3X32MM
FUSE (T 5A)
FUSIBLE (T 5A)
5 CM+9045231870 SICHERUNG (T 6,25A)
FUSE (T 6,25A)
FUSIBLE (T 6,25A)
= Assembly
POWER UNIT


Spare Parts Kit Categories
R 'Repair' Parts required to repair a machine

Kit `R` should be part of the field service engineers` car stock.
Quantity covers requirements for ca. 10 machines.
Adapt quantity locally depending on:
• Number of machines
• Extension of the service area
• Local service structure (centralized / decentralized)
• Stockpilling
I 'Installation' Parts required to install a machine

Kit `I` should be available as case stock.
Includes all parts to perform the installation (does not comprise parts
included in the shipment).
Quantity covers one single machine installation.
M 'Maintenance' Parts required to maintain a machine

Kit `M` should be available as case stock.
Includes all parts required to perform a maintenance according to the
maintenance checklist.
Quantity covers one single maintenance.
L 'Local stock' Extremely expensive or bulky parts

Kit `L` should be part of the local central warehouse.
Determine quantity depending on costs and on the installed base.
Spare Parts Kit Order Numbers
• Not available


Type Overview
This spare parts list is valid for the following machine type(s):
Device Name Type Number Specification

CR User Station 5157/0100 EPDNP
CR User Station 5157/0200
Accessory Overview
Following accesssories are separately available:
• Not available


Imaging Services Field Modifications
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)
Installation Instructions for

Digitizer Software ACP_4007

It provides the installation instructions for digitizer software ACP_4007.

Revision Date compared to previous Version 2.0
2.1 04-2007 • Added installation instructions for
ACPL1004 language files
Details see section 3.6 , page 14.
Document Title
Preceding Bulletin Release of ACPL1004 Language Files for Digitizer User
Interface of CR 85-X, DD+DIS088.07E


eq_07_field-modifications_e_template_v02
DD+DIS203.06E Field Modifications
WARNING:
INSTRUCTION:
the equipment.
on the product.


LIST OF CONTENTS
1 INTRODUCTION OF DIGITIZER SOFTWARE ACP_4007......................................................4

1.1 Purpose of the Modification ......................................................................................................4
1.2 CR Applications ........................................................................................................................4
1.3 Ex-Factory Installation ..............................................................................................................4
2 PREREQUISITES FOR INSTALLATION .................................................................................5

3 INSTALLATION PROCEDURE ................................................................................................6
3.1 Making Installation Floppy Disks...............................................................................................6
3.2 Creating a Backup ....................................................................................................................7
3.3 Updating from Software ACP_4005..........................................................................................7
3.4 Updating from Software Versions ≤ ACP_3403........................................................................8
3.5 Installing on a corrupted or blank Hard Disk...........................................................................10
3.6 Installation of ACPL1004 Language Files...............................................................................14
3.7 Concluding the Installation......................................................................................................15
4 VERIFICATION OF SUCCESSFUL INSTALLATION.............................................................16


1 Introduction of Digitizer Software ACP_4007
1.1 Purpose of the Modification

The software version ACP_4007 incorporates a check of the internal configuration
values of the photomultiplier.
Therefore the update of digitizer software is required before replacement of the
photomultiplier.
See chapter 3.8 of the service manual for the software release information.
1.2 CR Applications
Digitizer software ACP_4007 can be used for the following
CR applications:
• General Radiography (GenRad),
• Mammography (Mammo),
• General Radiography 50 µm (Extremities), and
• Full Leg – Full Spine (FLFS)
The software cannot be used for radiotherapy applications.
1.3 Ex-Factory Installation

Software AP_4007 or higher is installed on CR 85-X digitizers with following
serial numbers:
SN = 1017, 1019, 1021, 1023, 1025, 1026, 1027, 1029, 1030, 1031,
1032, 1036, 1047, 1052 and 1060
SN > 1069


2 Prerequisites for Installation
REQUIRED TOOLS:
You need max. 8 empty formatted floppy disks with 1.44 MB capacity each:
• one for the backup of site specific data and
• 7 for the preparation of the installation set of floppy disks
if you obtained the digitizer software from MedNet.
For the installation on a blank hard disk you need additionally:

• CD-ROM with test images (CM+9 5145 3055 0),
• your service PC which is equipped with a terminal program,
• a serial connection cable (RS232) with Sub D plugs (see figure 1).
9 pins 25 pins
figure 1
REQUIRED TIME:
• approximately 30 minutes for the software upgrade or
• approximately 60 minutes for the installation on the blank hard disk.


3 Installation Procedure
3.1 Making Installation Floppy Disks
Execute these actions if you downloaded the digitizer software from MedNet.
Skip them if you obtained the software via the spare parts supply.
(1) Extract all files from the downloaded Zip file.

Among the extracted files is the Zip file ACP_4007.zip.
(2) Extract all files from ACP_4007.zip into an empty folder on the service PC.
Seven sub-folders are created there:

HDFORMAT
PORTEX1
PORTEX2
ACP4007_1_3
ACP4007_2_3
ACP4007_3_3
LANG_FILES
NOTE:
For each of these folders, a floppy disk with the same name is created in the following
steps.
(3) Insert an empty floppy disk.
(4) Select the floppy drive entry (A:) in the Windows Explorer.
(5) Right-click the floppy drive entry and select Properties.
(6) Select tab General and enter the corresponding folder name,
e.g. HDFORMAT.
(7) Click button <OK>.
(8) Copy the contents of the folder (e.g. HDFORMAT) from the service PC to the
floppy disk.
(9) Remove the floppy disk from the drive and label it with the folder name, e.g.
HDFORMAT.
(10) Repeat steps (3) to (9) for the other five floppy disks.
Result Now you have the required installation set of floppy disks.


3.2 Creating a Backup

Before you do the software update, create a backup floppy disk with the
machine specific data in case you have to restore it later
in case of failure of the software installation.
For this, execute these actions:
(1) Open the left front door of the digitizer.

You need access to the cPCI rack with floppy disk drive and <Reset> switch.
(2) Enter the Service menu on the digitizer keypad and select
Save on floppy / Machine specific data.
(3) Follow the guidelines on the digitizer display.
NOTE:
In the rare case that a backup floppy cannot be generated in this way, obtain the
out-of-factory backup data using this link:
http://intra.agfanet/BU/MI/MEDNET3.NSF/EN/factorybackupftp.htm
3.3 Updating from Software ACP_4005
Install from floppy / Software.
(2) Follow the instructions on the digitizer display.
(3) Close the front door and switch off/ on the digitizer.
Wait until the system is ready.
Result The digitizer software is installed.Proceed with section 3.7.


3.4 Updating from Software Versions ≤ ACP_3403
Install from floppy / Software.
(2) Insert the floppy disk labeled PORTEX1 into the disk drive of the digitizer.
(3) Press the <Reset> switch on the cPCI rack.
(4) Wait until the control LED of the floppy disk drive is off.
(5) Remove the floppy disk.
(6) Insert the floppy disk labeled PORTEX2 into the disk drive of the digitizer.
(8) Wait until the control LED of floppy disk drive is off.
NOTE:
Do not insert any other floppy disk!
WAITING TIME:
Wait approx. 2 minutes.
The files of the Portex operating system are installed.


(11) Insert the floppy disk labeled ACP4007_1_3 into the disk drive of the digitizer.
WAITING TIME:
Wait approx. 2 minutes.
The system extracts the ACP_4007 software.
(24) Close the front door and switch off/ on the digitizer.


Result Normally, the digitizer performs its self test and afterwards changes its state to Ready.
Proceed with section 3.7.
If the digitizer does not perform the self test, the software installation was not successful.
The cause is a corruption of the file system on the hard disk.
Perform the installation according to section 3.5.
3.5 Installing on a corrupted or blank Hard Disk
NOTE:
This procedure must be carried out only if the hard disk of the digitizer is corrupted or
has been replaced by a blank one.
In this case the hard disk must be formatted using the installation disk HDFORMAT.
(1) Disconnect the digitizer from the network.

This is necessary since a default IP-Address and hostname is configured.
(2) Connect your service PC to the RS232 port at the cPCI rack.
(3) Start the terminal program by opening Windows menu

Start / Programs / Accessories / Communication / HyperTerminal.
(4) Create a new connection and select your serial port (e.g., COM1).
(5) Set terminal settings to 9600 baud, Xon/Xoff, no parity, 8 bit, 1 stop bit.
(6) Press <ENTER>.

The digitizer prompt shell> appears.
(7) Insert the floppy disk labeled HDFORMAT into the disk drive of the
cPCI rack.


(9) Confirm partitioning/formatting of the hard disk on your terminal with ‘y’.
(10) Wait until the system prompt is displayed on the terminal.
(12) Insert the floppy disk labelled PORTEX2 into the disk drive of the digitizer.
NOTE:
Do not insert any other floppy disk!



The system extracts the ACP_4007 software.
(34) Wait until the digitizer is ready.
Install from floppy / Machine specific data.
(36) Follow the guidelines on the digitizer display.

Use the backup floppy disk you created in section 3.2.
NOTE:
Without restoring the device-specific parameters, an operation of the digitizer is
impossible.


(37) Restore the test image files from CD (CM+9 5145 3055 0) to the directory
E:\testimg on the digitizer.
(38) Generate the CPF file with the QS, the VIPS or the CCM tool. Please refer to the
service documentation, chapter 1, for details.
Install from floppy / CPF-File.
(40) Follow the instructions displayed on the digitizer display.

Have a floppy disk ready for the backup of device-specific parameters.
(41) Reconnect the digitizer to the network.
(42) Disconnect the service PC.
(43) Close the front door and switch digitizer power off/ on.
Result The digitizer performs its self test and afterwards changes its state to Ready. Proceed
with section 3.7.


3.6 Installation of ACPL1004 Language Files
NOTE:
ACPL1004 language files are installed ex factory on following digitizers. Then a
installation of the ACPL1004 language files is not necessary.
• CR 85-X Type 5148/100: SN ≥ 1937 , CW 15/2007
• CR 75.0 Type 5146/105: SN ≥ 6031 , CW 15/2007
To install ACPL1004 language files and to change the language of the digitizer user
interface perform following procedure:
(1) Ensure that the digitizer is switched on.
(3) Choose
<INSTALL from floppy>
<language files>
(4) Open front doors of the digitizer.
(5) Insert floppy disk with ACPL1004 language files at disk drive of cPCI-Rack and
confirm with <;> on the local key pad.
(6) After a short while following message appears on the Service menu:
<Please remove the floppy and press ;>
Remove floppy disk and press ; to confirm.
(7) Following message appears in the Service menu:

<Do you want to change my user interface language>
To change the user interface language press ;.

To leave the menu without changing the language press :.
(8) Select user interface language from list and press ;.


(9) Exit Service menu by pressing :.
(10) When the system requests to confirm the changes press ;.
(11) Close the front door.
(12) Installation of ACPL1004 language files completed.
3.7 Concluding the Installation
NOTE:
Skip action (1) if the previous software version was ACP_1201 or higher.
(1) Scan or erase a cassette. The cassette doesn't need to be exposed.
(2) Open the left front door.
(3) Refresh your backup by following the guidelines of Service Menu topic Save on
floppy / Machine specific data.
(4) Close the front door.
NOTE:
If the version of the previous software was less than ACP_1007, perform IP Center and
Shading calibrations. Please refer to the service documentation, chapter 3.6.
NOTE:
If you use the digitizer for Mammography applications, enable “Mammo” manually in the
Service Menu of the digitizer.


4 Verification of successful Installation
Info / Device info.
(2) Check the entry Software.
Result If the entry Software is equal to ACP_4007, the software installation was successful.
Otherwise repeat the installation and closely follow the instructions in section 3.


Imaging Services Field Modifications
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)
► Content of Chapter 7: Field Modifications

This chapter contains the instructions for all modifications due to technical changes
since production start:
Document No. Contents Edition.

Revision
DD+DIS203.06E Installation Instructions for Device Software ACP_4007 2.1


eq_07_field-mod_toc_e_template_v02
Chapter 8
HEALTHCARE Manufacturing Standard
Imaging Services
Modifications
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document contains an overview of all the technical changes and their
chronological introduction as a production standard. This includes hardware and
software modifications.
Edition. Release Changes compared to previous version 2.0

Revision Date
2.1 12-2007 • Introduction of High Altitude Vacuum Pump
Details see section 1, page 4.
• Introduction of Oberon 3 Board
Details see section 2, page 4.
Document Title
n.a. n.a.


eq_08_modifications_e_template_v02
Agfa Company Confidential Copyright © 2007 HealthCare N.V.
DD+DIS378.05E Manufacturing Standard Modifications
WARNING:
INSTRUCTION:
the equipment.
on the product.


TABLE OF CONTENT
The following modifications of CR 85-X Type 5148/100 and CR 75.0 Type 5146/105
(as of SN ≥ 6000) are listed in chronological order, the latest modification on top of the
list.
timeline Modification Referenced Documents

2007
August 1. Introduction of High Altitude Vacuum Pump SB No. 04: DD+DIS278.07E,
Enclosure: DD+DIS151.07E
June 2. Introduction of Oberon 3 Board Enclosure: DD+DIS034.07E
April 3. Introduction of Language Files ACPL1004 SB No. 3: DD+DIS088.07E
February 4. Modification of cPCI-Rack n.a.
2006
October 5. Modification of the 5-fold Stepper Motor Board n.a.
July 6. Modification of Erasure Unit n.a.
May 7. Introduction of Digitizer Software ACP_4007 Chapter 3.8: DD+DIS202.06E,
Chapter 7: DD+DIS203.06E,
SB No. 2: DD+DIS201.06E
April 8. Introduction of Digitizer Software ACP_4005 Chapter 3.8: DD+DIS202.06E
SB – Service Bulletin


1 Introduction of High Altitude Vacuum Pump
Reason A modified vacuum pump has been introduced for the use of the
digitizer on sites between 2000 m and 4000 m above sea level.
Product(s) & The High Altitude Vacuum Pump is not part of series production and
Serial only available as upgrade kit for new installations or already installed
Number(s) digitizers as well as spare part for the replacement of modified
vacuum pumps, which are defective.
Part • Upgrade Kit “High Altitude Vacuum Pump for CR 75.0/CR 85-X”
Number(s) ABC Code: EZKFF
• Spare part “High Altitude vacuum pump”,
CM+9 5148 6230 0
Referenced • Service Bulletin No. 04, DD+DIS278.07E
Document(s)
• Enclosure - Replacement Instructions: High Altitude Vacuum
Pump for Use on Sites between 2000 m and 4000 m above Sea
Level, DD+DIS151.07E
2 Introduction of Oberon 3 Board
Reason In respect to the previous Oberon Board, the Oberon 3 Board is

RoHS compliant (Restriction of the use of certain Hazardous
Substances in electrical and electronic equipment).No functional
changes have been made.
Digitizer Software ACP_4007 or higher is required when using the
Oberon 3 board. The required Digitizer Software is in scope of the
spare part.
This spare part can be used in RoHS compliant and non-RoHS
compliant Digitizers.
Oberon 3 Board requires Digitizer Software ACP_4007 or higher.
Product(s) & CR 85-X Type 5148/100:
Serial
SN ≥ 2155, CW 25/2007
Number(s)
CR 75.0 Type 5146/105:

SN ≥ 6051, CW 25/2007
Part • Spare part “Oberon 3 Board”, CM+9 5146 1501 0
Number(s)
Referenced • Enclosure - Installation Instructions of the Oberon 3 Board,
Document(s) DD+DIS034.07E


3 Introduction of Language Files ACPL1004
Reason User interface language files have been released to ensure that
messages in the digitizer user interface are available in several
languages. Eleven languages can be used with the release of
ACPL1004 language files.
Product(s) & CR 85-X Type 5148/100:
Serial
SN ≥ 1937 , CW 15/2007
Number(s)
CR 75.0 Type 5146/105:

SN ≥ 6031 , CW 15/2007
Part • ACPL1004 language files can be obtained by Download
Number(s) from Mednet GSO Library:
Computed Radiography Æ CR Digitizers ÆCR 85-X Æ Freeware
• ACPL1004 language files are also in scope of the ACP_4007

Digitizer Software. CM+9 5146 1150 5
Referenced Service Bulletin No. 3,
Document(s) Release of language files for digitizer user interface of CR 85-X,
DD+DIS088.07E
4 Modification of cPCI-Rack
Reason The power supply unit has been modified to enable the use of hard
disks with higher voltage input.
The modified power supply unit is RoHS compliant.
Product(s) & SN ≥ 1666 , CW 05/2007
Serial
Number(s)
Part Following spare parts have been modified:
Number(s) • Spare part “cPCI-Rack, CM+9 5146 1400 6
• Spare part “cPCI-Rack assembled”, CM+9 5146 1405 7
• Spare part “PCI power supply”, CM+9 5146 1430 2
Referenced n.a.
Document(s)


5 Modification of the 5-fold Stepper Motor Board
Reason The fixation of the 5-fold stepper motor board has been changed by
introducing new clips to prevent bending of the board.
Product(s) & SN ≥ 1420, CW 41/2006

Serial
Number(s)
Part The new fixation and the board are included when ordering:
Number(s) • Spare part “slow scan 17:1 complete”: CM+9 5146 2220 7
• Spare part “slow scan 17:1 complete”: CM+9 5148 2220 2
• Spare part “chassis assy CAS 1”: CM+9 5146 5100 1
• Spare part “chassis assy CAS 2”: CM+9 5146 5400 1
Referenced n.a.
Document(s)
6 Modification of Erasure Unit
Reason Increase of cost effectiveness due to changed materials.

Predecessors can be used in case they are still available.
Product(s) & SN ≥ 1198, CW 30/2006

Serial
Number(s)
Part Spare part “erasure unit”: CM+9 5146 3500 2
Number(s)
Referenced n.a.
Document(s)


Reason Solution for:

Internal configuration values of the photomultiplier in
CR 85-X are now checked to be within the specified range.
Product(s) & The Digitizer Software is installed ex factory on following digitizers:
Serial
Number(s)
SN = 1017, 1019, 1021, 1023, 1025, 1026, 1027, 1029, 1030,
1031, 1032, 1036, 1047, 1052 and 1060
SN > 1069
Part Digitizer Software ACP_4007
Number(s) - Order Number: CM+9 5146 1150 4
or Mednet GSO Library:
Computed Radiography Æ CR Digitizers Æ
CR 85-X Æ Freeware
Referenced Chapter 3.8 of the CR 85-X Service Manual - Software Releases
Document(s) and Patches, DD+DIS202.06E
Chapter 7 of the CR 85-X Service Manual - Field Modifications,
DD+DIS203.06E
Service Bulletin No. 2, Release of Digitizer Software ACP_4007 for
CR 85-X, DD+DIS201.06E
Reason The digitizer software ACP_4005 for CR 85-X is based on the

software for the CR 75.0 digitizer.
Changes and solved bugs refer to the
predecessor CR 75.0 software, version ACP_3403.
Product(s) & First released software for CR 85-X.
Serial
Number(s)
Part Digitizer software ACP_4005
Number(s) Order Number: CM+9 5146 1150 3
Referenced Chapter 3.8 of the CR 85-X Service Manual - Software Releases
Document(s) and Patches, DD+DIS202.06E


Imaging Services Maintenance
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)
CR 85-X CR 75.0
Type 5148/100 Type 5146/105
(as of SN ≥ 6000)
This documentation is separately available. Order No: DD+DIS020.07E.

eq_09_maintenance_e_template_v02
DD+DIS020.07E Maintenance
WARNING:
INSTRUCTION:
the equipment.
on the product.



This document describes all routines and tests to be carried out during maintenance.

Document Title
DD+DIS028.07E


LIST OF CONTENTS
1 GENERAL INFORMATION ......................................................................................................5

1.1 Maintenance Frequency ...........................................................................................................5
1.2 Required Time...........................................................................................................................6
1.3 Required Tools..........................................................................................................................6
1.4 Required Cleaning Material ......................................................................................................6
1.5 Required Spare Parts ...............................................................................................................7
2 MAINTENANCE STEP BY STEP .............................................................................................8

2.1 Diagnostics................................................................................................................................8
2.1.1 Questioning of the Customer ....................................................................................................8
2.1.2 Infocounter Analysis..................................................................................................................8
2.1.3 How to Evaluate the Infocounter...............................................................................................9
2.1.4 Clearing Infocounter................................................................................................................10
2.1.5 Visual Check ...........................................................................................................................10
2.2 Inside.......................................................................................................................................11
2.3 Cassette Unit...........................................................................................................................11
2.4 Power Unit...............................................................................................................................12
2.5 cPCI Rack ...............................................................................................................................13
2.6 Scan Unit.................................................................................................................................14
2.7 Transport Units .......................................................................................................................14
2.8 Erasure Unit ............................................................................................................................15
2.9 Cassettes ................................................................................................................................17
2.10 Image Plates ...........................................................................................................................17
3 CHECKING THE IMAGE QUALITY........................................................................................18

3.1 Test Cycles .............................................................................................................................18
3.2 Exposure of a Flatfield ............................................................................................................18
3.3 Evaluation of a Flatfield...........................................................................................................21
4 COMPLETION OF MAINTENANCE.......................................................................................22


1 General Information
NOTE:
These maintenance instructions must be considered confidential.
To ensure quality and functional reliability of the system all the points listed below
(minimum maintenance points) must be carried out.
• The maintenance points have been arranged in a chronologically suitable order to
make the work routines as efficient as possible.
The sequence of the maintenance points in the checklist (see appendix of this
chapter) is identical with these maintenance instructions.
• If there is a detailed description for a certain maintenance point in the service
documentation, this will be noted in the column "details".
• During the maintenance procedure always consider the safety instructions, see
TECHNICAL DOCUMENTATION chapter 1/1.
• Please check if it is necessary to include country specific regulations as additional
maintenance points!
NOTE:
Only for Systems with DRA Contract (Direct Remote Access):
In systems with DRA Contract the infocounters are checked and evaluated in regular
intervals by the GSC. If there is an indication of an upcoming defect, this is noted in the
DRA Report and sent to the respective NSO with instructions for measures possibly
required on the machine.
Therefore we recommend to contact your NSO about this subject before maintenance, in
order to perform these recommended measures in addition to the "must" maintenance
points.
1.1 Maintenance Frequency
The maintenance has to be carried out:

• every 25 000 cycles or
• once every six months


1.2 Required Time
approximately 2 h incl. Quality Check
1.3 Required Tools
Order Number Description

CM+9 5155 1015 2 Cu filter
(for exposure of test images)
CM+9 5145 3055 0 CD with test images
commercially available service PC
commercially available flashlight
1.4 Required Cleaning Material

In addition to the standard equipment, the following cleaning substances are required:

CM+9 9999 0895 0 vacuum cleaner
CM+9 9999 0896 0 dirt bags for vacuum cleaner (10 x)
ABC-code: EFOJH ADC cleaner
CM+9 9999 9288 0
ABC-code: ETRTM PROSAT wipers for CR MM3.0 IP
Spare Part: 10+ 9 9999 1219 0
commercially available dust brush
commercially available lint-free cloth
commercially available soft dust brush


1.5 Required Spare Parts

The following assortment represents a complete copy of the
Maintenance Kit (CM+5146 1017 33)
according to the R I M L assortment categorization in the spare parts list:

CM+9 0450 6582 0 10 x erasure lamp, 100 W
CM+9 5145 9100 0 2 x roller (for cassette unit)
CM+9 5146 1799 2 2 x air filter


2 Maintenance Step by Step
2.1 Diagnostics
2.1.1 Questioning of the Customer
• Ask the customer for any problem that appeared since the last maintenance.
2.1.2 Infocounter Analysis
• Service PC to analyze the infocounter
(1) Insert an empty floppy in the floppy drive of

the cPCI rack,
see figure 1.
(2) In the service menu select
"Save on floppy"
with the key and press
(3) Select "Infocounter file" and press

(4) Remove the floppy from the floppy drive and
insert it in the Service PC.
(5) Unzip the file "5148_xxxx_icn.zip"
(xxxx stands for serial number)
(6) Start an editor (e.g. notepad or wordpad).
(7) Open the file 5146_reg09_011.crd
"\D_\infocounter\0\infocounter.txt" figure 1
(8) Evaluate the infocounter file.


2.1.3 How to Evaluate the Infocounter
Evaluation of infocounters.txt
What to check in the Comment

infocounter
1.1 Device Info: Serial Compare device serial number to chapter 8
number and “Manufacturing Standard Modification” and chapter 10
Installation date “Field Service Bulletins” to determine whether the device
is modified or requires a modification.
1.4 Software Info It is recommended to have the latest software installed.

Before you upgrade to a new software, make sure that
your hardware is up to date.
2.2 Throughput For throughput most important are the cycles per day.
They usually count between 50 and 200.
3.3 Hardware By comparing the status of the device with the available
Modification History “Field Modifications”, chapter 7, the exact hardware
status can be determined.
3.4 Software Check the software modification history to determine,

Modification History whether a recent software upgrade solved a problem, that
occurred quite often in the error list.
4.6 Laser Power Check that laser power is constant: no more than 1 mW
difference in between two entries. If the value is higher,
run diagnostic software and
scan & signals and check laser diode module.
4.7 Polygon Jitter If amplitude exceeded 300 milli-pixel, check accurately

Monitoring the image quality on the workstation.
The entries are only indications and can only be
interpreted as one symptom which is conducted to the
optic module.


Evaluation of infocounters.txt
What to check in the Comment
infocounter
5.3 Retries Retries lead to less throughput of the device. If the
fraction of retries exceeds 1%, compare with frequent
error codes.
5.7 Error History Check errors since last maintenance, how often they
appeared as well as the CBF (cycles between failures) of
these errors. This gives an overview of the current status
of the machine.
Compare frequently occurring errors with the error list in
chapter 3.3, and take actions.
5.8 Error List Relatives Troubleshoot these errors using the technical
and documentation, chapter 3.3, “Troubleshooting”.
5.9 Error List Total
2.1.4 Clearing Infocounter
(1) Clear the infocounters to refresh relative counters.
2.1.5 Visual Check
• Flashlight
(1) Check overall condition of the machine – outside and inside – for obvious changes
or damage.


2.2 Inside
• Vacuum cleaner
• Lint free cloth
(1) Vacuum the inside of the digitizer and wipe it.
2.3 Cassette Unit
• Dust brush
• Roller (CM+9 5145 9100 0)
• Toothed belt (CM+9 5145 5195 0)
Opener (1) Clean the opener mechanism with a soft

Mechanism
dust brush.
(2) Check roller (see small circle) for visible

wear and replace if necessary.
In any case replace the roller once a year
.
5146_reg02_000cdr
figure 2
Belt (3) Exchange the transport belt once a year.


2.4 Power Unit
• Soft cloth
• Air filter (CM+9 5146 1799 2)
Safety (1) Open the doors of the digitizer while the

Switch
machine is switched on.
(2) As soon as the left door is opened only a

little, all assemblies except the cPCI rack
and its fan must be deenergized.
514512AL.CDR
figure 3
Air Filter (3) Exchange air filter at the

right-side door by drawing it out of its hold
(see figure 4).
5146_reg09_007.cdr
figure 4


2.5 cPCI Rack
• Vacuum cleaner
• Soft cloth
• Air filter (CM+9 5146 1799 2)
General (1) Remove visible dust and dirt with the

vacuum cleaner.
cPCI Fan (2) Open the doors when the machine is

switched on.
The power supply of the cPCI rack and

its fan must still be on.
51 4
51
2E
C. C
D R
figure 5
Air Filter (3) Clean the grid of the fan with a soft
cloth.
(4) Exchange the air filter 2 by moving the

clamp 1 up for taking out and down after
putting in.
5146_reg09_01
figure 6


2.6 Scan Unit
• Soft cloth
• ADC Cleaner (if not available, use water)
• Discharge brush (CM+9 5145 2442 1)
Scan (1) Slide out the scan unit.

Rollers
(2) Clean the scan rollers on prescan and postscan side with ADC Cleaner.
CAUTION:
Risk of damaging the scan unit.
Do not remove the scan rollers. Clean the scan rollers in place by moving the slow scan
motor manually.
2.7 Transport Units

• Suction cups (CM+9 5145 6550 2)
Suction (1) Check position of the suction cups 1.

Cups 1
(2) Clean the suction cups with ADC
cleaner.
(3) In case of vacuum problems, check the

suction cups by bending up the edges
(check for tears) and replace if
necessary.
figure 7


2.8 Erasure Unit
• Soft cloth
• Dust brush
• 1 set of 10 pieces 100 W halogen erasure lamps:
Philips CAPSULEline Pro (CM+9 0450 6582 0)
Fan (1) Open the doors of the digitizer.
(2) Clean the grid of the fan with a soft

cloth and a dust brush.
5146_reg09_003.cdr
figure 8
Lamps (3) Remove the complete erasure unit.
(4) Remove the pane 4 (see figure 9).
(5) Remove all lamps 1.
(6) Dust the following parts:

- reflector
- input and output opening of the air stream (protection grid) 2 (see figure 9)
- KG2 filter 3 (see figure 9)
- outer front panel


CAUTION:
Risk of damage when using wrong cleaning method.
Do not use any fluid for cleaning of the inner side of the large glass plate since it is
coated with a gelatin layer.
(7) Check the KG2 filter 3 for damage and

replace if necessary.
(8) Insert new lamps every maintenance.

1
4 3 5
5146_reg02_021.cdr
figure 9
NOTE:
Do not touch the lamps with bare fingers!
Use a dry, soft cloth to insert the lamp.
(9) Check the pins 5 for damage and correct position.
(10) Re-insert the Erasure Unit.


2.9 Cassettes
• Aluminum label (CM+9 8300 1131 0)
Visual (1) Check the most frequently used

Check
cassettes and image plates for
damage. If damage is noticed, check
further cassettes.
(2) Check the following test points of the

cassette: ALU LABEL
- Outside condition
- Hinges
- Locking .CD
R
AA
- Opening leaf springs 51
46
09
- Aluminum label figure 10
(3) Attach missing aluminum label.
NOTE:
The digitizer needs the aluminum label to recognize ADC cassettes.
2.10 Image Plates
CAUTION:
Visual (1) Check if there are scratches on the

Check
surface.
(2) Check if edges are loose as an
indication for mechanical problems at
IP transport.


3 Checking the Image Quality
WARNING:
3.1 Test Cycles

(1) Carry out four test cycles with each format of the cassettes.
3.2 Exposure of a Flatfield

Expose an image plate of every format and evaluate all the images on the Processing
Station and a printer. Following, check the flatfield for homogenous field or stripes
criteria. The hard disk of the digitizer provides two flatfield samples for quality
comparison.
NOTE:
Repeat this procedure for all formats on site!
• Flatfield
(1) Print the flatfield sample provided by the digitizer:

• Start the service program.
• Select from the service menu
<Checks>
<Send flatfield>
<Calibration pattern>
<Banding pattern>
(2) Print the flatfields "Calibration" and "Banding" via the Processing Station (window
setting of 0.6, without changing the level setting).


Rotating
(3) Expose a new image plate: Anode x-ray tube
Cathode
• Place the cassette in length
direction to the
X-ray tube, see figure 11.
• Set the following exposure

parameters: OK not OK
- 12 mAs, 75 kVp, 1.3 m distance
figure 11
- Doses 10 µGy
(result of setting: 12 mAs,
75 kVp, 1.3 m distance)
- 1.5 mm Cu filter with small focus
• Turn cassette by 180°.
• Expose plate a second time by
using the same parameters.
NOTE:
Notice, that all exposure parameters are approximate values.
(4) Identify the cassette on the ID Station:

• In the <Patient name> field, type a name and a cassette format,
e.g. Flatfield 18 x 24.
• In the <First name> field, type the serial number of the digitizer,
e.g. SN1356.
• In the <Birth date> field, type the current date,
e.g. 21012005 (use date format ddmmyyyy for day/month/year).
• In the <Radiologist> list, click <SERVICE>.
• In the <Examination> list, click <system diagnosis>.
• In the <Sub-examination> list, click <Flatfield>.
• Confirm the Exposure class <200>.
NOTE:
Make sure that the outlined areas are filled in as shown in the example.


(5) Insert the cassette into the digitizer and print the image on a printer with a window
setting of 0.6 without changing the level setting.
figure 12


3.3 Evaluation of a Flatfield
(1) Inspect the developed image for homogeneity:

Compare the prints of the flatfield sample with your exposed flatfield at a light
box.
• If there are no lines visible or the effects are less than on the example, the
image quality is all right.
• If there are unacceptable effects, compare with the following sketches.
Calibration Blurred dark lines in slow scan direction on the

Lines flatfield
(see figure 13).
• Expose another flatfield and compare it
again with the sample.
If there are still unacceptable effects, you have
to redo shading calibration as described in
chapter 3.6.
Expose another flatfield and compare it again
with the sample.
figure 13
NOTE:
If there are still unacceptable effects, please contact the Support Center.
Banding Fine sharp white or gray lines in fast scan

direction on the flatfield
(see figure 14).
• Check polygon monitoring entries and
diagnostic images.
figure 14
NOTE:
If there are still unacceptable effects please contact the Support Center.


Dust Fine sharp lines in slow scan direction on the

flatfield
(see figure 15).
• Check if scanner is dusty. In case of, use the
scan brush to remove it. Expose another
flatfield and compare it again with the sample.
figure 15
NOTE:
If there are still unacceptable effects please contact the Support Center.
4 Completion of Maintenance
(1) Confirm the maintenance by signing the checklist.

(2) Make a backup of the system on floppy.
(3) Inform the customer about what was done during the maintenance and which repairs
need to be done in next future.


Page intentionally left blank for printout.


Copyright  2007 Agfa-Gevaert HealthCare
Published by
D - 81539 München
Germany
AGFA and the Agfa-Rhombus are trademarks of Agfa-Gevaert NV


Chapter 9
HEALTHCARE Maintenance
Imaging Services
Maintenance Checklist
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document contains the Maintenance Checklist.

Document Title
DD+DIS028.07E


eq_09_maintenance-checklist_e_template_v02
Maintenance
DD+DIS020.07E Maintenance Checklist
WARNING:
INSTRUCTION:
the equipment.
on the product.


Maintenance
1 Maintenance Checklist
Work Instruction for order no. SN Film cycles
The maintenance has to be carried out:

Once every six months or every 25 000 cycles
NOTE:
Maintenance must be carried out according to the maintenance instructions
DIS020.07E
Maintenance Step by Step Done

Diagnostics • Ask customer about problems
• Read out the infocounters, analyse them and clear
them afterwards
• Check the overall condition visually
Inside • Vacuum the inside and wipe it
Cassette Unit • Clean opener mechanism

• Check roller for visible wear and exchange it if
necessary
• Exchange belt once a year
Power Unit • Check electrical function of safety switch

• Exchange air filter
cPCI Rack • Remove dust and dirt

• Check electrical function of the cPCI-Rack fan
• Clean grid of the fan and exchange air filter


Maintenance
Maintenance Step by Step Done

Scan Unit • Clean scan rollers with ADC cleaner
(do not remove!)
Transport Units • Check position of suction cups and clean them with
ADC cleaner
Erasure Unit • Clean grid of the fan

• Remove dust from reflector, input and output
opening of air stream, KG2 filter, outer front panel
• Check the KG2 filter
• Exchange lamps every maintenance
Cassettes • Check the following items of the cassette:

outside condition, hinges, locking, opening leaf
springs, aluminum label
• Attach missing aluminum labels
Image Plates • Check if there are scratches on the surface

• Check if edges are loose
Checking Image Quality Done

General • Check the last 20 to 40 images on the CR QS station
Carry out test cycles, four with each format

• Expose a flatfield

• Print flatfield sample provided by the digitizer

• Evaluate the flatfield and carry out respective actions

Completion of Maintenance Done

General • Confirm the maintenance
• Make a backup of the system on floppy
• Inform the customer about maintenance and which
repairs are necessary


Maintenance
Remarks:
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
............................................................. .........................................................
Date / Signature Service Technician Customer


Imaging Services Service Bulletins
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)
► Please note
Service Bulletins are not part of the Service Manual for Download.
Please download the Service Bulletins from the GSO Library:

MEDNET GSO Æ Computed Radiography Æ CR Digitizers Æ
CR 85-X Æ Service Bulletin

service_bulletin_cover_e_template_v01
DD+DIS378.05E Service Bulletins
intentionally left blank


Imaging Services Installation Planning
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)
CR 85-X CR 75.0
Type 5148/100 Type 5146/105
(as of SN ≥ 6000)
This document is separately available. Order Number: DD+DIS021.07E
eq_11_install-planning_e_template_v07
1 2 3
DD+DIS021.07E Installation Planning
► Manufacturer
Publisher
D - 81539 München
Germany
Copyright  2009 Agfa HealthCare N.V.
WARNING:
INSTRUCTION:
the equipment.
the product.
NOTE:


1 2 3
This document contains all planning data including the required measures to be carried
out on site prior to the machine delivery.
This chapter is divided into:
 Construction planning data
 Technical connection and performance data
 Safety instructions, listing of certificates

2.2 04-2009  Updated section 7.3: Network Connections
 Added section 7.4: Removable Storage
Document Title
Not applicable Not applicable


1 2 3
LIST OF CONTENTS
1 INSTALLATION PLANNING-CHECKLIST ............................................................................. 5

2 SYSTEM OVERVIEW............................................................................................................ 6
3 SCOPE OF DELIVERY.......................................................................................................... 7
4 ACCESSORIES AND COUNTRY-SPECIFIC SPECIFICATIONS .......................................... 7
5 MACHINE DIMENSIONS AND TRANSPORT PATH ............................................................. 8
5.1 Machine Dimensions of Digitizer...........................................................................................8
5.2 Required free space for Repair and Maintenance .................................................................9
5.3 Transport Path ...................................................................................................................10
6 SPECIFICATIONS ............................................................................................................... 11
6.1 Type Definition ...................................................................................................................11
6.2 Technical Data ...................................................................................................................11
6.3 Electrical Data....................................................................................................................11
6.4 Climatic and Ambient Conditions ........................................................................................12
6.5 Influence on the Environment .............................................................................................13
7 ELECTRICAL CONNECTIONS............................................................................................ 14
7.1 External Fuse Protection ....................................................................................................14
7.2 Power Connection and Cables ...........................................................................................14
7.3 Network Connection ...........................................................................................................15
7.4 Removable Storages..........................................................................................................15
8 SYSTEM INTEGRATION..................................................................................................... 16
8.1 Required Network Parameters............................................................................................16
8.2 CPF-file..............................................................................................................................19
9 SAFETY REGULATIONS .................................................................................................... 20

9.1 Installation Regulations ......................................................................................................20
9.2 Certificates.........................................................................................................................20
9.3 Radio Interference Suppression .........................................................................................21


1 2 3
1 Installation Planning-Checklist
# Step Goal Section Okay
1. Ask the Agfa sales representative A installation date can be scheduled -
for a contact person in the with the customer.
hospital.
2. Make yourself familiar with the To see in which environment the 2
System Overview. digitizer will be installed.
3. Make yourself familiar with the Basic information, to see whether 3
scope of delivery. additional, site specific material for
installation might be required.
4. Make yourself familiar with the To be able to order required 4
available accessories. accessories before the installation.
5. Have a look at the machine To be able to check, whether the 5.1
dimensions. digitizer fits in the desired installation
place.
6. Check the required free space To see whether enough free space for 5.2
around the digitizer. repair and maintenance is available.
7. Check the required transport path Transport to the installation site, 5.3
of the digitizer. unpacking and taking the machine off
the pallet must be done by the carrier.
8. Make yourself familiar with the To have all digitizer parameters 6
digitizer specifications. available which might be required for
people who are in involved in
installation and operation of the
digitizer.
9. Compare the required ambient To prevent installation of the digitizer 6.4
and climatic conditions with the in an inappropriate environment,
condition at the installation place. leading to functional faults.
10. Make an appointment with the To be able to initiate all required 7
house electrician or the prerequisites in advance to allow
authorized electrician and check proper electrical connections.
the required electrical
connection.
11. Organize the required network To have all parameters in advance, to 8.1
parameters to hook up the prevent a delay during installation.
digitizer in the existing network.
12. Make an appointment with the The cpf-file has to be created with the 8.2
clinical application specialist. clinical application specialist.
13. Have a look at the digitizer safety To have the safety standards and 9
standards and regulations. regulations for which the printer is
tested available in case they are
requested by the hospital
administration.
14. Confirm the installation To be sure that all required pre- Last
readiness. installation conditions are fulfilled. Page


1 2 3
NOTE:
This document describes the Installation Planning of the Digitizers
 CR 85-X Type 5148/100
 CR 75.0 Type 5146/105 (as of SN ≥ 6000).
For the Installation Planning of other CR components please refer to:

MedNet GSO Library: Computed Radiography  CR Workstation Software
2 System Overview
rk
two
ne
on
ly
5148_chap11_002_new
Figure 1
The above example shows the digitizer connected to a Windows® XP based

NX Processing Station. Instead of the NX Processing Station a CR Quality System
(CR QS) can also be used.
It may as well be connected to a Unix based ADC System (VIPS Processing Station).


1 2 3
3 Scope of Delivery
A packing list is part of the delivery:
Figure 2: Example of packing list CR 85-X
4 Accessories and country-specific Specifications
Following accessories are available for CR 85-X/CR 75.0:
 CR user station
 PACS station (archive) with diagnostic viewing station
 Lead glass shield to protect from scatter radiation in case the CR user station is
installed in the X-ray room
 High Altitude Vacuum Pump for use on sites between 2000 m and 4000 m above
Sea Level (ABC Code: EZKFF)


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5 Machine Dimensions and Transport Path

5.1 Machine Dimensions of Digitizer
138 cm (54.37 In)
93 cm (36.64 In)
3 cm
115 cm (45.31 In)

1 cm (1.182 In
84 cm (33.09 In)
0.39 In)
68 cm (26.79 In)
Figure 3


1 2 3
5.2 Required free space for Repair and Maintenance
Free space as shown in the drawing must be

reserved for repair and maintenance.
Less space may result in longer repair times!
A Required free space for the ventilation,

Power and Ethernet connection
B Operation side, required free space for

replacement and servicing of
complete modules.
(1.97 In)
5 cm
84 cm (33.09 In)
A
61 cm (24.03 In)
Digitizer
106 cm (47.76 In)
186 cm (73.28 In)
Figure 4


1 2 3
5.3 Transport Path
Make sure that it is possible to transport the digitizer through all hallways and doors up
to the installation site:
Dimensions
Package on a pallet 160 cm x 100 cm x 128 cm

(63” x 40” x 51”)
(H x W x D)
Digitizer dimensions 142 cm x 84 cm x 115 cm
(56” x 34” x 46”)
(H x W x D)
Minimum space for unpacking 200 x 500 cm
the machine and lifting it off the (78.8” x 197”)
pallet
5148_Chap01_019.cdr
Figure 5
Weight
Digitizer with Package approx. 465 kg (1070 lbs)
Digitizer without Package approx. 405 kg (893 lbs)
NOTE:
Once the machine is unpacked, it can be moved to the installation site on four
mounted rollers.
Make sure that the floor covering is solid enough to stand the weight of the digitizer.


1 2 3
6 Specifications
6.1 Type Definition
Digitizer Type
CR 85-X 5148/100
CR 75.0 5146/105 (as of SN ≥ 6000)
6.2 Technical Data
Scan Technology
Red laser diode 6 facetted polygon scanner
Resolution Up to 10 lp/mm
Greyscale levels 4096 (12 bit)
Throughput ≤ 115 IPs / hour depending on size and
application
Approx. cassette cycles Per…
200 Day
4.000 Month
50.000 Year
6.3 Electrical Data
Rated Voltage [~V] 230 V – 240 V (16 A)

200 V – 208 V (15 A)
Frequency [Hz] 50 / 60
Power Consumption [W] Standby approx. 300 W
Maximum approx. 1700 W (= 8.5 A)
Leakage Current
264 V (240 +10%), 50 Hz < 0.5 mA
132 V (120+10%), 60 Hz < 0.3 mA
(center tab, USA)


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Typical Current Consumption for the Digitizer:
Type 5148/100 Standby IP-Handling Handling and

Erasing
Type 5146/105
Current at 200 V < 1,5 A < 2,5 A <9A
Current at 208 V < 1,5 A < 2,5 A < 8,5 A
Current at 230 V < 1,5 A <2A < 8,5 A
* The most current is consumed during the erasure of IPs.
The erasure time depends on X-ray dose and IP size.
6.4 Climatic and Ambient Conditions
Transport Conditions (Temperature and Humidity)
Temperature 0 °C (32 °F) for 72 hrs.

+55 °C (131 °F) for 96 hrs.
Relative Humidity 15 % to 80 %
Storage and Operating Conditions (Temperature and Humidity)

Ambient Temperature 20° C min. (68 °F min.)
30° C max. (86 °F max.)
Rate of Change of Temperature 0.5 °C per min.

Relative Humidity 15 % min.
(at 25°C / 77°F ambient temp.) 80 % max.
40-50 % ideal
Light Tightness
Tightness SALMIN still met at 2500 Lux ambient light
NOTE:
The digitizer must not be operated in direct sunlight exposure.


1 2 3
Magnetic Fields
Max. permissible Magnetic Field According to EN 61000-4-8: Level 3 (10 A/m)

in the Room
Floor Conditions
Base Digitizer stands on a base plate,

2 mm (0,08”) thickness
Horizontal Alignment Digitizer works without leveling, horizontal

alignment is not required. Nevertheless, the
digitizer should be run preferably in a horizontal
position.
Take care that the digitizer cannot tilt at the
installation site.
6.5 Influence on the Environment
Emissions
Noise Level During scanning: max. 65 dB (A),
stand-by mode / idle: max. 46 dB (A)
Radio interference Complies with CISPR11 class B
Heat Dissipation At max. throughput with 35x43 cm IP:

1.572 kWh (5365 BTU) per hour,
at stand-by mode:
0.3 kWh (1024 BTU) per hour


1 2 3
7 Electrical Connections
7.1 External Fuse Protection
Fuse Rated Voltage (single phase)

Max. line fuse 16 A 240 V +/- 10 %
Max. line fuse 16 A 230 V +/- 10 %
Max. line fuse 15 A 208 V +/- 10 % (e.g. USA)
Max. line fuse 15 A 200 V +/- 10 % (e.g. Japan)
7.2 Power Connection and Cables
Ensure the availability of power socket close to the installation location (approx. 1m
distance maximum).
The UTP network cable is 5 m (197”) long (2 x RJ45 connection).
Single phase connection, operable on 50 Hz and 60 Hz.
The digitizer has an automatic voltage selector. Voltage is adapted automatically as
soon as the machine is switched on. The selected voltage is displayed on a LED at the
inner side of the right door.
Two cables are included as standard delivery:
 USA/Japan: Nema 6-15 P
 Europe: CEE(7)VII 250 V/16 A


1 2 3
7.3 Network Connection
Network
Interfaces  Ethernet port with RJ45 socket.
10/100 MBit/s, half duplex:
- CR 75.0 Type 5146 / 105 up to SN < 6500
- CR 85-X Type 5148 / 100 up to SN < 4000
 Ethernet port with RJ45 socket.
10/100 MBit/s, full duplex:
- CR 75.0 Type 5146 / 105 as of SN ≥ 6500
- CR 85-X Type 5148 / 100 as of SN ≥ 4000
 Serial Port RS232 for Service interface.
Network protocols  FTP

(TCP/IP services)
 Telnet
 HTTP
7.4 Removable Storages
 Floppy disk drive in the following devices:

- CR 75.0 Type 5146 / 105 up to SN < 6500
- CR 85-X Type 5148 / 100 up to SN < 4000
 USB Port in the following devices:
- CR 75.0 Type 5146 / 105 as of SN ≥ 6500
- CR 85-X Type 5148 / 100 as of SN ≥ 4000
NOTE:
The USB port of the digitizer does not accept all types of USB stick.
USB Memory Stick must support USB version 1.1.


1 2 3
8 System Integration
8.1 Required Network Parameters
ACTION:
Collect the network parameters from a hospital IT representative and note it in the
table below.
Therefore ask the hospital IT-Manager to define and provide settings for the
network environment for all Agfa components that have to be configured:
Digitizer Parameters:
Digitizer Example 1st Digitizer 2nd Digitizer Remarks

Hostname adcc1
ip_addr. 192.9.200.199
Subnet_mask
default router
AE_title ADCC1
Station Name * ADCC1
* Station name appears in the USER interface.
NX Processing Station Parameters:
NX Processing Example 1st Processing 2nd Processing Remarks

Station Station Station
hostname nx_001
ip_addr. 192.9.200.208
Subnet_mask
default router


1 2 3
CR QS Server Station Parameters:
CR QS Example 1st Server 2nd Server Remarks

Server Station 1 Station Station
Hostname adc_qs
ip_addr. 192.9.200.202
subnet_mask
default router
AE_title ADC_QS
Station Name * ADC_QS
1
ADC (VIPS) Processing Station. * Station name appears in the USER interface.
CR QS Client Station Parameters:
CR QS Example 1st Client 2nd Client Remarks

Client Station 2 Station Station
hostname qc206
ip_addr. 192.9.200.206
Subnet_mask
default router
2
or ADC Preview Station.
ID-Station Parameters:
ID-Station Example 1st ID-Station 2nd ID-Station Remarks

hostname id207
ip_addr. 192.9.200.207
Subnet_mask
default router
AE_title ID207
Station Name * ID207


1 2 3
Hard Copy Printer Parameters:
Hard Copy Example 1st HCP 2nd HCP Remarks

Printer
hostname mg1
ip_addr. 192.9.200.201
Subnet_mask
default router
AE_title ADC_LR1
Station Name * ADC_LR1
PACS Archive Station Parameters:
PACS Example 1st Archive 2nd Archive Remarks

Archive Station Station Station.
hostname simas1
ip_addr. 192.9.200.101
Subnet_mask
default router
AE_title SIMAS1
Station Name * IMPAX


1 2 3
8.2 CPF-file
NOTE:
When integrating the digitizer into an existing network, it is necessary to create a
CPF– file beforehand.
With a ADC Network (1 Digitizer, 1 Image Processing Station, 1 Preview/ID Station),

the shipment configuration can be used.
Instructions for creating a CPF-file:
(1) Contact the hospital administrator for the IT data.

(2) Create and adapt the configuration file (adc.cpf) together with the application
specialist via the Description of the CCM Tool 1.1.07. (see Chapter 11,
DD+DIS181.03E), before starting the installation.
NOTE:
For detailed information see ADC System Components
(DD+DIS198.00E, Chapter 6.2)
DOCUMENTATION:
 ADC Application Manual Chapter 11 – Description of the CCM Tool 1.1.07,
DD+DIS181.03E.
 ADC System Components Chapter 6.2, DD+DIS198.00E
SOFTWARE:
Following Service Programs are required and have to be installed on the Service PC
or the PC of the ID / Preview Station.
 CCM Tool and documentation (necessary to create the configuration file
adc.cpf):
MedNet GSO Library:
Computed Radiography  CR Accessories  ADC System Components 
Freeware  ADC System Components - Software - CCM Tool 1.1.07 plus
documentation
The CCM - Tool is needed to create and modify the configuration file (adc.cpf)
for the CR 85-X and the other ADC System Components.
 Show Error Program (provided by Training Center):

The Show Error Program with the "ERROR.MSG file" translates the CR 85-X
error codes into clear text.


1 2 3
9 Safety Regulations
9.1 Installation Regulations
Electrical installations in the installation room must be in compliance with:

 IEC 60364: international guidelines
 HD 60364: European standard to transfere in national standards
(e.g. for Germany: VDE 0100)
 NEC for USA / Canada.
Prior to any electrical installation, the local regulations for electrical installations have to
be consulted as well.
A ground fault circuit interrupter (GFCI) is recommended, but not compulsory.
Mains connection via plug and socket.
9.2 Certificates
The CR 85-X Type 5148/100 and CR 75.0 Type 5146/105 (as of SN ≥ 6000):
 are in compliance with EG regulation 93/42/EEC (Medical device directive).
 comply with:
The general safety regulations:
- EN 60601-1: 1990 + A1: 1993 + A2: 1995
- IEC 601-1: 1988 + A1:1991 + A2: 1995
- IEC 60601-1-1: 2000/ EN 60601-1-1:2001
- IEC 60601-1-2: 2001
- UL 2601-1 Second Edition
- CAN/CSA 22.No.601.1-M90
The laser safety regulations:

- EN 60825: 1993 + A2: 2001
- DHHS/FDA 21 CFR, Parts 1040.10 and 1040.11
- ANSI Z 136-1980


1 2 3
9.3 Radio Interference Suppression
It is hereby certified that the CR 85-X Type 5148/100 and CR 75.0 Type 5146/105
(as of SN ≥ 6000) have interference suppression according to EN 55011: 1998 Class B
as well as FCC Rules CR47 Part 15 Class B (North-America).
CAUTION: For USA only:

This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the service manual, may cause interference to
radio communication.


1 2 3
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.


INSTALLATION SITE
HEALTHCARE READINESS CHECKLIST
Imaging Services
In order to guarantee an effectice and smooth installation process within the targeted time frame,
the following tasks of the checklist below must be carried out prior to the installation of the device.
Check and discuss all the required measures for the installation by means of this checklist.
Remarks on the individual items can be noted on the back of the list.
After completion please hand out this checklist to your local Agfa representative:
Name of Field Service Engineer: _________________ Checking date:____________________

Client name:____________________________________________________________________
Client address:__________________________________________________________________
_________________________________________________________________
Contact person,
name and title:__________________________________________________________________
Client phone number: ________________________ Extension:_______________________
Type of systems: ____________________ Order /OGT number: ________________________
# Item Reference Okay
1 All parts, which are required additionally to the "scope of 4

delivery" are available at the installation site.
2 The planned installation place has enough space for 5

installation, operation and repair.
3 The ambient conditions are within the given limits. 6.4
4 The electrical connection is available as specified. 7
5 The network is installed and the network administrator is 7.3

scheduled to setup the digitizer at the network.
6 The required system integration parameters are available. 8
Remarks:______________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
Signature of the FSE or Product Specialist:

_________________________________________
Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
Edition 2, Revision 2 CR 85-X Type 5148/100 Appendix Page 1 of 1

Imaging Services Glossary
CR 85-X
Type 5148/100
CR 75.0
Type 5146/105
(as of SN ≥ 6000)

This document contains explanations of product specific terms and abbreviations used
in this service documentation.

Document Title
DD+DIS028.07E


eq_12_glossary_e_template_v02
DD+DIS378.05E Glossary
WARNING:
INSTRUCTION:
the equipment.
on the product.


1 Glossary
Term Short Description

µGy Micro Gray – x-ray dose
1Gy= 0.87 x 10 –2 J/kg
A / D Converter Analog Digital Converter; the part that translates an analog
signal into a digital signal, which can be handled by computers.
ADC Agfa Diagnostic Center
AE – title Application Entity
AOS Adonis Operating System
Operating system for Agfa CPU's (Gemini, Goliath, David)
APIP Agfa Picture Archiving Protocol
AUI Attachment Unit Interface (External „Box“ to connect to a
network)
AS Archive Station
BOL Begin Of Line; Sensor for exact positioning the scan surface
along the x-axis. A PIN diode is hit by the laser beam before it
reaches the image plate. The Pin diode creates a digital signal,
called begin of line signal. The distance (time) between this
signal and the IP must be adjusted.
BOS Begin Of Scan;
Browser Software that provides an interface to the World Wide Web
BSP Boot Support Package: boot program for Agfa CPU's
Calibration Procedure on ADC to make a homogeneous exposure look like
one on film. Algorithm to counterbalance irregularities in the
scanner of ADC.
CAS Clinical Application Specialist
CCM Configuration and Customization Manager (Tool to edit the
configuration file adc.cpf)
CHM Cassette Handling Module
Collimation Determination of the region in the image where the interesting
data is at. On that region the image processing is applied..
Controller Is connected ahead the laser recorder. The controller is
responsible for the image reception from the diagnostic
equipment, the image processing, layout of the images on the
film, and image transmission to the machine.
cPCI compact Peripheral Component Interconnect – bus system
used in CR85-X



CPF – file Customization Parameter File; file that contains settings for all
parameters that can be modified to configure an ADC System
according to local needs.
CPU Central Processing Unit.
CR Computed Radiography
CR Quality Agfa’s CR Modality workstation software
System
CU-Filter Copper Filter, used for control of image quality
DAC Digital Analog Converter
Decomposition The original image is being split up in a set of bandpass-filtered
images
Diagnostic Logger Tool on ADC to keep a lot of reduced images with the
corresponding image data on the HD.
DICOM Digital Imaging and COmmunications in Medicine;
Dose, x-ray dose = kV x mA x sec see also µGy = Micro Gray

Dosimeter Device to measure x-ray dose
DR Direct Radiography
DRA Direct Remote Access (external product name: AGFATEC
LINK)
Dynamic Range Exposure range in which ADC can get usable image data.
Ethernet A network standard for the hardware and data link levels.
FSE Field Service Engineer
FTP File Transfer Protocol.
The Internet service that transfers files from one computer to
another. (Program used for transmission of files in the Internet)
Grid to reduce scattered radiation
to increase sharpness
GSC Global Support Center
GUI Graphical User Interface
HT power supply High Tension power supply
HCP Hard Copy Printer
HDD Hard Disk Drive
Heel Effect inhomogeneous exposure



HiRes High Resolution: pixel size = 100 micrometer
HIS Hospital Information System
Histogram graphical display of the distribution of gray levels
HUB (Ethernet) box to interconnect network hosts with Twisted Pair cable. Also
called concentrator.
HUB (in AGFA Switchbox (Hard- or Software) which switches or multiplexes
devices) different channels, e.g. AMDI and Service Channel.
I/O BUS Input / Output BUS.
System consisting of a defined cable, cable connection, and
signal for the parallel transmission of control data. The machine
uses a bus system of 8 V level and 26 parallel lines.
ID Station IDENTIFICATION Station
IMOS IMAGE MONITOR SOFTWARE -Æ succession for SMA
Internet The global computer network, composed of thousands of Wide
Area Networks (WANs) and Local Area Networks (LANs), that
uses TCP/IP to provide world-wide communication to homes,
schools, businesses, and governments. The World Wide Web
runs on the Internet.
IP for ADC: Image Plate (phosphor plate)
IP Image Processing
IP (Internet Protocol) Internet software that divides data into
packets for transmission over the Internet. Computers must run
IP to communicate across the Internet. See also TCP.
IP-Address (Internet Protocol Address) The standard method which
identifies an internet connected computer.
Java A general-purpose programming language created by Sun
Microsystems. Java can be used to create Java applets. A Java
program is downloaded from the Web server and interpreted by
a program running on the machine containing the Web browser.
Java applet A short program written in Java that is attached to a World Wide
Web page and executed by the browser machine.
JavaScript A cross-platform, World Wide Web scripting language
developed by Netscape Communications. JavaScript code is
inserted directly into the HTML page.
LAN Local Area Network. Network technology, designed to connect
computers over short distances.
It is possible to connect the LAN with the Internet or to make a
configuration into an intranet.
Laser Light Amplification by Stimulated Emission of Radiation:



LCD Liquid Crystal Display
LED Light Emitting Diode; Semi conductor emitting light
Leeds Phantom Image Plate to check the technical image quality of the ADC.
The Leeds Phantom was developed for Agfa by the University
of Leeds.
Low Pass Filtering Butterworth filter in SAB – board to eliminate frequencies > 250
kHz.
LUT Look Up Table
MD – Plate AGFA MD Æ Medium Definition Image Plate
MFA Machine Factor A
Machine specific value indicating the photo multiplier sensitivity
MFA is the log of the PM high voltage which results in a scan
average level SAL1800 at a given dose of 1mR (~20 µGy) and
a speed class 200
MFB Machine Factor B
MIMOSA Medical IMage Operating System Agfa; Agfa's workstation
operating software
MODEM MODULATOR DEMODULATOR – device to connect via
telephone line to another computer.
Monitor – level lowest software level on CPU (like BIOS on DOS systems)
stored on EEPROM
mR milli Röntgen, measure for x-ray dose
1 mR corres. 8.7 µGy
MS-Board Multy Supply Board; is part of the Power Unit, detects supply
voltage, controls the mechanical periphery of the digitizer and
protects the stepper motor boards.
MUSICA MUltiple Scale Image Contrast Amplification;
Agfa's image processing software
Network location In a URL, the unique name that identifies an Internet server. A
network location has two or more parts, separated by periods,
as in my.network.location. Also called host name and Internet
address.
Node Nodes in the I/O bus system = printed circuit board in the I/O
bus.
Nullmodem RS 232 (RS242) cable with crossed Transmit / Receive Line
NVE Name value file editor; editor system for parameter



NX NX is Agfa’s new standalone CR workstation for:
image acquisition, identification, image processing and image
transmission of digitized images received from a digitizer
It prepares these images for diagnostic use and sends them to
a printer, an archive or a diagnostic station
OBERON board CPU in Agfa digitizers, successor of ARIEL board
OLUT Output Look-Up Table
OS Operating System
Password A text string that allows a user access to an Internet service, if
the service requires it.
Photomultiplier Photo Multiplier Tube: opto – electronical sensitive device to
Tube (PMT) convert light (laser emission) in current and with a I / V –
Converter into voltage
Pixel Scanning point on the film or plate. A maximum of 2048 per line
may be read by the Photomultiplier.
Preview Monitor displays the image and the name of the patient.
This monitor enables to roughly check whether the exposure
was successful.
PRID PREVIEW and ID Station, installed on one PC, used on older
CR systems, current CR QS systems use the ID viewer
software
PS Processing Station
Pyramidal Image Image file format of images on VIPS
Quantisation compression of image files
RAM Random Access Memory
volatile main memory of computers
RAM – DISK virtual harddisk simulated in the CPU main memory
Gemini RAM-Disk contains all the machine dependent
parameters, e.g. stepper motor steps, info counters
REM Tool Debugging tool for AOS logfiles
Reset Machine reset into a defined machine status. Various checking
routines are carried out during a reset.
RIS Radiology Information System
ROI Region Of Interest
ROM Read Only Memory
RS232 interface Serial interface which converts computer internal parallel
information into serial bits, and vice versa.



SAL Scan Average Level
Digitized photo multiplier signal of an average of several
hundred scanned lines
Range SAL0 – SAL4095 (12bit)
SCP SOFTCOPY Tool
SCSI Small Computer Systems Interface – interface to connect
peripherals to computers
(e.g. HDD, CD-ROM)
Server A computer that shares its resources, such as printers and files,
with other computers on the network.
Service interface RS232 standard interface for the connection of the Service PC.
Shading position dependent sensitivity calibration; calibration of each
Calibration pixel in a line
Shell User Interface of the VME – AOS
Slowscan Transport Direction of Image Plate through the scan unit. The
direction stepper motor speed is calculated such that the distance
between two scan lines equals the distance between two pixels
in a line.
Speed Class (SC) Dose=1mR + SC100 => D=1 above fog + base
A film-screen-system with speed class 100 which is exposed
with a dose of 1mR results in a density 1 above fog+base.
Square Root Signal ∼ .
Compression
Method to quantisize Signal in 12 similar block sizes
Standard Res Standard Resolution: pixel size = 150 micrometer
Subnet number A part of the internet address which designates a subnet
TCP Transmission Control Protocol. Internet networking software
that controls the transmission of packets of data over the
Internet. Among its tasks, TCP checks for lost packets, puts the
data from multiple packets into the correct order, and requests
that missing or damaged packets be resent. Computers must
run TCP to communicate with World Wide Web servers.
TCP/IP Transport Control Protocol / Internet Protocol. Common
Protocol for Networks. Used in the Internet
Text Field Part of the film displaying patient, hospital and image
processing information



Agfa CR75, CR85 Digitizer - Service Manual

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HEALTHCARE

Imaging Services Service Manual

02-2007 printed in Germany Document Node ID: 10028251

DOCUMENT CONTROL NOTE:

Edition 2, Revision 0 CR 85-X Type 5148/100 Chapter 0 / 2

► Purpose of this document

Edition. Release Changes

DOCUMENT CONTROL NOTE:

Edition 2, Revision 0 CR 85-X Type 5148/100 Chapter 0 / 3

Controls, Connections and Set Up Procedures

3 Repair and Service

3.1 Machine specific Safety and Repair Information

3.2 Machine specific Tools, Software Tools and Auxiliary Equipment

4 Reference and Circuit Diagrams

5 Spare Parts List

8 Manufacturing Standard Modifications

DOCUMENT CONTROL NOTE:

Edition 2, Revision 0 CR 85-X Type 5148/100 Chapter 0 / 4

This documentation uses:

CAUTION: Possible dangerous situation: Light injuries or damage to the

Not-safety relevant notes

NOTE: • Indicates advice to facilitate the following step or action without

Actions Way of writing Sample

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Edition 2, Revision 0 CR 85-X Type 5148/100 Chapter 0 / 5

1 About this Manual

2nd Edition CR 85-X Type 5148/100 – CR 75.0 Type 5146/105

Note that the CR 85-X / CR 75.0 Type 5146/105 Service Documentation

DOCUMENT CONTROL NOTE:

Edition 2, Revision 0 CR 85-X Type 5148/100 Chapter 0 / 6

Download This Service Documentation is available on the MedNet GSO Library.

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Edition 2, Revision 0 CR 85-X Type 5148/100 Chapter 0 / 7

Further features of the digitizer include:

• The digitizer permits assigning the status “emergency” to an image. An

DOCUMENT CONTROL NOTE:

Edition 2, Revision 0 CR 85-X Type 5148/100 Chapter 0 / 8

AGFA and the Agfa-Rhombus are trademarks of Agfa-Gevaert NV

DOCUMENT CONTROL NOTE:

Agfa Company Confidential

Generic Safety Directions

► Purpose of this Document

Edition. Release Changes

DOCUMENT CONTROL NOTE:

DOCUMENT CONTROL NOTE:

2 USED ICONS ........................................................................................................ 6

7 INTENDED USER ............................................................................................... 11

8 QUALIFICATIONS FOR OPERATION AND SERVICE TASKS.......................... 11

9 ENVIRONMENTAL AND OCCUPATIONAL SAFETY INSTRUCTIONS............. 12

10 CONNECTIONS TO OTHER EQUIPMENT ........................................................ 13

11 ACCESSORIES AND SPARE PARTS ................................................................ 14

13 SAFETY DIRECTIONS FOR OPERATION......................................................... 17

14 RADIATION PROTECTION ................................................................................ 18

15 SAFETY DIRECTIONS FOR CLEANING AND DISINFECTION......................... 18

16 GENERAL SAFETY DIRECTIONS FOR SERVICE ACTIVITIES ....................... 19

17 SAFETY DIRECTIONS FOR INSTALLATION PLANNING ACTIVITIES ............ 20

18 SAFETY DIRECTIONS FOR INSTALLATION ACTIVITIES................................ 22

19 SAFETY DIRECTIONS FOR MAINTENANCE AND REPAIR ACTIVITIES ........ 23

20 SAFETY DIRECTIONS FOR REMOTE SERVICE ACTIVITIES ......................... 26

21 SAFETY DIRECTIONS FOR TRANSPORT AND SHIPMENT OF SPARE