Special Safety Conditions For Construction Work 2021
Special Safety Conditions For Construction Work 2021
Special Safety Conditions For Construction Work 2021
1. General Provisions
1.1 Scope
These Special Safety Conditions (including any amendments and updates that are
communicated to GM’s suppliers, the “Conditions”) are applicable to Seller (as defined
below) while performing work on Buyer’s (as defined below) premises when Buyer has
incorporated the General Construction Terms and Conditions by reference into the
applicable contract, including as may be designated within the applicable purchase order,
services agreement, statement of work, statement of requirements or any other document
describing the scope of the services (the “Contract”). Where applicable these Conditions
are incorporated by reference into the Contract as if fully restated therein. Nothing in these
Conditions is intended to supersede additional safety related requirements that are stated
elsewhere in the Contract.
For purposes of these Conditions, the term “Seller” means the entity or entities identified as
the seller or provider of the goods or services in the Contract, and the term “Buyer” means
the entity or entities identified as the recipient of the goods or services in the Contract.
Certain additional capitalized terms used in this Manual are defined in Article 7.
If Seller has subcontracted services pursuant to the Contract, references in these Conditions
to Seller or Seller’s employees will be deemed to include Seller’s subcontractors and
subcontractors’ employees.
References in this Manual to Seller’s employees include employees and other personnel
under the direction of Seller or its subcontractors, as applicable.
1.6 Purpose
The purpose of these Conditions is to identify specific obligations that must be included in
Seller’s safety process while on Buyers premises. These obligations include the following
requirements: use of a pre-approved Risk assessment tool, use of developed and
implemented written pre-task plans, use of a worker engagement processes where
employee participation is encouraged, and the use of a training program/verification that
includes Buyer’s safety requirements outlined in this document. These Conditions include
specific requirements that must be followed to mitigate risk associated with specific tasks
(referred to as Risk Mitigation Requirements) in Article 5, and requirements common to all
sites (referred to as General Safety Requirements) in Article 4, that must be followed.
In addition, this document provides the Seller with guidance by recommending actions that
may assist Seller in meeting its obligations. It is Seller’s obligation to require compliance of
the same by all subcontractors
Seller’s compliance with these Conditions does not (i) diminish or act as a substitute for
Seller’s knowledge and specialized skills, (ii) indicate that Buyer has taken the responsibility
for the workplace safety of Seller’s employees, or (iii) indicate that Buyer set forth means,
methods, techniques, procedures, or equipment required for Seller to perform the work.
Seller is exclusively responsible for establishing effective safe work practices and conditions
for its employees. Buyer is not warranting the risk mitigation practices set forth in these
Special Safety Conditions and does not assume any responsibility for the safety of Seller’s
employees. Nothing in these Conditions will create any employment or co-employment
relationship among Buyer and Seller’s employees. Defining means, methods, and manner
in which the work will be performed remains the obligation of Seller.
The requirements set forth in these Conditions may exceed applicable Occupational Safety and
Health or other applicable laws and regulations and Seller agrees to use the method most
Seller and its subcontractors must keep the following documents and records for at least
the period as may be required under applicable laws:
• Safety Plans
• Safety Books (from the Construction General Terms and Conditions – Article 9.11)
• Seller’s and subcontractor’s worker training records
• Pre-Task Plans
• Planned Inspection Records
• Preventative maintenance records for Safety Critical Equipment
• Licenses, permits, or other regulatory records as necessary
• Incident reporting and investigation records
• Corrective Action Plans
• Buyer accepted MOC changes to design or contract specifications
Seller is solely responsible for compliance with all legal and regulatory requirements for the
services and work being performed directly by Seller and by Seller’s subcontractors
performed on Buyer’s premises. Seller agrees to perform Management of Change Process
when complying with new regulations. Upon Buyer’s request, Seller or its subcontractor
shall certify in writing its compliance with all applicable Occupational Safety and Health or
other applicable laws and regulations, or present Buyer with Seller’s process for identifying
regulatory requirements that apply to the work.
Buyer reserves the right to make updates to this document during the term of the contract.
This Article 2 specifies the general safety practices or processes that Seller will follow
while performing work on Buyer’s premises.
Seller will require its employees to discuss safety topics at the beginning of each shift. This
will include i) a safety talk, ii) initial review of key safety steps within a work instruction or
within a change to a work instruction, iii) instruction to workers that they are required to
stop work and contact their supervisor if a change occurs in their work area or if they need
to deviate from the work instructions while performing the work.
If multiple Sellers are performing tasks in the same area, all Sellers and affected workers
must be present to discuss how the tasks interact and to assess additional hazards that
may be introduced by the activities of others.
Upon Buyer’s request, Seller or its subcontractor must provide written documentation
showing that its employees or its subcontractor’s employee have completed required
safety training.
Seller must train each employee who supervises others about Buyer requirements before
entry to Buyer premises where the work is to be performed. This training must be
documented and include:
(i) Buyer orientation requirements,
(ii) site orientation for Seller representatives who supervise others, including
information about these Special Safety Conditions,
(iii) Buyer pre-task plan requirements defined in Article 3 below,
(iv) Buyer Take Two process, including Safe Work Zone concept, and
(v) Seller’s management of change process.
Seller must train or validate training of its non-supervisory employees prior to allowing the
employee’s entry to Buyer premises to perform work. This training must be documented
and include:
(i) Buyer orientation for Seller workers,
(ii) training required to perform the Risk Mitigation Requirements applicable to the
project,
(iii) all additional specific safety training related to the task (e.g., mobile equipment
operator training, fall hazard training, confined space training, etc.),
(iv) Buyer pre-task plan requirements to the extent required to comprehend and
follow a pre-task plan,
(v) Buyer Take Two process, including Safe Work Zone concept, and
(vi) Seller’s management of change process.
Seller agrees to use a documented Management of Change (MOC) process for changes,
modifications or deviations to the Seller’s work processes identifying new hazards.
Identified hazards must be mitigated prior to adopting the change. At a minimum, the
MOC Process must apply to the following changes:
• Personnel – Transfer, New or Replacement
• New or modified equipment and tools
• Processes and work methodology (e.g. pre-task plans or standardized work)
• New chemical materials
• Regulations
• Purchasing
Seller’s MOC process must validate that all new risks introduced by the change are
identified, assessed and have mitigation actions implemented to eliminate or reduce the
risks. Mitigations include elimination, substitution, engineering controls, administrative
controls, Safe Operating Practices (SOP) and standardized work. Per the requirements of
the Worker Engagement form, section 3.3, if additional hazards exist from questions 7 –
16, Seller must notify Buyer of the change and proposed mitigation prior to starting the
task.
If the change will cause a deviation from Buyer’s design or contract specifications work
must STOP and the change must be reviewed by Buyer’s Representative before
proceeding. Acceptance signatures must be obtained by Seller Representative and Buyer
Representative using Sellers preapproved MOC form.
Seller must submit a documented safety plan that conforms with the Safety Plan Template
attached hereto as Seller Safety Plan Template (located in Article 6) to Buyer’s
Representative for Buyer’s review prior to the beginning work on Buyer’s premises.
Seller must have an emergency response and evacuation plan to address potential
threats or disasters that may arise from the work that is performed on Buyer’s premises
(the “Emergency Response Plan”). Seller must coordinate its Emergency Response
Plan with the site’s Emergency Response Plan. Seller’s Emergency Response Plan
must include the following:
The Seller’s Safety Plan must include a planned inspection program to monitor
effectiveness of the plan and to correct defects and non-compliances. The planned
inspection program must be submitted to the Buyer for review. The plan must include at a
minimum the following types of planned inspections:
Buyer may elect to participate in any Seller’s planned inspections. Seller may not rely
upon Buyer to identify safety concerns during this inspection.
3.1 Hazard Identification & Risk assessment Safety FMEA: Failure Mode and Effects
Analysis or Equivalent
Seller agrees to using a Risk assessment process to identify hazards, assess the level
of risk and apply countermeasure as necessary to reduce risk of injury to its employees.
This Risk assessment tool must be equivalent to Buyer’s Safety Failure Mode Effects
Analysis process described below. Seller must use this Risk assessment tool as a
common tool within Seller’s safety processes. Seller must require that a Seller
representative who is qualified to identify the tasks and related safety hazards
associated with the tasks be trained and proficient in the use of the Seller Risk
assessment process (“Qualified Seller Representative”). The hazard assessment will
result in a determination that a task is either Unacceptable, High, Medium or Low risk
level based on the following definitions:
For the purposes of safety requirements on Buyer’s Premises the following definitions
apply:
Engineering Controls - Strategies designed to protect workers from hazardous
conditions by placing a barrier between the worker and the hazard. Engineering controls
involve a physical change to the workplace itself, rather than relying on workers'
behavior or requiring workers to wear protective clothing (i.e., Administrative Controls).
Administrative Controls - PPE (Personal Protective Equipment), Trainings and
Procedures, Warnings (visual and/or audible).
• Low Risk Tasks – Low Risk Tasks are those services that require only the skills,
knowledge, and expertise of a person who is not engaging in physical work. Seller
employees are exposed to hazards that have the potential to cause minor and/or
reversible injuries at the most. Administrative or Engineering controls are in place and
properly functioning.
Examples of Seller services that are considered Low Risk Tasks include but are not
limited to office work, consulting services, some research engagements, and
engineering services where Seller or subcontractor employees providing the services
are likely to only enter an area where hazardous work is occurring when escorted and
will not engage in the work. Low Risk Tasks are delivered on Buyer premises by
employees of the Seller or its subcontractor who utilize skills and expertise that require
the application of tools generally used in an office setting, such as phone, laptop,
Seller must perform Risk assessments as part of the following processes: (i) Pre-Task
Plans, (ii) Planned Inspection findings, (iii) regulatory inspections, (iv) employee safety
concerns, (v) audit results, (vi) Buyers safety evaluation results and (vii) incident root
cause results.
The Seller must to utilize a documented pre-task plan process to evaluate hazards and
establish safe methods of performing the work. The pre-task plan process must define clear
roles and responsibilities for Seller supervisory and non-supervisory employees, and must
require the use of:
(i) a preapproved common pre-task plan template. Seller may adopt Buyer’s pre-task
plan template attached hereto as Pre-Task Plan Template 6.0, in Article 6
(ii) a Job Safety Analysis defined in Section 3.2.1
(iii) a Risk assessment defined in Section 3.2.2,
(iv) the Planning Questions defined in Section 3.2.3
(v) a Daily Worker Safety Engagement hazard recognition tool for all activities defined in
Section 3.2.4.
The following Sections describe Buyer’s Pre-Task plan guidance and recommended actions
that will assist Seller in meeting its obligations for the pre-task plan.
Every medium or high-risk level task requires Seller to complete a Job Safety Analysis
(“JSA”). The Seller’s JSA process must meet the minimum requirements defined below,
or alternatively Seller can adopt Buyer’s Job Safety Analysis process. The elements
below must be included in Seller’s JSA process.
• Seller agrees to prepare detailed written instruction describing how to perform the
work. This work instruction must i) identify the hazards associated, ii) mitigate each
hazard identified, iii) place a visual indicator for key safety steps in the work
instruction, iv) list the hazard potential for each step (Low, Medium or High based
on the Buyers definition in Section 3.1 of this document) and; v) include a plan to
appropriately manage emergencies that may arise while performing the work. Seller
must submit the written work instruction for Buyer Review.
3.2.2 Part 2: Equivalent Risk assessment / Safety FMEA (Failure Mode and
Effects Analysis)
The Seller must conduct a Safety FMEA or equivalent Risk assessment for all activities
performed on the site. The output of a Safety FMEA or equivalent Risk assessment
determines level of risk, Seller’s process must identify risk based on Low, Medium, High
and Unacceptable as defined in Section 3.1 of this document.
Seller may utilize its own equivalent Risk assessment tool if preapproved during the
prequalification process, if it reliably identifies a risk level in a similar manner to this
calculation.
Risk Level = SP * P * F * NP
– Low Risk – 0 - 50
– Medium Risk – 51 - 160
– High Risk – 161 - 500
– Unacceptable Risk – Above 500
Seller agrees to perform the following activities according to the Risk level determined by
the Risk assessment process:
Seller requirements for Low Risk Level Task: When Seller’s Risk assessment
process determines that the risk level for a task is low, and in furtherance of Buyer’s
goal of zero workplace injuries or illnesses: (i) review orientation and training records
to verify that all employees engaged in the low risk task have received all of the
training requirements listed in Section 2.4 of this document, (ii) must execute Seller’s
Management of Change process, if change occurs in the scope of the work and (iii)
Buyer recommends but does not require that Seller develop Work Instructions.
High Risk Level Task: When Seller’s Risk assessment process determines that the
risk level for a task is high, Seller must perform all steps required for medium risk
level task and perform the following: (i) obtain a secondary signature in Part 2 -
Signature Page and Seller must submit the pre-task plan to a secondary Buyer
representatives for an additional review.
Unacceptable Risk Level Task: Seller must not perform tasks that Seller’s Risk
assessment process determined to be Unacceptable Risk level, Seller must: (i) stop
and cannot proceed, (ii) reduce risk below 500 prior by applying alternate safety
controls and (iii) conduct a follow-up Risk Assessment/S-FMEA calculation follow
the action summary.
Seller agrees to apply the following questions when planning for medium/high risk
tasks:
1. Are there work instructions, previous JSAs or standardized work for this activity
that include a way to eliminate, substitute, or to use engineering controls to
restrict exposure to the hazards?
2. Are there any applicable Risk Mitigation Requirements included GM's Safety
Manual or GM’s Special Safety Conditions for this activity?
3. Are there any GM Safety Specifications included in the contract or Scope of
Requirements related to the work to be performed? (i.e. Electrical Equipment
Specification No. 5E Section 8.0, Buyer’s EL-1, Buyers Anchor Points for PFAS
etc.)
4. Does this work require assistance or support from an engineer, professional
engineer, or safety professional?
5. Is there a need for engineering drawings, rigging calculations, anchorage point
calculations, assessment of critical equipment, licenses/certifications, Safety
Data Sheets (SDS) or other supportive documentation to be attached to this
JSA?
6. For any critical equipment or personal protective equipment used, have you
verified that required preventive maintenance has been completed? If pre-use
or pre-operational inspection is required, is it a part of the work instructions?
7. Does this activity require a permit (e.g. confined space entry, roof access, hot
work, etc.)?
8. For work involving lockout energy, have you considered all energy sources and
the safe method of control/verification?
During this walkthrough, Seller agrees to inform its employees of the requirement to
continuously look for additional hazards by (i) being aware of all that is occurring within
the area, and (ii)being continuously on the lookout for hazards that are overhead,
underfoot, and approaching from every angle. Seller agrees to inform its employees of
the requirement to stop work and contact their supervisor if a change occurs in their
work area or if they need to deviate from the original work instructions. Buyer’s worker
engagement process attached hereto as Part 3 of the Pre-Task Plan Template found in
Article 6, can be adopted by Seller to guide its employees to continuously look for
additional hazards and to stop work if a change occurs in their work area that causes
them to deviate from original work instruction.
Part 3 of the Buyer’s Pre-Task Plan Template requires each worker to complete the
Worker Engagement Form. This form includes multiple section.
• Identify hazards that will interact with the worker or the team’s Safe Work
Zone: Overhead, Through, Behind, Front, Underneath, or Inside.
• When multiple workers are present, the team must determine the team’s
safe work zone and account for positioning of the team.
The Safe Work Zone is a technique that assists Seller employees in hazard
recognition.
Seller’s employees and representatives are required to follow Life Saving Rules while on
Buyer Premises. Seller’s orientation must include reviewing Buyer's Life Saving Rules.
There will be no exceptions granted by Buyer.
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Seller’s employees and representatives are required to follow Buyer’s Mobile Device Policy
while on Buyer Premises. Seller’s orientation must include reviewing Buyer's Mobile Device
Policy. There will be no exceptions granted by Buyer.
GENERAL
1. Don’t look at your mobile device while walking.
MANUFACTURING SITES
(Traditional manufacturing operations, pre-production operations, parts warehousing,
labs and proving grounds.)
1. While working in a production environment, looking at or accessing a mobile
device is prohibited unless required by your job. Please move to a safe location
and stop walking.
2. In manufacturing sites, “walking and talking” with mobile devices is not allowed
due to the additional hazards in these environments. You may not use any form
of earpiece while walking in a manufacturing environment.
3. While working in a shop or maintenance activity, mobile devices and earpiece
use are prohibited.
4. While working in a laboratory or proving grounds environment during active
testing, or while driving test vehicles, the manufacturing rules apply.
5. When operating mobile equipment, use of mobile devices and earpieces are
both prohibited. (Note: Radios or other audio devices are also prohibited.)
6. Mobile devices may be used in designated break areas.
7. The General policy above (1) for Buyer’s office areas also applies to office areas
in a manufacturing facility.
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Seller’s employees and representatives are required to follow Buyer’s Personal Protective
Equipment (“PPE”) policy while on Buyer Premises. This policy may require the use of
specific PPE that must be included in the Seller hazard assessments for a task. Seller
acknowledges that, in addition to PPE identified by its hazard assessment process, Seller
will require its employees and representatives to don PPE that is required by the policy.
There will be no exceptions granted by Buyer.
GENERAL
1. Shoes- Seller employees must wear substantial leather shoes. If crushing injuries to
feet or toes is probable, then safety toe shoes or safety toe caps must be worn.
Such situations include the use of jack hammers.
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General and task Illumination for workers must meet the requirements listed below or per
the regional minimum regulatory intensities, whichever is more stringent. (Note: one foot-
candle equals one lumen per square foot or approximately 11 lux).
All construction areas must maintain a minimum of 5 ft-c / 54lux. Individual tasks, work
zones, mechanical and electrical equipment rooms and fabricating areas must maintain a
minimum of 10 ft-c / 108lux.
Seller must use non-conductive straps to secure string or festoon lighting and all bulbs
protected with cages. Use of halogen or other high temperature lights must be kept away
from combustible or flammable substances.
Seller must periodically, not to exceed every 30 days, document a lighting survey to assure
work zones and task areas are properly illuminated.
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4.5 Use of Equipment and Tools
Seller must follow manufacturer’s recommendations for use and repair of equipment and
tools. Seller must not alter any manufacturer’s equipment/tools unless the proposed
modifications are approved by the Original Equipment Manufacturer (OEM) and accepted by
Buyer. All repairing, servicing and planned maintenance must be performed by a Qualified
Person or a qualified company (i.e. OEM). Seller must notify Buyer if power input and output
cables connected behind equipment access panels need to be removed. Removal and
reattachment of these cables must be performed by a Qualified Person following a risk
assessment.
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The Risk Mitigation Requirements included in this Article 5 apply to Sellers whose scope of
work includes the activities listed below. When Seller’s work requires any of the activities
listed below, Seller must apply the associated Risk Mitigation Requirements.
5.1 Risk Mitigation Requirement for Aerial Lifts (Mobile Elevating Work Platform
[MEWP])
This Risk Mitigation Requirement applies to (Mobile Elevated Work Platforms) that are used
by Seller on Buyer’s premises.
MEWPs are electric, gas LP or manually operated equipment used to lift personnel to work
at heights without the use of a ladder. MEWPs include: Scissor lifts, boom lifts and
articulating boom lifts along with hand crank personnel lifts.
GENERAL REQUIREMENTS
30. The Seller shall have a specific training program for the ground person that includes the
use of ground controls, authorized hand signals, barricade requirements, and rescue
plans including suspension trauma awareness.
31. The ground person shall be present in the immediate area while work is being performed
from a MEWP.
32. The ground person shall prevent unauthorized personnel from entering the barricaded
area.
33. Tasks performed by the ground person shall be documented on the Pre-Task Plan as
part of the review process. The following tasks are not acceptable and must not be
performed by the ground person: pipe cutting and threading, retrieving material not in the
barricaded area, using a power tool, and any task not accepted by the Pre-Task Plan
reviewer.
34. The ground person shall be capable of operating the equipment using the ground level
and auxiliary controls.
35. The ground person is permitted to observe more than one lift only if their line of sight is
unobstructed. They shall be close enough to visually and audibly monitor and access
the perimeter barricading.
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This Risk Mitigation Requirement applies when Seller’s work creates a situation that may
expose any personnel to hazards. Protective devices must be used as a warning for others
to avoid the hazard.
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2. Chemical Approval
a. Chemicals included in equipment being brought onto Buyer’s premises must follow
Buyer’s Chemical Approval requirement.
3. Pre-Task Planning
a. All tasks involving chemicals must be included as part of the pre-task planning
process.
b. Pre-Task plans must identify the chemicals, hazards and health effects caused by
exposure and the control practices to eliminate or minimize contact.
4. Labeling
a. Seller must have a system for labeling all containers of chemicals. The label must
always remain legible and be replaced immediately if it becomes damaged or otherwise
unreadable.
b. Workplace containers (also known as Secondary Containers) must have the following
minimum label requirements: 1) product identifier, and; 2) appropriate hazard warnings,
consisting of words, pictures, or symbols which provide general information regarding
the physical and health hazards of the chemical.
c. A Buyer’s site with Resident Sellers may mandate additional local labeling
requirements. A Resident Seller is contracted to perform work on Buyers premises on a
permanent or long-term bases, examples include but are not limited to security, service
agreement firms, chemical/resource Managers etc.
5. Training
a. As part of the Seller’s job site safety plan, all Seller’s Workers who have the potential to
be exposed to chemical must be trained in Hazard Communication.
b. All Seller’s Workers whose work involves chemicals must be trained on hazards, proper
use and handling of those chemicals prior to first use.
c. Verification by the Seller’s Senior Leader must be an on-going process through the life
of the contract through planned inspections or safety observation tours.
7. Planned Inspection
a. Seller must have a planned inspection or safety observation tour program in place, to
validate the adherence to all applicable Special Safety Conditions requirements related
to Chemical Control including the following:
- Review of medium/high risk tasks involving significant safety risks related to
chemicals
- Access and understanding of SDSs.
- Emergency response procedures for chemical spills or leak.
b. The planned inspection program must be presented by the Seller for review and
acceptance by the Buyer. The purpose of this review and/or acceptance is to affirm that
the Seller is meeting its contractual obligations to perform certain activities and is not to
make a determination of the effectiveness or accuracy of the Seller’s planned
inspection program, or any safety measure proposed or implemented by the Seller.
Inspections must be documented by the Seller.
8. Seller must comply with all applicable federal, state, and local laws and regulations,
including all environmental requirements, in connection with the use of any chemicals that
will be brought onto Buyer’s premises by Seller.
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1. Is large enough and configured so that a worker's entire body can enter the space and
he/she can perform the assigned work; and
2. Has limited or restricted means for entry or exit (for example, storage tanks and their
vaults, silos, storage bins, hoppers, utility vaults, boilers, sewers, tunnels, pipelines,
manholes and open-top spaces more than 1.2 meters (4 feet) in depth, such as pits,
vaults, and vessels); and
3. Is not designed for continuous worker occupancy; and
4. Contains one or more of the following hazards:
Regional definitions for Confined Spaces types may vary, however, Seller at a minimum
must comply with Confined Space safety requirements below.
I. Seller Safety Plan must include the roles and responsibilities for Seller’s employees who
are responsible for Confined Space Entry.
II. Workers involved in confined space entries must be trained on all aspects related to the
hazards and requirements associated with confined space entry.
III. Determine the necessity to enter a Confined Space as a condition of the work to be
performed.
IV. If the Seller deems it is necessary to enter an existing Confined Space as part of the work
to be performed, the Seller is responsible for obtaining Buyer hazard classification and
space information relating to the space(s) to be accessed. Seller makes the
determination if additional confined space hazard assessment is necessary.
V. If the Seller is creating a temporary Confined Space as part of the Seller’s construction or
installation activities, then Seller owns this space and is responsible for all confined space
requirements until the space has gone through the site’s buyoff process.
VI. The creation of new permanent Confined Spaces should be avoided if possible. Every
effort should be used to design any such spaces for human occupancy at the time of
construction.
VII. For new Confined Spaces that are under the control of the Seller the following Danger
Sign requirements must apply:
a) Signs must be installed near the space entry point(s) where reasonably practicable
b) Space identification number
c) Space classification as either Confined Space (Permit required) or (Restricted
Access / Non-permit required) as required by regional standards
d) Hazard warnings/markings as required by regulatory requirements.
VIII. Seller must maintain a Critical Safety Equipment inventory as part of their Safety Plan for
Confined Space Entry or confined space rescue. The Seller must have the equipment
available on-site and maintained as per manufacturers or regulatory requirements.
1. For all Confined Space entries, the Seller must identify all trained and qualified
persons on the entry team as per regional requirements.
1. The Seller is responsible for developing a documented task specific Confined Space
Rescue Plan and the plan must be communicated to all affected workers prior to
entry.
2. The rescue plan must follow local regulatory requirements and must include task
specific elements appropriate to the size and scope of the entry and include the
following minimum requirements:
• Space identification number
• Full names of Confined Space Authorized Entrants, attendants, supervisors, and
rescue team members assigned to this entry
• List of confined space rescue equipment to be used
• An entry/exit plan for personnel in the space
• Rescue team members PPE requirements
3. All confined space rescue equipment must be inspected prior to the Confined Space
Entry.
4. On-site confined space rescue team is required, and that team must be positioned
such that they are able to respond to an emergency at the space within three (3)
minutes.
1. The Seller must have a permit process in place to authorize entry into confined
spaces. The permit must be initiated and completed by a trained Confined Space
Entry supervisor.
2. The permit must follow local regulatory permit requirements and must include the
following:
• Space identification number
• Date and time the permit is issued
• Atmospheric testing results
• All entry and exit times of confined space entrants
• Full names of Confined Space Attendants, entrants, and entry supervisor
1. The Seller is responsible for developing a task specific rescue plan, and to
communicate the plan to all prior to entry.
2. The rescue plan must follow local regulatory requirements and must include task and
space specific elements appropriate to the size and scope of the entry and include
the following minimum requirements:
• Space identification number
• Full names of Confined Space Authorized Entrants, attendants, and rescue team
members
• List of confined space rescue equipment to be used
• An entry/exit plan for personnel in the space
• Rescue team members PPE requirements
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This Risk Mitigation only applies when the Seller’s work involves any of the following
conditions. These conditions must also have a cable pull plan before work begins.
1. Cable pulls that require the use of powered mechanical pulling devices including tuggers
and external rigging to assist in the pulling of cables.
2. Exceed 1,000 feet of electrical cable, in one continuous length.
3. Mechanically assisted cable pulls exceeding 180 degrees of cumulative bends.
4. Cable assembly size that exceeds 2 inches in diameter
This plan shall be submitted to the appropriate Buyers Representative(s) for review.
Planning
1. These safety requirements are intended to provide the safety requirements for personnel
when pulling cable. These requirements are intended to supplement the requirements in
Electrical Installation Standard EI-1.
2. A Safety FMEA or equivalent Risk assessment must be performed to determine the level
of risk presented by the cable pull. Once the risk level has been determined, the Seller
will follow the steps necessary to have their Safety FMEA and PTP reviewed. Buyer’s
review of these documents does not imply acceptance of work practices or means and
methods. The review is at the sole benefit of the Buyer.
3. If cranes and/or rigging are to be used in the installation of cable, the Seller must identify
as part of their Pre-Task Plan the following items:
a. The location of where the lift is to be made.
b. The location of nearby hazards such as power lines, utilities, structures and
process equipment and piping. This list is not considered all-inclusive.
c. Initial staging area and final position of material to be involved in the lift/pull
d. Areas that are to be barricaded during the lift/pull.
e. Lift and Rigging plan per Risk Mitigation requirements,
f. Documentation of training or certifications, as required by law, of the Crane
operators.
g. Documentation of qualified riggers.
4. The Seller shall determine the maximum rope tensioning using a safety factor (multiplier)
of 1.5. Maximum rope tension shall not exceed force ratings for any components of the
rigging system including: the pull rope, pulling device, cable grip device, and rigging or
anchorage points. The head end tension and sidewall pressure ratings of the cable shall
not be exceeded. All rigging used must be documented as adequate for expected loads.
5. All rigging or lifting anchorages to the building and/or components must be reviewed and
approved by a licensed structural engineer. Avoid attaching rigging to truss web
members, diagonal braces, and the bottom flanges of roof purlins.
6. Include detailed drawings of attachment points to the building steel, showing total
applied load, location of attachment, and attachment details
7. Engineered anchorage points must be able to support a 4,000-pound load applied in any
direction.
8. Sellers must adhere to the provisions set forth in the Fall Hazard Control Risk Mitigation
which include minimum fall height requirements and working within 10 feet of
unprotected edges.
9. Seller shall ensure that all rigging/pulling components (i.e. pulleys, sheaves, tuggers) are
inspected prior to usage on site and annual inspections are documented.
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5.7 Risk Mitigation Requirement for Electrical Safety- Use, Installation, Service and
Inspection of Electrical Systems
This Risk Mitigation Requirement applies when Seller’s work involves the use, installation,
inspection and service of electrical systems.
5.7.1 General
1. All electrical hand tools, extension cords, power bars and electrical fittings are to be
inspected for damage or wear prior to each use. Any damaged equipment must be
immediately removed from service.
2. Ground Fault Circuit Interrupters (GFCI)must be utilized if the GFCI does not allow
equipment to function an assured grounding program can be utilized with Buyers
acceptance in compliance with local regulations.
3. Extension cords and welding leads must not create a trip hazard and must be protected
to prevent being run over by mobile equipment. Seller should utilize cord trees or utilize
overhead methods where practical.
4. Extension cords and electrical equipment must be appropriately rated for use and never
exceed the product listing amperage or wattage.
5. Only use correctly sized fuses.
6. Temporary electrical systems must be properly installed and inspected by a qualified
electrical worker prior to use.
7. Seller must be able to show proof of regulatory competency of electrical workers.
This section applies to Sellers using power tools, cord sets, receptacles which are not
part of the building or structure or any equipment connected by a cord and plug
(excluding office equipment) which are available for use by workers.
Maintenance
When returning repaired equipment to service, it is to be tested and identified.
Inspection
Seller and subcontractors are required to have a written program that includes the
specific procedures covering:
Seller must have a process for daily inspections, inspections after repair and inspection
of newly purchased electrical tools.
• Inspections for temporary receptacles are required a minimum of once every 6
months.
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This Risk Mitigation Requirement applies to all Sellers and subcontractor employees who
are in training while performing work on Buyer’s premises.
1. Employee’s in training must either wear a hard hat with a red stripe or a red safety vest
as an identifier. Buyer approval is required if Seller would like to use an alternative
method to identify Employees in Training.
a. Apprentices who have completed their first year are not required to wear an
identifier.
2. Unless engaged in a low-risk task, employee’s in training must work with an
experienced employee (e.g. a 1st year apprentice must work with a skilled journey
person).
3. Upon Buyer request Seller must provide a list of employees in training/apprentices.
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5.9 Risk Mitigation Requirements for Fall Hazard Control – Working at Heights
This Risk Mitigation Requirement applies when Seller’s work involves the need to prevent
employees from falling from overhead platforms, elevated workstations or into holes in the
floor and walls. For non-construction work, fall protection must be provided beginning at the
GENERAL
Seller is responsible for the following:
1 The use of Personal Fall Arrest Systems (PFAS) will be determined by the hazards
workers will be exposed to. All efforts are to be taken to eliminate fall hazards
2 Seller must assess fall clearance requirement and select appropriate equipment and
systems to prevent striking objects
3 All Personal Fall Arrest Systems (PFAS) must meet host country regulatory
requirements, and include the following elements:
a) Full-body harness. (The exclusive use of body belts, and chest or waist only
harnesses are prohibited as a sole means of fall protection.) Body belts can be
used as positioning devices but only when a full body harness is used.
b) An appropriate lanyard for the work environment. For example: A nylon shock
absorbing lanyard would not be acceptable in an environment where hot slag or
sparks from welding, burning or cutting activities could melt the nylon, rendering it
ineffective.
c) All lanyard hooks need to be of double locking snap hooks. All other hooks must
be equipped with auto-close and self-lock mechanisms, and.
d) An approved anchorage points and connectors with D rings.
4 In case no local regulatory requirements are available, PFAS must meet international
standards such as ANSI Z359.
5 Fall arrest systems are to be designed to limit free fall distance to 6 feet (1.8 meters) or
less. Surrounding equipment, tanks or other environmental factors must be taken into
consideration when designing these systems. No combination of fall protection
components shall be allowed to exceed 6 feet (1.8 meters).
6 Selecting a higher anchorage location or the use of self-retracting lanyards must be
considered in those instances where traditional lanyards are inadequate to prevent the
person from hitting the ground. Pre-Task Plan must document the type of lanyard being
identified during the assessment.
7 The use of the Dorsal (Back) D ring is to be used only for lanyards or self-retracting
lifelines. Front or Chest D Rings are to be used only for climbing devices such as rope
grabs that are connected to ladders for access and egress. Side D-ring can only be
used to connect to travel restraint or positioning systems.
8 Lanyards are never to be connected end to end by hooks. Lanyard hooks are only
permitted to be connected to approved anchorage connectors or the Dorsal D rings.
9 Personal Fall Arrest Systems are to be inspected prior to each use and properly stored
at the end of each shift.
10 A Competent Person, other than the user, must inspect Personal Fall Arrest Equipment
on at least an annual basis or more frequently per Sellers written program.
Written/Documented records of these inspections are to be maintained and available for
review, upon request, by Buyer.
11 When inspections reveal defects, damage or inadequate maintenance of equipment, the
equipment must be tagged and immediately removed from service or, if applicable,
undergo adequate corrective maintenance before returning to service.
12 An anchorage point must be capable of sustaining a minimum static load of at least 8 KN
(1,800 pounds) without breaking, for each system attached, or regulatory equivalent if
more stringent.
13 Anchorage points for personal fall arrest systems must be located at the employee’s
shoulder level or higher, when this is not possible, the Seller must identify a system to
Access to Platforms
27 The Seller must use guarded work platform or guarded ladders to access high
locations. In absence of guarded work platforms or guarded ladders Seller must include
a detailed plan to mitigate the fall hazard.
28 Seller must provide safe access to elevated locations for their workers and
subcontractors. Where applicable the Seller may be required to install safe access to
elevated locations and fixed ladders early in the project to ensure Seller’s workers and
subcontractors have safe access during the construction and equipment installation
phase.
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1. The Seller must conduct an assessment of all hazardous energy sources to which they
are potentially exposed as part of the work to be performed. If the Seller is potentially
exposed to hazardous energy the Seller must have a Lockout Energy Control program
as part of the Safety Plan.
2. As part of this assessment the Seller must include the control methods used. The
following three controls are listed in the order of highest level of safety and are as
follows:
Lockout Energy Control: Lockout energy control must be used as the primary method in the
isolation of hazardous energy prior to performing tasks that create hazardous exposure. All
energized equipment must be capable of providing lockout of all sources of hazardous energy.
A corrective action plan must be developed for machinery, equipment and/or processes
identified with inadequate lockout provisions (e.g. damaged energy isolation devices, missing
lockout placards etc.)
• Minor servicing tasks that are frequent, routine and an integral to the use of
the equipment for production (e.g. tip changes, drill bit changes, drip pan
changes, general housekeeping, troubleshooting methods, etc.)
• Tasks that do not expose the operator to any hazardous energy
• Tasks which are assessed and identified based on an Equivalent Risk
assessment process
• A list of MPS/SCS tasks must be available for worker review for all machines/
equipment utilizing these energy control systems.
• These tasks must be performed utilizing Buyer accepted procedures. If
workers have not been trained on MPS/SCS then Lockout or accepted
procedures must be used to complete the designated tasks.
II. Energized Work Safety Operating Procedure (SOP): Energized Work tasks should
be avoided. The Seller must implement a process to control risks associated with
Energized Work tasks to be performed when Lockout energy control or MPS/SCS
control methods are inadequate or not feasible due to the nature of the task.
3. The Seller must include in its Safety Plan the roles and responsibilities (i.e. authorized
person, affected person etc.) for Seller employees on site related to Lockout Energy
Control.
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5.11 Risk Mitigation Requirements for Hazardous and Toxic Substances (Asbestos,
Lead, Metal Fumes, Silica etc.)
These requirements apply to hazards and toxic substances where Seller’s work will expose
Buyer’s employees, other sellers or visitors through dermal, inhalation or ingestion methods.
Such hazards requiring Sellers documented mitigation plan include but are not limited to
hazardous substances such as: silica, asbestos, lead, metal fumes, gases, liquids and other
toxic materials.
Local regulations shall take precedent if they are more stringent than requirements outlined
in this section.
Buyer reserves the right to conduct exposure monitoring to verify compliance with the
requirements outlined below.
While performing work, Seller may encounter materials and surfaces that contain lead, such
as paint, films, rust proofing, etc.
In addition to any regulatory requirements, the Seller’s Lead Compliance Program must
include:
2. The hazard control methods the Seller will utilize to limit airborne lead and
accumulation of lead on surfaces in and around to the work area.
A description of any cleaning methods and techniques that will be used for cleaning
or wiping the work area and any nearby surfaces where lead dust has accumulated
before releasing the area to the Buyer for occupancy Seller’s cleaning method(s)
must demonstrate a visual inspection of the work area and that near-by surfaces
must not show evidence of the accumulation of lead containing material or dust. (E.g.
paint chips or dust, surface blasting material or dust, etc.)
Before the start and after completion of Seller’s Work, Buyer may collect surface area wipe
samples in and around to Seller’s work area, which Buyer will have analyzed for total lead
content using NIOSH method 9100 or equivalent. If surface area wipe samples are collected
and analyzed for lead prior to the Seller’s Work, any surface area wipe samples collected
and analyzed for lead content after the Seller has completed the work must be equal to or
lower than the surface area wipe samples collected and analyzed prior to the
commencement of Seller’s Work.
Metal Fume Exposure during Welding, Burning, Cutting and Soldering Activities
Fume exposure from metals such as Aluminum, Antimony, Arsenic, Beryllium, Cadmium,
Chromium, Cobalt, Copper, Iron, Lead, Manganese, Molybdenum, Nickel, Silver, Tin,
Titanium, Vanadium, and Zinc typically occur during “hot work” activities such as welding,
soldering, plasma arc or oxyacetylene torch cutting on high chromium steel, stainless steel,
dissimilar metals, coated alloys or rust resistant coatings.
1. GHS Safety Data Sheets (SDS) for all welding rods must be submitted and accepted
by the sites Chemical Control Committee prior to bringing rods onto Buyers
premises.
2. If SDSs for solders or welding rods list toxic metals in concentrations greater than
0.1% of toxic metals, local exhaust is required if these materials will be used indoors.
Toxic metals, known or suspect carcinogens, known to be in solders or welding rods
include: lead, manganese, molybdenum, beryllium, chromium, and cadmium.
3. Welding materials containing Manganese, Molybdenum, or Chromium, that will
create hazardous fumes that exceed regional hazardous inhalation thresholds
standards will require the Seller to submit a Worker Protection Control Plan unless
such welding process is demonstrated by the Seller to remain below recognized
thresholds.
4. Welding rods and solders containing less than 0.009% lead are considered lead free
and would not by themselves prompt additional control measures. Materials
containing less than 0.1% beryllium are exempt and therefore would not by itself
need additional control measures.
5. Seller is responsible for determining if the uncontrolled exposure to fumes and
particulates will expose workers on Buyer premises in fabricating areas or adjacent
to the worksite and if such an exposure is not contained with local exhaust
ventilation, capture control equipment, negative atmospheric building pressure, or
outside ventilation. The Seller must present to Buyer’s Representative appropriate
Silica Control
Tasks that create and release respirable crystalline silica must comply with regionally
recognized exposure control measures.
This work includes, but it not limited to, blasting, cutting, chipping, drilling, sanding,
drywalling, mixing, abrasive blasting, and grinding any materials that contain silica except
when mixing concrete for post holes, pouring for footers, slabs, foundations and removing
formwork.
1. When the work has the potential to create worker exposure to airborne crystalline
silica, the Seller must provide a Silica Control Plan with control methods to reduce
exposure to workers, visitors and Buyer’s employees.
2. The Silica Control Plan must include the methods used, and what level and type of
PPE will be used to protect workers.
3. Seller must submit their Silica Control Plan to Buyer for review prior to starting work.
Buyer may require that the Seller implement additional controls to protect Buyer’s
workers and visitors.
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5.12 Risk Mitigation Requirement for Material Delivery, Unloading, Storage and
Stacking
This Risk Mitigation Requirement applies when Seller’s work involves storing structural steel,
piping, and other project materials.
1. Seller must submit a plan outlining the methods in which it will store structural steel,
piping, and other project materials.
2. This plan will be submitted and reviewed by a Buyer’s Representative prior to the
first delivery of all material.
3. The plan must include, at minimum, the following elements:
a. Define delivery process to assure adequate room for a safe laydown area.
b. Map the dimensions of the laydown area to accommodate the scheduled
delivery of steel.
c. Level, compacted/stabilized soil in which the dunnage will sit. The soil must
be such that there is no standing water, or rutting (tire tracks indentation in
the soil)
d. The use of racks/stands is the preferred method for storing steel, piping, bar
stock, poles and other cylindrical materials.
e. In the absence of racks,
steel beams (beams, joists, etc.) must be stored with following conditions.
i. Ground has been compacted/stabilized
4. Bulk materials such as steel beams, girders, joists, piping and other large materials
that are delivered on flatbed trucks, must be assessed by a qualified rigger to
determine if the load has shifted while it was in transport. If, at the determination of
the qualified rigger, the load had shifted during transport, then a pre-task plan
addressing the proper unloading methods is to be developed by the Seller.
5. Walkways in storage areas must be defined and maintained at no less than
3 feet (1 meter wide. Storage in cages or fenced areas must have a clearly defined
walkway).
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Seller will ensure that only competent and trained workers (“Operators”) operate Powered
Industrial Vehicles. Sellers must be able to provide evidence of training and competency
Definitions
1. All Powered Industrial Vehicles used on Buyer’s premises must be maintained in a safe
operating condition with all safety devices functioning properly (e.g., parking brakes,
hazard signals, seat belts, etc.) Seller agrees to (1) follow manufacturer’s requirements
and industry standards, and (2) comply with all applicable laws, ordinances, codes and
regulations pertaining to maintenance and inspection of Powered Industrial Vehicles.
2. All Vehicles must be inspected prior to use at the beginning shift. Vehicles that do not
pass inspection must be removed from service and repaired. Repairs must be made and
documented before the Vehicle can be returned to service.
3. Government mandated inspections must be current. (Examples include DOT required
inspections on trucks and trailers, annual motor vehicle inspection stickers,
environmental emissions testing, etc.)
4. Documented daily Pre-Operational Inspections are required for all vehicles. Inspections
may include additional requirements consistent with Seller's policies.
5. Buyer reserves the right to review maintenance and inspection records for any Powered
Industrial Vehicles used on Buyer’s premises. Sellers must provide records to Buyer
within 4 hours of the request. Additional time may be provided upon request of Seller at
Buyer’s sole discretion.
Operating
1.Follow all speed limits both in buildings and across the complex.
2.Operate Powered Industrial Vehicles with due care regarding weather conditions or any
condition existing at the time.
3.When operating a piece of Powered Industrial Vehicles that is not equipped with backing
alarms, the operator must alert pedestrians that the vehicle will be backing up by
sounding the horn prior to moving in reverse.
4.Excavating and other heavy equipment must have an audible back up alarm that exceeds
the level of background noise.
5.Truck drivers may remain in the cab of the truck during loading activities IF the cab of the
truck is protected by the canopy of the dump bed. For dump vehicles similar to gravel
haulers that do not have a canopy on the dump bed, there must be a clearance of at least
5 feet between the dump trailer and back of the truck. In addition, the back window of the
truck must be made of safety glass. If the back window is exposed and is not made of
safety glass, then the driver must exit the cab and be placed in a location where they are
not in the path of the loader or other excavating equipment.
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GENERAL
1. Scaffolds are intended to provide safe working positions at elevations.
2. To eliminate fall exposures scaffolds must have handrail, mid rail, toe board and
completed decking to eliminate the need to use fall protection.
3. Only trained workers, under the direction of a Competent Person may erect scaffolding.
4. Prior to erection and dismantling of scaffolding, the work location must be clear and free
from workers that are not associated with the work.
5. Before erecting scaffolding, consider all nearby and overhead energy sources and other
potential obstructions.
6. Scaffolds are to be tagged using a red, yellow or green tag. All tags must include who
erected the scaffolding. Tagging must include date of erection, date of inspection,
company that erected the scaffold, and person performing the inspection.
Definition:
A narrow frame scaffold has an end frame measuring 3 feet (1 m) or less in width. This type
of scaffold is also known as Rolling or Baker/Perry scaffold and commonly used for painting,
drywall installation, plastering, installing overhead lighting, and other jobs where workers must
frequently change position.
The scaffold is designed and rated by the manufacture and is purchased as a package that
contains all the components necessary to assemble the scaffold to a specific design.
Requirements:
1. Seller must prior to starting task assure the location is free from hazards, including
exposed utilities, process lines, conveyor operations, mobile equipment, ground
obstructions, uneven flooring and openings, interference from other workers, overhead
obstructions, and exterior weather conditions,
Use
7. Seller must identify in Pre-Task Plans safe, stable methods of passing materials, tools and
equipment.
8. Narrow frame scaffolds with casters can only be used for interior work unless
manufactured for exterior use. Exterior use may require larger casters, base plates or
leveling jacks and account for wind and other weather conditions.
9. Seller must ensure casters have locking pin in place and wheels are locked with positive
wheel and swivel locks to prevent movement of the scaffold while used in a stationary
manner.
10. Standing on or adding planking to mid-rails is prohibited.
11. When ascending and descending the platform, 3 points of contact must always be
maintained
12. Self-propelling or moving the scaffold with a worker on any platform is prohibited.
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A. Required Activities:
i. Seller is required to obtain Buyer’s approval to perform welding, cutting, or
heating a metal drum, barrel or tank while on Buyer’s Premises. At its sole
discretion, Buyer can reject any request to perform welding, cutting, or heating a
metal drum, barrel or tank.
ii. Seller is required to obtain Buyer’s approval for the use of acetylene on Buyer’s
premises. At its sole discretion, the Buyer can reject any request to use
acetylene for gas cutting, burning and welding
iii. Seller must obtain a work and flame permit (burn permit) prior to beginning hot
work.
iv. The work area must be monitored for a minimum of 30 minutes after work is
complete to verify there are no signs of fire. Other methods of post burn
monitoring must be reviewed by Buyer's representative for acceptance.
v. Seller must abide by applicable requirements found in Hazardous and Toxic
Substance Risk Mitigation requirements.
C. All oxy-acetylene fuel equipment must be inspected before it is brought onto Buyers
premises. Inspections are to be conducted and documented by competent
inspectors.
1. Before burning or welding, check the blind side of adjacent areas for combustible
materials.
2. Contain sparks or hot slag produced from overhead work by using fire blankets,
metal catch pans or other appropriate means.
3. Combustible materials, equipment and debris must be moved or protected to
prevent exposure to flames, sparks, molten slag and hot metal.
4. Fire retardant blankets must be free of damage and defects
5. Consider additional hazards and take special precautions when work on the roof
involves flammables
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A Pre-Task-Plan is required for solo work or work in an isolated area. The PTP must include:
• A means of communication
• A method of frequent contact must be established between the worker and another
individual onsite. Frequent contact must be established once every 30 minutes.
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GENERAL REQUIREMENTS
1.Seller must submit a Blast plan to Buyer for review. Blast plan must include a map that
documents locations and a process to confirm that all charges have been discharged.
2. Seller is required to complete a written survey, made by a Qualified Person, of the
potential impact to adjacent buildings and utilities (above and below ground).
3. All proper permits are to be in place prior to any blasting activities Unless pre-approved
by Buyer’s Representative, the only acceptable Blasting Agents are:
• Ammonium Nitrate Fuel Oil (ANFO).
• Other methods required by a governmental controlling regulatory agency.
4. Radio Controlled Blasting methods are prohibited. Hard wire is the accepted method.
PRE-BLAST Activities
15. All drill holes are to be large enough to freely insert the cartridges of explosives.
16. Tamping of explosives is to be done with wood rods without exposed metal parts.
17. Non-sparking metal connectors may be used for jointed poles. Violent tamping is to be
avoided.
i. Tamping is the act of using a wooden rod to press down the blasting agent by gently
striking it to push it down the hole.
18. Primed cartridges are not to be tamped.
19. The blasting Zone must be cleared 15 minutes prior to blast.
20. A continuous alarm must sound for 5 minutes before the blast.
21. Flags must be placed on the perimeter fencing the day of blasting.
22. All traffic around the blasting area must be stopped
23. Interior Building Safe Zones must be cleared, and personnel stationed to prevent people
from entering the Zone during blasting. Ensure that rest rooms have been cleared.
BLAST
Seismic or vibration tests must be taken on the first and second blasts to determine proper
safety limits to prevent damage to nearby buildings, utilities or other property. Should the
results indicate strong vibration, then appropriate changes to the plan must be made to
prevent damage to surrounding buildings and infrastructure.
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GENERAL
Seller is responsible for the following:
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5.22 Risk Mitigation Requirement for Demolition
This Risk Mitigation Requirement applies when Seller’s work involves demolition.
Demolition is the dismantling, razing, destroying or wrecking of any building, structure or any
part thereof or therein contained. Demolition work involves many of the hazards associated
with construction. These may include but are not limited to:
▪ Changes from the structure's design introduced during construction;
▪ Approved or unapproved modifications that altered the original design;
▪ Materials hidden within structural members, such as lead, asbestos, silica, and other
chemicals or heavy metals requiring special material handling;
▪ Equipment, conveyor and tooling demolition and removal
▪ Unknown strengths or weaknesses of construction materials, such as post-tensioned
concrete, deteriorated decking;
▪ Additional hazards created by the demolition methods used.
General Requirements
PRE-DEMOLITION ACTIVITIES
1. Before starting structural demolition, the Seller is required to have a structural engineer
perform an engineering survey of the structure, including all adjacent structures to
determine the condition of the framing, floors and walls and the possibility of unplanned
DEMOLITION ACTIVITES
12. Strict access control must be exercised during the demolition activities. Demolition
areas must have a single point of entry in which each person entering must sign in and
sign out indicating entry and exit times.
13. During demolition, periodic inspections by a Competent Person must be made as work
progresses to detect hazards from weakened or deteriorated floors, walls or loosened
materials.
14. Where a hazard exists from fragmentation of glass, such hazards must be controlled,
and all glass debris created will be cleaned and disposed of as soon as possible.
15. The Pre-Task Plan must identify Sellers means to control all material that is dropped
inside the demolition zone. Preventative measures must be identified to restrict
materials from bouncing or deflecting.
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DEFINITIONS
ELEMENTS
a. Workers that participate in an existing drug and alcohol screening programs such
as MUST, IMPACT, etc., or a similar internal program are excluded from having
to conduct additional testing.
b. Sellers program that includes random drug screening, annual drug screen
requirements, post incident and “for cause” drug testing, will be exempt from drug
screen requirements if they have current drug screen documentation.
c. For new workers or Travelers (See definition above) that are not part of a
recognized drug and alcohol program or part of the Sellers drug and alcohol
screening program, must have proof of a negative 10 panel drug screen before
beginning any work on Buyer’s Premises.
Pre-Excavation Activities
Seller is responsible for the following:
1. A detailed plan outlining all work activity must be developed prior work. This plan must
include the following:
a. Identification of all underground utilities and the method used to identify them.
Heat/Thermal tracing, ground penetrating radar, etc.
b. Excavating method to be used once the equipment gets close to the
underground utility. Hand digging, hydro or vacuum excavation.
c. Method of protection to be employed to prevent trench collapse or soil slips.
Trench boxes, sloping of trench walls or stepping back soil.
d. Methods to protect buildings, walls, foundations and other structures should
excavation potentially affect their stability. (Shoring, bracing or underpinning)
e. Consult with Buyer’s site environmental personnel regarding any known
environmental conditions in the excavation site area that would need special
handling or management of excavated spoils.
2. Acquire all necessary permits and install protective barricades before commencing any
work.
3. All known underground utilities need to be isolated or de-Energized prior to the start of
work. Appropriate isolation methods are to be used for the energy source.
4. If excavating next to buildings, walls or other structures, appropriate shoring, bracing or
underpinning systems, designed by a Competent Person must be utilized.
5. Spoils piles must be at least 3 feet (1 meter) away from the edge of the excavation or
trench. Any trees or large rocks that could slide into openings must be removed prior to
work.
6. For excavations that would require people or equipment to cross the opening, a
Protective Barricade (See Risk Mitigation – Barricades) must be erected and capable
of supporting 200 pounds force from any direction.
7. If excavations are near located near areas of high mobile equipment, then protective
barricades are to be used and placed a minimum of 6 feet (2 meters) from the
excavation ledge.
8. Spoils pile can be used as a barricade on one side of the excavation. The spoils pile
must be set a minimum of 3 feet (1 meter) from the edge of the opening. Spoils can be
stacked on a 1:1 ratio. For each foot or meter away from the opening, the spoils can be
the same height. For a spoils pile 5 feet (1.5 meters) away from the opening, it can be
stacked no more than 5 feet (1.5 meters) high.
9. Barricades that are in or near walkways or roadways are to be protective in nature and
must be marked with battery powered flashing warning lights if the barricades are to be
in place during hours of darkness.
10. When employees or equipment are required or permitted to cross over excavations,
walkways or bridges with standard guardrails must be provided.
11. Structural ramps used only for the access or egress of people must be designed by a
Competent Person.
12. Structural ramps for the access or egress of equipment must be designed by a
Competent Person qualified in structural design and must be constructed according to
the design.
13. Rescue plans are to be developed for all excavations. Rescue equipment must be in
place at the excavation site, prior to work.
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GENERAL REQUIREMENTS
1. Buyer, with assistance from the helicopter team, must identify the Landing Zone, loading
zone, scrap drop off, fueling station and emergency set down locations. A detailed layout
must be present on Buyers premises detailing these locations.
2. Using the site layout, identify the flight path for each pick. Keep in mind that wind and
weather conditions may affect actual paths on the day of the lift.
3. Identify the flight path and safety zone where the helicopter will be lifting and setting
equipment and the floors in the building below the flight path must be evacuated prior to
the lift.
4. Weights of all items to be lifted are to be provided to the helicopter crew to allow for the
proper tools and lifting devices to be available for the lift.
5. A walk through of the lift activity is to occur one week prior to the lift. The pilot or their
designee will walk the routes to identify what needs to be corrected, secured, removed
or covered.
a. Safety, Maintenance, Sustainable Workplaces and security are required to attend
this tour.
b. A list of all issues needing addressed is to be made and a corrective action plan
is to be made and executed.
6. If workers are working within the edge of the roof, fall protection measures are to be
included in the job plan.
1. Landing Zone- Landing and Loading zones must be flat and level to allow for safe
access to the helicopter without exposure to the rotor blades. Area should be as close
to 200 feet x 200 feet (60 meters x 60 meters) and at least 120 feet (35 meters) from a
roadway.
2. Flight Path- An approved flight path is required. Contact local or country flight
governmental agencies (e.g. An FAA (Federal Aviation Administration) in the United
States). Paths over occupied buildings or ground personnel are to be avoided where
possible. If not possible, then other precautions are to be taken to prevent personnel
from being beneath the flight path. For example: evacuate building, barricading off areas
directly beneath the flight path and material/equipment drop locations.
3. Emergency Landing- An area is to be identified and designated in case an emergency
arises.
4. Power Lines- Lift plan must identify power lines and other energy sources. No part of
the helicopter may come within 15 feet (4.5 meters) + 6 inches (15.25 centimeters) per
each KV over 50 KV.
5. Housekeeping- Designated personnel assigned to the lift will inspect Landing/ Loading
Zone and roof areas prior to the lift. Unsecured material within 100 feet of the rotor
downwash zone must be removed or secured.
COMMUNICATION
1. A safety briefing will be held with the helicopter crew and all persons responsible for
attaching, detaching and directing the load into place prior to any lifts taking place.
2. All ground personnel are to be aware of lateral escape routes to escape falling loads.
Any change in the sound of the helicopter should be a warning of a possible emergency.
3. A method of communication including hand signals must be established between the
aircrew designated signal person, and riggers. The determined method must be checked
in advance of hoisting the load.
HANDLING LOADS
1. Rigging
a. A Competent Person will inspect all rigging, slings, hoists and tag lines. Lengths
must be checked by air crew.
b. Hoists are to be avoided. Approval is required before utilizing a helicopter
mounted hoist. Crew must validate a fail-safe devices and stops are provided to
prevent the rope/cable from running off the drum.
2. Lift Termination- Lift operations will be suspended if any of the following conditions arise
during the lift:
a. Any conditions that the pilot or the Buyer’s Representative judges to adversely
affect execution of the lift, such as:
i. Flight or ground visibility prevents the pilot from seeing obstructions in the
operating area.
ii. Electrical storms in the immediate area.
iii. Wind gusting or directional changes make control of the helicopter
difficult.
iv. Blowing debris presents a hazard to persons or property.
v. Atmospheric conditions change that impact the helicopter’s performance.
vi. Damaged rigging
vii. Ineffective Crowd Control
ARRIVAL OF HELICOPTER
1. When the helicopter arrives on site, the pilot will do a fly over doing a final check of
objects, landing Zone, wind direction and site conditions.
2. If the pilot determines the landing Zone is acceptable, he or she will land.
3. Pre-lift meeting must occur with pilot and rigging crew to review the lift plan and make
necessary corrections if conditions have changed from what was anticipated.
4. Validate that items identified during walk through, have been addressed.
DE-BRIEFING
1. After the lift has been completed:
a. Any concerns that surfaced during the lift need to be discussed and document
corrective measures.
b. De-briefing participants should include safety, the Seller, Buyer, helicopter crew
and those associated with the lift. The purpose of this meeting is to collect
corrective measures for issues identified that might be used to enhance this Risk
Mitigation.
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GENERAL
1 Seller’s site-specific erection plan is required and must be reviewed during the pre-
construction meeting. This meeting must include the erector, fabricator, the Seller and
others such as the project engineer and Buyer.
2 The site-specific plan must include the following considerations:
a. The sequence of erection activity
i. Laydown yards for material staging and storage per Risk Mitigation Material
Delivery, Unloading, Storage and Stacking requirements
ii. Material deliveries
iii. Coordination with other trades and construction activities;
b. A description and locations of the crane and derrick selection and placement
procedures including the following:
i. Path for overhead loads
ii. High risk lifts, including rigging supplies and equipment.
c. Description of steel erection activities and procedures including:
i. Stability considerations requiring temporary bracing and guying
ii. Erection bridging terminus points
iii. Notifications regarding repair, replacement and modification of anchor rods
or anchor bolts.
iv. Column and beams including joists and purlins
v. Connections
vi. Decking
vii. Ornamental and miscellaneous iron.
d. Description of the fall protection procedures that will be used
e. Description of procedures to prevent exposure to falling objects
f. Description of special procedures required for hazardous non-routine tasks.
g. Training certifications for each employee performing steel erection operations.
h. A list of qualified and Competent Persons.
i. A description of the procedures that will be utilized in the event of rescue or
emergency response. The use of local or community emergency services alone is
will not be accepted.
j. The plan must be signed and dated by the Qualified Person(s) responsible for its
preparation and modification.
3 The controlling Seller must provide written notification to the steel erector that:
a. Concrete in footings, piers and walls have been cured to the level that will
provide adequate strength to support any forces imposed during steel erection.
b. Anchor bolt repairs, replacements and modifications were done with the
approval of the Project Structural Engineer of Record (SER).
c. The Seller may not erect steel without the above written notification.
4 Structural stability must always be maintained during steel erection.
5 Climbing and/or sliding down steel is prohibited.
6 When deemed necessary by a Competent Person, plumbing-up equipment must be
installed during the steel erection process to ensure the stability of the structure.
7 When plumbing-up equipment is used, it must be in place and properly installed before
the structure is loaded with construction material such as loads of joists, bundles of
decking or bundles of bridging.
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The Seller is required to maintain the SCM Construction Safety Board, according to the
template shown in Article 6 of this document.
GENERAL
1. The SCM Construction Safety Board must contain the following:
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6 Related Documents
This Article 6 contains related templates referenced throughout this document and in the
Construction General Terms and Conditions. Right click or double click on the icon and
select Open File:
7 Definitions (Glossary)
Buyer’s Representative – A designated individual that acts on behalf of General Motors such
as a Project Manager, Contract Manager, Field Safety Resource or others.
Captive Key Box – A stationary box that contains a single key to the uniquely cored safety
locks of a specified machine, equipment or process.
Captive Key System – A system that allows Authorized Workers to secure multiple energy
sources with the use of one personal lock.
Competent Person: one who based on training and experience can identify existing and
predictable hazards in the surrounding, or working conditions which are, and who has the
authorization to take prompt corrective measures to eliminate them.
Confined Space (Permit Required) – Is a space that meets all four of the following
requirements:
1. Is large enough and configured so that a worker's entire body can enter the space and
he/she can perform the assigned work; and
2. Has limited or restricted means for entry or exit (for example, storage tanks and their
vaults, silos, storage bins, hoppers, utility vaults, boilers, sewers, tunnels, pipelines,
manholes and open-top spaces more than 1.2 meters (4 feet) in depth, such as pits,
vaults, and vessels); and
3. Is not designed for continuous worker occupancy; and
4. Contains one or more of the following hazards:
a. Contains or has a potential to contain a hazardous atmosphere; or
b. Contains a substance which can engulf entrants occupying the confined space
c. Has an internal configuration with the potential to trap or asphyxiate an entrant by
inwardly converging walls, or a floor which slopes downward and tapers to a smaller
cross-section.
Note – local regulatory definitions which are more restrictive shall supersede those sited here.
These spaces may also be called Permit Required Confined Space.
Confined Space Authorized Entrant: The person who has received required training and
authorization to enter a confined space.
Confined Space Attendant: The person designated to be stationed outside of the confined
space and within close proximity. This person monitors the Confined Space Authorized
Entrant(s) inside the space and they also validate that access points are unobstructed and kept
free of any obstructions during work in the confined space.
Confined Space Entry: Entry is the act by which a person passes through an opening into a
confined space. The entrant is considered to have entered as soon as any part of his/her body
breaks the plane of an opening into the space. This includes all periods of time during which the
space is occupied and all ensuing work activities in that space.
Confined Space Entry Supervisor: The person responsible for determining if acceptable entry
conditions are present at a confined space, for authorizing entry, ensuring that any person
entering a confined space are trained, overseeing entry operations, and for terminating any
entry into the space.
Confined Space Rescue Team: Workers who are trained and authorized to conduct confined
space rescue operations during emergencies
Contractor: A provider of services under a contract with Buyer to perform specific business
activities on at Buyer’s sites. Sometimes referred to as the Seller, General Contractor, Service
Direct Supervisor– An individual identified in the Seller’s organization who is responsible for
supervising a task. This individual also has the skillset to write Pre-Task Plans, identify hazards
within the task and the expertise to safely mitigate those hazards.
Emergency Response Plan - Has the meaning set forth in Section 2.7.
Energy Source – Any source of electrical, mechanical, pneumatic, thermal, gravity or other
source of energy.
Energized Work Tasks (Energized Work) – Any task in which an employee must perform work,
inspection, testing on a piece of equipment, where the hazardous energy is not able to be
controlled using Lockout energy control due to the nature of the task. Examples of Energized
Work Tasks include: Inspection, Testing, photo eye/sensor alignment, hydraulic cylinder
adjustment, etc.
Energy Isolating Device – A mechanical device that physically prevents the transmission or
contact with hazardous energy from a given source to the machine or equipment (e.g. electrical
disconnects, pneumatic and hydraulic isolation valves, manually operated switches, a block,
etc.). This does not include a push button, selector switch, or other control circuit type devices.
Equivalent Risk assessment: Process of evaluating the risk(s) arising from a hazard(s), taking
into account the adequacy of any existing controls, and deciding whether or not the risk is
acceptable.
Evacuation Plan – Is part of the Seller’s Emergency Response Plan, as set forth in Section 2.7.
Group Key Box - A portable box where personal Lockout locks can be applied, which is used to
lock out machinery, equipment and/or processes with multiple energy isolating devices. The
box can be locked by authorized employees to secure keys. Group key boxes are utilized on
machinery, equipment and/or processes where Captive Key Systems are not available or
feasible.
Hazardous Atmosphere: An atmosphere that may expose workers to the risk of death,
incapacitation, impairment of ability to self-rescue (that is, escape unaided from a confined
space), injury or acute illness from one or more of the following causes:
Hazardous Energy – Any source of energy with the potential to cause harm, injury or loss of
life to a person, such as, but not limited to: Electrical, mechanical, hydraulic, pneumatic,
chemical, thermal, gravity and stored energy.
High Risk Task: Has the meaning set forth in Section 3.1.
ISN – a third party used to manage and verify that Sellers are meeting the Buyers minimum
safety criteria.
JSA (Job Safety Analysis) – Step-by-step analysis of the sequence of an activity describing
the task component or step, its associated hazards, control measures, and risk level.
Low Risk Task – Has the meaning set forth in Section 3.1.
Lockout Device – A device that utilizes a positive means, such as a lock, to hold an energy
isolating device in the safe position and prevent the energizing or operation of a machine,
equipment or process.
Medium Risk Task - Has the meaning set forth in Section 3.1.
Near miss Incident: An incident which did not result, but under different circumstances could
have resulted, in an injury/illness, property or equipment damage.
Personal Lockout Lock – A lock which is assigned to an individual specifically for performing
Lockout Energy Control. Assigned personal locks must not be utilized by any other individual
other than the person to whom they are assigned.
Pre-Task Plans (PTP): A process that is conducted prior to starting a task to evaluate and
document a safe method to perform the task. Pre- task planning consists of identifying any
potential hazards that may exist and developing and documenting specific instructions to
Prime Seller Senior Leader – The Sellers highest ranking individual or delegate assigned to
supervise the entire Project. See Pre-Task Plan signature page.
Registered Professional Engineer (PE): An engineer that has completed a college degree
program and due to experience and competency exams has earned a license from their
State's/Province licensure board, this definition may be change in different countries.
Restricted Access Space (Non-Permit Required) – Is a space that meets all three of the
following requirements:
1. Is large enough and so configured that a worker's entire body can enter the space and
he/she can perform the assigned work; and
2. Has limited or restricted means for entry or exit (for example, storage tanks and their
vaults, silos, storage bins, hoppers, utility vaults, boilers, sewers, tunnels, pipelines,
manholes and open-top spaces more than 1.2 meters (4 feet) in depth, such as pits,
vaults, and vessels); and
3. Is not designed for continuous worker occupancy.
These spaces, after evaluation, have been found to have little potential for generation of
hazards (e.g. atmospheric) or have the hazards eliminated, substituted or controlled by
engineering controls.
Risk Mitigation Requirement - Seller safety requirements set forth in Article 5 for the specific
activities described in Article 5.
Root Cause: The most basic cause (or causes) that can reasonably be identified that the site
has control to fix and, when fixed, will prevent (or significantly reduce the likelihood of) the
problem’s recurrence.
Safe Work Zone (SWZ) Technique: The safe work zone technique is a method used by Buyer
in which a person or team identifies and controls all hazardous energies and hazardous motions
that can interact with them or the team.
Safety FMEA – A matrix to evaluate risk of an activity or task using the following formula: “Risk
= Severity Potential Score x Probability of Occurrence Score x Frequency of Exposure Score x
Number of People Exposed Score”. The result will determine the level of detail in the Pre-Task
Planning process.
Safety Observation Tours - Task observations focused on engaging employees and the Seller
in conversations about working safely and on positive/negative “work safely” behaviors and
conditions.
SCS (Safety Control System) – Control system designs that safely control and/or remove all
hazardous motion from equipment in a designated area (i.e. cell or Zone), using interlocked
safety circuits to establish an energy-safe condition.
Seller Senior Leader – The Seller’s highest ranking individual or delegate assigned to
supervise the entire Project.
Seller Supervisor – An individual identified in the Seller’s organization who is responsible for
supervising a task. This individual also has the skillset to write Pre-Task Plans, identify hazards
within the task and the expertise to safely mitigate those hazards.
SOP (Safety Operating Procedures) - A safe work practice developed to provide clarity on the
proper process to perform a high-risk task included in the sites’ hazard and risk inventory.
Unacceptable Risk Tasks - Activities where Seller employees are exposed to hazards that
have the potential to cause Major Life Altering Injuries or Fatalities with no safety controls in
place.
Worker Safety Engagement – A process conducted by the Seller’s Workers to perform job site
hazard recognition and identify, evaluate and control workplace hazards or deviations from Job
Safety Analysis.