Document type

PACKAGES LIMITED WORK INSTRUCTION

___________________________________________
Title
BU-FP SAMPLING AND TESTING PLAN FOR FINISHED
PRODUCTS

Prepared by Approved by PAGE REV DATE DOC NO.

Manager QA BUM-FP 1(5) 18 10-Oct-22 WIQA/BU-FP/8.2.4/02

1.0 PURPOSE:

To ensure that the quality of the finished products meet the specifications.

2.0 SCOPE:

This is applicable to the finished products of the BU-FP (Except Nestle Product).

3.0 DEFINITIONS:

3.1 Reels A large number of wrappers wound in a single length with a small width on a
core.
3.2 Sleeves Centrally glued, both side open shrink labels.
3.3 Bags Two or three side sealed sachet.
3.4 Cones Wrapper for ice-cream cone.

4.0 REFERENCES:

Sr. No. Reference Document Doc. No.

4.1 Sampling Plan ISO 2859-1: 1999 (E)
4.2 Quality Plan QPQA/BU-FP/03
4.3 Specifications Finished Product Specifications
4.4 Labeling Plan SPQA/BU-FP/7.5.3/02
4.5 Test Methods --

5.0 PROCEDURE:

SR. NO. ACTIVITIES RESPONSIBILITY

5.1 SAMPLING
5.1.1 Reels:
5.1.1.1 Reel No. will be assigned to every slitted reel according to Identification and M/c operator
Traceability Procedure of BU-F. These reels will be placed on pallet.
5.1.1.2 Machine operator will define a lot in SAP M/c operator
5.1.1.3 Each pallet will be consider as a lot M/c operator
5.1.1.4 Lot will show the reel numbers from start to end M/c operator
5.1.1.5 Machine operator will paste the lot number on a pallet M/c operator
5.1.1.6 List of all the lots will be appear in system and updated automatically Manager System
5.1.1.7 QA Lab. will collect samples of every lot for normal slitting and re-winding QAS / LA
reels as per sampling plan as described in annexure A.
5.1.1.8 When QA staff will release/Hold selected lot, that lot number will be Manager System
appear in relevant tab in the system
5.1.1.9 QA staff will paste the released stamp on printed traceability sticker and QAS / LA
released the lot in SAP
[Type here]
 Document type
PACKAGES LIMITED WORK INSTRUCTION
___________________________________________
Title
BU-FP SAMPLING AND TESTING PLAN FOR FINISHED
PRODUCTS

Prepared by Approved by PAGE REV DATE DOC NO.

Manager QA BUM-FP 2(5) 18 10-Oct-22 WIQA/BU-FP/8.2.4/02

5.1.1.10 Re-winding reels of each job will be placed on separate pallet. M/c operator
5.1.1.11 After re-winding, procedure will be follow from 5.1.1.2 to 5.1.1.9 M/c operator
5.1.1.12 Sample of each slitted reel will be provided to QA as per customer/business M/c operator
unit requirement (for curling of UPL soap wrapper)

5.0 PROCEDURE:
SR. NO. ACTIVITIES RESPONSIBILIT
Y
5.1.2 Sleeves/Bags/Cones:
5.1.2.1 Machine operator will define a lot in SAP M/c operator
5.1.2.2 One shift production of each machine will be consider as a one lot M/c operator
5.1.2.3 Lot will show the box numbers from start to end M/c operator
5.1.2.4 Machine operator will paste the lot number on a pallet M/c operator
5.1.2.5 List of all the lots will be appear in system and updated automatically Manager System
5.1.2.6 Sampling will be done from the packed cases of each lot, as per sampling plan QAS / LA
of annexure – B
5.2 Inspection And Testing QAS / LA
5.2.1 Slitted + Rewinded Reels:
No. of samples to be tested per
Parameter
lot
5.2.1.1 Printing defects (Front & back side),
[Registration, Color Shade, Missing,
Lines (Scratch), Mottling, Smudging,
Wrinkles, Jell particles, Foreign particles, As per sampling plan
Dents, Alfoil Lines, Text Blur]
QA will check the text where common
cylinders are used
5.2.1.2 Grammage As per sampling plan
5.2.1.3 As per sampling plan (As per BU
Curling
or customer requirement)
5.2.1.4 All samples for P&G, Reckitt
Thickness Benckiser or single sample as per
customer requirement.
5.2.1.5 All samples for P&G, UPL (ICF)
COF or single sample as per customer
requirement.
5.2.1.6 Cut off length One sample per lot
5.2.1.7 Seal Temperature One sample per lot
5.2.1.8 Seal strength One sample per lot
Seal ability of unprinted side of chemical One sample per lot/Sealer
coated PET. temperature must be 180°C and
QA will check the PET to PET sealing of pressure must be 3bar
coated PET as per mentioned on job card.
PET to PET side should not be sealed in
[Type here]
 Document type
PACKAGES LIMITED WORK INSTRUCTION
___________________________________________
Title
BU-FP SAMPLING AND TESTING PLAN FOR FINISHED
PRODUCTS

Prepared by Approved by PAGE REV DATE DOC NO.

Manager QA BUM-FP 3(5) 18 10-Oct-22 WIQA/BU-FP/8.2.4/02

laminate finished product

5.2.1.9 Peel Strength As per sampling plan
5.2.1.10 Peel strength after heat seal One sample per lot
5.2.1.11 Reel Width One sample per lot
5.2.1.12 OTR (For Lays etc; jobs only) One sample per job card
5.2.1.13 WVTR (For Lays etc; jobs only) One sample per job card
5.2.1.14 As per sampling Plan or Special
Sniff Test (Food grade jobs)
instruction
5.0 PROCEDURE:

SR. NO. ACTIVITIES RESPONSIBILIT

Y
5.2.2 Sleeves: QAS / LA
5.2.2.1 Attributes (AQL 0.15)
Print/text missing
Glue ability
5.2.2.2 Attributes (AQL 1.5)
Print registration
Printing shade variation
Printing lines/scratches
Print Centering
5.2.2.3 Attributes (AQL 4.0)
Mottling
Wrinkles
Smudging/filling in
Perforation
Welding/sealing
5.2.2.4 Special testing (Acceptance criteria of lot is 0 defect)
Parameter No. of samples to be tested per lot
Height 5
Width 5
5.2.3 Bags: QAS / LA
5.2.3.1 Attributes (AQL 0.15)
Mottling
Sealing (PE, CPP laminate bags)
5.2.3.2 Attributes (AQL 1.5)
Printing shade variation
Print centering
Ink Adhesion
5.2.3.3 Attributes (AQL 4.0)
Wrinkles
Smudging/filling in

[Type here]
 Document type
PACKAGES LIMITED WORK INSTRUCTION
___________________________________________
Title
BU-FP SAMPLING AND TESTING PLAN FOR FINISHED
PRODUCTS

Prepared by Approved by PAGE REV DATE DOC NO.

Manager QA BUM-FP 4(5) 18 10-Oct-22 WIQA/BU-FP/8.2.4/02

Print registration
Printing lines/scratches
Print/text missing
Perforation
5.0 PROCEDURE:

SR. NO. ACTIVITIES RESPONSIBILIT

Y
5.2.3.4 Special testing (Acceptance criteria of lot is 0 defect) QAS / LA
Parameter No. of samples to be tested per lot
Height 1
Width 1
Gusset width (folded) 5
Grammage 5
Leakage. 5
Bag formation. 5
Spout ring tearing. 5
Lamination strength 1
Sealing strength (BOPP bags) 1
5.2.3.5 Sniff Test (Food grade jobs) As per special plan
5.2.4 Cones: QAS / LA
5.2.4.1 Attributes (AQL 0.15)
Print/text missing
Mottling
Wrinkles
Printing lines/scratches
5.2.4.2 Attributes (AQL 1.5)
Glue ability
5.2.4.3 Attributes (AQL 4.0)
Print registration
Smudging/filling in
Printing shade variation
Special testing (Acceptance criteria of lot is 0 defect)
5.2.4.4 Parameter No. of samples to be tested per lot
Grammage 5
5.2.5 Self-Adhesive Labels QAS / LA

Parameter No. of samples to be tested per lot

[Type here]
 Document type
PACKAGES LIMITED WORK INSTRUCTION
___________________________________________
Title
BU-FP SAMPLING AND TESTING PLAN FOR FINISHED
PRODUCTS

Prepared by Approved by PAGE REV DATE DOC NO.

Manager QA BUM-FP 5(5) 18 10-Oct-22 WIQA/BU-FP/8.2.4/02

PRINTING (Front side), [Registration,

Color Shade, Missing, Lines (Scratch),
Mottling, Smudging, Wrinkles, Foreign As per sampling plan
particles, Dents, Text Blur, Test filing]

Grammage As per sampling plan

Thickness As per sampling plan
Size Across (Height) As per sampling plan
Across Gap As per sampling plan
Size Around (Width) As per sampling plan
Around Gap As per sampling plan
Cut Through As per sampling plan
Loose Winding As per sampling plan
Winding Direction As per sampling plan

5.2.6 Shrinkable PET-G QAS / LA

Parameter No. of samples to be tested per
lot
PRINTING (Front side), [Registration,
Color Shade, Missing, Lines (Scratch),
Mottling, Smudging, Wrinkles, Foreign As per sampling plan
particles, Dents, Text Blur, Test filing]

Overall Grammage As per sampling plan

Base Film Grammage As per sampling plan
Overall Thickness As per sampling plan
Base Film Thickness As per sampling plan
Ink Grammage As per sampling plan
Sleeve Height As per sampling plan
Sleeve Width As per sampling plan
Shade/Color As per sampling plan
Winding Direction As per sampling plan
Weight per item 1
Tensile Strength MD 1
Tensile Strength CD 1
Shrinkage MD 1
Shrinkage CD 1

5.3 Reporting

[Type here]
 Document type
PACKAGES LIMITED WORK INSTRUCTION
___________________________________________
Title
BU-FP SAMPLING AND TESTING PLAN FOR FINISHED
PRODUCTS

Prepared by Approved by PAGE REV DATE DOC NO.

Manager QA BUM-FP 6(5) 18 10-Oct-22 WIQA/BU-FP/8.2.4/02

5.3.1 The results will be entered in QA software /reported on the respective test
report Performa. The value of grammage will be reported to the nearest whole QAS / LA
number, e.g., 93.50 will be reported as 94 and 93.49 as 93.
5.4 Releasing Of Stock QAS / LA
5.4.1 The testing will be done at Temp. 25 ± 5 ºC and Humidity 60 ± 10 %.
5.4.2 Release / hold of the lot will be based on the results of the critical parameters
only.
5.4.3 For reels, release /hold of the lot will be according to sampling table of
annexure – A and for sleeves/cones/bags according to sampling tables of
annexure – B.
5.4.4 For attribute parameters, lot of reels/sleeves/cones/bags will be released / held
according to the sampling table for attribute parameters. If the number of
defective samples equals to or is greater than “Re”, lot will be held otherwise
released. QAS / LA
For variable parameters, lot will be held on the basis of one defective sample
5.0 PROCEDURE:

SR. NO. ACTIVITIES RESPONSIBILIT

Y
5.4.5 On the basis of test report, stickers of "RELEASED", OR "HOLD" will be
pasted on lot traceability sticker. A stamp may be used in lieu of stickers. QAS / LA
Material will also be released/Hold in SAP.

ANNEXURE – A
Sampling table for attributes (normal inspection)
AQL 4.0; Sampling Level S-3
Lot Size Sample Size Acceptance Number Rejection Number
N n Ac Re
2 – 15 2 0 1
16 – 50 3 0 1
51 – 150 5 0 1
151 – 500 8 1 2
501 – 3200 13 1 2

ANNEXURE – B Sampling Table For Attributes (Sampling Level S-3)

Single sampling plans for normal inspection (Master Table)
Lot size Sample Critical defects (AQL Major defects (AQL Minor defects (AQL
size 0.15 %) 1.5 %) 4.0 %)
Acceptance Rejection Acceptance Rejection Acceptance Rejection
number number number number number number
N n Ac Re Ac Re Ac Re
2-15 2 0 1 0 1 0 1
16-50 3 0 1 0 1 0 1
[Type here]
 Document type
PACKAGES LIMITED WORK INSTRUCTION
___________________________________________
Title
BU-FP SAMPLING AND TESTING PLAN FOR FINISHED
PRODUCTS

Prepared by Approved by PAGE REV DATE DOC NO.

Manager QA BUM-FP 7(5) 18 10-Oct-22 WIQA/BU-FP/8.2.4/02

51-150 5 0 1 0 1 0 1
151-500 8 0 1 0 1 1 2
501-3200 13 0 1 0 1 1 2
3201-35000 20 0 1 0 1 2 3
35001-500000 32 0 1 1 2 3 4
500001 & over 50 0 1 2 3 5 6

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