Connection GP Lt4000 BCR e Manual Rev01

Azbil Corporation
BC-R35 Burner Controller

Sample Project Ver. 1.00
Technical Guide
Table of Contents
1. Summary ............................................................................................................................ 3
2. Restrictions and Precautions ................................................................................................. 3
3. How to Use This Project File .................................................................................................. 4
4. Device Configuration ............................................................................................................ 5
4.1. System Configuration ..................................................................................................... 5
4.2. Target Model .................................................................................................................. 6
4.3. Connection Device .......................................................................................................... 7
4.4. Software ........................................................................................................................ 7
4.5. Communication Settings ................................................................................................. 8
4.5.1. GP-Pro EX Communication Settings............................................................................ 8
4.6. Connection .................................................................................................................... 9
4.6.1. Connection with RS485 2-Wire .................................................................................. 9
4.7. Setting for Project File Transfer ..................................................................................... 13
5. Screen Composition............................................................................................................ 14
5.1. Screen Layout .............................................................................................................. 14
5.2. Screen Hierarchy .......................................................................................................... 15
5.3. Screen Transition (Screen Description) ........................................................................... 16
6. Address Map ...................................................................................................................... 24
6.1. Internal Addresses ....................................................................................................... 24
6.2. Symbol Variables .......................................................................................................... 34
1. Summary
This Sample Project File is used for connection with Azbil Corporation’s burner
controllers BC-R35 Series (Time-limited pilot).
The following functions/screens are provided to use this Sample Project File as a
monitoring tool for BC-R35 Series (Time-limited pilot).
- Status monitoring screen which allows a user to check the operation state and the
input/output state of the BC-R35 in real time
- Playback display function which displays the state change before and after the lockout
occurs (8 seconds before the lockout and 1.9 seconds after the lockout).
- CSV file save function which outputs the data during playback display as a CSV file.
- Alarm history screen which displays the general-purpose alarm history display and
BC-R alarm in detail.
- Automatic data collection of detailed alarms for BC-R and data for playback display
(Data for 16 times are accumulated in the HMI device.)
2. Restrictions and Precautions

1) Restrictions
This screen data is taken from screenshots showing the representative features and
functions of the GP4000 Series.
When using the driver, be sure to reference our product manual or the connection
device manual, including the usage restrictions and safety precautions. In addition,
please be aware that we are unable to accept responsibility for damage arising from
reasons that cannot be attributable to us, loss of customer opportunity or profit arising
from the malfunction of our product, damage arising from special circumstances
regardless of whether or not we had foreknowledge of those circumstances, secondary
damage, compensation for accidents, damage to our commercial goods, or other
business-related guarantees.
2) Notes
1. The intellectual property right of the file that our company offers is assumed to be
the one that belongs to our company.
2. The data extracted from the downloaded file and the file doesn't guarantee the
specification of the product of our company. Please acknowledge it beforehand.
3. Please use this service (including modification, alteration, and diversion) in
customer's responsibility.
4. It is not the one to secure the operation of the system that uses this screen data, in
any case.
5. Please acknowledge that we do not give any instructions for the inquiry on
modification and diversion.
6. The screen data, contents and descriptions of the document are subjected to
variation without a previous notice.
7. If there are differences between the project file and the document therefor, a priority
is given to the content of the project file.
3
3. How to Use This Project File
When using this project file (henceforth known as “the file”), be sure to confirm the
following details:
1) When using the file as-is

Confirm the communication settings. When using this file as-is, transfer it in GP-Pro
EX to a display console with a touch panel.
2) How to combine with other files

In GP-Pro EX, select [Project]  [Utilities]  [Copy from Another Project].
However, there are issues to be aware of, such as overlapping screen numbers, so
also refer to sections 3) and later.
3) Screen numbers when combining

When combining the file with a file currently being created, be aware of the screen
numbers.
The screen numbers may be overwritten if they are overlapped. Refer to the “Screen
Transition” sections for screen numbers that are being used by the file.
When combining with “Copy from Another Project”, it is possible to designate a copy
destination screen number before starting to copy. Before combining, be sure to
either designate a screen number when copying, or change the screen number in
advance.
When changing a screen number, be sure to change the screen number for the screen
replacement switch in the lower part of the screen as well.
Be aware that if no changes are made to the screen replacement destination screen
number, unexpected operations may occur.
4) Changing addresses
When changes are made to the address of a connection device that has been
configured on the screen, it will not operate properly.
Do not make changes to these addresses.
5) Alarm settings when connecting files

N/A
6) Sampling settings when connecting files

N/A
7) D-script settings when connecting files

Be careful of overlapping since Global D-script and user-defined functions are used in
this sample project file.
4
4. Device Configuration
4.1. System Configuration
BC-R35 GP-4301T
(Burner controller) (5.7-inch QVGA)
RS485 2-wire
connection
(Azbil CPL protocol)
Data acquisition
Figure 4-1 System Configuration
5
4.2. Target Model
The sample project file is available in the models as shown below.
Display Target Project Model Target Model
GP-4*** GP-41**
GP-4***M
GP-4201TW
GP-4201T ○
GP-4301TW
GP-4301T ◎
GP-44**
GP-45**
GP-46**
LT LT-4201TM ○
LT-4301TM ○
Table 4-1 Target Display Model with Touch Panel
* The model with the “○” mark can be used when “Change Display” is executed.
(Screen adjustment with Resolution Convert is not required.)
* When using in the large-sized model and middle-sized model, screen adjustment is necessary with
Resolution Convert and change of script.
6
4.3. Connection Device
No Manufacturer Name Series Model Note
Azbil Time limited pilot

1 Burner Controller BC-R35
Corporation function provided
Table 4-3 Connection Device
4.4. Software
No Manufacturer Name Series Model Note
1 Digital GP-Pro EX PFXEXEDV40 Ver. 4.03.000
Table 4-4 Software
The sample project file is created using GP-Pro EX (Ver. 4.03.000).

If the version you use is lower than Ver. 4.03.000, update is required.
7
4.5. Communication Settings
4.5.1. GP-Pro EX Communication Settings

One BC-R35 and one temperature controller SDC35 are connected and set for this sample
project.
Change the settings (e.g. communication conditions) on the “Device/PLC” screen as shown
below, if necessary.
Figure 4-5-1 GP-Pro EX Communication Settings
8
4.6. Connection
4.6.1. Connection with RS485 2-Wire
Table 4-6-1 Connection Diagram
9
Figure 4-6-1 Connection Diagram 2F
(Connection Example of GP4000 Series, except for GP-4*01TM and GP-4100 Series)
10
Figure 4-6-2 Connection Diagram 2B
(Connection Example with User-created Cables)
11
Figure 4-6-3 Connection Diagram 2A
(Connection Example of GP-4*01TM COM1)
12
4.7. Setting for Project File Transfer
In this project, the Enhanced Recipe function is used.
Before transferring the project file (screen) to the Display unit, be sure to enable the
“Transfer Enhanced Recipe Data” checkbox in the “Transfer Settings” screen.
Figure 4-7-1 GP-Pro EX Transfer Settings

[NOTE]
When the Enhanced Recipe setting is changed with GP-Pro EX and the project data is transferred to the
Display without enabling the “Transfer Enhanced Recipe Data” checkbox, the changed setting of the
enhanced recipe data is not reflected to the Display.
13
5. Screen Composition
The following content is explained on the basis of the "Azbil_BCR35_100.prx " project
data.
5.1. Screen Layout

This sample project is composed of the following screen layout.
Although some menus vary depending on the screen, the basic operation is the
same.
Turns on while playback data is Shifts to the menu screen with

acquired. touch operation.
Displays the screen name Shifts to the screen one screen

(function group name) . upper in hierarchy with touch
operation.
Work area
Lower sub-menu area
=>State display and function

buttons such as page
movement are arranged.
Figure 5-1-1 Example of Screen Composition
14
5.2. Screen Hierarchy
The screen of this sample project is composed of the following hierarchy.
Start screen Function selection screen Function screen Auxiliary screen
Status monitor (Input1)
Menu Status monitor
B8000 B8020 B8021

Status monitor (Input2)
Setup
B8001 B8022
Status monitor (Output1)
B8026
Status monitor (Output2)
B8027
Playback selection Playback Legend (Playback)
B8030 B8031 W1923
CSV file generating
W1921
Playback Legend (Sequence)
B8032 W1920
Legend (Playback)
W1924
Alarm history Alarm history (BCR) Alarm details
B8040 B8041 W1910
Alarm history (BCR)
B8042
Alarm history (BCR)
B8043
Figure 5-2-1 Screen Hierarchy
15
5.3. Screen Transition (Screen Description)
* The screen is shifted to the setting screen
(B8001) with the button in the upper right of the
screen.
Menus to shift to each function screen are displayed.
Menu Buttons
Status monitor (B8020)
Playback (B8030)
Alarm history (B040)
Figure 5-3-1 Menu (TOP Menu: B8000)
Operation setting of the touch panel screen is

made.
- Display language is switched (Japanese/English) with
each language button.
- “SD” or “USB” in “CSV output media selection” is
selected for the CSV file output destination for
playback data.
* The screen is shifted to the menu screen (B8000)

with the “Enter” button.
Figure 5-3-2 Setup (Settings: B8001)
16
* The screen is shifted to the higher one in the
hierarchy with the button in the upper right of the
screen.
Operation status is displayed in real time.
- A current control sequence is displayed.
- A currently-generated error is displayed.
- Shifted to the display screen in which input/output
status is displayed with the selection button.
Screen transition with a button

Input status monitor 1 (B8021)
Output status monitor 1 (B8026)
Figure 5-3-3 Status monitor (Status monitor: B8020)
Input signal is displayed in real time.

- Blue lamps are turned on when a signal is ON.
Figure 5-3-4 Status monitor (Input 1) (B8021)
Input signal is displayed in real time.

- Fire flame level: displayed in the voltage of 0-5V.
Figure 5-3-5 Status monitor (Input 2) (B8022)
17
Output signal is displayed in real time.
Figure 5-3-6 Status monitor (Output 1) (Status monitor (Output 1):B8026)
Output signal is displayed in real time.

Figure 5-3-7 Status monitor (Output output 2) (Status monitor (Output 2): B8027)
18
hierarchy with the button in the upper right of
the screen.
Display data of the playback is selected.

- Select the data from among 16 data from “Latest” to
“15 times ago”.
* After the selection, the screen is shifted to the

playback screen with the “Enter” button.
Figure 5-3-8 Playback selection (Playback selection: B8030)
Selected playback data is displayed in the graph.
The followings are displayed:

- Error when a lockout occurs.
- Sequence when a lockout occurs.
- Value in the bold line when signal data is ON.
* The “CSV File generating” (W1921) screen is

displayed with the "CSV Save" button.
Figure 5-3-9 Playback (Playback: B8031)
Selected playback data is displayed in the graph.

- Value in the bold line when signal data is ON.
- Control sequence in the “Sequence” area with color
change.
- Line chart in the FLAME LEV area.
* The “CSV File generating” (W1921) screen is

displayed with the "CSV Save" button.
* The “Legend” screen (W1920) for the “BLOWER” is
displayed with the “! HELP" button.
Figure 5-3-10 Playback (Playback: B8032)
19
CSV file is output.
- Folder name and File name are automatically set
according to the date and time on which the lockout
occurs.
- File name can be changed with touch operation.
* The “Execute” button starts file output.

* The “Cancel” button returns the current screen to
the playback screen.
Figure 5-3-11 CSV file generating (CSV Save: W1921)
The progress bar is displayed while the CSV file

is output.
- Button operation is prohibited while a file is output.
* When the CSV file output is completed normally, the

current screen is returned to the playback screen
automatically.
When an error occurs, the current screen is switched
to the error screen (W1922).
Figure 5-3-12 CSV file generating (CSV Save: W1921)
The error screen is displayed when an error

occurs while the CSV file is output.
- Error description is displayed.
* The “Close” button returns the current screen to the
playback screen.
Figure 5-3-13 Error Screen (CSV Save Error: W1922)
20
“Legend (Sequence)” of the playback screen is
displayed.
* When the "! HELP" button or the legend part is

touched, the legend display is not displayed.
The display is deleted.
Figure 5-3-14 Legend (Sequence) (Legend: W1920)
“Legend (Playback)” of the Playback screen is

displayed.
* When the "! HELP" button or the legend part is

touched, the legend display is not displayed.
Figure 5-3-15 Playback (Legend (Playback 1): W1923)
Figure 5-3-16 Playback (Legend (Playback 2): W1924)
21
hierarchy with the button in the upper right of
the screen.
Alarm history screen using the standard alarm
function of GP is displayed.
- Alarms registered in Block 8 are displayed in a list.
- The “CLR” button clears the selected alarm history.
- The “ALLCLR” button clears all alarm history.
[NOTE]
Alarms of BC-R are not cleared.
* The "BC-R Alarm" button shifts the current screen
to the “Alarm history” screen (B8041) using the
“BC-R Alarm” button.
Figure 5-3-17 (General) Alarm history (Alarm history: B8040)
Alarms of the BC-R are displayed.

- 6 data are displayed from the latest one from
among the 16 data.
(This is not synchronized with the alarm history of the
BC-R.)
- The “Alarm clear” clears all alarm history.
[NOTE]
- Playback data is also cleared.
Save the playback data with CSV File Save before
clearing the data, if necessary.
Figure 5-3-18 Alarm history (Alarm history 1: B8041)

among the 16 alarms.
BC-R.)
* When the “Message” area in the screen is touched,
the alarm description screen (W1910) is displayed.
22
among the 16 alarms.
BC-R.)
* When the “Message” area in the screen is touched,
the alarm description screen (W1910) is displayed.
Detailed information on the BC-R alarm is

displayed.
- Control sequence at the time of occurrence of the
alarm
- Total energization time and total number of start at
the time of alarm occurrence
* The “Close” button returns the current screen to the

Alarm history screen.
Figure 5-3-21 Alarm details (Alarm details: W1910)
[NOTE]
- Playback data may not be acquired normally if an alarm of the BC-R is reset while “BUSY” is displayed
(standby time for 3 seconds from occurrence of the lockout to data acquisition + data reading time).
- Alarms generated when the Display is turned off cannot be acquired.
- Playback data may not be displayed normally if the Display is turned off or communication error occurs.
Turn on the Display again if alarm history is stacked and playback data cannot be stored.
[NOTE on Alarm history screen]

The alarm generated while the Alarm history screen is displayed is not reflected to the alarm history at
once, but reflected when the screen is shifted to the Alarm history screen next time.
23
6. Address Map
6.1. Internal Addresses

"Type" in the table below indicates as follows:
 B: Bit device
 W: Word device
Table 6-1: Address Map (GP)

Name Address Type Array Number Description
of
Elements
Playback data 00 USR24000-24209 W 210 Playback data (latest) holding

area
USR24000 W 1 [BCR:04000] Error code
USR24001 W 1 [BCR:04001] Sequence number

at the time of the error
occurrence
USR24002 W 1 [BCR:04002] Record data

obtained 8.0 seconds before a
lockout occurs

lockout occurs
: : 196 :

obtained1.9 seconds after a
lockout occurs

obtained 1.9 seconds after a
lockout occurs
USR24203 W 1 [BCR:03150] Recycling count H
USR24204 W 1 [BCR:03151] Recycling count L
USR24205 W 1 Year in which an error has

occurred [20YY]
USR24206 W 1 Month in which an error has

occurred [MMDD]
USR24207 W 1 Hour and minute in which an

error has occurred [hhmm]
24
of
Elements
USR24208 W 1 Second in which an error has

occurred [ss]
USR24209 W 1 Error index
Playback data 01 USR24210-24419 W 210 Playback data (1) holding area
Alarm history 00 USR27360-27374 W 15 BC-R Alarm history (latest)

holding area
USR27362 W 1 [BCR:05002] Total energizing

time H

time L
USR27364 W 1 [BCR:05004] Total number of

starting H

starting L

occurred [20YY]
USR27367 W 1 Month and day in which an error

has occurred [MMDD]
25
of
Elements


occurred [ss]
USR27370 W 1 Year in which an error has been

restored [20YY]

has been restored [MMDD]

error has been restored
[hhmm]

been restored [ss]
Alarm history 01 USR27375-27389 W 15 BC-R Alarm history (1) holding

area

area

area

area

area

area

area

area

area

area
26
of
Elements

area

area

area

area

area
Work area for the USR27620-27931 W 312 Copy area from the holding area
playback display (for processing)

at the time of the error
occurrence

lockout occurs

lockout occurs
: : 196 :

lockout occurs

lockout occurs
USR27823 W 1 [BCR:03150] Recycling count H
USR27824 W 1 [BCR:03151] Recycling count L

occurred [20YY]

has occurred [MMDD]
27
of
Elements


occurred [ss]
USR27830 W 1 Flame level control word
USR27831 W 1 Storage address of the number

of channel data
USR27832 W 1 Flame level obtained 8.0

seconds before a lockout occurs
: 98 :
USR27931 W 1 Flame level obtained 1.9

seconds after a lockout occurs
Work area for the alarm USR27950-27964 W 15 Copy area from the holding area
history display (for processing)

time H

time L

starting H

starting L

occurred [20YY]

has occurred [MMDD]


occurred [ss]
USR27960 W 1 Year in which an error has been

restored [20YY]
28
of
Elements

has been restored [MMDD]

error has been restored
[hhmm]

been restored [ss]
Playback selection USR28001 1 Display selection of playback

(0-15)
Number frame display of USR28004 B 1 Mark displayed when having

alarm history moved from a playback to the
alarm history.
Control flag of the USR28010 B 1 0bit: Display of alarm details

window screen
Control flag of the USR28020 B 1 0Bit:Display of BLOWER legend

window screen 1Bit:Display of CSV Save
2Bit:Display of CSV Save Error
3bit:Display of playback legend
Work area for screen USR28100-28120 W 21

display 00
USR28100 W 1 Sequence
USR28101 W 1 Sequence (Designation of the

text number)
USR28102 W 1 Sequence (Designation of the

start line number)
USR28110 W 1 Error code
USR28111 W 1 Error code (Exxx)
USR28113 W 1 Error content (Designation of

the text number)

the start line number)
USR28115 W 1 Year [20YY]
USR28116 W 1 Month [MM]
29
of
Elements
USR28117 W 1 Day [DD]
USR28118 W 1 Hour [hh]
USR28119 W 1 Minute [mm]
USR28120 W 1 Second [ss]

display 01

the text number)


display 02

the text number)


display 03
30
of
Elements

the text number)


display 04

the text number)


display 05

the text number)


31
of
Elements

display

the text number)

USR28181 W 1 Total energizing time: Hour (H)
USR28182 W 1 Total energizing time: Hour (L)
USR28183 W 1 Energizing time: Minute
USR28184 W 1 Total number of starting H
USR28185 W 1 Total number of starting L
Japanese output area of USR28200-28249 W 50 4000: Sequence name

the recipe 4001: Alarm name
4002: Text1 (CSV header)
4003: Text2 (Item name)
4004: BLOWER
English output area of USR28250-28299 W 50 4000:Sequence name

the recipe 4001:Alarm name
4002:Text1 (CSV header)
4003:Text2 (Item name)
4004:BLOWER
Data copy area of recipe USR28350-28399 W 50 Area for saving processing of

the character string acquired
from a recipe
32
of
Elements
Data copy area of recipe USR28400-28449 W 50 Area for saving processing of

the character string acquired
from a recipe
File name of the CSV USR28610-28616 W 7 File name setting area to CSV
output
Work area for CSV USR28700-28899 W 200 String generation area for the
output work of CSV output
33
6.2. Symbol Variables
Table 6-2: Address Map (GP)
Name Type Array Number Maintenance Description
of
Elements
BCR_ALM_Clear Bit Variable BCR Alarm data clear flag
CSV_DataHiLo Bit Variable CSV export Hi/Lo flag
CSV_RecipeSend Bit Variable CSV recipe data read flag
FlashMediaCheck Bit Variable SD or USB Media not ready
History_data_collect_start Bit Variable Start bit of G-Script(ID0)
Playback_AlarmLinkage Bit Variable Enable of a linkage

function
Sys_Busy Bit Variable Playback data reading
Sys_ChangeValue Bit Variable ○ 10 Button input flag of shared

use
Sys_CSVExportDevice Bit Variable ○ CSV device select

(USB/SD)
Sys_DataCollectionTimeout Bit Variable Global D-Script Timeout

Error
Sys_FirstBoot Bit Variable ○ Distinction of the first

startup
Sys_ScreenChange Bit Variable Distinction of a screen

change
Sys_Semaphore Bit Variable D-Script semaphore flag
Sys_WorkBit Bit Variable ○ 10 Bit variable of shared use
CSV_ReadIndex Integer CSV export readpointer

Variable
CSV_WriteIndex Integer CSV export writepointer

Variable
Get_PlaybackCounter Integer Execute playback data

Variable copy
Get_PlaybackStatus Integer Phase of playback data

Variable copy
Playback_OffsetX Integer Playback graph offset

Variable (Axis-X)
34
Name Type Array Number Maintenance Description
of
Elements
Playback_OffsetY Integer Playback graph offset

Variable (Axis-Y)
Recent_alarm Integer ○ Recent Alarm code

Variable
Recent_Sequence Integer ○ Recent sequence number

Variable
Sys_Language Integer ○ Language choice

Variable
Sys_ScreenResolution Integer Resolution for playback

Variable graph
Sys_WorkData Integer ○ 10 Word variable of shared

Variable use
Sys_WorkStatus Integer Program sequence status

Variable
Copyright： 2014.11 Digital Electronics Corporation. All rights reserved.
35

Connection GP Lt4000 BCR e Manual Rev01

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Azbil Corporation

BC-R35 Burner Controller

2. Restrictions and Precautions

1) When using the file as-is

2) How to combine with other files

3) Screen numbers when combining

5) Alarm settings when connecting files

6) Sampling settings when connecting files

7) D-script settings when connecting files

4.1. System Configuration

Figure 4-1 System Configuration

Display Target Project Model Target Model

Table 4-1 Target Display Model with Touch Panel

Azbil Time limited pilot

Table 4-3 Connection Device

1 Digital GP-Pro EX PFXEXEDV40 Ver. 4.03.000

Table 4-4 Software

The sample project file is created using GP-Pro EX (Ver. 4.03.000).

4.5.1. GP-Pro EX Communication Settings

Figure 4-5-1 GP-Pro EX Communication Settings

4.6.1. Connection with RS485 2-Wire

Table 4-6-1 Connection Diagram

(Connection Example with User-created Cables)

(Connection Example of GP-4*01TM COM1)

Figure 4-7-1 GP-Pro EX Transfer Settings

5.1. Screen Layout

Turns on while playback data is Shifts to the menu screen with

Displays the screen name Shifts to the screen one screen

Lower sub-menu area

=>State display and function

Figure 5-1-1 Example of Screen Composition

B8000 B8020 B8021

Status monitor (Output1)

Status monitor (Output2)

Playback selection Playback Legend (Playback)

B8030 B8031 W1923

CSV file generating

Playback Legend (Sequence)

Alarm history Alarm history (BCR) Alarm details

B8040 B8041 W1910

Alarm history (BCR)

Alarm history (BCR)

Figure 5-2-1 Screen Hierarchy

Figure 5-3-1 Menu (TOP Menu: B8000)

Operation setting of the touch panel screen is

* The screen is shifted to the menu screen (B8000)

Figure 5-3-2 Setup (Settings: B8001)

Screen transition with a button

Input signal is displayed in real time.

Figure 5-3-4 Status monitor (Input 1) (B8021)

Input signal is displayed in real time.

Figure 5-3-5 Status monitor (Input 2) (B8022)

Figure 5-3-6 Status monitor (Output 1) (Status monitor (Output 1):B8026)

Output signal is displayed in real time.

Display data of the playback is selected.

* After the selection, the screen is shifted to the

Figure 5-3-8 Playback selection (Playback selection: B8030)

Selected playback data is displayed in the graph.

The followings are displayed: