Model 7000 - 7900-25-33 Manual

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Dear Valued Customer:

Thank you for purchasing CARON Products & Services equipment. We appreciate
your business and look forward to being your preferred supplier of controlled
environment equipment products in the future.

At CARON, we are committed to continuous quality improvement. Our goal is to


supply our customers with highly reliable equipment at a fair price. In order to openly
monitor our performance, we would appreciate your feedback on our products and
services.

If you have questions, or any suggestions for improvement based on the installation or
operation of the equipment you have purchased, please contact our service
department at www.caronproducts.com or 740-373-6809.

Thanks again for your business!

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 2 of 129


Revision Log

Version Date Description


Rev A 01-15-2015 Initial Release
Rev B 02-24-2015 Added DLOG301 section
Rev C 09-21-15 Updated Connecting Analog Outputs section
Changed FLTR303 to FLTR301 (Preventative
Rev D 11-24-15
Maintenance)
Rev E 08-04-16 Corrected Declaration of Conformity info
Increased alarm delay for humidity from 15
Rev F 09-07-16
minutes to 45 minutes
Added information to the preventative
Rev G 10-03-16
maintenance section
Rev H 12-05-16 Added 96 hour defrost cycle time for 7900/7901
Rev J 08-08-17 Updated consistency between all manuals
Rev K 11-13-17 Added section for LTCH301/LTCH302
Changed (DRYR301) humidity set point from 0%
Rev L 12-05-17
to 2%
Rev M 02-13-18 Changed chamber drain tubing interface
Rev N 03-08-18 Removed CO2C302
Rev P 04-04-18 Edited troubleshooting section, port stoppers
Rev Q 07-16-18 Updated PM Kit info
Added analog output adjustable temperature
Rev R 05-13-19
range feature
Rev S 08-27-19 Updated for flammable refrigerant
Rev T 01-21-21 Added Alarm Delay
Rev U 03-26-21 Changed warranty to 2 years
Rev V 03-31-21 Updated Declaration of Conformity Declaration
Rev W 04-13-21 Updated Declaration of Conformity Declaration
Updated pictures of Analog Outputs and Remote
Rev X 11-03-21
Alarm Contacts
Rev Y 12-30-21 Added UKCA Declaration of Conformity

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 3 of 129


TABLE OF CONTENTS

Warranty ........................................................................................................ 6

Equipment Overview .................................................................................. 10

Installation................................................................................................... 12
Unpacking
Choosing a Location
Preliminary Cleaning
Installing the Port Stopper
Installing the Shelves
Leveling the Unit
Connecting the Drain Line
Connecting the Water Supply
Connecting Electrical Power

Optional Accessory Installation ................................................................ 20


Connecting Alarm Contacts (ALRM302)
Installing the Carboy Water System (BOTL301)
Installing the Heatless Dryer Package (DRYR301)
Connecting the Fluorescent Lighting (LGHT321, LGHT322)
Connecting Analog Outputs (OUTP301 / OUTP302)
Installing Drain Water Pump (PUMP301)
Installing the Side Mounted Recorders (RCDR320 / RCDR321 / RCDR322
/ RCDR323)

Operation ..................................................................................................... 29
Using the Keypad
Learning the Screen Saver
Changing the Temperature Setpoint
Changing the Humidity Setpoint

Optional Accessory Operation .................................................................. 37


Operation of the Defrost System (DEFR306)
Operation of the Data Logging System (DLOG301)
Operation of the Heatless Dryer Package (DRYR301)
Internal UV Germicidal Light (LGHT602)
Operation of the Fluorescent Lighting (LGHT320, LGHT321, LGHT322)
Interior Electrical Outlet (OUTL341 thru OUTL350)
Operation of the Ramp / Soak Control (RAMP301)
Operation of the Front 6” Mounted Recorders (RCDR316 / RCDR317)
Operation of the Front 10” Mounted Recorders (RCDR318 / RCDR319)
Operation of the 10” Side Mounted Recorders (RCDR320 / RCDR321)
7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 4 of 129
Operation of the 12” Side Mounted Recorders (RCDR322 / RCDR323)
Operation of the Door Latch with Optional Lock (LTCH301 / LTCH302)

Calibration ................................................................................................... 79
Calibrating the Temperature
Calibrating the Humidity
Calibrating Optional Chart Recorders

Alarms ......................................................................................................... 83
Alarm System Overview
Snoozing the Speaker
Muting the Speaker
Changing Alarm Setpoints and Delay

Alerts ........................................................................................................... 89
Alert System Overview
Maintenance

Info ............................................................................................................... 92
Info System Overview

Advanced Features ..................................................................................... 93


Setting the time & day
Door Heat
Humidity Control
Locking the controls
Changing the Passcode
Factory menu & troubleshooting

Preventative Maintenance .........................................................................109

Specifications ............................................................................................111

Electrical Schematics ................................................................................113

Troubleshooting ........................................................................................125

Spare Replacement Parts ..........................................................................126

Appendix A – Declaration of Conformity .................................................129

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 5 of 129


EQUIPMENT LIMITED WARRANTY
Please review this section before requesting warranty service. At CARON, one of our primary goals is to provide
customers with high levels of personal service and top quality products, delivered on time, backed by technical
service and supported for the life of the product.

Before contacting us for warranty service, please be aware that there are repairs that are not covered
under warranty.

WARRANTY DEFINED
Caron Products & Services, Inc. (herein after CARON) hereby warrants that equipment manufactured by CARON
is free from defects in materials and workmanship when the equipment is used under normal operating conditions
in accordance with the instructions provided by CARON.

COVERED:
 Parts and labor for a period of two (2) years from date of shipment.
 Any part found defective will be either repaired or replaced at CARON’s discretion, free of charge, by CARON
in Marietta, OH. Parts that are replaced will become the property of CARON.
 If CARON factory service personnel determine that the customer’s unit requires further service CARON may,
at its sole discretion, provide a service technician to correct the problem, or require the return of the
equipment to the factory or authorized service depot.
 CARON will have the right to inspect the equipment and determine the repairs or replacement parts
necessary. The customer will be notified, within a reasonable time after inspection, of any costs incurred
that are not covered by this warranty prior to initiation of any such repairs.

NOT COVERED:
 Calibration of control parameters.
 Improper installation; including electrical service, gas and water supply tubing, gas supplies, room ventilation,
unit leveling, facility structural inadequacies or ambient conditions that are out of specification.
 Cost of express shipment of equipment or parts.
 Any customer modifications of this equipment, or any repairs undertaken without the prior written consent of
CARON, will render this limited warranty void.
 CARON is not responsible for consequential, incidental or special damages; whether shipping damage or
damages that may occur during transfer to the customer’s point of use. When the equipment is signed for at
the customer’s site, ownership is transferred to the customer. Any damage claims against the shipping
company become the responsibility of the customer.
 Repairs necessary because of the equipment being used under other than normal operating conditions or
for other than its intended use.
 Repair due to the customer’s failure to follow normal maintenance instructions.
 Parts considered consumable; including: light bulbs, filters, gases, etc.
 Damage from use of improper water quality.
 Damage from chemicals or cleaning agents detrimental to equipment materials.
 Force Majeure or Acts of God.

This writing is a final and complete integration of the agreement between CARON and the customer. CARON
makes no other warranties, express or implied, of merchantability, fitness for a particular purpose or otherwise,
with respect to the goods sold under this agreement. This warranty cannot be altered unless CARON agrees to
an alteration in writing and expressly stated herein shall be recognized to vary or modify this contract.

Ohio Law governs this warranty.

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EQUIPMENT INTERNATIONAL LIMITED WARRANTY
Please review this section before requesting warranty service. At CARON, one of our primary goals is to provide
customers with high levels of personal service and top quality products, delivered on time, backed by technical service
and supported for the life of the product.

Before contacting your distributor for warranty service, please be aware that there are repairs that are not
covered under warranty.

WARRANTY DEFINED
Caron Products & Services, Inc. (herein after CARON) hereby warrants that equipment manufactured by CARON is
free from defects in materials and workmanship when the equipment is used under normal operating conditions in
accordance with the instructions provided by CARON.

COVERED:
 Parts for a period of two (2) years from date of shipment.
 Any part found defective will be either repaired or replaced at CARON’s or their authorized representative’s
discretion. Parts that are replaced will become the property of CARON.
 If CARON or their authorized representatives determine that the customer’s unit requires further service, CARON
or the representative may, at its sole discretion, provide a service technician to correct the problem, or require the
return of the equipment to the an authorized service depot.
 CARON or their authorized representative will have the right to inspect the equipment and determine the repairs
or replacement parts necessary. The customer will be notified, within a reasonable time after inspection, of any
costs incurred that are not covered by this warranty prior to initiation of any such repairs.

NOT COVERED:
 Calibration of control parameters.
 Improper installation; including electrical service, gas and water supply tubing, gas supplies, room ventilation, unit
leveling, facility structural inadequacies or ambient conditions that are out of specification.
 Cost of express shipment of equipment or parts.
 Any customer modifications of this equipment, or any repairs undertaken without the prior written consent of
CARON, will render this limited warranty void.
 CARON and their representative are not responsible for consequential, incidental or special damages; whether
shipping damage or damages that may occur during transfer to the customer’s point of use. When the equipment
is signed for at the customer’s site, ownership is transferred to the customer. Any damage claims against the
shipping company become the responsibility of the customer.
 Repairs necessary because of the equipment being used under other than normal operating conditions or for other
than its intended use.
 Repair due to the customer’s failure to follow normal maintenance instructions.
 Parts considered consumable; including: light bulbs, filters, gases, etc.
 Damage from use of improper water quality.
 Damage from chemicals or cleaning agents detrimental to equipment materials.
 Force Majeure or Acts of God.

This writing is a final and complete integration of the agreement between CARON and the customer. CARON makes
no other warranties, express or implied, of merchantability, fitness for a particular purpose or otherwise, with respect
to the goods sold under this agreement. This warranty cannot be altered unless CARON agrees to an alteration in
writing and expressly stated herein shall be recognized to vary or modify this contract.

Ohio Law governs this warranty.

Caron Products & Services, Inc.


PO Box 715 · Marietta, OH 45750
740-373-6809

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INTERNATIONAL SYMBOLS AND DEFINITIONS

? Help

i Information

Warning of hazardous area

Warning of hot surface

Warning of dangerous electric voltage

Warning of risk of fire

Earth (ground) protective


conductor

WARNINGS

Local government may require proper disposal

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TO LOCATE REFRIGERANT TYPE AND PRESSURES, SEE SERIAL
LABEL LOCATED ON THE OUTSIDE OF THE UNIT

FOR HYDROCARBON (R290 PROPANE) REFRIGERANT UNITS

R290 is highly flammable and must be treated with proper care.

Do not damage the refrigeration circuit. Do not store explosive


substances in the unit. Component parts shall be replaced with
like components and servicing shall be done by authorized
personnel to reduce the risk of possible ignition.

DANGER – Flammable Refrigerant Used. Risk of fire or


explosion.
 Do not puncture refrigerant tubing
 Do not use mechanical devices to defrost refrigeration
equipment
 Unit to be repaired only by trained service personnel

CAUTION – Flammable Refrigerant Used. Risk of fire or


explosion.
 Consult repair manual, owners guide before attempting to
service this product. All safety instructions must be
followed.
 Dispose of properly in accordance with federal or local
regulations.

CAUTION – Do not use any electrical appliance within the


Environmental Chamber, other than those recommended by the
manufacturer.

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 9 of 129


EQUIPMENT OVERVIEW

Congratulations! You have just purchased the latest technology in environmental


chambers. Before using the equipment, familiarize yourself with key components of the
product and thoroughly read this manual.

Power Switch
(side)
Replaceable air 7” Full
intake filter behind Color HMI
bezel
(refrigerated models)

Illuminated
CARON Logo Adjustable
Sliding Shelf

3 Pane Glass
Door

Right Side
Left Side Access Port
Access Port

Temperature (&
Humidity)
Sensors behind
panel

Swivel Casters

Cabinet
Model 7000-33-1 Leveling Pads

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SECTION 2 – EQUIPMENT OVERVIEW – CONTINUED

Status Bar Actual


Day / Time Actual
Humidity
Temperature

Speaker Setpoint
Menu

Lockout Settings
icon Menu

Parameter
Display
Zones

(Home Screen) Current


screen
indicator

Navigation
Pane
(indicates
menu depth)

Submenu categories
(Settings Screen)

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INSTALLATION

Unpacking

Your new unit has been thoroughly packaged to avoid shipping damage. However, the
unit should be fully inspected upon arrival before signing for receipt. If the package has
visual damage, notes should be made on the freight bill and signed by the delivery
company. In the event of concealed damage after the unit is uncrated, keep the carton
and packaging material. Call the shipping company within 7 days of receipt, request
inspection and retain a copy of the inspection report.

For prolonged periods of inactivity leave the unit unplugged and securely stored.

Caron provides full on-site installation services for all models. Our installation services
guarantees the proper set-up and startup of all equipment. Please contact the Service
Department at 740-373-6809 or www.caronproducts.com for details.

For detailed instructions on how to safely remove the chamber off the shipping pallet,
see document located on the chamber.

Choosing a Location

This product weighs in excess of 500 pounds.


Ensure that sufficient resources are available to
safely move the product.

To ensure proper operation, the unit must be located on a firm level surface, capable of
supporting approximately 900 pounds. The unit should be located in an 18°C to 25°C
ambient area and where there is no direct airflow from heating and cooling ducts as well
as out of direct sunlight. Allow four inches of clearance on all sides of the product to
allow for connections and airflow. The unit is designed to be used under the following
conditions:

 Indoor use only


 Altitude up to 2000m.
 Maximum relative humidity: non-condensing
 Mains supply voltage fluctuations up to +/- 10% of the nominal voltage;
damage may occur if voltage varies more than 10%
 Transient overvoltages up to the levels of overvoltage category II
 Temporary overvoltages occurring on the mains power supply
 Pollution degree: 2
 Ingress protection: IPXO

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Model Water Source Needed Water Drain
7000 Yes Yes
7001 No *Yes
7002 No No
7003 Yes Yes
7900 Yes Yes
7901 No *Yes

* Depending on user setpoints, these units may not need a drain. Drains are
recommended at temperatures below 15°C.

The unit requires a dedicated electrical connection. Power requirements vary depending
upon the chamber model, see Connecting Electrical Power section.

Choose a location where these facilities are, or can be made available. If a water source
or a drain is not available, contact CARON customer service and ask about our
CRYS102 product line or click this web link for information on the product:
www.caronproducts.com

Preliminary Cleaning
Your new environmental chamber was thoroughly cleaned prior to leaving the factory.
It is recommended, however, to clean all interior surfaces with a general purpose
laboratory cleaning agent to remove any shipping dust or dirt prior to using the product.
Contact Caron if there is any doubt of the compatibility of the cleaning agent being
used with the chamber. After cleaning, dry all interior components with a sterile cloth
as necessary.

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Installing the Port Stoppers
The unit has an access port built into each side of the cabinet. The ports are designed
to allow customer access for equipment validation and for installation of other equipment
inside the chamber.

R290 REFRIGERANT UNITS

DANGER – Flammable Refrigerant Used. Risk of fire or


explosion.
 No equipment that uses an open flame should be placed
inside the unit.
 Do not use instrumentation or equipment that
incorporates potential ignition sources, e.g. open contact
switching, brushed DC and AC motors, etc.
 Do not use electrical appliances within the unit, other than
those recommended by the manufacturer.

These ports should be sealed with the provided rubber stoppers to allow the chamber to
function properly. Install the stoppers provided in the port on each side of the unit.

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Installing the Shelves
Each new 7000-25 Series environmental chamber includes 4 perforated stainless steel
shelves. Each new 7000-33 Series environmental chamber includes five perforated
stainless steel shelves. Each shelf requires two shelf channels for installation. The left
and right shelf tracks are the same. Prior to installation, take time to consider what the
size of the product being placed in the chamber will be and set the shelf spacing
accordingly. Additional shelving can be purchased through CARON customer service if
necessary. The chamber should be empty when being moved.
To install the shelf channels insert the rear tab on the shelf channel into the rear wall on
the side wall of the chamber. Then insert the front tab into the front pilaster. Push the
entire shelf channel towards the rear of the unit and snap it down into place.

Shelf capacity: each perforated shelf is capable of supporting


a uniformly distributed load of 50 lbs, maximum chamber
capacity is 500 pounds (stationary).
Standard shelving not suitable for shakers over the weight of
30lbs, and have a .75” orbit.
Optional reinforced shelving is available for supporting heavy
loads such as shakers or cell rollers up to 150lbs.
Max shaker speed with reinforced shelves is 250 RPM.

Chamber should be empty when being moved.

Do not have multiple loaded shelves out simultaneously or


the chamber may tip.

Leveling the Unit

Place a level on the middle shelf of the incubator. Adjust the leveling feet until the unit
sits level left to right and front to back. Even if the unit is level without adjustment, the
leveling feet should still be lowered to avoid the cabinet moving while opening and
closing the outer door & prevent a flat spot from forming on the casters.

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Connecting the Drain Line

When using a pressurized water source, failure to connect


the unit to a drain could result in facility flooding.

The chamber drain connection is located in the bottom middle of the back of the
chamber. A 3/8” tube fitting, tubing and wire ties are supplied in the unit parts kit.
Insert the tube fitting into the tubing, secure tubing to fitting with provided wire tie.
Insert fitting into drain connection. Pull on the tubing after installation to make sure it is

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 16 of 129


secure. Route the drain tubing to a local floor drain. Duplicate fitting installation on
other end of tubing if necessary.

Route the drain tubing to a local floor drain.

The drain line relies on gravity to remove water from the


chamber. The drain line must remain below the chamber
to drain properly. Kinks or elevations in the drain line
above the cabinet drain will not allow the chamber to drain.

If a local floor drain is not available, a variety of accessories are available through
CARON customer service. These accessories can also be viewed at
www.caronproducts.com.

For non-humidified chambers operated above 15°C, a drain is not needed. Install the
3/8” plug into the drain connection.

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 17 of 129


Connecting the Water Supply

To ensure proper operation, distilled or deionized water is required as a supply on units


that have humidity control. If these water sources are not available contact CARON
customer service.

Use only distilled or deionized water with a resistivity


between 50K-CM and 1M-CM and a pH of greater than
6.5. Using water outside this range will void your warranty.

Do not use water that contains chloramines. Chloramines


can damage internal rubber gaskets resulting in leaks.

A water inlet fitting on the back of the unit and ¼” black tubing are provided to connect
the water supply to the chamber. Connect an appropriate water supply to the fitting.
Incoming line pressure should be regulated to not exceed 80 psi.

If a Condensate Recirculator water recycling system was purchased as a water supply,


refer to its user’s manual for proper installation.

Connecting Electrical Power


7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 18 of 129
Connect each chamber to a grounded circuit.
Failure to do so could result in electrical shock.

The unit requires a dedicated electrical outlet. See table below for model specific power
required and connection.

Model # Power Requirements Plug Connection


-1 115V, 60Hz, 16A FLA NEMA 5-20
-2 230V, 60Hz, 10A FLA NEMA 6-15
-3 230V, 50Hz, 8A FLA CEE 7/7
7900,7901-2 230V, 60Hz, 12A FLA NEMA 6-15
7900,7900-3 230V, 50Hz, 10A FLA CEE 7/7

When the required electrical connection is available, plug the provided power cord into
the unit and the electrical outlet.

The mains power supply cord must meet the


requirements listed above. The use of an inadequate
mains power supply cord could result in equipment
failure or personal harm to the user.

In the event of a power outage the unit will


automatically restart when the power is restored.

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OPTIONAL ACCESSORY INSTALLATION

Connecting Alarm Contacts (ALRM302)

With the purchase of ALRM302, a set of terminals on the rear of the unit is provided to
monitor temperature and humidity alarms.

With the alarm contacts, the terminals provided allow for a NO (normally open) output, a
NC (normally closed) and COM (common) connection. In the event of an alarm condition
or power failure, the NO contact will close, and the NC contact will open. Once the alarm
is cleared, the contacts return to their normal conditions. Insert the appropriate wire into
the terminal and tighten down the screw terminal on top of the connector.

Terminal Connection Unit off Normal Alarm


N/O to C Closed Open Closed
N/C to C Open Close Open

Remote Alarm Contact


Connections

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Installing Carboy Water System (BOTL301)

Models 7000-25 and 7000-33 can be purchased with an optional 2.5 gallon carboy water
system. The carboy system is preassembled and shipped inside the chamber. The
four ¼” bolts required to mount the carboy to the unit will be mounted in the left hand
side of the chamber. Remove the carboy assembly from inside the chamber and attach
it to the chamber using the ¼” bolts.

¼” Bolts
(4 total)

Tubing connects/
disconnect to
carboy

Attach the preassembled tubing provided with the carboy to the water inlet on the rear
of the chamber.
Tubing to water
inlet

Fill the carboy with water as described in the “connecting a water supply” section of the
manual.

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Installing the Heatless Dryer Package (DRYR301)

The Heatless Dryer Package extends the operational limits to a minimum humidity
control point of 2% RH and improves the dehumidification rate by purging the chamber
with dry air. Air flows through the Dryer Package only when dehumidification is required
to maintain the humidity setpoint.

It uses compressed air at 90 to 100 psig to operate. Maximum airflow required is 480
SCFH (8 CFM). Of this 300 SCFH (5 CFM) is injected into the chamber as dry air and
180 SCFH (3 CFM) is exhausted into the room after being used to regenerate the
desiccant. Particles of dirt or rust, as well as large amounts of condensed moisture or
oil that may be in the compressed air line feeding the dryer must be removed from the
air stream before it enters the dryer.

Incoming compressed air must be free of dirt, oil,


moisture and filtered to 10 microns minimum.

Dryer Panel

Tower Clamps
Power Cord (optional)

Air Tube
Mounting
Brackets
Flow Meter
Outlet
Air Supply
Inlet

Pressure
Regulator Knob

Flow Meter
Coalescent Filter Adjustment
With Drain
Pressure
Regulator Dial

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Incoming compressed air must not exceed 100 psig.

CARON recommends installing a pressure gauge, filter, and shutoff prior to the dryer to
monitor incoming air pressure. The air supply (either house air or other compressed air
source) must be 90 to 100psig at the air supply inlet. An oil-less compressor may be
used. A Sound Suppression Kit maybe used to reduce the dryer noise (contact CARON
service for details at www.caronproducts.com).

1. Attach Dryer Package to exterior chamber with four mounting screws.

Mounting
Screws Mounting
Screws

2. Connect dryer package power cord and 3/8” orange tubing into the dryer panel on
the chamber
Power Cord
Connection

Tube
Connection

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3. Attach 3/8” orange tubing from the chamber to the flow meter outlet.

Flow Meter
Outlet

4. Connect compressed air to dryer package inlet fitting (1/4 NPT)

Dryer Inlet

See Operations section of the manual for instructions on setting the pressure regulator
and flow meter.

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Connecting the Fluorescent Lighting (LGHT321 & LGHT322)

Chambers with optional fluorescent lighting have light banks consisting of two lamps
each. 7000-25 series models have three independent light banks and 7000-33 series
models have four light banks on two independent controls. The light banks are
suspended to the shelf underside. The lights shipped fully installed in place from the
factory. See the Operations or Maintenance sections of the manual for more details.

Lights should only be used in a non-condensing


environment.

Light Bank
Wires

Light Banks

Model 7000-25 shown

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Connecting Analog Outputs (OUTP301, OUTP302)

With the purchase of OUTP301 or OUTP302, the controls are equipped with analog
outputs. A set of terminals are provided on the back of the unit to connect to analog
outputs.

Analog Output
Connections

Analog outputs provide either a milliamps (4-20mA) or voltage (0-5V) signal output to
represent each of the displayed temperature (and humidity) values. These options can
be used for connection to in-house data acquisition, recorder, or alarm system. The
temperature parameter (only) is adjustable in its scaling and is accessable at the Analog
Output screen.

Parameter Voltage Current Corresponding Value


Temperature 0–5V 4-20 mA -50 – 100 °C (adjustable*)
Humidity 0–5V 4-20 mA 0 – 100 %rh
*Default range is -50 to +100C. Temperature scale low range is adjustable from -
50 to 0C. Temperature scale high range is adjustable from 1 to 100C.

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Connect shielded wires to the appropriate signal terminals: I(+) for current (mA) or V(+)
for voltage (DC). For both current and voltage outputs, COM(-) is common terminal.

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Installing Drain Water Pump (PUMP301)

Pump Outlet
to Sink or Floor
Drain

Pump Inlet
from Chamber
Drain
Reservoir with
Internal Level
Switch

In applications where a floor drain is not available and a CARON water recycling
system is not being used, a drain pump can be purchased to pump any excess
condensate from the chamber to a local sink or drain. The pump is located near the
middle of the back of the chamber. Connect the supplied tubing from the pump to the
sink / drain. The tubing may be run vertically into a ceiling but should not exceed 15
feet height. The pump is equipped with a small reservoir on the bottom of the pump
with an internal level switch that will automatically turn the pump ON when it is full to
drain the water out of the reservoir and into a floor or sink drain.

Installing Side Mounted Recorders (RCDR320, RCDR321, RCDR322 & RCDR323)

The recorder will arrive packaged inside the chamber. Carefully remove the recorder
from its packaging. Mount the recorder by using the pre-installed recorder bracket.
There are three factory drilled holes located on the right side of chamber as you face the
front of chamber. Using the factory supplied screws, screw the recorder to the side of
the chamber.

There are two cables that come out of the recorder. One is to power the recorder; the
other is to receive the temperature and/or humidity signals coming from the chamber.
With power to the equipment turned off, plug the two connectors into their mating
connector at the top of the chamber. Turn power to the chamber back on.
Standard factory set up for chart speed is 7 day operation. Refer to the Chart Recorder’s
User’s Manual provided with the recorder to change the chart speed settings for various
chart speeds.

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OPERATION

Before the incubator can be commissioned for use, make sure that the following steps
have been completed:

- Chamber is properly installed and level.


- The appropriate utilities connected to the chamber.

With the above mentioned steps complete, the power switch located on the right side,
near the top of the unit exterior, can be turned on.

Within a few minutes, the temperature and humidity will begin to approach setpoints.
Here is an overview of the home screen.

Status Bar Actual


Day / Time Actual Humidity
Temperature

Speaker Setpoint
Menu

Lockout Settings
icon Menu

Parameter Trend
Display Graph
Zones

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Using the Keypad

This control system uses a numeric keypad to enter all parameter values. Similar to a
calculator, this allows quick and precise entry of values. When any numeric value button
is pressed, the keypad display will pop up over the current display.

Range of variable Parameter Description


Header
Keypad
Display

Escape

Clear
Negative sign
Enter
Decimal

The Parameter Description Header tells what parameter is being changed.


The Keypad Display shows allowable values of the parameter being changed (initially)
and displays the entered value (when a button is pressed).

The Escape “Esc” button aborts the entry and returns to the previous screen without
changing the value. The Clear “Clr” button erases the value that you have entered. After
you have entered the value that you want, pressing the Enter “Ent” button and the new
value will take affect. This also closes the keypad window. Other keypad buttons include
a decimal point button and negative button.

If an invalid numeric button is pressed such that it would create an entry above the
parameter’s range, the entered number will not display. For example, if the temperature
setpoint range is 5.0 to 70.0, pressing ‘8’ followed by an ‘0’, only the ‘8’ will display.

If an invalid entry is made with an entry below the range (such as a ‘4’ followed by the
‘Ent’ button), then the entry will clear and the range will be re-displayed.

Learning the Touchscreen

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To save power and ensure long product life, the touchscreen display has a few features
that can be changed to reduce screen brightness and initiate a Screen Saver mode.

High / Low button : high or low screen brightness, preset values.

Screen Saver : By pressing the Screen Saver button “on” this will
automatically enter screen saver mode after 15 minutes. At this time, the screen will be
completely blank (ie. black). The illuminated Caron logo (see Equipment Overview
section) shows that the unit is powered on and functioning. To wake-up the touchscreen,
simply press anywhere on the touchscreen and the main screen will display. If the unit
has an alarm condition, the touchscreen will not go into screen saver mode. If an alarm
condition occurs while in screen saver mode, the display will automatically wake up and
display the alarm.

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Changing the Temperature Setpoint

The steps below walk through an example of changing the temperature setpoint from
30.0 °C to 20.0 °C. This example shows humidity control as well (select models). Here
is the display of the home screen.

Actual Setpoint Button


Temperature

To set the temperature setpoint, press the (Setpoint) button on the right
side of the screen.

Temperature
Setpoint Button

Once the Setpoint screen appears, press the (Temperature Setpoint)


button. (In this example the temperature setpoint initially has a value of ’30.0’; this will
vary with different initial setpoint values.)

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A temperature setpoint window will appear. Enter the temperature setpoint by using the
keypad. For a setpoint of 20, press ‘2’), then (‘0’), followed by the (Ent) button.
Correct any mistakes with the (Clr) and reenter the value.

Once the Enter key has been pressed, the pop-up keypad disappears and the screen
returns to the Setpoint display with the new value of 20.0 °C in the temperature set point
button.

Temperature Home
Setpoint Button

Press the (Home) button to return to the main screen.

7900 / 7901 Models


On Freeze/Thaw chambers, the intent is to use the chamber in such a way that the
temperature is below freezing (< 4.5C) for only a short period of time followed by a thaw
duration (> 4.5C). The freezing duration should be not more than 4 days (96 hours) and
the thaw duration not less than 30 minutes. When operated under these conditions, the
Defrost System will never initiate a defrost cycle. However, should the temperature
remain below 4.5C continuously for 96 hours, then a defrost cycle will automatically be
initiated. During the defrost cycle, the chamber temperature will increase several
degrees above 4.5C to melt any ice that has formed on the evaporator. This temperature
‘spike’ is normal. See section ‘Operation of the Defrost System’ for more details.

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Changing the Humidity Setpoint (select models)

The steps below walk through an example of changing the humidity setpoint. Here is
the display of the home screen.
Setpoint Button

Actual
Humidity

To set the humidity setpoint, press the (Setpoint) button on the right side of
the screen
Humidity Setpoint
Button

Once the setpoint screen appears, press the (Humidity Setpoint) button.

Enter the new humidity setpoint on the keypad as desired and press (Enter) when
complete.

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Home Button

Press the (Home) button to return to the main screen.

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Trend Graph
This feature allows the user to view a graph that displays the Temperature and Humidity
control line over a period of time. This enables user to view the chamber’s most recent
performance. Trend Graph data cannot be downloaded.

Trend Graph
Button

Trend Graph displays Temperature and Humidity. Orange bar indicates current time

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ACCESSORY OPERATION

Operation of the Defrost System (DEFR306 and standard on 7900/7901 models)

A Defrost System is used to maintain operational temperature below 5ºC. When the
chamber temperature is below 4.5ºC, the defrost system is enabled automatically. The
Info icon button will appear on the status bar indicating that Defrost is enabled and
humidity control is “off”. However, if a DRYR301 accessory is installed on the unit,
humidity will still control and be active. When the chamber temperature is above 4.5ºC
(except during a defrost cycle), the defrost system is disabled automatically.

When the defrost system is enabled (below 4.5ºC), a defrost cycle will occur once every
12 hours (DEFR306) or every 96 hours (7900/7901) and lasts for about 20 minutes.
During the defrost cycle, the chamber temperature will increase several degrees above
setpoint to melt any ice that has formed on the evaporator. This temperature ‘spike’ is
normal and assures long-term operation.

Info Button

During a defrost cycle, the (Info) icon will appear on the status bar.

Press the (Info) icon and the Defrost Info window will appear, telling you the status
of the Defrost Cycle.

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If the unit was equipped with the DRYR301accessory, the Humidity control would still be
enabled.

Info Screen

Press the (Close Window) button to return to the main screen.

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Operation of the Data Logger (DLOG301)

The DLOG301 option provides the customer with a means of logging data electronically
for viewing at a later date. Logged variables are Temperature, Humidity, CO2 and Light
Intensity (but only if the chamber is equipped with those features.) All data is time-
stamped with year, month, day of the month, hour, minute, 24 hour time (ISO 8601
format). This data is stored internally in the chamber in non-volatile memory.

Note: The date and time are logged within the actual file name. The file’s “Date
modified” field is not maintained and therefore may not reflect the actual date and
time the file was created.

Data is logged every 5 minutes (provided the chamber is on); more than 10 years of data
can be stored in memory. If the internal memory fills up, new data overwrites the oldest
data.

Continuous writing to the flash drive necessitates a high quality


industrial grade device. Use only the flash drive provided by
Caron (or equivalent: single level cell memory, wear leveling
algorithms, error correcting code).

File name format is “DATE START YYYY-MM-DDTHH-MM_.csv” (hours in 24 hour time)

When the chamber is on, the chamber’s history data is being stored even when a flash
drive is not inserted in the USB port. This data may be retrieved anytime using the
provided USB flash drive.

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Here are the methods for retrieving data:

Continuous logging of data

Insert the flash drive into the chamber’s USB port. When first inserted, it creates a .csv
file called ‘DATA START’ with the current date and time in the file name. At 5 min
intervals, the chamber’s process values are appended to the file. (The file will get as
large as the flash drive, permitting several years of uninterrupted data storage.)

USB icon

USB icon appears in in Status bar indicating that data is being written to flash drive.
To retrieve the data press the ‘Eject’ button, then insert the flash drive into a
computer to upload the data.
Upon re-insertion of the flash drive, a new .csv file is created, even if the old file is
still present. File name nomenclature is “DATE START YYYY-MM-DDTHH-
MM_.csv”.

History Retrieval
Auto Export

Select the ‘Auto Export’ feature on the USB menu screen. Insert the flash drive
into the chamber’s USB port. A new .csv file is automatically created on the flash
drive with all the stored history data. The file name nomenclature is “DATE END
YYYY-MM-DDTHH-MM_.csv”.

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All Data

There is also an ‘All Data’ feature to indicate if the upload should include all data
(since the unit has been used) or just the history data since a flash drive was last
inserted. An ‘Info’ button will appear in the status bar warning the user not to
remove the flash drive while the data is being uploaded. The length of time to
upload the file will depend on the file size. When the ‘Info’ button disappears from
the status bar, press the ‘Eject’ button to safely remove the flash drive. Now the
data can be uploaded to a computer for viewing.

When using the Continuous Logging of Data method, nothing on the touchscreen has to
be setup. However using the History Retrieval method will require going into the USB
screen to select either the ‘Auto Export’ or ‘All Data’ buttons before inserting flash drive
into USB port.

To select the ‘Auto Export’ and ‘All Data’ buttons.

Settings
Button

Press the (Settings) button.

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Setup Button

Press the (Setup) button.

USB Button

Press the (USB) button.

When the ‘All Data’ button is selected this will retrieve data starting at the
point of the last download, and continuing to the present time.

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When the ‘Auto Export’ button is selected this will retrieve the data starting
at the point of the last download, and continuing to the present time.

USB flash drive icon


Info button

Eject button

When flash drive is inserted into the USB port a ‘USB flash drive’ icon and flashing
‘Info’ button appears in the status bar indicating that the data is being downloaded to

the flash drive. Once ‘Info’ icon stops flashing select the ‘Eject’ button.

Wait until the USB icon disappears to safely remove the flash drive from the USB port.

Note: Press the Eject button before removing the flash drive from the chamber,
otherwise there could be the risk of corrupt data.

Here is a graphic to illustrate how the data retrieval works.

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Operation of the Heatless Dryer Package (DRYR301)

The flow meter shows the flow rate of dry air entering the chamber. It is adjustable by
the knob at the bottom of the meter. Maximum performance is obtained at 300 SCFH
(or 5 CFM). Operating the unit above or below this purge rate may decrease
performance!! A pressure regulator is installed between the tower dryers and glass
flow meter to limit the pressure into the flow meter. The regulator should be set at a
maximum of 100psi.

1. Open the chamber door and set the humidity setpoint to 2%


2. Turn the flow meter adjustment knob OFF
3. Adjust the pressure regulator knob so the pressure regulator dial indicates 90
psig maximum. (Pull up on the knob to adjust, push down on the knob to lock)

4. Adjust the flow meter adjustment knob so the flow is 300


SCFH.

The dryer will purge the chamber with compressed air only when dehumidification is
needed to reach the humidity setpoint.

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Internal UV Germicidal Light (LGHT602)

UV Germicidal Light that deactivates micro-organisms in humidity water supply. This


option allows all water that is to be used for humidity to be exposed to UV before
entering the chamber. Located inside of the control housing. Only used on models with
humidity control.

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Operation of the Fluorescent Lighting (LGHT321, LGHT322)

The optional fluorescent lighting system used to simulate day and night testing.
This is a 24 hour cycle that can be programmed with separate temperature and humidity
setpoints that correspond with the lights on (day) and lights off (night). The setpoints
can also be made the same if continuous conditions are needed throughout the light
cycles.

This option is broken down into 2 sections which work together as Day/Night simulation.
a) controlling parameters and b) controlling light banks.

a) Controlling parameters, Day/Night setpoint screen for parameters, daytime


setpoint.

Daytime
Setpoint
Temperature
Lights

CO2
(optional)

Nighttime
Setpoint

Day/Night setpoint screen for parameters, nighttime setpoint.


Humidity

Temperature
Lights

CO2 Nighttime
(optional) Setpoint

b) controlling light banks.

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Each fluorescent light bank has 2 lamps mounted on the underside of a shelf. The
shelves are adjustable in height.

Active
Light
Banks
Timer
Setup Continuous
Start / Stop Light
Timer

The Light Cycle screen has parameters that can be set up for the light cycle.

Hour Minute AM or PM

Lights On
Start Time

Lights Off
End Time

The Timer Setup screen allows users to setup lights “on” start time and lights “off” end
time.

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The Active Light Banks (button) lets you choose which light banks that
you want “on” or “off” during the light cycle. This feature can also be used when the
light cycle is setup for Continuous Light and the light timer is not required.

Start / Stop
Timer

When the Start / Stop Timer (button) is active, the light timer will run the
cycle based on the parameters that were setup. An icon appears in the status bar
letting the user know that the Light Cycle is running (during this cycle the Continuous
Light feature is disabled).

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Continuous
Light

The Continuous Light (button) lets the light banks be on all of the time.
When this feature is enabled, the features of the time based light cycle are disabled.

Setting the Light Cycle Timer

Lights
On/Off
Status

Light
Cycle
Menu

Screen shown with optional lights

To set the Light Cycle, press the (Light Cycle) button on the right side of
the screen.

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To set up the Light Timer press the (Timer Setup) button on the left side
of the screen.

Hour Minutes AM or PM

Lights On
Start Time

Lights Off
End Time

Press the Lights On Start Time hour button and the enter the hour that you want the
lights to come on.

Then press the “minutes” button to set the minutes.

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To setup AM/ PM, Press (AM /PM) button and the words for AM and PM
will toggle back and forth.

Repeat process for setting up Lights Off End Time.

Go back to the previous screen by pressing (Light Cycle) button.

From this screen press the Active Light Banks (button)

Select which light banks are to be on during the light cycle.

Go back to the previous screen by pressing (Light Cycle) button.


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To activate the Light Cycle Timer press the Start / Stop Timer button.

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Status of the Light Cycle

The light cycle is programmed to automatically change lights, temperature and


humidity (optional) over a 24 hour period. The Light Cycle Info screen is intended to
provide a comprehensive visual illustration of the Light Cycle settings and current
conditions.

When the Light Cycle is running, the status of the cycle time can be displayed by
pressing the Light Cycle icon that is in the Status Bar.

Light Cycle
Status

The Light Cycle Info screen displays information regarding the light cycle, start time,
end time, light banks etc. This icon is only displayed in the Status Bar when the Light
Timer is active and during the “lights on” time.

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‘Day’ start Current
time time

‘Night’ set ‘Day’ set


points points

Light bank
status ‘Night’
start time

When Light Cycle is active the Light Cycle Info icon appears in the Status Bar.
Press this icon button and Light Cycle Info screen will appear displaying information
about the Light Cycle and if it is near completion of the cycle.

To return to the home screen press the Close Window button, or wait 15
seconds and the screen will return to the home screen.

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Interior Electrical Outlet (OUTL321 thru OUTL330)

An optional interior electrical outlet is available to supply power to small interior


appliances such as shakers or stirrers. It is not intended to power high current draw
devices. Each outlet will handle up to 1.0 Amp if 115V or 0.5A if 230V. Incubators with
three outlets will hold 3.0 amps total if 115V or 1.5A total if 230V. All outlets are
resettable GFI protected.

OUTL321/326 US outlet 115V, 60Hz

OUTL322/327 European “Schuko” outlet 230V, 50Hz

OUTL323/328 UK, British outlet is 230V, 50Hz

OUTL324/329 Australia outlet is 230V, 50Hz

OUTL325/330 Brazil outlet is 230V, 60Hz

Note: The internal outlet will turn off with either a high temperature or high humidity
alarm. These alarm setpoints and delays are adjustable, see alarms section for details.

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Interior Electrical Outlet (OUTL331 thru OUTL340)

An optional interior electrical outlet is available to supply power to small interior


appliances such as shakers or stirrers. It is not intended to power high current draw
devices. Each outlet will handle up to 1.0 Amp if 115V or 0.5A if 230V. Incubators with
three outlets will hold 3.0 amps total if 115V or 1.5A total if 230V. All outlets are
resettable GFCI protected.

This incubator is equipped with an internal hydrocarbon (HC) sensor. The status of the
HC sensor is indicated by the green/yellow/red indicator lights near the GFCI outlet.

LED Color Status Description Outlet


Green Sensor working and safe HC level Energized*
Yellow Sensor is initializing Not energized
Red Risky HC level detected Not energized
*If outlet is not energized, either the GFCI or fuse may have tripped.

‘GFCI Protecton

HC Sensor
Status Indicators

Outlets 2 and 3
Outlet 1

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R290 REFRIGERANT UNITS

DANGER – Flammable Refrigerant Used. Risk of fire or explosion.


 No equipment that uses an open flame should be placed
inside the refrigerator.
 Do not use instrumentation or equipment that incorporates
potential ignition sources, e.g. open contact switching,
brushed DC and AC motors, etc.

OUTL331/336 US outlet is 115V, 60Hz

OUTL332/337 European “Schuko” outlet is 230V, 50Hz

OUTL333/338 UK, British outlet is 230V, 50Hz

OUTL334/339 Australia outlet is 230V, 50Hz

OUTL335/340 Brazil outlet is 230V, 60Hz

Note: The internal outlet will turn off with either a high temperature or high humidity
alarm. These alarm setpoints and delays are adjustable, see alarms section for details.

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Operation of Ramp/Soak Control (RAMP301)

A ramp and soak control system allows the user to store up to 50 steps spanning 5
profiles. A step consists of a change in setpoint (ramp), or maintain a setpoint for a fixed
duration (soak). A step(s) can be repeated any number of times from 1 to 0 255 or infinite
(repeat).

There are up to 4 different parameters that can be set up for the Ramp/Soak control:
Temperature, Humidity, CO2 and Lights (select models & accessories).

Ramp Soak
button

Press the (Ramp Soak) button on the Home screen.


Start / Stop
Profile Ramp profile
button button

Press the (Profile) button.

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Profile Step
buttons
Current
Profile

Continue to
Profile
button

Press the (Step 1) button.


Repeat
button

Ramp
button
Current Step

Unused
button
Soak
button

Press the (Ramp) button.

Parameters that
can change for
profile

Step type
Ramp Rate
parameters

To set the ramp temperature value, press the (Temperature) button.

Enter the value of 30 and press (Enter).

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Ramp rate allows a user to control the rate which parameters (temperature,
humidity, CO2, lights) change when transitioning to a new setpoint. This allows
for a more gradual change than otherwise would occur.
Temperature tolerance range is 1°C when ramping temperature.
Humidity tolerance is 2% when ramping humidity.

There are (4) conditions to ramp to a new setpoint:

1) Ramp Rate = “0”, and “Wait for Process” button is not checked.
The chamber will work to reach the new setpoints as quickly as it can. The
program will proceed to the next step immediately (before setpoints are reach).

2) Ramp Rate = “0” and “Wait for Process” button is checked.


The chamber will work to reach the new setpoints as quickly as it can. The
program will wait until the chamber reaches the setpoint (tolerance) before
proceeding to the next step.

3) Ramp Rate is a specified time, and “Wait for Process” button is not checked.
The chamber will work to maintain the ramp rate specified. The program will
proceed to the next step when the time duration is complete, regardless if the
setpoints have been reached or not.

4) Ramp Rate is a specified time, and “Wait for Process” button is checked.
The chamber will work to maintain the ramp rate specified. The program will
proceed to the next step when the time duration is complete AND the chamber
setpoints have been reached.

Using the time feature, the ramp cycle will run for the specified length of time then go the

next profile. To set the ramp rate time, press the (Hours), and or (Mins)
buttons.

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Enter desired ramp time. (2 hours for example)

Wait for
Process

When (Wait for Process) button is selected, the parameter step will wait
until the setpoints have been reached before proceeding to the next step .

Press the (Profile 1) button to go back to the Profile 1 screen to set up


Step 2.

Step type
icon

Step type icon indicates what function will occur at that step.

Press (Step 2) button.

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Press the (Soak) button.

Press (Hours) and or (Mins) button(s) for desired soak time. This feature
allows the unit to stay at the Ramp value for a specified amount of time before going to
the next Step.

Enter values, example 2 hrs-10 mins.

When finished entering values, press the (Profile 1) button to go back to the
Profile 1 screen to set up Step 3.

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Press (Step 3) button,

Choose the (Repeat) button. To enter which step is to be repeated press the

and enter value on pop up key pad. There is a note that gives specific
instructions which steps can be repeated. After entering the specified step, the number
of repeats for that step can be specified. The # of repeats is a similar to a ‘loop” that will
allow a specified step to run continuously until the repeat cycle is complete, then it will
move to the next step. The maximum number of repeats is 255.

What cannot be done is to create a repeat within a repeat or “nested” repeat. It is ok to


have a repeat from step 7 to step 1 (black arrow), but not repeat step 9 to step 1 and
include step 7 to step 1 (red arrow).

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Enter values, example 2 for Step and 10 for # Repeats.

Once this is complete press the (Profile 1) button to return to the Profile 1
screen.

Press (Step 4) button.

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Choose the Unused button. The Unused step is set up to be the “default”
condition.

So when the Ramp, Soak or Repeat condition is not chosen for a step, the ramp profile
program will skip over those unused steps.

When all of the Ramp profiles are entered, press the Start / Stop button and the ramp
cycle program will run. The program can be turned off at any time during the process,
but the Profile will start over from the beginning.

The other start / stop buttons for the other profiles will be greyed out indicating that only
profile 1 has steps that can be run.
Ramp profile
running

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The Ramp icon will appear in the status bar .

Pressing this icon a pop up screen will appear with the profile steps that were chosen
and what the current step the program is on. This is indicated by the orange bar.

When a ramp cycle has more than 10 steps, there is a button that will allow the steps
to continue to the next profile. With the Profile screen open, at the bottom of the screen

Continue to
Profile
button

press the (Continue to profile) button. This will allow you to go to the next
profile and set up the next number of steps. The numeric value shown will change based
on the next available profile.

When finished creating of the required steps, press the (Ramp Soak) button
to go back to Ramp Soak Profile screen.

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Continue to
next Profile
icon

The black arrow indicates that after first profile 1 (1-10) is finished it will continue on to
profile 2 (11-20).

This example screen is showing all 5 profiles are being utilized, up to 50 steps.

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Operation of Front Mounted 6” Recorders (RCDR316, RCDR317)

Built in 6” ink pen temperature and or humidity recorders can be purchased with CARON
chambers. The recorders are shipped installed on the outer door of the chamber from
the factory and require no installation.

Changing the chart paper:


Pen
cartridge
Chart paper
Recorder
control
buttons

Hub knob Pen arm

Backup
battery

Press and hold the “change chart” button on the recorder (#3) for approximately one
second until the pen begins to move to the left of the chart and then release the button.
Wait until the pen has completely moved off of the chart. To remove the chart paper,
unscrew (counter-clockwise) the chart “hub” knob at the center of the chart. Remove
the old chart paper and position the new one so that the correct line coincides with the
time line groove on the chart plate.
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Re-attach the chart “hub” knob and fasten securely against the chart. Press and hold
the “change chart” button (#3) again for approximately one second until the pen begins
to move back onto the chart and then release the button. Check to make sure that the
pen is marking on the chart paper. If it is not, then carefully adjust the pen arm to
establish contact with the paper.

Chart recorder marking system:

This type of pen consists of a self-contained ink reservoir with a porous plastic stylus
which is snapped around the outer edge of the metal pen arm. A pen cap is provided to
extend the life of the ink pen during shipping or when the recording unit is not in
service.
To remove the pen cap, gently lift the pen arm away from the chart paper. Remove the
black plastic pen cap to expose the fiber tip of the ink pen and gently place the pen back
onto the chart paper. Do not let the pen arm "snap" back onto the chart paper. This will
flatten the fiber tip of the pen and will no longer give you a fine line marking on the chart
paper. Place the pen cap in a safe place for future use. If the stylus does not touch the
chart, adjustment can be made by slightly bending the metal pen arm in the center
towards the chart paper. Do not use more pressure than is necessary to create a fine
line marking on the chart paper. As the pen ink supply runs out, the pen color will
become lighter. This indicates that the pen should be replaced.

Replacement of the Pen:

Recorders that are equipped with fiber tipped cartridge pens will have a cartridge that is
color coded "red" to designate pen number one and an optional cartridge that is color
coded "blue" to designate pen number two. The pen cartridge is securely fastened
to the metal pen arm using a special "U" clip tab. For ease of replacement, it is suggested
that the two screws that hold the pen arm be loosened and the pen cartridge and metal
pen arm be removed as an assembly. Unsnap the plastic "U" clip tab of the pen cartridge
from the metal pen arm, remove and discard the old pen cartridge. Replace the new
cartridge by opening the hinge and snapping it securely around the metal pen arm. Refer
to the image below:

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Pen Arm Calibration:

To check and/or adjust the recording pen(s) calibration to the outer most temperature
graduation of the chart, press and hold the "change chart" button (#3) until the pen
begins to move off of the chart. Once the pen(s) has moved off of the chart, again press
and hold the "change chart" button (#3) until the pen begins to move back onto the chart.
The pen should briefly stop at the outer most temperature graduation of the chart before
continuing onto the chart to begin recording. If the pen does not stop exactly at this
location on the chart, it can be adjusted or "calibrated" by using the left (#1) or right (#2)
arrow buttons.

When the pen moves back onto the chart and briefly stops, you will have approximately
five seconds in which to adjust the pen’s position using the left and right arrow buttons
of Figure 3.

On multiple pen recorders, each pen will move (one at-a-time) onto the chart briefly
stopping at the outer most temperature graduation of the chart at which time the pen’s
position can be adjusted by using the left (#1) or right (#2) arrow buttons. When the time
to adjust the position of the first pen has expired, the second pen will move onto the chart
briefly stopping at the outer most temperature graduation of the chart at which time the
second pen’s position may be adjusted.

Each time the chart paper or fiber tip pen cartridge is changed, you should make sure
that each pen stops at the outer most temperature graduation of the chart paper.
Otherwise, this pen offset will cause the unit to record an incorrect temperature on the
chart.

Recorder Calibration:

If a calibration adjustment is required for a single pen recorder, use the left (#1) and
right (#2) arrow push buttons on the recorder to calibrate (or move) the pen’s position
on the chart to correspond to the temperature of the solution. The arrow buttons must
be held for approximately five seconds before the pen will begin to move.

For two pen recorders, you must first select the pen that you wish to calibrate. This is
done by pressing the left (#1) arrow button to select the red pen or the right (#2) arrow
button to select the blue pen. The arrow button must be held down until the green LED
light goes out. After the green LED light goes out, follow the instructions in step #3
above.

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Battery Backup:

The green LED light remains a constant green color indicating that both the battery and
the main power to the unit are good. Refer to Figure 5 for the location of the green LED
indicating light. If the AC power were to fail or the battery becomes weak, then the green
LED light will begin "flashing" indicating that either you have lost the main power to the
unit or it is time to replace the battery. Having a 9 volt DC battery back-up in place, will
allow the recorder to continue to function normally for approximately 24 hours in the
event of a power failure.

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Operation of Front Mounted 10” Recorders (RCDR318, RCDR319)

Built in 10” thermal pen recorders can be purchased with CARON chambers. The
recorders are shipped installed on the outer door of the chamber from the factory and
require no further installation. Unlike ink pen recorders, the thermal recorders draw their
own chart and control lines.

The 10” recorders have been setup at the factory in the following configuration: 7 Day /
24 Hour / Temperature 0-100°C / Humidity 0-100% (for dual input recorders). If this is
not the ideal configuration for an application, the recorder may be reconfigured using the
following process:

Configuring the recorder:

In order to configure the recorder, you will need to enter the set-up mode of the recorder.
To enter the set-up mode of the recorder, press and hold the Change Chart button (#3)
until the thermal pen arm begins to move off scale and then release the button. Similar
to the 6” recorder.

Note: The green LED light will flash fast while the thermal pen arm is moving off scale.

Wait until the thermal pen arm has moved completely off scale and stops (the green LED
light will stop flashing and will be steady On). Unscrew (counter clockwise) the chart
"hub" knob at the center of the chart and remove the recording chart paper. Gently lift
the thermal pen arm just enough to be able to slide the paper out from beneath it.
Remove the recording chart paper and place the Setup Chart onto the recorder. This
chart contains the configuration categories of the recorder (Probe Input, Inner Chart
Temperature, Outer Chart Temperature, Temperature Scale, Chart Rotation Speed,
Input Filtering, Optional Relay Contacts and Date/Time for internal clock).

Next, press and hold either button #1 or #2 until the green LED light goes out and release
the button. If this step is successfully completed, the pen arm will move to the outermost
graduation ring of the Setup Chart. Use the Left (#1) or Right (#2) arrow buttons to adjust
the center of the thermal pen to be on this outermost graduation ring.

Position the Setup Chart so that the tip of the thermal pen is in the center of the Start
circle. Tighten the chart hub knob to secure the chart in place. Next, press and release
the Change Chart button to begin. The chart will rotate to the first category (Input #1).
Use the Left and Right arrow buttons to move the thermal pen arm to the desired option
of each category. Press and release the Change Chart button to accept the selection
and advance to the next category. You must press and release the Change Chart button
when you have finished configuring the last category in order to save all of the changes
that have been made to the recorder's configuration. The thermal pen arm will move off

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of the chart allowing you to place the recording chart paper onto the recorder. Press and
release the Change Chart button to begin recording.

Changing the Chart Paper:

Press and hold the Change Chart button (#3) for approximately one (1) second until the
pen begins to move off scale and then release the button.

Note: The green LED light will flash fast while the thermal pen arm is moving off scale.

Wait until the thermal pen arm has moved completely off scale and stops (the green LED
light will stop flashing and will be steady ”On”). To remove the chart paper, unscrew
(counter clockwise) the chart "hub" knob at the center of the chart. Gently lift the thermal
pen arm just enough to be able to slide the paper out from beneath it. Remove the old
recording chart paper and position a new one.

Re-attach the chart "hub" knob and screw securely (by hand) against the chart. Press
and hold the Change Chart button (#3) again for approximately one (1) second and the
thermal pen arm will move back onto the chart and begin recording.

Green Light LED Status:

The green LED light (located just below the three button membrane switch) is used to
show the recorder's status:

1.) LED on steady (not flashing) and input(s) recording within chart range, indicates unit
is recording normally.

2.) LED on steady (not flashing) and pen arm above outermost graduation and not
moving, indicates recorder is in Change Chart mode. Press and release Change Chart
button to return to normal recording mode.

3.) LED flashing rapidly and one or both inputs recording at outermost or innermost
graduation indicates a sensor break. Check or replace sensor(s). If sensor(s) are ok,
make sure process temperature is within configured range of recorder.

4.) LED flashing slowly (.8 seconds ON / .8 seconds OFF) indicates recorder is in
Set-Up mode. Refer to section CONFIGURING THE RECORDER.

5.) LED is Off indicates that there is no power to the recorder. Check A/C power to the
recorder.

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Recorder Calibration:

If calibration is required for single input recorders, use the Left (#1) and Right (#2)
arrow buttons on the recorder to calibrate the temperature being recorded on the chart
to correspond to the temperature of the solution. The arrow buttons must be held for
approximately eight (8) seconds before the pen begins to move.

If calibration is required for dual input recorders, you must first select the input that you
wish to calibrate. This is done by pressing and holding the Left (#1) arrow button to
select Input #1 or the Right (#2) arrow button to select Input #2. The arrow button must
be held down until the green LED light turns off, after which follow the instructions in
single input instructions above.

Maximizing Pen Life:

In order to maximize the amount of life expected out of the thermal pen tip, follow these
simple rules:

1) Never let the thermal pen tip ride on the chart plate when the chart paper is not
present. This will damage the protective coating of the heating element.

2) Never use chart paper that is creased or that has been folded.

3) Periodically clean the thermal pen tip with a cotton swap dipped in alcohol. Clean
more often when operating the recorder in a dusty environment.

4) Always keep the door closed while the unit is recording.

5) Never lift the pen arm more than is necessary to remove and replace the chart
paper. Excessive lifting may cause a decrease in the pen tip pressure and cause light
printing.

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Operation of 10” Side Mounted Recorders (RCDR320, RCDR321)

Side mounted Honeywell DR 4300 General Purpose Circular Chart Recorders are also
available with CARON chambers. This chart recorder uses reliable microprocessor
operation to generate dependable pen drawn analog traces on preprinted 10-inch (250
mm) charts. The two-pen model accepts inputs from a temperature sensor and a
humidity sensor. The single-pen model records temperature only. The recorders are
housed in a molded case with a glass window, gray gasketed door which protects
internal components while allowing easy access to the chart.

Routine Maintenance:

The recorder does not require any periodic maintenance. However, the chart and ink
cartridges will have to be replaced as required.

Replacing the Ink Cartridge:

Refer to Figure 8 in the Honeywell manual: Replacing the Ink Cartridge and Chart.

1. Remove power from recorder. Push in the button on the door and swing the door
open.
2. Pull up on the pen lifter to raise the pens from the chart plate. NOTE: DO NOT
LIFT THE PENS DIRECTLY

CAUTION: Be careful not to move the pen arm while removing and installing the ink
cartridge. The longer pen arm is pen #1

3. Unclip and remove the purple (Pen #1) or red (Pen #2) ink cartridge for the pen
arm.
4. Remove the protective cap from the pen tip on the new cartridge and open its clip.
5. Slide the new cartridge onto the pen arm so that its tip fits into the notch at the end
of the pen arm and close the clip to secure the cartridge to the pen arm.
6. Push down the pen lifter to return the pen tip to the chart.
7. Close the door and apply power.

Replacing the chart:

Refer to Figure 8 in the Honeywell manual: Replacing the Ink Cartridge and Chart.
1. Remove power from recorder. Push in the button on the door and swing the door
open.
2. Pull up on the pen lifter to raise the pens from the chart plate. NOTE: DO NOT
LIFT THE PENS DIRECTLY
3. Lift the chart from the hub and locating pin and slide it from under the pens to
remove it from the chart plate.
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4. Slip the new chart under the pen lifter, pens and time index; and press the chart into
place over the chart hub and locating pin.
5. Grasp the chart hub and locating pin and turn the chart until the desired time line on
the chart is aligned with the time index on the chart plate and Pen #1. Push down the
lifter to return the pens to the chart.
6. Close the door and apply power.

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Operation of 12” Side Mounted Recorders (RCDR322, RCDR323)

Side mounted Honeywell DR 4500A Truline Digital Circular Chart Recorders are also
available with CARON chambers. This chart recorder uses reliable microprocessor
operation to generate dependable drawn analog traces and print its own 12-inch (304.8
mm) charts. The two-pen model accepts inputs from a temperature sensor and a
humidity sensor. The single-pen model records temperature only. The recorders are
housed in a molded case with a glass window, gray gasketed door which protects
internal components while allowing easy access to the chart.

Routine Maintenance:

The recorder does not require any periodic maintenance. However you occasionally
will have to clean the pen tip.

Replacing the chart:

Refer to Section 5-17 Installing/Replacing Chart in the Honeywell manual:

1. Open the recorder door.


2. Press the CHART key. The pen will stop and travel to the outer limit or edge of
the chart.
3. Pull up on the pen lifter to raise the pen from the chart plate.
4. Carefully remove chart.
5. Install new chart, make sure edges of paper are under retaining clips.
6. Push pen lifter down to lower pen.
7. Press the CHART key.

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Operation of the Door Latch with Optional Lock (LTCH301 / LTCH302)

The door latch is shipped installed on the incubator from the factory and requires no
installation. LTCH301 is the latch assembly only, and LTCH302 is the latch assembly
with an integral lock.

Door
Handle

Latch
Pull
Handle Lock

LTCH301 LTCH302

To operate the latch, grasp the pull handle and squeeze it toward the main door handle.
The latch will disengage. Continue pulling on the handle to open the door. Closing the
door fully will automatically re-engage the latch as long as the latch pull handle is not
squeezed. On LTCH302, inserting and turning the key when the door is closed will
activate the lock, prohibiting the pull handle from being squeezed enough to disengage
the latch.

Latch cannot be disengaged from inside the incubator

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CALIBRATION

The temperature and humidity systems can all be calibrated as necessary. CARON
recommends an annual calibration check of each system. Before making a calibration
adjustment, allow the cabinet to stabilize a minimum of 12 hours from a power off
condition. If the unit has been in operation, allow a minimum of 3 hours of stable
operation at all setpoints.

If you do not have the appropriate reference instruments to perform calibration, contact
CARON’s service department for on-site calibration at www.caronproducts.com Caron
also provides validation services which ensure that the unit is functioning properly
according to IQ, OQ and PQ protocols which satisfy FDA guidelines for qualification
verification of equipment.

Be sure that all reference instruments are


calibrated to an appropriate standard.

The Calibration Screen

To get to the calibration screen from the home page:

Settings
Button

Press the (Settings) button.

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Calibrate Button

Press the (Calibrate) button.

Temperature Humidity
Calibrate Button Calibrate Button

Calibration screen appears. If optional features such as CO2 are purchased, a


calibration button will also appear for those options.

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Calibrating Temperature

If temperature calibration is needed, the following steps can be taken:

Locate the reference instrument’s temperature sensor in close proximity to the


cabinet’s geometric center. Be sure that the stabilization times described earlier have
been satisfied prior to performing calibration.

Temperature
Calibrate Button

At the calibrate screen, press the (Temperature Calibrate) button.

Enter the temperature offset by using the keypad and pressing (Enter) when
complete.

A positive value will move the temperature ‘up’ and a negative value ‘down’. Press the
‘home’ button and verify the proper temperature is displayed.

Temperature calibration (example)

If the chamber temperature display reads 40.0C and the calibrated independent
sensor shows 40.3C, set the temperature offset value to 0.3C. If the calibrated
independent sensor shows 39.6C, then the entered offset should be negative. In this
example the required offset to temperature would be -0.4C.

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Calibrating Humidity

If humidity calibration is needed, the following steps can be taken:


Locate the reference instrument’s humidity sensor in close proximity to the cabinet’s
geometric center. Be sure that the stabilization times described earlier have been
satisfied prior to performing this calibration.

A positive value will move the humidity ‘up’ and a negative value ‘down’. Press the
‘home’ button and verify the proper humidity is displayed.

Humidity calibration (example)

If the chamber humidity display reads 80% and the calibrated independent sensor
shows 83%, set the humidity offset value to 3.0%. If the calibrated independent sensor
shows 74%, then the entered offset should be negative. In this example the required
offset to humidity would be -6.0%.

Calibrating Optional Chart Recorders

For calibrating the optional front and side mounted chart recorders, refer to section
(Optional Accessory Operation)

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ALARMS

Alarm System Overview

The chamber control system is equipped with an alarm system that constantly monitors
temperature, and humidity (on humidified models) to ensure the user is notified if the
cabinet goes into an alarm condition. Notification occurs via an alarm pop-up window
and a buzzer. Each alarm condition has been factory programmed to minimize nuisance
alarms while maximizing warning time. There is a 2 hour time delay after start-up and
setpoint changes. To avoid nuisance alarms after a routine door opening, an alarm
condition must be present for 15 minutes* (45 minutes for humidity) before the operator
is alerted. If the optional remote alarm contacts are present, in an alarm condition, the
dry contacts will change state.

*Alarm delays are adjustable, see “Changing Alarm Setpoints and Delay” for details.

The following alarm messages may be displayed:


 Chamber temperature is higher than setpoint temperature
 Chamber temperature is lower than setpoint temperature
 Chamber humidity is higher than setpoint humidity
 Chamber humidity is lower than setpoint humidity
 Temperature sensor error

In the event an alarm occurs, the alarm indicator will appear on the status bar and an
audible alarm pop-up window will automatically appear.

Audible speaker
Alarm icon

The flashing (Alarm) icon will appear on the status bar.

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Alarm Screen
Alarm condition
icon

Alarm condition

Snooze Button
Close Window

Audible Alarm Snooze Function:

When in an alarm condition, the Audible Alarm can be temporarily silenced to avoid
being a nuisance to those nearby. The Audible Alarm will repeat after 1 hour has
passed, if the condition has not been corrected. (The audible alarm will not sound if the
alarm is muted, see Audible Alarm Mute)

Press the (Snooze) button, the audible alarm is silenced for a period of 60
minutes.

When the alarm condition is corrected the alarm indicator and the audible alarm will
automatically turn off (unless there is another alarm condition).

To check what the alarm condition is, press the (Alarm) button on the status bar.

and the alarm window will be displayed. If the (Snooze) button has already
been pushed and 60 minutes have not passed the Snooze button will be “greyed” out.

If you press the (Close Window) button, the Alarm Window will close, but the
alarm will still be present as a flashing alarm icon on the status bar for the remainder of
the 60 minutes time. It will not reset the 60 minutes alarm countdown time if the alarm
condition is viewed on the pop up window.

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After the 60 minutes time has passed for an alarm condition, the counter will reset itself
to 60 minutes and repeat the countdown process again until the alarm has been
resolved.

Audible Alarm Mute:

By factory default, when an alarm condition is present, the speaker will sound. This
speaker can be muted in an ‘on/off’ fashion eliminating all audible sounds. (Muting the
speaker will silence it until manually ‘un-muted’. This is different than ‘snooze’ in the
fact that snooze can only be enabled when an alarm condition is present and only lasts
for 1 hour.) When the speaker is muted, the alarm icon continues to flash and the
remote alarm contacts (optional) remain in the ‘alarm’ state.

To mute the speaker:

Settings
Button

Press the (Settings) button.

Speaker icon
Speaker Mute
button

Press the (Speaker Mute) button.


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Speaker Mute
icon Speaker Mute
button “On”,
indicator

The Speaker Mute button toggles to the “on” position ,and the speaker

icon changes to “ Speaker Muted” icon.

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Changing Alarm Setpoints and Delay

All alarm setpoints were pre-set at the factory to minimize nuisance alarms that could
be created as a result of door openings. Alarm setpoints can be changed based on
individual user requirements. Alarm values are deviations from the setpoint and are
not actual setpoint values.
To change the alarm setpoints and delay:

Settings
Button

Press the (Settings) button.

Alarms
Button

Press the (Alarms) button.

Temperature
Alarm Button

Humidity
Alarm Button

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Alarm Delay
Press the (Temp Alarm) button.

Temperature
Alarm High Limit

Temperature
Alarm Low Limit

Once the alarm screen appears, press the (Temp High Limit) button.

Keypad screen will appear. Enter the High Temp Alarm value; press (Enter)
when complete.

To change the Humidity Alarm, press the (Alarms) button on the navigation

menu to go back to the Alarms screen. Press the (Humidity Alarm) button
and repeat the same steps for humidity.

To change the alarm delay, press the alarm delay button and enter the delay
in minutes.

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ALERTS

Alert System Overview

The chamber control system is equipped with an Alert system that constantly monitors
features of the chamber and notify the user if the cabinet needs any type of service to
ensure good running performance of the chamber. Alerts draw user attention to regular
maintenance needs, and minimize the risk of a future alarm condition.

When an Alert notification occurs, contact www.caronproducts.com with the serial


number of the chamber to order preventative maintenance kit(s).

Some of the Alert features are: Check the Atomizers (humidified units only), Replace
the Air Filter, and Check Equipment Calibration is Due.

Notification occurs via an Alert icon on the status bar. When the Alert icon is pressed, a
pop up window will display the alert condition(s). Each alert condition parameter is
factory pre-set, no adjustment is necessary.

Alert icon

Press the (Alert icon).

The Alert pop up window will appear displaying the alert message.

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Press (Close Window) button to make the pop up window disappear.

Resetting Maintenance Alerts

Maintenance Menu Screen lets users check to see how much time is remaining on an
item that may need routine service or calibration. This is very convenient to inform the
user that a particular item will need to have service performed soon. After service has
been completed, the item needs reset and the alert will disappear.

Press the (Settings) button.

Once the Settings screen appears, press the (Maintenance) button.

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Reset button
Maintenance
items

Time left until


service is required

Once a Maintenance item is displayed on the Alert screen, it will continue to be present

as an icon in the Status Bar until the Maintenance item is corrected and the
(Reset) button is pressed resetting the replacement time to “new” status.

Press the (Home) button to return to the main screen.

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INFO

Info System Overview

The chamber control system is equipped with an Information system that constantly
monitors the chamber and to notify the user when an automatic condition is occurring.
This applies to conditions such as Defrost, DLOG301 or others that cannot be switched
on and off by the user but is controlled automatically by the software of the control
system. This notification cannot be disabled, it only lets the user know the chamber’s
current status.
Notification occurs via an Info pop-up icon on the status bar. When the Info icon is
pressed a pop up window will display the Info condition(s).

Info Button

The (Info) icon will appear on the status bar.

Info Screen

Press the (Close Window) button to return to the main screen.

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ADVANCED FEATURES

Setting the Time & Day

The chamber has an internal real-time clock that keeps track of the day and time. It is
set at the factory to Eastern Standard Time and may need to be adjusted for your time
zone. To keep the clock accurate, it will need to be adjusted manually for daylight
savings time changes. To set the day & time:

Settings
Button

Press the (Settings) button.

Setup
Button

Press the (Setup) button.

Day/Time Button

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Press the (Day / Time) button.

Hour Button
AM / PM
Minute Button Button

Day of the
Week Button

Press the (Hour) button.

The Enter New Time in Hours window will appear. Enter the hour by using the keypad

and pressing (Enter) when complete.

Follow same procedure for setting up minutes.

To setup AM/ PM, Press (AM /PM) button and the words for AM and PM
will toggle back and forth.

To set the Day of the Week, press the (Day of the Week) button. This
button will scroll through the days of the week, press until the abbreviated letters
correspond to the actual day of the week.

Press the (Setup) button.to go back to the previous and setup other

parameters or, Press the (Home) button to return to the main screen.

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Door Heat

Some Caron units are equipped with an integral door heater to keep internal
condensation off of the glass viewing area. This is only for units with humidity
control. In extreme ambient or running conditions, the factory default settings may
need adjusted to maintain a clear viewing area. Increasing the door heater percentage
will increase the amount of heat applied to prevent condensation. The door heater can
run in either automatic or manual mode. Automatic is the preferred and default setting.

Door Heater
Button

From the Setup screen press the (Door Heater) button

Auto/ Manual
Button

Door Heat
Percent
Button

In Automatic mode, the door heater works in conjunction with the internal heaters to
maintain the temperature set point. In the event that the temperature is above set
point, the door heater will automatically throttle back.
In this mode, the output percent is a scale factor of the overall heat output
percentage. If condensation is present on the glass door under stable condition, then
increase the door heater percentage value. The factory default value is 10%.

To change the output percent value Press the (Door Heat Percent)
button.
Enter the hour by using the keypad, press the enter button when complete.

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In Manual mode, the door heater is a fixed output value regardless of temperature set
point. This setting should only be used in units that have active cooling with
temperature set points well above the low-end range.

Warning: in manual mode, the temperature set point may not be maintained.

Humidity Control (models with controlled humidity)

This feature allows the Humidity to be controlled by a setpoint determined by the user,
which will be displayed on the home screen. If this feature is disabled, the humidity
value on the home screen will be in a “read only” condition. An icon in the status bar
will indicate whether the Humidity Control is enabled or disabled

Humidity Control
Button

From the Setup screen press the (Humidity Control) button

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Humidity Control
disabled icon

Humidity Control
disabled indicator

When the humidity control is disabled the toggle button indicator is off and the humidity
control icon in the status bar has a red circle around it.

Humidity Control
enabled icon

Humidity Control
enabled indicator

When the humidity control is enabled the toggle button indicator is on and the humidity
control icon in the status bar has the red circle removed. Once the selection has been
made the status of the Humidity control will be visible on the home screen.

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Locking the Controls

To prevent unauthorized and accidental changes, the touchscreen can be locked-out.


The passcode is required to lock-out the controls and the same passcode is used to
unlock it. The factory default passcode is ‘1234’. This passcode can be changed by the
user to create a unique 4-digit passcode. There is also a feature that will let you change
the passcode from the factory default to a user defined passcode. The factory default for
the screen lock is “unlocked”

To lock the touchscreen,

Settings
Button
Control Lock
Icon “unlocked”

Press the (Settings) button.

Password
Button

Press the (Password) button.

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Press the (Lock Keypad) button.

The Enter the Current Passcode keypad screen will appear.

Enter digits “1 2 3 4”; press (Enter) when complete.

The screen will change back to the Home Screen and the Control Lock icon will
change to the “locked” position.

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Control Lock
Icon “locked”

When any button is pressed on the home screen the following pop-up window will

appear. If the button is pressed, the screen will change back to the Home
Screen.

To unlock the touchscreen,

From the previous Alert “Keypad is Locked” pop up screen, press the
(Unlock) button. The Enter New Passcode window will pop up.

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Enter the digits “1 2 3 4”; press (Enter) when complete. The Control Lock Icon will
change back to the “unlocked” position.

Control Lock
Icon “unlocked”

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Changing the passcode

To prevent unauthorized and accidental changes being made to the chamber, the
touchscreen can be locked-out. The passcode is required to lock-out the controls and
the same passcode is used to unlock it. The factory default passcode is ‘1234’. This
passcode can be changed by the user to create a unique 4-digit passcode. The current
passcode is required to change the passcode.

To lock the touchscreen,

Settings
Button
Control Lock
Icon “unlocked”

Press the (Settings) button.

Password
Button

Press the (Password) button.

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Press the (Change Passcode) button.

The Enter Current Passcode keypad screen will appear.

Enter digits “1 2 3 4”; press (Enter) when complete.

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The Enter New Passcode keypad screen will appear.

Enter any new four-digit passcode (example: “2 5 8 0”). Then press (Enter)
when complete.

The Lockout screen will tell you that the Passcode has been changed to a new value.
This is only time that the Passcode will be displayed on the Lockout screen.

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Factory menu & troubleshooting

The chamber control system is equipped with advanced diagnostics features which allow
the user to manually turn ‘on’ & ‘off’ each electronically controlled system. The factory
menu can be used to
 View the current chamber configuration
 See the percent output of the control system
 Manually and individually toggle any output

To access the Factory Menu,

Settings
Button

Press the (Settings) button.

Factory
Button

Press the (Factory) button.

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From the factory menu, four items can be selected. Press the (Model
Details) button to view the chamber’s configuration

Model Software
Number revisions

System Functions
& Options

From the Factory screen, press the (Output Percent) button to view the
current percent output level of each control parameter.

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Output
1&2
Buttons

Navigating to the Output 1 or Output 2 screens


in the factory page will temporarily halt chamber
control & functionality.

To individually and manual control each output variable, from the factory screen press

the (Output 1) button. Note: Based on the chamber model number and
options, not all functions will be present.

Each item can be turned on to check the condition of that device or parameter to aid
in diagnosing a problem.

Press the (Output 2) button for other parameter buttons.


7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 107 of 129
Chamber control & functionality is restored as soon as the screen is exited (Home,
Settings, or Factory buttons) .When finished with diagnosis in Output 1 or Output 2

screen, press the (Factory) button to return to that screen. Once you go
back to the Factory screen all parameters that were selected in Output 1 or Output 2
screens will reset to the “off” position.

Press the (Home) button to return to the main screen.

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 108 of 129


PREVENTATIVE MAINTENANCE

The CARON chamber has been robustly designed to minimize performance problems.
However, regular maintenance is very important for continuous trouble free operation.

As a general rule, CARON recommends an annual calibration check of the temperature


and humidity systems. CARON offers a full range of on-site calibration and validation
services. We also offer preventative maintenance contracts on our equipment. Contact
our Service department for details at 740-373-6809 or visit us on the web at
www.caronproducts.com.

Recommended Daily Maintenance Checks

 Check the Temperature and Humidity displays versus setpoints.


 Check for and correct any alarm condition.

Recommended Monthly Maintenance Checks

 Check to ensure the drain in the bottom of the unit is draining properly.
 If the condenser filter is dirty replace it. See below the table for all corresponding
replacement condenser filter kit
 Washing the filter will result in poor chamber performance.

Recommended Annual Maintenance Checks

 Replace humidity atomizer nozzle (see Replacement Parts section).


 Disinfect all interior surfaces with a general purpose laboratory cleaning agent.
Contact Caron if there is any doubt of the compatibility of the cleaning agent being
used with the chamber.
 Perform a complete calibration of the temperature and humidity systems.
 A full validation is recommended for GMP facilities each time a unit is installed, moved
or undergoes significant repair. Contact CARON’s service department to schedule
on-site validation.

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Here is a list of PM Kits that are available for models and accessories covered in this
manual.

Model PM Kit Accessory PM Kit


7000-25 PM-7000-25 BOTL301 PM-BOTL301
7000-33 PM-7000-33 DRYR301 PM-DRYR301
7001-25 PM-7001-25 FLTR301 PM-FLTR301
7001-33 PM-7001-33 LGHT321 PM-LGHT321
7003-25 PM-7003-25 LGHT322 PM-LGHT322
7003-33 PM-7003-33 LGHT602 PM-LGHT602
7900-25 PM-7900-25 RCDR316 PM-RCDR316
7900-33 PM-7900-33 RCDR317 PM-RCDR317
7901-25 PM-7901-25 RCDR318 PM-RCDR318
7901-33 PM-7901-33 RCDR319 PM-RCDR319
RCDR320 PM-RCDR320
RCDR321 PM-RCDR321
RCDR322 PM-RCDR322
RCDR323 PM-RCDR323

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 110 of 129


SPECIFICATIONS
MODEL 7000-25 7001-25 7002-25 7003-25 7900-25 7901-25 7000-33 7001-33 7002-33 7003-33 7900-33 7901-33
Temperature
5°C to 70°C Amb +10°C to 70°C -25°C to 70°C 5°C to 70°C Amb +10°C to 70°C -25°C to 70°C
Range
Temperature
± 0.1°C
Control
Temperature
Uniformity ± 0.3°C
@20°C
Temperature
3-wire RTD
Sensor
Humidity 20-95% Amb to 20-95% 20-95% 20-95%
N/A N/A Amb to 95% RH* 20-95% RH* N/A
Range RH* 95% RH* RH* RH* RH*
Humidity ± 3% N/A ± 3% ± 3% N/A
± 3% N/A ± 3% ± 3% N/A
Control
Humidity Capacitive N/A Capacitive Capacitive N/A
Capacitive N/A Capacitive Capacitive N/A
Sensor
Interior 32" W x 27" D x 53" H 32" W x 27" D x 66" H
Dimensions (81cm x 69cm x 134cm) (81cm x 69cm x 168cm)
Interior
Type 304, 2B Finish, Solid Stainless Steel
Construction
Exterior 36" W x 33" D x 77" H 36" W x 33" D x 90" H
Dimensions (90cm x 85cm x 196cm) (90cm x 85cm x 229cm)

Exterior
Cold Rolled Steel, Powder Coated
Construction
Work Space 25 Cu. Ft. (708 Liters) 33 Cu. Ft. (934 Liters)
# of Shelves 4 5
Shelf
Type 304, Perforated Stainless Steel, Electro polished
Construction
Shelf
29" W x 24" D (74cm x 62cm)
Dimensions

Specifications are subject to change without notice.


Environmental Conditions: Temperature 15ºC to 25ºC, Humidity non-condensing
*See graph for details
7000,7001,7002,7003-25 7000,7001,7002,7003-33
Model
-1 -2 -3 -1 -2 -3
875 lbs. 950 lbs.
Shipping Weight 575 lbs (261 kg.) 650 lbs. (295 kg.)
(397 kg.)** (431 kg.)**
230V, 60Hz,
Electrical 115V, 60Hz, 16A 230V, 60Hz, 10A 230V, 50Hz, 8A 115V, 60Hz, 16A 230V, 50Hz 8A
10A

7900,7901-25 7900,7901-33
Model
-2 -3 -2 -3
875 lbs. 950 lbs.
Shipping Weight 575 lbs (261 kg.) 650 lbs. (295 kg.)
(397 kg.)** (431 kg.)**
Electrical 230V, 60Hz, 12A 230V, 50Hz, 12A 230V, 60Hz, 12A 230V, 50Hz 12A

**Includes export shipping crate

This graph illustrates the operating temperature & humidity range of models 7000-25/33. The “Standard Range” is
without options and the “Dryer Package” is with the optional DRYR301.

*7000-25 Series units have forced internal air flow of 350 cfm (9,900 LPM)*
*7000-33 Series units have forced internal air flow of 450 cfm (13,000 LPM

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TROUBLESHOOTING

Problem -- Unit will not turn on


 Is the unit connected to a dedicated electrical circuit as defined in the installation
section of the manual?
 Is there power at the electric outlet the unit is plugged into?
 Is the unit’s power switch turned on?

Problem -- Unit temperature is above / below temperature setpoint


 Has the unit’s temperature setpoint been recently lowered / raised and if so has the
unit been allowed 12 hours stabilize at the new setpoint?
 Are the access port stoppers installed in the cabinet?
 Is the condenser filter on the front of the cabinet clean?

Unit humidity level is above / below humidity setpoint


 Is the unit connected to a water source as specified in the installation section of the
manual?
 Has the unit been leveled to insure the cabinet drain works correctly?
 The cabinet’s drain line uses gravity to remove water. Does the drain line have any
rises in it above the cabinet’s drain level that could be trapping water?
 Has the unit’s humidity setpoint been recently lowered / raised and if so has the unit
been allowed time to stabilize at the new setpoint?
 Has the door been recently opened for an extended period of time?
 Are the access port stoppers installed in the cabinet?
 Is the condenser filter on the front of the cabinet clean?

Lights will not come on?


 Make sure light banks are plugged in to the correct connector
 Check the light timer screen and make sure the touch screen programming is correct

Internal outlet will not energize?


 Is LED sensor light green? Yellow indicates sensor is initializing. Red indicates a
problem.
 Has GFCI tripped?
 Is fuse blown?

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 124 of 129


SPARE / REPLACEMENT PARTS

CAUTION: Before servicing the unit, the mains power supply


cord must be unplugged to avoid risk of shock. Any area of the
unit that requires a tool to access shall only be serviced by
trained personnel approved by Caron Products.

R290 REFRIGERANT UNITS


Do not damage the refrigeration circuit. Component parts shall
be replaced with like components and servicing shall be done
by authorized personnel to reduce the risk of possible ignition.

General

Part Number Description


MTR-130 Blower Motor
BLW-112 Blower Wheel
CTR-140 Main Controller Board
POW-115 24V DC Power Supply
FLTR301 Condenser Filter Replacement Kit
CRD-110 Power Line Cord (115V 60Hz)
CRD-112 Power Line Cord (230V 60Hz)
CRD-108 Power Line Cord (230V 50Hz)
STP-101 2” rubber port stopper

The mains power supply cord must be replaced by the


corresponding CRD part number above. The use of an
inadequate mains power supply cord could result in equipment
failure or personal harm to the user.

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 125 of 129


Temperature Related

Part Number Description


HTR-166 Air Heater
RMT-117 118C Air Heater Thermostat
RTD-101 Temp Sensor -- RTD 100 Ohm Platinum
CMP-139 230V / 60Hz Compressor (7900 series)
CMP-140 230V / 50Hz Compressor (7900 series)
CMP-134 115V / 60Hz Condensing Unit
CMP-135 230V / 50/60Hz Condensing Unit
SOL-147 Refrigeration Cooling Solenoid

Humidity Related

Part Number Description


HUM-110 RH Sensor
PMP-150 24VDC RH Pressure Pump
NOZ-110 Precision RH Spray Nozzle
SOL-147 Dehumidification Solenoid
SOL-135 Humidification Solenoid
TUB-168 Drain Tubing, Blue, 3/8”
TUB-132 Water Supply Tubing, Black, 1/4”

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 126 of 129


Fuse Related

NOTE: All fuses are slow blow

ID Description 115V 230V/60 230V/50


SW1 Main circuit breaker CBR-116 (12A) CBR-115 (10A) CBR-115 (8A)
FUS1 Heater fuse FUS-103 (10A) FUS-104 (5A) FUS-104 (5A)
FUS3 OUTL341-1 FUS-106 (1A)
OUTL341-2 FUS-106 (1A)
OUTL342-3 FUS-158 (.5A)
OUTL343-3 FUS-158 (.5A)
OUTL344-3 FUS-158 (.5A)
OUTL345-2 FUS-158 (.5A)
OUTL346-1 FUS-106 (1A)
OUTL346-2 FUS-106 (1A)
OUTL347-3 FUS-158 (.5A)
OUTL348-3 FUS-158 (.5A)
OUTL349-3 FUS-158 (.5A)
OUTL350-2 FUS-158 (.5A)

* Fuse size varies depending upon whether the chamber has a single internal duplex outlet or two
internal duplex outlets

Options Related

Part Description Option


Number
LGT-156 Fluor Lamp 24 W, T5, HO LGHT321-1,LGHT321-4
LGHT322-1. LGHT322-4
MEM-103 USB Flash Drive DLOG301

PEN-101 Red pen for 10 inch recorder RCDR320, RCDR321


PEN-102 Purple pen for 10 inch recorder RCDR321
PEN-103 Red pen for 6 inch recorder RCDR316, RCDR317
PEN-104 Blue pen for 6 inch recorder RCDR317
PPR-101 10 inch recorder paper, 24hr / 7 day RCDR320, RCDR321
PPR-104 6 inch recorder paper, 7 day 0-60C RCDR316
PPR-105 6 inch recorder paper, 7 day 0-100C RCDR317
PPR-106 10 inch recorder thermal paper RCDR318, RCDR319
PPR-201 12 inch thermal recorder paper RCDR322, RCDR323
TUB-174 1/2” I.D. silicone tubing PUMP301
WIR-102 20/3 conductor shielded wire ALRM302
SEN-104 Propane Safety Sensor Internal Oulets

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 127 of 129


EU DECLARATION OF CONFORMITY

Caron Products and Services, Inc.


27640 State Route 7
Marietta, OH 45750 USA

Declares that the product:

Designation: 7000,7001,7002,7003,7900,7901 Series


Model Numbers: 7000-25/33-3, 7001-25/33-3, 7002-25/33-3, 7003-25/33-3, 7900-25/33-3,
7901-25/33-3
Classification: Electrical equipment intended for residential, commercial and light
industrial environments
Rated Voltage: 220-240 ~ (ac)
Rated Frequency: 50/60Hz

Meets the essential requirements of the following European Union Directive(s) using the relevant
section(s) of the normalized standards and related documents shown:

Directives: Low Voltage 2014/30/EU, EMC 2014/30/EU, RoHS 2011/65/EU

Standard: IEC 61010-1:2010


Safety requirements for electrical equipment for measurement, control, and laboratory
use. Part 1: General Requirements.

Standard: IEC 601010-2-012:2016


Safety requirements for electrical equipment for measurement, control, and laboratory
use - Part 2-012: Particular requirements for climatic and environmental testing and other
temperature conditioning equipment

Standard: EN 61326-1:2012
Electrical equipment for measurement, control and laboratory use - EMC requirements -
Part 1: General requirements

Signed for and on the behalf of Caron.

Date of issue: April 1,2021 in Marietta, OH, USA

By: Bob Dotterer


Engineering Manager, CARON

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 128 of 129


DECLARATION OF CONFORMITY

Caron Products and Services, Inc.


27640 State Route 7
Marietta, OH 45750 USA

Declares that the product:

Designation: 7000,7001,7002,7003,7900,7901 Series


Model Numbers: 7000-25/33-3, 7001-25/33-3, 7002-25/33-3, 7003-25/33-3, 7900-25/33-3,
7901-25/33-3
Classification: Electrical equipment intended for residential, commercial and light
industrial environments
Rated Voltage: 220-240 ~ (ac)
Rated Frequency: 50/60Hz

Meets the essential requirements of the following UK legislation using the relevant section(s) of the
UK designated standards and related documents shown:

UK legislation: Electrical Equipment (Safety) 2016, EMC 2016, RoHS 2012

Standard: IEC 61010-1:2010


Safety requirements for electrical equipment for measurement, control, and laboratory
use. Part 1: General Requirements.

Standard: IEC 601010-2-012:2016


Safety requirements for electrical equipment for measurement, control, and laboratory
use - Part 2-012: Particular requirements for climatic and environmental testing and other
temperature conditioning equipment

Standard: EN 61326-1:2012
Electrical equipment for measurement, control and laboratory use - EMC requirements -
Part 1: General requirements

Signed for and on the behalf of Caron.

Date of issue: December 30, 2021 in Marietta, OH, USA

By: Bob Dotterer


Engineering Manager, CARON

7000-25-33 Series Operations Manual Rev Y 12-30-21 Page 129 of 129

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