Chemical Reaction Engineering

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UNIT I CATALYSTS
What is meant by catalyst?
A Catalyst is a substance that alters the rate of reaction, but remains unchanged after the reaction.
Many chemical reactions which are not feasible under normal conditions can be carried out in the
presence of catalyst.

Write different Types of catalyst


Porous catalyst -Eg. Raney nickel used in hydrogenation of vegetable & animal oils
Supported catalyst- Eg. V2O5 on silica used to SO2 to SO3
Monolithic catalyst-Eg. Pt gauze in Nitric acid manufacture

Draw energy of reacting molecule verses reaction path for catalytic and non-catalytic
reaction.

Explain Helium-Mercury method for pore volume determination.

• The volume of helium is displaced by a sample of catalyst is measured; then the helium
is removed, and the volume of mercury that is displaced is measured.
• Since mercury will not fill the pores of most catalysts at atmospheric pressure, the
difference in volumes gives the pore volume of the catalyst sample.
• The volume of helium displaced is a measure of the volume occupied by the solid
material.

Write the methods available for Pore volume distribution.

• Mercury-Penetration Method
• Nitrogen-Desorption Method
• Combination of Mercury-Penetration & Nitrogen-Desorption Method

RST, Department of Chemical Engineering, A.C.Tech Anna University, Chennai


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Write the methods available for Catalyst preparation.


1. Precipitation
2. Gel formation
3. Simple mixing of components
4. Impregnation

What are the characteristics of catalyst in catalytic reactions?


(i) Catalyst remains unchanged at the end of reaction.
(ii) Very small quantity of catalyst is sufficient to enhance the rate of reaction.
(iii) Catalyst activates the molecules and reduces the activation energy necessary for a
chemical
reaction to occur.
(iv) Catalyst develops new mechanism for a reaction.
(v) Catalyst does not alter the chemical equilibrium.
(vi) The activation energy of a catalyzed reaction is comparatively less as compared to non
catalyzed reaction.
(vii) Catalysts plays a specific role in chemical reaction. Therefore a good catalyst for one
reaction may be totally ineffective in other reaction.
(viii) Catalyst can reduce the cost of production.
(ix) Catalyst can affect yield and selectivity of a chemical reaction because of its ability to
change the reaction mechanism.

What is surface area of the catalyst?


The area provided for the adsorption per gram of adsorbent is called as the surface area
(m2/g).

What is Promoter give example?


Opposite of a promoter. substance added during preparation of a catalyst, it lessens activity,
selectivity or stability. Useful for reducing the activity of a catalyst for and undesirable side
reaction.
Promoter is defined as a substance added during preparation of a catalyst which improves
activity or selectivity or stabilizes the catalytic agent so as to prolong its life. Will be present
in small quantity. Some promoters are used to increase the number of active sites hence making
the catalyst more active.
Example: Oxidation of ethylene to ethylene oxide using silver supported on alumina catalyst.
Byproducts CO2 and H2O formation is suppressed by adding halogen compounds inhibits the
complete oxidation

RST, Department of Chemical Engineering, A.C.Tech Anna University, Chennai


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What is Catalyst Deactivation (Poisoning)?


Activity of a catalyst decreases with time. Catalysts for cracking and some other hydrocarbon
reactions lose much of their activity in seconds due to poisons. Poisons are defined as
substances either in the reactant stream or produced by the reaction, which lowers the activity
of a catalyst. Continuous regeneration of cracking catalysts is necessary because of the
deposition of one of the products carbon on the surface

What is Accelerators ?
materials that are added to the reactant stream to improve the performance of a catalyst are
called as accelerators. Example Steam added to the butene feed of a dehydrogenation reactor
appeared to reduce the amount of coke formed and increase the yield of butadiene. The
catalyst used is iron

Differentiate catalyst promoter and deactivator

Catalyst which increases the rate of a Catalyst which decreases the rate of a
reaction is a catalyst promoter reaction is a catalyst deactivator.
It is also called catalyst activator. It is also called catalyst inhibitor.

State the types of catalyst poisoning.


The decrease in the activity of catalyst due to poisons, which will be defined as substances (either
in the reactants stream or produced by reaction) which lower the activity of catalyst.
The types of catalyst poisoning are;
(i) Deposited poisons
(ii) Chemisorbed poisons
(iii)Selectivity poisons
(iv) Stability poisons
(v)Diffusion poisons

Write the Component of the catalyst


Components of a catalyst include: carrier, promoters and inhibitors. Silica gel and Alumina are
widely used as supports.

What is Turnover Frequency (TOF)


To quantify the activity of catalyst. Number of molecules reacting per site per second at the
conditions of the experiment.

RST, Department of Chemical Engineering, A.C.Tech Anna University, Chennai

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