Penna Cement - Expansion - 08!18!04-08
Penna Cement - Expansion - 08!18!04-08
Penna Cement - Expansion - 08!18!04-08
Regional Office, 1st Floor, Shankar Shopping Complex,Krishna Nagar Main Road, Kurnool – 518 002
To
The Joint Chief Environmental Engineer The Joint Chief Environmental Scientist
A.P.Pollution Control Board, (HWM)
Zonal Office, Kurnool A.P.Pollution Control Board,
Board Office , Hyderabad.-
Sir ,
Sub: PCB – RO – KNL – CDCC - CFO application of M/s Penna Cement Industries
Ltd, Talaricheruvu(v), Tadipatri(M), Anantapur District – Verification report –
Regarding.
General Details:
1 Name and Address of the industry M/s Penna Cement Industries Ltd,
Talaricheruvu(V), Tadipatri(M), Anantapur Dt.
CFO Details
7 Raw materials / Fuels required for production at Consented capacity per Day / Month.
Note : Should not be mentioned as “ enclosed with the application “
S.No Name of the Major Raw Existing Million Tonnes Total (TPD /
material / material used in the Per Annum KLD)
(TPD / KLD)
Activity
9 Water consumption.
I Source of water supply Borewell
(River / Bore wells / Public supply)
S. Purpose Quantity in KLD
no
Existing Proposed Total
1. Process / Scrubbing --- --- ---
2. Washings --- --- ---
3. Boiler Feed --- --- ---
4 Cooling 176 KLD 50 KLD 225 KLD
5 Gardening / Irrigation. --- --- ---
6 Others (to be specified) --- --- ---
7 Domestic 280 KLD --- 280 KLD
II. Status of Functioning of Water Meters Provided
10 Waste Water Generation:
S.No Effluents Quantity in KLD
Existing Proposed Total
1. Process --- --- ---
2 Washings --- --- ---
3 Boiler Feed --- --- ---
4 Cooling 10 KLD 3 KLD 13.0 KLD
5 Domestic 225 KLD --- 225 KLD
13 Water Cess
I Returns filed upto (Month & Year) February 2008 for the existing plant
II Assessment issued upto (Month & 31-10-2007
Year)
III Assessment paid upto (Month & Year) ---
IV Assessment amount due (In Rs.) ---
14 Air pollution:
S.No. Source of Pollution Control Flow Stack height
( Boiler / Furnace / Kiln / Cupola / equipment rate in in Mts -
Incinerator / Process emissions with provided m3/hr. above GL
Characteristics / Fugitive emissions with
Characteristics / DG set )
Note:
Capacity should be mentioned for each
unit
Existing
1 Attached to lime stone crusher bag house Bag house --- ---
2 Attached to coal mill – I & II house Bag filter --- 40mts
3 Attached to Kiln-I and Raw mill ESP ESP 334980 74mts
4 Attached to Kiln-II and Raw mill Bag house Bag house 322500 74 mts
5 Attached to vertical Roller mill bag house Bag house --- 30mts
6 Attached to Cooler – I ESP ESP 220000 30mts
7 Attached to Cement Mill – I ESP ESP 70000 36mts
8 Attached to packing plant bag house Bag filter --- 32mts
9 Attached to Coal mill – II Bag house Bag filter --- 40mts
10 Attached to cooler – II ESP ESP 220000 30mts
11 Attached to 2 x 1250 KVA D.G set --- --- ---
Proposed
1 Raw mill – III Bag house 1,00,000 34mts
15. Emissions from chimneys – as per CFE order dt. 26-10-2007 for expansion
16 Compliance of the industry on CFE (Schedule- A & B) Conditions for Fresh CFO /
Schedule – B conditions for renewal.
CFE Order No. APPCB/KNL/KN/184/CFE/HO/2007-1699, dt: 26-10-2007
S.
CREP Recommendations Compliance
No.
1 Cement plants who are not complying the : N.A
notified standard shall do the following to
meet the standards;
• Augmentation of existing APCD – by
July 2003
• Replacement of existing APCD – by
March, 2004
2 Cement Plants located in critically polluted : Industry designed APCE for 50mg
or urban areas (Including 7 Km distance proposed
outside urban boundary) will meet 50mg/
Nm3 limit of particulate matter by
December 2004.
3 For new cement plants and expansion : Industry designed APCE for 50mg
cases, the limit of particulate matter proposed
emission will be 50mg/Nm3
4 CPCB will evolve load-based standards . : ---
5 CPCB and NCBM will evolve SO2 and : ---
NO2 emission standards.
6 Cement Industries will control fugitive : Partly complied
emissions.
7 CPCB, NCBM, BIS and Oil refineries will : ---
jointly prepare the policy on use of
petroleum coke as fuel in cement kiln by
July, 2003
8 After performance evaluation of various : Not complied
types of continues monitoring equipment,
Industries will install the continuous
monitoring equipment by December 2003.
9 Tripping in Kiln ESP to be minimized by : ---
July, 2003.
10 Industries will submit the target date to : ---
enhance the utilization of waste material
by April 2003.
11 NCBM will carryout a study on hazardous : ----
waste utilization in cement Kiln by
December 2003.
12 Cement Industries will reduce CO2 : ---
emission to 0.75 t/t of cement production
by July, 2004
13 Cement Industries will carryout feasibility : ---
study and submit target dates to CPCB for
co-generation of power by July, 2006.
20 Hazardous chemicals used and their storage facilities:Existing facility is having CFO
Common TSDF –
Common HW Incinerator –
For recycle / reused -
viii) Whether industry has submitted annual returns, N.A
date of latest submission.
ix) Whether industry has installed incinerator or Not submitted
sending to common HW Incinerator
x) Particular of own incinerator (if applicable) ---
xi) Whether log books are maintained for incinerator. ---
(if applicable)
xii) Whether industry has taken adequate steps to ---
prevent contaminated runoff from storage areas of
Hazardous Waste.
xiii) Steps taken by industry towards waste ---
minimization and cleaner production.
xiv) Future plan for waste minimization. ---
xv) Facilities available with, industry for waste ---
characterization.
xvi) Overall House Keeping within the factory premises. ---
xviii) Details of disposal of lead acid batteries along with ---
nos and agencies to whom they are disposed
M/s Penna Cement Industries Ltd, has applied CFO for expanded capacity of 2.2million
TPA by increasing the capacity from 1.5million TPA to 2.2million TPA through optimization and
upgradation of existing unit by installing one more raw mill –III with project cost of Rs.22.0
Crores for which the industry has obtained CFE vide order dated: 26-10-2007 and also
obtained E.C vide order dated: 13-03-2008 (copy enclosed). The industry has installed bag
filters as a control equipment followed by stack of height 34mts.
In this regard it is to submit that the industry had applied CFO for existing capacity of
OPC 1060 TPD, PSC – 30303TPd & PPC – 455TPD (1.5million TPA ) vide application dt:13-
11-2007 and 22-12-2007 for which the inspection report was forwarded to the SEE (CFO),
Hyderabad on 22-12-2007. The industry has applied CFO for expanded capacity of 2.2million
TPA on 13-12-2007 duly paying fee of Rs.66,000/- for the investment of Rs.22.0 Crores i.e.,
investment made for expansion without submitting copy of the E.C. The industry was directed
to submit the copy of E.C and the application was returned as the industry has not submitted
the E.C within 30days and informed not to operate the plant without valid consent of the Board.
The industry vide letter dated: 02-04-2008 resubmitted the applications duly submitting the E.C
and compliance to the CFE & E.C.
I Maintenance of ETP / APC : Industry not yet commissioned the expanded project.
II Records Maintained
• ETP Log Book.: ---
• Stack Monitoring Report.: Stack monitoring of the existing plant is herewith
enclosed.
• Ambient Air Quality Monitoring report.: AAQ monitoring of the existing plant is
herewith enclosed.
• Energy consumption records.: ---
• Water meter readings.: ---
This is submitted for favour of kind information and taking necessary action.
Yours faithfully,
ENVIRONMENTAL ENGINEER
- Copy submitted to the JCEE (Cess & Planning) APPCB, Board Office, Hyderabad for favour
of kind information and for taking necessary action.
- Copy submitted to the GIS Section, APPCB, Board Office, Hyderabad for favour of kind
information and for taking necessary action.