Unit 2
Unit 2
Unit 2
TEXTILE FIBRES
Structure
2.0 Introduction
2.1 Objectives
2.2 Concepts and Principles of Fibres
2.2.1 Textile Fibre
2.3 Classification of Textile Fibres
2.3.1 Natural Fibres
2.3.2 Man Made Fibres
2.4 Classification of Textile Fibres Based on the Length
2.5 Properties of Fibres
2.5.1 Primary Properties
2.5.2 Secondary Properties
2.6 Identification of Textile Fibres
2.7 Technical Test
2.8 Fibre Blending
2.9 Miscellaneous Fibres
2.10 Let Us Sum Up
2.11 Check Your Progress – The Key
2.0 INTRODUCTION
This unit is part of the second block of Course III on Introduction to Fashion
Industry. The first block aims at creating an understanding of the fashion industry.
As a first step in this direction, this Unit focuses on creating a broad understanding
of textile fibres without which there cannot be any fashion industry. Although,
until the dawn of the 20th century garments were made only with the help of
natural fibres, a large variety of natural and man-made fibres have been added
since then. The last section deals with the properties of specific types of fibres.
2.1 OBJECTIVES
After studying this Unit, you would be able to:
define a textile fibre
classify textile fibres according to their length and origin
state the essential characteristics of all textile fibres
list the methods used for identifying different types of textile fibres
differentiate between different textile fibres based on their properties
Vegetable fibres: These fibres are derived from plant or vegetable sources such
as stalk, stem, leaf, or seed pods, and include cotton, linen, jute, flax, ramie, coir,
sisal and hemp.
Animal fibres: Fibres sourced from animals are also known as protein-based
fibres. They are harvested from animals or removed from cocoons or webs and
include silk, hair, fur, wool, feathers, etc.
Mineral fibres: These fibres are mined from the earth. The asbestos fibre for
example, found its use in textile because of its acid, fire and rust resistance.
However. It is being phased out because of its suspected carcinogenic effect.
Regenerated Fibres: These fibres are produced using a natural source as a base
and using a chemical process for generating the filament. Examples include
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viscose rayon, cuprammonium rayon, acetate rayon, rubber fibres, etc. Some of Concepts and Principles of
Textile Firbers
the recent additions to this include Lyocell and Tencel.
Synthetic Fibres: These are manufactured using only chemical processes and
use petroleum, natural gas and coal as the raw materials. These raw materials are
converted into substances capable of forming fibres. The petrochemical industry
is the main source of fibres in this category with coal and natural gas also
contributing a bit. Nylons, polyesters, acrylics and polypropylene are examples
of synthetic fibres. Elastomeric fibre such as Spandex and Lycra are recent
additions to this list.
Filaments: All fibres having unlimited or infinite lengths are called filaments.
Filaments are measured in yards or meters. Silk is a natural filament, which is
reeled from cocoons. Man-made fibres nylon, polyester etc. are also filaments
by forcing liquid raw materials through spinnerets and then hardened to produce
continuous filament strands of a determined length. Regular filament yarns are
smooth and silk-like as they come out of the spinneret. Their lustre, however,
depends on the amount of de-lustering agent used in the spinning solution and
the amount of twist in the yarn. Filament yarns have no protruding ends and
therefore, do not shed lint or pill. The compactness can be a disadvantage where
bulk and absorbency are necessary for comfort. Filament fibre is usually stronger
than staple.
We can also classified third category by thermoplasticity. You can discuss this
category during counselling sessions with the counsellor.
Secondary properties of textile fibres are desirable but not essential and they
include physical shape, lustre, density or specific gravity, absorbency, electrical
conductivity, elasticity, elastic recovery, pilling, hand, thermal behaviour, the
resistance to biological organisms, chemicals and other environmental conditions.
These properties may advantageous or disadvantageous in specific conditions
Cotton 1400
Wool 8000
Linen 170
Silk 330000
Strength:The strength of the textile fibres must be adequate for spinning these
into a yarn as well as making and processing fabrics. The strength of a fibre may
not be uniform throughout. It depends upon the molecular structure of fibres.
The strength of a fibre is defined as the ability to resist stress. Fibre tenacity may
also vary from 1 gm/denier in acetate to 8 gm/denier in glass. A strong fibre is
durable, has a better tear strength and resists sagging and pilling. Glass ranks
first in tenacity. Nylon and Polyester come next. Some of the fibres such as
rayon also lose strength when wet.
Lustre: Lustre is more subdued than shine since lustre is generated by breaking
up the light rays into many short rays while the shine results from the reflection
of the light without breaking it. The smoothness, length, and shape of the fibres
determine the natural brightness or dullness of the fibres. Among the natural
fibres, silk has high lustre while cotton is the dullest. All man-made fibres are
produced with lustre control processes as it is not always desirable to produce
bright fabrics. The lustre of man-made fibre is controlled by the addition of
pigments such as titanium dioxide in spinning solution. The lustre of natural and
man-made fibres can also be improved by various finishing techniques. For
example, the lustre in cotton is improved by mercerization.
Elasticity: Elasticity is the ability of fibres to return back to original shape after
being stretched and is expressed in percentage. If a fibre returns to its original
length after being stretched, it is said to have 100% elastic recovery. Elasticity is
required to cope with the stress that fabrics experience because of the body
movements of the wearer. This property depends on the side chains and cross
linkages among the molecules of the fibre. If strong bonds are present among
molecular chains, the fibre tends to return to its original length. If the bonds are
not strong enough to recover, wrinkles and creases are formed. Some fibres show
immediate elastic recovery and some others may have delayed elastic recovery.
For example, wool, silk, viscose and nylon have good elasticity. Cotton and
acetates have poor elastic recovery. Polyester has moderate elongation but has
good elastic recovery.
Biological and Other Properties: Biological and other properties such as ageing
resistance, sunlight resistance, resistance to moths, mildew and microorganisms
play an important role in determining the performance of fabrics in use and care.
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Concepts and Principles of
2.6 IDENTIFICATION OF TEXTILE FIBRES Textile Firbers
Both non-technical and technical tests are available for the identification of fibres.
Non-technical Tests: Non-technical testing does not require any special
equipment and are simple to perform and include the following:
Feeling Test: Skilled perception of feeling the fabrics by touching them is acquired
only after handling many different fabrics over a period of time. The feeling
effect is created by the heat conducting property of the fibres and fabrics. For
example, wool fabrics will feel warm when touched because the heat generated
by wool, which is a non-conductor of heat, will remain in the touched area itself.
The following list provides fibre specific information about the experience of
feeling by touching:
Cotton: – Cool to touch, feel soft and inelastic.
Linen: – Cool to touch, feels smooth and lathery.
Jute: – Cool to touch, feels smooth and leathery.
Silk: – Warm to touch, feels elastic and smooth.
Wool: – Warm to touch, feels elastic and springy.
Rayon: – Cool to touch, feels smooth, inelastic and lustrous.
Acetate Rayon: – Warm to touch, feels smoother more elastic and resilient
then rayon.
Nylon: – Feels very smooth, light weight elastic and lustrous.
Polyester:-Feels very smooth and stiffer.
Acrylic: – Feels of wool, but light weight and slippery feeling.
Burning Test: The fibres are chemically different and therefore show different
burning characteristics which can be used to identify them. The burning test is a
relatively simple test but it requires a keen observation of what happens at different
stages such as: (a) when approaching the flame, (b) propagation of flame (d) the
smell emitted, (e) colour of the smoke and (f) the residue after the burning. The
burning test is more efficient than the feeling test but it also has its limitations.
For example, fabrics made of bi-constituent fibres, that are combination of two
different textile polymers, cannot be identified with this test.
Protein Fibres (Silk/Wool, Cashmere, Alpaca, etc.): Burns slowly and shrinks
or curls away from the flame. Will not stay lit after flame is removed. Very little
smoke is produced but it smells like burnt hair (wool) or feathers (silk). Ash is a
gritty powder or a dark brittle, easily crushable bead.
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8) Chemical Tests: Different types of chemical tests help establish the identity Concepts and Principles of
Textile Firbers
of the fibres used. These tests give accurate and precise analysis and include
the following:
1) Stain Test: Also known as the Double Barrel Fibre Identification (DBFI),
the test is based on the theory that each fibre has its own distinct two-
colour reaction when treated with stain. A fibre will turn into a particular
colour in the presence of diluted acetic acid and to some other specific
colour when stained in the presence of a mild alkali.
2) Solvent Test: It involves treating the fibres in certain solvents for identifying
them. The fibre is placed in a chemical, at a particular temperature and the
solubility will confirm the type of fibre.
1) Wool and Silk :- sodium hypo-chlorite ( 5% chlorine, 250c)
2) Silk :- cold 70% sulphuric acid
3) Cellulosic Fibre :- 75% sulphuric acid at 250c
4) Viscose Fibre :- sodium zincates
5) Acetate, Triacetate Rayon: – acetic acid/250c or cold acetone.
6) Nylon 6 and nylon 66:- HCl at 250c or formic acid at 250 c.
7) Acrylic: – DMF at cold/ ammonium thiocyante (70% at boil).
8) Only Nylon6 :- DMF at boil
9) Polyester: – METACRESOL AT 950C / chloro-phenol at boil.
Reasons of Blending
1) To improve performance: One of the main objectives of blending is to
produce fibres that perform better. Blending helps in compensating the
weakness of one fibre with the strength of others. for blending fibres is to
produce better performance. For example polyester when blended with
cotton acquires moderate absorbancy which is almost amost absent in pure
polyester fibres and fabrics..
To improve the texture: Hand or feel and appearance of fabrics is
important for the wearers of garments. For example, blending of wool
fibres with polyester produce suiting materials with a better appearance
and feel. Viscose, when blended with cotton, improves it’s lustre and
36 softness and thereby enhancing the appearance of the blended fabric.
To reduce the cost: The cost of a very expensive fabrics can often be Concepts and Principles of
Textile Firbers
reduced by blending the costly fibres with another cheap fibre. For
example, expensive wool is blended with cheaper polyester to reduce
the cost.
To produce cross-dyed effects: Fibres with unlike dye affinity are
combined and dyed together so that it produces interesting cross dye
effects as one fibre takes up the colour while the other retains its original
colour.
To improve the spinning, weaving and finishing efficiency: For
example, the spinning efficiency of polyester is improved by blending
it with cotton to produce spun yarns.
Examples of Blended Fabrics
1) Terry Cotton: Fabrics of various blend ratios are available in the market
today. A blend of 65% polyester and 35% cotton is common. A blend of 65/
35 polyester and cotton produces a fabric for daily wear. 50/50 blend
produces softer and more absorbent fabric. Polyester, when blended with
cotton, contributes more strength wrinkle resistance and shape retention.
Cotton produces comfort as it provides absorbency and heat conduction.
4) Cotton Silk Blend: By blending cotton and silk together, the resultant fabric
is one with a soft, delicate lustre but one that is more durable than silk
alone. This blend is created as the two fibres are spun together to make a
combined yarn, so the cotton may have the silk twisted on to it.
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The focus of the unit the shifted to the challenge of identifying the fibres based Concepts and Principles of
Textile Firbers
on tests. We first learned about the simple and technical tests such as touch and
feel as well as the burning tests, which can help us to identify different kinds of
textile fibres. We also learned that the touch and feel test required experience
and the burning tests needed meticulous observations.
In the last part we delved deep into the details of the distinct characteristics of
both natural and man-made fibres. We identified a large variety of properties
such as strength, fineness, durability, elasticity, resilience and absorbency as well
as effects light, chemicals, microorganisms on different fibres. Towards the end
we were introduced to the concept of blending which aimed at creating better
performing yarns and fabrics by combining the advantageous properties of one
or more fibres.
The study of fibres is indeed a vast subject and this Unit provided an introduction
that should help you to learn more on the subject and keep yourself regularly
updated about the latest developments in this field.
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