BE 2019 Additive Manufacturing

Savitribai Phule Pune University
Department of Mechanical Engineering
Unit 3 : Extrusion and energy based Techniques - Theory Question Bank
Subject: Additive Manufacturing [402045C] Class: BE
Sr. Question Statement CO BL Marks

No.
1 Explain the process of Fused Deposition Modeling (FDM) with 3 2, 6 09

suitable sketch. Also write merits, demerits and applications.
2 Explain the process of Direct Metal Deposition (DMD) with 3 2, 6 09

3 Explain the process of Robocasting with suitable sketch. Also 3 2, 6 08

write merits, demerits and applications.
4 Describe with neat sketch the Direct Ink Writing (DIW) 3 2, 6 08

technique and process physics associated with it.
5 Explain Bio-printing with principle, construction and working 3 2, 6 08

with suitable sketch.
6 Explain the process of Polyjet Printing with suitable sketch. 3 2, 6 09

Also write merits, demerits and applications.
7 Explain the process of Binder Jetting with suitable sketch. Also 3 2, 6 09

write merits, demerits and applications.
8 Explain the process of Electron Beam-based DED with 3 2, 6 09

9 Explain the process of Direct Metal Deposition (DMD) with 3 2, 6 09

10 Explain the process of Multi-jet Modeling (MJM) with suitable 3 2, 6 09

sketch. Also write merits, demerits and applications.
Unit 4 : Materials and Design for AM - Theory Question Bank

No.
1 What is DFAM? What are the rules and recommendations for 4 2, 6 08

DFAM?
2 Explain types of material used in Additive Manufacturing. 4 2, 6 09

Also write merits, demerits and application.
3 Discuss the significance of Surface enhancement 4 2, 6 09

Techniques in AM. Explain any two Surface enhancement
Techniques.
4 What are the different types of post processing techniques 4 2, 6 09

in AM? Why post processing is necessary in additive
manufacturing?
5 Explain phase transformation in AM. 4 2, 6 08
6 Explain the materials used in 4D Printing with important 4 2, 6 09

process parameters, benefits, drawbacks, Limitations and
appropriate applications.
7 Explain use of Shape-Memory Alloys in Additive 4 2, 6 09

Manufacturing with important process parameters, benefits,
drawbacks, Limitations and appropriate applications.
8 Explain use of Biomimetic Materials in Additive 4 2, 6 09

Manufacturing with important process parameters, benefits,
drawbacks, Limitations and appropriate applications.
9 Explain the criteria of material selection in Additive 4 2, 6 09

Manufacturing with suitable examples.
10 Explain varieties of heat treatment applied in pre- and post- 4 2, 6 08

processing of additive manufacturing based products.
Unit 5 : Hardware and Software for AM - Theory Question Bank

No.
1 Describe any four Preparatory function [G code] and any 5 2, 6 08

four Miscellaneous function [M code] used in additive
manufacturing.
2 What are the different types of Types of In-fill pattern? 5 2, 6 09

Describe in details.
3 Explain and illustrate the different types of slicing and path 5 2, 6 09

planning.
4 Explain the design considerations of Powder Bed Spreading 5 2, 6 09

Mechanisms also known as recoater system used in Metal
based 3D Printers.
5 Explain the Construction, Layout and sub-system of Fused 5 2, 6 08

Deposition Modeling [FDM] process based 3D Printers.
6 Explain the classification of Equipment Topology/Layout 5 2, 6 09

Frame Designs used in 3D Printers with illustrations.
7 Explain the Construction, Layout and sub-system of Selective 5 2, 6 08

Laser Sintering [SLS] process based 3D Printers.
8 Explain Cold end and hot end of Extruders used in Polymer 5 2, 6 08

based 3D Printers.
9 Explain the design considerations of different types of nozzles 5 2, 6 08

used in Polymer based 3D Printers.
10 Explain function of gas circulation system, powder handling 5 2, 6 08

system and base plate in 3D printer.
Unit 6 : Case Studies, Application and Special Topics - Theory Question Bank

No.
1 Explain how additive manufacturing is used in Automotive 6 2, 6 09

Industries. Also write merits, demerits and practical feasible
applications with illustrations.
2 Explain how additive manufacturing is used in Assistive 6 2, 6 09

Devices Sector. Also write merits, demerits and practical
feasible applications with illustrations.
3 What is 4D Printing? Explain and illustrate its applications. 6 2, 6 08
4 What is 5D Printing? Explain and illustrate its applications. 6 2, 6 08
5 What is Bio-printing? Explain and illustrate its applications. 6 2, 6 08
6 What are the Bio-materials? Explain and illustrate their 6 2, 6 08

applications.
7 Explain the Trends in 3D Printing Mass Customization. 6 2, 6 08
8 Explain how additive manufacturing is used in Jewelry 6 2, 6 09

Sector. Also write merits, demerits and practical feasible
9 Explain how additive manufacturing is used in Bio-medical 6 2, 6 09

Applications. Also write merits, demerits and practical
feasible applications with illustrations.
10 Explain how additive manufacturing is used in Aerospace 6 2, 6 09

Industries. Also write merits, demerits and practical feasible

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Savitribai Phule Pune University

Department of Mechanical Engineering

Unit 3 : Extrusion and energy based Techniques - Theory Question Bank

Subject: Additive Manufacturing [402045C] Class: BE

Sr. Question Statement CO BL Marks

1 Explain the process of Fused Deposition Modeling (FDM) with 3 2, 6 09

2 Explain the process of Direct Metal Deposition (DMD) with 3 2, 6 09

3 Explain the process of Robocasting with suitable sketch. Also 3 2, 6 08

4 Describe with neat sketch the Direct Ink Writing (DIW) 3 2, 6 08

5 Explain Bio-printing with principle, construction and working 3 2, 6 08

6 Explain the process of Polyjet Printing with suitable sketch. 3 2, 6 09

7 Explain the process of Binder Jetting with suitable sketch. Also 3 2, 6 09

8 Explain the process of Electron Beam-based DED with 3 2, 6 09

9 Explain the process of Direct Metal Deposition (DMD) with 3 2, 6 09

10 Explain the process of Multi-jet Modeling (MJM) with suitable 3 2, 6 09

Department of Mechanical Engineering

Unit 4 : Materials and Design for AM - Theory Question Bank

Subject: Additive Manufacturing [402045C] Class: BE

Sr. Question Statement CO BL Marks

1 What is DFAM? What are the rules and recommendations for 4 2, 6 08

2 Explain types of material used in Additive Manufacturing. 4 2, 6 09

3 Discuss the significance of Surface enhancement 4 2, 6 09

4 What are the different types of post processing techniques 4 2, 6 09

5 Explain phase transformation in AM. 4 2, 6 08

6 Explain the materials used in 4D Printing with important 4 2, 6 09

7 Explain use of Shape-Memory Alloys in Additive 4 2, 6 09

8 Explain use of Biomimetic Materials in Additive 4 2, 6 09

9 Explain the criteria of material selection in Additive 4 2, 6 09

10 Explain varieties of heat treatment applied in pre- and post- 4 2, 6 08

Department of Mechanical Engineering

Unit 5 : Hardware and Software for AM - Theory Question Bank

Subject: Additive Manufacturing [402045C] Class: BE

Sr. Question Statement CO BL Marks

1 Describe any four Preparatory function [G code] and any 5 2, 6 08

2 What are the different types of Types of In-fill pattern? 5 2, 6 09

3 Explain and illustrate the different types of slicing and path 5 2, 6 09

4 Explain the design considerations of Powder Bed Spreading 5 2, 6 09

5 Explain the Construction, Layout and sub-system of Fused 5 2, 6 08

6 Explain the classification of Equipment Topology/Layout 5 2, 6 09

7 Explain the Construction, Layout and sub-system of Selective 5 2, 6 08

8 Explain Cold end and hot end of Extruders used in Polymer 5 2, 6 08

9 Explain the design considerations of different types of nozzles 5 2, 6 08

10 Explain function of gas circulation system, powder handling 5 2, 6 08

Department of Mechanical Engineering

Subject: Additive Manufacturing [402045C] Class: BE

Sr. Question Statement CO BL Marks

1 Explain how additive manufacturing is used in Automotive 6 2, 6 09

2 Explain how additive manufacturing is used in Assistive 6 2, 6 09

3 What is 4D Printing? Explain and illustrate its applications. 6 2, 6 08

4 What is 5D Printing? Explain and illustrate its applications. 6 2, 6 08

5 What is Bio-printing? Explain and illustrate its applications. 6 2, 6 08

6 What are the Bio-materials? Explain and illustrate their 6 2, 6 08

7 Explain the Trends in 3D Printing Mass Customization. 6 2, 6 08

8 Explain how additive manufacturing is used in Jewelry 6 2, 6 09

9 Explain how additive manufacturing is used in Bio-medical 6 2, 6 09

10 Explain how additive manufacturing is used in Aerospace 6 2, 6 09

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