The document outlines the requirements for an MM700 machine. It lists required materials, techniques, machines and accuracy levels. The key materials are gray cast iron for the scribe beam and pedestal, carbon steel pipes and rolled steels for structures. Machining, welding, annealing and various finishing techniques are needed. A vertical milling machine and surface grinder larger than 1500mm are required. The pedestal flatness must be within 20 micrometers and other parts have specified flatness, squareness and surface roughness requirements.
The document outlines the requirements for an MM700 machine. It lists required materials, techniques, machines and accuracy levels. The key materials are gray cast iron for the scribe beam and pedestal, carbon steel pipes and rolled steels for structures. Machining, welding, annealing and various finishing techniques are needed. A vertical milling machine and surface grinder larger than 1500mm are required. The pedestal flatness must be within 20 micrometers and other parts have specified flatness, squareness and surface roughness requirements.
The document outlines the requirements for an MM700 machine. It lists required materials, techniques, machines and accuracy levels. The key materials are gray cast iron for the scribe beam and pedestal, carbon steel pipes and rolled steels for structures. Machining, welding, annealing and various finishing techniques are needed. A vertical milling machine and surface grinder larger than 1500mm are required. The pedestal flatness must be within 20 micrometers and other parts have specified flatness, squareness and surface roughness requirements.
The document outlines the requirements for an MM700 machine. It lists required materials, techniques, machines and accuracy levels. The key materials are gray cast iron for the scribe beam and pedestal, carbon steel pipes and rolled steels for structures. Machining, welding, annealing and various finishing techniques are needed. A vertical milling machine and surface grinder larger than 1500mm are required. The pedestal flatness must be within 20 micrometers and other parts have specified flatness, squareness and surface roughness requirements.
Carbon steel square pipes (*STKR400) 1 Material Gray cast iron (*FC200) Rolled Steels for general structure (*SS400) Cold-reduced carbon steel sheet and strips (*SPCC) Casting Welding Annealing for distortion removal Annealing for distortion removal 2 Required Technique Machining (grinding) and Polishing Rough machining (Cutting) Masking Ink Painting (Seizing) Painting Finish processing (Cutting) Vertical Milling Machine (table size : larger than 1500mm x 500mm) Double-Column Machining Center 3 Required Machines Surface Grind Machine (table size : larger than 2000mm x 3000mm) (table size : larger than 1500mm x 500mm) Flatness 0.005 Flatness of top surface of Pedestal: 4 Required Accuracy Squareness 0.01 The greatest difference in all measurement values Surface roughness Ra 1.6 must be within 20 micrometers. Material Data
FC200 (JIS G 5501) Grey cast iron
Mechanical property Tensile strength (N/mm2) Hardness (HB) FC200 more than 200 less than 223
STKR400 (JIS G 3466) Carbon steel square pipes
Chemical component C Si Mn P S STKR400 less than 0.25% - - ss than 0.04 less than 0.04% Tensile strength Break down point Mechanical property (N/mm2) (N/mm2) STKR more than 400 more than 245
SS400 (JIS G 3101) Rolled steels for general structure
Chemical component C Mn P S SS400 - - ss than 0.0ss than 0.05% Tensile strength Break down point Mechanical property (N/mm2) (N/mm2) more than 245 (thickness: less than 16mm) SS400 400 - 510 more than 235 (thickness: 16mm - 40mm) more than 215 (thickness: over 40mm)
SPCC (JIS G 3101) Cold-reduced carbon steel sheets and strip
Chemical component C Mn P S SPCC less than 0.15% less than 0.60% ess than 0.1ss than 0.05%