M0103227-01

28 AW 27 17 13 14 37 38 Component Locations - Volume 1

BZ 25 AV 26 50 49 34 33 October 2020
Schematic Machine Schematic Machine
Description Description
Location Location Location Location
Accumulator Gp - Pilot C-7 1 Pump Gp - Piston (Fan 1) B-6 26
Accumulator Gp - Pilot 2 E-16 2 Pump Gp - Piston (Fan 2) D-3 27

M0103227-01 VOL 1 of 2
Cylinder Gp - Boom LH J-6 3 Pump Gp - Piston Swing E-7 28
Cylinder Gp - Boom RH J-5 48 Sensor Gp - Pressure (Boom Cylinder Head End) I-5 29
Cylinder Gp - Bucket J-7 4 Sensor Gp - Pressure (Boom Cylinder Rod End) J-9 30

(Dimensions: 56 inches x 35 inches)

Cylinder Gp - Stick J-6 5 Sensor Gp - Pressure (Bucket Cylinder Head End) J-11 33
Drive Gp - Swing LH G-5 7 Sensor Gp - Pressure (Bucket Cylinder Rod End) J-10 34
Drive Gp - Swing RH G-2 12 Sensor Gp - Pressure (Hydraulic Pump #1 Outlet) D-1 35
Filter Gp - Oil (Hydraulic Return 1) A-4 13 Sensor Gp - Pressure (Hydraulic Pump #2 Outlet) D-3 36
Filter Gp - Oil (Hydraulic Return 2) A-4 14 Sensor Gp - Pressure (Motor Swing Left) E-2 37
Filter Gp - Oil (Main Pump) B-3 49 Sensor Gp - Pressure (Motor Swing Right) E-6 38
Filter Gp - Oil (Swing Motor Tank) B-3 17 Sensor Gp - Pressure (Stick Cylinder Head End) J-12 39
44 Filter Gp - Oil (Swing Motor) B-8 16 Sensor Gp - Pressure (Stick Cylinder Rod End) E-13 40
AY
395 Excavator
Filter Gp - Oil (Swing Pump) B-2 50 Swivel Gp H-2 41
Motor Gp - Piston (Fan 1) D-9 18 Valve Gp - Bank 1 (Medium Pressure) B-14 47

BY
Motor Gp - Piston (Fan 2)
Motor Gp - Swing LH
A-9
F-6
19
20
Valve Gp - Check (Control Valve)
Valve Gp - Check (Hydraulic Return MCV)
E-14
H-6
51
42
Hydraulic System
SOS Motor Gp - Swing RH F-2 21 SGD1-UP
Valve Gp - Main Control J-15 43 WGA1-UP
Motor Gp - Travel (Left) J-4 22 Valve Gp - Solenoid (Pilot) F-16 44 LTK1-UP
MZA1-UP
Motor Gp - Travel (Right) J-2 23 Valve Gp - Travel Counterbalance (Left) H-5 45
16 RNG1-UP
Pump Gp - Main Hydraulic D-3 24 Valve Gp - Travel Counterbalance (Right) H-1 46
Pump Gp - Pilot B-7 25

42 Page,
Tap Locations - Volume 1
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AZ Gauge Port For Drain (Pump 2) B-2
AY Gauge Port For Drain (Pump 1) B-2
Z2 Head Pump 2 Output Pressure D-2
Z1 Head Pump 1 Output Pressure D-2
AW Case Drain Pressure For Fan Pump 2 C-4
AV Case Drain Pressure For Fan Pump 1 A-5 Volume 1 of 2: Main Schematic and Attachment
Z2 36 AZ 35 Z1 1 24 2 47 39 7 20 41 21 12 BZ Case Drain Pressure For Pilot Pump A-7
30
BY Pilot Pump Pressure B-8
SOS Oil Sampling Port D-1
PUMP VIEW MAIN CONTROL VALVE RH VIEW

51 40 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

3 48 VALVE ENVELOPES VALVES VALVE PORTS

4
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

5
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

19
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
22 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

45 23 46 18 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

42 43 29 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER

DIRECTION

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without

MACHINE RIGHT SIDE VIEW BUCKET CYLINDER VIEW MAIN CONTROL VALVE LH VIEW
permission.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*

*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(4) BUCKET CYLINDER (23) MOTOR GP - PISTON
(5) STICK CYLINDER (3) BOOM CYLINDER LH (48) BOOM CYLINDER RH (22) MOTOR GP - PISTON
564-4946 TRAVEL MOTOR (RIGHT)
564-4932 564-4924 564-4924 TRAVEL MOTOR (LEFT)
587-4966 587-4966
M0103227-01 VOL 1 of 2

J J
(30) SENSOR GP - PRESSURE
(39) SENSOR GP - PRESSURE B2 BOOM CYLINDER ROD END A3 B3
(33) SENSOR GP - PRESSURE (34) SENSOR GP - PRESSURE
(Dimensions: 56 inches x 35 inches)

STICK CYLINDER HEAD END BUCKET CYLINDER HEAD END BUCKET CYLINDER ROD END 338-6971
(43) VALVE GP - MAIN CONTROL C4 C2 D2 Pi
338-6971 338-6971 338-6971 Pi
STD : 551-6263 B3
45 5 6 DD 11 Pi
ATTACH : 548-2438 (NOTE A) 26 27 Dr5 CV-2 A3 23 22 Bb 19 18 13 12 Pi
B1 A1
(NOTE A SECTION FOR ATTACH) : 551-6264 BDRV A2 HL C3 D3 B2 A2 Dr
BB Dr

Pe3
C4 A4

AtL

BtL
Pe2 PTa Dr
Bo2 Ao2 CC Dr1 Ba2 Dr5 Pna2 Bc Ac PbL Ab Bb Pz Dr
PG PG
AA
Pe1 (29) SENSOR GP - PRESSURE
BOOM CYLINDER HEAD END
338-6971
I I

AUXILIARY(1)
AG BG BG AG

A B B A
pp1
P P
42 Page,

P1
P1

(45) VALVE GP - TRAVEL A B B A

STRAIGHT TRAVEL
d P

BOOM(1)
BUCKET(1)
STICK(2)
COUNTERBALANCE LH

TRAVEL(R)
A C
(42) VALVE GP - CHECK 155-9200 (46) VALVE GP - TRAVEL
H (HYDRAULIC RETURN) COUNTERBALANCE RH H
B D
549-6138 155-9200
(FWD) C1 B1 (BKWD)
B' D'
(BKWD) D1 A1 (FWD)
A' C'
R3
d' P'
A (41) SWIVEL GP
B 543-0148

FF
2 SPEED
46 TRAVEL
CONTROL
SWG
DRAIN
G (7) DRIVE GP - SWING LH PRKG BK G
PP FILTER
Pi 584-2695 (WITHOUT MOTOR) CONTROL
(12) DRIVE GP - SWING RH
Drm1
BB 584-2692 (WITHOUT MOTOR)
P2
Un1 P2
CC

BOOM(2)

TRAVEL(L)
BUCKET(2)
STICK(1)

AUXILIARY(2)
DD U U
Un2 MF
(20) MOTOR GP T2 T2 MF
8 SWING LH FAN-T1 FAN-T2 (21) MOTOR GP - SWING RH
547-9727 T1 T1 547-9727
2 SPEED A1
TRAVEL Sa G Sa G
CONTROL
7 IDENT ELEC DEVICE NAME

F (44) VALVE GP - SOL PILOT 56 STEM 3 RETRACT EPRV

F
524-0911 A2 55 STEM 3 EXTEND EPRV
CV-2 54 FAN PUMP SOLENOID #2
Rs2 52 BOOM UP ELE CHECK SOL
50 QUICK COUPLER SOLENOID #2

Psv Acc Rs1 49 QUICK COUPLER SOLENOID #1

46 AUXILIARY(1) RETRACT SOLENOID
45 AUXILIARY(1) EXTEND SOLENOID
10 40 HEAVY LIFT SOLENOID
39 FAN PUMP SOLENOID #1
A P 29 STICK1 CYLINDER RETRACT SOLENOID
R2

Vg max

Vg max
Vg min

Vg min
PiS 28
27
STICK1 CYLINDER EXTEND SOLENOID
STICK2 CYLINDER RETRACT SOLENOID
Dra PaL Aa Ba1 Dr2 Ab2

Bs
As
T R1 Bo Ao 26 STICK2 CYLINDER EXTEND SOLENOID

Btr
Atr
25 AUXILIARY(2) RETRACT SOLENOID
24 AUXILIARY(2) EXTEND SOLENOID
23 BUCKET1 CYLINDER RETRACT SOLENOID

DrS C3 Dr2 A4 22 BUCKET1 CYLINDER EXTEND SOLENOID

(51) VALVE GP - CHECK C2 D2 C1 D1 21

20
BOOM2 CYLINDER RETRACT SOLENOID
BOOM2 CYLINDER EXTEND SOLENOID
(2) ACCUMULATOR GP PILOT 2 9 (CONTROL VALVE) 28 29 24 25 21 XBb2 17 15 14 19 BOOM1 CYLINDER RETRACT SOLENOID

352-6923 549-6144 CV-T1 20 16 A1 A1 A

18
17
BOOM1 CYLINDER EXTEND SOLENOID
BUCKET2 CYLINDER EXTEND SOLENOID
XBa1 BDRV M1 A B B1 M1 B B1 16 BUCKET2 CYLINDER RETRACT SOLENOID
SWG 15 LEFT TRAVEL BACKWARD SOLENOID
PRKG BK A3 Pi 14 LEFT TRAVEL FORWARD SOLENOID

E BLOCK (28) PUMP GP - PISTON 13 RIGHT TRAVEL BACKWARD SOLENOID

E
CONTROL Pa2 12 RIGHT TRAVEL FORWARD SOLENOID
SWING 11 STRAIGHT TRAVEL SOLENOID
40 D3
A4 593-3841 10
9
HYDRAULIC LOCK SOLENOID
SWING BRAKE SOLENOID
HL (40) SENSOR GP - PRESSURE 8 TRAVEL SPEED SOLENOID
(38) SENSOR GP - PRESSURE (37) SENSOR GP
STICK CYLINDER ROD END 7 STICK 2 CUT SOLENOID

338-6971 SWING MOTOR RIGHT PRESSURE 6

5
BYPASS CUT 2 SOLENOID
BYPASS CUT 1 SOLENOID
Drm2 338-6971 SWING MOTOR LEFT 2 MAIN HYDRAULIC PUMP #2 SOLENOID
Pa1 1 MAIN HYDRAULIC PUMP #1 SOLENOID

39 338-6971
AA Drm2 SWG-Dr PiS Charge
(18) MOTOR GP - PISTON a b (27) PUMP GP - PISTON
(FAN 1) FAN 2 (35) SENSOR GP - PRESSURE
R T1 T2 PS Fe MB B (36) SENSOR GP - PRESSURE HYDRAULIC PUMP #1 OUTLET
542-7626 FAN-P2 564-9803
HYDRAULIC PUMP #2 OUTLET 338-6971
P1
B 338-6971
3 1 (24) PUMP GP - MAIN Z2 Z1 Psv
HYDRAULIC
D R3 584-0380 P2 SOS D
MPV-T 2
MAIN CONTROL VALVE A A1 PH1 PH2 A2 a2 Psv
a1
B FAN-P1

L A
2 1
FF
P2 S L2 L

a3 a4
MPV-P Pi VG min VG max AW
MY A B A1 BLOCK B U
a X1 X3 X4 X2 G MH S MA A
FAN-T1
C C
Z CV-T2 L1 FAN-T2
MED Dr C MAIN PUMP Dr
MED Pi BLOCK Charge (1) ACCUMULATOR GP - PILOT
352-6923
Dr5 3 1 Dr1 Dr3
FAN-Dr
56 55 FAN-Dr
2 ax1 B ax2
(25) PUMP GP - PILOT
564-9804 Drm2 (49) FILTER GP - OIL AY
(26) PUMP GP - PISTON 54 MAIN PUMP
AZ
(47) VALVE GP - BANK 1 Pi
FAN-P2 FAN 1 592-1525
MEDIUM PRESSURE MED Pi Dr2
564-9803 SWG-Dr
580-7359 DRAIN
L A (50) FILTER GP
FILTER
Pi OIL
B BLOCK FAN-P1 Dr SWING PUMP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B
(16) FILTER GP - OIL BLOCK PILOT PUMP OUTPUT
SWING MOTOR 592-1525 HEAD PUMP 2 OUTPUT
B B HEAVY LIFT CONTROL CIRCUIT
592-1525 TRAVEL LEFT CONTROL CIRCUIT
FAN PUMP AND MOTOR CONTROL CIRCUIT

VG min VG max BY CV-T1 CV-T2 SUPPLY LINE

A Dr TRAVEL RIGHT CONTROL CIRCUIT

STICK CONTROL CIRCUIT
BLOCK MED Dr B AUXILIARY CONTROL CIRCUIT
SWING MOTOR AND PUMP CONTROL CIRCUIT
B DRAIN / RETURN LINE
Dr5 (17) FILTER GP - OIL SWING BRAKE CIRCUIT
HEAD PUMP 1 OUTPUT
LINE PATTERNS L1 (SWING MOTOR TANK) TRAVEL SPEED CONTROL CIRUIT
BUCKET CONTROL CIRCUIT
592-1525
Pressure Line DrS MEDIUM PRESSURE CIRCUIT
BOOM CONTROL CIRCUIT
Pilot / Load Sensing Pressure (19) MOTOR GP - PISTON STRAIGHT TRAVEL CIRCUIT
LS (FAN 2)
Drain / Return Lines
MPV-P 542-7626 NOTE A :
P Air Line
L FOR COMBINED FUNCTION - ELECTRIC RELIEF
S L2 S L2 L
T Component Group FOR COMBINED FUNCTION - MANUAL RELIEF
A MPV-T BZ AV A
MP CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter) THIS SCHEMATIC IS FOR THE 395 EXCAVATOR HYDRAULIC SYSTEM
DL DL D Connectors (By letter) (13) FILTER GP - OIL (14) FILTER GP - OIL VOLUME 1 of 2: MAIN SCHEMATIC AND ATTACHMENT
Callout Number Component HYDRAULIC RETURN HYDRAULIC RETURN 2 Do not operate or work on this product unless you have MEDIA NUMBER: M0103227-01
(Machine Location from (52) VALVE GP - CONTROL Name read and understood the instruction and warnings in the
Component LocationsTable)
138-1234 599-0905 599-0905 relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 545-5592, CHANGE: 01, VERSION: HE
MEDIUM CIRCUIT ATTACHMENT Part Number
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
Components are shown installed on a fully operable machine with the key and engine off
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
death. Proper care is your responsibility.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 M0103227-01
October 2020
FLUID POWER SYMBOLS
BLCV BASIC COMPONENT SYMBOLS
85 95 94 80 MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

101 VALVE ENVELOPES VALVES

COMPENSATED)

VALVE PORTS

98 AR
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

SMART BOOM CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

97 FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

395 Excavator MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
SGD1-UP
WGA1-UP
81 LTK1-UP
MZA1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
RNG1-UP
MANUAL CONTROL SYMBOLS

83 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

SLCV
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
99 82 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

96
AL 86 Volume 2 of 2: Attachment BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

BOOM AND SLCV VIEW MAIN PUMP AND CTWT REAR VIEW
88 87 103 89 106 84 107 105
Component Locations - Volume 2
ELECTRICAL SYMBOLS TABLE
Schematic Machine HYDRAULIC SYMBOLS (ELECTRICAL)
Description
100 90 Location Location
Accumulator - Charged A-4 105
G
Cylinder Gp - Boom LH (BLCV, Smart Boom)
Cylinder Gp - Boom RH (BLCV, Smart Boom)
F-7, F-4
F-7, F-4
80
81 M
Cylinder Gp - CTWT Removal D-7 82
Cylinder Gp - Stick F-2 83 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
Filter As - Hammer Return (Combined Function - Manual Relief Return Filter) B-4 84
Filter As - Hammer Return 2 (Combined Function - Manual Relief Return Filter) B-4 107

M0103227-01 VOL 2 of 2
Sensor Gp - Pressure (Boom Cylinder Head End) F-7 85
Sensor Gp - Pressure (CTWT Removal Cylinder Head End) D-7 86
Sensor Gp - Pressure (Squeeze Head End) (Combined Function - Electric Relief Attachment) D-5 87
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)

Sensor Gp - Pressure (Squeeze Head End) (Combined Function - Manual Relief Attachment) D-3 88
(ADJUSTABLE) SWITCH
Sensor Gp - Pressure (Squeeze Head End) (Combined Function - Manual Relief Return Filter) B-5 89
Sensor Gp - Pressure (Squeeze Rod End) (Combined Function - Electric Relief Attachment) C-6 90
WIRE NUMBER IDENTIFICATION CODES
Sensor Gp - Pressure (Squeeze Rod End) (Combined Function - Manual Relief Attachment) C-3 91
Sensor Gp - Pressure (Squeeze Rod End) (Combined Function - Manual Relief Return Filter) A-6 92
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Valve As - Ball Auxiliary Shutoff (Combined Function - Manual Relief Attachment) C-2 93 CURRENT STANDARD CURRENT STANDARD
Valve As - Ball Auxiliary Shutoff (Combined Function - Manual Relief Return Filter) A-5 106
HARNESS IDENTIFICATION CODE THIS EXAMPLE
Valve Gp - Check (BLCV LH) F-7 94 INDICATES WIRE 135 IN HARNESS “AG”
Valve Gp - Check (BLCV RH) F-6 95 WIRE WIRE
COLOR
Valve Gp - Check (CTWT) D-7 96 CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Valve Gp - Check (Quick Coupler) B-7 97
Valve Gp - Check (Smart Boom) F-5 98
CIRCUIT NUMBER WIRE GAUGE*
Valve Gp - Check (Stick Load Control) F-2 99 IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK
Valve Gp - Solenoid & Pressure Reducing (QCPLR) A-8 100
Valve Gp - Solenoid (CTWT) D-8 101 PREVIOUS STANDARD
Valve Gp - Solenoid Variable Relief 1 (Combined Function - Electric Relief Attachment) C-5 103
WIRE WIRE COLOR

30 Page,
Valve Gp - Solenoid Variable Relief 2 (Combined Function - Electric Relief Attachment) C-4 104

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

Tap Locations - Volume 2

Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AL Stick Load Control Pressure E-2
AR CTWT Rod Head Pressure D-8
91 92

89 93 104 MAIN CONTROL VALVE RIGHT VIEW

MAIN CONTROL VALVE LEFT VIEW

CONTROL VALVE RIGHT VIEW COMBINED FUNCTION W/RETURN FILTER
 8 7 6 5 4 3 2 1

(80) BOOM CYLINDER LH (81) BOOM CYLINDER RH (83) STICK CYLINDER

564-4924 564-4924 564-4932

(80) BOOM CYLINDER LH (81) BOOM CYLINDER RH SB-1

564-4924 564-4924
A
(85) SENSOR GP BOOM UP ELE CHECK SOL
F (94) VALVE GP - CHECK PRESSURE (95) VALVE GP - CHECK MAIN CONTROL VALVE F
MAIN CONTROL VALVE BLCV LH BOOM CYLINDER BLCV RH Dr
Dr6
570-8231 HEAD END 570-8231
B
338-6971 PaL XBa1
C3
XBb2 (98) VALVE GP - CHECK (99) VALVE GP - CHECK
SMART BOOM C4 SLCV
BLCV-Pi
E1 L1
297-0371 SLCV-Pi 570-8232
B E1 B L1
BDRV B2
B2
B

Dr
BLOCK
Dr6
E A L X X1 E A L X X1 MAIN CONTROL VALVE
Pi
A L X X1
Pi BLOCK
A4 A2
BLOCK Rs2 SMART BOOM OPERATION
SOL
D3 AL
52
E TANK SLCV-Pi E
DOWN ONLY OFF
Dr
SB-1 UP AND DOWN ON BLOCK
Dr BLCV-Dr BLCV-Pi SLCV-Dr
BLOCK
SLCV-Dr Dr5
Dr5 BLCV-Dr

BLCV ATTACHMENT
SMART BOOM ATTACHMENT SLCV ATTACHMENT

(96) VALVE GP - CHECK

(CTWT)
AR 592-4805
(82) CTWT REMOVAL
CYLINDER
B A
A2 A3 564-5027 MAIN CONTROL VALVE
R3
A B
D R3 IDENT ELEC DEVICE NAME
D
MAIN CONTROL VALVE A 56 STEM 3 RETRACT EPRV
55 STEM 3 EXTEND EPRV
B3 Bo2 Ao2 Bo Ao B 54 FAN PUMP SOLENOID #2
52 BOOM UP ELE CHECK SOL
B2 50 QUICK COUPLER SOLENOID #2
(87) SENSOR GP SINGLE SINGLE
49 QUICK COUPLER SOLENOID #1
PB Bo2 Ao2 Bo Ao 46 AUXILIARY(1) RETRACT SOLENOID
PRESSURE 45 AUXILIARY(1) EXTEND SOLENOID
SQUEEZE HEAD END 40 HEAVY LIFT SOLENOID

338-6971 DOUBLE DOUBLE 39 FAN PUMP SOLENOID #1

S1 S2 SINGLE 29 STICK1 CYLINDER RETRACT SOLENOID
SINGLE 28 STICK1 CYLINDER EXTEND SOLENOID

P T (86) SENSOR GP - PRESSURE (88) SENSOR GP - PRESSURE 27

26
STICK2 CYLINDER RETRACT SOLENOID
STICK2 CYLINDER EXTEND SOLENOID

CTWT RMVL CYLINDER SQUEEZE HEAD END 25 AUXILIARY(2) RETRACT SOLENOID

(101) VALVE GP - SOL DOUBLE DOUBLE 24 AUXILIARY(2) EXTEND SOLENOID
CTWT-P CTWT-T (CTWT) HEAD END 338-6971 23 BUCKET1 CYLINDER RETRACT SOLENOID

539-4899 338-6971 22
21
BUCKET1 CYLINDER EXTEND SOLENOID
BOOM2 CYLINDER RETRACT SOLENOID
20 BOOM2 CYLINDER EXTEND SOLENOID
P1 19 BOOM1 CYLINDER RETRACT SOLENOID

TANK P2 18
17
BOOM1 CYLINDER EXTEND SOLENOID
BUCKET2 CYLINDER EXTEND SOLENOID
B A 16 BUCKET2 CYLINDER RETRACT SOLENOID
CTWT-P 15 LEFT TRAVEL BACKWARD SOLENOID
G
(90) SENSOR GP - PRESSURE R P1 (104) VALVE GP - PRESSURE SOLENOID 2 14 LEFT TRAVEL FORWARD SOLENOID
A1 13 RIGHT TRAVEL BACKWARD SOLENOID
SQUEEZE ROD END (VARIABLE RELIEF VALVE #2) 12 RIGHT TRAVEL FORWARD SOLENOID

338-6971 389-2500 11 STRAIGHT TRAVEL SOLENOID

10 HYDRAULIC LOCK SOLENOID
9 SWING BRAKE SOLENOID
TANK MAIN PUMP P2 8 TRAVEL SPEED SOLENOID
C R
7 STICK 2 CUT SOLENOID C
(103) VALVE GP - PRESSURE SOLENOID 1 (93) VALVE AS - BALL 6 BYPASS CUT 2 SOLENOID
M0103227-01 VOL 2 of 2

5 BYPASS CUT 1 SOLENOID

(VARIABLE RELIEF VALVE #1) (AUXILIARY SHUTOFF) 2 MAIN HYDRAULIC PUMP #2 SOLENOID
B P2 (91) SENSOR GP - PRESSURE 1 MAIN HYDRAULIC PUMP #1 SOLENOID
389-2500 442-0234
SQUEEZE ROD END
(Dimensions: 39 inches x 28 inches)

CTWT-T 338-6971
COMBINED FUNCTION - ELECTRIC RELIEF ATTACHMENT

CTWT REMOVAL ATTACHMENT

COMBINED FUNCTION - MANUAL RELIEF ATTACHMENT

(97) VALVE GP - CHECK

(QUICK COUPLER)
P1 123-4750

QC-P
R3
MAIN CONTROL VALVE
30 Page,

MAIN CONTROL VALVE A B (84) FILTER (107) FILTER AS

A2
AS HAMMER HAMMER
R2
RETURN RETURN 2
B B
266-7913 266-7913 LINE PATTERNS
MAIN PUMP Bo2 Ao2 Bo Ao
Pressure Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pilot / Load Sensing Pressure
QC-T
Drain / Return Lines
CTWT REMOVAL CIRCUIT
SINGLE SINGLE STICK LOAD CONTROL CIRCUIT
CV-T1 (89) SENSOR GP - PRESSURE Air Line
SQUEEZE HEAD END COMBINED FUNCTION ELECTRIC/MANUAL RELIEF CIRCUIT
DOUBLE DOUBLE Component Group
338-6971 DRAIN / RETURN LINE
CALLOUTS HEAD PUMP 2 OUTPUT
BOOM CONTROL CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
HEAD PUMP 1 OUTPUT
DL DL D Connectors (By letter)
B SOL B A PILOT PUMP OUTPUT
A
(100) VALVE GP - SOLENOID (QC) HQC OPERATION Callout Number Component SUPPLY LINE
49 50 (Machine Location from (52) VALVE GP - CONTROL Name
514-7723 FOR UQC (CW) UNLOCK(W/O BUCKET CLOSE RLF) OFF OFF
Component LocationsTable)
138-1234 Part Number QUICK COUPLER CIRCUIT
549-7972 FOR HQC (CPG)
UNLOCK(W/ BUCKET CLOSE RLF) OFF ON
LOCK ON OFF

QUICK COUPLER
SOLENOID #1 QUICK COUPLER SOL (106) VALVE AS - BALL
UQC OPERATION
SOLENOID #2 49 50 5 (AUXILIARY SHUTOFF) (105) ACCUMULATOR AS - CHARGED
NEUTRAL OFF OFF NEUTRAL (92) SENSOR GP - PRESSURE 442-0234
S1 S2 230-0191
A LOCK OFF ON CLOSE SQUEEZE ROD END A
P T
UNLOCK ON OFF CLOSE 338-6971
QC-P QC-T

THIS SCHEMATIC IS FOR THE 395 EXCAVATOR HYDRAULIC SYSTEM

Do not operate or work on this product unless you have
VOLUME 2 of 2: ATTACHMENT
read and understood the instruction and warnings in the MEDIA NUMBER: M0103227-01
QUICK COUPLER ATTACHMENT COMBINED FUNCTION - MANUAL RELIEF W/ HAMMER RETURN FILTER ATTACHMENT relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 545-5592, CHANGE: 01, VERSION: HE
tions or heed the warnings could result in injury or Components are shown installed on a fully operable machine with the key and engine off
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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