@airbus: Airbus S.A.S
@airbus: Airbus S.A.S
@airbus: Airbus S.A.S
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
HIGHLIGHTS
HIGHLIGHTS
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DISASSEMBLY
TASK 52-81-18-000-801-A01 Jul 01/17
Subtask 52-81-18-000-001-A01 Jul 01/18
Subtask 52-81-18-000-001-B01 Jul 01/18
FIGURE 52-81-18-991-013-A01 Jan 01/17
FIGURE 52-81-18-991-013-B01 Jan 01/17
FIGURE 52-81-18-991-015-A01 Jul 01/18
FIGURE 52-81-18-991-015-B01 Jul 01/18
TASK 52-81-18-000-802-A01 Jul 01/17
Subtask 52-81-18-000-002-A01 Jul 01/18
FIGURE 52-81-18-991-016-A01 Jul 01/17
TASK 52-81-18-000-804-A01 Jan 01/17
L.E.C.
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CLEANING
TASK 52-81-18-100-801-A01 Jan 01/17
Subtask 52-81-18-100-001-A01 Jan 01/17
TASK 52-81-18-100-802-A01 Jan 01/17
Subtask 52-81-18-100-003-A01 Jan 01/17
Subtask 52-81-18-100-004-A01 Jan 01/17
INSPECTION/CHECK
TASK 52-81-18-210-801-A01 Jan 01/17
Subtask 52-81-18-210-002-A01 Jan 01/17
L.E.C.
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REPAIR
TASK 52-81-18-300-801-A01 Jul 01/18
Subtask 52-81-18-300-002-A01 Jan 01/17
TASK 52-81-18-300-805-A01 Jan 01/17
Subtask 52-81-18-300-010-A01 Jan 01/17
TASK 52-81-18-300-806-A01 Jan 01/17
Subtask 52-81-18-350-012-A01 Jan 01/17
Subtask 52-81-18-350-012-B01 Jan 01/17
TASK 52-81-18-300-807-A01 Jan 01/17
Subtask 52-81-18-300-013-A01 Jul 01/17
Subtask 52-81-18-300-013-C01 Jul 01/17
L.E.C.
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ASSEMBLY
TASK 52-81-18-400-801-A01 Jul 01/18
Subtask 52-81-18-400-001-A01 Jul 01/18
TASK 52-81-18-400-802-A01 Jul 01/18
Subtask 52-81-18-400-002-A01 Jul 01/18
TASK 52-81-18-400-803-A01 Jul 01/18
Subtask 52-81-18-400-003-A01 Jul 01/18
FIGURE 52-81-18-991-004-A01 Jan 01/17
TASK 52-81-18-400-804-A01 Jul 01/18
Subtask 52-81-18-400-004-A01 Jul 01/18
TASK 52-81-18-400-805-A01 Jan 01/17
Subtask 52-81-18-400-005-A01 Jan 01/17
Subtask 52-81-18-400-005-B01 Jan 01/17
Subtask 52-81-18-400-005-C01 Jan 01/17
Subtask 52-81-18-400-005-D01 Jan 01/17
TASK 52-81-18-400-806-A01 Jan 01/17
Subtask 52-81-18-400-006-A01 Jan 01/17
L.E.C.
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L.E.C.
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L.E.C.
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L.E.C.
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L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
52-81-18-871-802-A01 Introduction
DISASSEMBLY
52-81-18-000-801-A01 Disassembly of the FWD Fitting Assy
52-81-18-000-802-A01 Disassembly of the Rear Fitting Assy
52-81-18-000-804-A01 Removal/Disassembly of the Uplock Assembly
52-81-18-000-805-A01 Disassembly of the Step Assemblies
52-81-18-000-806-A01 Removal of the Sensor Targets from the Supports
52-81-18-000-807-A01 Removal of the Podger Assembly
52-81-18-000-808-A01 Removal of the Tip Seal
52-81-18-000-809-A01 Removal of the Sealing Strips
52-81-18-000-810-A01 Disassembly of the Bearings
52-81-18-000-811-A01 Disassembly of the Bushes
CLEANING
52-81-18-100-801-A01 Cleaning of the Painted Components
52-81-18-100-802-A01 Cleaning of the Components Which Are Not Painted
INSPECTION/CHECK
52-81-18-210-801-A01 Check of the Cover Assembly
52-81-18-210-802-A01 Check of the Fittings, the Uplock Assy and the Lateral Ramp
52-81-18-210-803-A01 Check of the Step Assembly
52-81-18-210-804-A01 Check of the Central Ramp, the Sensor Target Assemblies and the
Podger Assembly
52-81-18-210-805-A01 Check of the Protective Treatment
52-81-18-200-801-A01 Check of the Sealing Strips
52-81-18-200-802-A01 Check of the Tip Seal
52-81-18-200-803-A01 Check of the Stops
T.O.C.
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REPAIR
52-81-18-300-801-A01 Repair of the Surface Protection and Paint Coating
52-81-18-300-805-A01 Replacement of the Inserts
52-81-18-300-806-A01 Replacement of the Lateral Ramp
52-81-18-300-807-A01 Replacement of the Central Ramp
52-81-18-300-808-A01 Replacement of the Sensor Target Supports
52-81-18-300-809-A01 Replacement of the Stops
52-81-18-300-810-A01 Replacement of the Identification Plate
ASSEMBLY
52-81-18-400-801-A01 Installation of the Sealing Strips
52-81-18-400-802-A01 Installation of the Tip Seal
52-81-18-400-803-A01 Installation of the Podger Assembly
52-81-18-400-804-A01 Installation of the Sensor Targets to their Support
52-81-18-400-805-A01 Assembly of the Step Assemblies
52-81-18-400-806-A01 Assembly of the Uplock Assembly
52-81-18-400-808-A01 Assembly of the Rear Fitting Assy
52-81-18-400-809-A01 Assembly of the FWD Fitting Assy
52-81-18-400-810-A01 Assembly of the Bearings
52-81-18-400-811-A01 Assembly of the Bushes
T.O.C.
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SBL
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INTRODUCTION
TASK 52-81-18-871-802-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ABP Airbus Process
ACMM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet
INTRO
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INTRO
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TASK 52-81-18-870-804-A01
Description
1. General
A. This section tells you what the door-main landing gear, common ramp is and what it does.
B. This section is about the left-hand door-main landing gear, common ramp. The left-hand door-
main landing gear, common ramp and the right-hand door-main landing gear, common ramp are
not interchangeable.
C. Technical Data (APPROX):
Length 1712 mm (67.40 in)
Width 1826 mm (71.89 in)
Diameter 845 mm (33.27 in)
Weight 56 kg (123.15 lb)
Door-Main Landing Gear, Common Ramp Dimensions and Weight
TABLE 1
2. Description
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C. The rear fitting and the hinge are made of aluminum alloy. The fitting is attached to the cover
assembly with nuts, washers, screws, bolts and inserts. The hinge is attached to the rear fitting
with nuts, washers and screws. A bush is installed into the hinge. A lubrication fitting and a
flexible bearing are installed into the bush.
D. The uplock assembly has a fitting a fluted plate and a mounting base which are made of
aluminum alloy and are attached with nuts, washers and screws. The uplock assembly is
attached to the cover assembly with bolts and inserts. A fluted plate is installed between the
uplock assembly and the cover assembly. The uplock mechanism has an arm with a roller that
turn around a torque shaft.
E. The step assemblies are made of stainless steel and is attached to the cover assembly with bolts
and inserts. Protection plates are installed between the steps and the cover assembly.
F. The central ramp and its supports are made of aluminum alloy. A TEFLON sheet is bonded and
riveted to the ramp and HI-LOK fasteners attach the ramp to its supports. The central ramp
and its supports are attached to the cover assembly with rivets, bolts and inserts.
G. The lateral ramp is a tube with a plate at one end and a glider assembly at the other one. The
assembly is made of aluminum alloy. The plate is attached to the cover assembly with screws,
bolts and inserts. The glider assembly is attached to a support installed in the cover assembly
with a nut a washer and a bolt.
H. The two sensor targets are installed over supports. The supports are made of aluminum alloy
and are attached to the cover with HI-LOK fasteners.
J. The pudger assembly has a support made of aluminum alloy and a TEFLON sheet bonded and
riveted to the support. The assembly is attached to a support installed in the cover assembly
with screws and self locking nuts. The podger must be agree with the tyre type.
K. The cover assembly is made of honeycomb cores which have carbon fibre reinforced plastic
(CFRP) layers on both sides. The cover assembly has tip seals and sealing strips on the upper
and lower edges are attached to the cover with nuts, washers, screws and U-sections. The cover
assembly also has stops on the outer edges. The stops are made of polytetrafluoroethylene
(PTFE) and are attached to the cover with rivets.
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SENSOR TARGETS
AND SUPPORT ASSEMBLIES
REAR
FITTING
FORWARD
FITTING
STEP
PODGER
ASSEMBLIES
ASSEMBLY
CENTRAL RAMP
WITH TEFLON
SHEETS LATERAL RAMP
UPLOCK COVER
ASSEMBLY ASSEMBLY
F_CM_528118_1_0010101_01_00
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TASK 52-81-18-870-804-B01
Description
1. General
A. This section tells you what the door-main landing gear, common ramp is and what it does.
B. This section is about the left-hand door-main landing gear, common ramp. The left-hand door-
main landing gear, common ramp and the right-hand door-main landing gear, common ramp are
not interchangeable.
C. Technical Data (APPROX):
Length 1712 mm (67.40 in)
Width 1826 mm (71.89 in)
Diameter 845 mm (33.27 in)
Weight 56 kg (123.15 lb)
Door-Main Landing Gear, Common Ramp Dimensions and Weight
TABLE 1
2. Description
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C. The rear fitting and the hinge are made of aluminum alloy. The fitting is attached to the cover
assembly with nuts, washers, screws, bolts and inserts. The hinge is attached to the rear fitting
with nuts, washers and screws. A bush is installed into the hinge. A lubrication fitting and a
flexible bearing are installed into the bush.
D. The uplock assembly has a fitting a fluted plate and a mounting base which are made of
aluminum alloy and are attached with nuts, washers and screws. The uplock assembly is
attached to the cover assembly with bolts and inserts. A fluted plate is installed between the
uplock assembly and the cover assembly. The uplock mechanism has an arm with a roller that
turn around a torque shaft.
E. The step assemblies are made of stainless steel and is attached to the cover assembly with bolts
and inserts. Protection plates are installed between the steps and the cover assembly.
F. The central ramp and its supports are made of aluminum alloy and are attached to the cover
assembly with rivets, bolts and inserts. A TEFLON paint coat cover the external surface of the
central ramp.
G. The lateral ramp is a tube with a plate at one end and a glider assembly at the other one. The
assembly is made of aluminum alloy. The plate is attached to the cover assembly with screws,
bolts and inserts. The glider assembly is attached to a support installed in the cover assembly
with a nut a washer and a bolt.
H. The two sensor targets are installed over supports. The supports are made of aluminum alloy
and are attached to the cover with HI-LOK fasteners.
J. The pudger assembly has a support made of aluminum alloy and a TEFLON sheet bonded and
riveted to the support. The assembly is attached to a support installed in the cover assembly
with screws and self locking nuts. The podger must be agree with the tyre type.
K. The cover assembly is made of honeycomb cores which have carbon fibre reinforced plastic
(CFRP) layers on both sides. The cover assembly has tip seals and sealing strips on the upper
and lower edges are attached to the cover with nuts, washers, screws and U-sections. The cover
assembly also has stops on the outer edges. The stops are made of polytetrafluoroethylene
(PTFE) and are attached to the cover with rivets.
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SENSOR TARGETS
AND SUPPORT ASSEMBLIES
REAR
FITTING
FORWARD
FITTING
STEP
PODGER ASSEMBLIES
ASSEMBLY
CENTRAL RAMP
WITHOUT TEFLON
SHEETS LATERAL RAMP
UPLOCK COVER
ASSEMBLY ASSEMBLY
F_CM_528118_1_0080101_01_00
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TASK 52-81-18-810-801-A01
Fault Isolation
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-000-804-A01 Removal/Disassembly of the Uplock Assembly
TASK 52-81-18-400-806-A01 Assembly of the Uplock Assy
TASK 52-81-18-000-810-A01 Disassembly of the Bearings
TASK 52-81-18-400-810-A01 Assembly of the Bearings
FIGURE 52-81-18-991-002-A FIGURE 52-81-18-991-002-A-Fittings
FIGURE 52-81-18-991-003-A FIGURE 52-81-18-991-003-A-Uplock Assembly
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-810-001-A01
A. Fault Isolation of the Forward Fitting
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Subtask 52-81-18-810-002-A01
B. Fault Isolation of the Uplock Assembly
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A A
F_CM_528118_1_0020101_01_01
Fittings
FIGURE-52-81-18-991-002-A01
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A
10°
10°
7 9
4
10
5
8 6 7
A A
F_CM_528118_1_0030101_01_01
Uplock Assembly
FIGURE-52-81-18-991-003-A01
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DISASSEMBLY
TASK 52-81-18-000-801-A01
Disassembly of the FWD Fitting Assy
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QJB1 Wire-Locking Dia: 1.6 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-100-801-A01 Cleaning of the Painted Components
TASK 52-81-18-100-802-A01 Cleaning of the Components Which Are Not Painted
TASK 52-81-18-000-810-A01 Disassembly of the Bearings
SRM 51-42-21
SRM 51-42-11
FIGURE 52-81-18-991-013-A FIGURE 52-81-18-991-013-A-Hinge Assy
FIGURE 52-81-18-991-015-A FIGURE 52-81-18-991-015-A-FWD Fitting Assy
FIGURE 52-81-18-991-013-B FIGURE 52-81-18-991-013-B-Hinge Assy
FIGURE 52-81-18-991-015-B FIGURE 52-81-18-991-015-B-FWD Fitting Assy
Referenced Information
TABLE 3
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3. Procedure
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU
CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR
MAKE YOU BLIND.
Subtask 52-81-18-000-001-A01
A. Disassembly of the FWD Fitting Assy
PRE MOD 24428G0235 and PRE SB 52-1058
(1) Disassembly of the hinge assy.
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(i) Make sure that the diameter of the bolts 02-310, 02-340 and 02-370 and that the
diameter of the holes in the hinge assy 02-380 and the FWD fitting assy 02-260 are in
the correct limits. See TABLE 4 and FIGURE 52-81-18-991-013-A.
FWD FITTING ASSY AND
BOLTS DIAMETER
HINGE ASSY HOLES
LOC NO. IPL ITEM NO. DIMENSION
DIAMETER DIMENSION
MIN MAX MIN MAX
1 02-310 6.32 mm 6.34 mm 6.31 mm 6.35 mm
(0.2488 in) (0.2496 in) (0.2484 in) (0.2500 in)
2 02-370 9.50 mm 9.51 mm 9.49 mm 9.53 mm
(0.3740 in) (0.3744 in) (0.3736 in) (0.3752 in)
3 02-340 7.91 mm 7.93 mm 7.90 mm 7.94 mm
(0.3114 in) (0.3122 in) (0.3110 in) (0.3126 in)
Bolts and Holes Diameters Dimensions
TABLE 4
(j) If necessary remove the bearing 02-400 from the hinge assy 02-380. See TASK
52-81-18-000-810-A01.
(k) Do not remove the 98D52109001000 Fitting Replacement Tool from the door.
(2) Disassembly of the FWD fitting assy.
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(h) Make sure that the diameters of the screw 02-170, the bolts 02-180, 02-190 and
02-200 and the pin rivets 02-240 and 02-250 and that the diameter of the holes in the
FWD fitting assy 02-260 are in the correct limits, see TABLE 5 and FIGURE
52-81-18-991-015-A.
BOLTS, screw AND PIN RIVETS FWD FITTING ASSY HOLES
LOC NO. IPL ITEM NO. DIAMETER DIMENSION DIAMETER DIMENSION
MIN MAX MIN MAX
1 02-170 6.32 mm 6.35 mm 6.50 mm 6.60 mm
(0.2488 in) (0.2500 in) (0.2559 in) (0.2598 in)
2 02-240, 02-250 6.34 mm 6.35 mm 6.34 mm 6.36 mm
(0.2496 in) (0.2500 in) (0.2496 in) (0.2504 in)
3 02-180 6.32 mm 6.35 mm 6.40 mm 6.50 mm
(0.2488 in) (0.2500 in) (0.2520 in) (0.2559 in)
4 02-190, 02-200 6.32 mm 6.35 mm 6.34 mm 6.36 mm
(0.2488 in) (0.2500 in) (0.2496 in) (0.2504 in)
Bolts, screw, Pin Rivets and Holes Diameter Dimension
TABLE 5
(i) Make sure that the supplements between the FWD fitting assy 02-260 and the cover
assembly are in correct conditions.
POST MOD 24428G0235
(1) Disassembly of the hinge assy.
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(h) Remove the nut 02A-290, the washer 02A-300, the bolts 02A-310 and 02A-340 and
the hinge assy 02A-380 from the FWD fitting assy 02A-260.
(i) Make sure that the diameters of the bolts 02A-310 and 02A-340 and that the
diameter of the holes in the hinge assy 02A-380 and the FWD fitting assy 02A-260
are in the correct limits. See TABLE 6 and FIGURE 52-81-18-991-013-A.
FWD FITTING ASSY AND
BOLTS DIAMETER
HINGE ASSY HOLES
LOC NO. IPL ITEM NO. DIMENSION
DIAMETER DIMENSION
MIN MAX MIN MAX
1, 2, 3 02A-310, 9.50 mm 9.51 mm 9.49 mm 9.53 mm
02A-340 (0.3740 in) (0.3744 in) (0.3736 in) (0.3752 in)
Bolts and Holes Diameter Dimension
TABLE 6
(j) If necessary remove the bearing 02A-400 from the hinge assy 02A-380. See TASK
52-81-18-000-810-A01.
(k) Do not remove the 98D52109001000 Fitting Replacement Tool from the door.
(2) Disassembly of the FWD fitting assy.
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(h) Make sure that the diameters of the screw 02A-170, the bolts 02A-180, 02A-190 and
02A-200, the pin rivets 02A-240 and 02A-250 and that the diameter of the holes in
the FWD fitting assy 02A-260 are in the correct limits. See TABLE 7 and FIGURE
52-81-18-991-015-A.
BOLTS, screw AND PIN RIVETS FWD FITTING ASSY HOLES
LOC NO. IPL ITEM NO. DIAMETER DIMENSION DIAMETER DIMENSION
MIN MAX MIN MAX
1 02A-170 6.32 mm 6.35 mm 6.50 mm 6.60 mm
(0.2488 in) (0.2500 in) (0.2559 in) (0.2598 in)
2 02A-240 6.34 mm 6.35 mm 6.34 mm 6.36 mm
02A-250, (0.2496 in) (0.2500 in) (0.2496 in) (0.2504 in)
3 02A-180 6.32 mm 6.35 mm 6.40 mm 6.50 mm
(0.2488 in) (0.2500 in) (0.2520 in) (0.2559 in)
4 02A-190, 6.32 mm 6.35 mm 6.34 mm 6.36 mm
02A-200 (0.2488 in) (0.2500 in) (0.2496 in) (0.2504 in)
Bolts, screw, Pin Rivets and Holes Diameter Dimension
TABLE 7
(i) Make sure that the supplements between the FWD fitting assy 02A-260 and the cover
assembly are in correct conditions.
POST SB 52-1058
(1) Disassembly of the hinge assy.
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(h) Remove the nut 02C-290 and 02C-350, the washer 02C-300 and 02C-360, the bolts
02C-310, 02C-340, 02C-370 and 02C-375 and the hinge assy 02C-380 from the FWD
fitting assy 02C-260.
(i) Make sure that the diameters of the bolts 02C-310, 02C-340, 02C-370 and 02C-375
and that the diameter of the holes in the hinge assy 02C-380 and the FWD fitting
assy 02C-260 are in the correct limits. See TABLE 8 and FIGURE 52-81-18-991-013-
A.
FWD FITTING ASSY AND
BOLTS DIAMETER
HINGE ASSY HOLES
LOC NO. IPL ITEM NO. DIMENSION
DIAMETER DIMENSION
MIN MAX MIN MAX
1 02C-310 6.32 mm 6.34 mm 6.31 mm 6.35 mm
(0.2488 in) (0.2496 in) (0.2484 in) (0.2500 in)
2 02C-370, 9.50 mm 9.51 mm 9.49 mm 9.53 mm
02C-375 (0.3740 in) (0.3744 in) (0.3736 in) (0.3752 in)
3 02C-340 7.91 mm 7.93 mm 7.90 mm 7.94 mm
(0.3114 in) (0.3122 in) (0.3110 in) (0.3126 in)
Bolts and Holes Diameter Dimension
TABLE 8
(j) If necessary remove the bearing 02C-400 from the hinge assy 02C-380. See TASK
52-81-18-000-810-A01.
(k) Do not remove the 98D52109001000 Fitting Replacement Tool from the door.
(2) Disassembly of the FWD fitting assy.
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(f) Remove and discard the Material No. 14QJB1 Wire-Locking Dia: 1.6 mm CRES
Nickel Alloy - from the bolts 02C-180, 02C-190 and 02C-200.
(g) Remove the bolts 02C-180, 02C-190 and 02C-200 and the FWD fitting assy 02C-260
from the cover assembly.
(h) Make sure that the diameter of the screw 02C-170, the pin rivet 02C-240, the bolts
02C-180, 02C-190 and 02C-200 and that the diameter of the holes in the FWD fitting
assy 02C-260 are in the correct limits. See TABLE 9 and FIGURE 52-81-18-991-015-
A.
BOLTS, screw AND PIN
FWD FITTING ASSY HOLES
RIVETS DIAMETER
LOC NO. IPL ITEM NO. DIAMETER DIMENSION
DIMENSION
MIN MAX MIN MAX
1 02C-170 6.32 mm 6.35 mm 6.50 mm 6.60 mm
(0.2488 in) (0.2500 in) (0.2559 in) (0.2598 in)
2 02C-240 , 6.34 mm 6.35 mm 6.34 mm 6.36 mm
02C-250 (0.2496 in) (0.2500 in) (0.2496 in) (0.2504 in)
3 02C-180 6.32 mm 6.35 mm 6.40 mm 6.50 mm
(0.2488 in) (0.2500 in) (0.2520 in) (0.2559 in)
4 02C-190, 6.32 mm 6.35 mm 6.34 mm 6.36 mm
02C-200 (0.2488 in) (0.2500 in) (0.2496 in) (0.2504 in)
Bolts, screw, Pin Rivets and Holes Diameter Dimension
TABLE 9
(i) Make sure that the supplements between the FWD fitting assy 02C-260 and the cover
assembly are in correct conditions.
ALL VARIANTS
(3) Not apply.
Subtask 52-81-18-000-001-B01
B. Disassembly of the FWD Fitting Assy
(1) Disassembly of the hinge assy.
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(a) Clean the hinge assy 02B-380, the bearing 02B-400 and the bush 03-270. See TASK
52-81-18-100-801-A01 and TASK 52-81-18-100-802-A01.
(b) Make sure that the bearing 02B-400 and the bush 03-270 are correctly installed in the
related FWD fitting assy 02B-260 and the rear fitting assy 03-200.
(c) Make sure that the diameter of the bearing 02B-400 is in the correct limits between
15.86 mm (0.6244 in) and 15.88 mm (0.6252 in).
(d) Make sure that the diameter of the bush 03-270 is in the correct limits between 32.00
mm (1.2598 in) and 32.03 mm (1.2610 in).
(e) You can use the 98D52109001000 Fitting Replacement Tool only if the bearing
02B-400 and the bush 03-270 obey the conditions given in steps (1) (b), (1) (c) and
(1) (d).
(f) Install and calibrate the 98D52109001000 Fitting Replacement Tool on the door.
(g) Remove and discard the cotter pin 02B-280.
(h) Remove the nut 02B-290, the washer 02B-300, the bolts 02B-310, 02B-340 and the
hinge assy 02B-380 from the FWD fitting assy 02B-260.
(i) Make sure that the diameters of the bolts 02B-310 and 02B-340 and that the
diameter of the holes in the hinge assy 02B-380 and the FWD fitting assy 02B-260
are in the correct limits. See TABLE 10 and FIGURE 52-81-18-991-013-B.
FWD FITTING ASSY AND
BOLTS DIAMETER
HINGE ASSY HOLES
LOC NO. IPL ITEM NO. DIMENSION
DIAMETER DIMENSION
MIN MAX MIN MAX
1, 2, 3 02B-310, 9.50 mm 9.51 mm 9.49 mm 9.53 mm
02B-340 (0.3740 in) (0.3744 in) (0.3736 in) (0.3752 in)
Bolts and Holes Diameter Dimension
TABLE 10
(j) If necessary remove the bearing 02B-400 from the hinge assy 02B-380. See TASK
52-81-18-000-810-A01.
(k) Do not remove the 98D52109001000 Fitting Replacement Tool from the door.
(2) Disassembly of the FWD fitting assy.
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(c) Remove the nut 02B-290, the washer 02B-300, the bolt 02B-340 and the rivet
02B-320 from the profile 02B-330. See SRM 51-42-11 for the removal of the rivet
02B-320.
(d) Remove the nut 02B-020, the washer 02B-030 and the screw 02B-170 from the FWD
fitting assy 02B-260.
(e) Remove the pin rivets 02B-240, 02B-245 and 02B-255 and the collar 02B-230 from
the FWD fitting assy 02B-260. See SRM 51-42-21 for the removal of the pin rivets
02B-240, 02B-245, 02B-255, and the collars 02B-230.
(f) Remove and discard the Material No. 14QJB1 Wire-Locking Dia: 1.6 mm CRES
Nickel Alloy - from the bolts 02B-180, 02B-190 and 02B-200.
(g) Remove the bolts 02B-180, 02B-190 and 02B-200 and the FWD fitting assy 02B-260
from the cover assembly.
(h) Make sure that the diameter of the screw 02B-170, the pin rivet 02B-240, the bolts
02B-180, 02B-190 and 02B-200 and that the diameter of the holes in the FWD fitting
assy 02B-260 are in the correct limits. See TABLE 11 and FIGURE 52-81-18-991-015-
B.
BOLTS, screw AND PIN
FWD FITTING ASSY HOLES
RIVETS DIAMETER
LOC NO. IPL ITEM NO. DIAMETER DIMENSION
DIMENSION
MIN MAX MIN MAX
1 02B-170 6.32 mm 6.35 mm 6.50 mm 6.60 mm
(0.2488 in) (0.2500 in) (0.2559 in) (0.2598 in)
2 02B-240, 6.34 mm 6.35 mm 6.34 mm 6.36 mm
02B-245, (0.2496 in) (0.2500 in) (0.2496 in) (0.2504 in)
02B-255
3 02B-180 6.32 mm 6.35 mm 6.40 mm 6.50 mm
(0.2488 in) (0.2500 in) (0.2520 in) (0.2559 in)
4 02B-190, 6.32 mm 6.35 mm 6.34 mm 6.36 mm
02B-200 (0.2488 in) (0.2500 in) (0.2496 in) (0.2504 in)
Bolts, screw, Pin Rivets and Holes Diameter Dimension
TABLE 11
(i) Make sure that the supplements between the FWD fitting assy 02B-260 and the cover
assembly are in correct conditions.
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HINGE ASSY
1
A
L_CM_528118_1_0130101_01_00
Hinge Assy
Bolts and Holes in the Hinge Assy
FIGURE-52-81-18-991-013-A01
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HINGE ASSY
A
L_CM_528118_1_0130201_01_00
Hinge Assy
Bolts and Holes in the Hinge Assy
FIGURE-52-81-18-991-013-B01
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A
L_CM_528118_1_0150101_01_00
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A
L_CM_528118_1_0150201_01_00
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TASK 52-81-18-000-802-A01
Disassembly of the Rear Fitting Assy
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QJB1 Wire-Locking Dia: 1.6 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-100-801-A01 Cleaning of the Painted Components
TASK 52-81-18-100-802-A01 Cleaning of the Components Which Are Not Painted
TASK 52-81-18-000-811-A01 Disassembly of the Bushes
SRM 51-42-21
FIGURE 52-81-18-991-016-A FIGURE 52-81-18-991-016-A-Rear Fitting Assy
Referenced Information
TABLE 3
3. Procedure
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WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU
CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR
MAKE YOU BLIND.
Subtask 52-81-18-000-002-A01
A. Disassembly of the Rear Fitting Assy
NOTE : This procedure is applicable to the rear fitting assy 03-200 and 03A-200.
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(a) Remove and discard the cotter pin 03-010 and the Material No. 14QJB1 Wire-
Locking Dia: 1.6 mm CRES Nickel Alloy - from the bolts 03-160 and 03-170.
(b) Remove the nut 03-020, the washer 03-030, the bolt 03-040 and the bonding strap
03-050.
(c) Remove the nut 03-020, the washer 03-030, the bolt 03-060, the rivet 03-070 and the
bracket 03-080. See SRM 51-42-21 for the removal of the rivet 03-070.
(d) Remove the nut 03-020, the washer 03-030, the screw 03-180, the bolts 03-160,
03-170 and the rear fitting assy 03-200 from the cover assembly.
(e) Make sure that the holes of the rear fitting assy 03-200 for the bolts 03-160 and
03-170 are in correct conditions and the diameter is between 6.4 mm (0.252 in) and
6.5 mm (0.256 in).
(f) Make sure that the bolts 03-160 and 03-170 are in correct conditions and the
diameter is between 6.32 mm (0.2488 in) and 6.34 mm (0.2496 in).
(g) Make sure that the screw 03-180 is in correct conditions and the diameter is between
6.31 mm (0.2484 in) and 6.34 mm (0.2496 in).
(h) Make sure that the supplements between the rear fitting assy 03-200 and the cover
assembly are in correct condition.
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B
POSITIONING
TOOL
FORWARD
REAR
FITTING
A FITTING
BUSH
HINGE
FITTING
L_CM_528118_1_0160101_01_00
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TASK 52-81-18-000-804-A01
Removal/Disassembly of the Uplock Assembly
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-210-802-A01 Check of the Fittings, the Uplock Assy and the Lateral Ramp
TASK 52-81-18-810-801-A01 Fault Isolation
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-000-004-A01
A. Removal/Disassembly of the Uplock Assembly
NOTE : See TASK 52-81-18-210-802-A01 and TASK 52-81-18-810-801-A01 for the necessary
level of the disassembly.
(1) Removal, of the Roller 04-100.
(a) Remove and discard the cotter pin 04-060.
(b) Remove the nut 04-070, the washer 04-080, the bolt 04-090, and the roller with the
bushes.
(c) Remove the bush04-110 from the roller 04-100.
(d) Remove the lubrication fitting 04-050 from the bolt 04-090.
(2) Removal of the Torque Shaft 04-240.
(a) Remove the cotter pin 04-170 and discard.
(b) Remove the nut 04-180, the washer 04-190 and the protector cap 04-220 together
with the assembled torque shaft 04-240 from the mounting base 04-340.
(c) Remove and discard the cotter pin 04-060.
(d) Remove the torque shaft 04-240 from the protective cap 04-220.
(e) Remove the pin 04-210 from the mounting base 04-340.
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TASK 52-81-18-000-805-A01
Disassembly of the Step Assemblies
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1
3. Procedure
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU
CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR
MAKE YOU BLIND.
Subtask 52-81-18-000-005-A01
A. Disassembly of the Step Assemblies
BEFORE MOD. 25226G0271
(1) Disassembly of the step assembly.
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Subtask 52-81-18-000-005-B01
B. Disassembly of the Step Assemblies
(1) Disassembly of the step assembly.
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(b) Remove the bolts 06A-020 and the step assembly 06A-030 from the cover assembly.
(2) Disassembly of the step assembly.
Subtask 52-81-18-000-005-C01
C. Disassembly of the Step Assemblies
(1) Disassembly of the step assembly.
Subtask 52-81-18-000-005-D01
D. Disassembly of the Step Assemblies
BEFORE MOD 152462G0630
(1) Disassembly of the step assembly.
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TASK 52-81-18-000-806-A01
Removal of the Sensor Targets from the Supports
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
nonmetallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-210-804-A01 Check of the Central Ramp, the Sensor Target Assemblies and the
Referenced Information
TABLE 2
3. Procedure
Subtask 52-81-18-000-006-A01
A. Removal of the Sensor Targets from the Supports
NOTE : See TASK 52-81-18-210-804-A01 for the necessary level of the disassembly.
(1) Remove the nut 09-040, the washer 09-050, the screw 09-060, the target 09-070 and the
shim 09-080 from the Support 09-090.
(2) Remove the old sealant from the component parts with a nonmetallic scraper.
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TASK 52-81-18-000-807-A01
Removal of the Podger Assembly
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
nonmetallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-210-804-A01 Check of the Central Ramp, the Sensor Target Assemblies and the
Referenced Information
TABLE 2
3. Procedure
Subtask 52-81-18-000-007-A01
A. Removal of the Podger Assembly
NOTE : See TASK 52-81-18-210-804-A01 for the necessary level of the disassembly.
(1) Remove of the Podger Assembly 05-030.
(a) Remove the nut 05-010, the screw 05-020 and the podger assembly 05-030 from the
fitting 05-080.
(2) Removal of the Fitting 05-080.
(a) Remove the screw 05-070. De-bond and remove the fitting 05-080 from the cover
assembly.
(b) Remove the old adhesive from the component part with a nonmetallic scraper.
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TASK 52-81-18-000-808-A01
Removal of the Tip Seal
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-200-802-A01 Check of the Tip Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-000-008-A01
A. Removal of the Tip Seal
NOTE : See TASK 52-81-18-200-802-A01 for the necessary level of the disassembly.
(1) Remove the nut 09-100, the washer 09-110, the screws 09-120 and 09-130, the U-section
09-260, the plate assembly 09-310 and the tip seal 09-280 from the cover assembly.
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TASK 52-81-18-000-809-A01
Removal of the Sealing Strips
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-200-801-A01 Check of the Sealing Strips
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-000-009-A01
A. Removal of the Sealing Strips
NOTE : See TASK 52-81-18-200-801-A01 for the necessary level of the disassembly.
(1) Removal of the Sealing Strip 09-150.
(a) Remove the nut 09-100, the screw 09-120, the profile 09-130 and the sealing strip
09-150 from the cover assembly.
(2) Removal of the Sealing Strip 09-160.
(a) Remove the nut 09-100, the washer 09-110, the screw 09-120, the profile 09-140 and
the sealing strip 09-160 from the cover assembly.
(3) Removal of the Sealing Strip 09-240.
(a) Remove the nut 09-100, the washer 09-110, the screw 09-120, the profiles 09-170,
09-190,09-200, 09-210 and 09-220, and the sealing strip09-240 from the cover
assembly.
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TASK 52-81-18-000-810-A01
Disassembly of the Bearings
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
98D52109001000 Fitting Replacement Tool
Fixtures, Tools, Test and Support Equipment
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-000-801-A01 Disassembly of the FWD Fitting Assy
PMS 01-05-26
Referenced Information
TABLE 2
3. Procedure
Subtask 52-81-18-000-011-A01
A. Disassembly of the Bearings
NOTE : This procedure is applicable to the spherical bearing 02-400, 02A-400, 02B-400 and
02C-400.
(1) Disassembly of the spherical bearing with the hinge assy.
(a) Install and calibrate the 98D52109001000 Fitting Replacement Tool on the door.
(b) Disassemble the hinge assy 02-380 from the forward fitting assy 02-260. See TASK
52-81-18-000-801-A01.
(c) Press out the spherical bearing 02-400 from the hinge assy 02-380. See PMS 01-05-26
for the replacement of the spherical bearing 02-400.
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TASK 52-81-18-000-811-A01
Disassembly of the Bushes
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
suitable tool
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-300-806-A01 Replacement of the Lateral Ramp
TASK 52-81-18-000-802-A01 Disassembly of the Rear Fitting Assy
Referenced Information
TABLE 2
3. Procedure
Subtask 52-81-18-000-010-A01
A. Disassembly of the Bushes
(1) Removal of the bushes.
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Subtask 52-81-18-000-010-B01
B. Disassembly of the Bushes
(1) Removal of the bushes.
NOTE : This procedure is applicable to the bushes 02A-350, 02A-360, 02B-350, 02B-360,
02C-430 and 02C-440.
(a) Put a packing between the lugs of the FWD fitting assy 02A-260.
(b) Push out the bushes 02A-350, 02A-360 with a suitable tool.
(c) Remove the packing from the FWD fitting assy 02A-260.
(2) Removal of the bushes.
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CLEANING
TASK 52-81-18-100-801-A01
Cleaning of the Painted Components
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-81-18-100-001-A01
A. Cleaning of the Painted Components
(1) Remove all loose dirt with a vacuum cleaner or a soft brush.
(2) Carefully remove the remaining sealant and dirt with a nonmetallic scraper.
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(3) Clean the painted components with a soft brush or with a Material No. 14SBA1 Textile-
Lint free Cotton - soaked with Material No. 08ABC1 Aqueous Cleaner-Aircraft Exterior
Pressure Spraying -.
(4) Flush the painted components with clean water to remove the detergent.
(5) Dry the painted components with a hot-air blower or with a Material No. 14SBA1 Textile-
Lint free Cotton -.
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TASK 52-81-18-100-802-A01
Cleaning of the Components Which Are Not Painted
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM
THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE
SURFACE PROTECTION OF THE COMPONENT AND THE RELATED AREA.
Subtask 52-81-18-100-003-A01
A. Cleaning of the Components Which Are Not Painted
(1) Remove the loose dirt from the components which are not painted with a vacuum cleaner
or a soft brush.
(2) Carefully remove the remaining dirt with a non-metallic scraper.
(3) Clean the components which are not painted with a soft brush or with a Material No.
14SBA1 Textile-Lint free Cotton - soaked with Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
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(4) Dry the components which are not painted with a hot-air blower or with a Material No.
14SBA1 Textile-Lint free Cotton -.
Subtask 52-81-18-100-004-A01
B. Cleaning of the Bonding Points
(1) Remove the unwanted grease, oil or other contamination from the mating surfaces as
follows:
(a) Remove the loose dirt from the components with a vacuum cleaner or a soft brush.
(b) Carefully remote the remaining dirt with a non-metallic scraper.
(c) Clean the components which are not painted with a soft brush or with a Material No.
14SBA1 Textile-Lint free Cotton -soaked with Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(d) Dry the components with a hot-air blower or with a Material No. 14SBA1 Textile-Lint
free Cotton -.
(2) Make sure that the bonding area is to between 2mm (0.08 in) and 4 mm (0.16 in) larger
than the diameter of the mating surfaces.
(3) Abrade the bonding area with abrasive cloth, 120 grade.
(4) Clean the working area with a vacuum cleaner.
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INSPECTION/CHECK
TASK 52-81-18-210-801-A01
Check of the Cover Assembly
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-300-805-A01 Replacement of the Inserts
SRM 52-81-14
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-210-002-A01
A. Check of the Cover Assembly
(1) Examine the cover assembly for:
(a) Structural damage.
1 See SRM 52-81-14, Page Block 101, Config 5 for allowable damage data.
(b) Damage to the inserts
1 Damage is not permitted on the inserts.
2 See TASK 52-81-18-300-805-A01 for the replacement of the inserts.
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TASK 52-81-18-210-802-A01
Check of the Fittings, the Uplock Assy and the Lateral Ramp
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-000-801-A01 Disassembly of the FWD Fitting Assy
TASK 52-81-18-400-809-A01 Assembly of the FWD Fitting Assy
TASK 52-81-18-000-802-A01 Disassembly of the Rear Fitting Assy
TASK 52-81-18-400-808-A01 Assembly of the Rear Fitting Assy
TASK 52-81-18-000-810-A01 Disassembly of the Bearings
TASK 52-81-18-400-810-A01 Assembly of the Bearings
TASK 52-81-18-000-809-A01 Removal of the Sealing Strips
TASK 52-81-18-400-801-A01 Installation of the Sealing Strips
TASK 52-81-18-000-811-A01 Disassembly of the Bushes
TASK 52-81-18-400-811-A01 Assembly of the Bushes
TASK 52-81-18-000-804-A01 Removal/Disassembly of the Uplock Assembly
TASK 52-81-18-400-806-A01 Assembly of the Uplock Assy
TASK 52-81-18-300-806-A01 Replacement of the Lateral Ramp
TASK 52-81-18-820-806-A01 Fits and Clearances
NTM 52-81-14
SRM 51-22-00
SRM 51-11-00
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-210-004-A01
A. Check of the Forward Fitting Assy
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NOTE : This procedure is applicable to the forward fitting assy 02-260, 02A-260,
02B-260 and 02C-260.
- Cracks
- Corrosion
- Other damage.
(a) Do an approved non-destructive test if you think that there is a crack that you cannot
see clearly. See NTM 52-81-14.
(b) Cracks are not permitted.
(c) For the removal of the corrosion on the forward fitting assy 02-260, see SRM
51-22-00.
(d) Other damage. See SRM 51-11-00 for damage classification.
(e) See TASK 52-81-18-000-801-A01 and TASK 52-81-18-400-809-A01 for the
disassembly and assembly of the forward fitting assy 02-260.
(f) Examine the bushes 02-430 and 02-440 for damage.
1 See TASK 52-81-18-820-806-A01 for the permitted limits.
2 For the removal of the corrosion, see SRM 51-22-00.
3 Other damage is not permitted on the bushes 02-430 and 02-440.
4 See TASK 52-81-18-000-811-A01 and TASK 52-81-18-400-811-A01 for the
disassembly and assembly of the bushes 02-430 and 02-440.
(2) Examine the hinge assy.
NOTE : This procedure is applicable to the hinge assy 02-380, 02A-380, 02B-380 and
02C-380.
- Cracks
- Corrosion
- Other damage.
(a) Do an approved non-destructive test if you think that there is a crack that you cannot
see clearly. See NTM 52-81-14.
(b) Cracks are not permitted.
(c) For the removal of the corrosion on the hinge assy 02-380, see SRM 51-22-00.
(d) Other damage. See SRM 51-11-00 for damage classification.
(e) See TASK 52-81-18-000-801-A01 and TASK 52-81-18-400-809-A01 for the
disassembly and assembly of the hinge assy 02-380.
(f) Examine the bearing 02-400 for damage.
1 Examine the correct installation of the bearing 02-400 in the hinge assy 02-380.
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Subtask 52-81-18-210-012-A01
B. Check of the Rear Fitting
NOTE : This procedure is applicable to the rear fitting assy 03-200 and 03A-200.
- Cracks
- Corrosion
- Other damage.
(a) Do an approved non-destructive test if you think that there is a crack that you cannot
see clearly. See NTM 52-81-14.
(b) Cracks are not permitted.
(c) Remove the corrosion on the rear fitting assy 03-200. See SRM 51-22-00.
(d) Other damage. See SRM 51-11-00 for damage classifications.
(e) See TASK 52-81-18-000-802-A01 and TASK 52-81-18-400-808-A01 for the
disassembly and assembly of the rear fitting assy 03-200.
(2) Examine the hinge.
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Subtask 52-81-18-210-013-A01
C. Check of the Uplock Assy and the Lateral Ramp
(1) Examine the uplock assy for:
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NOTE : This procedure is applicable to the profiles 09-130, 09-140, 09-170, 09-190,
09-200, 09-210, 09-220 and 09-260.
(a) Damage are not permitted.
(b) See TASK 52-81-18-000-809-A01, TASK 52-81-18-400-801-A01 for the disassembly
and assembly of the profiles 09-130, 09-140, 09-170, 09-190, 09-200, 09-210, 09-220
and 09-260.
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TASK 52-81-18-210-803-A01
Check of the Step Assembly
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-000-805-A01 Disassembly of the Step Assemblies
TASK 52-81-18-400-805-A01 Assembly of the Step Assemblies
SRM 51-22-00
SRM 51-11-00
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-210-006-A01
A. Check of the Step Assembly
(1) Examine the step assembly for:
- Cracks
- Corrosion
- Other damages.
(a) Cracks, corrosion and other damages.
1 Do and approved non-destructive test if you think there is a crack that you
cannot see clearly.
2 Cracks are not permitted. See TASK 52-81-18-000-805-A01 and TASK
52-81-18-400-805-A01 for replacement of the step assembly.
3 For corrosion see SRM 51-22-00.
4 Other damages see SRM 51-11-00 for damage classification.
(b) Examine the wire-locking of the screws. In case it has lost its use, replace it. See
TASK 52-81-18-000-805-A01 and TASK 52-81-18-400-805-A01.
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TASK 52-81-18-210-804-A01
Check of the Central Ramp, the Sensor Target Assemblies and the Podger Assembly
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-300-807-A01 Replacement of the Central Ramp
TASK 52-81-18-000-806-A01 Removal of the Sensor Targets from the Supports
TASK 52-81-18-400-804-A01 Installation of the Sensor Targets to their Support
TASK 52-81-18-300-808-A01 Replacement of the Sensor Target Supports
TASK 52-81-18-000-807-A01 Removal of the Podger Assembly
TASK 52-81-18-400-803-A01 Installation of the Podger Assembly
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-210-008-A01
A. Examination of the Central Ramp
Subtask 52-81-18-210-011-A01
B. Examination of the Sensor Targets and the Podger Assembly.
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TASK 52-81-18-210-805-A01
Check of the Protective Treatment
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-300-801-A01 Repair of the Surface Protection and Paint Coating
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-210-010-A01
A. Check of the Protective Treatment
(1) Examine all component parts which have a protective treatment for:
(a) Damage to the Surface Protection
1 Damage of the surface protection is not permitted.
2 See TASK 52-81-18-300-801-A01 for repair of the surface protection.
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TASK 52-81-18-200-801-A01
Check of the Sealing Strips
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-000-809-A01 Removal of the Sealing Strips
TASK 52-81-18-400-801-A01 Installation of the Sealing Strips
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-220-004-A01
A. Check of the Sealing Strips
(1) Do a visual inspection of the sealing strips.
(a) Make sure that there are no cracks, scratches, traces of corrosion or distortion.
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TASK 52-81-18-200-802-A01
Check of the Tip Seal
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-000-808-A01 Removal of the Tip Seal
TASK 52-81-18-400-802-A01 Installation of the Tip Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-220-005-A01
A. Check of the Tip Seal
(1) Do a visual inspection of the tip seal.
(a) Make sure that there are no cracks or splits.
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TASK 52-81-18-200-803-A01
Check of the Stops
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-300-809-A01 Replacement of the Stops
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-220-006-A01
A. Check of the Stops
(1) Do a visual inspection of the stops.
(a) Make sure that there are no cracks, distortion, marks, corrosion and that their
attachment is correct.
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REPAIR
TASK 52-81-18-300-801-A01
Repair of the Surface Protection and Paint Coating
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-210-805-A01 Check of the Protective Treatment
SRM 51-73-00
SRM 51-74-00
SRM 51-75-12
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-300-002-A01
A. Repair of the Surface Protection and Paint Coating
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TASK 52-81-18-300-805-A01
Replacement of the Inserts
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-45
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-18-300-010-A01
A. Replacement of the Inserts
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TASK 52-81-18-300-806-A01
Replacement of the Lateral Ramp
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
06AAC1 Polysulfide Sealant-General Purpose Interfay -
14QJB1 Wire-Locking Dia: 1.6 mm CRES Nickel Alloy -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
13FBB2 Paste Adhesive-Epoxy Composite General Use Structure
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
SRM 51-42-21
SRM 51-42-11
Referenced Information
TABLE 3
3. Procedure
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WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU
CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR
MAKE YOU BLIND.
Subtask 52-81-18-350-012-A01
A. Replacement of the Lateral Ramp
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NOTE : All fasteners are to be wet installed with Material No. 06AAC1 Polysulfide
Sealant-General Purpose Interfay -.
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Subtask 52-81-18-350-012-B01
B. Replacement of the Lateral Ramp
PRE MOD 152462G0630
(1) Disassembly of the lateral ramp.
NOTE : All fasteners are to be wet installed with Material No. 06AAC1 Polysulfide
Sealant-General Purpose Interfay -.
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(b) Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
mating surfaces of the glider 07-240 and the ramp assy 07-270.
(c) Install the glider 07-240 with the blind bolts 07-250, 07-260 on the ramp assy 07-270.
See SRM 51-42-11 for the installation of the blind bolts 07-250, 07-260.
(d) Before the installation of the support 07-110, make sure that the shim on the cover
assembly is not damaged.
(e) Apply the Material No. 13FBB2 Paste Adhesive-Epoxy Composite General Use
Structure to the mating surfaces of the support 07-110 and the cover assembly. Let
the adhesive cure.
(f) Install the support 07-110 on the cover assembly with the bolts 07-100.
(g) Make sure that the bolts 07-100 are engaged a minimum of 6 mm (0.24 in) in the
inserts 07-130. Tighten the bolts 07-100.
(h) Safety the bolts 07-100 with Material No. 14QJB1 Wire-Locking Dia: 1.6 mm CRES
Nickel Alloy -.
(i) Install the runout tip 07-180 on the lateral ramp 07-210 with the screws 07-060, the
nuts 07-050 and the blind bolts 07-070. See SRM 51-42-11 for the installation of the
blind bolts 07-070.
(j) Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
mating surfaces of the runout tip 07-180 and the cover assembly.
(k) Install the runout tip 07-180 and the lateral ramp assembly 07-210 on the cover
assembly with the screws 07-060, 07-140, the rivets 07-170, the HI-LOK fasteners
07-160 and the collars 07-150. See SRM 51-42-21 for the installation of the collars
07-150, the HI-LOK fasteners 07-160 and the rivets 07-170.
(l) Make sure that the screws 07-060, 07-140 are engaged a minimum of 5 mm (0.20 in)
in the inserts 07-200. Tighten the screws 07-060, 07-140.
(m) Install the ramp assy 07-210 to the support 07-110 with the bolt 07-040, the washer
07-030 and the nut 07-020.
(n) Safety the nut 07-020 with a new cotter pin 07-010.
POST MOD 152462G0630
(1) Disassembly of the lateral ramp.
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NOTE : All fasteners are to be wet installed with Material No. 06AAC1 Polysulfide
Sealant-General Purpose Interfay -.
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(h) Safety the bolts 07A-100 with Material No. 14QJB1 Wire-Locking Dia: 1.6 mm CRES
Nickel Alloy -.
(i) Install the runout tip 07A-180 on the lateral ramp 07A-210 with the screws 07A-060,
the nuts 07A-050 and the blind bolts 07A-070. See SRM 51-42-11 for the installation
of the blind bolts 07A-070.
(j) Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
mating surfaces of the runout tip 07A-180 and the cover assembly.
(k) Install the runout tip 07A-180 and the lateral ramp assembly 07A-210 on the cover
assembly with the screws 07A-060, 07A-140, the rivets 07A-170, the HI-LOK
fasteners 07A-160 and the collars 07A-150. See SRM 51-42-21 for the installation of
the collars 07A-150, the HI-LOK fasteners 07A-160 and the rivets 07A-170.
(l) Make sure that the screws 07A-060, 07A-140 are engaged a minimum of 5 mm (0.20
in) in the inserts 07A-200. Tighten the screws 07A-060, 07A-140.
(m) Install the ramp assy 07A-210 to the support 07A-110 with the nuts 07A-020, the
washers 07A-035 and the bolts 07A-040.
(n) Safety the nut 07A-020 with a new cotter pin 07A-010.
ALL VARIANTS
(3) Not apply.
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TASK 52-81-18-300-807-A01
Replacement of the Central Ramp
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
06AAC1 Polysulfide Sealant-General Purpose Interfay -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
05EJL9 Epoxy Adhesive-Metal to metal - Legacy
14SBA1 Textile-Lint free Cotton -
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
04PAD2 Polyurethane Coating-- Abrasion Resistant Structure
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-02-31
PMS 01-02-27
Referenced Information
TABLE 3
3. Procedure
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Subtask 52-81-18-300-013-A01
A. Disassembly of the Central Ramp
NOTE : This procedure is applicable to the ramp blister 08-250, 08A-250, 08B-250, the teflon
sheet 08-030, 08A-030, 08B-030 and the T-sections 08-100, 08A-100, 08B-100,
08-120, 08A-120, 08B-120.
(1) Drill and remove the rivets 08-020.
(2) Remove the screws 08-010 from the teflon sheet 08-030.
(3) Remove the bonded teflon sheet 08-030 from the ramp blister 08-250 and the T-sections
08-100 and 08-120, and remove the old adhesive.
PRE MOD 23953G0210
(4) Remove the screws 08-010, the nuts 08-210, the washers 08-220 and the screws 08-230
and 08-240 from the ramp blister 08-250.
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(10) Remove the screws 08-010 and the forward and aft supports No. 2 08-150 and 08-170 from
the cover assembly.
(11) Remove the support No. 1 08-130 from the cover assembly.
(12) Remove the old sealant and adhesive from the parts with a non-metallic scraper.
Subtask 52-81-18-300-013-C01
B. Disassembly of the Central Ramp
NOTE : This procedure is applicable to the ramp blister 08B-250, the teflon sheet 08B-030 and
the T-sections 08B-100, 08B-120 .
(1) Drill and remove the rivets 08B-020.
(2) Remove the screws 08B-010 from the teflon sheet 08B-030.
(3) Remove the bonded teflon sheet 08B-030 from the ramp blister 08B-250 and the T-sections
08B-100 and 08B-120, and remove the old adhesive.
(4) Remove the screws 08B-010, the nuts 08B-210, the washers 08B-220, the screws 08B-230
and the rivets 08B-240 from the ramp blister 08B-250.
(5) Remove the ramp blister 08B-250 from the cover assembly.
(6) Drill and remove the rivets 08B-080 and the blind bolts08B-050, 08B-060, 08B-070 and
08B-090.
(7) Remove the T-section 08B-100 from the support No. 1 08B-130 and the forward and aft
supports No. 2 08B-150 and 08B-170.
(8) Remove the T-section 08B-120 from the runout-tip 08B-190 and the forward and aft
supports No. 2 08B-150 and 08B-170.
(9) Remove the screws 08B-010 and the runout-tip 08B-190 from the cover assembly.
(10) Remove the screws 08B-010 and the forward and aft supports No. 2 08B-150 and 08B-170
from the cover assembly.
(11) Remove the support No. 1 08B-130 from the cover assembly.
(12) Remove the old sealant and adhesive from the parts with a non-metallic scraper.
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Subtask 52-81-18-300-013-D01
C. Disassembly of the Central Ramp
NOTE : This procedure is applicable to the ramp blister 08C-250, 08D-250 and the T-sections
08C-100, 08D-100, 08C-120, 08D-120.
(1) Remove the screws 08C-010, the nuts 08C-210, the washers 08C-220, the screws 08C-230
and the rivet 08C-240 from the ramp blister 08C-250.
(2) Remove the ramp blister 08C-250 from the cover assembly.
(3) Drill and remove the rivets 08C-080 and the blind bolts 08C-050, 08C-060, 08C-070 and
08C-090.
(4) Remove the T-section 08C-100 from the support No. 1 08C-130 and the forward and aft
supports No. 2 08C-150 and 08C-170.
(5) Remove the T-section 08C-120 from the runout tip 08C-190 and the forward and aft
supports No. 2 08C-150 and 08C-170.
(6) Remove the screws 08C-010 and the runout tip 08C-190 from the cover assembly.
(7) Remove the screws 08C-010 and the forward and aft supports No. 2 08C-150 and 08C-170
from the cover assembly.
(8) Remove the support No. 1 08C-130 from the cover assembly.
(9) Remove the old sealant and adhesive from the parts with a non-metallic scraper.
Subtask 52-81-18-350-001-A01
D. Assembly of the Central Ramp
NOTE : Unless indicated all fasteners and mating surfaces are to be wet installed with Material
No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -.
NOTE : This procedure is applicable to the ramp blister 08-250, 08A-250, 08B-250, the teflon
sheet 08-030, 08A-030, 08B-030 and the T-sections 08-100, 08A-100, 08B-100,
08-120 08A-120, 08B-120.
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(1) Clean the mating surfaces of the support No. 1 08-130, the forward and aft supports No. 2
08-150 and 08-170, the runout tip 08-190 and the cover assembly with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(2) Apply Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy to the mating surfaces
of the support No. 1 08-130, the forward and aft supports No. 2 08-150 and 08-170, the
runout tip 08-190 and the cover assembly.
(3) Install the runout tip 08-190 to the cover assembly with the screws 08-010.
(4) Install the forward and aft supports No. 2 08-150 and 08-170 to the cover assembly with
the screws 08-010.
(5) Install the T-section 08-120 to the runout tip 08-190 with the blind bolts 08-090.
(6) Install the T-section 08-120 to the forward and aft supports No. 2 08-150 and 08-170 with
the rivets 08-080.
(7) Install the T-section 08-100 to the forward and aft supports No. 2 08-150 and 08-170 with
the rivets 08-080.
(8) Install the T-section 08-100 together with the support No. 1 08-130 to the cover assembly
with the blind bolts 08-050, 08-060 and 08-070.
(9) Clean the mating surfaces of the ramp blister 08-250 and the support No. 1 08-130 with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(10) Apply Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy to the mating surfaces
of the ramp blister 08-250 and the support No. 1 08-130.
PRE MOD 23953G0210
(11) Install the ramp blister 08-250 to the cover assembly with the screws 08-010, 08-230,
08-240 the washers 08-220 and the nuts 08-210.
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(14) If the bonding primer of the ramp blister 08-250 and the T-sections 08-100 and 08-120 is
damaged, do the subsequent steps. If the bonding primer is in good condition, go to step .
(15) Remove the bonding primer with emery cloth Grade 240 to 400.
(16) Clean the mating surfaces of the ramp blister 08-250 and the T-sections 08-100 and 08-120
with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(17) Apply bonding primer to the mating surfaces of the ramp blister 08-250 and the T-sections
08-100 and 08-120, according to ABP4- 1123 PMS 01-02-27 Application of Primer.
(18) Go to step .
(19) Rub lightly the mating surfaces of the ramp blister 08-250 and the T-sections 08-100 and
08-120 with emery cloth Grade 240 to 400.
(20) Clean the mating surfaces of the ramp blister 08-250 and the T-sections 08-100 and 08-120
with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(21) Apply Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy to the mating surfaces
of the teflon sheet 08-030 and the T-sections 08-100 and 08-120.
(22) Install the teflon sheet 08-030 to the ramp blister 08-250 with the screws 08-010.
Subtask 52-81-18-350-001-C01
E. Assembly of the Central Ramp
NOTE : Unless indicated all fasteners and mating surfaces are to be wet installed with Material
No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -.
NOTE : This procedure is applicable to the ramp blister 08B-250, the teflon sheet 08B-030 and
the T-sections 08B-100, 08B-120 .
(1) Clean the mating surfaces of the support No. 1 08B-130, the forward and aft supports No.
2 08B-150 and 08B-170, the runout tip 08B-190 and the cover assembly with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(2) Apply Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy to the mating surfaces
of the support No. 1 08B-130, the forward and aft supports No. 2 08B-150 and 08B-170,
the runout tip 08B-190 and the cover assembly.
(3) Install the runout tip 08B-190 to the cover assembly with the screws 08B-010.
(4) Install the forward and aft supports No. 2 08B-150 and 08B-170 to the cover assembly
with the screws 08B-010.
(5) Install the T-section 08B-120 to the runout tip 08B-190 with the blind bolts 08B-090.
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(6) Install the T-section 08B-120 to the forward and aft supports No. 2 08B-150 and 08B-170
with the rivets 08B-080.
(7) Install the T-section 08B-100 to the forward and aft supports No. 2 08B-150 and 08B-170
with the rivets 08B-080.
(8) Install the T-section 08B-100 together with the support No. 1 08B-130 to the cover
assembly with the blind bolts 08B-050, 08B-060 and 08B-070.
(9) Clean the mating surfaces of the ramp blister 08C-250 and the support No. 1 08B-130 with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(10) Apply Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy to the mating surfaces
of the ramp blister 08B-250 and the support No. 1 08C-130.
(11) Install the ramp blister 08B-250 to the cover assembly with the screws 08B-010, 08B-230,
the washers 08B-220, the nuts 08B-210 and the rivets 08B-240.
(12) Identify the mating surfaces of the teflon sheet 08B-030 with the ramp blister 08B-250 and
the T-sections 08B-100 and 08B-120. On the mating surfaces of the teflon sheet 08B-030
only, do a pre - treatment according to ABP5 - 1148 PMS 01-02-31 Pre-Treatment of the
P.T.F.E. Surfaces.
(13) Identify the mating surfaces of the ramp blister 08B-250 and the T-sections 08B-100 and
08B-120 with the teflon sheet 08B-030, On the mating surfaces of the ramp blister
08B-250 and the T-sections 08B-100 and 08B-120 only, examine the condition of the
bonding primer.
(14) If the bonding primer of the ramp blister 08B-250 and the T-sections 08B-100 and 08B-120
is damaged, do the subsequent steps. If the bonding primer is in good condition, go to step
.
(15) Remove the bonding primer with emery cloth (Grade 240 to 400).
(16) Clean the mating surfaces of the ramp blister 08B-250 and the T-sections 08B-100 and
08B-120 with Material No. 14SBA1 Textile-Lint free Cotton - soaked with Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(17) Apply bonding primer to the mating surfaces of the ramp blister 08B-250 and the T-
sections 08B-100 and 08B-120, according to ABP4- 1123 PMS 01-02-27 Application of
Primer.
(18) Go to step .
(19) Rub lightly the mating surfaces of the ramp blister 08B-250 and the T-sections 08B-100
and 08B-120 with emery cloth (Grade 240 to 400).
(20) Clean the mating surfaces of the ramp blister 08B-250 and the T-sections 08B-100 and
08B-120 with Material No. 14SBA1 Textile-Lint free Cotton - soaked with Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(21) Apply the Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy to the mating
surfaces of the teflon sheet 08B-030 and the T-sections 08B-100 and 08B-120.
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(22) Install the teflon sheet 08B-030 to the ramp blister 08B-250 with the screws 08B-010.
Subtask 52-81-18-350-001-D01
F. Assembly of the Central Ramp
NOTE : This procedure is applicable to the ramp blister 08C-250, 08D-250 and the T-sections
08C-100, 08D-100, 08C-120, 08D-120.
(1) Clean the mating surfaces of the support No. 1 08C-130, the forward and aft supports No.
2 08C-150 and 08C-170, the runout-tip 08C-190 and the cover assembly with the Material
No. 14SBA1 Textile-Lint free Cotton -.
(2) Apply the Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy to the mating
surfaces of the support No. 1 08C-130, the forward and aft supports No. 2 08C-150 and
08C-170, the runout-tip 08C-190 and the cover assembly.
(3) Install the runout-tip 08C-190 to the cover assembly with the screws 08C-010.
(4) Install the forward and aft supports No. 2 08C-150 and 08C-170 to the cover assembly with
the screws 08C-010.
(5) Install the T-section 08C-120 to the runout-tip 08C-190 with the blind bolts 08C-090.
(6) Install the T-section 08C-120 to the forward and aft supports No. 2 08C-150 and 08C-170
with the rivets 08C-080.
(7) Install the T-section 08C-100 to the forward and aft supports No. 2 08C-150 and 08C-170
with the rivets 08C-080.
(8) Install the T-section 08C-100 together with the support No. 1 08C-130 to the cover
assembly with the blind bolts 08C-050, 08C-060, 08C-070.
(9) Clean the mating surfaces of the ramp blister 08C-250 and the support No. 1 08C-130 with
the Material No. 14SBA1 Textile-Lint free Cotton -.
(10) Apply the Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy to the mating
surfaces of the ramp blister 08C-250 and the support No. 1 08C-130.
(11) Install the ramp blister 08C-250 to the cover assembly with the screws 08C-010, 08C-230,
the washers 08C-220, the nuts 08C-210 and the rivets 08C-240.
(12) Remove the abrasion resistant coating withemery cloth (Grade 240 to 400).
(13) Clean the mating surfaces of the T-sections 08C-100 and 08C-120 and the ramp blister
08C-250 with Material No. 14SBA1 Textile-Lint free Cotton -.
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(14) Apply the Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion
Yellow - to the surfaces of the T-sections 08C-100 and 08C-120 and the ramp blister
08C-250 if necessary.
(15) Apply the Material No. 04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
to the surfaces of the T-sections 08C-100 and 08C-120 and the ramp blister 08C-250.
(16) Apply the Material No. 04PAD2 Polyurethane Coating-- Abrasion Resistant Structure. Let
it dry.
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TASK 52-81-18-300-808-A01
Replacement of the Sensor Target Supports
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
06AAC1 Polysulfide Sealant-General Purpose Interfay -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-81-18-300-015-A01
A. Replacement of the Sensor Target Supports
NOTE : All fasteners are to be wet installed with Material No. 06AAC1 Polysulfide Sealant-
General Purpose Interfay - .
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(1) Remove the collars 09-010 the HI-LOK fasteners 09-020 and the supports 09-090 from the
cover assembly.
(2) Remove the old sealant from the cover assembly with a non-metallic scraper.
(3) Clean the mating surfaces of the cover assembly with Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(4) Apply Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the mating
surfaces of the support 09-090 and the cover assembly. Let the sealant dry, see
manufacturer’s instructions.
(5) Install the support 09-090 with the HI-LOK fasteners 09-020 and the collars 09-010. Use
oversize HI-LOKs if required.
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TASK 52-81-18-300-809-A01
Replacement of the Stops
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-81-18-300-017-A01
A. Replacement of the Stops
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(6) Install the stops 09-370, 09-380 and 09-390 to the cover assembly with the rivets 09-360.
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TASK 52-81-18-300-810-A01
Replacement of the Identification Plate
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
05EML8 Epoxy Adhesive-- - Legacy 2
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
Consumable Materials
TABLE 1
3. Procedure
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Subtask 52-81-18-300-019-A01
A. Replacement of the Identification Plate
Subtask 52-81-18-300-019-B01
B. Replacement of the Identification Plate
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(8) Apply Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the new
rivets 01-240.
(9) Install the new rivets 01-240 on the identification plate 01-230.
(10) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the head
of the rivets 01-240.
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ASSEMBLY
TASK 52-81-18-400-801-A01
Installation of the Sealing Strips
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component, which are not permanently attached.
2. Procedure
Subtask 52-81-18-400-001-A01
A. Installation of the Sealing Strips
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TASK 52-81-18-400-802-A01
Installation of the Tip Seal
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component, which are not permanently attached.
2. Procedure
Subtask 52-81-18-400-002-A01
A. Installation of the Tip Seal
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TASK 52-81-18-400-803-A01
Installation of the Podger Assembly
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component, which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-81-18-991-004-A FIGURE 52-81-18-991-004-A-Podger Adjustment
Referenced Information
TABLE 2
3. Procedure
Subtask 52-81-18-400-003-A01
A. Installation of the Podger Assembly.
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(b) Apply the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - to the
mating surfaces of the fitting 05-080 and the cover assembly
(c) Install the fitting 05-080 to the cover assembly with the screw 05-070.
(2) Installation of the Gear Pod Assembly 05-030.
(a) Install the gear pod assembly 05-030 to the fitting 05-080 with the screw 05-020 and
the nut05-010 .
NOTE : Adjust the position of the gear pod assembly according with the tyre type
(See FIGURE 52-81-18-991-004-A).
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F_CM_528118_1_0040101_01_00
Podger Adjustment
FIGURE-52-81-18-991-004-A01
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TASK 52-81-18-400-804-A01
Installation of the Sensor Targets to their Support
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component, which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
05EML9 Epoxy Adhesive-- - Legacy 1
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-81-18-400-004-A01
A. Installation of the Sensor Targets to their Support
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TASK 52-81-18-400-805-A01
Assembly of the Step Assemblies
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
14QJB1 Wire-Locking Dia: 1.6 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1
3. Procedure
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU
CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR
MAKE YOU BLIND.
Subtask 52-81-18-400-005-A01
A. Assembly of the Step Assemblies
BEFORE MOD. 25226G0271
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Subtask 52-81-18-400-005-B01
B. Assembly of the Step Assemblies
(1) Assembly of the step assembly.
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Subtask 52-81-18-400-005-C01
C. Assembly of the Step Assemblies
(1) Assembly of the step assembly.
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Subtask 52-81-18-400-005-D01
D. Assembly of the Step Assemblies
BEFORE MOD 152462G0630
(1) Assembly of the step assembly.
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TASK 52-81-18-400-806-A01
Assembly of the Uplock Assembly
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
04TMB2 Varnish-- Electrical Bonding Structure
Consumable Materials
TABLE 1
C.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-81-18-991-005-A FIGURE 52-81-18-991-005-A-Neutral Position of the Arm
Referenced Information
TABLE 3
3. Procedure
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Subtask 52-81-18-400-006-A01
A. Assembly of the Uplock Assembly
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all movable parts.
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(k) Apply the Material No. 04TMB2 Varnish-- Electrical Bonding Structure on the edges
between the fluted plate 04-330 and the fitting 04-320.
(2) Assembly of the side fittings.
NOTE : The pin 04-210 must be between the forked end of the side fitting 04-270.
(3) Assembly of the torque shaft.
NOTE : Make sure that the neutral position is correct. See FIGURE
52-81-18-991-005-A.
(d) Safety the nuts 04-180 with the cotter pins 04-170.
(4) Assembly of the roller.
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(c) Install the roller 04-100 and the bushes 04-110 with the bolt 04-090, the washer
04-080 and the nut 04-070.
(d) Safety the nut 04-070 with the cotter pin 04-060.
(e) Fill the lubrication fitting 04-050 with Material No. 03HBD9 Synthetic Ester base
Grease-General Purpose Low Temp - .
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14,09 ±1
F_CM_528118_1_0050101_01_00
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TASK 52-81-18-400-808-A01
Assembly of the Rear Fitting Assy
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
13FBB2 Paste Adhesive-Epoxy Composite General Use Structure
14QJB1 Wire-Locking Dia: 1.6 mm CRES Nickel Alloy -
14SBA1 Textile-Lint free Cotton -
04TMB2 Varnish-- Electrical Bonding Structure
06ABA1 Polysulfide Sealant-Fuel Tank Brushable -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
04QAB2 Coating-- Flexible Structure
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-100-801-A01 Cleaning of the Painted Components
TASK 52-81-18-100-802-A01 Cleaning of the Components Which Are Not Painted
TASK 52-81-18-400-811-A01 Assembly of the Bushes
SRM 51-42-21
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REFERENCE DESIGNATION
FIGURE 52-81-18-991-017-A FIGURE 52-81-18-991-017-A-Rear Fitting Assy
Referenced Information
TABLE 3
3. Procedure
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU
CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR
MAKE YOU BLIND.
Subtask 52-81-18-400-008-A01
A. Assembly of the Rear Fitting Assy
(1) Assembly of the rear fitting assy.
NOTE : This procedure is applicable to the rear fitting assy 03-200 and 03A-200.
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(d) Make sure that the bolts 03-160 and 03-170 are in correct condition and the diameter
is between 6.32 mm (0.2488 in) and 6.34 mm (0.2496 in).
(e) Make sure that the holes of the rear fitting assy 03-200 for the bolts 03-160 and
03-170 are in correct conditions and the diameter is between 6.4 mm (0.252 in) and
6.5 mm (0.256 in).
(f) Apply a layer of Material No. 13FBB2 Paste Adhesive-Epoxy Composite General Use
Structure to the mating surface of the rear fitting assy 03-200 and the cover
assembly.
(g) Install the rear fitting assy 03-200 with the bolts 03-160 and 03-170, the screws
03-180, the washers 03-030 and the nuts 03-020 to the cover assembly.
(h) Make sure that the bolts 03-160 and 03-170 engaged a minimum of 6 mm (0.24 in) in
the inserts 03-190.
(i) Safety the nuts 03-020 with the cotter pins 03-010 and the bolts 03-160 and 03-170
with Material No. 14QJB1 Wire-Locking Dia: 1.6 mm CRES Nickel Alloy -.
(j) Remove the unwanted Material No. 13FBB2 Paste Adhesive-Epoxy Composite
General Use Structure with a Material No. 14SBA1 Textile-Lint free Cotton -.
(k) Apply a layer of Material No. 04TMB2 Varnish-- Electrical Bonding Structure on the
edges between the rear fitting assy 03-200 and the cover assembly.
(l) Clean the mating surfaces of the bracket 03-080 and the rear fitting assy 03-200, and
the mating surfaces of the bracket 03-080 and the bonding strap 03-050. See TASK
52-81-18-100-801-A01 and TASK 52-81-18-100-802-A01.
(m) Put the bracket 03-080 in the correct position in the rear fitting assy 03-200 and the
cover assembly.
(n) Install the rivet 03-070 and the bolt 03-060, the washer 03-030 and the nut 03-020.
See SRM 51-42-21 for the installation of the rivet 03-070.
(o) Safety the nut 03-020 with the new cotter pin 03-010.
(p) Put the bonding strap 03-050 in the correct position on the bracket 03-080.
(q) Install the bonding strap 03-050 with the bolt 03-040, the washer 03-030 and the nut
03-020.
(r) Safety the nut 03-020 with the new cotter pin 03-010.
(s) Apply the Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable - on the
bolts 03-040 and 03-060, the washers 03-030 and the nuts 03-020 and the cotter pin
03-010.
1 The layer of Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -
must cover a minimum area around the mating surfaces of 10 mm (0.39 in).
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(t) Apply the Material No. 04TMB2 Varnish-- Electrical Bonding Structure on the
Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable - around to between 2
and 3 mm (0.08 and 0.12 in).
(2) Assembly of the hinge.
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B
POSITIONING
TOOL
FORWARD
REAR
FITTING
A FITTING
BUSH
HINGE
FITTING
L_CM_528118_1_0170101_01_00
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TASK 52-81-18-400-809-A01
Assembly of the FWD Fitting Assy
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
13FBB2 Paste Adhesive-Epoxy Composite General Use Structure
14QJB1 Wire-Locking Dia: 1.6 mm CRES Nickel Alloy -
06ABA1 Polysulfide Sealant-Fuel Tank Brushable -
04TMB2 Varnish-- Electrical Bonding Structure
14SBA1 Textile-Lint free Cotton -
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
04QAB2 Coating-- Flexible Structure
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-100-801-A01 Cleaning of the Painted Components
TASK 52-81-18-100-802-A01 Cleaning of the Components Which Are Not Painted
TASK 52-81-18-400-810-A01 Assembly of the Bearings
SRM 51-42-21
SRM 51-42-11
FIGURE 52-81-18-991-012-A FIGURE 52-81-18-991-012-A-FWD Fitting Assy
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REFERENCE DESIGNATION
FIGURE 52-81-18-991-009-A FIGURE 52-81-18-991-009-A-Hinge Assy
FIGURE 52-81-18-991-012-B FIGURE 52-81-18-991-012-B-FWD Fitting Assy
FIGURE 52-81-18-991-009-B FIGURE 52-81-18-991-009-B-Hinge Assy
Referenced Information
TABLE 3
3. Procedure
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU
CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR
MAKE YOU BLIND.
Subtask 52-81-18-400-009-A01
A. Assembly of the FWD Fitting Assy
PRE MOD 24428G0235 and PRE SB 52-1058
(1) Assembly of the FWD fitting assy.
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(b) Before the installation of the FWD fitting assy 02-260 make sure that the shim
between the FWD fitting assy 02-260 and the cover assembly is not damaged.
(c) Make sure that the diameters of the screws 02-170, the bolts 02-180, 02-190 and
02-200 and the pin rivets 02-240 and 02-250 and that the diameter of the holes in the
FWD fitting assy 02-260 are in the correct limits. See TABLE 4 and FIGURE
52-81-18-991-012-A.
BOLTS, SCREWS AND PIN
FWD FITTING ASSY HOLES
RIVETS DIAMETER
LOC NO. IPL ITEM NO. DIAMETER DIMENSION
DIMENSION
MIN MAX MIN MAX
1 02-170 6.32 mm 6.35 mm 6.50 mm 6.60 mm
(0.2488 in) (0.2500 in) (0.2559 in) (0.2598 in)
2 02-240, 6.34 mm 6.35 mm 6.34 mm 6.36 mm
02-250 (0.2496 in) (0.2500 in) (0.2496 in) (0.2504 in)
3 02-180 6.32 mm 6.35 mm 6.40 mm 6.50 mm
(0.2488 in) (0.2500 in) (0.2520 in) (0.2559 in)
4 02-190, 02-200 6.32 mm 6.35 mm 6.34 mm 6.36 mm
(0.2488 in) (0.2500 in) (0.2496 in) (0.2504 in)
Bolts, Screws, Pin Rivets and Holes Diameter Dimension
TABLE 4
(d) Apply a layer of Material No. 13FBB2 Paste Adhesive-Epoxy Composite General Use
Structure to the mating surface of the FWD fitting assy 02-260 and the cover
assembly.
(e) Install the FWD fitting assy 02-260 on the cover assembly in the correct position.
(f) Install the bolts 02-180, 02-190 and 02-200, the screws 02-170, the washers 02-030
and the nuts 02-020 on the FWD fitting assy 02-260. Tighten the nuts 02-020 and
the bolts 02-180, 02-190 and 02-200.
(g) Make sure that the bolts 02-180, 02-190 and 02-200 are engaged a minimum of 6 mm
(0.24 in) in the inserts 02-210.
(h) Safety the nuts 02-020 with the new cotter pins 02-010.
(i) Safety the bolts 02-180, 02-190 and 02-200 with Material No. 14QJB1 Wire-Locking
Dia: 1.6 mm CRES Nickel Alloy -.
(j) Install the pin rivets 02-240 and 02-250, through the cover assembly and the FWD
fitting assy 02-260, and the collars 02-230. See SRM 51-42-21 for the installation of
the pin rivets 02-240 and 02-250 and the collars 02-230.
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(k) Clean the mating surfaces of the profile 02-070 and the FWD fitting assy 02-260 and
the mating surfaces of the profile 02-070 and the bonding strap 02-050. See TASK
52-81-18-100-802-A01.
(l) Install the profile 02-070 with the bolt 02-060, the washer 02-030 and the nut 02-020
on the FWD fitting assy 02-260.
(m) Safety the nut 02-020 with the new cotter pin 02-010.
(n) Apply the Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable - on the
bolt 02-060, the nut 02-020, the washer 02-030 and the cotter pin 02-010.
1 The layer of Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -
must cover a minimum area around the mating surfaces of 10 mm (0.39 in).
(o) Apply a layer of Material No. 04TMB2 Varnish-- Electrical Bonding Structure on the
Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -.
(p) Make sure that the layer of Material No. 04TMB2 Varnish-- Electrical Bonding
Structure covers an area around the Material No. 06ABA1 Polysulfide Sealant-Fuel
Tank Brushable - between 3 and 5 mm (0.12 and 0.20 in).
(q) Install the bonding strap 02-050 with the bolt 02-040, the washer 02-030 and the nut
02-020 on the profile 02-070.
(r) Safety the nut 02-020 with the new cotter pin 02-010.
(s) Apply the Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable - on the
bolt 02-040, the nut 02-020, the washer 02-030 and the cotter pin 02-010.
1 The layer of Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -
must cover a minimum area around the mating surfaces of 10 mm (0.39 in).
(t) Apply a layer of Material No. 04TMB2 Varnish-- Electrical Bonding Structure on the
Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -.
(u) Make sure that the layer of Material No. 04TMB2 Varnish-- Electrical Bonding
Structure covers an area around the Material No. 06ABA1 Polysulfide Sealant-Fuel
Tank Brushable - between 3 and 5 mm (0.12 and 0.20 in).
(2) Assembly of the hinge assy.
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3 Make sure that the outer diameter of the bearing 02-400 is in the correct limits
between 30.15 mm (1.1870 in) and 30.16 mm (1.1874 in).
4 Install the bearing 02-400 into the new hinge assy 02-380. See TASK
52-81-18-400-810-A01.
5 Clean the matting surfaces of the hinge assy 02-380 and the FWD fitting assy
02-260. See TASK 52-81-18-100-801-A01 and TASK 52-81-18-100-802-A01.
6 Use the 98D52109001000 Fitting Replacement Tool to put the new hinge assy
02-380, with the bearing 02-400 installed, in the correct position on the FWD
fitting assy 02-260.
7 Hold tightly together, the new hinge assy 02-380 and the FWD fitting assy
02-260.
8 Use a drill to drill the holes in the new hinge assy 02-380 using as reference the
existing holes in the FWD fitting assy 02-260.
9 Remove the new hinge assy 02-380 and deburr the holes.
10 Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -
to the mating surfaces between the new hinge assy 02-380 and the FWD fitting
assy 02-260.
11 Use the 98D52109001000 Fitting Replacement Tool to put the new hinge assy
02-380 in the correct position on the FWD fitting assy 02-260.
12 Install the bolts 02-310, 02-340 and 02-370 soaked with Material No. 06AAC1
Polysulfide Sealant-General Purpose Interfay -.
13 Install the washers 02-300, 02-330 and 02-360, and the nuts 02-290, 02-320 and
02-350. Tighten the nuts 02-290, 02-320 and 02-350.
14 Safety the nuts 02-290, 02-320 and 02-350 with the new cotter pins 02-280.
15 Remove the unwanted Material No. 06AAC1 Polysulfide Sealant-General
Purpose Interfay - with a Material No. 14SBA1 Textile-Lint free Cotton -.
16 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the head of the bolts 02-310, 02-340 and 02-370 and the nuts 02-290, 02-320
and 02-350. Let the sealant dry.
17 Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - on
the edges between the new hinge assy 02-380 and the FWD fitting assy 02-260.
Let the sealant dry.
18 Apply a coat of Material No. 04QAB2 Coating-- Flexible Structure on the
Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - and
Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet -. Let the
coating dry.
19 Remove the 98D52109001000 Fitting Replacement Tool from the door.
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3 Clean the matting surfaces of the hinge assy 02-380 and the FWD fitting assy
02-260. See TASK 52-81-18-100-801-A01 and TASK 52-81-18-100-802-A01.
4 Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -
to the mating surfaces between the new hinge assy 02-380 and the FWD fitting
assy 02-260.
5 Use the 98D52109001000 Fitting Replacement Tool to put the hinge assy
02-380, with the bearing 02-400 installed, in the correct position on the FWD
fitting assy 02-260.
6 Install the bolts 02-310, 02-340 and 02-370 soaked with Material No. 06AAC1
Polysulfide Sealant-General Purpose Interfay -.
7 Install the washers 02-300, 02-330 and 02-360, and the nuts 02-290, 02-320 and
02-350. Tighten the nuts 02-290, 02-320 and 02-350.
8 Safety the nuts 02-290, 02-320 and 02-350 with the new cotter pins 02-280.
9 Remove the unwanted Material No. 06AAC1 Polysulfide Sealant-General
Purpose Interfay - with a Material No. 14SBA1 Textile-Lint free Cotton -.
10 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the head of the bolts 02-310, 02-340 and 02-370 and the nuts 02-290, 02-320
and 02-350. Let the sealant dry.
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(d) Clean the mating surfaces of the FWD fitting assy 02A-260 and the cover assembly
with a soft brush or with a Material No. 14SBA1 Textile-Lint free Cotton - soaked
with Material No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -.
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(e) Apply a layer of Material No. 13FBB2 Paste Adhesive-Epoxy Composite General Use
Structure to the mating surfaces of the FWD fitting assy 02A-260, and the cover
assembly.
(f) Install the FWD fitting assy 02A-260 on the cover assembly in the correct position.
(g) Install the bolts 02A-180, 02A-190 and 02A-200, the screws 02A-170, the washer
02A-030 and the nut 02A-020 in the FWD fitting assy 02A-260. Tighten the nuts
02A-020 and the bolts 02A-180, 02A-190 and 02A-200.
(h) Make sure that the bolts 02A-180, 02A-190 and 02A-200 are engaged a minimum of
6 mm (0.24 in) in the inserts 02A-210.
(i) Safety the nut 02A-020 with the new cotter pin 02A-010.
(j) Safety the bolts 02A-180, 02A-190 and 02A-200 with Material No. 14QJB1 Wire-
Locking Dia: 1.6 mm CRES Nickel Alloy -.
(k) Install the pin rivets 02A-240, 02A-250, through the cover assembly and the FWD
fitting assy 02A-260, and the collars 02A-230. See SRM 51-42-21 for the installation
of the pin rivets 02A-240, 02A-250 and the collars 02A-230.
(l) Clean the mating surfaces of the profile 02A-330 and the FWD fitting assy 02A-260,
and the mating surfaces of the profile 02A-330 and the bonding strap 02A-050 . See
TASK 52-81-18-100-802-A01.
(m) Install the profile 02A-330 with the bolt 02A-340, the rivet 02A-320, the washer
02A-300 and the nut 02A-290 on the FWD fitting assy 02A-260. See SRM 51-42-11
for the installation of the rivet 02A-320.
(n) Safety the nut 02A-290 with the new pin-cotter 02A-280.
(o) Install the bonding strap 02A-050 with the bolt 02A-040, the washer 02A-030 and the
nut 02A-020 on the profile 02A-330.
(p) Safety the nut 02A-020 with the new cotter pin 02A-010.
(q) Apply Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable - on the bolt
02A-040, the washer 02A-030, the nut 02A-020 and the cotter pin 02A-010.
1 The layer of Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -
must cover a minimum area around the mating surfaces of 10 mm (0.39 in).
(r) Apply a layer of Material No. 04TMB2 Varnish-- Electrical Bonding Structure on
Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -.
(s) Make sure that the layer of Material No. 04TMB2 Varnish-- Electrical Bonding
Structure covers an area around the Material No. 06ABA1 Polysulfide Sealant-Fuel
Tank Brushable - between 3 and 5 mm (0.12 and 0.20 in).
(2) Assembly of the hinge assy.
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3 Clean the matting surfaces of the hinge assy 02A-380 and the FWD fitting assy
02A-260. See TASK 52-81-18-100-801-A01 and TASK 52-81-18-100-802-A01.
4 Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -
to the mating surfaces between the new hinge assy 02A-380 and the FWD
fitting assy 02A-260.
5 Use the 98D52109001000 Fitting Replacement Tool to put the new hinge assy
02A-380 in the correct position on the FWD fitting assy 02A-260.
6 Install the bolts 02A-310 and 02A-340 soaked with Material No. 06AAC1
Polysulfide Sealant-General Purpose Interfay -.
7 Install the washers 02A-300 and the nuts 02A-290. Tighten the nuts 02A-290.
8 Safety the nuts 02A-290 with the new cotter pins 02A-280.
9 Remove the unwanted Material No. 06AAC1 Polysulfide Sealant-General
Purpose Interfay - with a Material No. 14SBA1 Textile-Lint free Cotton -.
10 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the head of the bolts 02A-310 and 02A-340 and the nuts 02A-290. Let the
sealant dry.
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(d) Clean the matting surfaces of the FWD fitting assy 02C-260 and the cover assembly
with a soft brush or with a Material No. 14SBA1 Textile-Lint free Cotton - soaked
with Material No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -.
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(e) Apply a layer of Material No. 13FBB2 Paste Adhesive-Epoxy Composite General Use
Structure to the mating surface of the FWD fitting assy 02C-260 and the cover
assembly.
(f) Install the FWD fitting assy 02C-260 on the cover assembly in the correct position.
(g) Install the bolts 02C-180, 02C-190 and 02C-200, the screws 02C-170, the washers
02C-030 and the nuts 02C-020 in the FWD fitting assy 02C-260. Tighten the nuts
02C-020 and the bolts 02C-180, 02C-190 and 02C-200.
(h) Make sure that the bolts 02C-180, 02C-190, 02C-200 are engaged a minimum of 6
mm (0.24 in) in the inserts 02C-210.
(i) Safety the nuts 02C-020 with the new cotter pins 02C-010.
(j) Safety the bolts 02C-180, 02C-190 and 02C-200 with Material No. 14QJB1 Wire-
Locking Dia: 1.6 mm CRES Nickel Alloy -.
(k) Install the pin rivets 02C-240, 02C-250 through the cover assembly and the FWD
fitting assy 02C-260, and the collars 02C-230. See SRM 51-42-21 for the installation
of the pin rivets 02C-240, 02C-250 and the collars 02C-230.
(l) Clean the matter surfaces of the profile 02C-070 and the FWD fitting assy 02C-260
and the matter surfaces of the profile 02C-070 and the bonding strap 02C-050. See
TASK 52-81-18-100-802-A01.
(m) Install the profile 02C-070 with the bolt 02C-060, the washer 02C-030 and the nut
02C-020 to the FWD fitting assy 02C-260.
(n) Safety the nut 02C-020 with the new cotter pin 02C-010.
(o) Apply the Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable - on the
bolt 02C-040, the washer 02C-030 and the nut 02C-020 and the cotter pin 02C-010.
1 The layer of Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -
must cover a minimum area around the mating surfaces of 10 mm (0.39 in).
(p) Apply a layer of Material No. 04TMB2 Varnish-- Electrical Bonding Structure on
Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -.
(q) Make sure that the layer of Material No. 04TMB2 Varnish-- Electrical Bonding
Structure covers an area around the Material No. 06ABA1 Polysulfide Sealant-Fuel
Tank Brushable - between 3 and 5 mm (0.12 and 0.20 in).
(r) Install the bonding strap 02C-050 with the bolt 02C-040, the washer 02C-030 and the
nut 02C-020 to the profile 02C-070.
(s) Safety the nut 02C-020 with the new cotter pin 02C-010.
(t) Apply the Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable - on the
bolt 02C-040, the washer 02C-030 and the nut 02C-020 and the cotter pin 02C-010.
1 The layer of Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -
must cover a minimum area around the mating surfaces of 10 mm (0.39 in).
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(u) Apply a layer of Material No. 04TMB2 Varnish-- Electrical Bonding Structure on
Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -.
(v) Make sure that the layer of Material No. 04TMB2 Varnish-- Electrical Bonding
Structure covers an area around the Material No. 06ABA1 Polysulfide Sealant-Fuel
Tank Brushable - between 3 and 5 mm (0.12 and 0.20 in).
(2) Assembly of the hinge assy.
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14 Safety the nuts 02C-290 and 02C-350 with the new cotter pins 02C-280.
15 Remove the unwanted Material No. 06AAC1 Polysulfide Sealant-General
Purpose Interfay - with a Material No. 14SBA1 Textile-Lint free Cotton -.
16 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the head of the bolts 02C-310, 02C-340, 02C-370 and 02C-375 and the nuts
02C-290 and 02C-350. Let the sealant dry.
17 Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - on
the edges between the new hinge assy 02C-380 and the FWD fitting assy
02C-260. Let the sealant dry.
18 Apply a coat of Material No. 04QAB2 Coating-- Flexible Structure on the
Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - and
Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet -. Let the
coating dry.
19 Remove the 98D52109001000 Fitting Replacement Tool from the door.
(b) Installation of the removed hinge assy.
1 Clean the hinge assy 02C-380, the bearing 02C-400 and the bush 03A-270. See
TASK 52-81-18-100-801-A01 and TASK 52-81-18-100-802-A01.
2 Make sure that the diameter of the bolts 02C-310, 02C-340, 02C-370 and
02C-375 and that the diameter of the holes in the hinge assy 02C-380 and the
FWD fitting assy 02C-260 are in the correct limits. See TABLE 9 and FIGURE
52-81-18-991-009-A.
FWD FITTING ASSY AND
BOLTS DIAMETER
HINGE ASSY HOLES
6 LOC NO. IPL ITEM NO. DIMENSION
DIAMETER DIMENSION
MIN MAX MIN MAX
1 02C-310 6.32 m (0.2488 6.34 m (0.2496 6.31 mm 6.35 mm
in) in) (0.2484 in) (0.2500 in)
2 02C-370, 9.50 mm 9.51 mm 9.49 mm 9.53 mm
02C-375 (0.3740 in) (0.3744 in) (0.3736 in) (0.3752 in)
3 02C-340 7.91 mm 7.93 mm 7.90 mm 7.94 mm
(0.3114 in) (0.3122 in) (0.3110 in) (0.3126 in)
Bolts and Holes Diameters Dimensions
TABLE 9
3 Clean the matting surfaces of the hinge assy 02C-380 and the FWD fitting assy
02C-260. See TASK 52-81-18-100-801-A01 and TASK 52-81-18-100-802-A01.
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Subtask 52-81-18-400-009-B01
B. Assembly of the FWD Fitting Assy
(1) Assembly of the FWD fitting assy.
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(b) Before the installation of the FWD fitting assy 02B-260 make sure that the shim
between the FWD fitting assy 02B-260 and the cover assembly is not damaged.
(c) Make sure that the diameter of the screws 02B-170, the pin rivets 02B-240, the bolts
02B-180 02B-190 and 02B-200 and that the diameter of the holes in the FWD fitting
assy 02B-260 are in the correct limits. See TABLE 10 and FIGURE 52-81-18-991-012-
B.
BOLTS, SCREWS AND PIN
FWD FITTING ASSY HOLES
RIVETS DIAMETER
LOC NO. IPL ITEM NO. DIAMETER DIMENSION
DIMENSION
MIN MAX MIN MAX
1 02B-170 6.32 mm 6.35 mm 6.50 mm 6.60 mm
(0.2488 in) (0.2500 in) (0.2559 in) (0.2598 in)
2 02B-240, 6.34 mm 6.35 mm 6.34 mm 6.36 mm
02B-245, (0.2496 in) (0.2500 in) (0.2496 in) (0.2504 in)
02B-255
3 02B-180 6.32 mm 6.35 mm 6.40 mm 6.50 mm
(0.2488 in) (0.2500 in) (0.2520 in) (0.2559 in)
4 02B-190, 6.32 mm 6.35 mm 6.34 mm 6.36 mm
02B-200 (0.2488 in) (0.2500 in) (0.2496 in) (0.2504 in)
Bolts, Screws, Pin Rivets and Holes Diameter Dimension
TABLE 10
(d) Clean the matting surfaces of the FWD fitting assy 02B-260 and the cover assembly
with a soft brush or with a Material No. 14SBA1 Textile-Lint free Cotton - soaked
with Material No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -.
(e) Apply a layer of Material No. 13FBB2 Paste Adhesive-Epoxy Composite General Use
Structure to the mating surfaces of the FWD fitting assy 02B-260, and the cover
assembly.
(f) Install the FWD fitting assy 02B-260 on the cover assembly in the correct position.
(g) Install the bolts 02B-180, 02B-190 and 02B-200, the screws 02B-170, the washer
02B-030 and the nut 02B-020 in the FWD fitting assy 02B-260. Tighten the nuts
02B-020 and the bolts 02B-180, 02B-190 and 02B-200.
(h) Make sure that the bolts 02B-180, 02B-190 and 02B-200 are engaged a minimum of
6 mm (0.24 in) in the inserts 02B-210.
(i) Safety the nut 02B-020 with the new cotter pin 02B-010.
(j) Safety the bolts 02B-180, 02B-190 and 02B-200 with Material No. 14QJB1 Wire-
Locking Dia: 1.6 mm CRES Nickel Alloy -.
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(k) Install the pin rivets 02B-240, 02B-245 and 02B-255 through the cover assembly and
the FWD fitting assy 02B-260 and the collars 02B-230. See SRM 51-42-21 for the
installation of the pin rivets 02B-240, 02B-245 and 02B-255 and the collars 02B-230.
(l) Clean the matter surfaces of the profile 02B-330 and the FWD fitting assy 02B-260
and the matter surfaces of the profile 02B-330 and the bonding strap 02B-050 . See
TASK 52-81-18-100-802-A01.
(m) Install the profile 02B-330 with the rivet 02B-320 to the FWD fitting assy 02B-260.
See SRM 51-42-11 for the installation of the rivet 02B-320.
(n) Install the bonding strap 02B-050 with the bolt 02B-040, the washer 02B-030 and the
nut 02B-020 to the profile 02B-330.
(o) Safety the nut 02B-020 with the new cotter pin 02B-010.
(p) Apply the Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable - on the
bolt 02B-040, the washer 02B-030, the nut 02B-020 and the cotter pin 02B-010.
1 The layer of Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -
must cover a minimum area around the mating surfaces of 10 mm (0.39 in).
(q) Apply a layer of Material No. 04TMB2 Varnish-- Electrical Bonding Structure on
Material No. 06ABA1 Polysulfide Sealant-Fuel Tank Brushable -.
(r) Make sure that the layer of Material No. 04TMB2 Varnish-- Electrical Bonding
Structure covers an area around the Material No. 06ABA1 Polysulfide Sealant-Fuel
Tank Brushable - between 3 and 5 mm (0.12 and 0.20 in).
(2) Assembly of the hinge assy
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6 Use the 98D52109001000 Fitting Replacement Tool to put the new hinge assy
02B-380, with the bearing 02B-400 installed, in the correct position on the FWD
fitting assy 02B-260.
7 Hold tightly together, the new hinge assy 02B-380 and the FWD fitting assy
02B-260.
8 Use a drill to drill the holes in the new hinge assy 02B-380 using as reference the
existing holes in the FWD fitting assy 02B-260.
9 Remove the new hinge assy 02B-380 and deburr the holes.
10 Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -
to the mating surfaces between the new hinge assy 02B-380 and the FWD
fitting assy 02B-260.
11 Use the 98D52109001000 Fitting Replacement Tool to put the new hinge assy
02B-380 in the correct position on the FWD fitting assy 02B-260 .
12 Install the bolts 02B-310 and 02B-340 soaked with Material No. 06AAC1
Polysulfide Sealant-General Purpose Interfay -.
13 Install the washers 02B-300, and the nuts 02B-290. Tighten the nuts 02B-290.
14 Safety the nuts 02B-290 with the new cotter pins 02B-280.
15 Remove the unwanted Material No. 06AAC1 Polysulfide Sealant-General
Purpose Interfay - with a Material No. 14SBA1 Textile-Lint free Cotton -.
16 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the head of the bolts 02B-310 and 02B-340 and the nuts 02B-290. Let the
sealant dry.
17 Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - on
the edges between the new hinge assy 02B-380 and the FWD fitting assy
02B-260. Let the sealant dry.
18 Apply a coat of Material No. 04QAB2 Coating-- Flexible Structure on the
Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - and
Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet -. Let the
coating dry.
19 Remove the 98D52109001000 Fitting Replacement Tool from the door.
(b) Installation of the removed hinge assy.
1 Clean the hinge assy 02B-380, the bearing 02B-400 and the bush 03-270. See
TASK 52-81-18-100-801-A01 and TASK 52-81-18-100-802-A01.
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2 Make sure that the diameter of the bolts 02B-310 and 02B-340 and that the
diameter of the holes in the hinge assy 02B-380 and the FWD fitting assy
02B-260 are in the correct limits. See TABLE 11 and FIGURE
52-81-18-991-009-B.
FWD FITTING ASSY AND
BOLTS DIAMETER
HINGE ASSY HOLES
6 LOC NO. IPL ITEM NO. DIMENSION
DIAMETER DIMENSION
MIN MAX MIN MAX
1,2,3 02B-310, 9.50 mm 9.51 mm 9.49 mm 9.53 mm
02B-340 (0.3740 in) (0.3744 in) (0.3736 in) (0.3752 in)
Bolts and Holes Diameters Dimensions
TABLE 11
3 Clean the matting surfaces of the hinge assy 02B-380 and the FWD fitting assy
02B-260. See TASK 52-81-18-100-801-A01 and TASK 52-81-18-100-802-A01.
4 Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -
to the mating surfaces between the new hinge assy 02B-380 and the FWD
fitting assy 02B-260.
5 Use the 98D52109001000 Fitting Replacement Tool to put the new hinge assy
02B-380 in the correct position on the FWD fitting assy 02B-260.
6 Install the bolts 02B-310 and 02B-340 soaked with Material No. 06AAC1
Polysulfide Sealant-General Purpose Interfay -.
7 Install the washers 02B-300, and the nuts 02B-290. Tighten the nuts 02B-290.
8 Safety the nuts 02B-290 with the new cotter pins 02B-280.
9 Remove the unwanted Material No. 06AAC1 Polysulfide Sealant-General
Purpose Interfay - with a Material No. 14SBA1 Textile-Lint free Cotton -.
10 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the head of the bolts 02B-310 and 02B-340 and the nuts 02B-290. Let the
sealant dry.
11 Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - on
the edges between the new hinge assy 02B-380 and the FWD fitting assy
02B-260. Let the sealant dry.
12 Apply a coat of Material No. 04QAB2 Coating-- Flexible Structure on the
Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - and
Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet -. Let the
coating dry.
13 Remove the 98D52109001000 Fitting Replacement Tool from the door.
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HINGE ASSY
1
A
L_CM_528118_1_0090101_01_02
Hinge Assy
Bolts and Holes in the Hinge Assy
FIGURE-52-81-18-991-009-A01
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HINGE ASSY
A
L_CM_528118_1_0090201_01_02
Hinge Assy
Bolts and Holes in the Hinge Assy
FIGURE-52-81-18-991-009-B01
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A
L_CM_528118_1_0120101_01_01
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L_CM_528118_1_0120201_01_00
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TASK 52-81-18-400-810-A01
Assembly of the Bearings
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - -
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-400-809-A01 Assembly of the FWD Fitting Assy
TASK 52-81-18-210-802-A01 Check of the Fittings, the Uplock Assy and the Lateral Ramp
TASK 52-81-18-820-806-A01 Fits and Clearances
PMS 01-05-26
Referenced Information
TABLE 3
3. Procedure
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Subtask 52-81-18-400-013-A01
A. Assembly of the Bearings
NOTE : This procedure is applicable to the spherical bearing 02-400, 02A-400, 02B-400 and
02C-400.
(1) Assembly of the spherical bearing with the hinge assy.
(a) Make sure that the 98D52109001000 Fitting Replacement Tool is installed and
calibrated on the door.
(b) Make sure that the hinge assy 02-380 is in correct conditions. See TASK
52-81-18-400-809-A01, TASK 52-81-18-210-802-A01 and TASK 52-81-18-820-806-
A01.
(c) Clean the mating surfaces of the spherical bearing 02-400 and the hinge assy 02-380
with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(d) Apply Material No. 06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - - to
the mating surface of the spherical bearing 02-400 and the hinge assy 02-380.
(e) Press the spherical bearing 02-400 into the hinge assy 02-380. See PMS 01-05-26 for
the installation of the spherical bearing 02-400.
(f) Make sure that the spherical bearing 02-400 is flush with the external surfaces of the
hinge assy 02-380.
(g) Do a check of the installation of the spherical bearing 02-400. See PMS 01-05-26.
(h) Assemble the hinge assy 02-380 on the forward fitting assy 02-260. See TASK
52-81-18-400-809-A01.
(i) Disassemble the 98D52109001000 Fitting Replacement Tool from the door.
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TASK 52-81-18-400-811-A01
Assembly of the Bushes
1. Reason for the Job
This procedure is self-explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
05ABM1 Retaining adhesive-Cylindrical fitting High strength High viscosity -
05XAB1 Adhesive Activator-- Anaerobic -
Consumable Materials
TABLE 1
C.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-18-300-806-A01 Replacement of the Lateral Ramp
TASK 52-81-18-400-808-A01 Assembly of the Rear Fitting Assy
FIGURE 52-81-18-991-011-A FIGURE 52-81-18-991-011-A-Bushes Installation
FIGURE 52-81-18-991-011-A FIGURE 52-81-18-991-011-A-Bushes Installation
Referenced Information
TABLE 3
3. Procedure
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Subtask 52-81-18-400-014-A01
A. Assembly of the Bushes
(1) Installation of the bushes.
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CAUTION : MAKE SURE THAT THE INTERNAL DIAMETER OF THE HINGE DOES
NOT EXCEED 44.964 MM (1.7702 IN), OTHERWISE THE HINGE MUST
BE REPLACED.
(c) If the internal diameter of the hinge 03-260 has corrosion, wear or distortion, ream
the internal diameter to the next oversize diameter.
NOTE : For oversize bushes and internal diameter of the hinge 03-260. See TABLE
4.
(d) To make the bond better, make the surface rough, using an abrasive cloth grade 220.
(e) Clean the grease on the internal diameter of the hinge 03-260 and the bush 03-270
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
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Subtask 52-81-18-400-014-B01
B. Assembly of the Bushes
(1) Installation of the bushes.
NOTE : This procedure is applicable to the bushes 02A-350, 02A-360, 02B-350, 02B-360,
02C-430 and 02C-440.
(a) Clean the mating surfaces of the bushes 02A-350, 02A-360, and the FWD fitting assy
02A-260 with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
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(b) Apply Material No. 05ABM1 Retaining adhesive-Cylindrical fitting High strength High
viscosity - to the bushes 02A-350, 02A-360.
CAUTION : MAKE SURE THAT THE INTERNAL DIAMETER OF THE HINGE DOES
NOT EXCEED 44.964 MM (1.7702 IN), OTHERWISE THE HINGE MUST
BE REPLACED.
(c) If the internal diameter of the hinge 03A-260 has corrosion, wear or distortion, ream
the internal diameter to the next oversize diameter.
NOTE : For oversize bushes and internal diameter of the hinge 03A-260. See
TABLE 5.
(d) To make the bond better, make the surface rough, using an abrasive cloth grade 220.
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(e) Clean the grease on the internal diameter of the hinge 03A-260 and the bush 03A-270
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
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BUSH
BUSH
FITTING
A A
L_CM_528118_1_0110101_01_00
Bushes Installation
Dimension of the Bushes Installation
FIGURE-52-81-18-991-011-A01
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TASK 52-81-18-820-806-A01
Fits and Clearances
1. General.
A. How to use the Fits and Clearances Table (See Sample Table 1).
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of fits and clearances.
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B 2
1
B
A A
5 4
B B 7
C C
F_CM_528118_1_0060101_01_01
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5 2 3 2 4
B
A
7
6
10
A A
9 9
B B
F_CM_528118_1_0070101_01_01
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TASK 52-81-18-550-801-A01
Material Storage Data
1. General
A. See Material Storage Data (MSD)
The MSD document is a chargeable service to support customers with inventory planning, with
a specific focus on shelf life data, hazard information and other related general storage data . A
copy is provided, free of charge for the customer, during the material readiness process. It is
available on CD-ROM from Airbus, or can be downloaded from the Airbus Spares Portal via
direct access, or SSO (Single Sign On) in Airbus World.
2. Procedure
Subtask 52-81-18-550-004-A01
A. Material Storage Data
(1) Not applicable.
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INTRODUCTION
TASK 52-81-18-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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30
(40)
90
(100)
10
(20)
110
(120)
70
(80)
50
(60) 150 130
(160) (140)
F_PL_528118_01_0_01_01
DOOR ASSY-MLG
Figure 01 / FIGURE-52-81-18-950-801-01
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10 280
170 70 20 320
30 60 330
A
40 280
10 290
20 50 300
30 280
320
340 330
310
280
350
360
490
180 x10
10
20
30
230 x10
240
210
240 200
440
190 430
A
F_PL_528118_02_0_01_03
FITTING INSTL-FORWARD
Figure 02 / FIGURE-52-81-18-950-802-01
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320 10
20
30 330
A 50
170 40
10
20
30
340
280
290
300
380
(390)
400
310
210 x12
470 500
220 (510)
170 x13
210 520 180 x12
250 170 (530)
480 260
(270)
490
180 x10
10
20
30
230 x10
240
210
240
190
360
200 350
A
F_PL_528118_02_A_01_04
FITTING INSTL-FORWARD
Figure 02A / FIGURE-52-81-18-950-802-A01
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10
320 20
30 330
A 50
170 40
10
20
30
340
280
290
380 400 300
(390)
310
210 x12
470 500
(510)
220
170 x13
255 520 180 x12
170 210
(530)
480 260
(270)
490
180 x10
10
20
30
230 x12
240
250
210
245
190
360
200
350
A
F_PL_528118_02_B_01_04
FITTING INSTL-FORWARD
Figure 02B / FIGURE-52-81-18-950-802-B01
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10
20 70
60 30 50
A 40
170
10
20 280
30 280 290
350 300
360
380 310
280
(390) 340 280 350
400 350 360
360
370 375
210 x12
470 500
(510)
220
170 x13
250 210 520 180 x12
170 (530)
480 260
(270)
490
180 x10
10
20
30
240
210
240
200
440
190 430
230 x10
A
F_PL_528118_02_C_01_04
FITTING INSTL-FORWARD
Figure 02C / FIGURE-52-81-18-950-802-C01
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180
10 90
20
70 30 250
80
270
10 60 260
20 50
30 280
40 220 200
230 (210)
190
240
160 x4
160 x4
170
A
F_PL_528118_03_0_01_03
FITTING INSTL-REAR
Figure 03 / FIGURE-52-81-18-950-803-01
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180
10 90
20
70 30 250
80
270
290
10 60 300 260
20 50
30 280
40 220 200
230 (210)
190
240
160 x4
160 x4
170
A
F_PL_528118_03_A_01_04
FITTING INSTL-REAR
Figure 03A / FIGURE-52-81-18-950-803-A01
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A
40
120 x4
10 x5
290 x4 320
300 x4 210
330
240
10 x5 120
20 x10 130
140 50
270 280
250
30
220 340
310 x4 90
200
150
170 60 110
180
190 230 100
60 110
160 70 260
80
A
F_PL_528118_04_0_01_02
UPLOCK ASSY
Figure 04 / FIGURE-52-81-18-950-804-01
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20
70
70
70
90 10 40
70
80
20
60
30 40
50
A
F_PL_528118_05_0_01_01
PODGER INSTL
Figure 05 / FIGURE-52-81-18-950-805-01
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B
70
10
20
40
30
70
A
20
60
50
B
TYPICAL
F_PL_528118_06_0_01_01
STEP ASSY
Figure 06 / FIGURE-52-81-18-950-806-01
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B
70
20
30
70
20
50
B
TYPICAL
F_PL_528118_06_A_01_02
STEP ASSY
Figure 06A / FIGURE-52-81-18-950-806-A01
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B
70
20
80
30
70
20
80
50
B
TYPICAL
F_PL_528118_06_B_01_03
STEP ASSY
Figure 06B / FIGURE-52-81-18-950-806-B01
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70
80
90
A
80
100
30
70
80
90
50
80
100
B
TYPICAL
F_PL_528118_06_C_01_02
STEP ASSY
Figure 06C / FIGURE-52-81-18-950-806-C01
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210
270 (220)
(280)
230
240
130
A 10
20
30
70
100 40 110 60
(120)
170
50
150
200 140
180
(190)
150
200 160
A
F_PL_528118_07_0_01_02
RAMP INSTL-LATERAL
Figure 07 / FIGURE-52-81-18-950-807-01
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210
270 (220)
(280)
230
240
130
A 10
20
35
40 70
35 110 60
100 (120)
170
50
150
200 140
180
(190)
150
200 160
A
F_PL_528118_07_A_01_00
RAMP INSTL-LATERAL
Figure 07A / FIGURE-52-81-18-950-807-A01
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270
230 10
10
A 240
20
230 10 30
210 (40)
220 250 20
(260)
270
130 70
(140)
170 100
(180) (110)
60
50
80
270
10
150
(160) 120
90
190
270 10 (200)
A
F_PL_528118_08_0_01_02
RAMP INSTL-CENTRAL
Figure 08 / FIGURE-52-81-18-950-808-01
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270
230 10
10
A 240
20
230 10 30
210 (40)
220 250 20
(260)
270
130 70
(140)
170 100
(180) (110)
60
50
80
270
10
150
(160) 120
90
190
270 10 (200)
A
F_PL_528118_08_A_01_02
RAMP INSTL-CENTRAL
Figure 08A / FIGURE-52-81-18-950-808-A01
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270
230 10
10
A
210
220
20
240
230 10 30
210 (40)
220 250 20
(260)
270
130 70
(140)
170 100
(180) (110)
60
50
80
270
10
150
(160) 120
90
190
270 10 (200)
A
F_PL_528118_08_B_01_02
RAMP INSTL-CENTRAL
Figure 08B / FIGURE-52-81-18-950-808-B01
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270
230 10
210
A 220
240
230 10
210
220 250
(260)
270
130 70
(140)
170 100
(180) (110)
60
50
80
270
10
150
(160) 120
190
270 10 (200) 90
A
F_PL_528118_08_C_01_02
RAMP INSTL-CENTRAL
Figure 08C / FIGURE-52-81-18-950-808-C01
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270
230
10
240
210
230 220
10
250
(260)
270
130 70
(140)
170 100
50 (110)
(180)
60
80
270
10
150
(160) 120
90
190
270 10 (200)
A
F_PL_528118_08_D_01_01
RAMP INSTL-CENTRAL
Figure 08D / FIGURE-52-81-18-950-808-D01
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370
D 360
390
A 360
360
A
B
380
B C 120
120 TYPICAL
C
120
120 100
240 110
20 (250) 100
120 160
C 110
(165)
E 100 140
20 110 (145)
120 100
210 110 220
(230)
100
110 310 100
(320) 110
100
110 40 350
10 30 330
200 50 90 340
80
190 70 260
60 (270)
100 100
120 110 110
170
(180)
100
D 100
120
110
130 110
150 (135)
(155) 300
280 E
(290)
120
F_PL_528118_09_0_01_01
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