TL3070 7319656 enGB Om
TL3070 7319656 enGB Om
TL3070 7319656 enGB Om
Telescopic Handler
(TL30.70DA) S/N B4B111001 & Above
(TL30.70HA) S/N B3ZK11001 & Above
(TL30.70DB) S/N B4B211001 & Above
(TL30.70HB) S/N B4B311001 & Above
7319656enGB (02-20) (D) Printed in Belgium © 2020 Bobcat Company. All rights reserved.
Original Instructions EU S3B / S4
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OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
WARNING before operating the machine.
Untrained operators can cause
injury or death.
W-2001-0502
P-90216
Safety Alert Symbol: This symbol with a warning statement,
means: “Warning, be alert! Your safety Never operate without instructions.
is involved!” Carefully read the message See machine signs (decals),
that follows. Operation & Maintenance Manual.
Always fasten seat belt snugly. Never use telescopic handler without Never carry riders.
Always keep your feet and arms operator cab with ROPS and FOPS
inside the cab. approval. Use only an approved work platform.
SAFETY EQUIPMENT
The Bobcat® telescopic handler must be equipped with safety items necessary for each job. Ask your Bobcat dealer for
information on the availability and safe use of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. OPERATOR CAB (ROPS and FOPS): It must be on the telescopic handler with all fasteners tight. Never
operate without right window.
3. OPERATOR’S HANDBOOK: Must be in the cab.
4. SAFETY SIGNS (DECALS): Replace if damaged.
5. SAFETY TREADS: Replace if damaged.
6. GRAB HANDLES: Replace if damaged.
7. BOOM STOP (if equipped): Replace if damaged.
8. PARKING BRAKE: Check for function.
9. WINDOWS AND MIRRORS: Clean and check for broken glass or mirrors. Replace if damaged.
OSW71-EN-0117
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CONTENTS
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LOAD CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
REFERENCE INFORMATION
Write the correct information for YOUR Bobcat telescopic handler in the spaces below. Always use these numbers
when referring to your Bobcat telescopic handler.
NOTES:
ADDRESS:
PHONE:
TL30.70D(A)(B), TL30.70H(A)(B)
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TL30.70D(A)(B), TL30.70H(A)(B)
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FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and
maintenance of the Bobcat telescopic handler. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT TELESCOPIC HANDLER. If you have any questions, see your
Bobcat dealer. This manual can illustrate options and accessories not installed on your telescopic handler.
DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Model TL30.70DA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Model TL30.70HA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Model TL30.70DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Model TL30.70HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TL30.70D(A)(B), TL30.70H(A)(B)
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TL30.70D(A)(B), TL30.70H(A)(B)
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DECLARATION OF CONFORMITY
Model TL30.70DA
Notified Body
Bobcat France Laboratoire National d’Essais (LNE)
Route de Nantes France
Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/P158733/1
Technical Documentation
Homologation Manager
Doosan Bobcat EMEA s.r.o. Conformity Assessment Procedure(s)
U Kodetky 1810 2000/14/EC, Annex VI
263 12 DobĜíš
Czech Republic Sound Power Levels [Lw(A)]
Measured Sound Power 102 dBA
Guaranteed Sound Power 104 dBA
Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.
Effective From:
1 January 2018
TL30.70D(A)(B), TL30.70H(A)(B)
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DECLARATION OF CONFORMITY (CONT’D)
Model TL30.70HA
Notified Body
Bobcat France Laboratoire National d’Essais (LNE)
Route de Nantes France
Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/P158733/1
Technical Documentation
Homologation Manager
Doosan Bobcat EMEA s.r.o. Conformity Assessment Procedure(s)
U Kodetky 1810 2000/14/EC, Annex VI
263 12 DobĜíš
Czech Republic Sound Power Levels [Lw(A)]
Measured Sound Power 102 dBA
Guaranteed Sound Power 104 dBA
Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.
Effective From:
1 January 2018
TL30.70D(A)(B), TL30.70H(A)(B)
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DECLARATION OF CONFORMITY (CONT’D)
Model TL30.70DB
Notified Body
Bobcat France Laboratoire National d’Essais (LNE)
Route de Nantes France
Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/P158733/2
Technical Documentation
Homologation Manager
Doosan Bobcat EMEA s.r.o. Conformity Assessment Procedure(s)
U Kodetky 1810 2000/14/EC, Annex VI
263 12 DobĜíš
Czech Republic Sound Power Levels [Lw(A)]
Measured Sound Power 104 dBA
Guaranteed Sound Power 106 dBA
Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.
Effective From:
1 January 2018
TL30.70D(A)(B), TL30.70H(A)(B)
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DECLARATION OF CONFORMITY (CONT’D)
Model TL30.70HB
Notified Body
Bobcat France Laboratoire National d’Essais (LNE)
Route de Nantes France
Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/P158733/2
Technical Documentation
Homologation Manager
Doosan Bobcat EMEA s.r.o. Conformity Assessment Procedure(s)
U Kodetky 1810 2000/14/EC, Annex VI
263 12 DobĜíš
Czech Republic Sound Power Levels [Lw(A)]
Measured Sound Power 104 dBA
Guaranteed Sound Power 106 dBA
Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.
Effective From:
1 January 2018
TL30.70D(A)(B), TL30.70H(A)(B)
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DECLARATION OF CONFORMITY (CONT’D)
All Models
We Bobcat France S.A.S. with VAT number FR63332690908 declare under our sole responsibility that
when placing on the market pre-charged equipment, which we manufacture in the Union, the
hydrofluorocarbons contained in that equipment are accounted for within the quota system referred to in
Chapter IV of Regulation (EU) No 517/2014 as:
A. we hold authorisation(s) issued in accordance with Article 18(2) of Regulation (EU) No 517/2014
and registered in the registry referred to in Article 17 of that Regulation, at the time of release for free
circulation to use the quota of a producer or importer of hydrofluorocarbons subject to Article 15 of
Regulation (EU) No 517/2014 that cover(s) the quantity of hydrofluorocarbons contained in the equipment.
B. [for importers of equipment only] the hydrofluorocarbons contained in the equipment have been
placed on the market in the Union, subsequently exported and charged into the equipment outside the Union,
and the undertaking that placed the hydrofluorocarbons on the market made a declaration stating that the
quantity of hydrofluorocarbons has been or will be reported as placed on the market in the Union and that
it has not been and will not be reported as direct supply for export in the meaning of Article 15(2)(c) of
Regulation (EU) No 517/2014 pursuant to Article 19 of Regulation (EU) No 517/2014 and Section 5C of
the Annex to Commission Implementing Regulation (EU) No 1191/2014 (2).
C. [for equipment manufactured in the Union only] the hydrofluorocarbons charged into the equipment
were placed on the market by a producer or importer of hydrofluorocarbons subject to Article 15 of
Regulation (EU) No 517/2014.
Patrice Caulier
P. Caulier
30th January, 2017
TL30.70D(A)(B), TL30.70H(A)(B)
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BOBCAT COMPANY IS IS0 9001 CERTIFIED
ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat’s manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and
the Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified
Registrar Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat manufacturing
facility in Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.
ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
TL30.70D(A)(B), TL30.70H(A)(B)
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REGULAR MAINTENANCE ITEMS
Parts
TL30.70D(A)(B), TL30.70H(A)(B)
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REGULAR MAINTENANCE ITEMS (CONT’D)
The fluids, lubricants and fuel described below are those used in the factory and apply to operating conditions in
European temperate climate areas. Please see your Bobcat dealer for requirements in other climate areas.
Read and understand the preventive maintenance required before adding or replacing any fluids or lubricants. (See
PREVENTIVE MAINTENANCE on Page 161.)
ENGINE SYSTEMS
Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
- Bobcat Engine Power SAE 10W30 CJ4 / ACEA E9 -15°C / +30°C A, B, C, D 6987818*
Engine
- Bobcat Engine Power SAE 15W40 CJ4 / ACEA E9 -10°C / +40°C A, B, C, D 6987819
- Bobcat EG Coolant Concentrated -36°C A, B, C, D 6987803
Cooling Circuit
- Bobcat EG Coolant Premixed -36°C A, B, C, D 6987804*
® ®
DEF / AdBlue - DEF / AdBlue : Air1 that meets ISO 22241-1 or
AUS32 that meets DIN70070 (See DIESEL EXHAUST - - *
FLUID (DEF) / ADBLUE® SYSTEM on Page 179.)
Fuel Tank - High-quality diesel fuel that meets EN590 (See FUEL
- - *
SYSTEM on Page 180.)
Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
Hydraulic Fluid - Bobcat Superior SH Hydraulic / Hydrostatic -35°C / +50°C A, B, C, D 6987791*
Tank
TRANSMISSION SYSTEMS
Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
Axle Central
Bobcat Axle / Transmission Oil SAE 85W90 LS / API
Housing / -20°C / +40°C A, B, C, D 6987805
GL-5
Differential
Axle End
Reduction Bobcat Axle / Transmission Oil ISO 100 / API GL-4 -20°C / +40°C A, B, C 6987794*
Transfer Box
MECHANICAL SYSTEMS
TL30.70D(A)(B), TL30.70H(A)(B)
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SERIAL NUMBER LOCATION Engine Serial Number
Figure 1
1
P126245
2
P119099
P126642
Module 2. - Production
Sequence (Series)
TL30.70D(A)(B), TL30.70H(A)(B)
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DELIVERY REPORT
Figure 3
B-16315
TL30.70D(A)(B), TL30.70H(A)(B)
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BOBCAT TELESCOPIC HANDLER IDENTIFICATION
18
3 13
2
14
19 2 4
5 12 1 11
17
6
7
15
9 10 16
8
NA13748
NA15077
[A] Attachments - Several different attachments are available for the Bobcat telescopic handler.
[B] ROPS, FOPS - Roll-Over Protective Structure, per ISO 3471, and Falling-Object Protective Structure
per ISO 3449, Level II.
[C] TYRES - Standard tyres are shown. Several different tyre styles and sizes are available for the Bobcat telescopic
handler.
TL30.70D(A)(B), TL30.70H(A)(B)
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FEATURES, ACCESSORIES AND ATTACHMENTS
Model TL30.70D(A)(B), TL30.70H(A)(B) Bobcat Below is a list of some equipment available from your
telescopic handler is equipped with the following Bobcat dealer as Dealer and / or Factory Installed
standard items: Accessories and Factory Installed Options. See your
Bobcat dealer for other available options, accessories
• 12 V power outlet and attachments.
• 4 equal-size drive wheels with tyres
• Auxiliary hydraulic line on boom • Air suspension seat
• Adjustable steering column • Back-up alarm lynx
• Back-up alarm • Basic tow hitch
• Boom stop • Blue work lights
• Cab heater • Boom float
• Counterweight • Boom suspension
• Cushion lift (up and down) • Cab premium
• Diesel Oxidation Catalyst (DOC) • Cyclonic cleaner on air intake
• Double mirrors on right side • Cab with HVAC
• ECO mode • Deluxe steering wheel
• Front and rear washer / wipers • Dual FNR
• Front hitch • Dust protection
• Gear pump • Electric line on boom
• Glass door • Extinguisher
• Hydrostatic transmission, 35 km/h (21.7 mph) (only • Fan inverter
for TL30.70(D)(H)B) • Front and roof window guard
• Hydrostatic transmission, 29,5 km/h (18.3 mph) (only • Hydraulic locking of attachments, J-Tach
for TL30.70(D)(H)A) • Hydraulic locking of attachments, Mani-Tach
• Interior mirror • Hydraulic locking of attachments, Quick-Tach
• Left and right side mirrors • Hydraulic trailer brake valve (only for
• Longitudinal Load Moment Controller (LLMC) system TL30.70(D)(H)B)
with override feature • J-Tach attachment carrier
• Manual locking of attachments • Keyless start
• Mudguards • Keypad panel
• Quick-Tach attachment carrier • Lockable fuel cap
• Rear document storage net • Mani-Tach attachment carrier
• Retract cushion • Mer-Tach attachment carrier
• Road lights • Radio ready (with speakers and antenna)
• Roof window wiper • Rear flat mirror
• Rotating beacon • Rear hitch electrical plug (7-Pin)
• Selective Catalytic Reduction system (SCR) (only for • Rear hydraulic lines
TL30.70(D)(H)B) • Road lights LED
• Semi-automatic realignment of the wheels • Roll sun visor
• Sight Level Gauge • Rotating beacon LED
• Smart Handling System (SHS) • Solid rear document compartment
• Speed management • Special colour cab
• Standard steering wheel • Special colour frame, boom and rims
• Suspension seat • Support for registration plate
• Turbo-charged engine, 55,2 kW (74 hp) (only for • Tow devices for trailers
TL30.70(D)(H)A) • Tractor homologation
• Turbo-charged engine, 74,4 kW (100 hp) (only for • Travel direction lever
TL30.70(D)(H)B) • Wheel wedge
• Turn signals • Work lights on boom
• Work lights on roof (2 front + 1 rear) • Work lights on boom LED
• Work lights on frame • Work lights on frame LED
• Wrench for transmission disengagement • Work lights on roof LED (2 front + 1 rear)
TL30.70D(A)(B), TL30.70H(A)(B)
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FEATURES, ACCESSORIES AND ATTACHMENTS (CONT’D)
• CAMSO 405/70-20 16 PR TM R4 11
Optional tyres:
• CAMSO 405/70-20 14 PR TM R4
1
• DUNLOP 405/70R20 168A2 152J MPT SPT9 1
• DUNLOP 405/70R24 168A2 152J MPT SPT9 The front and roof window guard is mounted to the cab at
six mounting points (Item 1) [Figure 4].
• MICHELIN 400/70 R24 152A8/152B IND TL XMCL
Do not use an unapproved front and roof window guard.
• ALLIANCE 405/70 R24 152A8 A 580 A front and roof window guard not manufactured by
Bobcat cannot be approved.
See your Bobcat dealer for more information on optional
tyres and the corresponding steering angle adjustment. See your Bobcat dealer for availability.
• RIM 13*24” -3
TL30.70D(A)(B), TL30.70H(A)(B)
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FEATURES, ACCESSORIES AND ATTACHMENTS Figure 6
(CONT’D)
Attachments
Buckets Figure 7
Figure 5
NA15560
P133148
• Rigid pallet forks FEM III - with guard
• 780 L (28 ft³) digging bucket - teeth optional • Rigid pallet forks FEM III - without guard
• 1500 L (53 ft³), 2,1 m (83 in) wide light material bucket • Floating pallet forks 1,0 m (39 in)
- bolt-on edge optional
• Floating pallet forks 1,5 m (59 in)
• 2000 L (71 ft³), 2,3 m (90.5 in) wide light material
bucket - bolt-on edge optional
TL30.70D(A)(B), TL30.70H(A)(B)
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FEATURES, ACCESSORIES AND ATTACHMENTS (CONT’D)
Attachments (Cont’d)
Figure 8 Figure 10
NA18204 S38976
Figure 11
NA13145
NA9979
• Side shift carriage 200 mm (7.9 in) - Type III
TL30.70D(A)(B), TL30.70H(A)(B)
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FEATURES, ACCESSORIES AND ATTACHMENTS (CONT’D)
Attachments (Cont’d)
Figure 12 Figure 14
S38392 S38395
• Bale handler with tines 1 m (39 in) • Manure fork grapple 2,1 m (83 in)
Figure 13
EM9746
TL30.70D(A)(B), TL30.70H(A)(B)
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SAFETY AND TRAINING RESOURCES
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Telescopic Handler Approved Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Dismantling And Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
TL30.70D(A)(B), TL30.70H(A)(B)
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TL30.70D(A)(B), TL30.70H(A)(B)
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SAFETY INSTRUCTIONS • Load Capacity Charts for each attachment are
provided in the operator area. These charts indicate
Before Operation the Rated Load Capacity for each attachment at
specified boom heights and extensions. Replacement
Carefully follow the operating and maintenance or additional charts for new attachments are available
instructions in this manual. from your Bobcat dealer.
Safety decals must be in good condition. If replacing a • An Operator’s Handbook is fastened to the operator
part with a safety decal or if a safety decal is damaged or cab of the telescopic handler. Its brief instructions are
worn it must be replaced on the machine. convenient to the operator. See your Bobcat dealer
for more information on translated versions.
The Bobcat Telescopic Handler is highly manoeuvrable
and compact. It is rugged and useful under a wide variety The dealer and owner / operator review the
of conditions. This presents an operator with hazards recommended uses of the product when delivered. If the
associated with off motorway, rough terrain applications, owner / operator will be using the machine for a different
common with telescopic handler usage. application(s) he or she must ask the dealer for
recommendations on the new use.
The telescopic handler has an internal combustion
engine with resultant heat and exhaust. All exhaust Telescopic Handler Approved Applications
gases can kill or cause illness so use the telescopic
handler with adequate ventilation. The telescopic handler is designed for the following
specific approved applications.
The dealer explains the capabilities and restrictions of
the telescopic handler and attachment for each • Handling and stacking loads.
application. The dealer demonstrates the safe operation
according to Bobcat instructional materials, which are • Towing a trailer.
also available to operators. The dealer can also identify • Work with a bucket and other approved attachments.
unsafe modifications or use of unapproved attachments.
Any modifications that affects the operator visibility or the
Do not use the telescopic handler for applications not
machines specifications has to be approved by Bobcat
described in the Operation & Maintenance Manual
Company. The attachments and buckets are designed for
delivered with the machine or attachment.
a Rated Load Capacity. They are designed for secure
fastening to the telescopic handler. The user must check
with the dealer, or Bobcat literature, to determine safe Any application that can cause falling objects or
loads of materials of specified densities for the machine - penetration in the operator’s enclosure is prohibited.
attachment combination.
SI TH EMEA-1015
TL30.70D(A)(B), TL30.70H(A)(B)
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SAFETY INSTRUCTIONS (CONT’D) Safe Operation Needs A Qualified Operator
For an operator to be qualified, he or she must not use
Safe Operation Is The Operator’s Responsibility
drugs or alcoholic drinks which impair alertness or co-
ordination while working. An operator who is taking
Safety Alert Symbol prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
This symbol with a warning statement means: A Qualified Operator Must Do The Following:
“Warning, be alert! Your safety is involved!”
Understand the Written Instructions, Rules and
Carefully read the message that follows.
Regulations
• The written instructions from Bobcat Company
include the Delivery Report, Operation &
Maintenance Manual, Operator’s Handbook and
WARNING machine signs (decals).
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
Operator must have instructions before operating the
requirements. For driving on public roads, the
machine. Untrained operators can cause injury or
machine must be equipped as stipulated by the local
death. regulations authorising operation on public roads in
W-2001-0502
your specific country. Regulations may identify a
hazard such as a utility line.
• For operating the machine, some countries require an
operator license. Check the regulations at your
IMPORTANT location.
This notice identifies procedures which must be Have Training with Actual Operation
followed to avoid damage to the machine. • Operator training must consist of a demonstration and
I-2019-0284 verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
• The new operator must start in an area without
bystanders or structures and use all the controls until
he or she can operate the machine and attachment
DANGER safely under all conditions of the work area. Always
fasten seat belt before operating.
The signal word DANGER on the machine and in the Know the Work Conditions
manuals indicates a hazardous situation which, if not • Know the weight of the materials being handled.
avoided, will result in death or serious injury. Avoid exceeding the Rated Load Capacity of the
D-1002-1107 machine (as indicated on the Load Capacity Charts).
Material which is very dense will be heavier than the
same volume of less dense material. Reduce the size
of load if handling dense material.
SI TH EMEA-1015
TL30.70D(A)(B), TL30.70H(A)(B)
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SAFETY INSTRUCTIONS (CONT’D) FIRE PREVENTION
Operation
SI TH EMEA-1015
TL30.70D(A)(B), TL30.70H(A)(B)
29 of 270
27 Operation & Maintenance Manual
FIRE PREVENTION (CONT’D) Welding And Grinding
Fire Extinguishers
Starting
Sl TH EMEA-1015
TL30.70D(A)(B), TL30.70H(A)(B)
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28 Operation & Maintenance Manual
PUBLICATIONS AND TRAINING RESOURCES
950106-01498
TL30.70D(A)(B),
TL30.70H(A)(B)
OPERATION &
Complete maintenance instructions for the engine of your
MAINTENANCE MANUAL
Bobcat telescopic handler.
7319656enGB
TL30.70D(A)(B),
TL30.70H(A)(B)
SERVICE MANUAL
7319660enUS
TL30.70D(A)(B),
TL30.70H(A)(B)
OPERATOR’S HANDBOOK
7282527enGB
TL30.70D(A)(B), TL30.70H(A)(B)
31 of 270
29 Operation & Maintenance Manual
MACHINE SIGNS (DECALS)
Follow the instructions on all the Machine Signs (Decals) that are on the telescopic handler. Replace any damaged
machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.
1 9 5
7251955 (2)
10
7199636
[1] 7402055
7301095
3 9
6815993 (2)
7350278
7203744 7185935
7197650
NA13748
TL30.70D(A)(B), TL30.70H(A)(B)
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30 Operation & Maintenance Manual
MACHINE SIGNS (DECALS) (CONT’D)
Follow the instructions on all the Machine Signs (Decals) that are on the telescopic handler. Replace any damaged
machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.
7120573
4
7169014
5
7300375
9
[1] 7241263
7169699 7321116
In Engine Compartment
6809609 (2)
7197517 (2)
2
6595014 (2)
7
7245987
TL30.70D(A)(B), TL30.70H(A)(B)
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31 Operation & Maintenance Manual
MACHINE SIGNS (DECALS) (CONT’D) 1. Falling And Crush Hazards (7198123)
Pictorial-Only Safety Signs The safety sign is located on each side of the boom head.
Vertical Configuration
HAZARD
PANEL
WARNING
LOWERING OF ATTACHMENT, FALLING LOADS OR
FALLING OFF ATTACHMENT CAN CAUSE SERIOUS
AVOIDANCE INJURY OR DEATH
PANEL • Do not use as a manlift or work platform.
• No riders.
• Keep away from raised boom and attachment.
• Keep bystanders away.
W-2905-0211
Horizontal Configuration
2. Unexpected Machine Movement (7197517)
HAZARD AVOIDANCE
PANEL PANEL
TL30.70D(A)(B), TL30.70H(A)(B)
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32 Operation & Maintenance Manual
MACHINE SIGNS (DECALS) (CONT’D) 4. Service Checklist And Schedule (7300375)
Pictorial-Only Safety Signs (Cont’d) The safety sign is located inside the engine compartment.
WARNING
AVOID INJURY OR DEATH
• Keep door / cover closed except for service.
• Keep engine clean of flammable material.
• Keep body, loose objects and clothing away from
DANGER electrical contacts, moving parts, hot parts and
exhaust.
• Do not use the machine in space with explosive
dusts or gases or with flammable material near
exhaust.
• Never use ether or starting fluid on diesel engine
with glow plugs or air intake heater. Use only
starting aids as approved by engine
manufacturer.
• Leaking fluids under pressure can enter skin and
P-100830 cause serious injury.
• Battery acid causes severe burns; wear goggles.
AVOID DEATH
If acid contacts eyes, skin, or clothing, flush with
• Disconnecting or loosening any hydraulic
water. For contact with eyes, flush and get
tubeline, hose, fitting, component or a part failure
medical attention.
can cause boom to drop.
• Battery makes flammable and explosive gas.
• Keep out of this area when boom is raised unless
Keep arcs, sparks, flames and lighted tobacco
supported by an approved boom stop. Replace if
away.
damaged.
D-1030-1210
• For jump start, connect negative cable to the
machine engine last (never at the battery). After
jump start, remove negative connection at the
engine first.
• Exhaust gases can kill. Always ventilate.
W-2782-0409
TL30.70D(A)(B), TL30.70H(A)(B)
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MACHINE SIGNS (DECALS) (CONT’D) 6. Hook Maximum Capacity (7311340 or 7331650)
Pictorial-Only Safety Signs (Cont’d) The safety sign is located above or on the hitch. The
safety sign is not available for Basic Tow Hitch.
5. Accumulated Hydraulic Pressure (7241263)
For Hydraulic Pick-up Tow Hitch:
The safety sign is located at the rear of the frame and
under the front frame cover.
WARNING
PRESSURIZED FLUID CAN CAUSE
SERIOUS INJURY OR DEATH
Always release hydraulic pressure from accumulator
before service.
W-2984-1113
WARNING
AVOID INJURY OR DEATH
Read, understand and follow all the instructions and
safety precautions in this manual and on safety
signs (decals).
Failure to follow the safety precautions could result
in serious injury or death.
W-2815-0510
TL30.70D(A)(B), TL30.70H(A)(B)
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34 Operation & Maintenance Manual
MACHINE SIGNS (DECALS) (CONT’D) 8. Hydraulic Pick-up Tow Hitch (7252619)
Pictorial-Only Safety Signs (Cont’d) The safety sign is located on the hitch.
WARNING
WARNING AVOID INJURY OR DEATH
Read, understand and follow all the instructions and
safety precautions in this manual and on safety
AVOID INJURY OR DEATH signs (decals).
Read, understand and follow all the instructions and Failure to follow the safety precautions could result
safety precautions in this manual and on safety in serious injury or death.
signs (decals). W-2815-0510
Failure to follow the safety precautions could result
in serious injury or death.
W-2815-0510
TL30.70D(A)(B), TL30.70H(A)(B)
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35 Operation & Maintenance Manual
MACHINE SIGNS (DECALS) (CONT’D) 10. Mer-Tach Attachment Setup (7402055)
Pictorial-Only Safety Signs (Cont’d) The safety sign is located on the right side of the boom
head.
9. Hot Pressurised Fluid (7169699 and 7185935)
WARNING WARNING
HOT PRESSURISED FLUID CAN CAUSE AVOID INJURY OR DEATH
SERIOUS BURNS Read, understand and follow all the instructions and
• Never open hot. safety precautions in this manual and on safety
• OPEN SLOWLY. signs (decals).
W-2755-EN-0909
Failure to follow the safety precautions could result
in serious injury or death.
The safety sign is located on the boom head and on the W-2815-0510
hydraulic fluid reservoir.
WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and implements.
Be careful when connecting and disconnecting quick
couplers.
W-2895-1110
TL30.70D(A)(B), TL30.70H(A)(B)
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36 Operation & Maintenance Manual
LOAD CHARTS
TL30.70D(A)(B), TL30.70H(A)(B)
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37 Operation & Maintenance Manual
TL30.70D(A)(B), TL30.70H(A)(B)
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38 Operation & Maintenance Manual
CHARTS FOR TL30.70D(A)(B), TL30.70H(A)(B) MACHINE
Chart for the machine TL30.70D(A)(B), TL30.70H(A)(B) Chart for the machine TL30.70D(A)(B), TL30.70H(A)(B)
on 20” tyres: on 24” tyres:
7312834_0
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
TL30.70D(A)(B), TL30.70H(A)(B)
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TL30.70D(A)(B), TL30.70H(A)(B)
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40 Operation & Maintenance Manual
OPERATING INSTRUCTIONS
OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cab Door Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Rear Cab Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
TL30.70D(A)(B), TL30.70H(A)(B)
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DRIVING AND STEERING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . 73
4-Wheel Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Stopping The Telescopic Handler (4-Wheel Steering Mode) . . . . . . . . . . . . . . . . . . . . . 74
2-Wheel Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Stopping The Telescopic Handler (2-Wheel Steering Mode) . . . . . . . . . . . . . . . . . . . . . 76
Crab Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Stopping The Telescopic Handler (Crab Steering Mode) . . . . . . . . . . . . . . . . . . . . . . . . 78
BOOM SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
SPEED MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Changing The Factory Default Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Hydraulic Control Lever (Joystick) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Front Auxiliary Hydraulics Operation (Reverse Continuous Flow) . . . . . . . . . . . . . . . . . 84
Changing The Maximum Auxiliary Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Auxiliary Hydraulics At Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Auxiliary Hydraulic Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
DUAL FNR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Daily Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Cleaning The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Entering The Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Operation & Maintenance Manual And Operator’s Handbook Locations . . . . . . . . . . . . 92
Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Mirrors Adjustment And Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Serial Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Attachment Operation & Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Attachment EC Declaration Of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Grapple Bucket And Fork Grapple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Bale Handler With Tine / Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Round Bale Spike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Jib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Installing And Removing The Attachment (Manual Lock) . . . . . . . . . . . . . . . . . . . . . . . 123
Installing And Removing The Attachment (Hydraulic Lock) . . . . . . . . . . . . . . . . . . . . . 126
Installing And Removing The Attachment (Mer-Tach Attachment Carrier) . . . . . . . . . . 129
Installing And Removing The Pallet Forks (Mer-Tach Attachment Carrier) . . . . . . . . . 132
TL30.70D(A)(B), TL30.70H(A)(B)
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . 154
Rear Hitch And Hydraulic Hook Applications And Capacities . . . . . . . . . . . . . . . . . . . 154
Rear Hitch And Hydraulic Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Rear Hitch And Hydraulic Hook Inspection Before Use . . . . . . . . . . . . . . . . . . . . . . . . 154
Rear Hitch Description And Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Rear Adjustable Hitch Description And Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Rear Hydraulic Hook Description And Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Rear Hitch And Hydraulic Hook Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Connecting The Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
TL30.70D(A)(B), TL30.70H(A)(B)
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OPERATOR CONTROLS IDENTIFICATION
Operator Components
Figure 16 Figure 17
11 4 6
2
3
7
9 8
1
2
5
1 10
P135524 P126140
Steering Wheel (Item 1) [Figure 16]. (See Steering Brake Pedal / Inching Control (Item 1) [Figure 17]. (See
Wheel on Page 46.) Brake Pedal And Inching Control on Page 56.)
Multi-function Lever (Item 2) [Figure 16]. (See Multi- Accelerator Pedal (Item 2) [Figure 17] (See Accelerator
function Lever on Page 47.) Pedal on Page 56.)
TL30.70D(A)(B), TL30.70H(A)(B)
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OPERATOR CONTROLS IDENTIFICATION (CONT’D)
Figure 18
L R
1
2
1
P135524
P135522
Turn the steering wheel (Item 1) [Figure 20] clockwise
(R) to turn right; anticlockwise (L) to turn left. (See
Press the top of the switch (Item 1) for forward travel; the DRIVING AND STEERING THE TELESCOPIC
bottom of the switch (Item 2) [Figure 18] for reverse HANDLER on Page 73.)
travel.
Figure 19
P133033
TL30.70D(A)(B), TL30.70H(A)(B)
48 of 270
46 Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D)
When the headlights are ON: Push the lever away from
4 the steering wheel and release it to change from high to
2
low or low to high beam headlights.
Figure 22
P121938
• Direction signal 1
• Horn
• Travel speed
• Parking lights and head lights.
Direction Signal
TL30.70D(A)(B), TL30.70H(A)(B)
49 of 270
47 Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D)
15. ECO Mode - Press the bottom of the switch to limit the
Right Instrument And Indicator Panel [Figure 23] and engine RPM when full RPM is not needed in order to
[Figure 24] save fuel; press again to turn OFF. (See ECO MODE
on Page 100.)
1. Rotating Beacon (Green Light) - Press the bottom
of the switch to turn the rotating beacon ON; press the 16. DeSox Switch - Press the top of the switch to force
top to turn OFF. DeSox. Press the bottom of the switch to inhibit
DeSox. (See SELECTIVE CATALYTIC REDUCTION
2. Rear Fog Lights (Orange Light) - Press bottom of (SCR) SYSTEM on Page 65.)
the switch to turn rear fog lights ON; press top to turn
OFF. 17. NOT USED
3. Hazard Lights (Red Light) - Press the bottom of the 18. Hydraulic Quick-Tach Switch (If Equipped) - Press
switch to turn the Hazard Lights ON; press the top to and hold the top of the switch to unlock the Quick-
turn OFF. Switch light flashes when Hazard Lights are Tach. When released, the Quick-Tach pins will
ON. automatically lock at a slow speed. Press and hold the
bottom of the switch to speed up locking of the Quick-
Tach.
4. Roof Wiper / Rear Wiper (Green Light) - Press the
top of the switch to turn the roof wiper ON. Press the 19. Smart Handling System (SHS) - Press the bottom of
bottom of the switch to turn the rear wiper ON. Move the switch to reduce the boom movements; press the
switch to the center position to turn both wipers OFF. top to turn OFF. (See Operation on Page 88.)
5. Washer - Press and hold the top of the switch to turn
the front washer and the top washer ON; press and
hold the bottom to turn the rear washer ON.
TL30.70D(A)(B), TL30.70H(A)(B)
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OPERATOR CONTROLS IDENTIFICATION (CONT’D)
TL30.70D(A)(B), TL30.70H(A)(B)
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49 Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D)
The LLMI warns the operator about inadequate stability In this zone, the following machine functions are
in the longitudinal plane (forward direction). progressively reduced in speed as the machine's
longitudinal stability decreases:
The LLMI is intended to warn for tipping over in the case
of: • Boom lowering
• Boom extend
• The machine is stationary on solid, stable and level • Tilting of attachment
ground • Auxiliary hydraulic functions.
• The machine is performing load picking, carrying,
loading and unloading Warning Zone:
• The telescopic boom is not fully retracted. Orange indicator lights (Item 2) [Figure 26] (two
lights). The longitudinal stability level gets close to the
The LLMI is not intended to warn for tipping over in the critical zone.
case of:
In this zone, the following machine functions are
• A sudden overload progressively reduced in speed as the machine's
• Travelling with a lifted load longitudinal stability decreases:
• Travelling on rough terrain or on grounds with
obstacles and holes • Boom lowering
• Travelling across a slope or turning on a slope • Boom extend
• Turning corners too fast or too sharp. • Tilting of attachment
• Auxiliary hydraulic functions.
Figure 26
Critical Zone:
4 Red indicator light (Item 3) [Figure 26] (one light).
3
The machine's longitudinal stability reaches a critical
5 level. A warning horn is activated along with the red
indicator light.
2
In this zone, the following machine functions are
6
reduced in speed or disabled:
1 • Boom lowering (disabled with boom angle above 5°,
reduced in speed when below 5°)
• Boom extend (disabled)
• Tilt (reduced in speed)
• Auxiliary hydraulic functions (reduced in speed)
P126147
Use the remaining active functions to bring the
machine back to a safe level of stability. If necessary,
The indicator lights (Items 1, 2 and 3) [Figure 26] activate the LLMC override mode to enable a disabled
sequentially illuminate as the machine’s longitudinal function such that the machine can be brought back
stability decreases. They identify three zones of the to a safe level of stability. (See Override Switch on
machine's longitudinal stability level: Page 135.)
NOTE: All hydraulic movements are functional if the NOTE: The LLMC override mode should only be
boom is fully retracted, regardless of the activated when necessary and is
machine's stability level. automatically deactivated after a running
period of 60 seconds.
NOTE: When the longitudinal stability level reaches a
critical level (Critical zone) with the boom not NOTE: The warning horn cannot be deactivated.
fully retracted and the boom angle below 5°,
only hazardous movements are disabled (tilt
and boom lowering are reduced in speed). It is
still possible to retract and lift the boom.
Secure Zone:
TL30.70D(A)(B), TL30.70H(A)(B)
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OPERATOR CONTROLS IDENTIFICATION (CONT’D)
Test Button:
TL30.70D(A)(B), TL30.70H(A)(B)
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51 Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D)
Display Panel
Figure 27
15 2 12
1
6 7 16
3 13
18
8 9 10 11
14
4 17
5
19 22
20 21
P122919
1. Direction Signal (Green Light) - The light will flash 9. FORWARD - NEUTRAL - REVERSE - F-N-R (Yellow
when a direction signal is activated or when the Light) - The light will flash when attempting to start
hazard lights are activated. the engine when the Travel Direction Control (Travel
Direction Switch and / or Lever) is not in NEUTRAL
2. General Warning (Red Light) - The light comes on position. (See Travel Direction on Page 46.)
when a general error is present. (See Service Codes*
and "MONITORING THE DISPLAY PANEL" on 10. Joystick Lockout (Red Light) - The light comes on
Page 101.) when the joystick lockout is activated. The light will
flash when there is a joystick malfunction or failure.
3. Low Speed (Yellow Light) - The light comes on when (See Service Codes*.)
low speed is activated.
11. Parking Brake And Operator Position (Red Light)
4. Engine Coolant Temperature (Red Light) - The light - The light comes on when the parking brake is
comes on if the engine coolant temperature is high. engaged. (See PARKING BRAKE on Page 71.) The
The light will flash if the engine coolant temperature is light will flash and a warning horn is activated when
extremely high. the parking brake pressure is too low OR when the
operator leaves the operator seat while the parking
5. Engine Malfunction (Red Light) - The light comes brake is not engaged.
on when there is an engine malfunction or failure.
(See Service Codes* and "MONITORING THE 12. Headlights High Beam (Blue Light) - The light
DISPLAY PANEL" on Page 101.) comes on when high beam is activated. (See Multi-
function Lever on Page 47.)
6. Engine Temperature Gauge - Shows the engine
13. NOT USED
coolant temperature.
14. Fuel Level (Red Light) - The light comes on when the
7. Display Screen - Displays information. (See Display
fuel level is low.
Screen on Page 54.)
* See SYSTEM SETUP AND ANALYSIS for Service Code description. (See DIAGNOSTIC SERVICE CODES on
Page 217.)
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52 Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D)
15. Hydraulic System Malfunction (Red Light) - The *See SYSTEM SETUP AND ANALYSIS for Service Code
light comes on when there is a hydraulic malfunction description. (See DIAGNOSTIC SERVICE CODES on
or failure or if the hydraulic / hydrostatic fluid Page 217.)
temperature is high or if the hydraulic filter is plugged.
The light will flash if the hydraulic / hydrostatic fluid
temperature is extremely high. (See Service Codes*.)
19. Work Lights (Without Blue Work Lights Option) - If a service code is observed:
Press once to turn front and rear work lights ON (left • Park the machine in a safe location.
green LED will be on). Press a second time to turn • Stop the engine immediately.
work lights OFF (left green LED will be off). • Maintain or repair the machine as required.
I-2353-0112
Work Lights (With Blue Work Lights Option) - Press
once to turn blue work lights ON (right green LED will
be on). Press a second time (within 3 seconds of
activating the blue work lights) to turn blue work lights
OFF and to turn front and rear work lights ON (right
green LED will be off and left green LED will be on).
Press a second time (after more than 3 seconds of
activating the blue lights) to turn blue work lights OFF
(right green LED will be off) and skip the work lights.
Press a third time to turn work lights OFF (left green
LED will be off).
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OPERATOR CONTROLS IDENTIFICATION (CONT’D)
Display Screen
TL30.70D(A)(B), TL30.70H(A)(B)
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54 Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D)
Figure 32
2
1
P122916
TL30.70D(A)(B), TL30.70H(A)(B)
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55 Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D)
Figure 33 Figure 35
1
1
S41663 P126140
The sight level gauge (Item 1) [Figure 33] indicates The accelerator pedal (Item 1) [Figure 35] is at the right
position of the frame to the horizontal plane. side of the steering console.
When carrying out load handling work, carefully monitor Press the accelerator pedal down to increase engine
this sight level gauge and take the necessary measures. speed. Release foot pressure to decrease engine speed.
Figure 34 The brake pedal (Item 2) [Figure 35] is at the left of the
accelerator pedal.
S41929
TL30.70D(A)(B), TL30.70H(A)(B)
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56 Operation & Maintenance Manual
OPERATOR CAB
WARNING
Never modify operator cab by welding, grinding,
drilling holes or adding attachments unless 1
instructed to do so by Bobcat Company. Do not
operate without right window. Changes to the cab
can cause loss of operator protection from rollover
and falling objects, and result in serious injury or
death.
W-2906-0211 P119154
The cab door can be opened from the outside of the cab
using the latch (Item 1) [Figure 36] and opened from the
inside of the cab when you pull the lever (Item 1)
[Figure 37] back (as shown).
The cab door can be locked (Item 2) [Figure 36] with the
same key as the starter switch.
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57 Operation & Maintenance Manual
OPERATOR CAB (CONT’D)
Figure 38 Figure 40
1 1
P119155 P119155
Turn the handle (Item 1) [Figure 38] (as shown) to unlock Turn the handle (Item 1) [Figure 40] back into the
the window. Push the window fully open until it latches original position (as shown) to lock the window.
against the cab.
Figure 39
P118578
TL30.70D(A)(B), TL30.70H(A)(B)
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58 Operation & Maintenance Manual
OPERATOR CAB (CONT’D)
Figure 41 Figure 43
P118579 S41640
Turn the handle (Item 1) [Figure 41] (as shown) to unlock The cab light [Figure 43] is located above the operator’s
the rear window. left shoulder.
Push the rear window open until in fully open position. Move the switch (Item 1) [Figure 43] to the left or the
right to turn the light ON. Move the switch to the centre
Pull the window down to close it. position to turn the light OFF.
Figure 42
P118579
TL30.70D(A)(B), TL30.70H(A)(B)
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59 Operation & Maintenance Manual
STEERING MODE SELECTION
Aligning Modes
TL30.70D(A)(B), TL30.70H(A)(B)
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60 Operation & Maintenance Manual
STEERING MODE SELECTION (CONT’D)
Figure 44 Figure 46
3
2
4 1
P122914 EM8035
Press the information button (Item 1) to cycle the display Press the work lights button (Item 4) [Figure 44] once to
screen (Item 2) until the engine speed menu (Item 3) switch to the manual aligning mode. [MANU] [Figure 46]
[Figure 44] is displayed. (See Display Screen on Page will appear on the display screen. Pressing the work
54.) lights button again will switch back the aligning mode to
semi-automatic.
Press the work lights button (Item 4) [Figure 44] for
3 seconds until the aligning mode appears on the display Figure 47
screen.
Figure 45
EM8037
EM8036
Press the work lights button (Item 4) [Figure 44] for 3
seconds until [STORE] [Figure 47] appears on the
display screen. The selected aligning mode has been
The semi-automatic aligning mode is the default setting. saved now and will become active.
[AUTO] [Figure 45] appears on the display screen.
Press the information button (Item 1) [Figure 44] once to
NOTE: For machines not equipped with the semi- return to the engine hour menu.
automatic aligning mode, the manual aligning
mode [Figure 46] will be the default setting.
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61 Operation & Maintenance Manual
STEERING MODE SELECTION (CONT’D)
Figure 48 The front wheels will turn the direction that the steering
wheel is turned. The rear wheels turn the opposite
1 2 direction. Indicator light (Item 1) [Figure 48] will be ON.
Use in most working conditions. (See 4-Wheel Steering
Mode on Page 73.)
S41633
S40661
TL30.70D(A)(B), TL30.70H(A)(B)
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62 Operation & Maintenance Manual
STEERING MODE SELECTION (CONT’D)
2-Wheel Steering (Centre Switch Position) Crab Steering (Bottom Switch Position)
The front wheels will turn the direction that the steering Front and rear wheels turn the same direction that the
wheel is turned. The rear wheels remain straight ahead. steering wheel is turned. The machine moves diagonally
Use when travelling on roads at higher speeds. (No in the direction the steering wheel is turned. Indicator
indicator light is on when in 2-wheel steering mode.) (See light (Item 3) [Figure 48] will be ON. Use in confined
2-Wheel Steering Mode on Page 75.) areas to move away from buildings or to reposition the
machine. (See Crab Steering Mode on Page 77.)
Perform the following procedure to activate the 2-wheel
steering mode: Perform the following procedure to activate the crab
steering mode:
Move the switch (Item 2) [Figure 48] to the centre
position. If the rear wheels align straight ahead, the 2- Press the bottom of the switch (Item 4) [Figure 48]. If the
wheel steering mode will be activated. front and rear wheels align straight ahead, the crab
steering mode will be activated.
If the rear wheels do not align straight ahead, the semi-
automatic aligning procedure will start: If the front and / or rear wheels do not align straight
ahead, the semi-automatic aligning procedure will start:
1. The Rear Wheels Straight indicator light (Item 1)
[Figure 49] will flash. Turn the steering wheel until the 1. If the rear wheels are not straight ahead, the Rear
light stays ON. The rear wheels align straight ahead Wheels Straight indicator light (Item 1) [Figure 49]
now. will flash. Turn the steering wheel until the light stays
ON. The rear wheels align straight ahead now.
2. The 2-wheel steering mode is activated now.
2. If the front wheels align straight ahead, the crab
steering mode is active now.
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63 Operation & Maintenance Manual
STEERING MODE SELECTION (CONT’D)
Before changing the steering mode, all four wheels must Figure 51
be straight ahead.
1 2
Figure 50
3 4
1 2
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64 Operation & Maintenance Manual
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM
Description
For model TL30.70(D)(H)B, the engine exhaust system is equipped with a selective catalytic reduction (SCR) system.
The SCR is an emissions reduction system that removes nitrogen oxides from the exhaust gases.
The machine will periodically perform a process to clean sulfur oxides from the SCR system. This process is called
DeSOX.
The SCR system requires Diesel Exhaust Fluid (DEF) / AdBlue® to function correctly. (See DIESEL EXHAUST FLUID
(DEF) / ADBLUE® SYSTEM on Page 179.)
NOTE: Diesel exhaust fluid (DEF) and AdBlue® are different names for the same fluid. See your Bobcat dealer
for more information.
DEF /
ENGINE ENGINE
STAGE
FLUID LEVEL ADBLUE® DISPLAY
ALARM
SERVICE
TORQUE RPM
LEVEL INDICATOR MALFUNCTION SCREEN CODES
DERATE LIMIT
ICON
Four Green
Full
Lights
Three Green
75%
Lights
Two Green
50%
Lights
25% - One Green E005246-17
Warning On DEF L [1] Three Beeps
10% Light U001761-15
Three Beeps
E005246-15
Low Less One Yellow (Additional
On DEF L [1] E005246-17 25%
Level Than 10% Light beep every 20
U001761-15
minutes)
Three Beeps
E005246-15
for each code
Severe Less One Red E005246-16
On DEF L [2] (Additional 50% 60%
Level Than 5% Light E005246-17
beep every 10
U001761-15
minutes)
[1] Pressing the information button on the left panel will return the display to the main menu for 20 minutes.
[2] Pressing the information button on the left panel will return the display to the main menu for 10 minutes.
NOTE: The level indicator, DEF / AdBlue® malfunction icon, and display screen are located on the display
panel. (See Display Panel on Page 52.)
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SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM (CONT’D)
DeSOX Process
• Inhibit DeSOX
———————————————————————————————————————————————————
Figure 53
P122912
The DeSOX process can be stopped by turning off the Park the machine in a ventilated outdoor area.
machine or by pressing the Inhibit DeSOX switch. The
process will resume from the beginning the next time the Put the travel direction control in NEUTRAL.
machine is started after acceptable conditions are
reached. Release the throttle pedal and make sure the parking
brake is engaged.
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66 Operation & Maintenance Manual
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM (CONT’D)
Figure 54 Figure 55
2 1
P135533 P135533
Press the top of the DeSOX switch (Item 1) [Figure 54] Press the bottom of the DeSOX switch (Item 1)
for about 3 seconds to start the Forced DeSOX process. [Figure 55] to prevent the telescopic handler from
performing a DeSOX process. The switch will light while
The forced DeSOX process will last 15 to 20 minutes with DeSOX is inhibited. The inhibit will reset when the
engine rpm at maximum idle. machine is turned OFF.
The Forced DeSOX process can be stopped by pressing If DeSOX is inhibited, press and release the bottom of the
the bottom of the DeSOX switch (Inhibit) (Item 2) DeSOX switch (Item 1) [Figure 55] to reset and allow the
[Figure 54]. If needed, the system will request a Forced machine to perform a DeSOX process.
DeSOX the next time the machine is started. The Forced
DeSOX process will resume from the last progress If a DeSOX process has started, pressing and holding
status. the bottom of the DeSOX switch (Item 1) [Figure 55] for
three seconds will stop the process.
Figure 56
P122911
The engine malfunction icon will light [Figure 56] and the
alarm will beep twice if a DeSOX process is needed while
inhibited. Service code [E00008107] will also be
displayed. The engine torque will reduce by 40% if the
operator continues to operate the machine while
inhibited.
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67 Operation & Maintenance Manual
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM (CONT’D)
The following SCR system codes alert the operator of conditions that require attention. Continued operation of the
machine under these conditions will result in reduced machine performance. See your Bobcat dealer for more
information.
P122909
P122910
P122907
P122908
TL30.70D(A)(B), TL30.70H(A)(B)
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68 Operation & Maintenance Manual
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM (CONT’D)
The machine can detect unsatisfactory quality DEF / AdBlue® and will alert the operator.
ENGINE ENGINE
DISPLAY SERVICE ENGINE
STAGE MALFUNCTION ALARM TORQUE
SCREEN CODES RPM LIMIT
ICON DERATE
[1] Pressing the information button on the display panel will return the display to the main menu for 20 minutes.
[2] Pressing the information button on the display panel will return the display to the main menu for 10 minutes.
[3] Also code U003516-00, U003516-01, or U003516-31 will be displayed.
NOTE: The engine malfunction icon and display screen are located on the display panel. (See Display Panel
on Page 52.)
NOTE: Low Level Stage is reached 10 hours after Warning Stage. Severe Level is reached 20 hours after
Warning Stage. If the error repeats within 40 hours following repair, then Severe Level will be reached
in 2 hours.
The machine can detect tampering with SCR system components and will alert the operator.
ENGINE ENGINE
DISPLAY SERVICE ENGINE
STAGE MALFUNCTION ALARM TORQUE
SCREEN CODES RPM LIMIT
ICON DERATE
[1] Pressing the information button on the display panel will return the display to the main menu for 20 minutes.
[2] Pressing the information button on the display panel will return the display to the main menu for 10 minutes.
[3] One or more ‘U’ codes could also be displayed.
NOTE: The engine malfunction icon and display screen are located on the display panel. (See Display Panel
on Page 52.)
NOTE: Low Level Stage is reached 36 hours after Warning Stage. Severe Level is reached 100 hours after
Warning Stage. If the error repeats within 40 hours following repair, then Severe Level will be reached
in 5 hours.
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69 Operation & Maintenance Manual
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM (CONT’D)
EGR Impeded
The machine can detect an impeded exhaust gas recirculation (EGR) system and will alert the operator.
ENGINE ENGINE
DISPLAY SERVICE ENGINE
STAGE MALFUNCTION ALARM TORQUE
SCREEN CODES RPM LIMIT
ICON DERATE
[1] Pressing the information button on the left panel will return the display to the main menu for 20 minutes.
[2] Pressing the information button on the left panel will return the display to the main menu for 10 minutes.
[3] Also code U065226-21. Additional ‘E’ codes could also be displayed.
NOTE: The engine malfunction icon and display screen are located on the display panel. (See Display Panel
on Page 52.)
NOTE: Low Level Stage is reached 36 hours after Warning Stage. Severe Level is reached 100 hours after
Warning Stage. If the error repeats within 40 hours following repair, then Severe Level will be reached
in 5 hours.
The machine can detect an interruption in DEF / AdBlue® dosing and will alert the operator.
ENGINE ENGINE
DISPLAY SERVICE ENGINE
STAGE MALFUNCTION ALARM TORQUE
SCREEN CODES RPM LIMIT
ICON DERATE
[1] Pressing the information button on the left panel will return the display to the main menu for 20 minutes.
[2] Pressing the information button on the left panel will return the display to the main menu for 10 minutes.
[3] One or more ‘U’ codes could also be displayed.
NOTE: The engine malfunction icon and display screen are located on the display panel. (See Display Panel
on Page 52.)
NOTE: Low Level Stage is reached 10 hours after Warning Stage. Severe Level is reached 20 hours after
Warning Stage. If the error repeats within 40 hours following repair, then Severe Level will be reached
in 5 hours.
TL30.70D(A)(B), TL30.70H(A)(B)
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70 Operation & Maintenance Manual
PARKING BRAKE EMERGENCY EXIT
Parking Brake Switch Open the rear window. (See Rear Cab Window on Page
59.)
Figure 61
Figure 62
P126147
P118579
NOTE: In case of failure of the service brake, the
parking brake can be used as emergency
Turn the handle (Item 1) [Figure 62] clockwise (as
brake.
shown) and push the rear window fully open.
Parking Brake Activation:
Figure 63
Press the bottom of the parking brake switch (Item 1)
[Figure 61] to engage the parking brake. The light will
turn on.
The parking brake will release automatically when: Exit through the rear window opening [Figure 63].
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71 Operation & Maintenance Manual
BACK-UP ALARM SYSTEM
Description Operation
Figure 64
WARNING
AVOID INJURY OR DEATH
• Always keep bystanders away from the work area
1 and travel path.
• The operator must maintain a clear view of the
direction of travel and look before and during
machine movement.
• The back-up alarm must sound when operating
2 the machine in the reverse direction.
W-2783-0118
TL30.70D(A)(B), TL30.70H(A)(B)
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72 Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC HANDLER
WARNING
AVOID INJURY OR DEATH
When operating the machine, operate only from the
operator’s seat with the seat belt securely fastened.
W-2811-EN-0614
Figure 65
2 1
P133096
WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109
TL30.70D(A)(B), TL30.70H(A)(B)
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73 Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC HANDLER (CONT’D)
NA1928
TL30.70D(A)(B), TL30.70H(A)(B)
76 of 270
74 Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC HANDLER (CONT’D)
WARNING WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
AVOID INJURY OR DEATH CAN CAUSE INJURY OR DEATH
When operating the machine, operate only from the • The direction the Telescopic Handler turns when
operator’s seat with the seat belt securely fastened. moving backward is different in each steering
W-2811-EN-0614
mode.
• Know and understand the selected steering
Only the front wheels turn when in 2-wheel steering mode before operating.
mode. Use 2-wheel steering when operating on public W-2812-EN-1109
roads.
Figure 68
P133096
TL30.70D(A)(B), TL30.70H(A)(B)
77 of 270
75 Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC HANDLER (CONT’D)
NA1926
TL30.70D(A)(B), TL30.70H(A)(B)
78 of 270
76 Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC HANDLER (CONT’D)
Figure 71
WARNING
AVOID INJURY OR DEATH
When operating the machine, operate only from the
operator’s seat with the seat belt securely fastened.
W-2811-EN-0614
Crab steering mode allows both the front and rear wheels 2 1
to turn the same direction that the steering wheel is
turned. The machine moves diagonally in the direction
the steering wheel is turned. Use in confined areas to
move away from buildings or to reposition the machine.
P133096
WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109
TL30.70D(A)(B), TL30.70H(A)(B)
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77 Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC HANDLER (CONT’D)
NA1930
TL30.70D(A)(B), TL30.70H(A)(B)
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78 Operation & Maintenance Manual
BOOM SUSPENSION
Description
Press the lower button (Item 1) [Figure 74] on the Stop the engine.
joystick while pulling the joystick until the boom starts
raising.
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79 Operation & Maintenance Manual
AUTOMATIC BOOM SUSPENSION
Description
Operation
S41633
S40661
Boom Suspension Activation:
Enter the telescopic handler and perform the PRE- When suspension is active, the Boom Suspension
STARTING PROCEDURE. (See PRE-STARTING indicator light (Item 1) [Figure 77] will be ON.
PROCEDURE on Page 92.) Start the engine. (See
STARTING THE ENGINE on Page 97.). Lower and If the Boom Suspension indicator light (Item 1) flashes,
retract the boom. lift the boom to activate suspension. If this indicator still
flashes, there is a Boom Suspension malfunction. (See
Figure 76 DIAGNOSTIC SERVICE CODES on Page 217.)
TL30.70D(A)(B), TL30.70H(A)(B)
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80 Operation & Maintenance Manual
SPEED MANAGEMENT
Operation
Examples:
Figure 78
P125410
1
P133096
TL30.70D(A)(B), TL30.70H(A)(B)
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81 Operation & Maintenance Manual
SPEED MANAGEMENT (CONT’D)
Operation (Cont’d)
Figure 80 Figure 81
1
3
2
1
P135522 P133096
While Speed Management is activated, press the right Press button (Item 1) [Figure 81] again to deactivate
button (Item 1) on the joystick (Item 2) to increase the Speed Management. The light of the switch will turn OFF.
speed up to 100% [C 100] or the left button (Item 3)
[Figure 80] to decrease the speed down to 0% [C OFF]. The system will retain the speed percentage as long as
The percentages will appear on the display screen. the telescopic handler remains ON.
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82 Operation & Maintenance Manual
SPEED MANAGEMENT (CONT’D)
1 The alarm will beep once, the display screen will show
2 [SET] [Figure 84] and the Speed Management will
remain active.
P135522
The default setting can be changed any time the operator
chooses.
Figure 83
1
P133096
TL30.70D(A)(B), TL30.70H(A)(B)
85 of 270
83 Operation & Maintenance Manual
HYDRAULIC CONTROLS
OR
2
P135522 Boom Float Button used in combination with lower
boom movement (Item 1) [Figure 85] to engage the
float control function (If Equipped) (See Levelling The
Figure 86 Ground Using Float (If Equipped) on Page 143.)
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84 Operation & Maintenance Manual
HYDRAULIC CONTROLS (CONT’D)
The maximum available auxiliary flow setting can be The operator can choose whether the Auxiliary
adjusted by the operator to improve control of the Hydraulics are enabled or disabled at startup.
auxiliary hydraulics.
Select the Auxiliary Hydraulics menu on the display
Select the Auxiliary Hydraulics menu on the display screen. (See Display Screen on Page 54.)
screen. (See Display Screen on Page 54.)
Figure 89
Figure 87
1
P126293
NA13052
Figure 90
P135522
TL30.70D(A)(B), TL30.70H(A)(B)
87 of 270
85 Operation & Maintenance Manual
HYDRAULIC CONTROLS (CONT’D)
WARNING WARNING
AVOID INJURY OR DEATH AVOID BURNS
Diesel fuel or hydraulic fluid under pressure can Hydraulic fluid, tubes, fittings and quick couplers
penetrate skin or eyes, causing serious injury or can get hot when running machine and attachments.
death. Fluid leaks under pressure may not be visible. Be careful when connecting and disconnecting quick
Use a piece of cardboard or wood to find leaks. Do couplers.
not use your bare hand. Wear safety goggles. If fluid W-2220-0396
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909
Figure 91
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
1 death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909
TL30.70D(A)(B), TL30.70H(A)(B)
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86 Operation & Maintenance Manual
ATTACHMENT CONTROL CONNECTOR AUTO REVERSE COOLING FAN
This machine may be equipped with an electric line on This machine may be equipped with an Auto Reverse
the boom. Cooling Fan.
Figure 94
1 1
P119159
Figure 93 The default value of the Auto Reverse Cooling Fan menu
is [I OFF] (disabled) (Item 1) [Figure 94].
1 Figure 95
2 1
2
P126145
TL30.70D(A)(B), TL30.70H(A)(B)
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87 Operation & Maintenance Manual
SMART HANDLING SYSTEM (SHS)
Operation
Figure 96
P135522
TL30.70D(A)(B), TL30.70H(A)(B)
90 of 270
88 Operation & Maintenance Manual
DUAL FNR
Operation
Figure 98
P122918
TL30.70D(A)(B), TL30.70H(A)(B)
91 of 270
89 Operation & Maintenance Manual
DAILY INSPECTION • Back-up Alarm - Check function, replace as
necessary.
Daily Inspection And Maintenance
• Gauges and Horn - Check function, replace as
Maintenance work must be done at regular intervals. necessary.
Failure to do so will result in excessive wear and early
failures. The Service Schedule is a guide for correct • Engine Cooling System - Check system for damage
maintenance of the Bobcat telescopic handler. (See or leaks.
SERVICE SCHEDULE on Page 167.)
NOTE: Fluids such as engine oil, hydraulic fluid,
coolant, etc. must be disposed of in an
environmentally safe manner. Some
WARNING regulations require that certain spills and
leaks on the ground must be cleaned in a
specific manner. See local regulations for
Operator must have instructions before operating the
correct disposal.
machine. Untrained operators can cause injury or
death.
W-2001-0502
• Seat Belt Allow the engine and hydraulic fluid to warm completely
before beginning operation.
• Tyres - Check for Wear, Damage, Correct Air
Pressure; Use only approved tyres with correct Use the joystick to check for smooth operation of the
pressure. following hydraulic functions:
• Loose or Broken Parts - Repair or replace as • Raise and lower the boom.
necessary.
• Extend and retract the boom.
• Safety Treads and Safety Signs (Decals), - Replace
as necessary. • Tilt the attachment device forward and backward.
• Check and Clean Mirrors and Windows, Boom Angle Check forward and reverse travel.
Indicator and Boom Extension Indicator - Replace as
necessary. Check operation of the accelerator and brake.
• Fuel Filter - Remove trapped water through the drain Check operation of the steering. Cycle the steering mode
valve on the bottom of the filter. (See Fuel Filter on regularly to ensure correct wheel alignment.
Page 182.)
TL30.70D(A)(B), TL30.70H(A)(B)
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90 Operation & Maintenance Manual
DAILY INSPECTION (CONT’D)
If any of the functions do not operate correctly, have it • Clean soft upholstery in the cab with a cloth that has
repaired immediately before continuing. been dipped in a solution composed of water and
detergent and then thoroughly wrung out.
WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807
WARNING
Do not use ether with preheat systems. Explosion
can result which can cause injury or death.
W-2391-0301
TL30.70D(A)(B), TL30.70H(A)(B)
93 of 270
91 Operation & Maintenance Manual
PRE-STARTING PROCEDURE
Entering The Telescopic Handler Operation & Maintenance Manual And Operator’s
Handbook Locations
Figure 99
Figure 100
3
1 2
1
N-20299
1
P119142
P118186
Use step (Item 1), safety tread (Item 2) and grab handles
(Item 3) [Figure 99] when entering the telescopic Read and understand the Operator’s Handbook and the
handler. Operation & Maintenance Manual (Item 1) [Figure 100]
before operating the telescopic handler.
DO NOT JUMP.
Perform the DAILY INSPECTION. (See DAILY
Safety treads are installed on the machine to provide a INSPECTION on Page 90.)
slip resistant surface for getting on and off the machine.
TL30.70D(A)(B), TL30.70H(A)(B)
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92 Operation & Maintenance Manual
PRE-STARTING PROCEDURE (CONT’D)
Figure 101
1
1 3
2
2
5
P123769
4 3
Pull the lever (Item 1) [Figure 102] to adjust the seat
P126179
distance from the steering wheel and pedals.
TL30.70D(A)(B), TL30.70H(A)(B)
95 of 270
93 Operation & Maintenance Manual
PRE-STARTING PROCEDURE (CONT’D)
Premium Seat
3 1
P128346 P128347
Pull the lever (Item 1) [Figure 103] to adjust the seat Pull upwards or push down on the headrest (Item 1)
distance from the steering wheel and pedals. [Figure 105] to adjust its height.
Figure 104
P125430
TL30.70D(A)(B), TL30.70H(A)(B)
96 of 270
94 Operation & Maintenance Manual
PRE-STARTING PROCEDURE (CONT’D)
Figure 106 Adjust and clean the mirrors to obtain the best visibility.
Cleaning
Adjust the seat belt so that it is snug around the lower Figure 107
part of your hips.
P119230
Adjust the left side mirror (Item 1) [Figure 107] until the
left side of the telescopic handler is visible from the
operator’s point of view.
TL30.70D(A)(B), TL30.70H(A)(B)
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95 Operation & Maintenance Manual
PRE-STARTING PROCEDURE (CONT’D)
P125589 P119217A
Make sure that the left side mirror provides enough Adjust the right side mirror (Item 1) [Figure 110] until the
clearance (Item 1) [Figure 107] to open and close the right side of the telescopic handler is visible from the
cab door. operator’s point of view.
1 2
1
P119218A P119218A
Adjust the front interior mirror (Item 1) [Figure 109] until Adjust the rear interior mirror (Item 1) until the right side
the rear side of the telescopic handler is visible from the of the telescopic handler is visible via the front interior
operator’s point of view. mirror (Item 2) [Figure 111] from the operator’s point of
view.
TL30.70D(A)(B), TL30.70H(A)(B)
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96 Operation & Maintenance Manual
STARTING THE ENGINE
Perform the PRE-STARTING PROCEDURE. (See PRE- NOTE: If the engine oil temperature is below 10°C
STARTING PROCEDURE on Page 92.) (See DAILY (50°F) after starting the engine, COLD is
INSPECTION on Page 90.) displayed on the display screen and the
engine speed is limited to 1260 rpm.
The Travel Direction Control and all other controls must
be in NEUTRAL POSITION before starting the engine.
Figure 112
IMPORTANT
2 Do not engage the starter for longer than 30 seconds
3 at a time. Longer use can damage the starter by
overheating. Cool the starter for one minute between
4 uses.
1 I-2209-0301
WARNING
P133028 AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
Turn the key switch (Item 1) to RUN (Item 2) • Do not use machines in atmosphere containing
[Figure 112]. explosive dust or gases.
W-2051-0212
NOTE: Check if the emergency stop (Item 3)
[Figure 112] is not in the pressed position.
Figure 113
WARNING
AVOID INJURY OR DEATH
1 When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807
2
P122913
TL30.70D(A)(B), TL30.70H(A)(B)
99 of 270
97 Operation & Maintenance Manual
STARTING THE ENGINE (CONT’D)
2 4
3
1
5 6
2 3 P126161
TL30.70D(A)(B), TL30.70H(A)(B)
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98 Operation & Maintenance Manual
STARTING THE ENGINE (CONT’D)
2
WARNING
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
P122913 • Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
Keep the key switch (if equipped) or the start switch (if
equipped) in RUN position for engine preheat while WAIT
is displayed on the display screen (Item 1) [Figure 116].
WARNING
Do not use ether with preheat systems. Explosion
can result which can cause injury or death.
W-2391-0301
TL30.70D(A)(B), TL30.70H(A)(B)
101 of 270
99 Operation & Maintenance Manual
STARTING THE ENGINE (CONT’D) ECO MODE
Cold Temperature Starting The ECO Mode switch enables the operator to save fuel
by limiting the engine RPM when full RPM is not needed.
Operation
WARNING Figure 117
EXPLOSION CAN CAUSE SERIOUS INJURY, DEATH
OR SEVERE ENGINE DAMAGE
DO NOT use ether or starting fluid with glow plug or
air intake heater systems.
W-2071-0415
When the temperature is below -30°C (-20°F), Press the bottom of the ECO Mode switch (Item 1)
hydrostatic oil must be warmed before starting. The [Figure 117] to turn OFF.
hydrostatic system will not get enough oil at low
temperatures and will be damaged. Park the machine Figure 118
in an area where the temperature will be above -18°C
(0°F) if possible.
I-2007-0910
TL30.70D(A)(B), TL30.70H(A)(B)
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100 Operation & Maintenance Manual
MONITORING THE DISPLAY PANEL
• E000110-03 - Engine coolant temperature high There are three icon lights which can be associated with
a SHUTDOWN condition [Figure 120]:
Identify the Service Code (See DIAGNOSTIC SERVICE
CODES on Page 217.) and contact your Bobcat dealer 1. General Warning
for service if needed.
2. Engine Coolant Temperature
4. Engine Malfunction
TL30.70D(A)(B), TL30.70H(A)(B)
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101 Operation & Maintenance Manual
STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER
Procedure
Figure 121
P131890
DO NOT JUMP.
WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211
TL30.70D(A)(B), TL30.70H(A)(B)
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102 Operation & Maintenance Manual
ATTACHMENTS
Always use the serial number of the attachment when Depending on the design of your Bobcat attachment, the
requesting service information or when ordering parts. operation and maintenance procedures are described in
your Bobcat telescopic handler Operation & Maintenance
If any serial number plate is damaged, contact your Manual or in specific Bobcat attachment Operation &
Bobcat dealer. Maintenance Manual.
• Pallet forks
• Bale spikes
• Buckets
• Jibs
• Grapple bucket
• Bale handler with tine / tube
7322664 • Fork grapple
• Side shift carriage
An attachment serial number plate can be found on each Contact your Bobcat Dealer to get additional copy of the
attachment [Figure 122]. specific attachment Operation & Maintenance Manual.
NOTE: The centre of gravity (C.G.) indicates the Attachment EC Declaration Of Conformity
horizontal distance between the attachment’s
centre of gravity and the attachment hook-up. Depending on the design of you Bobcat attachment, the
EC homologation can be covered by your Bobcat
telescopic handler EC Declaration of Conformity or
required a specific Bobcat attachment EC Declaration of
Conformity.
• Pallet forks
• Bale Spikes
• Buckets
• Jibs
• Grapple Bucket
• Bale handler With Tine / Tube
• Fork grapple
• Side shift carriage
TL30.70D(A)(B), TL30.70H(A)(B)
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103 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Figure 123
WARNING
AVOID INJURY OR DEATH
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments
can cause injury or death.
W-2052-0907
Use the correct bucket size for the type and density of
material being handled. For safe handling of materials
and avoiding machine damage, the attachment (or
bucket) should handle a full load without going over the
RLC for the telescopic handler.
NA13802
Figure 125
NA18205
TL30.70D(A)(B), TL30.70H(A)(B)
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104 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Buckets (Cont’d)
Figure 126
WRONG
NA5429
WARNING
AVOID INJURY OR DEATH
Do not exceed Rated Load Capacity. Excessive loads
can cause tipping or loss of control.
W-2393-0301
TL30.70D(A)(B), TL30.70H(A)(B)
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105 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Buckets (Cont’d)
Load Chart
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
• CAMSO 405/70-20/14 PR TM R4
• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks.
• CAMSO 405/70-20/16 PR TM R4
• with inflation pressure of 360 kPa (3,60 bar) (52 psi). 7338725
• with floating pallet forks.
• DUNLOP 405/70 R20 168A2 152J MPT SPT9
• with inflation pressure of 450 kPa (4,50 bar) (65 psi). Complies with stability tests of the relevant parts of
• with floating pallet forks. ISO 22915.
• MICHELIN 400/R20 149A8/149B IND TL BIBLOAD
• with inflation pressure of 400 kPa (4,00 bar) (58 psi).
• with floating pallet forks.
• MICHELIN 400/R20 149A8/149B IND TL XMCL
• with inflation pressure of 400 kPa (4,00 bar) (58 psi).
• with floating pallet forks.
• ALLIANCE 400/R20 149A8 A 580
• with inflation pressure of 380 kPa (3,80 bar) (55 psi).
• with floating pallet forks.
• CAMSO 400/80-24/20 PR TM R4
• with inflation pressure of 280 kPa (2,80 bar) (40 psi).
• with floating pallet forks.
• MICHELIN 400/80-24 162A8 IND TL POWER CL
• with inflation pressure of 280 kPa (2,80 bar) (40 psi).
• with floating pallet forks.
• DUNLOP 405/70R24 168A2 152J MPT SPT9
• with inflation pressure of 400 kPa (4,00 bar) (58 psi).
• with floating pallet forks.
• MICHELIN 400/70R24 152A8/152B IND TL XMCL
• with inflation pressure of 370 kPa (3,70 bar) (53 psi).
• with floating pallet forks.
• ALLIANCE 405/70R24 152A8 A 580
• with inflation pressure of 300 kPa (3,00 bar) (43 psi).
• with floating pallet forks.
TL30.70D(A)(B), TL30.70H(A)(B)
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106 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Buckets (Cont’d)
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
• CAMSO 405/70-20/14 PR TM R4
• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks.
• CAMSO 405/70-20/16 PR TM R4
• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks. 7387694_0
TL30.70D(A)(B), TL30.70H(A)(B)
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107 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Buckets (Cont’d)
Mass Properties
Figure 127
NA13830
C.G. of attachment C.G. of load NA13831
X Y Z X Y Z
Digging Bucket 780 L (28 ft³) 415 kg 456 mm -395 mm 0 mm 497 mm -306 mm 0 mm
(915 lb) (18 in) (-15.6 in) (0 in) (19.6 in) (-12 in) (0 in)
Bucket 900 L (32 ft³), Mer-tach 400 kg 360 mm -38 mm 0 mm 449 mm 60 mm 0 mm
(882 lb) (14.2 in) (-1.5 in) (0 in) (17.7 in) (2.7 in) (0 in)
Light Material Bucket 1500 L (53 ft³), 539 kg 591 mm -444 mm 0 mm 683 mm -331 mm 0 mm
without bolt-on edge (1188 lb) (23.3 in) (-17.5 in) (0 in) (26.9 in) (-13.0 in) (0 in)
Light Material Bucket 2000 L (71 ft³), 645 kg 614 mm -413 mm 0 mm 720 mm -289 mm 0 mm
without bolt-on edge (1422 lb) (24.2 in) (-16.3 in) (0 in) (28.3 in) (-11.4 in) (0 in)
Light Material Bucket 1500 L (53 ft³), 579 kg 654 mm -458 mm 0 mm 683 mm -331 mm 0 mm
with bolt-on edge (1276 lb) (25.7 in) (-18 in) (0 in) (26.9 in) (-13.0 in) (0 in)
Light Material Bucket 2000 L (71 ft³), 689 kg 674 mm -418 mm 0 mm 720 mm -289 mm 0 mm
with bolt-on edge (1519 lb) (26.5 in) (-16.5 in) (0 in) (28.3 in) (-11.4 in) (0 in)
TL30.70D(A)(B), TL30.70H(A)(B)
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108 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Figure 128
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
P133147
NOTE: The maximum load of an attachment can
exceed the RLC of the telescopic handler.
• Bucket Grapple, welded, 2,2 m (86.6 in)
This Bobcat attachment requires a specific Operation &
• Bucket Grapple, forged, 2,2 m (86.6 in) Maintenance Manual. It is a part of your product and can
be stored in a container provided on the attachment or in
Figure 129 the Bobcat product.
S38395
TL30.70D(A)(B), TL30.70H(A)(B)
111 of 270
109 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Figure 130
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
NA9979
NOTE: The maximum load of an attachment can
exceed the RLC of the telescopic handler.
• Bale handler with tubes 1,3 m (51 in)
This Bobcat attachment requires a specific Operation &
• Bale handler with tubes 1,6 m (63 in) Maintenance Manual. It is a part of your product and can
be stored in a container provided on the attachment or in
• Bale handler with tubes 1,8 m (71 in) the Bobcat product.
Figure 131 The Operation & Maintenance Manual delivered with the
attachment gives operating information as well as routine
maintenance and service procedures. Refer to the
Attachment Operation & Maintenance Manual before
use.
S38392
TL30.70D(A)(B), TL30.70H(A)(B)
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110 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Figure 132
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
NA13145
NOTE: The maximum load of an attachment can
exceed the RLC of the telescopic handler.
Side Shift Carriage 200 mm (7.9 in) [Figure 128].
This Bobcat attachment requires a specific Operation &
Maintenance Manual. It is a part of your product and can
be stored in a container provided on the attachment or in
the Bobcat product.
TL30.70D(A)(B), TL30.70H(A)(B)
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111 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Figure 133
NA15559
Rigid pallet forks FEM III [Figure 133]. The maximum load to be carried when using a Pallet
Fork is shown on a decal located on the attachment
Figure 134 serial number plate.
Load Charts
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
TL30.70D(A)(B), TL30.70H(A)(B)
114 of 270
112 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Mass Properties
Figure 136
NA15562
X Y Z X Y Z
Floating Pallet Forks, 1,0 m (39 in), 254 kg 286 mm -434 mm 0 mm 711 mm -276 mm 0 mm
Quick-Tach (560 lb) (11.3 in) (-17.1 in) (0 in) (28 in) (-10.9 in) (0 in)
Floating Pallet Forks, 1,5 m (59 in), 272 kg 277 mm -423 mm 0 mm 711 mm -276 mm 0 mm
Quick-Tach (600 lb) (10.9 in) (-16.7 in) (0 in) (28 in) (-10.9 in) (0 in)
Rigid Pallet Forks, without guard, Quick- 300 kg 247 mm -522 mm 3 mm 700 mm -344 mm 0 mm
Tach (661 lb) (9.7 in) (-20.6 in) (0 in) (27.6 in) (-13.5 in) (0 in)
Rigid Pallet Forks, with guard, Quick- 325 kg 239 mm -476 mm 0 mm 700 mm -344 mm 0 mm
Tach (717 lb) (9.4 in) (-18.7 in) (0 in) (27.6 in) (-13.5 in) (0 in)
Floating Pallet Forks, 1,0 m (39 in), 248 kg 199 mm -373 mm 0 mm 647 mm -339 mm 0 mm
Mani-Tach (546 lb) (7.8 in) (-14.7 in) (0 in) (25.5 in) (-13.4 in) (0 in)
Floating Pallet Forks, 1,5 m (59 in), 268 kg 192 mm -357 mm 0 mm 647 mm -339 mm 0 mm
Mani-Tach (591 lb) (7.5 in) (-14.1 in) (0 in) (25.5 in) (-13.4 in) (0 in)
Rigid Pallet Forks, without guard, Mani- 271 kg 159 mm -465 mm 3 mm 713 mm -210 mm 0 mm
Tach (579 lb) (6.3 in) (-18.3 in) (0 in) (28.1 in) (-8.2 in) (0 in)
Rigid Pallet Forks, with guard, Mani- 296 kg 165 mm -411 mm 3 mm 713 mm -210 mm 0 mm
Tach (653 lb) (6.5 in) (-16.2 in) (0 in) (28.1 in) (-8.2 in) (0 in)
TL30.70D(A)(B), TL30.70H(A)(B)
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113 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Figure 137
NA15091
X Y Z X Y Z
Floating Pallet Forks, J-Tach, 150 kg 281 mm -337 mm 0 mm 583 mm -20 mm 0 mm
load at 500 mm (19.7 in) (331 lb) (11.1 in) (-13.3 in) (0 in) (23 in) (-0.8 in) (0 in)
Figure 138
NA18202
X Y Z X Y Z
Floating Pallet Forks, Mer-Tach, 174 kg 275,7 mm 120,5 mm 0 mm 500 mm 500 mm 0 mm
load at 500 mm (19.7 in) (384 lb) (10.9 in) (4.7 in) (0 in) (19.7 in) (19.7 in) (0 in)
TL30.70D(A)(B), TL30.70H(A)(B)
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114 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
• CAMSO 405/70-20/14 PR TM R4
• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks.
7320752_0
• CAMSO 405/70-20/16 PR TM R4
• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks.
• DUNLOP 405/70 R20 168A2 152J MPT SPT9 Complies with stability tests of the relevant parts of
• with inflation pressure of 450 kPa (4,50 bar) (65 psi). ISO 22915.
• with floating pallet forks.
• MICHELIN 400/R20 149A8/149B IND TL BIBLOAD
• with inflation pressure of 400 kPa (4,00 bar) (58 psi).
• with floating pallet forks.
TL30.70D(A)(B), TL30.70H(A)(B)
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115 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Mass Properties
Figure 140
NA13827
X Y Z X Y Z
Pallet Fork frame equipped with two 205 kg 131 mm -424 mm 0 mm 1174 mm -746 mm 0 mm
round bale spikes, Quick-Tach (451.9 lb) (5.2 in) (-16.7 in) (0 in) (46.2 in) (-29.4 in) (0 in)
Pallet Fork frame equipped with two 175 kg 74 mm -331 mm 0 mm 958 mm -924 mm 0 mm
round bale spikes, Mani-Tach (386 lb) (2.9 in) (-13.0 in) (0 in) (37.7 in) (-36.4 in) (0 in)
TL30.70D(A)(B), TL30.70H(A)(B)
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116 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Jib
EC Declaration Of Conformity
Declaration of Conformity
for Interchangeable Equipment
Directive 2006/42/EC of the European Parliament and of The Council
"Machinery Directive Article 1(1)(b)"
Bobcat France
Route de Nantes
B.P. 71
44160 Pontchateau
FRANCE
Technical Documentation
Homologation Manager
Doosan Bobcat EMEA s.r.o.
U Kodetky 1810
26312 DobĜíš
Czech Republic
Description of Equipment
Declaration of Conformance
This equipment conforms to the requirements of an interchangeable equipment as specified in Machinery Directive
2006/42/EC Article1(1)(b) and any other directives listed. This declaration applies exclusively to the interchangeable
equipment and does not include any hydraulic, electrical or mechanical adaptation done by the installer. Installation shall be
done in accordance with instructions and specifications included in this manual.
TL30.70D(A)(B), TL30.70H(A)(B)
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117 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Jib (Cont’d)
Static Test
TL30.70D(A)(B), TL30.70H(A)(B)
120 of 270
118 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Jib (Cont’d)
Load Chart
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
• CAMSO 405/70-20/14 PR TM R4
• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks.
• CAMSO 405/70-20/16 PR TM R4
• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks. 7296691_0
TL30.70D(A)(B), TL30.70H(A)(B)
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119 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Jib (Cont’d)
Mass Properties
Figure 142
NA13829
CENTRE OF GRAVITY OF
CENTRE OF GRAVITY OF LOAD
ATTACHMENT MASS ATTACHMENT
X Y Z X Y Z
Jib 0,7 m (28 in), Quick-Tach 177 kg 234 mm -280 mm (- 0 mm 686 mm -707 mm 0 mm
(390 lb) (9.2 in) 11 in) (0 in) (27.0 in) (27.8 in) (0 in)
Jib 0,7 m (28 in), Mani-Tach 153 kg 261 mm -135 mm (- 0 mm 686 mm -554 mm 0 mm
(337 lb) (10.3 in) 5.3 in) (0 in) (27.0 in) (21.8 in) (0 in)
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENTS (CONT’D)
Jib (Cont’d)
Procedure
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENTS (CONT’D)
Jib (Cont’d)
1. Fully retract and lower the boom and move the 6. Turn off the engine and remove the ignition key. Exit
machine as close as possible to the load. the cab. Remove the lifting hook from the lifting point
of the load. Always turn off the engine to avoid
2. Position the lifting hook vertically aligned above the
involuntary hazardous movements; mainly when a
load and lower it slowly as close as possible to the
lifting point of the load. second operator is present to install the lifting hook to
the lifting point of the load.
3. Put the Travel Direction Control into NEUTRAL and
make sure the parking brake is engaged. 7. Return the boom to the transport position by raising,
retracting and lowering it.
4. Turn off the engine and remove the ignition key. Exit
the cab. Install the lifting hook to the lifting point of the Picking Up A Raised Load
load. Check that the lifting gear is hanging freely and
is not twisted or knotted. Always turn off the engine to 1. Fully retracted and lower the boom. Move the
avoid involuntary hazardous movements; mainly machine as close as possible to the load.
when a second operator is present to install the lifting
hook to the lifting point of the load. 2. Park the machine on level ground.
5. Go back to operating position in the cab and start the 3. Put the Travel Direction Control into NEUTRAL and
engine. make sure the parking brake is engaged.
6. Slightly lift the load from the ground by raising the 4. Raise and extend the boom to position the lifting hook
boom. The machine is then in the transport position. vertically aligned above the load and lower it slowly as
close as possible to the lifting point of the load.
In case of travelling with the suspended load.
5. Turn off the engine and remove the ignition key. Exit
• If applicable, turn off the engine and remove the the cab. Install the lifting hook to the lifting point of the
ignition key. Exit the cab. Install the additional lifting load. Check that the lifting gear is hanging freely and
device (wire, cable) to secure the load to the machine is not twisted or knotted. Always turn off the engine to
lifting or towing points. It will reduce the load avoid involuntary hazardous movements, mainly
movement during the travel. when a second operator is present to install the load.
6. Slightly lift the load by raising the boom.
Placing A Raised Load
7. Bring the load to transport position by fully retracting
1. With the machine in transport position, move the the boom and lowering the load as close as possible
machine as close as possible to the base of the area to the ground.
where to place the load.
NOTE: Do not carry hot or corrosive products.
2. Park the machine on level ground.
• Turn off the engine and remove the ignition key. Exit
the cab. Remove the additional lifting device (wire,
cable) to secure the load to the machine lifting or
towing points.
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ATTACHMENTS (CONT’D)
Figure 144
WARNING 2 3
Installing Tilt the attachment carrier (Item 1) forward until the two
hooks (Item 3) are lower than the attachment tube
Figure 143 (Item 2) [Figure 144].
Figure 145
1
2
P119421
P119423
Remove the locking bar safety pin (Item 1), and remove
the locking bar (Item 2) [Figure 143] from the attachment
carrier. Drive forward until the two hooks (Item 1) are right below
the attachment tube (Item 2) [Figure 145].
Enter the telescopic handler and perform the PRE-
STARTING PROCEDURE. (See PRE-STARTING Engage the attachment tube (Item 2) in the two hooks
PROCEDURE on Page 92.) Start the engine. (See (Item 1) [Figure 145] by raising the boom; tilt the
STARTING THE ENGINE on Page 97.) Lower and retract attachment carrier backward if necessary.
the boom.
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ATTACHMENTS (CONT’D) Figure 147
Installing (Cont’d)
Figure 146
1
P119500
P119499 Make sure the locking bar (Item 1) [Figure 147] extends
through the holes on both sides of the attachment and
the attachment carrier. Make sure the attachment is
When the attachment tube is properly engaged in the two securely fastened.
hooks and the attachment is no longer touching the
ground, tilt the attachment carrier fully backward Install attachment electrical harness and hydraulic lines,
[Figure 146]. if applicable, on the telescopic handler and the
attachment carrier.
Put the Travel Direction Control in NEUTRAL. (See Travel
Direction on Page 46.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 71.) Stop the
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 102.)
WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENTS (CONT’D)
WARNING
1
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake. 2
P119421
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
Fully insert the locking bar (Item 2) into the holes in the
W-2907-0211
attachment carrier. Install the safety pin (Item 1)
[Figure 149] into the locking bar.
Figure 148
2
P119500
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENTS (CONT’D)
2 3
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity
Charts for the attachment you are using. Unapproved
attachments can cause serious injury or death.
W-2392-0301
3
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENTS (CONT’D)
Installing (Cont’d)
Figure 151 Engage the attachment tube (Item 3) in the two hooks
(Item 2) [Figure 152] by raising the boom; tilt the
attachment carrier backward if necessary.
WARNING
Before you exit the operator’s position: WARNING
• Put the Travel Direction Control and the Joystick
in neutral. FAILURE TO FULLY ENGAGE LOCKING PINS CAN
• Engage the parking brake. CAUSE SERIOUS INJURY OR DEATH
• Retract and lower the boom and attachment flat Locking pins must extend through the holes in the
on the ground. attachment mounting frame. Failure to engage
• Stop the engine. locking pins can allow attachment to come off.
W-2907-0211 W-2913-0211
P119750
Drive forward until the two hooks (Item 2) are right below
the attachment tube (Item 3) [Figure 152].
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENTS (CONT’D)
Removing
Figure 153
1
P135533
TL30.70D(A)(B), TL30.70H(A)(B)
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128 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
WARNING
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity
Charts for the attachment you are using. Unapproved
attachments can cause serious injury or death.
W-2392-0301
1
P144751
NOTE: Warranty is void if non-approved attachments
are used on the telescopic handler.
Position the telescopic handler so that the attachment
The dealer can identify, for each model telescopic carrier (Item 1) is parallel to the attachment hooks
handler, the attachments and buckets approved by (Item 2) [Figure 154]. Drive the telescopic handler
Bobcat. The buckets and attachments are approved for forward until the attachment carrier is at a distance of
Rated Load Capacity and for secure fastening to the about 1 m (3 ft) from the attachment.
telescopic handler. Contact your Bobcat dealer for more
information if your attachment is not illustrated on your Tilt the attachment carrier (Item 1) forward until the
machine’s Load Capacity Charts. carrier bar (Item 3) is lower than the two hooks (Item 2)
[Figure 154].
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENTS (CONT’D)
Installing (Cont’d)
Figure 156
WARNING
LOWERING OF ATTACHMENT, FALLING LOADS OR
FALLING OFF ATTACHMENT CAN CAUSE SERIOUS 2
INJURY OR DEATH
• Do not use as a manlift or work platform.
• No riders.
• Keep away from raised boom and attachment.
• Keep bystanders away.
W-2905-0211 1
2
Make sure that the attachment locking pad (Item 1) and
locking pin (Item 2) [Figure 156] are positioned correctly.
Figure 157
P144750
TL30.70D(A)(B), TL30.70H(A)(B)
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130 Operation & Maintenance Manual
ATTACHMENTS (CONT’D)
Figure 158 Lower the boom and put the attachment flat on the
ground.
P144748
WARNING Tilt the attachment carrier forward until the carrier bar is
disengaged. Move the telescopic handler backward away
FAILURE TO FULLY ENGAGE LOCKING PINS CAN from the attachment.
CAUSE SERIOUS INJURY OR DEATH
Locking pins must extend through the holes in the Release the Hydraulic Quick-Tach switch (Item 1)
attachment mounting frame. Failure to engage [Figure 159] to extend the locking pin.
locking pins can allow attachment to come off.
W-2913-0211
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENTS (CONT’D)
2 3
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity
Charts for the attachment you are using. Unapproved
attachments can cause serious injury or death.
W-2392-0301
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENTS (CONT’D)
Installing And Removing The Pallet Forks (Mer-Tach Attachment Carrier) (Cont’d)
Installing (Cont’d)
WARNING WARNING
LOWERING OF ATTACHMENT, FALLING LOADS OR Before you exit the operator’s position:
FALLING OFF ATTACHMENT CAN CAUSE SERIOUS • Put the Travel Direction Control and the Joystick
INJURY OR DEATH in neutral.
• Do not use as a manlift or work platform. • Engage the parking brake.
• No riders. • Retract and lower the boom and attachment flat
• Keep away from raised boom and attachment. on the ground.
• Keep bystanders away. • Stop the engine.
W-2905-0211 W-2907-0211
Figure 161 Put the Travel Direction Control in NEUTRAL. (See Travel
Direction on Page 46.) Make sure the parking brake is
2 engaged. (See PARKING BRAKE on Page 71.) Stop the
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
1
HANDLER on Page 102.)
Figure 162
P144746
Engage the carrier bar (Item 1) in the two hooks (Item 2) P144745
[Figure 161] by raising the boom; tilt the attachment
carrier backward if necessary.
Make sure that the two locking pins (Item 1) [Figure 162]
When the carrier bar (Item 1) is properly engaged in the are in horizontal position.
two hooks (Item 2) [Figure 161] and the attachment is no
longer touching the ground, tilt the attachment carrier NOTE: The locking pins must fall under their own
fully backward. weight. If not, lubricate with multi-purpose
lithium grease and check for proper
operation.
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENTS (CONT’D)
Installing And Removing The Pallet Forks (Mer-Tach Attachment Carrier) (Cont’d)
Removing
WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211
Figure 163
P144744
TL30.70D(A)(B), TL30.70H(A)(B)
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134 Operation & Maintenance Manual
OPERATING PROCEDURE
Longitudinal Load Moment Controller (LLMC) Longitudinal Load Moment Controller (LLMC) Override
Mode
The LLMC limits the following movements when the
machine stability level is critical: Figure 165
Override Switch
Figure 164
7245982
Figure 166
1
P126161
P126147
TL30.70D(A)(B), TL30.70H(A)(B)
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135 Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D)
Before beginning operation, inspect the work area for The operator has to operate the telescopic handler
unsafe conditions. according to the visibility diagram (See
SPECIFICATIONS on Page 243.) provided in the
Look for sharp drop-offs or rough terrain. Have Operator & Maintenance Manual. In case a suspended
underground utility lines (gas, electrical, water, sewer, load or the boom prevents any visibility and creates a
irrigation, etc.) located and marked. Work slowly in areas substantial blockage, the operator has to consider
of underground utilities. alternative carrying means.
Remove objects or other construction material that could Operating Near An Edge Or Water
damage the telescopic handler or cause personal injury.
Keep telescopic handler as far back from the edge as
Always check ground conditions before starting your possible and the telescopic handler wheels perpendicular
work: to the edge so that if the edge collapses, the telescopic
handler can be moved back.
• Look for signs of instability such as cracks or
settlement. Always move the telescopic handler back at any
indication the edge can be unstable.
• Be aware of weather conditions that can affect ground
stability. Operating On Slopes
• Check for adequate traction if working on a slope. Drive slowly and do not travel on excessive slopes.
TL30.70D(A)(B), TL30.70H(A)(B)
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OPERATING PROCEDURE (CONT’D)
Road Position
Figure 167
NA15564
Figure 168
NA15028
TL30.70D(A)(B), TL30.70H(A)(B)
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137 Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D)
With a full bucket, go up or down the slope with the heavy With an empty bucket, go up or down the slope with the
end toward the top of the slope [Figure 169] and heavy end toward the top of the slope [Figure 171] and
[Figure 170]. [Figure 172].
WARNING
AVOID INJURY OR DEATH
• Keep the boom as low as possible.
• Do not travel or turn with the boom up.
• Turn on level ground. Slow down when turning.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Failure to obey warnings can cause the machine to
tip or rollover and cause injury or death.
W-2650-1112
TL30.70D(A)(B), TL30.70H(A)(B)
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OPERATING PROCEDURE (CONT’D)
Figure 175
WARNING A
Tilt the bucket all the way forward (D) to empty the
A bucket.
If all the material is near the side of the truck or bin, use
C D
the bucket tilt to move it to the other side.
B
EM8004
Tilt the bucket forward (D) until the cutting edge of the
bucket is on the ground.
Figure 174
C D
B
EM8005
Lift the boom (B) and tilt the bucket backward (C) all the
way when the bucket is full.
TL30.70D(A)(B), TL30.70H(A)(B)
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OPERATING PROCEDURE (CONT’D)
Digging Filling
NOTE: Always fully retract the boom during digging. Figure 178
Figure 176
A
A
C D
C D
B
B EM8009
EM8007
Lower the boom (A) and put the cutting edge of the
Lower the bucket until it slightly touches the ground (A). bucket on the ground (D). Drive forward to the edge of the
Put the cutting edge of the bucket on the ground (D). hole to push the material into the hole.
Drive forward slowly and continue to tilt the bucket down Tilt the bucket forward (D) as soon as it is past the edge
(D) until it enters the ground. of the hole.
Raise the cutting edge a small amount (C) to increase If necessary, raise the boom to empty the bucket.
traction and keep an even digging depth.
Figure 177
C D
EM8008
TL30.70D(A)(B), TL30.70H(A)(B)
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OPERATING PROCEDURE (CONT’D)
Perform the pre-starting procedure before using the Place the load, then retract and lower the boom.
telescopic handler. (See PRE-STARTING PROCEDURE
on Page 92.) Slowly move the machine backward.
Figure 179
1
WARNING
CRUSH HAZARD CAN CAUSE
SERIOUS INJURY OR DEATH
• Never go under or reach under raised load.
• Never move a load over other personnel.
W-2851-0410
P126204
WARNING
AVOID INJURY OR DEATH
Read and understand the load capacity charts (Item 1) Check area to be excavated for overhead or
[Figure 179] to learn the Rated Load Capacity at underground electrical power lines. Keep a safe
different extension and heights of the telescoping boom. distance from electrical power lines.
VOLTAGE MINIMUM DISTANCE
NOTE: Use only attachments that are approved for
this machine. All approved attachments must up to 50 kV 3 m (10 ft)
be shown in the load capacity charts. Contact beyond 50 kV 5 m (17 ft)
your dealer if an approved attachment is not W-2757-EN-0513
illustrated in the charts.
Raise the boom slightly to clear the ground and tilt the
attachment back.
Start slowly and drive the telescopic handler with the load
as low as possible.
Slowly raise and extend the boom to put the load in the
desired location. DO NOT DRIVE FORWARD WITH THE
LOAD RAISED.
TL30.70D(A)(B), TL30.70H(A)(B)
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141 Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D)
Figure 180
LE
P
A M Y
L
EX ON
7312833_0
TL30.70D(A)(B), TL30.70H(A)(B)
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142 Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D)
Figure 181 NOTE: The float function can be activated under 35°
boom angle. The stability level must be in the
green LED area.
A
Boom angle lowering is limited at 7° per boom float
actuation. If the boom lowering movement is stopped
C D because the lowering angle was too high, release the
joystick and repeat the procedure.
P122919
Figure 183
3
P135522
Press and hold the Boom Float button (Item 1) and lower
the boom to the ground (Item 2) [Figure 183]. The Boom
Float Icon light (Item 1) [Figure 182] (on the display
panel) will start flashing and will be ON when the
attachment is on the ground.
TL30.70D(A)(B), TL30.70H(A)(B)
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OPERATING PROCEDURE (CONT’D)
EM8011 EM8013
1. Move the machine perpendicular to the load with the 3. Adjust the height of the pallet forks so that they can
boom fully retracted and the pallet forks parallel to the slide under the load [Figure 186].
ground [Figure 184].
4. Move the machine forward or extend the boom to
Figure 185 bring the heel of the pallet forks in contact with the
load [Figure 186].
Figure 187
EM8012
EM8014
TL30.70D(A)(B), TL30.70H(A)(B)
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144 Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D)
EM8019 EM8021
1. Move the load into the position where it is to be placed 4. Move the machine back in order to release the pallet
[Figure 188]. forks from the load completely [Figure 190].
EM8020 EM8022
2. Tilt the pallet forks into a position parallel to the 5. Return the boom and the pallet forks to the transport
ground [Figure 189]. position [Figure 191].
TL30.70D(A)(B), TL30.70H(A)(B)
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145 Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D)
Figure 192
EM8017A
Figure 195
2. Move the machine perpendicular to the load with the
pallet forks horizontal at the height of the load
[Figure 192].
Figure 193
EM8018A
3. Move the machine forward as slowly as possible until 8. Retract the boom fully [Figure 195].
the heel of the pallet forks is in contact with the load
[Figure 193]. 9. Lower the boom until the ground clearance under the
pallet forks is approximately 300 mm (12 in), then tilt
4. Put the Travel Direction Control into NEUTRAL and the forks fully backward. The machine is now in
make sure the parking brake is engaged. transport position [Figure 195].
WARNING
CRUSH HAZARD CAN CAUSE
SERIOUS INJURY OR DEATH
• Never go under or reach under raised load.
• Never move a load over other personnel.
W-2851-0410
TL30.70D(A)(B), TL30.70H(A)(B)
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146 Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D)
EM8023 EM8025A
1. With the machine in transport position, move the load 4. Tilt the load into a horizontal position [Figure 198].
closer to the stack and into the position where it is to
be placed [Figure 196]. 5. Place the load down on the stack by lowering and
retracting the boom [Figure 198].
Figure 197
6. Once the load has been placed down, release the
pallet forks so that they are no longer in contact with
the load using short, successive boom lowering and
retracting maneuvers.
EM8026
TL30.70D(A)(B), TL30.70H(A)(B)
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147 Operation & Maintenance Manual
TOWING THE TELESCOPIC HANDLER
Procedure
WARNING
UNEXPECTED MACHINE MOVEMENT CAN CAUSE
P-68946
SERIOUS INJURY OR DEATH
• Block wheels to prevent roll away before
adjusting screws to bypass the park brake After removing the spacers (Item 1), evenly tighten the
system. front and rear bolts (Item 2) to hold the parking brake
• Return adjustment screws to the operating piston (Item 3) [Figure 201] in the released position.
position before operating the machine.
W-2808-0909
The brakes are now released for towing the machine.
Block the wheels to prevent the machine from rolling. NOTE: The parking brake will not work until the
adjustment screw is returned to the original
Disengaging The Parking Brake position.
Figure 200
P119137
Loosen the two bolts (Item 1) (the bolts and spacers are
located on both the front and rear side of the front axle)
until the slotted spacers (Item 2) [Figure 200] can be
removed from under the bolt heads.
TL30.70D(A)(B), TL30.70H(A)(B)
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TOWING THE TELESCOPIC HANDLER (CONT’D) Figure 203
1
P128051
2
TL30.70(D)(H)B
P125203
WARNING
UNEXPECTED MACHINE MOVEMENT CAN CAUSE
SERIOUS INJURY OR DEATH
• Block wheels to prevent roll away before
adjusting screws to bypass the park brake
system.
• Return adjustment screws to the operating
position before operating the machine.
W-2808-0909
TL30.70D(A)(B), TL30.70H(A)(B)
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149 Operation & Maintenance Manual
TOWING THE TELESCOPIC HANDLER (CONT’D)
Procedure (Cont’d)
Figure 204
WARNING
2
UNEXPECTED MACHINE MOVEMENT CAN CAUSE
SERIOUS INJURY OR DEATH
• Block wheels to prevent roll away before
adjusting screws to bypass the park brake
system.
• Return adjustment screws to the operating 1
position before operating the machine.
W-2808-0909
P119137
After towing is completed, block the wheels to prevent the
machine from rolling.
Loosen the two bolts (Item 1) until the spacers (Item 2)
For models TL30.70(D)(H)B, loosen the two bolts (Item [Figure 204] can be installed under the bolt heads (the
1) and remove the cover (Item 2) [Figure 202] from the bolts and spacers are located on both the front and rear
front side of the engine bay assembly. side of front axle).
Tighten the valves (Item 1) [Figure 203] to 70 N•m (52 ft- Figure 205
lb) torque to re-engage the hydrostatic transmission.
ACTIVE POSITION RELEASED POSITION
Install the cover (Item 2) [Figure 202].
1
3
Engage the parking brake. (See Engaging The Parking
Brake on Page 150.)
2
P-68946
Evenly tighten the front and rear bolts (Item 1) to hold the
spacers (Item 2) [Figure 204] and [Figure 205].
Tighten the bolts to 95 - 115 N•m (70 - 85 ft-lb) torque.
This will allow the park brake piston (Item 3) [Figure 205]
to be active again.
Engage the parking brake (See PARKING BRAKE on
Page 71.) and make sure it functions correctly.
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150 Operation & Maintenance Manual
TOWING THE TELESCOPIC HANDLER (CONT’D)
Procedure (Cont’d)
1 1
P119102 P119102
Figure 207 Use the front hitch (Item 1) [Figure 208] for retrieval of
machine out of a hole or a ditch.
P119103
TL30.70D(A)(B), TL30.70H(A)(B)
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151 Operation & Maintenance Manual
LIFTING THE TELESCOPIC HANDLER
Procedure
Figure 209
1
1
P122227
Figure 210
1
1
P122228
TL30.70D(A)(B), TL30.70H(A)(B)
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152 Operation & Maintenance Manual
TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER
4 3
2
1 1
1 P131958 NA13759
The telescopic handler must be loaded backward on the Fasten the telescopic handler to the transport vehicle to
trailer. prevent it from moving during sudden stops or when
going up or down slopes.
The rear of the trailer must be blocked or supported
(Item 1) [Figure 211] when loading or unloading the • Block the wheels (Item 1) [Figure 212].
telescopic handler to prevent the front end of the trailer
from raising up. • Use chains to fasten the machine frame to the
transport vehicle (Items 2 and 3) [Figure 212]. Use
Be sure the transport and towing vehicles are of chain binders to tighten the chains. (See Tie Down on
adequate size and capacity. For the weight of the Page 259.)
TL30.70D(A)(B), TL30.70H(A)(B) telescopic handler,
(See Weights on Page 247.) • Attach the forks or bucket attachment to the transport
vehicle (Item 4) [Figure 212].
Be sure that the contact areas with machine tyres are
clean and free from ice, snow, and other slippery
materials.
WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807
TL30.70D(A)(B), TL30.70H(A)(B)
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153 Operation & Maintenance Manual
TOWING A TRAILER WITH THE TELESCOPIC HANDLER
MAXIMUM MAXIMUM
MAXIMUM
PERMITTED PERMITTED
PERMITTED
TRAILER MASS TRAILER MASS
MODEL EC TYPE-APPROVAL VERTICAL
for machine with for machine
LOAD @ max
trailer brake without trailer
speed (kg / lb)
(kg / lb) brake (kg / lb)
Basic Tow Hitch e1*2009/144*2013/15*0656*00 200 / 440 3500 / 7710 3500 / 7710
Rotating Tow Hitch e1*2015/208*2016/1788ND*00427 400 / 880 17000 / 37470 3500 / 7710
Rotating Tow Hitch e1*2015/208*2015/208ND*00152*00 400 / 880 17000 / 37470 3500 / 7710
with height adjustment + e1*2009/144*2013/8*0379*02
(auto-lock)
Rotating Tow Hitch e1*2015/208*2015/208ND*00155*00 400 / 880 17000 / 37470 3500 / 7710
with height adjustment + e1*2009/144*2013/8*0379*02
(manual locking)
Hydraulic Pick-up Tow e1*2015/208*2016/1788ND*00443*00 400 / 880 17000 / 37470 3500 / 7710
Hitch
Pintle Tow Hitch CUNA NC 138-40 CAT.II DGM47798 400 / 880 3500 / 7710 3500 / 7710
Rear Hitch And Hydraulic Hook Installation Rear Hitch And Hydraulic Hook Inspection Before
Use
The rear hitch and hydraulic hook can only be installed at
standard available fixation points of your telescopic In addition to the daily inspection of the telescopic
handler. handler:
Contact your Bobcat Dealer for installation of a rear hitch • Check safety decals are in good condition. Replace if
or hydraulic hook on your Bobcat telescopic handler. damaged.
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)
For towing always use a drawbar eyes that meets the Rotating Tow Hitch
following certifications:
Figure 215
RECOMMENDED
MODEL TRAILER 1
COUPLING
Basic Tow Hitch ISO 5692-3 shape X
Rotating Tow Hitch ISO 5692-2
ISO 8755
ISO 1102
2
In horizontal position of tractor and trailer, the connecting
system (e.g. towing hook / drawbar eye) must be level to
the roadway (angle deviation compared to the horizontal
towards the top and below may not exceed 3 degrees) to
ensure that the customary swinging draw bar angle
between the connecting system is not impeded. 3 P122578
Remove the cotter pin (Item 3) from the hitch pin (Item 2)
[Figure 215].
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)
For towing always use a drawbar eyes that meets the Operation
following certifications:
Make sure the lever (Item 4) is pulled forward toward the
telescopic handler and the hitch pin (Item 3) [Figure 216]
RECOMMENDED
is raised.
MODEL TRAILER
COUPLING Back up the telescopic handler into the trailer to install
Rotating Tow Hitch with height ISO 5692-2 the towing hook or drawbar eye in the hitch (Item 2)
adjustment (auto-lock) ISO 8755 [Figure 216].
(Manually adjustable drawbar ISO 1102
The hitch pin (Item 3) [Figure 216] automatically locks
coupler tow hitch)
the towing hook or drawbar eye.
Rotating Tow Hitch with height
adjustment (manual locking) NOTE: Pull the lever (Item 4) forward toward the
(Manually adjustable European telescopic handler to raise the hitch pin
drawbar coupler tow hitch) (Item 3) [Figure 216] and unlock the trailer.
P122577
ITEM DESCRIPTION
1 SUPPORT, HITCH
2 HITCH, AUTO
3 PIN
4 LEVER, HITCH PIN
5 LEVER, ADJUSTMENT
Adjustment
Use the lever (Item 5) to unlock the hitch (Item 2) from its
support (Item 1) [Figure 216] and adjust the height. Lock
the hitch.
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)
ITEM DESCRIPTION
1 SUPPORT, HITCH
2 HITCH
3 PIN
4 LEVER
5 COTTER PIN
Adjustment
Use the lever (Item 4) to unlock the hitch (Item 2) from its
support (Item 1) [Figure 217] and adjust the height. Lock
the hitch.
Operation
Remove the cotter pin (Item 5) from the hitch pin (Item 3)
[Figure 217].
Remove the hitch pin (Item 3) from the hitch (Item 2)
[Figure 217].
Install the towing hook or drawbar eye in the hitch
(Item 2) [Figure 217].
Install the hitch pin (Item 3) and secure with the cotter pin
(Item 5) [Figure 217].
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)
RECOMMENDED
MODEL TRAILER
COUPLING 2
Hydraulic Pick-up Tow Hitch ISO 5692-1
(Hydraulically adjustable tow
hook)
Hydraulic Pick-up Tow Hitch Back up the telescopic handler into the trailer to position
the hydraulic hook (Item 1) [Figure 218] under the towing
Figure 218 hook or drawbar eye.
5
4 3 WARNING
AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
1 and the trail vehicle when operating the machine.
Before entering the area between the telescopic
P123109 handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
ITEM DESCRIPTION in neutral.
1 HYDRAULIC HOOK • Engage the parking brake.
• Retract and lower the boom and attachment flat
2 UNLOCK HANDLE
on the ground.
3 UNLOCK CABLE • Stop the engine.
4 SUPPORT, HITCH W-2960-0313
5 LOCK
Rear Hitch And Hydraulic Hook Maintenance
Operation
Lubricate the contact areas of the hitch pin and hitch.
Unlock the hydraulic hook (Item 1) by pulling the handle
(Item 2) [Figure 218]. Check the torque value of the mounting bolts. Torque
value should be 390 N•m (288 ft-lb).
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)
Figure 220
P125195
WARNING
AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
and the trail vehicle when operating the machine.
Before entering the area between the telescopic
handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2960-0313
TL30.70D(A)(B), TL30.70H(A)(B)
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TL30.70D(A)(B), TL30.70H(A)(B)
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PREVENTIVE MAINTENANCE
TL30.70D(A)(B), TL30.70H(A)(B)
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ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Removing And Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
TL30.70D(A)(B), TL30.70H(A)(B)
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TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . 214
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
TL30.70D(A)(B), TL30.70H(A)(B)
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TL30.70D(A)(B), TL30.70H(A)(B)
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MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807
CORRECT
P-90216
Never service the Bobcat telescopic
handler without instructions.
Cleaning and maintenance are Disconnecting or loosening any Never work on telescopic
required daily. hydraulic tubeline, hose, fitting, handler with boom up unless
component or a part failure can boom is held by an approved
cause boom to drop. Do not go boom stop. Replace if damaged.
under boom when raised unless Never modify equipment or add
supported by an approved boom attachments not approved by
stop. Replace if damaged. Bobcat Company.
Have good ventilation when Keep body, jewelry and clothing Lead-acid batteries produce
welding or grinding painted away from moving parts, flammable and explosive gases.
parts. electrical contact, hot parts and Keep arcs, sparks, flames and
Wear dust mask when grinding exhaust. lighted tobacco away from
painted parts. Toxic dust and gas Wear eye protection to guard batteries.
can be produced. from battery acid, compressed Batteries contain acid which
Avoid exhaust fume leaks which springs, fluids under pressure burns eyes or skin on contact.
can kill without warning. Exhaust and flying debris when engines Wear protective clothing. If acid
system must be tightly sealed. are running or tools are used. contacts body, flush well with
Use eye protection approved for water. For eye contact flush well
type of welding. and get immediate medical
attention.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator
without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be
performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.
MSW43-EN-0211
TL30.70D(A)(B), TL30.70H(A)(B)
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TL30.70D(A)(B), TL30.70H(A)(B)
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SERVICE SCHEDULE
Maintenance Intervals
WARNING
Maintenance work must be done at regular intervals. AVOID INJURY OR DEATH
Failure to do so will result in excessive wear and early Instructions are necessary before operating or
failures. servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
The service schedule is a guide for correct maintenance Handbook and signs (decals) on machine. Follow
of the Bobcat telescopic handler. warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
During service, record: correct function after adjustments, repairs or
service. Untrained operators and failure to follow
• The machine operating hours. instructions can cause injury or death.
• Maintenance procedures that are performed. W-2003-0807
• Engine Oil - Check level and add as needed. Do not overfill. Check engine for oil leaks. (See page 184.)
• Engine Air Filters and Air System - Service only when required. Check for leaks and damaged components.
Empty dust extractor. (See page 177.)
• Engine Cooling System - Check oil cooler, radiator and air conditioner condenser. Check coolant level cold in
reservoir. Add premixed coolant as necessary. (See page 187.) Check cooling system for leaks.
• Exhaust System - Check exhaust system and exhaust aftertreatment components for leaks.
• Hydraulic Fluid - Check fluid level and add as needed. (See page 196.)
• Fuel Filter - Check display panel. Remove the trapped water. (See page 182.)
• Seat Belt - Check the condition of seat belt. Clean or replace seat belt retractors as needed. Clean dirt and debris
from moving parts. (See page 95.) and (See page 170.)
• Back-up Alarm - Check for proper function. Service as necessary. (See page 72 and page 174.)
• Service Brakes - Check for function. Service as necessary.
• Parking Brakes - Check for function. Adjust or service as necessary.
• Tyres - Check for wear or damage. Inflate to correct pressure. Be sure all tyres are inflated to the same pressure.
Use only approved tyres. (See page 208.)
• Wheel Nuts - Perform every 8 hours or daily for the first week, then as scheduled. Check for loose wheel nuts and
tighten to correct torque. (See page 208.)
• Safety Signs and Safety Treads and Mirrors - Check for damaged signs (decals), safety treads and mirrors.
Replace any signs, safety treads or mirrors that are damaged or worn. (See page 30.)
• Tilt Cylinder Rod End - Lubricate with multipurpose lithium based grease. (See page 210.)
• Attachment Carrier Pins - Lubricate with multipurpose lithium based grease. (See page 210.)
Every 50 Hours
• Fuel Filter - Replace filter element the first time, then as scheduled. (See page 182.)
• Engine Cooling System - Clean debris from radiator, air cooler, hydraulic fluid cooler, air conditioning condenser
(if equipped), and grid. (See page 187.)
• Hydraulic / Hydrostatic Fluid Filter- Replace the filter element the first time, then as scheduled. Use a genuine
Bobcat filter. (See page 198.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 206.)
• Articulation Pins, Axle Oscillation (Front / Rear), Boom Pivot, Boom Cylinder, Self Levelling
(Compensation) Cylinder - Lubricate with multipurpose lithium based grease. (See page 210.)
• Telescopic Boom Wear Pads - Lubricate with multipurpose lithium based grease. (See page 210.)
• Hydraulic Hoses, Tubelines and Connections - Check for leaks. Repair or replace as needed.
• Harnesses - Check condition. Repair or replace as needed.
• Articulated Steering Links - Check for any damage or cuts on the rubber protection. Replace as needed.
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SERVICE SCHEDULE (CONT’D)
• LLMC System - Test the LLMC calibration the first time, then as scheduled. (See page 171.)
• Wheel Nuts - Check for loose wheel nuts and tighten to correct torque. (See page 208.)
• Planetary Carriers - Replace the fluid the first time, then as scheduled. (See page 200.)
• Axle and Differential Fluid- Replace the fluid the first time, then as scheduled. (See page 201 and page 202.)
• Reduction Box Fluid - Replace the fluid the first time, then as scheduled. (See page 203.)
• Engine Air Filters and Air System - Service only when required. Check for leaks and damaged components. (See
page 177.)
• Fuel Pre-Filter - Replace fuel pre-filter. (See page 181.)
• Fuel Filter - Replace fuel filter element. (See page 182.)
• Engine Oil and Filter - Replace oil and filter. (See page 185.)
• Engine Cooling System - Check coolant concentration (with a refractometer). Replace as needed. (See page 187.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 206.)
• Hydraulic / Hydrostatic Fluid Filter - Replace the filter element. Use a genuine Bobcat filter. (See page 198.)
• Hydraulic Tank Breather - Replace the hydraulic tank breather. (See page 199.)
• Telescopic Boom Wear Pads - Check for wear. Replace as necessary.
• Service Brake Pedal Spring - Lubricate with multipurpose lithium based grease. (See page 210.)
• Cab Air Filter - Check filter condition. Check for damage. Clean or replace as necessary. (See page 175.)
• A/C System Water Condensate Rubber Valves - Clean the rubber valves. (See page 175.)
• Planetary Carriers - Replace the fluid. In case of severe duty, half fluid change intervals must be applied. (See
page 200.)
• Axle and Differential Fluid - Replace the fluid. In case of severe duty, half fluid change intervals must be applied.
(See page 201 and page 202.)
• Reduction Box Fluid - Replace the fluid. In case of severe duty, half fluid change intervals must be applied. (See
page 203.)
• Battery and Cable Connectors - Check voltage. Check terminals for good contact and presence of protective
grease. (See page 192.)
• Engine Mounts - Tighten. Replace if damaged.
• Engine Air Filter - Service only when required. Check for leaks and damaged components. (See page 177.)
• Charge Air Cooler - Check entry area.
• Alternator Belt - Check condition. Replace as needed. (See page 205.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 206.)
• Hydraulic Fluid - Replace the fluid. (See page 197.)
• Fastenings, Hose Unions and Clips - Replace if damaged.
• Engine Valve Clearance - Check and adjust.
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SERVICE SCHEDULE (CONT’D)
Inspection Checkbook
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169 Operation & Maintenance Manual
SEAT BELT
Figure 221
WARNING 1
TL30.70D(A)(B), TL30.70H(A)(B)
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170 Operation & Maintenance Manual
LLMC CALIBRATION TEST
Procedure
Park the machine on flat level ground and align the front
and rear wheels straight ahead.
Figure 222
EM9626
Figure 224
1
S39203
3
Using the LLMC override mode, decrease the rear axle
load pressure by picking up a load and extending the
boom until the machine topples over (rear wheels off the
ground) [Figure 222]. 2
TL30.70D(A)(B), TL30.70H(A)(B)
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LLMC CALIBRATION TEST (CONT’D)
Procedure (Cont’d)
Figure 225
S41233
Figure 226
S41234
TL30.70D(A)(B), TL30.70H(A)(B)
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APPROVED BOOM STOP
If the boom is raised for service or maintenance, use the Figure 229
following procedure to install and remove the approved
boom stop.
Figure 227
P125200
• Start the engine and raise the boom. Stop the engine.
WARNING
AVOID INJURY OR DEATH
1 Never work on a machine with the boom up unless
the boom is held by an approved boom stop. Failure
to use an approved boom stop can allow the boom to
drop and cause injury or death.
Service boom stop if damaged or if parts are
missing. Using a damaged boom stop or with
missing parts can cause boom to drop causing injury
or death.
W-2899-1210
P125199
TL30.70D(A)(B), TL30.70H(A)(B)
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BACK-UP ALARM SYSTEM ENGINE COVER
The back-up alarm will sound when the operator moves Figure 231
the travel direction switch / control lever (optional) into the
REVERSE position AND the engine is running.
Inspecting
Sit in the seat and fasten the seat belt. Start the engine
and disengage the parking brake.
1 2
Turn the key switch (Item 1) [Figure 231] clockwise to
unlock. Remove the key and push the key switch. Raise
the engine cover to provide access to the engine
compartment for maintenance.
P119156
TL30.70D(A)(B), TL30.70H(A)(B)
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HEATING, VENTILATION AND AIR CONDITIONING SYSTEM (HVAC)
Cab Filter
Figure 232
1
S41681
Figure 233
1
1
1 S41680
1
The A/C system water condensate rubber valves (Item 1)
[Figure 235] are located on the front of the operator cab,
under the cab filter. Remove any dust to allow proper
evacuation of A/C water condensates.
2
S41680
TL30.70D(A)(B), TL30.70H(A)(B)
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HEATING, VENTILATION AND AIR CONDITIONING SYSTEM (HVAC) (CONT’D)
Figure 236 Run the air conditioning for about five minutes every
week to lubricate the internal components.
Troubleshooting
If the fan does not run, or the air conditioning does not
turn on, check the fuse. (See Fuses And Relay Location /
Identification on Page 189.)
P123744
Figure 237
P123745
TL30.70D(A)(B), TL30.70H(A)(B)
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AIR CLEANER SERVICE
Replace the inner filter every second time the outer filter NOTE: The rubber boot attached to the air cleaner
is replaced or as indicated. (See SERVICE SCHEDULE cover is an important part of the engine
on Page 167.) cooling system and must remain correctly
installed on the air cleaner cover.
Outer Filter
Close the engine cover.
Stop the engine and open the engine cover.
Figure 238
P123754
Figure 239
P123755
Pull the outer filter element (Item 1) [Figure 239] out and
discard.
Install new outer filter. Push in until the filter contacts the
base of the housing.
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AIR CLEANER SERVICE (CONT’D)
Inner Filter
Replace the inner filter element every second time the Figure 241
outer filter is replaced or as indicated. (See SERVICE
SCHEDULE on Page 167.) 2
Figure 240
P123754
1
Figure 242
Remove the inner filter (Item 1) [Figure 240].
Install new inner filter. Push in until the filter contacts the
base of the housing.
P139854
TL30.70D(A)(B), TL30.70H(A)(B)
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DIESEL EXHAUST FLUID (DEF) / ADBLUE® SYSTEM
For models TL30.70(D)(H)B, the engine exhaust system Stop the engine.
is equipped with a selective catalytic reduction (SCR)
system. The SCR is an emissions reduction system that NOTE: The engine must be stopped with the key
removes nitrogen oxides from the exhaust gases. switch in the STOP position when filling the
DEF / AdBlue® tank.
The machine will periodically perform a process to clean
sulfur oxides from the SCR system. This process is Figure 243
called DeSOX. (See SELECTIVE CATALYTIC
REDUCTION (SCR) SYSTEM on Page 65.)
TL30.70D(A)(B), TL30.70H(A)(B)
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FUEL SYSTEM
NOTE: Contact your local fuel supplier to receive Biodiesel blend fuel has unique qualities that should be
recommendations for your region. considered before using in this machine:
U.S. Standard (ASTM D975) • Cold weather conditions can lead to plugged fuel
system components and hard starting.
Use only clean, high quality diesel fuel, Grade Number
2-D or Grade Number 1-D. • Biodiesel blend fuel is an excellent medium for
microbial growth and contamination which can cause
Ultra low sulfur diesel fuel must be used in this machine. corrosion and plugging of fuel system components.
Ultra low sulfur is defined as 15 mg/kg (15 ppm) sulfur • Use of biodiesel blend fuel can result in premature
maximum. failure of fuel system components, such as plugged
fuel filters and deteriorated fuel lines.
The following is one suggested blending guideline that
should prevent fuel gelling during cold temperatures: • Shorter maintenance intervals can be required, such
as cleaning the fuel system and replacing fuel filters
and fuel lines.
TEMPERATURE GRADE 2-D GRADE 1-D
Above -9°C (+15°F) 100% 0% • Using biodiesel blend fuel not compliant with the fuel
specifications and standard for approved fuels
Down to -21°C (-5°F) 50% 50% described in this manual can affect engine life and
Below -21°C (-5°F) 0% 100% cause deterioration of hoses, tubelines, injectors,
injector pump and seals.
NOTE: Biodiesel blend fuel may also be used in this Apply the following guidelines if biodiesel blend fuel is
machine. Biodiesel blend fuel must contain used:
no more than five percent biodiesel mixed
with ultra low sulfur petroleum based diesel.
• Ensure the fuel tank is as full as possible at all times
This biodiesel blend fuel is commonly
to prevent moisture from collecting in the fuel tank.
marketed as B5 blended diesel fuel. B5
blended diesel fuel must meet ASTM • Ensure that the fuel tank cap is securely tightened.
specifications.
• Biodiesel blend fuel can damage painted surfaces,
E.U. Standard (EN590) remove all spilled fuel from painted surfaces
immediately.
Use only clean, high quality diesel fuel that meets the • Drain all water from the fuel filter daily before
EN590 specifications listed below: operating the machine.
• Ultra low sulfur diesel fuel defined as 10 mg/kg (10 • Do not exceed engine oil change interval. Extended
ppm) sulfur maximum oil change intervals can cause engine damage.
• Before machine storage; drain the fuel tank, refill with
• Diesel fuel with cetane number of 51.0 and above. 100% petroleum based diesel fuel, add fuel stabiliser
and run the engine for at least 30 minutes.
NOTE: Biodiesel blend fuel may also be used in this
machine. Biodiesel blend fuel must contain NOTE: Biodiesel blend fuel does not have long term
no more than seven percent biodiesel mixed stability and should not be stored for more
with ultra low sulfur petroleum based diesel. than three months.
This biodiesel blend fuel is commonly
marketed as B7 blended diesel fuel. B7
blended diesel fuel must meet EN590
specifications.
TL30.70D(A)(B), TL30.70H(A)(B)
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FUEL SYSTEM (CONT’D)
Figure 245
Figure 244
1
1
2
P139853
P125195
Use a clean, approved safety container to add fuel of the Replace the fuel pre-filter and install the clamps.
correct specifications. Add fuel only in an area that has
free movement of air and no open flames or sparks. NO Dispose of drained fluid in an environmentally safe
SMOKING! manner.
Install and tighten the fuel fill cap (Item 1) [Figure 244]. Remove air from the fuel system. (See Removing Air
From The Fuel System on Page 183.)
WARNING Start the engine and allow to operate for one minute.
TL30.70D(A)(B), TL30.70H(A)(B)
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FUEL SYSTEM (CONT’D)
See the SERVICE SCHEDULE for the service interval Stop the engine and open the engine cover.
when to replace the fuel filter. (See SERVICE
SCHEDULE on Page 167.) Place a suitable container under the filter in order to
catch any fuel that might spill. Clean up any spilled fuel.
Removing Water
Clean the outside of the filter.
Presence of water in the fuel system is displayed on the
display screen with an error code. (See MONITORING Figure 247
THE DISPLAY PANEL on Page 101.)
Figure 246
2 1
P125140
Loosen the drain (Item 1) [Figure 247] and allow the fluid
to drain into the container. Dispose of drained fluid in an
environmentally safe manner.
1
When fuel stops draining from the filter, disconnect the
electrical connector (Item 2) [Figure 247].
P125140
Figure 248
When clean fuel drains from the filter, hand tighten the
drain valve (Item 1) [Figure 246]. 1
2
IMPORTANT
P125193
NOTE: Do NOT fill the new fuel filter element with fuel
at this time.
TL30.70D(A)(B), TL30.70H(A)(B)
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FUEL SYSTEM (CONT’D)
Put clean oil on the two new fuel filter element O-rings, After replacing the filter element or if the fuel tank has run
install the element, and tighten to 14 N•m (10 ft-lb) out of fuel, the air must be removed from the fuel system
torque. before starting the engine.
Install the fuel filter assembly into the clamps and tighten. Figure 249
Connect the electrical connector (Item 2) [Figure 248].
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause 2
explosion or fire.
P125194
W-2103-0508
Close the engine cover. Open the air vent plug (Item 1) [Figure 249] on the fuel
filter assembly three full turns.
Start the engine and allow to operate for one minute.
For model TL30.70(D)(H)A, squeeze the hand pump
(priming bulb) (Item 2) [Figure 249] until fuel flows from
the air vent plug with no air bubbles.
P133028 P133035
TL30.70D(A)(B), TL30.70H(A)(B)
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ENGINE LUBRICATION SYSTEM
Check the engine oil level every day before starting the Figure 252
engine for the work shift. ENGINE OIL
RECOMMENDED SAE VISCOSITY NUMBER
Stop the engine. (LUBRICATION OILS FOR DIESEL ENGINE
CRANKCASE)
Figure 251
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909
TL30.70D(A)(B), TL30.70H(A)(B)
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ENGINE LUBRICATION SYSTEM (CONT’D)
Figure 253 2
P123770
2 Figure 256
P123770
1
Remove the four bolts (Item 1) and the cover (Item 2)
[Figure 253] at the bottom of the frame.
Figure 254
P123757
Remove the oil filter (Item 1) [Figure 256] and clean the
filter base.
Put clean oil on the new filter gasket, install the new filter
and hand tighten. Use genuine Bobcat filter only.
P123771 WARNING
Remove the oil drain cap (Item 1) [Figure 254] from the AVOID INJURY OR DEATH
oil drain fitting and drain the oil into a container. Recycle Wear safety glasses to prevent eye injury when any
or dispose of used oil in an environmentally safe manner. of the following conditions exist:
• When fluids are under pressure.
Install and tighten the oil drain cap (Item 1) [Figure 254] • Flying debris or loose material is present.
to 55 N•m (41 ft-lb) torque. • Engine is running.
• Tools are being used.
W-2019-0907
TL30.70D(A)(B), TL30.70H(A)(B)
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ENGINE LUBRICATION SYSTEM (CONT’D)
Figure 257
P126190
Install oil fill cap (Item 1) [Figure 257], start the engine
and let it run for several minutes.
Stop the engine, and check for leaks at the oil filter.
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
TL30.70D(A)(B), TL30.70H(A)(B)
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ENGINE COOLING SYSTEM Checking Level
Check the cooling system every day to prevent over- Stop the engine and allow the engine to cool. Open the
heating, loss of performance or engine damage. engine cover. (See Opening And Closing on Page 174.)
Figure 258
P123759
1
Check coolant level using the level markers (Item 1)
[Figure 260] on the tank. Coolant must be between MIN
and MAX level markers when the engine is cold.
IMPORTANT
S41330
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
Raise the condenser (Item 1) (if equipped) and keep in Too much antifreeze reduces cooling system
position by installing the rod (Item 2) [Figure 259] in the efficiency and may cause serious premature engine
condenser mount. damage.
Use low air pressure or water pressure to clean the top of Too little antifreeze reduces the additives which
the cooler. Be careful not to damage fins. protect the internal engine components; reduces the
boiling point and freeze protection of the system.
NOTE: The cooler is a combined radiator, intercooler
and hydraulic fluid cooler. Always add a premixed solution. Adding full strength
concentrated coolant can cause serious premature
engine damage.
I-2124-0497
TL30.70D(A)(B), TL30.70H(A)(B)
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ENGINE COOLING SYSTEM (CONT’D) Follow these steps when using concentrated coolant
instead of a ready-to-use premix:
Removing And Replacing The Coolant
• Use a separate container to mix the coolant.
See the SERVICE SCHEDULE for correct service • The correct mixture proportions of coolant to provide
intervals. (See SERVICE SCHEDULE on Page 167.) a -37°C (-34°F) freeze protection are 50% water and
50% ethylene glycol. For instance, to get 8 L OR
Stop the engine. Open the engine cover. (See Opening 2 U.S. gal of mixture, mix 4 L ethylene glycol with 4 L
And Closing on Page 174.) of water OR 1 U.S. gal ethylene glycol with 1 U.S. gal
of water.
Figure 261 • Add premixed coolant to the coolant tank until the
coolant level reaches the lower marker on the tank
(Item 1) [Figure 260].
1
Install the coolant fill cap (Item 1) [Figure 261].
Figure 262
IMPORTANT
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
1
Too much antifreeze reduces cooling system
efficiency and may cause serious premature engine
damage.
TL30.70D(A)(B), TL30.70H(A)(B)
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ELECTRICAL SYSTEM
Description
R - Relay
TL30.70D(A)(B), TL30.70H(A)(B)
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189 Operation & Maintenance Manual
ELECTRICAL SYSTEM (CONT’D)
Cab
Figure 265 5 7 9 11 13 14
1 17
2 1 2 18
3 19
4 20
16 15
6 8 10 12
1
P119172
R - Relay
TL30.70D(A)(B), TL30.70H(A)(B)
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ELECTRICAL SYSTEM (CONT’D)
Figure 268
2
1 3
1
2 4 1
6 7
5 P125492
Stop the engine, raise the engine cover and remove the
four bolts (Item 1) and fan (Item 2) [Figure 269] to
access the relays and fuses of the DEF / AdBlue®
system.
Figure 270
8 9
S38030
P125259
S38061
R - Relay
TL30.70D(A)(B), TL30.70H(A)(B)
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ELECTRICAL SYSTEM (CONT’D)
Battery Maintenance
Figure 271
P-09589 P-09590
WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
TL30.70D(A)(B), TL30.70H(A)(B)
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ELECTRICAL SYSTEM (CONT’D)
If it is necessary to use a booster battery to start the Remove the cable from the positive (+) terminal (Item 1)
engine, BE CAREFUL! There must be one person in the [Figure 272].
operator’s seat and one person to connect and
disconnect the battery cables. Close the engine cover.
The key switch (if equipped) or start switch (if equipped)
must be OFF. The booster battery must be 12 volt.
WARNING IMPORTANT
Damage to the alternator can occur if:
BATTERY GAS CAN EXPLODE AND CAUSE • Engine is operated with battery cables
SERIOUS INJURY OR DEATH disconnected.
Keep arcs, sparks, flames and lighted tobacco away • Battery cables are connected when using a fast
from batteries. When jumping from booster battery charger or when welding on the Telescopic
make final connection (negative) at machine frame. Handler. (Remove both cables from the battery.)
• Extra battery cables (booster cables) are
Do not jump start or charge a frozen or damaged connected wrong.
battery. Warm battery to 16°C (60°F) before I-2345-0311
connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
W-2066-0910
Figure 272
2
1
P126243
After the engine has started, remove the earth (-) cable
(Item 2) [Figure 272] first.
TL30.70D(A)(B), TL30.70H(A)(B)
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ELECTRICAL SYSTEM (CONT’D)
Figure 274
WARNING 2
Figure 275
3
1
2
4
P127115
TL30.70D(A)(B), TL30.70H(A)(B)
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ELECTRICAL SYSTEM (CONT’D)
Figure 276
DANGER
Be aware that vehicle batteries contain gases that are
flammable and can explode violently. The following
precautions should be taken before making battery
connection:
• Wear eye protection.
• Remove all jewelry.
• Keep spectators away.
WARNING 3
5
BATTERY GAS CAN EXPLODE AND CAUSE
SERIOUS INJURY OR DEATH 2
Keep arcs, sparks, flames and lighted tobacco away P127115
from batteries. When jumping from booster battery
make final connection (negative) at machine frame.
Install the battery cover (Item 1) with the bolt (Item 2)
Do not jump start or charge a frozen or damaged [Figure 277].
battery. Warm battery to 16°C (60°F) before
connecting to a charger. Unplug charger before Reposition the exhaust (Item 3) and install the bracket
connecting or disconnecting cables to battery. Never with the two bolts (Item 4) [Figure 277].
lean over battery while boosting, testing or charging.
W-2066-0910 Install the clamp (Item 5) [Figure 277] and tighten to
40 N•m (30 ft-lb) torque.
TL30.70D(A)(B), TL30.70H(A)(B)
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HYDRAULIC / HYDROSTATIC SYSTEM
Figure 278
P119114
1
1
P119113
TL30.70D(A)(B), TL30.70H(A)(B)
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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D)
See the SERVICE SCHEDULE for the correct service Remove the reservoir drain plug (Item 1) [Figure 281]
intervals. (See SERVICE SCHEDULE on Page 167.) behind the left front wheel and drain the fluid into a
container. Recycle or dispose of the fluid in an
Replace the fluid if it becomes contaminated or after environmentally safe manner.
major repair.
Put a new seal on the drain plug. Install the drain plug
Use only recommended fluid in the hydraulic system. (Item 1) [Figure 281] and tighten.
(See Lubricants, Fuel And Fluids on Page 14.)
Figure 282
Always replace the hydraulic / hydrostatic filter whenever
the hydraulic fluid is replaced. (See Removing And
Replacing Hydraulic / Hydrostatic Filter on Page 198.) 2
1
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible. 1
1
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid P119113
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909 Remove the three bolts (Item 1) and the cover (Item 2)
[Figure 282].
Figure 281
P119114
TL30.70D(A)(B), TL30.70H(A)(B)
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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D)
See the SERVICE SCHEDULE for the correct service Figure 286
intervals. (See SERVICE SCHEDULE on Page 167.)
Figure 284
2
1
1
P119173
P119115
TL30.70D(A)(B), TL30.70H(A)(B)
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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D)
Removing And Replacing Hydraulic / Hydrostatic Stop the engine and check for leaks at the filter. Check
Filter (Cont’d) the fluid level in the reservoir and add as needed. (See
Checking And Adding Fluid on Page 196.)
Figure 287
Install the covers.
Figure 289
1
2
1
P119174
Figure 288
1
1
P119113
Figure 290
1
P119175
Start the engine and let the engine run for one minute Install the new fill / breather cap (Item 1) [Figure 290].
(low idle) before operating the boom hydraulics.
Install the cover (Item 2) with the three bolts (Item 1)
[Figure 289].
TL30.70D(A)(B), TL30.70H(A)(B)
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AXLES (FRONT AND REAR)
Checking And Adding Oil (Planetary Carrier) Removing And Replacing Oil (Planetary Carrier)
Figure 291 See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 167.)
Figure 292
1
P119177
Put the machine on a level surface with the plug (Item 1) P119176
[Figure 291] positioned as shown.
Clean the plug (Item 1) [Figure 291] and the surrounding Put the machine on a level surface with the plug (Item 1)
surface. [Figure 292] positioned as shown.
Remove the plug (Item 1) [Figure 291]. The oil level Clean the plug (Item 1) [Figure 292] and the surrounding
should be at the bottom edge of the plug hole. surface.
Add oil through the hole if the oil level is below the hole. Remove the plug (Item 1) [Figure 292] and drain oil into
a container. Recycle or dispose of the used lubricant in
For oil capacity, (See Fluid Capacities on Page 250.). For an environmentally safe manner.
oil type, (See Lubricants, Fuel And Fluids on Page 14.)
Reposition the plug hole as shown in [Figure 291] and
Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb) add gear lube until the lube level is at the bottom edge of
torque. the plug hole (Item 1) [Figure 291].
Repeat the procedure for the other three planetary For oil capacity, (See Fluid Capacities on Page 250.). For
carriers. oil type, (See Lubricants, Fuel And Fluids on Page 14.)
TL30.70D(A)(B), TL30.70H(A)(B)
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AXLES (FRONT AND REAR) (CONT’D)
Checking And Adding Oil (Rear Differential) Removing And Replacing Oil (Rear Differential)
See the SERVICE SCHEDULE for the correct service See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 167.) interval. (See SERVICE SCHEDULE on Page 167.)
P119122 P119121
Put the machine on a level surface. Put the machine on a level surface.
Clean the plug (Item 1) [Figure 293] and the surrounding Clean the plug (Item 1) [Figure 294] and the surrounding
surface. surface.
Remove the plug (Item 1) [Figure 293]. The oil level Remove the plug (Item 1) [Figure 294] and drain oil into
should be at the bottom edge of the plug hole. a container. Recycle or dispose of the used lubricant in
an environmentally safe manner.
Add oil through the hole if the oil level is below the hole.
Install and tighten the plug (Item 1) [Figure 294] to 35 -
For oil type, (See Lubricants, Fuel And Fluids on Page 50 N•m (26 - 37 ft-lb) torque.
14.).
Figure 295
Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)
torque.
P119122
TL30.70D(A)(B), TL30.70H(A)(B)
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AXLES (FRONT AND REAR) (CONT’D)
Checking And Adding Oil (Front Differential) Removing And Replacing Oil (Front Differential)
See the SERVICE SCHEDULE for the correct service See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 167.) interval. (See SERVICE SCHEDULE on Page 167.)
P119118 P119118
Put the machine on a level surface. Put the machine on a level surface.
Clean the plug (Item 1) [Figure 296] and the surrounding Clean the plug (Item 1) [Figure 297] and the surrounding
surface. surface.
Remove the plug (Item 1) [Figure 296]. The oil level Remove the plug (Item 1) [Figure 297] and drain oil into
should be at the bottom edge of the plug hole. a container. Recycle or dispose of the used lubricant in
an environmentally safe manner.
Add oil through the hole if the oil level is below the hole.
Install and tighten the plug (Item 1) [Figure 297] to 35 -
For oil type, (See Lubricants, Fuel And Fluids on Page 50 N•m (26 - 37 ft-lb) torque.
14.)
Add oil through the hole (Item 1) [Figure 296] until it is to
Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb) the bottom of the plug hole.
torque.
For oil capacity, (See Fluid Capacities on Page 250.)
For oil type, (See Lubricants, Fuel And Fluids on Page
14.)
TL30.70D(A)(B), TL30.70H(A)(B)
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AXLES (FRONT AND REAR) (CONT’D)
Checking And Adding Oil (Reduction Box) Removing And Replacing Oil (Reduction Box)
P119119 P119119
Put the machine on a level surface. Put the machine on a level surface.
Clean the plug (Item 1) [Figure 298] and the surrounding Clean the plug (Item 1) [Figure 299] and the surrounding
surface. surface.
Remove the plug (Item 1) [Figure 298]. The oil level Remove the plug (Item 1) [Figure 299] and drain oil into
should be at the bottom edge of the plug hole. a container. Recycle or dispose of the used lubricant in
an environmentally safe manner.
Add oil through the hole if the oil level is below the hole.
Install and tighten the plug (Item 1) [Figure 299].
For oil capacity, (See Fluid Capacities on Page 250.)
For oil type, (See Lubricants, Fuel And Fluids on Page Remove the plug (Item 1) [Figure 298] and add oil
14.) through the hole until it is to the bottom of the plug hole.
Install and tighten the plug. For capacity, (See Fluid Capacities on Page 250.)
For type, (See Lubricants, Fuel And Fluids on Page 14.)
TL30.70D(A)(B), TL30.70H(A)(B)
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ALTERNATOR BELT
Belt Adjustment
See the SERVICE SCHEDULE for the correct service If the belt tension is out of the suggested range for belts,
interval (See SERVICE SCHEDULE on Page 167.) and tighten the belt to the recommended tension for used
contact your Bobcat dealer for replacement parts. belts in the table below. (See Belt Replacement on Page
205.)
Belt Checking
FREQUENCY TENSION
Run the engine for more than five minutes.
Suggested range 126,19 - 148,78 Hz 400 - 556 N
Check the whole belt drive visually for damage. Replace (90 - 125 lbf)
damaged parts. (See Belt Replacement on Page 205.) Used belt 148,07 - 160,95 Hz 550 - 650 N
(124 - 146 lbf)
Use the following data for the tension meter:
New belt 156,79 - 169,01 Hz 617 - 717 N
(139 - 161 lbf)
Unit Weight 13,7 g/rib.m or 82,2 g/m (0.15 oz/rib.ft
or 0.88 oz/ft)
Number of Ribs 6 (belt pk, construction MT610)
Span Length 276,5 mm (10.9 in)
Figure 300
P125238
TL30.70D(A)(B), TL30.70H(A)(B)
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ALTERNATOR BELT (CONT’D)
Belt Replacement
Stop the engine and open the engine cover. (See Figure 302
Opening And Closing on Page 174.)
Figure 301
5 2
1
4 P123726
P125196
Loosen the adjusting nut (Item 1) to loosen the tension
from the alternator belt (Item 2) [Figure 302].
Remove the two bolts (Item 1) and cover (Item 2) Loosen the top (Item 3) and bottom (Item 4) alternator
[Figure 301]. mounting bolts [Figure 302].
Remove the air conditioning belt (if equipped). (See Belt Remove the belt from the pulleys.
Replacement on Page 206.)
Inspect the pulleys for wear.
After belt replacement let the engine run for five minutes
and check the alternator belt. (See Belt Checking on
Page 204.)
TL30.70D(A)(B), TL30.70H(A)(B)
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AIR CONDITIONING BELT
The air conditioning belt is a special maintenance free Stop the engine and open the engine cover. (See
type that is pretensioned over the pulleys. This belt Opening And Closing on Page 174.)
eliminates the need for a tensioning device and does not
require periodic adjustment. Contact your Bobcat dealer Figure 303
for replacement parts.
P115128
Figure 304
P125196
TL30.70D(A)(B), TL30.70H(A)(B)
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AIR CONDITIONING BELT (CONT’D)
4
3
2 1
2
P123728 P121970
Remove the two bolts (Item 1) and belt cover (Item 2) Install the belt on the air conditioning compressor pulley
[Figure 305]. and position the belt (Item 1) and belt tool (Item 2) on the
bottom side of the crank shaft pulley (Item 3)
Figure 306 [Figure 307].
Cut the old belt (Item 1) [Figure 306] and remove the belt
from the pulleys. Inspect the pulleys for wear.
TL30.70D(A)(B), TL30.70H(A)(B)
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TYRE MAINTENANCE Wheel Replacement
Wheel Nuts Always park the machine on a level surface. STOP the
engine.
See the SERVICE SCHEDULE for the service interval to
check the wheel nuts. (See SERVICE SCHEDULE on
Page 167.) WARNING
Figure 308
MACHINE FALLING OR MOVING CAN CAUSE
SERIOUS INJURY OR DEATH
Put jackstands under the front and rear of the
machine before running engine for service.
W-2718-0208
Front Wheels
Figure 309
P131909
Rotating
Rear tyres usually wear faster than front tyres. To keep Put the floor jack under the left side of the front axle. Lift
the wear even, move the front wheels to the rear and rear the telescopic handler and install the first jackstand
wheels to the front. [Figure 309].
It is important to keep the same size tyres on each side of Figure 310
the telescopic handler. If different sizes are used, each
tyre will be turning at a different rate and cause excessive
wear. The tread bars of all the tyres must face the same
direction.
P119183
Put the floor jack under the right side of the front axle. Lift
the telescopic handler and install the second jackstand
[Figure 310].
TL30.70D(A)(B), TL30.70H(A)(B)
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TYRE MAINTENANCE (CONT’D)
Figure 311 To change the size of the tyres, contact your Bobcat
dealer.
Put the floor jack (Item 1) under the centre of the Pressure
counterweight. Lift the telescopic handler and install
jackstands (Item 2) [Figure 311]. For correct inflation, (See Traction on Page 249.).
IMPORTANT
Inflate tyres to the MAXIMUM pressure shown on the
sidewall of the tyre. DO NOT mix brands of tyres
used on the same machine.
I-2057-EN-1010
TL30.70D(A)(B), TL30.70H(A)(B)
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LUBRICATING THE TELESCOPIC HANDLER
Lubrication Locations
Figure 315
1
1
P118200
Figure 313
Remove the front cover from the boom end.
1
1
P119135 P119136
TL30.70D(A)(B), TL30.70H(A)(B)
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LUBRICATING THE TELESCOPIC HANDLER (CONT’D)
1
2
P125197 P125198
NOTE: Raise the boom and install the approved Boom Pivot (Item 1) [Figure 318].
Boom Stop before lubricating the Lift and
Self-levelling (Compensation) Cylinders. (See
Installing The Approved Boom Stop on Page
173.)
Figure 317
2
1
P119185
TL30.70D(A)(B), TL30.70H(A)(B)
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211 Operation & Maintenance Manual
LUBRICATING THE TELESCOPIC HANDLER (CONT’D)
1 1
1 1
P119186 P119129
Fully extend and lower the boom. Top rear pads (Item 1) (four locations) [Figure 320] can
be greased by using a greaser.
Put the Travel Direction Control in NEUTRAL. (See Travel
Direction on Page 46.) Make sure the parking brake is To lubricate the bottom rear pads (four locations)
engaged. (See PARKING BRAKE on Page 71.) Stop the [Figure 320] that are not accessible in the above step:
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC Partially extend and fully lower boom.
HANDLER on Page 102.)
Put the Travel Direction Control in NEUTRAL. (See Travel
Use a brush to lubricate the outside of the inner booms. Direction on Page 46.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 71.) Stop the
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 102.)
TL30.70D(A)(B), TL30.70H(A)(B)
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ATTACHMENT CARRIER
P119231 P119233
The attachment carrier mounting hooks (Item 1) The telescopic handler attachment hydraulic locking pins
[Figure 321] (both sides) must not be damaged or worn. (if equipped) (Item 1) [Figure 323] (both sides) must
Inspect attachment carrier condition. Replace as needed. move freely. The pins must not be bent or the ends
deformed.
Figure 322
Figure 324
1
1
P119232
P119750
TL30.70D(A)(B), TL30.70H(A)(B)
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TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE
Sometimes it can be necessary to store your Bobcat After the Bobcat telescopic handler has been in storage,
telescopic handler for an extend period of time. Below is it is necessary to follow a list of items to return the
a list of items to perform before storage. telescopic handler to service.
• Thoroughly clean the telescopic handler including the • Check the engine and hydraulic fluid levels; check
engine compartment. coolant level.
• Store the attachments in a dry protected shelter. • Install a fully charged battery.
• Lubricate the telescopic handler. • Remove grease from exposed cylinder rods.
• Park the telescopic handler in a dry protected shelter. • Be sure all shields and guards are in place.
• Lower the boom all the way and put the attachment (if • Lubricate the telescopic handler.
equipped) flat on the ground.
• Check tyre inflation and remove blocks from under
• Check tyre inflation and put blocks under the frame to frame.
remove weight from the tyres.
• Remove cover from exhaust pipe opening.
• Put grease on any exposed cylinder rods.
Perform the following steps if the DEF / AdBlue®
• Put fuel stabiliser in the fuel tank and run the engine storage limit has been exceeded:
a few minutes to circulate the stabiliser to the pump
and fuel injectors. 1. Remove the fluid from the DEF / AdBlue® tank and
refill with new fluid.
If biodiesel blend fuel has been used, perform the
following: 2. Replace the DEF / AdBlue® filter if the machine was
stored for more than nine months.
Drain the fuel tank, refill with 100% petroleum diesel
fuel, add fuel stabiliser and run the engine for at least 3. See your Bobcat dealer for service if the machine
30 minutes. displays any codes related to the SCR system that do
not clear within 15 minutes of engine run time. (See
• Drain and flush the cooling system. Refill with SELECTIVE CATALYTIC REDUCTION (SCR)
premixed coolant. SYSTEM on Page 65.)
• Fill the DEF / AdBlue® tank. The maximum DEF / • Start the engine and let run for a few minutes while
AdBlue® storage limit is two months in ambient observing the instrument panels and systems for
temperatures of -40 – +40°C (-40 – +104°F) or four correct operation.
months in -40°C – +25°C (-40°F – +77°F).
• Operate machine, check for correct function.
• Replace all fluids and filters (engine, hydraulic /
hydrostatic). • Stop the engine and check for leaks. Repair as
needed.
• Replace air cleaner, heater and air conditioning filters.
TL30.70D(A)(B), TL30.70H(A)(B)
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SYSTEM SETUP AND ANALYSIS
TL30.70D(A)(B), TL30.70H(A)(B)
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TL30.70D(A)(B), TL30.70H(A)(B)
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DIAGNOSTIC SERVICE CODES
3 4 CODE DESCRIPTION
The controller is asking for a password. (Keypad
CODE
only.)
TL30.70D(A)(B), TL30.70H(A)(B)
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DIAGNOSTIC SERVICE CODES (CONT'D)
TL30.70D(A)(B), TL30.70H(A)(B)
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DIAGNOSTIC SERVICE CODES (CONT'D)
TL30.70D(A)(B), TL30.70H(A)(B)
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219 Operation & Maintenance Manual
DIAGNOSTIC SERVICE CODES (CONT'D)
TL30.70D(A)(B), TL30.70H(A)(B)
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DIAGNOSTIC SERVICE CODES (CONT'D)
TL30.70D(A)(B), TL30.70H(A)(B)
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DIAGNOSTIC SERVICE CODES (CONT'D)
TL30.70D(A)(B), TL30.70H(A)(B)
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DIAGNOSTIC SERVICE CODES (CONT'D)
The dosing controller is located near the DEF tank, behind the cooling fan.
TL30.70D(A)(B), TL30.70H(A)(B)
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DIAGNOSTIC SERVICE CODES (CONT'D)
TL30.70D(A)(B), TL30.70H(A)(B)
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DIAGNOSTIC SERVICE CODES (CONT'D)
TL30.70D(A)(B), TL30.70H(A)(B)
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
The gateway controller is located in the cab, behind the right Instrument and Indicator Panel.
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
The drive controller is located between the boom and the cab, next to the front frame fuse box.
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
The workgroup controller is located in the rear frame, left of the boom.
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
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PASSWORD SETUP (KEYPAD PANEL) Figure 327
Password Description
Master Password:
Owner Password:
Changing The Owner, User 1 And User 2 Password After two seconds, the display screen will show [ENTER].
NOTE: The lock key (Item 1) red light and the unlock
Figure 326 key (Item 2) [Figure 327] green light will flash
during the procedure.
Turn the start switch (Item 3) to the RUN (Item 4) • “00000” was entered as owner user 1 or user 2
password.
[Figure 328] position to turn on the telescopic handlers
electrical system. NOTE: “00000” is not an acceptable owner, user 1 or
user 2 password.
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PASSWORD SETUP (KEYPAD PANEL) (CONT’D)
This feature allows the owner to unlock the password Figure 329
feature so that a password does not need to be used
every time the engine is started.
Figure 328
2 4
3
1 1
P126161
The unlock key (Item 1) [Figure 329] green light will flash
and the display screen will show [CODE].
P133028 P133035
Enter the five digit owner password using the number
keys (0 through 9). The unlock key (Item 1) [Figure 329]
Turn the key switch (Item 1) to the RUN (Item 2) green light will become solid.
[Figure 328] position to turn on the telescopic handlers
electrical system. The telescopic handler can now be started without using
a password.
OR
NOTE: Use the following procedure to reset the
Turn the start switch (Item 3) to the RUN (Item 4) machine lock so that the telescopic handler
[Figure 328] position to turn on the telescopic handlers requires a password to start the engine.
electrical system.
Turn the key switch (Item 1) to the RUN (Item 2)
The display screen will show [CODE]. [Figure 328] position to turn on the telescopic handlers
electrical system.
Enter the five digit owner password using the number
keys (0 through 9). OR
The lock key (Item 2) [Figure 329] red light will flash and
the display screen will show [CODE].
You must now enter the password every time to start the
telescopic handler.
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MAINTENANCE CLOCK
Description
Figure 330
EM8038
Setup
Reset
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SPECIFICATIONS
Certain specification(s) are based on engineering calculations and are not actual measurements. Specification(s) are
provided for comparison purposes only and are subject to change without notice. Specification(s) for your individual
Bobcat equipment will vary based on normal variations in design, manufacturing, operating conditions, and other
factors.
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TL30.70D(A)(B), TL30.70H(A)(B) TELESCOPIC HANDLER SPECIFICATIONS
Dimensions are given for machine equipped with standard tyres and can vary with other tyre types.
Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice.
A
B
C
D O
E F
I
J
G P
L M N
Q
S
R
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A
B
C
D O
E F
I
J
G
P
L M N
Q
S
R
TL30.70D(A)(B), TL30.70H(A)(B)
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TL30.70D(A)(B), TL30.70H(A)(B) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
Performance
TL30.70(D)(H)A TL30.70(D)(H)B
Crowding force - Tilt 4600 daN (10341 lbf)
Crowding force - Lift 3000 daN (6744 lbf)
Drawbar pull (at 1km/h [0.6 mph]) 3000 daN (6744 lbf) - 20”/ 4900 daN (11016 lbf) - 20”/
2500 daN (5620 lbf) - 24” 4100 daN (9217 lbf) - 24”
Ground pressure 11 kg/cm² (156.5 PSI)
Rated load capacity* 3000 kg (6614 lb)
Capacity (at maximum height) 2000 kg (4409 lb)
Capacity (at maximum reach) on 20” tyres 1050 kg (2315 lb)
Tipping load (at maximum reach) on 20” tyres 1290 kg (2844 lb) 1330 kg (2932 lb)
Lifting height on 20” tyres 6675 mm (262.8 in)
Maximum reach on 20” tyres 4020 mm (158.3 in)
Maximum reach (at maximum height) on 20” tyres 750 mm (29.5 in)
Travel Speed on 20” tyres
- Low range 0- 7,5 km/h (0 - 4.7 mph) 0 - 8,5 km/h (0 - 5.3 mph)
- High range 0 - 29,5 km/h (0 - 18.3 mph) 0 - 35 km/h (0 - 21.7 mph)
* Static and dynamic tests have been carried out and passed according to EN1459-1 and ISO 22915.
Weights
TL30.70(D)(H)A TL30.70(D)(H)B
Weight (unladen) - 20” tyres 5640 kg (12434 lb) 5800 kg (12787 lb)
Front axle weight unladen - 20” tyres 2185 kg (4817 lb) 2485 kg (5478 lb)
Rear axle weight unladen - 20” tyres 3255 kg (7176 lb) 3315 kg (7308 lb)
Total weight with pallet frame and forks - 20” tyres 5950 kg (13117 lb) 6110 kg (13470 lb)
Front axle weight with pallet frame and forks - 20” tyres 2855 kg (6294 lb) 2955 kg (6515 lb)
Rear axle weight with pallet frame and forks - 20” tyres 3095 kg (6823 lb) 3155 kg (6956 lb)
Total weight with pallet frame, forks and rated load - 20” tyres 8950 kg (19731 lb) 9110 kg (20084 lb)
Front axle weight with pallet frame, forks and rated load - 20” tyres 7870 kg (17350 lb) 7970 kg (17571 lb)
Rear axle weight with pallet frame, forks and rated load - 20” tyres 1080 kg (2381 lb) 1140 kg (2513 lb)
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TL30.70D(A)(B), TL30.70H(A)(B) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
Engine
TL30.70(D)(H)A TL30.70(D)(H)B
Bobcat Engine / 3,4L Bobcat Engine Bobcat Engine / 3,4L Bobcat Engine
Make / Model
Stage 3B Stage 4
Fuel / Cooling Diesel / Liquid
Horsepower (ISO 14396) 55,2 kW (74 hp) @ 2400 rpm 74,5 kW (100 hp) @ 2400 rpm
Torque 325 N•m (240 ft-lb) @ 1400 rpm 430 N•m (317 ft-lb) @ 1400 rpm
Low Idle rpm 900
High Idle rpm 2400
Number of Cylinders 4
Displacement 3,4 L (207.5 in3)
Bore / Stroke 98 mm / 113 mm (3.86 in / 4.45 in)
Fuel Consumption (average loading) 7,8 L/h (2 U.S. gal/h) 11 L/h (2.9 U.S. gal/h)
Urea Consumption (average loading) - 0,3 L/h (0.08 U.S. gal/h)
Lubrication Gear Pump Pressure System with Filter
Crankcase Ventilation Closed Breathing
Air Cleaner Dry replaceable paper cartridge with separate safety element
Ignition Diesel – Compression
Air Induction Turbo-Charged and Charged Air Cooled
Engine Coolant Ethylene Glycol Mix -37°C (-34.6°F)
Starting Aid Air intake heater automatically activated as needed in RUN position
Controls
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Drive System
Traction
Steering
Brakes
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TL30.70D(A)(B), TL30.70H(A)(B) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
Fluid Capacities
TL30.70(D)(H)A TL30.70(D)(H)B
Axle front / rear -
— Axle differential front 4,2 L (1.11 U.S gal)
— Axle differential rear 3,4 L (0.90 U.S gal)
— Wheel hub reduction (per wheel) 0,9 L (0.24 U.S. gal)
— Reduction box 0,7 L (0.18 U.S. gal)
Cooling system with heater 15,5 L (4.1 U.S. gal) 15 L (3.96 U.S. gal)
Engine oil with oil filter 12,6 L (3.33 U.S. gal)
Fuel tank 115 L (30.4 U.S. gal)
Hydraulic reservoir 47 L (12.4 U.S. gal)
Hydraulic system plus reservoir 90 L (23.3 U.S. gal)
DEF / AdBlue™ reservoir - 12,5 L (3.3 U.S. gal)
Hydraulic System
TL30.70(D)(H)A TL30.70(D)(H)B
Pump type Gear pump with LS valve
Pump capacity @ maximum rpm 80 L/min (21.1 U.S. gpm) 100 L/min (26.4 U.S. gpm)
Relief valve pressure setting 25 MPa (250 bar) (3626 psi)
Control valve type Open centre with flow sharing and flow compensators technology
Hydraulic filter specification Full flow filtration
Front auxiliary flow @ maximum rpm 80 L/min (21.1 U.S. gpm) 90 L/min (23.3 U.S. gpm)
Hydraulic fluid PETRONAS
Electrical System
Alternator 120 A
Battery 110 Ah
Starter 2,7 kW (3.6 hp)
Temperature Range
Altitude
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Instrument Panel
The following functions are monitored by a combination of gauges and warning lights in the operator's line of sight.
The system alerts the operator of monitored malfunctions by way of audible and visual indicators.
Gauges
Rev counter
Total operating hours
Job hours
Boom angle
Fuel gauge
Engine coolant temperature gauge
DEF gauge (TL30.70(D)(H)B)
Indicators
Front and rear wheel alignment status
Headlight full beam
Headlight low beam
Position lights
Left and right turn
Trailer turn
Parking brake
Longitudinal stability level
Windscreen wipers
Work lights
Flashing warning lights
Hazard warning lights
Hydraulic function lock
Rear fog lights
Heater fan
Warning lights
Hydraulic fluid over-temperature
Engine coolant over-temperature
Low oil pressure
Battery not charging
Longitudinal stability alarm
Green - less than 61% of load
Amber - 63 to 68% of load`
Red - over 71% of load
DEF Warning (TL30.70(D)(H)B)
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Environmental
Value Uncertainty
Noise level per Directive 2000/14/EC - LwA (TL30.70(D)(H)A) 104 dB(A) N/A**
Noise level per Directive 2000/14/EC - LwA (TL30.70(D)(H)B) 106 dB(A) N/A**
Operator noise level per EN 12053 - LpA (TL30.70(D)(H)A) 76 dB(A) 4 dB(A)
Operator noise level per EN 12053 - LpA (TL30.70(D)(H)B) 79 dB(A) 4 dB(A)
Value Uncertainty
Whole-body vibration per EN 13059 (20” tyres) 1,8 m/s² (5.9 ft/s²) 0,54 m/s² (1.77 ft/s²)
Hand-arm vibration N/A** N/A**
RMS maximum per Directive 1978/764 N/A** N/A**
Value
F-gas Type HFC-134a
F-gas Mass 1,13 kg (2.5 lb)
CO Equivalent 1,62 t (1.79 tn)
Global Warming Potential (GWP) 1430
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TL30.70D(A)(B), TL30.70H(A)(B)
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TL30.70D(A)(B), TL30.70H(A)(B)
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LIFTING AND TIE-DOWN SPECIFICATIONS
Lifting
X2 X1
A
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LIFTING AND TIE-DOWN SPECIFICATIONS (CONT’D)
Tie Down
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WARRANTY
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
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WARRANTY
WARRANTY
TELESCOPIC HANDLER
Doosan Bobcat EMEA s.r.o. (“Doosan”) warrants to its authorized dealers who in turn warrants to the customer
that each new Bobcat Telescopic Handler will be free from defects in material and workmanship for thirty-six (36)
months from the date of delivery to the customer or 3000 hours of machine usage, whichever occurs first. During
the warranty period, the authorized Doosan dealer shall repair or replace, at Doosan’s option, without charge for
parts, labour and travel of technicians, any part of the Doosan product which fails because of defects in material
or workmanship. The customer shall provide the authorized Doosan dealer with prompt written notice of the defect
and allow reasonable time for replacement or repair. Doosan may, at its option, request failed parts to be returned
to the factory or to any other designated location. Transportation of the Doosan product to the authorized Doosan
dealer for warranty work is not the responsibility of Doosan. Service schedules must adhere to prescribed
intervals and Bobcat genuine parts/lubricants must be used. The warranty does not apply to tyres, tracks or other
accessories not manufactured by Doosan. For coverage on engines, consult with your Bobcat Dealer. For these
non-covered items, the customer shall refer solely to the warranty, if any, of the respective manufacturers thereof,
in accordance with the respective manufacturers warranty statement. Some Doosan parts are covered pro-rata
depending on the expected life-time of the part. Coverage for batteries, air-conditioning refill, couplers and
ignition system parts (glow plugs, fuel injection pumps, injectors) is reduced as failures generally originate from
factors not under Doosan’s control such as, but not limited to, prolonged storage, abuse or fuel quality. Reduced
coverage is, depending on the component, limited from 50 to 500 operating hours. The warranty does not cover: (i)
Oils and lubricants, coolant fluids, filter elements, brake linings, tune-up parts, bulbs, fuses, alternator fan belts,
drive belts, pins, bushings and other high-wear items. (ii) Damages resulting from abuse, accidents, alterations,
use of the product with any bucket or attachment not approved by Doosan, air flow obstructions, or failure to
maintain or use the Doosan product according to the instructions applicable to it. (iii) Ground engaging parts such
as bucket teeth and cutting edges. (iv) Fuel or hydraulic system cleaning, engine tune-up, brake inspection or
adjustment. (v) Adjustments or slight defects which generally do not affect the stability or reliability of the
machine.
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ALPHABETICAL INDEX
TL30.70D(A)(B), TL30.70H(A)(B)
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Bobcat®, the Bobcat logo and the colours of the Bobcat machine are registered trademarks of
Bobcat Company in the United States and various other countries.
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