ENGINE

STR
A

STR
SECTION
STARTING SYSTEM C

E
CONTENTS
PRECAUTION ............................................... 2 DIAGNOSIS AND REPAIR WORKFLOW ........ 10 F
Work Flow (With GR8-1200 NI) ...............................10
PRECAUTIONS ................................................... 2 Work Flow (Without GR8-1200 NI) ..........................14
Precaution for Supplemental Restraint System G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- DTC/CIRCUIT DIAGNOSIS ......................... 16
SIONER" ................................................................... 2
B TERMINAL CIRCUIT ..................................... 16
PREPARATION ............................................ 3 Description ...............................................................16 H
Diagnosis Procedure ...............................................16
PREPARATION ................................................... 3
Special Service Tool ................................................. 3 S CONNECTOR CIRCUIT ................................. 18 I
Commercial Service Tools ........................................ 3 Description ...............................................................18
Diagnosis Procedure ...............................................18
SYSTEM DESCRIPTION .............................. 4
SYMPTOM DIAGNOSIS .............................. 19 J
COMPONENT PARTS ........................................ 4
Component Parts Location ........................................ 4 STARTING SYSTEM ......................................... 19
Component Description ............................................ 4 Symptom Table .......................................................19
K
STARTING SYSTEM ........................................... 5 REMOVAL AND INSTALLATION ............... 20
System Diagram ........................................................ 5
System Description ................................................... 5 STARTER MOTOR ........................................... 20 L
Exploded View .........................................................20
WIRING DIAGRAM ....................................... 6 Removal and Installation .........................................20

STARTING SYSTEM ........................................... 6 SERVICE DATA AND SPECIFICATIONS M

Wiring Diagram ......................................................... 6 (SDS) ............................................................ 21
BASIC INSPECTION ................................... 10 STARTER MOTOR ........................................... 21 N
Starter ......................................................................21

Revision: September 2014 STR-1 2015 Pathfinder

 PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000011153295

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.

Revision: September 2014 STR-2 2015 Pathfinder

 PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000011153296
STR

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
— Tests batteries, starting and charging sys-
(—) Model GR8-1200 NI tems and charges batteries. D
Multitasking battery and electrical di- For operating instructions, refer to diagnostic
agnostic station station instruction manual.

AWIIA1239ZZ

F
Commercial Service Tools INFOID:0000000011153297

G
Tool name Description
Power tool Loosening nuts, screws and bolts

PIIB1407E

Revision: September 2014 STR-3 2015 Pathfinder

 COMPONENT PARTS
< SYSTEM DESCRIPTION >
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000011153298

AWBIA1468GB

Vehicle front

1. Starter motor 2. Transmission range switch 3. IPDM E/R

4. BCM (view with combination
meter removed)

Component Description INFOID:0000000011153299

Component part Description

BCM BCM controls the starter relay inside IPDM E/R.
Transmission range switch supplies power to the starter relay and
Transmission range switch starter control relay inside the IPDM E/R when the selector lever
is shifted to the P (Park) or N (Neutral) position.
CPU inside IPDM E/R operates the starter relay when the ignition
IPDM E/R
switch is in the start position.
The starter motor plunger closes and the motor is supplied with
Starter motor battery power, which in turn cranks the engine, when the S termi-
nal is supplied with electric power.

Revision: September 2014 STR-4 2015 Pathfinder

 STARTING SYSTEM
< SYSTEM DESCRIPTION >
STARTING SYSTEM
A
System Diagram INFOID:0000000011153300

STR

AWBIA2485GB
I

System Description INFOID:0000000011153301

J
The starter motor plunger closes and provides a closed circuit between the battery and the starter motor. The
starter motor is grounded to the cylinder block. With power and ground supplied, the starter motor operates.

Revision: September 2014 STR-5 2015 Pathfinder

 STARTING SYSTEM
< WIRING DIAGRAM >
WIRING DIAGRAM
STARTING SYSTEM
Wiring Diagram INFOID:0000000011153302

ABBWA1487GB

Revision: September 2014 STR-6 2015 Pathfinder

 STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBIA1757GB

Revision: September 2014 STR-7 2015 Pathfinder

 STARTING SYSTEM
< WIRING DIAGRAM >

ABBIA2725GB

Revision: September 2014 STR-8 2015 Pathfinder

 STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBIA1759GB

Revision: September 2014 STR-9 2015 Pathfinder

 DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow (With GR8-1200 NI) INFOID:0000000011153303

STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI

To test the starting system, use the following special service tool:
• GR8-1200 NI Multitasking battery and electrical diagnostic station
NOTE:
Refer to the diagnostic station Instruction Manual for proper starting system diagnosis procedures.

Revision: September 2014 STR-10 2015 Pathfinder

 DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
OVERALL SEQUENCE
A

STR

AWBIA1200GB
P
DETAILED FLOW
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter motor and generator test segments must be
done as a set from start to finish.
1.DIAGNOSIS WITH MULTITASKING BATTERY AND ELECTRICAL DIAGNOSTIC STATION GR8-1200 NI

Revision: September 2014 STR-11 2015 Pathfinder

 DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
Perform the starting system test with Multitasking battery and electrical diagnostic station GR8-1200 NI. For
details and operating instructions, refer to diagnostic station Instruction Manual.
Test result
CRANKING NORMAL>>GO TO 2.
LOW VOLTAGE>>GO TO 5.
CHARGE BATTERY>>Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12
hours.) Perform battery test again. Refer to diagnostic station instruction manual.
REPLACE BATTERY>>Before replacing battery, clean the battery cable clamps and battery posts. Perform
battery test again. Refer to diagnostic station instruction manual. If second test result is
“REPLACE BATTERY”, then do so. Perform battery test again to confirm repair.
2.CRANKING CHECK
Check that the starter motor operates properly.
Does the engine crank normally?
YES >> GO TO 3.
NO >> GO TO 4.
3.ENGINE START CHECK
Check that the engine starts.
Does the engine start?
YES >> Inspection End.
NO >> Perform further diagnosis of engine mechanical or engine control system. Refer to EM and EC
sections. Once resolved, perform battery test again.
4.STARTER MOTOR ACTIVATION
Check that the starter motor operates.
Does the starter motor turn?
YES >> Check ring gear and starter motor drive pinion. Once resolved, perform battery test again.
NO >> GO TO 7.
5.COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
Compare the engine coolant temperature and verify the cranking voltage is within specifications.
Minimum Specification of Cranking Voltage Referencing Coolant Temperature
Engine coolant temperature [°C (°F)] Voltage [V]
−30 to −20 (−22 to −4) 8.6
−19 to −10 (−2 to 14) 9.1
−9 to 0 (16 to 32) 9.5
More than 1 (More than 34) 9.9
Is the voltage less than the specified value?
YES >> GO TO 7.
NO >> GO TO 6.
6.STARTER OPERATION
Check the starter operation.
Does the starter motor turn smoothly?
YES >> Inspection End.
NO >> GO TO 7.
7.“B” TERMINAL CIRCUIT INSPECTION
Check “B” terminal circuit. Refer to STR-16, "Diagnosis Procedure".
Is “B” terminal circuit normal?
YES >> GO TO 8.
NO >> Repair as needed.
8.“S” CONNECTOR CIRCUIT INSPECTION
Check “S” connector circuit. Refer to STR-18, "Diagnosis Procedure".
Revision: September 2014 STR-12 2015 Pathfinder
 DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
Is “S” connector circuit normal?
YES >> GO TO 9. A
NO >> Repair as needed.
9.ENGINE ROTATION STATUS
STR
Check that the engine can be rotated by hand.
Does the engine turn freely by hand?
YES >> Replace starter motor. C
NO >> Perform further diagnosis of engine mechanical or powertrain mechanism. Once resolved, per-
form battery test again using Multitasking battery and electrical diagnostic station GR8-1200 NI.
Refer to the diagnostic station Instruction Manual for proper testing procedures.
D

Revision: September 2014 STR-13 2015 Pathfinder

 DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
Work Flow (Without GR8-1200 NI) INFOID:0000000011153304

OVERALL SEQUENCE

AWBIA1303GB

DETAILED FLOW
NOTE:
If any malfunction is found, immediately disconnect the battery cable from the negative terminal.
1.CHECK ENGINE START
Crank the engine and check that the engine starts.
Does the engine start?
YES >> GO TO 2.
NO >> GO TO 3.

Revision: September 2014 STR-14 2015 Pathfinder

 DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
2.CHECK THAT THE STARTER MOTOR STOPS A
Check that the starter motor stops after starting the engine.
Does the starter motor stop?
YES >> Inspection End. STR
NO >> Replace starter motor. Refer to STR-20, "Removal and Installation".
3.CHECK THAT THE ENGINE TURNS WHEN CRANKING
C
Check that the engine turns when cranking.
Does engine turn when cranking?
YES >> GO TO 4. D
NO >> GO TO 5.
4.CHECK THE ENGINE SPEED WHEN CRANKING
Check that the engine speed is not low when cranking. E
Does engine turn normally?
YES >> Check ignition/fuel system.
NO >> Check charge condition, corrosion and connection condition of the battery. Refer to PG-86, "How F
to Handle Battery".
5.CHECK STARTER MOTOR ACTIVATION
G
Check that the starter motor runs at cranking.
Does starter motor turn?
YES >> Replace starter motor. Refer to STR-20, "Removal and Installation". H
NO >> GO TO 6.
6.CHECK POWER SUPPLY CIRCUIT
Check the following conditions: I
• Fuse and fusible link
• Charge condition, corrosion and connection of the battery.
Are these inspection results normal? J
YES >> GO TO 7.
NO >> Repair as needed.
7.CHECK STARTING SYSTEM WIRING K

Check the following:

• “B” terminal circuit. Refer to STR-16, "Diagnosis Procedure".
L
• “S” terminal circuit. Refer to STR-18, "Diagnosis Procedure".
Are the inspection results normal?
YES >> Replace starter motor. Refer to STR-20, "Removal and Installation".
M
NO >> Repair as needed.

Revision: September 2014 STR-15 2015 Pathfinder

 B TERMINAL CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
DTC/CIRCUIT DIAGNOSIS
B TERMINAL CIRCUIT
Description INFOID:0000000011153305

Terminal “B” is constantly supplied with battery power.

Diagnosis Procedure INFOID:0000000011153306

Regarding Wiring Diagram information, refer to STR-6, "Wiring Diagram".

CAUTION:
Perform diagnosis under the condition that the engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
1.CHECK “B” TERMINAL CIRCUIT
1. Turn ignition switch OFF.
2. Check that starter motor ”B” terminal connection is clean and tight.
3. Check voltage between starter motor ”B” terminal and ground.

Terminals
Voltage
(+)
(-) (Approx.)
Starter motor “B” terminal Terminal
F27 B Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check harness between battery and starter motor for open circuit.
2.CHECK BATTERY CABLE CONNECTION STATUS (VOLTAGE DROP TEST)
1. Shift selector lever to ”P” (Park) or ”N” (Neutral) position.
2. Check voltage between battery positive terminal and starter motor ”B” terminal.

Terminals
(-) Voltage
Condition
(+) (Approx.)
Starter motor
Terminal
“B“ terminal
Battery positive terminal F27 B When the ignition switch is in START position Less than 0.5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check harness between the battery and starter motor for continuity.
3.CHECK GROUND CIRCUIT STATUS (VOLTAGE DROP TEST)
1. Shift selector lever to ”P” (Park) or ”N” (Neutral) position.
2. Check voltage between starter motor case and battery negative terminal.

Terminals Voltage
Condition
(+) (-) (Approx.)

When the ignition switch is in

Starter motor case Battery negative terminal Less than 0.2V
START position
Is the inspection result normal?

Revision: September 2014 STR-16 2015 Pathfinder

 B TERMINAL CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
YES >> “B” terminal circuit is OK. Further inspection is necessary. Refer to STR-10, "Work Flow (With
GR8-1200 NI)" or STR-14, "Work Flow (Without GR8-1200 NI)". A
NO >> Check the starter motor case to engine mounting for high resistance.

STR

Revision: September 2014 STR-17 2015 Pathfinder

 S CONNECTOR CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
S CONNECTOR CIRCUIT
Description INFOID:0000000011153307

The starter motor magnetic switch is supplied with power when the ignition switch is turned to the START posi-
tion while the selector lever is in the P (Park) or N (Neutral) position.
Diagnosis Procedure INFOID:0000000011153308

Regarding Wiring Diagram information, refer to STR-6, "Wiring Diagram".

CAUTION:
Perform diagnosis under the condition that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
1.CHECK “S” CONNECTOR CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect starter motor connector.
3. Shift selector lever to “P” (Park) or “N” (Neutral) position.
4. Check voltage between starter motor harness connector and ground.

(+) (-) Voltage

Condition
Connector Terminal (Approx.)

F28 S Ground When the ignition switch is in START position Battery voltage
Is the inspection result normal?
YES >> “S” circuit is OK. Further inspection is necessary. Refer to STR-10, "Work Flow (With GR8-1200
NI)" or STR-14, "Work Flow (Without GR8-1200 NI)".
NO >> GO TO 2.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect IPDM E/R connector.
2. Check continuity between starter motor harness connector and the IPDM E/R harness connector.

Starter motor harness connector IPDM E/R harness connector

Continuity
Connector Terminal Connector Terminal
F28 S F17 51 Yes
3. Check continuity between starter motor terminal S and ground.

Connector Terminal — Continuity

F28 S Ground No
Is the inspection result normal?
YES >> Further inspection is necessary. Refer to STR-10, "Work Flow (With GR8-1200 NI)" or STR-14,
"Work Flow (Without GR8-1200 NI)".
NO >> Repair or replace the harness or connectors.

Revision: September 2014 STR-18 2015 Pathfinder

 STARTING SYSTEM
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS A
STARTING SYSTEM
Symptom Table INFOID:0000000011153309
STR

Symptom Reference
C
No normal cranking Refer to STR-10, "Work Flow (With GR8-1200 NI)" or STR-14,
Starter motor does not rotate "Work Flow (Without GR8-1200 NI)".

Revision: September 2014 STR-19 2015 Pathfinder

 STARTER MOTOR
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION
STARTER MOTOR
Exploded View INFOID:0000000011153310

ALBIA0932ZZ

1. Converter housing 2. “B” terminal harness 3. “B” terminal nut

4. Starter motor bolt 5. Starter motor 6. “S” connector
7. Shim

Removal and Installation INFOID:0000000011153311

NOTE:
When removing components such as hoses, tubes/ lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove the air cleaner and air duct. Refer to EM-24, "Removal and Installation".
2. Remove the battery tray and battery tray support. Refer to PG-97, "Removal and Installation".
3. Remove CVT water hose A. Refer to TM-217, "Exploded View".
4. Disconnect the “S” connector, and the “B” terminal harness.
5. Remove the starter motor bolts, then remove the starter motor.
INSTALLATION
Installation is in the reverse order of removal.

Revision: September 2014 STR-20 2015 Pathfinder

 STARTER MOTOR
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) A
STARTER MOTOR
Starter INFOID:0000000011153312
STR

Application VQ35DE
C
For USA and Canada For Mexico
Mitsubishi Mitsubishi
Type* M000TB0271ZC M000TA0073ZC
D
Reduction gear type
System voltage 12V
Terminal voltage 11V E
No-load Current Less than 90A
Revolution More than 2,370 rpm More than 2,400 rpm
F
*: Always check with the Parts Department for the latest parts information.

Revision: September 2014 STR-21 2015 Pathfinder