ENGINE

SECTION
STARTING SYSTEM
STR STR

E
CONTENTS
PRECAUTION ............................................... 2 COMPONENT DIAGNOSIS ......................... 10 F

PRECAUTIONS ................................................... 2 B TERMINAL CIRCUIT ..................................... 10

Precaution for Supplemental Restraint System Description ...............................................................10 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Diagnosis Procedure ...............................................10
SIONER" ................................................................... 2
Precaution for Power Generation Variable Voltage S CONNECTOR CIRCUIT ................................. 11
Description ...............................................................11 H
Control System .......................................................... 2
Precaution Necessary for Steering Wheel Rota- Diagnosis Procedure - VQ40DE ..............................11
tion After Battery Disconnect ..................................... 2 Diagnosis Procedure - VK56DE ..............................12
I
PREPARATION ............................................ 4 STARTING SYSTEM ......................................... 13
Wiring Diagram - VQ40DE ......................................13
PREPARATION ................................................... 4 Wiring Diagram - VK56DE .......................................17
Special Service Tool ................................................. 4 J
Commercial Service Tool .......................................... 4 SYMPTOM DIAGNOSIS .............................. 21

BASIC INSPECTION .................................... 5 STARTING SYSTEM ......................................... 21

K
Symptom Table .......................................................21
DIAGNOSIS AND REPAIR WORKFLOW .......... 5
Work Flow ................................................................. 5 ON-VEHICLE REPAIR ................................. 22
L
FUNCTION DIAGNOSIS ............................... 8 STARTER MOTOR ........................................... 22
Exploded View .........................................................22
STARTING SYSTEM ........................................... 8 Removal and Installation .........................................22
M
System Diagram ........................................................ 8
System Description ................................................... 8 SERVICE DATA AND SPECIFICATIONS
Component Parts Location ........................................ 8 (SDS) ............................................................ 24
Component Description ............................................ 9 N
STARTER MOTOR ........................................... 24
Starter ......................................................................24
O

Revision: October 2008 STR-1 2009 Pathfinder

 PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000003939335

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution for Power Generation Variable Voltage Control System INFOID:0000000003939336

CAUTION:
For this model, the battery current sensor that is installed to the negative battery cable measures the
charging/discharging current of the battery and performs various engine controls. If an electrical com-
ponent is connected directly to the negative battery terminal, the current flowing through that compo-
nent will not be measured by the battery current sensor. This condition may cause a malfunction of
the engine control system and battery discharge may occur. Do not connect an electrical component
or ground wire directly to the battery terminal.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000004427412

NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: October 2008 STR-2 2009 Pathfinder
 PRECAUTIONS
< PRECAUTION >
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.) A
6. Perform a self-diagnosis check of all control units using CONSULT-III.

STR

Revision: October 2008 STR-3 2009 Pathfinder

 PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000003939337

Tool number
(Kent Moore No.) Description
Tool name
— Tests Batteries, starting and charging system.
(—) Model GR-8 For operating instructions, refer to diagnostic
Multitasking Battery Diagnostic Sta- station instruction manual.
tion

AWIIA1239ZZ

Commercial Service Tool INFOID:0000000003939338

Tool name Description

Power tool Loosening bolts and nuts

PBIC0190E

Revision: October 2008 STR-4 2009 Pathfinder

 DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000003939339
STR

OVERALL SEQUENCE
C

AWBIA0755GB

DETAILED FLOW

Revision: October 2008 STR-5 2009 Pathfinder

 DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter motor and generator test segments must be
done as a set from start to finish.
1.DIAGNOSIS WITH MULTITASKING BATTERY DIAGNOSTIC STATION
Perform the starting system test with multitasking battery diagnostic station. For details and operating instruc-
tions, refer to diagnostic station instruction manual.
Test result
CRANKING NORMAL>>GO TO 2
LOW VOLTAGE>>GO TO 5
CHARGE BATTERY>>Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12
hours.) Perform battery test again. Refer to diagnostic station instruction manual.
REPLACE BATTERY>>Before replacing battery, clean the battery cable clamps and battery posts. Perform
battery test again. Refer to diagnostic station instruction manual. If second test result is
“REPLACE BATTERY”, then do so. Perform battery test again to confirm repair.
2.CRANKING CHECK
Check that the starter motor operates properly.
Does the engine crank normally?
YES >> GO TO 3
NO >> GO TO 4
3.ENGINE START CHECK
Check that the engine starts.
Does the engine start?
YES >> Starter motor is OK. Inspection end.
NO >> Perform further diagnosis of engine mechanical or engine control system. Refer to EM and EC
sections. Once resolved, perform battery test again.
4.STARTER MOTOR ACTIVATION
Check that the starter motor operates.
Does the starter motor turn?
YES >> Check ring gear and starter motor drive pinion. Once resolved, perform battery test again.
NO >> GO TO 7
5.COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
Compare the engine coolant temperature and verify the cranking voltage is within specification.
Minimum Specification of Cranking Voltage Referencing Coolant Temperature
Engine coolant temperature [°C (°F)] Voltage [V]
−30 to −20 (−22 to −4) 8.6
−19 to −10 (−2 to 14) 9.1
−9 to 0 (16 to 32) 9.5
More than 1 (More than 34) 9.9
Is the voltage less than the specified value?
YES >> GO TO 7
NO >> GO TO 6
6.STARTER OPERATION
Check the starter operation.
Does the starter motor turn smoothly?
YES >> Starter motor is OK. Inspection end.
NO >> GO TO 7
7.“B” TERMINAL CIRCUIT INSPECTION
Check “B” terminal circuit. Refer to STR-10, "Diagnosis Procedure".
Is “B” terminal circuit normal?

Revision: October 2008 STR-6 2009 Pathfinder

 DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
YES >> GO TO 8
NO >> Repair as needed. A
8.“S” CONNECTOR CIRCUIT INSPECTION
Check “S” connector circuit. Refer to STR-11, "Diagnosis Procedure - VQ40DE" (VQ40DE) or STR-12, "Diag-
STR
nosis Procedure - VK56DE" (VK56DE).
Is “S” connector circuit normal?
YES >> GO TO 9
C
NO >> Repair as needed.
9.ENGINE ROTATION STATUS
Check that the engine can be rotated by hand. D
Does the engine turn freely by hand?
YES >> Replace starter motor. Refer to STR-22, "Removal and Installation".
NO >> Perform further diagnosis of engine mechanical or powertrain mechanism. Refer to EM or TM E
sections. Once resolved, perform battery test again. Refer to diagnostic station instruction man-
ual.
F

Revision: October 2008 STR-7 2009 Pathfinder

 STARTING SYSTEM
< FUNCTION DIAGNOSIS >
FUNCTION DIAGNOSIS
STARTING SYSTEM
System Diagram INFOID:0000000003939340

ALBIA0416GB

System Description INFOID:0000000003939341

The starter motor plunger closes and provides a closed circuit between the battery and the starter motor. The
starter motor is grounded to the cylinder block. With power and ground supplied, the starter motor operates.
Component Parts Location INFOID:0000000003939342

AWBIA0127ZZ

1. A/T assembly F9 (VQ40DE) F70 2. IPDM E/R E119, E120, E122, E124 3. BCM M18 (view with instrument panel
(VK56DE) (with built in TCM F502) lower LH panel removed)

Revision: October 2008 STR-8 2009 Pathfinder

 STARTING SYSTEM
< FUNCTION DIAGNOSIS >
Component Description INFOID:0000000003939343

Component part Description

TCM supplies power to the starter relay inside the IPDM E/R when STR
TCM
the selector lever is shifted to the P or N position.
BCM sends a starter request signal to the CPU of the IPDM E/R
BCM
over the CAN communication lines. C
CPU inside IPDM E/R operates the starter relay at the request of
IPDM E/R
the BCM over the CAN communication lines.
The starter motor plunger closes and the motor is supplied with D
Starter motor battery power, which in turn cranks the engine, when the “S” ter-
minal is supplied with electric power.

Revision: October 2008 STR-9 2009 Pathfinder

 B TERMINAL CIRCUIT
< COMPONENT DIAGNOSIS >
COMPONENT DIAGNOSIS
B TERMINAL CIRCUIT
Description INFOID:0000000003939344

Terminal "2" (B) is constantly supplied with battery power.

Diagnosis Procedure INFOID:0000000003939345

CAUTION:
Perform diagnosis under the condition that the engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is depleted.
1.CHECK TERMINAL 2 POWER SUPPLY VOLTAGE
1. Turn ignition switch OFF.
2. Make sure that starter motor connector E210 terminal 2 connection is clean and tight.
3. Check voltage between starter motor connector E210 terminal 2
and ground.

(+)
(-) Voltage
Connector Terminal
E210 2 Ground Battery voltage
Is there battery voltage present?
YES >> GO TO 2
NO >> Check harness between battery and starter motor for
AWBIA0122GB
open circuit.
2.CHECK BATTERY CABLE (VOLTAGE DROP TEST)
1. Shift the transmission into park or neutral.
2. Check voltage between battery positive terminal and starter
motor connector E210 terminal 2 while cranking the engine.

(-)
(+) Condition Voltage
Connector Terminal
Battery (+) While cranking the
E210 2 Less than 0.2V
terminal engine
Is the voltage drop less than 0.2V?
YES >> GO TO 3 AWBIA0123GB

NO >> Check harness between the battery and the starter

motor for high resistance.
3.CHECK GROUND CIRCUIT STATUS (VOLTAGE DROP TEST)
Check voltage between starter motor case and battery negative ter-
minal while cranking the engine.

(+) (-) Condition Voltage

Starter motor While cranking the
Battery (-) terminal Less than 0.2V
case engine
Is the voltage drop less than 0.2V?
YES >> Terminal 2 circuit is OK. Further inspection necessary.
Refer to STR-5, "Work Flow".
NO >> Check the starter motor case to engine mounting for AWBIA0124GB

high resistance.

Revision: October 2008 STR-10 2009 Pathfinder

 S CONNECTOR CIRCUIT
< COMPONENT DIAGNOSIS >
S CONNECTOR CIRCUIT
A
Description INFOID:0000000003939346

Terminal "1" (S) is the power supply for the starter motor magnetic switch. Terminal 1 is supplied with power STR
when the ignition switch is turned to the START position while the selector lever is in the P or N position.
Diagnosis Procedure - VQ40DE INFOID:0000000003939347

C
CAUTION:
Perform diagnosis under the condition that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released. D

1.CHECK STARTER MOTOR MAGNETIC SWITCH CIRCUIT

1. Turn ignition switch OFF. E
2. Disconnect starter motor connector E207.
3. Shift transmission into park or neutral.
4. Check voltage between starter motor harness connector E207
F
terminal 1 and ground with the ignition in START.

(+)
(-) Condition Voltage G
Connector Terminal
While cranking the
E207 1 Ground Battery voltage
engine H
AWBIA0343ZZ

Is battery voltage present?

YES >> Magnetic switch circuit is OK. Further inspection necessary. Refer to STR-5, "Work Flow".
NO >> GO TO 2 I
2.CHECK CONNECTOR
1. Turn ignition switch OFF.
J
2. Check the IPDM E/R harness connector E120 and starter motor harness connector E207 for damage,
bent pins and loose connections.
Is the inspection result normal?
K
YES >> GO TO 3
NO >> Repair the terminal and connector.
3.CHECK HARNESS CONTINUITY (OPEN CIRCUIT) L
1. Disconnect IPDM E/R connector E120 and starter motor con-
nector E207.
2. Check continuity between starter motor harness connector E207 M
(A) terminal 1 and IPDM E/R harness connector E120 (B) termi-
nal 19.

N
A B
Continuity
Connector Terminal Connector Terminal
E207 1 E120 19 Yes O
3. Check continuity between starter motor harness connector E207 AWBIA0344ZZ

(A) terminal 1 and ground.

P
A
— Continuity
Connector Terminal
E207 1 Ground No
Are the continuity test results as specified?
YES >> Further inspection necessary. Refer to STR-5, "Work Flow".
NO >> Repair the harness.
Revision: October 2008 STR-11 2009 Pathfinder
 S CONNECTOR CIRCUIT
< COMPONENT DIAGNOSIS >
Diagnosis Procedure - VK56DE INFOID:0000000003939348

CAUTION:
Perform diagnosis under the condition that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
1.CHECK STARTER MOTOR MAGNETIC SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect starter motor connector F17.
3. Shift transmission into park or neutral.
4. Check voltage between starter motor harness connector F17
terminal 1 and ground with the ignition in START.

(+)
(-) Condition Voltage
Connector Terminal
While cranking the
F17 1 Ground Battery voltage
engine
AWBIA0125GB

Is battery voltage present?

YES >> Magnetic switch circuit is OK. Further inspection necessary. Refer to STR-5, "Work Flow".
NO >> GO TO 2
2.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Check the IPDM E/R harness connector E120 and starter motor harness connector F17 for damage, bent
pins and loose connections.
Is the inspection result normal?
YES >> GO TO 3
NO >> Repair the terminal and connector.
3.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect IPDM E/R connector E120 and starter motor con-
nector F17.
2. Check continuity between starter motor harness connector F17
(A) terminal 1 and IPDM E/R harness connector E120 (B) termi-
nal 19.

A B
Continuity
Connector Terminal Connector Terminal
F17 1 E120 19 Yes
3. Check continuity between starter motor harness connector F17 AWBIA0126GB

(A) terminal 1 and ground.

A
— Continuity
Connector Terminal
F17 1 Ground No
Are the continuity test results as specified?
YES >> Further inspection necessary. Refer to STR-5, "Work Flow".
NO >> Repair the harness.

Revision: October 2008 STR-12 2009 Pathfinder

 STARTING SYSTEM
< COMPONENT DIAGNOSIS >
STARTING SYSTEM
A
Wiring Diagram - VQ40DE INFOID:0000000003939349

STR

P
ABBWA0027GB

Revision: October 2008 STR-13 2009 Pathfinder

 STARTING SYSTEM
< COMPONENT DIAGNOSIS >

ABBIA0070GB

Revision: October 2008 STR-14 2009 Pathfinder

 STARTING SYSTEM
< COMPONENT DIAGNOSIS >

STR

ABBIA0071GB

Revision: October 2008 STR-15 2009 Pathfinder

 STARTING SYSTEM
< COMPONENT DIAGNOSIS >

ABBIA0072GB

Revision: October 2008 STR-16 2009 Pathfinder

 STARTING SYSTEM
< COMPONENT DIAGNOSIS >
Wiring Diagram - VK56DE INFOID:0000000003939350

STR

ABBWA0028GB
P

Revision: October 2008 STR-17 2009 Pathfinder

 STARTING SYSTEM
< COMPONENT DIAGNOSIS >

ABBIA0073GB

Revision: October 2008 STR-18 2009 Pathfinder

 STARTING SYSTEM
< COMPONENT DIAGNOSIS >

STR

ABBIA0074GB

Revision: October 2008 STR-19 2009 Pathfinder

 STARTING SYSTEM
< COMPONENT DIAGNOSIS >

ABBIA0075GB

Revision: October 2008 STR-20 2009 Pathfinder

 STARTING SYSTEM
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS A
STARTING SYSTEM
Symptom Table INFOID:0000000003939351
STR

Symptom Reference
C
No normal cranking
Refer to STR-5, "Work Flow".
Starter motor does not rotate
D

Revision: October 2008 STR-21 2009 Pathfinder

 STARTER MOTOR
< ON-VEHICLE REPAIR >
ON-VEHICLE REPAIR
STARTER MOTOR
Exploded View INFOID:0000000003939352

VQ40DE Models

WKIA3190E

1. Starter cover 2. Starter motor assembly 3. Starter cover plate (rear)

4. Transmission housing

Removal and Installation INFOID:0000000003939353

VQ40DE MODELS
Removal
1. Disconnect the negative battery terminal.
2. Remove engine undercover, using power tools.
3. Remove exhaust manifold cover from exhaust manifold (right bank) to gain access to starter cover bolts.
Refer to EM-31, "Removal and Installation".
4. Remove starter cover bolts and starter cover.

Revision: October 2008 STR-22 2009 Pathfinder

 STARTER MOTOR
< ON-VEHICLE REPAIR >
5. Disconnect terminal "1" connector and terminal "2" nut.
6. Remove the two starter bolts, using power tools. A
7. Remove the starter.

STR

WKIA3189E

D
Installation
Installation is in the reverse order of removal.
CAUTION:
Tighten terminal "2" nut carefully. E

VK56DE MODELS
F
Removal
1. Remove the intake manifold. Refer to EM-168, "Removal and Installation".
2. Disconnect terminal "1" connector and terminal "2" nut. G
3. Remove the two starter bolts, using power tools.
4. Remove the starter.
H

WKIA1388E J
Installation
Installation is in the reverse order of removal.
K
Terminal "2" nut : 10.8 N·m (1.1 kg-m, 8 ft-lb)
CAUTION:
Tighten terminal "2" nut carefully. L

Revision: October 2008 STR-23 2009 Pathfinder

 STARTER MOTOR
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
STARTER MOTOR
Starter INFOID:0000000003939354

Application VQ40DE VK56DE

Mitsubishi
Manufacturer
M002T85571ZCKD
Type Reduction gear type
System voltage 12V
Terminal voltage 11V
No-load Current Less than 120A Less than 145A
Revolution More than 3,100 rpm More than 3,300 rpm

Revision: October 2008 STR-24 2009 Pathfinder