80.51.130 TM V08 en SCC CMP Web
80.51.130 TM V08 en SCC CMP Web
80.51.130 TM V08 en SCC CMP Web
SelfCookingCenter® (SCC/SCC_XS)
CombiMaster® Plus (CMP, CM
V08
V08 en, SCC-CMP, 09-2018
General hints:
Only technicians, who are trained on Rational units, shall execute any service.
Always observe local rules and regulations!
All maintenance work must be done according to the valid laws and regulations applicable.
The unit must be tested to electrical safety (and gas safety if applicable) and manufacturer speci-
fications after every repair or maintenance work.
Isolate the appliance from mains supply before opening the appliance
When working with chemicals, i.e. aggressive cleaning materials always wear protective cloth-
ing, goggles and gloves!
Please observe the information of the material safety data sheets!
After maintenance / repair the appliance must be checked for electrical safety in accordance
with your national, state and local requirements!
QR
code Link to video instruction
Introduction CM_P
CM_P Control 21
CM_P Additional functions 22
CM_P Index I/ CM Index I 24
CM_P - Parts location 26
Basics - Self test
Water level control steam generator - SC Automatic 30
CDS - SCC 31
Self test - Humidity calibration 32
Steam Control 36
Manual modes - Sequence of events 37
PCB SCC - CM_P
SCC CPU 38
SCC CPU - Terminal connection - LED Code 39
SD card - Changing PCB, new SD card 40
Changing PCB SCC 41
PCB CM_P 42
CM_P: Changing PCB 43
Software update 44
Download of Service, Info and HACCP data, Battery 45
Format of unit service data 46
Format of HACCP data 47
SCC / CM_P - When to do which action? 48
Control
Fan motor SCC Line 61 - 202 49
Fan motor SCC_XS 60 50
Bus connection 51
LED door light - SCC - Index I 52
SolidStateRelay (SSR) internal design / Test 54
Control of cooling fan 57
Control of drain valve 58
Cleanjet/CareControl SCC 59
CleanJet+Care: Error messages - Abort program SCC 61
Cleanjet CMP 62
Connected cooking 63
SCC
S2
P1
Y5
B5
F3
M1
B4
M4
Care S3
M12
Y1 Y3 Y4
B2
S11
Y2
M6
M7 S12
SCC_XS
S2
P1
Y5
B5
F3
M1
B4
M4
Care
S3
M12
B2
Y1 Y4 Y3 Y2
S11 M6
M7 S12
M1 Fan motor
M4 SC-pump
M6 CleanJet pump
M7 Motor drain valve / ball valve
M12 Care pump
S2 Level electrode
CM_P
61 - 202
S2
P1
Y5
B5
F3
M1
B4
M4
S3
B2
Y1
Y2
M6
M7 S12
B1 Thermocouple cabinet
B2 Thermocouple control box
B3 Thermocouple core temperature
B4 Thermocouple humidity
B5 Thermocouple steam generator
S2 Level electrode
S3 Door contact switch
CM_P 60
S2
P1
Y5
B5
F3
M1
B4
M4
S3
B2
Y1 Y2
M6
M7 S12
CM 61
S2
P1 Y5
B5
F3
M1
B4
M4
S3
B2
Y1 Y2
Index G
Index H / I
ON/OFF switch
Manual Modes
Top 10 list of used processes
SCC-Processes iLC-
Help Key
Central Dial
Humidity setting
Delta T cooking
Temperature setting
Time setting
Pre heating
Time: continuous
Moistening
Cool Down
ICC Process
Side dishes
Bakery products
Back to previous level
Finishing
Safe
ICC Top 10 - List
Operator manual
Favourites
Settings
Acoustics
System administration
Network settings
ConnectedCooking
MyEnergy
Expert settings
Start time
Time format am / pm
Temperature setting °C - °F
Half energy
Display brightness
Sequence of levels
Number of levels
Empty steam generator (open door) Powersteam is only visible in selected asian
languages.
Safety advice
CleanJet +Care
Care Control
V08 en, SCC - 14 -
SCC: Messenger - Demo mode
Cockpit
By going throught the pages the user can see the steps done already and the steps ahead.
iLC Messenger
In Intelligent level control additional information like „ time adjusted due to door opening“
can be displayed.
iCC Monitor
All important iLC Messenger informations are listed.
With this the cooking process can be made more transparent
Dialog Cockpit
At the end of the cooking process the possible following tasks are displayed
(e.g. reset core probe)
In DEMO Mode you can run a process identified with „DEMO“ and witness all
messenger and monitor informations as they might pop up during a true process.
safety thermostat
steam generator (F3)
level electrode S2
Main contactor
(K1)
Drain valve
(M7 and S12)
SSR (V1-)
SC Pump
(M4)
Loud speaker T2
CleanJet Pump (M6)
Tripple Solenoid valve
CDS sensor
CPU (A2)
Interface PCB (A1)
TFT Display
Door contact
switch (S3)
Care Pump
(M12) Hand shower
roll guide
Main contactor K1
SC pump M4
Drain connection
Cooling fan
Water connection
Control transformer T1
Air filter
Safety thermostat
cabinet (F4)
Steam inlet
Cabinet sensor B1
Fan wheel
Cool Down
Humidity indication
Temperature display
Actual temperature
Temperature setting
Time selection
Preheating
Continuous run
Additional functions:
PIn - Load programs from USB Stick onto unit (Program In)
Pout - Load programs from unit onto USB Stick (Program out)
Programs can not be interchanged from SCC or SCC_WE to CM_P and vice versa.
Now set mode switch to Prog/Start and select desired additional program with temperature dial.
Import (Pin):
Should no „progs.xml“ file exist on the USB stick, Pin is blinking (Import not possible, Start key without function).
Should a „progs.xml“ file exist on the USB stick, Pin is showing steady. Import of programs is started by pressing
Start/Prog key. During the import time the Prog/Start-LED is blinking.
Export (Pout):
In case a „progs.xml“ file already exists on the USB stick, Pout is blinking;
Note: Pressing Start key now would overwrite the existing program file!
If Pout is showing steady the programs can be downloaded by pressing Start key. During the download process
the Prog/Start-LED is blinking.
As soon as the Start key is pressed, download starts and a LED is circling in the time display.
Program Lock
Select any program number, press timer key and set time to 110 min. Keep timer key pressed and press Prog/
Start key, “P” (Program Lock) is displayed.
When now selecting Prog/Start, “P---” is displayed for 2 seconds.
(Deactivation with same procedure.)
rtc - (real time clock) Setting of date and time for HACCP protocol
Confirm the individual settings of hour, minute etc by pressing the START key.
Ethernet connection
Setting IP address: (only possible when Ethernet PCB is installed)
Select IP 1 for first block. Set block number with timer pot. Press Prog/Start to confirm. Select IP2 with tempera-
ture dial etc.
Setting Gateway Address:
After entering IP 4 the display will switch over to GAt 1 automatically. Set block number with timer pot. Press
Prog/Start to confirm. Select GAt 2 with temperature dial etc.
Setting Subnet address:
After entering GAt 4 the display will switch over to Sub 1 automatically. Set block number with timer pot. Press
Prog/Start to confirm. Select Sub2 with temperature dial etc.
Caution!
Descaler shall ONLY be filled through the steam inlet port inside the interior cabinet!
Protective clothing must be worn.
Display:
PCB
All CM_P with index I have a new PCB 42.00.272
Hand shower:
All CM and CM_P with index I get a new hand shower roll guide
(56.00.061).
Door:
All CM_P units 60 - 202 are equipped with a new door with 2 glass panes and halogen light
inside the cabinet. (without LED light, only halogen light in the cabinet
Only the CM_P XS (60) has a LED light in the door like SCC_XS (without level indication, without halogen light).
CM_P XS:
In order to connect the unit to the drinking water supply, water protection according EN 1717 must be ensured by
installing a double check valve, a type CA system divider or similar in the fresh water line.
CM 61 - 101
The basic model CM with index I has the identical construction as CM_P index H. It is only available in size 61 and
101 (without Cleanjet) and only with right hinged door.
Differential pressure
sensor (P1)
safety thermostat
steam generator (F3)
level electrode S2
safety thermostat
Thermocouple steam cabinet (F4)
generator (B5)
Buzzer T2
Control nozzle and
Thermocouple B2
Main contactor
(K1)
SSR (V1-)
SC Pump (M4)
safety thermostat
steam generator (F3)
PCB (A1)
Door contact
switch (S3) Hand shower
roll guide
Safety thermostat
cabinet (F4)
Steam inlet
Cabinet sensor B1
Fan wheel
The level electrode is equipped with two side electrodes to ensure safe water level recognition even when the center
level electrode is scaled. These side electrodes compensate for the build up of scale.
SC Automatic
Normally the unit will pump the water from the steam generator when it is switched on in the morning.
This automatic water changing is called SC Automatic.
In case the unit is permanently used and can not cool down, this SC Automatic can also happen during the day when
the door is kept open for longer than 2 minutes.
During the production of steam, the concentration of minerals inside the steam generator will increase over time.
These minerals settle on the heating elements and heat exchanger as well as the interior steam generator walls.
In order to reduce this effect the steam generator will be pumped off and flushed regularly depending on the dura-
tion of steam production. This process needs approximately 45 seconds.
After emptying the steam generator it will be filled automatically with fresh water.
The SC pump can be set to continuous or puls operation (ref. Service mode).
In case the water can not be pumped off (M4 faulty or blocked, M4 hose is blocked) the unit will show a „Ser-
vice 10“ error. This can be cancelled (arrow back) and cooking can continue.
Please refer to fault tree!
SCC: Use Rinse / dump steam generator to clear error after repair
CMP: Use ESG in additional functions to clear after repair
CDS sensor (S11) is only existing in SCC units and monitors the water flow through
solenoid valves Y1, Y3 and Y4.
1.Basics
During steam production the concentration of minerals in the water of the steam
generator increases.
These minerals deposit in the steam generator and build up scale.
The build up of scale is influenced by the local water hardness and the individual usage of the
unit. The SCC unit continuously calculates the scale amount inside the steam generator.
This value is also used for calculating the number of indicated rinse tabs in CareControl.
2. Function description
t the end of the SC-Automatic the steam generator will be filled. Solenoid valve Y1 opens and water flows into
A
the steam generator via the CDS sensor. During this filling phase S11 (CDS Sensor) creates pulses (1000 Pulses =
1l). When the water reaches the level electrode S2, the filling will be stopped and the measured number
of pulses are stored. The unit specific nominal filling volume is stored in the CPU and will be compared with the
actual filling volume (calculated from the pulses).
The higher the difference between nominal- and actual filling volume, the more scale has built up in the steam
generator and therefore also the number of indicated bars in the Care display increases.
When cleaning the unit regularly as requested, using the „CARE“ tabs the built up of scale in
the steam generator will be avoided and the CDS pulses remain constant.
Self test and humidity calibration is broken down into many different steps.
During humidity calibration the differential pressure sensor P1 determines pressure values at all fan speeds and all
directions.
P1
ste
1 p3
- 13 01
00
step 210 - 241
-3
p1 32
ste
Humidity calibration
Step Function possible reason for error - remedy
calibration error
message
0 ready for calibration Any indicated error relates to the corresponding
calibration step.
10 checking calibration 10
conditions e.g. error 10 will be indicated, when the condition for
calibrations is not given.
20 Measuring Offset P1 20 Reason: B1, B2 or B4 is above 40°C (104°F)
with fan motor not
turning e.g. error 100 will be indicated if motor or fan wheel is
100 - 131 pressure measurement 100 blocked,
cold
200 steam heating up to 200 2 steps for each speed and direction, e.g.
boiling point without 100, 210, 301: running fan motor does not reach
fan motor constant speed , check motor and fan wheel
101, 211, 302: P1 value at this speed out of range
202 steam heating with fan
motor e.g. error 200 is indicated, when B2 in the control box
210 - 241 pressure measurement will not reach the necessary 80°C (175°F) to determine
steam the boiling point in the allocated time.
300 heating of cabinet to Install p-trap in drain and fill with water.
193°C (380°F)
followed by 60 sec. to Reason: e.g. high negative pressure by exhaust hood
170°C (338°F) steady above the unit is permanently cooling the control sensor
condition B2 via the venting pipe; install p-trap at drain connec-
tion.
301 - 332 pressure measurement
combination These errors are indicated during the respective calibra-
999 calibration successful tion step is running.
Switch off and open After solving the problem the Self test must be started
cabinet door! again.
Caution: Steam
Note gas units: After self test a flue gas analysis must be done.
Start
To start the Self test will start the temperature of B1, B2 and B4 must be below 40°C (104°F).
Additionally 1 flat and closed GN container (max 20mm) shall be inserted into the cabinet with the opening facing
down at a height center to the fan wheel. (201 - 202: 2 fan wheels = 2x GN containers)
During step 200 of the self test the boiling point will be calculated and stored.
Steam production will be active until steam saturation in the cabinet until the quenching sensor B2 reaches 80°C
(176°F). When additionally B4 is within 3°C of the cabinet sensor B1, the pcb will memorise the temperature
measured by B1 as the boiling point temperature and calculates the installation height.
(A maximum time of 30 minutes is allowed to achieve the boiling point calculation -- Service 200)
»»After Self test only switch off the unit when the display shows: „Self test successful“
Should at a later point in time the unit be reinstalled at a altitude more than 300 m different to the original instal-
lation height, a new self test should be initialized in order to calculate the new boiling point.
Such re-initialization can be be done in Basic settings, self test.
Condition: unit cold (below 40°C - 104°F), 20mm closed container at center of fan wheel (201-202: 2x GN)
Note: In this case do NOT run a new selftest, as otherwise the boiling point and the gas blower speed and the
reference volume of the steam generator will be overwritten!
CM_P: new Self test after changing PCB or re- installation at different altitude:
Should at a later point in time the unit be reinstalled at a altitude more than 300m different to the original instal-
lation height, a new self test should be initialized in order to calculate the new boiling point.
Such re-initialization can be be done in Basic settings, SE20
As all humidity values and boiling point are stored on the PCB a new self test must be started after changing the
PCB.
NOTE: Gas units: Flue gas analysis must be done after the self test!
In service mode set dip switch 2 while the unit is switched on. Select „cali“ with timer dial and press „START“
30°C(87°F) – Boiling
Thermocouple B1 in the cabinet
Point
The pressure sensor P1 is supplied with 12V DC. When the fan wheel is
at a stand still, the offset voltage is between 0,45 - 0,55V DC.
S2
supply or defective)
B5
F3
NOTE: The given values below are only average values and shall demon-
strate the relationship of pressure values P1 to change in speed, tem-
perature and humidity. S3
Values might be different up to 0,4V with left and right turning fan
wheel.
62, 102, 202 500 rpm 1250 rpm 1750 rpm 1850 rpm
Cold and dry 0,9V 2,7V 4,6V 4.9V
Warm and humid - Steam @boiling point 0,7V 1,8V 2,8V 3,1V
Hot and humid - Combination 180°C (356°F) 0,7V 1,6V 2,7V 3.0V
If the value (grey) at standard speed and in cold condition (below 60°C) is below 2V, check the P1 hoses for block-
age behind the fan wheel and proper positioning at the sensor.
(possible error Service 37).
The pressure sensor must be installed horizontally!
Handle with care! The pressure sensor is very sensitive to mechanical shock!
Y5
http://bit.ly/humidity_y5
Possible problem:
Broken stud to hold the cover by pushing objects and containers on top of the unit.
Valve stays in open position: very long cooking times and poor steam production (ref service 30, 37)
General conditions:
1. Cooking mode is selected.
2. Time or core temperature is selected.
3. Cabinet door is closed (door contact).
4. Fan motor is running (speed signal via bus).
5. In modes requiring steam the steam generator must be filled with water (level electrode)
6. In modes requiring steam the steam generator will be preheated (thermocouple steam generator B5)
Temperatures of control thermocouple B2 at 80°C (176°F) Wet, 90°C (194°F) in Hot Air
7. Heating control
MMI 42.00.081
X152 X155
30 pol.
A1 X150 X151 X153
40.03.516
X158 http://bit.ly/MMI_cable
X10
X7
X102 X154 A2 Main PCB Index H 42.00.080
A2 Main PCB Index I 42.00.261
X8
X107 X4 1 1 X3
40.03.515 1
X106
X53
X5 1
X51
X54 X2 1
A2 X6 1
L3
L4
X16 1
159 1
1
X24
IC
X1
160 2
X12
1
X11
X30
X29
TFT 42.00.112 X25
V10
1
V34
V29
V33
V28
V68
X14 V68 X26
*
11,5V 18V
+
+
CR 2032 X15
T1 F1 F2
X13
X27
1
2AT 5AT
K12
? ? ?
1
K3
K9
K2
K5
K7
230
220
208
200
K10
K11
K8
240
250
K6
N
K1
K4
0
F1
F2
X75B
Counting:
X75A
1 1
pin counting 1
Main PCB A2
X1 Pressure sensor P1 - 12V DC
X2 Thermocouple B3.1 - 3.6 core probe
X3 Thermocouple B1 cabinet
X4 Thermocouple B2 control box
X5 Thermocouple B4 humidity
X6 Thermocouple B5 steam generator
X8 Loud speaker T2
X11 Solenoid Y5 Clima - 12V DC
X12 Level electrode S2 - 12V AC 600Hz
X13 Cabinet light - 11.5V AC
X14 Power supply from transformer T1: - 11.5V AC, 18V AC
X15 CDS Sensor - 12V DC
X16
X18 SC Pump M4, Cleanjet Pump M6
X19 Solenoid Y1, Y2, Y3
X20 Energy optimising - link on 2-4
X21 230V Power input
X23 UltraVent without Bus (USA only)
X24 SSR - 12V DC
X25 Drain valve M7, Micro switch S12 - 12V DC
X26
X27 Door contact S3 - 12V DC
X29
X30
X51 Bus cable
X54 USB connection
X60 SD card slot
X75 cooling fan M5, Care Pump M12, Solenoid valve Y4
X106 Ethernet connection
X107 Data cable Interface PCB (X153)
LED V10 (above the SD card): Internal power supply 3,3V processor ok
if V10 off and V68 ok - change PCB
The SD card shall NOT be connected to any Windows based reader or Computer! Doing so will damage
the data structure on the SD card and your unit will no longer function!
The SD acts as the back up memory for all unit specific and customer data in case the main PCB must be
changed.
The SD card is unit specific and shall NOT be transferred from one unit to another!
Service part pcb’s are sent without SD card. Should you need to replace an original pcb by a service part pcb,
remove the SD card from the old pcb and insert it into the new pcb. The unit will not function if the SD card is not
inserted.
This SD card is specially formatted and configured for use in the SCC unit.
You can not replace it by a locally purchased SD card.
1 PCB New - No SD card inserted Unit will not function
2 PCB new - Original SD card Upload icon key is shown, When pressing the
(standard service call) icon for 10 seconds, data are copied from SD
card to pcb
3 PCB old - SD card is not inserted Unit is functioning, order new SD card from
Rational and insert (ref #4)
4 PCB old - new empty SD card Data are copied automatically from pcb to SD
(42.00.128) card.
5 PCB new - SD card from other Upload icon key is shown, When pressing
unit respective key for 10 seconds, data are copied
(only in case of emergency, e.g from SD card to pcb
from unit from shown room,
when no SD card is available as a
service part)
6 a) SD card original - PCB from Upload icon and download icon keys are shown,
other unit Display: Please select for recovery:
(only in case of emergency, when PCB was replaced (a)
no PCB is available as a service
part)
NOTE: There is no need to use a SD card from another unit as the original PCB will function even with-
out SD card. If needed order new SD (42.00.128) card and insert when available.
Service 17:
In case of Service 17 the main unit data are lost. Send the unit serial number to Rational. You will recieve a mail
containing recovery data or separate SD card. Unpack zip file onto empty white USB stick.
Upload data like software update or insert new SD card. After recovery a Self test must be started.
On gas units flue gas analysis must be done after finishing self test.
All calibration and selftest data are located on both the PCB and the SD card Only the user
manual and the HACCP data are only on the PCB.
For this reason a software update must be done after changing the PCB.
X2 B3 Core probe
A4
1,6AT X3 B1 Interior cabinet
X4 B2 Quenching
X21 X5 B4 Humidity
X6 B5 Steam generator
X23
X8 Buzzer - 12V AC
X14
X10 Connection Ethernet PCB
X13
X11 Y5 Clima valve - 12V DC
X11
X12 Level electrode - 12V AC, 500 Hz
X8
X13 Interior light - 11,5V AC
X7 X9
Dip 1
X1
Dip 2
X50 X21 230V power supply
X2
X4
X10
X5 X23 UltraVent without BUS (USA only)
X6
Ethernet
option X3
X24 SSR - 12V DC
optional Ethernet card
X26 Voltage selector UL Only
X31
X27 Door contact switch - 12V DC
X30 empty
X50 EEPROM
*
11,5V 18V
T1
A9:
X7 Cleanjet pump M6
F1 F2
2AT 5AT
? ? ?
N
0
All calibration and self test data are only located on the PCB.
For this reason a new self test must be started after changing the PCB!
Please refer to Basic Settings SE20!
With gas units a flue gas analysis must be done after self test.
When new software becomes available, it can be updated on RATIONAL USB by using
RATIONAL Loader on the USB stick without prior login to the service web site.
Connect the USB software update stick 87.01.275 with the USB interface at the bot-
tom left hand corner of the control panel.
SCC:
Switch the unit ON.
Software update starts automatically.
The duration of a complete software update of SCC_WE can last a few minutes
Only when the start display shows disconnect the USB stick.
Changing PCB:
Therefore the existing software on the spare part PCB must first be reset to accept an older software version.
- Connect “RESET” USB stick to USB interface
- Switch unit ON
- When SCC_WE display shows, remove USB stick
- Connect key account “ ALL in ONE” USB stick to USB interface
- Switch unit OFF and ON again
- When SCC_WE display shows, remove USB stick
- Press key “Copy data from SD card to PCB” for 10 seconds
CM_P:
Switch the unit ON.
The actual software of the unit is shown on the Timer display.
The existing software on the USB stick is shown on the temperature display.
The Prog/Start key is blinking. Pressing the Prog/Start key will start the software update.
After the software update up to 02-00-15 the identical software will be shown in both displays,
After the software update from 03-00-01 temperature and time is shown.
Please always make sure your customer has the latest software version on his appliance.
SCC
Service Data
All data of diagnostic, running time, basic settings and error history can be downloaded from the unit to USB
stick.
This can be done during an active process or also if the unit is in standby (unit must be switched on).
All critical data of the cooking programs like Core temperature, cooking temperature and time are stored as a
reference and proof for safe food production. Theses data are kept for a minimum of 10 days (memory space)
and can be downloaded. The download period can be custom set.
Info data
In case of a unknown problem or a customer complaint it is advisable to download also the Info data.
All customer inputs are recorded in this file.
Error reporting:
When reporting an error please restrict the download period of info data and
HACCP data to the time (date) of the error. Download Info data, HACCP and Ser-
vice data, pack the data as a zip file and send to your responsible Rational service
manager.
http://bit.ly/data_download
CM_P
Connect USB Stick to unit interface.
Turn the mode switch to the Prog/Start position and select Sout (Service) or Hout (HACCP) with the
temperature dial.
Press the Prog/Start key to download data.
Battery
The battery (CR 2032) is responsible for the backup of the SRAM and for the HACCP data and time setting.
NOTE: Removing of the battery does not reset any unit error, but will erase HACCP data and time and date set-
ting!
At a voltage of below 2,9V (see Diagnostic) the battery should be changed.
Basic Settings
--------------
Drain Valve time0......................................: 8.7 s
Drain Valve time1......................................: 26.1 s
Gas type................................... ............: G20
Altitude pressure sensor............................: 255 (Electric: always -5000)
Altitude boiling point.......................... .......: 648
medium.................................: 0h
medium with steam generator descale (2): 0 0h
medium w/o steam generator descale (2).: 0 0h
*** H A C C P ***
;
; Ch-nr. >>210<< = batch number
(number of stored cooking processes)
; Type >>SCC_101<< = unit type
; Serial nr.>>G11SH151224923212<< = Serial number of the unit
; Version >>SCC - (s/o/C)<< = Software version of the unit
(„C“ indicates, delay of CleanJet request is activated
Only chain units:
„s“ or „o“ shows unit ran on
(s) Supervisor- or (o) Operator mode.)
; Time >>2011.09.20 12:27:26<< = Starting date and time of the cooking process
; Progr. >>Roast<< = Program name
(if „>><<“ appears, manual mode was used)
; #1 : Gartemp. / cabinet temp.
; #2 : Kerntemp. Soll / core temp. target
; #3 : Kerntemp / core temp.
; #4 : Zeit (Std:Min:Sek) / time (h:min:sec)
; #5 : Temp. Einheit / temp. unit
; #6 : Energie Opt. / energy opt.
; #7 : Energie 1/2 / energy 1/2
; #1 #2 #3 #4 #5 #6 #7
Mode HOT AIR
27 - 26 000:00:00 C 0 -
; Door closed 000:00:00
27 - 26 000:00:01 C 0 -
; Mode STEAM
27 - 26 000:00:03 C 0 -
30 - 28 000:01:00 C 0 -
; Mode COMBI
30 - 28 000:01:04 C 0 -
106 - 60 000:02:00 C 0 -
126 - 103 000:03:00 C 0 -
170 - 140 000:04:00 C 0 -
160 - 150 000:05:00 C 0 -
159 - 155 000:06:00 C 0 -
170 - 162 000:07:00 C 0 -
162 - 162 000:08:00 C 0 -
165 - 161 000:09:00 C 0 -
161 - 161 000:10:00 C 0 -
; end 000:11:00 ; end = End of cooking process
B) Additional indications:
Progr. >>SCC - Universal Roast<< = Indication of selected SCC process
Progr. >>SCC - ~ pork<< = Copied SCC process with new name
1. Self test
2. Manual calibration
3. Flue gas analysis (gas units)
4. Descaling and Setting volume steam generator (after descaling)
5. Software update
6. Checking / setting gas type
SCC_WE CM_P
»»Self test
After SD recovery
»»Gas units: flue gas analysis
During maintenance Gas units: flue gas analysis Gas units: flue gas analysis
»»After changing P1
»»After changing B4
»»After changing air baffle
»»After disassembly motor / fan wheel /
gasket
»»After installation of UltraVent at a later time Manual calibration Manual calibration
»»After removing UltraVent
»»After installing the unit as the lower unit of a
Combi Duo at a later time.
»»Customer complaints because of uneven
cooking results
After installation or removal of an UltraVent Gas units: flue gas analysis Gas units: flue gas analysis
at a later time
After a second Self test (e.g. after SD repair) Manual descaling of steam gen-
erator followed by press RESET
volume steam generator after
manual descaling
Bus
Only when the green LED is ON (power supply existing and electronic motor control ok), the motor is
functional
The fan motor rotates clockwise - anti clockwise with a 120 second interval.
On floor units with 2 motors the bottom motor carries a jumper for bus recognition. This jumper
(40.01.581) is part of the wiring harness. Caution: These jumper pins carry 120Vac!
Unit size 61 - 101 - 201 62 - 102 - 202 120 sec 120 sec
x ---
1NAC 100 - 250V 60 sec
120 sec
The motor has 4 different fan speeds and runs clockwise - anticlockwise.
60, 61, 101, 201: 500, 1000, 1450, 1550 rpm
62, 102, 202: 500, 1250, 1750, 1850 rpm
It is possible that the motor will reduce speed independently to avoid energy transfer by the rotating fan wheel.
In case the motor develops an internal problem, it will stop and try to restart after 10 seconds. During this time hot
air productions is stopped, steam is still possible. In the service history Service 55 or 56 (bottom motor) is shown.
(ref. to blink code under “Error messages”
Note: In this case there is no Service 34.x error! - Motor doesn‘t turn, hot air heating is blocked
When changing the fan motor, a new motor shaft gasket must always be used!
Failure of the fan motor can have different reasons, mainly humidity or voltage
related.
Check all possible humidity sources (steam pipe from steam generator to cabi-
net, motor shaft gasket, connection control box to vent pipe, water connections
to nozzles and solenoids etc. )
http://bit.ly/motor-fan_wheel
Check power connections, units 3NAC build before 11_2014: connect motor
power supply to L1, (ref. TI 19 - 2014, MI 01 - 2015)
Electrical connection and control are identical with the Motor for
units 61-202.
Electric units:
SCC 61-102: A7
61-102 E 201-202 E
X8
X106
X107
1 X4
X5
1
1
1 X3
2
1 X53
X51
X2 1
X54
X6 1
L3
L4
X16 1
159 1
1
X24
IC
X1
160 2
X12
1
X11
X30
X29
V10
X25
1
V34
V29
V33
V28
V68
X14
V68 X26
+
+
X15
CR 2032
X13
X27
1
K12
K3
K9
K2
K5
K7
K10
K11
K8
K6
K1
K4
F1
F2
X 75B
Counting:
X75A
1 2
1 1
X 23 X 21 X 20 X 75 X 19 X 18
X8
X107 X4 1 1 X3
X106 X5 1
1 X53
X51
X2 1
X54
X6 1
L3
L4
X16 1
159 1
1
X24
IC
X1
160 2
X12
1
X11
X30
X29
V10
X25
1
V34
V29
V33
V28
V68
X14
V68 X26
+
+
X15
CR 2032
X13
X27
1
K12
K3
K9
K2
K5
K7
K10
K11
K8
K6
K1
K4
F1
F2
X 75B
Counting:
4 1 2 8
X75A
1 1
X 23 X 21 X 20 X 75 X 19 X 18
On units 201 and 202 the bottom fan motor and the bottom ignition box are identified by a jumper. This jumper
is part of the control harness.
The main pcb sends the action command via the bus cable. Additionally the pcb receives information from the
individual components via the same bus ( e.g. rpm).
In case the component does not respond to the bus signal an error Service 34.x will be shown.
The two bus connections on the motor and ignition box are equal and can be chosen freely.
Error 34.x: failure of BUS communication between PCB and other BUS components. Check the power sup-
ply, the LED and the BUS cable on the components. When the error number changes after changing
the bus cable sequence, one of the bus cables is defective.
A combination of errors is possible: e.g. 34.10 No bus communication with bottom motor and bottom
ignition box. Please refer to fault tree!
Please apply contact grease 9003.0219 to bus cable plugs
Keep the bus cable away from hot surfaces. In case of an internal bus short circuit pcb, motor or ignition box
can be damaged!
Note: SCC Index E-G has an additional I/O pcb (address 1) connected to the bus system. In that unit the top
motor has BUS number 2, the bottom motor number 4 etc.
The cabinet door with integrated LED light has a triple glass door.
LED light can not be retrofitted into older units with Index E-H or into
CM_P units 61-202!
Additional to the LED light all units SCC-WE 61 - 202 (not SCC_XS)
have the known halogen light in the interior cabinet. This halogen light
will only be on when the door is open and off when the door is closed.
Both lights are supplied by an additional PCB A7, which is located next
to the main PCB A2.
Level indication:
A7
When cooking in iLC units with level indication can identify the fin-
ished level by a blinking light.
This level indication is not possible with units SCC_XS 60, SCC_WE
201 and 202
A2: X27 S3 A2: X13 H1, H2 A2: X27 S3 A2: X13 H1 A2: X27 S3 A2: X13
cable to door
http://bit.ly/LED_IB
B+ B- Steam and hot air are never active at the same time.
B2
All screw connections: Torx 20
A1/B1
+ A
A2
-
+ B
-
A1/B1 B2
Volt Volt
400V = ok 400V = ok
+ A
A2
-
+ B
- 0 Amp = ok
A1/B1 B2
http://bit.ly/SSR_testing
Violet
L3
A1/B1 - A2 Steam / Dampf
A1/B1 - B2 Hot Air / Heißluft
12V DC
+ A
A2
0V DC
-
+ B
-
A1/B1 B2
P L2 Orange
Steam generator
safety thermostat 160°C
C
B Black Thermocouple B5
12V DC
+ A
A2
0V DC
-
+ B B5
-
A1/B1 B2
L1
BK
ST1 ST2
L1
OG
L2
VT
L3 HA2 HA1
OG
BK
V1 V2
XV1 XV2
X00 L3 A1/B1 44 33 22 11 A1/B1 44 33 22 11
B- B+ A- A+ B- B+ A- A+
B2 A2 B2 A2
(HL2) (D1) (HL1) (D2)
VT
OG
OG
BK
BK
V1 - 9KW
V1+V2 - 18KW
OG
OG
OG
BK
BK
BK
VT
VT
VT
R1 R2 R4
2 4 6 2 4 6 1 5 9 3 7 11
Thermocouple B5 1 3 5 1 3 5 2 6 10 4 8 12
Violet
L3
A1/B1 - A2 Steam / Dampf
A1/B1 - B2 Hot Air / Heißluft
12V DC
0V DC
+ A
A2
-
+ B
-
A1/B1 B2
P L2 Orange
C
B Black
12V DC
0V DC
+ A
A2
- Steam generator
+ safety thermostat 160°C
- B B5
Thermocouple B5
A1/B1 B2
L1
BK
ST2 ST2 ST1
OG
VT
OG
BK
VT
V1 V2 V3
OG
OG
OG
BN
BN
BN
RD
RD
RD
GY
GY
VT
VT
BK
BK
B- B+ A- A+ B- B+ A- A+ B- B+ A- A+
B2 A2 B2 A2 B2 A2
(HL1) (D2) (HL1) (D2) (HL2) (D1)
V3 - 6KW
WH
WH
BN
BN
GY
GY
V1+V2+V3 - 18KW
WH
WH
OG
OG
BN
BN
GY
GY
BK
BK
BK
VT
VT
R1 R2 R4
1 3 5 1 3 5 8 6 12 10 4 2
2 4 6 2 4 6 7 5 11 9 3 1
Thermocouple B5
The supply air cooling fan for units 61 - 102 behind the control panel is
controlled by a converter 230V AC - 24V DC.
The cooling air is discharged through the bottom of the unit around
the hand shower.
To remove the cooling fan lift it above the small retaining hub on the
fan housing.
The supply air cooling fan 201-202 on the rear left back panel is con-
trolled by a transformer pri. 230V AC, sek. 12V DC.
The air filter can only be changed after dislodging the protection cover
and sliding it to the right side.
The cooling air is discharged through the top left side of the rear panel.
Both supply air cooling fans are equipped with a temperature sensor
(NTC). This sensor measures the temperature at the position of the
clima valve Y5. The speed of the cooling fan increases with increasing
temperature.
This sensor is part of the cooling fan and can not be changed sepa-
rately.
The air filter under the control panel can be replaced by simply unlock-
ing it from the base frame.
It can be washed in warm soap water. Do not clean in dish washer as
this is too hot.!
The DC (supply air) cooling fan runs when a cooking mode is selected and the unit is heating or the unit is too
warm.
Additional 230V cooling fans distribute the cooling air in the electrical cabinet of 201 / 202 and cool the SSRs.
In case the cooling fan is not working efficiently, the message „Change air filter“ will be shown.
Check air filter.
If this is neglected, „Service 29“ will be shown later on the display and the unit will not heat
anymore. Check power supply for cooling fan, cooling fan and temperature sensor position.
Function test cooling fan: The cooling fan is always running when a cooking mode is selected.
A 3
2
1 5
B: Only during CleanJet and Care in certain process steps the drain valve will be closed
(position CleanJet and Care)
6 4
B
2 1
In function test it is possible to rotate the drain valve manually clockwise or anti clockwise. This can be necessary
if the drain valve is jammed.
The drain valve is in open position, when the micro switch S12 changes
from 0 to 1 when opening in function mode.
The drain valve is in closed position, when the micro switch S12 changes
from 0 to 1 when closing in function mode.
1
The time interval of the drain valve in diagnostic mode is in the ration of
1:3, e.g. 9 / 27 sec. or 6 / 18 sec.
0
If the open position is not found, „Service 26“ will be indicated and coking is not possible.
(ref Function test).
During a Cleanjet process the drain valve will close.
If the closed position is not found, „Service 27“ will be indicated (ref Function test).
Follow the error tree.
For demonstration of CleanJet+Care to the customer switch the unit first to Demo
mode followed by switching off and on.
Now you can demonstrate the behaviour of the Maintenance and Cleanliness bar
by pressing on the individual bars.
The use of Rinse tab 56.00.211 in a SCC unit index G - I will lead to a blocked Care
1 2 3 pump and Service 40 error.
CleanJet +Care can only be started when the cabinet temperature is below 50°C (122°F).
In case an error 110 or 120 is existing, only an abort cycle of 27 minutes is offered and must be run
successfully before the unit can be used again.
Component test
1. SC pump is activated until level electrode senses low water.
2. Y1 filling solenoid is activated (control by CDS)
3. Y3 moistening solenoid is activated (control by CDS)
4. Y4 Care solenoid is activated (control by CDS)
5. Y1-Y3-Y4: all solenoid valves are switched off
Cleanjet Phase
6. M7 drain valve closes
7. Y3 moistening solenoid brings water into the quenching box (CDS controlled)
(In case the moistening nozzle is blocked water is brought by quenching solenoid Y2 (time based)
- depending on CJ step)
8. M6 Cleanjet pump pumps water through the cabinet (water flow is detected by amp draw of motor)
9. M7 drain valve opens and dirty water is released.
(steps 6 - 9 are repeated dependent on cleanjet program light, medium or strong)
Care Phase
10. Y4 Care solenoid fills care container twice with water. The water with the dissolved care chemical is
pumped each time into the steam generator with the care pump M12.
11. M7 drain valve closes.
12. Y1 filling solenoid fills the steam generator with water up to the level electrode.
13. M4 SC pump is activated for a few seconds to pump some of the content of the steam
generator into the quenching box.
14. Y1 filling solenoid refills the steam generator higher than the level electrode.
15. Y3 moistening solenoid tops up the quenching box.
16. SSR - water in the steam generator is preheated up to 80°C (176°F)
17. M6 Cleanjet pump pumps water (rinse) through the cabinet.
18. M7 drain valve opens and water is released.
19. M4 SC pump empties steam generator.
20. Steam generator is flushed several times, cabinet will be steamed for a few minutes.
21. Cabinet will be dried out with hot air.
Depending on real steam production time or when the scale deposit inside the steam generator is below 4%,
only a small number of Care Tabs is indicated and steps 12, 14, 16 and 19 are skipped (no descaling of steam
generator, shorter CleanJet+Care process). The entire content of the steam generator is pumped into the quench-
ing box.
If the scale deposit is above 4%, more Care tabs are requested (depending on unit size), all steps are active and
the steam generator will be descaled.
Reaching 20% the customer will be informed that descaling is urgently needed. This information will be active for
2 minutes.
Possible error messages during CleanJet +Care (ref: error trees in Trouble shooting manual)
The error is only shown at the end of the program.
In case an error occurs, the unit will stop the cleanjet process and automatically start an internal abort cycle. At th
end of this abort cycle the error message is shown.
The same error message is shown when the user starts a cleanjet process again the next day.
To clear the error, the hardware problem must be solved and the error must be reset by the proper reset pro-
gram.
CleanJet interrupt
Should a running CleanJet program be interrupted by power failure or the unit has intentionally been switched
off, an ABORT program of approx. 27min starts automatically to bring the unit back into safe operation mode.
This ABORT program can not be shortened or aborted again but must be completed successfully.
The cabinet will be flushed with CleanJet pump M6. The steam generator will be filled with the Care valve Y4,
emptied with SC Pump M4 and then overfilled with the solenoid valve filling Y1. Now the steam generator will
be emptied once again and then refilled.
Finally there is a short steam phase (neutralisation of the steam generator).
The cleanjet function can be disabled in basic settings SE23. ACLn Automatic Cleaning ON / OFF
When a USB stick is connected to the PCB, the cleanjet process can be logged by:
SE24 ACLo Automatic Cleaning Log ON / OFF
In basic settings (SE25) the automatic scale detection can be configured: auto - hour - off
Standard is Automatic. The scale detection system can also be switched off (SE25).
Reinigung - Cleaning - Nettoyage - Limpieza Cool down unit below 60°C (140°F)
mycie - Мойка - 洗浄 - 清洗
Select desired cleaning program
? Insert required number of cleaner and rinse tab into air baffle basket
Close cabinet door
Press Prog/Clean/Start button
?
CleanJet Abort
?
Abbruch - Abort - Interruption - Abortar
przerwanie - Прервано - 中止 - 中断 Aborting Cleanjet program before water is pumped into the cabinet:
Switch unit off and on again
“STOP” and “tab out” is displayed
remove all chemical from the cabinet
Close the cabinet door
“rinse cab” is displayed
Wash out the cabinet with the hand shower, Close the door
Cooking is possible
Aborting Cleanjet program after water was pumped into the cabinet:
Switch unit off and on again
20 min
“STOP” and “tab out” is displayed
remove all chemical from the cabinet
Close the cabinet door
“rinse” is displayed (00:20 min)
End is displayed
Cooking is possible
Features:
Remote control via encoded connection
Live status display
Upload / download of programs
Automatic documentation of HACCP log data
Automatic email information system via push notification
Automatic Software update via the cloud (must be confirmed manually)
Automatic notification of service partner in case of unit error
Automatic time synchronisation via the cloud
System configuration:
Note: Rational does not support any network related problems. These have to be solved by your local IT technician.
5. Now the unit can be managed via your server / handheld device.
pwd: TECLEVEL
Process is active
Running times
Components Running times
Door openings S3 Reset XXXX
Ball valve openings S12 Reset XXXX
Solenoid valve filling Y1 Reset XXXX min
Solenoid valve quenching Reset XXXX min
Y2
Solenoid valve moistening Reset XXXX min
Y3
Solenoid valve care Y4 Reset XXXX min
Clima valve Y5 Reset XXXX
Whenever the unit is showing Gas reset, always check the gas error history. Indicated gas errors can can guide you
to faster troubl shooting
A)
Likely Ignition box failure
B)
The following gas errors have most likely a reason in electrode distances, ignition wire or soiled burner head
(units 2004 - 2011):
After disassembling and reassembling of the burner always perform flue gas analysis.
When changing the steam burner always use a new white burner gasket:
Index E-G: 72.00.048, Index H-I: 72.00.077
When you have changed the ignition box, please always reset the Gas Error History!
Please reset the gas error history after changing the ignition box!
Cleanjet / Care
Drain valve Start t1 XX s, t2 xx s
Steam corrosion control "on" or "off"
Soft water „on“ or „off“
Care Control Reset
- temperature of cooking cabinet sensor B1, control sensor B2 and humidity sensor B4 is below
40°C (104°F)
- closed GN container in front of fan wheel inside cabinet
- door contact closed and left side panel closed
Component test
Test of:
Drain valve M7, Solenoid Y1, SC Pump M4, level electrode S2, CDS Sensor, Solenoid Care Y4, Solenoid Mois-
tening Y3
P1, Motor, Heating etc are tested during the following humidity calibration steps
Humidity calibration
Step Function possible calibra- reason for error - remedy
tion error mes-
sage
0 ready fo calibration Any indicated error relates to the corresponding
calibration step.
10 checking calibration 10
conditions e.g. error 10 will be indicated, when the condition for
calibrations is not given.
20 Measuring Offset P1 with 20 Reason: B1, B2 or B4 is above 40°C (104°F)
fan motor not turning
100 - pressure measurement 100 e.g. error 100 will be indicated if motor or fan wheel
131 cold is blocked,
200 steam heating up to 200
boiling point without fan 2 steps for each speed and direction, e.g.
motor 100, 210, 301: running fan motor at constant speed
„1“
202 steam heating with fan 101, 211, 302: store P1 value at this given speed
motor
210 - pressure measurement e.g. error 200 is indicated, when B2 in the control
241 steam box will not reach the necessary 80°C (175°F) to
300 heating of cabinet to determine the boiling point in the allocated time.
193°C (380°F)
followed by 60 sec. to Reason: e.g. high negative pressure by exhaust hood
170°C (338°F) steady above the unit is permanently cooling the control
condition sensor via the venting pipe; install p-trap (syphon) at
drain connection.
301 - pressure measurement
332 combination
These errors are indicated during the respective
999 calibration successful calibration step is running.
Switch off and open cabinet door! After solving the problem the Self test must be
Caution: Steam started again.
The following self test or calibration errors have occurred:
10 unit too warm, cool down
20 Power supply 12V dc to P1 is missing
100 Motor mechanically blocked or defective, change motor
200 Unit not heating (energy optimising active), unit set to 1/2 energy or drain open.
Note gas units: After self test a flue gas analysis must be done.
1 Switch unit ON
Diagnostic Program
Running times
Basic settings
Function test
1 Switch unit ON
Function test
bini - ball valve initialization (index I); to start press core probe key.
connec- Temperature
Description Time display
tion display
Software Software
Software Version
Version: C - 1 - Version: 07-01
B1 thermocouple
actual value max value
cabinet
B2 thermocouple Reset by pressing 5
actual value max value
quenching seconds:
B3 thermocouple
actual value max value
core probe
B4 thermocouple
actual value max value
humidity
+
B5 thermocouple del will be displayed
actual value max value
steam generator
PCB temperature actual value max value
connec- Temperature
Description Time display
tion display
Installation height
m Gas only
(factory)
xx °C
(Above
indication13°C
preventive
descaling ad-
Calc detection degrees CdEG visable)
Reset by press-
ing 5 seconds:
+
del will be
displayed
xx
Calc notification Reset by press-
(number of Calc Info-Call ing 5 seconds:
Cnot
Tech notifications since +
Cabinet
Error description Description / Remedy
display
No water supply to steam generator open Water tap, check solenoid Y1
PCB is too warm Check air filter, cooling fan and control panel gasket
Cooling not effective Check for external heat sources
external EEPROM essential unit data are missing (energy, size, etc)
external EEPROM Run recovery software
external EEPROM EEPROM not connected
Thermocouple thermocouple defective.
1, 2, 4, 8 defective 20.1=B1 , 20.2= B2, 20.4= B4, 20.8= B5
(e.g. 20.12 = B4 + B5)
Temperature B5 rises without
heat demand from PCB, SSR permanent buzzer
steam defective
Temperature B1 rises by 100°C
without heat demand from PCB, permanent buzzer
SSR hot air defective
during CleanJet the fan motor does not an increase
No water flow detected during in power demand when water hits the fan wheel. -
Cleanjet check water pressure, water supply,
Racks or trolley properly inserted.
Drain valve does not find the Micro switch drain valve not working properly
open or closed position Initialise drain valve in bini (dip2),
time ration should be 1: 3 e.g 9:27 sec or 6:18 sec.
test drain valve in bini (dip29), f drain valve not
working change drain valve assembly
1 temperature B5 below -5°C (23°F)
1 2 temperature B5 above 150°C (302°F) (Hysteresis 150-
Thermocouple B5
2 110° on-off). steam heating switched off, error
message is suppressed for 30 sec.
emergency humidity control E36 or e37 active for longer than 15 min
A)
Likely Ignition box failure
Gas error number Action
1-15, 21, 23, 31 more than 5x: change ignition box
33, 36, 37 change ignition box
and additional Service 32
B)
The following gas errors have most likely a reason in electrode distances, ignition wire or soiled burner head
(units 2004 - 2011):
After disassembling and reassembling of the burner always perform flue gas analysis.
When changing the steam burner always use a new white burner gasket:
Index E-G: 72.00.048, Index H-I: 72.00.077
When you have changed the ignition box, please always reset the Gas Error History!
Only values up to 999 can be shown in the timer display. If the value exceeds 999 (e.g.1433) the first digit is
shown in the temp display as follows.
e. g. 1433: Temp. display 1 timer display 433
Nominal length of CO2 screw in mm on gas valve after gas type modification / changing gas
valve
Press time key, keep it pressed and select with timer dial “ST“ for steam, “HA1“ for hot air top
or “HA2“ for hot air bottom (only 201/202) with timer dial;
+
Average length in mm of CO2 screw on gas valve is shown on timer display
Start Self test (Duration: appr. 45min - 61-102, 60min - 201-202) with boiling point recog-
nition.
NOTE: Gas units: Gas blower speed will be adjusted
To change from 0 to I or vice versa set desired status with timer dial (0= self test disabled, I=
Self test enabled), keep time key pressed and press core key for 1 sec, release core key before
releasing time key,
Setting of chain account script Standard: nonE, Option: Apetito
Press time key and select „nonE“ or „APEt“ with timer dial;
keep time key pressed and press Core key for 1 sec, release core key before
releasing time key,
SoFt: Soft water ON / OFF
Reset error message:
ACLn ON / OFF, automatic cleaning After repair:
Press time key and select de-
ACLo ON / OFF, Automatic Cleaning => Logging on/off sired setting with timer dial;
keep time key pressed and
press Core key for 1 sec, re-
CdSE auto / hour / off, Calc detection Setting => selected
lease core key before
way of scale detection (only when ACLn = ON
releasing time key,
CdFC 0.5 - 2.0, Calc detection correction factor
Function test
1 Switch unit ON
Function test
Relays Ultravent /
X 23: (1-2-3) 1/0
extraction hood
Y5 Clima valve
1/0
Gas blower Steam MIN Check CO2
BUS actual rpm Set CO2
rpm value
Gas blower Steam Start
BUS actual rpm
rpm
Adjust CO2
Gas blower Steam MAX
BUS actual rpm Set CO2 value with
rpm
CO2 screw
Gas blower Hot air top
MIN rpm Check CO2
BUS actual rpm Set CO2
table units / floor units value
top
Gas blower Hot air top
Start rpm
BUS actual rpm
table units / floor units
top
Gas blower Hot air top
Adjust CO2
MAX rpm
BUS actual rpm Set CO2 value with
table units / floor units
CO2 screw
top
Gas blower Hot air bottom
Check CO2
MIN rpm BUS actual rpm Set CO2
value
floor units bottom
Gas blower Hot air bottom
Start rpm BUS actual rpm
floor units bottom
Gas blower Hot air bot- Adjust CO2
tom MAX rpm BUS actual rpm Set CO2 value with
floor units bottom CO2 screw
A4
1,6AT
X23
X13
X8
X7 X9
X12
CR 2032
Dip 1
X31
Duration for calibration is 45 min for unit size 61-102 and 60 min for unit size 201-202.
This basic information is evaluated during „self test“ after installation or during manual calibration and stored on
the PCB and EEPROM.
Manual calibration has to be done when any of the below listed service work has been carried out:
1 changing PCB
2 removing of fan wheel / motor
3 changing thermocouple B4
4 changing differential pressure sensor P1
5 changing air baffle
6 installation of a UltraVent or extraction hood on top of the unit
7 installation as the lower unit of a Combi Duo after it has done a self test as a single unit
Note: In this case do NOT run a new self test, as otherwise the boiling point and the gas blower speed
will be overwritten!
- 87 -
Circuit diagram SCC 101 Power 3NAC 400-415V
- 88 -
Circuit diagram SCC 101 Heating 3NAC 400-415V
Circuit diagram SCC 101 Sensor
- 89 -
- 90 -
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0 &OHDQ-HW3XPSH6&&:( &OHDQ-HWSXPS6&&:(
0 .XJHOKDKQ$EODXI 'UDLQYDOYH
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Positionsliste Seite 2 von 2
Bill of material
-W38 40.03.515 Kabel: Interface Platine-TFT Touch Cable: Interface PCB-TFT Touch
-W40 40.05.301 Kabel: Türbeleuchtung Cable: door lighting
-W45 40.05.300 Kabel: Option Türbeleuchtung griffseitig Cable: Option door lighting handle sided
- 91 -
-W46 40.05.299 Kabel: Option Türbeleuchtung scharnierseitig Cable: Option door lighting hinge sided
-W48 40.05.297 Kabel: Verbindung Platine A7-Tür Cable: Connection board A7 to door
-Y1/Y3/Y4 50.01.050 Y1: Magnetventil Füllen / SCC WE Y3: Beschwadung / Y4: Y1: Solenoid valve filling / SCC WE Y3: moistening / Y4:
Pflegemittel care
-Y2 50.01.146 Magnetventil Steuerventil Solenoid valve control valve
-Y5 22.00.725 Klimaventil Clima valve
-Z1 40.02.424 Entstörfilter/Varistor Electronic noise filter
- 92 -
Circuit diagram SCC 202 Power 3NAC 400-415V
- 93 -
Circuit diagram SCC 202 Heating 3NAC 400-415V
42.00.266
Circuit diagram SCC 202 Sensor
- 94 -
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A4 Brücke 2-4
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Erstellt von
HEJA
76-00920 MODUL 1 CMP 101E
Datum
16.02.2017
1.08 / K1:1 BK
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(HL2) (D1) (HL1) (D2)
BK
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0
- 98 -
Circuit diagram CM_P 101 Heating - 3NAC 400V
VT
VT
VT
BK
BK
BK
OG
OG
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R1 R2 R4
2 4 6 2 4 6 1 5 9 3 7 11
Thermoelement Dampfgenerator
1 3 5 1 3 5 2 6 10 4 8 12
Erstellt von
HEJA
76-00920 MODUL 2 CMP 101E
Datum
16.02.2017
Heizung/Heating
Version 0 3NAC400 V 50/60 Hz Blatt
2
0 1 2 3 4 5 6 7 8 9
M7 P1 S2
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Circuit diagram CM_P 101 Sensor
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- 99 -
11,5V 18V
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OPTION (B3) OPTION (B7)
0
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250V
240V
230V
220V
208V
200V
7 6 5 4 3 2 1 N
Thermocouple core sensor Thermocouple sousvide
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Erstellt von
HEJA
76-00920 MODUL 3 CMP 101E
Datum
16.02.2017
- 100 -
-M7 56.00.618 Kugelhahn Ablauf Drain valve
-P1 3017.1011 Differenzdrucksensor Differential pressure sensor
-R1 44.01.332 Dampfheizkörper Heating element steam
-R2 44.01.337 Dampfheizkörper Heating element steam
-R4 40.03.922 Heißluftheizkörper Heating element hot air
-S2 44.01.417 Niveauelektrode Water level electrode
-S3 40.04.342 Türkontaktschalter Door contact switch
-S7 40.00.464 Potentiometer Zeit / Kerntemperatur Time / Core potentiometer
-T1 40.03.348 Steuertrafo Control transformer
-T1-F1 3019.0120 Sicherung Steuertrafo T1 2AT Fuse control transformer T1 2AT
-T1-F2 3019.0114 Sicherung Steuertrafo T1 5AmT Fuse control transformer T1 5AmT
-T2 40.04.048 SCC WE: Lautsprecher / CMP: Alarmsummer SCC WE: Speaker / CMP: Buzzer
-V1-V12 40.01.589 Leistungshalbleiter Solid state relais
-W0 8801.0136 Anschlusskabel Cable: power supply
-W11 40.04.362 Kabel: Garraumbeleuchtung Cable: interior cabinet light
Änderungsdatum 24.11.2016 Name CMP 101E Dokument-Nr. 78-01807
Erzeuger HEJA Spannung 3NAC400 V 50/60 Hz Version 0
Positionsliste Seite 2 von 2
Bill of material
- 101 -
Änderungsdatum 24.11.2016 Name CMP 101E Dokument-Nr. 78-01807
K1:1 / 2.00
K1:3 / 2.00
K1:5 / 2.00
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1
2
3
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BUS
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Z1 ohne Option
L3 A4 Brücke 2-4
X20 1 2 3 4
N S1 w/o option
A4-F1 Link 2-4
PE
X21 1,6AT X19 X18
X9 X7
1 2 3 4 1 5 2 3 6 1 2 4 3
1 2 1 2 3
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- 102 -
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Circuit diagram CM_P 202 Power - 3NAC 400-415V
PE PXT4
7 250V
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5 230V 12V 2
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Erstellt von
SCHD
76-00926 MODUL 1 CMP 202E
Datum
11.01.2017
Leistung/Power
Version 0 3NAC400 V 50/60 Hz Blatt
1
0 1 2 3 4 5 6 7 8 9
1.08 / K1:1 BK
OG
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GY
GY
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4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1
A1/B1 A1/B1 A1/B1 A1/B1 A1/B1 A1/B1 A1/B1 A1/B1
B- B+ A- A+ B- B+ A- A+ B- B+ A- A+ B- B+ A- A+ B- B+ A- A+ B- B+ A- A+ B- B+ A- A+ B- B+ A- A+
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(HL2) (D1) (HL2) (D1) (HL2) (D1) (HL2) (D1) (HL1) (D2) (HL1) (D2) (HL1) (D2) (HL1) (D2)
BK
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BN
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GY
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OG
OG
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- 103 -
Circuit diagram CM_P 202 Heating - 3NAC 400V
VT
VT
VT
VT
VT
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BK
BK
BK
BK
BN
BN
GY
GY
OG
OG
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R1 R2 R3 R4 R5
oben mitte unten oben unten
2 10 6 4 12 8 2 10 6 4 12 8 2 10 6 4 12 8 1 5 9 3 7 11 1 5 9 3 7 11
top mid down top down
1 9 5 3 11 7 1 9 5 3 11 7 1 9 5 3 11 7 2 6 10 4 8 12 2 6 10 4 8 12
D1 D2 D2
Erstellt von
SCHD
76-00926 MODUL 2 CMP 202E
Datum
11.01.2017
Heizung/Heating
Version 0 3NAC400 V 50/60 Hz Blatt
2
W11
BK
BU
BN
WH
BN
BU
BN
GY
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WH
WH
WH
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GY
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WH
WH
WH
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1 2 3 4 5 6 7 8
X1 X12 X11 X13 X27 X8
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Circuit diagram CM_P 202 Sensor
1 2 3 4 1 2 1 2 3 1 2 3 4 5 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 4 3 2 1
YE
YE
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BU
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GY
GY
GN
GN
GN
GN
GN
OG
WH
WH
WH
WH
WH
WH
WH
WH
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W17 W37
T1 T1-F1 T1-F2
2AT 5AmT *X2 1 2 3 4 5 6 7 8 9 10
11,5V 18V
- 104 -
4 3 2 1
SXT1
OPTION (B3) OPTION (B7)
0
Thermoelement Kerntemperatur Thermoelement Sousvide
250V
240V
230V
220V
208V
200V
7 6 5 4 3 2 1 N
Thermocouple core sensor Thermocouple sousvide
PXT1
*XB3 *XB7
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
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YE
BK
YE
BK
BU
BN
GN
OG
WH
WH
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B3 B7
1.06 / K1:A2 BU
Erstellt von
SCHD
76-00926 MODUL 3 CMP 202E
Datum
11.01.2017
Sensoren/Sensors
Version 0 3NAC400 V 50/60 Hz Blatt
3
Positionsliste Seite 1 von 2
Bill of material
- 105 -
-M2 40.03.513 Lüftermotor 201/202 (unten) Fan motor 201/202 (bottom)
-M4 44.00.207 SC-Pumpe SC-pump
-M5 40.03.948 Kühllüfter Cooling fan
-M6 56.00.153 CleanJet Pumpe SCC WE CleanJet pump SCC WE
-M7 56.00.618 Kugelhahn Ablauf Drain valve
-P1 3017.1011 Differenzdrucksensor Differential pressure sensor
-R1 44.01.336 Dampfheizkörper Heating element steam
-R2 44.01.340 Dampfheizkörper Heating element steam
-R3 44.01.340 Dampfheizkörper Heating element steam
-R4 40.03.926 Heißluftheizkörper Heating element hot air
-R5 40.03.926 Heißluftheizkörper Heating element hot air
-S2 44.01.417 Niveauelektrode Water level electrode
-S3 40.00.454 Türkontaktschalter Door contact switch
-S7 40.00.464 Potentiometer Zeit / Kerntemperatur Time / Core potentiometer
-T1 40.03.348 Steuertrafo Control transformer
Änderungsdatum 05.12.2016 Name CMP 202E Dokument-Nr. 78-01816
Erzeuger SCHD Spannung 3NAC400 V 50/60 Hz Version 0
- 106 -
Änderungsdatum 05.12.2016 Name CMP 202E Dokument-Nr. 78-01816
Erzeuger SCHD Spannung 3NAC400 V 50/60 Hz Version 0
- 107 - V08 en, SCC
RTS Contact Germany
Service Parts:
Fax: +49 (0)8191-327408
e-mail: [email protected]
Chef Line:
Phone: +49 (0)8191-327300