80.51.130 TM V08 en SCC CMP Web

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Training Manual

SelfCookingCenter® (SCC/SCC_XS)
CombiMaster® Plus (CMP, CM

V08


V08 en, SCC-CMP, 09-2018
General hints:

Only technicians, who are trained on Rational units, shall execute any service.
Always observe local rules and regulations!

All maintenance work must be done according to the valid laws and regulations applicable.
The unit must be tested to electrical safety (and gas safety if applicable) and manufacturer speci-
fications after every repair or maintenance work.

Isolate the appliance from mains supply before opening the appliance

When working with chemicals, i.e. aggressive cleaning materials always wear protective cloth-
ing, goggles and gloves!
Please observe the information of the material safety data sheets!

After maintenance / repair the appliance must be checked for electrical safety in accordance
with your national, state and local requirements!

Whenever working on any gas component like:


Gas valve, gas blower and / or changing connected type of gas a detailed flue gas analysis MUST
be done using adequate CO and CO2 measuring equipment!
This shall ONLY be done by trained technicians!
Always check appliance for possible gas leakages!
For working on gas units local laws and regulations apply!

Reference to possible Service error message

QR
code Link to video instruction

© 2018 Rational Technical Services. All rights reserved.


Please note that any technical information concerning Rational products must NOT be
forwarded to any third party.

V08 en, SCC -2-


-3- V08 en, SCC
List of content
Introduction SCC
Block diagram SCC 6
Block diagram SCC_XS 60 7
Block diagram CM_P Index I 8
Block diagram CM_P 60 9
Block diagram CM 61/101 Index I (CM_P Index H) 9
SCC: Operator panel 11
SCC - Survey Pictogram 13
SCC: Messenger - Demo mode 15
SCC - Parts location 16
SCC_XS - Parts location 19

Introduction CM_P
CM_P Control 21
CM_P Additional functions 22
CM_P Index I/ CM Index I 24
CM_P - Parts location 26
Basics - Self test
Water level control steam generator - SC Automatic 30
CDS - SCC 31
Self test - Humidity calibration 32
Steam Control 36
Manual modes - Sequence of events 37
PCB SCC - CM_P
SCC CPU 38
SCC CPU - Terminal connection - LED Code 39
SD card - Changing PCB, new SD card 40
Changing PCB SCC 41
PCB CM_P 42
CM_P: Changing PCB 43
Software update 44
Download of Service, Info and HACCP data, Battery 45
Format of unit service data 46
Format of HACCP data 47
SCC / CM_P - When to do which action? 48

Control
Fan motor SCC Line 61 - 202 49
Fan motor SCC_XS 60 50
Bus connection 51
LED door light - SCC - Index I 52
SolidStateRelay (SSR) internal design / Test 54
Control of cooling fan 57
Control of drain valve 58
Cleanjet/CareControl SCC 59
CleanJet+Care: Error messages - Abort program SCC 61
Cleanjet CMP 62
Connected cooking 63

V08 en, SCC -4-


List of content

Service level SCC


SCC - Service level 64
Diagnose - Real Time Data 65
Diagnose - Running times 66
Error message Service 67
Blink code motor SCC_CMP 69
Diagnostic - Gas Error History - Gas Reset 70
Basic settings - Content 71
Function test - Content 72
SCC - Manual humidity calibration 73

Service level CM_P

CM_P - Service level 75


CM_P - Diagnostic - dP 76
CM_P - Error messages - Er 78
CM_P - Diagnostic - Gas Error History 80
CM_P - Running times - rt 81
CM_P - Basic settings - SE 82
CM_P - Function test - F 84
CM_P - Manual humidity calibration 86

Circuit diagram SCC


Circuit diagram SCC 101 Power 3NAC 400-415V 87
Circuit diagram SCC 101 Heating 3NAC 400-415V 88
Circuit diagram SCC 101 Sensor 89
Circuit diagram SCC 101 Bill of material 90
Circuit diagram SCC 202 Power 3NAC 400-415V 92
Circuit diagram SCC 202 Heating 3NAC 400-415V 93
Circuit diagram SCC 202 Sensor 94
Circuit diagram SCC 202 Bill of material 95

Circuit diagram CM_P


Circuit diagram CM_P 101 Power - 3NAC 400-415V 97
Circuit diagram CM_P 101 Heating - 3NAC 400V 98
Circuit diagram CM_P 101 Sensor 99
Circuit diagram CM_P 101 Bill of material 100
Circuit diagram CM_P 202 Power - 3NAC 400-415V 102
Circuit diagram CM_P 202 Heating - 3NAC 400V 103
Circuit diagram CM_P 202 Sensor 104
Circuit diagram CM_P 202 Bill of material 105

-5- V08 en, SCC


Block diagram SCC
B1 F4
B3.1 - 3.6

SCC
S2
P1
Y5

B5

F3
M1

B4
M4

Care S3

M12

Y1 Y3 Y4
B2

S11

Y2
M6

M7 S12

B1 Thermocouple interior cabinet


B2 Thermocouple control box
B3.1-B3.6 Thermocouples core temperature
B3 Thermocouples core temperature (CM_P)
B4 Thermocouple humidity
B5 Thermocouple steam generator (preheat, 180°C (356°F) max)

F3 Safety thermostat steam generator 160°C (320°F)


F4 Safety thermostat interior cabinet 360°C (680°F)

M1 Fan motor (Floor unit: top)


M2 Fan motor (Floor unit: bottom)
M4 SC-pump
M6 CleanJet pump (SCC_WE)
M7 Motor drain valve / ball valve (SCC_WE)
M12 Care pump (SCC_WE)
S2 Level electrode

S3 Door reed switch


S11 CDS sensor (SCC_WE)
S12 Micro switch drain valve

P1 Differential Pressure sensor humidity


Y1 Solenoid valve filling
Y2 Solenoid valve control box
Y3 Solenoid valve moistening (SCC_WE)
Y4 Solenoid valve Care (SCC_WE)
Y5 Solenoid valve Clima

V08 en, SCC -6-


Block diagram SCC_XS 60
B1 F4
B3.1 - 3.6

SCC_XS
S2

P1
Y5

B5

F3
M1

B4

M4

Care
S3

M12

B2

Y1 Y4 Y3 Y2

S11 M6

M7 S12

B1 Thermocouple interior cabinet


B2 Thermocouple control box
B3.1-B3.6 Thermocouple core temperature
B4 Thermocouple humidity
B5 Thermocouple steam generator (preheat, 180°C (356°F) max)

F3 Safety thermostat steam generator 160°C (320°F)


F4 Safety thermostat interior cabinet 360°C (680°F)

M1 Fan motor
M4 SC-pump
M6 CleanJet pump
M7 Motor drain valve / ball valve
M12 Care pump
S2 Level electrode

S3 Door reed switch


S11 CDS sensor
S12 Micro switch drain valve

P1 Differential Pressure sensor humidity


Y1 Solenoid valve filling
Y2 Solenoid valve control box
Y3 Solenoid valve moistening
Y4 Solenoid valve Care
Y5 Solenoid valve Clima

-7- V08 en, SCC


Block diagram CM_P Index I
B1 F4
B3

CM_P
61 - 202

S2
P1
Y5

B5

F3
M1

B4
M4

S3

B2

Y1
Y2
M6

M7 S12

B1 Thermocouple cabinet
B2 Thermocouple control box
B3 Thermocouple core temperature
B4 Thermocouple humidity
B5 Thermocouple steam generator

F3 Safety thermostat steam generator 160°C (320°F)


F4 Safety thermostat interior cabinet 360°C (680°F)

Y1 Solenoid valve filling


Y2 Solenoid valve quenching
Y5 Solenoid valve humidity

M1 Fan motor (without jumper)


M4 Pump SC-Automatic
M6 Cleanjet pump
M7 Drain valve

P1 Differential pressure sensor

S2 Level electrode
S3 Door contact switch

CM_P 201/202 only:


M2 Fan motor bottom (with jumper)

V08 en, SCC -8-


Block diagram CM_P 60
B1 F4
B3

CM_P 60
S2

P1
Y5

B5

F3
M1

B4

M4

S3

B2

Y1 Y2

M6

M7 S12

Block diagram CM 61/101 Index I (CM_P Index H)


B1 F4
B3

CM 61

S2
P1 Y5

B5

F3
M1

B4
M4

S3

B2

Y1 Y2

-9- V08 en, SCC


Index E Index I - SCC XS

Index G

Index H / I

V08 en, SCC - 10 -


SCC: Operator panel

ON/OFF switch

Manual Modes
Top 10 list of used processes

SCC-Processes iLC-

Key: Activation iLCl

Program Key: Activation Programming mode

Function Key: Activation personal settings & Service

Help Key

Efficient Care Control Key

Central Dial

- 11 - V08 en, SCC


SCC: Operator panel - Manual Modes

Home - back to general display

Efficient Level Control®

Humidity setting

Delta T cooking

Temperature setting

Time setting

Core probe setting

Pre heating

Time: continuous

Moistening

Fan wheel speed setting

Cool Down

Steaming at boiling point (no hot air)

Unit without power for less than 15 minutes

Energy optimising activ, link open

V08 en, SCC - 12 -


SCC - Survey Pictogram

ICC Process

Poultry Cockpit Display off

Large roast Cockpit display active

Fish ICC Monitor

Egg dishes / Desserts Intelligent Level Control

Side dishes

Bakery products
Back to previous level
Finishing
Safe
ICC Top 10 - List
Operator manual

Favourites

Settings

Acoustics

System administration

Network settings

ConnectedCooking

MyEnergy

Expert settings

MyDisplay (pwd: RAdmin)

Service (pwd: TECLEVEL)

- 13 - V08 en, SCC


SCC - Survey Pictogram

Start Service Level

Date and time

Start time

Time format 24h

Time format am / pm

Temperature setting °C - °F

Half energy

Setting ring tones

Demo Mode (when in red)

Display brightness

Sequence of levels

Number of levels

Delta T A white arrow next to the icon indicates an exist-


ing substructure, e.g. Forced cleaning

Continued operation for Ultravent Recording mode:


Recording of a SCC process with core temp. in
order to run it later on a unit of same size without
Prozess abort key core temperature using calibrated (same size)
food.

Empty steam generator (open door) Powersteam is only visible in selected asian
languages.

Confirm Note SCC_XS 60:


Based on the restricted space of the cooking
cabinet some programs are not offered in a SCC_
Operator and Application Manual XS and can not be copied from a bigger unit.

Safety advice

CleanJet +Care

Care Control
V08 en, SCC - 14 -
SCC: Messenger - Demo mode

Cockpit
By going throught the pages the user can see the steps done already and the steps ahead.

iLC Messenger
In Intelligent level control additional information like „ time adjusted due to door opening“
can be displayed.

iCC Monitor
All important iLC Messenger informations are listed.
With this the cooking process can be made more transparent

Dialog Cockpit
At the end of the cooking process the possible following tasks are displayed
(e.g. reset core probe)

In DEMO Mode you can run a process identified with „DEMO“ and witness all
messenger and monitor informations as they might pop up during a true process.

Additional also a Cleanjet+Care process can be shown to the customer.


Tapping the clean bar will increase the virtual dirtness and a Cleanjet program can be
started.

- 15 - V08 en, SCC


SCC - Parts location

Solenoid humidity (Y5)


Differential pres-
sure sensor (P1)
LED PCB A7

safety thermostat
steam generator (F3)

level electrode S2

Thermocouple safety thermostat


steam generator cabinet (F4)
(B5)

V08 en, SCC - 16 -


SCC - Parts location

Control nozzle and


Thermocouple B2

Main contactor
(K1)

Drain valve
(M7 and S12)

Noise filter (Z1)

SSR (V1-)

SC Pump
(M4)

Loud speaker T2
CleanJet Pump (M6)
Tripple Solenoid valve

Solenoid Y2 Y1 Green Filling SG


control Y3 Brown Moistening
Y4 Orange Care

CDS sensor

- 17 - V08 en, SCC


SCC - Parts location

CPU (A2)
Interface PCB (A1)

TFT Display

Puls generator (S6)

Door contact
switch (S3)

Care Pump
(M12) Hand shower
roll guide

V08 en, SCC - 18 -


SCC_XS - Parts location
Humidity valve Y5
Level electrode S2
Pressure sensor P1

Power supply pcb LED


A7/A8

Steam generator Main pcb A2


fill box
Motor and inverter

Main contactor K1

SSR and cooling plate

SC pump M4
Drain connection
Cooling fan
Water connection
Control transformer T1

High limit thermostats F3 / F4

Air filter

Power supply door


Door contact

Loud speaker Hand shower

Care pump M12

Quadruple solenoid Cleanjet pump M6

El. noise filter Z1

CDS sensor Drain valve

- 19 - V08 en, SCC


SCC - Parts location

Safety thermostat
cabinet (F4)

Steam inlet
Cabinet sensor B1

Fan wheel

Hot air heating element

V08 en, SCC - 20 -


CM_P Control

Steam (30° - 130°C)

Hot Air (30°C - 300°C)

Combination (30°C - 300°C)

Finishing (30°C - 300°C)

Cool Down

Programming (100 Prog. with 6 steps each)


Humidity reducing
Humidity increasing

Humidity indication

Temperature display

Actual temperature

Temperature setting

Fan speed setting

Time - Core probe display

Core probe selection

Time selection
Preheating

Time - Core probe setting

Continuous run

- 21 - V08 en, SCC


CM_P Additional functions

Additional functions:

1. Select additional program with temperature dial

Pin - upload program from stick

Pout - download program to stick

Hout - download HACCP to stick

Sout - download Service Data to stick

ESG - Empty steam generator

CALC - Descale steam generator

°C°F - set temperature from °C - °F

rtc - Setting of date and time


(real time clock)
Ethernet connection, (setting only with
ethernet card connected)

CLE1 - Cleaning program 3:30

CLE2- Cleaning program 2:30

CLE3- Intermediate cleaning 0:40

2. Start selected Program by pressing button Prog/Clean


Start

V08 en, SCC - 22 -


Additional function
To use the following functions connect a USB Stick to the USB interface

PIn - Load programs from USB Stick onto unit (Program In)
Pout - Load programs from unit onto USB Stick (Program out)
Programs can not be interchanged from SCC or SCC_WE to CM_P and vice versa.

Now set mode switch to Prog/Start and select desired additional program with temperature dial.

Import (Pin):
Should no „progs.xml“ file exist on the USB stick, Pin is blinking (Import not possible, Start key without function).
Should a „progs.xml“ file exist on the USB stick, Pin is showing steady. Import of programs is started by pressing
Start/Prog key. During the import time the Prog/Start-LED is blinking.

Export (Pout):
In case a „progs.xml“ file already exists on the USB stick, Pout is blinking;
Note: Pressing Start key now would overwrite the existing program file!
If Pout is showing steady the programs can be downloaded by pressing Start key. During the download process
the Prog/Start-LED is blinking.

Sout - Copy Service Data to stick


Hout - Copy HACCP Data to stick

As soon as the Start key is pressed, download starts and a LED is circling in the time display.

Program Lock
Select any program number, press timer key and set time to 110 min. Keep timer key pressed and press Prog/
Start key, “P” (Program Lock) is displayed.
When now selecting Prog/Start, “P---” is displayed for 2 seconds.
(Deactivation with same procedure.)

ESG - Empty Steam Generator manually (only with open door)


Close water tap
Press Start - SC pump runs for 45 seconds

°C°F - Setting °C >=< °F


Press Start - display changes from °C to °F or vice versa

rtc - (real time clock) Setting of date and time for HACCP protocol
Confirm the individual settings of hour, minute etc by pressing the START key.

Ethernet connection
Setting IP address: (only possible when Ethernet PCB is installed)
Select IP 1 for first block. Set block number with timer pot. Press Prog/Start to confirm. Select IP2 with tempera-
ture dial etc.
Setting Gateway Address:
After entering IP 4 the display will switch over to GAt 1 automatically. Set block number with timer pot. Press
Prog/Start to confirm. Select GAt 2 with temperature dial etc.
Setting Subnet address:
After entering GAt 4 the display will switch over to Sub 1 automatically. Set block number with timer pot. Press
Prog/Start to confirm. Select Sub2 with temperature dial etc.

- 23 - V08 en, SCC


Additional function

CALC - Descaling steam generator

Caution!
Descaler shall ONLY be filled through the steam inlet port inside the interior cabinet!
Protective clothing must be worn.

Interior cabinet temperature must be below 40°C (104°F);


Steam generator will be emptied, refilled and emptied again;
„CALC“ „FILL“: prompt to fill descaler into the steam generator;
30 second waiting time (to rinse cabinet with water);
“door”: prompt to close cabinet door;
45 minutes reaction time for the chemical,
“CALC”: Steam generator will be rinsed twice and refilled again;
Steam mode for 15 minutes
“END” and buzzer for 20 seconds

Display:

Call service partner to descale steam generator

CM_P Index I/ CM Index I


CM_P with CleanJet

PCB
All CM_P with index I have a new PCB 42.00.272

Hand shower:
All CM and CM_P with index I get a new hand shower roll guide
(56.00.061).

Door:
All CM_P units 60 - 202 are equipped with a new door with 2 glass panes and halogen light
inside the cabinet. (without LED light, only halogen light in the cabinet
Only the CM_P XS (60) has a LED light in the door like SCC_XS (without level indication, without halogen light).

CM_P XS:
In order to connect the unit to the drinking water supply, water protection according EN 1717 must be ensured by
installing a double check valve, a type CA system divider or similar in the fresh water line.

CM 61 - 101
The basic model CM with index I has the identical construction as CM_P index H. It is only available in size 61 and
101 (without Cleanjet) and only with right hinged door.

V08 en, SCC - 24 -


- 25 - V08 en, SCC
CM_P - Parts location

Solenoid humidity (Y5)

Differential pressure
sensor (P1)

safety thermostat
steam generator (F3)

level electrode S2

safety thermostat
Thermocouple steam cabinet (F4)
generator (B5)

V08 en, SCC - 26 -


CM_P - Parts location

Buzzer T2
Control nozzle and
Thermocouple B2

Main contactor
(K1)

Noise filter (Z1)

SSR (V1-)

CleanJet Pump (M6)

Control Solenoid Y2 Solenoid Y1 filling

SC Pump (M4)

- 27 - V08 en, SCC


CM_P - Parts location

safety thermostat
steam generator (F3)
PCB (A1)

Potentiometer Time safety thermostat cabi-


- Core probe net (F4)

Door contact
switch (S3) Hand shower
roll guide

V08 en, SCC - 28 -


CM_P - Parts location

Safety thermostat
cabinet (F4)

Steam inlet
Cabinet sensor B1

Fan wheel

Hot air heating


element

- 29 - V08 en, SCC


Water level control steam generator - SC Automatic
SCC_WE CM_P

CDS sensor, water flow meter

Check water level of steam generator in diagnostic mode:

Level electrode S2 = 0, water level too low


steam heating must switch OFF, solenoid valve filling Y1 ON

Level electrode S2 = 1, water level reached


steam heating can switch ON, solenoid valve filling Y1 switched OFF

The level electrode is equipped with two side electrodes to ensure safe water level recognition even when the center
level electrode is scaled. These side electrodes compensate for the build up of scale.

Permanent water level control; Maximum continuous steam time: 2 Minutes,

Property of connected water: Conductivity must be above 50µS/cm;

SC Automatic
Normally the unit will pump the water from the steam generator when it is switched on in the morning.
This automatic water changing is called SC Automatic.
In case the unit is permanently used and can not cool down, this SC Automatic can also happen during the day when
the door is kept open for longer than 2 minutes.

During the production of steam, the concentration of minerals inside the steam generator will increase over time.
These minerals settle on the heating elements and heat exchanger as well as the interior steam generator walls.

In order to reduce this effect the steam generator will be pumped off and flushed regularly depending on the dura-
tion of steam production. This process needs approximately 45 seconds.
After emptying the steam generator it will be filled automatically with fresh water.

The SC pump can be set to continuous or puls operation (ref. Service mode).

In case the water can not be pumped off (M4 faulty or blocked, M4 hose is blocked) the unit will show a „Ser-
vice 10“ error. This can be cancelled (arrow back) and cooking can continue.
Please refer to fault tree!

SCC: Use Rinse / dump steam generator to clear error after repair
CMP: Use ESG in additional functions to clear after repair

V08 en, SCC - 30 -


CDS - SCC

CDS sensor (S11) is only existing in SCC units and monitors the water flow through
solenoid valves Y1, Y3 and Y4.

1.Basics

During steam production the concentration of minerals in the water of the steam
generator increases.
These minerals deposit in the steam generator and build up scale.
The build up of scale is influenced by the local water hardness and the individual usage of the
unit. The SCC unit continuously calculates the scale amount inside the steam generator.
This value is also used for calculating the number of indicated rinse tabs in CareControl.

2. Function description

 t the end of the SC-Automatic the steam generator will be filled. Solenoid valve Y1 opens and water flows into
A
the steam generator via the CDS sensor. During this filling phase S11 (CDS Sensor) creates pulses (1000 Pulses =
1l). When the water reaches the level electrode S2, the filling will be stopped and the measured number
of pulses are stored. The unit specific nominal filling volume is stored in the CPU and will be compared with the
actual filling volume (calculated from the pulses).

The higher the difference between nominal- and actual filling volume, the more scale has built up in the steam
generator and therefore also the number of indicated bars in the Care display increases.

When cleaning the unit regularly as requested, using the „CARE“ tabs the built up of scale in
the steam generator will be avoided and the CDS pulses remain constant.

In case the CDS sensor is defective a „Service 12“ is shown.


In case the CDS sensor is measuring a higher volume than normal a „Service 11“ is shown.
Please refer to fault tree!

SCC: use Rinse/Dump steam Generator to clear after repair


CMP: use ESG from Prog/Start mode to clear after repair

- 31 - V08 en, SCC


Self test - Humidity calibration
Self test
Selfttest
Selfttest

Your SCC will carry out an automatic


Selfttest
The unit will run an automatic Self Test rou-
self test and adjust itself perfectly to
the set-up conditions and the altitude.
To determine the optimum number of Your SCC will carry out an automatic tine after installation.
cleaner and rinse aid tablets, please specify self test and adjust itself perfectly to
whether the unit is connected to normal
water or soft water. Please press the ap-
the set-up conditions and the altitude. The self test comprises a component test, hu-
propriate button
midity calibration, determination of the boiling
point and volume setting of the steam genera-
Unit is connected to soft water
(up to 8,75° e)

Unit is connected to normal water


(over 8,75° e)
tor (SCC only).

Remove all accessories, packing material and


Next fastening aids from the cabinet.
To start the self test the unit (B1, B2 and B4)
must be below 40°C (104°F). Place a closed
Softwater: flat GN container face down in front of each
7°dH, 12,5°F, 8,7°E, 125ppm, 1,25 mmol/l fan wheel.
The self test must be completed and can not
be skipped!

Humidity calibration is part of the self test


Different food items cook best at their specific humidity level and specific temperature.
Vegetables are steamed, bread is baked in dry heat and roast is cooked at a specific humidity and mostly above
100°C (212°F)
To be able to achieve this task the unit must have stored specific pressure values for cold and dry, steam and com-
bination conditions. These values are stored on the PCB and SD Card.
Selftest

Component Manual humid-


test ity calibration
Needed
Humidity when changing:
Boiling calibration Motor
point Fan wheel
calculation Air baffle
P1, B4
UltraVent
Combi Duo

Self test and humidity calibration is broken down into many different steps.
During humidity calibration the differential pressure sensor P1 determines pressure values at all fan speeds and all
directions.

P1
ste
1 p3
- 13 01
00
step 210 - 241

-3
p1 32
ste

cold/dry steam combination


Boiling point
200

V08 en, SCC - 32 -


Additional specific information:

Additional specific information:


Pre condition before Self test and Calibration
Remove all accessories, packing material and fastening aids from the cabinet.
Temperature of cooking cabinet sensor B1, control sensor B2 and humidity sensor B4 is below 40°C (104°F)
closed GN container in front of fan wheel inside cabinet
door contact closed and left side panel closed
Component test
Test of:
Drain valve M7, Solenoid Y1, SC Pump M4, level electrode S2, CDS Sensor, Solenoid Care Y4, Solenoid Moistening
Y3.
P1, Motor, Heating etc are tested during the following humidity calibration steps

Humidity calibration
Step Function possible reason for error - remedy
calibration error
message
0 ready for calibration Any indicated error relates to the corresponding
calibration step.
10 checking calibration 10
conditions e.g. error 10 will be indicated, when the condition for
calibrations is not given.
20 Measuring Offset P1 20 Reason: B1, B2 or B4 is above 40°C (104°F)
with fan motor not
turning e.g. error 100 will be indicated if motor or fan wheel is
100 - 131 pressure measurement 100 blocked,
cold
200 steam heating up to 200 2 steps for each speed and direction, e.g.
boiling point without 100, 210, 301: running fan motor does not reach
fan motor constant speed , check motor and fan wheel
101, 211, 302: P1 value at this speed out of range
202 steam heating with fan
motor e.g. error 200 is indicated, when B2 in the control box
210 - 241 pressure measurement will not reach the necessary 80°C (175°F) to determine
steam the boiling point in the allocated time.
300 heating of cabinet to Install p-trap in drain and fill with water.
193°C (380°F)
followed by 60 sec. to Reason: e.g. high negative pressure by exhaust hood
170°C (338°F) steady above the unit is permanently cooling the control sensor
condition B2 via the venting pipe; install p-trap at drain connec-
tion.
301 - 332 pressure measurement
combination These errors are indicated during the respective calibra-
999 calibration successful tion step is running.
Switch off and open After solving the problem the Self test must be started
cabinet door! again.
Caution: Steam

The following self test or calibration errors have occured:


10 unit too warm, cool down
20 Power supply 12V dc to P1 is missing
100 Motor blocked or defective
200 Unit not heating (energy optimising active), unit set to 1/2 energy or drain open.

Note gas units: After self test a flue gas analysis must be done.

- 33 - V08 en, SCC


Selftest - Manual humidity calibration

Start

To start the Self test will start the temperature of B1, B2 and B4 must be below 40°C (104°F).
Additionally 1 flat and closed GN container (max 20mm) shall be inserted into the cabinet with the opening facing
down at a height center to the fan wheel. (201 - 202: 2 fan wheels = 2x GN containers)

SCC: To start, follow the display menu

CM_P: To start, press the „START“ key

During step 200 of the self test the boiling point will be calculated and stored.
Steam production will be active until steam saturation in the cabinet until the quenching sensor B2 reaches 80°C
(176°F). When additionally B4 is within 3°C of the cabinet sensor B1, the pcb will memorise the temperature
measured by B1 as the boiling point temperature and calculates the installation height.
(A maximum time of 30 minutes is allowed to achieve the boiling point calculation -- Service 200)

»»After Self test only switch off the unit when the display shows: „Self test successful“

Should at a later point in time the unit be reinstalled at a altitude more than 300 m different to the original instal-
lation height, a new self test should be initialized in order to calculate the new boiling point.
Such re-initialization can be be done in Basic settings, self test.

Manual humidity calibration:

Condition: unit cold (below 40°C - 104°F), 20mm closed container at center of fan wheel (201-202: 2x GN)

Manual calibration has to be done after:


Disassembly of motor or fan wheel, P1, B4, changing air baffle or later installation of an UltraVent or unit exhaust
hood as well as later installation as the lower unit of a Combi Duo.

Note: In this case do NOT run a new selftest, as otherwise the boiling point and the gas blower speed and the
reference volume of the steam generator will be overwritten!

CM_P: new Self test after changing PCB or re- installation at different altitude:

Should at a later point in time the unit be reinstalled at a altitude more than 300m different to the original instal-
lation height, a new self test should be initialized in order to calculate the new boiling point.
Such re-initialization can be be done in Basic settings, SE20

As all humidity values and boiling point are stored on the PCB a new self test must be started after changing the
PCB.

Start Self test


To change from 0 to I or vice versa set desired status with timer dial (0= sefl test disabled, I= Self test enabled),
keep time key pressed and press core key for 1 sec, release core key before releasing time key,

NOTE: Gas units: Flue gas analysis must be done after the self test!

CM_P: Manual humidity calibration:

In service mode set dip switch 2 while the unit is switched on. Select „cali“ with timer dial and press „START“

Duration of self test


Duration of self test is appr. 45 minutes for table units and 65 minutes for floor units.
In case a Ultravent is connected to the unit this time will be extended for up to 20 minutes. Installing a p-trap at
the drain reduces this effect.
Calibration is appr. 5 minutes shorter compared with self test.

V08 en, SCC - 34 -


The process of ticking off the individual icons has no direct relationship with the mean-
ing of the icon itself.

X 1. red X problem with drain valve M7


2. red X problem with solenoid valves, CDS sensor, level electrode, SC pump M4,
Cleanjet pump M6, Care pump M12 or clima valve Y5.
Check if moistening nozzle is free of scale and not blocked
3. red X Existing error message in memory (also moistening nozzle blocked). This
can only be reset by rinse program. (e.g. Service 42)
4. red X Calibration error during cold calibration. (steps 100-132)
5. red X Calibration error during steam calibration. (steps 210-241)
6. red X Calibration error during combination calibration. (steps 301-332)
X

In Diagnostic mode check P1, hose connections to P1 for blockage, tem-


perature B4 and rpm signal fan motor.
Additionally a calibration error (100 - 332) is displayed.

- 35 - V08 en, SCC


Steam Control
Steam supply is controlled in two different ways.

1. At temperatures up to boiling point steam is controlled by the thermocouple B1 in the cabinet


2. At temperatures above boiling point we measure the differential pressure applied to P1 to control the
steam generator.

30°C(87°F) – Boiling
Thermocouple B1 in the cabinet
Point

Above Boiling Point Differential pressure applied to P1:


– Pressure sensor P1
–Thermocouple B4
– rpm of fan motor

Humidity control above boiling point: B1 F4


B3

The pressure sensor P1 is supplied with 12V DC. When the fan wheel is
at a stand still, the offset voltage is between 0,45 - 0,55V DC.
S2

(possible error Service 36 when no power P1 Y5

supply or defective)
B5

F3

This differential pressure will be higher when: M1

1. The temperature in the cabinet gets colder


2. The amount of humidity in the cabinet gets lower M4
B4

3. The speed of the fan wheel increases

NOTE: The given values below are only average values and shall demon-
strate the relationship of pressure values P1 to change in speed, tem-
perature and humidity. S3

Values might be different up to 0,4V with left and right turning fan
wheel.

61, 101, 201 (60) 500


B2 rpm 1000 rpm 1450 rpm 1550 rpm
(SCC_XS 60) (SCC_XS 60) (SCC_XS 60) (SCC_XS 60)
Cold and dry Y1 Y2 1,1V (0,7) 2,2V (1,3) 3,1V (2,3) 3,5V (2,5)
Warm and humid - Steam @boiling point 0,7V (0,6) 1,7V (1,0) 2,0V (1,5) 2,2V (1,7)
Hot and humid - Combination 180°C (356°F) 0,6V (0,6) 1,5V (1,0) 1,7V (1,4) 1,9V 1,6)

62, 102, 202 500 rpm 1250 rpm 1750 rpm 1850 rpm
Cold and dry 0,9V 2,7V 4,6V 4.9V
Warm and humid - Steam @boiling point 0,7V 1,8V 2,8V 3,1V
Hot and humid - Combination 180°C (356°F) 0,7V 1,6V 2,7V 3.0V

If the value (grey) at standard speed and in cold condition (below 60°C) is below 2V, check the P1 hoses for block-
age behind the fan wheel and proper positioning at the sensor.
(possible error Service 37).
The pressure sensor must be installed horizontally!
Handle with care! The pressure sensor is very sensitive to mechanical shock!

V08 en, SCC - 36 -


Humidity control
If the measured humidity value is too high, the clima valve Y5 will be activated and the closing disk will be lifted.
The negative pressure behind the fan wheel will cause dry air from the kitchen be sucked into the cabinet. The
humid air will be displaced and pushed through the cabinet drain into the quenching chamber.
This Clima valve also functions as the safety relief valve.

Cross section of the clima valve

Y5

http://bit.ly/humidity_y5

Possible problem:
Broken stud to hold the cover by pushing objects and containers on top of the unit.
Valve stays in open position: very long cooking times and poor steam production (ref service 30, 37)

Manual modes - Sequence of events


To run a manual cooking mode the following steps must be taken:

General conditions:
1. Cooking mode is selected.
2. Time or core temperature is selected.
3. Cabinet door is closed (door contact).
4. Fan motor is running (speed signal via bus).
5. In modes requiring steam the steam generator must be filled with water (level electrode)
6. In modes requiring steam the steam generator will be preheated (thermocouple steam generator B5)

Temperatures of control thermocouple B2 at 80°C (176°F) Wet, 90°C (194°F) in Hot Air

7. Heating control

Cooking modes Steam supply by Hot Air Humidity control


supply by

Steam at boiling point or below B1 --- no humidity control

Steam above boiling point P1, B4, RPM B1


Combination / finishing at boiling B1 B1 humidity control by P1,
point and below default setting 60%

alternate operation of steam and


P1, B4, RPM B1 hot air depending on the set humid-
Combination / finishing above ity and temperature target.
boiling point

Hot air --- B1 humidity control by P1,


default setting 100%,
only product humidity

- 37 - V08 en, SCC


SCC CPU

MMI 42.00.081
X152 X155
30 pol.
A1 X150 X151 X153
40.03.516

X158 http://bit.ly/MMI_cable
X10

X7
X102 X154 A2 Main PCB Index H 42.00.080
A2 Main PCB Index I 42.00.261
X8
X107 X4 1 1 X3

40.03.515 1
X106
X53
X5 1

X51
X54 X2 1

A2 X6 1

L3

L4
X16 1

159 1
1

X24
IC
X1

160 2
X12
1
X11
X30

X29
TFT 42.00.112 X25
V10

1
V34

V29
V33

V28

V68
X14 V68 X26

*
11,5V 18V
+
+

CR 2032 X15

T1 F1 F2
X13
X27
1

2AT 5AT
K12

? ? ?

1
K3
K9

K2
K5
K7
230
220
208
200

K10
K11

K8
240
250

K6

N
K1
K4
0

F1
F2

X75B
Counting:
X75A
1 1

X23 X21 X20 X75 X19 X18

pin counting 1

V08 en, SCC - 38 -


SCC CPU - Terminal connection - LED Code

Interface PCB A1 (42.00.081

X7 Power input to ON/OFF switch


X10 Central dial
X102 Touch
X150
X151
X152
X153 Data cable CPU (X107)
X154 Data cable TFT
X155
X158

Main PCB A2
X1 Pressure sensor P1 - 12V DC
X2 Thermocouple B3.1 - 3.6 core probe
X3 Thermocouple B1 cabinet
X4 Thermocouple B2 control box
X5 Thermocouple B4 humidity
X6 Thermocouple B5 steam generator
X8 Loud speaker T2
X11 Solenoid Y5 Clima - 12V DC
X12 Level electrode S2 - 12V AC 600Hz
X13 Cabinet light - 11.5V AC
X14 Power supply from transformer T1: - 11.5V AC, 18V AC
X15 CDS Sensor - 12V DC
X16
X18 SC Pump M4, Cleanjet Pump M6
X19 Solenoid Y1, Y2, Y3
X20 Energy optimising - link on 2-4
X21 230V Power input
X23 UltraVent without Bus (USA only)
X24 SSR - 12V DC
X25 Drain valve M7, Micro switch S12 - 12V DC
X26
X27 Door contact S3 - 12V DC
X29
X30
X51 Bus cable
X54 USB connection
X60 SD card slot
X75 cooling fan M5, Care Pump M12, Solenoid valve Y4
X106 Ethernet connection
X107 Data cable Interface PCB (X153)

F1 2A slow 230V power input X21


F2 2A slow 230V power input X21

LED Code CPU:

LED V68 (below the SD card): 18V power supply from T1 ok


if V68 off - check connection X14, check transformer T1 (fuse 5A slow)

LED V10 (above the SD card): Internal power supply 3,3V processor ok
if V10 off and V68 ok - change PCB

- 39 - V08 en, SCC


SD card - Changing PCB, new SD card
ONLY remove the SD card from the pcb, when the pcb must be replaced!

The SD card shall NOT be connected to any Windows based reader or Computer! Doing so will damage
the data structure on the SD card and your unit will no longer function!

The SD acts as the back up memory for all unit specific and customer data in case the main PCB must be
changed.

The SD card is unit specific and shall NOT be transferred from one unit to another!

Service part pcb’s are sent without SD card. Should you need to replace an original pcb by a service part pcb,
remove the SD card from the old pcb and insert it into the new pcb. The unit will not function if the SD card is not
inserted.

This SD card is specially formatted and configured for use in the SCC unit.
You can not replace it by a locally purchased SD card.
1 PCB New - No SD card inserted Unit will not function

2 PCB new - Original SD card Upload icon key is shown, When pressing the
(standard service call) icon for 10 seconds, data are copied from SD
card to pcb
3 PCB old - SD card is not inserted Unit is functioning, order new SD card from
Rational and insert (ref #4)
4 PCB old - new empty SD card Data are copied automatically from pcb to SD
(42.00.128) card.
5 PCB new - SD card from other Upload icon key is shown, When pressing
unit respective key for 10 seconds, data are copied
(only in case of emergency, e.g from SD card to pcb
from unit from shown room,
when no SD card is available as a
service part)
6 a) SD card original - PCB from Upload icon and download icon keys are shown,
other unit Display: Please select for recovery:
(only in case of emergency, when PCB was replaced (a)
no PCB is available as a service
part)

b) PCB old - SD card from other SD card was replaced (b)


unit When pressing respective key for 10 seconds,
data are copied from pcb to SD card or vice
Not needed as old PCB is work- versa. Note: Serial number will be copied too.
ing without SD card. Order new
SD card (42.00.128; ref #4)

NOTE: There is no need to use a SD card from another unit as the original PCB will function even with-
out SD card. If needed order new SD (42.00.128) card and insert when available.

Service 17:
In case of Service 17 the main unit data are lost. Send the unit serial number to Rational. You will recieve a mail
containing recovery data or separate SD card. Unpack zip file onto empty white USB stick.
Upload data like software update or insert new SD card. After recovery a Self test must be started.
On gas units flue gas analysis must be done after finishing self test.

V08 en, SCC - 40 -


Changing PCB SCC

All calibration and selftest data are located on both the PCB and the SD card Only the user
manual and the HACCP data are only on the PCB.
For this reason a software update must be done after changing the PCB.

Changing pcb (pcb defective)

Isolate unit from power supply

Removed SD card for usage in new


PCB.
Remove faulty PCB

Insert SD card into new PCB

Connect USB stick with latest


software to USB port.

Reconnect unit to power supply and


switch unit ON

Software update to latest version

Only disconnect Software update


stick when basic SCC display is
shown.

Copy data from SD card to PCB


(press key 10 seconds)

- 41 - V08 en, SCC


PCB CM_P
X20 X19 X18 X1 P1 Differential pressure sensor - 12V DC

X2 B3 Core probe
A4
1,6AT X3 B1 Interior cabinet

X4 B2 Quenching

X21 X5 B4 Humidity

X6 B5 Steam generator
X23

X8 Buzzer - 12V AC
X14
X10 Connection Ethernet PCB
X13
X11 Y5 Clima valve - 12V DC
X11
X12 Level electrode - 12V AC, 500 Hz
X8
X13 Interior light - 11,5V AC
X7 X9

X14 Power supply from T1 - 11.5V AC, 18V AC *


X26
X27 X17 USB connection
A9
X25
X18 SC - pump
X30

X12 X19 Water solenoid valves - Cooling fan

X20 Energy optimizing system


CR 2032

Dip 1
X1
Dip 2
X50 X21 230V power supply
X2
X4
X10
X5 X23 UltraVent without BUS (USA only)
X6
Ethernet
option X3
X24 SSR - 12V DC
optional Ethernet card
X26 Voltage selector UL Only
X31
X27 Door contact switch - 12V DC

X30 empty

X24 X17 X16 X32 X31 Bus connection


pin counting 1
X32 Potentiometer Time / Core probe

X50 EEPROM

*
11,5V 18V

T1
A9:
X7 Cleanjet pump M6
F1 F2
2AT 5AT

? ? ?

X9 230V power input


230
220
208
200
240
250

N
0

X25 Drain valve / micro switch S12

V08 en, SCC - 42 -


CM_P: Changing PCB

All calibration and self test data are only located on the PCB.
For this reason a new self test must be started after changing the PCB!
Please refer to Basic Settings SE20!
With gas units a flue gas analysis must be done after self test.

Replace PCB at CM_P: Software version of replacement PCB s un-


known.

Disconnect unit from power supply

Replace new PCB

Do not connect original external EEPROM yet

Connect USB stick with new CM_P Software

Reconnect unit to power and switch ON

Start software update by pressing blinking „Start“ key.


Wait until both displays show the same software number or
temperature and time display.

Switch off unit

Reconnect EEPROM and


switch unit on again Error „E17“
EEPROM defective

Run Self test routine


(set SE20 in Basic Settings
to 1, switch unit off and on
again.) Call Rational Service
Gas units: Flue gas analysis Recovery software for EEPROM is
needed.

Note gas units: Gas type will default back


OK
to G20, check gas type.

- 43 - V08 en, SCC


Software update
Software update
Only use the Original Rational USB Stick for Software update of SCC_WE and CM_P units.
The combined Rational USB Stick for Software update of SCC_WE and CM_P can be ordered with service part
number: 87.01.275.
Software update with other USB sticks are not possible.

When new software becomes available, it can be updated on RATIONAL USB by using
RATIONAL Loader on the USB stick without prior login to the service web site.

Software can only be updated to a higher version.

Connect the USB software update stick 87.01.275 with the USB interface at the bot-
tom left hand corner of the control panel.

SCC:
Switch the unit ON.
Software update starts automatically.
The duration of a complete software update of SCC_WE can last a few minutes
Only when the start display shows disconnect the USB stick.

SCC Chain account:


Software of units with chain accounts shall only be updated when approved by the store owner or Rational.
In most cases chain account are based on an older software version.

Changing PCB:
Therefore the existing software on the spare part PCB must first be reset to accept an older software version.
- Connect “RESET” USB stick to USB interface
- Switch unit ON
- When SCC_WE display shows, remove USB stick
- Connect key account “ ALL in ONE” USB stick to USB interface
- Switch unit OFF and ON again
- When SCC_WE display shows, remove USB stick
- Press key “Copy data from SD card to PCB” for 10 seconds

CM_P:
Switch the unit ON.
The actual software of the unit is shown on the Timer display.
The existing software on the USB stick is shown on the temperature display.

The Prog/Start key is blinking. Pressing the Prog/Start key will start the software update.

After the software update up to 02-00-15 the identical software will be shown in both displays,
After the software update from 03-00-01 temperature and time is shown.

Now switch unit off and remove the USB stick.

Please always make sure your customer has the latest software version on his appliance.

V08 en, SCC - 44 -


Download of Service, Info and HACCP data, Battery
Service and HACCP data can be downloaded to any USB stick

SCC

Service Data
All data of diagnostic, running time, basic settings and error history can be downloaded from the unit to USB
stick.
This can be done during an active process or also if the unit is in standby (unit must be switched on).

Connect USB Stick to unit interface.

Press the Service Download key

When the green tick mark is shown, the download is


successful.

HACCP Data (Hazard Analysis of Critical Control Points)

All critical data of the cooking programs like Core temperature, cooking temperature and time are stored as a
reference and proof for safe food production. Theses data are kept for a minimum of 10 days (memory space)
and can be downloaded. The download period can be custom set.

Connect USB Stick to unit interface.

Press the HACCP data download key

When the green tick mark is shown, the download is successful.

Info data
In case of a unknown problem or a customer complaint it is advisable to download also the Info data.
All customer inputs are recorded in this file.

Error reporting:
When reporting an error please restrict the download period of info data and
HACCP data to the time (date) of the error. Download Info data, HACCP and Ser-
vice data, pack the data as a zip file and send to your responsible Rational service
manager.
http://bit.ly/data_download

CM_P
Connect USB Stick to unit interface.
Turn the mode switch to the Prog/Start position and select Sout (Service) or Hout (HACCP) with the
temperature dial.
Press the Prog/Start key to download data.

Battery
The battery (CR 2032) is responsible for the backup of the SRAM and for the HACCP data and time setting.
NOTE: Removing of the battery does not reset any unit error, but will erase HACCP data and time and date set-
ting!
At a voltage of below 2,9V (see Diagnostic) the battery should be changed.

- 45 - V08 en, SCC


Format of unit service data

Startup report version (2)....: 20141029144122 Software update to version 06.00.05


Startup report version (3)....: 20160203083546 Software update to version 06.00.06
Startup report version (4)....: 20160322121432 Software update to version 06.00.08

Date and Time................ .: 20120515092835


Startup Date and Time.........: undef Unit type.....................: SCC_62
Energy type........... ........: G
Unit Serial number......... ...: G62SH12022208034 Software version..............: SCC-06-00-08
Script version................:
SW-update Date and Time.......: undef CPU-Board Revision............: 0506
CPU-Board Serial number.......: 25233859
CPU-Board Manufacturing date..: 2011-05-19 17:57:58 Burner Control 0 SW-version...:
Burner Control 1 SW-version...: Language......................: german

Basic Settings
--------------
Drain Valve time0......................................: 8.7 s
Drain Valve time1......................................: 26.1 s
Gas type................................... ............: G20
Altitude pressure sensor............................: 255 (Electric: always -5000)
Altitude boiling point.......................... .......: 648

Diagnostic-Real Time Data-Sensors act max lim Time Stamp dimension


Cabinet B1.............................: 26.46 307.85 350 C
Quenching B2...........................: 21.40 95.18 300 C
Temperature PCB........................: 35.34 81.11 80 20120514130736 C

Diagnostic-Real Time Data-Clima Status Dry Wet Combi dimension


Clima Status 1-L.......................: 500 152.8 171.7 185.9 kPa
Clima Status 1-R.......................: 500 164.3 187.8 199.3 kPa
Clima Flap Y5..........................: CLOSE
Clima Output P1........................: 0.00 V
Clima Humidity.........................: 4.00 %

Diagnostic-Water, CJ/Care Motor/Switch Status Status Status dimension

Filling solenoid Y1....................: OFF


Volume Steam Generator (Norm Fill Calc): 5.48 5.22 4.38 l
CleanJet Pump M6........................: OFF
Door Contact S3........................: OFF
.......................................:
Diagnostic-Service History-SCC First time Quantity Last time
Service 10.............................: 20111210215318 5 20120418135651
Service 34.2...........................: 20111213084631 5 20120423131943
.......................................:
Diagnostic-Service History-Gas Top-Box First time Quantity Last time
14.....................................: 20120210145254 3 20120516135457

Diagnostic-Running Times-Components Value dim


Door Opening S3........................: 585
Ball Valve Openings S12................: 1381

Diagnostic-Running Times-Modes Value dim


Hot Air Mode...........................: 192 h

medium.................................: 0h
medium with steam generator descale (2): 0 0h
medium w/o steam generator descale (2).: 0 0h

V08 en, SCC - 46 -


Format of HACCP data
HACCP-Data are shown in the following format:

*** H A C C P ***
;
; Ch-nr. >>210<< = batch number
(number of stored cooking processes)
; Type >>SCC_101<< = unit type
; Serial nr.>>G11SH151224923212<< = Serial number of the unit
; Version >>SCC - (s/o/C)<< = Software version of the unit
(„C“ indicates, delay of CleanJet request is activated
Only chain units:
„s“ or „o“ shows unit ran on
(s) Supervisor- or (o) Operator mode.)
; Time >>2011.09.20 12:27:26<< = Starting date and time of the cooking process
; Progr. >>Roast<< = Program name
(if „>><<“ appears, manual mode was used)
; #1 : Gartemp. / cabinet temp.
; #2 : Kerntemp. Soll / core temp. target
; #3 : Kerntemp / core temp.
; #4 : Zeit (Std:Min:Sek) / time (h:min:sec)
; #5 : Temp. Einheit / temp. unit
; #6 : Energie Opt. / energy opt.
; #7 : Energie 1/2 / energy 1/2

; #1 #2 #3 #4 #5 #6 #7
Mode HOT AIR
27 - 26 000:00:00 C 0 -
; Door closed 000:00:00
27 - 26 000:00:01 C 0 -
; Mode STEAM
27 - 26 000:00:03 C 0 -
30 - 28 000:01:00 C 0 -
; Mode COMBI
30 - 28 000:01:04 C 0 -
106 - 60 000:02:00 C 0 -
126 - 103 000:03:00 C 0 -
170 - 140 000:04:00 C 0 -
160 - 150 000:05:00 C 0 -
159 - 155 000:06:00 C 0 -
170 - 162 000:07:00 C 0 -
162 - 162 000:08:00 C 0 -
165 - 161 000:09:00 C 0 -
161 - 161 000:10:00 C 0 -
; end 000:11:00 ; end = End of cooking process

B) Additional indications:
Progr. >>SCC - Universal Roast<< = Indication of selected SCC process
Progr. >>SCC - ~ pork<< = Copied SCC process with new name

Door opened or Door closed = during cooking process


Start (power failed) = Power failure longer than 15 minutes
end (HOME) = Process terminated with Home key
end (RETURN) = Process terminated with arrow back key
end (ERROR) = Process terminated because of error
start ELC = ELC Process started
restart (POWER) = restart after switching off or power fail
end = Process finished

- 47 - V08 en, SCC


SCC / CM_P - When to do which action?
When to do which action?

1. Self test
2. Manual calibration
3. Flue gas analysis (gas units)
4. Descaling and Setting volume steam generator (after descaling)
5. Software update
6. Checking / setting gas type

SCC_WE CM_P

»»Self test »»Self test


»»Software update »»Software update
After unit installation
»»Gas units: Check gas type »»Gas units: Check gas type
»»Gas units: flue gas analysis »»Gas units: flue gas analysis

»»Software update »»Software update


After Self test
»»Gas units: flue gas analysis »»Gas units: flue gas analysis

After PCB change Software update »»Software update


without EEPROM
»»Self test
»»Flue gas analysis

»»Self test
After SD recovery
»»Gas units: flue gas analysis

»»Gas units: Check gas type


After EEPROM repair »»Self test
»»Gas units: flue gas analysis

During Customer visit Software update Software update

During maintenance Gas units: flue gas analysis Gas units: flue gas analysis

»»After changing gas type


»»After changing gas burner, electrode Gas units: flue gas analysis Gas units: flue gas analysis
»»After changing gas valve

»»After changing P1
»»After changing B4
»»After changing air baffle
»»After disassembly motor / fan wheel /
gasket
»»After installation of UltraVent at a later time Manual calibration Manual calibration
»»After removing UltraVent
»»After installing the unit as the lower unit of a
Combi Duo at a later time.
»»Customer complaints because of uneven
cooking results

After installation or removal of an UltraVent Gas units: flue gas analysis Gas units: flue gas analysis
at a later time

After a second Self test (e.g. after SD repair) Manual descaling of steam gen-
erator followed by press RESET
volume steam generator after
manual descaling

V08 en, SCC - 48 -


Fan motor SCC Line 61 - 202

Bus

LED 100 - 240V

Only when the green LED is ON (power supply existing and electronic motor control ok), the motor is
functional
The fan motor rotates clockwise - anti clockwise with a 120 second interval.

On floor units with 2 motors the bottom motor carries a jumper for bus recognition. This jumper
(40.01.581) is part of the wiring harness. Caution: These jumper pins carry 120Vac!
Unit size 61 - 101 - 201 62 - 102 - 202 120 sec 120 sec

Electric and Gas Electric and Gas


Motor 40.03.378, Rotor black, 550W,
120 sec

x ---
1NAC 100 - 250V 60 sec
120 sec

Motor 40.03.513, Rotor brown, 700W,


--- x
1NAC200 - 250V, 2AC 200-240V 120 sec 120 sec

Motor 40.03.514, Rotor brown, 700W,


x x
3AC 400-480V

The motor has 4 different fan speeds and runs clockwise - anticlockwise.
60, 61, 101, 201: 500, 1000, 1450, 1550 rpm
62, 102, 202: 500, 1250, 1750, 1850 rpm
It is possible that the motor will reduce speed independently to avoid energy transfer by the rotating fan wheel.

In case the motor develops an internal problem, it will stop and try to restart after 10 seconds. During this time hot
air productions is stopped, steam is still possible. In the service history Service 55 or 56 (bottom motor) is shown.
(ref. to blink code under “Error messages”
Note: In this case there is no Service 34.x error! - Motor doesn‘t turn, hot air heating is blocked

When changing the fan motor, a new motor shaft gasket must always be used!

Failure of the fan motor can have different reasons, mainly humidity or voltage
related.

Check all possible humidity sources (steam pipe from steam generator to cabi-
net, motor shaft gasket, connection control box to vent pipe, water connections
to nozzles and solenoids etc. )
http://bit.ly/motor-fan_wheel
Check power connections, units 3NAC build before 11_2014: connect motor
power supply to L1, (ref. TI 19 - 2014, MI 01 - 2015)

- 49 - V08 en, SCC


Fan motor SCC_XS 60

Differences of fan motor for unit 6x 2/3

The motor 87.01.374 is used in all units size 60.

Electrical connection and control are identical with the Motor for
units 61-202.

The motor (87.01.375) and inverter (87.01.376) can be separated


by loosing 3 screws on the inverter.

The inverter parts can be ordered separately under part number


87.01.376

Bus LED 100 - 250V

V08 en, SCC - 50 -


Bus connection

Electric units:

SCC 61-102: A7
61-102 E 201-202 E

X8

X106
X107
1 X4

X5
1

1
1 X3
2
1 X53
X51
X2 1
X54

X6 1
L3

L4

X16 1

159 1
1

X24
IC
X1

160 2
X12
1
X11
X30

X29
V10
X25
1
V34

V29
V33

V28

V68
X14

V68 X26
+
+

X15
CR 2032
X13

X27
1
K12

K3
K9

K2
K5
K7

K10
K11

K8
K6

K1
K4
F1
F2

X 75B
Counting:
X75A

1 2
1 1

X 23 X 21 X 20 X 75 X 19 X 18

Gas units Bottom motor


SCC 61-102: A7
61-102 G 201-202 G

X8
X107 X4 1 1 X3

X106 X5 1
1 X53
X51
X2 1
X54

X6 1
L3

L4

X16 1


159 1
1

X24
IC
X1

160 2
X12
1
X11
X30

X29
V10
X25
1
V34

V29
V33

V28

V68
X14

V68 X26
+
+

X15
CR 2032
X13

X27
1
K12

K3
K9

K2
K5
K7

K10
K11

K8
K6

K1
K4
F1
F2

X 75B
Counting:

4 1 2 8
X75A
1 1

X 23 X 21 X 20 X 75 X 19 X 18

Bottom motor and bottom ignition box

The bus system is equipped with a 6-pol Mini-Fit plug system.


In the bus system the individual components have individual addresses. Each address only exists once in a unit.

On units 201 and 202 the bottom fan motor and the bottom ignition box are identified by a jumper. This jumper
is part of the control harness.

The main pcb sends the action command via the bus cable. Additionally the pcb receives information from the
individual components via the same bus ( e.g. rpm).
In case the component does not respond to the bus signal an error Service 34.x will be shown.
The two bus connections on the motor and ignition box are equal and can be chosen freely.

Error 34.x: failure of BUS communication between PCB and other BUS components. Check the power sup-
ply, the LED and the BUS cable on the components. When the error number changes after changing
the bus cable sequence, one of the bus cables is defective.

A combination of errors is possible: e.g. 34.10 No bus communication with bottom motor and bottom
ignition box. Please refer to fault tree!
Please apply contact grease 9003.0219 to bus cable plugs

Keep the bus cable away from hot surfaces. In case of an internal bus short circuit pcb, motor or ignition box
can be damaged!

Note: SCC Index E-G has an additional I/O pcb (address 1) connected to the bus system. In that unit the top
motor has BUS number 2, the bottom motor number 4 etc.

- 51 - V08 en, SCC


LED door light - SCC - Index I
All SCC_ WE and XS units with index I are fitted with LED light in the
door.
CMP: Only CM_P XS has the LED light in the door!

The cabinet door with integrated LED light has a triple glass door.

LED light can not be retrofitted into older units with Index E-H or into
CM_P units 61-202!

Additional to the LED light all units SCC-WE 61 - 202 (not SCC_XS)
have the known halogen light in the interior cabinet. This halogen light
will only be on when the door is open and off when the door is closed.

Both lights are supplied by an additional PCB A7, which is located next
to the main PCB A2.

Level indication:
A7
When cooking in iLC units with level indication can identify the fin-
ished level by a blinking light.
This level indication is not possible with units SCC_XS 60, SCC_WE
201 and 202

3 different PCB A7 are used:


42.00.223 for SCC XS 60 without level indication and without halogen
light.
42.00.266 for 201 and 202 without bus and without level indication
42.00.224 with bus and with level indication

A7 without A7 with bus and level A8 (door)


bus indication
SCC_XS 60 42.00.223 -------- --------
SCC 61 - 102 -------- 42.00.224 42.00.193
http://bit.ly/change_LED_door
42.00.241S-242S
SCC 201-202 42..00.266 -------- --------

SCC 61 + 101 produced before11-2016 and right hinged door


42.00.266 42.00.224 Option 42.00.193 Option

XS - 42.00.223 201-202 - 42.00.266 61 - 102 - 42.00.224

A2: X27 S3 A2: X13 H1, H2 A2: X27 S3 A2: X13 H1 A2: X27 S3 A2: X13

V08 en, SCC - 52 -


LED door light - SCC - Index I

cable to door

A7: SCC 61-102


42.00.224

A7 board - SCC 61-102 since 08-2016

Note: a short circuit in the connection from the


pcb to the door / LED can cause a Service 34 er-
ror on units SCC 61-102.
Disconnect the cable from A7 to the door.
A2: X27 S3 11.5V
H1
A2: X13 Error should change to Service 52.

PCB A8 (42.00.193) inside the door drip tray


used from 09-2016 to 05-2017
<--- replaced by

42.00.193 replaced since June 2017 by sealed


version:
PCB A8 (42.00.241S for SCC 61 /62)
PCB A8 (42.00.242S for SCC 101 /102)
<--- replaced by

Sealed version 42.00.241S / ...242S replaced by


integrated BUS LED since 12 / 2017:
Integrated BUS LED kit 61/62: 87.01.488
Integrated BUS LED kit 101/102: 87.01.489

http://bit.ly/LED_IB

- 53 - V08 en, SCC


SolidStateRelay (SSR) internal design / Test
A2 Contactor with 12V DC coil

Terminal A2 is connected to steam elements


A+ A- Terminal B2 is connected to hot air elements.
12V DC

B+ B- Steam and hot air are never active at the same time.
B2
All screw connections: Torx 20
A1/B1

SSR are normally failing in closed position

To check a SSR for correct operation:


Switch unit on

Open cabinet door


Voltage test: when line voltage (L1-L2) is meas-
ured SSR is ok.
Current test: when no current (below 1 amp) is
measured, SSR is ok.)

Close cabinet door.


Select hot air. When less than 1.5V is measured
across the SSR B1/B2 component is ok.

Select steam. When less than 1.5V is measured


across the SSR A1/A2 component is ok.
open cabinet door

+ A
A2

-
+ B
-
A1/B1 B2
Volt Volt

400V = ok 400V = ok

+ A
A2

-
+ B
- 0 Amp = ok
A1/B1 B2

http://bit.ly/SSR_testing

V08 en, SCC - 54 -


SSR 100% power at 3NAC/400V

Control of SSR steam element at 100% energy demand


Star connection 3(N)AC 400-480V

To check the heating elements in 100% energy demand:


Function test 100%
I=P / (1.73 x V)
e.g. I= 9000W/(1.73 x 400V) = 13A

Violet
L3
A1/B1 - A2 Steam / Dampf
A1/B1 - B2 Hot Air / Heißluft

12V DC
+ A
A2
0V DC
-
+ B
-
A1/B1 B2

P L2 Orange
Steam generator
safety thermostat 160°C
C
B Black Thermocouple B5
12V DC
+ A
A2
0V DC
-
+ B B5
-
A1/B1 B2
L1

BK
ST1 ST2
L1
OG
L2
VT
L3 HA2 HA1
OG
BK

V1 V2
XV1 XV2
X00 L3 A1/B1 44 33 22 11 A1/B1 44 33 22 11

B- B+ A- A+ B- B+ A- A+
B2 A2 B2 A2
(HL2) (D1) (HL1) (D2)
VT

OG

OG
BK

BK

V1 - 9KW

V1+V2 - 18KW
OG

OG

OG
BK

BK

BK
VT

VT

VT

R1 R2 R4
2 4 6 2 4 6 1 5 9 3 7 11

Thermocouple B5 1 3 5 1 3 5 2 6 10 4 8 12

9kW(3x3kW) 9kW(3x3kW) 18kW(6x3kW)


D1/D2 D1/D2 HL1/HL2

- 55 - V08 en, SCC


SSR 100% power at 3AC 200-240V

Control of SSR steam element at 100% energy demand


Delta connection 3AC 200-240V

Violet
L3
A1/B1 - A2 Steam / Dampf
A1/B1 - B2 Hot Air / Heißluft

12V DC
0V DC
+ A
A2

-
+ B
-
A1/B1 B2

P L2 Orange
C
B Black
12V DC
0V DC
+ A
A2

- Steam generator
+ safety thermostat 160°C
- B B5
Thermocouple B5
A1/B1 B2
L1

BK
ST2 ST2 ST1
OG
VT
OG
BK

VT

HA1 HA1 HA2


WH

V1 V2 V3
OG

OG

OG
BN

BN

BN
RD

RD

RD
GY

GY

XV1 XV2 XV3


A1/B1 44 33 22 11 A1/B1 44 33 22 11 A1/B1 44 33 22 11
OG
OG

VT
VT
BK
BK

B- B+ A- A+ B- B+ A- A+ B- B+ A- A+
B2 A2 B2 A2 B2 A2
(HL1) (D2) (HL1) (D2) (HL2) (D1)

V3 - 6KW
WH

WH
BN

BN

GY

GY

V1+V2+V3 - 18KW
WH

WH
OG

OG
BN

BN
GY

GY
BK

BK

BK
VT

VT

R1 R2 R4
1 3 5 1 3 5 8 6 12 10 4 2

2 4 6 2 4 6 7 5 11 9 3 1

Thermocouple B5

9kW(3x3kW) 9kW(3x3kW) 18kW(6x3kW)


D1/D2 D1/D2 HL1/HL2

V08 en, SCC - 56 -


Control of cooling fan

The supply air cooling fan for units 61 - 102 behind the control panel is
controlled by a converter 230V AC - 24V DC.
The cooling air is discharged through the bottom of the unit around
the hand shower.

To remove the cooling fan lift it above the small retaining hub on the
fan housing.

The supply air cooling fan 201-202 on the rear left back panel is con-
trolled by a transformer pri. 230V AC, sek. 12V DC.
The air filter can only be changed after dislodging the protection cover
and sliding it to the right side.
The cooling air is discharged through the top left side of the rear panel.

Both supply air cooling fans are equipped with a temperature sensor
(NTC). This sensor measures the temperature at the position of the
clima valve Y5. The speed of the cooling fan increases with increasing
temperature.
This sensor is part of the cooling fan and can not be changed sepa-
rately.

The air filter under the control panel can be replaced by simply unlock-
ing it from the base frame.
It can be washed in warm soap water. Do not clean in dish washer as
this is too hot.!

The DC (supply air) cooling fan runs when a cooking mode is selected and the unit is heating or the unit is too
warm.
Additional 230V cooling fans distribute the cooling air in the electrical cabinet of 201 / 202 and cool the SSRs.

In case the cooling fan is not working efficiently, the message „Change air filter“ will be shown.
Check air filter.
If this is neglected, „Service 29“ will be shown later on the display and the unit will not heat
anymore. Check power supply for cooling fan, cooling fan and temperature sensor position.

Function test cooling fan: The cooling fan is always running when a cooking mode is selected.

- 57 - V08 en, SCC


Control of drain valve
When switching on the SCC unit the drain valve automatically starts to rotate and to find its correct open end
position. (position for cooking).

A: Position for cooking

Drain valve with motor and limit switch


CleanJet Pump
Waste water from quenching box
CleanJet solution from quenching box
Drain of the unit
CleanJet solution to cooking cabinet

A 3

2
1 5

B: Only during CleanJet and Care in certain process steps the drain valve will be closed
(position CleanJet and Care)

6 4
B

2 1

In function test it is possible to rotate the drain valve manually clockwise or anti clockwise. This can be necessary
if the drain valve is jammed.

The drain valve is in open position, when the micro switch S12 changes
from 0 to 1 when opening in function mode.

The drain valve is in closed position, when the micro switch S12 changes
from 0 to 1 when closing in function mode.
1

The time interval of the drain valve in diagnostic mode is in the ration of
1:3, e.g. 9 / 27 sec. or 6 / 18 sec.
0

If the open position is not found, „Service 26“ will be indicated and coking is not possible.
(ref Function test).
During a Cleanjet process the drain valve will close.
If the closed position is not found, „Service 27“ will be indicated (ref Function test).
Follow the error tree.

V08 en, SCC - 58 -


Cleanjet/CareControl SCC
The condition of the indication depends on:
the use of the unit
the cleaning behaviour of the customer
the degree of scale in the steam generator (see information CDS).

Display Maintenance status - long term status display


1: very good care - arrow position green
2: medium care - arrow position yellow
3: neglected care - arrow position red
The request for Clean+Care has been neglected several times.
Only regular cleaning will reduce the display to one green bar again.

Display Cleanliness - short term / daily status display


Actual dirt status
1: arrow position green - no cleaning necessary
2: arrow position yellow - CleanJet request will show soon
3: arrow position red - Cleaning urgently required

CleanJet request is dependent on the usage pattern of the unit:


- SCC processes, - manual modes, - cooking programs, - duration, - temperatures

For demonstration of CleanJet+Care to the customer switch the unit first to Demo
mode followed by switching off and on.
Now you can demonstrate the behaviour of the Maintenance and Cleanliness bar
by pressing on the individual bars.

1) Cleaner Tabs: 56.00.210 - for SCC index E, G, H and index I units


- for CM_P index I units
2) Rinse Tabs: 56.00.211 - only for SCC index E and CM_P index I units
2) Care Tabs: 56.00.562 - only for SCC index G - I units

The use of Rinse tab 56.00.211 in a SCC unit index G - I will lead to a blocked Care
1 2 3 pump and Service 40 error.

Cleanjet programs: Each Cleanjet program starts with a components test


Rinse without tabs: Fresh water without chemical is pumped by M6 through the cabinet.
Rinse: Care chemical is pumped by M12 via the steam generator into the control
box and by M6 through the cabinet
Interim cleaning: Cleaner chemical is pumped through the cabinet by M6
Light, Safe, Medium, Strong: Cleaner chemical is pumped through the cabinet by M6. After that Care
chemical is pumped by M12 into the steam generator for descaling and part
of it into the control box and by M6 through the cabinet
Programs have different duration.
Using any of the Cleanjet programs: Quick, Save, Medium or Strong will reset the bars of the Display Clean to 1
green bar (starting with software version 05-00-09).

CleanJet +Care can only be started when the cabinet temperature is below 50°C (122°F).

In case an error 27, 40-44 is existing, Cleanjet*Care can not be started.


(ref. to error messages). After repair of 40 - 44, 110-120 a Rinse program (not rinse without tabs) or
full clean program must be run before another cleaning cycle is possible again. With software ver-
sion 07-00-08 reset error by pressing Function test CleanJet in Service level.

In case an error 110 or 120 is existing, only an abort cycle of 27 minutes is offered and must be run
successfully before the unit can be used again.

- 59 - V08 en, SCC


Function during CleanJet+Care SCC
Sequence of Cleanjet Program Light, Medium, Strong with scaled steam generator

The Cleanjet process ist divided into 3 groups:


Component test
Cleanjet Phase
Care Phase

Component test
1. SC pump is activated until level electrode senses low water.
2. Y1 filling solenoid is activated (control by CDS)
3. Y3 moistening solenoid is activated (control by CDS)
4. Y4 Care solenoid is activated (control by CDS)
5. Y1-Y3-Y4: all solenoid valves are switched off

Cleanjet Phase
6. M7 drain valve closes
7. Y3 moistening solenoid brings water into the quenching box (CDS controlled)
(In case the moistening nozzle is blocked water is brought by quenching solenoid Y2 (time based)
- depending on CJ step)
8. M6 Cleanjet pump pumps water through the cabinet (water flow is detected by amp draw of motor)
9. M7 drain valve opens and dirty water is released.
(steps 6 - 9 are repeated dependent on cleanjet program light, medium or strong)

Care Phase
10. Y4 Care solenoid fills care container twice with water. The water with the dissolved care chemical is
pumped each time into the steam generator with the care pump M12.
11. M7 drain valve closes.
12. Y1 filling solenoid fills the steam generator with water up to the level electrode.
13. M4 SC pump is activated for a few seconds to pump some of the content of the steam
generator into the quenching box.
14. Y1 filling solenoid refills the steam generator higher than the level electrode.
15. Y3 moistening solenoid tops up the quenching box.
16. SSR - water in the steam generator is preheated up to 80°C (176°F)
17. M6 Cleanjet pump pumps water (rinse) through the cabinet.
18. M7 drain valve opens and water is released.
19. M4 SC pump empties steam generator.
20. Steam generator is flushed several times, cabinet will be steamed for a few minutes.
21. Cabinet will be dried out with hot air.

Depending on real steam production time or when the scale deposit inside the steam generator is below 4%,
only a small number of Care Tabs is indicated and steps 12, 14, 16 and 19 are skipped (no descaling of steam
generator, shorter CleanJet+Care process). The entire content of the steam generator is pumped into the quench-
ing box.

If the scale deposit is above 4%, more Care tabs are requested (depending on unit size), all steps are active and
the steam generator will be descaled.

Reaching 20% the customer will be informed that descaling is urgently needed. This information will be active for
2 minutes.

V08 en, SCC - 60 -


CleanJet+Care: Error messages - Abort program SCC

Possible error messages during CleanJet +Care (ref: error trees in Trouble shooting manual)
The error is only shown at the end of the program.

Display Problem Reset error memory: Reset error memory:


from SW 7-00-08 SW before 07-00-08
For repair refer to error tree. after repair cancel error after repair cancel error by:
by:
Service 10 SC pump and hose Function test refer to fault tree
Cleanjet
No water Y1, water tap open water tap, clean
strainer
Service 41 Y3, moistening nozzle blocked (CDS) Function test Rinse with tabs
Service 42 Y4, Care valve blocked (CDS) Cleanjet Rinse with tabs
Service 27 Drain valve not closing refer to fault tree
Service 25 Cleanjet pump and hose refer to fault tree
Service 44 Steam heating insufficient (B1), E/2 Rinse with tabs
Service 40 Care pump and hose Rinse with tabs
Service 110 SC pump M4, level electrode Abort
Service 120 Y1, level electrode Abort

In case an error occurs, the unit will stop the cleanjet process and automatically start an internal abort cycle. At th
end of this abort cycle the error message is shown.
The same error message is shown when the user starts a cleanjet process again the next day.

To clear the error, the hardware problem must be solved and the error must be reset by the proper reset pro-
gram.

CleanJet interrupt
Should a running CleanJet program be interrupted by power failure or the unit has intentionally been switched
off, an ABORT program of approx. 27min starts automatically to bring the unit back into safe operation mode.
This ABORT program can not be shortened or aborted again but must be completed successfully.
The cabinet will be flushed with CleanJet pump M6. The steam generator will be filled with the Care valve Y4,
emptied with SC Pump M4 and then overfilled with the solenoid valve filling Y1. Now the steam generator will
be emptied once again and then refilled.
Finally there is a short steam phase (neutralisation of the steam generator).

- 61 - V08 en, SCC


Cleanjet CMP
CleanJet
All CM_P units 60 - 202 with index I are build with CleanJet function (like SCC 2004-2008)
(drain valve and cleanjet pump, no Care function).

Chemicals to be used are:


Cleaner tab 56.00.210
Rinse tab 56.00.211

The following CleanJet programs are available:


CLE1 03:30 hrs
CLE2 02:30 hrs
CLE3 00:40 hrs (intermediate cleaning)

The cleanjet function can be disabled in basic settings SE23. ACLn Automatic Cleaning ON / OFF

When a USB stick is connected to the PCB, the cleanjet process can be logged by:
SE24 ACLo Automatic Cleaning Log ON / OFF

Scale detection system:


All CM_P units 60 - 202 are equipped with a scale detection system for the steam generator. This system is software
based (without CDS sensor).
In case the steam generator is having appr. 20% of scale, the display will show after ending of the cleanjet process: :

In basic settings (SE25) the automatic scale detection can be configured: auto - hour - off
Standard is Automatic. The scale detection system can also be switched off (SE25).

Dual water supply:


In case the temperature of the treated water is different from the standard water supply, set CdSE (SE25) to hour (fixed
hours of steam production - not adjustable)

Reinigung - Cleaning - Nettoyage - Limpieza Cool down unit below 60°C (140°F)
mycie - Мойка - 洗浄 - 清洗
Select desired cleaning program
? Insert required number of cleaner and rinse tab into air baffle basket
Close cabinet door
Press Prog/Clean/Start button
?
CleanJet Abort
?
Abbruch - Abort - Interruption - Abortar
przerwanie - Прервано - 中止 - 中断 Aborting Cleanjet program before water is pumped into the cabinet:
Switch unit off and on again
“STOP” and “tab out” is displayed
remove all chemical from the cabinet
Close the cabinet door
“rinse cab” is displayed
Wash out the cabinet with the hand shower, Close the door
Cooking is possible

Aborting Cleanjet program after water was pumped into the cabinet:
Switch unit off and on again
20 min
“STOP” and “tab out” is displayed
remove all chemical from the cabinet
Close the cabinet door
“rinse” is displayed (00:20 min)
End is displayed
Cooking is possible

V08 en, SCC - 62 -


Connected cooking
RATIONAL ConnectedCooking is a cloud based software solution that offers flexible and easy to use features to
centrally manage your SelfCookingCenter® und VarioCooking Center® via your server / handheld device.
No additional software must be installed or purchased.

Features:
Remote control via encoded connection
Live status display
Upload / download of programs
Automatic documentation of HACCP log data
Automatic email information system via push notification
Automatic Software update via the cloud (must be confirmed manually)
Automatic notification of service partner in case of unit error
Automatic time synchronisation via the cloud

System configuration:
Note: Rational does not support any network related problems. These have to be solved by your local IT technician.

Standard customer (without IT based firewall configuration):


Your device must be set to DHCP (for automatic configuration of IP and DNC information)
Connected cooking must be activated on your device.

Customer with IT based firewall configuration:


Consult your IT specialist for configuration
The following ports are opened in the firewall:
Port 8883
Port 443
If static IP addresses are used make sure that DNS server addresses and gateway address and subnet mask are
given. Important:
After changing the IP address configuration it is necessary to restart the SelfCookingCenter or VarioCooking
Center.

Registrations as a new cloud member:


1. Login to www.connectedcooking.com
2. Register with your company name, valid email address, personal data and name of responsible person, pass-
word
3. This will result in an automatic registration in the cloud with all relevant master data. The customer can now
link his unit(s) to this account.
4. The unit must:
a. Be connected to the Ethernet
b. Software version must be at least 07.00.7 or higher
c. Date and time must be set correctly
d. DHCP must be activated on the unit (static IP, Subnet mask, Gateway, DNS server)
e. ConnectedCooking must be activated on the unit, which will lead to an automatic connection to the cloud
f. A successful connection to the cloud will lead to the display of a 9 digit registration code.
g. Enter this 9-digit registration code in the cloud portal under www.connectedcooking.com or scan it with the
ConnectedCooking app on your handheld device.
h. Assign an individual name to each unit

5. Now the unit can be managed via your server / handheld device.

- 63 - V08 en, SCC


SCC - Service level

pwd: TECLEVEL

Process is active

V08 en, SCC - 64 -


Diagnose - Real Time Data
Real time data - Sensors
Act. Temperature Max Tempera- Acvcepted Tole- Time max temperature reached
ture rance
Cabinet B1
Quenching B2
Humidity B4
Steam Generator B5
Core Temp B3-1 (tip)
Core Temp B3-2
Core Temp B3-3
Core Temp B3-4
Core Temp B3-5
Core Temp B3-6 (shaft)
Temperature PCB
Real time data - Clima
Status Dry Wet combi
Clima Status RPM 1L 500 rpm Dry X Pa Wet X Pa Combi X Pa
Clima Status RPM 1R 500 rpm Dry X Pa Wet X Pa Combi X Pa
Clima Status RPM 2L 1000 rpm Dry X Pa Wet X Pa Combi X Pa
Clima Status RPM 2R 1000 rpm Dry X Pa Wet X Pa Combi X Pa
Clima Status RPM 3L 1450 rpm Dry X Pa Wet X Pa Combi X Pa
Clima Status RPM 3R 1450 rpm Dry X Pa Wet X Pa Combi X Pa
Clima Status RPM 4L 1550 rpm Dry X Pa Wet X Pa Combi X Pa
Clima Status RPM 4R 1550 rpm Dry X Pa Wet X Pa Combi X Pa
Clima valve Y5 "open" or "closed"
Clima Out P1 x.x Volt
Clima Humidity x%

Real time data - Water, CleanJet / Care, Motor / Switch


Status Status Status Status
Filling solenoid Y1 "on" or "off"
Quenching solenoid Y2 "on" or "off"
Moistening solenoid Y3 "on" or "off"
CDS Sensor S11 1000
Level Electrode S2 "water" or "no water"
SC-Automatic Actual X min Run time X sec. Set time X min
Volume Steam generator Norm X l Fill X l Calccheck X l
SC-pump „puls“ or „continuous“
CleanJet Pump M6 "on" or "off"
Drain valve motor M7 "on" or "off"
Micro switch drain valve 0 or 1
S12
Care pump M12 "on" or "off"
Solenoid valve care Y4 "on" or "off"
Battery voltage Actual value
Door Contact S3 "open" or "closed"
Motor Table/Floor M1 L/R X 1/Min
Motor Floor M2 L/R X 1/Min
Hot air 0% or 50% or 100% GAS: X uA
Steam 0% or 50% or 100% GAS: X uA

- 65 - V08 en, SCC


Diagnose - Running times

Running times
Components Running times
Door openings S3 Reset XXXX
Ball valve openings S12 Reset XXXX
Solenoid valve filling Y1 Reset XXXX min
Solenoid valve quenching Reset XXXX min
Y2
Solenoid valve moistening Reset XXXX min
Y3
Solenoid valve care Y4 Reset XXXX min
Clima valve Y5 Reset XXXX

SC pump M4 Reset XXXX min


CleanJet Pump M6 Reset XXXX min
Ball valve motor M7 Reset XXXX min
Care Pump M12 Reset XXXX min
Emergency controler Reset XXXX

Modes Running times


Steam mode XXXX hrs
Hot air mode XXXX hrs
Combi steam mode XXXX hrs
Vario steam mode XXXX hrs
Finishing mode XXXX hrs
Cleanjet "rinse without XXXX hrs
tabs"
CleanJet "rinse" XXXX hrs
CleanJet "Interim cleaning" XXXX hrs
CleanJet „Quick“
CleanJet "Save" XXXX hrs
CleanJet "Medium" XXXX hrs
CleanJet "Strong" XXXX hrs
Cool down XXXX hrs
Total running time unit XXXX hrs

Heating Running times


Steam heating time Reset XXXX hrs
Hot air heating time Reset XXXX hrs

V08 en, SCC - 66 -


Error message Service 1 - 29
Display Definition Reason - Remedy
Service 10 water is not pumped off SC pump defective or blocked
during SC-Automatic Drain hose of SC pump blocked
Check SC pump and hose
Service 11 CDS sensor sends too many CDS sensor not set to 1000 pulses / liter
pulses during refilling steam Air brake valve above steam generator not closing during filling
generator Check level electrode and water path to steam generator for leakage
Service 12 CDS sensor CDS sensor defective, but level electrode senses water
without signal Check water pressure, replace CDS sensor
Service 13 Steam generator is not Steam generator is not refilled during steam mode => foced filling
refilled during steam mode check 0-1 signal of level electrode to PCB
Service 14 Level electrode doesn`t CDS sensor measured enough pulses but level electrode does not sense water
recognise water; Check water conductivity possibly too low, osmosis water treatment
Service 17 Conflict with external me- essential unit data are missing (energy, size, etc)
mory SD card Run recovery software
Service 19.1 Conflict with external me- Data can not be written successfully onto SD card
mory SD card Change SD card
Service 20 -x- Thermocouple thermocouple defective.
defective 20.1=cabinet B1
20.2=control B2
20.4= humidity B4
20.8= steam generator B5
(e.g. 20.12 = B4 + B5)
Service 21 (only Voltage and current moni- 1- 18V from T1, 2 - 12V on PCB, 4 - high current MMI, 8 - high current Drain
error history) toring on PCB valve M7, 9 - high current humidity valve Y5
Service 25 No water flow detected during CleanJet+Care the fan motor does not an increase in power demand
during CleanJet when water hits the fan wheel. -
check water pressure, water supply, moistening valve and nozzle and CDS
sensor.
GN racks or trolley properly inserted.
Service 26 Drain valve does not find Micro switch drain valve not working properly
the open position Initialise drain valve in basic settings, water, Cleanjet/Care, drain valve
time ration should be 1/4 : 3/4, e.g 9:27 sec or 6:18 sec.
test drain valve in function test
if drain valve not working change drain valve assembly
Service 27 Drain valve does not find Micro switch drain valve not working properly
the closed position Initialise drain valve in basic settings, water, Cleanjet/Care, drain valve
time ration should be 1/4 : 3/4, e.g 9:27 sec or 6:18 sec.
test drain valve in function test
if drain valve not working change drain valve assembly
Service 28 Thermocouple B5 above Indication goes off when temperature below 110°C (230°F)
180°C check if steam element is covered in scale.
Service 29 PCB temperature above Check air filter, cooling fan and control panel gasket
85°C (185°F) Check for external heat sources

- 67 - V08 en, SCC


Error message Service 30 - 44

Display Definition Reason - Remedy


Service 30 humidity control not humidity control via P1 not working.
(only error working properly no humidity control above boiling point
history) Steam is controlled via B2 quenching sensor (bypass control)
Check P1 and B4 in diagnostic mode
Service 31.xx Core probe faulty Most cooking processes do not work with defective core probe!
31.1: shaft probe 31.2- 5th probe (close to shaft)
31.4: 4th probe 31.8: 3rd probe
31.16: 2nd probe 31.32: 1st probe in tip
- Combination of faults possible i.e.: 10 -->2+8)
Change core probe
Service no flame detection after 0 - top, 1 - bottom, 2 - both
32.0-1-2 ignition Only change ignition box when gas error 33, 36, 39 or 42 happened more
often than 5x
refer to gas error list
Service no flame detection after - Appears after 3x Reset command without positive result
33.0-1-2 ignition - 0 - top, 1 - bottom, 2 - both
- Check ignition wire, ignition box, gas valve and gas supply.
refer to gas error list
Service 34.xx Bus signal does not res- Bus cable, bus component or power supply to bus component faulty
pond to PCB 34.1: Motor top 34.2: Motor bottom
34.4: Ignition module top 34.8: Ignition module bottom
Combination of faults possible i.e.: 10 -->2+8
Check power supply and LED ON
Check jumper on floor unit bottom motor and ignition box
Change bus connection sequence
if error message changes bus cable is defective
if error message remains the same, component is defective
Service 35 Ultravent does not process Ultravent PCB not processing bus signal
bus signal Check power supply to UV
Blinking LED means power supply and PCB ok.
Service 36 Differential pressure sensor No offset signal (0.5V)
P1 defective P1 must be installed horizontally!
Check 12Vdc power supply to P1, plug,
Change P1
Service 37 Differential pressure sensor Differential pressure sensor P1 not in expected range,
P1 out of range check connection / blocking of P1 hoses.
Service 40 Care pump doesn`t pump Care pump blocked or defective or hose from care pump to steam generator
enough volume into steam (partially) blocked
generator Check care pump in function test - Caution: Y4 is active at the same time, care
container might overflow when activating too long.
Check if the hose from the care pump outlet is not kinked;
Reset error by successful completing rinse program;
Service 41 no water flow when Y3 is Solenoid valve Y3 defective or moistening nozzle and connecting pipe is blo-
active during CJ+C cked; CDS does not send any pulses;
Check Y3 in function test, Remove nozzle (15mm), decale nozzle and clean pipe
from scale deposit. Rinse pipe in function test Y3 before mounting nozzle back.
Reset error by successful completing rinse program;
Service 42 no water flow when Y4 is Solenoid Y4 Care defective or hose to care container blocked or kinked; CDS
active during CJ+C does not send any pulses;
Check Y4 in function test,
Reset error by successful completing rinse program;
Service 44 No steam heating during No temperature raise above 60°C (140°F) recognised by B1
CJ+C Check SSR
Reset error by successfully completing rinse program;

V08 en, SCC - 68 -


Error message Service 55 - 120

Display Definition Reason and remedy


Service 52 Error LED pcb con- Check cable at LED PCB A7 to A8
trol / connection
Service 55 internal error of fan No Service 34.x error!
(only error motor top top motor doesn‘t turn, hot air heating is blocked
history) software tries to reset error every 10 seconds
see list below
Service 56 (only internal error of fan No Service 34.x error!
error history) motor bottom bottom motor doesn‘t turn, hot air heating is blocked
software tries to reset error every 10 seconds
see list below
Service 60 No gas blower rpm PCB does not send rpm information for gas blower
information available Switch unit off and on again,
run SD Repair program
Service 63 Unit had done a selftest Now water was detected by the level electrode.
without water; Cool down unit, make sure B1, B2 and B4 is below 40°C, (140°F)
In basic settings - Self test set Self test to ON and switch unit off and on again.
Run Self test
Service 110 SC Pumpe not working Malfunction of SC pump during the time when Care solution was inside the steam
while care solution is generator,
inside steam generator. Follow error tree Service 10
Reset error by successful completing ABORT program;
Service 120 Level electrode wit- Water the level electrode does not recognise water during the time when Care
hout signal while care solution was inside the steam generator,
solution is inside steam Solenoid valve Y1 or level electrode defective;
generator. Reset error by successful completing ABORT program;

The error messages can be seen under Diagnostic, Service history.

Blink code motor SCC_CMP


Blink code Motor Reason Remedy
No Service 34.x error! - Motor doesn‘t turn, hot air heating is blocked
1x Starting error check if fan wheel is not blocked and can turn freely, change
motor
2x, 4x, 7x, 10x, Motor defective change motor
3x, internal error SCC_WE: flash software to 05.00.11.4 or higher
5x, 11x Motor temperature too high Check fan wheel dimension, change motor
6x, voltage error check voltage supply, change motor
8x only with 3AC motor 40.03.514 phase is missing
9x communication error check bus cable, apply contact grease (9003.0219) to bus cable
plug

- 69 - V08 en, SCC


Diagnostic - Gas Error History - Gas Reset

Whenever the unit is showing Gas reset, always check the gas error history. Indicated gas errors can can guide you
to faster troubl shooting

Note: be aware service errors and gas errors are different.

Gas errors are triggered by the ignition box itself.


Service 32 and Service 33 are a result of individual gas errors during operation of the gas unit.

Gas errors can be grouped into 2 sections

A)
Likely Ignition box failure

Gas error number Action


1-15, 21, 23, 31 more than 5x: change ignition box
33, 36, 37 change ignition box
and additional Service 32

B)
The following gas errors have most likely a reason in electrode distances, ignition wire or soiled burner head
(units 2004 - 2011):

Gas error number Action


17, 18, 27, 28 for more than 5x change only ignition box if the above components are ok.
and additional Service 33
19, 29 for more than 5x Perform flue gas analysis, check ignition electrode distances, ignition wire and
and additional Service 33 burner. Clean Burner. If ok, change ignition box
20, 30 Check power supply 3 wire cable to gas blower for continuity (check TI 1426).
and additional Service 33 Change ignition box, if no result, re-install ignition box and change blower.
22, 32 check for gas supply and function of gas valve (22), check electrode distances,
and additional Service 33 ignition wire or soiled burner head
39, 42 for more than 5x Check ignition electrode distances, ignition wire and burner. If ok, change igni-
and additional Service 32 tion box
34 L1 – N was changed
35 check voltage and frequency, only important when Service 32 was recorded
and additional Service 32
38 only important when Service 60 was recorded, contact Rational for software
and additional Service 60 repair.

After disassembling and reassembling of the burner always perform flue gas analysis.
When changing the steam burner always use a new white burner gasket:
Index E-G: 72.00.048, Index H-I: 72.00.077

The most common gas errors are:


19(Hot air), 29(Steam) Ignition electrode distance, burner blocked from inside (units 2004-2011)
22(Hot air), 32(Steam) no flame detection after ignition, check Gas main stop valve, Gas supply,
Gas pressure, Gas valve

When you have changed the ignition box, please always reset the Gas Error History!

Please reset the gas error history after changing the ignition box!

V08 en, SCC - 70 -


Basic settings - Content

Water Status Factory Setting, Detected


values
CDS sensor 1000 1000
Volume steam generator new XX l
after manual descaling
Volume steam generator new af- XX l
ter steam generator replacement
SC pump: set pump duration X sec
SC pump: mode Continuous or Puls
SC pump: set interval time X min
Control thermocouple temp. XX°C
hot air
Control thermocouple temp. XX°C
steam

Cleanjet / Care
Drain valve Start t1 XX s, t2 xx s
Steam corrosion control "on" or "off"
Soft water „on“ or „off“
Care Control Reset

Phone numbers, UltraVent, Self


test
Service Phone Setting edit
Chef line phone setting edit
Deactivate UltraVent deact
Self test off
Deactivate interior light on - off

Gas system Data


Gas type Nat. H
RPM Correction Self test - P1 cold - Factory
value
Ultravent on / off
Gas blower speed steam Start rpm XXXX (factory XXXX)
Gas blower speed steam Min rpm XXXX (factory XXXX)
Gas blower speed steam Max rpm XXXX (factory XXXX)
Gas blower speed hot air top Start rpm XXXX (factory XXXX)
Gas blower speed hot air top Min rpm XXXX (factory XXXX)
Gas blower speed hot air top Max rpm XXXX (factory XXXX)
Gas blower speed hot air bottom Start rpm XXXX (factory XXXX)
Gas blower speed hot air bottom Min rpm XXXX (factory XXXX)
Gas blower speed hot air bottom Max rpm XXXX (factory XXXX)

- 71 - V08 en, SCC


Function test - Content

Heating/Motor Status Values


Steam 50% 0 or 1 B5 = X°C Start
Steam 100% 0 or 1 B5 = X°C Start
Hot air 50% 0 or 1 B1 = X°C Start
Hot air 100% 0 or 1 B1 = X°C Start
Fan Motor top Speed 1R Actual Speed X rpm Start
Fan Motor top Speed 1L Actual Speed X rpm Start
Fan Motor top Speed 3R Actual Speed X rpm Start
Fan Motor top Speed 3L Actual Speed X rpm Start
Fan Motor bottom Speed 1R Actual Speed X rpm Start
Fan Motor bottom Speed 1L Actual Speed X rpm Start
Fan Motor bottom Speed 3R Actual Speed X rpm Start
Fan Motor bottom Speed 3L Actual Speed X rpm Start
Water/CleanJet Status Values
Solenoid valve filling Y1 0 or 1 Level electrode S2: water or low water Start
SC Pump M4 0 or 1 Level electrode S2: water or low water Start
Solenoid valve quenching Y2 0 or 1 B2 = X°C Start
Solenoid valve moistening Y3 0 or 1 Start
Care valve Y4 + Pump M12 0 or 1 Level electrode S2: water or low water Start
Cleanjet Pump M6 0 or 1 Start
Drain valve motor M7 direction 1 0 or 1 End switch S12: 0 or 1 Start
Drain valve motor M7 direction 2 0 or 1 End switch S12: 0 or 2 Start

Components 1+2 Status


Loudspeaker T2 0 or 1 Start
Interior light 0 or 1 Start
Display test Start
Ultravent 0 or 1 Start
Energy optimising Start
Clima valve Y5 Start
Flue gas analysis Status Values
Gas steam blower Max 0 or 1 Flame current: uA RPM: Start
Gas steam blower Min 0 or 1 Flame current: uA RPM: Start
Gas hot air blower top Max 0 or 1 Flame current: uA RPM: Start
Gas hot air blower top Min 0 or 1 Flame current: uA RPM: Start
Gas hot air blower bottom Max 0 or 1 Flame current: uA RPM: Start
Gas hot air blower bottom Min 0 or 1 Flame current: uA RPM: Start

V08 en, SCC - 72 -


SCC - Manual humidity calibration

Pre condition before Self test and Calibration


Manual calibration shall be done after:
Changing fan motor or fan wheel, P1, b4, Air baffle, later installation of Ultravent or as the lower
unit of a COmbi Duo.
Note: DO NOT run a self test as during self test the steam generator volume will be
measured newly and this might be full of scale.

- temperature of cooking cabinet sensor B1, control sensor B2 and humidity sensor B4 is below
40°C (104°F)
- closed GN container in front of fan wheel inside cabinet
- door contact closed and left side panel closed
Component test
Test of:
Drain valve M7, Solenoid Y1, SC Pump M4, level electrode S2, CDS Sensor, Solenoid Care Y4, Solenoid Mois-
tening Y3

P1, Motor, Heating etc are tested during the following humidity calibration steps

Humidity calibration
Step Function possible calibra- reason for error - remedy
tion error mes-
sage
0 ready fo calibration Any indicated error relates to the corresponding
calibration step.
10 checking calibration 10
conditions e.g. error 10 will be indicated, when the condition for
calibrations is not given.
20 Measuring Offset P1 with 20 Reason: B1, B2 or B4 is above 40°C (104°F)
fan motor not turning
100 - pressure measurement 100 e.g. error 100 will be indicated if motor or fan wheel
131 cold is blocked,
200 steam heating up to 200
boiling point without fan 2 steps for each speed and direction, e.g.
motor 100, 210, 301: running fan motor at constant speed
„1“
202 steam heating with fan 101, 211, 302: store P1 value at this given speed
motor
210 - pressure measurement e.g. error 200 is indicated, when B2 in the control
241 steam box will not reach the necessary 80°C (175°F) to
300 heating of cabinet to determine the boiling point in the allocated time.
193°C (380°F)
followed by 60 sec. to Reason: e.g. high negative pressure by exhaust hood
170°C (338°F) steady above the unit is permanently cooling the control
condition sensor via the venting pipe; install p-trap (syphon) at
drain connection.
301 - pressure measurement
332 combination
These errors are indicated during the respective
999 calibration successful calibration step is running.
Switch off and open cabinet door! After solving the problem the Self test must be
Caution: Steam started again.
The following self test or calibration errors have occurred:
10 unit too warm, cool down
20 Power supply 12V dc to P1 is missing
100 Motor mechanically blocked or defective, change motor
200 Unit not heating (energy optimising active), unit set to 1/2 energy or drain open.

Note gas units: After self test a flue gas analysis must be done.

- 73 - V08 en, SCC


V08 en, SCC - 74 -
CM_P - Service level

1 Switch unit ON

2 On operator PCB set DIP switch 1 to „ON“ position

Select service package with timer dial


3
and select:

Diagnostic Program

Error code history


(Gas units: GE - gas error history)

Running times

Basic settings

4 Activate with core temperature key the desired service package

5 Select with timer dial the desired step

6 Activate selected step by pressing timer key

To de-activate service package set DIP switch 1 to „OFF“ position.


7
Switch unit off and on again.

Function test

1 Switch unit ON

2 On operator PCB set DIP switch 2 to „ON“ position

3 Select service package with timer dial:

Activation of manual calibration

Function test

bini - ball valve initialization (index I); to start press core probe key.

4 Activate selected package by pressing core temperature key

5 In function test select desired step with timer dial.

6 Activate selected step with timer key.

7 Activate component with core temperature key.

To de-activate function test set DIP switch 2 to „OFF“ position.


8
Switch unit off and on again.

- 75 - V08 en, SCC


CM_P - Diagnostic - dP

connec- Temperature
Description Time display
tion display

Software Software
Software Version
Version: C - 1 - Version: 07-01
B1 thermocouple
actual value max value
cabinet
B2 thermocouple Reset by pressing 5
actual value max value
quenching seconds:
B3 thermocouple
actual value max value
core probe
B4 thermocouple
actual value max value
humidity
+
B5 thermocouple del will be displayed
actual value max value
steam generator
PCB temperature actual value max value

S2 level electrode S2: 0 - 1 Y1: 1 - 0


0 = open
S3 door contact S3: 1 - 0
1 = closed
Steam heating
act. Temp. B5 0-50-100
0 = off; 50; 100
Hot air heating
act. Temp. B1 0-50-100
0 = off; 50; 100
rpm fan motor
BUS set rpm actual rpm
table unit / floor unit top
rpm fan motor
BUS set rpm actual rpm only 201/202
floor unit bottom
Voltage signal P1 Offset actual value
humidity in %
actual value 0 oder 1
clima valve
calibration value
fan speed 1 Calibration values are all different depending on speed and
calibration value direction.
fan speed 2
calibration value Press core temperature key; select dry, wet and combi with
fan speed 3 temperature dial; keep pressed and select motor and direction
calibration value with timer dial.
fan speed 4
Steam SSR
time since last
SC Automatic Set time for SC pump in Min
SC automatic
in min.
Unit size / energy 61 - 202 ELE - GAS

flame current steam x.x µA ELE - GAS


flame current hot air HL top
x.x µA
table unit / floor unit top x.x µA
flame current hot air HL bottom HL top
floor unit bottom x.x µA x.x µA
Installation height HL bottom
(boiling point) x.x µA
Installation height
m Electric and Gas
(P1 cold)

V08 en, SCC - 76 -


CM_P - Diagnostic - dP

connec- Temperature
Description Time display
tion display

Installation height
m Gas only
(factory)

Cleaning program version (e.g.) r 23

ball valve Running time


brtS xx sec
Short 90°

ball valve Running time


brtL xx sec
Long 270°

xx °C
(Above
indication13°C
preventive
descaling ad-
Calc detection degrees CdEG visable)
Reset by press-
ing 5 seconds:
+

del will be
displayed

xx
Calc notification Reset by press-
(number of Calc Info-Call ing 5 seconds:
Cnot
Tech notifications since +

last reset) del will be


displayed

- 77 - V08 en, SCC


CM_P - Error messages - Er
Cancel errors after repair by pressing timer key until dEL follwoed by -- is displayed.

Cabinet
Error description Description / Remedy
display
No water supply to steam generator open Water tap, check solenoid Y1

Gas units wrong polarity of power Change phase and neutral


supply

Reset gas press timer key to reset (follow error tree)

PCB is too warm Check air filter, cooling fan and control panel gasket
Cooling not effective Check for external heat sources

Unit had done a self test without


Cool down unit, make sure B1, B2 and B4 is below 40°C,
water;
Set Self test to „1“ in SE20 and switch unit off and on again.
Now water is detected and a full self
Run Self test
test must be done.
Energy optimsing system active 230V input missing; If sticker over PCB relays is
reading 42.00.090 the plug with wire link 40.04.180
must be installed on terminal X20
M4 SC pump pump defective
Thermocouple B1 above 340°C Check SSR

external EEPROM Data structure on pcb is older than on the EEPROM

external EEPROM essential unit data are missing (energy, size, etc)
external EEPROM Run recovery software
external EEPROM EEPROM not connected
Thermocouple thermocouple defective.
1, 2, 4, 8 defective 20.1=B1 , 20.2= B2, 20.4= B4, 20.8= B5
(e.g. 20.12 = B4 + B5)
Temperature B5 rises without
heat demand from PCB, SSR permanent buzzer
steam defective
Temperature B1 rises by 100°C
without heat demand from PCB, permanent buzzer
SSR hot air defective
during CleanJet the fan motor does not an increase
No water flow detected during in power demand when water hits the fan wheel. -
Cleanjet check water pressure, water supply,
Racks or trolley properly inserted.
Drain valve does not find the Micro switch drain valve not working properly
open or closed position Initialise drain valve in bini (dip2),
time ration should be 1: 3 e.g 9:27 sec or 6:18 sec.
test drain valve in bini (dip29), f drain valve not
working change drain valve assembly
1 temperature B5 below -5°C (23°F)
1 2 temperature B5 above 150°C (302°F) (Hysteresis 150-
Thermocouple B5
2 110° on-off). steam heating switched off, error
message is suppressed for 30 sec.

PCB temperature temperature above 80°C (176°F)

emergency humidity control E36 or e37 active for longer than 15 min

core probe defective

V08 en, SCC - 78 -


CM_P - Error messages - Er
Ignition error
0, 1, 2 Ignition box Ignition box defective
1 = top, 2 = bottom
Flame signal not recognized
0, 1, 2 Ignition box Ignition box defective
1 = top, 2 = bottom
Check power supply to motor / ignition box
LED must be on!
1, 2, 4, 8 Bus connection Bus connection
- 1 Motor top, - 2 Motor bottom
- 4 Ignition box top, 8 Ignition box bottom
Bus connection UltraVent not recognised, Bus con-
UltraVent nection defective or UV not connected to mains
supply.
Differential pressure sensor defective
Differential pressure sensor P1
(no signal), Cable to P1
Differential pressure sensor signal out of range,
Differential pressure sensor P1
check for plugged or loose hoses.
Mode switch defective, change PCB

Temperature potentiometer defective, change PCB

Timer / core probe potentiometer defective, change potentiometer 40.00.464

No steam heating during CJ No temperature raise above 60°C recognised by B1


Check SSR, steam element
real time clock CPU (rtc) not initial-
Set time and date for rtc
ised
change battery, Type CR 2032
Battery voltage below 1,5V
(press timer key to delete error after repair)
Blink code Fan Motor top see below

Blink code Fan Motor bottom see below


Initialization of ignition box incor-
rect switch unit off and on again, change eeprom or run
Wrong rpm information for gas EEPROM Repair program
blower

PCB memory error (during self test) change PCB

Blink code fan motor SCC_CMP


Blink code Mo- Reason Remedy
tor
1x Starting error check if fan wheel is not blocked and can turn freely, change motor
2x, 4x, 7x, 10x Motor defective change motor
3x, internal error SCC_WE: flash software to 05.00.11.4 or higher, change motor
5x, 11x Motor temperature Check fan wheel dimension, change motor
too high
6x, voltage error check voltage supply, change motor
8x only with 3-phase phase is missing
motor
9x communication error check bus cable, apply contact grease (9003.0219) to bus cable plug

- 79 - V08 en, SCC


CM_P - Diagnostic - Gas Error History
Please also refer to Training Manual Gas!
Gas errors are triggered by the ignition box itself.
Service 32 and Service 33 are a result of individual gas errors during operation of the gas unit.
Gas errors can be grouped into 2 sections

A)
Likely Ignition box failure
Gas error number Action
1-15, 21, 23, 31 more than 5x: change ignition box
33, 36, 37 change ignition box
and additional Service 32

B)
The following gas errors have most likely a reason in electrode distances, ignition wire or soiled burner head
(units 2004 - 2011):

Gas error number Action


17, 18, 27, 28 for more than 5x change only ignition box if the above components are ok.
and additional Service 33
19, 29 for more than 5x Clean Burner head, check ignition electrode distances, ignition wire and
and additional Service 33 burner. If ok, change ignition box. Perform flue gas analysis,
20, 30 Check power supply 3 wire cable to gas blower for continuity (check TI
and additional Service 33 1426). Change ignition box, if no result, re-install ignition box and change
blower.
22, 32 check for gas supply and function of gas valve (22), check electrode dis-
and additional Service 33 tances, ignition wire or soiled burner head
39, 42 for more than 5x Check ignition electrode distances, ignition wire and burner. If ok, change
and additional Service 32 ignition box
34 L1 – N was changed
35 check voltage and frequency, only important when Service 32 was re-
and additional Service 32 corded
38 only important when Service 60 was recorded, contact Rational for soft-
and additional Service 60 ware repair.

After disassembling and reassembling of the burner always perform flue gas analysis.

When changing the steam burner always use a new white burner gasket:
Index E-G: 72.00.048, Index H-I: 72.00.077

When you have changed the ignition box, please always reset the Gas Error History!

V08 en, SCC - 80 -


CM_P - Running times - rt
Description Temp.-display Comment

Total S3 door openings number


After changing individual component reset by
Total time Y1 valve filling min
pressing
Total time Y2 valve quenching min +
for 5 sec.
Total time M4 SC-pump min
Total time steam heating time hrs
Total time hot air heating time hrs
Total time steam mode hrs
Total time hot air mode hrs
Total time combination mode hrs
Can not be reset.
Total time finishing mode hrs
Total time cool down hrs
Total running time unit hrs
Emergency control humidity hrs
After changing individual component reset by
Y5 humidity valve number pressing for 5 sec.
+

Total time drain valve hrs


Total time cleanjet pump hrs
Steam element time since last After changing individual component reset by
reset of rt17, dP 31, dP32 pressing for 5 sec.
+

Only values up to 999 can be shown in the timer display. If the value exceeds 999 (e.g.1433) the first digit is
shown in the temp display as follows.
e. g. 1433: Temp. display 1 timer display 433

- 81 - V08 en, SCC


CM_P - Basic settings - SE
Switch unit OFF and ON again after making any changes!
Adjustments should only be done with SE4, 5, 8 and 20. Do not alter other settings!

Select desired step with timer dial


(fan motor and heating elements are automatically OFF)
Activate selected step with timer key

Steam heating time since last SC-Automatic


Press the time and core keys simultaneously for 5 seconds to set steam heating time (SE2) to
preset steam heating time plus 1 minute (default 45+1min) => test function for SC-Automat-
+ ic

Preset Steam heating time until SC-Automatic (default 60min)


Press time key and adjust preset steam heating time from 20 - 120 minutes with timer dial
+

Flushing time SC-Automatic (default 45 seconds)


Press time key and adjust flushing time of SC- Automatic from 30 - 90 seconds with timer
+ dial

Operation SC pump (oFF - continuous or on - pulsing)


Press time key and select „on“ or „oFF“ with timer dial
+

Show mode (on - oFF) SHO


Press time key and select „on“ or „oFF“ with timer dial;
keep time key pressed and press Core key for 1 sec, release core key before
+ releasing time key,

Setting of quenching temperature hot air.


+ Press time key and set temperature with temperature dial. Setting: 90°C, possible 75°-105°.
Keep time key pressed and confirm with Core key.

Setting of quenching temperature wet modes (Steam, Combi, Finishing)


+ Press time key and set temperature with temperature dial. Setting: 80°C, possible 65°-95°.
Keep time key pressed and confirm with Core key.

Setting new gas type (G20, G25, G30, G31, 13A)


Press time key, keep it pressed and select new gas type with timer dial Confirm new gas type
by pressing core temperature key once. Corresponding gas blower speed is automatically
+
adjusted
NOTE: After changing gas type a flue gas analysis must be carried out via
function test.

Nominal length of CO2 screw in mm on gas valve after gas type modification / changing gas
valve
Press time key, keep it pressed and select with timer dial “ST“ for steam, “HA1“ for hot air top
or “HA2“ for hot air bottom (only 201/202) with timer dial;
+
Average length in mm of CO2 screw on gas valve is shown on timer display

V08 en, SCC - 82 -


CM_P - Basic settings - SE

Adjusting speed of blower motor steam (+/ -10%)


(After blower speed adjustment the original rpm is shown in the temp. display, the changed
rpm is shown in the time display)
Press time key, keep it pressed and adjust displayed rpm with timer dial
+ SE10 = MIN rpm; SE11 = Start rpm; SE12 = MAX rpm
NOTE: After changing speed of blower motor a flue gas analysis MUST be carried out in the
function test.

Adjusting speed of blower motor hot air top (+/ -10%)


(After blower speed adjustment the original rpm is shown in the temp. display, the changed
rpm is shown in the time display)
Press time key, keep it pressed and adjust displayed rpm with timer dial
+ SE13 = MIN rpm; SE14 = Start rpm; SE15 = MAX rpm
NOTE: After changing speed of blower motor a flue gas analysis MUST be carried out in the
function test.

Adjusting speed of blower motor hot air bottom (+/ -10%)


(After blower speed adjustment the original rpm is shown in the temp. display, the changed
rpm is shown in the time display)
Press time key, keep it pressed and adjust displayed rpm with timer dial
+ SE16 = MIN rpm; SE17 = Start rpm; SE18 = MAX rpm
NOTE: After changing speed of blower motor a flue gas analysis MUST be carried out in the
function test.
(De) activation of UltraVent
NOTE: Gas units: A flue gas analysis must be done after deactivation
0 = OFF, 1 = BUS, 2 = US version (from C2-00-05)
Setting. Press time key and select „0“ or „1“ with timer dial;
keep time key pressed and press Core key for 1 sec, release core key before
releasing time key,

Start Self test (Duration: appr. 45min - 61-102, 60min - 201-202) with boiling point recog-
nition.
NOTE: Gas units: Gas blower speed will be adjusted
To change from 0 to I or vice versa set desired status with timer dial (0= self test disabled, I=
Self test enabled), keep time key pressed and press core key for 1 sec, release core key before
releasing time key,
Setting of chain account script Standard: nonE, Option: Apetito
Press time key and select „nonE“ or „APEt“ with timer dial;
keep time key pressed and press Core key for 1 sec, release core key before
releasing time key,
SoFt: Soft water ON / OFF
Reset error message:
ACLn ON / OFF, automatic cleaning After repair:
Press time key and select de-
ACLo ON / OFF, Automatic Cleaning => Logging on/off sired setting with timer dial;
keep time key pressed and
press Core key for 1 sec, re-
CdSE auto / hour / off, Calc detection Setting => selected
lease core key before
way of scale detection (only when ACLn = ON
releasing time key,
CdFC 0.5 - 2.0, Calc detection correction factor

- 83 - V08 en, SCC


CM_P - Function test - F

Function test

1 Switch unit ON

2 On operator PCB set DIP switch 2 to „ON“ position

3 Select function test with timer dial:


Activation of manual calibration

Function test

bini - ball valve initialization, to start press core probe key.


4 Activate function test by pressing core temperature key

5 Select desired step with timer dial.

6 Activate selected step with timer key.

7 Activate component with core temperature key.

To de-activate function test set DIP switch 2 to „OFF“ position.


8
Switch unit off and on again.

Function Connection Cabinet Time Comment


PCB display display
Steam 50%, actual temp.B5 Gas:
X24:(1-2) 1/0
Electric unit steam generator no function
Steam 100% X24:(1-2)+(5- actual temp.B5 Gas:
1/0
Electric unit 6) steam generator no function
Hot air 50% actual temp.B1 Gas:
X24:(7-8) 1/0
Electric unit cabinet no function
Hot air 100% X24:(7-8)+(3- actual temp.B1 Gas:
1/0
Electric unit 4) cabinet no function
actual temp.B5 Electric:
Steam Gas unit BUS 1/0
B5 steam generator no function
Hot air Gas unit actual temp.B1 Electric:
BUS 1/0
table / floor top cabinet no function
Hot air Gas actual temp.B1 Electric:
BUS 1/0
floor unit bottom cabinet no function
Motor top MAX rpm
BUS Set rpm Act. rpm clockwise
Table and floor models

Motor top MAX rpm


BUS Set rpm Act. rpm anti clockwise
Table and floor models

Motor top MIN rpm


BUS Set rpm Act. rpm clockwise
Table and floor models

Motor top MIN rpm


BUS Set rpm Act. rpm anti clockwise
Table and floor models

Motor bottom MAX rpm clockwise


BUS Set rpm Act. rpm
floor models only 201 / 202 only

Motor bottom MAX rpm anti clockwise


BUS Set rpm Act. rpm
floor models only 201 / 202 only

V08 en, SCC - 84 -


CM_P - Function test - F

Motor bottom MIN rpm clockwise


BUS Set rpm Act. rpm
floor models only 201 / 202 only
Motor bottom MIN rpm anti clockwise
BUS Set rpm Act. rpm
floor models only 201 / 202 only
Solenoid valve actual temp. Y2
X19:(2-4)
quenching B2 quenching 1/0
Solenoid valve X19:(1-3) Level electrode Y1
filling S2, 1 / 0 1/0
X18:(1-2) M4 Level electrode M4
SC Pump
X12:(1-4) S2 S2, 1 / 0 1/0

Buzzer X8:(1-2) 1/0

All Displays / LED

Relays Ultravent /
X 23: (1-2-3) 1/0
extraction hood
Y5 Clima valve
1/0
Gas blower Steam MIN Check CO2
BUS actual rpm Set CO2
rpm value
Gas blower Steam Start
BUS actual rpm
rpm
Adjust CO2
Gas blower Steam MAX
BUS actual rpm Set CO2 value with
rpm
CO2 screw
Gas blower Hot air top
MIN rpm Check CO2
BUS actual rpm Set CO2
table units / floor units value
top
Gas blower Hot air top
Start rpm
BUS actual rpm
table units / floor units
top
Gas blower Hot air top
Adjust CO2
MAX rpm
BUS actual rpm Set CO2 value with
table units / floor units
CO2 screw
top
Gas blower Hot air bottom
Check CO2
MIN rpm BUS actual rpm Set CO2
value
floor units bottom
Gas blower Hot air bottom
Start rpm BUS actual rpm
floor units bottom
Gas blower Hot air bot- Adjust CO2
tom MAX rpm BUS actual rpm Set CO2 value with
floor units bottom CO2 screw

Drain valve 90° micro switch 1/0

Drain valve 270° micro switch 1/0

Cleanjet pump M6 1/0

- 85 - V08 en, SCC


CM_P - Manual humidity calibration
X20 X19 X18

A4
1,6AT

1) Switch unit ON X21

X23

2) On operator PCB set DIP switch 2 to „ON“ position X14

X13

3) Select calibration with timer dial:


X11

X8
X7 X9

manual calibration X26


X27
A9
X25

4) Activate manual calibration by pressing core temperature key


X30

X12

CR 2032

Dip 1

5) To de-activate function test set DIP switch 2 to „OFF“


X1
Dip 2
X50
X2

position. Switch unit off and on again.


X4
X10
X5
X6
Ethernet
option X3

X31

X24 X17 X16 X32

Duration for calibration is 45 min for unit size 61-102 and 60 min for unit size 201-202.

This basic information is evaluated during „self test“ after installation or during manual calibration and stored on
the PCB and EEPROM.

Manual calibration has to be done when any of the below listed service work has been carried out:
1 changing PCB
2 removing of fan wheel / motor
3 changing thermocouple B4
4 changing differential pressure sensor P1
5 changing air baffle
6 installation of a UltraVent or extraction hood on top of the unit
7 installation as the lower unit of a Combi Duo after it has done a self test as a single unit

Note: In this case do NOT run a new self test, as otherwise the boiling point and the gas blower speed
will be overwritten!

V08 en, SCC - 86 -


         










   
  
 

     

    







 




  

 
   
    
 

 
 
  

    

                    
































  

       
    
                 

  

- 87 -


  


    
      
    
    
Circuit diagram SCC 101 Power 3NAC 400-415V

       




  
 
   
 



  


    
   
  


 
 
  







  


  
     
 






  



   

V08 en, SCC



         

 












 
        

V08 en, SCC





























 
 
           

       
   
   






- 88 -
Circuit diagram SCC 101 Heating 3NAC 400-415V













  
           


           

  


  



  



   

         

 

     

  
  
    








    

         
 
  
    
    

          




















      
   
             
Circuit diagram SCC 101 Sensor





























                             
 

         


 
        
     
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Bill of material

Name Artikelnr. Artikelbezeichnung


Name Item number Item description
-S3 40.04.343 Türkontaktschalter Door contact switch
-S6 40.00.404 Zentrales Einstellrad Central dial
-T1 40.03.348 Steuertrafo Control transformer
-T1-F1 3019.0120 Sicherung Steuertrafo T1 2AT Fuse control transformer T1 2AT
-T1-F2 3019.0114 Sicherung Steuertrafo T1 5AmT Fuse control transformer T1 5AmT
-T2 40.03.928 SCC WE: Lautsprecher / CMP: Alarmsummer SCC WE: Speaker / CMP: Buzzer
-V1-V12 40.01.589 Leistungshalbleiter Solid state relais
-W0 8801.0136 Anschlusskabel Cable: power supply
-W11 40.04.362 Kabel: Garraumbeleuchtung Cable: interior cabinet light
-W17 40.04.955 Kabel: Steuerstamm Cable: control harness
-W30 40.02.965 Kabel: Adapterkabel Pumpe Pflegemittel 61-102 Cable: adapter care pump 61-102
-W31 40.03.467 Kabel: Ein/Aus Schalter Cable: ON/OFF switch
-W36 40.03.516 Kabel: Interface Platine - CPU SCC WE Cable: Interface PCB - CPU SCC WE
Circuit diagram SCC 101 Bill of material

-W38 40.03.515 Kabel: Interface Platine-TFT Touch Cable: Interface PCB-TFT Touch
-W40 40.05.301 Kabel: Türbeleuchtung Cable: door lighting
-W45 40.05.300 Kabel: Option Türbeleuchtung griffseitig Cable: Option door lighting handle sided

- 91 -
-W46 40.05.299 Kabel: Option Türbeleuchtung scharnierseitig Cable: Option door lighting hinge sided
-W48 40.05.297 Kabel: Verbindung Platine A7-Tür Cable: Connection board A7 to door
-Y1/Y3/Y4 50.01.050 Y1: Magnetventil Füllen / SCC WE Y3: Beschwadung / Y4: Y1: Solenoid valve filling / SCC WE Y3: moistening / Y4:
Pflegemittel care
-Y2 50.01.146 Magnetventil Steuerventil Solenoid valve control valve
-Y5 22.00.725 Klimaventil Clima valve
-Z1 40.02.424 Entstörfilter/Varistor Electronic noise filter

Änderungsdatum 21.06.2016 Name SCC WE 101E-Option Dokument-Nr. 78-01497


Erzeuger HEJA Spannung 3NAC400 V 50/60 Hz Version 0

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                               
               
               

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- 93 -
Circuit diagram SCC 202 Heating 3NAC 400-415V

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  

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V08 en, SCC


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V08 en, SCC


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42.00.266
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Circuit diagram SCC 202 Sensor

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 

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 
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- 94 -
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V08 en, SCC - 96 -


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76-00920 MODUL 1 CMP 101E
Datum
16.02.2017

V08 en, SCC


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76-00920 MODUL 2 CMP 101E
Datum
16.02.2017
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W17 W37
T1 T1-F1 T1-F2
2AT 5AmT *X2 1 2 3 4 5 6 7 8 9 10

- 99 -
11,5V 18V
4 3 2 1

SXT1
OPTION (B3) OPTION (B7)

0
Thermoelement Kerntemperatur Thermoelement Sousvide

250V
240V
230V
220V
208V
200V
7 6 5 4 3 2 1 N
Thermocouple core sensor Thermocouple sousvide

PXT1
*XB3 *XB7
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
W17
EEPROM
YE
BK
YE
BK

BU
BN

GN
OG
WH
WH

B1 B2 B4 B5 B3

1.06 / K1:13 BN

B3 B7
1.06 / K1:A2 BU

Erstellt von
HEJA
76-00920 MODUL 3 CMP 101E
Datum
16.02.2017

V08 en, SCC


Sensoren/Sensors
Version 0 3NAC400 V 50/60 Hz Blatt
3
Positionsliste Seite 1 von 2
Bill of material

Name Artikelnr. Artikelbezeichnung

V08 en, SCC


Name Item number Item description
-A4 42.00.272 Bedienplatine CMP Operator PCB CMP
-B1 40.04.085 Thermoelement Garraum Thermocouple interior cabinet
-B2 54.01.148 Thermoelement Steuerventil Thermocouple control valve
-B3 40.04.039 Thermoelement Kerntemperatur Thermocouple core sensor
-B4 40.00.290 Thermoelement Feuchte Thermocouple humidity
-B5 40.04.106 Thermoelement Dampfgenerator Thermocouple steam generator
-F1/F2 4001.0224 Steuersicherung Control fuse
-F3 40.01.329 Sicherheitstemperaturbegrenzer DG Safety thermostat steam generator SG
-F4 40.01.482 Sicherheitstemperaturbegrenzer 360°C/680°F Safety thermostat interior cabinet 360°C/680°F
-G1 40.03.257 Gleichrichter Kühllüfter DC converter cooling fan
-H1 3024.0201 Garraumbeleuchtung Interior cabinet light
-K1 40.03.696 Hauptschütz Main contactor
-M1 40.03.378 Lüftermotor Fan motor
-M4 44.00.207 SC-Pumpe SC-pump
Circuit diagram CM_P 101 Bill of material

-M5 40.03.428 Kühllüfter Cooling fan


-M6 56.00.153 CleanJet Pumpe SCC WE CleanJet pump SCC WE

- 100 -
-M7 56.00.618 Kugelhahn Ablauf Drain valve
-P1 3017.1011 Differenzdrucksensor Differential pressure sensor
-R1 44.01.332 Dampfheizkörper Heating element steam
-R2 44.01.337 Dampfheizkörper Heating element steam
-R4 40.03.922 Heißluftheizkörper Heating element hot air
-S2 44.01.417 Niveauelektrode Water level electrode
-S3 40.04.342 Türkontaktschalter Door contact switch
-S7 40.00.464 Potentiometer Zeit / Kerntemperatur Time / Core potentiometer
-T1 40.03.348 Steuertrafo Control transformer
-T1-F1 3019.0120 Sicherung Steuertrafo T1 2AT Fuse control transformer T1 2AT
-T1-F2 3019.0114 Sicherung Steuertrafo T1 5AmT Fuse control transformer T1 5AmT
-T2 40.04.048 SCC WE: Lautsprecher / CMP: Alarmsummer SCC WE: Speaker / CMP: Buzzer
-V1-V12 40.01.589 Leistungshalbleiter Solid state relais
-W0 8801.0136 Anschlusskabel Cable: power supply
-W11 40.04.362 Kabel: Garraumbeleuchtung Cable: interior cabinet light
Änderungsdatum 24.11.2016 Name CMP 101E Dokument-Nr. 78-01807
Erzeuger HEJA Spannung 3NAC400 V 50/60 Hz Version 0
Positionsliste Seite 2 von 2
Bill of material

Name Artikelnr. Artikelbezeichnung


Name Item number Item description
-W17 40.04.961 Kabel: Steuerstamm Cable: control harness
-Y1 50.01.147 Magnetventil Füllen Solenoid valve filling
-Y2 50.01.146 Magnetventil Steuerventil Solenoid valve control valve
-Y5 22.00.725 Klimaventil Clima valve
-Z1 40.02.424 Entstörfilter/Varistor Electronic noise filter
Circuit diagram CM_P 101 Bill of material

- 101 -
Änderungsdatum 24.11.2016 Name CMP 101E Dokument-Nr. 78-01807

V08 en, SCC


Erzeuger HEJA Spannung 3NAC400 V 50/60 Hz Version 0
0 1 2 3 4 5 6 7 8 9

K1:1 / 2.00
K1:3 / 2.00
K1:5 / 2.00

Option

V08 en, SCC


Anschluss für
Energieoptimierungsanlage
X0:PE
X0:N (d)
M1-F1
XM1 M2-F1
XM2 X0:1 Freigabe Sicotronic (c)
M1 6,3A 3
M26,3A 3 X0:2 Gerät EIN (a)
2 2 X0:3 Heizungsanforderung (b)
M1-F2 M2-F2
6,3A 1 6,3A 1 d c a b
X.0
Option PE N 1 2 3
Pot.-freier Kontakt
.
3.
K1 M M

1
2
3
N/O 4 ~ ~

BU
W32
L1 X20:1 Nullleiter
X.0 X20:2 Freigabe Sicotronic
PE X20:3 Gerät EIN

BUS
BUS
L2 X20:4 Heizungsanforderung

Z1 ohne Option
L3 A4 Brücke 2-4
X20 1 2 3 4
N S1 w/o option
A4-F1 Link 2-4

PE
X21 1,6AT X19 X18
X9 X7
1 2 3 4 1 5 2 3 6 1 2 4 3
1 2 1 2 3

W17 W17

VT

BK
BU

OG
YE/GN
BU
BU
BU
BU
BU

GY
RD
GY

WH
WH
WH
WH

0
XM6
1 2 5 XY1 XY2 XM4
W17
1 1 2 1 2 1 2

1 3 5
F3 C1

YE/GN
K1 2

- 102 -
N/O 2 4 6

RD
Y1 Y2 M4
1 A1 A1
F4 M
2 A2 A2 ~
M

BN
~
M6 T4
Circuit diagram CM_P 202 Power - 3NAC 400-415V

PE PXT4
7 250V
-

6 240V SXT4
5 230V 12V 2
4 220V
F1 6,3A K1
BN 14 13 BN 3 208V 0V 1
K1 A1 N/O 2 200V
W17
~

1 0V
A2 M5 M
F2 6,3A
BU N

1 2 .00
K1:13 / 3.00

VT

BK
BU

OG
3 4 .00

YE/GN
3 4 .03 A2 A1 A2 A1 A2 A1
X0 L1 L2 L3 N PE K1:A2 / 3.00
5 6 .00 M11 M M13 M M14 M
13 14.04 1~ 1~ 1~

Erstellt von
SCHD
76-00926 MODUL 1 CMP 202E
Datum
11.01.2017
Leistung/Power
Version 0 3NAC400 V 50/60 Hz Blatt
1
0 1 2 3 4 5 6 7 8 9

1.08 / K1:1 BK
OG
A4
1.08 / K1:3

HL2-
HL2+
D1-
D1+
HL1-
HL1+
D2-
D2+
1.08 / K1:5 VT
X24 4 3 2 1 8 7 6 5

W16

BN
BN

RD
RD
GY

OG
OG

WH
W17

X00 L3

BK
BK
BK
BK

OG
OG
OG
OG

BN
BN
BN
BN
BN
BN
BN
BN

RD
RD
RD
RD
RD
RD
RD
RD

GY
GY
GY
GY

OG
OG
OG
OG
OG
OG
OG
OG

WH
WH
WH
WH
V1 V2 V3 V4 V5 V6 V7 V8
XV1 XV2 XV3 XV4 XV5 XV6 XV7 XV8
4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1
A1/B1 A1/B1 A1/B1 A1/B1 A1/B1 A1/B1 A1/B1 A1/B1
B- B+ A- A+ B- B+ A- A+ B- B+ A- A+ B- B+ A- A+ B- B+ A- A+ B- B+ A- A+ B- B+ A- A+ B- B+ A- A+
B2 A2 B2 A2 B2 A2 B2 A2 B2 A2 B2 A2 B2 A2 B2 A2
(HL2) (D1) (HL2) (D1) (HL2) (D1) (HL2) (D1) (HL1) (D2) (HL1) (D2) (HL1) (D2) (HL1) (D2)

BK
BK
BK
BK
BK

BN
BN

GY
GY

OG
OG
OG
OG
OG

- 103 -
Circuit diagram CM_P 202 Heating - 3NAC 400V

VT
VT
VT
VT
VT

BK
BK
BK
BK
BK

BN
BN

GY
GY

OG
OG
OG
OG
OG

R1 R2 R3 R4 R5
oben mitte unten oben unten
2 10 6 4 12 8 2 10 6 4 12 8 2 10 6 4 12 8 1 5 9 3 7 11 1 5 9 3 7 11
top mid down top down

1 9 5 3 11 7 1 9 5 3 11 7 1 9 5 3 11 7 2 6 10 4 8 12 2 6 10 4 8 12
D1 D2 D2

18kW(6x3kW) 18kW(6x3kW) 18kW(6x3kW) HL1 33kW(6x5,5kW) HL2 HL1 33kW(6x5,5kW) HL2


Thermoelement Dampfgenerator

Erstellt von
SCHD
76-00926 MODUL 2 CMP 202E
Datum
11.01.2017
Heizung/Heating
Version 0 3NAC400 V 50/60 Hz Blatt
2

V08 en, SCC


0 1 2 3 4 5 6 7 8 9

V08 en, SCC


M7 P1 S2
P
M S3
H2 H1
IN Signal GND Y5 T2
S12 + -

W11

BK
BU
BN

WH
BN
BU
BN

GY
GY
GY
GY

WH
WH
WH

YE/GN
XM7
1 2 3 4 XP1 XS2 XH1 XS3
1 2 3 4 3 2 1 1 2 1 2

W17

BK
BU
BN

WH
BN
BU
BN

GY
GY
GY
GY

WH
WH
WH
WH
WH
WH
WH

YE/GN
A4
1 2 3 4 3 2 1 1 2 3 4 1 2 1 2 1 2
1 2 3 4 5 6 7 8
X1 X12 X11 X13 X27 X8
X25
Circuit diagram CM_P 202 Sensor

X14 X3 X4 X5 X6 X2 X2 OPTION X30 X50

1 2 3 4 1 2 1 2 3 1 2 3 4 5 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 4 3 2 1

YE
YE
BK

BU
BN

GY
GY
GN
GN
GN
GN
GN

OG

WH
WH
WH
WH
WH
WH
WH
WH

YE/GN
YE/GN
W17 W37
T1 T1-F1 T1-F2
2AT 5AmT *X2 1 2 3 4 5 6 7 8 9 10

11,5V 18V

- 104 -
4 3 2 1

SXT1
OPTION (B3) OPTION (B7)

0
Thermoelement Kerntemperatur Thermoelement Sousvide

250V
240V
230V
220V
208V
200V
7 6 5 4 3 2 1 N
Thermocouple core sensor Thermocouple sousvide

PXT1
*XB3 *XB7
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
W17
EEPROM

YE
BK
YE
BK

BU
BN

GN
OG
WH
WH

B1 B2 B4 B5 B3

1.06 / K1:13 BN

B3 B7
1.06 / K1:A2 BU

Erstellt von
SCHD
76-00926 MODUL 3 CMP 202E
Datum
11.01.2017
Sensoren/Sensors
Version 0 3NAC400 V 50/60 Hz Blatt
3
Positionsliste Seite 1 von 2
Bill of material

Name Artikelnr. Artikelbezeichnung


Name Item number Item description
-A4 42.00.272 Bedienplatine CMP Operator PCB CMP
-B1 40.03.528 Thermoelement Garraum Thermocouple interior cabinet
-B2 54.01.254 Thermoelement Steuerventil Thermocouple control valve
-B3 40.04.041 Thermoelement Kerntemperatur Thermocouple core sensor
-B4 40.00.399 Thermoelement Feuchte Thermocouple humidity
-B5 40.04.107 Thermoelement Dampfgenerator Thermocouple steam generator
-F1/F2 4001.0224 Steuersicherung Control fuse
-F3 40.01.329 Sicherheitstemperaturbegrenzer DG Safety thermostat steam generator SG
-F4 40.01.482 Sicherheitstemperaturbegrenzer 360°C/680°F Safety thermostat interior cabinet 360°C/680°F
-H1 3024.0201 Garraumbeleuchtung Interior cabinet light
-H2 3024.0201 Garraumbeleuchtung Interior cabinet light
-K1 40.03.666 Hauptschütz Main contactor
-M1 40.03.513 Lüftermotor Fan motor
-M11 40.03.425 Kühllüfter Cooling fan
Circuit diagram CM_P 202 Bill of material

-M13 40.03.425 Kühllüfter Cooling fan


-M14 40.03.425 Kühllüfter Cooling fan

- 105 -
-M2 40.03.513 Lüftermotor 201/202 (unten) Fan motor 201/202 (bottom)
-M4 44.00.207 SC-Pumpe SC-pump
-M5 40.03.948 Kühllüfter Cooling fan
-M6 56.00.153 CleanJet Pumpe SCC WE CleanJet pump SCC WE
-M7 56.00.618 Kugelhahn Ablauf Drain valve
-P1 3017.1011 Differenzdrucksensor Differential pressure sensor
-R1 44.01.336 Dampfheizkörper Heating element steam
-R2 44.01.340 Dampfheizkörper Heating element steam
-R3 44.01.340 Dampfheizkörper Heating element steam
-R4 40.03.926 Heißluftheizkörper Heating element hot air
-R5 40.03.926 Heißluftheizkörper Heating element hot air
-S2 44.01.417 Niveauelektrode Water level electrode
-S3 40.00.454 Türkontaktschalter Door contact switch
-S7 40.00.464 Potentiometer Zeit / Kerntemperatur Time / Core potentiometer
-T1 40.03.348 Steuertrafo Control transformer
Änderungsdatum 05.12.2016 Name CMP 202E Dokument-Nr. 78-01816
Erzeuger SCHD Spannung 3NAC400 V 50/60 Hz Version 0

V08 en, SCC


Positionsliste Seite 2 von 2
Bill of material

Name Artikelnr. Artikelbezeichnung

V08 en, SCC


Name Item number Item description
-T1-F1 3019.0120 Sicherung Steuertrafo T1 2AT Fuse control transformer T1 2AT
-T1-F2 3019.0114 Sicherung Steuertrafo T1 5AmT Fuse control transformer T1 5AmT
-T2 40.04.048 SCC WE: Lautsprecher / CMP: Alarmsummer SCC WE: Speaker / CMP: Buzzer
-T4 40.03.772 Trafo Kühllüfter 201/202 Transformer cooling fan 201/202
-V1-V12 40.01.589 Leistungshalbleiter Solid state relais
-W11 40.04.363 Kabel: Garraumbeleuchtung Cable: interior cabinet light
-W16 40.05.031 Kabel: Klemmen/Hauptschütz/SSR Cable: terminal/main contactor/SSR
-W17 40.04.965 Kabel: Steuerstamm Cable: control harness
-Y1 50.01.147 Magnetventil Füllen Solenoid valve filling
-Y2 50.01.146 Magnetventil Steuerventil Solenoid valve control valve
-Y5 22.00.725 Klimaventil Clima valve
-Z1 40.02.424 Entstörfilter/Varistor Electronic noise filter
Circuit diagram CM_P 202 Bill of material

- 106 -
Änderungsdatum 05.12.2016 Name CMP 202E Dokument-Nr. 78-01816
Erzeuger SCHD Spannung 3NAC400 V 50/60 Hz Version 0
- 107 - V08 en, SCC
RTS Contact Germany

Fax: +49 (0)8191-327397


e-mail: [email protected]
web: https://portal.rational-online.com

Service Parts:
Fax: +49 (0)8191-327408
e-mail: [email protected]

Chef Line:
Phone: +49 (0)8191-327300

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Please note that any technical information concerning Rational products
must NOT be forwarded to any third party.

80.51.130 - V08 en -SCC - RTS/Sc 10/2018

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