Testo 350 Instruction Manual

testo 350 · Flue gas analyzer
Instruction manual
2
1 Contents
1 Contents
1 Contents ..................................................................................3
2 Safety and the environment ..................................................... 7
2.1. About this document ............................................................ 7
2.2. Ensure safety ......................................................................... 8
2.3. Product-specific safety instructions ............................... 10
2.4. Protecting the environment ................................................ 10
3 Specifications ......................................................................... 10
3.1. Use....................................................................................... 10
3.2. Technical data ..................................................................... 11
3.2.1. Examinations and licenses ......................................................................................... 11
3.2.2. Bluetooth® module (option) ....................................................................................... 11
3.2.3. Declaration of Conformity ......................................................................................... 14
3.2.4. Measurement ranges and resolution ......................................................................... 14
3.2.5. Accuracy and response time ...................................................................................... 15
3.2.6. Measurement range extension for individual slot (option) ........................................ 17
3.2.7. Fresh air valve (option) .............................................................................................. 18
3.2.8. Other instrument data ............................................................................................... 19
4 Product description ................................................................ 21

4.1. Control Unit ......................................................................... 21
4.1.1. Overview ................................................................................................................... 21
4.1.2. Keyboard ................................................................................................................... 22
4.1.3. Display ....................................................................................................................... 22
4.1.4. Connections / interfaces ............................................................................................ 24
4.1.5. Menu guidance for control unit ................................................................................. 24
4.2. Meas. box ............................................................................ 25

4.2.1. Overview ................................................................................................................... 25
4.2.2. Status display ............................................................................................................. 26
4.2.3. Connections / interfaces ............................................................................................ 27
4.2.4. Functions / instrument options ................................................................................. 28
4.2.5. Menu guidance meas. box ......................................................................................... 28
4.2.6. Modular flue gas probe ............................................................................................. 30
5 First steps .............................................................................. 31

5.1. Commissioning .................................................................... 31
5.2. Getting to know the product .............................................. 31
3
1 Contents
5.2.1. Mains unit, batteries/rechargeable batteries ............................................................ 31

5.2.1.1. Recharging the rech. batt. of the Control Unit ........................................... 31
5.2.1.2. Charging the rech. batt. of the meas. box .................................................. 32
5.2.1.3. Battery care ............................................................................................... 32
5.2.1.4. Mains operation ......................................................................................... 32
5.2.2. Connecting probes / sensors...................................................................................... 33
5.2.3. Occupying the trigger input ....................................................................................... 33
5.2.4. Connecting system components ................................................................................ 35
5.2.4.1. Connection using contact strip ................................................................... 35
5.2.4.2. Connection using a Data bus cable (accessory part to a bus system) ......... 35
5.2.4.3. Connection via Bluetooth® (option) ............................................................ 38
5.2.5. Switching on .............................................................................................................. 39
5.2.6. Calling up a function .................................................................................................. 40
5.2.7. Entering values .......................................................................................................... 40
5.2.8. Printing / saving data ................................................................................................. 41
5.2.9. Search for meas. boxes .............................................................................................. 42
5.2.10. Confirming an error message ..................................................................................... 42
5.2.11. Switching off .............................................................................................................. 42
5.3. Folders / Locations .............................................................. 43

5.4. Measurement records ........................................................ 45
5.5. Instrument diagnosis........................................................... 47
5.5.1. Error diagnosis ........................................................................................................... 47
5.5.2. Gas path check........................................................................................................... 47
5.5.3. Sensor diagnosis ........................................................................................................ 47
5.5.4. Instrument information ............................................................................................. 48
6 Using the product .................................................................. 49

6.1. Performing settings ............................................................. 49
6.1.1. Assigning the right hand function key ........................................................................ 49
6.1.2. Instrument settings .................................................................................................... 49
6.1.2.1. Dilution ...................................................................................................... 49
6.1.2.2. Measurement view .................................................................................... 51
6.1.2.3. Units........................................................................................................... 53
6.1.2.4. Date / time ................................................................................................. 54
6.1.2.5. Power options ............................................................................................ 54
6.1.2.6. Display brightness ...................................................................................... 54
6.1.2.7. Printer ........................................................................................................ 54
6.1.2.8. Bluetooth® .................................................................................................. 55
6.1.2.9. Language .................................................................................................... 56
6.1.2.10. Country version .......................................................................................... 56
6.1.2.11. Password protection .................................................................................. 57
6.1.2.12. Data bus ..................................................................................................... 57
6.1.3. Fuels .......................................................................................................................... 58
6.1.4. Sensor settings ........................................................................................................... 58
6.1.4.1. NO2 addition .............................................................................................. 58
4
1 Contents
6.1.4.2. CxHy-Sensor ............................................................................................... 59

6.1.4.3. Sensor protection ...................................................................................... 59
6.1.4.4. Calibration / adjustment ............................................................................ 60
6.1.4.5. ppmh counter ............................................................................................ 63
6.1.4.6. Calibration data ......................................................................................... 63
6.1.4.7. Adjustment data ...................................................................................... 63
6.1.4.8. Negative value ........................................................................................... 64
6.1.5. Programs ................................................................................................................... 64
6.2. Measuring ........................................................................... 67

6.2.1. Preparing for measurement....................................................................................... 67
6.2.2. Using the flue gas probe ............................................................................................ 69
6.2.3. Applications ............................................................................................................... 70
6.2.3.1. Flue Gas, Flue Gas + m/s, Flue Gas + Δp, Program for all meas. boxes, Flue
Gas before + after catalyst ......................................................................... 71
6.2.3.2. Draught-Measurement .............................................................................. 73
6.2.3.3. Smoke number/HCT ................................................................................... 74
6.2.3.4. Gas rating................................................................................................... 75
6.2.3.5. Oil flow rate ............................................................................................... 75
6.3. Analog outputs .................................................................... 76

7 Maintaining the product......................................................... 78
7.1. Changing the rechargeable battery .................................... 78
7.2. Cleaning the flue gas analyser............................................. 78
7.3. Changing / retrofitting sensors ........................................... 79
7.4. Replacing the filter for NO sensors ..................................... 82
7.5. Recalibrating sensors .......................................................... 82
7.6. Cleaning the modular flue gas probe .................................. 83
7.7. Replacing probe pre-filter ................................................... 83
7.8. Changing the thermocouple ............................................... 83
7.9. Condensate trap / condensate container ........................... 84
7.10. Checking / replacing the dirt filter ...................................... 85
7.11. Cleaning / replacing the pump ............................................ 86
7.11.1. Cleaning the main gas pump ...................................................................................... 87
7.11.2. Changing the main gas pump..................................................................................... 88
7.11.3. Changing the condensate pump ................................................................................ 88
7.11.4. Replacing the motor of the condensate pump........................................................... 89
7.12. Replacing the filtration non-woven in the gas cooler ......... 91

7.13. Recommended maintenance cycles ................................... 92
5
1 Contents
8 Tips and assistance ................................................................ 93

8.1. Questions and answers ....................................................... 93
8.2. Accessories and spare parts ................................................ 94
8.3. Updating the instrument software ..................................... 98
9 Appendix..............................................................................100
6
2 Safety and the environment

2.1. About this document
This document describes the product testo 350 with the device
setting Country version | Great Britain.
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
Warnings
Always pay attention to information that is marked by the following
warnings with warning pictograms. Implement the specified
precautionary measures.
Representation Explanation
WARNING Indicates potential serious injuries
CAUTION indicates potential minor injuries

indicates circumstances that may lead to
NOTICE
damage to the products
Symbols and writing standards

Represen- Explanation
tation
Note: Basic or further information.
1. ... Action: more steps, the sequence must be followed.

2. ...
> ... Action: a step or an optional step.
- ... Result of an action.
7
Menu Elements of the instrument, the instrument displays

or the program interface.
[OK] Control keys of the instrument or buttons of the
program interface.
... | ... Functions/paths within a menu.
“...” Example entries
2.2. Ensure safety

> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
use any force.
> Do not operate the instrument if there are signs of damage at
the housing, mains unit or feed lines.
> Do not perform contact measurements on non-insulated, live
parts.
> Do not store the product together with solvents. Do not use any
desiccants.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts
from Testo.
> Any further or additional work must only be carried out by
authorised personnel. Testo will otherwise refuse to accept
responsibility for the proper functioning of the measuring
instrument after repair and for the validity of certifications.
> Only use the device in closed, dry rooms and protect it from rain
and moisture.
> Temperatures given on probes/sensors relate only to the
measuring range of the sensors. Do not expose handles and
feed lines to any temperatures in excess of 70 °C unless they
are expressly permitted for higher temperatures.
> Dangers may also arise from the systems being measured or
the measuring environment: Note the safety regulations valid in
your area when performing the measurements.
8
Safety related symbols on the instrument

Representation Explanation
If the product is not used in strict compliance
with this documentation, the intended
protection may be impaired.
> Operate the product only as described in
this documentation.
> Please consult your dealer or the
manufacturer if in doubt.
> When carrying out any measurement, please observe the

relevant lower explosion limit (LEL) of carbon monoxide,
methane, propane, butane, etc.
- Observe the lower explosive limit when measuring CO:
LEL = 12.5 % (125,000 ppm)
- Observe the lower explosive limit when measuring HC:
LEL of natural gas: 5.0 % (50,000 ppm)
LEL of propane: 21.0 % (21,000 ppm)
LEL of butane: 1.5 % (18,000 ppm)
For products with Bluetooth® (optional)

Changes or modifications that have been made without the explicit
consent of the responsible approval authority may cause
cancellation of the type approval.
Data transfer may be disturbed by equipment that uses the same
ISM band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted in aeroplanes
and hospitals, among other locations. For this reason the following
points must be ensured before entering:
> Switch off the instrument (control unit and analyzer box).
> Disconnect control unit and analyzer box from all external
power sources (mains cable, external rechargeable batteries,
etc.).
9
3 Specifications
2.3. Product-specific safety instructions

CAUTION
Acid in the sensors.
May cause chemical burns.
> Do not open the sensors.
Eye contact: Rinse the affected eye thoroughly under running
water for 10 minutes, keeping the eyelids wide open and
protecting the unaffected eye. Remove contact lenses
wherever possible.
CAUTION
Acid in the sensor filters.
May cause irritation to the skin, eyes or respiratory tract.
> Do not open the sensor filters.
Eye contact: Rinse the affected eye thoroughly under running
water for 10 minutes, keeping the eyelids wide open and
protecting the unaffected eye. Remove contact lenses
wherever possible.
Skin contact: Remove the injured person’s contaminated
clothing, ensuring self-protection. Rinse affected skin areas
under running water for at least 10 minutes.
Inhalation: Move to fresh air and make sure that breathing is
unrestricted.
Ingestion: Rinse mouth out and spit out liquid. If conscious,
drink 1 glass of water (approx. 200 ml). Do not induce vomiting.
2.4. Protecting the environment

> Dispose of faulty rechargeable batteries/spent batteries in
accordance with the valid legal specifications.
> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
regulations) or return the product to Testo for disposal.
3 Specifications
3.1. Use
The testo 350 is a portable flue gas analyser for professional flue
gas analysis. The instrument consists of the Control Unit (control
10
3 Specifications
unit for displaying readings and controlling the meas. box) and the
meas. box (measuring instrument). Plug-type contacts, databus
cable or Bluetooth® (option) are used to connect the Control Unit to
the meas. box.
The testo 350 has been designed for the following tasks /
applications:
• Service / adjustment of industrial furnace systems (processing
plants, power plants)
• Emission control and inspection of compliance with emission
guidelines
• Service / commissioning of burners / boilers in industrial areas
• Measurements on gas turbines / stationary industrial engines
testo 350 must not be used:
• for continuous measurements
• as a safety (alarm) device
• to measure combustion gases (before the actual combustion
process)
3.2. Technical data

3.2.1. Examinations and licenses
As declared in the certificate of conformity, this product complies
with Directive 2014/30/EC.
This product is TÜV approved.
3.2.2. Bluetooth® module (option)

The use of the wireless module is subject to the regulations and
stipulations of the respective country of use, and the module
may only be used in each case in countries for which a country
certification has been granted.
The user and every owner undertake to adhere to these
regulations and prerequisites for use, and acknowledge that the
re-sale, export, import, etc. in particular in, to or from countries
without wireless permits, is their responsibility.
testo 350
Product Analyse box
Control Unit
0632 3510
Mat.-No.
0632 3511
11
3 Specifications
Date 17.09.2020
Country Comments
Canada contains IC 5123A-WT11U

IC Warnings
Europa + EFTA
(Länderliste
einfügen) EU countries:
Belgium (BE), Bulgaria (BG), Denmark (DK),
Germany (DE), Estonia (EE), Finland (FI), France
(FR), Greece (GR), Ireland (IE), Italy (IT), Latvia
(LV), Lithuania (LT), Luxembourg (LU), Malta
(MT), Netherlands (NL), Austria (AT), Poland
(PL), Portugal (PT), Romania (RO), Sweden (SE),
Slovakia (SK), Slovenia (SI), Spain (ES), Czech
Republic (CZ), Hungary (HU), United Kingdom
(GB), Republic of Cyprus (CY).
EFTA countries:
Iceland, Liechtenstein, Norway, Switzerland
Japan
Japan Information
Malaysia Authorized
South Korea
Analyse box: R-R-TTT-testo350KB Control

Unit: R-R-TTT-testo350KR
see KCC Warning
USA
contains FCC ID: QOQWT11U

FCC Warnings
Radio module Feature Values

Bluetooth Range <10 m (free field)
12
3 Specifications
Bluetooth type Bluegiga WTT11u

Bluetooth Module
Qualified Design ID 22298
Declaration ID B016141
Bluetooth radio class Class 1
Bluetooth company Silicon Laboratories Inc.
RF Band 2402 - 2480 MHz
Nominal output power 17 dBm
IC Warnings
RSS-Gen & RSS-247 statement:
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to
the following two conditions:
(1) this device may not cause interference, and
(2) this device must accept any interference, including interference that may cause undesired operation
of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts
de licence.
L'exploitation est autorisée aux deux conditions suivantes :
(1) l'appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est
susceptible d'en compromettre le fonctionnement.
FCC Warnings
Information from the FCC (Federal Communications Commission)
For your own safety

Shielded cables should be used for a composite interface. This is to ensure continued protection
against radio frequency interference.
FCC warning statement

This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.
Caution
Changes or modifications not expressly approved by the party responsible for compliance could void
the user's authority to operate the equipment. Shielded interface cable must be used in order to comply
with the emission limits.
Warning
13
3 Specifications
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received,
including interference that may cause undesired operation.
Japan Information
当該機器には電波法に基づく、技術基準適合証明等を受けた特定無線設備を装着している。
KCC Warning
해당 무선 설비는 운용 중 전파혼신 가능성이 있음。
3.2.3. Declaration of Conformity

You can find the EU declaration of conformity on the Testo
website www.testo.com under the product-specific
downloads.
3.2.4. Measurement ranges and resolution

Analysis box
Measurement Measurement Resolution
parameter range
O2 0…25vol.% 0.01vol.%
CO, H2-comp. 0…10000ppm 1ppm
COlow, H2-comp. 0...500ppm 0.1ppm
NO 0...4000ppm 1ppm
NOlow 0...300ppm 0.1ppm
NO2 0...500ppm 0.1ppm
SO2 0...5000ppm 1ppm
H2S 0...300ppm 0.1ppm
CO2-(IR) 0...50vol.% 0.01Vol.% (0…25Vol.%)
0.1Vol.% (> 25Vol.%)
14
3 Specifications
Measurement Measurement Resolution

parameter range
CxHy 1, 2 Natural gas:
100…40000ppm 10ppm
Propane:
100…21000ppm 10ppm
Butane:
100…18000ppm 10ppm
Differential -40…40hPa 0.01hPa
pressure 1
Differential -200…200hPa 0.1hPa
pressure 2
NTC (permanently -20 to 50°C 0.1°C
installed)
Abs. Press., 600…1150hPa 1hPa
optionally when IR
sensor is installed
Flow velocity 0…40m/s 0.1m/s
Type K (NiCr-Ni) -200 to 1370°C 0.1°C
Type S (Pt10Rh-Pt) 0 to 1760°C 0,1°C
3.2.5. Accuracy and response time

Analysis box
Measurement Accuracy Response
parameter time
O2 ±0.2Vol.% < 20s (t95)
CO, H2-comp. ±10ppm (0…199ppm) < 40s (t90)
±5% of reading (200…2000ppm)
±10% of reading (rest of range)
COlow, H2-comp. ±2ppm (0…39.9ppm CO) < 40s (t90)
1
Detection limit: 50ppm
2
Strict compliance with the lower explosion limit is mandatory.
15
3 Specifications
Measurement Accuracy Response

parameter time
NO ±5ppm (0…99ppm) < 30s (t90)
±5% of reading
(100…1999.9ppm)
NOlow ±2ppm (0…39.9ppm) < 30s (t90)
NO2 ±5ppm (0…99.9ppm) < 40s (t90)
SO2 ±5ppm (0…99ppm) < 30s (t90)
±5% of reading (100…1999ppm)
H2S ±2ppm (0…39.9ppm) < 35s (t90)
CO2-(IR) ±0.3Vol.% ±1% of reading < 10s (t90)
(0…25Vol.%) heat-up time:
±0.5Vol.% ±1.5% of reading < 15min
(rest of range)
CxHy ±400ppm (100…4000ppm) < 40s (t90)
Differential ±0.03hPa (-2.99…2.99hPa) -
pressure 1 ±1.5% of reading (rest of range)
Differential ±0.5hPa (-49.9…49.9hPa) -
pressure 2 ±1.5% of reading (rest of range)
Absolute ±10hPa -
pressure
Type K (NiCr-Ni) ±0.4°C (-100 to 200°C) -
±1°C (rest of range)
Type S ±1°C (0 to 1760°C) -
(Pt10Rh-Pt)
Combustion air ±0.2°C (-10…50°C) ±3°C Offset -
(VT) via
permanently
installed NTC
16
3 Specifications
3.2.6. Measurement range extension for individual slot

(option)
Measurement Max. measuring Accuracy 3 Resolution
parameter range with highest
dilution factor 40
CO, H2-comp. 0…400000ppm ±2% of reading 1 ppm
COlow, 0…20000ppm ±2% of reading 0.1ppm
H2-comp.
SO2 0…200000ppm ±2% of reading 1 ppm
NOlow 0…12000ppm ±2% of reading 0.1ppm
NO 0…160000ppm ±2% of reading 1 ppm
CxHy 4, 5 Natural gas: ±2% of reading
100…40000ppm 10 ppm
Propane:
100…21000ppm 10 ppm
Butane:
100…18000ppm 10 ppm
Dilution stages: x2, x5,x10, x20, x40
3
The additional measuring inaccuracy, that needs to be added to the
measuring inaccuracy without dilution, is specified.
4
5
17
3 Specifications
3.2.7. Fresh air valve (option)

Dilution of all sensors, dilution factor 5
Measurement Measurement Accuracy 6, 7
parameter range
O2 The reading does -
not appear in the
display.
CO, H2-comp. 2500…50000ppm ±5% of reading
(-150…0hPa)
COlow, H2-comp. 500…2500ppm ±5% of reading
(-100…0hPa)
NO2 500…2500ppm ±5% of reading
(-50…0hPa)
SO2 500…25000ppm ±5% of reading
(-100…0hPa)
NOlow 300…1500ppm ±5% of reading
(-150…0hPa)
NO 1500…20000ppm ±5% of reading
(-100…0hPa)
H2S 200…1500ppm ±5% of reading
(-100…0hPa)
CxHy 8, 9 The reading does -
not appear in the
display
CO2-(IR) The reading does -
not appear in the
display.
6
The additional measuring inaccuracy, that needs to be added to the
measuring inaccuracy without dilution, is specified.
7
Accuracy data are valid within the specified pressure range (pressure
on probe tip).
8
9
18
3 Specifications
3.2.8. Other instrument data

Flue gas analyser
Feature Values
Ambient -5°C…45°C
temperature short-term (max. 5min.): up to 80°C by
radiated heat (e.g. heat radiation from a hot
exhaust channel)
Ambient pressure 600…1100mbar (abs.)
Ambient humidity 5…95%rF
Storage and -20 to 50°C
transport
temperature
Degree of protection IP40
Control unit
Feature Values
Power supply • Li-ion rech. batt.
• Meas. box
• Mains adapter
Battery charge time 7h (via mains adapter)
14h (via CAN interface)
Rech. batt. service approx. 5h (display switched on, Bluetooth®
life deactivated)
Memory 250,000 readings
Housing material PC, TPE
Weight 440g
Display Graphic colour display, 240 x 320 pixels
Dimensions 88 x 38 x 220mm
Analysis box
Feature Values
Power supply via rech. batt. Li-ion rech. batt.
via internal mains unit: 100V AC/0.45A -
240V AC/ 0.2A (50-60Hz)
via DC-input (option) 11V…40V DC/
1 - 4A
19
3 Specifications
Feature Values
Battery charge time <6h
Battery operation 2.5h (with gas cooler and IR module) /
time 4.5h (without gas cooler and IR module)
Dimensions 330 x 128 x 438mm
Housing ABS URL 94V0
Weight 4800g (completely assembled)
Memory 250000 readings
Flue gas max 50hPa
overpressure
Underpressure max. 300hPa
Pump volumetric 1 l/min (controlled), standard litre ±0.1l/min
flow rate
Hose length max. 16.2m (corresponds to five probe hose
extensions)
Diluting gas Fresh air or nitrogen
Flue gas dust load max. 20g/m³
Humidity load max. 70°Ctd at measuring input
USB interface USB 2.0
Trigger input Voltage: 5...12V (falling or rising flank)
Pulse width: >1 s
Load: 5V/max. 5mA, 12V/max. 40mA
Bluetooth® option Class1 module (reach <100m in open field)
20
4 Product description
4.1. Control Unit
4.1.1. Overview
1 IrDA interface
2 Switch On / Off
3 Magnetic holder (on rear)
WARNING
Magnetic field
May be harmful to those with pacemakers.
> Keep a minimum distance of 15 cm between pacemaker and
instrument.
21
ATTENTION
Magnetic field
Damage to other devices!
> Keep a safe distance away from products which could be
damaged by the effects of magnetism (e.g. monitors,
computers or credit cards).
4 Display
5 Keyboard
6 Contact bar for meas. box (on rear)
7 Interfaces: USB 2.0, charger, Testo Data bus
4.1.2. Keyboard
Key Functions
[ ] Switch measuring instrument on / off
[OK] Function key (orange, 3x), relevant function is shown on
Example the display
[▲] Scroll up, increase value
[▼] Scroll down, reduce value
[esc] Back, cancel function
[ ] Open main menu
[i] Open menu Instrument diagnosis
4.1.3. Display
1 Status bar (dark grey background):

22
• Display of date and time (valid for control unit and meas.
box).
• Display of Bluetooth® status, power supply and remaining
rech. batt. capacity (valid for control unit):
Icon Feature
- Blue background / white symbol = Bluetooth®
on, no Bluetooth® connection to the analyzer
unit.
- Grey background / white symbol = Bluetooth®
off
- Blue background / green symbol = Bluetooth®
connection to meas. box up and running
Battery operation
Indication of remaining capacity of the rech. batt.
by colour and filling degree of the battery symbol
(green = 20-100%, red = < 20%)
Mains operation
Indication of remaining capacity of rech. batt: see
above
2 Tabs and tab info field:

• Tabs: Display of measuring system components (CU =
Control Unit, 2, 3, ... = meas. boxes, analog output box)
connected to the Control Unit.
The tabs provide access to the individual components.
Warning symbol:
- Red frame, red symbol / white background:
Display of instrument errors in the instrument diagnosis
menu, otherwise: Instrument designation.
- Black frame, black symbol / yellow background:
Information message (symbol is displayed alternately with
the instrument designation).
- Yellow frame, yellow symbol / red background:
Warning (symbol is displayed alternately with the
instrument designation).
• Information field on tab (only in the tabs of meas. boxes):
Indication of selected folder/location, selected fuel, chosen
application, status of power supply and remaining rech. batt.
capacity (valid for meas. box, symbols like for display of
Control Unit, see above), set dilution factor.
3 Selection field for functions (chosen function appears against a
white background, unavailable functions are identified by grey
characters) or display of measuring values.
23
4 Function display for function keys.
4.1.4. Connections / interfaces
1 USB 2.0
2 Testo Data bus
3 Connecting socket for mains unit 0554 1096
4 Guide groove for locking with meas. box
4.1.5. Menu guidance for control unit

Main menu Menu Description
Measurement records - Display of saved
measurement records
Device settings Date/Time Set date, time, time
format:
Power Options Automatic instrument
shut-down on / off
Display backlight in
battery operation on / off
Display brightness Set display brightness
Printer Select printer, enter print
text
Bluetooth® (option) Bluetooth® on / off
Language Set instrument language
Country version Set country version
Password protection Change password
Data bus Display of bus address,
enter bus rate
Instrument diagnosis Error diagnosis Display of present errors
Device information Display of device
information
24

Search for boxes - Set up connection to
meas. boxes
4.2. Meas. box

4.2.1. Overview
25
1 Condensate trap and condensate container,

2 Locking/unlocking button for Control Unit
3 Measuring gas particle filter
4 Filter fresh air inlet (option: fresh air valve / measurement range
extension overall (5x))
5 Contact bar for connection to Control Unit
6 Guide pins for locking with Control Unit
7 Diluting gas filter
8 Status display
9 Full-view slider for marking/identification
10 Gas outlet 1
11 Fresh air inlet
12 Gas outlet 2
4.2.2. Status display

The status display shows the operating status of the meas. box:
Display Status
green / permanent (meas. box Operating status
switched on)
red / flashing (meas. box switched on) • Rech. batt. operation /
residual rech. batt.
capacity < 20%
• other device error
26
Display Status
green / off / yellow, each flashing Rechargeable battery is
alternately for 1 second charging or trickle charging,
measurement program is
waiting for program start,
instrument is in standby
mode
green, red / alternately flashing Update mode active
green, yellow alternately flashing Instrument is in the switch-
(green is on longer) on phase
yellow, green alternately flashing Instrument is in the switch-
(yellow is on longer) off phase
4.2.3. Connections / interfaces
1 Data bus termination slide switch

2 Sensor for combustion air temperature
3 Flue gas probe
4 Sensor input
5 USB 2.0
6 Trigger input
7 Dilution gas inlet for measurement range extension
8 Mains connection 100...240V AC, 50-60Hz
9 DC-voltage input 11…40V DC (option)
10 Covering cap gas channel access (only for servicing purposes)
Plugged in covering cap: Position ( ) must
not be changed!
27
11 Pressure ports p+ and p-

12 Testo Data bus
4.2.4. Functions / instrument options

Some functions are available as optional extras. The functions your
meas. box is equipped with (condition as delivered) can be read on
the identification plate on the bottom side of the meas. box.
Imprint Description
CO, NO, NO2, SO2, The sensor of the specified type is plugged in
NOlow, COlow, CxHy,
H2S, O2, CO2-(IR)
SG Special main gas pump for long-term
measurement
1/x Measurement range extension (individual

dilution with selectable dilution factors)
DC DC-voltage input (11…40V DC)
Δp-0 Automatic pressure zeroing for flow
measurement
GP Gas preparation, by means of reduced and
constant measuring gas dew point
temperature for higher measuring accuracy
Fresh air valve for overall dilution (x5) to
measure high flue gas values.
4.2.5. Menu guidance meas. box

Applications - Select an application in accordance
with the measuring task to be
performed
Folders - Create and manage folders and
locations
Fuels - Select and configure fuels
Measurement - Display and manage measurement
records records
28

Device Dilution Set the dilution factor
settings
Measurement view Configure the display, set
measurement parameters and units
for selected application and
measurement type
Units Set units for display variables
Date / time Set date, time, time format:
Power Options Set automatic instrument shut-down
and switch off display backlight in
rech. batt. operation
Display brightness Set display brightness
Printer Select printer, enter print text
Bluetooth® Bluetooth® on / off
Language Set instrument language
Country version Set country version (fuels, display
variables, calculation formulas)
Password protection Change password
Analog input Configure analog input
Databus Display of bus address, enter bus rate
Sensor - Make sensor settings, perform
settings calibration / adjustment
Programs - Configure and activate measuring
programs
Instrument Error diagnosis Display of present errors
diagnosis
Gas path check Perform tightness test
Sensor diagnosis Perform sensor diagnosis
Device information Display of device information
29
4.2.6. Modular flue gas probe
1 Removable filter chamber with window and particle filter

2 Probe handle
3 Connecting cable
4 Connector plug for measuring instrument
5 Probe module lock release
6 Probe module
30
5 First steps
5 First steps
5.1. Commissioning
Control Unit
The Control Unit has a permanently installed rechargeable battery.
> Remove the protective film from the display.
> Charge the rech. batt. fully before using the Control Unit.
Meas. box
The meas. box is supplied with a rech. batt. already fitted.
> Charge the rech. batt. fully before using the meas. box.
5.2. Getting to know the product

5.2.1. Mains unit, batteries/rechargeable batteries
In case of longer interruption of the power supply to the
Control Unit (e.g. rech. batt. empty) the settings for date /
time will be lost.
5.2.1.1. Recharging the rech. batt. of the Control Unit

The rech. batt. can only be charged at an ambient temperature of
±0...+35°C. If the rech. batt. had been completely discharged, the
charging time at room temperature will take about 7h (charging with
mains adapter) or approx. 14h (charging via Testo Data bus).
In the case of Testo data bus cables >90 m, the
rechargeable battery for the control unit can no
longer be charged via the Testo data bus cables
when the control unit is switched off. In this case
the external mains unit 0554 1096 is required in
order to charge the battery.
The CU can be used without an external mains unit during
operation, even with Testo data bus cables >90 m.
testo data bus cables must not be used during electrical

storms.
31
5 First steps
Charging via mains unit (Art.-No. 0554 1096)
✓ The Control Unit is switched off.

1. Connect the plug of the mains unit to the mains unit socket on
the Control Unit.
2. Connect the mains plug of the mains unit to a mains socket.
- The charging process starts. The charge condition will be
shown on the display.
- Once the rech. batt. has been charged the instrument will
automatically change to trickle charge.
Charging via meas. box

✓ Control Unit is locked to meas. box or is connected via the
Testo Data bus cable.
✓ The meas. box is supplied via the mains unit.
During operation with low charge power or in switched off state.
5.2.1.2. Charging the rech. batt. of the meas. box

The rech. batt. pack can only be charged at an ambient
temperature of ±0...+35°C. If the rech. batt. has been discharged
completely, the charging time at room temperature is approx. 6h.
✓ The meas. box is switched off.
> Connect mains cable to meas. box and mains socket.
5.2.1.3. Battery care

> Do not fully exhaust rechargeable batteries.
> Sore rech. batts. only in charged condition and at low
temperatures, but not below 0°C.
> For longer breaks you should discharge and recharge the
batteries every 3- months. Trickle charging should not exceed 2
days.
5.2.1.4. Mains operation

In case of danger the instrument must be disconnected from the
electric power supply by simply pulling out the mains cable.
> Always position the instrument so that the power supply plug
can be easily reached.
Control Unit
1. Connect the plug of the mains unit to the mains unit socket on
the Control Unit.
2. Connect the mains plug of the mains unit to a mains socket.
32
5 First steps
- The Control Unit is powered by the mains unit.

- If the Control Unit is switched off the rech. batt. charging
process will start automatically. Switching the Control Unit on
has the effect of stopping battery charging and the Control Unit
being powered via the mains unit.
Meas. box via internal mains unit

> Connect the mains cable to meas. box and mains socket.
- The meas. box is powered via the internal mains unit.
- If the meas. box is switched off the rech. batt. charging process
will start automatically. Battery charging stops when the flue
gas analyser is switched on by the Control Unit.
Meas. box via DC-voltage input DC

✓ Cable with battery terminals and adapter for connection to
meas. box required (0554 1337, accessory).
- If the meas. box is switched off the rech. batt. charging process
will start automatically. Battery charging stops when the flue
gas analyser is switched on by the Control Unit.
5.2.2. Connecting probes / sensors

Sensor detection takes place during the activation
process: Sensors that are required must always be
connected before the flue gas analyser is switched on,
or the flue gas analyser must be switched off and then
on again after a sensor change, so that the correct
sensor data can be read.
> Connect the required probes / sensors to the corresponding
ports.
5.2.3. Occupying the trigger input

The trigger input can be used as a criterion to either start or stop
(ascending or descending flank) measuring programs.
33
5 First steps
> Occupying the trigger input, with external voltage supply

(5...12 V):
> Occupying the trigger input, with supply via instrument voltage
(12 V):
In case of supply via instrument voltage the flue gas

analyser can only be started via the trigger input from
switched off state when the mains plug is plugged in.
34
5 First steps
5.2.4. Connecting system components

5.2.4.1. Connection using contact strip
The Control Unit can be plugged onto the meas. box.

1. Place the guide groove in the bottom side of the Control Unit
over the guide pins of the meas. box.
2. Press the Control Unit against the meas. box until the locking/
unlocking buttons noticeably clicks into place two times.
To protect the display (e.g. during transport) the Control
Unit can also be inserted with the back facing up, however,
in this case there is no connection to the meas. box.
5.2.4.2. Connection using a Data bus cable (accessory part to a bus

system)
testo data bus cables must not be used during electrical
storms.
Before connecting to a bus system, all analyzer units must

first be equipped with the identical country version and
firmware version.
or
35
5 First steps
If testo easyEmission software is connected via a control

unit to measuring boxes, the number of measuring boxes
must not be changed. To add new measuring boxes, end
the testo easyEmission software, connect the new
measuring box and restart the testo easyEmission
software.
or
or
The individual components (e.g. Control Unit with meas. box or

meas. box with meas. box) can be connected to a bus system
using the Testo Data bus cable.
Prior to commissioning a bus system, the bus address,
bus rate, application and measuring location must be
configured separately in each analyzer box and
measurement programs which are running or active must
be deactivated in each individual analyzer box.
For this, before the components are connected to a bus system,
each component must be configured separately either with the
control unit or the notebook/PC.
Calling up the function:
[ ] → Device settings → [OK] → Data bus → [OK].
36
5 First steps
Bus address
The bus address of each component connected to the Testo data
bus must be unambiguous. The bus address of the connected
component can be changed, if necessary.
1. Bus Address → [Edit].
2. Setting a new bus address: [ ], [ ], [◄], [►].
3. Confirm the entry: [OK].
Bus rate
The relevant data rate must be selected depending on the number
of connected components in a system.
• Control unit with one measuring box: 500 kbit/s
• All other systems: 50 kbit/s
> Select bus rate 500 kbit/s or 50 kbit/s: [ ], [ ], → [Edit] →
[ ] or [ESC].
If several meas. boxes are connected with the Control Unit,
only the measurement data from one meas. box can be
displayed at a time, or only one meas. box can be activated
respectively. This is accomplished by selecting the meas.
box, see Search for meas. boxes, page 42.
If several meas. boxes are connected to a notebook/PC,
the meas. boxers can be activated and opened parallel to
each other, e.g. to display measuring channels of different
meas. boxes parallel to one another.
If a notebook/PC or data bus controller (0554 0588) has
several connected and enabled measuring boxes, the
minimum measuring rate changes, depending on the
number of measuring boxes, as follows:
Measuring Minimum
boxes measuring rate
1 to 2 1s
3 to 4 2s
5 to 8 3s
9 to 16 5s
> Connect the Data bus cable to the Data bus interfaces.
Please observe the following points when setting up a connection
via Data bus cable:
• Use only Testo databis cables
37
5 First steps
• Do not route Data bus cables in the vicinity of electric power

cables.
• Ensure sufficient power supply by supplying each meas. box
with mains voltage.
• The cables should ideally be plugged in before the system is
switched on. Connecting during operation (hot plugging) is
possible, however, depending on the combination the system
may need to be switched off and on again.
• The connection cannot be separated under load.
• Data bus subscribers: max. 16 meas. boxes in one Data bus
system.
• Cable length: max. 100 m between Control Unit and meas. box,
max. 800 m between all meas. boxes in the Data bus system.
• The bus system must have a defined electrical termination, see
below.
Electrical termination of the bus system

The Data bus system is linear in structure. The Control Unit or the
Testo Data bus controller with USB connection represents the
beginning of the line.
The end is represented by the last components connected in the
system (meas. box or analog output box). This component must
have a defined electrical termination.
An analog output box is the furthest subscriber.
> Plug the Data bus termination plug into the Data bus socket on
the analog output box.
A meas. box is the furthest subscriber.
> Set the Data bus terminating slide switch on the meas. box (see
Connections / interfaces page 27, point 1) to switch position
right ( ).
5.2.4.3. Connection via Bluetooth® (option)
or
38
5 First steps
or
Via Bluetooth® the Control Unit can be connected to a meas. box or

a PC/Notebook, as long as both components are equipped with this
function, see Bluetooth®, page 55.
®
The Bluetooth connection between measurement box
®
and PC/computer is no longer supported for Windows
XP.
5.2.5. Switching on
Before switching on
> Connect all system components.
> Connect all required probes / sensors.
> Connect all system components to the electric power supply.
When switching on the Control Unit
- should be plugged on the contact strip of the meas. box
or
- connected with a Data bus cable
or
- plugged to the mains cable of the meas. box, so that starting via
Bluetooth® is enabled.
Switching on
> press [ ].
39
5 First steps
- The Welcome Screen is displayed (approx. 5s)

- The Control Unit display screen appears.
- The Control Unit searches for connected meas. boxes and
shows these as independent tabs in the display.
Control Unit and meas. box are not connected:
If the Control Unit has already been switched on, you must
press [ ] once again for a short moment to set up a
connection to the meas. box.
5.2.6. Calling up a function

1. Select function: [▲], [▼].
- The chosen function appears in a frame.
2. Confirm selection: [OK].
- The chosen function is opened.
5.2.7. Entering values

Some functions require values (numbers, units, characters) to be
entered. Depending on the function that is chosen, the values are
entered via either a list field or an input editor.
List field
1. Select the value to be changed (numerical value, unit): [▲],

[▼], [◄], [►] (depending on the selected function).
2. Press [Change].
3. Set value: [▲], [▼], [◄], [►] (depending on the selected
function).
5. Repeat steps 1 and 4 as required.
40
5 First steps
6. Save the entry: [Finished].
Input editor
1. Select the value to be changed (character): [▲], [▼], [◄], [►].

2. Accept value: [OK].
Options:
> Toggle between characters and special characters:
Select Ι← ABC→&$/ →Ι: [▲], [▼] → [ABC→&$/].
> Position the cursor in the text:
Select Ι← ABC→&$/ →Ι: [▲], [▼] → [Ι←] or [→Ι].
> Delete character after the cursor:
Select Ι← ABC→&$/ →Ι: [←] or [→]→[▼] →
[Del].
> Delete character in front of cursor:
Select Ι← ABC→&$/ →Ι: [←] or [→]→[▼] →
[←].
4. Save the entry: Select ← Finished →: [▲], [▼] →
[Finished].
5.2.8. Printing / saving data

Printing and saving is accomplished via the menu Options, which
is accessed via the left function key and is available in many
different menus.
Assignment of the right function key with the function Save or
Print, see Assigning the right hand function key page 49.
41
5 First steps
When an IRDA printer 0554 0549 is used, the control unit

must not be placed on the analyzer box during the printout.
Only readings, which have a display field in the
measurement view assigned, will be saved / printed out.
The measurement data can be printed out parallel to the
saving process, while a measurement program is running.
Measure values of diluted sensors (with enabled

measurement range extension) underlined on the printout.
5.2.9. Search for meas. boxes

(only available via Control Unit tab)
> [ ] → Search for boxes → [OK].
- Meas. boxes connected via Testo Data bus: are displayed
(tabs)
- Meas. boxes connected via Bluetooth®:
• Meas. box found:
Meas. box and Control Unit are connected automatically
• several meas. boxes found:
The available meas. boxes are displayed for selection
An existing Bluetooth® connection is disconnected by
selecting a new meas. box from the selection field.
5.2.10. Confirming an error message

If an error occurs, an error message is shown in the display.
> Confirming an error message: [OK].
Errors which have occurred and have not yet been rectified are
indicated by a warning symbol in the status bar.
Not yet rectified error messages can be displayed in the menu
Error diagnosis, see Sensor diagnosis, page 47.
5.2.11. Switching off

Unsaved readings will be lost when the flue gas analyser is
switched off.
Rinse phase
When switched off, the meas. box checks whether flue gases are
still in the sensors. The sensors are rinsed with fresh air, if this
should be necessary. The duration of the rinse phase depends on
the gas concentration in the sensors.
42
5 First steps
> press [ ].
- The rinse phase starts.
- The flue gas analyser switches off. It is normal for the fan of the
meas. box to run on for a while.
5.3. Folders / Locations

(only available via Meas. Box tab)
All readings can be saved under the currently active location.
Readings not yet saved are lost when the measuring instrument is
switched off.
Folders and locations can be created, edited, copied and activated.
Folders and locations (incl. protocols) can be deleted.
> [ ] → Folders → [OK].
Adapting the display:

> Toggle between overview (display of number of locations per
folder) and detailed view (display of all locations per folder):
[Overview] or [Details].
Activating a location:
> Select the location → [OK].
- The location is activated and the menu Measurement Type is
opened.
Creating a new location:

A location is always created in a folder.
1. Select the folder in which the location is to be created.
2. [Options] → New location→ [OK].
3. Enter values or make settings.
The following inputs/settings are possible:
Parameter Description
Location Enter name
Application Select application
Fuel Select fuel
Profile Enter diameter, length, width, height and area.
For correct measurement of the volume flow you
must set the profile and area. A volumetric flow
rate is calculated from the geometries entered
here together with the measured velocity.
43
5 First steps
Pitot Tube The parameter "Pitot tube factor" influences the
Factor measurement of flow speed, volume flow rate
and mass flow. The Pitot factor depends on the
type of Pitot tube used:
Straight Pitot tubes: Factor = 0.67
Prandt’l Pitor tubes (bent): Factor = 1
Humidity The parameter "Humidity" (combustion air
humidity) influences the calculation of qA (flue
gas loss) and flue gas dew point. The factory
setting is 80.0% humidity. To achieve a higher
accuracy, the values can be adjusted to the
actual ambient conditions.
Pressure The absolute pressure influences the calculation
absolute of flow speed, volume flow, mass flow and flue
gas dew point. The factory setting is 980mbar. To
achieve a higher accuracy, the values can be
adjusted to the actual ambient conditions.
If a CO2-(IR) module is installed, the
absolute pressure value measured there
will automatically be used.
Barometric The input of the barometric pressure and
pressure the height above sea level is only
required when no absolute pressure is
available (no CO2 IR module present).
The barometric pressure influences the
calculation of flow speed, volume flow, mass flow
and flue gas dew point. To achieve a higher
accuracy, the values can be adjusted to the
actual ambient conditions.
This is 1013mbar as an annual average,
regardless of the altitude. Depending on the
current weather, this pressure can fluctuate by
±20mbar around the annual average.
Altitude The height above sea level influences the
calculation of flow speed, volume flow, mass flow
and flue gas dew point. To achieve a higher
accuracy, the value can be adjusted to the actual
ambient conditions.
44
5 First steps
Dewpoint The parameter "Dewpoint" (combustion air
dewpoint) influences the calculation of qA (flue
gas loss) and flue gas dew point. The factory
setting for the dewpoint is 1.5°C. To achieve a
higher accuracy, the values can be adjusted to
the actual ambient conditions.
4. Finalise the entry: [Finished].
Other location options:

> [Options] → Edit location: Make changes to an existing
location.
> [Options] → Copy location: Make a copy of an existing
location in the same folder.
> [Options] → Delete location: Delete an existing location.
Create a new folder:

1. [Options] → New Folder → [OK].
2. Enter values or make settings.
3. Finalise the entry: [Finished].
Other folder options:

• Edit Folder: Make changes to an existing folder.
• Copy Folder: Make a copy of an existing folder.
• Delete Folder: Delete an existing folder, including the locations
created therein.
• Delete All Folders: Delete all existing folders, including the
locations created therein.
5.4. Measurement records

Meas. box
Measurement data are always saved in a measurement record in
the meas. box with which the measurement data were measured.
An overview with all created folders and locations is displayed. The
measurement records saved for the corresponding locations are
displayed. Measurement records can be displayed, printed, deleted
and copied to the Control Unit.
Control Unit
Locations cannot be saved in the Control Unit. Measurement
records saved in the meas. box can be copied to the Control Unit,
45
5 First steps
e.g. to be able to transport these for evaluation by PC software,

while the meas. box remains at the location.
For easy assignment the measurement records are saved under
the serial number of the meas. box. The data (folders, locations,
readings) contained in these records are displayed like in the meas.
box.
> [ ] → Measurement Records → [OK].
> only with Control Unit tab: Choose the serial number of the
meas. box → [OK].
Adapting the display:

> Toggle between overview (display of number of locations per
folder) and detailed view (display of all locations per folder):
[Overview] or [Details].
Display record:
1. Choose the desired record from the detailed view.
2. [Data].
Options
> [Options] → [Delete All Records]: The readings of all
locations will be deleted.
> [Options] → [Copy All Records]: The readings of all locations
will be copied.
Meas. box options

> [Options] → Print Data: Transmit data of the chosen record to
a record printer.
> [Options] → Copy Record: Copy record into the record log of
the Control Unit.
> [Options] → Delete Record: Delete the chosen record.
> [Options] → Show Graphic: Display saved record data as
graphic.
> [Options] → Number of lines: Change the number of
measuring values per display page.
> [Options] → Delete All Records: Delete all saved records for
a location.
> [Options] → Copy All Records: Copy all records of a location
into the record log of the Control Unit.
Control Unit options

> [Options] → Delete All Records: Delete all saved records for
a location.
46
5 First steps
5.5. Instrument diagnosis

Important operating values and instrument data are displayed. A
gas path check can be carried out. The status of the sensors and
any device errors not yet rectified are displayed.
> [ ] → Instrument diagnosis → [OK].
or
> [ i ].
5.5.1. Error diagnosis

> Error diagnosis → [OK].
- Unrectified errors, warnings and notes are displayed.
> View next / previous error: [▲], [▼].
5.5.2. Gas path check

Check the flue gas analyser regularly for leaks, to ensure accurate
measurements.
The leak test requires a plastic cap 0193 0039, comes with the flue
gas probe).
1. Gas path check → [OK]
2. Place the plastic cap on the tip of the flue gas probe so that the
openings are completely covered.
- The pump flow is displayed.
- Volumetric flow rate less than or equal to 0.04l/min: The gas
paths are leak tight (traffic light in display lights green).
- Volumetric flow rate higher than 0.04l/min: The gas paths are
leaking (traffic light in display lights red). Probe and meas. box
must be checked for leaks.
5.5.3. Sensor diagnosis

1. Sensor diagnosis → [OK].
2. Select sensor. [▲], [▼].
- The status of the sensor is indicated by a lamp.
A sensor is able to recover. It is therefore possible that the
sensor status indication changes from yellow to green or
from red to yellow.
47
5 First steps
5.5.4. Instrument information

> Device information → [OK].
- Information is displayed.
The fill level of the condensate trap is only displayed if the
condensate trap is plugged onto the analyzer unit.
48
6 Using the product
6 Using the product

6.1. Performing settings
6.1.1. Assigning the right hand function key
The right function key can have a function from the Options menu
assigned to it. The menu Options is accessed via the left function
key and is available in many different menus. This assignment is
only valid for the currently opened menu / the opened function.
✓ A menu / function is opened in which the Options menu is
displayed on the left function key.
1. Press [Options].
2. Select option: [ ], [ ].
Depending on the menu / function from which the Options menu
was opened, various functions are available.
3. Assign the selected function to the right function key: Press the
[Config. Key].
6.1.2. Instrument settings

6.1.2.1. Dilution
(only available via tab Meas. Box and with the measurement range
extension option)
Option dilution (for single slot with selectable dilution factors

With active dilution the measuring gas for the sensor in slot 6 is
diluted with ambient air (other possibility: nitrogen gas) in a
controlled manner. For this purpose, the diluting gas is drawn
through a separate gas inlet by a pump and a valve operating on
the principle of pulse width modulation. A filter is installed to protect
the gas path against dust.
If the measurement range extension is active this is indicated by a
clearly noticeable clicking of the valve. In addition the symbol 1/x
appears at the right hand top of the display (in the header) and the
selected dilution factor appears at the corresponding parameter
(the complete line of the diluted parameter appears against a blue
background).
The following dilution factors can be manually set:
49
6 Using the product
Factor Ratio of diluting gas: Measuring gas

x1 no dilution
x2 1:1
x5 4:1
x 10 9:1
x 20 19 : 1
x 40 39 : 1
Auto dilution 4:1
If the dilution stage auto-dilution is selected, dilution (5x) is

activated automatically when the set switch-off threshold of the
sensor in slot 6 is reached.
• If the surrounding air contains interfering gases, push
the hose onto the dilution inlet and place in a clean
atmosphere.
• If gas from a gas cylinder is used, observe a max.
pressure of 30hPa
• Diluting also changes the resolution of the reading
display, e.g.:
Undiluted resolution 1ppm, with factor 10 resolution
10ppm.
> [ ] → Device settings → [OK] → Dilution → [OK]
1. Single slot → [Change]
2. Set the dilution factor: [ ], [ ].
Option:
> Without dilution: Press [Without].
Measurement range extension with fixed dilution factor (x5) for

all sensors (fresh air valve option)
The selection of to dilute all (x5) results in the dilution of all
sensors (x5). The measuring channels O2, CO2-(IR), CO2, qA,
Lambda, Eta and all measuring channels for flow measurements
are faded out in case of dilution to dilute all. 1x deactivates the
dilution (extension of measuring range).
It is possible to calibrate / adjust with test gas when dilution is
switched on to eliminate any measuring errors caused by dilution
(see Calibration / adjustment page 60).
50
6 Using the product
> [ ] → Device settings → [OK] → Dilution → [OK]

1. Select to dilute all (x5): [ ] → [Change].
2. Select setting: [On] / [Off].
6.1.2.2. Measurement view

The parameters / units and the display representation (number of
readings displayed per display page) can be set.
The settings are only valid for the currently chosen combination of
application and measurement type, which is indicated by the
symbol (application) and the text (measurement type) in the info
field.
Only those parameters and units that are activated in the

reading display appear in the reading display, in the saved
measurement records and on the record printouts.
Readings not listed in the reading display are not recorded
or stored either. Before carrying out measurements, set up
the reading display so that the required measurement
parameters and units are enabled.
Total overview of selectable parameters and units (available
selection depends on the chosen application / measurement type):
Display Measurement parameter
FT Flue gas temperature
AT Combustion air temperature
HCT Heat carrier temperature
Δp Differential pressure
Δp1 Differential pressure 1 (flue gas + m/s)
Δp2 Differential pressure 2 (flue gas + ΔP)
Draught Flue draught
Pabs Absolute pressure
Pump Pumping capacity
O2 Oxygen
CO2 Carbon dioxide
CO2max maximal carbon dioxide content
Effn Efficiency
51
6 Using the product
Display Measurement parameter

Effg Efficiency under due consideration of the heat
value range
CO Carbon monoxide
uCO Carbon monoxide undiluted
AmbCO Ambient carbon monoxide
NO Nitrogen monoxide
NO2 Nitrogen dioxide
NOx Nitrogen oxide
SO2 Sulphur dioxide
H2S Hydrogen sulphide
HC Hydrocarbon
H2 Hydrogen (this is only an indicator value and is
used to compensate the cross-sensitivity)
λ Air ratio
Smoke numberØ Mean smoke number
Oil deposits Oil deposits yes/no
Ratio Poison index
Vel Flow velocity
Volume flow Volume flow
Dew Pt Flue gas dew point temperature
MCO Mass flow CO
MNOx Mass flow NOx
MSO2 Mass flow SO2
MH2S Mass flow H2S
CO2IR Carbon dioxide IR active
MCO2IR Mass flow CO2-IR
AmCO2 Ambient carbon dioxide
%rH ambient Humidity measuring value external sensor
UI ext external voltage
ltemp Instrument temperature
> [ ] → Device settings → [OK] → Measurement view →
[OK]
52
6 Using the product
Change parameter / unit in a line:

1. Select the line: [▲], [▼] → [Change]
2. Select the parameter: [▲], [▼] → [OK]
3. Select the unit: [▲], [▼] → [OK]
4. Save changes: [OK]
Options:
> [Options] → Blank line: Insert the empty line before the
selected line.
> [Options] → Delete line: Delete the selected line.
> [Options] → Factory setting: Reset the readings display to
factory setting.
6.1.2.3. Units
The units used for parameters in configuration menus can be set.
> [ ] → Device settings → [OK] → Units → [OK]
Adjustable units
Parameter Unit
Altitude m, ft
Length cm, inch, mm
Pressure mbar, psi, inHG, inW, hPa
Area mm², in²
Volume m³, l
Volume flow m³/h, l/min
Time sec, min
Setting the unit

1. Select the line: [▲], [▼] → [Change].
2. Select the unit: [▲], [▼] → [OK].
3. Confirm the entry: [Finished]
53
6 Using the product
6.1.2.4. Date / time

This function is available in both the meas. box and the Control
Unit. Changes are accepted for the Control unit and for the meas.
box.
Date, time mode and time can be set.
> [ ] → Instrument Settings → [OK] → Date/Time → [OK]
Set date/time
1. Select parameter: [◄], [▲], [▼] → [Edit].
2. Set parameter: [▲], [▼] and partly [◄], [►]→ [OK].
3. Save changes: [Save].
6.1.2.5. Power options

Unit. Changes are accepted by the Control Unit and the meas. box.
Automatic instrument shut-down (Auto-Off) and switching off of the
display light in battery operation can be set.
> [ ] → Device settings → [OK] → Power Options → [OK]
Making settings:
1. Select function or parameter: [▲], [▼] → [Change]
2. Set parameter: [▲], [▼] and partly [◄], [►] → [OK].
3. Save changes: [Finished]
6.1.2.6. Display brightness

box.
The intensity of the display illumination can be set.
> [ ] → Instrument Settings → [OK] → Display Brightness →
[OK]
Performing settings
> Set parameter: [◄], [►]→ [OK].
6.1.2.7. Printer
This function is available in both the analyzer unit and the control
unit. Changes are accepted for the control unit and for the analyzer
unit.
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6 Using the product
The headers (lines 1-3) and the footer for the printout can be set.
To be able to transfer data to a record printer via infrared or
Bluetooth interface, the printer used must be enabled.
The following printers can be used with the testo 350:
- infrared high-speed printer (order no. 0554 0549)
- Bluetooth®/IRDA printer (order no. 0554 0620)
> [ ] → Instrument Settings → [OK] → Printer → [OK]
Activating the printer:

The printer 0554 0620 can only be selected after the
Bluetooth®-interface has been activated, see
Bluetooth®, page 55.
1. Select Printer → [OK].
2. Select the printer: [▲], [▼] → [OK].
- The printer is activated and the menu Printer is opened.
Setting the print text:

1. Print text → [OK].
2. Select function: [▲], [▼] → [Edit].
3. Enter values → [Next].
4. Save the entry: [Finished].
6.1.2.8. Bluetooth®
This menu is only available if the instrument is equipped with
Bluetooth® option. The Bluetooth module can be switched on / off.
Unit. Settings only apply for the device activated at the time.
To set up a connection between Control Unit and meas. box, see
Connection via Bluetooth® (option), page 38.
To set up a connection between Control Unit and Notebook/PC:
Follow the operating instructions for the software and Notebook/PC
used.
> [ ] → Device settings → [OK] → Bluetooth® → [OK].
Switching Bluetooth® on / off

1. [Change].
2. Select setting: [ ], [ ] → [OK].
3. Confirm the entry: [Finished].
55
6 Using the product
6.1.2.9. Language
Unit. Changes are accepted for the Control Unit and for the meas.
box.
The menu language can be set. The number of available
languages depends on the activated country version, see Country
version, page 56.
> [ ] → Device settings → [OK] → Language → [OK]
Activate the language:

> Select the language → [OK].
6.1.2.10. Country version

Unit. Changes are accepted for the Control Unit and for the meas.
box.
The country version can be set. The selection of the country
version influences the menu languages that can be activated.
Please make sure that the correct country version has been set.
By changing the country version the bases of calculation and thus
the displayed measurement parameters, fuels, fuel parameters and
calculation formulas may change.
Information concerning assignment table, basis of calculation and
country version see www.testo.com/download-center
If several components with different country versions are
connected, the components will automatically change to
the country version of the Control Unit when the Control
Unit is connected.
> [ ] → Device settings → [OK] → Country Version → [OK]
This action can be password protected. A password is
specified in the menu Password protection, see
Password protection, page 57.
Possibly:
> Enter the password: [Enter] → Enter password → [Next] →
[OK].
Setting the country version:

1. Select the country version: [▲], [▼] → [OK].
2. Confirm confirmation request: Yes → [OK]
56
6 Using the product
- The system is restarted.

If the control unit is connected via Bluetooth to the
measuring box, when the measuring box is restarted, the
control unit should be used to search again for the
measuring box (see Search for meas. boxes, page 42.)
6.1.2.11. Password protection

box.
The password protection is only valid for functions identified by the
following symbol: or .
Password protection can be activated / deactivated, the password
can be changed.
To deactivate the password protection change the password to
0000 (factory setting).
> [ ] → Instrument Settings → [OK] → Password Protection
→ [OK]
Possibly:
> Enter the currently valid password:
[Enter] → Enter password → [Next] → [OK].
Changing the password:

1. [Edit].
2. Enter the new password → [Next].
3. [Edit].
4. Enter the new password again to confirm → [Next].
5. Save changes: [Finished].
6.1.2.12. Data bus

Bus address
See Connection using a Data bus cable (accessory part to a bus
system), page 35.
Bus rate
See Connection using a Data bus cable (accessory part to a bus
system), page 35.
57
6 Using the product
6.1.3. Fuels
The fuel can be selected. Fuel-specific coefficients (such as O2 ref,
CO2 max and SO2 max) can be set.
Besides the already pre-configured fuels, up to 5 more fuels can be
configured in a customized way (e.g. with the testo easyEmission
software). Fuel parameter, see www.testo.com/download-center
(registration required).
In order to maintain the measuring accuracy of the
instrument one must choose or configure the correct fuel.
> [ ] → Fuels → [OK].
Activating fuels:
> Select the fuel → [OK].
- The fuel is activated and the main menu is opened.
Setting coefficients:
1. Select the fuel → [Coeff.].
2. Select the coefficients: [Change].
Possibly:
> Enter the password: [Enter] → [Next] → [OK].
3. Set values → [OK].
4. Save changes: [Finished].
6.1.4. Sensor settings

An NO2 addition and shut-down thresholds to protect the sensors
can be set.
Recommended test gas concentrations and compositions
can be found in the Testo Test Gas Manual (order no.
0980 2313 version D) or in the Download Centre.
> [ ] → Sensor settings → [OK]
6.1.4.1. NO2 addition

The NO2 addition value can be set.
The setting of the NO2 addition value can be password protected,
see Password protection, page 57.
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6 Using the product
> [ ] → Sensor settings → [OK] → NO2 addition →

[Change].
Possibly:
[OK].
Setting the NO2 addition:

> Set parameter → [OK].
6.1.4.2. CxHy-Sensor
The CxHy-Sensor can be activated / deactivated.
The CxHy-Sensor menu under Sensor settings is only
displayed if an CxHy sensor is connected.
This sensor is a Pellistor which always requires a certain amount of
O2 to operate (approx. 2% O2). This sensor would be destroyed at
lower values. The sensor therefore switches off at inadequate O2
values. If it is known from the beginning that values below 2% do
exist, the sensor can also be switched off manually. CxHy-Sensor
On starts the flue gas analyser with a zeroing phase (30s).
For proper functioning the sensor is heated up to approx.
500°C, duration: approx. 10min. This means that the
sensor needs to be zeroed again 10min after the device
has been switched on, in order to prevent drifting (into the
"minus" range).
> [ ] → Sensor settings → [OK] → HC-Sensor
Switching the CxHy sensor on/off

1. [Change].
2. Select setting: [▲], [▼]
3. Confirm the entry: [OK]
6.1.4.3. Sensor protection

Protection limits can be set to protect the sensors against overload.
The sensor protection switch-off is available for the following
sensors: H2S, NO, NO2, CO2-(IR), CxHy, CO, SO2.
The sensor protection is activated if the threshold is exceeded, the
measuring gas is diluted. If the threshold is exceeded again, the
system will be shut down.
To deactivate sensor protection the thresholds must be set to
0ppm.
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6 Using the product

> [ ] → Sensor settings → [OK] → Sensor protection →
[Change].
Setting sensor protection thresholds:

1. Select parameter: [Edit]
2. Set parameter → [OK]
optional
> Reset value to the factory setting: [Default]
6.1.4.4. Calibration / adjustment

CO, SO2, NO2, NO, O2, H2S, CxHy and CO2 (IR) sensors can be
tested (calibrated) and adjusted using test gas.
Calibration/adjustment of the O2 sensor (O2 reference) is basically
carried out in the same way as the calibration/adjustment of toxic
sensors. The O2 nominal value entered is only temporary, i.e. the
nominal value will be overwritten with the ambient oxygen content
(21 Vol.%) the next time the instrument is switched off/on or when
another zeroing process is carried out. The same applies when a
measuring program passes through a zeroing phase. The O2 test
gas must also be applied to the measurement gas inlet (as with the
toxic sensors).
If obviously unrealistic readings are displayed, the sensors
should be checked (calibrated) and, if required, adjusted.
The calibration/adjustment can be carried out by the user or
by a qualified service centre approved by Testo.
To ensure that specific accuracies are retained, Testo
recommends testing every six months and recalibration
when required.
Adjustments made with low gas concentrations can lead to

accuracy deviations in the upper measuring ranges.
The sensor protection (shut-down function) is not
deactivated. The test gas concentration should therefore be
lower than the set thresholds for the sensor protection.
The function of to dilute all (x5) is automatically
deactivated.
If the instrument is fitted with an CxHy sensor, it should be
switched off before test gas is applied.
60
6 Using the product
If a CxHy-Sensor is fitted, switch this off before measuring

test gases with O2 contents <2%. If you forget to do this,
the sensor will switch off automatically during the
measuring process, but will still be strained unnecessarily.
The following boundary conditions must be met when calibrating /
adjusting:
• Use absorption-free hose material.
• Select Testgas as fuel
• Switch on the flue gas analyser at least 20 minutes before
calibration / adjustment (to warm up)
• Use clean air for gas zeroing
• Maximum overpressure of the test gas 30hPa (recommended:
pressureless via bypass)
• Apply the test gas for at least 3 minutes
Recommended test gas concentrations and compositions can be
found in the Test Gas Manual (Order-No. 0981 2313) or in the
Download Centre.
Make sure that the ambient air us free of interfering gases
(e.g. CO, NO, etc.) during zeroing!
> [ ] → Sensor settings → [OK] → Calibration /Adjust →

[OK].
Possibly:
[OK].
- Gas zeroing (30s).
Perform calibration / adjustment of CO-, SO2-, NO2-, NO-, O2-,

H2S-, CxHy-sensors:
WARNING
Dangerous gases
Danger of poisoning!
> Observe safety regulations / accident prevention regulations
when handling test gas.
> Use test gases in well ventilated rooms only.
Application of test gas via service adapter (0554 1205) is

recommended, or apply test gas directly to the probe tip to
avoid possible absorptions in the gas path.
61
6 Using the product
1. Select the parameter: [▲], [▼] → [OK]

2. [Change] → Enter the test gas concentration (nominal value).
3. Apply test gas to the sensor.
4. Start calibration: [Start]
5. Once the actual value is stable, apply the nominal value (i.e.
adjust the sensor to the nominal value) via [Adjust]. The values
are stored in the record.
- or -
Carry out a comparison (calibration) between nominal and
actual value via [Calibr.] without adjusting the sensor, and the
values are stored in the record.
- or -
Cancel (no adjustment/calibration): [esc]
Perform calibration / adjustment of the CO2-(IR) sensor

Check the CO2-(IR)-sensor with the absorption filter to obtain
accurate readings. The displayed CO2-value should be
<0.03%CO2. If the value is higher, perform calibration and gradient
adjustment.
WARNING
Dangerous gases
Danger of poisoning!
> Observe safety regulations / accident prevention regulations
when handling test gas.
> Use test gases in well ventilated rooms only.
Application of test gas via service adapter (0554 1205) is

recommended, or apply test gas directly to the probe tip to
avoid possible absorptions in the gas path.
1. Select the CO2IR-sensor: [▲], [▼] → [OK]
2. Connect Absorptionsfilter or apply Testgas CO2 with 0%.
3. [◄], [►], [Yes] → [OK]
- Stability time (300s)
4. Start meas. val. admis. manually: [Start]
or
wait for stability time: Meas.val. admis. is automatically started.
- Meas. val. admis. ends automatically.
5. [Next]
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6 Using the product
6. Enter the nominal gradient value: [Change] → [▲], [▼], [◄],

[►] → [OK].
7. Start stability time: [Start]
- Stability time (300s)
8. Start meas. val. admis. manually: [Start]
or
wait for stability time: Meas.val. admis. is automatically started.
- Meas. val. admis. ends automatically.
9. Perform adjustment: [Finished]
-or-
Cancel (no adjustment): [esc]
6.1.4.5. ppmh counter

The current ppm/h value can be displayed for the CO, COlow, NO,
NOlow sensors.
The hour meter can be reset for the NO sensor, which
uses a replaceable filter for neutralizing transverse gases.
> [ ] → Sensor settings → [OK] → ppmh counter → [OK].
- The display shows maximum, current and remaining filter
lifetime.
Reset hour meter (NO sensor only)

1. [Reset].
2. Confirm confirmation request: Yes → [OK]
6.1.4.6. Calibration data

Use this function to display the current calibration data (comparison
of nominal value and actual value without sensor adjustment).
> [ ] → Sensor settings → [OK] → Calibration data → [OK].
Options
> [Options] → [Print]: The current calibration data of all sensors
are printed out.
6.1.4.7. Adjustment data

Use this function to display the current adjustment data and the
sensor status of the individual sensors.
The condition of the sensor is checked every time the sensor is
adjusted. The graph view shows the last 25 adjustments.
63
6 Using the product
Call up function:
> [ ] → Sensor settings → [OK] → Adjustment data → [OK]
Options
> [Options] → [Print]: the current adjustment data for all sensors
is printed out.
> [Options] → [Graphic]: the status of the selected sensor is
graphically displayed.
Threshold Explanation
100% Full capacity
70% Reduced sensor sensitivity.
Recommendation: Acquire a replacement
sensor
50% Replace sensor
6.1.4.8. Negative value

The display for negative values can be activated / deactivated.
> [ ] → Sensor settings → [OK] → Negative values
Switching negative values on/off

1. [Change]
2. Select setting: [▲], [▼]
3. Confirm the entry: [OK]
6.1.5. Programs
Five flue gas measuring programs can be set, saved and executed.
The Trigger function (trigger signal as start/stop criterion) is only
available for devices with the trigger input option.
Instrument settings cannot be changed if a program is

active or running.
The program Flue Gas (before + after cat) checks

whether the meas. box is equipped with a fresh air valve. If
not, a measuring program with normal flue gas
measurement will be added, instead of the program Flue
Gas (before + after cat). A program Flue Gas (before +
after cat) without fresh air valve does not show any
sensible measuring results.
64
6 Using the product

>[ ] → Programs → [OK].
Activating / deactivating a program:

> Select the program: [▲], [▼] → [Enable] or [Disable].
- When activating a program: The program is activated and the
measurement type matching the program is opened.
Editing the measuring program:

Adjustable parameters:
Parameter Function
Measurement Edit program name
program
Measurement Select flue gas menu:
type • Flue gas
• Flue gas + m/s
• Flue gas ΔP
• Flue gas (before and after catalyst)
• Solid fuel
Reading per Mean value Yes:
mean value the measurement system saves one reading per
second (measurement rate cannot be changed).
At the end of the gas phase, a mean value is
calculated from the individual values saved thus
far and stored.
Mean value No: when the end of the gas phase
is reached, the values measured at this time are
stored.
65
6 Using the product
Parameter Function
Start Determine the start criterion
•
The measuring program is started at any
time (the function key automatically changes
to the stop function).
• Time
Start of measurement at a pre-programmed
time.
• External signal
Trigger signal to control the start of
measuring programs.
• Multi-point
You can manually save multiple readings in a
report while a measurement program is
running, for example from different
measuring points or from different load
levels. In so doing, it is not possible to
change the gas time, mean value, rinsing
time and measurement rate. The load level
or the firing rate for the individual measuring
points can for instance be pre-selected in the
display under Options.
Stop Determining the stop criterion
•
The measuring program is stopped at any
time (the function key automatically changes
to the start function)
• Time
The recoding of readings stops at a desired
time.
• External signal
Trigger signal to control the stop of
measuring programs.
• Duration
Setting cycles to save readings.
• Memory full
Saving readings ends when the memory is
full.
Gas time Selection of gas time cycle
66
6 Using the product
Parameter Function
Rinse time Enter the rinse time (see Recommendation for
emission measurements over an extended
period of time, page 100).
The measurement program always
begins with a rinse phase (duration: 30
sec).
Measuring phases (gas time) and rinsing
phases (rinsing time) alternate according
to the programmed values.
Meas. rate The meas. rate is the saving cycle for mean
values It is programmed in units of seconds,
minutes, whereby the smallest possible meas.
rate depends on the number and type of
connected probes.
1. Select the program: [ ], [ ] → [OK].

2. Press [Change].
3. Press [Change].
4. Edit program name: [ ], [ ], [◄], [►].
7. Press [Next].
8. Perform steps 4 and 7 for further criteria accordingly.
9. Press [Finished].
6.2. Measuring
6.2.1. Preparing for measurement
If no combustion air temperature (AT) probe is connected,
the temperature measured by the thermocouple of the flue
gas probe, or the external thermocouple connected to the
probe socket during the zeroing phase, is used as the
combustion air temperature.
Note
Neither the flue gas probe nor the external
thermocouple must be inserted into the flue gas
duct during the zeroing phase.
67
6 Using the product
All dependent parameters are calculated using this value.

This method of measuring combustion air temperature is
sufficient for systems dependent on ambient air. However,
ensure that the flue gas probe is near the intake duct of
the burner during the zeroing phase! If a combustion air
temperature probe is connected, the combustion air
temperature is measured continuously via this probe.
Following the zeroing phase, the currently measured
temperature is displayed as the flue gas temperature (FT).
The combustion air temperature (VT) is continuously
measured by the temperature sensor installed in the meas.
box. The fresh air required for the zeroing phase is drawn in
through the exhaust if no fresh air valve (option) is installed
and through the valve inlet if a fresh air valve is installed.
The flue gas probe can thus already be inside the flue gas
channel before or during the zeroing phase.
Exception: when using an analyzer unit with no fresh air
valve and overpressure in the flue gas duct, the flue gas
probe must be removed from the flue gas duct for zeroing.
The testo 350 can be operated as follows:
• lying down
• hanging horizontally down by its handle
• plugged vertically to the wall bracket by the handle
To prevent measuring errors the position of the testo 350
must not be changed during a measurement.
Under ambient temperatures of <10°C the CO2-(IR) sensor
requires a shorter heat-up time to reach full measuring
accuracy. At -5°C this typically is 15min.
Before switching on
> Check whether:
• All system components are properly connected.
• All required probes / sensors are connected.
• The power supply of all system components is guaranteed.
During then zeroing phase

During the zeroing phase the sensors of the flue gas analyser are
zeroed. Zero point and drift of the sensors are checked. The
O2 value is set to 21% O2.
> Make sure that the ambient air is free of interfering gases (e.g.
CO, NO) during the zeroing phase!
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6 Using the product
Before the measurement

> Set the fuel for the furnace system to be measured.
> Assign the required measurement parameters and units to a
display field in the measurement view.
> Activate the location to which the readings are to be assigned.
> Make sure that the gas outlets are free, so that the gas can
escape without obstruction. Otherwise the measurement results
may be corrupted.
Measurements with the CxHy sensor
WARNING
Dangerous mixture of gases
Danger of explosions.
> Perform measurements only in flue gas ducts.
> Only measure gases which do not form a combustible mixture
in the ambient air.
There must always be sufficient oxygen in the flue gas to

prevent the CxHy sensor from being destroyed. With an
O2 content of less than 2% the CxHy sensor switches off
automatically (protective function). Higher concentrations of
silicones, H2S and sulphurous hydrocarbons can also lead
to the destruction of the CxHy sensor.
Zeroing takes place automatically when the CxHy sensor is
activated. To ensure that accurate CxHy readings are obtained,
you should then wait about 10min (with the instrument switched on)
before starting another zeroing process manually.
To prevent the CxHy sensor from drifting during lengthy
measurement operations, zeroing should be carried out from time
to time.
6.2.2. Using the flue gas probe

Removing plastic cap
> Before starting a measurement, remove the plastic cap fitted on
the flue gas probe and set it aside. The plastic cap is required for
the gas path check (see Section 5.5.2).
Checking the thermocouple

> Make sure that the thermocouple of the flue gas probe does not
touch the probe basket. Bend the thermocouple back if
necessary.
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6 Using the product
Aligning the flue gas probe

> Turn the probe to align the thermocouple so that it is freely
exposed to the flue gas flow.
> Align the flue gas probe in the flue gas duct so that the tip is in
the hot spot (area of the highest flue gas temperature).
6.2.3. Applications
You can choose from fixed saved and a user defined application
(application defined on the basis of the measuring object).
The memory contains suitable device settings for the meas. box
and typical fuels and calculations for these applications. These
quickly provides you with optimized device configurations for the
respective measuring task and the device will automatically inform
you about important application specific peculiarities (information in
the display).
burner
• Fuels: Natural gas, Coke oven gas, Town gas, Propane,
Light oil, Diesel, Heavy oil, Briquette, Lignite, Wood Pellets,
Coke, Bois, Wood 30%M, Bark 45%H, Bark 60%H, G20, G25,
G30, Test Gas
• Available measuring programs: Flue Gas, Flue Gas + m/s,
Flue Gas + ΔP, Program for all analyzer boxes
turbine
Light oil, Diesel, G20, G25, G30, Test Gas
Flue Gas + Δp, Flue gas before + after catalyst, Program for
all analyzer boxes
Engine λ >1 and engine λ<1

Light oil, Diesel, Heavy oil, G20, G25, G30, Test Gas
Flue Gas + Δp, Program for all analyzer boxes, Flue Gas
before + after catalyst
• Measurement program Flue gas before + after catalyst: Two
analyzer units are required. For this measurement type, both
analyzer units must have a fresh air valve.
If one of the two meas. boxes is equipped with a measurement
range extension (individual dilution), the test 350 will
automatically recommend this meas. box to be used for Before
cat.
If the meas. box used for measurement Before cat is not
70
6 Using the product
equipped with the option measurement range extension, the

device will recommend to install this option.
If the meas. box used for the measurement Before cat is
equipped with the dilution option and the CO sensor is plugged
into the dilution slot, 5x will automatically be used for dilution. I
a higher dilution factor has already been activated, this setting
will be maintained.
If the meas. box used for the measurement Before cat is
equipped with the dilution option and the CO sensor is not
plugged into the dilution slot, the device will recommend to
replug the sensor accordingly.
User-defined
Light oil, Diesel, Heavy oil, Briquette, Lignite, Wood Pellets,
Coke, Bois, Wood 30%M, Bark 45%H, Bark 60%H, G20, G25,
G30, Test Gas
1. [ ] → Applications → [OK].
Press the function key Options to open configuration
menus.
2. Selecting an application: [ ], [ ] → [OK].

3. Selecting fuel: [ ], [ ] → [OK].
6.2.3.1. Flue Gas, Flue Gas + m/s, Flue Gas + Δp, Program for all
meas. boxes, Flue Gas before + after catalyst
The flue gas menus (Measurement Type) are the central
measuring menus, which – in addition to the readings measured
with this function – contain the readings of all measurements
performed (if selected in the menu Measurement view). All
readings can also be saved in or printed out from these menus.
The flue gas menus can always be selected, irrespective of the
plugged in sensors.
Measuring functions of the flue gas menu:
• The measurement type Flue Gas can be used to perform a flue
gas measurement.
• The measurement type Program for all analyzer boxes can
be used for e.g. a bus system, in which several flue gas
analysers are interconnected. A measuring program can
thereby be defined and transferred to all meas. boxes.
• The measurement type Flue Gas before + after cat enables
synchronous measuring of flue gas concentration before and
after the catalyst. For this flue gas menu two measuring boxes
71
6 Using the product
are required, which are linked via the Test Data bus. The
readings of both meas. boxes are displayed parallel in the
display of the Control Unit to provide a quick overview over the
condition of the catalyst.
• With measurement type Flue Gas + m/s a flue gas
measurement can be performed in parallel to a flow
measurement (+ volume / mass flow calculation) via a Pitot tube
(the connecting cable for the thermocouple of the straight Pitot
tube must thereby not be connected to the sensor socket of the
instrument).
• The measurement type Flue Gas + ΔP can be used to perform
a flue gas measurement with parallel differential pressure
measurement.
After measurements with high concentrations and after
longer measurements the instrument should be rinsed with
fresh air, so that the sensors can be regenerated again.
Flow measurement: Before the measurement make the
location settings (Pitot tube factor and correction factor),
see Folders / Locations, page 43.
Do not measure for longer than 5min, as the drift of the
pressure sensor could have the effect that the readings are
outside the tolerance limits.
✓ Application selected.
> Choose the measurement type: [ ], [ ] → [OK].
Options
> [Options] → Save: The readings are saved in a record.
> [Options] → Print: The readings from a record are printed.
> [Options] → Fuels: Select fuel
> [Options] → Dilution: Select the dilution factor.
> [Options] → Measurement view: (This function is not available
during a measurement): The configure measurement view
menu is opened.
> [Options] → Folders: (This function is not available during a
measurement): - The folder Folders/Locations is opened.
> [Options] → Programs: The programs menu is opened.
> [Options] → Recalibrate: (This function is not available during
a measurement): The gas sensors are zeroed.
72
6 Using the product
> [Options] → Show Graphic: The readings are displayed in

form of a line graph.
> [Options] → Configure Graphic: The measurement
parameters to be represented (max. 4) can be displayed ( ) or
hidden ( ).
- Possibly: Gas zeroing (30s).
> Depressurize the pressure sensor and perform pressure
zeroing.
Performing the measurement:
1. Start measurement: [ ].
Undiluted CO reading
If a separate measurement of CO undiluted has not yet
been carried out, this value is calculated using the readings
of the flue gas probe and is updated continuously.
If CO undiluted has already been measured separately, the
value obtained is adopted.
- The readings are displayed.
3.
2. End the measurement, record readings: [ ].
6.2.3.2. Draught-Measurement
No flue gas probes with preliminary filter may be used for
draught measurements.
✓ A flue gas probe must be connected.

✓ The pressure socket of the instrument must be free
(depressurized, not closed).
Do not measure for longer than 5 min, as the drift of the
pressure sensor could have the effect that the readings are
outside the tolerance limits.
The automatic pressure zeroing (retrofit by Testo

Service) automatically zeroes the pressure sensor at
regular intervals (60s), to prevent the typical drift of the
pressure sensor.
> [Options] → Measurement view: (This function is not available
during a measurement): The configure measurement view
menu is opened.
> [Options] → Folders: The folder Folders is opened.
73
6 Using the product

hidden ( ).
> Measurement type → Draught-Measurement → [OK].
1. Start measurement: [ ]
- Draught zeroing (7s).
- Rinse (approx. 10s).
2. Position the flue gas probe in the hot spot (area of the highest
flue gas temperature). The display showing the maximum
measured flue gas temperature (FT) helps when positioning the
probe.
- The reading is displayed.
3. Quit measurement [ ].
- The reading is maintained.
Options:
hidden ( ).
6.2.3.3. Smoke number/HCT

> Measurement Type → Smoke number/HCT → [OK].
Determine smoke pump no. / smoke nos. / oil derivative with the
smoke pump and enter manually:
The function is only available if the chosen fuel is an oil.
1. Select parameter → [Change].

2. Enter data or values → [Next] or [OK].
Enter the heat carrier temperature (HCT):

> Heat carrier → [Change] → Enter value → [OK].
74
6 Using the product
Options
> [Options] → Reset values: The entered values are deleted.
6.2.3.4. Gas rating

The function Gas rating is only available if the activated fuel is a
gas.
> Measurement Type → Gas rating → [OK].
- The measuring duration is displayed.
3. When the adjusted gas flow is reached: [ ].
- The calculated gas flow and the gas burner capacity (in kW) are
displayed.
Options:
> [Options] → Enter Gas Flow: Set the gas flow value.
> [Options] → Change unit: The unit for the gas flow can be
changed (m3 > l or l > m3).
6.2.3.5. Oil flow rate

The function is only available if the chosen fuel is an oil.
> [ ] → Measurement Options → [OK] → Oil Flow → [OK].

1. Select the parameters Oil Flow (of the oil nozzle) and Oil
pressure (no effect on calculation): [▲], [▼] → [Change].
2. Enter values. [▲], [▼] and partly [◄], [►] → [OK].
- The calculated oil burner capacity (in kW) is displayed.
Options:
> [Options] → Change unit: The unit for the oil flow can be
changed (kg/h > gal/h or gal/h > kg/h).
75
6 Using the product
6.3. Analog outputs

(only available via tab Analog output box)
The analog output box is displayed like the meas. box. The
tab contains the databus number.
The analog output unit 0554 3149 (accessory) is suitable for the
output of up to 6 measuring channels in the form of analog signals
(4 to 20mA). The analog output unit is connected to the instrument
via data bus, and the configuration can be carried out via the
control unit.
Power supply
Power is supplied to the analog output box via the measuring box.
The LED of the analogue output unit lights green when the power
supply is correct.
Each individual output channel is thereby assigned to a measuring
channel, the range of the respective measurement channel is
entered and then corresponds to the 4 t 20 mA output of the output
box connected to this channel. If the measurement range is
76
6 Using the product
exceeded 21-22 mA is still output, depending on load. If the

measurement range is fallen short of, the output will be up to 3.5
mA.
The current value is set to 3.5 mA as start value for a non-adjusted
analog output box and for cases of faults.
Connections
The channels are electrically isolated towards the Testo databus.
However, the individual channels are not electrically isolated
among each other.
When connecting you must make sure that there are no undesired
ground loops!
In both channels the positive output is connected to the ground

connection of the recorder. The interfaces work correctly.
> [ ] → Analog outputs → [OK].
Configuration of analog outputs
1. Press [Edit].
2. Assign channel to box: [ ], [ ] → [OK].
3. Press [►].
4. Press [Edit].
5. Select parameter: [ ], [ ] → [OK].
6. Press [Edit].
7. Set min. measurement limit: [ ], [ ], [◄], [►]→ [OK].
8. Set max. measurement limit: [ ], [ ], [◄], [►]→ [OK].
9. Select next channel: [ ].
> Repeat steps 1 to 9.
10. Confirm the entry: [Finished].
77
7 Maintaining the product

7.1. Changing the rechargeable battery
Control Unit
The rech. batt. pack can only be changed by the Testo
service.
Meas. box
✓ The meas. box must not be connected to a mains socket.
✓ The meas. box must be switched off.
1. Open the cover of the service compartment (locking clip) on the

back of the meas. box.
2. Take the rech. batt. pack out of the battery compartment and
loosen the plug connection from the slot.
Use only Testo rech. batt. pack 0515 5039. When inserting
the rech. batt. pack, make sure that the leads do not get
kinked or squeezed.
3. Connect the connector of the new rech. batt. pack to the slot
and lay the rech. batt. pack into the battery compartment.
4. Close the service compartment cover.
7.2. Cleaning the flue gas analyser

> In case of contamination clean the housings of Control Unit and
meas. box with a damp cloth. Do not use any aggressive
cleaning agents or solvents! Mild household cleaning agents
and soap suds may be used.
> Clean ventilation slots, gas outlets, fresh air inlets, pressure
connections and dilution air inlet with a vacuum cleaner. Do not
blow out with compressed air.
78
7.3. Changing / retrofitting sensors

A slot bridge (0192 1552) must be inserted in slots which
are not equipped with a sensor. Used sensors must be
disposed of as hazardous waste!
The CO2-(IR) sensor can only be changed / retrofitted by
the Testo Service.
CO H2-compensated sensors within the scope of the first
German Federal Immission Control Ordinance (BImSchV)
must only be changed / retrofitted by a Testo service
centre.
When retrofitting a sensor, the associated measurement

parameter and unit must be enabled, see Section 6.1.4
Sensor settings.
When changing the sensor, the current switch-off

threshold values are only preserved if the analyzer unit is
not disconnected from the rechargeable battery. If the
switch-off thresholds need to be reset to the factory setting
when changing the sensor, the analyzer unit must be
disconnected from the mains and from the rechargeable
battery.
✓ The latest instrument version must be installed on the

measuring instrument (see Section 8.3 Updating the instrument
software).
✓ The analyzer unit must be switched off and disconnected from
the mains.
1. Place the meas. box on its front.
2. Open the cover of the sensor compartment (locking clip) and
take it off.
3. Loosen the bow from the sensor.
79
4. Take the sensor out of the bracket.

5. Pull the hose connections off the connecting nipples of the
defective sensor / the bridge.
6. Remove the defective sensor /bridge from the slot.
> NO- / NOlow sensors: Remove the auxiliary circuit board.
Remove the additional circuit boards of the new sensors

just before the installation. Do not allow sensors to lay
around without additional circuit board for longer than
15min.
Sensors must be connected to the dedicated and correspondingly
marked slots:
80
Slot Sensors
1 NO2, H2S, CO, COlow, NO, NOlow, SO2
2 NO2, H2S, CO, COllow, NO, NOlow, SO2
3 CO2-(IR), NO2, H2S, CO, COlow, NO,
NOlow, SO2
4 O2
5 CO, COlow, NO, NOlow, SO2, CxHy
6 CO, COlow, NO, NOlow, SO2, CxHy
7. Install new sensor / new bridge in the slot.

8. Plug the hose connectors on the sensor / bridge.
9. Insert the bow into the bracket.

10. Attach the sensor compartment cover and close it (the clip must
click into place).
81
11. Switching on the analyzer box.

After replacing an O2 sensor, allow a 15-minute
acclimatization time before using the instrument
(establishing the supply voltage and initial stability time for
new sensors).
7.4. Replacing the filter for NO sensors

✓ The measuring instrument must be switched off and isolated
from the mains supply.
1. Place the measuring instrument on its front.
take it off.
3. Loosen the bow from the sensor and take it out of the bracket,
see Changing / retrofitting sensors, page 79.
4. Pull the hose connectors off the sensor.
5. Remove the sensor from the slot.
6. Remove the used filter from the sensor.
7. Plug the new filter on the sensor.

Avoid touching the sensor. Follow the marking on filter and
sensor.
8. Insert the sensor in the slot.
9. Press the hose connectors on the sensor.
10. Insert the bow into the bracket, see Changing / retrofitting
sensors, page 79.
11. Attach the service cover and close it (the clip must click into
place).
12. Reset the ppm-hour meter, see ppmh counter, page 63.
7.5. Recalibrating sensors

See Calibration / adjustment, page 60..
82
7.6. Cleaning the modular flue gas probe

✓ Disconnect the flue gas probe from the measuring instrument
prior to cleaning.
1. Release the probe catch by pressing the key on the probe
handle and remove the probe module.
2. Blow compressed air through the flue gas ducts in probe

module and probe handle (see illustration). Do not use a brush!
3. Fit a new probe module on the probe handle and engage it in
place.
7.7. Replacing probe pre-filter

On probe modules with pre-filter the pre-filter can be replaced.
Due to heavy dust loads, the probe preliminary filter should
be checked regularly for contamination. Clean or replace
the preliminary filter if the flow rate is too low (error
message at a flow rate of < 0.6l).
> Unscrew the pre-filter from the probe shaft and screw on a new
filter.
7.8. Changing the thermocouple

1. Release the probe catch by pressing the key on the probe
handle and remove the probe module.
2. Remove the thermocouple plug-in head from the socket using a

screwdriver and pull the thermocouple out of the probe shaft.
3. Keep inserting the new thermocouple into the probe shaft until
the connection head clicks into place.
83
4. Fit a new probe module on the handle and engage in place.
7.9. Condensate trap / condensate container

With the gas preparation option fitted, the condensate is separated
from the measuring gas and is led into a condensate container that
is isolated from the gas path. In the case of longer measurements
with moist flue gas, the condensate can be led off using a tube
without any external air being carried along.
The filling level of the condensate trap can be read from the
markings.
Emptying the condensate trap / condensate container

The condensate consists of a weak mix of acids. Avoid skin
contact. Make sure that the condensate does not run over
the housing.
CAUTION
Condensate entering the gas path.
Damage to sensors and flue gas pump!
> Do not empty the condensate trap / condensate container while
the flue gas pump is in operation.
1. Unlock the condensate trap / condensate container by the

orange handle on the underside.
84
2. Unlock the condensate trap / condensate container and pull it

vertically off the meas. box.
3. Open the drain plug (1) and let the condensate run out into a
sink.
4. Wipe off any drops still on the condensate outlet with a cloth
and close the condensate outlet.
5. Plug the condensate trap / condensate container on the meas.
box.
7.10. Checking / replacing the dirt filter

Checking the dirt filter:
> Check the dirt filter of the meas. box periodically for
contamination: Check visually by looking through the window of
the filter chambers. In case of visible contamination: Change
the dirt filter.
Replacing the dirt filter:

The filter chamber may contain condensate.
85
1. Open the filter chamber: Turn the filter cover anti-clockwise and
take it off.
2. Remove the dirt filter and replace it with a new one 0554 3381).
3. Attach the filter cover and lock by turning it clockwise. The rib
on the filter cover must be parallel to the handle.
7.11. Cleaning / replacing the pump

✓ The meas. box must be switched off and isolated from the
mains supply.
1. Empty the condensate container.
86
3. Open the cover of the service compartment (locking clip) on the

back of the meas. box.
1 Condensate pump
2 Main gas pump
3 Rinsing / feed pump for diluting gas
7.11.1. Cleaning the main gas pump

1. Pull the gas pump upwards out of the gas measuring block.
2. Pull the inlet and outlet hoses off the sockets on the pump head
3. Loosen the plug connectors and remove the main gas pump.
4. Loosen the 4 fastening screws (Torx spanner T 9) on the pump

head of the main gas pump.
5. Pull off the pump head.
6. Remove the two circlips from the depressions of the pump head
(front and rear).
7. Remove and clan the pump diaphragm (e.g. white spirit).
87
> If necessary, blow the inlet and outlet sockets out with
compressed air.
8. Reattach the pump diaphragms with the circlips.
9. Place the pump head on the main gas pump and fasten with the
screws (Torx spanner T 9).
10. Push the inlet and outlet hoses over the sockets on the pump
head.
11. Connect the plug connectors and insert the main gas pump into
the gas measurement block.
7.11.2. Changing the main gas pump

When the main gas pump is changed by the user, the
operating hour meter is not reset. The difference between
the current operating hour reading and the operating hours
from the last pump change serve as an indicator for the
next pump change.
1. Pull the gas pump upwards out of the gas measuring block.
2. Pull the inlet and outlet hoses off the sockets on the pump head
3. Loosen the plug connector and remove the main gas pump.
4. Push the inlet and outlet hoses over the sockets on the pump
head of the new main gas pump.
5. Connect the plug connectors and insert the main gas pump into
the gas measurement block.
7.11.3. Changing the condensate pump

The condensate pump is only available in instruments with
the gas preparation (GP) option.
1. Unlock an remove the cover.
88
2. Unlock the two lateral clip locks of the condensate pump and
pull off the pump head.
3. Pull the inlet and outlet hoses off the sockets on the meas. box.
4. Plug the inlet hose (length 25mm) and outlet hose (length
31mm) of the new pump onto the connecting sockets of the
meas. box.
5. Push the pump onto the motor shaft until the clip locks engage.
Make sure that the tubes are not pinched or constrained.
6. Attach cover.
7.11.4. Replacing the motor of the condensate pump

The condensate pump is only available in instruments with
the gas preparation (GP) option.
1. Unlock and remove the cover.
89
2. Unlock the two lateral clip locks of the condensate pump and
pull off the pump head.
3. Pull the inlet and outlet hoses off the sockets on the meas. box.
4. Loosen the motor on the condensate pump (short anti-

clockwise turn).
5. Take the motor of the condensate pump out of the bracket.

6. Loosen the plug connector, remove the motor.
7. Push on the plug connector of the new motor.
90
8. Place the motor of the condensate pump into the bracket.

9. Fasten the motor on the condensate pump (short clockwise
turn).
10. Plug the inlet hose (length 25mm) and outlet hose (length
31mm) of the pump onto the connecting sockets of the meas.
box.
11. Push the pump onto the motor shaft until the clip locks engage.
Make sure that the hoses are not pinched or constrained.
12. Attach cover.
7.12. Replacing the filtration non-woven in the gas

cooler
The filtration non-woven is included in the filter set 0554
3381
✓ The meas. box must be switched off and isolated from the
mains supply.
1. Unlock the condensate trap and pull it vertically off the
measuring box.
2. Pull off the hose.

3. Open the cover of the filtration non-woven in anti-clockwise
direction.
91
4. Replace the exhausted filter with a new filtration non-woven.

5. Close the cover.
6. Plug on the hose.
7. Plug the condensate container on the measuring box.
7.13. Recommended maintenance cycles

Component Service life Remedy
Main gas pump 2500h Renew the pump
Special main gas 10000h Renew the pump
pump for long-term
measurement
Rinsing/delivery pump 2500h Renew the pump
Condensate pump 2500h Renew pump head
with hose
(gas cooler option) 5000h Renew the pump
Fleece in gas cooler 1200h Clean housing,
(gas cooler option) renew fleece
92
8 Tips and assistance

8.1. Questions and answers
Question Possible causes / solution
Rechargeable battery low > Switch to mains operation.
Meas. box switches Batteries / rechargeable batteries
automatically off or meas. empty.
box cannot be switch on > Charge rechargeable batteries or
switch to mains operation.
NO value drifts Auxiliary voltage for NO sensor was
interrupted, e.g. by a sensor change.
> Wait until sensor has regenerated.
Stable NO measurement only
possible after approx. 2h.
Double module A sensor of the same type has already
been plugged in.
Dilution Gas flow rate in dilution path too high /
too low
> Please contact your local dealer or
the Testo Customer Service.
O2 sensor exhausted > Replace the O2 sensor
... Signal too high Signal of indicated sensor is too high.
> Wait until regenerated (additional
zeroing starts automatically).
> Ensure fresh air supply
... Signal not stable Signal of indicated sensor is drifts
excessively (defect).
> Change sensor.
> Wait until regenerated (additional
zeroing starts automatically).
> Ensure fresh air supply
... Switch-off Reading of indicated sensor is higher
than the set switch-off threshold.
Instrument temperature Instrument temperature is beyond the
operating temperature.
Pump volumetric flow rate Too low gas flow (filter clogged) or too
high gas flow (overpressure).
> Check gas path / filter.
93
Question Possible causes / solution

Gas cooling system Gas cooler not working (faulty).
> Please contact your local dealer or
the Testo Customer Service.
Sensor temperature too O2 sensor temperature beyond the
high specification.
Condensate in gas cooler Filter fleece is not absorbing
was not pumped off. condensate
> Replace filter fleece, see
Replacing the filtration non-woven in
the gas cooler, page 91.
Condensate pump is not working
> Check hose connections.
> Replace condensate pump, see
Changing the condensate pump, page
88.
Low pump power Inlet and outlet hoses mixed up by
mistake.
> Push the inlet and outlet hoses
correctly over the sockets on the
pump head.
Slow to establish a Control unit is plugged into measuring

connection or slow data box or is connected via data bus cable.
transfer between > To achieve a high data speed, we
PC/notebook and testo 350 recommend setting up a Bluetooth
via Bluetooth connection directly via the
measuring box.
If we could not answer your question, please contact your dealer or

Testo Customer Service. Contact data see back of this document
or website www.testo.com/service-contact.
8.2. Accessories and spare parts

Printer
Description Article no.
test Infrared high-speed printer 0554 0549
testo Bluetooth®printer including rechargeable 0554 0620
battery and mains unit
Spare thermal paper for printer, permanent ink 0554 0568
94
Filter
Particle filter for probe handle 0554 3385
20 pcs. dirt filters for measuring box 0554 3381
Replacement sintered filter for probe 0554 3372
Spare filter for NO-sensor 0554 4150
Flue gas probes, probe shafts and thermocouples

Flue gas probe, 335mm incl. probe stop, 0600 9766
thermocouple NiCr-Ni (TI), Tmax 500 °C, 2.2m tube
thermocouple NiCr-Ni (TI), Tmax 500 °C, 2.2m tube
thermocouple NiCr-Ni (TI), Tmax 1000°C, 2.2m tube
thermocouple NiCr-Ni (TI), Tmax 1000°C, 2.2m tube
Flue gas probe, 335mm with pre-filter, incl. probe 0600 8766
stop, thermocouple NiCr-Ni (TI), Tmax 1000°C,
2.2m tube
Flue gas probe, 700mm with pre-filter, incl. probe 0600 8767
stop, thermocouple NiCr-Ni (TI), Tmax 1000°C,
2.2m tube
Engine probe with pre-filter, 335mm 0600 7555
Engine probe without pre-filter, 335mm 0600 7556
Tube extension 2.8m 0554 1202
Probe shaft with pre-filter, 335mm, Tmax 1000°C on request
Probe shaft with pre-filter, 700mm, Tmax 1000°C on request
Probe shaft, 700mm, Tmax 500°C TI on request
Probe shaft, 335mm, Tmax 1000°C TI 0554 8764
Probe shaft, 700mm, Tmax 500°C TI 0554 8765
Thermocouple for engine probe, Tmax. +1000 °C 0600 8898
and additional heat shield
Spare probe shaft, 335 mm, with pre-filter for flue 0554 7455
gas probe for engine probe, Tmax 1000 °C
95
Pitot tubes
Pitot tube 350mm 0635 2145
Pitot tube 1000mm 0635 2345
Pitot tube 750mm, including temperature 0635 2042
measurement and heat protection plate
Connection hose, silicone, length 5 m, maximum 0554 0440
load capacity 700 hPa (mbar)
Sensors (spare)
O2 0393 0000
CO, H2-comp. filter cannot be changed 0393 0104
NO, filter not replaceable 0393 0150
NO2 0393 0200
SO2 0393 0250
SO2low 0393 0251
NOlow 0393 0152
COlow-H2-comp. 0393 0102
CO2-(IR) Testo-Sevice
H2S 0393 0350
CxHy 0393 0300
Retrofits
CO, H2-comp. sensor 0554 2104
NO sensor 0554 2150
NO2 sensor 0554 2200
SO2 sensor 0554 2250
NOlow sensor 0554 2152
COlow-H2-comp. sensor 0554 2102
CO2-(IR) sensor Testo-Sevice
H2S sensor 0554 2350
CxHy-sensor 0554 2300
96
Bluetooth® module for Control Unit and meas. box Testo-Sevice

Gas cooler / gas preparation Testo-Sevice
Fresh air valve Testo-Sevice
Measurement range extension for individual slot Testo-Sevice
DC voltage input Testo-Sevice
Automatic pressure zeroing Testo-Sevice
Spare parts
Tube cartridge (condensate pump) 0440 0013
Motor for condensate pump 0238 0001
Rinsing / feed pump for diluting gas 0239 0014
Main pump (standard) 0239 0031
Special main gas pump for long-term measurement 0239 0032
Rech. batt. pack for meas. box 0515 5039
Rech. batt. pack for Control Unit Testo-Sevice
Other accessories
Service adapter 0440 1205
Mains unit for Control Unit 0554 1096
easy Emission (PC configuration software) 0554 3334
Transport case 0516 3510
Analog output box set 0554 3149
Cable with battery terminals and adapter for 0554 1337
connection to meas. box
USB cable to connect the PC to the flue gas 0449 0073
analyser
Data bus line 2m 0449 0075
Data bus line 5m 0449 0076
Other cable lengths up to 800 m on request
ISO calibration certificate for flue gas 0520 0003
97
For a complete list of all accessories and spare parts, please refer
to the product catalogues and brochures or look up our website
www.testo.com
8.3. Updating the instrument software

Under www.testo.com/download-center you can download the
current instrument software (Firmware) for testo 350 (registration
required).
Control Unit and meas. box must be separated for updating
the instrument software.
Before the firmware update is started, the control unit's

rechargeable battery must be fully charged. If the battery is
not fully charged, this will affect the firmware update. The
flue gas analyser must then be sent in to Testo Service.
Once the instrument software has been updated, the
descriptions in the operating instructions will no longer
match the instrument functions. For the latest version of
the operating instructions, visit www.testo.com\download-
center.
Control unit
> Unplug the mains unit and switch off the Control Unit.
1. Hold [▲] depressed.
2. Plug in the mains unit, keep [▲] depressed.
- The display shows Firmware update along the bottom edge.
3. Release [▲] .
4. Plug the connecting cable (Art.-No. 0449 0073) into the USB-
port on the Control Unit, then connect it to the PC.
- Your PC recognises the Control Unit as a removable medium.
5. Copy the new file (appcurel.bin) to the detected removable
medium.
- In the display the status bar progresses from left to right. This
process may take a few minutes.
6. Disconnect the connecting cable from the device.
- After updating of the instrument software (Firmware) has been
completed the Control Unit will automatically reboot and is
ready for use.
Meas. box
> Disconnect mains plug
98

take it off.
3. Hold the button at slot 3 carefully depressed with a pointed tool.

4. Plug in the mains plug, keep the button depressed.
- The status display flashes alternately green and red.
5. Release the button.
6. Plug the connecting cable (Art.-No. 0449 0073) into the USB-
port on the meas. box, then connect it to the PC.
- Your PC recognises the meas. box as a removable medium.
7. Copy the new file (appboxdbg.bin) to the detected removable
medium.
- The status display flashes alternately green and red. This
process may take a few minutes.
8. Remove the connecting cable from the meas. box 350.
- After updating of the instrument software (Firmware) has been
completed the meas. box will automatically reboot and is ready
for use.
99
9 Appendix
9 Appendix
Recommendation for emission measurements over an
extended period of time
The following table shows recommendations for rinse times for
measurements with high concentrations and recommendations for
calibration cycles for emission measurements over an extended
period (via a measuring program):
> Rinse the instrument: Expose the probe to fresh air and start
flue gas measurement.
Measure Concentrat Recomm Recommen Recommen Filter service life
ment ion [ppm] ended ded rinse ded
paramet measure time [min] calibration
er ment cycle in
period months
[min]
COH2 50 90 5 3 approx.
100 60 5 3 300.000ppmh
200 30 10 3
500 15 10 3
1000 10 10 3
2000 10 15 3
4000 5 30 1
8000 5 45 1
10000 5 60 1
COH2low 10 90 5 3 approx. 80.000ppmh
20 60 5 3
50 30 10 3
100 15 10 3
200 10 15 3
500 10 20 3
NO 50 90 5 3 approx.
100 60 5 3 120.000ppmh
200 30 5 3 (filter exchangeable)
500 20 10 3
1000 10 10 3
2000 10 20 1
3000 5 30 1
4000 5 30 1
100
9 Appendix
Measure Concentrat Recomm Recommen Recommen Filter service life

ment ion [ppm] ended ded rinse ded
paramet measure time [min] calibration
er ment cycle in
period months
[min]
NOlow 10 90 5 3 approx. 40.000ppmh
20 60 5 3
50 30 5 3
100 20 10 3
200 10 10 3
300 10 20 3
NO2 10 90 5 3 -
20 60 5 3
50 30 5 3
100 20 10 3
200 10 10 3
500 10 20 1
SO2 50 90 5 3 approx.
100 60 5 3 200.000ppmh
200 30 10 3
500 15 10 3
1000 10 10 3
2000 10 20 1
5000 5 40 1
H2S 10 40 5 2 -
20 30 5 2
50 20 10 2
100 10 10 2
200 5 10 2
300 5 20 2
CxHy no rinsing cycles required, as long approx. 70.000ppmh
Pellistor as the flue gas contains a sufficient
2
amount of O2
(O2 shut-down...)
CO2-(IR) no rinse cycles required 1 -
If the testo 350 is not used for measurements over an

extended period, but rather, for example, for random
measurements during start-up, servicing and adjustment of
industrial combustion systems, process systems, power
plants, gas turbines or stationary industrial motors, an
annual check of the testo 350 by Testo Service is
recommended.
101
9 Appendix
Cross-sensitivities
This table is valid for new sensors with possibly unused filters, and
for cross-gas concentrations in the ppm-range (down to less than
1000ppm).
The value "0" means: <1% cross-sensitivity.
Cross-gas
Target gas
CO NO SO2 NO2 H2S
O2 0 0 013 0 0
CO(H2) --- 0 10 010 010 0
CO(H2)low --- 010 010 010 0
NO 0 --- 010(w) 11 6%12 0
NO low 0 --- 010 <5% 12 0
NO2 0 0 <-2% --- -20%12
SO2 <5%12 0 --- -110%12 010
SO2 low <5%12 0 --- -110%12 010
CxHy 35%10 010 010 010 0
H2S <2%12 <15%12 <20%12 -20%12 ---
Target gas Cross-gas

H2 Cl2 HCI HCN CO2
O2 0 0 0 13 0 see 14
CO(H2) 0 15 0 0 0 0
CO(H2)low 015 0 0 0 0
10
With non-saturated filter.
11
w = changeable filter
12
Is compensated, if the cross-gas in the instrument is also measured
(i.e. if the instrument is equipped with the corresponding sensors).
13
No influence up to a few 1000ppm; for cross-concentrations in the
%-range 0.3% O2 per 1% SO2 / HCl.
14
0.3% O2 per 1% CO2; is compensated
15
after H2-compensation
102
9 Appendix
Target gas Cross-gas

H2 Cl2 HCI HCN CO2
NO 0 0 0 0 0
NO low 0 0 0 0 0
NO2 0 100% 0 0 0
SO2 <3% -80% 010 30% 0
SO2 low <3% -80% 010 30% 0
CxHy 130% 16 no data no data no data 0
H2S 0 <10% 0 0 0
16
Is compensated with indication H2 from the CO(H2) sensor
103
Testo SE & Co. KGaA
Celsiusstraße 2
79822 Titisee-Neustadt
Germany
Telefon: +49 7653 681-0
E-Mail: [email protected]
Internet: www.testo.com
0970 3511 en 08 – 07.2023

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testo 350 · Flue gas analyzer

4 Product description ................................................................ 21

4.2. Meas. box ............................................................................ 25

5 First steps .............................................................................. 31

5.2.1. Mains unit, batteries/rechargeable batteries ............................................................ 31

5.3. Folders / Locations .............................................................. 43

6 Using the product .................................................................. 49

6.1.4.2. CxHy-Sensor ............................................................................................... 59

6.2. Measuring ........................................................................... 67

6.3. Analog outputs .................................................................... 76

7.12. Replacing the filtration non-woven in the gas cooler ......... 91

8 Tips and assistance ................................................................ 93

2 Safety and the environment

WARNING Indicates potential serious injuries

CAUTION indicates potential minor injuries

Symbols and writing standards

1. ... Action: more steps, the sequence must be followed.

Menu Elements of the instrument, the instrument displays

2.2. Ensure safety

Safety related symbols on the instrument

> When carrying out any measurement, please observe the

For products with Bluetooth® (optional)

2.3. Product-specific safety instructions

2.4. Protecting the environment

3.2. Technical data

3.2.2. Bluetooth® module (option)

Canada contains IC 5123A-WT11U

Analyse box: R-R-TTT-testo350KB Control

see KCC Warning

contains FCC ID: QOQWT11U

Radio module Feature Values

Bluetooth type Bluegiga WTT11u

For your own safety

FCC warning statement

해당 무선 설비는 운용 중 전파혼신 가능성이 있음。

3.2.3. Declaration of Conformity

3.2.4. Measurement ranges and resolution

Measurement Measurement Resolution

3.2.5. Accuracy and response time

Measurement Accuracy Response

3.2.6. Measurement range extension for individual slot

Dilution stages: x2, x5,x10, x20, x40

3.2.7. Fresh air valve (option)

3.2.8. Other instrument data

1 Status bar (dark grey background):

2 Tabs and tab info field:

4 Function display for function keys.

4.1.4. Connections / interfaces

4.1.5. Menu guidance for control unit

Main menu Menu Description

4.2. Meas. box

1 Condensate trap and condensate container,

4.2.2. Status display

4.2.3. Connections / interfaces

1 Data bus termination slide switch

11 Pressure ports p+ and p-

4.2.4. Functions / instrument options

1/x Measurement range extension (individual

4.2.5. Menu guidance meas. box

Main menu Menu Description