DKG-705 AMF, PARALLEL TO MAINS AND DUAL

GENSET SYNCHRONIZATION UNIT

WITH J1939 INTERFACE

STANDARD FEATURES
Automatic mains failure Weekly operation schedule programs
J1939 engine monitoring and control port Field adjustable parameters
Various engine brands and models available RS-232 serial port
Engine control Upgrade software downloadable from serial port
Generator protection Free MS-Windows Remote monitoring SW:
Built in alarms and warnings -local, LAN, IP and modem connection
True RMS measurements -monitoring, download of parameters
Complete genset power measurements -download of software updates
Complete mains power measurements -modem networking
Synchroscope GSM SMS message sending on fault
Governor and AVR control interfaces GSM and PSTN modem calls on fault
No break transfer & no break load test MODBUS communications
Soft transfer with ramp control LCD display 4 lines by 20 characters
Single genset power export to mains Dual language support
Single genset peak lopping (peak shaving) Output expansion capability
Dual genset synchronization & load sharing Configurable analogue inputs: 4
Dual genset soft transfer to / from mains Configurable digital inputs: 8
KW/KVAr load control Configurable relay outputs: 7
G-59 mains protections Survives cranking dropouts
Battery backed-up real time clock Sealed front panel (IP65)
Daily, weekly, monthly exerciser Plug-in connection system for easy replacement
Remote start operation capability
Gas engine support
Mains simulation input OPTIONAL FEATURES
Engine Idle speed control Internal modem (9600bps)
Load shedding External DC voltage measurement
Periodic maintenance request indicator External DC voltage based genset operation
Event logging with time stamp Internal buzzer
Statistical counters
 MEASUREMENTS
DESCRIPTION Generator Volts: U-N, V-N, W-N, U-V, V-W, W-U
The DKG-705 is a comprehensive AMF unit for single Generator Amps: U, V, W
or dual generating set operating in standby or parallel Generator KW: U, V, W, total
with mains modes. Generator KVA: U, V, W, total
Generator KVAr: U, V, W, total
In AUTOMATIC position, DKG-705 monitors mains
Generator pf: U, V, W, average
phase voltages and controls the automatic starting,
Generator Frequency,
stopping and load transfer of the generating set in case
Mains Volts: R-N, S-N, T-N, R-S, S-T, T-R
of a mains failure and once the generator is running, it
Mains Amps: R, S, T
monitors internal protections and external fault inputs. If
Mains KW: R, S, T, total
a fault condition occurs, the unit shuts down the engine
Mains KVA: R, S, T, total
automatically, indicates the failure source on the LCD
Mains KVAr: R, S, T, total
display and turns on the red ALARM led.
Mains pf: R, S, T, average
The DKG-705 unit is able to transfer the load between Mains Frequency,
mains and genset in 4 different ways: Synchronoscope Phase Angle
-transfer with interruption: there will be a power Synchronoscope Voltage Match U-R
interruption period during the transfer Battery Voltage
-no break transfer without synchronization: transfer Engine RPM
will be made without power interruption. The unit waits Engine Coolant Temperature
until mains and generator phases match and makes a Engine Oil Pressure
quick transfer. Engine Oil Temperature
-no break transfer with synchronization: transfer will Engine Fuel Level
be made without power interruption. The unit operates
OPTIONAL MEASUREMENTS
the governor and AVR control outputs to synchronize
External DC voltage
the generator voltages with the mains and makes a
quick transfer. STATISTICS
-soft transfer: transfer will be made without power Following incremental counters provide statistics about
interruption. The unit operates the governor and AVR past performance of the generating set:
control outputs to synchronize the generator voltages Generator KWh, KVAh, KVArh
with the mains and makes a smooth ramped transfer. Engine Hours Run
Engine Hours to Service
The operation of the unit is controlled with front panel
Time to Service
pushbuttons. The LOAD TEST, TEST, AUTO and OFF
Number of Engine Cranks
pushbuttons select the operating mode. Other buttons
Number of Genset Runs
select the program mode entry/exit, display parameter
Number of Genset on Load
scroll, alarm mute and lamp test functions.
The DKG-705 provides a comprehensive set of digitally DIGITAL INPUTS
adjustable timers, threshold levels, input and output The unit has 8 fully configurable digital inputs. Each
configurations and operating sequences. The input has following programmable parameters:
unauthorized access to program parameters is prevented -input channel name: selectable from a list of 32,
by a 3 level password system. All programs may be -alarm type: shutdown / load-dump / warning / no alarm
modified via front panel pushbuttons, and do not require -alarm polling: on engine running / always
an external unit. -latching / non-latching operation,
-contact type: NO / NC
The fault conditions are considered in 3 categories as -switching: BAT+ / BAT-
Warnings, Load-dumps and Alarms. Measured values
have separate programmable limits for warning and ANALOG INPUTS
alarm conditions. Engine analog inputs are provided for following
The service request indicator lamp turns on at the functions:
expiration of either engine hours or time limits. -Coolant temperature
-Oil pressure
It is possible to monitor the operation of the system -Oil temperature
locally or remotely with the WINDOWS based PC utility -Fuel level
program. Remote connection is made through GSM or The analog inputs connect to resistive sender units to
PSTN modems. provide precise and adjustable protection. The inputs
have programmable sensor characteristics so that they
The unit is designed for front panel mounting.
are suitable for any type and any brand of sensors.
Connections are made with 2 part plug and socket
connectors.
RELAY OUTPUTS
J1939 ENGINE COMMUNICATIONS The unit provides 7 relay outputs with programmable
The unit connects to ECU controlled electronic engines functions, selectable from a list of 128 entries.
through its standard J1939 CANBUS port, providing In addition to genset control signals any specific alarm
engine control, protection and instrumentation without information may be output as a relay contact.
extra senders. Various engine parameters are available Using two DKG-705 Relay Expansion Modules, the
in display pages. The ECU alarms are displayed in text number of relays may be increased up to 23, 16 of them
together with SPN-FMI codes. Various engine brands being volt-free contacts.
and models are supported.
MODBUS COMMUNICATION
The unit supports MODBUS protocol enabling
communication with PLCs and building management
systems. The MODBUS protocol is also supported
through GSM and PSTN modems.
BUILT IN ALARMS EVENT LOGGING
Under/Over Generator Volts The DKG-705 records last 32 events with date and time
Under/Over Generator Frequency stamp. Recorded events are:
Under/Over Engine RPM -alarms, load-dumps and warnings
High Battery Voltage -generator on-load/off-load information
Low Fuel Level An example record may be as follows:
High Oil Temperature EVENT LOGGING 12
High Coolant Temperature 17-11-07 14:48.58
Low Oil Pressure SHUTDOWN ALARM
Fail to Stop LOW OIL PRESS. SWITCH
Fail to Start
Slave Unavailable GSM SMS MESSAGE SENDING
Generator Phase Sequence Fail The unit is able to send a GSM SMS message to a
Communication Lost programmed telephone number in case of alarm.
J1939 Communication Fail A sample GSM SMS message is given below:
DKG705 <SITE-ID>
BUILT IN LOADDUMPS STOP :LOW OIL PR.
Generator Reverse Power WARNING :ECU WARN.
Generator Excess Power END OF ALARM LIST
Overcurrent
TELEMETRY AND REMOTE PROGRAMMING
BUILT IN WARNINGS The DKG-705 module provides the user with large
Under/Over Generator Frequency telemetry facilities via its standard RS-232 serial port.
Under/Over Engine RPM The unit can be either connected to a PC or a modem
Synchronization Fail for remote communication.
High/Low Battery Voltage The PC software offers local, Local Area Network
Low Fuel Level (LAN), internet and modem operation capabilities.
High Oil Temperature In local mode, the PC is directly connected to the
High Coolant Temperature DKG-705.
Low Oil Pressure In LAN mode, additionally to the local connected PC,
Mains Phase Sequence Fail all PCs located in the same LAN may use the remote
Charge Fail monitoring program.
AVR Control Fail In internet mode, the local PC should have an internet
Governor Control Fail connection with its own IP address. The DKG-705 may
Parallel Mains Fail be monitored anywhere in the world via internet.
Mains Reverse Power In modem mode, both the PC and the DKG-705 will
Mains Frequency Fail be connected to modems. The connection will be
No Mains Frequency established over the telephone network. Note that the
ROCOF df/dt Fail modem mode is also compatible with LAN and internet
Vector Shift df/dt Fail modes, so that the modem data may be served by PC
Communication Lost for reuse in the LAN or internet.
J1939 ECU Warnings
Service Request The PC program is used for below purposes:
-software download: the DKG-705 unit’s software is
DUAL GENSET SYNCHRONIZATION downloadable from serial port. This provides the user
with field upgrading capability to new versions.
-parameter upload/download: program parameters
may be saved to the PC or downloaded from PC. This
provides the user with the capability of preparing
standard configurations for different applications and
taking backup copies of parameter values.
-remote monitoring: all measured values, statistics
The unit allows the synchronization scheme defined in and event records may be visualized on the PC screen.
the above picture. The application is made with The displays simulate analog meters with user
standard units and standard software, no extra cost is selectable size, position, range and multiple zones with
needed. The same unit is used in both single and dual green, yellow and red colors. There are more than 60
genset applications. possible displays and the user may design his own
screen selecting between them. The values are also
Basic features are below: stored on disk for further analysis.
-automatic mains monitoring and load control, -diagnostics and analysis: the daily evolution of
-automatic starting, stopping and synchronization, recorded values may be displayed or printed in a
-both active and reactive load sharing, graphical form. This provides the service personel with
-synchronization and soft transfer to and from mains, the capability of examining the history of an eventual
-equal aging, fault condition.
-selectable automatic/manual master-slave switching,
-automatic stop, restart and quick start of the slave,
-gensets do not need to be identical,

WEEKLY OPERATION SCHEDULE

In AUTO mode only, the unit offers the capability of
defining a weekly operation schedule. Programmable
parameters allow the genset to operate automatically
only in defined time limits of each weekday. The internal
battery backed-up real time clock will allow precise
switching times.
 TECHNICAL SPECIFICATIONS
Charge excitation current: min 150mA / 10 to 30 V-DC.
Alternator voltage: 0 to 300 V-AC (Ph-N) Analog input range: 0-5000 ohms.
Alternator frequency: 0-200 Hz. Serial port: RS-232, 9600 bauds, no parity, 1 bit stop
Mains voltage: 0 to 300 V-AC (Ph-N)
Operating temp.: -20C (-4F) to 70 C (158F).
Mains frequency: 0-200 Hz.
Storage temp.: -40C (-40F) to 80 C (176F).
DC Supply Range:
Maximum humidity: 95% non-condensing.
12V selection: 9.0 to 17.0 V-DC
IP Protection: IP65 from front panel, IP30 from the rear.
24V selection: 18.0 to 33.0 V-DC.
Dimensions: 192 x 144 x 49 mm (WxHxD)
Cranking dropouts: survives 0 V for 100ms.
Panel Cut-out Dimensions: 187x139 mm minimum.
Typical Standby Current: 75 mA-DC
Installation: Flat surface mounting on a Type 1
Maximum Operating Current: 400 mA-DC (Relay
Enclosure. Rear retaining plastic brackets.
outputs open)
Weight: 800 g (approx.)
Generator Contactor Relay Output: 16 A / 250V
Mains Contactor Relay Output: 16 A / 250V Case Material: High Temperature ABS (UL94-V0, 100C)
DC Relay Outputs: 10 A / 28V Conformity (EU directives)
Current inputs: from CTs, .../5A. Max load 0.7VA per -2006/95/EC (low voltage)
phase. -2004/108/EC (electro-magnetic compatibility)
Magnetic pick-up voltage: 0.5 to 70 Vpk. Norms of reference:
Magnetic pick-up frequency: 20 KHz max. EN 61010 (safety requirements)
Gov Control Output: 0 – 10 V-DC EN 61326 (EMC requirements)
AVR Control Output: adjustable for 1K to 200K trimpot
inputs.

TYPICAL CONNECTIONS

DATAKOM Electronics Ltd. http: www.datakom.com.tr

Tel : +90-216-466 84 60 Fax : +90-216-364 65 65 e-mail : [email protected]