Cargo Packing Checklist - Provided Data

3.
3 Provided Data
3.3.1 Module dimensions and CAD
3.3.2 Cargo Transfer Bags (CTB)
3.3.3 Science Payload Accommodations
3.3.4 Improved access to CTBs
3.3.5 Alternate stowage for soft goods
3.4 Layout Ground Rules
3.5 Required Manifest and Summary of Deliverables
3.3.1 Module dimensions and CAD:

• The Logistics Module for the challenge is 3.7 m diameter by 5.9 m long.
• A translation path with a minimum cross section of 0.8 x 1.1 m is required where
crew access is needed (typical layout shown in green).
3.3.2 Cargo Transfer Bags (CTB):

The majority of cargo will be packed in standardized Cargo Transfer Bags (CTBs) that come
in several sizes and are made of a woven, flame-resistant Nomex material related to Nylon.
The “single CTB” or “1.0 CTB” is roughly the size of a carry-on suitcase. The other bags are
sized in increments of the 1.0 CTB (the 2.0 CTB holds two 1.0 CTBs). The sizes go up to
6.0 CTB. Simplified CAD models of the CTBs are provided.
GrabCAD, Inc. Address: 38 Cameron Ave, Cambridge MA 02140, USA

Phone: 857-366-6780 1
E-mail: [email protected]
Website: www.grabcad.com
Phone: 857-366-6780 2
Typical CTB packing density is 290 kg/m3. For this challenge assume the mass of the
loaded CTBs is as provided in the table:
CTB External Dimensions (cm) Loaded Bag External

Name L W H Mass (kg) Volume m3
0.5 CTB 42.5 24.8 23.5 7.3 0.025
1.0 CTB 50.2 42.5 24.8 15.4 0.053
2.0 CTB 50.2 42.5 50.2 31.0 0.107
3.0 CTB 74.9 42.5 50.2 46.4 0.160
4.0 CTB 89.7 50.8 53.3 70.5 0.243
6.0 CTB 89.7 81.9 53.3 113.7 0.392
CTB equivalent (CTBE) is a convention for measuring cargo volume expressed in units of
the 1.0 CTB size. The CTBE is equal to the bag size times the quantity of bags of that size:
3.3.3 Science Payload Accommodations:

Science payloads are housed within rigid structures, not CTBs, that have a standard size
and interfaces (power, data, etc.). This challenge will only address accommodating the size.
They are mounted with fasteners at the rear (opposite side of front panel). You can assume
the module has attach points at any location. No details or mass need to be provided for
attachment to the LM.
• 8 science payloads must be accommodated (CAD model provided).
• Each has dimension of 0.25 x 0.5 x 0.5 m and a mass of 25 kg.
• Allow 1 cm between adjacent powered science payloads.
• The front panel must be easily accessible to crew in space.

Phone: 857-366-6780 3
3.3.4 Improved access to CTBs:
On the LM, crew will access individual cargo bags, obtain needed items, and return the bag
to its stowage location. This can be challenging in zero-gravity because anything not
secured in place will move and the crew can get overloaded while attempting to hold several
objects at the same time. Zero-gravity also provides opportunities that are not intuitive
based on our experience on earth. A critical component of this challenge is to save crew
time. An efficient way to access content inside bags and replace the bags is needed. In
historical cargo modules, bags on the inner layers near the crew aisle are easy to access,
and those in middle and outer layers (near the module shell) may be behind multiple layers
of bags and can be harder to access. Bags can also get trapped by corners formed by
other bags like the small blue bags in the image below. Translation paths larger than the
specified minimum allow easier work and movement but sacrifice cargo space. Your team
must balance these needs.
While the crew is accessing deeper bags, if inner bags are detached, moved, and left loose
to float and drift in the crew aisle, the bags could interfere with crew activity and be time
consuming to regather and restrain. Having a means to restrain, connect, and/or maneuver
individual bags or groups of bags, or having bays/compartments that hold bags, could be
useful to improve crew access and prevent bags from scattering.
Passive, Mechanized, and Automated approaches:
Passive: uses static structures and relies on crew to retrieve the cargo.
Phone: 857-366-6780 4
Mechanized: could use a rack that moves linearly or radially within the spacecraft to give
astronauts access to an entire bay of CTBs, or a closet or pantry style organizer with
compartments, doors, or drawers for soft goods or CTBs (see pictures).
Automated: a system that automates cargo bag retrieval for the crew, like a vending
machine, can be proposed but must have high reliability, and mass and volume utilization
are major factors. This might have a robotic arm, electromechanical components, or
another approach to automate cargo retrieval.
In any solution, weight must be kept as low as possible while having a robust structure to
survive both the launch and repetitive use in a zero-G environment. Thin structures built
with lightweight materials, such as aluminum, composites, flame resistant straps, or woven
fabrics (CTB materials) could be good options. Structures and mechanisms that will only be
used in orbit (zero-G) do not necessarily have to sustain loads at launch. Those could use
supplemental launch restraint systems such as ratchet strap hold-downs used for ISS
resupply vehicles, that could be released by crew at Gateway.

Phone: 857-366-6780 5
3.3.5 Alternate stowage for soft goods:
As rectangular CTBs are loaded into a cylindrical spacecraft, there will be gaps between
bags and near the module shell (below in black). This loading inefficiency can be more than
25% of the module volume when including gaps, crew transfer aisle, and space for
structures to restrain cargo.
• Your team can provide unique ways to reduce the gaps and/or provide better access to
these spaces that are difficult to use and reach.
• Unique options such as a custom shaped cargo bag/carrier or a structural compartment
in the spacecraft may be proposed to make optimal use of this volume.
• Alternate concepts, that do not use CTBs, can be proposed for up to 75 CTBE for bulk
cargo items such as towels, clothing, food, and water.
• The usable volume of custom bags or compartments should be calculated and provided
in CTBE (1 CTB3 = 0.053 m3). It counts towards your total CTBE. You may reduce an
equal volume of CTBs from the required CTB count from any bag size(s) if a custom
solution is proposed.
3.4 Layout Ground Rules

1. System must operate in zero G environment.
2. Crew must have access to any critical mechanisms for repair.
3. Crew must be able to access cargo in the event any mechanism fails beyond repair.
4. To secure your proposed storage system to the modules shell, you may assume rigid
attach points are available at any location you choose. These are not part of your
stowage system mass. No details need to be provided on the module attach points.
5. All cargo shall be placed in the pressurized cabin (orange in image). No cargo shall be
placed in the docking system, access tunnel, or service section.
6. A minimum translation path cross section of 0.8 x 1.1 m is required where crew access
is necessary.
7. Maintain 4 cm between bays or groupings of cargo bags that are secured independently
of each other unless they are separated by a rigid barrier or compartment.
8. Maintain 1 cm between science payloads.

Phone: 857-366-6780 6
3.5 Required Manifest and Summary of Deliverables
The tables below provide the minimum goal for cargo but exceeding these will improve your
score. Include the tables, with the blue sections completed, in your submission.
CTB Deliverables Summary Table:
CTB Target Minimums Proposed

Notes (optional)
Size Qty CTBE Qty CTBE
0.5 50 25
1.0 50 50
2.0 15 30
3.0 10 30
4.0 25 100
6.0 10 60
Total 160 295
Other cargo table:

Proposed
Custom stowage Notes
Volume (m3) CTBE
Optional
Science Payloads Proposed Qty Notes

8 required
(25 kg each)
Other required data table:
Data type Proposed Notes

CTB Custom Payload
Cargo mass (kg):
Stowage System
mass (kg) (optional):
Minimum
Crew Translation Max (m)
(m)
path dimensions

Phone: 857-366-6780 7

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3.

3.4 Layout Ground Rules

3.5 Required Manifest and Summary of Deliverables

3.3.1 Module dimensions and CAD:

3.3.2 Cargo Transfer Bags (CTB):

GrabCAD, Inc. Address: 38 Cameron Ave, Cambridge MA 02140, USA

CTB External Dimensions (cm) Loaded Bag External

3.3.3 Science Payload Accommodations:

GrabCAD, Inc. Address: 38 Cameron Ave, Cambridge MA 02140, USA

GrabCAD, Inc. Address: 38 Cameron Ave, Cambridge MA 02140, USA

3.4 Layout Ground Rules

GrabCAD, Inc. Address: 38 Cameron Ave, Cambridge MA 02140, USA

CTB Target Minimums Proposed

Other cargo table:

Science Payloads Proposed Qty Notes

Other required data table:

Data type Proposed Notes

GrabCAD, Inc. Address: 38 Cameron Ave, Cambridge MA 02140, USA

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