This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles

for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Designation: A755/A755M − 18

Standard Specification for

Steel Sheet, Metallic Coated by the Hot-Dip Process and
Prepainted by the Coil-Coating Process for Exterior
Exposed Building Products1
This standard is issued under the fixed designation A755/A755M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.

1. Scope* priate safety, health, and environmental practices and deter-

1.1 This specification covers steel sheet metallic coated by mine the applicability of regulatory limitations prior to use.
the hot-dip process and coil-coated with organic films for 1.8 This international standard was developed in accor-
exterior exposed building products. Sheet of this designation is dance with internationally recognized principles on standard-
furnished in coils, cut lengths, and formed cut lengths. Build- ization established in the Decision on Principles for the
ing products include corrugated and various types of roll and Development of International Standards, Guides and Recom-
brake-formed configurations. mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
1.2 The substrate is available in several different metallic-
coated steel sheet products as enumerated in 4.1, depending on 2. Referenced Documents
the requirements of the purchaser.
2.1 ASTM Standards:2
1.3 Coating systems supplied under this specification con-
A463/A463M Specification for Steel Sheet, Aluminum-
sist of a primer coat covered by various types and thicknesses
Coated, by the Hot-Dip Process
of top coats. The combination of primer and top coat is classed
A653/A653M Specification for Steel Sheet, Zinc-Coated
as either a two-coat thin-film system or as a two-coat (or more)
(Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed)
thick-film system. Typical top-coating materials are: polyester,
by the Hot-Dip Process
silicone polyester, acrylic, fluoropolymer, plastisol, or polyure-
A792/A792M Specification for Steel Sheet, 55 %
thane.
Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
1.4 This specification is applicable to orders in either A875/A875M Specification for Steel Sheet, Zinc-5 % Alu-
inch-pound units (as A755) or SI units [as A755M]. Values in minum Alloy-Coated by the Hot-Dip Process
inch-pound units and SI units are not necessarily equivalent. A902 Terminology Relating to Metallic Coated Steel Prod-
Within the text, SI units are shown in brackets. Each system ucts
shall be used independently of each other. A924/A924M Specification for General Requirements for
1.5 Unless the order specifies the “M” designation (SI Steel Sheet, Metallic-Coated by the Hot-Dip Process
units), the product shall be furnished to inch-pound units. A1046/A1046M Specification for Steel Sheet, Zinc-
Aluminum-Magnesium Alloy-Coated by the Hot-Dip Pro-
1.6 The text of this specification references notes and cess
footnotes that provide explanatory material. These notes and A1063/A1063M Specification for Steel Sheet, Twin-Roll
footnotes, excluding those in tables and figures, shall not be Cast, Zinc-Coated (Galvanized) by the Hot-Dip Process
considered as requirements of this specification. B117 Practice for Operating Salt Spray (Fog) Apparatus
1.7 This standard does not purport to address all of the D522 Test Methods for Mandrel Bend Test of Attached
safety concerns, if any, associated with its use. It is the Organic Coatings
responsibility of the user of this standard to establish appro- D523 Test Method for Specular Gloss
D659 Method for Evaluating Degree of Chalking of Exterior
1
This specification is under the jurisdiction of ASTM Committee A05 on
Metallic-Coated Iron and Steel Products and is the direct responsibility of
2
Subcommittee A05.11 on Sheet Specifications. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved Nov. 1, 2018. Published December 2018. Originally contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
approved in 1978. Last previous edition approved in 2016 as A755/A755M – 16. Standards volume information, refer to the standard’s Document Summary page on
DOI: 10.1520/A0755_A0755M-18. the ASTM website.

*A Summary of Changes section appears at the end of this standard

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 A755/A755M − 18
Paints (Withdrawn 1990)3 3.1.2.3 epoxy, n—polymers based on epoxy resins, which
D714 Test Method for Evaluating Degree of Blistering of are the reaction product of epichlorohydrin and biphenol-A and
Paints are cross-linked with amino or urea-formaldehyde resins to
D822 Practice for Filtered Open-Flame Carbon-Arc Expo- form thermosetting systems on baking.
sures of Paint and Related Coatings 3.1.2.4 fluorocarbon, n—polymers based on fluorocarbon
D870 Practice for Testing Water Resistance of Coatings resins made by the polymerization of vinyl fluoride monomer
Using Water Immersion (PVF) or vinylidene fluoride monomer (PVF2); these resins are
D1005 Test Method for Measurement of Dry-Film Thick- formulated into coatings by dispersion of finely divided par-
ness of Organic Coatings Using Micrometers ticles in dispersants and diluents and form thermosetting
D1654 Test Method for Evaluation of Painted or Coated systems on baking.
Specimens Subjected to Corrosive Environments
D1735 Practice for Testing Water Resistance of Coatings 3.1.2.5 plastisol, n—a dispersion of finely divided vinyl
Using Water Fog Apparatus resin in plasticizers; during the baking process, the resin
D2244 Practice for Calculation of Color Tolerances and particles are solvated by the plasticizer and fuse into a
Color Differences from Instrumentally Measured Color continuous film.
Coordinates 3.1.2.6 polyester, n—a polymer based on the condensation
D2247 Practice for Testing Water Resistance of Coatings in products of polybasic acids and diols (dihydric alcohols), also
100 % Relative Humidity called oil-alkyds; they are modified by the addition reaction of
D2794 Test Method for Resistance of Organic Coatings to monomers such as styrene or acrylic esters; polyester resins are
the Effects of Rapid Deformation (Impact) cross-linked with amino resins to form thermosetting systems
D3359 Test Methods for Rating Adhesion by Tape Test on baking.
D3363 Test Method for Film Hardness by Pencil Test
3.1.2.7 polyurethane, n—a polymer produced by the addi-
D4145 Test Method for Coating Flexibility of Prepainted
tion reaction of an acrylic polyol or polyester polyol with an
Sheet
isocyanate-containing compound to produce thermosetting
D4214 Test Methods for Evaluating the Degree of Chalking
systems on baking.
of Exterior Paint Films
D5402 Practice for Assessing the Solvent Resistance of 3.1.2.8 primer, n—the first complete layer of paint of a
Organic Coatings Using Solvent Rubs coating system applied to an uncoated surface; the type of
D5796 Test Method for Measurement of Dry Film Thickness primer varies with the type of surface and its condition, the
of Thin-Film Coil-Coated Systems by Destructive Means intended purpose, and the coating system being used.
Using a Boring Device 3.1.2.9 silicone polyester, n—a polymer which is the reac-
D7091 Practice for Nondestructive Measurement of Dry tion product between an organo-siloxane intermediate and an
Film Thickness of Nonmagnetic Coatings Applied to alkyd resin, or a cold blend of a silicone resin and a compatible
Ferrous Metals and Nonmagnetic, Nonconductive Coat- alkyd resin; these resins are cross-linked with amino resins to
ings Applied to Non-Ferrous Metals form thermosetting systems on baking.
D7835/D7835M Test Method for Determining the Solvent
Resistance of an Organic Coating using a Mechanical 3.1.3 Coating Characteristics:
Rubbing Machine 3.1.3.1 chalking, v—the formation on a pigmented coating
G85 Practice for Modified Salt Spray (Fog) Testing of a friable powder evolved from the film itself at or just
beneath the surface.
3. Terminology 3.1.3.2 fade, v—a loss in color intensity experienced by
3.1 Definitions: pigmented organic coatings over time, generally due to the
3.1.1 Substrate—For definitions of terms relating to the effect of ultraviolet radiation.
substrate, see Terminology A902. 3.1.3.3 gloss, n—the luster, shininess, or reflecting ability of
3.1.2 Coatings: a surface.
3.1.2.1 acrylic, n—a polymer based on resins prepared from
3.2 Definitions of Terms Specific to This Standard:
a combination of acrylic and methacrylic esters, acrylic and
methacrylic acids, and styrene; they contain one or more 3.2.1 bottom side, n—the side of prepainted sheet opposite
functional groups such as amide, hydroxy, or carboxy and form the exposed weathering side.
thermosetting systems on baking by cross-linking with 3.2.2 coil coating, v—a continuous process by which paint
themselves, or amino or epoxy resins. and other coatings are applied and baked onto a moving strip
3.1.2.2 conversion coating, n—a chemical treatment, nor- of steel sheet.
mally applied to a metal surface prior to final finishing, which 3.2.2.1 Discussion—Rolls are used to pick up, meter, and
is designed to react with and modify the metal to produce a deposit the liquid coating onto the moving strip and are also
surface suitable for painting. used to support the strip through the line. The product of this
process is called prepainted steel sheet.
3
The last approved version of this historical standard is referenced on 3.2.3 mil, n—a unit of length equal to 0.001 in. [25.4 µm],
www.astm.org. used for describing the thickness of paint coatings.

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 A755/A755M − 18
3.2.4 paint, n—of coil coating, an organic liquid, 4.2.1.1 Epoxy.
pigmented/nonpigmented, which is converted to a solid film by 4.2.1.2 Acrylic.
baking. 4.2.1.3 Polyurethane.
3.2.5 roll former, n—an apparatus that forms a continuous 4.2.1.4 Polyester
strip of metal into various shapes by a series of contoured steel 4.2.2 Top Coats:
rolls. 4.2.2.1 Polyester.
4.2.2.2 Silicone polyester.
3.2.6 top side, n—the side of the prepainted sheet which is
4.2.2.3 Acrylic.
exposed to weathering.
4.2.2.4 Fluoropolymer.
3.2.7 washcoat, n—a thin organic coating, usually a 4.2.2.5 Plastisol.
polyester, applied to the back or unexposed side of prepainted 4.2.2.6 Polyurethane.
sheet (also known as a backercoat). 4.2.3 Washcoats or Backercoats:
3.2.7.1 Discussion—This pigmented/nonpigmented coating 4.2.3.1 Polyester.
is applied for such reasons as protection of the topcoat while in 4.2.3.2 Acrylic.
coil form, interior appearance, and lubrication during roll
4.3 Other coatings will be specified if agreed upon between
forming.
the producer and the purchaser (see Note 2).
4. Classification
5. Ordering Information
4.1 The substrate shall conform to all requirements of the
5.1 The coated flat sheet covered by this specification is
appropriate specification for the steel sheet product ordered as
produced on continuous lines to decimal thickness only. The
follows:
thickness of the sheet includes the base steel and the metallic
4.1.1 Zinc-Coated (Galvanized)—Specifications A653/
coating. The thickness of the organic system is in addition to
A653M and A1063/A1063M.
the substrate (base steel and metallic coating).
4.1.2 Zinc-5 % Aluminum Alloy-Coated—Specification
A875/A875M. 5.2 Orders for material under this specification shall include
4.1.3 55 % Aluminum-Zinc Alloy-Coated—Specification the following information, as applicable, to describe the
A792/A792M. required product adequately:
4.1.4 Aluminum Coated—Specification A463/A463M. 5.2.1 Product name (prepainted steel sheet),
4.1.5 Zinc-Aluminum-Magnesium Alloy-Coated—Spec- 5.2.2 ASTM designation and year of issue, as A755 – for
ification A1046/A1046M. inch-pound units or A755M – for SI units,
4.1.6 Each of the above-listed metallic-coated sheet speci- 5.2.3 ASTM specification number of metallic-coated
fications describes the range of available coating designations. substrate, steel sheet designation, and, if applicable, type (and
The particular designation selected is related to the expected grade, if required),
performance of the exterior exposed building product. Al- 5.2.4 Metallic coating type (see 4.1),
though there are exceptions based on the type of environment 5.2.5 Metallic coating weight [mass] designation,
where the building is erected, the recommended minimum 5.2.6 Metallic coating finish (such as regular, minimized
coating mass designations for use in exterior exposed building spangle, extra smooth, or minimized spangle-extra smooth),
applications are: 5.2.7 Organic coating system designation (see 4.2 or 4.3),
Metallic Coating Minimum Recommended
5.2.8 Dry organic film thickness top side and bottom side
Coating (the top side will consist of a primer and topcoat and the
A653/A653M Zinc-Coated (Galvanized) G90 [Z275] bottom side will consist of a primer and a washcoat, or the
A875/A875M Zinc-5 % Aluminum Alloy-Coated GF75 [ZGF225]
A792/A792M 55 % Aluminum-Zinc Alloy-Coated AZ50 [AZM150]
same coating as the topside) (see 7.4.2),
A463/A463M Aluminum Coated T2 65 [T2 200] 5.2.9 Protection required (waxed or strippable coating),
A1046/A1046M Zinc-Aluminum-Magnesium ZM75 [ZMM220] 5.2.10 Dimensions (thickness, width, either flat or formed
Coated
A1063/A1063M Zinc-Coated (Galvanized) G90 [Z275]
(overall or cover) and length (if cut length)) and, if applicable,
type of formed configuration.
These minimum coating weight [mass] designations are 5.2.11 Coil size requirement: maximum outside diameter,
important to attain the normally expected long-term product acceptable inside diameter, and maximum weight [mass],
life in the application. Exceptions to these minimum designa- 5.2.12 Cut length requirement: maximum lift weight [mass],
tions can be considered when the environmental conditions are 5.2.13 Special requirements, if any, and
of low corrosive potential, such as a very dry climate. In these 5.2.13.1 When the purchaser requires thickness tolerances
cases, a lower coating weight [mass], for example, G60 [Z180] for 3⁄8-in. [10-mm] edge distance (see Supplementary Require-
may be appropriate. Similarly, for very corrosive ments section in Specification A924/A924M), this requirement
environments, the user should consider specifying a coating shall be specified in the order of contract.
designation with a heavier coating weight [mass]. 5.2.14 Application (part identification and description).
4.2 The organic coating typically consists of a primer and a
NOTE 1—A typical ordering description is as follows:
topcoat on the top (exposed) side and washcoat on the bottom Prepainted steel sheet, ASTM A755 – ___ on zinc-coated (galvanized)
(unexposed) side. Typical primers and topcoats are as follows: substrate, ASTM A653/A653M, SS, Grade 40 with G90 coating, extra
4.2.1 Primers: smooth, Top Side Primer, 0.25 mil thickness plus Gold Silicone-Polyester,

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 A755/A755M − 18
0.8 mil thickness, Bottom Side Primer, 0.25 mil thickness plus Washcoat, [0.30 mm] (tolerance 61.2 mil [0.03 mm]) are to be specified.
0.3 mil thickness, 0.019 in. min thickness by 42 in. width by Coil, 24 in. Other upgraded systems will specify the application of two or
inside diameter, 52 in. max outside diameter, 20 000 pound max weight
coil for roll-formed exterior building siding.
more layers of topcoats.
[Prepainted steel sheet, ASTM A755M – ___ on 55 % aluminum-zinc 7.4.2 The topcoat is applied to the top (exposed) side of the
alloy-coated substrate, ASTM A792/A792M, CS Type A with AZM150 sheet and the wash coat or backercoat is applied to the bottom
aluminum-zinc alloy coating, extra smooth, Top Side Primer, 0.006 mm (unexposed) side of the sheet. Upon agreement between the
thickness plus White Fluoropolymer, 0.020 mm thickness, Bottom Side producer and the purchaser, the bottom side will be coated the
Primer, 0.006 mm thickness plus Washcoat, 0.008 mm thickness, 0.80 mm
thickness by 1000 mm width by Coil, 600 mm inside diameter, 1320 mm same as the top side.
max outside diameter, 4500 kg max coil for roll-formed exterior siding.] NOTE 3—Some topcoat colors require the use of lead-containing
NOTE 2—When specifying the organic coating system designation, pigments to achieve the color and provide the required product durability.
instead of using the generic terms listed in 4.2, it is permissible to If lead-free products are desired, this need should be specified in the
substitute trade name terminology as published by various coating and purchase order. Suppliers of coil coatings should make every effort to
prepainted sheet suppliers. These trade name coatings are brand name avoid the use of lead-containing pigments that exceed 0.0090 % (90 parts
versions of the generic coatings listed in 4.2 and include a primer and film per million) by weight in the non-volatile portion of the dried paint film,
thickness values. except where the color requirements or product durability cannot be
achieved otherwise.
6. Substrate Requirements 7.4.3 See 4.2.2 for examples of typical topcoats.
6.1 For the purposes of this specification, substrate refers to 7.4.4 The selection of a topcoat depends on the performance
the steel sheet and metallic coating. The specific requirements parameters required, such as chalking and fading, plus the
for the substrate are contained in the specifications listed in 4.1. corrosion resistance needed, which must take into account the
severity of the service environment.
7. Organic Coating Requirements 7.5 Washcoat or Backercoat:
7.1 The application of organic coatings on a continuous coil 7.5.1 The washcoat or backercoat is applied to the bottom
coating line, when producing products to the requirements of (unexposed) side of the sheet and is pigmented or not. Its
this specification, involves three major steps. These are: the purpose is to provide protection against damage to the top-side
application of a conversion coating, the application of a primer, coating during shipment and storage and also to provide some
and the application of one or more topcoats. additional durability to the unexposed side during the service
7.2 Conversion Coating—A conversion coating is a chemi- life of the product. For building products, washcoat thickness
cal treatment applied to the metal prior to application of the is typically 0.3 mil [0.008 mm] (tolerance 60.05 mil [0.001
primer. It is designed to react with and modify the metal mm]).
surface to enable chemical bonding to occur between the metal 7.5.2 The percentage of lead in the washcoat or backer shall
and the primer thus optimizing adhesion and corrosion resis- not exceed 0.0090 % (90 parts per million) by weight in the
tance. non-volatile portion of the dried paint film.
7.5.3 See 4.2.3 for examples of typical washcoats.
7.3 Primer:
7.3.1 The purpose of the primer is to serve as the bond 7.6 Testing Requirements—The properties of the substrate
between the substrate and the topcoat and to offer added and the organic coating system, combined with the method of
corrosion protection for the entire system. For building forming, determine the life expectancy and general appearance
products, primer thickness is typically 0.2 mil [0.005 mm] of the final product. Each coating system has different qualities
(tolerance 60.05 mil [0.001 mm]). Primers with films as thick in regard to gloss, flexibility, fading, chalking, resistance to
as 3 mil [0.075 mm] (tolerance 60.30 mil [0.008 mm]) are cracking at bends, abrasion resistance, dirt retention, and
available for end uses requiring high performance. resistance to varying atmospheric conditions. All of these
7.3.2 A primer must be compatible with both the conversion factors must be considered in any end application. The test
coating and the topcoat in order to ensure optimum properties methods used to measure some of these parameters are listed in
of the coating system. Care must be taken when choosing the Annex A1 and are normally considered to be mandatory
primer to obtain the best possible performance for the service requirements. The test methods listed in Appendix X1 are used
environment. For these reasons the primer is specified by the to measure other parameters but are generally considered to be
coating supplier or prepainted sheet producer. nonmandatory requirements. The specific requirements for
7.3.3 The percentage of lead in the primer shall not exceed each system must be agreed upon between the producer and the
0.0090 % (90 parts per million) by weight in the non-volatile purchaser.
portion of the dried paint film.
7.3.4 See 4.2.1 for examples of typical primers. 8. Packaging, Marking, and Loading
7.4 Topcoat: 8.1 See Specification A924/A924M. In addition, coils will
7.4.1 The topcoat provides color and durability and also acts be shipped eye vertical to minimize transit abrasion. Roll-
as protection against atmospheric corrosion. Different topcoats formed panels require special packaging. Coil-coated steel is
are selected based on the performance or appearance require- finished material and must be treated as such in handling and
ments desired. For building products, topcoat thickness is storage.
nominally 0.8 mil [0.020 mm] (tolerance 60.2 mil [0.005 8.2 Proper on-site storage of building panels prior to erec-
mm]). High-performance topcoats with films as thick as 12 mil tion has been found to be important in maintaining the integrity

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 A755/A755M − 18
of the coating system. Corrosion failure will result when 9. Keywords
building panels are not properly protected from water being 9.1 coatings, nonmetallic; coatings, painted; coil-coating
trapped during storage prior to installation. Pallets must be process; painted sheet; roofing materials; siding materials; steel
placed off the ground and at a slight angle for effective
sheet
drainage. In addition, the use of metal covers or the equivalent
is an effective way of keeping pallets dry. Do not use plastic
bags to protect the coils or pallets.

ANNEX

(Mandatory Information)

A1. ASTM METHODS FOR TESTING PHYSICAL AND MECHANICAL PROPERTIES OF COIL COATINGS

A1.1 Requirements for physical and mechanical tests which

are mandatory at the time of production are as follows:
Test ASTM Standard

Color D2244
Pencil Hardness D3363
Dry Film Thickness D1005, or D5796, or D7091
Solvent Resistance D5402 or D7835/D7835M
T-Bend D4145
Impact D2794

APPENDIX

(Nonmandatory Information)

X1. ASTM METHODS FOR TESTING THE PERFORMANCE OF COIL COATINGS

X1.1 Tests for the performance evaluation of coil coatings Test ASTM Standard
which are not necessarily mandatory at the time of coating: Modified Salt Spray G85, Modified A5
Weatherometer D659
Test ASTM Standard Artificial Weathering D822
Water Immersion D870
Mandrel Bend Test D522 Water Fog D1735
Specular Gloss D523 Humidity D2247
Cross Hatch Adhesion D3359 Evaluation of Painted Specimens Sub- D1654
Chalk Resistance D4214 jected to Corrosive Environments
Salt Spray B117

SUMMARY OF CHANGES

Committee A05 has identified the location of selected changes to this standard since the last issue
(A755/A755M – 16) that may impact the use of this standard. (Approved Nov. 1, 2018.)

(1) Added standards to Section 2. (4) Added Test Method D7835/D7835M to the mandatory
(2) Deleted withdrawn Test Method D1186 from Section 2 and testing table (Solvent Resistance).
Annex A1, and replaced with Practice D7091.
(3) Added Test Method D2794 to the mandatory testing table
(Impact Testing).

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 A755/A755M − 18
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