HANDBOOK

FOR SERVICE ENGINEERS.

JUMPER SETTING FOR MEI-633 CARDS

Prepared by: Reviewed by:

A.P.ACHARYA SIGNALING PRODUCTION.
 CIU(CENTRAL INTERLOCKING UNIT)
In CIU the cards in which jumper setting and software loading is to be done are

� CVC (VITAL INTERLOCKING CARD) .

� CCC (COMMUNICATION PROCESSOR CARD).

The configuration is done both for Channel-A and Channel -B

CVC (VITAL INTERLOCKING CARD)

VP2 (sw7) REGULATOR VP1(sw8)

K 66

K65 K59

K 64
K 42

K63
K 48

SW2
K13

SW1
K9
SVP(sw3) B

K2

RS-232

� CVC cards contains three CPU's on board namely SVP,VP1,VP2 and Switches
dedicated are SW3,SW8,SW7 respectively.
� For software dumping in CVC card jumper used are K13,K59,K63(watch dog
jumper) & K65.
� Connector K2,K42,K48,K1(RS-232) used for loading Executive and Application
software.
� SW1 & SW2 are used for assigning Station ID .
JUMPER SETTING:

SVP(SW3)(SUPERVISORY PROCESSOR )

NOTE: : Indicates the starting of BIT 1 (two pins together form a BIT(or
Pole) i.e 1&16 , 2&15 , 3&14 so on)

� BIT-1 and BIT- 2 are dedicated for MODE(Online or Offline)

BIT-1 BIT-2 MODE

OPEN SHORT ONLINE
SHORT OPEN OFFLINE

� BIT-3 and BIT-4 are dedicated for CHANNEL(CH-A or CH-B)

BIT-3 BIT-4 CHANNEL

OPEN SHORT CH-A
SHORT OPEN CH-B

� Rest all the unused BITS from 5 to 8 are Shorted .

VP1(SW8) (VITAL PROCESSOR 1)

NOTE: : Indicates the starting of BIT 1 (two pins together named as BIT i.e
1&16 , 2&15 , 3&14 so on)

� BIT-6 and BIT-7 are dedicated for MODE(Online or Offline)

BIT-6 BIT-7 MODE

OPEN SHORT OFFLINE
SHORT OPEN ONLINE

� BIT-5 and BIT-8 are dedicated for CHANNEL(CH-A & CH-B)

BIT-5 BIT-8 CHANNEL
OPEN SHORT CH-A
SHORT SHORT CH-B

� Rest all unused Bits from 1 to 4 are shorted.

VP2(SW7) (VITAL PROCESSOR 2)

NOTE: : Indicates the starting of BIT 1 (two pins together named as BIT i.e
1&16 , 2&15 , 3&14 so on)
� BIT-6 and BIT-7 are dedicated for MODE(Online or Offline)

BIT-6 BIT-7 MODE

OPEN SHORT OFFLINE
SHORT OPEN ONLINE

� BIT-5 and BIT-8 are dedicated for CHANNEL(CH-A or CH-B)

BIT-5 BIT-8 CHANNEL

OPEN OPEN CH-A
SHORT OPEN CH-B

� Rest all unused Bits from 1 to 4 are shorted.

STATION ID (SW1 & SW2)
� SW1 & SW2 used for Station ID the configuration starts from SW1(BIT-1) and it
continues in SW2 (BIT-1of SW2 is treated as BIT -9 ).
� Used BITs are Opened and Unused BITs are shorted as per the ID allocated .

MSB

SW2(Continuation of SW1)

LSB SW1
SOFTWARE LOADING :

BEFORE LOADING

� The K65 jumper should be Closed(Shorted).

� WATCH DOG JUMPERS K59 , K13 , K63 should be open ,applicable for both
APPLICATION & EXECUTIVE S/W.
� The Switches SW3,SW8,SW7 should be configured to OFFLINE mode.

EXECUTIVE S/W:

� K2 : FRC connector is used for executive software dumping in SVP

SVP.
� K48 : FRC connector is used for executive software dumping in VP1.
� K42: FRC connector is used for executive software dumping in VP2.

APPLICATION S/W:

SVP

� K1(RS-232) : 9 Pins connector is used for loading Application S/W.

� K9 : RM connector is used for Checksum Verification .
VP1

� K64: RM connector is used for Application loading, Checksum verification and

Station ID.
VP2

� K66: RM connector is used for Application loading, Checksum verification and

Station ID.

AFTER LOADING

� K65 jumper should be Opened.

� WATCH DOG JUMPERS K59,K13,K63 should be shorted.
� The Switches SW3,SW8,SW7 should be configured back to ONLINE mode.
 CCC(COMMUNICATION PROCESSOR CARD)

REGULATOR

K28
K 18

K15
SW 3

SW2 SW1

RS-232

JUMPER SETTING:

CCC (SW3)

NOTE: : Indicates the starting of BIT 1 (two pins together named as BIT i.e
1&16 , 2&15 , 3&14 so on)
� BIT-1 and BIT- 2 are dedicated for MODE(Online or Offline)

BIT-1 BIT-2 MODE

OPEN SHORT ONLINE
SHORT OPEN OFFLINE
 � BIT-3 and BIT-4 are dedicated for CHANNEL(CH-A or CH-B)

BIT-3 BIT-4 CHANNEL

OPEN SHORT CH-A
SHORT OPEN CH-B

� Rest all the unused BITS from 5 to 8 are shorted .

STATION ID(SW2&SW2)

� SW2 & SW1 used for Station ID the configuration starts from SW2(BIT-1) and it
continues in SW1 (BIT-1 is treated as BIT -9 ).
� Used BITs are Opened and unused BITs are shorted as per the ID allocated .

MSB

LSB LSB SW1

SW2 SW1 (CONTINUATION OF SW2)

SOFTWARE LOADING :

BEFORE LOADING

� The K28 jumper should be Closed(Shorted).

� WATCH DOG JUMPERS K15 should be open ,applicable for both
APPLICATION & EXECUTIVE S/W.
� The SW3 switch should be configured to OFFLINE mode.

EXECUTIVE S/W:

� K18 : FRC connector is used for executive software dumping

APPLICATION S/W:
� K1 (RS-232): Is used for loading Application software and for Checksum
verification .

AFTER LOADING

� K28 jumper should be Opened.

� WATCH DOG JUMPERS K15 should be Shorted.
� The SW3 Switch should be configured to ONLINE mode.
OC (OBJECT CONTROLLER)

In Object Controller the Cards that need Jumper Setting and Software loading are

� IOCOM (INPUT OUTPUT COMMUNICTION CARDS)

� OCCI (INPUT WFM CARDS)
� OCCO (OUTPUT WFM CARDS)
� OVCO (VITAL CUTOFF CARD)

The configuration is to be done for both CH-A & CH-B for IOCOM Card
 IOCOM:

REGULATOR
K25

SW3
SW2
K15

SW1
K3

RS-485

� IOCOM card consists of Three Switches

� SW1: Is used for configuring Channel,Mode and IOCOM number .

� SW2 &SW3 : are configured as per the WFM connected to that particular OC.
SW1(IOCOM)

� BIT- 1 to BIT-5 is used to determine the OC(IOCOM) number .

� BIT-6 is used for Channel(CH-A or CH-B).
� BIT-7 & BIT-8 is used for Mode Selection .
� Shorted BIT is binary ZERO & Opened BIT is binary ONE

BIT-5 BIT-4 BIT-3 BIT-2 BIT-1 IOCOM/OC

NUMBER
SHORT SHORT SHORT SHORT SHORT 0
SHORT SHORT SHORT SHORT OPEN 1
SHORT SHORT SHORT OPEN SHORT 2
---- ----- ---- ------ ---- 3 to 29
OPEN OPEN OPEN OPEN SHORT 30
OPEN OPEN OPEN OPEN OPEN 31

BIT-6 CHANNEL
SHORT CH-A
OPEN CH-B

BIT-7 BIT-8 MODE

SHORT OPEN ONLINE
OPEN SHORT OFFLINE
 SW3&SW2(IOCOM)

MSB
V LSB

SW2 SW3

� SW3 & SW2 are used to provide the information of the WFMs connected to the
particular OC.
� The connect status of a WFM is indicated by two BITs(i.e BIT-1&BIT-2 together
represent a single WFM card) & maximum 5 input ,3output WFM can be
configured .
� The configuration starts from Input WFM(BIT-1 & BIT-2) and followed by
Output WFM.
� If the WFM cards are less than its maximum capacity that an OC can
accommodated then First the Input WFM is to be configured followed by output
WFM then Non connected card .
� Input WFM [BIT(X) = OPEN , BIT(X+1)=SHORT ]
� Output WFM[BIT(X) =OPEN , BIT(X+1)= OPEN]
� Non Connected WFM[BIT(X) =SHORT, BIT(X+1) =SHORT]

INPUT WFM:

1 INPUT WFM CARD CONNECTED

OUTPUT WFM:

1 OUTPUT WFM CARD CONNECTED

NOT CONNECTED WFM :

WFM CARDS NOT AVAILABLE/CONNECTED

SOFTWARE LOADING :

BEFORE LOADING

� The K25 jumper should be closed(Shorted).

� WATCH DOG JUMPERS K15 should be open for EXECUTIVE S/W
loading .
� The SW1 switch should be configured to OFFLINE mode.

EXECUTIVE S/W:
� K 3 : FRC connector is used for Executive software dumping

AFTER LOADING

� K 25 jumper should be Opened.

� WATCH DOG JUMPERS K15 should be shorted.
� The SW1 Switch should be configured to ONLINE mode.
WFM INPUT /OUTPUT CARDS

SW5
SW6

SW3
SW4

REGULATOR

SW1
SW2

� The WFM cards has to be configured in respect of its Serial

number(address),Master/Slave, Mode and Input/Output Relay connected status.
� Each cards consists of 6 switches (SW1,SW2,SW3,SW4,SW5,SW6)
� For Master section dedicated switches are SW2,SW4,SW6.
� For Slave section the dedicated switches are SW1,SW3,SW5.
WFM ADDRESS CONFIGURATION :

� SW2 for Master and SW1 for Slave is dedicated for allocation of WFM address.

SW2 or SW1

� SW2 & SW1 (BIT-1,BIT2,BIT-3 )are used for configuration of WFM numbers
for Master and Slave(which should be same or identical ) .
� First the Input WFM cards should be configured followed by Output cards .
BIT-1 BIT-2 BIT-3 WFM NUMBER
SHORT SHORT SHORT I/P WFM 0
OPEN SHORT SHORT I/P WFM 1
SHORT OPEN SHORT I/P WFM 2
OPEN OPEN SHORT I/P WFM 3
SHORT SHORT OPEN I/P WFM 4
OPEN SHORT OPEN O/P WFM 5
SHORT OPEN OPEN O/P WFM 6
OPEN OPEN OPEN O/P WFM 7

NOTE:
IF THE OC CONTENT LESS INPUT CARDS (less than 5 ) IN SUCH CASE
OUTPUT CARD CONFIGURATION WILL BE CONTINUATION OF INPUT
CARD .
EXAMPLE: OC having 3 input WFM card and 1 output WFM card
BIT-1 BIT-2 BIT-3 WFM NUMBER
SHORT SHORT SHORT I/P WFM 0
OPEN SHORT SHORT I/P WFM 1
SHORT OPEN SHORT I/P WFM 2
OPEN OPEN SHORT O/P WFM 3
INVALID
INVALID
INVALID
INVALID
� SW2 & SW1 (BIT-4,BIT-5,BIT-6,BIT-7,BIT-8 )are used for configuration of
IOCOM/OC number for Master and Slave section(which should be same or
identical ) .
�
BIT-4 BIT-5 BIT-6 BIT-7 BIT-8 IOCOM/OC
NUMBER
SHORT SHORT SHORT SHORT SHORT 0
OPEN SHORT SHORT SHORT SHORT 1
SHORT OPEN SHORT SHORT SHORT 2
-- --- --- ---- ----- 3 T0 29
SHORT OPEN OPEN OPEN OPEN 30
OPEN OPEN OPEN OPEN OPEN 31

NOTE:
THE ABOVE CONFIGURATION SHOULD MATCH WITH THE SW1 SETTING
IN IOCOM CARDS OF THE SAME OC.

CPU MATER/SLAVE CONFIGURATION & WFP MODE CONFIGURATION

SW4 or SW3

� SW4 of Master section & SW3 of Slave section are used for CPU Master/ slave
configuration and Mode selection .
� BIT-1 & BIT-2 for MASTER/SLAVE Selection.
� BIT-3 & BIT-4 for MODE selection(both for SW4 & SW3 should be identical ).
� BIT-5 to BIT-8 are unused BITs ,so are left OPEN for both SW3&SW4.

BIT-1 BIT-2 CPU CONFIGURATION

OPEN SHORT MASTER
SHORT OPEN SLAVE

BIT-3 BIT-4 MODE

OPEN SHORT ONLINE
SHORT OPEN OFFLINE
INPUT RELAY CONNECT STATUS:

SW6/SW5

� SW6 of Master section & SW5 of Slave section are used for Input Relay
connected status .
� Relay connected than BIT is OPEN
� Relay not connected BIT is OPEN.
BIT CONNECTED NOTCONNECTED
BIT-1 OPEN SHORT
BIT-2 OPEN SHORT
BIT-3 OPEN SHORT
BIT-4 OPEN SHORT
BIT-5 OPEN SHORT
BIT-6 OPEN SHORT
BIT-7 OPEN SHORT
BIT-8 OPEN SHORT

NOTE:
� THE INPUT CARDS AND OUTPUT CARDS CONFIGURATION IS
IDENTICAL FOR ALL SWITCHES .
� DIRECTION FOR BITs STARTING ( ) IS SAME FOR
SW1,SW2,SW3,SW4’
� SW6 & SW5 (Relay connected status )BITs STARTING DIRECTION IS
DIFFERENT FOR OUTPUT WFM . as follow

SW6 SW5
OVCO

K13 K12 K11

� The Configuration parameter in a Vital Cutoff card(OVC) is the number of

OUTPUT WFM cards connected or present in the OC
� OVC cards has three jumpers K13(FIRST O/P WFM), K12(SECOND O/P WFM),
K11(THIRD O/P WFM)
� Each of the Jumpers are having three pins (pin1,pin2,pin3).
� = Indicates the starting of Pin1.

PRESENCE OF O/P CARD.

ABSENCE OF O/P CARD.

� PIN-2 & PIN-3 SHORT REPRESENT PRESENCE OF OUTPUT WFM

CARD(pin-1 not connected)
� PIN-1 & PIN-2 SHORT REPRESENT ABSENCE OF OUTPUT WFM
CARD(pin- 3 not connected)
 PANEL PROCESSOR

� In Panel Processor ,PCC card need jumper setting and Loading of software.
� Input and Output cards need only jumper setting .

PCC

REGULATOR k30
K 19

SW2 SW1

K4

RS-232 RS-485

� PCC card contains two Switches SW1 and SW2

� SW1(password Switch ) and SW2(Configuration Switch)
� SW1 is provided for future use(BIT-1 to BIT-8 all are Shorted )
JUMPER SETTING:

(SW2)

SW2

NOTE: : Indicates the starting of BIT 1 (two pins together named as BIT i.e
1&16 ,2&15, 3&14 so on)
� SW2 is used to configured Channel(CH-A or CH-B) & Mode(ONLINE or
OFFLINE)
� BIT-4 & BIT-5 is used for MODE selection.
� BIT-8 is used for CHANNEL selection.
� Remaining five BITs (BIT-1,BIT-2,BIT-3,BIT-6,BIT-7)are provided for future
use ,to be shorted..

BIT-4 BIT-5 MODE

SHORT OPEN ONLINE
OPEN SHORT OFFLINE

BIT-8 CHANNEL
SHORT CH-A
OPEN CH-B
SOFTWARE LOADING :
BEFORE LOADING

� The K 30 jumper should be closed(shorted).

� WATCH DOG JUMPERS K4 should be open ,applicable for both
APPLICATION & EXECUTIVE S/W.
� The SW2 switch should be configured to OFFLINE mode.
EXECUTIVE S/W:

� K19 : FRC connector is used for executive software dumping

APPLICATION S/W:

� K2 (RS-232): Is used for loading Application software and for Checksum

verification

AFTER LOADING

� K30 jumper should be Opened.

� WATCH DOG JUMPERS K4 should be shorted.
� The SW2 switch should be configured to ONLINE mode.
PANEL PROCESSOR INPUT CARDS(PIP)

SW1
REGULATOR

CONNECTOR-2 CONNECTOR-1

� The number of Input cards present depends upon the yard configuration.
� SW1 is used for Input card address/number.
 JUMPER SETTING:

(SW1)

SW1

NOTE: : Indicates the starting of pins 1 (two pins together named as BIT i.e
1&16 , 2&15 , 3&14 so on)

� BIT-1 to BIT-4 is used to allocated the number to the cards from value 1 to 11 (11
is maximum capacity of the EI).
� BIT-5 to BIT-8 is not used so should be shorted (configured to Zero).

BIT-1 BIT-2 BIT-3 BIT-4 PIP CARD

NO.
OPEN SHORT SHORT SHORT 1
SHORT OPEN SHORT SHORT 2
OPEN OPEN SHORT SHORT 3
----- ------ ----- ------ 4 to9
SHORT OPEN SHORT OPEN 10
OPEN OPEN SHORT OPEN 11

NOTE:-
IN PANEL PROCESSOR THE INPUT CARDS ADDRESS/NUMBER STARTS
FROM ONE(1) (not as in OC where the address/number starts from ZERO) .
PANEL PROCESSOR OUTPUT CARDS(POP)

REGULATOR

SW1

CONNECTOR-1 CONNECTOR-2

� The number of Output cards(POP) present depends upon the yard configuration.
� SW1 is used for Output card address/number.
JUMPER SETTING:

(SW1)

SW1

NOTE: : Indicates the starting of pins 1 (two pins together named as BIT i.e
1&16 , 2&15 , 3&14 so on)

� BIT-1 to BIT-6 is used to allocated the number to the cards from value 1 to 38 (38
is maximum capacity of the EI).
� BIT-7 to BIT-8 is not used so should be shorted (configured to Zero).

BIT-1 BIT-2 BIT-3 BIT-4 .BIT-5 BIT-6 POP

CARD
NO
OPEN SHORT SHORT SHORT SHORT SHORT 1
SHORT OPEN SHORT SHORT SHORT SHORT 2
OPEN OPEN SHORT SHORT SHORT SHORT 3
----- ------ ----- ------ ------ ------ 4 to 36
OPEN SHORT OPEN SHORT SHORT OPEN 37
SHORT OPEN OPEN SHORT SHORT OPEN 38

NOTE:-
IN PANEL PROCESSOR THE OUTPUT CARDS ADDRESS/NUMBER STARTS
FROM ONE(1) (not as in case of OC where the address/number starts from ZERO) .
 COUNTER BOX(CB CC )

REGULATOR k30
K 19

SW2 SW1

K4

RS-485

� CB CC contains two Switches SW1&SW2

� SW2 is used for MODE configuration (BIT-4 & BIT-5).
� SW1 (BIT-1 & BIT-2) is used for (CO ACK & WSF ASK), rest all BITs are
Shorted .
JUMPER SETTING:

(SW1)

SW1

NOTE: : Indicates the starting of pins 1 (two pins together named as BIT i.e
1&16 ,2&15, 3&14 so on)

BIT-4 BIT-5 MODE

SHORT OPEN ONLINE
OPEN SHORT OFFLINE

SOFTWARE LOADING :

BEFORE LOADING

� WATCH DOG JUMPERS K4 should be open ,applicable for both

APPLICATION & EXECUTIVE S/W.
� The SW2 Switch should be configured to OFFLINE mode.

EXECUTIVE S/W:

� K19 : FRC connector is used for executive software dumping

AFTER LOADING

� WATCH DOG JUMPERS K4 should be shorted.

� The SW2 Switch should be configured to ONLINE mode.

NOTE:
K30 : IS ALREADY PERMANENTLY SHORTED BY DEFAULT .
OFC - RS485 BI-DIR-CONVERTER.

REGULATOR
K5

SW1

TX SEC RX TX PRI RX

� In SW1(BIT-1 & BIT-2 ) JUMPER SETTING is to be done rest all the BITs are
left open .
� RM Jumper setting in OC master(CIU)depends on the Number of OC(0 to 3)
connected to the PORT of CIU.
� OC-MASTER(CIU) RM is configured same as the LAST OC RM configuration
that is connected to the CIU.
JUMPER SETTING:

(SW1)

SW1

NOTE: : Indicates the starting of BIT 1 (two pins together named as BIT i.e
1&16 ,2&15, 3&14 so on)

CIU(OC-MASTER )

NO. OF OC_SLAVE CONNECTED TO JUMPER SW1 CONFIGURATION

CIU(RM)

1 BIT-1(SHORTED),BIT-2(SHORTED),REST
ALL OPEN
2 BIT-2(SHORTED), REST ALL OPEN
3 BIT-1(SHORTED),REST ALL OPEN
4 ALL BITs OPEN

OC- SLAVE:

POSITION FROM CIU RACK JUMPER SW1 CONFIGURATION

OC_SLAVE
1st BIT-1(SHORTED),BIT-2(SHORTED),R
EST ALL OPEN
2nd BIT-2(SHORTED), REST ALL OPEN
3 rd BIT-1(SHORTED),REST ALL OPEN
4th ALL BITs OPEN

� K5 is used for Software Loading ,as per the RS-485 to OFC bi-dir-converter
place of allocation in different unit of EI.
� NOTE:
NO NEED OF JUMPER SETTING IN RS485 to OFC BI-DIR-CONVERTER
USED IN PANELPROCESSOR , COUNTERBOX,VDU .(SW1 Switch all BITs
should be OPEN)