Cigweld Cutskill Gas Welding and Cutting Equipment

SKICAT Rev 2
Skill Cutting & Welding

Equipment & Accessories
The Skill range of value-for-money welding and cutting
equipment and accessories has been developed by
Thermadyne for the light to medium fabricator, tradesman,
contractor and serious DIY hobbyist.
The extensive range of CIGWELD Skill products includes

CIGWELD CutSkill gas kits, regulators and accessories for
light to medium duty gas cutting, welding and heating
applications using oxy/acetylene and oxy/LP gas
combinations and CIGWELD WeldSkill portable welding
inverters, electronic helmets and Argon regulators for
general purpose manual arc (Stick) and TIG welding
applications.
More recent additions to the range include Tweco WeldSkill

MIG welding guns and competitive Binzel® and Bernard®
style MIG gun consumables and the Thermal Dynamics
CutSkill 35A plasma cutting machine fitted with the market
leading 1Torch plasma gun.
Designed to the highest quality standards and featuring

reliable performance, basic functionality, ease-of-operation,
portability and a 12 months conditional warranty (on
selected products) the Skill product range is supported by
CIGWELD, Tweco and Thermal Dynamics – three market
leading brands from the Thermadyne product range -
renowned the world over by cutting and welding
professionals.
CIGWELD, Tweco and Thermal Dynamics Skill products

are designed for light to medium duty welding, cutting and
heating applications for the light to medium industrial,
fabrication, trade, contractor and DIY markets.
Please consult your authorized Thermadyne distributor for
recommendations on the right Thermadyne product for your
welding and cutting requirements. CIGWELD, Tweco and
Thermal Dynamics also offer a comprehensive range of
heavy duty cutting and welding products designed for the
seasoned cutting and welding professional.
Every job needs SKILL!

CONTENTS
Gas Cutting & Welding Equipment
CutSkill Tradesman Plus Gas Cutting & Welding Kit 4
CutSkill Tradesman Gas Cutting & Welding Kit 5
CutSkill Tradesman LP Gas Cutting & Welding Kit 6
CutSkill Oxygen and Acetylene Regulators 7
CutSkill LP Gas Regulator 8
WeldSkill Argon & Carbon Dioxide (CO2) Regulators 9
Nitrogen Purging Regulator 10
CutSkill Blowpipe 11
CutSkill Cutting Attachment 12
CutSkill ST250 Straight Torch 13
CutSkill FireStick II 14
CutSkill Type 41 & 44 Cutting Nozzles 15
CutSkill ‘H’ Series Cutting Nozzles 16
Arc Welding Equipment

WeldSkill 100 MIG Portable Welding Machine 17
WeldSkill 120 Turbo Manual Arc Welding Machine 20
WeldSkill 140 Turbo Manual Arc Welding Machine 21
WeldSkill 100 Inverter Portable DC Welding Machine 22
WeldSkill 170HF Inverter Portable DC Welding Machine 25
CutSkill 35A Plasma Inverter Cutting System 26
WeldSkill Auto-Darkening Welding Helmets 27
WeldSkill Welding Accessories 28
WeldSkill MIG Welding Guns 29
WeldSkill MIG Welding Consumables - Bernard®* style 30
WeldSkill MIG Welding Consumables - Binzel®* style 31
Welding Consumables
WeldSkill GP (General Purpose) Welding Electrodes 32
WeldSkill LH (Low Hydrogen) Welding Electrodes 33
WeldSkill 308L Welding Electrodes 34
WeldSkill 312 Welding Electrodes 36
WeldSkill Solid Welding Wire 38
WeldSkill Gasless Welding Wire 39
*Tweco® WeldSkill is in no way affiliated with BERNARD® or BINZEL®. The parts featured in this literature are not genuine BERNARD® or BINZEL® parts, 3
but are parts made for and by Tweco® WeldSkill. Reference to BERNARD® or BINZEL® machines, torches and numbers are for your convenience only.
We reserve the right to substitute genuine BERNARD® or BINZEL® parts in place of Tweco® WeldSkill parts.
CutSkill Tradesman Plus Gas
Cutting & Welding Kit
The CutSkill Tradesman Plus gas cutting and welding highest quality and to ensure they comply with stringent
kit has been designed for general purpose oxygen - Australian Standards where applicable. All the equipment
acetylene cutting and welding applications. As with all and accessories are packed in a solid CutSkill toolbox.
gas equipment manufactured by Thermadyne, the items This kit offers great value for the most discerning budget
in this kit have been carefully designed to provide the conscious buyer.
Features
■ Suitable for light to medium duty cutting, welding
and heating
■ Kit conforms to AS4839
■ Multi fuelled torch
■ Comfortable grip handle
■ Tough solid brass construction
■ Excellent flame stability
■ Flashback resistant mixer
■ High flow oxygen cutting valve
■ Cuts up to 150mm (6”)
■ Torch profile gives excellent job visibility
■ Ideal for the tradesman, contractor & handyman
GAS TYPE
Gas Type Equiment supplied in this kit is
designed for use with Oxygen and Acetylene
gas only*
Contents Australian Standards Compliance

• CutSkill Oxygen Regulator: 800kPa STANDARD
Regulators conform to AS4267
• CutSkill Acetylene Regulator: 150kPa Gas hose conforms to AS1335
• CutSkill Blowpipe
• CutSkill Cutting Attachment
AS Flashback arrestors conform to AS4603
Welding goggles conform to AS1337
Equipment conforms to AS4839
• CutSkill Mixer
• Regulator Flashback Arrestors x 2 WARRANTY
1 Year Warranty This equipment is
• Blowpipe Flashback Arrestors x 2
• Twin Welding Hose 10m 1
YEAR
manufactured to stringent CIGWELD quality
standards and is backed by
a conditional One Year warranty*
• Welding Tips: 8/12/15 • Cutting Nozzles: 8/12/15
• Heating Tip 8x12 HT * Refer to operating manual for details
• Lift Front Welding Goggles
Ordering Information Part No.
• Roller Guide and Radius Bar
Cutskill Tradesman Plus Gas Kit
• Flint Lighter • Combination Spanner
Oxy/Acetylene Gas 208007
• Tip Cleaners
• Heavy Duty Steel Toolbox Oxy/Acet Oxy/Acetylene Gas 208008 (NZ)
4
CutSkill Tradesman Gas
The CutSkill Tradesman gas cutting and welding kit has quality and to ensure they comply with stringent
been designed for general purpose oxygen - acetylene Australian Standards where applicable. All the equipment
cutting and welding applications. As with all gas and accessories are packed in a solid CutSkill toolbox.
equipment manufactured by Thermadyne, the items in this This kit offers great value for the most discerning budget
kit have been carefully designed to provide the highest conscious buyer.
Features
■ Suitable for light to medium duty cutting and
welding
■ Comfortable grip handle
GAS TYPE
Contents designed for use with Oxygen and Acetylene
• CutSkill Oxygen Regulator: 800kPa gas only*
• CutSkill Acetylene Regulator: 150kPa STANDARD

Australian Standards Compliance
• CutSkill Mixer
AS Regulators conform to AS4267
Gas hose conforms to AS1335
• Twin Welding Hose 5m WARRANTY

• Welding Tips: Size 8/12/15
• Cutting Nozzles: Size 8/12/15
• Welding Goggles
1
YEAR
* Refer to operating manual for details
• Flint Lighter
• Combination Spanner
• Tip Cleaners
Cutskill Tradesman Gas Kit
• Heavy Duty Toolbox
Oxy/Acetylene Gas 208001
Oxy/Acetylene Gas 208006 (NZ)
Oxy/Acet
5
CutSkill Tradesman LP Gas
The Tradesman LP Gas kit is the latest in the range of This kit offers all the features of the CutSkill Tradesman
Cutskill products from Thermadyne that has been kit with the added benefit of using LP gas as an
designed for general purpose cutting and welding economic alternative fuel gas.
applications using oxygen - LP Gas.
Features
■ Suitable for light to medium duty cutting
and welding
■ Comfort fit handle
■ O-Ring Seal on cutting attachment
■ Ideal for the handyman
GAS TYPE

Contents designed for use with Oxygen and LP gas only*
• CutSkill Oxygen Regulator: 800kPa
• CutSkill LP Gas Regulator: 400kPa STANDARD
• CutSkill Mixer
Gas hose conforms to AS1335
WARRANTY
• Twin Welding Hose 5m 1 Year Warranty This equipment is
• Welding Tip: Size 15
• Cutting Nozzles: Size 8/12/15
1YEAR
• Welding Goggles
• Flint Lighter
• Combination Spanner
• Tip Cleaners
• Heavy Duty Toolbox
Cutskill Tradesman Gas Kit
Oxy/LP Gas 208011
Oxy/LP Gas
6
CutSkill Oxygen and
Acetylene Regulators
Specifically designed for the budget conscious buyer, or flow. CutSkill regulators are based on a proven design
CutSkill regulators offer excellent quality and that offers robust construction combined with renowned
performance for use with most light to medium CIGWELD quality and represent genuine value for
applications. CutSkill regulators conform to AS4267 and money.
are factory set to deliver the correct maximum pressure
Features
■ Regulator is failsafe against over pressure
■ Diaphragm is protected against flashback
■ Robust, failsafe and accurate pressure gauges
■ Factory set maximum delivery pressure
■ Captive control knob prevents loss and tampering
■ Colour coded for gas identification
■ Ideal for the Tradesman, Contractor & Handyman
■ Conforms to AS4267
GAS TYPE
Gas Type Regulators are designed for use

with Oxygen and Acetylene gas only*
STANDARD
WARRANTY
1YEAR
standards and is backed by a conditional
One Year warranty*
Oxygen and Acetylene Regulator Specification

Part No. Gas Max Outlet Rated Gauge Range (kPa) Connections
Pressure (kPa) Air Flow (l/min) Inlet Outlet Inlet Outlet
210222 Oxygen 800 310 30,000 1,600 AS2473 Type 10.5 5/8”–18 UNF RH Ext
(5/8” BSP RH Ext)
201000 (NZ) Oxygen 800 310 30,000 1,600 AS2473 Type 10.5 5/8”–18 UNF RH Ext
(5/8” BSP RH Ext)
210223 Acetylene 150 150 4,000 300 AS2473 Type 20 5/8”–18 UNF LH Ext
(5/8” BSP LH Ext)
7
CutSkill LP Gas Regulator
Like WeldSkill regulators, the CutSkill LP Gas regulator correct maximum pressure or flow. CutSkill regulators
is specifically designed for the budget conscious buyer, are based on a proven design that offer robust
offering excellent quality and performance for use with construction combined with renowned CIGWELD quality
most light to medium applications. CutSkill regulators and represent genuine value for money.
conform to AS4267 and are factory set to deliver the
Features
■ Diaphragm is protected against flashback
■ Ideal for the Tradesman, Contractor and Handyman
GAS TYPE
Gas Type Regulator is designed for use

with LP gas only*
STANDARD
WARRANTY
1YEAR
One Year warranty*
LP Gas Regulator Specification

201003 LP Gas 400 230 N/A 600 AS2473 Type 21 5/8”–18 UNF LH Ext
CGA 510
(0.880”-14 NGO LH Ext)
8
WeldSkill Argon & Carbon Dioxide (CO2)
Regulators
Specifically designed for the budget conscious buyer, maximum pressure or flow. WeldSkill regulators are
WeldSkill regulators offer excellent quality and based on a proven design that offer robust construction
performance for use with most light to medium combined with renowned CIGWELD quality and
applications. WeldSkill regulators conform to AS4267 represent genuine value for money.
and are factory set to deliver the correct
Features
■ Ideal for the Tradesman, Contractor & Handyman
GAS TYPE
Gas Type Regulators are designed for use with

Argon and Carbon Dioxide (CO2) gas only*
STANDARD
WARRANTY
1 YEAR
One Year warranty*
Argon & Carbon Dioxide (CO2) Regulator Specification

210254 Argon - 55 30,000 55l/min AS2473 Type 10 5/8”–18 UNF RH Ext
(5/8” BSP RH Ext)
201008 CO2 - 55 30,000 55l/min AS2473 Type 30 5/8”–18 UNF RH Ext
(.860”-14 RH Int)
9
Nitrogen Purging Regulator
These nitrogen purging regulators are the economical air-conditioning systems. Manufactured by Victor, these
alternative offered by CIGWELD for the Refrigeration and regulators offer excellent quality and performance that
HVAC industry. They have been purpose designed for meets CIGWELD's stringent engineering standards.
testing (up to 3,800 kPa) and purging of refrigeration and
Features
■ Strong, robust construction
■ Pressure relief valve (PRV) to protect against over
pressurisation of downstream equipment
■ ‘T’ screw gives positive precise adjustment
■ Designed and manufactured by VICTOR®
GAS TYPE
Gas Type Regulator is designed for use

with Nitrogen gas only*
WARRANTY
1
YEAR
One Year warranty*
Nitrogen Purging Regulator Specification

310349 Nitrogen 3,800 1,700 28,000 4,000 AS2473 Type 50 1/4” 37˚ Flare
(24x2mm Whit Form RH Int)
10
CutSkill Blowpipe
The CutSkill blowpipe is a budget priced alternative to The blowpipe can be used with complete confidence and
the Comet series. Like the entire range of CIGWELD’s gas is suitable for a wide range of applications including
equipment products, this quality blowpipe is fusion welding, braze welding, brazing and hand cutting.
manufactured to stringent internal engineering standards.
Features
■ Handle shape gives comfortable grip
■ Non rotating valve spindle minimises wear
■ Left hand/right hand threads ensure correct
connection of gas supply
■ Colour coded control knobs are fitted for
maximum safety
■ Locking teeth provide secure positioning of
attachments with hand tightening
GAS TYPE
Gas Type Blowpipes are designed for use
with Oxygen and all fuel gas types (Acetylene
and LP Gas)*
MAXIMUM CUT
Maximum Cut This equipment is suitable for
producing cuts up to 150mm thickness
150 mm
WARRANTY
1
YEAR
One Year warranty*
CutSkill Blowpipe Specification

Part No. Description Fuel Gas Type Connections Weight
204001 CutSkill Blowpipe All 5/8”–18 UNF 620g
11
CutSkill Cutting Attachment
The CutSkill cutting attachment is a budget priced The cutting attachment can be used with complete
alternative to the Comet series. Like the entire range confidence and is suitable for a wide range of
of CIGWELD’s gas equipment products, this quality applications including fusion welding, braze welding,
cutting attachment is manufactured to stringent internal brazing and hand cutting.
engineering standards.
Features
■ Attaches quickly and easily to CutSkill blowpipe
by hand
■ Locking teeth provide secure positioning
■ O'ring provides a gas tight seal with hand
tightening of attachment
■ Cutting lever positioned for ease of operation
■ Solid brass construction
■ Unique multi-fuel mixer allows for cutting with
Oxy/Acetylene, Oxy/LP Gas & Oxy/Natural Gas
■ For use with type 41 & 44 cutting nozzles
GAS TYPE
Gas Type Cutting attachments are designed
for use with Oxygen and all fuel gas types
(Acetylene and LP Gas)*
MAXIMUM CUT
producing cuts up to 150mm thickness*
150 mm
WARRANTY
1
YEAR
One Year warranty*
CutSkill Cutting Attachment Specification

Part No. Description Fuel Gas Type Cutting Cutting Weight
Capacity Nozzles
204005 CutSkill Cutting All Up to150mm Type 41 & 44 660g
Attachment
12
CutSkill ST250
Straight Torch
The CIGWELD CutSkill ST250 Straight Torch offers up to 250mm. Like the entire range of CIGWELD's gas
exceptional value for money whilst providing excellent equipment, these torches are manufactured to stringent
performance for cutting and gouging applications. internal engineering standards, ensuring a quality
The ST250 Straight Torch is suitable for use with product for the discerning buyer.
Oxy/Acetylene or Oxy/LP Gas and has a cutting capacity
Features
■ Multi Fueled Straight torch
■ 250mm cutting capacity
■ Torch head mixer for maximum
operator protection
■ Large control valves for ease of use, even when wearing
gloves
■ Triangular tube design provides added strength
and heat resistance
■ Lightweight ribbed handle provides operator
with secure and comfortable grip
■ Left hand/right hand threads to prevent
incorrect hose connection
■ For use with type 41/44 cutting nozzles
■ Balanced torch design
GAS TYPE
Gas Type ST250 Straight Torch is designed
for use with Oxygen and all fuel gas types
(Acetylene and LP Gas)*
MAXIMUM CUT
producing cuts up to 250mm thickness*
250 mm
WARRANTY
1
YEAR
One Year warranty*
ST250 Straight Torch Specification

Part No. Description Fuel Gas Type Cutting Connections Cutting Weight
Capacity Nozzles
204013 CutSkill ST250 All up to 250mm 5/8”–18 UNF Type 41 & 44 1.17 kg
13
CutSkill FireStick II
The CutSkill Firestick II has been primarily designed for The CutSkill Firestick II has a multitude of uses and is
the pre heating or post heating of steel plate or castings ideal for weed killing, removing paint, melting ice,
using LP Gas. The flow of gas is controlled by an removing road markings, preheating asphalt and tar.
adjusting valve that allows the burner to produce up
to 320 MJ (300,000 BTU’s) of heat output.
A tacking bar is provided on the gas barrel that allows

the Firestick II to be attached in exactly the right position
for maximum heat application onto the workpiece. A 90˚
elbow allows flexibility of the burner head so it can be
connected to the barrel in either a straight 180˚ or 90˚
angle that allows it to swivel through a full 360˚ directing
heat in the desired position. If required, the burner head
can even be removed from the gas barrel and used on a
manifold where several heads are mounted together for
a broader distribution of heat.
Features
■ Air/ LP gas operation
■ Adjusting valve
■ 320 MJ (300,000 BTU’s)
■ Tacking bar
■ Straight or 90˚ elbow
■ 12 month warranty
GAS TYPE
Gas Type Firestick II is designed for use

with LP gas only*
WARRANTY
1
YEAR
One Year warranty*
CutSkill FireStick II Specification

Part No. Description Fuel Gas Type Connections Weight
208502 CutSkill FireStick II LP Gas 5/8”–18 UNF 1.1kg
14
CutSkill Type 41 & 44
Cutting Nozzles
CutSkill provides a comprehensive range of type 41 & type The type 41 nozzles are manufactured from copper that
44 cutting nozzles for use with oxygen - acetylene and provides effective heat resistance and the type 44 are of
oxygen - LP Gas or Natural gas respectively. These two two-piece construction incorporating a copper shroud.
seat designed nozzles are for use with CutSkill, COMET 3, CutSkill nozzles combine CIGWELD's proven quality and
Multi-purpose and Sabre cutting torches. performance with maximum cost effectiveness.
CutSkill Type 41 Cutting Nozzles (Oxy/Acetylene)

Cutting Fuel gas flow Total Oxygen Flow
Part No Size Thickness mm L/min @ & pressure
100kPa L/min @ kPa
206046 6 1-6 2.0 11 (200)
206047 8 6-10 3.5 20 (200)
206048 12 12-20 4.0 38 (200)
206049 15 25-75 7.0 75 (350)
206050 20 100-125 9.0 134 (400)
CutSkill Type 44 Cutting Nozzles (Oxy/LP Gas or Natural gas)
Cutting Fuel gas flow Total Oxygen Flow
Part No Size Thickness mm L/min @ & pressure
100kPa L/min @ kPa
206025 6 3-6 2.0 17(200)
206026 8 6-12 3.5 30 (200)
206028 12 12-20 4.5 58 (250)
206029 15 25-75 5.5 99 (400)
206030 20 100-125 6.5 171 (400)
15
CutSkill ‘H’ Series
Cutting Nozzles
CIGWELD has introduced an extensive range of CutSkill manufactured from solid copper. The Oxy/LP Gas or
'H' Series (flat seat) cutting nozzles to further enhance Natural Gas nozzles are a two-piece design with a
CIGWELD's offering. These precision machined nozzles chrome plated copper outer shroud. These CutSkill 'H'
are for use with flat seat cutting equipment. The series nozzles provide quality and performance at an
Oxy/Acetylene nozzles are of one-piece construction and economical cost.
CutSkill ‘H’ Series Oxy/Acetylene Cutting Nozzles

Cutting Oxygen Fuel
Part No Size Thickness mm Pressure kPa Pressure kPa
206000 000AC 0-5 100-200 1.5
206001 00AC 5-10 100-200 1.5
206002 0AC 10-15 150-250 1.5
206003 1AC 15-25 200-350 1.5
206004 2AC 25-50 300-450 1.5
206005 3AC 50-100 300-450 1.5
206006 4AC 100-175 300-550 1.5
206007 5AC 175-200 300-550 1.5
206008 6AC 200-300 300-550 1.5
CutSkill ‘H’ Series Cutting Nozzles (Oxy/LP Gas or Natural gas)
Cutting Oxygen Fuel
Part No Size Thickness mm Pressure kPa Pressure kPa
206009 00NX 5-10 150-200 1.5
206010 0NX 10-15 200-300 1.5
206011 1NX 15-25 250-350 1.5
206012 2NX 25-50 300-400 1.5
206013 3NX 50-75 300-450 1.5
206014 4NX 75-150 350-550 1.5
206015 5NX 150-200 350-550 1.5
206016 6NX 200-300 350-550 1.5
16
WeldSkill 100 MIG
Portable Gasless Welding Machine
The CIGWELD WeldSkill 100 MIG is a single phase, a complete ready-to-weld kit and provides excellent arc
compact gasless power source designed for performance with gasless mild steel flux cored welding
handymen that require high quality welding wires and is suitable for the welding of mild steel
performance. The WeldSkill 100 MIG comes as up to 3mm thick.
Standard contents
■ WeldSkill 100 gasless MIG power source
■ Work lead and MIG gun
■ 0.8mm WeldSkill mild steel gasless wire
■ Spare torch consumables
■ Operating manual
FAN COOLED
Fan Cooled for improved duty cycle and

welding performance
OVERHEAT
Over Temperature Cut Out protection has
been fitted to this power source
SUPPLY LEAD
240 Volt, 10 Amp Supply Lead fitted to
power source*
Machine Specifications 240V 10A
Input Voltage 240 Volts, +/– 15% (10A plug) WIRE SIZE
Maximum Mild Steel Wire Size 0.8mm
Input Frequency 50 Hz Power source is suitable for 0.8mm mild
Generator requirement 4 kVA steel gasless welding wires*
Output range 28 – 90 amps (100A max) 0.8mm MAX
Rated Output @ Duty Cycle 90A/22.2V @ 10% Duty Cycle GASLESS

Gasless Operation This power source is
Dimensions (HxWxD) mm 300H x 180W x 350Dmm
suitable for operation with mild steel gasless
Weight (Power Source) 13 kg
welding wires*
STANDARD
Australian Standards Compliance This power
Ordering Information Part No:
WeldSkill 100 MIG W1004100 AS source complies to the relevant Australian
Standard, AS 60974.6-2006*
Optional Accessories Part No: WARRANTY 1 Year Warranty This equipment is

Feed Roll 0.6/0.8mm
WeldSkill Welding Equipment Trolley
W4012900
W4011501 1
YEAR
One Year warranty*
17
WeldSkill 135 MIG
Portable Welding Machine
The CIGWELD WeldSkill 135 MIG is a single phase source provides excellent arc performance with solid or
compact power source designed specifically for flux cored welding wires. It is ideal for welding a wide
handymen or tradesmen that require high quality range of materials including stainless/mild steels and
welding performance. This constant voltage power aluminium, and is suitable for the welding of mild steel
up to 5mm thick (when used with appropriate
consumables).
Standard contents
■ WeldSkill 135 MIG power source
■ Spare feed rolls
FAN COOLED

welding performance
OVERHEAT
SUPPLY LEAD
power source*
240V 10A
Machine Specifications
WIRE SIZE
Input Voltage 240 Volts, +/– 15% (10A plug) Maximum Mild Steel Wire Size 0.8mm
Input Frequency 50 Hz Power source is suitable for 0.8mm mild
Generator requirement 6.5 kVA steel gasless welding wires*
0.8mm MAX
Output range 38 – 120 amps (135A max)
Rated Output @ Duty Cycle 120A/20.0V @ 10% Duty Cycle GAS SHIELDING
Shielding Gas Operation This power source
Dimensions (HxWxD) mm 375H x 245W x 420Dmm is suitable for use with solid MIG welding
Weight (Power Source) 20 kg wires requiring an external shielding gas*
GASLESS
Ordering Information Part No: suitable for operation with mild steel gasless
WeldSkill 135 MIG W1004135 welding wires*
STANDARD
Optional Accessories Part No:
Feed Roll 0.6/0.8mm
Feed Roll 0.8/1.0mm
W4012900
W4012901
AS source complies to the relevant Australian
Standard, AS 60974.6-2006*
Feed Roll 1.0/1.2mm W4012902 WARRANTY 1 Year Warranty This equipment is

WeldSkill Argon Regulator/Flowmeter
210254
W4011501 1
YEAR
18
WeldSkill 150 MIG
Portable Welding Machine
The CIGWELD WeldSkill 150 MIG is a single phase source provides excellent arc performance with solid or
compact power source designed specifically for flux cored welding wires. It is ideal for welding a wide
handymen or tradesmen that require high quality range of materials including stainless/mild steels and
welding performance. This constant voltage power aluminium, and is suitable for the welding of mild steel
up to 6mm thick (when used with appropriate
consumables).
Standard contents
■ WeldSkill 150 MIG power source
■ WeldSkill shielding gas regulator/flowmeter
■ Spare feed rolls
FAN COOLED

welding performance
OVERHEAT
SUPPLY LEAD
power source*
240V 15A
WIRE SIZE
Machine Specifications Maximum Mild Steel Wire Size 0.9mm
Power source is suitable for 0.9mm mild
Input Voltage 240 Volts, +/– 15% (15A plug)
steel gasless welding wires*
Input Frequency 50 Hz 0.9mm MAX
Generator requirement 7 kVA GAS SHIELDING
Output range 41 – 130 amps (150 max) Shielding Gas Operation This power source
Rated Output @ Duty Cycle 130A/20.5V @ 10% Duty Cycle is suitable for use with solid MIG welding
Dimensions (HxWxD) mm 375H x 245W x 420Dmm wires requiring an external shielding gas*
Weight (Power Source) 20 kg GASLESS
suitable for operation with mild steel gasless
welding wires*
WeldSkill 150 MIG W1004150 STANDARD
Optional Accessories
Feed Roll 0.6/0.8mm
Part No:
W4012900
Standard, AS 60974.6-2006*
WARRANTY 1 Year Warranty This equipment is

Feed Roll 0.8/1.0mm W4012901
Feed Roll 1.0/1.2mm
W4012902
W4011501 1
YEAR
One Year warranty*
19
WeldSkill 120 Turbo
Manual Arc Welding Machine
The CIGWELD Weldskill 120 Turbo is a compact, Running standard general purpose 2.0mm electrodes
fan cooled, portable, home arc welder with infinitely or light gauge steel (generally less than 3.0mm thick)
adjustable welding current from 40 to 120 amps. and 2.5mm electrodes for heavier gauge materials, the
The 120 Turbo, designed to operate from a 240V, welding output accommodates a wide range of materials
10 amp power point, has built-in thermal protection including mild steel, stainless steel, cast iron and
against overheating. copper alloys.
Standard contents
■ WeldSkill 120 power source
■ Electrode holder and 3m lead (fitted)
■ Work clamp and 3m lead (fitted)
■ Welding face shield and lens
■ Chipping hammer/wire brush
FAN COOLED

welding performance
OVERHEAT
SUPPLY LEAD
power source*
240V 10A
ELECTRODE SIZE
Input Voltage 240 Volts, +/– 15% (10A plug) Maximum Electrode Size 2.5mm Power
Input Frequency 50 Hz source is suitable for 2.0mm and 2.5mm
Generator requirement 5.3 kVA electrode sizes
3.2mm MAX
Output range 40 – 120 amps
STANDARD
Rated Output @ Duty Cycle 120A @ 5% Australian Standards Compliance This power
Max OCV 47V DC
Dimensions (HxWxD) mm
Weight (Power Source)
250H x 170W x 290Dmm
15.5 kg
Standard, AS 60974.6-2006*
WARRANTY
Ordering Information
WeldSkill 120 Turbo Plant
Part No:
W1002000 1
YEAR
standards and is backed by a conditional One
Year warranty*
20
WeldSkill 140 Turbo
Manual Arc Welding Machine
The CIGWELD Weldskill 140 Turbo is a fan cooled home It will run standard general purpose 2.0mm electrodes
arc welder that has a welding current range from 40 to for light gauge steel, generally less than 3.0mm thick,
140 amps and is designed to operate from a 240V, and up to 3.2mm electrodes for heavier sections.
15 Amp power point.
Standard contents
FAN COOLED

welding performance
OVERHEAT
SUPPLY LEAD
power source*
Machine Specifications 240V 15A
ELECTRODE SIZE
Input Frequency 50 Hz source is suitable for 2.0mm, 2.5mm
Generator requirement 7.2 kVA and 3.2mm electrode sizes
3.2mm MAX
Rated Output @ Duty Cycle 140A @ 5% STANDARD
Max OCV 65V DC
270H x 170W x 350Dmm
16 kg
Standard, AS 60974.6-2006*

WARRANTY
WeldSkill 140 Turbo Plant
Part No:
W1002100 1
YEAR
21
WeldSkill 100 Inverter
Portable DC Welding Machine
The CIGWELD WeldSkill 100 Inverter is a 240 Volt single on a range of welding electrodes up to 2.5 diameter.
phase welding machine designed specifically for the The unit also features a DC lift TIG function that
budget conscious user. Utilising advanced inverter provides smooth starting and running characteristics
technology, the unit offers superior arc characteristics across a broad range of applications.
Standard contents
FAN COOLED

welding performance
OVERHEAT
SUPPLY LEAD
Input Frequency 50 Hz
power source*
Generator requirement 6.5 kVA
240V 10A
Rated Output @ Duty Cycle 100A @ 24V 20% ELECTRODE SIZE
Maximum Electrode Size 3.2mm Power
Max OCV 65V DC source is suitable for 2.0mm, 2.5mm and
Dimensions (HxWxD) mm 230H x 115W x 270Dmm 3.2mm electrode sizes
Weight (Power Source) 4.2 kg 3.2mm MAX
STANDARD
WeldSkill 100 Inverter (toolbox)
Part No:
W1003101
Standard, AS 60974.1-2006*

Optional Accessories
TIG torch 17V, 3m lead with flex neck
Part No:
W7003006 1
YEAR
WeldSkill shielding gas regulator 210254
22
The CIGWELD WeldSkill 130 Inverter is a 240 Volt single on a range of welding electrodes from 2.5 to 3.2mm
phase welding machine designed specifically for the diameter. The unit also features a DC lift TIG function
budget conscious user. Utilising advanced inverter that provides smooth starting & running characteristics
technology, the unit offers superior arc characteristics across a broad range of applications.
Standard contents
FAN COOLED

welding performance
OVERHEAT
Machine Specifications been fitted to this power source
Input Frequency 50 Hz SUPPLY LEAD
Generator requirement 7.5 kVA 240 Volt, 10 Amp Supply Lead fitted to
Output range 5 – 130 amps power source*
Rated Output @ Duty Cycle 130A @ 25.2%V 20% 240V 10A
Max OCV 65V DC ELECTRODE SIZE

Maximum Electrode Size 3.2mm Power
Dimensions (HxWxD) mm 230H x 115W x 270Dmm
source is suitable for 2.0mm, 2.5mm
Weight (Power Source) 5.5 kg
and 3.2mm electrode sizes
3.2mm MAX
STANDARD
Ordering Information Part No: Australian Standards Compliance This power
WeldSkill 130 Inverter (standard)
W1002801
W1001900
Standard, AS 60974.1-2006*

WARRANTY
Optional Accessories Part No: manufactured to stringent CIGWELD quality
WeldSkill shielding gas regulator
W7003006
210254
1
YEAR
23
The CIGWELD WeldSkill 170 Inverter is the big brother superior arc characteristics on a range of welding
to the WeldSkill 130 Amp model. This unit is a 240 Volt electrodes from 2.0 to 4.0mm diameter. The unit also
single phase welding machine with increased output features a DC lift TIG function that provides smooth
and duty cycles for more demanding applications. starting and running characteristics across a broad
Utilising advanced inverter technology, the unit offers range of applications.
Standard contents
FAN COOLED

welding performance
OVERHEAT
Input Voltage 240 Volts, +/– 15% (15A plug) SUPPLY LEAD
Input Frequency 50 Hz 240 Volt, 15 Amp Supply Lead fitted to
Generator requirement 10 kVA power source*
Output range 5 – 170 amps 240V 15A
Rated Output @ Duty Cycle 170A @ 26.8V 25% ELECTRODE SIZE
Max OCV 65V DC Maximum Electrode Size 4.0mm Power
Dimensions (HxWxD) mm 255H x 130W x 300Dmm source is suitable for 2.0mm, 2.5mm,
Weight (Power Source) 6.5 kg 3.2mm and 4.0mm electrode sizes
4.0mm MAX
STANDARD
WeldSkill 170 Inverter (standard)
W1002901
W1001901
Standard, AS 60974.1-2006*

WARRANTY
Optional Accessories Part No: manufactured to stringent CIGWELD quality
WeldSkill shielding gas regulator
W7003021
210254
1
YEAR
24
WeldSkill 170HF Inverter
The CIGWELD WeldSkill 170HF inverter is the latest performance. With superior arc characteristics on a
addition to the WeldSkill inverter range. It is a 240 Volt, range of welding electrodes from 2.0mm up to 4.0mm
single phase welding machine with increased output and diameter, this is an ideal machine for small to medium
duty cycles for more demanding applications. The unit welding projects.
features a HF start function for excellent DC TIG
Standard contents
■ WeldSkill 170HF power source
■ TIG torch 17V with flex head and 3m lead
■ WeldSkill Argon regulator
■ TIG accessory kit
HF START
High frequency start for improved TIG starting

HF performance
FAN COOLED
Fan Cooled for improved duty cycle

and welding performance
OVERHEAT
Over Temperature Cut Out protection

has been fitted to this power source
SUPPLY LEAD
240 Volt, 15 Amp Supply Lead fitted
to power source*
240V 15A
ELECTRODE SIZE
Input Frequency 50 Hz source is suitable for 2.0mm, 2.5mm,
Generator requirement 10 kVA 3.2mm and 4.0mm electrode sizes
4.0mm MAX
STANDARD
Rated Output @ Duty Cycle (MMAW) 170A @ 26.8V 25% Australian Standards Compliance This power
Max OCV
65V DC
255H x 130W x 360Dmm
7.5 kg
Standard, AS 60974.1-2006
WARRANTY
1 Year Warranty This equipment is manufactured
WeldSkill 170HF Inverter (toolbox)
Part No:
W1003001
1YEAR
to stringent CIGWELD quality standards and is backed
by a conditional One Year warranty*
25
CutSkill 35A Plasma
Inverter Cutting System
The new CutSkill 35A Plasma Cutting System is This single phase inverter based power source can
designed specifically for the handyman/tradesman easily and accurately cut through a range of materials
that requires high quality cutting performance at including mild/stainless and aluminium. Ideal for
an affordable price. applications including car panels, light maintenance/
fabrication and for use in the home workshop.
Standard contents
■ CutSkill 35A power source
■ 1Torch SL60, 3m (fitted)
■ Work lead, 3m (fitted)
■ 1 x electrode MaximumLife (OTD9/8215)
■ 2 x drag tip 40A (OTD9/8207)
■ Toolbox carry case
FAN COOLED
Consumable Parts Fan Cooled for improved duty cycle and

welding performance
OVERHEAT

Description Part No.
O-Ring OTD8/3487
O-Ring OTD8/3486
Electrode, MaximiumLife™ OTD9/8215 SUPPLY LEAD
Start Cartridge OTD9/8213
Tip 20A, Drag OTD9/8205 240 Volt, 15 Amp Supply Lead fitted to
Tip 30A, Drag OTD9/8206
Tip 40A, Drag OTD9/8207
power source*
Tip 40A, Cutting OTD9/8208 240V 15A
Shield Cup OTD9/8218
Gouging Tip Specifications CUT CAPACITY

Depth Width Part No. Maximum Cut 10mm Power source is suitable
Tip 40A
Tip 40A-100A
Tip 40A-100A
Tip 40A-100A
shallow
deep
moderate
shallow
narrow
narrow
moderate
wide
OTD9/8225
OTD9/8226
OTD9/8227
OTD9/8228
10
mm
for producing cuts up to 10mm thickness
(mild steel) with little or no dross.
PILOT ARC
Machine Specifications Pilot Arc This system is fitted with a pilot arc,
a system that provides superior arc starting
performance*
Input Frequency 50 Hz Easy Start
Generator requirement 10 kVA STANDARD
Rated Output @ Duty Cycle
Dimensions (HxWxD)
35A @ 30% Duty Cycle
280H x 133W x 419Dmm AS source complies to the relevant Australian
Standard, AS 60974.1-2006*
Weight (Power Source) 11.8 kg
manufactured to stringent Thermadyne
CutSkill 35A Plasma Inverter system
Part No:
1-1601-4 1
YEAR
quality standards and is backed by
26
WeldSkill Auto-Darkening
Welding Helmets
CIGWELD WeldSkill Welding Helmets are specifically shade 11 lens and 2 other models with a variable shade 9-13
designed for the budget conscious welder and offer excellent lens. The value-for-money WeldSkill Auto-Darkening helmet
comfort and performance. The WeldSkill Auto-Darkening range provides the personal eye protection required for a
helmet range is fitted with the latest auto-darkening shade solid day’s welding with the latest safety features, comfort and
lenses and is available in 3 models; one model with a fixed performance.
Shade #9
Variable shade 9-13
Standard contents
■ WeldSkill auto-darkening welding helmet
■ Front cover lens (spare)
Shade #10 ■ Rear cover lens (spare)
STANDARD
Standards Compliant Helmet shell
Shade #11
AS complies to AS/NZS1337.1:1992. Auto darkening
lens complies to AS/NZS1338.1:1992*
AUTO-DARKENING
Variable Shade This welding helmet is fitted
Shade #12 with an auto-darkening filter lens*
IMPACT RATING
Medium Impact Helmet complies with medium
impact requirements outlined in
Shade #13 Shade #11 AS/NZ1337:1992*
MEDIUM
WARRANTY
1 Year Warranty This equipment is manufactured
Fixed shade 11
1
YEAR
to stringent CIGWELD quality standards and is
backed by a conditional One Year warranty*
Description Fixed #11 Variable #9-13 Ordering Information Part No:

Features Sensitivity & delay Variable shade WeldSkill auto helmet black fixed shade 11 454304
adjustments control (9-13)
WeldSkill auto helmet blue 454305
Sensitivity & delay
variable shade 9-13
adjustments
Grinding mode WeldSkill auto helmet carbon fibre graphic 454314
variable shade 9-13
Filter lens dimensions 110 x 90 x 9 mm 110 x 90 x 9mm
Viewing area dimensions 98 x 43mm 98 x 43mm WeldSkill auto-darkening filter lens fixed shade 11 454306
Reaction time 1/30,000 second 1/30,000 second WeldSkill auto-darkening filter lens 454307
Sensors 2 optical sensors 2 optical sensors variable shade 9-13
Power supply Solar cells/ Solar cells/ Front cover lens 454308#
battery back up battery back up Back cover lens 454309#
Unactivated shade level 4 4 Harness assembly 454310#
Operating temperature -5˚C to +55˚C -5˚C to +55˚C
Sweat band 454311#
On/Off control Automatic Automatic
Weight 525g 545g Control knob external 454315#
# Suitable for WeldSkill auto-darkening welding helmet ONLY
27
WeldSkill Welding Accessories
Welding Equipment Trolley

• Suitable for welding power source, shielding gas
cylinder (E size max) and associated accessories
• Solid steel construction with powder coated finish
• Fully adjustable to suit a large range of power sources
• Maximum load capacity 80kg
• Comes as a complete ready to assemble kit

CIGWELD WeldSkill Equipment Trolley W4011501
Tweco® WeldSkill MIG Pliers

• High quality MIG pliers are specifically designed for MIG welding applications
• Manufactured from drop forged carbon steel
• Strong and comfortable handle design
• Spring loaded handle for easy operation
• Excellent for trimming MIG wire or holding tips and nozzles

Tweco WeldSkill MIG Pliers WSPLIER
Tweco® WeldSkill Lead Set

• Range of sizes and combinations to cover a broad range of applications
• High quality electrode holder suitable for 1.6mm to 6.0mm diameter electrodes
• Excellent construction and durability
• Double insulated welding cable
Tweco® WeldSkill Lead Set Range Part No:

16mm2 double insulated cable 4m, 25mm2 dinse 250A twist lock holder WS41625
28
WeldSkill MIG Welding Guns
The range of Tweco® Weldskill MIG guns provide excellent Weldskill MIG guns combine Tweco's proven quality and
performance and ergonomics. With renowned Tweco® quality, reliability with maximum comfort for light to medium duty
the range is available in 150, 250 and 400 Amp versions in MIG welding.
either Tweco® 4 or Euro style back end connections.
WeldSkill 150 Amp MIG Gun Features

■ 150 Amp air cooled
■ 60% duty cycle (CO2 Gas)
■ Metal jacket conductor tube
■ Front and rear spring strain relief
Torch Specification
Part No. Length Backend Duty Cycle Contact Contact Wire Cooling
Connection Tip Styles Tip Style Dia. Range Type
FAB150T10 10ft (3m) Tweco 4 150 @ 60% 11 Series Tweco 0.9mm 0.6-1.2mm Air
FAB150X10 10ft (3m) Euro 150 @ 60% 11 Series Tweco 0.9mm 0.6-1.2mm Air

Features:
■ 250
■ 250 Amp
Amp air
air cooled
cooled
■
■ 60% duty cycle (CO
60% duty cycle (CO22 Gas)
Gas)
■ Metal
■ Metal jacket
jacket conductor
conductor tube
tube
■ Front
■ Front and
and rear
rear spring
spring strain
strain relief
relief
Torch Specification
FAB250T12 12ft (3.6m) Tweco 4 250 @ 60% 14 Series Tweco 1.2mm 0.6-1.2mm Air
FAB250X12 12ft (3.6m) Euro 250 @ 60% 14 Series Tweco 1.2mm 0.6-1.2mm Air

■ 400 Amp air cooled
■ 40% duty cycle (CO2 Gas)
■ Metal jacket conductor tube
■ Front and rear spring strain relief
Torch Specification
FAB400T12 12ft (3.6m) Tweco 4 400 @ 40% 14 Series Tweco 1.2mm 0.6-2.0mm Air
FAB400X12 12ft (3.6m) Euro 400 @ 40% 14 Series Tweco 1.2mm 0.6-2.0mm Air
29
WeldSkill MIG Welding Consumables
Replacement parts for BERNARD ® style
Description Part No:
Contact Tip .023” (0.6mm) WS1597
Contact Tip 1/16” (1.6mm) WS1591
Nozzle Insulator WS4061
Nozzle Insulator WS4323R
Nozzle Insulator WS4423R
Nozzle 3/8” Bore (9.5mm) Tapered Brass WS4295
Nozzle 5/8” Bore (15.9mm) Brass WS4391
Nozzle 1/2” Bore (12.7mm) Tapered Brass WS4392
Nozzle 5/8” Bore (15.9mm) Copper WS4393
Nozzle 1/2” Bore (12.7mm) Tapered Copper WS4394
Nozzle 3/4” Bore (19.1mm) Brass WS4491
Nozzle 9/16” Bore (14.3mm) Tapered Copper WS4492
Nozzle 3/4” Bore (19.1mm) Copper WS4591
Nozzle 17/32” (13.5) Copper WS4592
Gas Diffuser (1500 Series Tips - Straight) WS4235
Gas Diffuser (1500 Series Tips - Tapered) WS4335
Gas Diffuser (1500 Series Tips - Tapered) WS4435
Gas Diffuser (1500 Series Tips - Straight) WS4635
Gas Diffuser WS4635T
Liner 15ft (5m) .023” - .030” (0.6mm-0.8mm) WS43015
Liner 15ft (5m) .035” - .045” (0.9mm-1.2mm) WS43115
Liner 15ft (5m) 1/16” (1.6mm) WS43215
Liner 15ft (5m) .035”-.045” (0.9mm-1.2mm) WS44115
Liner 15ft (5m) 1/16” (1.6mm) WS44215
Liner 15ft (5m) 5/64” (2.0mm) WS44315
Liner 15ft (5m) 3/32” (2.4mm) WS45415
30
WeldSkill MIG Welding Consumables
Replacement parts for BINZEL® style
Description Part No:
Contact Tip .023” (0.6mm) M6 CU WS1400008

Contact Tip 1/16” (1.6mm) M6 CU WS1400555
Contact Tip 1/16” (1.6mm) M8 CU WS1400587
Contact Tip .030” (0.8mm) Aluminium WS1410002
Contact Tip 3/64” (1.2mm) Aluminium WS1410010
Nozzle 5/8” Bore (15.9mm) A1/15 WS1450041
Nozzle 23/32” Bore (18.3mm) Std 25 WS1450042
Holder Nozzle MB13/15AK WS0020078
Diffuser A2/24 WS0120017

Diffuser A3/36 WS0140021
Diffuser 38/501 WS0300029
Holder Tip M6 25/R35 WS1420001
Holder Tip M8 501 WS1420022
Holder Tip M6 A2/24 WS1420003
Holder Tip M6 Long WS1420011
Holder Tip M6 Short WS1420005
Holder Tip M8 Short WS1420020
Gas Diffuser WS1420021
Liner 15ft (5m) .024” - .035” (0.61mm - 0.9mm) WS1240015
Liner 15ft (5m) .023” - .035” (0.61mm - 0.9mm) WS1249001
Liner 15ft (5m) .040” - .045” (1.0mm - 1.2mm) WS1429003
Liner 15ft (5m) .045” - .1/16” (12mm -1.6mm” WS1429004
31
WeldSkill GP
• General purpose versatile electrode

Approvals
• High operator appeal!
Lloyds Register of Shipping Grade 2
• All positional welding capabilities
American Bureau of Shipping Grade 2
• Ideal for the vertical-down welding of thin steel sections
Det Norske Veritas Grade 2
• Quiet, smooth arc action
Typical all weld metal mechanical properties
• Excellent for welding joints with poor fit-up
Yield Stress 420 MPa
Tensile Strength 490 MPa
Classifications Elongation 29%
AS/NZS 4855 (new) B E4313 A CVN Impact Value 80J av @ 0˚C
AS/NZS 1553.1 (old) E4112-0 Typical all weld metal analysis
AWS/ASME-SFA A5.1 E6013 C: 0.06% Mn: 0.45% Si: 0.35%
45 Open circuit voltage rating

ocv
DC Alternating or direct current

AC
All positions
Ordering Information, Packaging and Operating Data: AC (minimum 45 OCV) DC+ or DC– polarity
Size mm Length mm Approx. rods/kg Current Range (amps) Pack Size Carton Part No
2.0 300 96 40 – 70 25 rods 25 x 25 rods WEG0220
1 kg 12kg - 12 x 1kg WEG1020
2.5 kg 15kg - 6 x 2.5kg WEG2520
2.5 300 55 55 – 90 20 rods 25 x 20 rods WEG0225
1 kg 12kg - 12 x 1kg WEG1025
2.5 kg 15kg - 6 x 2.5kg WEG2525
5 kg 15kg - 3 x 5kg WEG5025
3.2 380 30 90 – 130 1 kg 12kg - 12 x 1kg WEG1032
2.5 kg 15kg - 6 x 2.5kg WEG2532
5 kg 15kg - 3 x 5kg WEG5032
4.0 380 19 130 – 180 5 kg 15kg - 3 x 5kg WEG5040
32
WeldSkill LH
• Basic coated, Hydrogen controlled Approvals

E4918 A/E7018 type electrode
Lloyds Register of Shipping Grade 3, 3YH15
• Superb AC/DC operator appeal
American Bureau of Shipping Grade 3H15, 3Y
• All positional welding capabilities
Det Norske Veritas Grade 3YH10
• Excellent out of position welding
• Reliable impact properties to -30˚C Typical all weld metal mechanical properties
Elongation 28%
CVN Impact Value 155J av @ -20˚C
Classifications 122J av @ -30˚C
AS/NZS 4855 (new) B E4918 A U H10 Typical all weld metal analysis
AS/NZS 1553.1 (old) E4818-3 H10 C: 0.06% Mn: 1.40% Si: 0.45%
AWS/ASME-SFA A5.1 E7018 S: 0.010% P: 0.015%

ocv
DC Alternating or direct current

AC
All positions except vertical down
Ordering Information, Packaging and Operating Data: AC (minimum 55 OCV) DC+ or DC– polarity
2.5 300 46 65 – 100 2.5 kg 15kg - 6 x 2.5kg WEL2525
5 kg 15kg - 3 x 5kg WEL5025
3.2 380 24 95 – 150 2.5 kg 15kg - 6 x 2.5kg WEL2532
5 kg 15kg - 3 x 5kg WEL5032
4.0 380 16 145 – 220 5 kg 15kg - 3 x 5kg WEL5040
WeldSkill LH is formulated to operate with AC (55 OCV min.), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.
33
WeldSkill 308L
• E308L-16 type stainless steel electrode

Typical mechanical properties
• Designed for fillet & butt welding in all positions
except vertical-down
• Low spatter levels with smooth running
Elongation 40%
• Ideal for welding 304 & 304L stainless steel grades
CVN Impact Values 75J av @ +20˚C
• Applications: stainless steel tanks, vessels, componentry
Typical analysis
C: 0.03% Cr: 19.6% Mn: 0.8%
Classifications
Ni: 10.4% Si: 0.85%
AS/NZS 4854 (new) ES308L-16
AS/NZS 1553.3 (old) E308L-16
AWS A5.4 E308L-16

ocv
AC Alternating or direct current

DC+
Ordering Information, Packaging and Operating Data: AC (minimum 45 OCV) DC+ polarity
Size mm length mm Approx. rods/kg Current Range (amps) Pack Size Carton Part No
2.5 300 46 40 – 70 2.5 kg 15kg - 6 x 2.5kg WES308225
3.2 350 28 75 – 110 2.5 kg 15kg - 6 x 2.5kg WES308232
4.0 350 18 110 – 150 2.5 kg 15kg - 6 x 2.5kg WES308240
34
WeldSkill 309L
• E309L-16 type stainless steel electrode Typical mechanical properties

• Designed for fillet & butt welding in all positions Yield Stress 510 MPa
• Smooth running electrode producing low spatter levels
Elongation 36%
• Ideal for welding of matching 309 & 309L grades of
stainless steel & dissimilar steels
• Also suitable as an intermediate buffer layer prior to Typical analysis
hardfacing or as a stainless steel overlay on mild steel C: 0.03% Cr: 22.8% Mn: 0.75%
Ni: 13.2% Si: 0.8%
Classifications
AS/NZS 1553.3 (old) E309L-16
AWS A5.4 E309L-16 45 Open circuit voltage rating
ocv

DC+
2.5 300 46 40 – 70 1 kg 12kg - 12 x 1kg WES309125
2.5 kg 15kg - 6 x 2.5kg WES309225
3.2 350 28 75 – 110 1 kg 12kg - 12 x 1kg WES309132
2.5 kg 15kg - 6 x 2.5kg WES309232
4.0 350 18 110 – 150 2.5 kg 15kg - 6 x 2.5kg WES309240
35
WeldSkill 312
• E312-16 type stainless steel electrode designed for

fillet & butt welding in all positions except vertical-down
• Produces low spatter levels with smooth running
• Applications include the joining of stainless steels to
Elongation 30%
mild steel and the welding of ‘unknown’ steels
Typical analysis
C: 0.10% Cr: 26.5% Mn: 0.7%
Classifications
Ni: 9.2% Si: 0.85%
AS/NZS 4854 (new) ES312-16
AS/NZS 1553.3 (old) E312-16
AWS A5.4 E312-16

ocv

DC+
2.5 300 46 40 – 80 2.5 kg 15kg - 6 x 2.5kg WES312225
3.2 350 28 75 – 110 2.5 kg 15kg - 6 x 2.5kg WES312232
4.0 350 18 110 – 150 2.5 kg 15kg - 6 x 2.5kg WES312240
36
WeldSkill 316L
• E316L-16 type stainless steel electrode

• Designed for fillet & butt welding in all positions
• Produces low spatter levels as well as smooth running
Elongation 40%
• For the welding of matching 316 and 316L stainless
CVN Impact Values 35J av @ -196˚C
steel grades
Typical analysis
C: 0.03% Cr: 19.5% Mn: 0.8%
Classifications
Ni: 11.5% Si: 0.85% Mo: 2.5%
AS/NZS 1553.3 (old) E316L-16
AWS A5.4 E316L-16

ocv

DC+
2.0 300 75 30 – 60 1 kg 12kg - 12 x 1kg WES316120
2.5 kg 15kg - 6 x 2.5kg WES316220
2.5 300 46 40 – 70 1 kg 12kg - 12 x 1kg WES316125
2.5 kg 15kg - 6 x 2.5kg WES316225
3.2 350 28 75 – 110 1 kg 12kg - 12 x 1kg WES316132
2.5 kg 15kg - 6 x 2.5kg WES316232
4.0 350 18 110 – 150 2.5 kg 15kg - 6 x 2.5kg WES316240
37
WeldSkill
Solid Welding Wire
• Copper coated steel wire for GMA Welding

Typical diffusible Hydrogen levels to AS3752:
• Precision layer wound (PLW) for optimum wire feeding
1.0-2.0mls of hydrogen/100gms of deposited weld metal.
• Use with CO2 and Argon based shielding gases
Recommended Shielding Gas:
• Range of minispool and handispool packaging options
■ Argon + 10-15% CO2 (or equivalent)
• Suitable for the all positional welding of mild and low alloy
SO14175: M14, M21, M24
steels, used in general fabrication and structural work
■ Argon + 10-25% CO2 (or equivalent)
ISO14175: M21
Classifications ■ Argon + 5% CO2 +3% O2
AS/NZS 2717.1 ES6-GC/M-W503AH ISO14175: M23
AWS/ASME-SFA A5.18 ER70S-6 ■ Welding Grade CO2
ISO14175: C1
Welding Grade CO2 Argon 10-25% CO2
Shielding gas required
Yield Stress 435 MPa 420 MPa
Tensile Strength 540 MPa 525 MPa
Elongation 30% 31%
DC Direct current electrode positive
CVN Impact Val. 110 J @ -20°C 100 J @ -20°C +
Typical wire analysis Overhead
C: 0.08% Mn: 1.6% Si: 0.9%
S: 0.010% P: 0.015%
Vertical up & down
Horizontal
0.9kg mini spool HV fillet
Flat
Ordering information, packaging and operating data

Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No
mm Range (volts) (metres/min) Range (amps)
Mini Spool 0.9kg (18 per ctn) WS0906
0.6 12 – 14 3.5 – 14 35 – 100
Handi Spool 5kg WS5006
Mini Spool 0.9kg (18 per ctn) WS0908
0.8 14 – 22 3.5 – 14 50 – 180
0.9 14 – 26 3.5 – 15 70 – 230 Mini Spool 0.9kg (18 per ctn) WS0909
* Mini Spool (ø100mm); Handi Spool (ø200mm)
38
WeldSkill
Gasless Welding Wire
• Self-shielded flux cored wire

Typical diffusible Hydrogen levels to AS3752:
• For single pass applications only
15.0-20.0 mls of hydrogen/100gms of deposited weld metal
• Versatile, all positional capabilities
Recommended shielding gas
• Excellent tolerance to joint misalignment or poor joint fit-up
Not required
• Smooth rippled fillets with good edge wetting
• Ideal for welding thin section mild and galvanised steels Actual weld metal mechanical properties achieved with
WeldSkill Gasless Wire are influenced by many factors
Classifications including base metal analysis, welding parameters/ heat
AS/NZS ISO 17632 (new) B T 49 Z T14 1 SN A input used, number of weld passes and run placement,
AS/NZS 2203.1 (old) ETPS-GNn-W500A. CM2 etc. Please consult our Customer Care Centre for
welding procedure recommendations.
AWS/ASME-SFA A5.20 E71T-GS

No shielding gas required
Elongation 22%
DC Direct current electrode negative
–
Typical wire analysis
C: 0.25% Mn: 0.70% Si: 0.3% Overhead
Al: 1.9% S: 0.004% P: 0.007%
Vertical up & down
Horizontal
0.9kg mini spool

HV fillet
Flat
Ordering information, packaging and operating data

Wire Dia Voltage Current Electrode Pack Type* Pack Weight Part No
mm Range (volts) Range (amps) Stickout (ESO)
Mini Spool 0.9kg (18 per ctn) WG0908
0.8 14 – 16 60 – 120 10 – 12
Handi Spool 4.5kg WG4508
Mini Spool 0.9kg (18 per ctn) WG0909
0.9 15 – 17 80 – 150 12 – 15
Handi Spool 4.5kg WG4509
1.2 16 – 18 130 – 180 15 – 20 Handi Spool 4.5kg WG4512
* Mini Spool (ø100mm); Handi Spool (ø200mm)
39
Authorised Distributor:
Thermadyne Asia Pacific Head Office

71 Gower St, Preston VIC 3072 Australia
Customer Care
Tel: 1300 654 674 Fax: 03 9474 7391
International Enquiries Tel: + 61 3 9474 7508
Fax: + 61 3 9474 7488
Email: [email protected]
www.thermadyne.com
AD3920 CutSkill & WeldSkill Catalogue 10.09
Malaysia - Thermadyne Asia Sdn Bhd Indonesia - PT. Thermadyne Utama Indonesia China - Thermadyne Industries, Inc.
Lot 151, Jalan Industri 3/5A Kawasan Industri Jababeka Unit 4F2, Zhao Feng Universal Building,
Rawang Integrated Industrial Park Jin Batu Arang JI. Jababeka IXD Blok P No. 3 No. 1800 West Zhongshan Road,
48000 Rawang Selangor Darul Ehsan Cikarang - Bekasi 17530 Xuhui District, Shanghai 200235
West Malaysia Indonesia China
Telephone: 603+ 6092 2988 Telephone: 62 21+8983 0011 / 0012 Telephone: 86 21 6407 2626
Facsimile: 603+ 6092 1085 Facsimile: 62 21+893 6067 Facsimile: 86 21 6448 3032
In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815, a division of Thermadyne Industries, reserve the right to change the specifications or design on any of its
products without prior notice.

Cigweld Cutskill Gas Welding and Cutting Equipment

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Cigweld Cutskill Gas Welding and Cutting Equipment

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SKICAT Rev 2

Skill Cutting & Welding

The extensive range of CIGWELD Skill products includes

More recent additions to the range include Tweco WeldSkill

Designed to the highest quality standards and featuring

CIGWELD, Tweco and Thermal Dynamics Skill products

Every job needs SKILL!

Arc Welding Equipment

Contents Australian Standards Compliance

• CutSkill Acetylene Regulator: 150kPa STANDARD

• Twin Welding Hose 5m WARRANTY

Gas Type Equiment supplied in this kit is

Gas Type Regulators are designed for use

AS Regulators conform to AS4267

Oxygen and Acetylene Regulator Specification

Gas Type Regulator is designed for use

AS Regulators conform to AS4267

LP Gas Regulator Specification

Gas Type Regulators are designed for use with

AS Regulators conform to AS4267

Argon & Carbon Dioxide (CO2) Regulator Specification

Gas Type Regulator is designed for use

Nitrogen Purging Regulator Specification

CutSkill Blowpipe Specification

CutSkill Cutting Attachment Specification

ST250 Straight Torch Specification

A tacking bar is provided on the gas barrel that allows

Gas Type Firestick II is designed for use

CutSkill FireStick II Specification

CutSkill Type 41 Cutting Nozzles (Oxy/Acetylene)

CutSkill ‘H’ Series Oxy/Acetylene Cutting Nozzles

Fan Cooled for improved duty cycle and

Rated Output @ Duty Cycle 90A/22.2V @ 10% Duty Cycle GASLESS

Optional Accessories Part No: WARRANTY 1 Year Warranty This equipment is

Fan Cooled for improved duty cycle and

Feed Roll 1.0/1.2mm W4012902 WARRANTY 1 Year Warranty This equipment is

Fan Cooled for improved duty cycle and

WARRANTY 1 Year Warranty This equipment is

Fan Cooled for improved duty cycle and

Fan Cooled for improved duty cycle and

1 Year Warranty This equipment is

Fan Cooled for improved duty cycle and

WARRANTY 1 Year Warranty This equipment is

Fan Cooled for improved duty cycle and

Max OCV 65V DC ELECTRODE SIZE

1 Year Warranty This equipment is

Fan Cooled for improved duty cycle and

1 Year Warranty This equipment is

High frequency start for improved TIG starting

Fan Cooled for improved duty cycle

Over Temperature Cut Out protection

Consumable Parts Fan Cooled for improved duty cycle and

Over Temperature Cut Out protection has

Gouging Tip Specifications CUT CAPACITY

Description Fixed #11 Variable #9-13 Ordering Information Part No:

Welding Equipment Trolley

Ordering Information Part No:

Tweco® WeldSkill MIG Pliers

Ordering Information Part No:

Tweco® WeldSkill Lead Set